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Functionality - Prestige Equipment

1. total step counter LET ERI cc Reset gt gt x F3 a Fe ES Fi x EA m ES les m Ex e Total step counter displays the strokes already performed in mode manual and production e F3 Reset Sets the total step counter to 0 password protected Fl lt lt FA gt gt time meter DDODDDDOO gt Eimi Dj El x Fa m Ed Im ke Ies m E e The Timer indicates the number of hours that the hydraulic pump has been turning Fl lt lt FA gt gt 28 14 10 11 versie3 Dengels doc software version PLC v3 00 OP v3 Ll v3 OU mm x F3 m Ee F3 x Ft Et m ke les m Ex E e PLC output of the software version loaded in the 57 200 PLC e OP output of the software version loaded in the OP7 e MM output of the software version loaded in the Micro Master drive 29 14 10 11 versie3 Dengels doc 12 SYSTEM DISPLAYS The system displays are standard displays integrated into the operating console These are only accessible to LVD service engineers Not all displays are relevant only one is explained here The system displays can always be called with F key K4 12 1 Create level 1 password for the end user Press K4 and enter the level 9 password LVD password press F4 3 x until the following screen appears Basic sareen OP System Password et x F 1 x F2 x Fs Fa K1 ks k
2. e Select the program with arrow keys and confirm with id see following page 10 14 10 11 seq 1 Seq 2 gt 16 ditto versie3 Oengels doc Number of seq 000 Seng X pos TEE Seq d x inac LIEBLI II I Exec l Cycle UUULU ces Seq Ll Length LIEIBEBIEIEIEDL Bed d scrap OUUU Seq d napper LILIEM Seq X pos dpa Number of seq number of sequences that the program contains minimum 1 It is possible to enter a smaller number here for a program in which e g 10 sequences have been programmed e g 5 so that only the 5 first sequences are X pos position of the return stroke X inc increment position of the return stroke can be negative or zero new position previous position increment gt warning must remain within the range of the return stroke Cycle number of times that you want to cut a strip within the sequence Cycle 1 position return stroke Xpos Cycle22 Xpos X inc Cycle32 Xpos 2 x X inc Cycle4 Xpos 3 x X inc Etc Cycle must be on a minimum of I Length length of plate cut Scrap make use of the scrap flap option Support make use of the plate support option 2x m see following page 11 14 10 11 versie3 Oengels doc No 1 Name Data Record Save data record Y e No Enter program number 1 99 e Name Indicate program name Can be alph
3. COM 1 25 pin RS232 y IF1A B PLC Figure 14 4 Connnection Configuration Scheme for AS511 Loop Through Mode e Print functions of the looped through OP cannot be used e The OP does not perform life bit monitoring i e it cannot detect whether the PLC is in Stop mode for example Life bit monitoring continues to be performed on the PLC e System performance may deteriorate due to higher loading of the inter face to the PLC If PU status functions are activated message on PU Status processing in progress for example for STATUS VAR FORCE VAR e the following system message is displayed on the Operator Panel 7 340 Status in progress loop through mode e the OP can no longer be operated e communication between the OP and the PLC is stopped There is there fore little sense in evaluating error number 115 of the standard FB on the PLC in this particular instance Upon termination of status functions by means of the ESC key on the PU OP functions are resumed If Apply is pressed once only with Force VAR after a value has been entered the value you entered is transferred to the PLC and the status function of the PU is still not active This value for example a message bit or an actual value can still be read by the looped through OP and processed for example display of the associated message or the actual value Not until Apply is pressed a second time is the PU status function activated Equi
4. Interface connections Figure 1 2 Design of Operator Panel OP7 Equipment Manual OP7 OP17 Release 04 99 LCD Function keyboard Soft keys System keyboard Data buffer Interfaces Fuse Compatibility High contrast LC display with LED back lighting Display of up to 4 lines each having a maximum length of 20 characters the height of the characters is 8 mm 8 keys F1 to F4 and K1 to K4 for calling freely programmable generally valid standard functions The green LEDs embedded in keys K1 to K4 can be driven by the PLC All eight function keys may alternatively be configured as soft keys Each of these keys can be configured with different functions for the various screens 22 keys for calling universally valid standard functions keypad arrow keys etc The OP7 operates without a battery and is therefore maintenance free Oper ating data are retained in a non volatile state in the flash memory on the OP e 1 x RS232 TTY for connecting to the PLC computer printer e 1x RS422 485 for connecting to the PLC computer Maintenance free electronic fuse The OP7 is upwards compatible with the OP5 AII cabling can be continue to be used Existing OP5 configurations can be converted automatically for the OP by means of the ProTool configuration software Equipment Manual OP7 OP17 Release 04 99 1 7 1 4 Design of Operator Panel OP17 OP17 versions The OP17 has a plastic housing with a touch sensitive fr
5. 020 021 22 versie3 Dengels doc Must be qreater egal to 1 Change programming Cycle WU Support up Angle can t be changed Not maximum angle Can t select support Error limit switch up support FIS053 12 0 NE Error limit switch down support pbi Iber d Error limit switch middel support Pss x pu NE Thermic out Conwvevyorcarpet FIBI Dd a Fault in communi cation with back gauge speed variator Restart the machine 14 10 11 14 MEMO 14 1 Permanent function keys KI screen MODE K2 screen EXTRA FUNCTIONS K3 screen INFO K4 screen SYSTEEM 14 2 Notes 33 versie3 Dengels doc HST CE SY ILVWD Contents b ISFRIT MR AA O TA 1 2 IDEN TIRICATION AND CE MARK i isoreeem mr rra me S 3 3 TECHNICAL SPECIFICATIONS cccccecceceeuuaveseaee z A DIST OF DRAWINGS noana ue ateng UE CUAL ROEE Eduh ET 7 5 INSTALLATION OF THE MACHINE iee m 9 Ed LOAN AND UNLDADING 152492 videiur str belt p Esth 9 ls ASDHOBISG AND LEVELLING de tosca recorra VUL 10 b ELECTRICAL CONNECTION ip huge on aie d oe dos 12 TI Lor a dieu mc dopo A 13 E BORNECTION ATR SUPPLY ica 9009324 neon ys pag iea es 15 M BAPETE Greta 4 41A Each d i An TC 16 10 OPERATION AND ADJUSTMENT 5544229 vv R x I RtAESYRA 19 IUE LESXGODEPOE YSENSCHINE rra cere ere re 19 10 2 GRINDING TURNING AND ADJUSTMENT OF THE BLADES 23 10 3 REGULATION OF THE BACK GAUGE 5 aovrtem es RE Ea t 29 1
6. Configurable printout of alarm and event messages concurrently with output on display OP operating mode in which messages are displayed and screens can be manipulated Field for displaying an actual value To use a protected function it is necessary to enter a Password identifying a given password level A password level defines the permissions of an opera tor The requisite password level is preset by means of configuration and can range from 1 the lowest level to 9 the highest level Initiation of a function by the PLC Form of display for associated process data which can be shown together on the OP and modified individually Element of a screen consists of text tags and soft keys Editing level of the OP at which screens can be viewed and manipulated Field for setting values of parameters one of several defined values can be selected Key that can be assigned with different functions depending on displayed screen entry Equipment Manual OP7 OP17 Release 04 99 Glossary 3 Startup test Check on the status of the central processing unit and memories each time the supply voltage is applied System message Draws attention to internal conditions on the OP and the PLC Equipment Manual OP7 OP17 Glossary 4 Release 04 99 Index A Access Access protection 4 2 Acknowledge key Acknowledging alarm messages Acknowledgment area Acknowledgment groups Activating message logging ov
7. Switch on the main selector switch Put the back gauge at the rear Put the cutting angle at 0 and bring the blades parallel to each other HASTE with the push button on the electrical control box HST E selector restart in service mode on the MNCIO Put the cutting angle parameter at 0 see manual of MNC10 Switch off the pump motor Open the shut off valve in the hydraulic circuit to lower the cutting beam ull the blades avershoot each other 2 mm Oo to Adjust the lower guiding rolls till the blade clearance equals 0 05mm at left and right in case the lower guide rolls were putted back or the blade clearance is bigger than 0 05 mm Fasten the guide rolls with bolt A fig 7 after adjustment with bolt B Check with i thickness gauge the clearance between the blades and adjust the clearance with screw B on the cutting beam see drawing 6 Athickness gauge of 0 05 mm may pass trough the blades not a thickness gauge of 0 05 mm ORE en Repeat the adjustment over the whole length step 6 Lower the cutting beam till the lower dead point Close the shut off valve Start the motor The cutting beam rises now to the top dead point Reset the cutting angle to minimum valve 0 5 HST E Do some trial cuts E Al A TE REMARK wf Adjust the lower guiding rolls at the rear before lowering the cutting beam when new blades are mounted which are thicker than the former blades The displacement of the lower guiding rolls thic
8. Image LED Incorrect input canceling Index password Indicating events and states Information asigning soft keys Initial commissioning Initialization 15 5 Initiating messages Input canceling 3 4 characters A F 3 confirming Insert mode Inserting labeling strips 16 5 lines Inserting a space Installation electrical mechanical Installing battery 16 8 OP Integrated keyboard Interface PLC computer printer Interface assignment D 1 Interface parameters 4 3 modify 10 2 Index 5 Interfaces Internal errors B B2 Interruption power supply 16 8 Interval updating values K Key ACK Acknowledge confirm input 3 3 contrast adjustment Delete Insert 13 second function Shift Key assignment system keys Key combinations overall reset Key functions Keyboard integrated 3 1 Keyboard overlay Keys arrow keys system keys 3 2 L Labeling function keys Labeling example function keys Labeling strips 16 5 Language Language changing Language selection Languages Index 6 LCD OP17 OP7 Technical Data LED 1 4 11 2 ACK 4 2 acknowledgment 3 8 3 alarm message unacknowledged 4 2 Bus Fault 15 8 color 13 driving Help help text 3 3 Shift state LED control LED image LEDs number Left aligned input 3 9 Left justified input 3 7 Length message Lifet
9. Messages STATUS FORCE VAR with the OP 1 JJ D O O D o O e oystem Settings Equipment Manual OP7 OP17 Release 04 99 General Operation 3 1 Integrated keyboard Keypads The OP7 and OP17 operator panels are controlled via the keyboard The keyboard of the OPs consists of two functional blocks e System keys Numeric keypad and control keys e Function keys figure 3 1 shows the keyboard of the OP7 by way of an example Function keys A Numeric keypad Y System keys Figure 3 1 Keyboard of the OP7 Note Simultaneous pressing of more than one key may result among other things in erroneous input Equipment Manual OP7 OP17 Release 04 99 3 1 3 1 1 System Keys Function keys for global function assignment Function keys for local function assignment soft keys System keys 3 2 A function key for global function assignment always activates the same action on the OP or in the PLC irrespective of the screen currently displayed global meaning on the OP Examples of such actions include e Opening a screen e Starting a screen printout Print Screen The following keys can be assigned global functions e OPT F1 to F4 and K1 to K4 e OP17 F1 to F8 and K1 to K16 A f
10. Prompting process dependent Equipment Manual OP7 OP17 Release 04 99 Protection against unauthorized access 4 6 against unauthorized operation 6 1 ProTool PU functions FORCE VAR STATUS VAR Q Queued messages R RAM failure B 1 Rated voltage Recommissioning 2 n 1 15 4 sE Relative humidity Remaining buffer space 7 3 Remedies System message B 2 Repeat function Replacing configuration Replacing labeling strips Report PROFIBUS DP Uni Telway Reserve power hardware clock Right aligned input Right justified input Index 9 RS232 connection RE 21 4 interface 1 9 RS422 connection interface 1 9 RS485 connection Interface interface RTS signal changing over S Safeguarding operating data 16 8 time Schedule times Scheduler definition evaluate Screen segment moving Screen selecting Screen title Screen updating Index 10 Screens director 4 Scroll function 4 6 Scrolling in symbolic lists screen segment Scrolling in directory help text 3 14 messages 3 4 messages message level Securing OP Selection field Self test Self healing fuse Serious system messages Setting bits 11 2 Shift key 3 3 Shock resistance Side view OP17 OP7 SIMATIC 500 505 2 3 connection SIMATIC HMI documentation SIMATIC M7 2 3 connection SIMATIC S5 connection
11. SIEMENS SIMATIC HMI OP7 OP17 Operator Panel Equipment Manual 6AV3991 1AE05 1ABO Release 04 99 Partl Introduction Part ll Basic Functions Part Ill Expanded Configurable Functions Part IV Commissioning and Description of Devices Part V Appendix Glossary Index Safety Guidelines AN AN Qualified Personnel This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger Warning indicates that death severe personal injury or substantial property damage can result if proper precautions are not taken Caution indicates that minor personal injury or property damage can result if proper precautions are not taken Note draws your attention to particularly important information on the product handling the product or to a particular part of the documentation Equipment may be commissioned and operated only by qualified personnel Qualified personnel within the meaning of the safety notices in this manual are persons who are authorized to commis sion ground and identify equipment systems and circuits in accordance with safety engineering standards Correct Usage Note the following ij Warning The equipment may be used only for the applications stipulated in the catalog and in the techni
12. connection STATUS FORCE VAR single display 7 8 Situation specific operator prompting 11 1 Equipment Manual OP7 OP17 Release 04 99 Size labeling strips OP17 16 3 OP7 SLIDE DOC file Soft key setting bi Soft keys Source of supply backup battery Spare parts service 16 8 Special characters 3 8 Standard screen alarm messages number vew event messages number overflow records system settings message display 7 OP Cer Downloads printer 7 14 system messages 7 10 Standard screens branching in screen ES 4 5 Standby message 1 1 7 3 3 15 3 5 3 E 4 Status messages Status tag STATUS VAR 9 1 ex Storage conditions Stored energy time Structure data Structure of the documentation sum alarm messages event messages n Superuser 4 3 6 1 Equipment Manual OP7 OP17 Release 04 99 Supervisor password Suppressing alarm messages 15 3 15 4 Switching on OP 15 3 15 4 Switching over message logging overflow warning 7 12 Symbolic display actual values list scrolling value input 3 6 Synchronize date and time System operator control and monitoring System keyboard OP17 OP7 1 7 System keyboard imag e 13 2 entering System message hiding System message buffer delete display A System message al hiding 2 System messages inhibit 7 6 List of System settings
13. A list of possible system messages and their explanations will be found in the sppendix B pf this manual Display of system messages with the exception of internal errors 7xx can be inhibited at the configuration stage System messages whose display has been inhibited continue to be inserted into the system message buffer and thus can be viewed on the display later The system message buffer can store up to 100 messages System messages are inserted into it with their message number and their arrival their depar ture is not recorded Some minor errors and operator errors are not logged in the system message buffer Messages from the system message buffer are displayed in the same order as they arrived i e first in first out last in last out Equipment Manual OP7 OP17 Release 04 99 7 2 Displaying Messages Display Display priorities Message priorities Displaying the first last message Event and alarm messages are always output to the display at message level and are displayed according to display and message priorities If several messages having identical display and message priorities exist si multaneously the most recent is displayed in all cases for both event and alarm messages System messages always have top priority in so far as display is concerned unacknowledged alarm messages always have the second highest priority Otherwise messages are displayed in different sequences depending on whether separate or
14. Jet Uke ks k4 317 Password level invalid Password Enter the level 9 password and confirm with EB This password is established by LVD Seryice Mode Press F2 to enter 1n service mode L r Pre Fs ra et Uke ks k4 19 14 10 11 versie3 Dengels doc 9 2 X position return stroke WesolutrontLEHEEE F1 r2 F3 F4 Et Ka Oles Cl k4 e Min minimum X pos e Max maximum X pos e Resolution number of encoder pulses per mm inch displacement along the X axis 5 m 9 3 Length of cut Demo cen s Min QUO Max LIEIEIEIEIEIEY a offset E Im El Fr El md EA lel ke m ES m Ex Lena L EEEEEEEEI lt LENIN OG Brakezone LED T CF ae as le m Ej ke Iks m ER see fig on following page Min minimum length of cut Max maximum length of cut a offset distance between the upper and lower blades on the left of the machine L length of lower blade c opening blade at a maximum angle amax Braking zone zone from which the blade stops during the cutting Is set to obtain the correct length of cut 20 14 10 11 versie3 Dengels doc upper blade c tg amax L J toser blade L a 9 4 Angle of cut Angle Min LEE Max DODODODO window OULU F1 r2 rs r4 Et k2 BES K4 e Min minimum angle of cut e Max maximum angle of cut e Window window for angle adjustment value angle potentiomete
15. Key Result Displays the message text for the message selected Deselects the message text and returns to the message list Scroll through the message list Viewing number of In order to gain an overview of the sum of all alarm and event messages in messages in alarm the buffer and of the number of alarm and event messages still queued select message buffer or the appropriate standard screen event message buffer e Alarms Number e Events gt Number Equipment Manual OP7 OP17 Release 04 99 7 11 7 4 Deleting Messages Purpose All message events for event and alarm messages are automatically stored in the event message buffer or alarm message buffer respectively Each of these buffers has space for up to 256 events To prevent a buffer overflow event and alarm messages must be deleted from their buffers Message events from the event message buffer or alarm message buffer are deleted e automatically when buffer overflow occurs e by means of the appropriate standard screen System messages are deleted automatically only when the buffer overflows 7 4 1 Deleting alarm message and event message buffers upon buffer overflow Overflow warning When the specified remaining buffer capacity for the alarm and event mes sage buffers is reached an overflow warning is output by default Output of this overflow warning can be activated and deactivated online via the corre sponding standard screen e Alarms Over
16. Output field Overall dimensions OP7 OP17 Overall reset Index 8 Overflow alarm messages event messages message buffer Overflow warning message buffer P Panel Password Password protection PC 15 3 5 4 PC or PU connecting PC PU connecting Plan view OP17 16 3 PLC Allen Bradley AEG Modicon SIMATIC 500 505 SIMATIC M7 SIMATIC S5 E PLC job 5 PLC jobs PLC setpoint 5 2 PLCs connecting for use with OPI7 OP7 Pocket calculator format Polarity reversal battery connector Equipment Manual OP7 OP17 Release 04 99 Polarity reversal protection Power input Power supply backup batter connecting PPI address 9 1 MS 16 2 16 2 16 4 report 2 Pressure e um Print alarm message buffer alarm messages data record event message buffer event messages message butter messages screens EIS A 1 Print o 14 8 14 9 Print time 7 14 Printer attaching attaching a printer connecting 16 2 connection set parameters settings Printer parameters Printing automatic printout data record 8 3 forced printout Printout upon overflow Priorities display 7 8 Priority message priority 1 4 Process operator control and monitoring Process control phase Process dependent operator prompting Processing data record 5 Product description PROFIBUS DP 16 testing communication Programming unit
17. Press button 5 and new value is stored in the internal RAM 10 4 5 2 INCH METRIC SWITCHING Press the 4 buttons simultaneously Press button ES lor 3 sec The actual mode is displayed mm or inch tJ 3 Switch form mm to inch with button Q Press F to conlirm the wanted mode Note the value on the readout is automatically converted ul REMARK W The shear may be equipped with an Elgo 85P controller We refer to the manual of the MNC85P for the usage of the buttons 14 calibration and 15 restart AS Gm UND MY CUE d us gt mm M 10 5 ACCESSORIES This paragraph describes the most occurring accessories 10 5 1 SIDE GAUGE The side gauge with graduated ruler exists in different lengths The sidelong disks can be turned downwards Squareness with regard to the blade is adjustable with screws 1 and 2 drawing 9 drawing 11 in Code SRV 1S7 C HST C E VLVD 10 5 2 ANGLE CUTTING GAUGE 10 5 3 RETRACTABLE GAUGE See figures 13 and 14 figure 14 For precise work a line adjustment is foreseen which allows adjustment ull 0 1 mm sec drawing 14 DCNLPPIC c AN Cede SRV 157 C HST C E Y LVWD 10 5 4 TRANSFER BALL SUPPORT Transter balls on a support simplify the manipulation of a sheet 10 5 5 SUPPORT BLOCKS Support block with T nut onlv on request available in differ
18. The password must be a minimum of 3 and a maximum of 8 characters long It can be made up of digits and the characters A to F Leading zeros are not permissible The standard screen Edit Password offers you the following functions e logging in and logging out on the OP login logout e changing and deleting passwords e viewing the password list Equipment Manual OP7 OP17 Release 04 99 6 2 Logging in and logging out on the OP LOGIN LOGOUT Login You can log into the OP e via the standard screen Password processing Login e by calling a function for which the current password level is too low In this case the OP automatically prompts you to enter a password Select the standard screen The password input screen is Password processing Login shown on the display This screen is similarly displayed when a function call is made for which the current password level is too low The cursor is located in the first field of the input area Logging in via standard screen Enter the password by means The input begins left aligned of the system keyboard Each character entered is re presented by an asterisk Confirm your input If the password is valid the by pressing standard screen is exited If the password is invalid you can either repeat your input or cancel or cancel the input by pressing Automatic call If a higher password level than the one currently valid is required for operat ing a funct
19. cal description and only in conjunction with other equipment and components recommended or approved by Siemens Startup must not take place until it is established that the machine which is to accommodate this component is in conformity with the guideline 89 392 EEC Faultless and safe operation of the product presupposes proper transportation proper storage erection and installation as well as careful operation and maintenance Trademarks SIMATICO is a registered trademark of Siemens AG Some of the other designations used in these documents are also registered trademarks the owner s rights may be violated if they are used be third parties for their own purposes Impressum Editor and Publisher A amp D PTI Copyright Siemens AG 1996 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG Automation amp Drives SIMATIC Human Machine Interface Postfach 4848 D 90327 Nuernberg Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described Since deviations cannot be pre cluded entirely we cannot guarantee full agreement However the data in this manual are reviewed regularly and any necessary cor rections inclu
20. data on operating temperature fill level speed and running time can illus trate the current machine state The OP7 and OP17 are Operator Panels with text based displays Accordin gly a screen on the display comprises text items which may include static text and current state values Screens may be combined on the OP in a directory You can use the directory to display print and edit screens Event messages are information and operating notes on current machine and process states during regular production operations Event messages may contain process values Process values are displayed either numerically for example Motor running at 3000 revs or symbolically for example Motor running normally where a specific control value is assigned to normally The classification of a message as an event message 1s done at the configura tion stage Equipment Manual OP7 OP17 Release 04 99 1 3 Alarm messages Recipes Help text Logging 1 4 Alarm messages show in contrast to event messages critical machine states dur ing production operations Due to their urgency they have to be acknowl edged before any other action is possible Alarm messages may contain process values Process values are displayed either numerically for example Motor speed 4500 or symbolically for example Motor speed too high where a specific control value is assigned to too high This type of message has a higher display priority
21. input Character too With the keypad set to the numerical key assignment delete the character at the cursor position The gap that ari ses is closed through the characters being moved from right to left Character too Switch to the alphanumeric key as few signment The Shift LED comes on Insert a space at the cursor position The existing input starting from the cursor position is moved to the right Overwrite the space Example of an You want to enter Fig 05 You do so by carrying out the following steps alphanumeric input Key Display SHIFT FB Ficg Fic E FIG KIKI NI 3 T jo a 3 Z a al us SHIFT FIG og FIG M La m EEEL YLL NTER Equipment Manual OP7 OP17 3 10 Release 04 99 3 2 3 Entering Symbolic Values Text instead of a When you enter a symbolic value text is displayed instead of the value If a value field has to be filled by entering symbolic values take the value from a list of options To do so proceed as follows 1 Activate m The Shift LED comes on selection The selection list with the configured list symbolic inputs is activated 2 Select input Move cursor line by line 3 Apply input e The value that belongs to the se ENTER lected input becomes valid e The selection list is deactivated or cancel input Ea e The old value becomes valid again e The selection
22. 3 Message bit procedure If there is a condition present in the current process for a message to be issued for example a tag has been reached a bit is set by the PLC ap plication program in the data area for event and alarm messages The OP reads the data area after a configured polling time In this way a message is detected as having arrived The bit is reset by the PLC when the condition for issuing the message no longer exists The message is then regarded as having departed 7 1 2 Alarm messages Acknowledging an alarm message Acknowledgement groups group acknowledgement Inhibiting the display of alarm messages 7 4 Due to their critical nature alarm messages have to be acknowledged This can be done manually by the operator or automatically by the PLC To acknowledge an alarm message manually press this system key kek The OP displays unacknowledged alarm messages in flashing mode The LED assigned to the Acknowledge key icon MN also flashes After all the alarm messages have been acknowledged the ACK LED display changes from flashing to permanently on Not until all the acknowledged alarm messages have departed is the LED turned off In this way it is impos sible for you to forget an alarm message If several alarm messages are waiting to be displayed after one has been acknowledged the next one is shown which similarly has to be acknowledged If no more alarm messages are waiting to b
23. 99 Storing a changed data record as a new data record As long as you have not confirmed an input value you can terminate editing with ESC The old value is then displayed again To save a changed data record as a new data record do not overwrite the called data record when exiting the input screen Instead enter a new data record number and if necessary a new data record name before saving the data record Proceed as follows Position cursor in the field for the data record number Enter the number and confirm Position cursor in the field for the data record name Enter the name and confirm The data record name may not exceed 12 characters The next time you call the data record directory you will find the new data record listed under the new data record number Equipment Manual OP7 OP17 Release 04 99 8 5 8 2 Copying Data Records Overview There are two ways to copy a data record e You can call an existing data record for editing and save it unchanged under a new number and if necessary under a new name Then make your changes e Save an existing record via data record transfer under a new number and if necessary under a new name Then make your changes in the copy Procedure Proceed as follows to obtain a copy of a data record whose values you want to change later Call the data record to be copied via the standard screen Record Edit Instead of changing a value in the data reco
24. D and next in the transverse direction A B with a precision level Use the adjusting screws which push on the support plate Put the level on finished surfaces to check the levelling on the longitudinal direction C D Put the level on the finished blocks mounted under the table left and right on the frame take the protection away in order to level in the transverse direction A B see drawing 2 o a ELECTRICAL CONNECTION The connection of the electrical supply should be done according the ruling safety prescriptions Technical data with regard to the supply cable section length and number of wires and the entry of the cable in the control box are specified on the general view and foundation drawing G91 oo Alwavs check if the applied voltage is correct Hs difference between the nominal voltage and the supply voltage shall never exceed 5 of the nominal voltage The section of the supply cable is so chosen that the voltage drop never exceeds the above mentioned limit Beyond the limits can disturb the opera tion al the controller on the shear There is a copper screw in the electrical control box far the obligatory earth connection The indications used on the electrical components recur on the electrical drawings a Code SRV 157 C ASL GE da OIL FILLING The oil tank is situated underneath the table at the frontside of the shear The fillcap is situated under a supportblock on the t
25. Dengels doc Second partial display e Counter Strokes already performed strokes to be performed Both figures can be set by the operator When already performed to be performed the program stops Difference Strokes to be performed strokes already performed in other words strokes still to be performed o F4 Reset Sets Strokes already performed to 0 A number of extra functions such as e g selecting the scrap flap the use of the plate support etc can also be set by calling the Extra functions screen using the K2 key see below 14 10 11 versie3 Oengels doc 6 PROGRAMMING MODE In this mode automatic cutting programs can be created modified copied and loaded into the machine to be executed An automatic cutting program is a series of instructions program lines from which a number of cycles cuts can be performed 6 1 Initial screen Programming Mode F2Z create modifwy F3 copv load in machine F1 x Fe x Fs F4 Okt Uke Urs Oka From the screen you can select e F2 create or modify a cutting program e F3 copy from an existing program to a new program or load an existing program into the machine for execution 6 2 Create modify a cutting program F2 01 Seq 1 16 gt Sequencess 1 to 16 fixed number m EB 01 Name progr 1 02 Name progr 2 Names of the existing programs Data Record as default name 03 Name progr 3
26. E oec EST cg SA OROZOMAA eya c 06 Mae A E ISA ua 6 12140105 c BLA AO a Ad BL pesos B Beat SA y ws v ON oW o oU AL eS SS eS Se An aS Code SRV 157 C Un Ln HST C E Y LVWD INSTALLATION OF THE MACHINE LOADING AND UNLOADING The shear is fitted with lift hooks for lifting and displacement drawing 2 REMARK i Never lift the shear by taking a support under the table the upperblade support or the backgauge Carcless lifting and moving can distort the trame The weight of the shear is specified in the technical specifications chapter 3 The weight Is important to make the choice of the lifting equipment Fix the pivot arm with controller only for HST E to the front plate of the shear when the shear is moved o REMARK e Check the air bleed when the machine has been delivered with the oil in the tank For transport reasons the air bleed is sometimes replaced by a plug see piping dia erum 6139 t CIE OEE n y ANCHORING AND LEVELLING see general view and foundation drawing GI1AXAXA 5 2 14 ANCHORING The shear has to be installed on a stable and hardened foundation in order to avoid distortion of the Irame Fix the shear with the anchorbolts drawing 1 Full tightening of anchor bolts is onlv done alter levelling the shear figure 1 i Ln pe Cade SRV 15 7 C HST C E S22 LEVELLING Level the shear in the longitudinal direction C
27. Hotline 6 Message entry or information text not configured for current language 7 9 Internal error 19 28 41 43 18 Screen or recipe title not configured 20 Process link only created symbolically 21 Information text only created symbolically 22 Symbolic field only created symbolically 23 Fewer than 2 field texts configured for symbolic field 24 Current field type for symbolic field not configu red 25 Illegal data format for symbolic field only KF and KY permissible 26 Recipe setpoint configured with data format KC 33 Illegal data format for setpoint field 39 Data format for scheduler too short 36 Illegal data format for actual control value 44 With a permanently programmed Return to menu menu item not present 45 With permanently programmed Return to screen entry or field number not present 46 Too many control actual values on screen no more than 200 allowed 48 Too many fields on process screen 50 Process link for soft keys does not exist 51 Soft key number too high 53 Information text for soft key not configured or not configured in all languages 55 Soft key specified in entry does not exist 636 Event message is not configured Configure event message gt message number fully B 12 Equipment Manual OP7 OP17 Release 04 99 Mes Cause Remedy sage 637 Missing configuration for an event message Configure event message message 638 Ac
28. System Seti x suum sc 1n i door a Craco dod a a De ae dedu a s 10 1 Selecting a Language oococccocccc teens 10 1 10 2 Modifying Parameters in Online Mode 00 0 cee eee eee 10 2 10 3 Adusinat olas eas ore 2222 ui RTT LPERERLFERSSEIERUIMSRGAEREOSIME 10 4 10 4 Setting OP Modes oo oococcoccccoc ee s 10 5 Vi Equipment Manual OP7 OP17 Release 04 99 Part Ill Expanded Configurable Functions 11 Process Dependent Operator Guidance Lslesues 11 1 11 1 Branching by Means of Soft Keys and Function Keys 11 1 11 2 Self Defined Screen Hierarchy 0 0 ccc eee nee 11 3 12 Schedulers OP17 only 0 ccc eee eee nnn nnn 12 1 13 Controlling the OP from the PLC 0 cece ees 13 1 Part IV Commissioning and Description of Devices 14 cl PAP A 14 1 Mechanical Installation llle 14 2 Electrical Installation llle 14 2 1 Connecting the Power Supply 0 00 annann anaana 14 2 2 Connecting a Configuration Computer 0 cee eee 14 2 3 Connections to PLC 24 c2icseebdee Rc CREE REYa7 REX Qa RR a 14 24 Loop Through Mode OP17 only 00 cc cece ees 14 2 5 Connecting a Printer 0 0 ccc cette nn 15 GOMMISSIONING sesrricariia das CD Edd ee ee ee 15 1 Initial COMMISSIONING a iux sario da ACER ROS RC CR ace dede Ed n 15 2 HecommissionlhiQ ius duca ek edic V cd Pade Vu ac aca 15
29. a link to another unit via an RS232 interface For this reason always proceed as follows whenever commissioning the OP 1 Connect the power supply 2 Switch on the OP If the OP does not run up swap over the connections because their polarity is reversed 3 Once the OP has run up connect the configuration computer or I O de vice Equipment Manual OP7 OP17 Release 04 99 14 3 14 2 1 Connecting the Power Supply Terminal Block Chassis ground 14 4 There is a two pin screw type terminal on the lower side of the OP housing for connecting the power supply The screw type terminal is designed for cables having a cross section not larger than 2 5 mm The terminal screws are accessible via drill holes in the rear panel figure 14 1 shows the location of the screw type terminals on the OP7 and OP17 terminal block Figure 14 1 Connecting the Power Supply View of Underside of OP Caution e With a 24 V supply make sure the extra low voltage is isolated safely Use only power supplies complying with ICE 364 4 41 or HD 384 04 41 DE 0100 Part 410 e The voltage supply must be within the permissible voltage range for the device in question see chapter C otherwise it is not possible to exclude the possibility of failures Connect the chassis ground E on the bottom of the device to the cabinet ground Equipment Manual OP7 OP17 Release 04 99 14 2 2 Connecting a Configuration Computer Connection
30. and event buffers Overflow warning A sub category of the event message is the standby message The standby message is the event message number 0 It appears on the display when the OP is operating at the message level and event or alarm messages are not waiting The standby message is stored in the firmware and contains the version and the device type for example OP7 MX lt xx A sx DU Char Figure 7 1 Example of Standard Standby Message on OP7 Depending on the configuration the standby message can be represented by other text for example a company logo It can contain the date and time but not tags Alarm and event messages are written to alarm and event buffers respective ly on the OP when they arrive The message buffer of the OP can store up to 256 events Events are the e arrival of a message e acknowledgment of a message e departure of a message The following details are entered in the buffer in chronological order e incident of events e arrival departure and achnowledgement message numbers e values of tags at the time of arrival and departure During configuration you can define a remaining buffer space When this remaining buffer space has been reached an automatic overflow warning is issued for example EM remaining buffer Messages continue to be inserted into the buffer even after the remaining buffer space has been reached Equipment Manual OP7 OP17 Release 04 99 7
31. blades with each 4 cutting edges The structure of these quality blades is uniform into the middle The hardness is roughly equal 54 58 Rockwell C GENERAL ABOUT THE GRINDING OF THE BLADES Economize on the grinding of the blades does not necessary bring the intended profit Going on to cut with blunted edges causes a structural change of the exterior crystal layer due to an excessive pressure during the cutting operation In this case excessive material has to he taken away during grinding in order to obtain a zone with the normal crystal structure For this reason a planning to grind the blades is very important In order to avoid production stop we recommend to keep a set of blades in stock The following grind planning is proposed turn blades after 80 to 100 working hours and grind the blades after 320 to 400 working hours The above planning applies for normal use of the shear If the planning is followed the quantity of material to grind will be small and the blades will be long lived al REMARK Y Check or adjust the blade clearance after turning or grinding the blades In certain circumstances the adjustment is minimized when the blades are only ground at height This is only possible when the wear on the front side of the blades is negligi ble HST C E Y LVD 10 2 2 TURNING OF THE BLADES Procedure 1 Set the cutting angle and blade clearance at maximum 2 Put the gauge as far as pos
32. block Setpoint not in receive block Setpoint actual value not in receive block Initial value not in send block Data type is not DB 10 DB number is greater than 15 11 DB length is greater than 1024 12 DW is in data block header 13 Area is in wrong DB 14 Sum of data blocks too great Da E Un NO x 1 8 Change the configuration of the process link and retransfer x 9 13 Change configuration of area pointer and retransfer Restrict configuration and re transfer x 14 668 Incorrect configuration Meaning of variables 1 Incompatible PLC types configured 2 No PLC configured 3 Incorrect baud rate configured 669 Too many actual values gt 512 have been confi gured for cyclic reading in a screen variable Change configuration and retransfer 670 Too many variables requested simultaneously Lengthen standard clock pulse or configure fewer variables on screen B 14 Equipment Manual OP7 OP17 Release 04 99 Mes sage 685 Cause Configuration error Two tags that supply infor mation about the faulty function Tag 1 and the faulty parameter Tag 2 are transferred together with this message Variable 1 535 536 537 539 545 Conversion Linear 1 Conversion Linear 2 Increment variable Increment current Convert value Variable 2 This specifies the parameter of the function in which an error has arisen e g Tag 2 3 parame ter 3 of th
33. eee 1 2 Visualizing and controlling processes 0 ccc ees 1 3 Design of Operator Panel OP7 0 ccc eens 1 4 Design of Operator Panel OP17 1 0 ec eens 2 FUNCHONAINY 5 223 stations rr BURN cere URL 2 1 Part ll Basic Functions 3 General Operant iuo wei a acris dried acc de nee doin A io 3 1 3 1 Integrated keyboard 1 0 0c cece eee ccc n 3 1 1 runi cs S CPTT m 3 2 3 2 Entering VAWCS a sce actin no 4 095 dd acu SER a hee ee AS ae ais 3 2 1 Entering Numerical Values 0 cece cee cece eee eens 3 2 2 Entering Alphanumeric Values 0 0 ccc cece eee o 3 2 3 Entering Symbolic Values 0 c ccc eet eee 3 2 4 Entering Timer Values 0 0 ccc ete ee 3 3 aco cet ad wk o ea m 3 14 4 Using the OP with Its Standard Functions csse 4 1 Operating Levels 0 ccc ccc ett DEN EEN ENATS ENA 4 1 4 2 Standard Screens cette tenn eens 4 3 4 3 Branching in Standard Screens 0 ccc eens 4 5 5 ee I M r 5 1 5 1 Screen EHI 6S soam atra ica dais ordered rra dE anon de 5 2 Selecting Screens si ee 5 3 Editing Screens 20 0 c cece eee e el 5 4 POUMG SClCCIS LEM 6 Password Proteco uas ace new 314 MR e RO dr dt Ce dade 6 1 Password Levels and ACCess esee ed eee 6 2 Logging in and logging out on the OP LOGIN LOGOUT 6 3 Password Management o o occccccc een 6 4
34. error Illegal RIO function The following are permissible Read Write LEDs outputs and Initialize 736 Internal error Keyboard driver error IST Internal error Too many keyboard assignment areas mailboxes being transferred to PLC 738 Internal error Mailbox type of received message is incorrect 739 Internal error Key acknowledgement received when message already acknowledged 740 Internal error Message status not permitted for first alarm event message 741 Internal error Buffer type different from event or alarm message buffer 742 Internal error Message type different from event or alarm mes sage buffer 743 Internal error Configuration message error 744 Internal error Incorrect mailbox type received 746 Internal error Actual control value and process link are identical on a screen In COM TEXT change address Equipment Manual OP7 OP17 Release 04 99 B 17 With stop TD10 TD OP20 different Mes Cause Remedy sage 74 Internal error Buffer type different from event or alarm message buffer 748 Internal error Message type different from event or alarm mes sage buffer 749 Internal error Error in data structure of a buffer function screen 750 Internal error Error in data structure of the password function screen 75 Internal er
35. is below the configured lower li equal to the specified value No limit mit is indicated for data of the type DOUBLE 410 Upper limit violated you have attempted to enter Enter a value that is less than or a setpoint that is above the configured upper li equal to the specified value No limit mit is indicated for data of the type DOUBLE 411 Illegal screen selection because incorrect PLC Change configured interface type specified external driver parameter 500 Scheduler counter date or time data can not be This error can occur if the PLC is 503 sent temporarily overloaded or if the 504 Free ASCII Protocol operator input value could function block is not invoked for sotb sent more than 1 5 s 505 The data record can not be sent as the recipe disa Try sending again later when the ble bit on the PLC 1s set or because transfer of a PLC has released the recipe mailbox recipe is still in progress 506 Overload too many message blocks with the This error occurs if the PLC sends same block number in transit too many jobs using collect message area within a certain period of time B 8 Equipment Manual OP7 OP17 Release 04 99 Mes Cause Remedy sage 507 Transfer of the data record was not acknowledged Checking of data records by the user by the PLC within a certain period at the PLC end must be carried out more quickly 10 s 509 Firm
36. is part of the SIMATIC HMI documentation The documentation is aimed at the following target groups e Newcomers e Users e Configurers e Programmers e Commissioning engineers How the documentation is organized The SIMATIC HMI documentation consists of the following components e User s Guides User s Manuals for Configuration software Runtime software Communication between PLCs and operating units e Equipment Manuals for the following operating units MP Multi Panel OP Operator Panel TP Touch Panel TD Text Display PP Push Button Panel e Online Help on the configuration software e Start up Guides e First Steps Overview of complete documentation The following table provides an overview of the SIMATIC HMI documenta tion and shows you when you require the different documents Equipment Manual OP7 OP17 Release 04 99 E 1 Documentation First Steps with ProTool Product Brief ProTool Configuring Windows based Systems User s Guide ProTool Configuring Graphics Displays User s Guide ProTool Configuring Text based Displays User s Guide ProTool Online Help ProTool Pro Runtime User s Guide Copy Protection Start up Guide E 2 Target Group Newcomers Configurers Configurers Configurers Configurers Commissioning en gineers Users Commissioning en gineers Users This documentation guides you step by step through the configuration o
37. means that the assignment applies to the entire configuration Local means that the assignment applies to one screen entry only This makes it possible for the operator to initiate functions as and when required by the situation When the assignment of function keys may vary from screen entry to screen entry the keys are referred to as soft keys The following keys can be assigned as soft keys on the different devices OP7 Thetwo tiers of keys Fl to F4 and K1 to K4 of the function keyboard may be configured both as soft keys and global function keys OP17 The two tiers of keys Fl to F8 and K1 to K8 of the function keyboard may be configured both as soft keys and global function keys Function keys K9 to K16 can be assigned only globally While configuring soft keys you must make sure that function calls which are required to be permanently available i e also during screen editing are not assigned to keys which you intended to be soft keys Equipment Manual OP7 OP17 Release 04 99 11 1 Assignments of You can assign the following functions to function keys and soft keys function keys and e branch to message level soft keys e select screen e initiate a print job e display directory e modify parameters in online mode Password level A password level may be assigned to a function key or a soft key This means assignment that you can make functions such as Modify parameters in online mode available only to authorized person
38. message buffer are retained and e the hardware clock continues to run on its internal reserve power You can obtain the backup battery from the Siemens spare parts service It is shipped ready for installation with a cable and a plug connector Please refer to our ST80 1 catalog for the order number Under normal operating conditions the battery has a typical lifetime of approximately four years The discharge degree of the battery is not moni tored by the OP17 To install the battery proceed as follows Procedure Remove the cover of the battery compartment at the rear of the OP17 Insert the battery into the holding fixture The snap in plastic supports hold the battery in 1ts compartment Insert the plug connector on the battery lead in the two pin plug connector above the battery compartment The plug connector is coded and is thus protected from accidental polarity reversal 4 Stow any excess length of lead in the battery compartment and close the compartment again Equipment Manual OP7 OP17 Release 04 99 General information AN Please comply with the safety information that 1s included with the battery and informs you how to handle and dispose of lithium batteries in the proper manner Warning e Explosion hazard There is a danger of the lithium battery exploding if it is not handled properly e Batteries Never charge Do not open Do not short circuit Do not reverse the polarity
39. mnm screen Modify settings 4 3 Modifying parameters 10 2 Modifying printer parameters Moisture 14 1 Moisture condensation Mounting conditions 14 1 Mounting cutout OP17 OP7 Mounting depth Mounting dimensions OP17 OP7 Mounting location 141 Move characters 3 3 Moving screen segment MPI address al A 16 16 2 16 4 report 2 Fh N NATIVE drivers NITP report Noise immunity Non serious system messages Normal operation Notes to operators Number alarm messages A 1 event messages messages in alarm message buffer messages in event message buffer Numeric keypad Numerical field Numerical value input Index 7 Offline 105 15 c mode 10 5 auctor overview OP modes OP17 connection elements description design function keyboard 1 9 interface assignment D 1 interfaces LCD soft keys system keyboard Versions OP5 compatibility OP7 connection elements description design function keyboard interface assignment D 1 interfaces LCD 1 7 soft keys 1 7 system M DN 1 7 versions Operand s Operand value displaying 9 1 modifying Operating data saving Operating level changing by key forced change W Operating levels 4 Operating mode download Operating modes Operating temperature Operator control and monitoring 4 5 5 1 Operator guidance Operator A Operator prompting process dependent Other PLCs connection
40. numerical key assignment Hex value To enter characters A F the input D keys must be switched over to the alphanumerical key assignment Digital value The input keys belong to the nume rical key assignment In numerical fields input initially is normally right justified Digits that have already been entered are moved to the left pocket calculator format Exception Input fields for tags in KM format for instance when calling the functions Status Force Var are changed to left justified When input begins the old value does not disappear from the display completely but its bit pattern is overwritten one character at a time You move the cursor in this type of field by pressing 4 or gt with activated Shift Lock mode You can configure limit values for numerical input fields In this type of field a limit value check takes place 1 e the entered values are applied only if they lie within the configured limits If a value outside these limits 1s en tered a system message is displayed and after it has been canceled the old value is restored in the field If a numerical field has been configured with a certain number of decimal places and too many have been entered they are ignored if too few have been entered the field is padded with zeroes Equipment Manual OP7 OP17 Release 04 99 3 3 2 2 Entering Alphanumeric Values Mixed input of digits and letters Entering A
41. of the OP7 OP17 Opera V 2 5 or higher tor Panel equipment manual In the case of technical queries please contact your local Siemens in the sub sidiaries and branches responsible for your area Refer to Appendi F of this equipment manual for a list of addresses SIMATIC Customer Support Hotline Available worldwide at all times EN pure 8 a Johnson M LESS uz KERS DA e a Simatic Basic Hotline Nuernberg Johnson City Singapur SIMATIC BASIC Hotline SIMATIC BASIC Hotline SIMATIC BASIC Hotline Local time Local time Local time Mon Fri 8 00 to 18 00 Mon Fri 8 00 to 17 00 Mon Fri 8 00 to 17 30 Telephone Telephone Telephone 49 911 895 7000 1 423 461 2522 65 740 7000 Fax 49 911 895 7002 Fax 1 423 461 2231 Fax 65 740 7001 E Mail simatic support E Mail simatic hotline E Mail simatic nbgm siemens de sea siemens com singnet com sg SIMATIC Premium Hotline charged only with SIMATIC Card Time Mon Fri 0 00 to 24 00 Telephone 449 911 895 7777 Fax 449 911 895 7001 Equipment Manual OP7 OP17 Release 04 99 Preface SIMATIC Customer Online Services SIMATIC Customer Support offers comprehensive additional information concerning SIMATIC products through its Online services as follows Abbreviations Up to date general information is provided in Internet under http www ad siemens de simatic via Fax Poll
42. overlay is soiled on the inside it cannot be cleaned and has to be returned to the manufacturer for replacement e Protect the labeled side with transparent adhesive tape In this way you prevent the labeling from being worn out prematurely Making labeling Make labeling strips from transparent foil so that the LEDs on function keys strips remain visible Use a printer or a smudge proof pen to label the foil Cut strips as shown in the examples illustrated in figures 16 4 OP17 and OP7 Transparent LED window Key area for labeling Figure 16 4 Dimensions of Labeling Strips for the OP17 Equipment Manual OP7 OP17 16 6 Release 04 99 160 87 2 AE NN CH ep 1x45 29 07 8 1 Transparent LED window RA Key area for labeling Figure 16 5 Dimensions of Labeling Strips for the OP7 File Together with the ProTool configuration software in the PROTOOL UTILITY folder the Word files SLIDE 07 DOC and SLIDE 17 DOC are supplied The files contain formatted samples of the labeling for function keys on the OP7 and OP17 This means that you can readily edit and print your own labeling strips Equipment Manual OP7 OP17 Release 04 99 16 7 16 4 Optional Backup Battery for the OP17 Function Source of supply Lifetime Installing the battery 16 8 You can upgrade the OP17 with an optional backup battery When the power supply is interrupted the backup battery ensures that e the operating data in the OP17
43. printer parameters in Online mode You will find the requisite printer settings in the User s Manual for your printer Print function You can configure headers and footers for the print functions in various con settings figurations and text with different attributes for example underline italics The text attributes have to be stored in ProTool for the different printers under System Printer Settings by using different control characters Equipment Manual OP7 OP17 14 10 Release 04 99 Commissioning Diagrammatic The commissioning guide which follows explains the different steps that representation have to be taken to commission the OP Figure 15 1 shows the most impor tant steps for initial commissioning recommissioning and normal operation of the OP Initial Commissioning Recommissioning Normal Operation No configuration firmware The OP already contains a The OP is operated with the exists on the OP configuration but you want to loaded configuration change the configuration or use a new one Switch on power supply of the OP Switch the OP to download mode during the startup phase see chapter 15 2 Download configuration data to OP AT Start screen or standby message Figure 15 1 Commissioning Flowchart Equipment Manual OP7 OP17 Releas
44. process link 618 Configuration error in actual control value bit Bit number for actual control varia number 15 ble must be 15 619 Error presetting setpoint error in data structures Change configuration and retransfer 620 Illegal keyboard ID module number too high or Enter configuration to match hard number of keys does not match keyboard ID ware 621 Incorrect parameter transferred message type Set required value by way of stan dard screen or PLC 622 Configured recipe does not fit in recipe mailbox Reduce configured size of recipe and on PLC gt 512 data words retransfer configuration 623 Internal error If the fault is not corrected by perfor Screen object for Send Recipe is not a recipe ming ar ESTATE please contact the SI type fixed by COM TEXT MATIC Hotline 624 No recipe entries found Set up area pointers and retransfer configuration 625 Recipe number does not exist Reconfigure recipe 626 No setpoints have been configured 627 Internal error Correct the block number Configured keyboard block number too high 628 Recipe does not fit in mailboxes Increase configured size of recipe mailbox or succeeding recipe mail box 629 LED assignment area too small Increase size of LED assignment area according to bit numbers used 630 Keyboard assignment area too small Increase size of keyboard assignment area according to bit numbers used 631 Message configuration incomplete or incorrect Compl
45. refer to section Screen level At the screen level functions are chosen serviced and executed If a start screen has been defined in the configuration the OP changes to screen level after it starts up and calls the start screen From the start screen you branch depending on the configuration to other screens On the screens you view current process values can enter values and initiate functions by means of soft keys The linking of individual screens is referred to as a screen hierarchy If you go to the bottom of the screen hierarchy you go back one stage by pressing key ESC right back to the start screen should you wish From here you can return to the message level by pressing the ESC key You can also return directly to the message level from a screen depending on the configuration Equipment Manual OP7 OP17 Release 04 99 4 1 Changing The operating level is changed either by the operator or automatically by the operating levels OP figure 4 1 e Change by the operator Press key ret to change the operating level from message level to screen level ESC to change the operating level from screen level to message level You cannot branch backward from the message level by pressing ESC The key is designed to terminate the display of a system message at this level e Forced change to message level You exit from the screen level automatically whenever a system message or an alarm message is waiting t
46. see annex 1 11 1 2 FILTER Replace yearly the suction filter or when changing the oil PELLE dll y y tar C ar 11 1 3 HYDRAULIC PUMP The pump in the circuit is a gear pump The choice of the pump is determined by the characteristics of the shear On drawing G12 and in the paragraph Technical specifications the pump type is indicated Normal use and regular oil change have an influence on the life time of the pump uz REMARK Y Never let the pump run without oil in the tank Never let the pump run in the wrong direction Never let the pump run with a dirty suction filter 11 14 HYDRAULIC FITTINGS In case of oil leakage tighten the pipe union when this is not possible replace the pipe union drawing G13 Sometimes a high pressure pipe should be replaced together with the pipe union In this case proceed as follows Saw the high pressure pipe square and deburr e Slide union nut and ring on the pipe the thicker side of the ring towards the nut e Oil the thread of the union ring and nut and screw together by hand on the union while the pipe upsets against the corus in the union gt The ring is now fixed on the pipe and enters by force in the pipe Puta mark on the nut and pipe as reference for turning of the nut e Fasten the nut by turning 1 to 1 1 4 turn CC 48 Code SRV 157 C HST C E IX 11 2 1 11 2 2 11 3 11 4 LUBRIFICATION The number o
47. see manual of MNC10 C O 43 Code SRV 157 C HST C E Y LVD 10 5 9 SHEET SUPPORT AND GUIDANCE DEVICE WITH SLOPE ligure 20 This sheet support and guidance device may be used for the same reason as mentioned in paragraph 10 05 8 This device has the following advantages the shect is supported over the whole length it works nearly as a sheet guidance and avoids the tearing off at the end of the cul to a minimum May be equipped with a scrap valve and a serap bin SO ER Em 44 On the HST C the sheet support and guidance are activated by the push button 16 see fig ure 3 The scrap valve is operated by the pedal A pilot lamp lights up On the HSTE the sheet support and guidance are activated as well in manuel mode as in programming mode with the MNC10 see manual MNC10 al REMARK Wl The sheet support and guidance only work with the maximum rake angle To remove the scrap hin the sheet support will be in the top dead point When the cutting beam is lowed in manual the sheet support will be at the bottom dead point Code SRV 157 C HST C E VLVD 10 5 10 BACK GAUGE WITH CONTACT PLATES UMMM s P A YA 4 A A h A Z g PA 4 2 IA Figuur 21 Operation and adjusting A series of contact plates A see drawing 18 on the back gauge allows to cut a sheet as soon as the sheet is in contact with two contact plates The contact pla
48. shown in figure 5 1 temp 80 C CONES LAO el temp 78 C press normal Figure 5 1 Example of Process Values Grouped by Subject on a Screen Every screen contains e a title optional maximum number of characters display width minus 3 e max 99 entries ESC e a return destination reached by pressing Possible return destinations are the message level another screen a directory the point at which the current screen was selected Screens can be grouped during configuration in a screen directory which is used to display them on screen or print and edit them A screen can be re trieved from its screen directory by its screen number and its screen title if configured Equipment Manual OP7 OP17 Release 04 99 9 1 5 1 Screen Entries Displaying a screen entry Components of a screen entry Updating values in screen entries I O fields 9 2 Screens consist of entries Every screen may contain up to 99 entries Irre spective of the configured number of lines precisely one entry is displayed per display page on the OP Lines which may have not been fully configured are displayed as blank lines An es le of a screen entry is the two lines in the afore mentioned example figure Furnl temp 80 C Furnl cont 1200 L A screen entry consists of the following components e entry text The static text contains explanations for the operator It may also include information
49. to F characters Extended character set Entering the characters 3 8 Entering alphanumeric values consists of entering both digits and letters If the field already contains a value this entire value is deleted from the field as soon as you enter the first new character Once you have begun entering a value you can no longer quit this field until you have confirmed or aborted your input A to F characters can be entered directly with activated Shift Lock mode using numeric keys 1 to 6 If the characters available on the keypad are not sufficient for the alphanu meric input you can select additional letters and special characters from the extended character set The extended character set is available for all fields with the String representation You enter the characters as follows Enter digits If necessary press the Shift key A beforehand to switch back from the alphanumeric to the numeri cal key assignment The Shift LED goes out Enter letters Switch to the alphanumeric key as A to F signment The Shift LED comes on If you enter several letters consecutively the Shift Lock setting remains activated and you move the cursor by means of the cursor control keys illustrated here Enter cha Switch to the alphanumeric key as racters from signment The Shift LED comes on the extended character set Select the desired characters from the extended character set
50. together output of event and alarm messages was config ured Message priorities of e 1 ow to e 4 high can be set within event and alarm messages in the configuration according to their importance If several messages of the same display priority exist simul taneously they are displayed according to their message priorities those with the highest message priority being shown first and those with the lowest last Depening on the setting either the oldest message First or the newest mes sage Last is displayed when there are several alarm messages present You can change this setting on the OP online via the standard screen System Set tings To do this select the standard screen System Settings DispMsg and set the appropriate parameter Equipment Manual OP7 OP17 Release 04 99 1 1 7 2 1 Display Sequences Message length Event and alarm messages can be configured with up to 80 characters and displayed either separately or together Single message With this display sequence only one alarm message event message or display setting system message is shown on the display On the OP17 four messages are separate displayed in the case of 8 x 40 representation If several messages are queuing the messages are displayed in succession and output according to the following priorities System message the most recent one if there are several 2 Unacknowledged alarm message 3 Event message yet to depart 4
51. was entered when editing Enter a different password the password 320 You have attempted to alter the level of or delete the supervisor password 321 You have attempted to alter the level of an invalid First enter the password then specify password the level 322 The password entered is too short Password must be at least three cha racters long 323 You have pressed lt Statistics or Message Text on a buffer screen but there is no entry for the current message 324 The entry number specified does not exist on the selected screen 325 The FM NC MPI peer has no alarm messages A node does not have the required buffer functional capability 326 You have attempted to collect a recipe number Select the appropriate recipe number other than the active recipe number from the PEC 327 There is no recipe number when a recipe is selec Configure missing recipe or select a ted different one 328 Recipe number gt 99 when selecting a recipe 329 The same number has been entered for source and Enter differing numbers destination on the Data Record Transfer screen 330 Full details of source and destination not entered when initiating data record transfer function 331 The data record specified as the source does not exist 332 Data record number gt 99 when selecting a recipe screen 333 Data record number not present when selecting a recipe screen 335 Information message alarm message will be sup presse
52. with PLC 781 An Online Setter function has been incorrectly defined in ProTool 783 Internal error Error in NC messages Equipment Manual OP7 OP17 Release 04 99 B 19 Equipment Manual OP7 OP17 Release 04 99 Technical Data OP7 OP17 Housing dia O MORE 144 mm x 180 mm x 42 5 mm 240 mm x 204 mm x 54 mm Mounting cutout Bx H 135 mm x 171 mm 23 mm x 195 mm Degree of protection front rear Weight approx 0 430 kg 0 960 kg OP7 PP PP DP DP Flash memory for configuration data 128 kbytes 256 kbytes and data records Display Number of lines 4 4 or 8 configurable Characters per line 20 20 or 40 depending on number of lines Font size 8mm 11 mm or 6 mm depending on number of lines Equipment Manual OP7 OP17 Release 04 99 C 1 Keyboard Touch sensitive keyboard Number of LEDs 19 16 of which two two color Number of function keys 8 24 of which soft keys 8 16 OP7 OP17 Voltage supply DP 12 Rated voltage 24 V DC Permissible range 18 30 V DC Max perm transients 35 V 500 ms Time between two min 50 sec transients Power input at 24 V typical 190 mA 340 mA max contin current 240 mA 390 mA Fusing internal electronic fuse external 1 6 A quick acting Buffering for OP17 Internal Message buffer typ 1 day at 40 C Hardware clock several days at 40 C D External backup battery 2 Type Lithium battery optional Voltage capaci
53. 0 This documentation describes the e configuration and parameters required for connecting devices to the PLC and the network user data areas used for exchanging data between operat ing unit and PLC Provides information on connecting devices to PLCs such Mitsubishi Allen Bradley Telemecanique Modicon Omron SIMATIC WinAC When the drives are installed the relevant Online Help is installed at the same time Provides the following information about the ProAgent op tional package process diagnosis for OPs configuring system specific process diagnosis detecting locating the cause of and eliminating process errors customizing standard diagnostic screens supplied with the software Equipment Manual OP7 OP17 Release 04 99 Siemens Worldwide In this Appendix Siemens Sales Offices in the Federal Republic of Germany In this appendix you will find a list of e All cities in the Federal Republic of Germany with Siemens Sales Offices and e All European and non European Siemens Companies and Representatives The following table lists all Siemens Sales Offices in the Federal Republic of Germany Aachen Kassel Augsburg Kempten Allg Bayreuth Berlin Bielefeld Bonn Bremen Brunswick Chemnitz Coblenz Cologne Constance Darmstadt Dortmund Dresden Duisburg D sseldorf Erfurt Essen Frankfurt am Main Freiburg Hamburg Heilbronn Kiel Laatzen
54. 0 4 ADJUSTMENT OF BLADE CLEARANCE CUTTING LENGTH CUTTING ANGLE AND BACK GAUGE 30 URGE CES MORRES error dit cities 36 AY i UU NND ol C L ie REAPER din FERNER LIA T 47 11 1 MAINTENANCE OF THE HYDRAULIC CIRCUIT eee 47 TI PURINE ATION ta ra 49 ERA ia RBar EPI ERE 49 11 4 MAINTENANCE OF MECHANICAL PARTS 000 ien 49 11 5 MAINTENANCE ELECTRICAL CIRCUIT o eee enar nnn 50 i CADIUCSTMENT OF RELIEF VALVE o recon 50 RS Md a OAR ES EEIE E E T T A 5 i E Code SRV 157 C J HST C E Y LW i gt INTRODUCTION The interest of the hydraulic shear in the production process is sufficiently known and is sull increasing This manual provides the user of the LVD hydraulic shear with information in order to usc adjust and maintain the machine in the best circumstances We insist to place the manual at the disposal of the person who will be responsible to adjust and maintain the machine The gathered information is the result of years of experience in our workshop and in the field H these instructions are followed correctly you will be satisfied with your LVD machine Remarks regarding this manual are always welcome and will be studied thoroughly For all further information and for special problems the Service of LVD Company nv or ihe LVD dealer is always at vour disposal al REMARK Ag In case of a request for information or a demand forspare parts we insist to always mention the serial nu
55. 2 TTY IF 1A IF 1A RS422 RS485 IF 1B IF 1B PC PU TTY RS232 IF 2 IF 2 Printer TTY RS232 IF2 IF 2 Equipment Manual OP7 OP17 16 4 Release 04 99 16 3 Labeling of the Function Keys Situation The function keys of the OP7 and OP17 are labeled as follows when deliv on delivery ered OP7 Fl to F4 and KI to K4 OPI7 Fl to F8 K1 to K8 and K9 to K16 Replacing labeling All the function keys are labeled by means of labeling strips which are in strips serted in the keyboard from the rear of the OP For this purpose the OP has been provided with an easy to use feed in device By replacing the labeling strips you are in a position to customize the function keys on your OP for a given system Two labeling strips are provided for the OP7 and three for the OP17 Label ing strips should be replaced only when the OP has been disassembled To replace labeling strips proceed as follows 1 Remove from the OP the labeling strips you wish to replace 2 Insert the new strips from the rear of the OP into the corresponding slits located on the side of the OP Figure 16 3 illustrates by way of an example how to replace labeling strips on an OP7 Figure 16 3 Replacing Labeling Strips Shown Here for an OP7 Equipment Manual OP7 OP17 Release 04 99 16 5 Note Take note of the following points before you insert labeling strips e Labeling on strips must be smudge proof before they can be inserted If a keyboard
56. 3 k4 F3 Password Password processing Login Logout i i gt gt F1 rz FS fx Fa t L k les k4 F4 gt gt Fassword processing Edit lat alr mine mr lz m EA m ke BLE m Ex F2 Edit 30 14 10 11 versie3 Dengels doc XXXXXXXX 9 Level9 password highest level for LVD ls Level 1 9 Password max amp 8caracters e Inline 1 a password for the client can be created at level 1 lowest level This password is requested before entering calibration mode e Confirm with ESC 3l 14 10 11 13 001 002 003 004 005 006 007 POSSIBLE MESSAGES FAULTS No voltage Press reset switch behind machine and AER on console Thermic out hydraulic pump Hil 140 7 Error position backgauge Begin with press Restart Mo air pressure EISE LlB 1N04 Fault in backgauge speed variator 2111 Hackgauge not referenced Begin with press Restart Support and sorap selected in production mode not at the timel 008 00 010 011 012 013 014 Cannot cutting production state 1s not ON Cannot continu step counter 15 reached Cannot continu step counter is reached See next image Limit mini X pos reached C152 11 1 NG Restart Limit max X pos reached C151 I8 2 NG Restart Impossible Option doesn t exist on this machine 22 015 016 017 018 019
57. 3 Start up Behavior 2 0 0 s 15 4 Testing the Configuration in OFFLINE Mode sees 15 5 Testing the Configuration in Conjunction with the PLC 15 6 Testing Communication via the PROFIBUS DP 16 Device Description sseeeeeeee n RII a 16 1 s Arr rrrr 16 2 OPI as as as pa pera da ES 16 3 Labeling of the Function Keys 0 cece eee ne 16 4 Optional Backup Battery for the OP17 oooocoocononnooooo 16 5 MANONANCO M D r m Equipment Manual OP7 OP17 Helease 04 99 VII Part V Appendix Brief Description of Standard Screens 2 cece ees nmm o oOo D viii System Messages Technical Data Interface Assignment SIMATIC HMI Documentation ssssss cnet eee e eee eee eeae ees E 1 Siemens Worldwide Equipment Manual OP7 OP17 Release 04 99 Product Description Part Introduction Functionality Equipment Manual OP7 OP17 Release 04 99 Product Description Applications of OP7 and OP17 Operator Panels OP7 and OP17 allow operating states current process values and malfunctions of a connected PLC to be visualized In addition inputs can be made on the OP which can be written directly to the PLC Some functions relating to machine diagnostics can also be executed on the Operator Panel The Operator Panels feature a number of standard functions The displays and operation of the devi
58. 4 Event message text view 7 9 Event messages Events indicating Example alphanumeric input labeling strips 16 6 recipe 8 1 scrolling through messa Explanations screen entr 2 Extended character set 3 5 3 8 External PLC connection es F FAP FAP connection Fault description Fault diagnosis 15 4 Fault on the OP Field inputs canceling Fields date I O fields numerical 3 7 PLC actual value PLC setpoint time 5 2 timer File labeling strips Firmware Flash memory Flash memory failure Flashing LED Flashing cursor Flashing display alarm messages Foil labeling strips Font size Force tag FORCE VAR Equipment Manual OP7 OP17 Release 04 99 Forced printout 14 Foreign languages Front panel cutout OP17 OP7 Front view Function keyboard OP17 1 9 OP7 Function keyboard image Function keys 3 2 Functions calling data records keys FX report 2 3 Global assignment 11 1 Global function assignment Global function key Glossary Glossary 1 Guidelines interference immunity 14 3 H Hardware clock safeguarding HELP key Help LED 3 3 3 14 Help text 1 4 2 2 Help text LED Hiding system message system messages Equipment Manual OP7 OP17 Release 04 99 Housing C 1 Humidity 1 O fields Identification of recipes IF 1B interface configuring switch
59. 7 OP17 Release 04 99 8 3 8 1 Creating and Editing Data Records Default Editing data records 8 4 The OP automatically creates a data record with the number 1 and the name data record for each recipe All values of the data records are preset with 0 You can edit this data record To create more data records either e copy this data record see chapter 8 2 or e edit this data record and save it under a different name Proceed as follows to change existing recipe data record values Select standard screen Record gt Edit EN Select the desired recipe in the recipe directory Select the data record to be edited in the data record directory Note You can have the recipe title displayed by paging up in the first entry EM Position cursor on the value to be changed Enter numeric or symbolic value Confirm the value If you want to change more values position the cursor in the input field of the next entry and change the value there To conclude editing data records after the last modified value has been accepted press You will then be asked whether you want to save the data record Position cursor on theYes field and confirm with ESC Do not save Press Since the data record number already exists you will then be asked whether you want to overwrite the data record Overwrite Do not overwrite Ll Exit standard screen with Equipment Manual OP7 OP17 Release 04
60. ATION ITEMS Operation panel HST C drawing 3 The operation pancel consists of following items J a ERE start button main motor stop button main motor emergency stop operation tip up hack gauge option push button with pilot light selector switch lor contact plates on back gauge option see par 10 5 9 selector switch lor contact plates on back gauge option see par 10 5 9 selector switch for adjustment ol cutting length selector switch for adjustment of cutting angle reset button push button for operation back gauge in direction fast speed push button lar operation back gauge in direction fast speed 4 M push button for operation back gauge in direction slow speed push button for operation back gauge fine adjustment push button calibration back gauge with elgo SSP option Selector switch retract or no of back gauge option with pilot light TS X OON eO A AAA A Qe ou qiti rictu e n eme Mm T A M Se BU 16 17 19 LAE push button plate support device with pilot light option pilot light for scrap valve operation by pedal option Selector switch with or without plate conveyor option Attention if conveyor with adjustable speed then the adjusting potentiometer Is in the control box of the conveyor pilot light voltage on Elgo controller option Operation panel HST E drawing 4 The operation panel consists of following
61. Acknowledged alarm message yet to depart 5 Standby message Combined If there is no system message the alarm and event messages having the high message display est priority are displayed simultaneously one on top of the other On the setting OP17 two event messages and two alarm messages are displayed with the together 8 x 40 representation 7 2 2 Scrolling through Waiting Messages at Message Level Meaning of keys If there are neither system messages nor unacknowledged alarm messages you can scroll at message level through the messages that have not yet de parted To do this use the following keys A y Return continue to older newer alarm message Return to the current newest message gt Return continue to older newer event message The message currently waiting will be displayed if there is no operator input on the OP for one minute Equipment Manual OP7 OP17 7 8 Release 04 99 Example The event messages EM and alarm messages AM illustrated below are queued on the OP Message level Ld 50 EM 02 12 00 EM 04 12 06 EM 07 1194 AM 01 11 55 AM 05 Lore D AM 06 7 2 3 Viewing Event and Alarm Message Text Viewing Messages Irrespective of the current contents of the event or alarm buffer all config ured event and alarm message text can be shown on the OP To do so pro ceed as follows Sep Procedure S l Choose the standard screen e Alarms T
62. BUS DP Bus fault LED Mounted on the rear side of unit variants DP and DP 12 is a bus fault LED figure 15 2 When the OP is connected to SIMATIC S7 this LED indicates that communication between the OP and the PLC over PROFIBUS DP is OK by lighting up constantly If the LED is constantly OFF communication is disturbed The LED can be used for rapid diagnosis of any problems that might occur during communication Figure 15 2 Location of the Bus Fault LED at the Rear of the OP Equipment Manual OP7 OP17 15 8 Release 04 99 Device Description 1 In this chapter This chapter describes the versions dimension drawings and connection elements of Operator Panels OP7 and OP17 16 1 OP7 Dimensions Front view Side view 180 144 Top view 134 To Mounting cutout The OP7 requires the following mounting cutout WxH 135 mm x 171 mm Equipment Manual OP7 OP17 Release 04 99 16 1 Connection elements 16 2 The OP7 is available in versions PP DP and DP 12 The versions differ only in as far as their communication options are concerned refer to table 16 1 Figure 16 1 shows the connection elements on the underside of the OP7 Power supply connection Figure 16 1 Locations of the Connection Elements on the Underside of the OP7 Table 16 1 Communication Options Featured by Different OP7 Versions Connections SIMATIC S5 AS511 TTY FAP TTY RS232 PROFIBUS DP up to 1 5 MB
63. Brunei Darussalam e Sectinderabad Hong Kong Indonesia Siemens Ltd P T Siemens Indonesia P T Siemens Dian Grana e Hong Kong Elektrika Representative Siemens AG e Jakarta Equipment Manual OP7 OP17 F 6 Release 04 99 samhiry Bros Co Limited Or Siemens AG Iraq Branch e Baghdad Iran Siemens S S K e Teheran Japan People s Republic of China Siemens AG Representation e Beijing e Guangzhou e Shanghai Philippine Islands Maschinen amp Technik Inc MATEC e Manila Qatar Siemens K K Trags Electrical Engineering and Air Conditioning Co e Tokyo e Doha Korea Saudi Arabia Siemens Ltd e Changwon e Seoul e Ulsan National amp German Electrical and Electronic Services Co NGEECO e Kuwait Arabia Lebanon Ets F A Kettaneh S A e Beirut Malaysia Siemens Electrical Engineering Sdn Bhd e Kuala Lumpur Nepal Amatya Enterprises Pvt Ltd e Kathmandu Waleed Associates e Muscat Pakistan Siemens Pakistan Engineering Co Ltd Islamabad Karachi Lahore Peshawar Quetta Equipment Manual OP7 OP17 Release 04 99 Arabia Electric Ltd Equipment e Al Khobar e Jeddah e Riyadh Singapore Siemens Pte Ltd e Singapore Sri Lanka Dimo Limited e Colombo Syria Siemens AG Branch A S T E e Damascus Taiwan Siemens Ltd TELEUNION Engineering Ltd Or TAI Engineering Co Ltd e Taichung e Taipei Thailan
64. C20 Using the arrow keys you can page between the two partial displays The screen can always be called up with F key KI The mode symbolic list can be selected as follows e Press the s a LED is illuminated e Operate A Or to page between the different modes Restart Manual Production Programming Calibration Service e Confirm the selection by pressing E e Apply the mode by pressing F4 OK In the same way in the second partial display a choice can be made between mm or inches 14 10 11 versie3 Dengels doc 4 RESTART MODE After switching on the main switch and resetting the operating voltage Select mode appears the screen on the screen with Restart as the mode This mode can be selected immediately by pressing the F4 OK key in the Select mode screen The following screen appears Restart Mode Please wait X axis 15 referencing LIF 1 Fa r3 F4 k1 BLE ks k4 The return stroke x axis 1s now automatically verified After the referencing you return to the Select mode screen with the mode in Manual The return stroke must always be verified after the machine has been started or after the current has been interrupted 14 10 11 gt 5 1 9 2 MANUAL MODE Settings versie3 Oengels doc Manual Mode Length DDD BA COOOL Angle O00000 OK F1 r2 OF x F4 t BLE amp k3 Ka In this screen the shear parameters are ent
65. CAP STS mm 6 35 6 35 6 35 8 MAX CUTTING LENGHT mm 2500 3100 4050 4050 MIN MAX CUTTING ANGLE 0 5 2 5 0 5 2 5 0 5 2 05 2 E BLADE CLEARANCE ADJ mm 0 05 0 8 0 05 0 8 0 05 8 1 1 2 A qae a o SCC cdi ELO en Y NUMBER OF CUTS 13 50 12 50 10 45 11 45 Ac years dE cU MEE BACK GAUGE ADJ mm 750 1000 750 1000 750 1000 1000 ec oq ye wd ELSE ASA A A PR A A A O E MOTOR POWER kW 7 5 T 13 15 A i A A iei M A ET a NL A A et OIL TANK CAP 100 120 150 250 A AAA A A A SER A A d m RE EE WEIGHT kg 4700 5500 9500 13000 TAE E 31 10 31 13 40 13 31 16 P e ECRANS E AP PRU RR E MAX CUTTING CAP SIS m 10 13 13 16 MAX CUTTING LENGHT mm 3100 3100 4050 3100 MIN MAX CUTTING ANGLE _ 0 5 2 5 0 5 2 5 0 5 2 tbid BLADE CLEARANCE ADI mm AM EQ Pes 0 1 2 2 0 1 2 2 0 1 2 4 NUMBER OF CUTS 12 45 11 40 7 28 7 28 BACK GAUGE ADI mm 1000 1000 1000 1000 MOTOR POWER kW 15 18 5 18 5 ES CU TANK CAP 230 250 300 PN WEIGHT kg 9500 10800 17500 14000 do a o SS Code SRV 157 C HST C E Y LVD 4 LIST OF ENCLOSED DRAWINGS ELECTRICAL c 040002052 30 3 9 10 g COuOOOLOM 25 fee AR OS A be darte NX ii we dew gw g EO40002014 6 18 14 g CU000222 45 HYDRAULIC amp ouAMAOSS T Loss g i WSTI A eg SESI N sua BE art TT SG wt uu e ye wero gx e a A gx O e E ES A Ro mode MULUS A qom Gg AI E usu c HIGOS C a MI AM Do o DIOT H a e VELA AES D aa g DELIJ AA usos 6 063115 8 EROS
66. DIC IE ATI RN ns MI DICO NRO ORO DOI LIO UL GU DUK E STR ERR RM AOA LVD FAR EAS T Pte Ltd 49 Jalan Pemimpin 801 10 APS Industrial Bldg SINGAPORE 2057 Tel 4053259 2222 Fax 65 238 9790 oF 7 o 5 HOCICO OOOO OS NARRAR AAN PT PLVD CENTER Mangga Dua Raya P 17 Komplek Mangga Dua Plaza JAKARTA PUSAT INDONESIA Tel 62 21 6120217 Fax 62 21 6120217 LVD SWE NOR AIS Postboks 88 Leirdal N OSLO 10 NORWAY Tel 47 22 300240 Fux 47 22 0872 Problems m v be solved by telephone or fax Therefore we ask vou to give us detailed information about the difficulties and circumstances so that we can help correctly We insist also on having the drawings at hand in order to discuss a problem on the phone a om um o E u A E E w Code SRV 157 C fi ES HST C E Annex A ERES MoB IL Dre GC Se E BDU E a Code SRV 155 C b 2
67. Delete Delete all event messages in the event buffer that have arrived and 6 departed Events gt Overflow Enable and disable system message upon overflow of event buffer Events gt Text Display all text elements of event messages Screens gt Edit e Display directory for screens 0 e Display screens and edit fields Screens gt Print e Display directory for screens 2 e Output selected screen to printer de Equipment Manual OP7 OP17 Release 04 99 A 1 Level 1 Level 2 Function Password Level Record Edit e Display directories for recipes l e Display and edit data records ui Record Transfer e Copy data record l e Transfer data record from PLC to OP e Fetch data record from PLC to OP a Record Print Print recipe with selected data record 2 System settings OPMode Set OP operating modes 8 Online Offline Download Loop through System settings DispMsg Set whether the oldest first or latest last alarm message is dis gt played when there is more than one message waiting System settings SysMsg Display system buffer EEN System settings Language Select language 2 gt System settings Dat Time Set date and time gt System settings Printer Set printer parameters gt System settings IFTA RS232 OP7 only gt IFIA TTY Set interface parameters IFIB IFIA B OP17 only IF2 Set interface parameters StatVAR Display S5 S7 operands URN ForceVAR Display and modify S5 S7 operands Password Logi
68. Do not heat up to above 100 C Protect against direct sunlight e Never allow moisture to condense on batteries e If it becomes necessary to transport the batteries always comply with the Dangerous Goods Ordinance for the mode of transport used labeling obligation e Dead lithium batteries are classified as hazardous waste and must be disposed of accordingly Wrap each battery separately in a sealed plastic bag before disposing of it along the approved lines 16 5 Maintenance Scope Cleaning Operator panels OP7 and OP17 are designed for low maintenance operation Maintenance of the OPs is limited to e regular cleaning of the keyboard membrane and the display e changing the optional buffer battery of the OP17 refer to Section 16 4 Clean the keyboard overlay and the OP display at regular intervals with a damp cloth The unit must be OFF when it is cleaned In this way you ensure that you don t unintentionally trigger any functions while wiping the key board overlay Use only water and commercially available washing up liquid for dampening the cloth Never use aggressive solvents or scouring agents Equipment Manual OP7 OP17 Release 04 99 16 9 Equipment Manual OP7 OP17 Release 04 99 Part V Appendix Brief Description of otandard Screens oystem Messages Technical Data Interface Assignment SIMATIC HMI Documentation Siemens Worldwide Equipment Manual OP7 OP17 Release 04 99 Brief D
69. Equipment Manual OP7 OP17 Helease 04 99 lt 7 MESSAGES dee I 7 1 Message types o ooocococc e mr rn 7 1 1 Event and alarm messages oocoocococcco eee 7 1 2 Alarm Messages sex dx ex mkru a ET hi A EON EA 7 1 3 System messages ssseseee ehh 7 2 Displaying Messages oooocccccoc ren 7 2 1 Display Sequences 1 rn 7 2 2 scrolling through Waiting Messages at Message Level 7 2 3 Viewing Event and Alarm Message Text o ooooocooocoocomo 7 3 Message Buffers oo ooooocococo nen 7 4 Deleting Messages 0 ccc een Rn 7 4 1 Deleting alarm message and event message buffers upon buffer overflow 7 4 2 Deleting alarm and event messages via standard screens 7 4 3 Automatically Deleting the System Message Buffer upon Buffer Overflow 7 5 Printing Messages 4 5 4 93 2 Roun EA ACER PCR RUE e Te eva Ie 2d weeks 7 5 1 Direct Message Logging o ooococccoc eene 7 5 2 Printing the Message Buffer 8 ie ol PPP nn nu ease wees drems see ues 8 1 Creating and Editing Data Records ooooocooocooonoonnooo 8 2 Copying Data ReCOns 1 053 ccc2caresenk ERE RYE e Rep REeIA ERI ea 8 3 Transferring Data Records 0 0 ccc ee 8 7 8 4 Deleting Data Records 0 ccc ents 8 10 9 STATUS FORCE VAR with the OP cccccceceeeeeeeeeeeeeeeeeeaas 9 1 FORCE VAM erroreari eer errors residen aos 9 2 10
70. Figure 14 2 shows you how to connect an OP7 and an OP17 temporarily to Configuration a configuration computer PU or PC for downloading the firmware and con Scheme figuration data Standard cables are available for the connections shown in the figure refer to the ST80 1 catalog PC RS232 Eg COM1 2 9 pin Operator Panel OP7 IFiA OP17 r2 G COM1 2 25 pin TTY RS232 converter TTY passive 1 Not with OP7 DP and OP17 2 Do not use the converter cable from Siemens for connecting via TTY since OP7 DP and OP17 do not supply 20 mA Figure 14 2 Connection Configuration Scheme for Configuration Computers Equipment Manual OP7 OP17 Release 04 99 14 5 14 2 3 Connections to PLC Connection Figure 14 3 shows the basic options for connecting the OP to the PLC For Configuration further details concerning the different OP versions please refer to Tables Scheme and n Chapter 16 Standard cables are available for the connec tions shown in the figure refer to the ST80 1 catalog SIMATIC S5 TTY active CPU PU interface TTY active SI 2 TTY active CP521 SI RS232 CP523 RS232 COM1 2 9 pin RS232 COM1 2 TTY active 25 pin T 2 E TTY RS232 converter RS232 COM1 2 TTY passive 9 25 pin SIMATIC 500 505 RS232 9 25 pin RS422 RS485 RS422 9 pin RS232 TTY Other make RS422 RS485 PRES 2 SIMATIC S7 M7 3 PROFIBUS DP 1 Not with OP7 DP and OP17 DP 2 Do not use the c
71. If you enter several letters consecutively the Shift Lock setting remains activated and you move the cursor by means b of the cursor control keys illustrated here Equipment Manual OP7 OP17 Release 04 99 Step Keys Description 2 Apply input ret e The input becomes valid or e The keypad switches back from the alphanumeric to the numeric key assignment cancel Eds e The input cursor is deleted input e The keypad switches back from the alphanumeric to the numeric key assignment e The old input becomes valid again Left aligned input Inputs in alphanumeric fields begin at the left edge i e they are left aligned Each time you enter a character the cursor is moved one position to the right If the maximum possible number of characters is exceeded the OP over writes the last character with each additional input Correcting input If you have made a mistake when entering characters in a field the following options are available for making corrections before you apply the input Incorrect Remedy Using keys input Character in Switch to the alphanumeric key as correct signment The Shift LED comes on Move the cursor to the incorrect cha racter Enter A F or characters from the ex tended character set Or switch to the numeric key assignment the Shift LED goes out and enter a digit Equipment Manual OP7 OP17 Release 04 99 3 9 Incorrect Remedy Using keys
72. JHOEK 1 5 TOT 2 5 EXEMPLE INOX 10mm a REGLAGE JEU ENTRE LAMES JEU ENTRE LAMES 20 4mm b REGLAGE ANGLE DE COUPE 115 A 2 5 figure 10 10 4 5 10 4 5 1 ADJUSTMENT OF THE BACK GAUGE The hydraulic shear is normally equipped with an electrical operated back gauge with mechanical counter or digital read out Elgo The back gauge is driven by a moto reductor The wanted position of the back gauge is obtained by operating the push buttons 10 and 11 see drawing 3 The fine adjustment should always be done to the front with regard to the play on the thread of the spindle The line adjustment is done with button 12 on the operation panel CALIBRATION OF DIGITAL READOUT Funcuon of buttons F selection of required function Toggle button press again to leave the choosen function E to select the digit vou wish to change the digit flashes Q to increment the choosen digit always upward S button to switch from mm to inch See paragr 10 4 5 2 Procedure lt Put the back gauge on a measurable distance 2 Cut a sheet and measure the width Enter the measured value as calibration valuc 1 52 4 Press button F and e simultaneouslv during 3 sec S The digit lashes 6 Change the choosen digit with button Code SRV 157 C HST C E Y LVD x 7 Select the next digit to change with button e 8 The choosen digit flashes 9 Continue from point 3 till all digits are changed 10
73. Leipzig Lingen Magdeburg Mannheim Munich M nster Westf Nuremberg Osnabr ck Rostock Saarbr cken Siegen Stuttgart Ulm Wetzlar Wilhelmshaven Mainz Regensburg Wuppertal W rzburg Karlsruhe Equipment Manual OP7 OP17 Release 04 99 F 1 European Companies and Representatives Representatives Austria Siemens AG sterreich e Bregenz e Graz e Innsbruck e Linz e Salzburg e Vienna Belgium Siemens S A e Brussels e Li ge Siemens N V e Antwerp Bosnia Herzegovina Generalexport Predstavnistvo Sarajevo e Sarajevo Bulgaria Siemens AG Bulgaria Representative e Sofia Croatia Siemens d o o e Zagreb Cyprus GEVO Ltd or Jolali Ltd e Nicosia Siemens AG e Brno e Mlad Boleslav e Prague Siemens A S e Copenhagen Ballerup F 2 The following table lists all European Siemens Companies and Siemens Oy e Espoo Helsinki Siemens S A Haguenau Lille Seclin Lyon Caluire et Cuire Marseille Metz Paris Saint Denis Strasbourg Toulouse Siemens plc Birmingham Walsall Bristol Clevedon Congleton Edinburgh Glasgow Leeds Liverpool London Sunbury on Thames Manchester Newcastle Greece Siemens A E e Athens Amaroussio e Thessaloniki Hungaria Siemens Kft e Budapest Iceland Smith amp Norland H F e Reykjavik Ireland Siemens Ltd e Dublin Equipment Manual O
74. P7 OP17 Release 04 99 Romania Siemens birou de consultatii tehnice Siemens S p A i e Bukarest Siemens AG or Bari Bologna Brescia Casoria Florence Mosmatic Genoa Milan Padua Rome e Moscow Siemens AG e Ekaterinburg Slovak Republic Siemens AG e Bratislava Turin Slovenia Siemens d o o e Ljubljana J R Darmanin amp Co Ltd e Valletta Netherlands Siemens Nederland N V e The Hague Spain Siemens S A e Barcelona Bilbao Gij n e Rijswijk Granada La Coru a Siemens A S Las Palmas de Gran Canaria e Bergen Le n e Oslo Madrid e Stavanger M laga e Trondheim Murcia Poland Palma de Mallorca Siemens GmbH Pamplona e Gdansk Letnica Sevilla e Katowice Valencia e Warsaw Valladolid Portugal Vigo Z Siemens S A aragoza Albufeira Co mbra Siemens AB Lisbon Amadora G teborg Matosinhos J nk ping Porto Malm Sundsvall Upplands V sby Stockholm Equipment Manual OP7 OP17 Release 04 99 F 3 Switzerland Siemens Albis AG e Basel e Bern e Z rich Siemens Albis S A e Renens Lausanne Non European Companies and Representatives Africa Algeria Siemens Bureau d Alger e Alger TECNIDATA e Luanda Bophuthatswana Siemens Ltd e Mafekeng Egypt Siemens Technical Office e Cairo Mohandessin Siemens Technical Office e Alexandria EGEMAC S A E e Cairo Mattaria Ethiopia SIMKO Adana Ankara Bursa Istanb
75. PUMP After switching on the machine at the main switch on the side of the switching cabinet or after an emergency stop the operating voltage must be reset On the operating console the following appears we are now in the message level No voltage Press reset switch behind machine and ACK on console The ACK LED flickers Push the Reset button on the back of the machine the operating voltage is reset uk Press the ACK key on the shaking table the fault is reset the ACK LED goes off The operating console changes to the display level main menu MODE appears The hydraulic pump starts now automatically It stops automatically after a defined time without cutting and can be restarted with the blue RUN button under the operator panel OP7 This is reported on the OP7 14 10 11 versie3 Oengels doc 3 SELECT MODE SCREEN gt P N Ee U Choose mode press OF LETT EET IOG DE F1 r2 LIF3 E F4 Ok Oke Ors k4 Choose mm inch LIII s E mre SES lr ls Olke les m Ex NB On all displays the numeric input fields and the symbolic lists are indicated by a number of boxes e g Select mm inch LII gt introduces mm or inch The Select mode screen is the MAIN MENU and contains two partial displays After resetting the operating voltage the first partial display appears on the screen The mode is on Restart The type of the machine is reported in this screen PN
76. TAL SHEARS OPERATING MANUAL version 3 0 5 1CHM CHE 14 10 11 versie3 Oengels doc 1 GENERAL USE OF THE OPERATING CONSOLE 1 1 Description of the operating console e Function keys ae bibis F1 gt F4 are softkeys their function is different from screen to screen The function is indicated on the screen above the softkey K1 gt K4 are function keys fixed function e Alphanumeric keyboard e System keys 1 2 Description of the system keys BE Shift e Makes available the second function of a double function key e g A to F on the alphanumeric keys e The SHIFT position is indicated by a green LED to the right of the K keys su Information text e If the HELP indicator LED is illuminated it means information is available for the current screen and it can be called by the HELP key 14 10 11 versie3 Oengels doc en Enter e To confirm an input e To change from the messages level to the display level ae Acknowledge e To respond to alarms The ACK LED flickers if at least one alarm is on that has not been acknowledged The ACK LED is illuminated continuously if several alarms remain to be acknowledged The ACK LED is located to the right of the F keys co Escape e To remove inputted data instead of confirming with ENTER e To go back to the previous displays and ultimately to the message level To move the cursor e Depending on the operating situ
77. Transfer En Select the recipe in the recipe directory Position the cursor on the Source field in the transfer screen Depending on the direction of transfer desired enter the appropriate source number see examples and confirm Position the cursor on the Destination field Depending on the direction of transfer desired enter the appropriate destination number see examples and confirm Position the cursor on the Accept field and confirm transfer During the data transfer an asterisk is indicated in the acceptance field Exit the standard screen with Equipment Manual OP7 OP17 Release 04 99 8 9 8 4 Note Procedure 8 10 Deleting Data Records Data records of a recipe can be deleted from the data record directory These data records are then no longer available for the recipe When a data record which is active in the PLC is deleted from the directory of the OP this data record still continues to be active in the PLC Proceed as follows to delete data records Step Procedure Press Press Repeat steps 3 and 4 as necessary If only one single data record exists this record cannot be deleted Exit the standard screen with Equipment Manual OP7 OP17 Release 04 99 STATUS FORCE VAR with the OP Purpose STATUS VAR FORCE VAR Note for SIMATIC S7 M7 The operator panel offers you the two functions STATUS VARand FORCE VAR which enable you to display and mod
78. able The oil level indicator is on the right side of the oil tank sec GShxxx x The volume of the oiltank is mentioned on the hydraulic drawing of the shear as well on the identification plate on the shear see also undermentioned table Table tank volume HST C E 40 6 40 8 31 10 31 13 31 16 40 13 Vol oil tank 1001 300 The hydraulic oil for normal use should be of good quality clean and with a viscosity of 68 cSt at 40 C LVD code H20 A list of Lubrificants for hydraulic groups and lubrification is in annex The recommended oil of different brands is mentioned under LVD Code H20 OI course oil of other brands can be used when this vil meets the technical specifications and is clean When the oil temperature is too low T lt 10 C 50 F it is not recommended to work with the machine In this case we recommend to let run the pump some time idle or to mount an oilheater The normal working temperature of the oil shall not exceed 70 C 158 F When it hap pens anyhow an oil cooling system is recommended The oil quality and lifetime is reduced by oxidation twice as fast for each 10 C 18 F over 70 C 158 F II B UU 9 14 Cade SRV 157 C HST C E 8 CONNECTION AIR SUPPLY For certain optional accessories air supply is necessary The air supply should be foreseen as described in the sales contract and mounted according
79. age change Number of languages Equipment Manual OP7 OP17 2 2 Release 04 99 Table 2 1 Functionality of OP7 and OP17 continued Function OP7 OP17 Communication SIMATIC S5 ASSII PP DP 12 FAP PP DP 12 PROFIBUS DP up to 1 5 Mbaud DP DP 12 PROFIBUS DP up to 12 Mbaud DP 12 SIMATIC S7 M7 PPI DP DP 12 MPI DP DP 12 PROFIBUS DP up to 1 5 Mbaud DP DP 12 PROFIBUS DP up to 12 Mbaud DP 12 SIMATIC 500 505 NITP PP DP 12 Loadable NATIVE drivers separat bestellbar Allen Bradley DF1 PP DP 12 AEG Modicon Modbus PP DP 12 Mitsubishi FX PP DP 12 Telemecanique Adjust and Uni Telway PP DP 12 Time response of With the OP7 and the OP17 updated and newly created data are stored in a data updating non volatile flash memory This means that current data are immediately available following an OP re start The flash memory cannot be accessed while data are being updated and the OP cannot be operated The update rate 1s determined by the time response of the delete and write cycles of the flash memory For technological reasons this rate is slower than the access time for volatile memories A system message is output to the OP while data updating is in progress Equipment Manual OP7 OP17 Release 04 99 2 3 Equipment Manual OP7 OP17 Release 04 99 O General Operation Using the OP with lts Standard Functions Part ll Basic Functions I Password Protection
80. al OP7 OP17 Release 04 99 B 3 Mes Cause Remedy sage 109 Restart after change of operating mode from of fline to online 110 OP is in normal mode 113 114 PLC has been restarted 115 Establishment of logical link with PLC in pro gress 117 Connection with PLC is OK again following a fault 119 Automatic restart 120 Restart after change of S5 protocol 124 Restart following selection of different language 129 SINEC L1 or SINEC L2 parameter has been changed 130 Startup due to loop through operation when 132 online 134 Restart due to offline operation 136 PLC not responding Check program sequence on PLC Check physical connection 138 Data block not available on PLC Set up relevant memory area 201 Hardware fault on timer module Send unit for repair 202 Error reading date Send unit for repair 203 Error reading time Send unit for repair 204 Error reading day Send unit for repair 205 Printer not ready and internal storage of print jobs Make sure printer is ready or disable is no longer possible message logging 206 Printer not ready Print job placed in temporary Make sure printer is ready storage 207 Buffer printout or print screen function cancelled Check printer cable and connectors 210 Internal error Press restart button OP co ordination area not receivable during star tup 212 Internal error Restart OP Bit for changing operating
81. al OP7 OP17 Release 04 99 B 1 Procedure for In the case of all system messages that relate to internal errors please follow internal errors the procedure outlined below a Switch off the OP set the PLC to STOP mode and then restart both units b During startup set the OP to download mode downlaod the configuration again and then restart the OP and PLC again c If the fault recurs please contact your nearest Siemens representative When doing so please quote the number of the error that has occurred and any variables referred to in the message Message Please wait Cause Remedy Mode change in progress or recipe function started Ready for trans fer Waiting for data from PU PC Data transfer Data transfer between PU PC and OP in prog ress Firmware not The firmware can not be used for the current compatible configuration EPROM Memory module defective or internal hard Send unit for repair quoting details of error memory failure ware fault message RAM memory failure Flash memory failure Memory module defective or transmission er Retransfer configuration or send OP for repair ror B 2 Equipment Manual OP7 OP17 Release 04 99 Mes sage 005 Cause Internal error Error message returned if nothing configured for a system message Remedy 006 Error during data transfer in download mode Two variables are transferred with t
82. am returns immediately to the upper position when the plate is cut ADJUSTMENT OF CUTTING ANGLE Select the wanted cutting angle with selector switch 8 sec drawing 3 Push next the reset button 9 to obtain the adjustment Guideline lor steel 37 on HST C 31x6 Richtwaarden voor St 37 HS CE Z3 0 Si 37 S mm 0 5 1 2 1 5 23 z a 2 HSICE 31 10 St 37 S mm Lal 219 di m ANT PEL 2 8 0 5 15 9 As MEE 40 6 Sg S mm jan a Us 0 5 ae V uS 1 E E LS 5 0 1 motte 403 St 37 S mm 0 5 Y 2 S 10 D msn de e e HSTCE 21 6 51 37 lt S mm 9 VS 452 0 5 1 amp ow uut to Jo 4 2 5S b 24 5 PFERDE IIS Sb 234 S mm e DIS 1 2 0 5 dao 4 1 E uw 5 7 9 10 2 41 13 225 Hat CE SU 0 Sta 37 lt S mm 0 9 1 2 UU PS eu 5 1 d 1 5 S B 2 ASE O Sl Si S mm o OS 3 2 0 5 MS 4 1 6 1 5 B TZ 2 3 16 P5 ligure 9 Code SRV 157 C HST C E SLVD Equivalent platethickness ST 37 for aluminium copper Al Mg5 CuHi20 12 Cu Hi18 8 C75 10773 amp spring steel MM VERGELIIKBARE PLAATDKTE ST 37 EPAISSEUR COMPARABLE ST 37 o Zu ind T9 ERAT v Se at BE en L1 1 are EN 0 QUE 0 0 0 FO 00 O 0 p ASADA ADAN ANNE INSTELLING SNIJSPLEET mim REGLAGE JEU ENTRE LAMES VOORBEELD WNOX 10mm aJNSTELLING SNIJSPLEET SNIJSPLEET 20 4mm bINSTELLING SN
83. anual OP7 OP17 Release 04 99 15 3 Start up Behavior After the power supply has been turned on the OP performs a ye self test In the test it checks the operability of the most impor tant device components and displays the test results OP starts up If there is not a configuration on the OP the OP switches auto matically to Download mode No configuration exists Or keys gt Y pressed No Yes Download mode Initialization The OP then performs various internal initializations Establish connection In this start up phase the OP attempts to establish a connection to PLC to the PLC If communication is not possible for example because the ca ble to the PLC has not been inserted the OP displays a system message Start screen or After start up the OP displays the configured start screen If a standby message start screen has not been defined the standby message is dis played Equipment Manual OP7 OP17 Release 04 99 15 5 15 4 Testing the Configuration in OFFLINE Mode Purpose Procedure End of test 15 6 In OFFLINE mode you can test the different functions and the configura tions downloaded from the PC or PU independently of the PLC In OFFLINE mode tags are not updated Step Preedmre Procedure Switch the OP to OFFLINE mode using the standard screen System settings OPMode Check all configured screens for proper display 2 Check the sc
84. anumeric e g Name prog 1 Enter alphanumeric characters A to F sr keys 1 to 6 G gt Z sur to select a character M to page through the character set s to return to the numeric characters e Save data record Place cursor on Y and press Bi If this program number already exists then the system asks the following Overwrite Y gt press 1n this way you can modify an existing program LJ press a number of times Back to the Initial screen 6 3 Copy load a cutting program into the machine F3 01 Seq 1 16 gt Sequences 1 to 16 fixed number 1 m Source 0 Dest 0 Accept OP 1 e Source enter program number 1 99 The program name appears automatically on the screen e Dest destination enter program number 1 99 or enter 0 if you want to load the program into the machine 12 14 10 11 versie3 Oengels doc e Accept Execute place cursor on Accept and press to execute the function by pressing you can abandon the function 6 4 Example 3000 500 2000 500 500 10 0o jo w Jo w JO A X inc A yes ns MN Support no no jno jys Once the program has been created it must also still be loaded into the machine before it can be executed in Production mode 13 14 10 11 versie3 Dengels doc yan 7 2 MODE PRODUCTION In Production mode an automatic cutting pr
85. ata record 8 3 event message event message buffer password 6 6 Departed message Depth housing Design EMC OP17 OP7 Design guidelines 14 3 Device description DFI report Digits to the right of the decimal point Dimensions DIP switch IF 1B interface Direct adjustment display contrast Direct message logging Directory recipes 1 4 screens Discharge degree of backup battery Display alarm message messages priorities type Display first message Display functions Display last message Display priority 1 4 Display sequences 7 8 Display time Displaying password ist BA screen entry 5 2 standby message Start screen Displaying first message Displaying last message Index 3 Disposal battery 16 9 Document associated reference Documentation Download mode canceling Downloading configuration firmware Drivers for additional PLCs Driving LED 13 1 LEDs 11 2 E Edit screen Edit password Editing data record Electrical Connections Electrical Installation Electronic fuse 1 7 EMC design Emission radio interference 4 Emitted interference Enter key Entering Entering digits Entering letters EPROM failure B 1 Error handling B 2 Error messages Memory Escape key 3 4 1 2 Evaluation of screen number Event buffer Event message buffer deleting 12 2 printing Index
86. ati cally be printed out 229 No keyboard connected internal keyboard with ribbon cable 230 The minimum value is greater than the maximum Correct the limit settings value for variable limits 23 The minimum value is equal to the maximum va Correct the scale on the OP lue for variable scales 303 Fault in connection with PLC Check PLC status S5 this error may occur when transferring large S5 set value in data word 98 to at data records In such cases the watchdog is activa least 2000 ted 304 Illegal S5 job number or job parameters in a func tion field 305 Data block number missing Set up data block or change configu ration 306 Incorrect CPU specified under PLC gt Parame Change configuration and retransfer ters 307 Variable not present on PLC Check configuration of process link 311 312 The printer is already processing a print job and Wait until the printer is free again can not accept this next job at present and repeat the print job 313 Information message print job completed Equipment Manual OP7 OP17 Release 04 99 B 5 Mes Cause Remedy sage 314 S7 diagnostics buffer not present The CPU has no diagnostics buffer hardware problem 315 No information text available 317 Input is password protected Enter password 318 Incorrect password entered when attempting to log in 319 An existing password
87. ation the cursor moves a character an input field or a partial screen to the left the right up or down ser To page through symbolic lists lists of optional texts e An example of a symbolic list is the choice of the MODE 1 3 Description of the special keys ser ct To adjust the contrast 14 10 11 versie3 Oengels doc 1 4 Message level and display level Message level Display level e The operator moves between levels with the d and LJ keys e The system moves between levels after a fault has occurred gt message level When the fault is acknowledged with e key display level 1 5 Faults ity e When a fault occurs gt message level ACK LED and fault on the display flickers machine stops e Repair fault on machine E g reconnect thermal protection iy e Fault is reset with se key gt display level ACK LED goes off once the fault has been gone e Machine can be started again P e While the ACK LED is illuminated there is a fault and it can be read in the message level The fault appears continuously on the display instead of blinking fault 1s still acknowledged with a first push on the key while the fault was not repaired The fault must be first repaired and acknowledged before operating the machine A list of the possible faults is given at the end of this operating manual 14 10 11 versie3 Oengels doc 2 TO RESET THE OPERATING VOLTAGE TO START THE HYDRAULIC
88. blades parallel and then press F4 OK the value HMin of the angle potentiometer 1s read in e F3 lt lt Use in combination with FI F2 to obtain a small displacement a Calibr lengthfangle Adjust angle LIII Press OK HMax DDD cu OK El he Els x 4 le Orke zs lke e With Fl and or F2 put the blade on the maximum angle of the machine it is displayed on the screen derived from the maximum angle entered in Service mode and then press F4 OK the value HMax of the angle potentiometer 1s read in e F3 lt lt Use in combination with FI F2 to obtain a small displacement 8 4 Calibration times Calibr timers msec Opening scrap LE Rising support ULL Lonveyor run HOO al Fr Es lz el Ka m Ke m ES m ER e Open scrap time before the scrap flap opens after the plate support is below only on machines without conveyor e Support rises time before the plate support rises after the ram has come to rest above and at the maximum angle only on machines without conveyor e Conveyor time time that the conveyor belt turns after the cutting only on machines with conveyor 18 14 10 11 versie3 Oengels doc 9 SERVICE MODE Service mode is used for setting the machine These settings must be made before the machine can be used They are performed by a LVD service engineer 9 1 Initial screen Seryice Mode Press F2 to enter 1n service mode L r Pre rs ra
89. ble at present 528 Recipe does not exist 529 File does not exist 530 Data record not present 531 Data record can not be loaded 532 Information message data record memory is full 533 Floppy connection unclear Equipment Manual OP7 OP17 Release 04 99 B 9 Mes Cause Remedy sage 534 Information message disk is full 535 Disk access error 536 Disk transfer error Check the physical connection 537 Information message disk 1s blank 538 Simultaneous accessing of data record by job and Repeat uncompleted accessing ope operator ration 539 The data records in the RAM for recipe no xcon If data records are stored in the Flash tained errors and have been deleted memory they will remain valid 540 The maximum number of data records has al ready been created 541 Specified variable not available on PLC Change configuration and retransfer 550 551 An MPI PPI connection to the PLC cannot be Check MPI station addresses and wi established using the specified station address ring 570 Variable contains errors variable name from Pro Check configuration Frequently oc Tool is used as parameter curs with NC variables and when multiplexing 571 S7 system diagnosis ALARM_S returns error if CPU operating system out of date OP logs on off 600 Configuration error overflow warning at basic setting 1 601 Configuration error m
90. cal Services Ltd e Dar es Salaam Tunesia Sitelec S A e Tunis Zaire SOFAMATEL S P R L e Kinshasa The following table lists all Siemens Companies and Representatives of Canada Siemens Electric Ltd e Montreal Qu bec e Toronto Chile INGELSAC e Santiago de Chile Colombia Siemens S A e Barranquilla e Bogot e Cali e Medell n Siemens S A e Panama e San Jos Cuba Respresentaci n Consult iva EUMEDA e La Habana EX Ecuador Siemens S A e Quito F 5 El Salvador Rieder amp Cia S A C I e Asunci n Siemens S A e San Salvador Guatemala Peru Siemens S A Siemsa e Ciudad de Guatemala e Lima United States of America Honduras Representaciones Electroindustriales S de R L Siemens Industrial Automation Inc Relectro Automation Division e Alpharetta GA Numeric Motion Control e Elk Grove Village Illinois Conatel S A e Montevideo Venezuela Siemens S A e Tegucigalpa Mexico Siemens S A de CV Culiac n G mez Palacio Guadalajara Le n M xico D F Monterrey Puebla e Caracas e Valencia Nicaragua Siemens S A e Managua Asia The following table lists all Siemens Companies and Representatives of Siemens AG in Asia Bahrain Transitec Gulf Siemens Limited e Manama e Ahmedabad Bangladesh e Bangalore Siemens Bangladesh Ltd e Bombay e Dhaka e Calcutta B e Madras runei e New Delhi e
91. ces can be optimized by the configurer to meet the requirements of the process The Operator Panels are suitable for fitting into switching cabinets and con trol desks A printer can be attached to the OP for logging processes during automation operation 1 1 Configuration and process control phases Creating data areas Configuration with ProTool Before an OP can go into service it has to be prepared for its job of visualizing data from the PLC i e it has to be configured As far as the PLC is concerned data areas used by the OP to communicate with the PLC have to be created in the memory The configuration for the OP is created on a computer PC PU using ProTool configuration software under Microsoft Windows When the configuration is ready it is transferred to the OP Before this can be done however the computer has to be connected to the Operator Panel Following transfer of the configuration the OP has to be connected to the PLC The OP now communicates with the PLC and reacts to program flows on the PLC on the basis of the configured requirements figure 1 1 depicts the configuration and process control phases described above Equipment Manual OP7 OP17 Release 04 99 1 1 Static and variable text components Further information 1 2 Edit configuration data Save configuration data Configuration phase Transfer configuration data Connected to PLC Process control phase Figure 1 1 Confi
92. ching at Screen Level for an OP17 8x40 representation Equipment Manual OP7 OP17 Release 04 99 4 5 Selecting screens Calling functions 4 6 Basic screen OP7 Events Alarms gt gt JAA Figure 4 4 Branching at Screen Level for OP7 You select a screen by pressing the soft key assigned to it during configura tion Use the horizontal scroll function lt lt and gt gt 1f the required screen segment is not within the visible display area Functions are called by means of the soft keys assigned to them during con figuration As protection against unauthorized use a password having a specific pass word level has to be entered first for some functions refer to chapter6 Equipment Manual OP7 OP17 Release 04 99 Screens Displaying and influencing the process on screens Screen components Screen directory On the OP the process for example a processing machine or a mixing unit is displayed on screens and manipulated The screens are configured by the configurer for specific users On screens associated process values are acquired and provide an overview Of a process or system In addition to this alphanumeric imaging of the pro cess screens provide a means of entering process values and consequently of controlling the process Process values on a screen can be randomly assigned to subject related groups An example of this is
93. d 336 No process screens have been configured 337 No recipes have been configured B 6 Equipment Manual OP7 OP17 Release 04 99 Mes Cause Remedy sage 338 OP can not establish a connection with the prin Printer is not switched on ter 2 Printer is not ready Connecting lead between printer OP is not connected or defec tive 4 No interface module inserted 339 Startup completed Communication with PLC has been resumed 340 Status processing in progress on PU PC The OP can not be used while this is going on 341 Internal error With non Siemens connections data block error 342 Network node has illegal address Max addresses S7 MPI 32 PROFIBUS DP 128 353 The minimum value is greater than the maximum Minimum and maximum values are value for variable scales being confused by OP To prevent this enter correct minimum and ma ximum values 359 The CPU is in STOP mode System error message issued if S7 messages are not available 366 The mode you require is already active The CPU key operated switch is not set to RUN P The command is not supported by the CPU 367 Set PLC parameters are incorrect 368 Communication error 7 module error class and error number will be read out 369 The command cannot be executed in the S7 mode selected 392 No alarm messages are queued on the NC Acknowledgement is not possible in the NC mode s
94. d PROFIBUS DP up to 12 MBd SIMATIC 57 M7 PPI IF 1B MPI IF 1B PROFIBUS DP up to 1 5 MBd IF 1B PROFIBUS DP up to 12 MBd SIMATIC 500 505 RS232 RS422 RS485 Other PLCs RS232 TTY RS422 RS485 PC PU TTY PC PU RS232 Printer TTY Printer RS232 IFIA IFIA Equipment Manual OP7 OP17 Release 04 99 16 2 0OP17 Dimensions Front view Side view 204 240 Top view 230 Mounting cutout The OP17 requires the following mounting cutout WxH 231 mm x 195 mm Equipment Manual OP7 OP17 Release 04 99 132 194 Connection The OP17 is available in versions PP DP and DP 12 The versions differ only elements in as far as their communication options are concerned refer to table 16 2 Figure 16 2 shows the connection elements on the lower side of the OP17 Backup battery Power supply connection connection Figure 16 2 Locations of the Connection Elements on the Underside of the OP17 Table 16 2 Communications Options Featured by Different OP17 Versions Connections OP17 PP DP DP 12 SIMATIC S5 AS511 TTY IF 1A FAP TTY RS232 IF 1A PROFIBUS DP up to 1 5 MBd IF 1B PROFIBUS DP up to 12 MBd SIMATIC S7 M7 PPI IF 1B MPI IF 1B PROFIBUS DP up to 1 5 MBd IF 1B PROFIBUS DP up to 12 MBaud SIMATIC 500 505 RS232 IF 1A IF 1A RS422 RS485 IF 1B IF 1B Other PLCs RS23
95. d Berti Jucker Co Ltd e Bangkok F 7 Electro Mechanical Co OAV Representative Office or e Hanoi Siemens Resident Engineers Yemen Arab Republic e Abu Dhabi Scientechnic Tihama Tractors amp Engineering Co Ltd Or ad Siemens Resident Engineers Siemens Resident Engineers e e Dubai Sanaa Australia The following table lists all Siemens Companies and Representatives of Siemens AG in Australia Australia New Zealand Siemens Ltd Siemens Ltd Adelaide e Auckland Brisbane e Wellington Melbourne Perth Sydney Equipment Manual OP7 OP17 F 8 Release 04 99 Glossary A Alarm message Area pointer Arrival of a message C Configuration D Departure of a message Display function Download mode Duration of display Draws attention to particularly urgent operating states alarm messages have to be acknowledged for this reason Required for enabling data transfer between the OP and the PLC It contains details of the location and size of data areas in the PLC The time at which a message is initiated by the PLC or OP Definition of system specific basic settings messages and screens using ProTool configuration software The time at which a message is withdrawn by the Programmable Logic PLC Function resulting in the contents of the display being changed for exam ple Display message level Display alarm buffer and Display screen Operating mode of the OP
96. d Up to 48 schedulers and their corresponding functions can be configured A scheduler is contained in a screen entry where it can be entered changed or deactivated when the screen is displayed When a scheduler time is reached the configured bit is set in the interface area of the PLC See User s Guide Communication for detailed information on the interface area of the PLC Equipment Manual OP7 OP17 Release 04 99 12 1 Functions The following functions can be called via schedulers e Print alarm message buffer chronologically or together e Print event message buffer chronologically or together e Select screen e Print screen e Print data record Displaying The schedulers have already been preset via configuration A scheduler can schedulers be changed or deactivated via input fields in a screen entry The scheduler is activated as long as a time is displayed in the input field Activated means that the configured function will be executed when the scheduler time is reached If the input field contains the scheduler is deactivated Changing Proceed as follows to set a scheduler time schedulers Select input field You can use the cursor keys to switch between scheduler type and day of the week field and date field and time field Enter scheduler time Date and time are entered via the system keyboard Activate the SHIFT LOCK combination to control the cursor are within the input field for date or t
97. ded in subsequent editions Suggestions for improve ment are welcomed Technical data subject to change Siemens AG 1996 Siemens Aktiengesellschaft Order No 6AV3991 1AE05 1 ABO Preface Guide through the The OP7 OP17 Operator Panel equipment manual is divided into five manual parts Overview of the OPs and their range of func tions M 3 10 Step by step instructions on how you control the OPs with the standard screens 11 13 Expanded functions of the OPs online changes to system settings PLC jobs and the scheduler 14 16 Mechanical and electrical installation Commissioning Detailed information about the OPs and their maintenance Appendix Contains general tables and a list of the techni A F cal terms used in this manual Conventions The following conventions are used in this manual Motor off Text on the display of the OP is shown in typewriter style Variable Symbolic names representing variable values on the display are shown in italic typewriter style Screens Functions which you can choose are shown in normal italics Screens Print Steps that are performed in succession are linked by an arrow ESC The names of keys are shown in a different typeface Equipment Manual OP7 OP17 Release 04 99 Preface History Other support The various editions of this equipment manual correspond to the following firmware and ProTool versions 09 96 First edition
98. display messages interface parameters OP mode T Target groups E 1 Technical data Telemecanique 2 3 Temperature Template labeling strips Temporary songe 7 14 Terminal block 14 4 Test communication online Testing the configuration in Offline mode with PLC 15 7 Index 11 Text replaces value static Text attributes Time safeguarding set Time response updating data Timer value input Title screen Together Touch sensitive front Transfer date time 13 2 Transfer mode cancel Transfer screen Transferring data record Transferring data records C2 Transients C 2 Transportation conditions TTY connection interface 1 9 Turning on the OP Two color LEDs Type backup battery display C 1 keyboard U Unauthorized access 4 6 Unauthorized operation 4 6 Uni Telway report Updating PLC values T values 9 Index 12 Upgrading battery Using OPs 1 1 V Value input Values changing 3 7 3 8 updating Variable text 1 2 Versions OP17 OP7 Vibration View event messages Viewing message buffer number of messages Visualization Visualizing processes Visualizing and controlling processes C2 Voltage backup battery Voltage supply W Warning buffer overflow Weight Y Y cable 14 9 Equipment Manual OP7 OP17 Release 04 99 14 10 11 versie3 O0engels doc PNC20 LVD SHEET ME
99. e DODO Flateholders manual driven OOL O F1 O F2 O Fs F4 kt kz lez k4 e Cutting cycle Man Auto Man blade rises when you release the foot pedal during the cutting Auto complete cutting cycle even if the foot pedal is released during the cutting e Platholders manual driven plate holders shut manually yes no 23 14 10 11 versie3 Oengels doc IG eS Swing backgauge DDD Swing posit LOU LIF 1 Fa OF rs ki Uke Oks Oka Return stroke can swing back return stroke can swing up yes no e Tipping position position at which the return stroke automatically swings up 9 11 Settings Timer for stop pump when not cutting HOU min Imi rad ole El FA jak ke E kS Elka Waste pump time time in minutes for which the pump keeps turning after the last stroke Switch on pump again with the Reset button E Cutting timers Ti DODDO msec T2 OUUU msec T3 OUUU msec EF me Era F4 x EA mke mks S Ex TI T3 times for activating the hydraulic valves See hydraulic diagram HST E T1 delay in switching off YV2 Y V4 turning on YV3 on ODP T2 time to activate YV7 delay in activating YV1 on ODP T3 time to activate Y V7 delay in deactivating YV1 on BDP 9 12 Software versions software version PLC 3 00u OP v3 00 v3 U0 MM F1 r2 LIrs F4 kai Oke Ors Jks PLC input of the software version loaded in the S7 200 PLC
100. e 04 99 15 1 Before Before commissioning the OP take note of the following commissioning Caution e With the SIMATIC 55 compression of the internal program memory of the PLC PU Compress function integrated COMPR FB is not al lowed when an OP is connected Compression modifies the absolute ad dresses of the blocks in the program memory As the OP reads the ad dress list only during start up it does not detect any address modifica tions and accesses the wrong memory areas If compression is inevitable during routine operation turn off the OP prior to compression e Do not disconnect while circuit is live unless location is known to be nonhazardous Equipment Manual OP7 OP17 15 2 Release 04 99 15 1 Initial commissioning Procedure Initial commissioning comprises loading the firmware required to enable the OP to function and the configuration onto the OP You do this as follows Step Procedure Switch on the OP s power supply Since a configuration has not yet been loaded at this point in time the OP automatically switches to download mode and waits for data to be downloaded from the configuration computer PC PU You are not able to operate the OP in this mode Using a suitable standard cable connect the configuration com puter to the interface of the OP e FIA for OP7 e F2for OP17 Start the download operation to the OP on the PC or PU The OP checks the link to the PC or PU If a link is no
101. e OP input of the software version loaded in the OP MM input of the software version loaded in the Micro Master drive 24 14 10 11 versie3 Dengels doc 9 13 Settings from Calibration F1 r2 F3 F4 k1 k2 Oles k4 e This settings can be entered here manually whitout executing a calibration This can be done to program a FEPROM for an existing machine 9 14 YV2 Proportional valve YvV2 proport valwe OOOO when cutting OOOO when only plate holder m Fi Biz mjr al m EA m ES m ES m Ex e when cutting percentage of the maximum pressure when cutting Must be set on 0 for machines whitout proportional valve e when only plate holder percentage of the maximum pressure when plate holders are shut manually 29 14 10 11 versie3 Dengels doc 10 EXTRA FUNCTIONS The Extra functions displays can always be called with the F key K2 Extra Tunmebtrons Fi Serap LIII F2 SupportO0DDDDO OOO F3 Conveyor ULL gt gt EFI EF E FS Fa Et kz les k4 e Fl Scrap operate disconnect scrap flap yes no by pressing Fl e F2 support operate disconnect plate support yes no by pressing F2 Can only be done at a maximum angle on a machine whitout conveyor e F3 Conveyor belt connect disconnect the conveyor belt yes no by pressing F3 Possible combinations Support conveyor Scrap conveyor Support only Conveyor only No selecti
102. e Tag 1 function is faulty Remedy If you are dealing with a configura tion error delete the function and re configure Or 1f the OP tries to determine the value of a tag while no PLC is con nected connect a PLC 686 Too many variables 701 Internal error Incorrect assignment of head gt res when re ceiving variable 702 Job can not be executed Change interface or configure area pointer 703 Flash memory full Restrict the configuration 704 Incorrect CPU specified under PLC gt Parame ters Change configuration and retransfer 705 An acknowledged message can not be entered in the buffer because the corresponding message or a message in the same acknowledgement group is missing 706 Recipe request will not be processed as another request is already active 707 Internal error S7 message task error 708 Internal error Incorrect mailbox type 709 Internal error Invalid mailbox type 710 Internal error Incorrect mode 711 Internal error Display status invalid 712 No submenu configured 713 Internal error No special operator object configured Equipment Manual OP7 OP17 Release 04 99 B 15 Mes Cause Remedy sage 714 Internal error Menu number invalid 715 Internal error Mailbox type of received message
103. e control pro cess A message consists of at least static text and can also include tags The following types of message are displayed on the OP e event messages e alarm messages and system messages Event and alarm messages displayed are stored in the OP in their own mes sage buffers The messages stored in the buffers can be shown on the display and printed out on the printer in the form of a log Event and alarm messages can have the following events e Arrive identifies the occurrence or arrival of the message e Depart cause of the message is no longer available e Acknowledged alarm messages only Message has been noticed and confirmed by the operator or the PLC These message states are detected by the OP with accurate timing and output when a message page or the message buffer is displayed Equipment Manual OP7 OP17 Release 04 99 7 1 7 1 Message types Event and alarm messages System messages Event and alarm messages are configured Event messages indicate a status in the process alarm messages indicate faults errors Event and alarm mes sages are initiated by the PLC Due to their critical nature alarm messages have to be acknowledged System messages are initiated by the OP They are not configured They provide information on operating states of the OP or maloperations and breakdowns in communication 7 1 1 Event and alarm messages Definition Presentation 1 2 The process stat
104. e displayed the OP reverts to the operating level from which it branched to the message level to display the alarm messages During configuration you can combine several alarm messages to form an acknowledgement group In this way you can acknowledge all the other alarm messages consequential faults in that acknowledgment group by ac knowledging the first alarm message for example the cause of the fault without all of them having to be output to the display on the OP group ac knowledgement You can configure up to four acknowledgment groups If alarm messages are not assigned to an acknowledgment group only the one that happens to be on the display is acknowledged if more are waiting There is the possibility of inhibiting the display of frequently occurring alarm messages for the time being until the OP starts up as a result of a cold or warm start Before you can inhibit the display of an alarm message you must have logged onto the OP with a password having a password level of at least 8 Equipment Manual OP7 OP17 Release 04 99 Operation To inhibit an alarm message press the following keys simultaneously ESC ACK The OP acknowledges inhibition of the alarm message by means of system message 335 After that this message will not be displayed until the next time the OP starts up Inhibited alarm messages are no longer inserted into the alarm buffer from the time of inhibition either They are stor
105. e engineer Calibration press F to enter in calibration mode L r Pre UF ra k1 k2 Urs Oka 16 14 10 11 versie3 Dengels doc 8 2 Calibration return stroke Wanted position Ready zone position speed Slow zone Braking zone Calibration X pos LITE EIE TET I I G brakezone LIED E eS EFI x Fe fx FS r4 k1 k lks k4 e Calibration X pos Current position offset Current position position of the encoder offset Move the return stroke to a position that can be measured easily Change the offset to give the current position correctly e Braking zone zone from which the motor stops during positioning In this area the diminution of the accuracy of the positioning by mechanical wear and tear can be detected Fl moves the return stroke in the positive direction Away from the blade e 2 moves the return stroke in the negative direction To the blade F3 lt lt s Fl or F2 moves the return stroke at low speed Calibration X pos Readyzone DODODO F1 r2 OF F4 kt k2 Oles k4 e Ready zone zone whitin which the wanted position is concidered to be reached 17 14 10 11 versie3 Dengels doc 8 3 Calibrating the length of cut angle of cut Calibr lengthfangle Adjust angle and press OK HMin OULU xul OK EFI EF2 E F3 E F4 Et kz les k4 e With Fl and or F2 put the blade at an angle of O degrees both
106. e event arrival and de parture for alarm messages also acknowledge is printed out When set to OFF message logging is deactivated To set the parameters for your printer proceed as follows EN Choose the standard screen System settings Printer Scroll through the parameter list on the display using the arrow keys 3 Choose the value for the parameter at the cursor location by using a symbolic input Exit from the standard screen by pressing pae Equipment Manual OP7 OP17 Release 04 99 Setting first last message display Setting date and time To define whether the oldest or the most recent alarm messages for first last message refer to section 7 2 is displayed when several are waiting to be displayed proceed as follows Choose the standard screen System settings gt DispMsg Select the corresponding parameter i e either First or Last Exit from the standard screen by pressing Eon You can adjust the current date and time on the OP for example to allow for summer or winter time Any change you make will affect all messages and screens for which a date or time tag has been defined The display format for date and time is defined in your configuration and cannot be changed by means of the menu system on the OP ETA l Choose the standard screen System settings Dat Time Use the arrow keys to move the cursor from the date field to the clock field and back again To move the arr
107. e listed in Appendix A At the same time as you assign a password to an operator or to an entire group of operators you also assign them authorization to execute functions of a certain password level When you log in with the OP under a password of a certain password level you are given the authority to execute functions of this password level and functions from lower levels At this level the lowest in the hierarchy functions are assigned which when executed have no or little effect on the course of the process these are nor mally calls of functions not having input options for example viewing mes sage buffers You do not have to enter a password to call a function of password level O If you call a function that is assigned a higher level the OP prompts you to en ter a password Levels 0 to 8 are assigned to functions of ascending importance A password level is assigned to a password by the superuser as part of his password ma nagement responsibilities Permission to execute functions of password level 9 is the sole responsibility of the superuser who has access to all OP functions Only the superuser is allowed to perform password management Equipment Manual OP7 OP17 Release 04 99 6 1 Supervisor password Format Standard screen 6 2 The supervisor password is specified during configuration The default set ting in the standard configuration is 100 This setting can be changed on the OP
108. e of the messages for the message log is independent of the message buffer concerned You can activate and deactivate direct message logging online at the OP via the standard screen System Settings Printer You do this by selecting the symbolic input field Message log in the list of parameters and setting the value ON or OFF The table below shows the interdependency between the settings on the OP and the settings configured in ProTool Setting in Setting on OP ProTool Message logging ON Message logging OFF Messages are logged Messages are not logged Buffer overflow Messages are logged Buffer overflow is printed out Equipment Manual OP7 OP17 Release 04 99 7 5 2 Printing the Message Buffer Sequence Messages from the alarm or event buffers but not the system buffer can be printed e chronological all messages contained in the buffer of the message type concerned are printed in the order in which they are contained in the buffer e together all messages contained in the buffer of the type of message concerned are printed in ascending message number order If a message occurs more than once it is slotted according to time related subcriteria Procedure Choose the standard screen e Alarms gt Print to print alarm messages or e Events gt Print to print event messages The default setting is Chronological The default setting can be modified du ring configuration A choice of either Chronological or Togeth
109. e the program has started e F4 OR stops the program 14 14 10 11 versie3 Dengels doc A rotating dash appears in the screen next to cycle as long as a movement is taking place such as setting the blade angle setting the blade clearance or the movement of the return stroke During these movements no cutting can occur A number of extra functions can also be set by calling the Extra functions screen using the K2 key see below Second partial display e Counter Strokes already performed strokes to be performed Both figures can be set by the operator When already performed to be performed the program stops Difference Strokes to be performed strokes already performed in other words strokes still to be performed eo F4 Reset Sets Strokes already performed to 0 15 14 10 11 versie3 Dengels doc 8 CALIBRATION MODE The purpose of calibration mode is to establish the reference point of the axes return stroke angle of cut and blade clearance to set a number of times and to create files of the shearing parameters 8 1 Initial screen Calibration press F to enter in calibration mode F1 Fa OFf ra Okt Oke Urs Oka 317 Password level invalid gt Tip make a note of your password here Default password 2000 Password Enter the level 1 password and finish with This password is chosen by the client and created by the LVD servic
110. ed in the alarm buffer only from the time they first occur until such time as the display is inhibited Note The alarm message inhibit function should be used only during the commis sioning phase of the OP Equipment Manual OP7 OP17 Release 04 99 5 7 1 3 System messages Definition Serious and non serious system messages Inhibiting system messages System message buffer 7 6 System messages indicate operating states within the OP For example they draw your attention to maloperations or a breakdown in communication This message type has top display priority If a relevant fault occurs on the OP the active event message or alarm message is removed from the display and a system message is issued in its place After the system message has been hidden the OP returns to the point from which it branched System messages are classified as serious and non serious system messages A serious system message is based on an error that can be rectified only by a cold or warm restart of the OP AII other errors generate a non serious system message for example when printing has been initiated but a printer has not been connected to the OP If the display of a non serious system message is not automatically canceled after a short while you can do so manually by pressing this system key ESC Display of a non serious system message can also be canceled automatically when a configured display time has expired
111. ef valves are adjustable in the LVD workshop at the value which is determined by their function in the shear among others also the maximum allowed working pressure If one of our service engineers find that the relief valves have been set toa higher pressure than the maximum allowed value then LVD will decline all responsibility regarding the guarantee This is quite logical since the valves are set bv means of springs Further tightening on its own is excluded because vibrations will always reduce the tensile force O5 O Sji Code SRV 157 C HsT CE SY LVWD 12 SERVICE If problems arise first of all take contact with your local dealer PESA HAMESKONE OY Kivipyykintie 2 SF 01260 VANTAA 26 FINLAND Tel 358 08765522 Fat o 336 08765571 PERRAS ASA RIA LVD COMPANY LTD 45 Soi Phattanawet Sukhumvit soi 71 Prakanong BANGKOK 10110 THAILAND Tel 66 2 3811556 Fax 662 3811709 RRS LVD rn NV Nijverheidslaan 2 B 8560 GULLEGEM BELGIE LLM ERED RETRO LONE ELISE ROE LVD CORPORATION 5 Northwest Drive PLAINVILLE CT 06062 0186 USA Tel 1 203 7474582 Fax w d 203 74755065 000000000000 rettet oon ee DOO QD OQ anna a selenite veter POOR OSORIO IIS SO O IIA ESA UN UR D ORNARI RR OR RUN LVD SHAPE LTD Unit R Thames Ind Estate MARLOW Buckinghamshire SL7 ICB UNITED KINGDOM Tel 44 1628 475221 Fax Led RAP 1628 472552 0
112. eing downloaded to the OP The OP acknowledges the abort by issuing a system message A Move cursor Depending on the operating situation the cursor is moved one character field entry or display to the left q right up or down The arrow keys have a repetitive function i e if you keep a key pressed your input is repeated after a short delay until you release the key Equipment Manual OP7 OP17 3 4 Release 04 99 Key The table below shows key combinations that can be used to activate func combinations tions from the OP Keys Function Purpose Adjust contrast Adjusting the contrast of the display Scrolling in Scrolling in symbolic lists and calling of the extended symbolic lists character set see chapters 8 2 2 and Inhibit alarm mes sages ESC ACK ESG A Download Loading of firmware and configuration is aborted and the system switches to Download mode ESC It is possible to quit Download mode provided data are not being downloaded from the PC or PU to the OP EGG gt Overall Reset With this key combination you erase the configuration wv memory when turning on the OP s power supply Equipment Manual OP7 OP17 Release 04 99 3 5 3 2 Entering Values General procedure 3 6 In input fields values can be entered on the OP and transferred to the PLC To do this proceed as follows Step Procedure 1 Branch as described in up
113. ent lengths to mount on thc table ligure 16 I E umm 10 5 6 CUTTING LINE LIGHT option for HST C The cutting light is switched on together with the shear main selector switch The shadow line may be adjusted by moving the lampholders on the support VA NS am Ap mh te Va TE D EER E S ur p NS figure 17 pN J I M MED E s MI Code SRW I57 ST C E LVD 10 5 7 TIN UP BACK GAUGE A tin up back gauge is usable where sheets longer than the maximum range of the back gauge are cut drawing 15 ERA TT SH Hr figure 15 The hack gauge is operated using button 4 on the control panel drawing 3 and 4 ae REMARK For HST C first put the back gauge as far as possible to the rear by hand before tin up For HST E tin up the back gauge in manual mode wu uE uy 442434 A2 A M 10 5 8 SHEET SUPPORT SYSTEM 7j gi lumina m figure 19 A thin sheet bends and results ina difference between the adjusted value of the back gauge and the length of the cut sheet To avoid this difference a sheet support can be helptul see drawing 19 The operation of the sheet support on a HST C is done by means of the button 16 sec drawing 3 For the operation of the sheet support on a HST E in manual as well as in programming mode
114. er online on the OP is possible only when it has been configured Equipment Manual OP7 OP17 Release 04 99 7 15 Equipment Manual OP7 OP17 Release 04 99 Recipes Purpose Data records Example of a recipe Equipment Manual OP7 OP17 Release 04 99 Recipes are combinations of tags for a certain purpose The purpose of recipes 1s to transfer data together to the PLC This involves synchronization between the OP and PLC When configuring you define not only the recipe but the data structure too The structure is assigned data at the OP This data structure recipe can be used repeatedly and assigned different data Recipes assigned data are re ferred to as data records Data records are stored in the OP This saves memory space in the PLC Orange nectar orange drink and orange juice are to be produced using the same bottling station at a fruit juice plant The mixing proportions are differ ent for each drink but the ingredients are always identical The production details are configured in this example as the recipe called Mixture Mixing station To the bottling station Example OP17 PLC e g SIMATIC S7 Figure 8 1 Example of a fruit juice plant 8 1 Components of a recipe Data records on the OP Identification of recipes and data
115. ered manually length and angle Inputting is done with the alphanumeric keys and is confirmed by The input values must lie between the minimum and the maximum set in the Service mode The cursor can be moved from one input field to the other by means of the arrow keys After pressing the key F4 OK the parameters are automatically set on the machine and we arrive at the screen Manual cutting Manual cutting This screen is reached after confirming the Settings screen with OK First partial display X pos gives the current position of the return stroke Wanted pos enter a position to which the return stroke must go Fl moves the return stroke in the positive direction Away from the blade F2 moves the return stroke in the negative direction To the blade F3 lt lt s Fl or F2 moves the return stroke at low speed F4 Pos Positions the return stroke to the wanted position set Manual Mode X pos ULLOUOL Li Wanted pos DODODQODO c5 Pos X F1 F2 FS F4 kt BLE Ors k4 Step counter LI E E QUO Difference DDD Reset L ri Al miz calm ls k2 mks m E A rotating dash appears in the screen alongside the current X position as long as a movement is taking place such as the blade angle being set the blade clearance being set or the return stroke being made During these movements no cutting can take place 14 10 11 versie3
116. erflow warning Additional information Address MPI PPI Address list Adjust report Adjusting contrast Alarm message buffer deleting printing Alarm message text view suppressing unacknowledged view Allen Bradley Alphanumeric input example Alphanumeric value input 3 6 3 8 Ambient conditions Equipment Manual OP7 OP17 Release 04 99 Arrived message Arrow keys AS511 connection report Assigning password Assigning the password level Assignment global local soft key Automatic login on OP Automatic printout on B Back lightning 1 7 Backup battery 1 9 1 7 1 9 Basic screen Battery upgrading OP17 Branch in standard screens with soft keys 11 1 Branch backward Branching with softkeys Brightness Buffer overflow alarm messages Bus Fault LED event messages C Cable cross section Calling help text 3 14 Cancel help text display transfer mode 3 4 15 3 Index 1 Change over RTS signal Changing configuration data record 8 3 lines memory addresses Character height Character set extended Characters move per line Characters A F input 3 8 Chronological Cleaning keyboard and display Color LED Colored LEDs 1 9 Combinations keys Combined I O fields Combined message display Commissioning Communication OP PLC 13 1 testing online Communicati
117. es indicated by event messages and those indicated by alarm messages are defined during configuration Messages that provide information on regular processes or states should be categorized as event messages for example Temperature reached or Motor running Messages on malfunctions referring to processes or states should be catego rized as alarm messages for example Motor temperature too high or Valve will not open Due to their critical nature alarm messages have to be acknowledged In do ing so the operator confirms that he has noticed the alarm message Messa ges can also be acknowledged by the PLC Apart from status messages information on operation can also be configured as event or alarm messages If for example a machine operator wants to start the bottling process but has forgotten to open the water intake valve on the mixer a message such as Open water intake valve can prompt him to rectify the error Event and alarm messages can be configured in such a way that any text components can be made to stand out from the remaining message text by means of flashing or a large font size Alarm messages that have not been acknowledged always flash Messages may contain static text and tag fields The tag fields display current actual values of the PLC in numerical or symbolic form In addition the date and time can also be output in messages Equipment Manual OP7 OP17 Release 04 99 Standby message Alarm
118. escription of Standard Screens The table below presents an overview of all the standard screens for Operating Panels OP7 and OP17 Apart from a brief comment on functions mention is made of the requisite password level The Level 1 column lists the screens that you can choose from the basic screen These screens allow you to make different calls which are listed under Level 2 Level 1 Level 2 Function Password Level Alarms gt View e Display alarm messages in alarm buffer 0 e Display message text for message selected in alarm buffer Alarms gt Print Print alarm messages as history 1 e all message events arrive depart acknowledge in chronological order of their occurrence Alarms gt Number Display the messages entered in buffer divided into messages over all and queuing messages Alarms gt Delete Delete all acknowledged and departed alarm messages from the buffer Alarms gt Overflow Enable and disable a system message upon over flow of the alarm buffer Alarms gt Text Display all text elements of alarm messages Events gt View e Display event messages in event buffer e Display message text relating to a message selected in event buffer Events gt Print Print event messages as history i e all message events arrive depart in chronological order of their occurrence Events gt Number Display messages entered in the buffer divided into messages over all and queuing messages Events gt
119. essage logging at basic setting 1 602 Configuration of remaining buffer space incor Correct the remaining buffer space rect and retransfer configuration 604 Message does not exist Configure message 605 Process link is only configured symbolically Change configuration and retransfer 606 Too many message variables configured 607 Data type configured does not exist 608 The process screen number does not exist Change configuration and retransfer 609 Special object or operator object for message text does not exist or is not permissible 610 Operator object for header or footer does not exist If the fault is not corrected by perfor or is not permissible ming a restart please contact the SI 611 Special operator object for buffer printout does MATIC Hotline not exist or is not permissible 613 Data block not available or too short Create data block of required length on the PLC 614 No entry present for log header and footer not Configure log fully present B 10 Equipment Manual OP7 OP17 Release 04 99 Mes Cause Remedy sage 615 The line to be output is larger than the amount of Check configuration as regards print memory reserved for it or the number of logging control sequences is too great 616 Internal error Correct the data format Incorrect data format in process link 617 Internal error Correct the word length Incorrect word length in
120. essage text screens help text and system messages may be displayed in several languages Up to three of the languages listed below can be loaded simultaneously on the same OP and presented to the operator for selection on line German English French Italian Spanish Russian Cyrillic characters A scheduler is a regularly recurring point in time 1 e hourly daily weekly annually at which a certain function is to be executed When a scheduler time is reached the configured bit 1s set in the interface area of the PLC and the configured function is executed The following functions are available Equipment Manual OP7 OP17 Release 04 99 Print alarm message buffer Print event message buffer Select screen Print screen Print data record 1 5 1 3 Design of Operator Panel OP7 OP7 versions 1 6 The OP7 has a plastic housing with a touch sensitive front and is therefore suitable for ungrounded installation The coloring of the front foil conforms with machinery directive EN 60204 The OP7 is available in the following versions e OP7 PP e OP7 DP and e OPT7 DP 12 The versions differ only in their communication options figure 1 2 shows the design of Operator Panel OP7 SIMATIC OP7 Display Function keyboard Numerical keypad
121. et 303 The password is incorrect or you cannot enter a password in the NC mode set 394 Acknowledgement is not possible on the NC set 395 No part programs have been configured The PLC specified FM or NC is not ready 396 The part program specified does not exist The PLC specified FM or NC is not ready in the case of FM no user data area has been created on the PLC Equipment Manual OP7 OP17 Release 04 99 B 7 Mes Cause Remedy sage 397 The part program specified does not exist The record specified does not exist The PLC specified FM or NC is not ready 398 The command cannot be executed in the MCU mode selected The command is not supported by the MCU ver sion 309 The PLC does not have a directory of tool correc tions The tool correction specified does not exist 400 Illegal key pressed 401 Value entered could not be converted 402 Operator error on STATUS VAR or FORCE VAR only 10 entries are permitted after screen pressing INS if 10th line already used 403 Incorrect time entered 404 Incorrect date entered 406 Operator error on STATUS VAR or FORCE VAR Values can only be changed after up screen date operation has been cancelled BREAK key 407 You have attempted to delete the only data record for a recipe 409 Lower limit violated you have attempted to enter Enter a value that is greater than or a setpoint that
122. ete configuration Variable x 1 2 Alarm message triggered not configured 3 Process link only created symbolically 4 Actual value field only created symbolically 5 6 Event message triggered not configured I Symbolic actual value field only created symbo lically 21 24 Field texts for symbolic actual value do not exist 25 Illegal field type 8 20 Internal error If the fault is not corrected by perfor ming a restart please contact the SI MATIC Hotline Equipment Manual OP7 OP17 Release 04 99 B 11 Mes Cause Remedy sage 632 Configuration error Check the configuration Variable x If the fault is not corrected by perfor 1 4 Information text does not exist ming a restart please contact the SI 2 Information text ID for messages does not exist MATIC Hotline 3 6 8 Internal error 11 13 5 Field only created symbolically 9 Screen or recipe entry created symbolically only 12 Process screen or recipe does not contain any en tries 634 Configuration error Screen or recipe title not configured Variable x If the fault is not corrected by perfor 0 8 34 Internal error ming a restart please contact the SI 18 Screen or recipe title not configured MATIC Hotline 635 Configuration error Check the configuration Variable x If the fault is not corrected by perfor 1 Screen or recipe entry created symbolically only ming a restart please contact the SI 3 Field only created symbolically MATIC
123. ext to display alarm messages or e Events gt Text to display event messages 2 By using the arrow keys you can now scroll through the list of configured message text Equipment Manual OP7 OP17 Release 04 99 1 9 7 3 Message Buffers Purpose Back up Viewing mssage buffer 7 10 Messages displayed on the OP are written to the message buffer concerned The message buffers can be called to view message history by means of standard screens The times of occurrence acknowledgment and departure are displayed in chronological order for all messages e OP7 The data in the message buffers are lost when the OP7 is turned off or following an interruption of the power supply e OPI7 The data in the message buffers remain stored for several hours when the OP17 is turned off or following an interruption of the power supply Select the corresponding standard screen e Alarms View e Events View e System settings SysMsg The messages contained in the message buffer are displayed in the message list on the OP They contain the following information Alarm Event System messages messages messages Message number Date and time Message status A arrived D departed K acknowledged Acknowledgement group Equipment Manual OP7 OP17 Release 04 99 Cursor keys You can use the cursor keys to select and deselect the message texts of a mes sage and to scroll through the message list
124. f ascreen with various objects changing from one screen to another amessage This documentation is available for e OP3 OP5 OP7 OP15 OP17 e OP25 OP27 OP35 OP37 TP27 TP37 e Windows based systems Provides information on working with the ProTool Pro con figuration software It contains e information on installation e basic principles of configuration e a detailed description of configurable objects and func tions This documentation is valid for Windows based systems Provides information on working with the ProTool configu ration software It contains information on installation basic principles of configuration a detailed description of configurable objects and func tions This documentation is valid for graphic display operating units Provides information on working with the ProTool Lite con figuration software It contains e information on installation basic principles of configuration e a detailed description of configurable objects and func tions This documentation is valid for text based display operating units Provides information on the configuration computer while working with ProTool Online Help contains context sensitive help detailed instructions and examples detailed information all the information from the user guide Provides information on working with ProTool Pro Runtime software It contains e installation of the ProTool Pro Runtime visualization softwa
125. f grease points is limited see drawing C88 BACK GAUGE The screw axes and hall screws of the back gauge are exposed to dust and metalparts from the sheet Pollution by metalparts causes wear on the screw axes and ball screws Weekly clean and lubricate the screw axes and ball screws and guide axes Use a lithium grease to lubricate the screw axes and ball screws Lubricate the back gauge guide axes also with a lithium grease LVD code V2 V3 on the table of Lubrificants for hvdraulic groups and lubrification The grease nipples are men lioned on drawing G88 Chainwheels and chain are regularlv greased with usual grease GUIDE OF CUTTING BEAM Clean regularly the guides of the cutting beam and oil every 100 hours BLADES Weekly clean the blades to remove stocking metal parts MAINTENANCE OF MECHANICAL PARTS Periodically check all mechanical parts cylinders guides protections chaintransmis sion blade clearance group a o If necessary fasten screws and or bolts 11 5 MAINTENANCE ELECTRICAL CIRCUIT Belore anv repair or maintenance operation switch otf the main selector switch Periodicallv check the connections on the terminals the relays and the connectors on the electro valves If necessary fasten the screw Avoid dust in the control box and in the con troller MNCIO 11 6 ADJUSTMENT OF RELIEF VALVE The adjustment of the relief valve is very important for the durable operation of the shear The reli
126. flow e Events Overflow Deleting upon If the alarm or event message buffer has insufficient space to accept any buffer overflow more message events message events are automatically deleted until the spe cified remaining buffer capacity is reached Deletion is carried out in the fol lowing order e The oldest departed messages For departed event messages the message events arrival and departure are deleted For departed alarm messages the message events arrival departure and acknowledged are deleted e Queued messages If there is still insufficient space for new events the oldest queued mes sages are deleted in the case of event messages In the case of alarm messages deletion is carried out in the following or der e Acknowledged alarm messages yet to depart e Unacknowledged alarm messages that have already departed e Unacknowledged alarm messages yet to depart Automatic printout If Printout Overflow has been configured and a printer is connected to the OP and switched on a forced printout of all deleted messages is initiated Equipment Manual OP7 OP17 7 12 Release 04 99 7 4 2 Deleting alarm and event messages via standard screens Procedure Standard screens can be used to delete e all not individual acknowledged and departed alarm messages e all not individual arrived and departed event messages To delete event and alarm messages proceed as follows ESA l Depending
127. guration and Process Control Phase Text which is required to be displayed on the OP has first to be created on the PC PU with ProTool and then transferred to the OP If for example text for display is required to comprise static and variable components the tags have to be configured and the static text for explaining the tags has to be entered for example Temperature Variablel C of Furnacel Here Temperature C of Furnacelisthe static text and Varia blelisthe tag that is read from the memory area of the PLC You will find information on configuring the OP in the ProTool Lite User s Guide The Communication User s Guide provides information on connecting the OP to the PLC Equipment Manual OP7 OP17 Release 04 99 1 2 Visualizing and controlling processes Display and control functions Screens Event messages The basic functions of an OP consist in displaying process states and in con trolling the process The following display and control functions can be con figured on Operator Panels OP7 and OP17 e screens e event messages e alarm messages e recipes e help text e logging e languages e schedulers for the OP17 Data supplied by the PLC may be displayed together on a screen and modi fied individually if required A screen consists of several screen entries since for example more related data are required for describing a machine state than can normally be displayed in the window of a screen Therefore
128. he OP must be brought to room temperature before it is commissioned In the event of moisture condensation do not turn on the OP until it 1s absolutely dry e The OP was subjected to function testing before being supplied to you Should a fault occur for all that please enclose a precise description of the fault on returning the OP e To prevent the OP from overheating in operation the device must not be exposed to direct sunlight this simultaneously prevents fading of the foil front and the ventilation slits in the device housing must remain free after mounting e On opening the panel certain parts of the system become accessible that may conduct hazardous voltage The IP65 degree of protection on the front panel can be insured only when the gasket on the front panel of the OP fits properly Should you wish to modify the labels on the function keys replace the labeling strips before you install the OP You will find tips on how to replace labeling strips in section Equipment Manual OP7 OP17 Release 04 99 14 1 14 1 Mechanical Installation Installing the OP Step Procedure Push the enclosed gasket from the rear over the housing and insert the OP from the front in the prepared mounting cutout Take suitable measures to prevent the OP from falling out of the front panel before it is finally fixed in position Insert the retaining hooks of the screw type clamps enclosed with the OP into the correspondi
129. he key Owing to the evaluation of this data area the operator s attention can be drawn to the wrong operation of a key for example by means of an error message Date and time Transfer of date and time can be initiated from the OP by means of a PLC job in order to synchronize the OP and PLC PLC OP By creating a suitable data area it is possible for alarm messages to be acknowledgment acknowledged by the PLC instead of on the OP area OP PLC If the PLC is required to announce that an alarm message has been acknowledgment acknowledged this can be done following creation of a suitable data area area Equipment Manual OP7 OP17 13 2 Release 04 99 Installation Part IV Commissioning and Description of Devices Commissioning Device Description Equipment Manual OP7 OP17 Release 04 99 Installation Mounting location and conditions Degree of protection Prior to installation 14 Operator Panels OP7 and OP17 are suitable for fitting into control cabinets and consoles Before you install an OP you must cut out a section of the front panel moun ting cutout see chapter 16 The front panel must not be thicker than 6 mm No other drilled holes are required for mounting You will find mounting depth details in chapter 16 Make sure at the location where you plan to install the OP that there is a clearance of at least 50 mm beneath its housing to accommodate protruding connectors Caution e T
130. he password list appears on Password processing Edit the display 2 You can use the The password index password cursor keys to scroll and password level are dis line by line through the played inverted at the current list if required cursor position 3 Cancel the procedure bee You exit the standard screen by pressing Equipment Manual OP7 OP17 Release 04 99 Password index Configuring a password Figure 6 1 PPPPPPPP PPPPPPPP PPPPPPPP PPPPPPPP Password level Password Password index Password List Example 4 x 20 representation The passwords are numbered consecutively with a two digit password index If no password is entered under a password index the fields for the password and for password level are contain dashes A maximum of 50 different passwords can be configured on the OP Pass word level 9 supervisor can be assigned only once To assign a password and password level proceed as follows Equipment Manual OP7 OP17 Release 04 99 Select the line for the password entry in the password list Enter a password that does not already exist and con firm it by pressing Position the cursor in the field for the password level Enter a password level 1 the password and con firm it by pressing Exit the standard screen by pressing The cursor is positioned on the first character of the field in which the password is to be entered The cursor jumps bac
131. his message which contain information about the function in which the error has occurred variable 1 and the cause of the error variable 2 Variable 1 0 1 2 3 4 Initialize function Receive data Send data Send message block Terminate function Variable 2 oOooco 1qgU We Internal error Timeout error Parity error Framing error Overrun error Break in line Receive buffer overflow 0 Control character error when receiving 1 Logging error Repeat data transfer after first chek king the physical connection if ne cessary 040 Driver error If FAP is set the character delay time setting may be too short Check physical connection with REE Modify character delay time 041 Fault in connection with PLC Possible causes Fault on the transmission link e g connecting cable defective Incorrect interface parameters set on OP or on com munication peer 045 No connection with PLC established Set different CPU under PLC gt Parameters 100 Restart due to RAM failure 101 Restart following termination of COM UNI mode 103 Startup following cancellation of COM UNI mode 104 Transfer cancelled by operator Connection with OP is still open the OP is waiting 105 Fault resulting in wait message has been elimina ted 107 Restart following activation of COM UNI mode 108 OP 1s in download mode Equipment Manu
132. ht of the decimal point are ignored and digit spaces that have not been used are zero filled after you confirm your input Equipment Manual OP7 OP17 Release 04 99 Entering a A timer can be assigned a start value by means of an input field These val timer value ues must be entered in a specific manner depending on the PLC being used Proceed as follows e SIMATIC S5 and SIMATIC 57 300 400 You enter the value for the timer in seconds You select the time base of the timer depending on the range of values in which the value entered is and on how many digits have been entered to the right of the decimal point of the value Range of values Max Time base dep Input example permissible on number of number of digits to right of digits to right of decimal point decimal point o o 100 s 999 s L3 1 s 0 179 8 10 0 s 99 9 s 100 ms 1 78 5 s 78 s 0 01 s 9 99 s 10 ms 2 9 54 s 100 ms 1 9 5 s 9 s 1000 s 9990 s e SIMATIC 57 200 The time base is set automatically in the PLC program as soon as the ti mer is selected The program always operates with a timer value in milli seconds You have already specified in the configuration how many digits the va lue displayed has to the right of the decimal point Now enter on the OP the required number of digits to the right of the decimal point in the input field The table below contains a few examples Digits to right of Input example Val
133. ify operand values from the con nected SIMATIC S5 S7 M7 PLC via standard screens In online mode this means that PLC operands can be edited directly on the OP without having to connect a programming unit PC to the PLC You can use STATUS VAR to display the status of operands of a SIMATIC S5 S7 M7 You can use FORCE VAR to control operands of a SIMATIC S5 S7 M7 by modifying their tag values and transferring them back to the PLC After calling the STATUS VAR and FORCE VAR functions the OP prompts you to enter the MPI or PPI address respectively Equipment Manual OP7 OP17 Release 04 99 9 1 9 1 9 2 FORCE VAR You call FORCE VAR by means of the standard screen ForceVAR Following the call the operand list is displayed Depending on the display an operand is displayed on either one or two lines Figure 9 1 shows the display for the SIMATIC S5 on the OP17 8 x 40 repre sentation Figure 9 2 shows the display for the SIMATIC S7 M7 on the OP7 DB34 ADR122 KM 00010010 00110100 T 1 KT EO NE Value field Updating in progress Format field Numbers field Operand field Figure 9 1 Display of PLC Operands for SIMATIC S5 OP17 8x40 representation Operand field DB34 ADRxx 5 Updating in progress INTE 999 Format field Value field Figure 9 2 Display of PLC Operands for SIMATIC S7 M7 4x20 representation Equipment Manual OP7 OP17 Release 04 99 Displaying PLC operands Press Select
134. ime backup battery Limit Limit check Limit value Limit value check Lines inserting 9 4 number 1 7 1 9 c 1 Lines per page Linking screens 41 11 3 List languages 10 1 passwords symbolic scrolling 3 5 System messages B 1 List of options 3 11 Literature E 1 Lithium EL 1 9 c2 Loadable enhanced drivers 5 3 Loading configuration firmware Local assignment Local function assignment Log messages Ha Logging upon overflow 7 12 Logging in Logging out 15 3 Equipment Manual OP7 OP17 Release 04 99 Login 4 3 4 316 3 A 2 Logo Logout 3 6 3 A 2 Loop through ae 10 10 5 14 8 15 7 constraints 14 8 particularities 14 8 Machine state Maintenance 16 9 Making labeling strips 16 6 Mechanical installation Memory Message arrived 7 4 eut 15 departed 7 4 display priority 7 8 together Message bit procedhre Message buffer Message buffers Message display separate 7 8 together 7 8 Message length Message text Message types Messages alarm p 7 2 delete Pa ns event messages 7 2 first last Ed number of alarm messages number gt event messages print 7 scroll s gt hol 7 8 system messages Mitsubishi 2 Mixed input 3 8 Equipment Manual OP7 OP17 Release 04 99 Mixing station Mixture recipe Modbus report Mode Loop through Offline Modes 10 5 Modify interface
135. ime using The day of the week is set via a symbolic entry Confirm entry with The scheduler is now activated INS DEL Deactivating You can delete the scheduler time in a screen entry by pressing schedulers The scheduler is then deactivated 1 e the configured function will not be executed Equipment Manual OP7 OP17 12 2 Release 04 99 Controlling the OP from the PLC 1 3 Common data areas PLC jobs LED control Evaluating the Screen number The OP and the application program communicate with each other by alter nately reading from and writing to the data areas in the memory of the PLC Thus the PLC and the OP can make each other execute different actions by evaluating data areas PLC jobs are functions that are initiated on the OP for example selecting screens printing screens transferring the date and time from the OP to the PLC Jobs are stored with a job number and parameters on the PLC The PLC for example can call a screen on the OP to draw the operator s attention to a particular condition or to the fact that inputs are required You will find a complete list of all the PLC jobs with their parameters and a description of all the data user areas that have to be configured on the PLC in the Communication User s Manual The LEDs on the function keys of the OP can be driven from within the PLC This means it is possible to signal to the operator by means of a lit key LED that it is advisable t
136. in input fields and combined I O fields To edit a screen proceed as follows The cursor jumps to the first input field Move the cursor to the field concerned Perform the modifications you wish to make as described in sec tion 3 2 After confirming your input position the cursor again if neces sary to perform further modifications Terminate editing 5 4 Printing Screens Procedure To output a screen to a connected printer proceed as follows Select the screen you want to edit as described in section The screen directory is displayed but not when selecting by means of a function key or a PLC job in these instances the corresponding screen is printed immediately Scroll to the screen number you require or if configured to the screen title Print the screen selected Terminate the action Equipment Manual OP7 OP17 5 4 Release 04 99 Password Protection Access protection Password protection can be configured for function keys soft keys and input fields in order to permit only authorized persons to work with the OP 6 1 Password Levels and Access Password hierarchy Password level 0 Password levels 1 to 8 Password level 9 When configuring with ProTool the function keys soft keys and input fields are assigned hierarchically ordered password levels from 0 to 9 O being the lowest and 9 the highest level in the hierarchy The password levels of the standard screens ar
137. in which data are transferred from the Program ming Unit to the OP Time between the arrival of an event message and its departure Equipment Manual OP7 OP17 Release 04 99 Glossary 1 Event message Fault time Flash memory Field Forced printout H Hardcopy Help text Loop through mode Message level Glossary 2 Draws attention to specific operating states in the machine or system connected to the PLC The time between the arrival and departure of an alarm message Programmable memory which can be deleted quickly and then re written Placeholder in configured or permanent text used to output and or input certain values Automatic printouts of alarm or event messages that are deleted upon a buffer overflow Output of display contents to an attached printer Additional configurable information about messages screens screen entries and selection fields Operating mode of OP17 Includes normal operation and also permits com munication between the PU or PC and the PLC through the second interface of the OP17 This operating mode is possible only when the interface to the PLC is established by means of the AS511 protocol OP control level at which initiated messages are displayed Equipment Manual OP7 OP17 Release 04 99 Message logging N Normal mode O Output field Password Password level PLC job S Screen Screen entry Screen level Selection field Soft key
138. ing under 08765 93 02 77 95 00 Up to date product information and downloads for practical use can be found inInternet unter http www ad siemens de support htm1 00 via the Bulletin Board System BBS in N rnberg SIMATIC Custo mer Support Mailbox under 49 911 895 7100 In order to contact the mailbox please use a modem with up to 28 8 kBaud V 34 capacity Set the parameters as follows 8 N 1 ANSI or dial for connection via ISDN x 75 64 kBit The abbreviations used in this equipment manual have the following mea nings AM AS 511 ASCII CPU EEPROM EM FB HMI IF LCD LED MPI OP PLC PPI PU RAM TD TP Equipment Manual OP7 OP17 Release 04 99 Alarm message Protocol of the PU interface to the SIMATIC S5 American Standard Code f r Information Interchange Central Processing Unit Electrically erasable programmable read only memory Event message Function block Human Machine Interface Interface designation Liquid crystal display Light emitting diode Multitpoint Interface Operator Panel Programmable Logic Controller Point to Point Interface Programming Unit German abbreviation PG Random access memory working memory Text Display Touch Panel Equipment Manual OP7 OP17 Release 04 99 Contents Part Introduction 1 Product Description sss sassa acit vac v rd ade di dede a anl san oet A A oe 4 1 1 1 Configuration and process control phases 0000 cece eee
139. initially to the screen you require and then to the corresponding screen entry 2 Using the arrow keys select the input field you require within the screen entry Then enter your value Depending on how the field has been configured values may be input as numerical values see chapter alphanumeric values see chapter 3 2 2 symbolic values see chapter 3 2 3 timer values see chapter Confirm your input with You can cancel any incorrect input by pressing The original value is then automatically reinserted in the field Insert the correct value and then enter the corrected value by pressing You can also use the arrow keys to move the cursor to the left or right to the previous input field to insert a different value in it Close the screen Equipment Manual OP7 OP17 Release 04 99 3 2 1 Entering Numerical Values Entering via system keys Possible values Right justified input Limit value check Decimal places You enter numerical values character by character digit by digit via the input keys of the system keyboard If the field already contains a value this entire value is deleted from the field as soon as you enter the first new char acter Once you have begun entering a value you can no longer quit this field until you have confirmed or canceled your input The following values can be entered in numerical input fields Decimal value The input keys of the system key pad belong to the
140. ion key soft key or an input field the OP automatically prompts you to enter a suitable password beforehand Logout If you do not make an input at the OP during a configured time period the current password level is automatically reset to zero and the OP branches to the message level This ensures that the OP cannot be operated by unautho rized persons You can also log out of the OP via the standard screen Logging out via Select the standard screen Password processing Logout The OP then standard screen switches from the currently valid password level to the password level zero and branches to the message level Equipment Manual OP7 OP17 Release 04 99 6 3 6 3 Password Management Functions Displaying password list 6 4 The standard screen Password processing contains the following functions for managing the passwords e viewing the password list e configuring passwords and assigning password levels e deleting passwords e changing passwords and password levels These functions can only be called in password level 9 For this purpose log in beforehand using the supervisor password via Password processing Login The password list contains all the passwords configured on the OP The su pervisor password is also displayed The table below shows how you open look through and exit the password list figure 6 1 demonstrate what a password list looks like Step Procedure Result 1 Select the standard screen T
141. is incorrect 716 Internal error The setting for the maximum number of messages is too high variable overflow 717 Internal error Incorrect message status when entering in stati stics 718 Internal error Incorrect message status when entering in event message buffer 719 Internal error Incorrect message status when entering in alarm message buffer 720 Internal error Error reading messages from message buffer 721 Internal error Configuration message error 722 Internal error Incorrect mailbox type received OP15 OP5 723 Internal error Change area pointer list OP5 more than 500 messages are specified in the area pointer lists 724 Internal error Mailbox type not implemented 725 Internal error Block number does not exist 726 Internal error Incorrect mailbox type 727 Internal error Illegal screen type 728 Internal error Return reference number incorrect 729 Internal error Error in internal mailbox buffer management for direct message logging B 16 Equipment Manual OP7 OP17 Release 04 99 Mes sage 731 Cause Internal error Transfer parameter LEDSTATUS is incorrect in RIO function Change LED Status Remedy 132 Internal error Key number can not be higher than 7 15 23 8 key 16 key 24 key keyboard 733 Internal error Key number must be less than 4 as a maximum of 4 keys is possible 734 Internal error The module number must be 0 735 Internal
142. ish e Russian Cyrillic characters Procedure To choose another language proceed as follows Step Procedure Choose the standard screen System settings gt Language Select the language you require by means of a symbolic input The selection list contains only the languages which have been loaded on the OP The OP performs a cold restart and loads all elements of lan guage dependent text in the new language Equipment Manual OP7 OP17 Release 04 99 10 1 10 2 Modifying Parameters in Online Mode Modifying inter face parameters Modifying printer parameters and setting message logging ON OFF 10 2 The parameters set as default parameters for the OP interfaces during confi guration can be modified by means of standard screens To do this proceed as follows 1 Depending on the OP you are using choose one of the standard screens marked System settings IF Scroll through the parameter list on the display using the arrow keys to the parameter you require Some of the parameters displayed cannot be modified Exit from the standard screen by pressing The default settings configured for printouts on the connected printer can be modified by means of a standard screen In this instance you can set the following e characters per line parameter values 20 40 or 80 e lines per page parameter values 60 to 72 e message log ON OFF When message logging is active ON each messag
143. items 13 3 tA 6 start button of main motor stop hutton of main motor emergency stop operation of movable back gauge option with pilot light selector switch for contact plates on back gauge option see par 10 5 9 selector switch for contact plates on back gauge option see par 10 5 9 MNC 10 controller see manual MNC 10 Code SRV 157 C LVD So AA A A KK a S CN 10 1 3 LIMIT SWITCHES Limit switches are an important part in the operation of the hydraulic shear For example to limit the movement of the cutting beam or the back gauge The following limit switches occur 1 Control on movement of cutting beam limit switch SQ2 bottom dead point B D P These limit switches limit the B D P of the right cylinder limit switch SQ1 upper dead point U D P lett cylinder The limit switch limits the U D P of the right cylinder limit switch SQ3 max rake angle right cylinder The limit switch limits the U D P of the right cylinder Control on the movement of the back gauge The limit switches SQ11 and SQ10 limit respectively the maximum and minimum position of the back gauge MAX BDP ODP figure 5 ol REMARK Nj Other limit switehes may be mounted according to the optional accessories A e ER c Code SRV 157 C r 10 2 HST C Y LYVD GRINDING TURNING AND ADJUSTMENT OF THE BLADES The hydraulic shear has a set of two quality
144. k to the first character of the input field The cursor jumps back to the first character of the input field The new password is stored in the OP 6 5 Deleting a password Changing a password and password level 6 6 Select the line in the password list that contains the password entry to be deleted Overwrite the first character of the password with a zero and rey confirm your input by pressing Exit the standard screen by pressing The cursor is positioned on the first character of the field in which the password is to be entered The cursor jumps back to the first character of the input field The password is deleted Select the line in the password list that contains the password entry to be changed Overwrite the old password with the new one and confirm you input by pressing Position the cursor in the field for the password level Enter the new password level 1 8 for the password ENTER and confirm by pressing Exit the standard screen by pressing The cursor is positioned on the first character of the field in which the password is to be entered The cursor jumps back to the first character of the input field The cursor jumps back to the first character of the input field The password is changed Equipment Manual OP7 OP17 Release 04 99 Messages Overview Message states Messages displayed on the OP indicate events and states in th
145. key in the directory when the cursor is positioned on the corresponding screen The keys Al and D are used to scroll through help text if appropri ate The ESC key terminates display of help text and the previous display is shown again Equipment Manual OP7 OP17 Release 04 99 Using the OP with Its Standard Functions Loading a configuration Using standard screens Once the operating voltage has been connected you have to load a configura tion into the OP so that you can operate it The OP is in Download mode un til a configuration is loaded The configuration software supplied to you ProTool includes a configuration which contains standard screens You can choose all the functions required for operating the OPs by using these standard screens The different functions are described in this manual with reference to the standard screens 4 1 Operating Levels Message level and screen level Screen hierarchy In OP operation you have to distinguish between two distinct operating le vels between which you can switch e Message level The message level is the highest level on the OP At message level wai ting event messages alarm messages and system messages are displayed After the OP starts up 1t changes to message level 1f asystem message or an alarm message is waiting to be displayed a start screen has not been defined in the configuration In this case the OP displays the standby message
146. kness difference of old and new blades 1 mm A E EORR 25 Code SRV 157 C HST C E Y LV D ADJUSTMENT OF THE BACK GAUGE The adjustment of the parallelism of the back gauge is necessary after a certain period Proceed as follows Unscrew the screw A at the left and right suspension point of the gauge Adjust the parallelism of the gauge with screw B Tighten screws A When the machine is equipped with a controller Elgo 85P or MNC10 the back gauge should be calibrated after adjustment When the machine is equipped with a mechanical counter adjust the counter till the exact value ts obtained Adjust the rectilincarity of the back gauge with the screws C ud if REMARK The rectilinearity and the neutral of the back gauge are adjusted before delivery in the LVD workshop Normally they should not be adjusted again drawing 5 10 4 10 4 1 ADJUSTMENT OF BLADE CLEARANCE CUTTING LENGTH CUT TING ANGLE AND BACK GAUGE TE REMARK The paragraphs 10 4 2 up to and including 10 4 5 describe the adjustment of parameters only for the HST C shear The adjustment of the parameters for the HST E is described in the manual MNCIO GENERAL Experience shows that the composition the plate thickness and percentage of elongation of the material are the parameters which are to be taken into account when adjusting the cutting parameters To ensure normal operation of the shear with differe
147. lecting with function key Selecting with screen directory Selecting with PLC job Screens can be viewed on the OP and serviced edited and printed Before this is possible they have to be selected A screen can readily be selected by means of e soft key e function key e directory e PLC job With soft keys you can branch from one screen to another The branch is defined in the configuration The configured assignment of the function keys unlike the soft keys 1s valid globally In this way the screen that was permanently defined during configu ration can be selected in any operating situation Depending on the action you The screen directory is shown want to take call on of the two It contains only screens which standard screens were included in the directory e Screens Edit or during configuration i for example e Screens Print p Fill level Parameter A Parameter B Report Select a screen Confirm selection Depending on the standard screen called in step 1 the screen you select is e displayed or e printed To implement operator guidance a screen can be selected from the PLC by means of a PLC job In this instance the cursor is already positioned in a specified entry or in an input field in which the operator can perform his input Equipment Manual OP7 OP17 Release 04 99 9 3 5 3 Editing Screens Procedure Screens can be manipulated 1 e edited by means of entries
148. list is deactivated Equipment Manual OP7 OP17 Release 04 99 3 11 3 2 4 Entering Timer Values Entering via system keys Possible values Right aligned input Limit check Digits to the right of the decimal point with S7 200 3 12 You enter timer values character by character digit by digit via the input keys of the system keyboard If the field already contains a value this entire value is deleted from the field as soon as you enter the first new character Once you have begun entering a value you can no longer quit this field until you have confirmed or canceled your input The following values can be entered in input fields used to display timers Decimal value The input keys of the system key i pad belong to the numerical key assignment Inputs in fields used to display timers usually begin at the right edge 1 e they are right aligned Digits entered are moved to the left pocket calculator format Limits can be configured for input fields used to display timers A limit check is performed in these fields The values entered are only applied if they are within the limits configured If a value is entered that is not within these limits a system message is displayed After you have canceled this message the old input value is re entered in the field If a field used to display a timer has been configured with a specific number of digits to the right of the decimal point excess digits to the rig
149. mber and type of the machine this will simplify the search for an answer and shorten the response time The serial number of the machine is mentioned on the identification plate on the machine and in the manual No part of the manual may be reproduced by any means eledtronic photocopying or otherwise Modifications which will be brought to our shears are the result of continuous research and our goal to let evolve our products with the tedhnical progress These modilications however are not automatically applicable to shears already sold t 5 E Code SRV 157 C HST C E A IDENTIFICATION AND C MARK Machine hydraulic shear Type HST C E 25 6 31 6 40 6 40 8 31 10 31 13 31 16 40 13 oy Joa Serial no 24 09 S LVD Company N V Nijverheidslaan 2 B 8560 GULLEGEM BELGIUM TEL 32 56 43 05 11 TELEX 85317 FAX 32 56 40 24 64 Ye AK f MAX CAP DATE MACH WEIGHT 5500 Kg TOT POWER G KW VOLTAGE 230 Vicars ALWAYS communicate the above mentioned serial number in correspon dence or when requesting information or ordering spare parts Examination type C MARK V Ham W kJ HST C E H P M U I EORR EUER mm 4 Code SRV 157 C HST C E 3 TECHNICAL SPECIFICATIONS TYPE 25 6 31 6 40 6 40 8 MAX CUTTING
150. mode has been inver ted erroneously 213 Offline mode not possible at present Try change of operating mode again later 214 The job number sent by the PLC or configured in Check PLC program and configured a function field is too large screen B 4 Equipment Manual OP7 OP17 Release 04 99 Mes Cause Remedy sage ZEL Overlapping specified actual values Check configuration of actual speci 218 fied values in the process link 219 Hardware fault relay or port could not be set Send unit for repair 220 Print buffer overflow due to overload Printout Messages have been lost not possible 221 Print buffer overflow due to overload Printout of Messages have been lost overflow messages not possible 222 Warning the event message buffer is full apart Clear the buffer or configure a smal from the specified remaining buffer space ler figure for the remaining buffer space 224 The event message buffer has overflowed If a printer is connected and buffer overflow has been configured the overflow messages will automati cally be printed out 225 Warning the alarm message buffer is full apart Clear the buffer or configure a smal from the specified remaining buffer space ler figure for the remaining buffer space 227 The alarm message buffer has overflowed If a printer is connected and buffer overflow has been configured the overflow messages will autom
151. n Log in a user by entering a password processing gt Password Logout Log out a user and branches backward to message level processing gt Password Edit e Display password list processing gt e Allocate and modify passwords and password levels e Delete passwords Equipment Manual OP7 OP17 A 2 Release 04 99 System Messages Error messages at The following messages indicate a hardware failure on the memory module OP startup specified EPROM memory failure RAM memory failure Flash memory failure Message number OP system messages can be subdivided into various categories The information as to which category a system message belongs to is contained in the message number as indicated below Message number ULI Message text Driver error Startup message Warning Information message Operator error Other message Configuration error Internal error The message category enables you to identify the general area in which the cause of the fault is to be found Below you will find a selection of system messages listed together with details of under what circumstances they occur and where applicable how the cause of the fault can be eliminated Self explanatory system messages are not included Note System messages are displayed in the language selected in the configuration If the OP does not have access to any configuration data the messages are displayed in English Equipment Manu
152. ng mounting locations in the housing of the OP You require four screw type clamps for the OP7 and five for the OP17 Tighten the OP from behind in the front panel using a screw driver 2 Note Make sure that the gasket fits properly on the front plate Avoid excessively high torques Front panel Equipment Manual OP7 OP17 14 2 Release 04 99 14 2 Electrical Installation Electrical connections Interference proof hardware design A Polarity reversal protection The OP requires the following electrical connections e to the power supply e tothe configuring computer PC or programming unit e tothe PLC The electrical connection to the configuration computer is required only to download the firmware and configuration The basis for interference free operation is interference proof hardware design of the PLC in accordance with EMC guidelines and the use of interference proof cables The guidelines for interference proof design of your PLCs also apply accordingly for installation of the OP Caution e Use only shielded cable for all signal connections e Screw down or lock all plug connections e Do not install signal lines in the same cable ducts as high voltage lines e Siemens AG accepts no responsibility whatsoever for malfunctions and damage arising from the use of self made cables or cables from other manufacturers The OPs have polarity reversal protection This does not work if there is al ready
153. ns for the OP7 and OP17 Equipment Manual OP7 OP17 Release 04 99 4 3 Branching in Standard Screens Branching to screen level Branching using soft keys ENTER With em you change from message level to screen level At this point you can control and monitor the process by means of suitable screens and stan dard screens and perform system settings With reference to the standard screens a description is provided below of the procedure for branching between individual screens within the screen hierar chy Call in your configured screen hierarchy the Standard basic screen Its name is displayed on the first line Depending on the OP version and the number of lines to be configured OP17 the next lines include a different number of text elements of the current entry These text elements show the name of other standard screens to which you can branch by using the assigned soft keys Using the soft keys beneath the symbols lt lt and gt gt you can move the dis played screen segment of the current screen You branch to the next screen by pressing the soft key beneath the appropriate text indicating the name of the screen to be called Figure 4 3 shows the branch principle on a configured 8 line display in this instance the OP17 figure 4 4 shows the branch principle of the 4 line dis play of the OP7 Basic screen OP17 Events Alarms Screens Records StatVAR ForceVAR System Password JAAA AA Figure 4 3 Bran
154. nt materials the shear is equipped with a system for adjustment of the blade clearance The shear has been designed on the basis of a Siemens Martin steel with a resistance to traction of 37 to 40 ke mm and a percentage of elongation of 35 The percentage ol elongation ol materials with an equal resistance to traction is sometimes quite different and may influence the choice of the blade clearance When the blade clearance is too small an irregular cutting fracture is formed The cutting fracture is regular squared and without burr when the blade clearance is correctl y adjusted In case of a wrong adjustment the sheet can jam between the blades A REMARK E Perform some trial cuts until the optimum adjustment is obtained Code SRW 157 C HST C E Y LYD 10 4 2 P0 4 3 10 4 4 ADJUSTMENT OF BLADE CLEARANCE The blade clearance is adjusted with a handwheel on the front side of the shear The blade clearance is a function of the handwheel position and is given on drawing no G3 ikk Guideline tor steel 37 on HST C 31x6 B gt SxS 3 Sx10 B as See 3 S x 5 S sheet thickness B width of strip to cut ADJUSTMENT OF CUTTING LENGTH Select cutting length with selector switch 7 see drawing 3 Position 124 15 max cutting length nd 2 5 max cutting length 542 35 max cutting length 4 4 5 max cutting length maximum cutting length The cutting be
155. nterface Assignment Overview Table D 1 shows the interface configuration of the different OPs Entries D 2 to D 5 refer to the corresponding pin assignments in Tables D 2 to D 5 Table D 1 Interface assignment OP7 and OP17 OP version Interface OP7 OP7 OP7 OP17 OP17 OP17 PP DP DP 12 PP DP DP 12 IFIA D 2 D 2 D 2 D 2 D 2 D 2 IFIB D 3 D 4 D 5 D 3 D 4 D 5 IF2 D 2 D 2 D 2 Table D 2 Pin assignment 15 pin sub D socket Pin General RS232 TTY n c eje l 2 3 RxD 4 TxD 5 CTS 6 TxD 7 TxD 8 n c RxD RTS 20 mA GND 20 mA 45V GND 1 Not with IF2 Equipment Manual OP7 OP17 Release 04 99 D 1 D 2 Table D 3 Pin assignment 9 pin sub D socket Pin General RS422 RS485 n c 1 ie 2 GND D 3 TxD B Data B 4 RxD B 5 GND 6 5 V 7 P24 In 8 TxD A Data A 9 RxD A Table D 4 Pin assignment 9 pin sub D socket Pin General PROFIBUS DP n c GND D GND floating 5 V floating P24 In O 0 10 UR 0 NN na Table D 5 Pin assignment 9 pin sub D socket 1 n c 2 GND 3 TxD B A RxD B 5 GND floating 6 5 V floating 7 P24 In 8 TxD A 9 RxD A 2 1 Reserved for future use From current limited source 1A only 2 Can be switched by means of the DIP switch for switch settings refer to Sectior 14 2 3 Equipment Manual OP7 OP17 Release 04 99 SIMATIC HMI Documentation Target groups This manual
156. ntil you press the Enter key again after entering the final value is updating of all the new values explicitly initiated During updating a flashing asterisk is visible in the top right corner of the display If the asterisk does not flash this means that the OP did not succeed in establishing a logical link to the PLC Inputs cannot be made while updating is in progress Updating can be canceled by pressing Ea Equipment Manual OP7 OP17 9 4 Release 04 99 SIMATIC S5 Output only Output only COUNTER SIMATIC S7 300 400 INT WORD REAL BOOL STRING TIMER COUNTER E PE A PA CHAR INT WORD REAL BOOL STRING TIMER Equipment Manual OP7 OP17 Release 04 99 9 5 Equipment Manual OP7 OP17 Release 04 99 System Settings 1 0 In this chapter This chapter informs you of functions that can be triggered by standard screens to perform system settings They include e Selecting a language e Modifying parameters for OP interfaces printers message display date and time e Adjusting display contrast e Setting OP mode 10 1 Selecting a Language Languages The configuration can be loaded on the OP in up to three languages simulta available neously You can switch between the separate languages online at any time After switching over all language dependent text is displayed in the new language The following languages are available for OP7 and OP17 e German e English e French e Italian e Span
157. o be displayed The OP then changes to message level to display the message You cannot exit from the message level while a system message or unacknowledged alarm message is being displayed The display of an unacknowledged alarm message is indicated on the OP by flashing of the alarm message and the ACK LED icon MN Press key ACK to acknowledge an alarm message ESC to hide a system message After the alarm message has been acknowledged the ACK LED goes off and after the system message has been hidden the OP returns to the point from which 1t changed to the message level Message level d as Screen level System message alarm message Figure 4 1 Changing between Message Level and Screen Level Equipment Manual OP7 OP17 4 2 Release 04 99 4 2 Standard Screens Basic operations The standard screens contain functions that are fundamental to OP operation with standard They include for instance calling and printing message buffers editing pass Screens words and modifying parameters in online mode Process specific imple mentations such as event messages or screens for the process are not inclu ded Functions on Standard screens are called from a basic screen by means of a soft key From standard screens the basic screen a jump is made to the following screens Event messages At this point the event buffer is called printed or deleted Alarm messages At this point the alarm b
158. o press a specific key in a certain situation For LED control it is necessary to create an LED image on the PLC In the configuration two bits are assigned to every LED in the LED image area These two bits can be used to implement four different LED states OP7 Off Permanently On Low Speed Flashing High Speed Flashing OP17 Off Green Permanently On Red Permanently On Red Flashing The OP stores information about the object type called in the screen number area of the PLC Thus it is possible for information about the current display contents of the OP to be transferred to the application program on the PLC and from there for certain reactions to be initiated for example calling another screen Equipment Manual OP7 OP17 Release 04 99 13 1 Function keyboard With pressing a function key it can be used to set a bit on the PLC where it image is evaluated by the application program For this you must have created the necessary data area on the PLC for the keyboard image and have specified the appropriate area pointer in the confi guration for assigning the key to a bit At most the activation of two simultaneously pressed keys can be transferred System keyboard A bit is permanently assigned to every key on the system key board apart image from the arrow keys in the data area for system keyboard bits The bit re mains set for as long as the corresponding key is pressed The bit is reset when you release t
159. oad If necessary enter the password for the required password level beforehand e During the startup phase of the OP When switching on the power supply of the OP press these three keys at the same time ESC gt j y This key combination overall reset deletes the configura tion memory The OP then switches to download mode and waits for data to be downloaded from the PC PU 4 Start the download operation to the OP on the PC or PU The OP checks the link to the PC or PU If a link is not available or if it is not functioning properly the OP issues a corresponding error message If the link is in order downloading of the configuration from the PC or PU is initiated to the OP In doing so the present configu ration on the OP is overwritten by the new one As long as data are not being transferred between the PC PU and the OP you can cancel Download mode by pressing ESC Once the configuration has been successfully downloaded the OP runs up again If a start screen has been defined in the configuration it is opened If a start screen has not been defined the OP displays the standby message Any fault occurring during commissioning or in operation is normally dis played by means of an error message on the display of the OP You will find an overview of the most important system messages together with notes on troubleshooting in an appendix to this manual Equipment M
160. ogram 1s performed see section 6 Settings Mode produktie Hoek OUUU OK F1 LJ Fz Fs x F4 kt kz LIES k4 In this screen the shear parameters are entered manually angle Input is done with the alphanumeric keys and is confirmed by The input values must lie between the minimum and the maximum set in the Service mode After pressing the F4 OK key the parameters are automatically set on the machine and we arrive at the Cutting in progress screen Cutting in progress Seq OOO O00 EIEIETETEI IET I cycle OOU OUO x UOU OOOOH G G ONL OF Er Era E F5 Era k1 ke Oka Oka Step counter LIE EE OUOOUL Difference DDD Reset Ble lz ar cele EA mke ks Jrs First partial display e Seq Current sequence Number of sequences If scrap is selected scrap appears after this line If support 1s selected supp appears after this line Cycle Current cycle Number of cycles X Current position of x axis Wanted position of x axis Fl S Selects the following sequence once the program has started F2 S Selects the previous sequence once the program has started F3 ON starts the program The current sequence is performed By pressing on the foot pedal a cutting movement is performed and you proceed automatically to the following step the following cycle or the following sequence A black coloured box appears next to ON onc
161. on NB when scrap is selected the conveyor is automatically also selected The selection of scrap or support eliminates automatically the selection of the other one Scrap and support cannot be selected in mode Production because they are selected in the program The selection 1s accepted one and a half second after the last modification A n OF v Fi Helders upP LLU F2 Pl holder OOL F3 Fise plate holder gt gt El Fe Fu JA e Fl Holder to UDP the plate holders remain closed until the blade returns to the uppermost dead point reached after the cutting yes no by pressing Fl e F2 Plate holder open close plate holders manually yes no by pressing F2 e F3 Rise plate holder allow the support to rise again after the cutting without conveyor belt and with support for cutting very large pieces outside the range of the return stroke or conveyor system This can also with a push on the footpedal 26 14 10 11 versie3 Dengels doc Cut correct LII Return DODODO Coo e Cut correction Cut correction in mm inch during manual cutting production with user settings e Recoil Recoil in mm inch during manual cutting production 24 14 10 11 versie3 Dengels doc 11 INFO SCREENS The INFO displays can always be called with the F key K3 s INFO e Angle O00000 gt F1 r2 OIF Fa kt BLE Oles k4 e Angle displays the wanted angle Fl lt lt FA gt gt
162. on how the soft keys have been assigned e fields for the Output of PLC actual values date time input of PLC tags which are immediately transferred to the PLC after being entered combined I O of PLC tags e soft keys Different function calls for the different screens are assigned to the soft keys The configuration defines the intervals at which PLC values are updated i e read again from the PLC and displayed With large screens containing more than 159 actual values or setpoint actual values partial screen updating is automatically enabled To enhance per formance only those values are updated which are currently present on the display This may mean that an older value is briefly displayed when scrol ling through screen entries Updating of the visible actual values is faster as a result however Output fields display actual values of the PLC in numerical or symbolic form input fields define tags in numerical or symbolic form In input fields the flashing cursor 1s visible For symbolic I O fields you can configure up to 256 text elements which you can call on the OP using a selection field and apply to the screen entry With inputs of numerical values configured number formats and limit values apply with respect to the number of places before and after the decimal point Equipment Manual OP7 OP17 Release 04 99 5 2 Selecting Screens Methods of selecting screens Selecting with soft key Se
163. on modes Communication options oe eT OP7 Compatibility Components screen screen entry Components of a recipe 5 Computer connecting Configurable languages Index 2 Configuration Connecting 14 5 configuration computer PC or PG PC PU power suppl 14 4 162 printer Connection attaching a printer printer Connection configuration scheme Connection elements Connection types OP17 16 4 OP7 16 2 Connections electrical Connector computer Connectors OP17 16 4 D 1 OP7 16 2 D 1 Continuous current Contrast adjust 3 5 Control functions Control of the OP via keyboard Control value Controlling processes Controlling the OP from the PLC Correcting input 3 Correcting an input 3 9 Equipment Manual OP7 OP17 Release 04 99 Creating data records Cross jump destination Cross jumps 11 3 Cross section connection cables Cursor Customizing screen hierarchy Cutting labeling strips Cyrillic characters D copying 8 6 transferring Data updating Date 10 3 Deactivating message logging overflow warnin m Decimal point Decimals Default setting Supervisor password Degree of protection Delete alarm messages character event messages system message buffer Delete key Delete mode 3 3 Equipment Manual OP7 OP17 Release 04 99 Deleting alarm message alarm message buffer configuration d
164. on the type of message you want to delete choose one of two standard screens e Alarms Delete for alarm messages or e Events Delete for event messages Press ore to delete buffer ESC to not delete buffer 7 4 3 Automatically Deleting the System Message Buffer upon Buffer Overflow Procedure If the system message buffer is completely full the oldest message is deleted automatically from the buffer when another system message occurs There is no overflow warning or forced printout of the deleted message in the case of event and alarm messages Equipment Manual OP7 OP17 Release 04 99 7 13 7 5 Printing Messages How to print out You can print alarm and event messages e asadirect message log refer to section 7 5 1 e asa full printout of the message buffer refer to section e upon buffer overflow refer to section 7 5 1 Direct Message Logging Print time Temporary storage If the printer is disabled Activating deactivating direct message logging 7 14 Event and alarm messages can be printed upon arrival and departure alarm messages upon acknowledgment too if this was set when the message was configured System messages are not logged directly If direct message logging follows another print function the header of the direct message log is re printed If the printer is disabled not ready or assigned to another print function up to 16 messages are stored temporarily Temporary storag
165. ont and 1s therefore suitable for ungrounded installation The coloring of the front foil conforms with machinery directive EN 60204 The OP17 is available in the following versions e OP17 PP e OP17 DP and e OP17 DP 12 The versions differ only in their communication options figure 1 3 shows the design of Operator Panel OP17 SIEMENS SIMATIC OP17 Display Function keyboard Numerical keypad Interface connections Figure 1 3 Design of the OP17 Equipment Manual OP7 OP17 1 8 Release 04 99 LCD Function keyboard Softkeys System keyboard Data buffer Interfaces Fuse Compatibility High contrast LC display with LED back lighting The following displays can be configured e 4A ines each of 20 characters height of characters is 11 mm e 8 lines each of 40 characters height of characters is 6 mm 24 keys F1 to F8 and K1 to K16 for calling freely configurable functions The two color LEDs red green embedded in keys K1 to K16 can be driven by the PLC 16 function keys F1 to F8 and K1 to K8 can be used as function keys too Soft keys can be configured with functions which vary from screen to sc
166. onverter cable from Siemens for connecting via TTY since OP7 DP and OP17 DP do not supply 20 mA 3 Any PROFIBUS bus terminal except FSK Figure 14 3 Connection Configuration Scheme for PLCs Equipment Manual OP7 OP17 14 6 Release 04 99 Configuring interface IF1B You can configure interface IF1B using the DIP switch at the rear of OP versions DP and DP 12 This involves changing over the RS422 receive data and the RTS signal By default the RTS signal is not required by the commu nicating peer The table shows the permissible settings for the DIP switch Switch Position Communication via 2 3 RS422 RS485 OFF ON ON OFF PROFIBUS DP RTS at Pin 4 ON OFF OFF OFF default RTS at Pin 9 OFF OFF OFF ON as PG No RTS on OFF OFF OFF OFF connector You will find the interface assignments of the different OP versions in appendix D of this manual Equipment Manual OP7 OP17 Release 04 99 14 7 14 24 Loop Through Mode OP17 only Connection Configuration Scheme Constraints in loop through mode Particularities for connection of a PU 14 8 The IF interface of the OP17 is optionally available for the loop through mode of a configuration computer PU or PC This enables communication between the PU or PC and the PLC via the OP17 Standard cables are available for the connections in AS511 loop through mode shown in Figure 14 4 refer to the ST80 1 catalog PC PU 7xx TTY passive N
167. or for a data record 1s the data record number and not the data record name This means that although several data records with the same name may exist several data records with the same number cannot exist If no name is assigned to a data record it is assigned the name data record Equipment Manual OP7 OP17 Release 04 99 Standard screen for data records Directory for recipes Transferring data records The standard screen Records offers you the following functions e Record Edit Creating editing and deleting data records e Record Print Printing out data records on a printer e Record Transfer Transferring data records from the OP to the PLC or from the PLC to the OP Recipes are combined into a recipe directory which can be used to indicate them on the OP and to print and edit them A recipe is located in the recipe directory under its recipe number and its recipe title The OP offers a transfer screen for transferring data records from the OP to the PLC and back Transfer a data record to the PLC when required by the PEC The data record in the PLC can be overwritten by another data record stored on the OP The active data record can also be transferred from the PLC to the OP and stored on the OP Note Only one recipe data record at a time can be active on the PLC Transmission of data records between OP and PLC is synchronized to prevent uncontrolled overwriting Equipment Manual OP
168. ow keys within the input field for the date or time activate Shift Lock mode beforehand so that the LED is on 4 gt i sue Change the day of the week using a symbolic input and the date and time of day by means a numeric input Confirm your input by pressing Exit from the standard screen by pressing Note OP7 Date and time are generated by software This information has to be updated every time the OP7 starts up OP17 Without a backup battery upgradable option the OP17 continues to count the date and the time for several days following interrup tion of the power supply If the OP17 starts up after this stored energy time has expired the internal hardware clock has to be updated Equipment Manual OP7 OP17 Release 04 99 10 3 10 3 Adjusting Contrast Settings Direct contrast adjustment Contrast adjustment by means of a standard screen 10 4 On the OP7 and OP17 you can adjust the contrast of the LCD The display contrast can be adjusted by means of e direct adjustment or a e standard screen The display contrast of the LCD can be adjusted at all times in normal mode by means of direct control M Press the key The SHIFT LED lights sue Ml Press the key to set the contrast to the value you require Press the key The SHIFT LED is off LCD display contrast can also be adjusted by means of a standard screen To do so proceed as follows Choose the standard screen S
169. pair The shear may only operate when the blade guards are in place and fullv functional This must be checked bv the supervisor BD 5 s s D MMC Code SRV 137 C HST C E VLVD 7 To avoid risk of accidents by maintenance or repair operations it is recommended to support the cutting beam and switch off the main selector switch Attach a warning sign to the main selector switch 8 The set pressure of the relief valve may never exceed the indicated value of the hydraulic drawing 9 In case of malfunction stop the machine lock it and report the malfuncion to a responsible person Have any defects rectified immediately by skilled persons 10 The machine must be completely shut down for repair or maintenance work it must be secured against inadvertent starting 11 Safety devices or protections removed for set up maintenance or repair purposes must be refitted and checked immeadiately upon completion of the maintenance or repair work 12 Never us the shear for other purposes and above the given capacity 13 Always check if there is no one in the dangerous zone before pushing the reset button ES I AO P 9 E z9 Code SRV 157 C VLVD HST C E 10 OPERATION AND ADJUSTMENT 10 1 LAY OUT OF THE MACHINE 10 1 1 MACHINE PARTS The most important machine parts are mentioned on the drawing Structure HST E Standard GSSxooxxx which is sent with the manual 10 1 2 OPER
170. pment Manual OP7 OP17 Release 04 99 14 25 Connecting a Printer Connection Configuration Scheme Print functions Figure 14 5 shows you how to connect a printer to an OP7 and an OP17 A printer is always connected to the PU interface of the OP To do this disconnect the PU Operator Panel Y cable TTY RS232 Printer OP7 TTY RS232 ASAS PLC RS232 Printer OP17 2 TTY RS232 rater Figure 14 5 Connection Configuration Scheme for Printers If the OP is connected to the PLC through a TTY or RS232 interface a Y cable is required for simultaneous operation of a printer The PLC and printer in this case are operated with physically different interfaces For attaching Siemens printers there are standard cables available refer to Catalog No ST80 1 For other printers you have to use the cables supplied or specially manufactured ones You will find the pin assignments of the plug connectors in appendix D of this manual The OP makes the following print functions available e hardcopy e printout of screens e printout of alarm or event buffer e direct message logging e printout on buffer overload e printout of data records e printout of recipe directory e printout of screen directory Equipment Manual OP7 OP17 Release 04 99 14 9 Settings The settings of parameters for the print functions the printer interface and the printer are configured Section 10 2 E escribes how you can modify the default
171. r before after wanted position whitin which the wanted angle is concidered to be reached a 9 5 Plate thickness Plate thickness min ET Max EIEIEIEIEIIOG Hr al us u F4 m Ed m ke m ES m ER e Min minimum plate thickness e Max maximum plate thickness E 21 14 10 11 versie3 Oengels doc 9 6 X increment X increment Min DODOODOL Max DODODOOO ri ra rs ra 1 k2 k3 k4 e Min minimum X increment 200 e Max maximum X increment 200 9 7 Cycle Max OO000000 ri ra OFf ra Olki K2 Oles k4 e Min minimum number of Cycles must be on 1 e Max maximum number of Cycles 20 a 9 8 Recoil recoil of return stroke Return backgauge Min Max DODOODOOO T Ime miz os mi Ors ks oe e Min minimum Recoil 0 e Max maximum Recoil 5 a 22 14 10 11 versie3 Dengels doc 9 9 Cut correction Cutting correction Min DODODOON Max DODODOOLN CIF r2 F3 F4 k1 k2 lks k4 e Min minimum cut correction 0 5 e Max maximum cut correction 0 5 9 10 Options Options Scrap Plate support Conwveworcarpet s E ml Re m ES m EA m Es Clk e Scrap trough machine with or without scrap trough yes no e Plate support machine with or without plate support yes no e Conveyor belt machine with or without conveyor belt yes no gt OG Ciao S Cutting cycl
172. r example on the OP7 display like the one shown in figure 11 2 It consists of static text only Uim X BOE Le gt gt Figure 11 2 Start Screen of the System Example The screen segment on the display can be moved horizontally with the soft keys below the symbol lt lt and gt gt Pressing the soft key beneath the Mix entry allows you to view the entry shown in figure 11 3 It similarly consists only of static text which refers to other screens Tank2 Tank3 and Mixer Mixer unit Tank2 Tank3 Mixer lt lt Figure 11 3 Screen with Static Text Example Equipment Manual OP7 OP17 Release 04 99 If you press the Tank2 soft key the entry displayed in figure 11 4 appears This entry contains static text and two output fields Tank Contents and Set Temperature as well as an input field Valve Position The position of the tank valve can be set in the input field by means of a symbolic value input for example OPEN or CLOSED Tank2 Contents 371 liters Temp Iyo ae Valve OPEN gt gt Figure 11 4 Screen with Input and Output Fields Example Equipment Manual OP7 OP17 Release 04 99 Equipment Manual OP7 OP17 Release 04 99 Schedulers OP17 only Definition Depending on the configuration you can specify so called schedulers for the OP17 A scheduler is a regularly recurring point in time 1 e hourly daily weekly annually at which a certain function is to be execute
173. rd exit the enel displayed data record again immediately by pressing When the standard screen is exited you will be asked Nu you want to save the data record regardless of whether values have been changed or not Position cursor in the field for the data record number Enter the number and confirm Position cursor in the field for the data record name Enter the name and confirm The next time you call the data record directory you will find the new data record in the list Equipment Manual OP7 OP17 8 6 Release 04 99 8 3 Transferring Data Records Overview A transfer screen offering the following functions is available for transferring data records e OP PLC Before a changed or newly set up data record in a recipe can become effective in the PLC it must first be transferred via data record transfer to the PLC e PLC OP Transfer the data record which is active in the PLC to the OP under a new number and a new name e OP OP Copy an already existing data record on the OP Transfer screen The transfer screen is called via Record Transfer It is shown below D a No of the source data record No of the destination data record Only with SIMATIC S5 The recipe data record active in the PLC Recipe number selected on the OP Figure 8 2 Transfer screen Example OP7 Specifying source The data record numbers for the source data record and the destination data and destination reco
174. rd must be entered in the transfer screen e The PLC data record is always 0 for both directions of transfer e The OP data record must always be specified as a number gt 0 Equipment Manual OP7 OP17 Release 04 99 8 Example of entering source and destination OP PLC Transfer Source Destina Description tion Source data record 11 is an existing data record on the OP and is to become the active data record on the PLC destination PLC OP Transfer Source Destina Description tion 22 The source data record 0 1s the active data record on the PLC which is to appear on the OP destination after the transfer under data record number 22 If data record number 22 already exists it can be overwritten or not if requested OP OP Transfer i e copying Source Destina Description tion 44 Source data record 33 is an already existing data record on the OP which is to be copied as data record 44 If data record number 44 already exists on the OP it can be overwritten or not if requested Note Symbolic value entries in the input fields source and destination The data record numbers from data records already stored on the OP can be taken from a data record selection list PLC stands for data record O in the selection list Equipment Manual OP7 OP17 Release 04 99 Using the transfer Proceed as follows to transfer a data record screen MEME Select the standard screen Record gt
175. re commissioning and running the software on Windows based systems The ProTool Pro Runtime visualization software is a copy right product This manual contains information on the instal lation repair and uninstallation of authorizations Equipment Manual OP7 OP17 Release 04 99 Documentation Target Group Content Application Example Newcomers ProTool is supplied with example configurations and the Start up Guide MP270 Equipment Manual OP37 Pro Equipment Manual TP27 TP37 Equipment Manual OP27 OP37 Equipment Manual OP25 OP35 OP45 Equipment Manual OP7 OP17 Equipment Manual OP5 OP15 Equipment Manual TD17 Equipment Manual OP3 Equipment Manual PP7 PP17 Equipment Manual Communication User s Manual Equipment Manual OP7 OP17 Release 04 99 Commissioning en gineers Users Commissioning en gineers Users Commissioning en gineers Users Commissioning en gineers Users Programmers Commissioning en gineers Users Programmers corresponding PLC programs This documentation describes how you load the examplesonto the operating unit and PLC run the examples and upgrade the connection to the PLC to suit your own spe cific application Describes the hardware and the general operation of Multi Panel MP270 It contains installation and commissioning instructions a description of the equipment operating instructions instructions for connecting
176. records 8 2 A recipe consists of a series of recipe entries Each entry contains a maxi mum of one input field i e tag Depending on the configuration either direct or symbolic value input can be used in an input field The recipe called Mixture could be set up from the following entries Name EE Orange D AU Water Lo Sugar SS Li O O O 3 Input fields tags In contrast to screens several entries are displayed on the OP simultaneously for recipes On the OP the tags allocated to the input fields are assigned with values and stored on the OP Together these values form one data record of the recipe Several data records can be created for one recipe This permits a fruit juice plant to operate with different types of drinks for example by using a diffe rent data record for each type of drink Name Dira Nectar Juice Orange ON AL 3 9 db cra Water 130 valk SET M SUJA Jesse del ISSO ESO Pao O ZOO 400 g AOS abs o di di de Entries of the recipe Data record 1 Data record 2 Data record 3 Mixture All data records are stored in the OP Only the data record which is active at the moment is stored in the PLC This saves memory space in the PLC A recipe is identified by a recipe number and a recipe title specified during configuration A data record is identified by a data record number and a data record name assigned in the OP The clear and unmistakable identification fact
177. reen 22 keys for calling universally valid standard functions keypad arrow keys ete The OP7 operates without a battery and is therefore maintenance free Oper ating data are retained in a non volatile state in the flash memory on the OP The message buffer is backed up for several hours after the power supply is turned off The internal hardware clock has reserve power for several days after the power supply is turned off The OP17 can be optionally upgraded with a lithium battery The battery is not supplied with OP as a standard component e 1x RS232 TTY active for connecting to the PLC computer printer e x RS232 TTY passive for connecting to the PLC computer printer e 1 x RS422 485 for connecting to the PLC computer Maintenance free electronic fuse The OP17 is upwards compatible with the OP15 C All cabling can be con tinue to be used Existing OP15 C configurations can be converted automati cally for the OP17 by means of the ProTool configuration software Equipment Manual OP7 OP17 Release 04 99 1 9 Equipment Manual OP7 OP17 Release 04 99 Functionality table 2 1 below summarizes the range of functions of Operator Panesl OP7 and OP17 The values quo ted are the maximum values that can be managed by the OP Table 2 1 Functionality of OP7 and OP17 Function OP7 Print 4 Display event message texts N Nn ON Number of entries in event message buffer Print event message buffer Displa
178. reen hierarchy EN Check the input fields Test the soft keys TM Check the different items of message text Test the function keys If errors occur when you perform the tests you must download the configura tion again Equipment Manual OP7 OP17 Release 04 99 15 5 Testing the Configuration in Conjunction with the PLC Test with PLC Once the tests in OFFLINE mode have been performed successfully the OP connected is tested in conjunction with the PLC that you connected This test deter mines whether the correct data areas have been configured Procedure Step Procedure Connect the OP to the PLC Proper connection is indicated on the OP by a corresponding message Acknowledge this message Switch the OP to ONLINE mode by means of the standard screen System settings OPMode You can now test all items in your configuration for which communication with the PLC is necessary Depending on the configuration this might be e event and alarm messages buffers for event messages and alarm messages print functions automatic message printout screen selection etc Tip The OP17 has the built in loop through mode function The loop through mode facilitates testing with the PLC during commissio ning since there is then no need to keep on plugging the configuration com puter alternately into the PLC and the OP Equipment Manual OP7 OP17 Release 04 99 15 7 15 6 Testing Communication via the PROFI
179. ror Error in data structure of screen for setting time 752 Internal error Error in data structure of the Login screen 753 Internal error In COM TEXT IHV recipes affected Error in data structure of other type of function screen 754 Internal error Error in data structure of Average Statistics screen 759 Internal error Error group task ID does not exist 760 Internal error The message number for this error group does not exist 761 Internal error Communication Mailbox type of received mes sage is incorrect 762 Internal error Occurs if for example new firm Configuration error message for which there is ware is being used with old COM no text expected 761 received instead TEXT version 763 Internal error Configuration error 764 Internal error 163 There are two variables Var 1 Message number Var 2 Number for error location 761 Internal error 769 B 18 Equipment Manual OP7 OP17 Release 04 99 Mes Cause Remedy sage TI Internal error Error during communication messages 773 Internal error Error reading area pointer 774 Error on reading from Basic Settings General parameters 775 Internal error Data record memory full 776 Internal error Too many schedulers in transit 779 Internal error Reset and repeat MPI download Internal error during MPI download possibly due to buffer problems 780 Internal error Undefined error from communication
180. s Special feature If a function can be called in a given situation by means of a specific func with function keys tion key the LED assigned to the function key can be turned on by the PLC in this manner OP7 Function keys K1 to K4 are all provided with a green LED OP17 Function keys K1 to K16 are all provided with a two color LED red green Convenient operator prompting can be implemented by means of the option of activating the LEDs on function keys refer to Chapter 13 Special feature A bit can be configured in a tag for every soft key This insures that a bit is with soft keys set in the PLC when a soft key is pressed In this instance the OP always transfers the whole tag to the PLC instead of the individual bits and over writes the information it contains When the key is released or upon a change of display which modifies soft key assignment the bit is reset Equipment Manual OP7 OP17 11 2 Release 04 99 11 2 Self Defined Screen Hierarchy Defining the The screen hierarchy can be adapted to system specific requirements and be screen hierarchy modified either in part or in whole Screens can be removed or added Screens can be linked together in random order The design sequence of the link inclusion in the screen directory and the relevant cross jump destina tions are defined during configuration with ProTool Branching using You branch between the different screens by means of soft keys and config soft key
181. s and ured cross jump destinations Branching from entries of different screens to cross jump one and the same screen is possible figure 11 1 Cross jumps are not re destinations stricted to screen level but can branch to the message level too Defining the start Another feature that is configured is the picture you want to have displayed screen on the OP as your start screen Screen 1 Start screen Screen 6 Screen 2 Figure 11 1 Principle of a Screen Hierarchy An overview 1s presented below with reference to an example of the design of a screen hierarchy Detailed information on configuration will be found in the ProTool Lite User s Guide Equipment Manual OP7 OP17 Release 04 99 11 3 Example The OP is used to operate and monitor a system for producing and bottling different fruit juices The system consists basically of a mixing unit and a bottling machine Mixing unit The ingredients for the fruit juices are contained in three tanks Depending on the juice that you wish to manufacture ingredients are mixed in certain ra tios Bottling machine After it has been mixed the fruit juice flows into the bottling tank after a valve has been opened and then bottled in the correct quantities The bottles are conveyed on a belt Before being filled they are checked for breakages After they have been filled the bottles are capped labeled and transferred to pallets The configured basic screen could look fo
182. sible at the back to have sufficient workspace the weight of the back gauge is in the back 3 Put the main selector switch into O and lock it 4 Take out the upper and lower blade and clean them 5 Loose the pressing screws B see drawing 6 6 Clean the support faces of both blades 7 Replace the lower and upper blade 5 Screw the fixation screws 9 Press the upper hlade on the support arid fasten the screws from the middle to the outside 10 If necessary put a shim A under the lower blade see drawing 6 so that the blade comes up with the blade support The blade may not rise high above the biade support and the difference in height may not be more than 0 2 mm 11 Tighten the fixation screws 12 Unlock the main selector switch Now the shear is ready to adjust the blade clearance see paragraph 10 2 3 ul REMARK f Replace all protections after repair or maintenance operations New blades are thicker than ground blades Do not forget to take this into account when the blades overshoot each other while adjusting the blade clearance Qe MW MD INDE SM OPE E CU DESEE PT RM ty E8 uy umm drawing 7 Code SRV 1S7 C HST C E SLVD 10 2 3 ADJUSTMENT OF THE BLADES The adjustment of the blades is done alter turning the blades when new or ground blades are mounted The adjustment has to be done very carefully see procedure on next page Procedure p y JA 6
183. t available or if it is not functioning properly the OP issues a corresponding error message If the link 1s in order downloading of the configuration from the PC or PU is initiated to the OP As long as data are not being downloaded to the OP you can cancel Download mode by pressing D Switch on the power supply before you connect the OP to the configuration computer If you don t the internal polarity reversal protection function of the OP can be rendered ineffective is the polarity of the power supply is reversed Note Please refer to the ProTool Lite User s Guide for the ProTool settings required for downloading Once the configuration has been successfully downloaded the OP runs up again If a start screen has been defined in the configuration it is opened If a start screen has not been defined the OP displays the standby message Equipment Manual OP7 OP17 Release 04 99 15 3 15 2 Recommissioning Procedure Fault diagnosis 15 4 If you want to replace a configuration already loaded on the OP with another one proceed as follows Step Procedure 1 Using a suitable standard cable connect the configuration com puter PU or PC to the interface of the OP e FIA for OP7 e F2for OP17 Switch on the power supply of the OP 3 There are two ways to switch the OP to download mode e While normal operation is in progress By calling the standard screen System settings gt OpMode Downl
184. t characters are moved one posi tion to the right Display Help text If the HELP LED linked with this key comes on you Help can open a context sensitive Help text specifically ab 3 3 out the screen currently displayed see chapte The HELP LED is located on the right of the function keyboard Enter and terminate your input This means that among other things you also change from message level to screen level Acknowledge Acknowledge alarm messages The ACK LED e ison when at least one unacknowledged alarm message 1s present e flashes when only acknowledged alarm messages are still queued The ACK LED icon AN is located on the right of the function keys Equipment Manual OP7 OP17 Release 04 99 3 3 Key Function Purpose The ESC key has the following functions e Cancel Cancel field inputs provided that they ENTER have not been terminated by pressing Branch backward Within a screen you branch back to the configured cross jump destination by default the last position called and finally from the start screen to the message level Hide system message Hide a non serious system message Cancel display of help text Cancel the display of help text to return to the previous display Reset while scrolling through messages Cancel scrolling through messages to reset the display to the current message Cancel Download mode Cancel Download mode as long as data are not b
185. tes are selected with 2 selector switches 5 and 6 on drawing 3 and 4 on the operation panel Different combinations are possible Narrow Strips are cut with one contact plate Therefore put both selector switches on the same position number The operation of the back gauge with contact plates is switches off when both selector switches are on qw SS HGNNESSSD 10 5 11 SHEET CONVEYOR SYSTEM HST C The conveyor is switched on by means of selector switch 18 drawing 3 The scrap flap is operated bv a foot pedal A pilotlamp lights when the conveyor is in use HST E Sec manual of MNC 10 gn AN gt VLLL ES od Pa K os A DR m an an AR ga E Y N E law I WA SS a a a aa a a a aa Y Y y Figuur 22 4h Cade SRV 157 C 9 HST C E 11 MAINTENANCE 11 1 MAINTENANCE OF THE HYDRAULIC CIRCUIT l ag REMARK i First read chapter 9 concerning safety before starting maintenance operations 11 1 1 HYDRAULIC OIL Dirt and dust are the biggest enemies of the hydraulics In all circumstances be very careful and take care in advance to avoid risks e periodically check the oil level first oil change after 500 working hours e further oil change every 2000 working hours e always use oil which meets the specifications of the oil on the table Lubrificants for hydraulic groups and lubrification ref ONTO 032 LVD code H20
186. than an event message If an alarm message is issued any event message or screen that is being dis played is replaced with a flashing alarm on the display The classification of a message as an alarm message is made at the configu ration stage When a product is made up of various ingredients in certain ratios this infor mation is stored in a so called recipe Take orange juice for example Its production and bottling requires that orange concentrate and water be mixed in a certain ratio These values are stored as tags in a recipe Each recipe can be made up of several data records containing different va lues for the recipe The data can be edited 1n the OP transferred to the PLC and read out from the PLC In the OP the recipes are combined by recipe number and title in a recipe directory Help text consists of configurable additional information and operator in structions relating to event messages alarm messages and screens If for ex ample an alarm message arises this enables additional information on how to eliminate faults to be displayed Help text can also be displayed by pressing a key if required when the HELP LED is on Messages can be printed in online mode by means of the printer connected to the OP Furthermore there is a possibility of printing all the event and alarm messages that have accumulated in the buffer concerned Equipment Manual OP7 OP17 Release 04 99 Multilinguality Schedulers M
187. the PLC printer and pro gramming computer maintenance instructions Describes the hardware installation and inclusion of up grades and options for the OP37 Pro Describes the hardware and general operation It contains installation and commissioning instructions operating unit description connecting the PLC printer and programming computer operating modes operation description of the standard screens supplied with the op erating unit and how to use them fitting options maintenance and fitting of spare parts Describes the hardware of the OP3 its general operation and the connection to the SIMATIC S7 Describes the hardware installation and commissioning of push button panels PP7 and PP17 Provides information on connecting text based and graphics displays to the following PLCs SIMATIC S5 SIMATIC S7 SIMATIC 500 505 drivers for other PLCs This documentation describes the configuration and parameters required for connecting the devices to the PLC and the network user data areas used for exchanging data between opera tiong unit and PLC E 3 Documentation Target Group Content Communication for Programmers Windows based Systems User s Manual Other PLCs Programmers Online Help ProAgent for OP Configurers User s Manual E 4 Provides information on connecting Windows based systems to the following PLCs e SIMATIC S5 e SIMATIC S7 e SIMATIC 505 e Allen Bradley PLC 5 SLC 50
188. the data type you wish to have displayed using the cursor keys Press ara The corresponding data format is set automatically in the format field Shift Lock mode is de activated at the same time hg dant fields ME Go to the numbers field using Enter in the numbers field the number of the operand you want to display or modify by means of the keypad and confirm it by pressing Modify the default data format using Refer to the table at the end of this chapter for the valid S5 S7 M7 operands and data types Equipment Manual OP7 OP17 Release 04 99 9 3 Entering values Within the lines and value fields the cursor can be moved horizontally A total of ten lines can be assigned Confirm inputs by pressing om The values of the operands you select are displayed in the value field in the specified format Inserting and If the cursor is located in the first field and if input has not been started and changing lines updating is not in progress you can insert a new tag line in front of the cur rent line using the Insert key and you can delete the current line with the De lete key If the cursor is located in a value field not KM containing at least one character use ys to delete the character at the cursor location DEL Updating values When you have finished editing the operand list the values on the PLC have to be updated This is not done immediately after an individual value has been entered Not u
189. to the ruling prescriptions The compressed air used should be free of water and dust The air pressure is normallv 5 to 7 bar wT NENNEN UNS A gaya V a tJ ua A SAFETY The shear has been designed and built in accordance with the recognized safety rules Fulfill the safety rules strictly LVD as manufacturer does not accept any responsibility when modifications are applied to the mechanical electrical amp hydraulic equipment and salety devices which affect the safety rules Anv work done to the shear or adjustments must be executed by skilled and reliable per sonnel trained on the shear Observe the following prescriptions to ensure the safety of the operator the bystander and the machine The machine must be installed in accordance with the indications on the drawing general view and foundation in order to be used in perfect condition The operating instructions must be at hand at the place of use of the machine The environment where the machine is installed must be set up in such way to ensure normal working with tbe machine passage illumination service pipes and supply cables judicious installed The electrical connection is performed regarding the ruling safety prescriptions Never let the motor run for a long time when the machine is not being used Onlv use trained or instructed staff and set out clearly the individual responsibilities on the personnel for operation set up maintenance or re
190. tual value field for event message has only oe 639 been created symbolically 640 Alarm message is not configured Configure alarm message gt mes 641 Alarm message triggered is not configured sage number 642 The actual value field for alarm message has only Reconfigure alarm message gt mes 643 been created symbolically sage number 645 Internal error Press key to restart PLC co ordination area not receivable during If the fault 1s not corrected by perfor startup ming a restart please contact the SI MATIC Hotline 648 The driver number configured can not be inter preted 649 Internal error If the fault 1s not corrected by perfor Driver number configured can not be interpreted ming a restart please contact the SI MATIC Hotline 650 Missing area pointer Configure an area pointer 651 Internal error If the fault 1s not corrected by perfor There is not at least one data record for every re ming a restart please contact the SI cipe MATIC Hotline 652 Configuration is not compatible with S5 Change configuration and retransfer If the fault is not corrected by perfor ming a restart please contact the SI MATIC Hotline 653 The configured user version number does not Change configuration and retransfer match the version number stored on the PLC 654 The PLC acknowledgement area has not been configured to follow on physically from the mes sage area 655 PLC acknowledgement area does not physically follo
191. ty 3 6 V approx 1 5 Ah Message buffer hardware clock gt 4 years 1 The specified backup times apply only when the OP17 has been connected to the power supply for more than 12 hours 2 Subject to change Equipment Manual OP7 OP17 C 2 Release 04 99 Interfaces TTY RS422 485 PPI MPI PROFIBUS DP up to 1 5 Mbd RS422 485 PPI MPI PROFIBUS DP up to 12 Mbd RS422 485 Ambient conditions Operating temperature vertical installation horizontal installation Transportation storage Relative humidity operation lt 95 no dew transportation storage lt 95 Shock resistance operation transportation storage Vibration operation 0 075 mn 10 Hz 58 Hz lg 58 Hz 500 Hz transportation storage 3 5 mm 5Hz 12 Hz lg 12 Hz 500 Hz Max pressure difference 2 hPa front rear Air pressure operation 706 1030 hPa transportation storage 581 1030 hPa Equipment Manual OP7 OP17 Release 04 99 C 3 OP7 OP17 Noise immunity EN 50082 1 Static discharge contact discharge RF irradiation ENV 50140 class 3 EN 61000 4 2 class 3 Pulse modulation ENV 50204 900 MHz 5 MHz RF conduction ENV 50141 class 3 Burst interference EN 61000 4 4 class 3 OP7 OP17 Emitted interference PP DP DP 12 PP DP DP 12 RFI suppression level in accordance with class A EN 55011 Equipment Manual OP7 OP17 C 4 Release 04 99 I
192. ue in the 87 200 decimal point 1960 ms 1960 ms 78 5 s 778500 ms 9 54 s 9540 ms 0 179 s 179 ms Equipment Manual OP7 OP17 Release 04 99 3 13 3 3 Help Text Purpose Displaying help text Scrolling through help text 3 14 Help text is written when configuring with ProTool and provides additional information in the language set at the OP Info text can be configured for event messages and alarm messages screens screen entries e input fields and dual I O fields recipes recipe entries e schedulers Help text can be used to convey for example information to the user on the current assignment of the soft keys Help text relating to an alarm message may contain additional hints for example on the possible cause of the alarm and how to remedy it The availability of help text is indicated by the HELP LED being lit Config ured help text can be output by pressing the HELP key on the OP If the cursor is positioned in an input field or in an I O field for which help text is available lit LED the help text is output by pressing the HELP key Pressing the HELP key a second time displays help text associated with the screen entry if configured If the HELP key is pressed in a field for which help text is not available help text associated with the screen entry if configured is displayed directly Configured information text associated with a screen is obtained either by pressing the HELP
193. uffer is called printed or deleted Screens At this point the screen directory is called to edit or print screens AII the screens which were given the directory attribute are listed here If you still have not created any screens of your own the directory will be empty Data records At this point you can set up edit and print data records You can also transfer data records from the OP to the PLC and back Status tag At this point the PU function STATUS VAR is called you can use it to display PLC operands Force tag At this point the PU function FORCE VAR is called you can use it to display and modify PLC operands System settings At this point you can modify settings in online mode This includes for example printer parameters interface parameters mode and language changing Edit password At this point the superuser assigns passwords for the different password levels Furthermore login and logout are included here Figure 4 2 shows an overview of the screen hierarchy of standard screens You will find detailed information on functions and handling standard screens in the relevant chapters of this manual Equipment Manual OP7 OP17 Release 04 99 4 3 Basic Screen View Print Number Delete Overflow Text Events View Print Number Delete Overflow Text Screens Alarms Records Status Var Force Var System Interface Password Figure 4 2 Screen Hierarchy of Standard Scree
194. ul Izmir e Samsun Ukraine Siemens AG e Kiev The following table lists all non European Siemens Companies and Representatives of Siemens AG The following table lists all Siemens Companies and Representatives of Siemens AG in Africa Morocco SETEL Soci t Electrotechnique et de T l communications S A e Casablanca Mozambique Siemens Liaison Office e Maputo Siemens Pty Ltd Electro Technologies Nigeria Ltd ELTEC e Lagos Etablissement Rwandais e Kigali Sambia Addis Electrical Engineering Ltd Electrical Maintenance Lusaka Ltd e Addis Abeba e Lusaka Ivory Coast Siemens AG e Abidjan Libya Siemens AG Branch Libya e Tripoli F 4 Simbabwe Electro Technologies Corporation Pvt Ltd ETC e Harare Equipment Manual OP7 OP17 Release 04 99 South Africa Siemens Ltd Cape Town Durban Johannesburg Middelburg Newcastle Port Elizabeth Pretoria National Electrical amp Commercial Company NECC e Khartoum America Siemens AG in America Siemens S A Bah a Blanca Buenos Aires C rdoba Mendoza e Rosario Sociedad Comercial Industrial Hansa Ltda e LaPaz Siemens S A Bel m Belo Horizonte Brasilia Campinas Curitiba Fortaleza P rto Alegre Recife Rio de Janeiro Salvador de Bahia S o Paulo Vit ria Equipment Manual OP7 OP17 Release 04 99 Swaziland Siemens Pty Ltd e Mbabane Tanzania Tanzania Electri
195. unction key for local function assignment or soft key has a screen specific local meaning The function of soft key can differ from screen to screen The following keys can be assigned local functions e OP7 F1 to F4 and K1 to K4 e OP17 F1 to F8 and K1 to K8 Two tier soft keys are particularly suitable for implementing binary states and machine functions for example ON START OFF STOP The system keys are used to make inputs on the OP They are divided up into input keys for numerical and alphanumeric characters numeric keypad and control keys see Figure 3 1 Equipment Manual OP7 OP17 Release 04 99 Key functions The system keys of the OPs have the following functions Key Function Purpose Enable the second function of dual assignment keys for example shift of numeric keys 1 to 6 for inserting characters A to F or switching from DELETE mode to INSERT mode The enabled SHIFT key is indicated by the SHIFT LED The second function of a dual assignment key can then be called The SHIFT LED is located on the right of the function keys Delete When entering values in a field with string format the character located at the current position of the cursor is deleted All subsequent characters are moved one posi tion to the left Insert When entering values in a field with string format a space blank is inserted at the current position of the cursor All subsequen
196. unt in Loop Through mode refer to section 14 2 4 Jobs from the PLC to the OP17 can be initiated only when the OP17 is either working in online mode or has been switched to loop through mode To set OP modes proceed as follows Step Procedure EN Choose the standard screen System settings gt OpMode Set the mode you require by means of a symbolic input Exit from the standard screen by pressing You will find further information on OP modes in chapter 15 of this manual Equipment Manual OP7 OP17 Release 04 99 10 5 Equipment Manual OP7 OP17 Release 04 99 Process Dependent Operator 11 Guidance Part Ill Expanded Configurable Functions Schedulers OP17 only 12 Controlling the OP from the PLC 13 Equipment Manual OP7 OP17 Release 04 99 Process Dependent Operator Guidance Situation specific Different action is normally required or allowed in different operating process control situations To support changing requirements during process control you can configure the following measures which provide the operator with situation specific purposeful help e screen dependent soft keys e global function keys and e user defined screen hierarchies 11 1 Branching by Means of Soft Keys and Function Keys Soft keys You can assign function calls to the function keys on the OP7 and the OP17 function keys with We distinguish in this instance between local and global assignment Global a tag assignment
197. w on from the alarm messages area gt no startup 656 Configured protocol is not possible Check protocol in configuration 657 Configured PLC protocol is not possible Use current firmware version or con figure different protocol 658 Configured PLC protocol is not possible 659 Illegal process link in recipe destination does not Change configuration and retransfer exist 660 Invalid destination configured for return reference Break key on OP complete configu in menu ration and retransfer Equipment Manual OP7 OP17 Release 04 99 B 13 Mes sage 661 Cause On process screen recipe setpoint or previous value configured in recipe field 1s neither recipe setpoint or previous value Remedy Change field type or remove field and retransfer configuration 662 Invalid destination configured for return reference in screen Change configuration and retransfer 663 Data record memory full during startup 664 Standard data records for the configured recipes require more than 20 Kbytes Unit switches to COM TEXT mode Configure fewer or smaller recipes 665 Configuration of interfaces incorrect printer PLC interfaces have same physical characteristics Check interface parameters 667 Configuration error Variable x Data type is not DB DB number is greater than 15 DB length is greater than 1024 DW is in data block header Actual value not in send
198. ware version is different from standard FB Please contact the SIMATIC Hotline version 510 Data record not present A process link with a non existent data block has been configured in a recipe or the recipe data contains er rors 511 You have used a PLC job to select a recipe or a request data record that does not exist 512 Configured data block length is too short Change configuration and retransfer The variable transferred with the message identifies the number of the data block 516 SINEC L2 protocol configured but no interface Change configuration and retransfer module inserted 518 Interface module inserted and protocol configured Change configuration and retransfer do not match 520 Excessive number of saved returns has meant that Goto Message Level by pressing maximum nesting level has been exceeded ESC key if necessary 521 Screen can not be constructed or selected because You can optimize memory availabi 2322 there is not enough memory available lity by Message 522 triggers a restart with memory opti 1 Removing unused fields from the mization configuration 2 Configuring the screen with fewer fields or splitting it into more than one screen 3 Creating fewer recipe data re cords 329 No text found 524 Object class does not exist 525 Illegal operand 526 Loop through operation is set on the OP Change mode from Loop through operation to Normal operation 327 Access to recipe data is not possi
199. y event message buffer i M Y V Nee o oo Delete event message buffer Alarm messages Number Length characters Display Print Display alarm message texts Number of entries in alarm message buffer 5 Ss Sa 8 N ON Display alarm message buffer Print alarm message buffer ET Delete alarm message buffer Message acquisition Time of occurrence Date Time Message event Arrive Depart Acknowledged Tag input Digits or letters y By means of symbolic tags Actual value display Numerical and symbolic ss Combined actual value display set WA point entry Limit monitoring On inputs by operator Equipment Manual OP7 OP17 Release 04 99 2 1 Table 2 1 Functionality of OP7 and OP17 continued Function OP7 OP17 Password protection 50 Y Print Screen entries per screen 99 Number of fields per screen 300 Number of fields per screen entry 22 Recipes Number 99 Display Y Print T Recipe entries per recipe 99 Recipe memory size kbytes Data records per recipe Store retrieve data record in from OP Help text Length characters Schedule times Function keys Number Of which can be configured as soft keys Integrated LEDs Reports Diagnostics function STATUS FORCE VAR Loop through operation for con figuration computer Configurable OP languages German English French Italian Spanish Russian Cyrillic characters Online langu
200. ystem settings gt Language Move the cursor to Contrast 3 Select the contrast value you require by means of symbolic input 1 for minimum contrast 16 for maximum contrast Equipment Manual OP7 OP17 Release 04 99 10 4 Setting OP Modes Modes Online Offline Download Loop Through with OP17 Setting the OP mode on standard screens You can set the following OP modes by means of standard screens e Online e Offline e Download and e Loop Through OP17 only This the default operating mode for unrestricted control and visualization of the process In Online mode there is a logical link between the OP and the PLC or the OP tries to establish a link In Offline mode a logical link does not exist between the OP and the PLC The OP does not even attempt to establish a link You can still operate the OP It is not possible to control and visualize the process In Download mode data can be downloaded from the configuration com puter to the OP There is no logical link between the PLC and the OP in this mode You are not able to operate the OP in download mode While the OP is being commissioned troubleshooting or optimization of the PLC program is often necessary For this purpose the PU or PC can be con nected to the second interface of the OP17 in Loop Through mode This way it is possible to communicate between PC PU and the PLC through the OP17 For the restrictions which have to be taken into acco

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