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1. Identification Name Description FWD OD run state indicator B The present MONT10 is in OD state SI El The present MONT10 is in stop state REV CD run SI B The present MONT10 is in CD state ALM Warning SI B The present MONT 10 is faulty LO RE Auto run SI B The present MONT 10 is in terminal control mode LOCK Password lock SI B The present MONT10 password is enabled Hz Freq unit indicator UI B The present unit is Hz A Current UI B The present unit is A V Voltage UI B The present unit is V RPM Rpm UI B The present unit is rpm Percentage UI B The present unit is The indicator has off on and flash 3 states In the manual the identification is as follows The indicator is off Bi The indicator is on B The indicator is flashing 26 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Accessories 6 1 2 Display State The LED panel can display the parameters at stopping running editing and alarming Parameter display state at stopping When MONT10 stops running the panel will display stopping state and its parameter as shown in Figure 6 2 By pressing PP key to display other parameters d01 00 door position pulse d01 01 OD CD arrival signal OD CD pulse arrival OD CD torque arrival d01 02 setting frequency d01 07 DC bus voltage and d01 08 input terminal state FWD REV ALM LOIRE LOCK FWD REV ALM LOIRE LOCK
2. Display state of stopping parameters Display state of running parameters Figure 6 2 Display state of the panel Parameter display state at running When MONT10 is running the panel will display running state and its parameter as shown in Figure 6 2 By pressing PP key to display other parameters d01 00 door position pulse d01 01 OD CD arrival signal OD CD pulse arrival OD CD torque arrival d01 02 setting frequency d01 03 output frequency d01 04 output voltage d01 05 output current d01 06 output torque d01 07 DC bus voltage and d01 08 input terminal state Fault alarming state If MONT10 is faulty the panel will be flashing to display the fault code After troubleshooting press STOP key to reset and the panel restores to stop state Refer to Chapter 7 Troubleshooting page 35 for the display content MONT10 Door Controller User Manual 27 Chapter 6 Accessories Shenzhen Hpmont Technology Co Ltd Parameters editing state At stop run or fault alarm state press PRG to enter function parameter editing state The panel uses four level menu configuration for parameter setting or other operations As follows Mode setting first level menu function parameter group setting second level menu function parameter setting third level menu parameter setting fourth level menu The operation process is shown in Figure 6 3 and the description of the keys is shown in Table 6 4
3. Running state Fourth level menu Fourth level menu Fourth level menu Figure 6 3 Parameter editing state 28 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Table 6 4 Switching description of the keys Chapter 6 Accessories Key First level menu Second level menu Third level menu Fourth level menu Fault return to faulty i Do not save the present PRG display Fault Return to first level Return to val e and ratutmito cleared return to run menu second level menu third level menu or stop state display j Enter to Enter to third level Enter to fourth level Save the present value and second level menu menu menu return to third level menu Modify No Modify the internal function i i i Select function No of function group Modify function m A rod Increase by 1 when Increase by 1 Increase by 1 according to SEE press this key one according to the the present modified bit time present modified bit Modify No Modify the internal i function No of function group Modify function value Select function e v rou Decrease by 1 Decrease by 1 Decrease by 1 according to SUE when press this key according to the the present modified bit one time present modified bit Switch units thousands gt gt Invalid Invalid Switch units and tens hundreds tens In the setting fourth level menu situation if the parameter is not flashing to displ
4. 9137 Figure 6 9 HMTY 500A018B size specification MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Accessories 75 9137 Le Figure 6 10 HMTY 910A018B size specification 6 2 2 Encoder Parameters The encoder parameters are shown as Table 6 6 Table 6 6 Encoder parameters Item Specification Item Specification Line number 1024 line ONDE 0 70 C temperature Input voltage 24V 10 maximum input Storage 40 80 C current is 100mA temperature Response 0 35kHz Relative humidity 9094 frequency The encoder output pulse is shown as Figure 6 11 _ 180 Figure 6 11 Encoder output pulse MONT10 Door Controller User Manual 33 Chapter 6 Accessories Shenzhen Hpmont Technology Co Ltd 6 2 3 Motor Torque Calculation and selection Motor torque calculation According to the torque balanced theory T FXR Of which T is the motor torque the unit is Nm F is the strength of OD CD and the unit is N R is the radius of the motor wheel and the unit is m and both values are 0 02m The motor s model is HMTY 500A018B whose rated strength is F T R 2 76 0 02 138N The motor s model is HMTY 910A018B whose rated strength is F T R 5 1 0 02 255N Motor model selection 1 According to the actual load detect the strength which the OD CD are needed to input the maximum 2 According
5. the system s output torque capacity will be influenced Note For most places it does not need to adjust the PI parameters of current loop and users are advised to carefully change this parameters F07 07 Torque limit 0 0 200 0 120 0 Defines the limit torque current of MONT 10 output The setting value is relative to the percentage of motor rated current F01 02 F07 08 Speed filter time constant 0 7 21 It is used to filter the output of ASR regulator When F07 08 0 the speed loop filter is disabled MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd 4 2 9 Group F08 Motor Auto tune Parameters Chapter 4 Function Introduction Code Name Description Range factory setting F08 00 Stator resistance 0 00 99 990 depend on model F08 01 Rotor resistance 0 00 99 990 depend on model F08 02 Stator inductance 0 9999mH depend on model F08 03 Rotor inductance 0 9999mH depend on model F08 04 Mutual inductance 0 9999mH depend on model F08 05 Slip compensation gain 50 0 200 0 100 0 F08 06 Curve selection 0 1 0 0 Line 1 S curve F08 07 LCD contrast 1 10 51 To select LCD display contrast F08 08 LCD screen color 0 1 1 0 White background normal 1 Black background anti F08 09 LCD language 0 1 0 0 Chinese 1 English F08 10 Manufacturer debugging parameter prohibit to cha
6. Disposing method Please dispose unwanted MONT 10 as industrial waste 38 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Appendix A Parameters Attributes are changed It denotes that the value of this parameter is the actual value which cannot be modified X It denotes that the setting parameter cannot be modified in run state It denotes that the setting parameter can be modified in run state About the Name Manufacturer debugging parameter it denotes that parameter is prohibited to change Code Name Range Default Attributes Setting Group d00 State Display Parameter on pages 9 d00 00 Controller series piis Ge SES 7 pm d00 01 Rated power 200 400W 400W d00 02 Rated current 0 01 9 99A 2 2A K doo o3 Control board software oo ig gg Actual value version d00 04 Rene Ke version 1 oo o gg Actual value d00 05 Panel software version 1 00 9 99 Actual value Group d01 State Display Parameter 2 on pages 9 10 d01 00 Door position pulse 0 Max door width Actual value The digital tube display from right to left followed by OD pulse arrival CD pulse oo Med us door arrival a OD torque arrival CD torque adualtvalue 0 No arrival 1 Arrival d01 02 Setting frequency 0 00 99 99Hz Actual value d01 03 Output frequency 0 00 99 99Hz Actu
7. F09 12 Controller software 4 00 99 99 n version F09 13 Panel software version 1 00 99 99 ii 44 MONT10 Door Controller User Manual NW hamant Shenzhen Hpmont Technology Co Ltd Product Warranty Card Unit Q S Add Of unit 2 3 PC Contact person o Tel Fax 3 Barcode on the product body paste here e Q 3 Power Model H Contrat number Purchasing date 8 Service unit 8 Contact person Tel c 2 Maintenance staff Tel 8 Maintenance date User s quality evaluation for the service O Better H Good O Common H Poor Other opinions User signature Date Interview record of Customer Service Center O Interviewed by telephone O Interviewed by letters Others Technical service engineer signature Date S hamant Shenzhen Hpmont Technology Co Ltd Warranty Agreement 1 The warranty period of the product is 18 months refer to the barcode on the product body During the warranty period if the product fails or it is damaged under condition of normal use by following the user s manual our company will be responsible for free maintenance 2 The starting time of the warranty period is manufacturing date see the barcode on the product body but we could negotiate settlement under special condition 3 Within warranty period maintenance will be charged for damages caused by the following reasons A The damage is
8. MONT10 without instruction from the supplier There are IC components inside the MONT10 which are sensitive to static electricity Directly touch the components on the PCB board is forbidden 8 1 Daily Maintenance Some unexpected accidents may occur during operation Therefore you should maintain MONT10 conditions according to the Table 8 1 record the operation data and investigate problems immediately Table 8 1 Daily checking items Items Content Criteria Temperature and humidity 10 40 C derating at 40 50 C Operatin p 9 Dust and water dripping No water dripping environment Gas No strange smell Stabl illati d Oscillation and heating Oe Ld MONT10 temperature Noise No abnormal sound MONT10 Door Controller User Manual 37 Chapter 8 Maintenance Shenzhen Hpmont Technology Co Ltd 8 2 Periodical Maintenance Customer should check MONT10 in short time or every 3 to 6 months according to the actual environment so as to avoid hidden problems and make sure the MONT10 runs well for a long time General Inspection Check whether the screws of control terminals are loose If so tighten them with a screw driver Check whether the main circuit terminals are properly connected whether the mains cables are over heated Check whether the power cables and control cables are damaged especially check for any wear on the cable tube Check whether the insulating ta
9. Parameters nnnnnenseneonneneeereneeneneeeenen eenn 21 4 2 10 Group F09 Diagnostics Parameters nnen renner eenneeeenneerennnereennvenen 22 4 3 Group y Manufacturer Function Parameters nnee nonneenennneerenneevenneerennvervenneerennn 22 Chapter 5 MONT10 Debugging esee nnnn rnnt ne nn nennen nnns 23 5 1 Motor Parameter Auto tuning Description ssesesseeeneens 23 5 2 Door Width Self learning AA 24 Chapter 6 ACCeSSOFIeS 145 Ania Dee eebe 25 6 1 Panel ACCESS ONY aa 25 6 1 1T Panel Description iuis gc ee prete xo eua ra enn n eeu ndn re ARX aen Exe 25 6 1 2 Display Stat EE 27 6 1 3 Panel self tESHING EE 6 1 4 Reset Parameter and Clear Fault Information 6 1 5 Parameter Uploaded and Downloaded oonnnnnenee ne enneneeeereeeennnen 6 2 Motor Accessory ote th e ii e c TEE E ATE TER TOME CITIES eb eR evade 32 6 2 1 Motor Parameters and Size nere 32 6 2 2 Encoder Parameters eet sace tree thee va EENS Ed 33 6 2 3 Motor Torque Calculation and selection unsure onnnnnneeeeeeenneneeeeneeennnnnen 34 Chapter 7 Troubleshooting annen ennneenenneneenneeennnneerenenensennerennneernnnneerennnenennnervenneenen 35 Chapter 8 Maintenance is i iccccessssscessvessiscsncescesnsccscersuvencnsssveevecvusausccrvecuveatucersesusssvsonnsesvessesestveny 37 8 1 Daily Maintenance EE 37 8 2 Periodical Maintenance 22 3 iret e etie enti acai aie dec
10. amp close invalidation 1 Stop running 2 Only holding the torque at the OD amp CD arrival range F06 06 Manufacturer debugging parameter Group F07 Vector Control Parameters on pages 20 F07 00 High speed ASR KP 10 3000 450 O e 0 1000 F07 01 High speed ASR KI f 20 Oo 0 Disabled F07 02 Low speed ASR KP 10 3000 450 O d 0 1000 F07 03 Low speed ASR KI 20 O 0 Disabled F07 04 ASR swicthing 0 00 99 99 8 00Hz O MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Attributes Setting frequency F07 05 Current loop KP 10 9999 50 Q F07 06 Current loop KI 0 9999 100 CO F07 07 Torque limit 0 0 200 096 120 0 O F07 08 Speed filter time 0 7 2 x constant Group F08 Motor Auto tune Parameters on pages 21 F08 00 Stator resistance 0 00 99 990 x F08 01 Rotor resistance 0 00 99 990 x depend on F08 02 Stator inductance 0 9999mH x model F08 03 Rotor inductance 0 9999mH x F08 04 Mutual inductance 0 9999mH x F08 05 Slip compensation gain 50 0 200 096 100 096 x _ 0 Line F08 06 Curve selection 0 O 1 S curve F08 07 LCD contrast 0 10 5 O x 0 White background normal F08 08 LCD screen color 4 1 O 1 Black background anti 0 Chinese F08 09 LCD language 0 O 1 English F08 10
11. and combustible things Bare metallic part of the power terminal wiring should be with insulating tape to wrap up Only qualified electrical engineer can perform wiring job Only when the power supply is completely cut off 10 minutes later can you do the wiring job The communication wire must use shielded twisted pair cable with 20 30mm twisted interval and the shielding layer must be grounded The encoder must use a shielded wire and the shielding layer must be connected to ground reliably Do not connect the power input terminals to the output terminals U V W of the MONT10 The earth terminal PE of the MONT10 must be reliable earthing It must use two separate earth wire due to the leakage current from the MONT10 to ground Do not touch the wire terminals of the MONT10 when it is live The main circuit terminals is neither allowed connecting to the enclosure nor short circuiting Only when the MONT10 terminal cover has been fitted can you switch on AC power source Do not remove the cover after power is switched on AN Warning Do not play metal into the MONT10 when installing Do not start and shutdown the MONT10 by connecting and disconnecting the contactor Detection of signals during the operation shall only be conducted by qualified technician Do not do dielectric strength test on the MONT10 Ensure the installation site meeting the following requirements Donotinstall a
12. caused by improper use or repair modification without prior permission B The damage is caused by abnormal voltage fire flood other disasters and second disasters C The damage is caused by dropped or transportation after purchase D The damage is caused by the operation not following this user s manual E The damage or failure is caused by the trouble out of the equipment e g external device 4 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 5 The maintenance fees are charged according to the newly adjusted Maintenance Price List by our company 6 In general the warranty card will not be reissued Please keep the card and present it to the maintenance personnel when asking for maintenance T If there is any problem during the service please contact the agent of our company or our company directly 8 This agreement should be interpreted by Shenzhen Hpmont Technology Co Ltd Shenzhen Hpmont Technology Co Ltd Address 3F Building 28 Wangjingkeng Industry Park Xili Dakan Nanshan District Shenzhen China Telephone 4008 858 959 or 189 4871 3800 P C 518055 Http www hpmont com E mail marketing hpmont com
13. check Whether the manual intact Check the manual If has lacked please contact manufacturer MONT10 Door Controller User Manual 1 Shenzhen Hpmont Technology Co Ltd Chapter 2 Product Information Chapter 2 Product Information 2 1 Model Explanation MT10 2 S OP4 dE Adaptive motor power OP4 0 4kW Input phase S Single phase Voltage rating 2 200 240V Product series Synchronous asynchronous elevator door controller 2 2 Specifications Item Specification Rated volt d eed VO rage an Single phase 200 240V 50 60Hz frequency m ba Voltage fluctuation within 10 imbalance rate lt 3 amp Accuracy 9 Frequency 5 Output voltage 0 input voltage Output frequency 0 99 99Hz Control mode Open loop vector control SVC Closed loop vector control VC D Speed control range 1 100 SVO 1 1000 VC E Speed control accuracy 0 5 SVC 0 05 VC 3 Start torque 180 rated torque at 0 5Hz SVC 180 rated torque at OHz VC o Frequency resolution 0 01Hz Current resolution 0 01A For AC asynchronous motors the MONT10 supports the auto tuning of motor parameters under standstill and running state of the motor For AC permanent magnet synchronous motors the MONT10 supports the auto tuning of motor Oo parameters without load or with load a Supports closed loop vector control of AC permanent magnet synchronous motors u
14. set F00 06 1 then according to the open closed command logic of elevator controller the MONT10 integrates into elevator 1 1 Open door system to run automatically 1 0 Open door 2 Auto demo run Auto demo mode is used for demonstrating the operation or commissioning in the factory There is no need to be controlled by the control system The auto demo mode can be set after door machine s operation curve is set in panel control mode F00 06 0 The interval time between open and closed door demo can be set by F06 04 To start auto demo run by pressing RUN JOG key or closing external terminals OD CD with COM To stop auto demo run by pressing STOP key F00 07 Maximum output frequency 1 00 99 99 24 00Hz Define the maximum allowed output frequency of MONT10 F00 08 Manufacturer debugging parameter prohibit to change F00 09 Control mode 0 2 21 0 Asynchoronous motor open loop distance control 1 Asynchoronous motor closed loop distance control 2 Synchoronous motor closed loop distance control MONT10 Door Controller User Manual 11 Chapter 4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 2 Group F01 Motor Rated Parameters Code Name Description Range factory setting F01 00 Motor rated power 1 750 250W F01 01 Motor rated voltage 1 300 220V F01 02 Motor rated current 0 10 10 00 1 10A F01 03 Motor rated freque
15. to the above formula calculate the motor torque And the motor wheel radius is 0 02m 34 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 7 Troubleshooting Chapter 7 Troubleshooting When fault alarm occurs please take proper action according to the Table 7 1 Table 7 1 Fault alarm description and counter measures Fault code Fault name Possible reasons of fault Counter measures At the beginning of power on and It is normal state of power on and at the end of power off power off DC bus g Lu Input voltage is too low Please check input power voltage undervoltage ae M i Improper wiring leads to Please check wiring and wire undervoltage of hardware properly Input voltage is too high Please check power input DC bus Deceleartion time is too short Please s t a proper value for M E0001 time F03 05 F04 05 overvoltage Improper wiring leads to B Please check wiring and wire overvoltage of hardware properly Connect the controller and motor Controller output d properly instantaneous Improper connection between E0002 Please set correct motor overcurrent controller and motor parameters F01 00 F01 04 hardware Improper motor parameters 2 To ensure correct encoder signal The encoder signal error i na lends t check the encoder connection E Please check system wiring and overcurrent of hardware A Controller output A x wire properly Acceleration
16. 023 Encoder error The damaged encoder The wrong connection of encoder Wrong setting of encoder pulse number per revolution Check the encoder replace it Check the encoder connection and wire correctly Please set correct value of pulse number per revolution F02 00 Door width E0026 self learning failure The faulty encoder The wrong connection of encoder Improper setting self learning parameters of speed or torque Check the encoder replace it Check the encoder connection and wire correctly Please set correct value of self learning speed F02 04 and self learning torque F05 10 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 8 Maintenance Chapter 8 Maintenance Danger Only a trained and qualified professional person can maintain the MONT10 Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal measurements in MONT10 Suitable clothes and tools must be used High voltage exists when the MONT10 is powered up or running Checking and maintaining can only be done after MONT10 s AC power is cut off And wait for at least 10 minutes if maintain the cover Warning For the MONT 10 stored for more than 2 years please use voltage regulator to increase the input voltage gradually Do not leave metal parts like screws or pads inside the MONT10 Do not make modification on the inside of
17. 8 Holding End time speed F04 06 F04 02 F04 05 torque torque F04 02 F04 01 FBI F05 05 F05 06 Figure 4 3 Relationship of CD curve and curve parameters CD start The CD starts to run at start speed F04 01 In order to improve the CD efficiency generally cancel the startup state and directly accelerates to the CD speed F04 03 to enter into high speed run state Just as Figure 4 4 CD start distance Acc time CD speed Dec time En Time from F04 00 F04 02 F04 03 F04 05 8 Switching holding to Acting position torque end torque F04 04 F04 07 F08 12 F05 04 F05 07 SES Creeping Acting speed F04 08 7 speed Holding End F04 06 F04 02 F04 05 torque torque gt C D F08 11 F05 05 F05 06 Figure 4 4 Optimum CD startup curve CD high speed run After CD startup ends CD will accelerate from CD start speed F04 01 to CD speed F04 03 The run speed will not decelerate to creeping speed F04 06 until it run to Dec point F04 04 CD creep Before CD position arrives to prevent door board and door blade from collision damage caused by high speed the door should slow down to creeping speed to run Door blade action From CD process to two door boards close state a short time relative higher than creeping speed F04 08 is needed to achieve door blade action safe and reliable as soon as possible while it can improve the CD efficiency At the door blade action end to prevent door crash because of high speed
18. KP 10 3000 450 F07 03 Low speed ASR KI 0 1000 20 F07 04 ASR switching frequency 0 00 99 99 8 00Hz The parameters of F07 00 F07 04 comfirm the PID parameters of ASR The structure of ASR is shown in figure Torque current Frequency command Frequency feedback nm Torque limit The system s response can be expedited through increasing the KP F07 00 F07 02 but oscillation may occur if the value of KP is too high The system s response can be expedited through increasing the KI F07 01 F07 03 but oscillation and high overshoot happen easily if the value of Kl is too high If set Kl as 0 and the integral function is disabled the speed loop works only as a proportional regulator Generally the KP should be adjusted firstly to the maximum on condition that the system does not vibrate and then the KI should be adjusted to shorten the response time without overshoot It need increase KP and decrease Kl on condition that shorter dynamic response time is required during low frequency operation F07 05 Current loop KP 10 9999 50 F07 06 Current loop KI 0 9999 100 F07 05 and F07 06 define the PI regulator parameters of current loop It can expedite the system s response to the output torque through increasing the KP or KI of current loop and improve the system s stability through decreasing KP or KI If KP or KI of current loop is too big the system is easy to occur oscillation if KP or Kl is too small
19. Manufacturer debugging parameter ron 1 CP door blade closed 00 s5 ooHz 0 00 o speed CD door blade closed F08 12 en CRI TI neg 0 o speed position F08 13 Manufacturer debugging parameter F08 14 Manufacturer debugging parameter Group F09 Diagnostics Parameters on pages 22 E0001 Controller overvoltage NO 3 fault type last E0002 Controller hardware overcurrent F09 00 fault E0003 Controller software overcurrent E0004 Loss of Z phase signal of permanent magnet synchronous motor encoder E0006 Motor parameter auto tuning F09 01 NO 2 fault type fault E0007 Controller overloaded E0014 Controller EEPROM faulty MONT10 Door Controller User Manual 43 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Attributes Setting E0017 Module faulty E0018 Current detect faulty gas 0E ROR E0022 Panel EEPROM faulty d ipa YR E0023 Encoder error E0026 Door width self learning failure Lu Undervoltage F09 03 DC bus voltage for last 0 999V g ault F09 04 Output current for last 0 00 99 99A S ault Fog os Running frequency for 4 49 _ go goi last fault F09 06 Door position for last 0 65535 S ault F09 07 Open close cycle lower 0 9999 a S value F09 08 Open close cycle upper 0 9999 e y value F09 09 Running hour 0 23 y F09 10 Running day 0 9999 F09 41 Manufacturer debugging parameter
20. NN hamonk MONT10 Synchronous amp Asynchronous Elevator Door Controller User Manual Single phase 200 240VAC 0 4kW Elevator Door Controller MONT10 User manual FOREWORD Thank you for purchasing MONT10 synchronous asynchronous elevator door controller hereinafter referred to as MOMT10 manufactured by Shenzhen Hpmont Technology Co Ltd This User Manual describes how to use MONT10 and its installation wiring operation and debugging troubleshooting and daily maintenance etc Before using the product please read through this User Manual carefully In addition please do not use this product until you have fully understood safety precautions Note Preserve this Manual for future Due to product upgrade or specification change and for the purpose of improving convenience and accuracy of this manual this manual s contents may be modified If you need the User Manual due to damage loss or other reasons please contact the regional distributor of our company or directly contact our company Technical Service Center For the first time using the user should carefully read this manual If you still have some problems during use please contact our company Technical Service Center Telephone 4008 858 959 or 189 4871 3800 The product warranty is on the last page of this Manual please preserve it for future CONTENTS Chapter 1 Safety Information and Precautions nnnenennnneneenneeen
21. T10 Door Controller User Manual Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Attributes Setting F05 05 CD holding torque 30 0 F07 07 motor rated torque 70 096 O F05 06 CD end torque 0 0 F07 07 motor rated torque 60 0 O Fo5 o7 ne from CD holding to 04 999 gs 60 0s o CD end torque P tecti ros og sSengerprotecion Fo Foz o 70 0 e torque F05 09 Manufacturer debugging parameter E Torque setting under F05 10 30 0 F07 07 motor rated torque 100 0 O slow speed F05 11 OD resistance torque 0 0 F07 07 100 096 Q F05 12 OD resistance time 0 1 9 9s 3 0s CO Group F06 Advanced Parameters on pages 19 0 The signal is open which represents the OD CD arrival and door position output equal to the relay normally open F06 00 DOA DCA DPA output contact i l 4 S selection 1 The signal is closed which represents the OD CD arrival and door position output equal to the relay normally closed contact 0 Door position output F06 01 DPA function selection 1 The re open signal is output at the 0 x CD resistance Fo6 o2 KT position output tere 90 0 o setting Ge E ac xad 0 5s Oo close resistance Fo6 04 OPen amp close holding Lo 4 360 0s 3 0s o ime on demo mode 0 Holding the torque at the OD amp CD arrival range but zero speed running at i other position F06 05 Mode SEH on open p i 2 o
22. al value d01 04 Output voltage 0 999V Actual value d01 05 Output current 0 00 9 99A Actual value d01 06 Output torque 0 0 200 096 Actual value d01 07 DC bus voltage 0 999V Actual value Bit2 BitO corrosponds to SS CD OD 0 The input terminal and the common d01 08 Input terminal state terminal are disconnected Actual value 1 The input terminal and the common terminal are connected Group F00 Basic Parameters on pages 10 12 F00 00 User password 00000 65535 00000 O 00 No function It need manually set A ee SCH Er GE Ge 00 x 02 Clear fault information MONT10 Door Controller User Manual 39 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Default Attributes Setting 03 30 Reserved F00 02 Parameter upload 0 2 0 x number F00 03 Parameter download 0 2 0 T number F00 04 Manufacturer debugging parameter 0 Factory mode door machine specific F00 05 Mode selection function is invalid d x 1 Door control mode GE 0 Panel control F00 06 D bs SEH 1 Terminal control auto 0 x selection 2 Auto demo run Maximum output F00 07 1 00 99 99Hz 24 00Hz x frequency F00 08 Manufacturer debugging parameter 0 Asynchoronous motor open loop distance control F00 09 Control mode d Asynchoronous motor closed loop 2 P di
23. alue Display the present door position pulse state The door maximum pulse corresponds to open door arrived positopn and the door minimum pulse corresponds to closed door arrived position d01 01 Open closed door arrival signal actual value Display the open closed door arrival signal Itis represented by four digit and from right to left followed by open door pulse arrival closed door pulse arrival open door torque arrival closed door torque arrival 0 represents that the signal does not arrive torque torque pulse pulse And 1 represents that the signal arrive Take no arrival arrival no arrival arrival 0101 for example to explain the meaning of each digital tube as the right figure d01 02 Setting frequency actual value Display the setting frequency MONT10 Door Controller User Manual Chapter 4 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting d01 03 Output frequency actual value Display the output frequency d01 04 Output voltage actual value Display the output voltage d01 05 Output current actual value Display the output current d01 06 Output torque actual value Display the output torque which is the relative percentage of the motor rated torque d01 07 DC bus voltage actual value Display the DC bus voltage d01 08 Input terminal state actual value Displa
24. and OD holding According to the Figure 4 1 we can set reasonable parameters to achieve the desired OD effect OD start distance Acc time OD speed Dec time Time from F03 00 F03 02 F03 03 F03 05 Switching holding to torque end torque F05 00 F05 03 F03 04 Dec point position Creeping Holding End Speed torque torque F03 06 F05 01 F05 02 Acc Start time speed F03 02 F03 01 Figure 4 1 Relationship of OD curve and curve parameters OD start From closed state to the OD startup the door blade needs action You need use a lower speed F03 01 to close the door blade in order not to damage it After the startup state ends it will accelerate to high speed for OD If MONT10 receives OD command and the door position is exceeded the OD start distance F03 00 and the door blade has closed at the moment the open door process will be no longer from startup but directly accelerate from zero speed to OD speed F03 03 Just as Figure 4 2 Time from Switching holding to torque end torque F05 00 F05 03 OD start distance Acc time OD speed Dec time F03 00 F0302 F03 03 F04 05 F03 04 Dec point position Creeping Holding End speed torque torque F03 06 F05 01 F05 02 Figure 4 2 Optimum OD startup curve OD high speed run After OD startup ends OD will accelerate from start speed F03 01 to OD speed F03 04 The run speed will not decelerate to creeping speed F03 06 until it runs
25. ay it indicates that this parameter can t be modified The possible reasons are as follows The function parameter can t be modified such as the actual detected parameters or recorded parameters etc Only when in stopping state can it modify the function parameter Only input the correct password can it edit the function parameter due to the valid password MONT10 Door Controller User Manual Chapter 6 Accessories Shenzhen Hpmont Technology Co Ltd 6 1 3 Panel self testing The panel of MONT10 has self testing function which facilitates periodic inspection for itself and the keys The process of panel self testing 1 In stopping state press PP key and lt key simultaneously for 2 3 seconds the 5 LED will cyclically display 8 from left to right in turn for three times which is as shown in Figure 6 4 Later the indicator will be cyclically bit by bit clockwise lighting from the first upper left for three times Figure 6 4 Starting panel self testing 2 Press any key of the panel and observe the LED and the state indicators to detect the corresponding key whether valid And the correct correspondence is as shown in Figure 6 5 During this process if there is no press in 4 5 seconds it will directly jump to the step 4 If the self check is success it will jump to the step 3 Figure 6 5 Correct correspondence of the keys and the displays 3 If the sel
26. ble 3 4 Indicator description of MONT10 Symbol Description Set F06 00 as normally open contact when open door arrives indicator is on DOA LED green o i Set F06 00 as normally closed contact when open door arrives indicator is off Set F06 00 as normally open contact when closed door arrives indicator is off DCA LED green RER Set F06 00 as normally closed contact when closed door arrives indicator is on DPA LED green Set F06 00 as normally open contact when position arrives indicator is on 9 Set F06 00 as normally closed contact when position arrives indicator is off When MONT10 is not in running state at power on standby indicator is on RUN LED green is e Sun gt When MONT10 is in running state at power on indicator is flashing When MONT10 has fault indicator is on FAULT LED red MUN When MONT10 has no fault indicator is off 3 2 Terminal Wiring The typical connection of MONT10 is shown as Figure 3 6 MONT10 Single phase 220VAC OD command CD command Slow speed command Input signal ground Figure 3 6 MONT10 connection Note The input MCCB rating should use 6A single phase air breaker The input power wiring and the output motor wiring should use copper multi stranded cable whose diameter should not be less than 1mm It suggested that reliably connect the PE terminal to the ground via using copper multi stranded cable wh
27. d a power supply Switch in the MONT10 Danger When the power supply of MONT10 is cut down the input 220V terminal still has high voltage Do not touch or plug the 220V terminal until the external power supply cut down or there will be danger of shocking 3 1 2 Control Signal Terminal Description o e ej o 9 9 OD CD SS COM DOA DCA DPA CME Figure 3 2 Control signal terminal layout Table 3 1 Function description of control signal terminal Symbol Terminal name Function description OD Open door command input terminal The ON command is valid when terminal is CD Closed door command input terminal Connected with COM The OFF command is invalid when terminal is SS Slow speed command input terminal disconnected with COM COM Input signal ground Isolated from output ground CME Door open arrival signal output DOA terminal Contact rating 125VAC 0 5A or 24VDC 1A Door close arrival signal output Relay output set low or high level via parameter DCA terminal DOA CME normally open DCA CME normally open DPA CME normally open DPA Door position signal output terminal CME Output signal ground Isolated from input ground COM 6 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 3 Electrical Installation 3 1 3 Power Circuit Terminal Description W V U PE PE N L Figure 3 3 Power circuit terminal layout Table 3 2 Function description of p
28. d at CD ending 0 00 15 00 1 80Hz It defines the low creeping speed frequency of door machine during CD process F04 07 Door blade acting position at CD ending 1 500 150 When pulse number lt F04 07 setting number the door machine will carry out CD ending and door blade action F04 08 Door blade acting speed at CD ending 0 00 15 00 3 00Hz Defines the run speed frequency of door blade action position in F04 07 range during the CD process F04 09 CD limit point 1 500 200 When the door position is in the CD limit point position the door machine will output CD arrival signal MONT10 Door Controller User Manual Chapter 4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 6 Group F05 Torque Parameters Code Name Description Range factory setting F05 00 OD switching torque 20 0 F07 07 80 0 In OD process if the running pulse count reaches the product of F03 07 X door width the door machine will continue to run at low speed in the ending phase of OD When the door has reached the limited position the motor will be caught When the motor catching torque the product of F05 00 X motor s rated torque the door will be in complete OD state and maintaining the current torque till the door reversely opens or stops F05 01 OD holding torque 30 0 F07 07 75 0 When the motor is in OD operating process the OD position limitin
29. deceleration time is E0003 overcurrent too Short Please set proper Acc time software F03 02 F04 02 and Dec time F03 05 F04 05 Loss of Z phase signal of t E0004 ec Without detecting the Z signal Detect the encoder signal magnet synchronous motor encoder NEN ee E0006 Ss params er i o Please check the motor s auto tuning fault Motor incorrect connection K Encoder Z signal loss connection 3 Please check the encoder The load is too big Regulate the mechanical Controller i g E0007 There are obstacles in door Check machinery to exclude overloaded machine obstacles E0014 Controller Memory circuit fault of controller Please contact the supplier for EEPROM faulty EEPROM repairing MONT10 Door Controller User Manual Chapter 7 Troubleshooting Shenzhen Hpmont Technology Co Ltd Fault code Fault name Possible reasons of fault Counter measures E0017 Module faulty Short circuit between phases output or the ground Short circuit for the ground Output current is too high Please check the connection and connect the wire properly Please check the connection and connect the wire properly Please check the connection and mechanism E0018 Current detect Current detection circuit is Please contact the supplier for faulty EEPROM faulty damaged repairing SN Replace the panel Panel EEPROM Memory circuit fault of panel 1 E0022 Please contact the supplier for repairing E0
30. default paramters of Group F00 F08 02 Clear fault information Clear fault information of Group F09 00 F09 06 03 30 Reserved MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction Code Name Description Range factory setting F00 02 Parameter upload number 0 2 0 F00 03 Parameter download number 0 2 0 Define the number of parameter upload or download Parameter upload Upload the present MONT10 parameter to the corresponding number 1 or 2 of LED panel Parameter upload Download the corresponding number 1 or 2 of LED panel to the present MONT10 Note F00 00 F00 04 F01 09 F02 01 and Group F09 can not upload or download F00 04 Manufacturer debugging parameter prohibit to change F00 05 Mode selection 0 1 1 0 Factory mode Door machine specific function is invalid 1 Door control mode F00 06 Control command selection 0 2 0 0 Panel control The starting and stopping is controlled through the panel of MONT10 Press the key RUN opens the elevator door press the JoG key closes the elevator door and press the STOP key stops MONT10 1 Terminal control auto The MONT10 realizes door opening or closing OD terminal CD terminal Run via the control system sending OD and CD command commands 0 0 Stop After open closed curves optimize the 0 1 Closed door paramters
31. e number 3750 x F02 07 ANS gebie 0 9999 pulse number 0 x Group F03 OD Curve Parameters on pages 14 16 F03 00 OD start distance 0 9999 pulse number 240 O F03 01 OD start speed 0 00 15 00Hz 2 00Hz O F03 02 OD Acc time 0 1 99 9s 0 8s O F03 03 OD speed 0 00 F00 07 24 00Hz CO F03 04 OD Dec point position 50 0 90 096 door width 60 096 O F03 05 OD Dec time 0 1 99 9s 0 9s Q F03 06 bean speed atOD oo 15 gg 1 80Hz O F03 07 OD limit point 80 0 99 9 door width 95 0 Q F03 08 Ee 10 0 90 0 door width 70 0 O Group F04 CD Curve Parameters on pages 16 18 F04 00 CD start distance 0 9999 pulse number 0 O F04 01 CD start speed 0 00 15 00Hz 3 00Hz O F04 02 CD Acc time 0 1 99 9s 1 1s O F04 03 CD speed 0 00 F00 07 20 00Hz O F04 04 CD Dec point position 50 0 90 0 door width 61 0 O F04 05 CD Dec time 0 1 99 9s 1 1s O F04 06 ae speed atCD 9 00 15 00Hz 1 80Hz O F04 07 B ging 17500 pulse number 150 O F04 08 n es speed o 00 15 00Hz 3 00Hz O F04 09 CD limit point 1 500 pulse number 200 O Group F05 Torque Parameters on pages 18 F05 00 OD switching torque 20 0 F07 07 motor rated torque 80 0 O F05 01 OD holding torque 30 0 F07 07 motor rated torque 75 096 O F05 02 OD end torque 0 0 F07 07 motor rated torque 70 0 O F05 03 de t0 0 1 999 9s 60 0s O F05 04 CD switching torque 20 0 F07 07 motor rated torque 75 0 O MON
32. ed the download it will enter stop state FWD REV ALM LORE LOCK LORE LOCK Downloading parameters Download parameters failure Figure 6 8 Display the parameter download Note 1 Before download parameters this group should have been uploaded parameters 2 If displays dFAiL at downloading parameters which means that parameters of panel and function parameters of present MONT10 do not match firstly you should correctly upload the parameter then you can download MONT10 Door Controller User Manual 31 Chapter 6 Accessories 6 2 Motor Accessory Shenzhen Hpmont Technology Co Ltd For MONT10 our company provides AC permanent magnet synchronous motor which is installed with encoder 6 2 1 Motor Parameters and Size Table 6 5 Motor parameters Rated Insulation Rated Rated Rated Rated Rated Rpm Motor model torque protection power W voltage V current A freq Hz rpm Nm grade HMTY 500A018B 50 50 1 35 2 76 24 180 F IP33 HMTY 910A018B 91 100 1 6 5 1 24 180 F IP33 The motor size is shown as Figure 6 9 and Figure 6 10 and the unit is mm 1 The cable length of motors is respectively 1000mm 50W or 450mm 91W which are exposed 50mm 2 The encoder signal is 850mm length which does not include the plug length 3 The blue cable is U The black cable is V The brown cable is W The yellow green cable is ground cable Encoder signal cable 55
33. en door arrived then enter 4 In OD process the pulse will increase 4 Fourthly closed door closed door arrived then it is over In CD process the pulse will decrease Countermeasures of abnormal problem of door width self learning 1 Send out the door width self learning command the first running direction is CD Take measure Stop running and change any two phases of the connections between MONT10 and motor the synchronous motor should restart parameter auto tuning too 2 During self learning process check the OD CD pulse signal OD pulse numbers decrease and CD pulse numbers increase Take measure Change the setting value of F02 01 encoder direction and the synchronous motor should restart parameter auto tuning too 3 During self learning process it alarms E0026 faulty door width self learning failure Take measure Check the encoder signal For the heavy duty door please properly increase the value of F05 10 self learning torque 4 In asynchronous motor self learning process the door machine just shakes then stops Possible reason The setting error of F02 00 encoder pulse number F02 01 encoder direction and F01 05 Dec ratio 24 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Accessories Chapter 6 Accessories 6 1 Panel Accessory It can use the optional LED panel HD LED to debug MONT 10 Refer to the follows 6 1 1 Panel Description The MONT10 may install
34. ennenvenneneennneneenneenennneenenne 1 NEEN Elle EE 1 1 2 Precautions TEE 1 Chapter 2 Product Information 3 2 1 dee E el ET TEEN 3 2 2 Te Teile enne 3 2 3 Dimensions and Mounting Size nennen 4 Chapter 3 Electrical Installation sek 5 3 1 Termi al S Deso e WEE 6 3 4 1 Power Supply Switch reete etii eee pa izaina AEEEEE 6 3 1 2 Control Signal Terminal Description e 6 3 1 3 Power Circuit Terminal Description 3 1 4 Encoder Interface Description 3 1 5 Panel Interface Description 7 3 1 6 State Indicator Description 8 3 2 Tetrminal Wirlfig EE 8 Chapter 4 Function Introduction ee 9 4 1 Group d Display Parameters ele ote cere t cede denn Edge 9 4 1 1 Group d00 State Display Parameter 7 9 4 1 2 Group d01 State Display Parameter 2 9 4 2 Group F General Function Parameters nenne 10 4 2 1 Group F00 Basic Parameters nennen 10 4 2 2 Group F01 Motor Rated Parameters nn aannnneneneneenneneeneneeennenneneenenenn 12 4 2 3 Group F02 Encoder Door Width Parameters un annnnneeeeneennenneeeee eeen 13 4 2 4 Group F03 OD Curve barameiers nnnssannn ee nnneneeeeeeeenneneeereeeennnneneee eenen 14 4 2 5 Group F04 CD Curve Parameters nnnnannneonnnenneereeeennenseereneennnnenennenenn 16 4 2 6 Group F05 Torque barameters aannnnnnenenennneneeereeeenneneereneneennneeeenenenn 18 4 2 7 Group F06 Advanced Parameter 4 2 8 Group F07 Vector Control Parameters is 4 2 9 Group F08 Motor Auto tune
35. f testing is success the panel will display PASS and all keys are valid The PASS will auto disappear 3 5 seconds later and back to display state before self testing 4 If the self testing is failure the panel will display FAIL The FAIL will auto disappear 3 5 seconds later and back to display state before self testing The possible reasons of self testing failure no press within 5s or invalid key 30 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Accessories 6 1 4 Reset Parameter and Clear Fault Information Reset default parameter After set F00 01 1 the parameter value of FOO FO08 will be reset to the default parameter At reset default parameter the panel display as Figure 6 6 Figure 6 6 Reset default parameter Clear fault information After set F00 01 2 the fault information of F09 00 F09 06 will be cleared 6 1 5 Parameter Uploaded and Downloaded Parameter uploaded For example upload the present MONT10 parameters to the panel group 1 Set F00 02 1 the panel displays UPLd shown as Figure 6 7 When the parameters are completed the upload it will enter stop state REV ALM LORE LOCK Uploading parameters Figure 6 7 Display the parameter upload Parameter downloaded e For example download panel group 2 parameters to the present MONT10 Set F00 03 2 the panel displays dnLd shown as Figure 6 8 When the parameters are complet
36. g function will be enabled When the torque of catching spinning motor F05 00 X motor rated torque the door machine will maintain in complete OD state with the holding torque F05 01 X motor rated torque F05 02 OD end torque 0 0 F07 07 70 096 F05 03 Time from OD holding to OD end torque 0 1 999 9 60 0s Define the torque holding state in OD process Torque holding state After the switching time F05 03 the OD holding torque F05 01 reachs the OD end torque F05 02 F05 04 CD switching torque 20 0 F07 07 75 0 F05 05 CD holding torque 30 0 F07 07 70 096 F05 06 CD end torque 0 0 F07 07 60 0 F05 07 Time from CD holding to CD end torque 0 1 999 9 60 0s Refer to F05 00 F05 03 for F05 04 F05 07 F05 08 Passenger protection torque 0 0 F07 07 70 0 The setting value of F05 08 is relative to motor rated torque The smaller the value is the more sensitivity it is If set F05 08 as 0 this function is disabled n the CD process the CD arrival signal is output so that the CD obstruction will not be detected At the CD resistance according to the Dec time of open amp close resistance F06 03 to decelerate to zero speed then reopen again F05 09 Manufacturer debugging parameter prohibit to change F05 10 Torque setting under slow speed 30 0 F07 07 100 0 Define the judgment of door width self learning and torque switching value at first time powe on This value is relative t
37. id 38 8 3 Replacing Damaged arts lt 1 c2s1s Aseeccaeyseredeeiieheeecadavesatadessesebeacsacscaecesesstatesacenasazeeesscie 38 8 4 Unwanted MONT10 Recycling 38 Appendix A Parameters iicsicicccscissscceccecscciuscscccteacsanencaccecezeiandscacdscedanacaaeisnedsaatauesiverisssasostacessevuncs 39 Safety Information and Precautions Product Information Electrical Installation Function Introduction MONT10 Debugging Accessories Troubleshooting Maintenance Parameters Shenzhen Hpmont Technology Co Ltd Chapter 1 Safety Information and Precautions Chapter 1 Safety Information and Precautions 1 1 Safety Definition AN Danger A Danger contains information which is critical for avoiding safety hazard Danger AN Warning A Warning contains information which is essential for avoiding a Warning risk of damage to product or other equipments Note A Note contains information which helps to ensure correct operation NUN of the product 1 2 Precautions Before delivering this product has been strictly checked and reliably packaged Due to handling loading and unloading in transit it may cause damage Therefore after open the package please check product integrality carefully Check Items Check methods Check the overall appearance check if Whether there is d t rt d d ET EE TE io Pane EEN there is damage in transit If there is loose screws or other fasten parts If necessary use the screwdriver to
38. ill stop being output F06 02 Door position output setting 0 1 99 9 90 0 When the door position is excess to this function setting value the door position output signal DPA is enabled Only when set F06 01 as 0 door position output can this function be enabled F06 03 Dec time of open amp close resistance 0 1 2 0 0 5s This function parameter defines the Dec time from the present CD speed decelerating to zero speed when the CD resistance occurs If the setting is too small it will result in door shaking when decelerates If the setting is too big it will result in too slow decelerating speed F06 04 Open amp close holding time on demo mode 0 1 360 0 3 0s Defines the holding time of OD or CD arrival on the demo mode F00 06 2 F06 05 Mode selection on open amp close invalidation 0 2 21 0 Holding the torque at the OD amp CD arrival range but zero speed running at other position 1 Stop running 2 Only holding the torque at the OD amp CD arrival range F06 06 Manufacturer debugging parameter prohibit to change MONT10 Door Controller User Manual 19 Chapter 4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 8 Group F07 Vector Control Parameters Code Name Description Range factory setting F07 00 High speed ASR KP 10 3000 450 F07 01 High speed ASR KI 0 1000 20 F07 02 Low speed ASR
39. in MONT10 Door Controller User Manual 23 Chapter 5 MONT10 Debugging Shenzhen Hpmont Technology Co Ltd Note 1 When synchronous motor does parameter auto tuning without unloading the belt you should manually move the door to the CD state During the parameter auto tuning process the door should run toward the OD direction When auto tuning is over the door will auto stop 2 If the door does not open and the encoder fault is alarmed you should stop running and change any two phases of the connections between MONT10 and motor then restart parameter auto tuning again 5 2 Door Width Self learning The door width of door machine is the basis of distance control open closed door running curve adjustment and open closed door arrived judgment The door width accurately to be obtained is the guarantee which is the premise to realize the normal distance control Set the door width self learning 1 Firstly set F00 05 as 1 door control mode 2 Secondly set F00 06 as 0 panel control or 2 auto demo run 3 Finally set F02 05 as 1 door width self learning is enabled press RUN key or JOG key to start self learning When it is finished F02 05 will be reset as 0 If something abnormal occur in the process press STOP key to stop door width self learning Normal running process of self learning 1 Firstly open door open door arrived then enter 2 2 Secondly closed door closed door arrived then enter 3 3 Thirdly open door op
40. lerated from maximum frequency F00 07 to zero frequency F03 06 Creeping speed at OD ending 0 00 15 00 1 80Hz It defines the low creeping speed frequency of door machine during OD process F03 07 OD limit point 80 0 99 9 95 0 door width When door position pulse gt F03 07 X door width the door machine output OD arrival signal F03 08 Re open curve high speed area 10 0 90 0 70 0 door width F03 08 defines the re open curve high speed area at re opening This parameter setting may improve the re open efficiency Example F03 08 70 0 and 100 70 30 which represents when the door position is in 0 30 range it will auto accelerate to high speed at re open when the door position is in 30 100 range it will auto calculate out the run curve according to the present position at re open MONT10 Door Controller User Manual 15 Chapter4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 5 Group F04 CD Curve Parameters A full itinerary CD curve has five stages CD start CD high speed run CD creep door blade action and CD holding According to the Figure 4 3 we can set reasonable parameters to achieve the desired CD effect CD start distance Acc time CD speed Dec time Time from F04 00 F04 02 F04 03 F04 05 e Switching holding to Acting position torque end torque F04 04 F04 07 F08 12 F05 04 F05 07 Dec point position Creeping Acting speed Acc Start speed F04 0
41. n MONT10 and motor Observe the rotation direction of motor shaft If rotate toward the CD direction and after finish the The motor parameter auto tuning is not needed again Note It must unload the belt when do the asynchronous motor parameter auto tuning Synchronous motor auto tuning It must firstly install the encoder when do the synchronous motor parameter auto tuning 1 Firstly set F00 06 as 0 panel control or 2 auto demo run 2 Secondly set F00 09 as 2 closed loop distance control 3 Thirdly unload the belt and the load According to the motor nameplate set F01 00 motor rated power F01 02 motor rated current F01 03 motor rated frequency F01 04 motor rated Rpm F01 05 Dec ratio then set F01 01 motor rated voltage as 220V 4 Fourthly set F01 06 as 1 motor parameter auto tuning press RUN key or JOG key to start parameter auto tuning and the panel displays the tunE When this is over the magnetic pole position angle F01 09 will be auto stored please check the F01 09 5 Finally restart step fourth and check F01 09 Compare the two results of F01 09 f the phase difference is smaller than 5 it represents that the auto tuning is successful Otherwise do parameter auto tuning again Observe the rotation direction of motor shaft If rotate toward the CD direction you should stop running and change any two phases of the connections between MONT 10 and motor then restart motor parameter auto tuning aga
42. n at first time power on when receives the run command the door machine will operate at this speed to obtain the position F02 04 Door width self learning speed 0 01 15 00 4 00Hz It defines the operating speed in door width self learning process n order to reduce the door width error this parameter must not be too big so as to avoid the shock when the door is in open closed door arrived state F02 05 Door width self learning enable 0 1 0 0 Disabled 1 Door width self learning is enabled Refer to 5 2 Door Width Self learning page 24 for door width self learning F02 06 Low digits of pulse count 0 9999 3750 The parameter saves the four low digits of pulse count obtained by door width self learning max four digits F02 07 High digits of pulse count 0 9999 0 The parameter saves the high digits of pulse count obtained by door width self learning min four digits Door width calculating method Door width F02 07 x 10000 F02 06 The pulse number of door width obtained by auto learning can be changed via the panel MONT10 Door Controller User Manual Chapter4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 4 Group F03 OD Curve Parameters The well run door effect is the passenger protection of premise good comfort The operation curve requirement of elevator is rapid and smooth during open process A full itinerary OD curve has four stages OD start OD high speed run OD creep
43. ncy 1 00 99 99 24 00Hz F01 04 Motor rated Rpm 1 6000 180rpm To ensure the control performance the motor power should match that of the MONT10 For asynchronous motor the setting value of F01 01 should be the asynchronous motor s rated voltage For synchronous motor the setting value of F01 01 should be the MONT10 rated voltage which is 220V Do not set the value of F01 01 as the synchronous motor s nameplate rated voltage otherwise the motor will not run normally F01 05 Deceleration ratio 1 00 9 99 1 00 Generally set F01 05 as 1 00 If the encoder is not mounted on the motor shaft it should be set for the actual condition F01 06 Motor parameter auto tuning 0 1 0 0 No action 1 Motor auto tuning First set F00 06 0 or 2 before auto tuning then input correct motor parameters as per its nameplate F01 00 F01 04 When F07 06 is set as 2 please set the proper Acc speed F03 10 and Dec speed F03 11 and for security make sure the motor is disconnected with the load Set F01 06 as 1 firstly then press RUN r JOG key to start auto tuning And press STOP key to stop motor parameter auto tuning When the auto tuning is completed the F01 06 will be reset to 0 Refer to section 5 1 Parameter Auto tuning Description for more details page 23 F01 07 No load current 0 01 10 00 0 38A Only enabled for asynchronous motor namely set F00 09 as 0 asynchoronous mo
44. nder S common ABZ coding method a Encoder OC output or push pull output method Use the distance control mode It supports the door width self learning function the auto demonstration function the setback automatic identification function and the parameters uploaded and downloaded function max 2 groups 3 It supports overload protection 150 rated current 1min protection 180 rated current 1sec Z protection overvoltage protection under voltage protection overcurrent protection inter phase 9 short circuit protection etc MONT10 Door Controller User Manual 3 Chapter 2 Product Information Shenzhen Hpmont Technology Co Ltd 2 3 Dimensions and Mounting Size The dimensions and the mounting size of MONT 10 are shown as Figure 2 1 The unit is mm e 4 1 e e Se Y A ce 16 8x5 oblong holes G we 7 He S le IS ST e V ER Oe HE E lo ot O O a ez ul A S o y 220 5 GER bg 230 La Del e j d Figure 2 1 Dimensions and mounting size of MONT10 4 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 3 Electrical Installation Chapter 3 Electrical Installation ei Danger Do not install if the MONT10 is imcomplete or impaired Make sure that the MONT10 is far from the explosive
45. nge F08 11 CD door blade closed speed 0 00 5 00 0 00Hz F08 12 CD door blade closed speed position 0 500 0 F08 13 Manufacturer debugging parameter prohibit to change F08 14 Manufacturer debugging parameter prohibit to change MONT10 Door Controller User Manual Chapter 4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 10 Group F09 Diagnostics Parameters Code Name Description Range factory setting F09 00 NO 3 fault type last fault actual value F09 01 NO 2 fault type F09 02 NO 1 fault type F09 03 DC bus voltage for last fault F09 04 Output current for last fault F09 05 Running frequency for last fault F09 06 Door position for last fault F09 07 Open close cycle lower value F09 08 Open close cycle upper value F09 09 Running hour F09 10 Running day F09 11 Manufacturer debugging parameter prohibit to change F09 12 Controller software version F09 13 Panel software version Fault types E0001 Controller overvoltage E0002 Controller hardware overcurrent E0003 Controller software overcurrent E0004 Loss of Z phase signal of permanent magnet synchronous motor encoder E0006 Motor parameter auto tuning fault E0007 Controller overloaded E0014 Controller EEPROM faulty E0017 Module faulty E0018 Current detect faulty E0022 Panel EEPROM faulty E0023 Encoder error E0026 Door width self lear
46. ning failure Lu Undervoltage 4 3 Group y Manufacturer Function Parameters The Group y is the manufacturer parameters group for debugging at the factory before delivery 22 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 5 MONT10 Debugging Chapter 5 MONT10 Debugging 5 1 Motor Parameter Auto tuning Description MONT10 uses the high performance vector control technology to control the door motor to run It need do the motor parameter auto tuning before operating the motor to obtain correct motor parameters therefore achieve good control effect Note When motor parameter is auto tuning if the panel displays fault you should press STOP key to reset Asynchronous motor auto tuning 1 Firstly set F00 06 as 0 panel control or 2 auto demo run 2 Secondly set F00 09 as 0 open loop distance control or 1 closed loop distance control 3 Thirdly unload the belt and the load According to the motor nameplate set F01 00 motor rated power F01 01 motor rated voltage F01 02 motor rated current F01 03 motor rated frequency F01 04 motor rated Rpm F01 05 Dec ratio 4 Finally set F01 06 as 1 motor parameter auto tuning press RUN key or JOG key to start parameter auto tuning and the panel displays the tunE When this is over the motor parameters will be auto stored and F01 06 will auto reset as 0 auto tuning you should change any two phases of the connections betwee
47. o the percentage of motor rated torque F05 11 OD resistance torque 0 0 F07 07 100 0 F05 12 OD resistance time 0 1 9 9 3 0s The setting value of F05 11 is relative to motor rated torque The smaller the value is the more sensitivity it is If set F05 11 as 0 this function is disabled n the OD process the OD arrival signal is output so that the OD obstruction will not be detected At OD resistance there is no response to the OD command And after the setting time of F05 12 it will respond the OD command At OD resistance if there is CD command it will be responded immediately MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction 4 2 7 Group F06 Advanced Parameters Code Name Description Range factory setting F06 00 DOA DCA DPA output selection 0 1 11 0 The signal is open which represents the OD CD arrival and door position output equal to the relay normally open contact 1 The signal is closed which represents the OD CD arrival and door position output equal to the relay normally closed contact F06 01 DPA function selection 0 1 Kol 0 Door position output 1 The re open signal is output at the CD resistance Set F06 01 1 the re open signal is valid When the CD resistance signal is enabled the re open signal is started to be output When the re open arrives the re open signal w
48. ose diameter should not be less than 2 5mm Control signal input amp output wires are suggested to use copper multi stranded cable diameter 2 0 5 On serious interference condition you can use twisted pair or shielded cable to improve the control system capacity MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction Chapter 4 Function Introduction This chapter will provide user with detail function introduction of each group 4 1 Group d Display Parameters Group d is state display parameters The users can directly check the state parameters by checking the function code of Group d 4 1 1 Group d00 State Display Parameter 1 Code Name Description Range factory setting d00 00 Controller series T10 Display MONT10 synchronous asynchronous elevator door controller d00 01 Rated power 400W Display MONT10 rated power d00 02 Rated current 2 2A1 Display MONT10 rated current d00 03 Control board software version actual value Display the control board software version d00 04 Special software version of control board actual value Display the special software version of control board d00 05 Panel software version actual value Display the panel software version 4 1 2 Group d01 State Display Parameter 2 Code Name Description Range factory setting d01 00 Door position pulse actual v
49. ower circuit terminal Terminal name Function description L N Single phase AC 220V power supply input terminals PE Protective earth point U V W Motor connection terminal 3 1 4 Encoder Interface Description The encoder interface DB9 is the signal connection terminal of pulse encoder using the 24V power supply Maximum output current is 200mA and maximum pulse frequency is 35kHz 3 The pin identity of terminal DB9 is shown as Figure 3 4 The pin No is shown as Table 3 3 Figure 3 4 Pin identity of terminal DB9 Table 3 3 Function description of DB9 pin No DB9 pin No Signal identity Function description 1 COM Encoder power supply ground 2 A A B phase signal of encoder 90 phase difference For 6 B judging the Rpm and steering 3 z Z phase signal of encoder falling edge is enabled For base point positioning 5 24 24V encoder power supply 200mA max output current 4 7 8 9 Reserved Reserved 3 1 5 Panel Interface Description MONT10 can be connected to the optional LED panel HD LED through RJ45 interface by general network wires It can be used for the user parameter settings copy and operation monitoring state etc RJ45 interface is described as Figure 3 5 12345678 RJ45 Figure 3 5 Panel interface MONT10 Door Controller User Manual 7 Chapter 3 Electrical Installation Shenzhen Hpmont Technology Co Ltd 3 1 6 State Indicator Description Ta
50. pes around the cable lugs are stripped and for signs of overheating near terminations Note 1 Dielectric strength test of MONT 10 has already been conducted in the factory Do not do the test again Otherwise the MONT10 might be damaged 2 If insulation test to MONT10 is necessary it must be done to the ground after all input output terminals are short connected by conductors It is forbidden for each terminal to ground test It is recommended to use the 500V megger 3 For MONT 10 stored for a long time must be powered up every 2 years When supplying AC power to MONT10 use a voltage regulator to gradually raise the input voltage to rated input voltage at least 5 hours 8 3 Replacing Damaged Parts The easily damaged component is the electrolytic capacitors of filters Generally the life of electrolytic capacitor is 40 000 50 000 hours Due to high ambient temperature and large pulse current induced by rapid changing loads the electrolyte capacitors are aging Criteria Check if frequent overcurrent or overvoltage failures occur during MONT 10 start up with load Check if there is any leakage of liquids Check if the safety valve protrudes Measure the static capacitance and insulation resistance 8 4 Unwanted MONT10 Recycling When disposing MONT10 please pay attention to the following factors The capacitors may explode if they are burnt Poisonous gas may be generated when the plastic parts like front covers are burnt
51. stance control 2 Synchoronous motor closed loop distance control Group F01 Motor Rated Parameters on pages 12 F01 00 Motor rated power 1 750W 250W x F01 01 Motor rated voltage 1 300V 220V X F01 02 Motor rated current 0 10 10 00A 1 10A x F01 03 Motor rated frequency 1 00 99 99Hz 24 00Hz x F01 04 Motor rated Rpm 1 6000rpm 180rpm x F01 05 Deceleration ratio 1 00 9 99 1 00 x 0 No action F01 06 Motor parameter 0 x auto tuning 1 Motor auto tuning F01 07 No load current 0 01 10 00A 0 38A x F01 08 Manufacturer debugging parameter Fo1 09 Magnetic pole position aco 9 0 0 x angle Group F02 Encoder Door Width Parameters on pages 13 Fo2 00 VIS pulse number Le mass 1024 x per revolution 0 The same direction as the encoder E A actual connection F02 01 Encoder direction setting E 0 x 1 The reverse direction to the encoder actual connection F02 02 Operating speed of slow 0 01 15 00Hz 7 00Hz O MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Attributes Setting speed F02 03 Vna at first 9 01 15 00Hz 4 00Hz O F02 04 mel RE selfdearning on 15 pop 4 00Hz O F02 05 Door width self learning 0 Disabled SC y enable 1 Door width self learning is enabled F02 06 Low digits of pulse count 0 9999 puls
52. t the direct sunlight moisture water droplet location Donotinstall at the combustible explosive corrosive gas and liquid location Donotinstall at the oily dust fiber and metal powder location Be vertical installation on fire retardant material with a strong support Make sure adequate cooling space for MONT10 so as to keep the ambient temperature among 10 40 C Install at where the vibration is less than 5 9m s 0 69 Note 1 It needs derating use if the MONT10 operation temperature exceeds 40 C The derating value of the output current of MONT10 shall be 2 for each degree centigrade Max allowed temperature is 50 C 2 Keep ambient temperature among 10 40 C It can improve the MONT 10 operation performance if install at the location with good ventilation or cooling devices MONT10 Door Controller User Manual 5 Chapter 3 Electrical Installation Shenzhen Hpmont Technology Co Ltd 3 1 Terminals Description The power supply switch the connection terminal the encoder interface the panel interface and indicators are on the control board shown as Figure 3 1 Panel Power supply MC interface Switch Encoder interface O DOA LED s Power circuit Control signal v do terminal DCA LED O RUN LED terminal o o O DPA LED O FAULT LED Figure 3 1 Position of schematic 3 1 1 Power Supply Switch In order to make debugging and maintenance work easily we have designe
53. to Dec point F03 04 OD creep To prevent door and other mechanical equipment from collision damage caused by high speed before OD position arrives door should slow down to creeping speed F03 06 OD holding After door creeps through the OD limit point F03 07 it will output the OD arrival signal When door torque OD switching torque F05 00 it will switch to OD torque holding state After some time the door is in the fully open state then switch to a small torque holding state which can save energy and prevent motor from heating therefore ensure that the door has certain open tension 14 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction Code Name Description Range factory setting F03 00 OD start distance 0 9999 240 F03 01 OD start speed 0 00 15 00 2 00Hz F03 02 OD Acc time 0 1 99 9 0 8s OD Acc time is the time accelerated from zero frequency to the maximum frequency F03 03 OD speed 0 00 F00 07 24 00Hz It defines the high operating speed frequency during OD process F03 04 OD Dec point position 50 0 90 0 K60 0 door width When the pulse number 2F03 04 X door width the door machine will decelerate from F03 03 OD speed to F03 06 creeping speed at OD ending The bigger F03 04 is set the shorter Dec distance is F03 05 OD Dec time 0 1 99 9 0 9s OD Dec time is the time dece
54. tor open loop distance control or 1 asynchoronous motor closed loop distance control F01 08 Manufacturer debugging parameter prohibit to change F01 09 Magnetic pole position angle 0 0 359 9 0 0 Only enabled for synchronous motor namely set F00 09 as 2 synchoronous motor closed loop distance control 12 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction 4 2 3 Group F02 Encoder Door Width Parameters The door width of door machine is the basis of distance control open closed door running curve adjustment and open closed door arrived judgment The door width accurately to be obtained is the guarantee which is the premise to realize the normal distance control Code Name Description Range factory setting F02 00 Encoder pulse number per revolution 0 9999 1024 F02 01 Encoder direction setting 0 1 0 0 The same direction as the encoder actual connection 1 The reverse direction to the encoder actual connection F02 02 Operating speed of slow speed 0 01 15 00 7 00Hz When external terminal slow speed SS is enabled and there is door open or closed command the door machine will operate at this speed F02 03 Operating speed at first time power on 0 01 15 00 4 00Hz It defines the door machhine operating speed at first time power on Due to unknowing the door positio
55. with LED panel HD LED which is shown as Figure 6 1 wer ES Figure 6 1 Panel of MONT10 There are keys on the panel and their functions as shown in Table 6 1 N Table 6 1 Key function description Key Name Function PRG Programmable or exit Entry or exit programming key RUN OD key OD running command JOG CD key CD running command STOP Stop reset key To stop running and to manually reset the fault M Multi function key Reserved dl ENT enter confirm key Confirm saving the data gt gt SHF shift key Selecting display parameter and shift bit A Increment key Increase value or parameter v Decrement key Decrease value or parameter MONT10 Door Controller User Manual 25 Chapter 6 Accessories Shenzhen Hpmont Technology Co Ltd The LED panel has 5 digit LED digital tubes and the meanings are shown as Table 6 2 Table 6 2 Digital tube display description LED display Meaning LED display Meaning LED display Meaning LED display Meaning mio Ale ll fue i 1 izi b B L pog u SW 2 A Q I71 n l i y i 3 Z e I 9 7 i 4 Zi d Li P E Point L 5 I E Li q LI All display GK In 6 la p 17 r No display E i E Geer Be als 0 ZEN I d The LED panel has 5 state and 5 unit indicators and their meanings are shown as Table 6 3 Table 6 3 Indicator description
56. y SS CD OD state of input terminal Display in hex and each bit binary of this function parameter stands for different physical sources which are in the below table 0 The corresponding terminal and the common terminal are disconnected 1 The corresponding terminal and the common terminal are connected Units Bit3 Bit2 SS Bit1 CD Bit0 OD Reserved 4 2 Group F General Function Parameters 4 2 1 Group F00 Basic Parameters Code Name Description Range factory setting F00 00 User password 00000 65535 00000 XXXXX To enable the password protection function set any non zero number as the password After set the password it need input the correct password when you enter into parameter setting state Otherwise you can not change any parameter via panel but only check After input the correct password press PRG key to exit to stop run state or detect that there is no press on the panel within 5 minutes the user s password will be valid If want to change the parameters it need input correct password If detect that there is press within 5minutes it will restart 5 minutes timing again 00000 The factory setting of MONT 10 and no user s password If the user unlocks the password it means clearing the user s password F00 01 Parameter batch disposal 00 30 00 00 No function It need manually set the parameter 01 Reset parameter Reset the
57. you can set a relative low speed via F08 11 and this speed range in pulses of F08 12 is valid CD holding After door creeps through the CD limit point F04 09 it will output CD arrival signal When CD torque switching torque F05 04 it will switch to CD torque holding state After CD holds for some time the door has been in the fully close state Then switch to a small torque holding state which can prevent motor from heating and save energy therefore ensure that the door has certain closed tension 16 MONT10 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction Code Name Description Range factory setting F04 00 CD start distance 0 9999 0 F04 01 CD start speed 0 00 15 00 3 00Hz F04 02 CD Acc time 0 1 99 9 1 1s CD Acc time is the time accelerated from zero frequency to the maximum frequency F04 03 CD speed 0 00 F00 07 20 00Hz It defines the high operating speed frequency during CD process F04 04 CD Dec point position 50 0 90 0 door width 61 0 When the pulse number 1 F04 04 x door width the door machine will decelerate from F04 03 CD speed to F04 06 creeping speed at CD ending The bigger F04 04 is set the shorter Dec distance is F04 05 CD Dec time 0 1 99 9 1 1s CD Dec time is the time decelerated from maximum frequency to zero frequency F04 06 Creeping spee

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