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User Manual - ESSA Electronics

1. 1 1 2 20 1 8 x 1 16 pe gt 292 1 mm 511 175 mm 1 59 mm 1 3 8 Max 1 1 4 Max 11 27 34 93 mm 31 75 mm 11 2 38 1 mm D 38 1 mm Le cc 3 4 po 3 4 19 05 mm 19 05 mm 1 2 1 2 I 12 7 mm al 12 7 mm AIN ee i Y T T A D ZE c ka T H r rA Additional support for routed edge may be required for some countertops 1 2 Keep connector areas free 12 7 mm from obstructions 1 3 8 Max 1 1 4 Max eo 34 93 mm 2 x 2 x 11 Long Support Bracket Centered 31 75 mm E 2 x 2 x 11 Long Support Bracket Centered Figure 30 Option A Two Point Support 27 INSTALLATION INSTALLING THE UNIT IN THE COUNTER Option B Three point support 11 1 2 292 10 mm 20 1 8 1 16 511 18 mm 1 59 mm 1 1 4 Max o 31 75 mm 2 x 2 x 8 Long Support Brackets 11 3 4 298 45 mm 203 2 mm A Additional support for routed edge may be required for some countertops 3 15 16 100 mm Keep connector areas free from obstructions 1 2 12 7 mm 1 1 4 Max Figure 31 Option B Three Point Support 2 x 2 x 11 Long Support Bracket Centered INSTALLATION INSTALLING THE UNIT IN THE COUNTER For the MS2
2. Figure 22 MS2022 Label Locations Top and Examples Bottom 1 Scale Scale DC RS485 to Display RS232 to Host Power In Metrologic Instruments Inc Complies with 21 CFR 1040 10 and 1040 11 except for Blackwood New Jersey USA deviations pursuant to Laser Notice No 50 dated Contains no user servicable components Warranty void if July 26 2001 case is opened Complies with FCC and ICES 003 Class B See manual Manufectured Blackwood NJ February 2003 P e Mode MS2022 14D 232 5V 12V Stratos Barcode Scanner CLASS 1 LASER PRODL 37 0309 0011 LASER KLASSE 1 PRODU ALICIA M A See User s Guide for patent coverage Scanner RS232 to Host On MS2022 14 Model Scanner N C Aux RS232 IBM 46XX to Host RS232 In Scanner Scanner Aux On MS2022 08 amp RS232 to Host USB to Host RS232 In MS2022 40 Models Scanner Scanner Aux On M32022 09 Model RS232 to Host OCIA to Host RS232 In On MS2022 11 Model 22 INSTALLATION QUICK INSTALLATION OUTLINE The following is a quick preview of the steps required for 1 time installations Each item is discussed in detail later in this section e Determine clearance ventilation and service access requirements e Determine checkstand layout taking into account package flow cable routing and power requirements e Choose the mounting option which provides the b
3. BR eet Figure 45 Vertical Direct 13 mil 53 SCANNER OPERATION SCAN ZONE 101 6 mm 152 4 mm 177 8 mm I 1 0 25 4 mm t 2 0 50 8 mm HL 3 0 76 2mm I 8 0 203 2 mm I 9 0 228 6 mm I 10 0 254 mm HL 11 279 4 mm I 4 0 I 6 0 I 7 0 12 304 8 mm 13 330 2 mm A Code Faces Up 177 8 mm 152 4 mm 127 mm 101 6 mm 76 2 mm 50 8 mm 25 4 mm Horizontal Window ICM LO 0 mm Figure 46 Top Down 13 mil IR ACTIVATION AREA H 1 0 25 4 mm lb 20 508 mm I 30 762 mm H 4 0 101 6 mm 50 127 mm HH 6 0 152 4 mm le 70 177 8 mm E 8 0 203 2 mm 9 0 228 6 mm H 10 0 254 mm F 11 279 4 mm E 12 304 8 mm 13 330 2 mm 177 8 mm 152 4 mm 127 mm 101 6 mm 76 2 mm 50 8 mm 25 4 mm Horizontal Window Top Surface of Platter A 0 mm TUE Figure 47 IR Activation Area Perpendicular to Package Flow 54 SCANNER OPERATION INDICATOR DESCRIPTIONS Audible When the MS2020 is in operation it can provide audible feedback These sounds indicate the status of the scanner Eight settings are available for the tone of the beep normal 6 alternate tones and no tone plus three volume setti
4. E E e 5 5 Uu 5 0 127 mm 6 0 1524 mm 7 0 177 8 mm 8 0 203 2 mm 9 0 228 6 mm 10 0 254 mm 11 279 4 mm 12 304 8 mm 13 330 2 mm ie Code Faces Sy 7 0 6 0 5 0 Horizontal Window Figure 43 Horizontal Left Right 13 mil 52 177 8 mm 152 4 mm 127 mm 101 6 mm 76 2 mm 50 8 mm 25 4 mm 0mm Right 177 8 mm 152 4 mm 127 mm 101 6 mm 76 2 mm 50 8 mm 254 mm 0mm SCANNER OPERATION SCAN ZONE 177 8 mm 0 0 0 mm L 8 0 203 2 mm I 1 0 25 4 mm I 2 0 50 8mm L 3 0 76 2mm 7 0 9 0 228 6 mm H 10 0 254 mm le 11 279 4 mm I 12 304 8 mm 13 330 2 mm N M Y Code Faces Horizontal Bien 0 177 8 mm 152 4 mm 127 mm 101 6 mm 76 2 mm 50 8 mm 25 4 mm Horizontal Window 0mm E E e E E t 10 25 4mm I 2 0 50 8 mm lb 30 76 2 mm 8 0 203 2 mm 9 0 228 6 mm I 10 0 254 mm 11 279 4 mm I 12 304 8 mm 13 330 2 mm 7 0 ROSS Code Faces Vertical Window lt b 0 177 8 mm 152 4 mm 127 mm 101 6 mm 76 2 mm 50 8 mm 254 mm H Window 0 0 mm
5. 92 DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER En DEFAULT 46XX Reformat ISBN Number System 2 Enables Supplements Number System 5 Enables Supplements 100 msec to Find Supplement 100 800 msec 93 DEFAULT SETTINGS COMMUNICATION PARAMETERS Default settings for Aux interface The secondary scanner and the MS2020 series always communicates via RS232 Data is relayed to the host via various primary interfaces PARAMETER DEFAULT A6XX OCIA RS232 Aux Baud Rate 38400 Aux PortData Format E EO BM 94 SCANNER AND CABLE TERMINATIONS SCANNER PINOUT CONNECTIONS The MS2020 Series scanner interfaces terminate to 10 pin modular jacks located on the bottom of the units The serial number label indicates the model number of the scanner Scanner R9232 to Host IBM RS232 Scanner OCIA USB AUX RS232 In DC Power DC Power In Scale RS232 to Host Scale O RS485 to gt EAS Display CA 6 1 EASIn 2 i EAS Out um aes f Figure 73 Connector Layout Scale RS232 Port for Scale
6. Connect the optional remote display cable to the SES 10 pin socket on the bottom of the scanner near the 3 pin Molex plug Connect the external power supply to the 3 pin Molex plug on the bottom of the scanner farthest away from the serial number label Check the AC input requirements of the power supply to make sure i the voltage matches the AC outlet The outlet should be located near the equipment and be easily accessible 43 INSTALLATION INTERFACE OCIA 8 9 44 Turn on the host system Scan the Load OCIA Defaults bar code to configure the MS2020 for OCIA d OCIA Defa communication For additional communication options for OCIA interfaces refer to the MetroSelect Programming Guide MLPN 00 02407 Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source INSTALLATION INTERFACE OCIA Power Supply Cable mien 57 57000 Dual Cable Interface Only Scale RS232 to Host AN mien 46 46816 11 V Ar Cable Optional Remote fr gt MEN 57 57xxx
7. INSTALLATION EAS DEACTIVATION SW 1 and SW2 are the switch banks inside the CheckPoint Device that set the deactivation range The following is a list of CheckPoint recommended switch bank settings Base Model CheckPoint Recommended Switch Bank Settings MS2020 SW1 8 SW2 switches 1 and 6 set to ON MS2021 SW1 8 SW2 switches 1 and 6 set to ON MS2022 SW1 8 SW2 switches 1 and 6 set to ON All models have a connector marked EAS In on the bottom of the scanner scale Metrologic provides an EAS cable MLPN 52 52511A for connection between the scanner scale and the Checkpoint Device DM XD p gt XD lt P Sa MLPN 52 52511A EAS Cable to Checkpoint Device Figure 40 EAS Cable Connection Bottom of Stratos The following figure shows the location of the EAS deactivation area for Stratos It is important to pass the entire tag through this area to deactivate the security tag S EAS Deactivation Area Entire tag must pass through the EAS deactivation area Figure 41 EAS Deactivation Area 51 SCANNER OPERATION SCAN ZONE 228 6 mm 1 0 25 4 mm 4 0 101 6 mm 6 0 152 4 mm 7 0 177 8 mm 8 0 203 2 mm 11 279 4 mm 12 304 8 mm 13 330 2 mm 9 0 Aw gt A NC Code F ces Horizontal Window x
8. MLPN 46 46816 S MLPN 57 57xxx Optional Remote RS232 to Host Scale Display MLPN 52 52511 Optional EAS Cable Host Device H Figure 34 RS232 Interface Cable Installation Schematic xxx Specifies connection to the host Contact a Metrologic representative for additional information xx Specifies international connection See the Base Kit Components and Optional Accessories section of this guide for a complete listing Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 33 INSTALLATION INTERFACE FuLL SPEED USB INTEGRATED 1 2 34 Turn off the host system Connect the USB interface cable to the 277 10 pin socket on the bottom of the scanner near the serial number label Refer to figure 35 on page 36 Connect the other end of the USB interface cable to the host Before continuing verify that the USB interface cable is connected to the appropriate socket on the scanner An incorrect cabl
9. Also make sure the debris channels are cleaned regularly HORIZONTAL SCAN WINDOW REPLACEMENT Lift platter straight 2 Position the replacement platter in the support up to remove channel and over the alignment guide The MS2020 scale unit does not have a support channel or alignment guide The platter simply sits over the scale arms Figure 71 Horizontal Scan Window Replacement 79 MAINTENANCE VERTICAL SCAN WINDOW REPLACEMENT 80 Pull forward on the top of Tilt the vertical window frame the vertical window frame forward and up to clear the buttons and tabs N S Align and insert the tabs on the bottom of the replacement frame with the slots at the base of the window in scanner t t Replacement Vertical Window Frame MLPN 46 46805 Tilt the frame back into place over gt the buttons until you hear a click indicating the frame is secure Figure 72 Vertical Scan Window Replacement TROUBLESHOOTING The following guide is for reference purposes only Contact a Metrologic representative at 1 800 ID METRO or 1 800 436 3876 to preserve the limited warranty terms Symptom Possible Cause s Solution All Interfaces Check the transformer outlet nd the power strip Make ure the power cable is lugged into the scanner The host system cannot upply enough current to ower the MS2020 series canner Use th
10. HoloTrak Decode All remaining parameters will be automatically chosen 84 TROUBLESHOOTING RS232 DEMONSTRATION PROGRAM If an RS232 scanner is not communicating with your IBM compatible PC key in the following BASIC program to test that the communication port and scanner are working This program is for demonstration purposes only It is only intended to prove that cabling is correct the com port is working and the scanner is working If the bar code data displays on the screen while using this program it only demonstrates that the hardware interface and scanner are working At this point investigate whether the application software and the scanner configuration match If the application does not support RS232 scanners a software wedge program that will take RS232 data and place it into a keyboard buffer may be needed This program tells the PC to ignore RTS CTS Data Set Ready DSR and Data Carrier Detect DCD signals If the demonstration program works and yours still does not jumper RTS to CTS and Data Terminal Reading DTR to DCD and DSR on the back of your PC CLS ON ERROR GOTO 100 OPEN COM1 9600 S 7 1 CS0 DS0 CDO LF AS 1 PRINT SCAN A FEW BAR CODES LINE INPUT 1 BARCODE PRINT BARCODE K INKEY IF K CHR 27 THEN GOTO 32766 GOTO 40 100 PRINT ERROR NO ERR PRESS ANY KEY TO TERMINATE 110 K INKEY IF K THEN GOTO 110 32766 CLOSE SYSTEM 32767 END 85 DEFAULT SET
11. 14 71 77 repair 2 58 59 60 61 100 RMA x eege 100 RS232 8 83 85 86 94 97 S Safety ueste 98 scale nmn 6 9 11 23 46 scan lines esee 2 8 scan pattern 0 0 ee 8 SCAN speed 2 0 0 2 cece eeeeeeeeeeeeeeeeeeees 8 SCAN zone coccccnonccccoccnoncnnnnnnnnnnnnnn 52 scanner interface 0 0 cece noa 3 pinouts noii 95 97 Sel hio er d ol ee 70 78 secondary scanner 47 48 49 50 SELV 31 33 35 36 38 39 40 42 44 45 48 50 103 INDEX specifications 8 9 50 Stand iion ein eee 67 Storage eere em 9 Wilco ect eis 11 51 COVERS EEN 70 78 Symb2Ol Neste hee cute eren 1 T testis 14 66 74 78 85 DUON aiii tere 73 three point support 28 30 tone 8 10 15 19 55 64 65 Iranstormer siainen 5 9 troubleshooting 81 85 two point support 27 29 U USB needs 86 94 104 V ventlation 9 23 VISUAL re 57 voltage 4 9 31 33 40 42 45 47 48 50 volume 10 15 19 64 IW warranty aeee 2 81 100 weight 8 9 10 46 68 69 75 76 77 weights and measure 74 78 white LED 10 15 19 55 57 66 82 window 6 7 10 15 19 24 26 79 80 Z zero 10 14 15 19 67 68 72 77 July 2003 Printed in the USA 00 02983A
12. 6 Stainless Steel Platter Replaceable Replaceable Vertical Window with High Impact Frame Laser Aperture 10 E Product Roll Bar Debris Guard 15 BAsE MODEL CHARACTERISTICS MS2021 Scanner Components KERETEK Metologie Figure 14 MS2021 Components DESCRIPTION 11 Power Scale and EAS Connectors 12 nterface and Aux Scanner Connectors iagnostic Indicator Display Located Under Platter 16 BAsE MODEL CHARACTERISTICS MS2021 Scanner Dimensions Figure 15 MS2021 Dimensions Connector Panel DC Power In 7 Scanner Scale Ez a RS232 to Host RS232 to 1 IBM RS232 Host S 3 gt Scanner OCIA USB Scale RS485 to Display AUX RS232 In EAS In Figure 16 MS2021 Connectors 17 BAsE MODEL C
13. Scale Display H OCIA to Host MLPN 52 52511A Optional EAS Cable Host Device LEE Figure 38 OCIA Cable Installation Schematic xxx Specifies connection to the host Contact a Metrologic representative for additional information xx Specifies international connection See the Base Kit Components and Optional Accessories section of this guide for a complete listing Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 45 INSTALLATION INTEGRATED SCALE ON SINGLE CABLE SCANNER SCALE SYSTEM The following bar codes configure the scanner as to the current configuration of the scale The scale operation can be integrated into the software of Stratos Presently the scale cannot be configured from the scanner The scale is configured with a down load file utility on the PC The following bar codes are to let the scanner know the configuration of the scale so it can refute commands that do not make sense to the scale configuration if needed Use the English Scale D
14. 0 000 Ibs 76 SCALE OPERATION CALIBRATION VERIFICATION Kilograms kg Shift Test 1 Ensure there is no load on the scale platter and verify the remote display reads 0 000 kg Place a 7 5 kg weight on the scale platter in zone A see diagram and verify the remote display reads between 7 495 and 7 505 Ibs Remove the 7 5 kg weight and verify the display reads 0 000 Ibs Repeat steps 2 and three for each of the remaining zones B C and D Verify that the remote display reads 0 000 kg when all weight has been removed Decreasing Load Test 1 E A gl Figure 70 Shift Test Zones Ensure there is no load on the scale platter and verify the remote display reads 0 000 kg Place a 15 0 kg load on the platter Verify the remote display reads between 14 995 and 15 005 kg Remove 7 5 kg from the platter Verify that the remote display reads between 7 495 and 7 505 kg Remove another 5 0 kg from the platter and verify the scale reads 2 500 kg Remove all the weight from the platter and verify the scale has returned to 0 000 kg Return to Zero Test 1 Ensure there is no load on the scale platter and verify the remote display reads 0 000 Ibs 77 SCALE OPERATION PREPARE THE UNIT FOR SERVICE If there were no errors during the scale calibration verification tests 1 2 78 Temporar
15. MLPN e nterface Only 2ga to Hos Cable mien 57 57xxx RS232 to Host Basa 46 46816 Optional Rem S RS232 AUX Cable pti l ote 7 s Scann ndentt Scale Display E Ci er Dependentt A may not be required SS SY Additional Power Supply MLPN 52 52511A Optional EAS Cable Host Device Optional Secondary Scanner Figure 39 Secondary Scanner Cable Installation Schematic kk xxx Specifies connection to the host Contact a Metrologic representative for additional information The MS202x host cable connection is interface dependent Refer the installation steps provided for the type of interface required for your application A xx Specifies international connection See the Base Kit Components and Optional Accessories section of this guide for a complete listing T See page 47 for Aux Power Specifications Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 50
16. Metrologic METROLOGIC INSTRUMENTS INC MS2020 Stratos Series Installation and User s Guide LOCATIONS Metrologic Instruments Inc Customer Service 1 800 ID METRO 90 Coles Road Tel 856 228 8100 Blackwood NJ 08012 4683 Fax 856 228 6673 Email info metrologic com Internet www metrologic com Germany Metrologic Instruments GmbH Tel 49 89 89019 0 Middle East and Africa Dornierstrasse 2 Fax 49 89 89019 200 82178 Puchheim b Email info europe metrologic com Munich Germany Germany Email info de metrologic com Spain etrologic Eria Ib rica SL Tel 34 913 272 400 Juli n Camarillo 29 D 1 Fax 34 913 273 829 Edificio Diapas n Email info es metrologic com 28037 Madrid gic Instruments Italia srl Tel 39 0 51 6511978 Via Emilia 70 Fax 39 0 51 6521337 40064 Ozzano dell Emilia BO Email info it metrologic com France Metrologic Eria France SA Tel 33 0 1 48 63 78 78 69 Rue de la Belle Etoile Fax 33 0 1 48 63 24 94 ZI Paris Nord Il BP 50057 Email info fr metrologic com 95947 ROISSY CDG CEDEX United Kingdom Metrologic Instruments UK Limited Tel 44 0 1256 365900 58 Tempus Business Centre Fax 44 0 1256 365955 Kingsclere Road Basingstoke Email info uk metrologic com Hampshire RG21 6XG gic Asia Pte Ltd Tel 65 6842 7155 No 8 Kaki Bukit Place Fax 65 6842 7166 4 Floor Email info sg metrologic com Singapore 416186 zhou Technologies
17. Scanner with integrated scale full size MS2021 xx i Scanner only full size MS2022 xx Scanner only compact size Interface type see model number designation for options MODEL NUMBER DESIGNATION MS2020 14D 20 Scanner with Scale Long Length 20 D Diamonex Window 21 Scanner Only Long Length 20 S Sapphire Window 22 Scanner Only Medium Length 16 5 09 OCIA RS232 11 IBM46xx RS232 14 RS232 40 RS232 Full Speed USB Figure 1 Model Number Designation INTRODUCTION BASE KIT COMPONENTS AND OPTIONAL ACCESSORIES Part Description MS202x xxx Stratos Series Scanner MetroSelect Programming Guide MS2020 Stratos Series Installation and User s Guide 52 52511A 24 EAS cable Guides also available for download at www metrologic com OPTIONAL ACCESSORIES Part Description Interface Cable Straight 3 7 m 12ft cord with short strain relief xxx specifies connection to the host Contact a customer service representative for additional information 57 57 xxx Metrologic Voltage Converter Cable MES 12VDC to 5VDC or 12VDC to 5 2VDC Contact a Metrologic Customer Service representative for additional information on Metrologic s MVC cable series and the host connections available 53 53004 RS232 Aux Cable Coiled 2 7 m 9 cord 54 54004 RS232 Aux Cab
18. allow the weight to settle then remove the weight Repeat three times to prime the scale before calibration CY 30 Ibs d SY m 15 kg Wa eme Repeat 3 times DENM Figure 58 Priming the Scale for Calibration 69 SCALE OPERATION CALIBRATION Scale Calibration Sequence Ibs amp kg 1 Temporarily Remove the platter and place it in a safe location It is the responsibility of the owner of the scale to confirm compliance with the relevant Weights and Measures statutes and regulations applicable in your area by checking with the appropriate government agency before placing a newly calibrated unit into service or removing any official seals 2 If this is a currently installed scanner scale in need of calibration cut and remove the calibration switch cover seal If this is a new installation there will be no seal Follow all Electo Static Discharge ESD procedures when exposing internal scanner scale components 3 Remove the M3 screw securing the calibration switch cover Place the Switch cover and screw in a safe location JT dem Ius Figure 59 Calibration Switch Plate Cover Removal 70 SCALE OPERATION CALIBRATION Scale Calibration Sequence Ibs a
19. reigenschaften nach EN 55022 1998 Warnung Dies ist eine Einrichtung der Klasse A Diese Einrichtung kann im Wohnbereich Funkst rungen verursachen in diesem fall kann vom Betrieber verlangt werden angemessene MaRnahmen durchf hren Standard Europeo Attenzione Questo e un prodotto di classe A Se usato in vicinanza di residenze private potrebbe causare interferenze radio che potrebbero richiedere all utilizzatore opportune misure Attention Ce produit est de classe A Dans un environnement domestique ce produit peut tre la cause d interf rences radio Dans ce cas l utiliseteur peut tre amen predre les mesures ad quates 98 LASER AND PRODUCT SAFETY CAUTIONS A Caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser light exposure Under no circumstances should the customer attempt to service the laser scanner Never attempt to look at the laser beam even if the scanner appears to be nonfunctional Never open the scanner in an attempt to look into the device Doing so could result in hazardous laser light exposure The use of optical instruments with the laser equipment will increase eye hazard ZN atenci n La modificaci n de los procedimientos o la utilizaci n de controles o ajustes distintos de los especificados aqu pueden provocar una luz de l ser peligrosa Bajo ninguna circunstancia el usua
20. Co Ltd Tel 86 512 62572511 221 Xing Hai Street Fax 86 512 62571517 Suzhou Industrial Park Email info cn metrologic com Suzhou China 215021 gic Japan Co Ltd Tel 81 03 3839 8511 Matsunoya Building 6 Floor Fax 81 03 3839 8519 3 14 8 Higashiueno Email info jp metrologic com Taitou Ku Tokyo 110 0015 Japan Brazil Metrologic do Brasil Ltda Tel 55 11 5182 8226 Rua da Paz 2059 Fax 55 11 5182 8315 CEP 04713 002 Email info br metrologic com Ch cara Santo Ant nio S o Paulo SP Brasil Tel 55 11 5182 7273 Rua da Paz 2059 Fax 55 11 5182 7198 CEP 04713 002 Email info sa metrologic com Ch cara Santo Ant nio S o Paulo SP Brasil Copyright 2003 by Metrologic Instruments Inc All rights reserved No part of this work may be reproduced transmitted or stored in any form or by any means without prior written consent except by reviewer who may quote brief passages in a review or provided for in the Copyright Act of 1976 Products and brand names mentioned in this document are trademarks of their respective companies TABLE OF CONTENTS INTRODUCTION Manual SCOP 1 Manual Symbol Key EE 1 Product Overview gd eet tea dee eed es 2 Base Kit Components and Optional Accessories oooooooccconcccnnnnoccnononanannnannnnnnns 4 Replacement Rate NEUENS 6 General Precaultiors 22 eroi LEER HEU 7 MS2020 Series Design Gpechhications rererireerrireerrnerrren 8 BAsE MODEL CHARACTER
21. Data 1 Ground Scale RS232 TX Scale RS232 RX Scale RS232 RTS Shield Scale Manufacture Specific Function Scale Display SIG1 Scale Display SIG2 Scale Display SIG3 Scale Display SIG5 Scale Display SIG6 95 SCANNER AND CABLE TERMINATIONS SCANNER PINOUT CONNECTIONS Scanner IBM to Host Scanner RS232 to Host Function RS232 RTS 4 RS232 RTS RS232 DTR e RS232 DTR USB or OCIA Auxiliary Port RS232 IN Only Function Ground Ground OCIA Sdata LS USB D OCIA RDATA RS232 Transmit Output RS232 RTS In OCIA Clock In FS USB D OCIA Clock Out USBV OCIA Clock In Return Shield FS Full Speed USB LS Low Speed USB 96 SCANNER AND CABLE TERMINATIONS CABLE CONNECTOR CONFIGURATIONS Cable Connector Configurations Host End Cable MLPN 54 54xxx xxx specifies connection to the host 5VDC RS232 LSO AUX Cable MLPN 54 54667 1 RTS Output N C Low Speed USB Power Cable MLPN 54 54165 Type A non locking 1 i PC 5V USB Ground Full Speed USB Power Cable MLPN 54 54227A N Type A Locking 1 PC 5V USB 9 Pin D Type Conn 1 10 I 10 pin Modular Plug HE USB Type A 4 d H 1 Locking Type A with Powe
22. Last Laser turns Motor turns Example Scan OFF OFF If the power save timeout is set to 15 minutes En ee e A Cu Any movement detected by the IR will wake the scanner from the power save mode see figure 47 on page 51 63 SCANNER OPERATION BEEPER OPTIONS AND BUTTON FUNCTIONS Changing the Beeper Tone Beeper tones may be programmed directly or incrementally using the following bar code The new tone will be heard followed by a short pause Two more new tones will be heard signifying the new setting has been stored in memory The silent no beep tone is also selectable Next Beep Tone 39999097 5 Changing the Beeper Volume Volume levels may be programmed directly or incrementally using the following bar code The new volume will be heard followed by a short pause Two more tones will be heard signifying the new setting has been saved in memory The silent no volume tone is also selectable Next Volume 35 9 9 H 9 T A 64 SCANNER OPERATION BEEPER OPTIONS AND BUTTON FUNCTIONS od gt Pa B 7 C3 Figure 50 The Multi Function Volume Button Press and Hold 1 2 3 Release 7 Y Figure 51 Changing the Beeper Press and Hold 1 2 3 4 5 Release Figure 52 Laser amp Motor Off Power Save Press i Figure 53 Normal Operation Changing
23. bar code is out of i tolerance 82 TROUBLESHOOTING Symptom Possible Cause s Solution All Interfaces UPC EAN and Code 128 are enabled by default Verify that the type of bar code i being read has been selected The unit powers The unit has been i Verify that the bar code that is up but does not programmed for a being scanned falls into the scan and or beep character length lock or 1 criteria a minimum length and i The unit is trying to i scan a particular i symbology that is not enabled i the bar code being Typical of Non UPC EAN i scanned does not i codes The scanner defaults satisfy the programmed to a minimum of 4 character i criteria i bar code The bar code may have Check if it is a check digit been printed incorrectly character or border problem The unit beeps at some barcodes but NOT for others configured correctly for The scanner is not Check if check digits are set properly of the same bar code symbology i The minimum symbol length setting does not work with the bar code this type of bar code Check if the correct minimum symbol length is set The com port at the host is not working or is i not configured properly Check to make sure that the baud rate and parity of the i scanner and the The unit powers up OK and scans OK but does not i The cab
24. can only be performed by authorized government agencies and or their duly registered agents Each time the scale or weighing mechanism is calibrated it should be properly sealed with a paper seal or a lead and wire prior to being placed into service in commerce It is the responsibility of the owner of the scale to confirm compliance with the relevant Weights and Measures statutes and regulations applicable in your area by checking with the appropriate government agency before placing a newly calibrated unit into service or removing any official seals Tools Required 68 30 0 pound Field Standard Weight Set 15 0 kilogram Field Standard Weight Set Lead Wire or Paper Seal Type of seal to be used will depend on the guidelines specified by the local Weights and Measures authorities Phillips 1 Screw Driver SCALE OPERATION CALIBRATION Priming the Scale for Calibration Ibs amp kg Calibrating the scanner scale must be done after the unit has been installed in the checkstand countertop 1 Check the platter to ensure that nothing is interfering with its freedom to move This includes cleaning out the debris channel if the scanner scale has been previously used Debris Channels 2 Apply power to the scanner scale 3 Once the unit is powered up wait 5 minutes before proceeding 4 Place the 30 0 Ibs 15 kg weight on the center of the scale
25. cover should be sealed 15 i with a lead wire or paper seal This seal indicates the appropriate Federal State and Local Weights and Measures authorities have calibrated the scale See the Scale Operation Calibration section of i this guide for further information 11 BAsE MODEL CHARACTERISTICS MS2020 Scanner Scale Dimensions Figure 8 MS2020 Dimensions Connector Panel DC Power In Scale RS232 to Host Scale O RS485 to gt Display Scanner RS232 to Host IBM RS232 Scanner OCIA USB AUX RS232 In EAS In fees aa Figure 9 MS2020 Connectors 12 BAsE MODEL CHARACTERISTICS MS2020 Scanner Scale Caution and Serial Number Labels DAD PAD SPD s EL i J EE Figure 10 MS2020 Label Locations Top and Examples Bottom 1 Scale Scale Dc RS485 to Display RS232 to Host Power In Metrologic In
26. does not guarantee that scanned information will appear at the PC A software driver and correct configuration settings are also required for proper communication to occur Steps 4 through 6 are for MS2020 scanner scales using dual cable interfaces where the scale is connected to the host with a separate communication cable If your Stratos model does not include a scale skip to step 10 Connect the scale host cable to the 17 10 pin socket on the bottom of the scanner next to the 3 pin Molex plug Refer to figure 39 on page 50 Connect the other end of the scale host cable to the host device Connect the optional remote display cable to the 2m 10 pin socket on the bottom of the scanner near the 3 pin Molex plug Connect the external power supply to the 3 pin Molex plug on the bottom of the scanner farthest away from the serial number label Check the AC input requirements of the power supply to make sure i the voltage matches the AC outlet The outlet should be located near the equipment and be easily accessible Connect AC power to the Stratos transformer and the secondary scanner if applicable Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicab
27. hitting the edges of the checkstand cutout Refer to nstalling the Unit in the Counter for detailed cutout dimensions and mounting instructions 23 INSTALLATION SITE REQUIREMENTS Service Access When routing and installing the cable s and power supply make sure you leave access that these components may be swapped easily without the need to remove the unit from the checkstand When changing the StratosSWAP optics engine modules Metrologic recommends removing the unit completely from the checkstand When calibrating or zeroing the scale do not remove the unit from the checkstand Refer to the Scale Operation Section of this guide for detailed instructions on zeroing and calibration Power Installation The Power Supply AC DC should be connected to an AC Outlet that is free of electrical noise clean A qualified electrician can determine the amount of electrical noise on the AC line See additional information on power installation and restrictions on pages 31 45 Checkstand Layout Considerations When placing a scanner in a checkstand the following factors should be considered e Items should flow at a distance to the operator that maximizes comfort The operator should not need to stretch or strain to reach for and scan packages e The Stratos can scan a bar code on all 6 sides of a package The packages should flow into the scan area that provides the maximum reading performance No lifting or orientation of th
28. of the scanner next to the 3 pin Molex plug Refer to figure 34 on page 33 Connect the other end of the scale host cable to the host device Connect the optional remote display cable to the SC 10 pin socket on the bottom of the scanner near the 3 pin Molex plug Connect the external power supply to the 3 pin Molex plug on the bottom of the scanner farthest away from the serial number label Check the AC input requirements of the power supply to make sure the voltage matches the AC outlet The outlet should be located near the equipment and be easily accessible Connect AC power to the transformer Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 31 INSTALLATION INTERFACE RS232 9 Scanthe recall defaults and enable RS232 bar codes to configure the MS202x for RS232 Scan 1 TOM 37294 197 9 29 79 18 Scan 2 H 304 T 5 5 5 4 10 Turn on the host system 32 INSTALLATION INTERFACE RS232 Power Supply A POCECE Scale RS232 to Host
29. steps MAX 255 msecs dree 88 DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA RS232 IBM 46XX USB Number of Scan Buffers Transmit Codabar Start Stop Characters Codabar Mod 16 Check Digit 89 DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA RS232 Transmit MSI Plessey Check Digits UK Plessey Special 12 Character Format Enable Alpha Telepen Telepen Convert Lead AL to No Transmit Without DTR Present French PC Terminal Emulation 90 DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA el EN 46XX D E Disable Command Xmit No Read Message on DC2 Timeout No Transmit LED During No Read Message Start LRC on 2 Byte 91 DEFAULT SETTINGS COMMUNICATION PARAMETERS IBM PARAMETER DEFAULT OCIA RS232 AGXX USB c Prefix for UPC Code Select Timeout 0 1 to 25 5 seconds Convert Bookland to ISBN
30. 022 Compact Size Unit There are two options for mounting your MS2022 scanner Option A is a two point mounting system that supports the unit at the front and back Option B isa three point mounting system that supports the unit at the back and on the sides Before starting to mount the MS2022 determine e The scanner s orientation in reference to the operator and the direction of package flow e The mounting method that provides the most stability for the scanner e If any additional materials or tools are required for installation Option A Two point support X VL Package Flow Indicators 16 9 16 x 1 16 aS 4 Keep connector areas clear of obstructions gt 420 69 mm 1 59 mm 1 2 1 1 4 Max 12 7 mm ime A aA 11 2 31 75 mm C TP 38 1 mm gH ros 3 4 1 1 4 Max pee I 19 05 mm 31 75 mm l Il 4 2 24 A d E 12 7 mm i 3 oA I 4 Za l cl el sd S ACIES 2 x 2 x 11 Long 2 x 2 x 8 Long A stane Support Bracket Support Bracket 100 mm Centered Additional support for routed edge may be required for some countertops 11 1 2 292 1 mm Figure 32 Option A Two Point Support 29 INSTALLATION INSTALLING THE UNIT IN THE COUNTER For the MS2022 Co mpact Size Unit Option B Three point sup
31. 1 13 16 18 22 44 31 45 47 48 49 50 81 85 94 95 LS rcc even es co ce eorr ue eie a rene oor 54 K kevpad nee 71 kilograms n s 74 76 L labels i toot rectis 13 18 22 laser aperture 10 15 19 LED 8 23 55 57 66 82 88 91 light source 8 locations ooocccccncconocnncnnnnnnnonorononos ii M maintenance 59 79 80 MANUAL Musso 1 55 mechanical 8 100 METI rere vri cist ves 46 model number 3 Todes atris 62 63 mounting 23 27 28 29 30 multi function 10 15 19 N notices 0 cece cccc cee eseececeeeeeeneneeees 98 o OCIA 8 43 44 45 86 94 96 operational specifications 8 optics engine module 6 output window 59 79 80 P parameters 86 94 Darts i i dcos e re teens 6 patents enden 101 PC 34 37 40 43 48 85 86 90 platter 6 7 10 11 15 19 20 23 25 69 70 71 72 77 78 port 34 37 40 43 47 48 49 82 83 84 85 94 95 96 Call 74 power Save 62 63 65 power supply 5 23 24 25 31 34 37 40 43 47 48 81 prime ie eie iei nee 69 programming guide4 25 41 44 62 property cita 101 protocols inicien ia 66 R razzberry tone 55 57 58 88 RDATA emet eet etos 96 remote display
32. 34 37 40 43 48 49 55 58 59 66 81 84 85 connector 11 12 13 16 17 18 20 21 22 51 97 pinouts oe eee ee eee 95 97 current 9 47 55 56 81 customer service ii 4 42 100 D DES debris channel Lee EE A totes default settings depth of field design specifications 8 9 diagnostic indicator 16 20 dimensions 12 14 17 21 23 display 14 16 20 59 60 61 71 73 E EAG aaide 11 16 20 51 95 electrical essed 9 24 100 english ekanna 46 enviromental esssse 9 error codes 59 60 61 F failure error codes 59 61 indicator reis 55 leie ie cete 55 58 flow 10 15 19 27 29 Trame na tereina iiaii k 7 10 19 full service access mode 71 function 81 91 92 93 95 97 G ground eene inne 95 97 H handles 7 16 20 26 hostis 4 31 51 56 57 66 81 85 86 94 I IBM 46xx eee 86 94 indicators ooooccnncnccnonocnnnnncnnnnononon 8 audible o 55 A ede tity 66 diagnostic 59 61 error codes 59 61 fail re ees 58 59 61 MP 66 VISUAL cti Eer 56 57 input voltage sese 9 interface 3 8 1
33. ES OR EXPENSES DUE DIRECTLY OR INDIRECTLY TO THE PRODUCT EXCEPT AS STATED IN THIS WARRANTY IN NO EVENT SHALL ANY LIABILITY OF METROLOGIC EXCEED THE ACTUAL AMOUNT PAID TO METROLOGIC FOR THE PRODUCT METROLOGIC RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE PRODUCT DESCRIBED HEREIN Corporate Headquarters Metrologic Instruments Inc Customer Service 1 800 ID METRO 90 Coles Road Tel 856 228 8100 Blackwood NJ 08012 4683 Fax 856 228 6673 Email info metrologic com Website www metrologic com Germany Metrologic Instruments GmbH Tel 49 89 89019 0 Dornierstrasse 2 Fax 49 89 89019 200 82178 Puchheim b Email info europe metrologic com Munich Germany 100 PATENTS Patent Information This METROLOGIC product may be covered by one or more of the following U S Patents U S Patent No 5 081 34 5 343 027 5 627 359 5 686 717 5 789 731 5 828 049 6 029 894 6 209 789 6 299 065 No license right or sublicense is granted either expressly or by implication estoppel or otherwise under any METROLOGIC or third party intellectual property rights whether or not such third party rights are licensed to METROLOGIC including any third party patent listed above except for an implied license only for the normal intended use of the specific equipment circuits and devices represented by or contained in the METROLOGIC products that are physically transferred to the user and only to the extent of METROLOGIC S licen
34. HARACTERISTICS MS2021 Scanner Caution and Serial Number Labels Figure 17 MS2021 Label Locations Top and Examples Bottom 18 Scale RS485 to Display EAS In Dc Power In Scale RS232 to Host Metrologic Instruments Inc Blackwood Now Jersey USA Contains no user servicable components Warranty void if case is opened Complies with FCC and ICES 003 Class B See manual Manufactured Blackwood NJ February 2003 P Model MS2021 14D 232 5V 12V Stratos Barcode Scanner 37 03 09 0011 See User s Guide for patent coverage Complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated July 26 2001 CLASS 1 LASER PRODUCT LASER KLASSE 1 PRODUKT APPAREIL A LASER DE CLASSE 1 Scanner RS232 to Host Scanner RS232 IBM 46XX to Host Scanner RS232 to Host USB to Host Scanner OCIA to Host Scanner RS232 to Host On MS2021 14 Model On MS2021 11 Model On MS2021 08 amp MS2021 40 Models On MS2021 09 Model BAsE MODEL CHARACTERISTICS MS2022 Scanner Components Figure 18 MS2022 Components DESCRIPTION Blue and White LEDs Volume Tone Button Mul
35. ISTICS MS2020 Scanner Scale oec epe ede eec e reor 10 n EE 10 DIMENSIONS teria e rai ee ERO 12 Connector Paneli 5 itte tetti odiado 12 Caution and Serial Number Labele 13 Optional Remote Scale Display 14 DIMENSIONS eT 14 Control panel asada 14 ENER 15 COMPONENTS TE 15 Pucca 17 Connector Panel rei daa 17 Caution and Serial Number Labele 18 MS2022 Scanner nee e its 19 Components visa fetid dione bth je Ded eo dite qni etes 19 Blue 21 Connector Panel 1 2 nii ot ple tei i Eee ded pL REN Re eg 21 Caution and Serial Number Labele 22 INSTALLATION Quick Installation COutlime esee 23 Site Requ iremlents 1 2 ie o deed ee ced 23 Vertical Clearance iei ede p e tre bd aden eio e eed des 23 TABLE OF CONTENTS Ventilation and Gpachmg eee eene 23 Service cm 24 Power Installationi der mr Ret Rer nns 24 Checkstand Layout Consideration esse 24 Unpacking tlie Unit niet rrt tpe reto trente Du Eee prone 25 Installing the Unit in the Counter mmm 26 Proper Lifting Technique ooocoooccccccnnnoconocconcnccnnconcnnononoconnnncnnnnn cnn nncnnnnnannnnns 26 For the MS2020 and the MS2021 Full Size Units 27 For the MS2022 Compact Size Un 29 WLS MACS ciar ERO Re D mei 31 R9292 notet tutes Doo ied dee tote Dese totius cols 31 F l Speed USB cocaina inven Eee te
36. S7220 MS7320 MS7600 and MS2020 require the use of Auxiliary PowerLink cable MLPN 54 54667 1 Turn off the host system 2 Connect the round end of the RS232 AUX cable to the RS232 socket of the secondary scanner see figure 39 on page 50 3 Connect the other end of the RS232 AUX cable to the 3 10 pin socket on the bottom of the MS202x near the serial number label Important The MS2020 series aux port requires the signals transmit receive RTS amp CTS from the secondary scanner 4 This step is required for secondary devices that require gt 5VDC and or 200mA current to operate Skip to step 5 if the secondary device requires s 5VDC Plug the power supply into the secondary scanner s PowerLink cable MLPN 54 54667 Check the AC input requirements of the power supply to make sure i the voltage matches the AC outlet The outlet should be located near the equipment and be easily accessible 5 Connect the MS2020 Host interface cable to the appropriate jack on the bottom of the MS2020 6 Connect the other end of the MS2020 Host interface cable to the host Before continuing verify that the interface cable is connected to the appropriate jack on the scanner An incorrect cable connection can cause communication problems or potential damage to the scanner 47 INSTALLATION SECONDARY SCANNER 10 11 12 48 Manufacturers Note Plugging the scanner into the serial port of the PC
37. TALLATION INSTALLING THE UNIT IN THE COUNTER Proper Lifting Technique On every Stratos model there are two lifting handles located under the removable platter These handles are provided to assist in installation when placing the unit in the checkstand cutout Figure 27 Lifting Handles Figure 28 Rotate Handles Up When lifiting the unit with these handles it is important to rest your thumbs against the front surface of the vertical window frame If you do not do this the unit will tilt toward you when it is lifted This makes installation difficult and increases the risk of dropping the scanner Figure 29 Rest Thumbs Against Vertical Frame 26 INSTALLATION INSTALLING THE UNIT IN THE COUNTER For the MS2020 and the MS2021 Full Size Units There are two options for mounting your MS2020 MS2021 scanner Option A is a two point mounting system that supports the unit at the front and back Option B is a three point mounting system that supports the unit at the back and on the sides Before starting to mount the MS2020 MS2021 determine The scanner s orientation in reference to the operator and the direction of package flow The mounting method that provides the most stability for the scanner If any additional materials or tools are required for installation Option A Two point support Package Flow Indicators
38. TINGS COMMUNICATION PARAMETERS Many functions of the scanner can be programmed that is enabled or disabled The scanner is shipped from the factory programmed to a set of default conditions The default parameter of the scanner has an asterisk in the charts on the following pages If an asterisk is not in the default column then the default setting is Off or Disabled Every communication does not support every parameter If the communication supports a parameter listed in the charts on the following pages a check mark will appear PARAMETER DEFAULT OCIA RS232 UPC EAN BEN NL Code 128 STD 2 of 5 86 DEFAULT SETTINGS COMMUNICATION PARAMETERS PARAMETER DEFAULT OCIA RS232 MSI Plessey 10 10 Check Digit MSI Plessey MOD 10 Check Digit Variable RSS14 ID Je RSS14 App ID 01 Loudest Communication Timeout 87 DEFAULT SETTINGS COMMUNICATION PARAMETERS IBM 46XX PARAMETER DEFAULT OCIA Rs232 Razzberry Tone on Timeout Disable Button Control of Power Save Mode Same Symbol Rescan Timeout i y i i 500 msecs Programmable in 50 msec i 1 wv MEA steps MAX 6 35 seconds Intercharacter Delay Programmable in 1 msec
39. aintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 36 INSTALLATION INTERFACE Low SPEED USB ExrERNAL wrrH MX009 1 2 Turn off the host system Connect the USB MX009 interface cable to the 2 10 pin socket on the bottom of the scanner near the serial number label Refer to figure 36 on page 39 Connect the other end of the USB MX009 interface cable to the host Before continuing verify that the USB interface cable is connected to the appropriate socket on the scanner An incorrect cable connection can cause communication problems or potential damage to the scanner Manufacturers Note Plugging the scanner into the USB port of the PC does not guarantee that scanned information will appear at the PC A software driver and correct configuration setting are also required for proper communication to occur Steps 4 through 6 are for MS2020 scanner scales using dual cable interfaces where the scale is connected to the host with a separate communication cable If your Stratos model does not include a scale skip to step 7 Connect the scale host cable to the 17 10 pin socket on the bottom of the scanner next to the 3 pin Molex plug Refer to figure 36 on page 39 Connect the other end of the scale host cable to the host device Connect the optional remote display cable to th
40. al Optics Engine Module MS2022 to MS2020 Scale Upgrade Replacement Kit 46 46819 i MS2021 to MS2020 Scale Upgrade Replacement Kit Other items may be ordered for the specific protocol being used To order additional items contact the dealer distributor or call Metrologic s Customer Service Department at 1 800 ID METRO or 1 800 436 3876 INTRODUCTION GENERAL PRECAUTIONS The following are some general precautions to remember when handling your MS2020 Series scanner Do NoT TURN the unit upside down with the platter in place Figure 2 Do Nor PRESS on the window in the replacement platter or the vertical window frame LIFT the platter straight up to remove No hardware or tools are required to remove or replace the platter See caution statement on page 6 REST your thumbs against the vertical window frame when lifting the unit with the provided handles Figure 5 INTRODUCTION MS2020 SERIES DESIGN SPECIFICATIONS Design Specifications Operational 0 mm 152 mm 0 6 for 0 33 mm 13 mil bar code 0 mm 216 mm 0 8 5 for 0 33 mm 13 mil bar code 6000 scans lines per second 68 40 horizontal 28 vertical 4800 6000 RPM All standard 1 D bar codes RSS 14 RSS Expanded and RSS 14 Limited RS232 Aux RS232 IBM468x 469x USB low speed and ful speed OCIA 3596 minimum reflectance difference up to 80 data characters Maximum nu
41. cable performance requirements for a limited power source INSTALLATION INTERFACE IBM 46xx 8 Turn on the host system 9 Scan the Load 46xx IBM Defaults bar code to configure the MS2020 for IBM 46xx communication 46xx IBM Defau For additional communication options for IBM interfaces refer to the MetroSelect Programming Guide MEN 00 02407 41 INSTALLATION INTERFACE IBM 46xx Cable uLPN 57 57000 Dual Cable Interface Only Scale RS232 to Host Optional Remote Scale Display Ere Power Supply Metrologic MLPN 46 46816 Voltage Converter Cable MVC IBM to Host A fea P MON V 7 E E MLPN 52 52511A Optional EAS Cable Host Device Ee D Figure 37 IBM Cable Installation Schematic E Host end connection is application dependent Contact a Metrologic Customer Service representative for additional information on Metrologic s MVC Cable series and the host connections available A xx Specifies international connection See the Base Kit Components and Optional Accessories section of this guide for a complete listing Caution To maintain compliance with applicable standards all circuits connected to the scanner must m
42. ctronic failure Return the unit for repair at an authorized service center Three Beeps on power up If the scanner beeps 3 times on power up then the nonvolatile memory that holds the scanner configuration has failed Return the unit for repair at an authorized service center SCANNER OPERATION INDICATOR DESCRIPTIONS Diagnostic Indicator Display This error display consists of a pair of seven segment numerical displays for relating numerical error codes to the operator It is located under the platter near the bottom right corner of the output window The following is a list of possible error codes and their meanings Some errors will require immediate scanner maintenance Figure 49 Error Code Display Description Reserved RAM ERROR The scanner s Random Access Memory RAM is 02 tested as faulty Return the unit for repair at an authorized service center i PROGRAM ERROR The scanner s software program is failing i Return the unit for repair i INTERFACE ERROR After power up and any application exit e g MetroSet etc the scanner checks the interface hardware with that chosen in configuration If they do not agree an interface error exists Correct this problem by getting the proper hardware interface OR programming Stratos configuration for the proper interface hardware attached 04 i CONFIGURATION ERROR The non volatile configuration i memo
43. e 2 10 pin socket on the bottom of the scanner near the 3 pin Molex plug Connect the external power supply to the 3 pin Molex plug on the bottom of the scanner farthest away from the serial number label Check the AC input requirements of the power supply to make sure i the voltage matches the AC outlet The outlet should be located near the equipment and be easily accessible 37 INSTALLATION INTERFACE Low SPEED USB EXTERNAL WITH MX009 8 Connect AC power to the transformer 9 Scan the Enable USB Defaults bar code to configure the MS202x for USB communication Enable USB Defaults 399929 7 8 10 Scan the Transmit to Converter bar code to configure the MS202x for the MX009 Transmit to Converter UT Uu 8 1 6 11 Turn on the host system Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 38 INSTALLATION INTERFACE Low SPEED USB ExrERNAL wrrH MX009 Power Supply Cable mien 57 57000 Dual Cable Interface Only Scale RS232 to Host MEN 46 46816 Optional Re
44. e 58 55 SCANNER OPERATION INDICATOR DESCRIPTIONS Visual There is an array of LEDs white and or blue located on the top of the hood of the MS202x When the scanner is on the flashing or constant illumination of the LEDs indicates the status of the current scan and the scanner 56 Figure 48 LEDs No White or Blue LED The LEDs will not be illuminated if the scanner is not receiving power from the host or transformer They are also not illuminated when all lasers are turned off for any reason Steady Blue When all lasers are active the blue LED is illuminated The blue LED will remain illuminated until all lasers are deactivated Steady Blue and Single White Flash When the scanner successfully reads a bar code the white LED will flash and the scanner will beep once If the white LED does not flash or the scanner does not beep once then the bar code has not been successfully read Steady White and Blue After a successful scan the scanner transmits the data to the host device Some communication modes require that the host inform the scanner when data is ready to be received If the host is not ready to accept the information the scanner s white LED will remain on until the data can be transmitted SCANNER OPERATION INDICATOR DESCRIPTIONS Visual Flashing Blue then Flashing White This indicates the scanner is in program mode A razzberry tone indicates that an invalid bar cod
45. e 79 Horizontal Scan Window Replacement e 79 Vertical Scan Window Replacement A 80 TROUBLESHOOTING RS232 Demonstration Program ssssssseeee eene 85 DEFAULT SETTINGS Communication Parameters emm eee 86 SCANNER AND CABLE TERMINATIONS Scanner Pinout Connections occccccoconncnccnnncncconocnnoncncnnonoconnoncnonnnnnnrnnencnnnnonnnana 95 Cable Connector Configurations sene 97 LASER AND PRODUCT SAFETY NOtlCGS nitet Reden Vind zi na 98 CAUTIONS 22 iet meos Gatto eet MISI Cu cda Ae 99 LIMITED P nr ga aeann nenns 100 PATENTS A M eae edic di 101 INDEX TEE 102 INTRODUCTION MANUAL SCOPE This guide provides an overview of the scanner and scanner scale operation with detailed information about setup and installation Adobe Acrobat versions of the user s manuals are also available for download from the Metrologic website www metrologic com MANUAL SYMBOL KEY E Caution i Important Additional Information Manufactures Note INTRODUCTION PRODUCT OVERVIEW Metrologic s Stratos series is designed to meet the demanding needs of high volume supermarket and point of sale applications With advanced features like 6 sided 360 scanning 6000 scans per second a complex scan zone and advanced decoding software this high performance series of in counter scanner scale products guarantees fast customer checkouts with minimal operator fatigue and stress The MS2020 series is eq
46. e connection can cause communication problems or potential damage to the scanner Manufacturers Note Plugging the scanner into the USB port of the PC does not guarantee that scanned information will appear at the PC A software driver and correct configuration setting are also required for proper communication to occur Steps 4 through 6 are for MS2020 scanner scales using dual cable interfaces where the scale is connected to the host with a separate communication cable If your Stratos model does not include a scale skip to step 7 Connect the scale host cable to the 17 10 pin socket on the bottom of the scanner next to the 3 pin Molex plug Refer to figure 35 on page 36 Connect the other end of the scale host cable to the host device Connect the optional remote display cable to the a 10 pin socket on the bottom of the scanner near the 3 pin Molex plug Connect the external power supply to the 3 pin Molex plug on the bottom of the scanner farthest away from the serial number label Check the AC input requirements of the power supply to make sure i the voltage matches the AC outlet The outlet should be located near the equipment and be easily accessible INSTALLATION INTERFACE FuLL SPEED USB INTEGRATED 8 Connect AC power to the transformer 9 Scanthe Enable Full Speed USB Defaults bar code to configure the MS202x for USB communication Enable Full Speed USB Defaults 10 Turn on the host sys
47. e has been scanned in this mode or If the unit is in sleep mode each LED will flash once every 15 seconds Steady White Blue Off This indicates the scanner may be waiting for communication from the host 57 SCANNER OPERATION INDICATOR DESCRIPTIONS Failure 58 Flashing Blue and One Razzberry Tone This indicates that the scanner has experienced a laser subsystem failure The scanner will try up to 3 times to correct the failure condition If the laser subsystem continues to fail that subsystem horizontal or vertical will be shut down and an error indication will be shown on the Diagnostic Indicator Display This error stays on the display until corrected If the remaining subsystem is still operational scanning will continue using the operational components Flashing Blue and White and Two Razzberry Tones This indicates that the scanner has experienced a laser subsystem failure The scanner will try up to 3 times to correct the failure condition If the laser subsystem continues to fail that subsystem horizontal or vertical will be shut down and an error indication will be shown on the Diagnostic Indicator Display This error stays on the display until corrected If the remaining subsystem is still operational scanning will continue using the still operational components Continuous Razzberry Tone with both LEDs off If upon power up the scanner emits a continuous razzberry tone then the scanner has an ele
48. e items is necessary A properly placed item diverter can maximize the flow of packages e In what direction are the packages flowing Most checkstands are designed for left handed takeaway If the operator is facing the vertical window of the scanner packages flow from the operator s right to left The packages are in queue on the conveyor to the right and the bagging is to the left 24 INSTALLATION UNPACKING THE UNIT 1 Make sure the shipping box is top side up before opening Remove the accessories box and check it s content for the following items e Remote Display Optional Qty 1 e Programming Guide Qty 1 e Installation and User s Guide Qty 2 e Power Supply Qty 1 e Communication Cables Qty Application Dependent Lift the scanner out of the shipping box by gripping the bottom of the unit on both sides Important Do not lift the unit out of the i box by gripping the sides of the platter Carefully remove the shipping foam around the unit Important Do not turn the unit upside i down or tilt the unit onto its side while removing the shipping foam The platter is not attached to the unit and can fall off Lift the platter off the unit and store it in a safe location until the unit has been installed in the checkstand counter Shipping Accessory Box Figure 23 Figure 26 25 INS
49. e power upply included with the No LEDs beep or l No power is being motor spin E supplied to the scanner No LEDs and no No power is being beep supplied to the scanner Contact a Metrologic service epresentative if the unit will ot hold the programmed onfiguration Contact a Metrologic service epresentative if the unit will During power up the unit beeps 3 times A Non volatile RAM i failure During power up the unit razzes ARAM or ROM failure continuously i During power up the unit razzes once and the blue LED flashes During power up the unit razzes twice and both LEDs flash There are multiple scans The same symbol upon presentation timeout is set to short of code Contact a Metrologic service A VLD failure i Contact a Metrologic service Scanner motor failure Adjust same symbol timeout or a longer time The beeper is disabled nable the beeper The unit powers up but does not beep No volume is selected E Select a tone No tone is selected 81 TROUBLESHOOTING Symptom Possible Cause s Solution All Interfaces i UPC EAN and Code 128 are enabled by default Verify that the type of bar code being read has been i selected The unit is trying to i scan a particular i symbology that is not i enabled The unit powers f Wow PAM NM REM e up but d
50. eet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 42 INSTALLATION INTERFACE OCIA 1 2 Turn off the host system Connect the OCIA interface cable to the 2 10 pin socket on the bottom of the scanner near the serial number label Refer to figure 38 on page 45 Connect the other end of the OCIA Interface cable to the host Before continuing verify that the OCIA cable is connected to the appropriate interface jack on the scanner An incorrect cable connection can cause communication problems or potential damage to the scanner Manufacturers Note Plugging the scanner into the serial port of the PC does not guarantee that scanned information will appear at the PC A software driver and correct configuration settings are also required for proper communication to occur Steps 4 through 6 are for MS2020 scanner scales using dual cable interfaces where the scale is connected to the host with a separate communication cable If your Stratos model does not include a scale skip to step 7 Connect the scale host cable to the 17 10 pin socket on the bottom of the scanner next to the 3 pin Molex plug Refer to figure 38 on page 45 Connect the other end of the scale host cable to the host device
51. efaults bar code to lay a English Scale Defaults template of English mode operation pes the scanner s memory This will not change scanner defaults This bar code activates the scale in 4 digit weigh mode xx yy Ibs sets the scale to English mode and sets display required Digit Weight When it is desired to give the English mode weight in 5 digits xx yyy Ibs scan the 5 Digit Weight bar code after the English scale defaults above E E Metric Scale Defaults For Metric mode operation use the Metric Scale Defaults bar code It activates the scale in scanner memory in 5 digit weight mode sets the scale to Metric mode and display required When it is desired to remove the scale from the No Scale scanner s configuration or the scale resides in a dual cable system use the No Scale bar code The scanner will not attempt to communicate with the scale as a default condition or after this bar code has been scanned No Display Scan the No Display bar code when no Metrologic remote display is required with the scanner scale 46 INSTALLATION SECONDARY SCANNER Stratos auxiliary port will support 5VDC devices with a 200mA maximum current If the auxiliary device exceeds this specification an external power supply will be required to power the auxiliary device The following Metrologic scanners can receive power from Stratos the MS9520 MS9540 MS6720 MS6220 and the MS5145 The MS6520 MS7120 M
52. est cable power access and unit stability e Unpack the unit e Make the appropriate countertop cutouts and install all support brackets e Place the unit in the counter e Install the platter e Follow the steps under the correct interface to connect the cables and power supply e Program the unit for the correct interface e Calibrate the scale for the MS2020 model only SITE REQUIREMENTS Before installing your Stratos scanner scale please consider the following items Vertical Clearance A minimum clearance height of 7 50 from the checkstand surface is needed for the vertical hood on all of the scanner models Additional clearance is recommended for unobstructed LED viewing by the operator Ventilation and Spacing All Stratos models have a die cast housing to dissipate heat allowing the unit to operate without a ventilation fan Metrologic recommends that the temperature surrounding the unit does not exceed 40 C 104 F There should be adequate convection and minimal heat producing equipment in close proximity of the unit A cooling fan with a filter is recommended if there will be a conveyor motor or other heat producing equipment close to the unit that will create a high temperature environment Adequate spacing between the unit and the checkstand opening is required for proper operation of the scale When the scanner scale model is mounted properly the scale platter should be able to move up and down freely without
53. he scanner Manufacturers Note Plugging the scanner into the serial port of the PC does not guarantee that scanned information will appear at the PC A software driver and correct configuration settings are also required for proper communication to occur Steps 4 through 6 are for MS2020 scanner scales using dual cable interfaces where the scale is connected to the host with a separate communication cable If your Stratos model does not include a scale skip to step 7 Connect the scale host cable to the 17 10 pin socket on the bottom of the scanner next to the 3 pin Molex plug Refer to figure 37 on page 42 Connect the other end of the scale host cable to the host device Connect the optional remote display cable to the 2 10 pin socket on the bottom of the scanner near the 3 pin Molex plug Connect the external power supply to the 3 pin Molex plug on the bottom of the scanner farthest away from the serial number label Check the AC input requirements of the power supply to make sure i the voltage matches the AC outlet The outlet should be located near the equipment and be easily accessible Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet appli
54. i tins 34 Low Speed USB External with MX009 sem 37 IBM AOXX 40 OCA oa O RENNES 43 Integrated Scale on Single Cable Scanner Scale System 46 Secondary A eiii pdi aai snede A eieaa iia pana 47 EAS Deactivation ede aces 51 SCANNER OPERATION Scan TEE 52 IR Activation Area peterent eei pue leia 54 Indicator Descriptions nnne 55 tee att ee Oe eee uter epee fee 55 Visual nei iere A EENS 56 Fail te eegenen ti eg TERR 58 Diagnostic Indicator Display em 59 Power Save MOod s enituit te ee ege pietre nd EA EE eua 62 Beeper Options and Button Funchons nano ncnanoncnnnnnnn nos 64 The Multi Function Button 65 cp C oe 66 Power Up Test Mode 66 TABLE OF CONTENTS Programming Mode nirin 2 rediret ee enfe teda dire eid eee decet 66 SCALE OPERATION EL EE 67 Calibration mE 68 Tools Required iier ted cedet ice 68 Priming the Scale for Calibration IDS amp kg eese 69 Scale Calibration Sequence IDS amp kg sees 70 Need to Start Over eseseeeeieene eerte terree 73 Calibration Verificatioh ient bnnc ten tg enn re dein 74 US Po nds Ibs E 74 Kilograms kg TEE 76 Prepare the Unit for Service eese niente treten reves 78 MAINTENANCE Daily Maihteriance ii ario erae t
55. iko einer Sehschadigung AN Attenzione L utilizzo di sistemi di controllo di regolazioni o di procedimenti diversi da quelli descritti nel presente Manuale pu provocare delle esposizioni a raggi laser rischiose II cliente non deve assolutamente tentare di riparare egli stesso lo scanner laser Non guardate mai il raggio laser anche se credete che lo scanner non sia attivo Non aprite mai lo scanner per guardare dentro l apparecchio Facendolo potete esporVi ad una esposizione laser rischiosa L uso di apparecchi ottici equipaggiati con raggi laser aumenta il rischio di danni alla vista 99 LIMITED WARRANTY The MS2020 Series scanners are manufactured by Metrologic at its Blackwood New Jersey U S A facility The MS2020 Series scanners have a two 2 year limited warranty from the date of manufacture Metrologic warrants and represents that all MS2020 Series scanners are free of all defects in material workmanship and design and have been produced and labeled in compliance with all applicable U S Federal state and local laws regulations and ordinances pertaining to their production and labeling This warranty is limited to repair replacement of Product or refund of Product price at the sole discretion of Metrologic Faulty equipment must be returned to the Metrologic facility in Blackwood New Jersey U S A or Puchheim Germany To do this contact Metrologic s Customer Service Repair Department to obtain a Returned Material Au
56. ily remove the platter and place it in a safe location Reinstall the calibration switch cover Apply the calibration seal lead wire or paper seal over the switch cover The certification of the weighing mechanism of the scale version of this scanner is subject to federal state and Local Weights and Measures statutes and regulations and can only be performed by authorized government agencies and or their duly registered agents Each time the scale or weighing mechanism is calibrated it should be properly sealed with a paper seal or a lead and wire prior to being placed into service in commerce It is the responsibility of the owner of the scale to confirm compliance with the relevant Weights and Measures statutes and regulations applicable in your area by checking with the appropriate government agency before placing a newly calibrated unit into service or removing any official seals Type of seal to be used will depend on the guidelines specified by the local Weights and Measures authorities Reinstall the platter MAINTENANCE DAILY MAINTENANCE Smudges and dirt can interfere with the proper scanning of a bar code Therefore the output window will need occasional cleaning For the glass window 1 Spray glass cleaner onto lint free non abrasive cleaning cloth 2 Gently wipe the scanner window For the red window 1 Use mild soap and water with lint free non abrasive cleaning cloth 2 Gently wipe the scanner window
57. le Straight 2 1 m 7 cord RS232 PowerLink AUX Cable with built in power bc Straight 2 1 m 7 cord with long strain relief 54 54667 Other items may be ordered for the specific protocol being used To order additional items contact the dealer distributor or call Metrologic s Customer Service Department at 1 800 ID METRO or 1 800 436 3876 INTRODUCTION BASE KIT COMPONENTS AND OPTIONAL ACCESSORIES OPTIONAL ACCESSORIES Part Description AC to DC Power Transformer Regulated 5V 1 5A 12V Q 1 5 A 46 46812 120V United States 220V 240V Continental European 220V 240V United Kingdom 220V 240V China 46 46928 220V 240V Australia 46 46816 Remote Scale Display INTRODUCTION REPLACEMENT PARTS REPLACEMENT PARTS Part Description Window types Diamonex and Sapphire are not interchangeable due to laser safety and or scanner AN performance differences Caution To change window type the scanner must be returned to the i manufacturer for reconfiguration 46 46805 Vertical Window 46 46806 Diamonex Platter Full Size 46 46807 Diamonex Platter Compact Size 46 46808 Sapphire Platter Full Size Sapphire Platter Compact Size The following replacement parts are available for purchase by a Metrologic authorized service representative only Vertical Optics Engine Module 46 46810 Horizont
58. le is not communicate connected to the communication port match properly to the i proper com port i and the program is looking for host f RS232 data i The com port is not operating properly 83 TROUBLESHOOTING Symptom Possible Cause s Solution RS232 Only The host is receiving data but the data does not look correct Check that the scanner and he host are configured for he same interface The scanner and host i may not be configured i for the same interface Add some intercharacter elay to the transmitted utput by using the MetroSelect Configuration Guide MLPN 00 02407B The intercharacter delay needs to be added to the transmitted output Characters are being dropped Aux Port Operation With Any Interface The secondary scanner is not functioning Refer to the user s guide rovided with the secondary Ensure that the secondary canner is connected to the MS2020 com port marked Cable MLPN 54 54667 i may not be connected i to the proper port The MS2020 series must be rogrammed to enable the The secondary scanner powers up but data is not relayed to the i host The auxiliary com port 1 may not be operating properly The auxiliary input port s data ormat must match the main utput format of the econdary scanner Use MetroSet For the auxiliary interface choose
59. le performance requirements for a limited power source Configure the MS2020 for the appropriate interface configuration settings The MS2020 host cable connection is interface dependent Refer i to the installation steps provided for the type of interface RS232 IBM 46xx etc required for your application INSTALLATION SECONDARY SCANNER 13 Scan the following bar code to configure the auxiliary port on the MS2020 to accept a Metrologic scanner as the secondary scanner 14 15 The following bar codes do not apply when using an MS6720 as a secondary scanner Contact a Metrologic representative for additional information on the MS6720 not a Metrologic scanner refer to Section O of the MetroSelect Configuration Guide If the secondary scanner is 354 37330 The auxiliary input port s data format must match the main output format of the secondary scanner Scan the following bar codes in order to configure the secondary scanner to match the auxiliary port s data format 4st Enable AUX Output 4172 4 8 1 7 EI Enable Comm Timeouts 3511 84 1 2 Turn on the host system 2nd Secondary Scanner Data Format 34 37530 4 Optional Turn OFF Secondary Scanner s Beeper 49 INSTALLATION SECONDARY SCANNER Cable mern 57 57000 Dual Cable Scale RS
60. mber will vary based on symbology and densit 360 60 60 7 tones or no beep 3 volume settings MS2022 6 8 Kg 15 lbs Specifications subject to change without notice 8 INTRODUCTION MS2020 SERIES DESIGN SPECIFICATIONS CONTINUED Design Specifications Scale Capacities EC 60825 1 1993 A1 1997 A2 2001 N 60825 1 1994 A11 1996 A2 2001 Specifications subject to change without notice BAsE MODEL CHARACTERISTICS MS2020 Scanner Scale Components Figure 6 MS2020 Components DESCRIPTION Blue and White LEDs iamonex or Sapphire Horizontal Window Laser Aperture Flow Direction Indicator 6 Stainless Steel Platter Replaceable 7 Replaceable Vertical Window with High Impact Frame Laser Aperture 10 Product Weight Roll Bar 10 BAsE MODEL CHARACTERISTICS MS2020 Scanner Scale Components Figure 7 MS2020 Components DESCRIPTION Power Scale and EAS Connectors Interface and Aux Scanner Connectors Diagnostic Indicator Display Located Under Platter Lift Handles Located Under Platter Sealed Calibration Switch Cover Located Under Platter i On a fully installed unit the calibration switch
61. mote Scale Display t MX009 USB Converter Cable USB to Host P fJ MLPN 52 52511A Optional EAS Cable o o gt Host Device Iesst H GR EJ o Figure 36 USB Cable Installation Schematic xx Specifies international connection See the Base Kit Components and ES Optional Accessories section of this guide for a complete listing Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 39 INSTALLATION INTERFACE IBM 46xx 1 2 40 Turn off the host system Connect the MVC cable to the 1 10 pin socket on the bottom of the scanner near the serial number label Refer to figure 37 on page 42 Connect the other end of the IBM cable to the host Before continuing verify that the MVC cable is connected to the appropriate interface jack on the scanner An incorrect cable connection can cause communication problems or potential damage to t
62. mp kg You can only calibrate the scale when the scanner scale is in full Service access mode 4 Enter full service access mode Power down the unit if necessary Press and hold down the Calibration push button then power up the scanner scale Release the Calibration push button SSS Ks Release Calibration Push Button 3 Emil Power Up Unit ES Figure 60 Entering Full Service Access Mode Press and Hold Calibration Push Button Power Down Unit 5 Enter calibration mode On the remote display keypad Display Shows STEEN L or Ib oz Alb Press Right Arrow Button Twice c x Display Shows Rb T Figure 61 Entering Full Service Access Mode 6 Reinstall the platter onto the scanner scale Check the platter to ensure that it is seated properly and nothing is interfering with its freedom to move 71 SCALE OPERATION CALIBRATION Scale Calibration Sequence Ibs amp kg 7 Make sure there is no load on the scale platter 8 Calibrate a zero load Press the clear C button once when the remote display reads CAL 1 and there is no load on the scale platter Remote Display No Load Press FO l d j BS A Ib Figure 62 9 Placea half load on the center of the scale platter then press clear C Remote Display Half Load P
63. ngs To change the tone or volume refer to the Changing the Beeper Tone amp Volume section of this manual A EES r r One Beep When the scanner first receives power the white LED will flash the blue LED will turn on and the scanner will beep once the white LED will remain on for the duration of the beep The scanner is now ready to scan When the scanner successfully reads a bar code the white LED will flash and the scanner beeps once if programmed to do so If the scanner does not beep once and the white light does not flash then the bar code has not been successfully read Razzberry Tone This is a failure indicator Refer to failure modes page 58 Three Beeps during operation When placing the scanner in program mode the white LED will flash while the scanner simultaneously beeps three times The white and blue LEDs will continue to flash until the unit exits program mode Upon exiting program mode the scanner will beep three times and the white LED will stop flashing When configured 3 beeps can also indicate a communications timeout during normal scanning mode When using one code programming the scanner will beep three times the current selected tone followed by a short pause a high tone and a low tone This tells the user that the single configuration bar code has successfully configured the scanner Three Beeps on power up This is a failure indicator Refer to failure modes pag
64. ntal scanning subsystem is still healthy the horizontal scanning subsystem remains active and scanning can CONTINUE using the remaining good components The unit however should be scheduled for repair at an authorized service center when convenient 31 MOTOR 1 vertical ERROR The motor in the vertical scanning subsystem denotes a failure The scanner will try three times to correct the motor operation If the motor error persists the vertical scanning subsystem will be shut down and this error code will remain on the Diagnostic Indicators If the horizontal scanning subsystem is still healthy it will remain active and scanning can CONTINUE using the remaining good subsystem The unit however should be scheduled for repair at an authorized service center when convenient 32 MOTOR 2 horizontal ERROR The motor in the horizontal scanning subsystem denotes a failure The scanner will try three times to correct the laser operation If the motor error persists the horizontal scanning subsystem will be shut down and this error code will remain on the Diagnostic Indicators If the vertical scanning subsystem is still healthy it will remain active and scanning can CONTINUE using the remaining good subsystem The unit however should be scheduled for repair at an authorized service center when convenient 61 SCANNER OPERATION POWER SAVE MODES The MS2020 has five programmable power save modes Refer t
65. o the MetroSelect Programming Guide for additional information on Power Save Modes 1 Blink Power Save Mode Blinks the laser OFF amp ON after a programmed period of non use When the scanner recognizes a bar code it will exit the Blink mode 2 Laser Off Power Save Mode Turns the laser OFF after a programmed period of non use The motor continues to spin allowing for a faster wake up time Any movement detected by the IR will wake the scanner from the Laser Off power save mode see figure 46 on page 54 3 Laser amp Motor Off Power Save Mode Turns the laser and motor OFF after a programmed period of non use Any movement detected by the IR will wake the scanner from the power save mode see figure 46 on page 51 This mode s wake time is slightly longer due to the motor s need to restart 4 Dual Action Power Save Mode 1 Blinks the laser OFF amp ON after a programmed period of non use turns the laser and motor OFF at thirty minute intervals E l Last Laser starts Laser amp Motor xamp e Scan Blinking turns OFF If the power save timeout is set to 15 minutes gt e Any movement detected by the IR will wake the scanner from the power save mode see figure 46 on page 51 62 SCANNER OPERATION POWER SAVE MODES 5 Dual Action Power Save Mode 2 Default Turns the laser OFF after a programmed period of non use then turns the motor OFF after thirty minute intervals
66. oes not The unit has been Verify that the bar code that is scan and or beep e programmed for a e being scanned falls into the character length lock or criteria a minimum length and the bar code being Typical of Non UPC EAN scanned does not codes The scanner defaults satisfy the programmed to a minimum of 4 character criteria bar code Theunitscansa rte scanner is If the scanner is setup to bar code but support ACK NAK RTS CTS configured to support E locks up after the some form of host XON XOFF or DIE verify that first scan the the host cable and host are white LED stays on handshaking but is not receiving the signal supporting the handshaking properly Verify that the scanner s data format matches that required by the host Make sure that the scanner is connected to i the proper host port The unit scans but The scanner s data the data format does not match transmitted to the the host system hostis incorrect requirements The print quality of the i bar code is suspect The type of printer and or the Scanner beeps at printer settings could be the some bar codes problem and NOT form Check the character E others of the same length lock Check the print mode or bar code change the printer settings symbology i For example change to econo The aspect ratio of the mode or high speed i
67. ors If the horizontal scanning subsystem is still healthy it will remain active and scanning can CONTINUE using the remaining good subsystem The unit however should be scheduled for repair at an authorized service center when convenient LASER 2 right horizontal ERROR The right laser in the horizontal scanning subsystem denotes a failure The scanner will try three times to correct the laser operation If the laser error persists and the left horizontal laser 3 is also in error the horizontal scanning subsystem will be shut down and this error code 22 will remain on the Diagnostic Indicators If the left Laser 3 horizontal scanning subsystem is still healthy the horizontal scanning subsystem remains active and scanning can CONTINUE using the remaining good components The unit however should be scheduled for repair at an authorized service center when convenient 60 SCANNER OPERATION INDICATOR DESCRIPTIONS Diagnostic Indicator Display Error Code Description 23 LASER 3 left horizontal ERROR The left laser in the horizontal scanning subsystem denotes a failure The scanner will try three times to correct the laser operation If the laser error persists and the right horizontal laser 2 is also in error the horizontal scanning subsystem will be shut down and this error code will remain on the Diagnostic Indicators If the right Laser 2 horizo
68. port 16 9 16 1 16 gt 420 69 mm 1 59 mm 1 1 4 Max 11 2 31 75 mm MAS 38 1 mm 203 2 mm Add additional support for zl routed edge may be required for some countertops Keep connector areas clear of obstructions A 1 2 12 7 mm 1 1 4 Max 31 75 mm 2 x 2 x 11 Long Support Bracket Centered 3 15 16 100 mm 2 x 2 x 8 Long Support Brackets 11 3 4 298 45 mm 30 Figure 33 Option B Three Point Support INSTALLATION INTERFACE RS232 1 2 Turn off the host system Connect the RS232 interface cable to the 1 10 pin socket on the bottom of the scanner near the serial number label Refer to figure 34 on page 33 Connect the other end of the RS232 interface cable to the host device Before continuing verify that the RS232 interface cable is connected to the appropriate interface jack on the scanner An incorrect cable connection can cause communication problems or potential damage to the scanner Steps 4 through 6 are for MS2020 scanner scales using dual cable interfaces where the scale is connected to the host with a separate communication cable If your Stratos model does not include a scale skip to step 7 Connect the scale host cable to the 17 10 pin socket on the bottom
69. r 97 LASER AND PRODUCT SAFETY NOTICES This equipment has been tested and found to comply with limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Any unauthorized changes or modifications to this equipment could void the users authority to operate this device This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Notice This Class A digital apparatus complies with Canadian ICES 003 Remarque Cet appareil num rique de la classe A conform a la norme NMB 003 du Canada European Standard Warning This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Funkst
70. ress Add rua A Me gi E lb Figure 63 10 Add an additional half load to the existing half to simulate a full load then 11 72 press clear C Full Load Remote Display mi Dress e Figure 64 Remove half of the load then press clear C Half Load Remove sd ot e E Remote Display ROM Press e Figure 65 SCALE OPERATION CALIBRATION Scale Calibration Sequence Ibs amp kg 12 Remove the remaining half load from the scale then press then press cancel C The message done will flash briefly on the display Remote Display No Load Press Display Flashes Remove Done D 5 4 dont LI 4 gt on lb Ak Ib Figure 66 13 Exit calibration mode Press and hold the test button for at least 3 seconds then release With no load on the scale the display should read zero lbs Press and Display Shows Hold 1 2 3 nnnmnmnr al HUUUU Ib Figure 67 14 The unit s calibration must now be verified as required by state and or local Weights and Measures regulations see pages 74 78 Need to Start Over If for any reason you need exit the calibration mode or restart the process press the test button then the clear button Press Be Figure 68 73 SCALE OPERATION CALIBRATION VERIFICATION U S Pounds The following tests verify if the scale s Calibration is accura
71. rio deber realizar el mantenimiento del l ser del esc ner Ni intentar mirar al haz del l ser incluso cuando este no est operativo Tampoco deber abrir el esc ner para examinar el aparato El hacerlo puede conllevar una exposici n peligrosa a la luz de l ser El uso de instrumentos pticos con el equipo l ser puede incrementar el riesgo para la vista A Attention L emploi de commandes r glages ou proc d s autres que ceux d crits ici peut entrainer de graves irradiations Le client ne doit en aucun cas essayer d entretenir lui m me le scanner ou le laser Ne regardez jamais directement le rayon laser m me si vous croyez que le scanner est inactif N ouvrez jamais le scanner pour regarder dans l appareil Ce faisant vous vous exposez une rayonnement laser qu st hazardous L emploi d appareils optiques avec cet quipement laser augmente le risque d endommagement de la vision A Achtung Die Verwendung anderer als der hier beschriebenen Steuerungen Einstellungen oder Verfahren kann eine gefahrliche Laserstrahlung hervorrufen Der Kunde sollte unter keinen Umst nden versuchen den Laser Scanner selbst zu warten Sehen Sie niemals in den Laserstrahl selbst wenn Sie glauben da der Scanner nicht aktiv ist ffnen Sie niemals den Scanner um in das Ger t hineinzusehen Wenn Sie dies tun k nnen Sie sich einer gef hrlichen Laserstrahlung aussetzen Der Einsatz optischer Ger te mit dieser Laserausr stung erh ht das Ris
72. ry did not agree with the data last saved Default configuration i data is then used and the scanner continues operating This error is i also accompanied by 3 beeps This error will remain during operation as a reminder that this power cycle is scanning against a default generated configuration 05 59 SCANNER OPERATION INDICATOR DESCRIPTIONS Diagnostic Indicator Display Error Code Description i SWITCH ERROR The switch used for volume selection or sleep mode is detected in error always closed The condition is self 11 i correcting if possible If the error persists return the unit for repair at an authorized service center The scanning operation can continue i with this error active 12 Reserved i SCALE ERROR Single Cable Scanner Scales Only The scanner does not communicate with the scale Make sure there i is nothing plugged into the Scale RS232 to Host port If there is disconnect the cable it may be causing the communication error If i there is still no communication between the scanner and scale i return the unit to authorized service center for repair 13 LASER 1 vertical ERROR The laser in the vertical scanning subsystem denotes a failure The scanner will try three times to E correct the laser operation If the laser error persists the vertical scanning subsystem will be shut down and this error code will 21 remain on the Diagnostic Indicat
73. s no load on the scale platter and verify the remote display reads 0 000 Ibs Place a 30 Ib load on the platter use two 10 Ib weights and two 5 Ib weights Verify the remote display reads 30 lbs Remove 10 Ibs from the platter Verify that the remote display reads 20 Ibs Remove another 15 Ibs from the platter and verify the scale reads 5 00 Ibs Remove all the weight from the platter and verify the scale has returned to 0 000 Ibs Return to Zero Test 1 Ensure there is no load on the scale platter and verify the remote display reads 0 000 Ibs 75 SCALE OPERATION CALIBRATION VERIFICATION Kilograms kg The following tests verify if the scale s Calibration is accurate For US Pounds see page 74 75 Increasing Load Test Shift Test Decreasing Load Test Return to Zero Test Increasing Load test 1 Ensure there is no load on the scale platter and verify the remote display reads 0 000 kg 2 Place a 2 5 kg weight on the surface of the scale platter and verify the display reads 2 500 kg 3 Place an additional 5 0 kg weight on the center of the scale platter and verify the remote display reads 7 50 kg 4 Place a 10 kg weight on the center of the scale platter and verify the remote display reads 17 05 kg 5 Place a 10 kg weight on the center of the scale platter and verify the remote display reads 27 05 kg 6 Remove all the weight from the scale platter and verify the display reads
74. se rights and subject to any conditions covenants and restrictions therein Other worldwide patents pending 101 A AG unes 5 24 31 34 35 37 38 40 43 47 48 accessories 4 5 25 33 36 39 42 45 50 application 25 42 48 50 59 85 audible erroe 55 UP OE 4 11 16 84 B bar code 8 24 32 35 38 41 44 49 55 56 57 62 64 79 81 85 bar width 8 beep 8 55 56 64 66 81 85 87 88 91 blue LED 2 10 15 19 55 56 57 66 81 button re 65 calibration 69 71 display 67 72 73 multi function 10 15 19 64 65 scale zero 10 67 testis 73 tone ous 10 15 19 64 volume 10 15 19 64 C cable 4 23 24 25 81 82 84 Le ER 46 pinouts i sipeer 95 97 routing eerie 31 51 SINGIG tne ier 46 calibtat 2 ss 23 72 calibration MOJO inen rre iate 71 Test uu 74 78 caution 1 6 7 13 18 22 31 33 35 36 38 39 40 42 44 45 48 50 99 O 99 checkstand 23 24 Glasses c eco Ei ird 98 communication 25 31 34 35 37 38 40 41 43 44 47 48 56 57 83 85 86 default 86 94 102 compliance 31 33 35 36 38 39 40 42 44 45 48 50 70 100 components 10 11 15 16 19 20 configuration 6
75. struments Inc Complies with 21 CFR 1040 10 and 1040 11 except for Blackwood New Jersey USA deviations pursuant to Laser Notice No 50 dated Contains no user servicable components Warranty void if July 26 2001 case is opened Complies with FCC and ICES 003 Class B See manual Manufactured Blackwood NJ February 2003 P 12 mode MS2020 14D 232 5V 12V Stratos Barcode Scanner 37 03 09 0011 E 1 PRODUKT E1 III E See User s Guide for patent coverage Scanner RS232 to Host On MS2020 14 Model Scanner N C Aux RS232 IBM 46XX to Host RS232 In Scanner Scanner Aux On MS2020 08 amp RS232 to Host USB to Host RS232 In MS2020 40 Models Scanner Scanner Aux On MS2020 08 Model RS232 to Host OCIA to Host RS232 In On MS2020 11 Model 13 BAsE MODEL CHARACTERISTICS Optional Remote Scale Display Dimensions Figure 11 Optional Remote Scale Display Dimensions Control Panel Test Scale Zero Right Arrow Left Arrow Figure 12 Optional Remote Scale Display Controls 14 BAsE MODEL CHARACTERISTICS MS2021 Scanner Components Figure 13 MS2021 Components DESCRIPTION 1 Blue and White LEDs 2 Volume Button Volume Tone Button Multi Function 3 Scale Zero Button On the MS2020 Series Only 4 Diamonex or Sapphire Horizontal Window Laser Aperture 5 Flow Direction Indicator
76. te For Kilograms see page 76 78 Increasing Load Test Shift Test Decreasing Load Test Return to Zero Test Increasing Load Test 1 74 Ensure there is no load on the scale platter and verify the remote display reads 0 00 Ibs Place a 5 lb weight on the surface of the scale platter and verify the display reads 5 00 Ibs Place an additional 5 Ib weight on the center of the scale platter and verify the remote display reads 10 00 Ibs Place a 10 Ib weight on the center of the scale platter and verify the remote display reads 20 00 lbs Place a 10 Ib weight on the center of the scale platter and verify the remote display reads 30 00 lbs Remove all the weight from the scale platter and verify the display reads 0 000 Ibs SCALE OPERATION CALIBRATION VERIFICATION U S Pounds bs Shift Test 1 Ensure there is no load on the scale platter and verify the remote display reads 0 000 Ibs Place a 15 Ib weight on the scale platter in zone A see diagram and verify the remote display reads 15 00 lbs Remove the 15 Ib weight and verify the display reads 0 000 Ibs Repeat steps 2 and three for each of the remaining zones B C and D Verify that the remote display reads 0 000 Ibs when all weight has been removed Decreasing Load Test 1 E A gl C Figure 69 Shift Test Zones Ensure there i
77. ted to any failures PROGRAMMING MODE All MS2020 series scanners have been configured at the factory with a set of default communication protocols Since many host systems have unique formats and protocol requirements Metrologic provides a wide range of configurable features that may be selected with the use of the MetroSelect Configuration Guide MLPN 00 02407 or MetroSet For a complete list of the factory default settings refer to the Default Settings section of this guide 66 SCALE OPERATION SCALE ZEROING After the unit has been officially calibrated see page 67 the scale can be re zeroed by pressing the scale zeroing button on either the unit or on the remote display stand Refer to the figures below for button locations Zero Button Figure 54 The scale zero button on scanner scale Figure 55 The scale zero button on the remote display 67 SCALE OPERATION CALIBRATION The scanner scale must be calibrated if it is a first time installation the scale cannot be re zeroed there is a change in the weight of measure i e from pounds Ibs to kilograms kg the calibration verification tests indicate errors if the scale load cell has been replaced the calibration seal is missing or torn The certification of the weighing mechanism of the scale version of this scanner is subject to federal state and Local Weights and Measures statutes and regulations and
78. tem Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To maintain compliance with standard CSA C22 2 No 60950 UL 60950 and norm EN IEC 60950 the power source should meet applicable performance requirements for a limited power source 35 INSTALLATION INTERFACE FuLL SPEED USB INTEGRATED Power Supply Cable wen 57 57000 Dual Cable Interface Only Scale RS232 to Host MLPN 46 46816 E Cable Optional Remote S MLPN 57 57xxx Scale Display USB to Host MLPN 52 52511A Optional EAS Cable Host Device H PL o Ty Figure 35 USB Cable Installation Schematic xxx Specifies connection to the host Contact a Metrologic representative for additional information xx Specifies international connection See the Base Kit Components and Optional Accessories section of this guide for a complete listing Caution To maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 A To m
79. the Beeper Tone A short lt 3 second depression and the beeper volume will change The new volume will be heard followed by a short pause Then two more of the tones will be heard signifying the new setting has been stored in memory The silent no beep volume is also selectable Placing the Unit in Laser amp Motor Off Power Save Mode Long gt 3 seconds depression The Laser amp Motor Off Power Save Mode is the only power save mode that can be activated with the multi function button Waking the Unit from All Power Save Modes The next button depression will awaken the scanner for normal operation 65 SCANNER OPERATION STARTUP When the scanner first receives power the white LED will flash the blue LED will turn on and the scanner will beep once the white LED will remain on for the duration of the beep The scanner is now ready to scan POWER UP TEST MODE When a Stratos scanner is first powered up it cycles through a number of self tests before starting normal operation If there are any initial failures during this sequence of tests the scanner will beep or razz to indicate the error and an error code will appear in the diagnostic indicator display The following are examples of the types of tests performed at power up Memory tests Hardware setup tests Motor tests Laser tests Configuration tests Interface tests DAMIAN These tests are also performed on a periodic basis with the operator aler
80. thorization RMA number In the event that it is determined the equipment failure is covered under this warranty Metrologic shall at its sole option repair the Product or replace the Product with a functionally equivalent unit and return such repaired or replaced Product without charge for service or return freight whether distributor dealer reseller or retail consumer or refund an amount equal to the original purchase price This limited warranty does not extend to any Product which in the sole judgement of Metrologic has been subjected to abuse misuse neglect improper installation or accident nor any damage due to use or misuse produced from integration of the Product into any mechanical electrical or computer system The warranty is void if the case of Product is opened by anyone other than Metrologic s repair department or authorized repair centers THIS LIMITED WARRANTY EXCEPT AS TO TITLE IS IN LIEU OF ALL OTHER WARRANTIES OR GUARANTEES EITHER EXPRESS OR IMPLIED AND SPECIFICALLY EXCLUDES WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE UNDER THE UNIFORM COMMERCIAL CODE OR ARISING OUT OF CUSTOM OR CONDUCT THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS OR REMEDIES IN NO EVENT SHALL METROLOGIC BE LIABLE FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES INCIDENTAL DAMAGES DAMAGES TO PERSON OR PROPERTY OR EFFECT ON BUSINESS OR PROPERTY OR OTHER DAMAG
81. ti Function Scale Zero Button On the MS2020 Series Only Diamonex or Sapphire Horizontal Window Laser Aperture Flow Direction Indicator 6 Stainless Steel Platter Replaceable p 7 Replaceable Vertical Window with High Impact Frame Laser Aperture em E d gt 19 BAsE MODEL CHARACTERISTICS MS2022 Scanner Components Figure 19 MS2022 Components DESCRIPTION 10 ower Scale and EAS Connectors 20 BAsE MODEL CHARACTERISTICS MS2022 Scanner Dimensions Figure 20 MS2022 Connectors Connector Panel Q DC E Power In J z Scale ra O Scanner RS232 to d RS232 to Host Host IBM RS232 Scale O S n canner BS4850 A gi OCIA USB Display o AUX EAS EM ey RS232 In In E Figure 21 MS2022 Connectors 21 BAsE MODEL CHARACTERISTICS MS2022 Scanner Caution and Serial Number Labels OO
82. uipped with a multitude of standard features including e StratosSCAN 6 sided 360 scanning that minimizes product orientation e StratosSPHERE Decoding software that reads poor quality and damaged bar codes e StratosSYNC Horizontal and vertical scanning zones operate independently from one another e RSS 14 Decoding Decodes RSS 14 RSS Limited and RSS expanded emerging symbologies e Flash ROM Upgrade latest software enhancements on site e Powered Aux Port Connect hand held scanner for large or bulky items e Integrated Scale Factory integrated field upgradeable scale e Loud Speaker 3 volume 7 tone settings can be heard in all environments e Easy Programming Windows based utility or simple bar code setup e Fully Automatic No touch infrared wake up from power save modes e EAS Deactivation Electronic Article Surveillance EAS included e Field Replaceable Vertical Window Quickly remove vertical window for cleaning or replacement e StratosSCOPE Visual diagnostic indicator for easy to read feedback on scanner condition e StratosSTATS Modular optics engine technology small prealigned field replaceable modules e StratosSCHOOL operator training software es StratosSTATS code checking software to monitor characteristically hard to scan codes INTRODUCTION Metrologic s Stratos Series is available in three base models BASE MODEL No DESCRIPTION MS2020 xx

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