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Addressing System - Priority Systems

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1. 1 5 10 15 20 35 10 15 20 12 a 1 no connection at contact K at cartridge C1 a 2 no connection at contact B at cartridge C3 b 1 no connection at contact 10 at cartridge C1 b 2 no connection at contact 16 at cartridge C3 c these nozzles are not clean If a pattern or an inclined line exhibits gaps see figure above Re insert the cartridge into the holder Clean the cartridge using a damp cloth and remove possible ink graftings from the nozzles Clean the contacts Insert the new print cartridge Test cartridges The cartridges are actuated and with the feedback the following parameters are displayed Pen ID OK test of the ID of all pen drive boards Missing Dots checking whether all contacts or connecting lines to all cartridges are present Cartridges Optimized checking whether the process of optimisation has been executed at one several or all cartridges 8 8 3 3 8 8 3 4 8 8 3 5 8 8 3 6 LED Beeper Function test for all light emitting diodes and for the horn Configuration I nfo Firmware shows the installed firmware version Ser No the stored serial number of the device Feeder shows whether a RENA feeder firmware version including has been connected Page number not deletable page counter Ram shows the size of the working memory Hardware indicates the hardware version DC 5A Trp dir transport direction from rig
2. Pitch Pitch refers to the number of printed characters within an inch Point size The point size is measured in pica points One point is 1 72 of an inch Print area The print area covers the maximum width which is accessible for the ink cartridge Print head The print head is mounted at the movable print head carriage carriage Print head The print head distance influences the print sharpness If the distance distance is too big a fuzzy print is produced If the distance is too small the ink may smear Print head The ink cartridge is fixed at the print head holder holder Printer The printer command is entered via the software application in order 10 command to modify the active printer configuration Printer driver The printer driver converts the printer commands which had been entered via the software into command codes for the printer The printer driver must be adapted both to the software and to the printer Resolution A measure for the image sharpness It is given in dots per inch dpi Sans Serif font A font type which has no horizontal small lines at the top or bottom ends of its characters This text for example is printed in a Sans Serif font type Separating fingers The separating fingers enable single sheet feed from a print media stack The sheets above the bottom sheet are held back Serial interface A serial interface transfers the da
3. 2 Costs 1000Adr 0 000 4 2 Meter Second 0 000 4 3 X Job pages h o 4 4 6X6 dpi 4 5 O Figure 4 3 Display indications Meaning of the displays Counting all printed pages in online mode after switching the device on Averaged ink costs for the respective print job Averaged transport speed in metres per second Averaged throughput of the respective print job Print resolution in dots per inch AO Un 1 Bi Win Indicates the print modes Reverse i e rotated by 180 or Normal N Indicates whether the printer is in offline or online mode Cartridge ink level indication Change of indication of Day counter job counter or service counter Ink costs per job costs per 1 000 sheets or sheets per cartridge Metres per second speed change Sheets per hour current throughput for this job per hour Print quality adjustment of the print quality Changing from NOR to REV Changing the ink level indication is possible if you mark the respective field in offline mode and change the indication by using the navigation to the left or to the right Afterwards use the Online key to go back to online mode Caution In the topmost menu display the change back to the online mode is only possible if Offline is marked and the Online key is pressed then Online means the printer can receive and print data fro
4. Corr cartr U1 C1 C2 Corr cartr U1 C2 C3 Corr cartr U2 C1 C2 Corr cartr U2 C2 C3 Boot defaults Centaur search Text rotation Measuring unit PC programm Ink Set ink system Cartridge optimisation Cartridge reset Heating cartridges Pre heating cartridges Ink cost config Error handling Error Level Font Level Pap Jam Empty cartridge Horn I O signals Aux output Relay 1 output Relay 2 output Feeder stop Read Print The Main Menu 8 4 Job Parameters Main menu Submenu Options Job parameter Quality 6x6D 6x3D 3x6D 3x3D 2x6D 2x3D 1x6D 1x3D Transport param Paper speed Auto paper speed Paper gap Belt end job Belt middle Vacuum Layout Alignment Paper size Left margin mm Font parameter Font Interspace Character set Typ of barcode Zip bpo4 Kix 2 5i EAN Codabar Code 39 128 Code 93 AUS4state Canada Off Paper sensor Off on Dos mode Line mode HEX to ASCII 8 5 Service Main menu Submenu Options Service Test address No 1 no 2 Hardware test Display Key test RAM test RAM test endless NV RAM test endless Encoder test Paper sensor Alignment horiz Alignment vertic
5. Simult print units Overlapping Correction print Cartridge print pattern Test cartridges LED horn Configuration info Firmware 3 6 00 SerNr 63012070401 Feeder F2 21 Page no 2528 RAM 64 MB Hardware V16 0 DC 5 A TRP DIR R2L Setting print Manual Feeder Cancel Receiv data print Manual Feeder Cancel Character set print Manual Feeder Cancel The Main Menu 8 6 Language Main menu Submenu Options Language English German French Ital Span 8 7 Setting Main menu Submenu Options Settings No O no 9 8 8 Explanation of the Individual Menu I tems Printer Configuration Settings regarding the printer Job Configuration Settings regarding the print job Service Test routines for testing the hardware Language Language selection for the display Settings Storage of print job specific printer settings 8 8 1 Printer configuration 8 8 1 1 8 8 1 2 Maintenance Cleaning cycle Setting regarding the adjustment after how many prints the print nozzles should be cleaned Settings 1000 300 200 100 50 off Capping end Setting regarding the adjustment after how many minutes the print unit should return to the capping station after the end of the print job Capping middle Setting regarding the adjustment after how many
6. Switch to offline mode by pushing the Offline key Press the Home key to change to the menu level Then change to the submenu Printer Configuration and select the menu item Distances In the menu Offset Paper the read off value must be entered in mm Startup and Operation 5 6 Checking the Paper Transport Length measurement Change to offline mode by pressing the Offline key Measure the length of the medium to be processed by pressing the Quick Paper Length 5 keys Compare the shown value to the actual length value If the two values diverge more than 3 mm an incorrectly adjusted paper feed may be the cause In case that the software sends wrong paper length values the paper length may be locally locked in the device Press the key for paper length measurement for a prolonged time and confirm Transporting an individual medium e Switch to offline mode by pressing the Offline key e Push the Quick Run Paper 4 keys The medium in the stacker is drawn in transported below the print units and ejected e The paper transport is stopped when pressing the OK key 8 again 5 7 Adjustment of a Print Rotated by 180 It is basically assumed that the print image is printed in correct positional arrangement i e readable from the operator side If it is required to carry out printing rotated by 180 this may be done in two ways a Entry at the operator panel In case you are online go to
7. Addressing System USER S GUIDE Introduction All rights reserved No part of this manual may be reproduced or transmitted in any form or by any means copied onto electronic media or translated into any language without the manufacturer s express written permission The manufacturer is not liable for any damage resulting either from incorrect use or from repairs and modifications carried out by a third unauthorized party This manual was produced with great care However liability for any errors which it may contain is excluded The manufacturer reserves the right to make any technical or design changes to the equipment during the development process All specified values are purely nominal Consequently any legal claims made on the basis of this manual cannot be enforced The manufacturer is not liable for any damage or disturbance resulting from the use of options or accessories which are not original products or do not have the express approval of the manufacturer Trademarks HP is a registered trademark of the Hewlett Packard Corporation Microsoft and Windows are registered trademarks of the Microsoft Corporation Contents Contents Table of Figures 1 Introduction 1 1 Pictograms 1 2 How to Use this Manual 1 3 Important Terms and Abbreviations 1 4 System Requirements Security Advice 2 1 General Security Advice 2 2 Correct Handling of Ink Cartridges 2 3 Location of the Printer 2 4 Disposal Unwrapp
8. Handshake is understood to be the controlling of the data transfer between the computer and the printer The purpose is to prevent the buffer of the printer memory from overflowing or from loss of data Hardware The components of your computer system e g computer keyboard printer are termed hardware Ink cartridge The ink cartridge contains ink for printing After the ink has been used up the empty cartridge is replaced by a new commercially available one Interface cable The data transfer cable which connects your computer to the printer or to another peripheral device Interface port The Model 3630 is delivered with three interface connecting ports USB parallel and serial These are located on the rear side of the device above the power plug Here the connecting cable for your computer and printer must be connected Internal fonts The internal fonts are installed in the printer They are an inherent part of the printer Line thickness The line thickness refers to the line width A distinction is drawn Gloss 10 Glossary between normal and bold line thickness Loadable fonts Loadable fonts soft or download fonts are stored on disk They may be transferred to the printer memory LPI Lines per inch It is the measuring unit for the line density The most commonly used line density for printing is 6 LPI Offline In offline mode th
9. Ink Set ink system When using large volume ink cartridges the appropriate setting must be performed to guarantee a correct calculation of the ink level Cartridge Application of single HP 45A cartridges without ink tank system HP Bulk system application of passive ink tanks without electronic ink level detection and without pressure regulation Centaur Application of the RENA Centaur system with electronic ink level indication and pressure regulation It is important always to select the correct cartridges or tank systems Otherwise the ink tanks could be damaged or the ink level indication may not be correct Cartridge optimisation The optimum working point for all or particular cartridges is ascertained Cartridge reset The Main Menu 8 8 1 7 8 8 1 8 Resetting the ink counter s all U1 U2 no In the following submenu one ink cartridge must be chosen all Crt1 Crt2 or Crt3 By choosing no you cancel the process Heating cartridges Heating the ink cartridges off on pre Preheating cartridges Here the functions for preheating a cartridge or for the maintenance of a minimum temperature are switched on or off Ink cost config Configuration of the ink comsumption parameters To enable a more accurate calculation of the ink comsumption and the costs these parameters must be entered Error Handling Fehler Level Font Low or high Level Pap Jam Min Level 1 2 3 or Max Empty cartrid
10. Model Neopost 45 3630 Satori Software Default Yes Test page No To close this wizard click Finish NOTE You may receive the warning seen below Click Continue Anyway to complete the installation Hardware Installation Installation is now complete Troubleshooting 8 10 Error Notifications ERROR LCA INIT U Error when loading the hardware Connexion assemblies CALL SERVICE into the program module XC5210 open to print circuit board ERROR LCA1 Ready UZ Error when loading the Program module XC5210 CALL SERVICE hardware into the program module XC5210 ERROR LCA2 Ready U The number after LCA CALL SERVICE indicates which program meus is responsible for this ERROR LCA3 Ready U CALL SERVIC WRONG LCA REVIS U Defective LCA firmware Loading new LCA firmware PLEASE UPDATE LCA ERROR PEN BOARD E the HP PEN Check connectors CHECK CABLE OR BOARD 9n e peated Insert PEN board 1 2 3 PAPER J AM OR Paper jam Check paper width WRONG PAPER WIDTH NO INK U C The cartridge C of the Insert new cartridge and CHANGE CARTRIDGE print unit U is empty reset the counter CHECKSUM ERROR U Error in the buffered RAM of Factory setting MAKE DEFAULT RESET the unit U prog key CHECKSUM ERROR U Error in the buffered RAM of Default factory setting CHECKSUM ERROR U Error in the buffered RAM of Factory setting CHECKSUM ERROR U Error in the buffered RAM of Facto
11. SE EN AY beH wer Ys tar OSOoreteeMoMver 47x E 1D 27 40 49 68 1B 28 31 44 ASCII Decimal Hexadecimal Nor7 Norway ATH NPI SK AN N BWO 9 009 0W OS d re dB G O BOMNHDOP EX KO N S BVPENVANHHUMHNMAZAZO Q dN e ru o 0 000 e eV Il A O uro Be wak l AY be RW lee KLT ar o0060959 4 LDomoo u co st ol oio OQisim olojo e l S olm a ula d T E M aw 5 IE lt U U x wn 9 co Or Swe7 Sweden Gu Dn M 009 S BK NI OI 0 0 DO dW ODS dre dB G O Bu OI ELD E4 ID D i 5X A NRO s da amp momaoamgmudcm mmurntudadzazo Q dm iu o O 0 e e V Il A HO oP we MAK L SE ON AVH Z FM lee gt y i a 695 d a Momune 3 mim GO N a mM un uw fem m oO 0 MIA a Ps Ul F l a LU Nl ed T E Q E oa ZE O U x Aolo lt AJIT Appendix SwN7 Schweden names Gu Dn M 009 S SK NUI 00 0 0 DO QW DS HMMA B G O Gu Op uc Ea D PEM ANK O D WMoMVUAHHRUMHHANMHAZO G edm si PGO o0 eo Y Il A Oo w HO Owe wak gt Y eW lee gt 1 a K 090 4 lt Hel s 4 7 mim in oo o sim o o o DOSE Ul F ea ul a T E M 2 2 E s M U x uU 9 co lt AJI Por7 Portugal Gu Dn U 0 9 S BK WNIG UOI 0 0 DO dW DS AMMA O Bu OLE u EA D PS FM HNA CO AMGNUAMHUMHHAMHAZO DANMAMNOM eo
12. The buffer is a storage memory area in the printer In the buffer information which is destined for input or output is stored until it is processed Byte A storage unit consisting of 8 bits Character distance All fonts have either a constant or a variable character distance In a font with constant character distance all characters independent of their size have the same width For proportional font the width depends on the width of the particular character Character height The character height refers to the height of a printed capital letter The point size is measured in pica points A point is 1 72 of an inch Character sets A character set is defined specific to its application It is usually a combination of letters ciphers lines and symbols within a font However character sets may also exclusively consist of symbols Characters Characters are understood to be letters numbers and symbols which can be printed Configuration In a configuration particular printer settings are ascertained You may set up several configurations and save each one of them under its individual configuration number Control code See printer command Control panel The control panel includes the keypad and the display Here the settings are executed internally on the printer CPI Characters per inch It is the measuring unit characters per inch for the pitch 1
13. 6 3 Mutual Calibration of the Print Units CORR DIST U1 U2 Provided that the foregoing calibration has been executed a mutual offset between the cartridges can be cleared A calibration is required if the print image exhibits an offset D Change to offline mode and press the Home key to go to the Printer Configuration menu Apply the downwards or upwards navigation key until you reach the Adjustment Steps display In this menu you can balance the distances of the print units U1 to U2 and the distances of the cartridges Cart 1 to Cart 2 and Cart 2 to Cart 3 Navigate using the upwards or downwards key until you reach Corr Dist U1 U2 and confirm with the OK key Value range 48 to 48 one step 0 08 mm 1 300 Positive values shift the print field of a print unit to the left negative values shift it to the right Adjust the correction value with the upwards or the downwards key as required Apply the OK key the value is saved Now carry out a new test print and check the printout Repeat the process until the offset is no longer present A calibration must be performed if an offset is present General Information 7 General Information 7 1 Exchanging Ink Tray The purging of the print nozzles is executed shortly after leaving the parking position The ink drops which are left during this process are collected in ink trays The ink trays must be exchanged in regular inter
14. Interchange ASCII There are 128 characters in the 7 bit character set In the following a 7 bit character set is illustrated gt 0 S P p O a 11A0 a q 6 t 7 BRD vi 3CScs 44I 4DTdt 4 S Z 5E Ueu amp amp 6 PV TL v e 7GWgw ot sHxXhx O VA 9 IO 4 JZjz KAkAa 9 e at L O 1 5 e M m Dira gt aro Poy E 0 o Figure 9 9 7 bit character set Ger7 9 3 2 2 8 bit character set There are 256 characters in the 8 bit character set With this many national characters are available n the following the most commonly used 8 bit character set is illustrated MAA Vitel 2 6 6 Vw m Iah KM b 4 Ke GRB SV C IK k 0 L ken mM lol custo T epee al HEH rS P SE mna r w wd O IGI Q ANV LT T Vz a Y amp H 0 00 3 3 PO SD O 04 3H AY o CH Np d xd OOD OD D 1D td A rd eh Gu Dn M 044 9 S Be NM re ha CBQVDVDVHODGAHAMYA EG O Bu OI LD Ea D D SKM HN mun ml wa amp mononmumnomunmnt xiizzzo Q m ON OO sino GO 0 e sen Y Il A Oe HBe o FST ON Aveclktceulevc 112 S d s DOR 47H Figure 9 10 8 bit character set PC8 Appendix 9 3 3 Selecting the print fonts SA The fonts are selected with the help of the software or printer commands Fonts can be used in a targeted manner to impart a certain look to the print medium Choose those fonts which comply with the message of your document 9 3 3 1 Serif font types The following example shows an address with the font ty
15. Warning when starting In case the cartridges have not yet been inserted or were inserted incorrectly during initialisation the following warnings may be shown Startup and Operation Check all cartridges U2 Start to continue a This means that at print unit U2 no cartridges have been inserted However with the Online key you may switch to online mode Check Cartridge 1 U2 Start to Continue b This means that cartridge 1 of the print unit U2 is defective or has not yet been inserted However with the Online key you may switch to online mode Eliminate the causes for the warnings insert the cartridges correctly 5 3 Position and Dimensions of the Print Media The maximum dimensions of the print media are At right angles to transport direction height 355 mm 13 97 in transport direction width 420 mm 16 53 The conveyor belt may be used as shown in the figure below within a height of 355 mm For higher print media or if less than 22 5 mm of margin remain there is the danger of a paper jam Figure 5 1 Dimensions of print media 5 4 Adjusting Printer to the Print Media To ensure that a correct and sharp print is produced on the exact position of the print medium you have to adjust the distance from the nozzle area of the cartridge to the print medium Also the position of the print medium must be entered OFFS PAP Print distance Between the surface of the pr
16. gt 3 Figure 6 1 Calibration horizontal The necessity of a calibration becomes visible if the bar on the left hand side of the test print exhibits an offset B and or an offset C Change to offline mode and press the Home key to reach the Printer Configuration menu Apply the downwards or upwards navigation key until you reach the Adjustment Steps display In this menu you can synchronise the distances of the print units U1 to U2 and the cartridges Cart 1 to Cart 2 and the cartridges Cart 2 to Cart 3 Calibrating the Print Units By means of the upwards or downwards key navigate to the unit you wish to calibrate and confirm with the OK key This value is saved and a test print is started when pressing the Quick Test Print keys Options of selection Correction Distance U1 U2 Correction Cartridge 1 2 of U1 Correction Cartridge 2 3 of U1 Correction Cartridge 1 2 of U2 Correction Cartridge 2 3 of U2 Value range 24 to 24 one step 0 08 mm 1 300 Positive values shift the print field of a cartridge to the left negative values shift it to the right Initially begin with slight corrections Now perform a test print again check the printout and continue to carry out corrections Repeat the process until the offset is no longer present The calibration must be executed for all cartridge pairs which show an offset until all bars in the test print are free of distortions or displacement
17. 8 8 2 7 ean for European devices or upc for American devices If you confirm the barcodes 2 5i coda co39 or c128 with the ENTER key you will be offered the following parameter setting SMALL WIDTH 6 SMALL WIDTH You may set the width of the narrow line to a value of 1 up to 99 dots LARGE WIDTH After the setting confirmation in the menu field SMALL WIDTH the following display will be shown LARGE WIDTH 15 You may set the width of the broad line to a value of 1 up to 99 dots except for c128 BARCODE HEIGHT After the setting confirmation in the menu field LARGE WIDTH the following display will be shown BARCODE HEIGHT 50 You may set the height of the barcode to a value of 1 up to 999 dots Paper sensor Off on If the paper sensor is off then the light barrier signal is inhibited for almost the entire paper length and is not switched on until the end of the paper Dos mode Line mode Line mode off 1 99 lines Enables address separation by means of a particular number of line feeds Hex to ASCII A 96 as prefix for sent numbers interprets them as ASCII characters to also be able to print out special characters from Windows on off 8 8 3 Service The Main Menu 8 8 3 1 8 8 3 2 Test address Selection of 2 test addresses Normally test address 2 is a special test printout with which the accuracy of the encoder can be tested by means of length measurement of th
18. After switching the device off the set configurations are maintained At a default factory initialisation Quick key is held pressed when switching on all configurations are reset to the factory settings 8 8 6 Initialization of the device without configuration reset To reach the factory configuration select the option No 0 in the menu field Setting in programming mode By pressing the ENTER key the programming mode is finished In the display the indication Set OU is given The arranged configurations are maintained under the respective setting number compare menu item Setting with configuration reset To undo all modified values and configurations switch the device off Hold the Prog key pressed when switching the device on again In the display the following information will be given Model 3630 Default Reset Now the device has assumed the factory settings again and all configurations correspond to the factory configuration The information Set1U is shown in the display 8 9 Installing the Driver for Your Printer Note When several user accounts are used on the system you must make certain that you have Administrator Privileges According to the Windows security model only the Administrator can install the driver Insert the CD labeled Hasler Address Printer Installation The installation program should start automatically if it doesn t browse the
19. CD and open the file named Install_ Menu 2 Select gt gt Driver Installation from the menu for your printer model Address Printer Installation CD AS 700 8 AS 710 gt gt Quick Start Guide gt gt Operator Guide gt gt Driver Installation AS 830 8 AS 930 gt gt Quick Start Guide gt gt Operator Guide gt gt Driver Installation 960 amp AS 990 gt gt Quick Start Guide gt gt Operator Guide gt gt Driver Installation AS 3630 gt gt Operator Guide gt gt Driver Installation AS 3640 gt gt Operator Guide gt gt Driver Installation 3 You will be brought to the welcome screen of the Printer Installation Wizard The wizard will walk you through the process of installing the driver Click Next Add Printer Wizard Welcome to the Add Printer Y Wizard This wizard helps you install a printer or make printer connections through a USB port or any other hot pluggable port such as JEEE 1394 infrared and so on you do not need to use this wizard Click Cancel to close the wizard and then plug the printer s cable into your computer or point the printer toward your computer s infrared port and tum the printer on Windows will automatically install the printer for you i If you have a Plug and Play printer that connects To continue click Next 4 Select Local printer attached to this computer Click Next Local or Network Printer The wizard needs to know whi
20. Dreamfeeder is positioned on a supporting rack To do this align the Dreamfeeder in such a way that the two positioning fingers of the support are located on the same side as the ejector roller of the Dreamfeeder as shown in the following illustration Ejector roller Positioning finger Figure 3 3 Connecting the Dreamfeeder Put the two plugs of the Dreamfeeder through the bored hole on the upper side of the support and place the Dreamfeeder on the support in such a way that the thread bolts fit into the provided bored holes Subsequently place the support approx 15 cm before the DDP By doing this position the positioning fingers in front of the respective slots of the DDP on the right side of the device Connect the Dreamfeeder RS 232 input to the RENA Dreamfeeder output Lock the connection by means of screwing the connectors With the help of this interface the DDP and the Dreamfeeder are able to communicate with each other in an intelligent way Now you can fit the positioning hooks into the rear slots at the DDP Due to the separation of the print media it is possible that between the DDP and the Dreamfeeder a difference of potential will establish For the sake of discharge of electrostatic charging the earthing strap at the slide plate of the DDP is screwed to the Dreamfeeder With this the DDP and the Dreamfeeder are readily aligned and connected to each other External power Figure 3 4 Connecting the Dr
21. a seamless print is continued between the print units the vertical distances must be calibrated Figure 6 1 Calibration vertical The necessity of a calibration becomes visible when a gap or overlapping of two bars each belonging to one print unit is detected in the test print The calibration is performed in offline mode Switch to offline mode via the Offline key Press the Home key to change to the menu level Then change to the submenu Printer Configuration and select the menu item Adjustment Gap In this Vert Corr menu a value between 48 and 48 may be entered One step 0 08 mm 1 300 Positive values shift the print field of a print unit downwards negative values shift it upwards Set the required value and press the Quick Test Print keys at the same time to receive a test print EXAMPLE This is an extract of a test print In this example an overlapping is visible Enter a new higher positive value and repeat the process until the offset or the overlapping is no longer present 6 2 Mutual Calibration of the Cartridges CARTRIDGE CORR HORIZONTAL This kind of calibration can be necessary since a completely tolerance free production of a print unit is not possible Slight deviations due to manufacturing tolerances as well as tolerances with respect to the ink cartridges can be balanced by the software of the control device 4 lt _ lt 2
22. cartridges print parallel to each other or if there are mechanical imprecisions The topmost and the lowermost nozzle row of U1C1 U1C2 U1C3 U2C1 U2C2 and U2C3 is printed and ideally it should be one printed line each Correction print CORR 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 42 3 4 45 6 7 8 9 10 11 12 13 14 15 11 A J A l l LALA l l l TE 104 T E PRINT PATTERN USING DEFAULT VALUES OF CARTRIDGE AND DISTANCE CORRECTION LEFT MARGIN 10mm uici uc tt td i CORR DIST U1 U2 fii TIT l vci MEX TIN N ISS iL B 269616111111 iif L 7 c2 II i wes 1 1 i rh v3 4 Figure 8 3 Correction print Cartridge print pattern In multiple test prints for all cartridges a the contacts with the nozzles become visible in a grid pattern ct 1 5 10 15 20 35 10 15 20 12 Ari HH HHH TA beet EL HHA HH H Hi C2 e EH THE EFE 1 i 0 15 20 35 10 15 20 12 The Main Menu ALE 2 Hp LA H GHH i 5 10 15 20 35 10 15 20 12 Figure 8 4 Cartridge print pattern the contacts with all nozzles actuated individually and one after another are made visible in a continuous inclined line Du NER ERE Cal o 6 2 CDM C3 H1 H1 C3
23. directly and at any time for fast operation of the device In doing so always the topmost position is chosen With the navigation keys Arrow Up and Arrow Down navigation within the quick menu is possible By pressing the OK key the selected menu item can be chosen and executed 4 4 1 2 Combination function Quick Home Help function Within the menu a help text relating to the current menu position is displayed With the Arrow Up and Arrow Down keys this help text may be scrolled upwards and downwards With the Cancel key the help text can be removed Quick Arrow Up Test Print A test print with the current settings is carried out If the key combination is called up from a menu item then you return to this menu item after leaving the test print If the key is pushed briefly then similar to the paper key only one test print is performed and afterwards you return to the calling display again If the key is pushed for a longer period a continuous test print is executed This test print may be discontinued using the Cancel key the previous display is shown again Quick Arrow Down Clean Heads A sheet is fed and with the currently set paper length a bar pattern is printed onto the sheet If certain print units have been deactivated then also during this printout the print units are deactived If the key combination is held pressed for a longer period of time then a bar pattern is printed with all print units Qui
24. leaving the parking position each ink cartridge is cleaned 4 4 The Operator Panel Paper Length Warning Error Figure 4 2 Operator panel Functions of the keys Keys Key X Together with Quick key 1 Home Main Menu 2 Quick Menu quick access to important functions 3 Upwards navigation Start test print 4 Navigation to the left Papier run 5 Navigation to the right Media length measurement 6 Downwards navigation Cleaning the nozzles 7 Cancel offline mode 8 OK confirming online mode Functions of the light emitting diodes LEDs Green LED Status indication Online Blue LED Status indication Offline Orange LED Status notification Warning Red LED Status notification Error Description of the DDP 4 4 1 What do the keys mean In online mode only the Offline key has a function By pressing it the printer can be switched offline The Quick key The Quick key too can only be used in offline mode when Offline is marked The Quick key is assigned to two functions 1 Single key function Pressing the Quick key calls up the quick menu directly and at any time for fast operation of the device 2 Combination function When the Quick key is pushed and held while another key is pressed the second function of the selected key is called up 4 4 1 1 Single key function Pressing the Quick key calls up the quick menu
25. not possible Macro Too High Macro is too high Reduce graphics height Reduce To 3 Inches to 76 2 mm 9 Appendix 9 1 Maintenance Instructions 9 1 1 Cleaning the ink cartridge Clean the nozzles of the ink cartridge using a TexWipe cleaning tissue ordering no KH TX304 The following materials are NOT suitable for cleaning the printhead and the ink cartridge e Paper towels e Toilet paper e Sponges e Cloths with grinding substances or small fibres which may deposit on the nozzle plate of the cartridge e Dry cloths To achieve optimal print quality lead the cloth in the direction of the nozzle rows see below figure Figure 9 1 Cleaning the cartridges 9 2 Interfaces The Model 3630 printer is equipped with two standard print data interfaces Both of them offer the possibility to connect the printer to the PC e USB1 1 e EEE1284 Centronics parallel In addition the is provided with a control status interface e RS 232 C serial The interface connecting ports are located on the rear side of the device 9 2 1 Centronics parallel interface The Model 3630 printer is equipped with a standard Centronics parallel interface This interface is most commonly used for connecting a personal computer Contrary to the RS 232 C serial interface usually here no particular commands Appendix or configurations for the printer or the computer are necessary Moreover with the Centronics parallel interface cable t
26. you can print the characters twice as broad as usually for example for large volume shipments This is normal width This is wide font 9 3 1 9 Character distance To highlight individual words more clearly you may increase the distances between the letters and words without modifying the character size itself This example is spaced out letterspaced 9 3 1 10 Quality refers to the printout quality Selection between the following print qualities dpi x dpi 1x3 1x6 2x3 2x6 3x3 3x6 6x3 6x6 9 3 1 11 The printing direction relates to the readable font position for the positioning on the print medium The printing direction can be rotated by 180 The arrow in Quality relates to relates to relates to relates to relates to relates to relates to relates to 150 x 300 150 x 600 200 x 300 200 x 600 300 x 300 300 x 600 600 x 300 600 x 600 Printing direction the figure marks the paper passage direction Nor ADRESSE Figure 9 8 Printing direction 3SS3uav Appendix 9 3 2 Character set A character set consists of characters and symbols which contain all elements of a language or discipline country specific characters including the punctuation marks and the numbers 9 3 2 1 7 bit character set A 7 bit character set corresponds to the definitions of the International Standards Organisation ISO and the American Standard Code for Information
27. 0 Data transfer Data transfer is the transfer of information between the computer and the printer Default configuration Prior to dispatch the printer s default settings are programmed These factory settings are saved under the configuration number 0 They continue to be active until another configuration number is selected and setting modifications are carried out DPI Dots per inch It is the unit of measurement which determines the sharpness The more dots the higher is the sharpness Driver See printer driver Escape The escape character Ec js a command initiation within the ASCII character This character is not printed The characters that follow after the escape character are detected by the printer as command codes Escape See printer command sequences Font cartridges They contain fonts which can be loaded in the printer Font inclination Selectively the font characters may printed vertically straight normal or in a constant angle inclined cursive Font type Font type refers to the print design of a character set Cour for example exhibits a different character design than LetGot or Helv Font A font is a collection of characters and symbols of the same font type and distance the same size height line thickness and font direction Fonts may be installed internally in the printer or may be loaded externally via font cartridges Handshake
28. 500 Relay 2 2700 Figure 4 5 External terminals 2 E F635 2700 connector for the RENA Dreamfeeder or Streamfeeder F AF 500 connector for the Streamfeeder AF500 G Relay 2 Relay output for controlling external feeders or other machines I IN 2 signal input e g for double sheet check or paper monitoring L RENA IN connector for external RENA devices Description of the Emergency Stop Loop Description of the different options e Using as a single machine Dummy Dummy Emergency Stop G0635 1 755 00 G0635 1 754 00 Dummy RENA OUT RENA Extern e G0635 1 754 00 3 GO Description of the DDP e Using two RENA machines Dummy Cable Dummy G0635 1 754 00 G0635 1 753 00 G0635 1 755 00 Emergency top Emergency Stop Dummy eL RENA OUT RENA Extern Dummy lt 10 Des a B G0635 1 754 00 ve EE A G0635 1 754 00 HA a 4e y e Using more RENA machines Cable 2X Dummy G0635 1 753 00 G0635 1 754 00 Dummy G0635 1 754 00 Rergency Stop Emergency Stop Emergency Stop Dummy Dummy G0635 1 755 00 G0635 1 754 00 e Using a non RENA machine Dummy G0635 1 735 00 Emergency Stop Connect the external machine with RENA Extern No connection between Dummy RENA OUT RENA Exte pin 1 and 2 will stop the belt i G0635 1 754 00 TE S G0635 1 756 00 If you don t connect the emergency stop loop with another machine s you have to plug i
29. BELT MOTOR JAMMED control EMERGENCY BUTTON Emergency button at the Release switch FEEDER feeder is pressed ERROR MOTOR BOARD1 Error notification motor START to RESET board 1 WRONG POSITION U Position Unit is outside the Correct job layout START to Continue print area WRONG PAPER HEIGHT Wrong print medium height START to Continue Reduce Feeder Speed U Transport speed is too high Reduce speed or data TART t ti for the print unit volume iS E Adjust INK CONSUMPT appr PRINTING ERROR Severe error REPEAT LAST ADRESS ERROR SLAVE BOARD Error on slave board START to RESET 123 ERROR SLAVE BOARD Error on a slave board START to RESET CHECK CARTR U Cartridge no of print unit Insert missing START TO CONTINUE no is not inserted cartridge s Font Loading Error in the download font Check download font ERROR TIMEOUT Font Loading Error in the download font Check download font ERROR HEADER SB Font Loading Error in the download font Check download font ERROR HEADER F Font Loading Error in the download font Check download font ERROR FONT ORIENT Font Loading Error in the download font Check download font ERROR CHAR HEADER Font Loading Error when loading the font Insufficient memory ERROR MEMORY RAM insufficient memory capacity for the font Font Loading Error in the download font Check download font ERROR CHAR No Font Loading Error in the download font Check d
30. SO OD HINO Qu A x o 03 VW d d dem OD O O A A ouA of Gu Dn M B 4 OP BK DNI 90 DO dW ODS raS dB G O Du OI uU E4 ID DP BX Narra wa amp moaoamiuJmummnurn 1 ux dzxao COANMAMNWOM DAD e eV Il A amp HMO Be il N Y bW lee gt t PY T a K SOorete so MoMnve 474 E 12U 27 40 49 50 85 1B 28 31 32 55 ASCII Decimal Hexadecimal ECMA ECMA 94 Latin 18 01600 010 0 S 1919 3 5 a Quit OM d ud ded BR OQ MO 00 QD eA wd td QAZO OXO10 0 x amp ID YD D D ao DOGG on ue ied D R OE 0 Qa Bd ee S 9 0 2H IF H O aJ X a ORA HM Om f o HN m X Aownpvy op 3 X WN TADO ONDA AMMA BE o Q4 Ot 0 Ea ID DP EM AN eH ml C QU OKU aM uQ Z Z O Q m CON CO ui Ob O Oy c x Y Il A 0 Fh roo die FE PEN w ak 00 Mm co Z st oyo 0 8 oles ul N UO U uU 9 q 0 1B 28 30 4E Hexadecimal P8DN PC 8 Denmark Norway WHA VIR Ro ee cam ecrLkWuoirecocosmuuc 4H Lc UNS a 8 24 Hi 242 le ll Al ir F ra te NU CO D IBUZIOIO w WiC Q cen D w YH0 00 3 SAO QAH US Mp GO OOD PI DARA d e A 0 M 00 op Bx WN t BQUVTDH ODS AMMA B G D Bu O 00 4 ID DP ES AWN eH mi BSPAMQUANEHRVMHHMHZZO Q c CN OO hW P 0 Gh c eV JA 09 HOY x Y de un lew eK 4t Z a K DO0 gt MD lt Iei L 4 2 i N 00 1n ola im Ojla alwim a l 0 o r t w
31. T RAM WARNI NG PLEASE Irregularities during printing Check the last addresses CHECK LAST ADDRESSES Warning Non Existent Selected font does not exist Printer was switched off Font Selected in the printer and the PC sends rest data Warning Non Existent Selected macro does not After finished job the Macro Selected exist in the printer addresses cannot be repeated Defective PC program Error Macro ID Error in FlexMail program Contact FlexSystems Contact FlexSystems Error Macro ID Error in FlexMail program Contact FlexSystems Report Err 2 Vendor Warning Wrong Data Error in FlexMail program Contact FlexSystems Barcode Selected Error Barcode Data Error in FlexMail program Contact FlexSystems Contact FlexSystems Error Barcode Data Error in FlexMail program Contact FlexSystems Report Err 2 Vendor Warning Wrong Offset Wrong Paper Offset Correct settings Paper Value Selected setting in FlexMail Warning wrong Unit Wrong position of the unit in Correct settings Posit Value Selected FlexMail Position Warning Paper length or address Checking paper length Reduce Left Margin position not ok reduce left margin in the PC program Macro Too Large Or Macro too broad Consider maximum Wrong Hor Position width for self created macros graphics always upper left hand position then convert into macro Macro ID In Use Macro same number Delecte macro re define Macro Load Ignored already exists overwriting
32. Z RR gt M ee ha l o LOT dW Dn AT d ECO Bu O i 0 E ID ID Z 5X 0A bd a mi wd DUO OW RD BEM a NS QS ZO CANM AMOR OD e eV Il Ao HUW Be SE on Vez loce t y 1 a K OOorede TOMVDGO u co eo st m 2 o N o LA m N o co esi N Oo r Ww ta N LLI CN CO rd L T E e 9 S TE O 0 x wn 9 J o r 9 5 Technical Data Model 3630 DDP Throughput Printheads Print method Graphics capable Colours Print medium formats Material thickness Logistics function Kinds of paper Paper quality Ink cartridge Character sets Main memory Repeatable Supply voltage Power input Work environment Data interfaces Status interfaces Driver Special functions Dimensions L x W x H Weight max 39 000 postcards hour at 150 dpi 6 2 print units Fixed head automatic positioning YES 1 spot colour 88 x 88 mm 420 x 330 mm Minimum L x H Maximum L x H L in transport direction Print height max 76 mm 2 x 38 mm 420 mm width in transport direction Print width max Minimum 0 1 mm Maximum 18 mm Yes single sheet control with RENA Dreamfeeder Single sheets documents envelopes booklets etc Inkjet suitable no foils or high gloss paper HP45A cartridge 13 internal fonts and downloadable fonts 64 MB The last 20 pages 100 240 VAC at 50 60 Hz 2 x 2 AT at 230 VAC 2 x 3 15 AT at 110 VAC 10 31 C 20 80 rel humidity not cond
33. ation of the device Printer Driver Installation 8 10 Error Notifications 8 11 Warning Notifications 9 Appendix 9 1 Maintenance Instructions 9 1 1 Cleaning the ink cartridge 9 2 Interfaces 9 2 1 Centronics parallel interface 9 2 2 RS 232 C serial interface 9 3 Fonts 9 3 1 Terminology 9 3 2 Character set 9 3 3 Selecting the print fonts 9 4 Character Sets 9 4 1 7 bit character sets 9 4 2 8 bit character sets 9 5 Technical Data Model 630 10 Glossary 1 1 1 Introduction With the Model 630 you chose an innovative digital printer featuring HP ink jet technology for printing variable data e g mass mailings with addresses serial numbers or other variable information and graphic elements The device is designed for the professional use at a high throughput In order to ensure long time and above all safe use of the Model 630 and its components you have to read and adhere to the safety instructions in this user manual before starting installation and operation Please do always observe any warnings and instructions that are directly attached to the device All persons using the printer must also be familiarised with this manual Please do carefully keep this manual available in order to be able to check back at any time Pictograms General warnings Warning against danger caused by electric current and electric shock CS Information advice indicates some important device handli
34. by authorised staff Prohibition of reconstruction and modification Due to safety reasons any arbitrary reconstructions and modifications are not permissible o For any questions related to service and repairs please refer to your service partner Thus you ensure safe operation for your printer Correct Handling of I nk Cartridges cannot leak Immediately clean your skin from ink under running Keep ink cartridges unavailable for children Normally the ink water In case ink has entered your eye immediately rinse it with plenty of water The ink cartridge should not be shaken dropped or hit against the palms or hard surfaces Install the ink cartridge immediately after removing the protective tape The cartridge may not be used after date of expiry Security Advice Do not try to open or refill a cartridge this can lead to damage of the printer 2 3 Location of the Printer When setting up the printer make sure that it is located on a plain and even surface which is larger than the printer The base platform for the printer must be sufficiently stable Tilting or dropping of the device may lead to injuries or device damage Choose the location of operation or storage in a way that protects the device from heavy fluctuations of temperature and humidity from direct solar radiation and excess heat The printer must not be exposed to vibration or shock Place the printer in such a way that th
35. ch type of printer to set up Select the option that describes the printer you want to use Automatically detect and install my Plug and Play printer T Anetwork printer or a printer attached to another computer e To set up a network printer that is not attached to a print server J use the Local printer option TN TE N NI 5 Select the appropriate printer port Click Next Add Printer Wizard Select a Printer Port Computers communicate with printers through ports Select the port you want your printerto use If the port is not listed you can create a new port Use the following port IIH oe TT E Note Most computers use the LPT1 port to communicate with a local printer The connector for this port should look something like this Create a new port Type of port EPFAX Port Monitor Y lt Back Next gt Cancel 6 Choose your printer model from the menu Click Next Add Printer Wizard Install Printer Software The manufacturer and model determine which printer software to use LA Select the manufacturer and model of your printer If your printer came with an installation disk click Have Disk If your printer is not listed consult your printer documentation for compatible printer software Printers Neopost 45 960 Satori Software Neopost 45 990 Satori Software Neopost 45 3630 Satori Software Neopost 45 3640 6 Satori Software In nmin mim e IR t Da A Th
36. ck Arrow Left Run Paper If the key is pressed briefly then only one sheet is fed and you return to the calling display If the key is pressed for a longer period then a continuous paper run is started This paper run can be discontinued using the Cancel key and the previous display is shown again Quick Arrow Right Paper Length Measuring paper length With this key combination the length of a paper sheet may be measured Subsequently the measured length is indicated in the display If the combination is pushed for a longer period then the measured length is locked to prevent it from being overwritten by the software Quick Arrow Ok Online changing mode Quick Arrow Cancel Offline change mode Single key function If the Quick key is pressed for longer than 3 seconds within the menu structure then the currently selected menu item is incorporated into the quick menu at position 1 If subsequently the Quick key is briefly applied the quick menu is displayed and the newly added entry is indicated at first position 4 4 2 Key combinations Power Home Quick OK Cancel Down Up Left Right Description on X X Reset of the settings except for the mechanical settings X Highest reset X X X Firmware download without starting the application X X X X X Firmware download Description of the DDP 4 5 The Display Ml a Day counter 1 4
37. e Configured parameters DISTANCE PULS WIDTH are further used Recommendation first configure paramter of Relay1 or Relay2 second set NoData Handling to Relay1 or Relay2 2 Option ID Feedback Defines whether a status sequence Feedback via the Control Port is sent if the page was marked with an ID The feedback ist sent after the completion of the page printout Options off on off Feedback is disabled default Selection with ESC Sequence Ec 01 on Feedback is enabled Selection with ESC Sequence E 11 3 Option Serial Parameter ALL System Printer Some serial parameters can be configured Parameters Baud Rate Protocoll Start End Char Baud Rate Options 57600 38400 19200 9600 Protocoll Options Both XonOff Hard None Start End Char Options off on off No STX Character as Start Char Selection with ESC Sequence E 0J on STX Character as Start Char Selection with ESC Sequence Ec 1 Comment Default settings are marked bold These Settings are valid if the printer is in the mode R amp P or R amp P amp V displayed in the screen Enable Modi with ESC Sequences R amp P Selection with ESC Sequence Ec A REPEV Selection with ESC Sequence E R Disable R amp P oder R amp P amp V ESC Sequenz E C 8 8 2 Job Parameters 8 8 2 1 Quality The following print qualitites are available 1x3D 1
38. e diagram DATA 1 8 EE STROBE BUSY Figure 9 3 Impulse diagram parallel interface 9 2 2 RS 232 C serial interface The DADDP printer is equipped with a standard RS 232 C serial interface which is compatible with most computers and terminals 9 2 2 1 Connecting socket The Model 3630 printer is equipped with a standard DB 9 serial connecting Socket 9 2 2 2 Connector pin assignment PIN Signal Signal Meaning Inp outp 1 Free 2 Rxd Received data 3 Txd O Transmitted data 4 DTR O Readiness to receive 5 GND Signal ground 6 Free 7 RTS O 12 V 8 CTS Clear to send 9 Free Pin 2 Received Data RxD Serial data transmission from the computer to the printer Pin 3 Transmitted Data TxD Serial data transmission from the printer to the computer system or the terminal e g Xon XoFF sign Pin 4 Data Terminal Ready DTR Output of the printer which releases or interrupts handshaking the transmission of data to the printer Data transmission is possible when the DTR is high It is not possible when the DTR is low Pin 5 Signal Ground GND The reference potential for the entire data exchange Pin 7 Request to Send RTS When the printer is switched on this signal is always high Pin 8 Clear to Send CTS Input of the printer which releases or interrupts the sending of data to the computer If the input is high
39. e power plug can be easily disconnected from the power socket at any time Make sure that enough footprint is available for the feeder in case that a feeder is used 2 4 Disposal The printer must not be disposed of by domestic waste Please dispose of the printer according to the legal requirements 3 Unwrapping and Assembly 3 1 Delivery The Model 3630 is delivered in appropriate packaging and in such a way that it at regular transport conditions reaches its destination safely and undamaged The carrier is liable for damages during transport Transport and storage should take place under normal circumstances i e at temperatures between 5 C and 70 C between 41 F and 158 F and a relative humidity of 80 maximum At non admissible conditions damages may develop which are not visible from outside The printer is fixed in the transport box by transportation locks Loosen the transportation locks before you take out the printer Do only lift the DDP at the recessed grips provided for this purpose The device may not be lifted at the parts of the casing Figure 3 1 Delivery Only lift device at the recessed grips 3 2 Unwrapping the Printer Packaging In case the printer must be sent back the Model 3630 packaging must be used You may also send the packaging back to your supplier In case the packaging is no longer needed please dispose of it in an environmentally suitable manner Unwrapping and Assemb
40. e printer cannot receive data from the computer In this mode settings and programmings on the printer itself are carried out Online In online mode the printer can receive data from the computer With the exception of the START button the keypad is inoperative in this mode Paper jam A paper jam occurs when the paper gets jammed during printing and when paper feed or paper exit are blocked Paper Paper recognition is necessary to maintain the top margin value and recognition for stopping when paper gets jammed In any case the print medium must be transported above the paper recognition Paper size The paper size refers to the paper format which should be printed on When turning the layout by 180 the top margin value is automatically detected so that it corresponds to the set value of normal layout orientation Parallel The parallel interface also termed Centronics interface is a interface connection from the computer to the printer By this interface always 8 bits 1 byte are transferred simultaneously parallel Parity Parity is a method of error detection which is carried out via a serial interface During data transfer errors in the transfer process are detected Thereby the parity of binary ones in an information unit e g a byte is checked PCL command PCL printer control language is the HP PCL Level III printer language which was developed by Hewlett Packard
41. e printout Hardware test Display Tests the graphics display Various different characters are displayed in order to ascertain a correct function of the display Keys test All keys that are pressed are shown in the display RAM test All RAMs in the CPU are tested In case of an error this will be indicated in the display RAM test endless The RAM test is continuously executed until it is manually interrupted NV RAM test endless Test of the Non voltage RAMs is executed continuously until it is manually interrupted Encoder test Manual test of the encoder By means of turning the conveyor belt the functionality of the encoder can be tested Paper sensor Shows whether the paper sensor is free or not free Alignment horiz Print of a test page to see the alignment of vertical lines Alignment vertic Print of a test page to see the alignment of two printheads or of the cartridges among one another Simult print units Print of a test page to measure the distance when two printheads are printing at the same time I Figure 8 1 Distance print units On this test print it can be seen that all print nozzles have ejected the ink simultaneously Now for example the distance between the printheads can be measured Overlapping Print of a test page uici U1C2 U1C3 U2C1 U2Cc2 u2c3 Figure 8 2 Overlapping With the help of this printout it can be seen whether the print
42. eV Il A o RB A Y rb FM Tele gt y ORE E E E o Rol O RR A 1 Z a K mim 00 10 QNS N lnm l 0 o FAN Ql Fr t WIN ea T E palo M 3 2 Es M Q x uU 9 co lt AJIT 9 4 2 8 bit character sets PC8 PC 8 MAN Viel 99 9 e e aE N MX BOL ENDIFADCGOSSwCE 4 IK Ked L keH M la 24 B 412 lA e Sel na Ese e l cm c GHO SEZA MOI E 43 8H 0 00 NOD O UH W c CHS Mp d 2 deti OM QD td e RA Gu Dn M DM 29 gt BK WNY H 0 0 DO dW ODS HAMMA B G O Bu OI 0 EL ID P ZK Ed a ml B MEMQUANHRUMHHMHAZO OANMAMNOM DAD se eV Il A mr HUW Be x H ST ON tto F A lee KU tar Zo gt o rece DOR A O E 10 U 27 40 49 48 85 1B 28 31 30 55 ASCII Decimal Hexadecimal Roms Romang8 G Ous AFA d AK di Ol z W a we ue 19 A OHIO OO 10 XN WD I9 P L c A Reni A oo iH OO OVO C v3 ND O DO YO 3 ONO 1 Ne OO OZ IG we DB W H GH M o Ge upqumeiMM s LODO o4 Gu Dn M 009 S ZS Xx gt M wman 9 0 DO dW ODS d rmS dB G O MOMNDHDP BEK pA NL ad a HMNQUANHHUMHHANMHAZEZO DANMNAMINWM WD e eV Il A mer RVB xk R E 8U 27 40 56 85 ASCII Decimal Appendix 1B 28 38 55 Hexadecimal P850 PC 850 L llar FM 9 OAOD XA Du 4D D wI O AGE A HAHAHA A BA 24 Ho peg e H KH en mou m MA A d O9 FA Or A NA MA Pl Hate a v 8 REO
43. eamfeeder 2 Sensors Statuslight Interface Serial interface for 000 Seem 4 the Dreamfeeder RENA Base RENA Centaur RENA Dreamfeeder i Encoder Control Centronics Data Connection to the PC IEEE 1284 Parallel Centronics Unwrapping and Assembly e Positioning in case of narrow print media As a standard the Dreamfeeder is aligned with the help of a support at the rear positioning slots at the DDP The Dreamfeeder then supplies the print media at a central position to the conveyor belt to position A At the front right hand device angle the two positions are schematically illustrated Figure 3 5 Dreamfeeder positioning A In case the print medium covers less than three suction grooves the Dreamfeeder should be replaced Thus the risk of the edges or angles bending upwards and the risk of a paper jam can be reduced The support of the Dreamfeeder is then relocated to the front position i e is hooked into the front slots In the following illustration the Dreamfeeder is pictured at the front position B with a small envelope The print medium is fed at centre position to the second belt Figure 3 6 Dreamfeeder positioning B Unwrapping and Assembly a t acl ak A B On the above plate those formats are given which should be fed at centre position to the second belt If the Dreamfeeder has been replaced it is absolutely necessary to also O adjust this within the device offset and the off
44. ensing USB 1 1 Parallel Centronics std IEEE1284 Serial RS 232 Windows 2000 XP Barcodes 10 internal barcodes Configuration memory for 9 user settings Test address loadable Indication of ink consumption 880 x 740 x 330 mm 100 kg Possible with adequate inks and dryers Glossary Glossary ASCII ASCII is the abbreviation for American Standard Code for Information Interchange The printer commands used in this manual are entered in the form of ASCII codes Also decimal or hexadecimal codes may be used Barcode The data information of a print medium is converted into a single line barcode This is done in a language neutral and character neutral manner A barcode is easy to create and readable with the help of simple opto electronic devices It is printed in addition to textual information Baud rate Baud rate is the speed with which the data are transferred between the computer and the printer on the serial interface The computer and the printer must have the same baud rate It may range between 1 200 and 9 600 baud depending on the computer used The baud rate is only determined when a serial interface is used Bit Binary digit As the smallest possible unit of digital information the bit can only represent two positions either I or 0 Bitmap Bitmap represents a collection of dots as a graphic or text graphic in output devices printer monitor Buffer
45. erating safety When setting up the printer ensure safe and even positioning Tilting inadvertent rolling or falling may cause injuries The printer must be protected from humidity WARNING This is a device of class A In living quarters it may cause radio interference In this case the operator can be claimed to take appropriate measures Depending on country specific performance the Model 3630 digital printer may only be applied at voltages of either 230 V 50 Hz or 115 V 60 Hz The power plug may only be plugged into a shockproof socket The shockproof protection may not be overridden by an extension without protective earth conductor Any interruption of the protective earth conductor inside or outside the device is dangerous and not permissible The device is double pole fused After a fuse protection failure or deficiency electric components inside the printer may continue to be energised When connecting to the electricity network follow the electrical specifications on the type plate Check the voltage setting at the electricity input module of the device Place all cables and supply lines in such a way so that no one can stumble across them Do not place any objects on the supply lines If the device is not used over a longer period of time it should be disconnected from the electricity network In doing so you make sure to prevent it from damage caused by overvoltage Protect the printer from humidity Penetra
46. ge Ignore or Stop Horn Off short long or interval 1 O signals Aux output It can be chosen between the options def and spec At the AUX interface with the options def the feeder signal is released Spec the light barrier signal is released Relais 1 output Default to control a feeder Special to track a marked product and control a stacker set distance mm and pulse length ms Sort Toggle is to control a batchkicker The signal is set for as long until a second signal arrives and resets it set distance mm between the 1st Unit and the batchkicker Dry Timeout is to control an IR or UV lamp The signal is delayed in order to not switch off the lamp at the end of the job when there are still products under the lamp Divert to control a diverter set distance mm and pulse length ms Relay 2 output Default special Puls Sort Toggle Dry Timeout Divert see above Second independent relay to be able to use another function than relay 1 in addition Feeder stop OPTIONEN standard automat delayed Option standard The feeder stops only if the job is finished a failure is detected or the Cancel button is used Option automat The same feature as in standard Additional stops the feeder if the paper transport goes to fast After some printed pages this function is enabled If this function repeats from time to time you should red
47. gi sr soar oo H E H lt Hel S Oo Gl d w 1 l m d l 0 pili SA Ul r l t WIN ed T E _ M EM 9 Es M Q x uU 9 C lt AJIT Ger7 Germany AOU np sr BK ANDO 50 BQVTAH DS AMMA BGO amp O t 00 E ID D EZX A NIRO AGMUANEHUMHNAMHAZZO Q e 0C 0 rui vo r0 OD c eV il A dk roo Br kx t od ON Y beH lec hU T a K 6 Tf 4 MOMnve 44 alm rss Oo d O Itim or o oo tl N Ul r a win A T E M G S Eis M U x wn o qc lt AJIT ta7 Italy Gu Dn M 0449 S SK ANDODA 90 0 DO 0HD lt AMMA EGO Bu OE0 Ea D EM gt bad lt OW AGMUANEHRUMHHANMHAZO Q ed CN eh MO P DW OO ce en V Il A Oe r Z UO Be wak ol otv AY beH lee FY 1d a K t o co DOOD mia r s GO o st m o oO 0 ZEN Ul F l a W l Nl d T E M 2 Eis M U x wn 9 co dD I Appendix Spa7 Spain Qu DH M HM 9 S BM N lt GOH OBQUDOVHOG AMMA EGO BOMNHDP EM AN WHIZ ml Get QU GQR LDE MM e dS Z O Q dm hOM DW O e xN Il A O 2 UU OP Bm w aak od t0 ATH a FM lem ft 1 a K Qe co OMe 474 E 25S 27 40 50 83 1B 28 32 53 ASCII Decimal Hexadecimal Den7 Denmark Gu Dn M 009 S Z S AN BQ 0 0 DO W OG AmMs MA RAO MOMNAHDP E 9A ANAA e QU ORO Ma evd S Z O DANMNANOM 0 e Y IA HN Be k
48. he data are transferred faster The parallel interface plug exhibits a standard 36 pin amphenol connector with two metal clips 9 2 1 1 Connecting socket Connector type multipoint connector amphenol Type series 57 40360 Cable length max 2 m Amphenol multiway connector 57 30360 m 09 gt MA Figure 9 2 Parallel interface port GA eO M You will find the signal description on the following page 9 2 1 2 Signal description PIN Associated Signal Signal Meaning GND I O 1 19 STROBE This impulse 0 5 s reports that data bits are valid 2 9 20 27 DATA 1 8 Data bits DO D7 10 28 ACKNOWLEDGE O Printer reports data are processed is ready to receive 11 29 BUSY O Printer reports data received data are being processed 12 30 PE paper O Printer reports to the computer empty no paper available 13 SELECT O Signal is high when printer is Online online 14 Autofeed No function only for bidirectional interface 15 Frei Free 16 GND GND 17 Chassis GND Chassis GND 18 5V 5 V over 0 2 A Si 35 19 GND GND 30 31 INIT Resets printer 32 ERROR O Signal is low in case of error in the printer 33 GND GND 34 Frei Free 36 SELECT IN No function only for bidirectional interface Appendix 9 2 1 3 Impuls
49. ht to left Setting print Printout of the 10 setting configurations up to 9 sheets are required Receiv data print At the Inp Dump all 96 kBytes of the receive buffer are printed with PC8 symbols The entire printout requires approx 80 sheets when using 2 print units Prior to a Dump printout switch the device off and then on again Send the print job and then start the Dump printout Using the end key you can stop the process Character set print Printing the adjusted character set including the special characters 8 8 4 Language German English French Italian and Spanish From these 5 languages the language for the display text including the submenus and the help texts can be selected Using the Arrow Up or Arrow Down keys highlight the desired language and confirm with OK The selected language is adopted by pressing Home you return to the next higher level The Main Menu 8 8 5 Setting Selection of a configuration For different applications a proper configuration can be created each The configuration No O is reserved for the factory setting Here no modifications can be executed The configurations No 1 to No 9 may be set individually When terminating the programming mode the executed modifications are automatically saved in the selected setting no You may block the adjusted setting for printer commands from the PC by pressing the OK key for a longer time A lock symbol appears in the display
50. in T E m Jg n G 3 2 Es M U x wn 9 co nor CEL ICEL l i AVI Ht Roe cow 8 BG L ENOI IF F ADCO8SSwCE Soe NE M 24 pL Kd lade lle SF r AT P A A ES Xx Y ROO US S AO 9 Que O DC UW 03 Y d d OD OD 1D DM DO Bue of Gu Dn M 049 S BK ANH 0 609 dW GE ANETO Du O GLUD EA ID DP Z X Ra Ed 0 OU ORO E HMM RQS Z O COANMAMNOM O Oy c ce Y Il A r S HM x atez F A lee gt t JY 1 Tam oe5 9 lDlomoos 3 E 330 27 405151 79 1B 28 33 33 4F ASCII Decimal Hexadecimal Appendix P852 PC 852 E hna e MNM O O10 X Sor X2 v XD HD wH h x O AARD Z HH gt m HE NC Sy ho T pet ae le E A A Uy SI NON Oo THO OD WP ON NA NO Ws lt 33 M8 OONA D O 9 Ea LM AI Xx OD CO OB es O WA O O O ed wii NOD Gu Dn M 044 OP BK AN 90 00 dW DS d raA dE G O Q4 O LD EA ID ID Z HN r ml 90 OOO aa euQ AZO QO m ON m min ior OAD e xN A dk uxo Be wak 1 9 AY eR lee gt t yt tar Gorete Comune AO Ln LA m 2 Oo rd r m ce o Oo i ta nN LLI CN CO rd N T E paa U 3 OlT x u 9 9 o r P860 PC 860 HI H N lka h Roe cum Be LR Db 4K RGB BWC Ih L ee uM NE amp amp UUN 394 Hi dl EP z34l Wr SS 09 rn NU vd O ICI oO MOTA az PAO 10 00 T HIO DO Y WD AKO DD DO id OK OD ad iQ HHO uH tice Gu Dn M 0 IAP
51. ing and Assembly 3 1 Delivery 3 2 Unwrapping the Printer 3 3 Assembly Description of the DDP 4 1 DDP Overview 4 2 Range of Application 4 3 Function Description 4 4 The Operator Panel 4 4 1 What do the keys mean 4 4 2 Key combinations 4 5 The Display 4 6 Overview of the External Terminals 4 7 Description of the Emergency Stop Loop Startup and Operation 5 1 Inserting Ink Cartridges 5 2 Switching on DDP 5 3 Position and Dimensions of the Print Media Introduction 8 5 4 5 5 5 6 5 7 5 8 5 9 Adjusting Printer to the Print Media Entering Position of the Print Media Checking the Paper Transport Adjustment of a Print Rotated by 180 Width and Height Measurement of the Print Media Test Print Calibrating the Print Units 6 1 6 2 6 3 Calibrating the Vertical Distances of the Print Units Mutual Calibration of the Cartridges Mutual Calibration of the Print Units General Information 7 1 7 2 7 3 7 4 7 5 7 6 7 7 Exchanging Ink Tray Resetting the Ink Counter Indication for Ink Cartridge Exchange Cleaning the Print Nozzles Day Counter Service Counter Job Counter The Main Menu 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 The Quick Menu Menu Overview Printer Configuration Job Parameters Service Language Setting Explanation of the Individual Menu Items 8 8 1 Printer configuration 8 8 2 Job Parameters 8 8 3 Service 8 8 4 Language 8 8 5 Setting 8 8 6 Initializ
52. int medium and the distance plates of the print units there should ideally be a distance of approx 0 8 mm Figure 5 2 Setting the print to the print media thickness Move the print units in the Model 3630 forwards by pressing the Quick key and Service position in succession Open the cover of the printer Startup and Operation Tintenpatrone Stachelr der Druckgut E pe 0 9 mm Y Y CL Druckguiy 7 Figure 5 3 Recommended thickness Measure the thickness of the print medium and put it onto the feed area of the belt afterwards For lifting and lowering the print frame use the scaled hand wheel The numbers on the hand wheel refer to millimetres the graduation lines refer to 1 10 mm Lift the print frame until the print medium can pass under the print units without danger Go by the scale and adjust a slightly higher value Afterwards pass through the print medium under the print units by hand and in doing so carefully lower the print unit until the correct distance is adjusted In case you should hear a whirring or rattling noise when manually passing through the print medium under the units too much force is exerted on the sprocket wheels Increase the distance until the noise is no longer heard Remove the print medium and close the cover Return the print units to their parking position by pressing OK to prevent the ink in the cartridges from drying up 5 5 Entering Posit
53. ion 7 6 Service Counter A test page counting includes the number of Test Service prints executed in the device with respective paper ejection This counting is only performed in offline mode 7 7 Job Counter A job pages counting includes the number of data printouts received from the computer with respective paper ejection This counting is performed in online mode In the Quick menu you can reset the job counter CS All counters are reset when switching the device off 8 The Main Menu The device is delivered with menu settings predetermined by the factory If you want to change for example the font type or the font quality you must go to offline mode 8 1 The Quick Menu By pressing the Quick key you can directly and at any time call up the Quick menu for quick operation of the device By pressing the OK key the action of the selected menu item can be executed By means of the Arrow Up and Arrow Down navigation keys navigation within the Quick menu is possible PRINTER RESET The printer is newly initialised and all data are deleted DELETI NG WAIT LISTS The printers and spoolers are deleted until there are no data left or pending ADDRESS REPEAT Up to 20 addresses of the print job can be re printed RESET JOB COUNTER Resetting the print job counter MEASURING PAPER LENGTH Length or width measurement of the print medium FEED SINGLE SHEET Feeding a single sheet to determine the pape
54. ion of the Print Media The position of the print medium on the conveyor belt is essential information for the printer According to this value the print units are aligned The value differs depending on the situation ju Ofer S RAE aa ere R Offset U1 ffset Allgemein i 22 5 Figure 5 4 Position of print media The position of the print medium is described by means of the offset The offset is defined by the distance to the zero point To determine the value two scales are to be found in the print frame If the print medium lies below the scale the offset may be taken over directly Thereby the Offset Allgemein general offset describes the distance to the print medium edge the Offset U1 describes the distance to the print area of unit 1 and the Offset U2 describes the distance to unit 2 Supply a print medium by means of the separator and carefully shift the conveyor belt of the DDP by hand until the print medium lies below the scale Read off the offset See graphics above from the scale The entry of the offset may be performed in two ways a Entry of the value in the user program FlexMail b Value entry at the printer itself as follows Note the entry of the value at the printer is required if the test print function should be used This is particularly recommended for initial operation In other respects it is more recommendable to perform the entry using FlexMail
55. is driver is not digitally signed windows Update Tell me why driver signing is important 7 Select whether or not you wish to set this as your default printer Click Next Add Printer Wizard Name Your Printer You must assign a name to this printer Type a name for this printer Because some programs do not support printer and server name combinations of more than 31 characters it is best to keep the name as short as possible Printer name Do you want to use this printer as the default printer Yes ONo 8 You are now given the choice of sharing this printer on your network Click Next Add Printer Wizard Printer Sharing You can share this printer with other network users T you want to share this printer you must provide a share name You can use the suggested name or type a new one The share name will be visible to other network users 9 Choose whether or not you d like to print a test page Click Next add Printer wizard Print Test Page To confirm that the printer is installed property you can print a test page Do you want to print a test page 10 Verify all of your information and click Finish to complete the installation Add Printer Wizard Completing the Add Printer Wizard You have successfully completed the 4dd Printer Wizard You specified the following printer settings Name Neopost 45 3630 Satori Software i Share name Not Shared Port LPT1
56. libration of the vertical distances of the print units 8 8 1 4 Adjustment steps Correction print Printing of a test page with horizontal lines in order to be able to detect and correct overlappings or shiftings Corr dist U1 U2 Possibility of correcting of the distance between print unit 1 and print unit 2 so that both print units are enabled to print above or below each other in the best possible way n Corr cartr U1 C1 C2 HELLE E The necessity for a calibration PIFI becomes visible if a bar of a cartridge exhibits offset during a test print Patrone 1 von U1 Corr cartr U1 C2 C3 8 8 1 5 8 8 1 6 See above but with cartridge 2 and 3 of unit 1 Corr cartr U2 C1 C2 See above but with cartridge 1 and 2 of unit 2 Corr cartr U2 C2 C3 See above but with cartridge 2 and 3 of unit 2 Boot defaults Centaur search Possibility of adjusting whether during the booting process there should be searched for a Centaur ink system If this menu item is activated and no Centaur system is connected the booting process will take a bit longer Text rotation Adjustment regarding whether a printhead should print a rotated text 180 Measuring unit Changing the indication of the unit of measurement from mm to inch inch mm PC program Standard Special Standard is for most of the windows applications Word Flexmail Special is for the software Cobra
57. ly Scope of delivery Use the following list to check whether all parts of the DDP are entirely present and undamaged DDP parts list Main device DDP with 2 print units User manual on CD ROM incl driver software Additional components e Dreamfeeder F635 otional e Connecting cable Plug amp Print e Rack for Dreamfeeder optional 3 3 Assembly As a standard the DDP is operated in connection with the Dreamfeeder Due to transport reasons the devices are separately wrapped and shipped Before initial operation the two devices must be linked with each other mechanically and electrically Additionally all transport locks must be removed Sequence of assembly Caution When operating the Model 3630 without the RENA Dreamfeeder the points b and c do not apply a DDP setup e When setting up take care that there is still sufficient space on the rear side of the device for having direct access to the interfaces e Ensure that the device is switched off and that the socket is provided with an intact protective earth conductor Afterwards plug the power cable into the power input module on the right side of the device and into the power socket Power input module Rear slots for support standard Figure 3 2 Assembly Unwrapping and Assembly b Connecting the offline Dreamfeeder to the DDP In order to make sure that the Dreamfeeder feeds the print media into the printer from the correct height the
58. m the PC The offline mode is necessary for executing functions of the printer and for setup purposes Not always all texts of the display are available in all languages therefore they are given in English Description of the Model 3630 4 6 Overview of the External Terminals 1 Connection for optional tower Lamp not yet available Meaning Online ready green lamp offline red lamp and error alternate blinking 2 Serial interface to the RENA Base start stop speed 3 Serial interface to the RENA Centaur system 4 Serial interface to the RENA Dreamfeeder start stop speed and gap determination Tower Lamp Interface RENA Dreamfeeder Centronics Data Figure 4 4 External terminals 5 USB interface to the PC for sending print data etc 6 Control serial interface to the PC e g feedback print status 7 Centronics parallel interface to the PC 4 7 Panel connection for the external keyboard 18 F for the connection of the FBM Feeder 18 F AUX feeder connection Relay 1 Relay output for controlling external feeders or other machines In 1 signal input e g for double sheet check or paper monitoring RENA OUT connector for external RENA devices K RENA Extern connector for external emergency stop switches IUU 0U gt uo Panel Output pe at e y 18F AUX Relay 1 RENA OUT RENA Extern 10 42 amig 39 D NM ut e x F635 AF
59. ment without applying any rotating or turning motion Before locking the stop lever the ink cartridge is still in a Slightly inclined position The stop lever then tilts the cartridge into its final position e Open the stop lever completely e Take the ink cartridge out of the packaging and remove the protective strip e Insert the ink cartridges one after another with the print field facing downwards do not push in the direction of the stop lever md e Lock the stop lever in direction of the arrow thus the ink cartridge is tilted into its final position and the electronics contact is established correctly 5 2 Switching on DDP After you have entirely assembled and connected all cable connections you may switch the device on Before a first printout can be made the following steps of this chapter must be executed To enable you to perform all necessary entries at the device first of all the operator panel and display are described Switch on the DDP using the power switch left hand device side In quick succession the following displays will be shown at the DDP Loader 01 Version 1 1 XX Starting Aplication 3 6 00 PPC Printer I nitialisation Printer Dreamfeeder online This notification will only be displayed if a At Serial Port Term Dreamfeeder is connected offline After completed initialisation the following display appears Day counter 0 Metre second 1080 3x3 Nor online
60. minutes the print unit should return to the capping station during an interruption of the print job The menu functions Capping End and Capping Middle are used if the printer works together with another device in online mode The time period within which the print units return to the capping station can be delayed This serves for the purpose that in case of a paper jam in the preceding machine some time will remain until the printer goes offline the printheads return to the capping station thus creating even more time delay Distances Position unit 1 Positioning of print unit 1 Is normally controlled via the FlexMail program but can also be entered manually The printhead drives the distance of the preset value in mm to the printing position This value can be read off at the spacer which is attached to the protection cover Position unit 2 Positioning of print unit 2 Is performed in the same manner as with printhead 1 The Main Menu Offset Paper Offset paper refers to the distance of the print medium to the back edge of the print area 22 5 mm 0 88 from the slide plate edge 8 8 1 3 Adjustment gap Vert corr print To ensure that the print units continue the print image seamlessly between each other the vertical distances must be calibrated A calibration becomes necessary when a gap or an overlapping of two bars each of them appendant to one print unit is visible in the correction print See chapter 5 6 1 1 Ca
61. n all three dummy plugs in the correct place CS The first machine in an emergency loop should be the printer Printer RENA OUT Wiring to the next machine Printer RENA IN Dummy Plug G0635 1 754 00 Startup and Operation 5 Startup and Operation 5 1 Inserting Ink Cartridges Press the key 7 Offline and afterwards the key 2 Quick With the downwards key 6 select Exchange Cartridge and confirm with OK Now the prints units move to the centre position of the printer and you can comfortably exchange the cartridges while the protective cover is open After releasing the stop lever the used cartridge can be lifted out upwards After the new ink cartridge has been inserted properly close the protective cover again Confirm using the OK key the print heads drive back to the service station Do only use the following cartridges black ink K6002 011 black ink fast drying KH C8842A red green blue ink KH 6168A KH 6169A KH 6170A Important note To ensure a safe contact between the ink cartridge and the electronics of the DDP at any time the stop lever has two functions LV tilt in of the ink cartridge into its final position afe interlock during operation As a consequence the ink cartridge may not be tilted into its final position by hand When inserting the cartridge it may only be put into the holder and pushed downwards from above and in straight move
62. nformation 7 2 Resetting the Ink Counter In offline mode change to the ink level indication using the Arrow Left key If one of the bars is marked the ink level of the respective cartridge is indicated in the display in Using Arrow Up or Arrow Down the current value can be entered If these keys are pressed for a longer time then the display shows 10 96 steps With the Online key you go return to online mode again 7 3 Indication for Ink Cartridge Exchange Day counter 0 Metre second 080 3x3 dpi Nor online If less than 5 of ink remain in the cartridge the ink level indication is no longer visible and at a value of 0 the following notification is shown NO INK CHANGE PRINTHEAD In the Error Level menu it can be chosen how the printer should behave when a cartridge is empty Stop Printer is stopped when the No Ink display appears Ignore Printer continues printing when the No Ink display appears J LJ DU HB 7 4 Cleaning the Print Nozzles The print nozzles are cleaned automatically Figure 7 5 Ink level indication e prior to each test print e after switching from OFFLINE to ONLINE General Information e selectively after 50 100 200 300 or 1 000 prints This can be adjusted in programming mode under SPECIAL FUNCT menu item CLEANING CYCLE 7 5 Day Counter Each printout is counted after executed paper eject
63. ng information Introduction 1 2 1 3 1 4 How to Use this Manual In the continuous text you will find general information and descriptions These are required to be able to execute subsequent working and operating steps The text is indicated by a dot when the technician or operator is expected to carry out a work step E g e Carry out the next step now s Now the next step Please do always read these work step texts in order to obtain any necessary information Do not anticipate or ignore the manual it keeps you from mistakes Chronology and manual consultation The manual is chronologically structured i e starting from the packaged delivery condition up to the ready for operation state followed by operation programming and at last technical information If you are not familiar with the printer best read the manual sequentially You will be guided step by step and thus be able to start up the printer easily and quickly If you are already familiar with the Model 3630 it should be equally easy to use the manual for reference purposes Important Terms and Abbreviations It is important to know some terms and abbreviations related to the Model 630 e cartridge Crt C Cl C2 C3 e print unit Unit U U1 U2 We refer to it as a unit since three cartridges are combined here e print media width expansion of the print media in transport direction e print media height expansion of the print media a
64. offline mode using the Offline key Apply the downwards or upwards navigation keys until you reach the NOR display By pressing the Right navigation key the display changes to REV and printing is executed rotated by 180 Note for the function for alignment change The selected alignment may be overwritten by the PC If the OK key is held pressed for approx 3 seconds a lock symbol is shown in the display This indicates that the alignment can not be overwritten by the PC user program Apply the Online key and switch the DDP online again Your display may look like the following Day counter 0 Metre secon d 1080 3 x 3 In normal mode NOR N or e and in reverse online mode REV In the locked state the lock symbol is shown here b Via the driver in the user program see driver manual 5 8 Width and Height Measurement of the Print Media The width and height measurement is essential and must also be performed at each modification of the print media width Put a print medium into the separator Switch on the conveyor belt n case the DDP is not in offline mode apply the Offline key Push the Quick key to change to the Quick menu Select Measuring paper length in this menu Press the OK key for as long until an L locked is displayed This L indicates that the width can not be overwritten by the PC user program The DDP ex
65. ot are fonts with a fixed character distance Figure 9 5 Fixed character distance Proportional distance At a proportional character distance the distance depends on the width of the letter Helv and TmsRm are fonts with a proportional character distance Figure 9 6 Proportional character distance 9 3 1 5 Pitch The pitch refers to the number of printed characters within a linear inch A font with a pitch of 10 cpi prints 10 characters per horizontal inch cpi characters per inch The pitch can only be given for fonts with a fixed distance qwertzuiopas 12 characters per inch 12 cpi 10 characters per inch 10 cpi qwertzuiop ITTTTTTTTTI Appendix 9 3 1 6 Dot size The dot size character height refers to the height of a printed capital letter The dot size is measured in pica points A dot is 1 72 of an inch Both fonts those with a fixed and those with a proportional character distance are measured in their height in pica points 1 72 Punkte 1 Zoll E Pica Punkt 1000000K 9 c0000000000000000000 Em L 48 Punkt Zoll 24 Punkt 1000000 8 12 Punkte 8 Punkte n B Figure 9 7 Dot size o 9 3 1 7 Underlining To particularly highlight a text passage you may underline that passage By doing this its consistent typeface is retained You may underline a single word 9 3 1 8 Wide font While maintaining the proportion character width distance
66. out Alignment Adjustment of the print alignment Nor means normal the printout is readable from the operator view Rev means reverse printing is performed with a rotation by 180 Paper size Size of the print area or size of the paper EXEC LETT LEGA LEDG A3 A4 A5 A6 MONA C10 INTD C4 C5 C6 B4 B5 B5JI INSD CRD1 CRD2 HAGA or USER With the USER option the paper length can be adjusted maximum value 508 mm 20 inch Left margin Adjustable left margin 0 to 304 mm 0 to 11 9 inch Mainly important for DOS applications 8 8 2 4 Font parameter Font 13 internal fonts can be used Only important for DOS applications The following fonts are included Cour12 Cour12bo Cour12it HelvO7 Helv10 Helv12 Helv12bo Helv12it Helv13 LetGot12 TmsRm12 Bru12 OCR A Interspace Distance between the characters 0 90 dots Character set Adjustment of a country specific character set PC8 Rom8 P850 ECMA P8DN ICEL P852 P860 Lat5 USA7 UK7 Fra7 Ger7 Ita7 Spa7 Den7 Nor7 Swe7 SwN7 Por7 8 8 2 5 Type of barcode This menu contains various different kinds of barcodes The following barcodes are available Option Barcode Option Barcode Zip Barcode USA co39 co39 barcode Bpo4 Barcode Great Britain c093 c093 barcode Kix Barcode Netherlands c128 c128 barcode Cana Barcode Canada ean EAN barcode 2 51 2 5 interleaved off no barcode barcode Coda coda Barcode 8 8 2 6
67. ownload font ERROR SUPPL CHAR Font Loading Error in the download font Check download font ERROR CHAR LasFt Font Loading Error in the download font Check download font ERROR DATA LasFt Font Loading Error in the download font Check download font ERROR CHAR HEIGHT Font Loading Error in the download font Check download font ERROR DL DISABLED MACRO LOADING ERROR Error when loading the Insufficient memory for RAM MEMORY IS FULL macro insufficient memory the macro ERROR FEEDER feeder error report Eo ea ERROR FEEDER BOARD Error in the feeder Switch off devices START to continue electronics recognised Print Unit s Parked Printing process started but Shift print units from START to Continue print units are in parking parking position to printing position position WARNING Print Units After switching on the print Shift print units to Were not Parked units are not in parking parking position position Please Park Print After print end the print Shift print units to Units to prevent units were not shifted to parking position A parking position clogging cartridges START to Continue FIFO ERROR Error of HW program Switch off printer RESET THE PRINTER is The Main Menu 8 11 Warning Notifications WARNING PLEASE U Differing firmware versions Load all boards with the latest firmware UPDATE THE FIRMWARE WARNING THE RAM Differing RAM boards All boards with the same BOARDS ARE DIFFEREN
68. pe Cour12 Test print Model 3630 9 3 3 2 Sans Serif font types The following example shows an address with the font type Helv12 Test print Model 3630 9 4 Character Sets Notes for the application of character sets e Character set name the specification given in brackets e g USA7 corresponds to the option field name in the DA590 DA606 DADDP DA610 e With the ASCII printer command e g E O U you can call up the character set in your software 9 4 1 7 bit character sets USA7 ASCII Gu H M DM 9 S BK gt M re a l e 0 0 DO dW OS AMMAR G O Gu O 00 EL ID DP Z KAN a m BPtMUAHMEHUMHHAMHAZO OANMAMNOM 0 e eV Il A o e Hoy eK od t0 AV RW lee gt y 1 tar Oorete eo omnes in N 00 1n oio 2 ll m Oll O Ul r a wl dl A T E i Jg 1G ZE 6 Q U x uU o Qc lt AJT Appendix UK7 United Kingdom Gu Dn M 049 S BK WN YH 9 0 DO dW DS AMMAR G O Bu OE LD Ea ID D ESM ANH a MEIMUANHUMHHANMHAZAO G dm ehn GO D e eV Il A O WYO Bre aK lo AY be FMC gt t ys tar SOoregt eeoMoWMuer 74 O in Ist ola u ssim oH lolo cc S Ul F l D WIN a T E pao M a 3 2 Es M U x U 9 co lt AJT France Fra7 Gu Dn M 029 S SNR NANYI AGPQOBDVHRDGAMMA BGO Bu Om LD Ea DP SEMAN OW da amp moaoamuluommmouiuzzo DOAN OO sio e DO DH e eV Il A UO Be ak SE ONS Y rbe le
69. pects the passing print medium whose width is measured and briefly indicated Read off the displayed value of the measured width Compare the measured width with the actual width of the print medium and check for conformity Next you are asked to measure the paper height The DDP expects a print medium which is rotated by 90 in order to measure its height The medium must be placed on the conveyor belt manually Startup and Operation Read off the displayed value of the measured height Compare the measured height with the actual height of the print medium and check for conformity In case the width or height measurement is not correct check whether the paper light sensor is soiled 5 9 Test Print Using the test print function the print image of the DDP can be checked and if necessary adapted You also require the test print for calibrating the print units The benefit of the test print is that the check and setup of the print can be executed independent of the PC and the user program To enable the function to be started the print media feed must be ready for operation Switch to offline mode Quick Arrow Up Test Print With the current settings a test print is executed If the key combination is called up from a menu item then you return to this menu item after leaving the test print If the key is pressed briefly then similar to the paper key only one test print is carried out and afterwards you re
70. r position Necessary for the Paper offset START PAPER RUN Function for testing the paper run SINGLE TEST PRI NT Printing an internal test address depending on whether test address 1 or 2 is set TEST PRINT Continuous print of a test address until it is manually discontinued CLEANING CARTRIDGES Purging of all print cartridge nozzles SERVICE POSITION The printhead units are driven to the front into the service position CHANGING CARTRIDGE Both printhead units are approx driven to the centre position of the device to enable the cartridges to be changed easily The Main Menu MEASURING SPEED Speed measurement of the conveyor belt and indication in mm sec or feet min SHOW LAST ERRORS Displaying the last error notifications 8 2 Menu Overview When the printer is in offline mode you may directly change to the superordinate menu by pressing HOME By means of the navigation keys Arrow Up and Arrow Down navigation within the HOME menu is possible With the OK or the Arrow Right key the respective submenu can be selected Home 1 menu level Printer Config Job Config Service Language Settings 8 3 Printer Configuration Main menu Submenu Options Printer Configuration Maintenance Cleaning cycle Capping end Capping middle Distances Position unit 1 Position unit 2 Offs paper mm Adjustment gap Vert corr U1 U2 Adjustment steps Correction print Corr dist U1 U2
71. ram is included in the scope of delivery FlexMail enables comfortable working The two print units U1 U2 of the DDP are provided with three HP ink cartridges C1 C2 C3 each and carry out the printing of the addresses without proper motion The font alignment is always similar to the direction of transport Printing may be performed in such a way that it is readable from the front side or rotated by 180 upside down The height positioning of the print fields depends on the positions of the print units For this purpose the print units are movable The breadthwise positioning of the address may either be performed via the application program e g FlexMail or via the adjustment within the menu of the DDP Each print unit prints addresses texts or graphics within a maximum possible print area width of 420 mm 20 and a print area height of 38 mm 1 5 This corresponds to 9 lines at a font size of 12 pt By means of the conveyor belt the print medium is transported below the print units The direction of transport of the DDP is always from right to left seen from the operator s position The print medium is suck to the conveyor belt thus being held safely During idle periods the print units are in stand by parking position In this position the cartridges are locked by means of caps and therefore prevented from drying up When starting the print job the print units automatically move to printing position When moving to and
72. ry setting CHECKSUM ERROR U Error in the buffered RAM of Factory setting SETTI NG RESET the unit Us prog key TEST MACRO TOO LONG The self defined test J Consider the maximum size address is too big BUFFER OVERFLOW Overflow of the receive buffer Check connection to PC FONT ERROR Error in the Flash Prom Re load fonts LOAD FLASH FONTS WRONG CPLD REV U Invalid hardware Re programme program PLEASE UPDATE CPLD configuration module XC95144 CPU HW ERROR Serious error on the CPU Switch off device RESET THE PRINTER The Main Menu RAM ERROR UA RAM error on CPU board Exchange CPU board VERIFY RAM RAM ERROR U CPU board with small RAM Exchange CPU board INSTALL 4MB OF RAM PROGRAM ERROR Error in the program flow Factory initialisation UNPRINTED ADRESSES Address has not been Do not carry out any FI NISH THE JOB completely printed modification in the programming mode during the print job UART A SEND TI MEOUT Error in the UART program Exchange CPU board RESET THE PRI NTER module or FET transistor Switch off printer UART A REC TI MEOUT Error in the UART program Exchange CPU board RESET THE PRINTER module or FET transistor Switch off printer UART TI MEOUT Error in the UART program Exchange CPU board RESET THE PRI NTER module or FET transistor Switch off printer DISPLAY TI MEOUT Error of display control Check cable connections Error of conveyor belt Eliminate paper jam
73. set setting in FlexMail 1 Otherwise printing and the adjusted print area will not be consistent with each other To do this 42 5 mm must be added to the previously set value In case the height of the print medium should be less than 70 mm caution the DDP is not specified for this then the print media should be fed at centre position to the transport belt under position A You may read off the correct offset at the ruler of the safety cover of the paper infeed side Feed a print medium and position it below the safety cover Read off the rear value of the print medium edge In the following illustration a C5 envelope was fed into the device at position A 10 Figure 3 7 Read off the offset At the ruler a value of 9 8 cm can be read off Take over this value as the offset value in FlexMail Print Units Figure 3 8 Set the offset in FlexMail Unwrapping and Assembly The below figure illustrates a 10 envelope which was fed at position B and which runs at centre position to the second belt The value at the ruler amounts to 16 8 cm Figure 3 9 Read off the offset with No 10 envelope Take over the value and enter it into FlexMail Allgemein Einheit 1 Einheit 2 r Papierposition Verschiebung m Einheiten koppeln Einheiten 1 2 koppeln m Stitched mode Einheit1 2 Abbrechen Figure 3 10 Set the offset in FlexMail for a No 10 en
74. t right angles to transport direction System Requirements The Model 3630 is designed for the application at a PC at least Pentium 500 MHz with parallel interface It may be run by the operating systems Windows 2000 or Windows XP You require a shielded twisted parallel interface cable not included in delivery When operating with Windows 2000 und Windows XP the printer may be alternatively connected via USB cable Security Advice Prior to initial operation please do carefully read the following instructions for the sake of both your own safety and printer operating safety Do always observe any warnings and instructions directly attached to the device Do carefully keep this manual available in order to be able to check back at any time The Model 3630 digital printer exhibits state of the art design and is safe to operate However if not operated by instructed personnel the device may bear risks and dangers The same applies to any usage that does not comply with its original purpose or that is inappropriate Disregard may bear the danger of electric shock injuries due to draw in by rotating rollers damage of the printer Security Advice 2 1 General Security Advice A Caution Please do carefully read these instructions Keep this guide for future reference and consultation Any instructions and warnings attached to the device must be followed Setting up the printer Electric danger Op
75. ta consecutively bit by bit from the computer to the printer It is connected with the help of a RS 232 C connector Serif font Serifs in German are so called tootsies on the characters of the Antiqua fonts The font type Cour for example is a Serif font Setting A selection of arranged configurations Soft Font Soft fonts loadable fonts are fonts which are stored on disk These fonts can be transferred to the printer memory Software Software is understood to be the working and graphics programmes as well as programmings or special application packages Gloss
76. then the printer is allowed to send data When software handshaking with Xon Xoff this input must always be high eme CEA Appendix 9 3 Fonts 9 3 1 Terminology A font is a collection of characters and symbols with the same font type and distance the same size height line thickness and font inclination 9 3 1 1 Font type The font type is a set of characters and symbols with a certain design Cour Helv TmsRm 9 3 1 2 Serif or Sans Serif font type Serifs are small cross lines on the upper or lower parts of the characters in German so called tootsies at the Antiqua fonts Cour is a Serif font type Font types without serifs are called Sans Serifs Helv is a Sans Serif font type The following figure shows the difference between a Serif font type and a Sans Serif font type x Tjf sae sat f Figure 9 4 Serif and Sans Serif 9 3 1 3 Font inclination Selectively the font characters can be printed in straight normal alignment or in a constant angle in inclined cursive alignment This example shows straight characters This example shows inclined characters 9 3 1 4 Distance The distance refers to the relative writing density between the letters of a font The character distance is either fixed or proportional Fixed distance At a fixed character distance each letter takes the same width and has the same distance to the neighbouring letter Cour and LetG
77. tion of moisture into the device bears the danger of electric shock Never open the device For reasons of electrical safety it may only be opened by authorised service personnel Never reach into the running machine There is danger of injuries caused by draw in or squeezing at rotating rollers Moreover keep long hair and clothes away 2 2 Cleaning the device Let the printer be checked by a service technician Spare parts Repairs from the running machine To avoid damage of the device only factory approved accessories should be used Prior to each cleaning process the device must be disconnected from the electric network For cleaning do not use liquid or aerosol cleaners do only use a water moistened cloth In the following cases unplug the connector and turn the device over to an authorised service technician e ifthe power cable or plug is worn or damaged e if water or other liquids have penetrated into the device e if the device does not function properly despite adherence to the quoted instructions e if the device has fallen down or if the casing is damaged e if the device exhibits peculiar deviations from normal operation For repairs only original spare parts or spare parts that correspond to the originals may be used Do not disassemble the printer further than described in this manual It is not admissible for unauthorised persons to open the device Repairs may only be carried out
78. turn to the originally calling display again If the key is pressed for a longer period of time then a continuous test print is performed This test print may be discontinued using the Cancel key and the previous display is shown again Caution the test print is always executed at centre position to the conveyor belt Ensure that the print media are fed accordingly The position of the rack cannot be captured and must be considered by the operator Correct test print with two print units Figure 5 5 Test print Test print not satisfactory test print exhibits gaps print nozzles are not free clean the print nozzles by means of purging test print does not start at the paper margin as it is usually expected has a width measurement been performed test print is misplaced either within itself or between the individual print units calibrate the print units as described in the following Calibrating the Print Units 6 Calibrating the Print Units Unlike printers with only one moving print unit at the Digital Desktop Printer all print units are standing still during printing Therefore an accurate adjustment calibration of the cartridges among each other is required to guarantee a print image free of offset and distortion Depending on the respective deviations from the optimum print image different calibrations may become necessary 6 1 Calibrating the Vertical Distances of the Print Units To make sure that
79. uce the feeder speed Option delayed The feeder stops after the last page from a job was printed and an additional adjustable distance was managed Possibly some pages are feeded and runs unprinted through This function is created for applications where the feeder and the transport belt is only one unit Enveloping machine The adjustable distance is the menu item DIST BELT END which only appears in the delayed option Factory setting Default Rese Option automat Note The setting Feeder Stop is disabled if a RENA Feeder is detected via the serial port Read amp Print 1 Option NoData Handling Defines the behaviour if a paper is detected but no printdatas were received The following opions exists Stop Formfeed Relay1 Relay2 Stop Printer stops immediately and shows an error message Selection with ESC Sequence E OK Formfeed Printer assumes a Formfeed the next data record is deleted Selection with ESC Sequence Ec 1K Relay1 Printer activates Relay1 after a configured distance Selection with ESC Sequence EL 2 K The Main Menu Relay2 Printer activates Relay2 after a configured distance Selection with ESC Sequence Ec 3K Comment The selection of Relay1 or Relay2 forces the option PRINTER CONFI GURATI ON RELAI S1 OUTPUT or PRINTER CONFI GURATI ON RELAI S2 OUTPUT to special if neither special nor divert was configured befor
80. vals The intervals heavily depend on the frequency of purgings Basically an exchange is required after approx 10 000 purgings Since the number of purgings can only be roughly estimated a regular visual check should be performed The exchange is necessary if there is a significant amount of ink in the tray There is an ink tray for each print unit The tray must be exchanged as follows For exchanging the ink trays move the print units into the service position Go to offline mode then to the Quick menu and confirm Service Position The tray is located on a carrier plate The whole carrier plate 1 is exchanged Figure 7 1 Exchanging Ink Tray 1 Lift out the carrier plate 1 from the locking at the front edge and take it out Figure 7 2 Exchanging Ink Tray 2 Feed in the new carrier plate 2 under the spring wire 3 The spring wire 3 is important for the function and must always be located above the carrier plate Figure 7 3 Exchanging Ink Tray 3 Push the axis of the carrier plate 2 into the locking Figure 7 4 Ink tray new and used Note When inserting do not apply any force at right angles to the service station Otherwise the fastening bracket could deform causing the sealing caps to not be able to seal correctly The fastening bracket should be prevented from bending therefore when inserting the sealing cap carrier support the bracket with your finger from below General I
81. velope Setting the print area Depending on the device the print area of the print units is set in different ways The print area is configured via the software We recommend the use of the FlexMail software The corresponding settings within FlexMail are later described in detail 4 Description of the DDP 4 1 DDP Overview Slide plate Keypad with LCD Finger protection Recessed grips for lifting Knurled wheel with scale for print media thickness Emergency switch Print units Paper light sensor O ON ADU Bb UU MM KA Scale for positioning the print media on the safety cover 10 Covering of the print unit 11 Transport belt 12 Dreamfeeder 13 Support for Dreamfeeder 14 Power input module Figure 4 1 Model 3630 overview 4 2 Range of Application The DDP is an inkjet printer with high font quality The full print performance is reached by means of two print units Description of the DDP 4 3 The main field of application is the printing of mass mailings with addresses graphics and postal elements However the application is not limited to this purpose The device may be applied both in stand alone and in inline operation The print media feed must be executed in a separated manner in inline mode Function Description The DDP is designed for the operation at an IBM compatible PC For address printing and envelope design we recommend the FlexMail program Depending on the device version this prog
82. x6D 2x3D 2x6D 3x3D 3x6D 6x3D 6x6D 1x3D is the lowest print quality and therefore for the highest speed 6x6D is the highest print quality and therefore for the lowest speed 8 8 2 2 Transport parameter Paper speed Adjustment of the possible paper speeds 1 152 mm s 5 98 inch s 2 304 mm s 11 9 inch s 3 406 mm s 15 9 inch s 4 508 mm s 20 0 inch s 5 812 mm s 31 9 inch s 6 914 mm s 35 9 inch s 7 1016 mm s 40 0 inch s 8 1422 mm s 55 9 inch s 9 1828 mm s 71 9 inch s max 2032 mm s 80 0 inch s The setting for the resolution takes priority over the setting for the speed If a certain resolution only allows for a lower speed than it has been adjusted then this lower speed is selected Auto paper speed on The DDP takes over the speed regulation of the feeder at the Plug amp Print interface In doing so the speed is optimally adapted to the print data Paper gap The gap between the products is controlled via the feeder thus the gap can be modified Belt end job The adjusted time period indicates for how long the belt continues to run after the end of the print job Possible settings def 1 min 2 min 3 min 4 min 5 min off Belt middle The adjusted time period indicates for how long the belt continues to run in the event of a disturbance during the print job e g no paper feed Possible settings def 1 min 2 min 3 min 4 min 5 min off Vacuum The Main Menu 8 8 2 3 Lay

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