I. INTRODUCTION
Contents
1. j Tray Guide Lock Knob Q Name Plate lt gt Figure 1 4 Back View of T Series D itor Product Valve Air Cylinder Stroke Adjust Handwheel Regulator Adjust Stroke Adjust Lock Knob Stroke Stop Pin Piston Air Cylinder Tray Guide Lock Knob Tray Guide Wide Acetal Spacer Pressure Gauge L Filter Bowl Filter Drain B Table of Contents I INTRODUCTION A Depositor Overview B Table of Contents C Safety Warnings and Cautions V a Il STARTUP A Unpack the Depositor B Install the Depositor C Set the Correct Air Pressure D Clean and Sanitize the Depositor III OPERATING PROCEDURES A Daily Maintenance Checks B Sanitize the Depositor C Run the Depositor D Clean the Depositor E Reassemble the Depositor MAINTENANCE INFORMATION A Pneumatic Operation Sequence B Trouble Shooting C Parts List and Illustrations D Warranty C Safety Warnings and Cautions Safety Warnings 1 Do not exceed 85 psi air supply pressure to the depositor 2 Do not insert fingers hands tools etc into the verve outlet ze al 3 Shut off the yellow air lock out valve before liil air supply to the machine C Safety Warnings and Cautions cont 4 Make sure personnel are clear of the rotating parts of the depositor before turning the lock out valve on 5 Disconnect the air supply line at the lock out valve w2. INTRODUCTION A Depositor Overview The Hinds Bock T Series Muffin Cake depositors are designed to accurately scale and deposit slack to heavy muffin and cake batters into bakery pans from 15 to 26 inches wide These air powered depositors are available in two basic widths The NT series machines with 3 4 or 5 pistons are designed for 15 to 18 wide pans The WT series machines with 4 5 6 or 7 pistons are designed for 23 to 26 pans Figures 1 1 1 4 identify the basic parts of the machines The volume of the deposit per piston can be adjusted from 2 to 10 ounces using the hand wheel at the front of the depositor Different pan cavity centerlines are accommodated by changing the product valve Product valves are also available to gang pistons together for larger deposits or to use fewer than the supplied number of pistons thus allowing a wider range of pan configurations to be run To run the machine the operator places the mixed batter into the hopper of the depositor and positions the pan under the discharge ports At rest the product valve under the hopper is rotated to open the channels from the hopper to the product cylinders and the product pistons are at the front of the product cylinders When the operator depresses the palm button at the front left side of the machine the product pistons move backward to draw batter into the product cylinders scaling After the pistons reach their rear stop the product valve rota
3. 34 r Ei RODUCT VALVE ROTATES READY FOR SCALINC FIGURE IV RETRACTS QUICKLY NI NL IE T SERIES PNEUMATIC DIAGRAM B A y Y ALIE gt AE 3 A 8 a 1 SERIES PLUMBING DIACRAV TT NI NL ID ka TOP VIEW OF VALVE ASSY EE It PRODCT VALVE AR CYLINDER EXHAUST MUFFLER AIR IN PRODUCT VALVE 35 DEPOSITING IGURE IV 4 pend NL IF SERIES PNEUMATIC DIAGRAM AE IRD DIAGRAY HE PISTON AR CYLINDER TOP VIEW OF VALVE ASSY PRODCT VALVE AIR CYLINDER SEE PLATE PISTON EXHAUST i MUFFLER NR IN PRODUCT VALVE RODUCT VALVE em CONTROL NEEDLE VALVE 36 m PRO M FIGURE IV 5 CT VALVE ROTATES FOR DEPOSITING EXTENDS QUICKLY d n NL ID NL IP _T SERIES PLUMBING DAGRAV p PISTON AIR CYLINDER PRODCT VALVE AIR CYLINDER TOP VIEW OF VALVE ASSY SEE PLATE PISTON EXHAUST MUFFLER AR N Eme CONTROL NEEDLE VALVE m m 37 HAND LEVER VALVE LIFT FIGURE IV 2 n SERIES PLUMBING AR IN NLAPD DIAGRAM TOP VIEW OF VALVE ASSY SEE PLATE MANIFOLD SCAL NG NL ID NL IE A PISTON AIR CYLINDER PRODCT VALVE AIR CYLINDER 7 SPEED CONTROL NEEOLE VALVE 38 ON REST
4. c Cycle this solution through the depositor to flush out residual batter Discard the dirty water and replace the buspan under the head d Repeat steps D 2 and D 3 with clean lukewarm water to completely clean the hopper 25 WARNI NG SHUT OFF THE LOCKOUT VALVE AND DISCONNECT THE AIR LINE D 3 Disconnect the Product Valve air cylinder by removing the hairpin clio and clevis pin that holds the clevis to the product valve arm D 5 Remove the Pistons a Pull the clevis pins from the strong back 26 Remove the Pistons b Pull the strong back toward the rear of the depositor The piston rods will slip out of the strong back as you do this Replace the 3 16 inch clevis pins in the strongback so you won t misplace them c While pulling on the piston rods rock them up and down and they will walk out the back of the product cylinders p d Place the pistons into the buspan so they can be taken to the cleanup sink D 6 Remove the Product Valve a Lift the valve retainer bar out of the slot in the right end of the product valve and pull on the product valve arm to extract the product valve out the left side of the depositor b Place the Product valve in the buspan to transport it to the sink for clean up 27 D 7 Finish Cleaning The Head and Splash Zone a Using a sponge or rag and mild detergent solution clean any residual batter from the product cylinders the product v
5. pressure in the B pilot which is exhausting through the needle valve has dropped below 5 psi Depositing When the product valve 4 way valve shifts Figure IV 3 it pressurizes the back end of the product valve air cylinder causing the cylinder rod to extend very quickly rotating the product valve to open the discharge ports to the scaling cylinders The shift of the product valve 4 way valve also pressurizes the B pilot of the piston 4 way valve causing it to shift quickly Figure IV 4 pressurizing the rod end of the piston air cylinder and pulling the pistons forward in the scaling cylinders to push the batter through the discharge ports of the product valve into the pan Cut off and Reset The shift of the piston 4 way valve also pressurizes the B pilot of the product valve 4 way valve which shifts the valve after the pressure in the A pilot has decayed to less that 5 psi See Figure 5 The shift of the product valve 4 way valve pressurizes the rod end of the product valve air cylinder causing the product valve to rotate quickly to cut off the batter cleanly and to set the product valve in position for the start of a new scaling cycle The normally closed port of the hand lever valve is also re pressurized ready to initiate a new cycle once the lever is actuated See Figure IV 1 If the hand lever is held up the machine will simply continue to repeat the cycle The valve can be locked in the down position for continuous cycling
6. wide pans the 1 2 inch spacer is on the inside and the 1 inch spacer is on the out side b To adjust the guides up down the guide bolts are placed through one of the four sets of 1 inch spaced holes on the side plates The guides can also be turned over to provide additional height positions We recommend that the guides be positioned in either the top or second set of holes when running muffins to give the best deposit shape and targeting accuracy Run the Depositor a Put mixed batter into the hopper of the depositor b Position the pan under the discharge port 22 C 3 c Depress and release the hand lever at the left side of the machine If you lock the lever down or hold the lever up the machine Will continue to cycle d We recommend that you start with the machine running somewhat slowly to get the hang of positioning the pan and moving it between cycles With a little experience you ll be able to run at top cylinder deposit speed while holding the button down Set the Deposit Volume The deposit volume required varies with the density of the batter being run For instance blueberry muffin batter is lighter than bran muffin batter per equivalent volume Since the depositor accurately scales the same volume of batter on each stroke the stroke stop may need to be reset when batter flavors are changed To change the stroke volume a Loosen the stroke stop screw locking knob 23 C 4 b Turn the
7. 1 8 D 3 8 x1 DP 24 L 1 09192 007 ELBOW 27 L N 1 09155 473 LEVER VALVE 28 A 1 09443 005 BAR PRODUCT VALVE 29 2 09190 638 PIN CLEVIS 3 8 Dx1 L SS 30 2 09190 637 PIN COTTER HAIRPIN 3 8 7 1 6 31 1 09155 115 CLEVIS 1 2 20 THREAD PLATED 32 1 09443 024 CLEVIS S S 33 5 09443 007 SPACER 34 L 1 09155 870 AIR CYLINDER 35 1 09443 037 SPACER CYL MNT 36 1 09443 018 BRACKET SS 38 1 09443 019 MNT CYL 39 1 00119 001 LOCK BAR STD 40 L 1 09155 871 AIR CYLINDER 41 1 09190 124 HANDLE 1 4 20 NC 42 1 09190 622 WHEEL HAND STRK ADJ 3 4 10THR 43 1 09443 025 BUMPER URETHANE 44 1 09443 039 PLATE THRUST STRK STOP 45 1 09443 008 ROD STRK ADJ BRONZE 46 1 09443 009 STOP STRK TUBE 47 1 09443 053 PLUG LOCK NYLON 49 1 09190 533 KNOB HAND 5 16 NCx3 4 L SS 50 1 09443 01 1 TUBE PLASTIC 51 1 09443 187 COVER PNEUMATICS 55 2 09443 014 BOLT MOD 5 8 11NC 59 1 09190 327 PIN HITCH 125 D 7 16 SHAFT 66 1 09443 052 BOLT MOD 3 8 16x2 67 L N 1 09192 009 ELBOW 68 1 HB040 16 00SS WASHER FLAT 1 69 N 1 09443 106 COVER HAND VALVE LEVER 71 L 1 09155 678 MUFFLER 1 HB060 12C 00SS NUT ACORN 3 4 10NC THREAD 1 MECHANICAL PARTS LISTING 5P 08WT TABLE TOP BATTER DEPOSITOR WIDE TRAY 09443A 004 FIGURE 1 6 ITEM No NOTE PART No PART DESCRIPTION 74 1 010 04 0655 BOLT HXHD 1 4 20x3 4L 76 1 09443 141 GUARD HAND FINGER PROTECT 1 PD165 001 PNEUMATIC ASSY ITEMS NOT SHOWN 09155 420 CHOKE 0071 D 18mm 10 32 FXD 09193 085 CONN M T M UNF 1 4x10 3
8. 7881 PARTS Tet 425 885 1183 Fax 425 885 1492 Fax 425 897 4110 Parts WEBSITE hinds bock com E MAIL info hinds bock com 35 HINDS BOCK Hinds Bock Corporation
9. FIGURE IV PRODUCT VALVE UCT a PISTON AIR CYLINDER OPTIONAL m B A Y y EI D ET 3 B PRODUCT VALVE 4 WAY PISTON 4 WAY 19 FILTER REGULATOR LOCKOUT VALVE 52 gt HOPPER INTERLOCK V G NL IAD SERIES PLUMBING DIAGRAM TOP VIEW OF VALVE ASSY en d PISTON AIR CYLINDER E PRODCT VALVE AR CYLINDER 57 EXHAUST MUFFLER AR IN SRODUCT VALVE N SPEED CONTROL NEEDLE VALVE 39 HI NDS BOCK MUFFI N DEPOSI TOR TROUBLESHOOTI NG GUI DE Models 4P 08NT 5P 08WT 6P 08WT Problem Customer calls and says muffin depositor is no longer accurate that weights are off all the way across the 3 or 4 cavity pan Solution a Check air pressure Machine should hold 80 90 PSI while depositor is discharging muffin batter If pressure drops below 80 adjust the regulator by lifting up on the top ring and turning it clockwise following the direction of the arrow until air pressure stays above 80 PSI while depositing If it does not stay above 80 PSI after adjusting the regulator have the compressor checked and repaired Please note A minimum diameter of 3 8 or 1 2 is required on the supply line from the compressor to the depositor to carry sufficient CFM to the equipment An in line air dryer is recommended a Replace the O rings on the four product pistons and long white product valve f these are worn out air will bleed past the
10. Gel to the outside of the product valve spread it uniformly over the outside surface of the valve d Slide the lubricated product valve into the valve bore from the left of the head Lift the valve lock bar on the right side of the head and position it into the slot on the right end of the valve e Reconnect the product valve air cylinder clevis to the product valve arm with the 3 8 inch clevis pin and hairpin clip 30 Reinstall the Product Pistons a Working with one piston at a time use a pea size dab of Petrol Gel to lubricate its O ring and roll it into the piston groove b Squeeze about 1 1 2 inches of Petrol Gele into the back end of each cylinder and smear it around inside the cylinder to lubricate it c Without setting the piston down after installing its O ring place the piston into the cylinder with a rocking motion d Orient the piston rod so the hole will line up with the hole in the strong back a clevis pin can be put in the forward hole to assist with this alignment and slide the piston rod into the strongback e Reinstall the 3 16 inch clevis pin to lock the piston rod to the strongback E 4 Reinstall the Pan Guides 3 MAINTENANCE INFORMATION A Pneumatic Operation Sequence The Plumbing Diagram and Pneumatic Schematic for the T series depositors are shown in Figure IV 1 These depositors utilize two air cylinders a large one 40 at the right side of the dep
11. The function of the orifices is to make sure that the pilot air signals are given in the right order so the product valve and the piston rod cylinder are operating in sequence with each other Supplied airlines with orifices installed Airline amp 1 HINDS BOCK PART Orifice 0071 18mm 09155 420 Air connector 10 32x 09193 085 Blue airline tubing 09192 595 White airline tubing 1 09192 598 Airline 2 Airline 1 Has a white colored 3 inch piece of airline on one side of the orifice and a blue colored 8 inch piece of airline on the other side Airline 2 Has only a white colored 2 inch piece of airline on one side of the orifice Procedure to remove and install supplied components 42 2 Remove the cover from the pneumatic components by tilting the cover slightly upwards and lifting it up over the pressure gauge and speed control valve Shown before modification 3 Airline 2 Airline 1 Locate the 2 airlines on top of the pneumatic stack valves Shown after modification Remove airline 1 by pushing the airline into the connector and holding the snap ring back with your fingers Install the supplied airline 1 as follows Insert the end of the white colored 3 inch of the airline into the top of the stack valve and the end of the blue colored 8 inch of the airline into the bottom of the valve Remove airline 2 and shorten the airline approx 2 inches Install the s
12. hand wheel at the front of the depositor A reference scale is provided on the top of the stroke adjustment mechanism to aid in resetting the volume for each mix c Re tighten the locking knob after completing the adjustment Set the Depositor Speed a Turn the speed control valve in to slow down the piston speed when using water or cleaning solution in the hopper to avoid splashing b Turn the speed control all the way out when running batters clockwise slow counterclockwise fast 24 D Clean the Depositor D 1 D 2 Pre clean the hopper a Scrape the batter off the hopper walls to the bottom of the hopper b Put a sheet pan under the machine and cycle the excess batter out of the machine Discard this batter C Position the pan guides to hold the buspan Put the pan guides into the top set of holes with the flat side of the angle up and the spacers on the outside of the side plates so that the guide surfaces are as wide apart as possible d Put the buspan under the head to catch the cleaning solution in the next step e Turn the speed control in to slow down the main air cylinder speed to avoid splashing in the next step Clean the Hopper a Put approximately 2 gallons of LUKEWARM water into the hopper with about a teaspoon of Dawne or equivalent grease dissolving liquid dish washing detergent b Swirl and scrub the hopper walls with a scrub brush or sponge to remove all residual batter
13. seals and fill the product metering cylinder instead of batter causing weight control problems Long white DELRIN product valve will not slide out of the product head after the depositor has been run for a long period of time a Product valve has been exposed to heat or hot water at temperatures over 75 F for a length of time This has caused the product valve to grow and become out of tolerance it is now too tight to remove from the product head Let the machine sit for several hours and the valve should contract to a smaller size It can then be removed from the machine If necessary put cold water and or ice in the hopper to help contract the valve for removal Please note Never wash plastic DELRIN product piston Or product valve in anything more than luke warm water to prevent swelling of the plastic parts Never beat on product valve with a hammer or tool of any kind to remove it from the machine if it is stuck the valve may crack or the product head may be damaged 40 TROUBLESHOOTI NG GUI DE continue White DELRIN product valve will not go into the product head Solution a Product valve has been subjected to hot water or heat and has grown out of tolerance It must be returned to Hinds Bock for re machining or replacement Clevis worn a Replace ORI FI CE INSTALLATION PROCEDURES FOR 5P 08WT TABLETOP DEPOSI TOR The following procedures have to be taken in order to install the supplied orifices
14. 2 M 09181 843 CAP HOLE PLUG 3 8 PLASTIC M 09215 002 CAP CYL END DEL 1 3 8 12 THRD 09443 056 COVER NOSE 09443 057 COVER THREAD KNOB M 09443 061 BOOT FITTING 1 4 M 09443 062 BOOT CLEVIS HB010 03F 12SS BOLT HXHD 10 32x1 1 2L HB010 04C 07SS BOLT HXHD 1 4 20x7 8L HB010 06C 22SS BOLT HXHD 3 8 16x2 3 4L HB010 10F 10SS BOLT HXHD 5 8 18x1 1 4L HB060 03F 00SS NUT ACORN 10 32NF THREAD HS B NAN SN N LABOO2 PLATE NAME SMALL 003 LABEL DANGER 4 x 7 LABO04 LABEL BISSC CERTIFIED LABO23 SCALE OVERLAY SELF ADHESIVE LAB025 LABEL SPCL DANGER 3 5x3 9 16 LABO26 LABEL DAILY MAINT LAB033 LABEL CAUTION KEEP HANDS OUT M 027 NSF MARK LABO46 LABEL DANGER PELIGRO HOPPER LAB168 LABEL MUFFIN MACHINE OPER LAB176 LABEL KEEP FINGERS ENG SPANISH PRODUCT VALVE 04 INCLUDES A PRODUCT VALVE BAR 05 KEEP THIS GUARD IN PLACE AT ALL TIMES DISCONNECT AIR BEFORE SANITIZING MACHINE NOTE SAFETY STICKERS ON MACHINE THIS ITEM NOT USED WHEN PAN OILER OPTION ADDED TO MACHINE PART OF PD165 001 SHOWN FOR REFERENCE ONLY ON THIS DRAWING NSF REQUIRED NOT REQUIRED WHEN THE SAFTEY TRAY SCALE ASSY S USED MECHANICAL PARTS LISTING 5P 08WT TABLE TOP BATTER DEPOSITOR WIDE TRAY 09443A 004 EXPLODED PARTS DIAGRAM PNEUMATICS PARTS LISTING MULTI PISTON TABLE TOP BAT
15. TER DEPOSITOR PD165 001 FIGURE IV 1 IV 6 amp IV 7 OPPOSITE VIEW PNEUMATICS PARTS LISTING MULTI PISTON TABLE TOP BATTER DEPOSITOR PD165 001 FIGURE 1 1 IV 6 amp IV 7 ITEM NOTE QTY PART Z DESCRIPTION 24 C 6 09192 007 ELBOW MALE T M NPT 1 4 x1 8 2 A 1 09155 473 VALVE LEVER 34 A 1 09155 870 CYLINDER AIR 1 1 2 Bx4 s w BUMPERS 40 A 1 09155 871 CYLINDER AIR 2 1 2 Bx5 s w BUMPERS 52 1 09155 886 FLOW CONTROL 53 C 1 09155 888 GAUGE AIR 1 4 NPT 54 C 1 09155 726 VALVE LOCKOUT 3 8 NPT 56 B 1 09155 873 SOL VALVE 4 WAY 57 B 2 09155 344 MUFFLER 3 8 58 B 1 09155 873 SOL VALVE 4 WAY 67 A 4 09192 009 ELBOW MALE T M NPT 4 x14 70 C 1 09155 283 REGULATOR 3 8 NPT 71 A 1 09155 678 MUFFLER 1 4 FLAT LOW PROFILE 78 1 09192 493 ELBOW STREET 90D 3 8 NPT 19 1 09192 543 FITTING SWIVEL 3 8 NPT 80 1 09155 876 END PLATE 81 1 09192 579 CONNECTOR NIPPLE PIPE 3 8 BRASS 82 1 09192 165 CONNECTOR NIPPLE PIPE 3 8 NPT S 83 1 09192 064 TEE M RUN T T M A4 xi4 84 1 09192 496 PIPE PLUG 1 NPT HOLLOW HEX 85 1 09192 496 PIPE PLUG 3 8 NPT HOLLOW HEX 1 09155 874 END PLATE KIT 1 09155 875 ISOLATION KIT 1 09155 574 PIPE PLUG 2 09155 420 CHOKE 0071 D 18mm A PARTS SHOWN ON FIGURE IV 6 B PARTS SHOWN ON FIGURE IV C PARTS SHOWN BOTH FIGURE IV 6 amp IV 7 D FOR USE WITH 09443 125 HOPPER COVER amp 09443 126 HOPPER D WARRANTY SELLER WARRANTS EQUIPMENT OF ITS OWN MANUFACTURE TO BE FREE FROM DEFECTS IN MA
16. TERIALS AND WORKMANSHIP THIS WARRANTY EXTENDS ONLY TO THE ORIGINAL BUYER AND IS LIMITED TO REPAIR OR REPLACEMENT F O B SELLER S FACTORY OF ANY ORIGINAL PART OR COMPONENT MANUFACTURED BY SELLER WHICH IS FOUND BY SELLER TO HAVE BEEN DEFECTIVE AT THE TIME OF SHIPMENT PROVIDED WRITTEN CLAIM HAS BEEN RECEIVED FROM BUYER WITHIN SIX MONTHS OF SHIPMENT AND SUCH ORIGINAL PART OR COMPONENT IS RETURNED PREPAID TO SELLER THIS WARRANTY APPLIES ONLY TO THE EQUIPMENT INSTALLED AND OPERATED IN ACCORDANCE WITH HINDS BOCK CORPORATION S RECOMMENDATIONS AND SUCH WARRANTY DOES NOT APPLY WHERE HINDS BOCK CORPORATION DETERMINES THAT ANY CLAIMED DEFECT AROSE AS A RESULT OF PURCHASER S MISUSE NEGLECT IMPROPER INSTALLATION REPAIR ALTERATION ACCIDENT OR NORMAL WEAR AND TEAR WITH RESPECT TO ANY EQUIPMENT DELIVERED HEREUNDER WITH RESPECT TO THE EQUIPMENT MATERIALS PARTS AND ACCESSORIES MANUFACTURED BY OTHERS SELLER WILL UNDERTAKE TO OBTAIN FOR BUYER THE FULL BENEFIT OF THE MANUFACTURER S WARRANTIES SELLER WILL NOT BE LIABLE FOR ANY LOSS OF PROFIT LOSS BY REASON OF PLANT SHUTDOWN NON OPERATIONAL OR INCREASED EXPENSE OF OPERATION LOSS OF PRODUCT OR MATERIALS OR OTHER SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE OF ANY NATURE AND ALL CLAIMS FOR SUCH LOSS OR DAMAGE ARE EXPRESSLY WAIVED BY BUYER THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED 2122 222 Street S E Bothell WA 98021 USA CORPORATION TOLL FREE 1 877 292 5715 1 888 557
17. alve bore the discharge area and the underside of the head Rinse with clean water b Remove the pan guides and place them into the buspan to be cleaned at the sink c Clean the side plates and cross members with clean detergent solution and rinse with clean water Allow to air dry 28 D 8 D 9 Clean the Pistons a Remove the O rings from the pistons using the O ring removal tool supplied with the depositor b Using only LUKEWARM cleaning solution scrub the pistons and the O ring grooves to remove any residual batter c Clean the O rings in the same manner Clean The Product Valve a Remove the O rings with the removal tool b Using only LUKEWARM cleaning solution scrub the product valve to remove any residual batter Rinse with clean water and set aside on a clean surface to air dry c Clean the O rings in the same manner 0 10 Clean the Pan Guides 29 E Re assemble the Depositor The depositor is re lubricated with Petrol Gel as it is reassembled E 1 E 2 Inspect the O rings O rings with nicks flat or worn spots that might cause leaking should be replaced Reinstall the Product Valve a Using a pea size dab of Petrol Gel for each O ring grease one O ring at a time and roll it into its O ring groove b Apply a 2 to 3 inch length of Petrol Gel to each end of the Product valve bore and spread it around the inside of the bore c Apply 4 to 6 inch length of Petrol
18. e depositor should be at least 3 8 inch inside diameter and be no longer than 15 feet This drop line should have a appropriate female quick disconnect fitting at the depositor end C Establish The Correct Air Pressure WARNI NG THE AIR SUPPLY PRESSURE TO THE DEPOSITOR SHOULD NOT EXCEED 85 PSI WARNI NG MAKE SURE THE YELLOW AIR LINE LOCKOUT VALVE IS IN THE OFF POSITION LEVER DOWN BEFORE CONNECTING THE AIR SUPPLY TO THE DEPOSI TOR C Establish The Correct Air Pressure cont WARNI NG BEFORE TURNI NG THE AIR ON TO THE DEPOSI TOR CHECK TO BE SURE THAT THE 6 7 MAIN AIR CYLINDER IS CONNECTED TO THE PIVOT ARM ASSEMBLY 8 PRODUCT VALVE AIR CYLINDER CLEVIS IS CONNECTED TO THE PRODUCT VALVE ARM C Establish The Correct Air Pressure cont WARNI NG BE SURE ALL PERSONNEL ARE CLEAR OF THE ROTATI NG PARTS OF THE MACHI NE BEFORE TURNI NG THE AIR SUPPLY ON THE DEPOSI TOR WI LL MOVE VERY QUI CKLY TO ITS AT REST POSITI ON ONCE THE AIR IS TURNED ON C 1 Connect the air line to the male nipple on the lockout valve C 2 Turn the air on to the depositor by pushing the lockout valve lever up C 3 Observe the air pressure gauge The pressure should be 80 85 psi If it isn t set the air pressure as follows a Reach under the Pneumatics cover or carefully remove cover and lift up the black lock collar on the top of the regulator 14 C Establish The Correct Air Pressure cont b T
19. ed causing the cylinder rods to retract The piston air cylinder rod pulls the pivot arm assembly toward the front of the machine pushing the product pistons to the front of the scaling cylinders in the head The product valve air cylinder rod pulls the product valve arm toward the back of the machine opening the channel in the product valve from the hopper to the scaling cylinders 33 Note that the B pilot of the product valve 4 way valve is pressurized so that the valve is shifted to the position shown in Figure IV 1 Also note that the normally closed port of the palm button 27 is pressurized Scaling When the hand lever is momentarily lifted Figure IV 2 the A pilot of the piston 4 way valve is pressurized causing the 4 way valve to shift and pressurize the back end of the piston air cylinder The speed of cylinder rod extension is controlled by the needle valve that restricts the rate of exhaust of air from the rod end of the cylinder As the rod extends it pulls the product pistons back in the scaling cylinders drawing batter in from the hopper Scaling The stroke length of the piston air cylinder rod is controlled by the length of the stroke stop tube The length of the stroke stop tube is adjusted using the hand wheel at the front right corner of the depositor At the same time that the back end of the piston air cylinder is pressurized the A pilot of the product valve 4 way valve is pressurized The valve will not shift until the
20. hen performing maintenance on the machine CAUTI ONS 1 Do not use HOT water to clean the depositor Hot water can cause the acetyl product valve and pistons to swell making disassembly for cleaning difficult 2 Do not use CHLORI NATED cleaning or sanitizing chemicals on the depositor Chlorinated materials can damage STARTUP A Unpack the Depositor A 1 A 2 Inspect the shipping crate If there appears to be any damage contact the freight company immediately Be sure you can give a very specific description of the damage A photo of the damaged crate can be of assistance in helping you to recover on damage claims Unpack the depositor Use the packing list supplied to check that all the parts have been received If any parts are missing contact Hinds Bock at 1 425 885 1183 to arrange for a replacement 10 B Set up the Depositor B 1 B 2 Move the depositor to the desired work site Usually this will be a work table with a working height of 30 to 36 inches Check your air supply a You should have an air compressor with at east a 5 horsepower motor and an 80 gallon capacity accumulator tank The compressed air supplied should be as clean and dry as possible to protect the depositor s pneumatic components An inline air dryer is recommended b The air supply header from the compressor to the work site should be at least 1 inch diameter c The drop line from the header to th
21. nzade at Q 1 800 392 3392 CAUTION DO NOT USE CHLORINATED SANITIZER WITH THIS EQUIPMENT THEY COULD RESULT IN DAMAGE TO THE PROTECTIVE FINISH OF THE HEAD 20 B Sanitize the Depositor cont B 5 B 6 B 7 B 8 Pour the sanitizer solution into the hopper of depositor and swirl the solution up onto the hopper walls to ensure that they have been exposed to the solution Adjust the piston stop position for approximately 10 ounces so that sanitizer Will be exposed to the full product cylinder length Cycle the machine slowly to run the sanitizer through the machine so that the solution 15 in contact with the food path for at least 1 minute Discard the used sanitizer and reset the deposit volume and the speed control to the desired levels 21 C Run the Depositor C 1 2 Set the Pan Guides The pan guides are adjustable up and down and in and out to provide for different width pans and for the cleaning buspan which is supplied with the depositor a To adjust the guides in out each of the 4 guide locking bolts is supplied with two plastic spacers These spacers are 1 2 inch and 1 inch long so that each guide can be adjusted for 1 2 inch increments of pan width Both spacers are intended to be used with each bolt either inside the side plate to move the guide in or outside the side plate to take up the bolt length so the locking knobs don t have to be turned so far When running normal 18
22. ositor that drives the product pistons and a smaller one 34 on the left side of the depositor that rotates the product valve Pneumatic control valves located under the pneumatics cover control the extension and retraction of the cylinder rods to achieve the desired sequence of operation Air pressure is supplied to the machine through a lockout valve 54 The filter traps particulate and water from the supply air and the regulator maintains a constant static air pressure The air pressure downstream of the regulator is shown on the pressure gauge Air exhausts from the product valve 4 way valve 56 hasqa 9 32 through a simple muffler 57 located behind the filter regulator on the mounting block manifold Air exhausts from the piston 4 way valve 58 through a flow control needle valve 52 and muffler Screwing the needle valve in slows the rate of exhaust thereby slowing the speed of movement of the piston air cylinder rod The sequence of operation of the machine is illustrated in Figures IV 1 1V 5 The pneumatic schematics show the positions of the 4 way valves at each stage in the cycle and the plumbing diagrams show which lines are pressurized and exhausting Pressurized lines are shown as heavy solid lines Exhausting lines are shown as heavy dashed lines At Rest Position When air is turned on to the machine the rod ends of both the piston and product valve air cylinders are pressuriz
23. re that the machine Is properly assembled cont b Check that the main air cylinder is connected to the pivot arm with the 3 8 inch clevis pin and hairpin clip c Check that the product valve cylinder rod clevis is connected to the product valve arm with the 3 8 inch clevis pin and hairpin clip 18 A Daily Maintenance Checks cont A 3 Check the air pressure a Turn the lock out valve on b Observe the air pressure It should be 80 85 psi if not reset it as described in Section II C 4 19 B Sanitize the Depositor 1 S ow the air cylinder speed prior to putting sanitizer olution into the hopper by turning the speed control valve B 2 nstall the buspan under the head a Put the pan guides into the top set of holes with the flat side of the angle up and the spacers on the outside of the side plates so that the guides are as wide apart as possible b Slide the buspan under the head to catch the solution in the next steps urn the lock out valve on to get the depositor in the at rest position B 4 Prepare approximately four gallons of sanitizer solution a Put 4 gallons of lukewarm water into a bucket b Add 1 ounce of Klenzadee Ster Bac Quaternary Ammonium Concentrate or equivalent Quaternary Ammonium Sanitizer to the water This will yield a residual concentration of 200 ppm as required to meet Federal guidelines for sanitizing this type of equipment order from Kle
24. tes to open the channels from the product cylinders to the discharge ports and the pistons move forward to deposit the batter into the pan pockets The product valve then rotates back to its original position ready for another scaling stroke HINDS BOCK CORPORATION T SERIES TEN TABLE TOP MUFFIN CAKE BATTER DEPOSITORS Figure 1 1 Top view of T Series Dep ositors Speed Control Pneumatics Cover 3 8 Clevis Pin amp Hair Pin Clip Product Valve Air Cylinder E E Left Side Plate N a ex k V m pese Ho er Removed for Clarit opp ad 3 16 Clevis Pin Piston Assembly Strong Back 2 Piston Air Cylinder s JT asan Product Valve dun Right Side Plate i Piston O Ring Stroke Stop Pin Stroke Adjust Bum per Washer Stroke Length Stroke Stop Tube evi i Hand Wheel Scale P Clevis Pin Stroke Adjust Lock Knob Figure 2 Hopper Product Valve Air Cylinder Product Valve Arm Pneumatics Cover Pivot Arm Dan Produc Assembly Le fC Speed Control Fressure Gauge 4 Bowl Q er Valve Left Side Plate Tray Guide Lock Knob Figure 1 3 Tp ri T D i Stroke Adjust Screw Stroke Stop Tube Product Valve Lock Bar Piston Air Cylinder Stroke Adjust Handwheel O 3 8 Clevis Pin 3 j d amp Hair Pin Clip e
25. upplied airline 2 as follows Insert the end of the white colored 2 inch of the airline into the top of the stack valve Insert the end of the blue airline that you shortened into the end of the orifice that has no airline installed Reinstall the cover over the pneumatic components Turn the supply air back on Test the depositing cycle by pressing the start lever on front of the depositor 43 C Parts Lists and Illustrations 44 FIGURE IV 6 5P 08WT TABLE TOP BATTER DEPOSITOR WIDE TRAY MECHANICAL PARTS LISTING 09443A 004 1 MECHANICAL PARTS LISTING REV 04 29 2002 5P 08WT TABLE TOP BATTER DEPOSITOR WIDE TRAY 09443A 004 FIGURE IV 6 ITEM No NOTE QTY PART No PART DESCHRIPTION 01 1 09443 048 HOPPER w BASE WIDE 02 1 09443 060 GASKET HOPPER 03 1 09443 046 HEAD PROD WIDE 04 1 09443 045 VALVE PRODUCT 5 PORT 4 3 8 C L 05 5 09443 040 PISTON DEL 06 5 09180 670 ORING BUNA PRODUCT PISTONS 07 2 09180 693 ORING BUNA PRODUCT VALVE 08 1 09443 068 PLATE SIDE ALUM Hano switch 09 1 09443 001 PLATE SIDE ALUM 10 1 09443 042 ARM PIVOT WIDE 11 2 09443 044 SPACER BAR ALUM 12 2 09443 012 BRG DEL 13 2 09443 013 BRG DEL 14 1 09443 043 STRONGBACK 15 5 09190 607 PIN CLEVIS 3 16 Dx1 1 2 L SS 17 1 09443 028 WASHER 18 1 09443 041 PIN PIVOT ARM 19 5 09443 021 ROD PISTON 20 N 2 09443 017 RACK TRAY WIDE PAN 2 5 8 21 N 4 09443 049 SPACER SHORT WIDE PAN 22 N 4 09443 050 SPACER LONG 1 LG WIDE PAN 23 N 4 09190 620 KNOB HAND 2
26. urn the collar to adjust the air pressure to the desired range c Push the collar down to lock it 15 D Clean and Sanitize the Depositor We recommend that you clean and sanitize the machine prior to running product The depositor is shipped fully assembled and lubricated During packing shipping and unpacking dust or dirt may accumulate on the machine which could affect product quality The procedures for cleaning and sanitizing are part of the normal operating procedures for the machine and are included in Section 111 of this manual 16 OPERATING PROCEDURES A Daily Maintenance Checks 1 2 Drain the air filter bowl This bowl will normally collect water that condenses in the air supply line between the compressor and the machine a Shut off the lockout valve b Rotate the small wing valve at the bottom of the filter bowl to open it The water will drain out c Close the wing valve only finger tight Check to be sure that the machine 15 properly assembled Normally the machine will be cleaned at the end of use each day It should be relubricated and reassembled after cleaning to ensure that all parts are returned to the machine and that it is left ready for sanitizing immediately before running product the next day a Check that the pistons are all installed and connected to the strongback with the 3 16 inch clevis pins 17 A Daily Maintenance Checks cont A 2 Check to be su
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