User manual - Custers Hydraulica BV
Contents
1. 14 m s approx 45 km h The window scaffolding must be disassembled if the wind force is expected to be greater than Beaufort 6 even if the scaffolding is not being used Pay attention to openings in buildings uncovered buildings and the corners of buildings where the wind may be stronger Pay attention when exerting a horizontal force e g drilling because the scaffolding is then pushed away from the construction the maximum horizontal force is 30 kg The railings and knee guard rails must not be used as a step It is forbidden to attach surfaces which catch the wind such as advertising boards or awnings to the window scaffolding The scaffolding must not be exposed to aggressive liquids or gasses Hoisting equipment must not be attached to the scaffolding 7 DISASSEMBLY OF THE WINDOW SCAFFOLDING The window scaffolding is disassembled in the opposite order to which it is assembled Start by removing the side toe boards and side toe board holders Do not throw the components when disassembling them 8 MAINTENANCE All the components in particular the moving parts and welds must be regularly checked for wear and damage Missing or broken parts must be replaced Tubes with dents larger than 3 mm or with cracks must no longer be used Platforms where the longitudinal profiles have dents larger than 2 mm or cracks must no longer be used Moving parts including the spindles must be clean and move correctly Repairs to the sc2. instructions carefully before assembling the scaffolding The scaffolding must be assembled and disassembled by experienced and expert personnel The user is responsible for the fact that the instruction manual must be at the location where the window scaffolding is assembled and used He is also responsible for ensuring that the person supervising the work has a copy of this instruction manual If there is any uncertainty concerning these instructions please contact your supplier and or manufacturer Manufacturer Custers Hydraulica B V Smakterweg 33 5804 AE Venray The Netherlands Telephone 31 0 478 553 000 Fax 31 0 478 553 010 Homepage www custers nl Supplier Custers Window Scaffolding 9505 916 001 EN 3 2 GUARANTEE AND LIABILITY Custers issues a warranty for material and manufacture faults for a period of 12 months after the delivery date The warranty means that Custers will pay to repair any faults or at their own discretion Custers will replace the entire or partial delivery If we replace delivered products in order to meet our warranty obligations the replaced products become our property All the costs that exceed the obligation stated above will be met by the client If products are handed over for treatment repair etc a warranty is only issued for the quality of the treatment required We are not liable if a The faults are the result of improper use or a reason other than poor materials or man
3. Forme ASSEMBLY AND USERS INSTRUCTION CUSTERS WINDOW SCAFFOLDING maximum load 300 kg March 2015 9505 916 001EN CUSTERS HYDRAULICA B V Smakterweg 33 5804 AE VENRAY NL Telephone 31 0 478 55 30 00 Postbus 22 5800 AA VENRAY NL Fax 31 0 478 55 30 10 e mail custers custers nl Website www custers nl 1 INTRODUCTION 3 2 GUARANTEE AND LIABILITY 4 3 CHECKING THE DELIVERY 4 4 SAFETY INSTRUCTIONS 5 4 1 Checking before assembly 5 4 2 Assembly 5 5 ASSEMBLY OF THE WINDOW SCAFFOLDING 6 6 USE 10 7 DISASSEMBLY OF THE WINDOW SCAFFOLDING 10 8 MAINTENANCE 10 9 COMPONENTS 11 9 1 Parts list 11 9 2 Assembly table 12 Custers Hydraulica B V Venray the Netherlands September 2012 No part of this publication may be copied duplicated or made public by photocopying printing microfilm CD ROM Internet or any other form whatsoever without prior explicit permission from Custers Hydraulica B V Custers Window Scaffolding 9505 916 001 EN 2 1 INTRODUCTION The Custers window scaffolding is part of a wide range of aluminium scaffolding units The Custers window scaffolding is available in the following sizes Platform length 1 8 m 2 5 m and 3 1 m Platform width 0 7 m This instruction manual gives the reader step by step instructions on how to assemble the scaffolding in a simple and safe way The user may be placed in danger if the scaffolding is not assembled correctly Read the safety
4. affolding material must always take place after consulting with the manufacturer Custers Window Scaffolding 9505 916 001 EN 10 9 COMPONENTS 9 1 Parts list Component Weight kg Weight kg Weight kg Length 1 8m Length 2 5m _ Length 3 m 1 Platform 15 19 5 24 2 Horizontal 2 3 3 3 5 3 Side toe board long 3 3 4 4 5 8 4 Side toe board short 1 2 1 2 1 2 5 Side toe board holder 0 2 0 2 0 2 6 Railing frame 3 3 3 7 Securing pin 0 1 0 1 0 1 8 Window scaffolding spindle 3 6 3 6 3 6 9 Window frame 5 2 5 2 5 2 10 Console 5 0 5 0 5 0 11 Inner stand 0 9 0 9 0 9 12 Ceiling support short middle long 1 3 1 3 1 3 13 Carrying frame 6 1 7 6 8 8 14 Front frame 1 7 1 7 1 7 15 Hexagon screw 16 Wing nut E z S Custers Window Scaffolding 9505 916 001 EN 11 9 2 Assembly table The following table shows which components are necessary for scaffolding of a certain length Therefore ensure that these components are present before starting to assemble the scaffolding Quantity Article number Article number Article number Platform 310 010 310 020 310 030 Horizontal section 2 200 058 200 030 200 040 Side toe board long 2 200 086 200 080 902 080 Side toe board short 2 200 092 200 092 200 092 Side toe board holder 4 800 087 800 087 800 087 Railing frame 2 200 122 200 122 200 122 Locking pin 4 410 162 410 162 410 162 Win
5. dow scaffolding spindle 4 916 070 916 070 916 070 Window frame 2 916 010 916 010 916 010 Console 2 916 020 916 020 916 020 Inner stand 2 916 080 916 080 916 080 Ceiling support short or 2 916 060 916 060 916 060 Ceiling support middle or 916 062 916 062 916 062 Ceiling support long 916 064 916 064 916 064 Ceiling support 1770 2150mm 916 066 916 066 916 066 Ceiling support 2120 2500mm 916 068 916 068 916 068 Carrying frame 916 058 916 030 916 040 Front frame 916 059 916 031 916 041 Hexagon screw 2 054 010 075 2 054 010 075 2 054 010 075 2 102 010 000 2 102 010 000 2 102 010 000 length spindle with support ceiling support short minimum 720mm maximum 1100mm length spindle with support ceiling support middle minimum 1070mm maximum 1450mm length spindle with support ceiling support long minimum 1420mm maximum 1800mm length spindle with support ceiling support minimum 1770mm maximum 2150mm length spindle with support ceiling support minimum 2120mm maximum 2500mm adjustable height 3 x 50 mm adjustable height 2 x 250 mm up to max 545 mm Custers Window Scaffolding 9505 916 001 EN up to max 185 mm 12
6. ne person The window scaffolding must be assembled on a flat surface check this using a spirit level The platform must be secured against being blown away by sliding the catches of the wind protection device under the rung The end railing must be secured to the floor frame using securing pins The horizontal sections or railings must be fitted to the stands so that the openings of the claws face outwards The platform of the window scaffolding must have railings and knee guards on the outside and toe boards all the way round Custers Window Scaffolding 9505 916 001 EN 5 5 ASSEMBLY OF THE WINDOW SCAFFOLDING If necessary put both window frames together as follows Slide the console to the desired height over the window frame Fit the bolt and the wing nut to secure the window frame and the console in position Insert the inner stand into the window frame at the desired height Fit the bolt and the wing nut to secure the inner stand and the window frame in position Insert the window scaffolding spindle through the inner stand LD GO kA 6 Hang both window frames as far as possible apart over the sill If desired let the window frame rest against suitable filling material for example pieces of wood to prevent damage 7 At the same time firmly support the window frame against the exterior wall If desired let the window frame support for the exterior wall rest against suitable filling material in order to pre
7. oor frame using locking pins 19 Fit both horizontal sections on the outside at knee and hip height making sure that the claws face away from the wall Custers Window Scaffolding 9505 916 001 EN 20 place the four side toe board holders 21 place the two toe board holders short 22 place the two toe board holders long Comment due to the welded strip on the underside of the carrying frame it is not possible to place the window frames closer together than 48 cm 88 cm and 143 cm for a platform length of 1 8 m 2 5 m and 3 1 m respectively Custers Window Scaffolding 9505 916 001 EN 6 USE The following must be checked each time before using the window scaffolding Make sure the entire scaffolding is correct and complete Make sure the spindle nuts have been tightened sufficiently Check that there are no changes in the conditions which may influence the safe use of the scaffolding Window scaffolding is intended to give access to a work area It is forbidden to bridge the space between the window scaffolding and a building The space between different window scaffolds must not be bridged The maximum work load is 300 kg It is forbidden to jump on the platform Do not place boxes stairs or other aids on the work floor in order to gain extra height It is forbidden to work on the scaffolding if the wind force is greater than Beaufort 6 large branches move umbrellas are blown inside out the wind speed is 11
8. ufacture b The cause of the faults cannot be clearly demonstrated c The instructions for the use of the product including the guidelines given in this instruction manual are not strictly and fully observed The manufacturer is not liable if the purchaser makes alterations and or repairs to the products or has alterations and or repairs made by a third party on his own accord 3 CHECKING THE DELIVERY After receiving the delivery check whether the window scaffolding is complete and undamaged Contact your supplier immediately if you observe that the window scaffolding components are damaged or if the delivery is incomplete Custers Window Scaffolding 9505 916 001 EN 4 A SAFETY INSTRUCTIONS 4 1 Checking before assembly Check whether the assemblers are sufficiently qualified and check if the location where the scaffolding will be assembled is safe and suitable Note The location where the scaffolding will be assembled must be able to support the weight window frame as well as the wall facade and ceiling This location must be free of obstructions Check whether the wind conditions are such that it is safe to use the scaffolding see chapter 6 Check whether all the components are present at the work location Damaged incorrect or non original components must never be used 4 2 Assembly The assembly of the window scaffolding is explained in the assembly instructions the scaffolding can be assembled by o
9. vent damage to the wall When using wood it is possible to screw it against the support plate at the bottom of this window frame 8 Support the window scaffolding spindle against the interior wall by tightening the spindle nut If desired let the ends of the window scaffolding spindle for the wall rest against suitable filling material in order to prevent damage Custers Window Scaffolding 9505 916 001 EN 9 Insert the other two window scaffolding spindles into the ceiling supports and place those ceiling supports with the U profiles on top of the window frame inside the plane of the window frame 10 Tension the ceiling supports by tightening the spindle nuts If desired let the top of the spindle rest against suitable filling material in order to prevent damage front frame carrying frame 11 Make a platform with help of 2 front frames and 2 carrying frames make sure that the platform is squared and the welded strip of the carrying frame is on the underside tighten the couplings securely Custers Window Scaffolding 9505 916 001 EN 12 hook the platform in the claws of both consoles 13 let the platform tilt in the claws until it rests in both couplings 14 tighten the couplings securely platform 15 Fit the platform 16 Slide both wind protection catches of the platform under the rungs 17 Fit both railing frames to the floor frame 18 Lock the railing frames to the fl
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