“USER`S MANUAL AND OPERATING INSTRUCTIONS”
Contents
1. CONTROL PCB e POWER LAMP LED THERMOSTAT TEMP CONTROL 1 G WIRE MopeL VG CAPACITOR BLACK POWER in 75TDGD 12uF 230VAC SWITCH CONTROL 8A 125VAC 1251060 01 BLACK 250 BLACK ws WHITE ss 170TDGD 01 E 0 250 e Nw CAPACITOR THERNOSTAT 30uF 250VAC TEMP CONTRAL CN6 BLACK BLUE Ou eO owe POWER LIMIT Hse SWITCH CONTROL er BLACK GREEN AC120V a GOHz d f ELECTRIC OUTLET FARTH 16 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 13 SPECIFICATIONS 3101965201 DD sta 4 205 32 4 824 mm RMC KFA125 170 210TDGD 01 Models MODEL RMC KFASODGD RMC KFA75TDGD RMC KFALSTDGD 01 RMC KFA2I0TDGD 01 HIGH 50 000 75 000 125 000 170 000 210 000 BTU Hr LOW 100 000 135 000 170 000 EECH HIGH 0 38 1 44 0 57 2 16 0 95 3 60 1 30 4 92 1 60 6 06 Gal Hr Hr LOW 0 76 2 90 1 0 3 79 1 30 4 92 Fuel Tank Capacity Gal f 5 0 18 9 5 0 18 9 10 0 37 9 13 0 49 2 13 0 49 2 3 8 0 27 3 8 0 27 5 5 0 39 6 5 0 46 8 5 0 60 LOW 3 5 0 25 4 5 0 32 6 5 0 46 Volt Hz 120Vac 60hz 120Vac 60hz 120Vac 60hz 120Vac 60hz 120Vac 60hz 32 0x11 7x16 7 32 0 11 7 16 7 41 9x21 5x32 4 47 4x23 1x33 5 47 4 23 1 33 5 813x297x424 813x297x424 1 063x547x824 1 205 587 850 1 205x587x850 Weight Lbs kg 26 0 11 8 26 0 11 8 53 42. Hole MN Top Handle Support Snap Fit Front Leg Bottom Leg And Wheel Support Wheel Threaded Axle Bushing SP Figure 7 Assembling Handles amp Wheels CAUTION DO NOT OPERATE heater without support frame assembled to tank NOTE Heater should be inspected before each use and at least annually by a qualified service person NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 4 KEROSENE 1 K For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulpher Which can cause a rotten egg odor during the operation of the heater However 1 diesel fuel ol may also be used if 1 K kerosene 15 not available Be advised that these fuels do not burn as clean as 1 kerosene and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space KEROSENE SHOULD ONLY BE STORED IN BLUE CONTAINER THAT IS CLEARLY MARKED KEROSENE NEVER STORE KEROSENE IN RED CONTAINER Red containers are associated with gasoline NEVER store kerosene in the living space Kerosene should be stored in a well ventilated place outside the living area NEVER use any fuel other than 1 kerosene 71 diesel and 1 oil are acceptable substitutes NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil com
3. Page 13 See Air Output Air intake and Lint Filters page 10 See Fuel Filter Page 13 See Nozzle Page 11 Clean Photocell Lens Page 12 Make sure photocell boot is properly seated in bracket Page 12 Check electrical components See wiring diagram Page 16 Replace Photocell Page 12 Fill tank with kerosene See Pump Pressure Adjustment Page 13 See Spark Plug Page 12 See Fuel Filter Page 13 See Nozzle Page 11 Flush fuel tank with clean kerosene Page 9 Check electrical components See wiring diagram Page 16 Attach ignition wire to spark plug See Spark Plug Page 12 Turn thermostat control knob to a higher setting Check electrical connections See Wiring Diagram Page 16 Reconnect sensor See Wiring diagram Page 16 Replace sensor See Wiring diagram Page 16 Replace switch See Wiring diagram Page 16 Turn power switch to OFF and allow to cool about 10 min Check to insure heater cord and extension cord are plugged in Check power supply Replace safety fuse in PCB board Check electrical connections See Wiring Diagram Page 16 UNATTENDED WHILE BURNING 12 WIRING DIAGRAM A WIRING DIAGRAM RMC KFA50DGD Model DISPLAY PCB CONTROL PCB CAPACITOR 12uF 230VAC PHOTO CELL POWER 211 LI CONTROL BA 125VAC ea
4. INDOOR OUTDOOR PRODUCTS KEROSENE PORTABLE FORCED AIR HEATERS USER S MANUAL AND OPERATING INSTRUCTIONS US COMPLIES WITH UL733 AND ANSI A10 10 1990 CAN CSA B140 0 03 AND CSA B140 8 1967 MODEL RMC KFAS50DGD RMC KFA75TDGD RMC KFA125TDGD 01 RMC KFA170TDGD 01 RMC KFA210TDGD 01 Before the first use of this heater please read this USER S MANUAL very carefully This USER S MANUAL has been designed to instruct you as to the proper manner in which to assemble maintain store and most importantly how to operate the heater in a safe and efficient manner Please keep this manual for future reference CONSUMER Retain this manual for future reference Questions problems missing parts Before returning to your retailer call our customer service department at 877 447 4768 8 30 a m 4 30 pm CST Monday Friday or email us at customerservice ghpgroupinc com NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Ay DANGER IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION ELECTRICAL SHOCK AND OR CARBON MONOXIDE POISONING A WARNINGS 1 RISK OF INDOOR AIR POLLUTION Use this heater only in well ventilated areas Provide at least a three square foot 2 800 sq cm opening of fresh outside air for each 100 000 BTU hr of heater rating e People with breathing problems should consult a physician before using the heater Carbon m
5. Quantity 25 7 25 8 Pump Body Bolt BH Special Rotor RMC KFA125TDGD 01 3970 0029 00 4321 0198 00 3541 0022 00 4321 0198 00 SP KFA1000 25 9 25 11 Blade End Pump Cover SP KFA 1000 See SP KFA 1000 25 10 Insert See SP KFA 1000 See SP KFA 1000 See SP KFA 1000 3531 0008 00 25 12 25 13 25 14 Nipple Lint Filter Bolt Flange 3531 0008 00 3231 0151 00 SP KFA1005 3231 0151 00 SP KFA1005 4329 00 16 00 25 15 25 17 Output Filter Ball 4329 0016 00 See SP KFA1005 25 16 End Filter Cover 3221 0076 00 See SP KFA1005 3221 0076 00 SP KFA1010 25 18 25 20 Spring Bolt Flange SP KFAI010 See SP KFA1010 25 19 Adjusting Screw See SP KFA1010 See SP KFA1010 See SP KFA1010 4329 0016 00 25 21 Intake Filter 4329 0016 00 See SP KFA1005 See SP KFA1005 4319 0015 00 2154 0007 00 4323 0004 00 3740 0049 00 2154 0070 00 215A 0023 00 4312 0046 00 39 0 0007 00 3121 0330 20 39 0 0191 00 3231 0354 00 4319 0015 00 3121 0354 00 4319 0015 00 3111 0215 09 3221 0075 00 4319 0015 00 26 Flange Screw 4319 0015 00 27 Fan Assembly 2154 0004 00 28 Bolt Headless Hex Socket 4323 0004 00 2 9 Pressure Gauge 3740 0049 00 3 0 BTU Control Switch 2154 0070 00 1 Mam P C B Assembly 215A 0026 00 3 3 m 34 Side Cover Right 3121 0351 09 Window Display Flange Screw 4319 0015 00 1 2 1 4 1 1 1 1 6 1 1 2 P 2 4 1 4
6. 1 1 1 1 1 2 1 1 1 1 4 1 3 3 3 3 3 5 6 7 9 1 2 40 Shell Upper 3111 0214 08 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 4 1 24 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFA210TDGD 01 Model Only DESCRIPTION RMC KFA210TDGD 01 Quantity Fuel Tank Assembly 2151 0009 00 2 Fuel Dam Bolt 4329 0072 00 3 Fuel Gauge 2156 0052 00 6 Cord Bushing 3712 0013 00 7 Power Cord 3980 0087 00 8 Thermostat 38C0 0054 00 9 Shell Lower 3111 0212 06 Flange Screw 4319 0015 00 1 Clip Nut 3131 0182 00 4 Air Line 3341 0010 00 Temperature Limit Assembly 2153 0005 00 16 Flange Screw 4319 0015 00 17 Chamber Assembly 2152 0041 00 18 Flange Screw 4319 0015 00 22 Burner Head Assembly 2152 003 1 00 22 1 Bracket Burner 3121 0256 00 22 2 Nozzle SP KFAI011 22 3 Washer Nozzle Seal 4349 0016 00 22 6 Adaptor Nozzle 3131 0287 00 Nipple 3541 0020 00 Retaining Ring 4346 0027 00 Bracket Spark 3131 0286 00 Washer Fiber 4349 0017 00 Spark Plug SP KFA1021 22 13 Bolt Flange 4329 0013 00 24 Fuel Line 3341 0019 00 25 Motor and Pump Assembly 2154 0069 00 25 1 Motor 3970 0060 00 25 2 Capacitor 3820 0143 00 25 5 Holder Capacitor 3231 0152 00 22 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PA
7. 24 2 59 3 26 9 65 0 29 5 17 D lt E a E a gt T D a4 gt aa Z Z Z SE e SS a zi Z 2 lt Z 5 14 EXPLODED PARTS DRAWING RMC KFAS50DGD 75TDGD Models Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY ANQN MOTOR AND PUMP ASSEMBLY ZI 18 D lt E a E a gt T D a4 gt aa Z Z Z SE e SS a zi Z z lt Z 5 14 EXPLODED PARTS DRAWING RMC KFA125 170TDGD 01 Models Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY 22 11 MOTOR AND PUMP ASSEMBLY 44 ORN 7 Ape y ES Z gt S gt N M N fs LS e 22 pie 19 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING RMC KFA210TDGD 01 Model Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY 20 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFAS0DGD 75TDGD Models Only PART NO DESCRIPTION RMC KFAS0DGD RMC KFA75TDGD ELE 1 Fuel Tank Assembly 2151 0004 00 2151 0007 00 0 0 0 0 0 7 E S 3 Fuel Gauge 2156 0046 00 2156 0049 00 4 Fuel Filter Assembly 2155 0005 00 2155 0
8. LED display will show If heater does not start the thermostat setting may be too low turn thermostat Control Knob to higher position to start heater If heater still does not start turn power switch to OFF and then to position If heater still does not start see Troubleshootiong Guide on pagel5 NOTE User can Select to operate the heater on two different BTU levels High or Low The BTU level can be selected before turning the unit on or while it is in operation by pushing the BTU control switch BTU Control Switch GAS Push to HIGH lt Room Temp Display BTU Control Switch Thermostat Power Reset Thermostat Power Reset Control Knob Switch Control Knob Switch 75TDGD 125TDGD 01 MODELS ONLY RMC KFA50DGD 75TDGD RMC KFA170 210TDGD 01 Models Fan Guard 125TDGD 01 Models Figure 8 Controls for All Models 8 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING NOTICE The major electrical components of this heater are protected by a safety fuse mounted to the PCB board If your heater fails to start check this fuse first and replace as necessary You should also check your power source to insure that proper voltage and frequency are being supplied to the heater TO STOP HEATER 1 Turn switch to OFF and unplug power cord TO RESTART HEATER 1 Wait 10 seconds after stopping heater 2 Repeat steps under to start heater EXTRA ELECTRIC OUTLET amp PIGGYBACK POWER CORD A
9. WARRANTY THIS LIMITED WARRANTY IS GIVEN TO THE PURCHASER IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE THE REMEDY PROVIDED IN THIS WARRANTY IS EXCLUSIVE AND IS GRANTED IN LIEU OF ALL OTHER REMEDIES IN NO EVENT WILL GHP GROUP INC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you CLAIMS HANDLED AS FOLLOWS 1 Contact your retailer and explain the problem 2 retailer is unable to resolve the problem contact our Customer Service Dept detailing the heater model the problem and proof of date of purchase 3 Arepresentative will contact you DO NOT RETURN THE HEATER TO GHP GROUP INC unless instructed by our Representative This warranty gives you specific legal rights and you may also have other rights which vary from state to state TO REGISTER THE WARRANTY ON YOUR HEATER PLEASE FILL OUT THIS CARD COMPLETELY AND MAIL WITHIN 14 DAYS FROM DATE OF PURCHASE OR REGISTER ON LINE AT www ghpgroupinc com NAME PHONE EMAIL ADDRESS CITY STATE ZIP MODEL SERIAL DATE PURCHASED DEALER PURCHASED FROM TYPE OF STORE CITY amp STATE WHERE PURCHASED PRICE
10. allen wrench to loosen set screw which holds fan blade to motor shaft Motor Shaft Slip fan blade off motor shaft Clean fan blade using a soft cloth moistened with kerosene or solvent Dry fan blade thoroughly Reinstall fan blade on motor shaft Place fan blade hub flush with end of motor shaft Place set screw on flat of shaft Tighten set screw firmly 40 50 inch pounds 4 5 5 6 N m Reinstall upper shell 10 Figure 13 Fan Assembly Pressure Gauge Air Intake Filter Figure 12 Air Outprt Filter Access Set screw NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING E NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED SEE PAGE 16 Combustion Chamber For RMC KFA50DGD 75TDGD 125 170TDGD 01 Models Only 5 Remove upper shell See page 10 Remove fan blade See page 10 Remove fuel and air line hoses from burner head Remove ignitor wire from spark plug Remove three screws using medium phillips screwdriver and remove burner head from combustion chamber Remove spark plug from burner head using medium phillips screwdriver Carefully remove nozzle from burner head using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirty in nozzle Reinstall nozzle into burner head and tighten firmly 80 110 inch pounds Reinstall spark plug in burner head Attach burner head to combustion chamber Attach ignitor wire to spark plug Attach fuel and air l
11. medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap Reinstall spark plug in burner head Attach ignitor wire to spark plug Reinstall fan and upper shell For RMC KFA210TDGD 01 Model Only Remove upper shell See page 10 Remove fan See page 10 Remove ignitor wire from spark plug Remove spark plug from spark bracket using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap 0 138 ReInstall spark plug spark bracket Attach ignitor wire to spark plug Reinstall fan and upper shell PHOTOCELL CLEAN PHOTOCELL ANNUALLY OR AS NEEDED Remove upper shell See page 10 Remove fan See page 10 Remove photocell from it s mounting Clean photocell lens with cotton swab TO REPLACE Remove side cover screws using medium phillips screwdriver Disconnect switch wires from power switch and remove side cover Disconnect wires from circuit board and remove photocell Install new photocell and connect wires to circuit board Replace switch wires to power switch and side cover Replace fan and upper shell 12 Ignitor wire Burner Head Spark Plug Switch Wire Wires Brocket AB Ma Photocell Lens Photocell Install Photocell e Incorrect e Correct Figure 18 Photocell Replacement NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING H FUEL FILTER CLEAN OR REPLACE TWIC
12. 005 00 6 Cord Bushing 3712 0013 00 3712 0013 00 7 Power Cord 3980 003 1 00 3980 0177 00 8 Thermostat 38800 00540 LI 9 Button Support 3713 0048 00 10 Display P C B Assembly 215A 0013 00 1 12 Flange Screw 4319 0015 00 13 Mut 3131 0182 00 3131 0182 00 15 Bushing Grommet L 3231 0121 00 16 Air Line 3341 0007 00 3341 0007 00 17 Temperature Limit Assembly 19 Chamber Assembly 2152 0069 00 2152 0043 00 1 20 Flange Screw 22 Screw BHI 4311 0068 00 431 1 0068 00 2 23 Photocell Assembly 24 1 Bumer Head 3531 0015 00 3531 0015 00 1 24 2 Nozzle 24 4 Spring Nozzle Seal 343 1 0010 00 343 1 0010 00 1 24 6 Nipple 3541 0039 00 24 7 Nipple 3541 0020 00 3541 0020 00 1 24 8 Washer Fiber 24 9 Spark Plug SP KFA1008 SP KFA 1008 24 10 Washer Spring 4342 0009 00 4342 0009 00 1 25 Flange Screw 4319 0015 00 26 Fuel Line 3341 0009 00 3341 0009 00 2 Motor and Pump Assembly 27 1 Motor 3970 0034 00 27 2 Capacitor 3820 0142 00 3820 0142 00 1 21 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFAS0DGD 75TDGD Models Only DESCRIPTION RMC KFAS0DGD PART NO RMC KFA75TDGD Quantity 21 5 21 6 Nut Hex Holder Capacitor Pump Body 4331 0013 00 4331 0013 00 3541 0022 00 3541 0022 00 21 1 21 8 Rotor 21 9 Bolt BH Special Blade 4321 0198 00 SP KFAT1000 See SP KFA1000 4321 0198 00 SP KFAT1000 See SP KFA1000 21 10 27 11 27 12 Insert End Pump C
13. A WARNING SHOCK HAZARD Always cover electric outlet when not in use Don t plug and use a appliance Outlet more than 120V 60Hz 5A current in this outlet Outlet RMC KFA210TDGD 01 Model Only RMC KFA75TDGD 125 170TDGD 01 Models only Figure 9 Electric Outlet LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN 1 Drain fuel tank through fuel cap opening For RMC KFA50DGD 75TDGD Models Only 2 Remove fuel drain bolt from rear bottom side of fuel tank using 3 4 socket or adjustable wrench and drain For RMC KFA125 170 210TDGD 01 Models Only See Figure 10 3 Using a small amount of kerosene swirl and rinse the inside of the tank NEVER mix water with the kerosene as it will cause rust inside the tank Pour the kerosene out making sure that you remove it all IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could damage heater 4 Reinstall fuel cap Properly dispose of old and dirty fuel For RMC KFASODGD 75TDGD Models Only 5 Reinstall fuel drain bolt to Fuel tank and tighten firmly using 3 4 socket or adjustable wrench For RMC KFA125 170 210TDGD 01 Models Only See Figure 10 IMPORTANT Before reinstalling the fuel drain bolt make sure the seal is on the bolt If the seal is not used the bolt cannot be installed correctly and the fuel tank will leak Figure 10 Fuel Drain Bolt 6 Store heater in dry well ventilated area Make sure storage place is free of dus
14. A1015 Snap Fit Front Handle Snap Fit Rear Handle Snap Fit Front Leg Threaded Axle NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 2 ASSEMBLY TEN For RMC KFA50DGD 75TDGD Models only Front Guard Assembly time for this product is 3 minutes Tools Required Medium Phillips Screwdriver 1 Lift front guard for arrow direction and make sure that guard s wedged portion fits into the slit hole on the upper housing 2 Align the holes in the upper housing with two mounting holes on the handle as shown in Figure 6 3 Secure handle with Screws with provided Wedged Portion Figure 6 Assembling Handle For RMC KFA125 170 210TDGD 01 Models only Assembly time for this product is 10 minutes Tools Required 3 4 inch Socket or Adjustable Wrench 1 Align and insert snapfit front leg in to the front section of the bottom leg and wheel support You will need to depress the metal buttons when installing See Figure 7 below 2 Slide threaded axle through the rear sectioon of the bottom leg and wheel support 3 Slide one axle bushing on to each side of the axle Slide one wheel on to each side of the axle Attach one cap nut on to each side of the threaded axle and tighten well 4 Align and insert snapfit front and rear handles to the top support handle You will need to depress the metal buttons on each handle when installing See Figure 7 below Snap Fit Front Handle Button Snap Fit Rear Handle
15. E A HEATING SEASON OR AS NEED Remove side cover screws using medium phillips screwdriver Disconnect switch wires from power switch and remove side cover Pull fuel line off fuel filter neck Turn fuel filter 90 to counter clockwise and pull to remove RMC KFAS0DGD 75TDGD Models only Turn fuel filter 90 to clockwise and pull to remove RMC KFA125 170 210TDGD 01 Models only Wash fuel filter with clean fuel and replace in tank Attach fuel line to fuel filter neck Replace switch wires to power switch Reinstall side cover I PUMP PRESSURE ADJUSTMENT NOTE If the pump pressure needs to be adjusted make sure the heater is running on the HIGH BTU setting Push the BTU CONTROL Switch to HIGH See Operation page 8 RMC KFA125 170 210TDGD 01 Models only Remove Pressure Gauge Plug from End Filter Cover Install accessory Pressure Gauge RMC KFA50DGD 75TDGD Models only Start heater See Operation page 8 Allow motor to reach full speed Adjust pressure Using a flat blade screwdriver Turn relief valve to clockwise to increase pressure Turn relief valve to counter clockwise to decreasepressure Stop heater See Operation page 8 Sg High BTU level Low BTU level RMC KFASODGD NOTE USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of alternate or third party components will void any warranty and may cause unsafe operating condition 13 Fuel Filter Fuel line Fl
16. E YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 22 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFA125 170TDGD 01 Models Only ES ONION RMC KFA125TDGD 01 RMC KFAI70TDGD 01 Hunn Fuel Tank Assembly 2151 0008 00 2151 0009 00 3 Fuel Gauge 2156 0050 00 2156 0051 00 1 4 Fuel Filter Assembly 2155 0001 00 2155 0001 00 1 6 Cord Bushing 3712 00 13 00 3712 0013 00 7 Power Cord 3980 0177 00 3980 0177 00 8 Thermostat 38C0 0054 00 9 Shell Lower 3111 0211 08 1 10 Flange Screw 4319 0015 00 4319 0015 00 6 EM an 13 Bushing Grommet L 3231 0121 00 3231 0121 00 1 14 Air Line 16 Flange Screw 4319 00 15 00 4319 0015 00 2 19 Bracket Photocell 3131 0159 00 3131 0159 00 1 21 Photocell Assembly SP KFA1007 1 22 Burner Head Assembly 2152 0006 00 2152 0009 00 l 274 Washer Nozzle Seal 4349 0016 00 4349 0016 00 2 22 4 Spring Nozzle Seal 22 6 Nipple 3541 0020 00 3541 0020 00 22 8 Washer Fiber 4349 0017 00 22 9 Spark Plug SP KFA1009 SP KFA 1009 1 22 10 Washer Spring 4342 0009 00 23 Flange Screw 4319 0015 00 4319 0015 00 3 24 Fuel Line 25 1 Moto 3970 0029 00 3970 0033 00 1 25 2 Capacitor 25 3 Motor Support 3121 0105 00 25 4 Nut Hex 4331 0013 00 4331 0013 00 2 3231 0152 00 25 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFA125 170TDGD 01 Models Only DESCRIPTION PART NO RMC KFA170TDGD 01
17. OF USER S MANUAL ITEM PAGE PRECAUTIONS SAFETY EIER 1 EE 1 MIRDI ON 2 EE Kg A E 2 3 4 4 KBROSENE LK OR NO 1 FUEL 6 5 OVERVIEW OF HE ATER DESIGN 7 6 FUELING YOUR HE AXTER eebe 9 7 OPER ATION 8 8 LONG TERM STORAGE OF YOUR HEATER TUTO d 9 AINTEN ANCE SEENEN REESEN 10 10 REPLACING FUSE 14 11 TROUBLE SHOOTING GUIDE 15 12 WIRING DI AGR AM P 16 1 3 SPECIFIC ATIONS AEN 1 T BXPLODBDPAPRTSDRAVIENG duunmscas dcn MM REDIMI ne 18 Ed PARTS EK KEE 21 1 INTRODUCTION Please read this USER S MANUAL carefully It will show you how to assemble maintain and operate the heater safely and efficiently to obtain full benefits from its many built in features 2 FEATURES Front Guard oN Hot Air Outlet Upper Shell Handle Lower Shell Fan Guard Fuel Tank Side Cover Lamp Thermostot Knob Fuel Gauge 75TDGD Model Only Fuel Cap Power Reset Switch Power Cord Piggy Back 75TDGD Model Only Figure 1 RMC KFA50DGD 75TDGD MODELS 2 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING N Snap Fit Front Handle f Snap Fit Rear Handle Upper Shell Hot Air Outlet S
18. PAID Please Take a Minute To Give Us Your Answers To The Following Questions All Responses Are Used Solely For Market Research And Are Held In Strict Confidence Who primarily decided this purchase O Male LJ Female 118 24 O 25 39 140 59 160 and over Purpose of Purchase Do you own any other portable heaters Yes No If yes type brand How do you intend to use your new heater Construction Site LJ Farm Warehouse Commercial Garage Outbuilding LJ Other How did you become aware of this heater In Store Display NewspaperAd Magazine Ad Friend Relative O TV Commercial 0 Store Salesperson Other What made you select this heater LJ Style Size Portability LJ Price LJ Package LlBrand Other Do you LJ own rent Would you recommend this heater to a friend Yes No Please give us your comments THANK YOU FOR COMPLETING THIS FORM Information will be held confidential WARRANTY REGISTRATION IMPORTANT We urge you to fill out your warranty registration card within fourteen 14 days of date of purchase You can also register your warranty on the internet at www ghpgroupinc com Complete the entire serial number Retain this portion of the card for your records GHP Group Inc 8280 Austin Ave Morton Grove IL 60053 3207 GHP Tel 877 447 4768 group WWW ee SAVE THIS CARD Place Postage Stamp Here GHP Group Inc 8280 Austin Avenue Morton Grove IL 60053 3207
19. PTION RMC KFAS0DGD RMC KFA75TDGD 3231 0073 00 3231 0073 00 2 HW KFA1000 HW KFA1000 2 RMC KFA125 170 210TDGD 01 MODELS DESCRIPTION RMC KFADSTDGD 01 RMCKFAI702I0TDGD 9 Hun Ww gt e Handle Support 3551 0072 00 Snap Fit Front Handle 3551 0068 00 355 1 0069 00 Snap Fit Rear Handle 3551 0070 00 355 1 0077 00 355 1 0073 00 5 E QN Snap Fit Front Leg Cord Wrap Bottom Leg And Wheel Support Right 3551 0077 00 3551 0079 00 Bottom Leg And Wheel Support Left 3551 0076 00 3551 0078 00 3551 0074 00 3221 0042 00 3551 0075 00 oo Threaded Axle Wheel Hardware Kit 3551 0088 00 3720 0017 00 HW KFA1015 m N 3221 0042 00 3551 0089 00 3720 0017 00 HW KFA 1015 Cap Nut INCLUDED HARDWARE KIT INCLUDED IN HARDWARE KIT 10 2 Bushing INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 2n KO LIMITED WARRANTY This limited warranty is extended to the original retail purchaser of this Forced Air Convection Radiant Heater and warrants against any defect in materials and workmanship for a period of one 1 year from the date of retail sale GHP Group Inc at it s option will either provide replacement parts or replace or repair the unit when properly returned to the retailer where purchased or one of our service centers as directed by GHP Gr
20. RTS LIST RMC KFA210TDGD 01 Model Only DESCRIPTION RMC KFA210TDGD 01 Quantity Pump Body 3541 0050 00 Bolt BH Special 4321 0198 00 25 0 Blade See SP KFA1022 25 10 Insert See SP KFA1022 25 11 End Pump Cover 3531 0008 00 Rotor Elbow SP KFA1022 3231 0093 00 Lint Filter SP KFA1005 Bolt Flange 4329 0016 00 25 16 25 17 SP KFAI010 Output Filter End Filter Cover Ball 25 18 Spring See 1010 25 19 Adjusting Screw See SP KFA1005 3221 0076 00 See 1010 25 20 Bolt Flange 4329 0016 00 25 21 Intake Filter See SP KFA1005 26 Flange Screw 4319 0015 00 2 Fan Assembly 2154 0007 00 fi 28 Bolt Headless Hex Socket 4323 0004 00 29 Pressure Gauge 3740 0049 00 30 BTU Control Switch 2154 0070 00 31 Mam P C B Assembly 215A 0023 00 32 Screw TH2S 43 12 0046 00 33 Ignitor 39 0 0014 00 34 Side Cover Right 3121 0330 21 7 8 3 Flange Screw 4319 0015 00 3 Side Cover Left 3121 0329 00 39 Electric Outlet Assembly 39D0 0263 00 40 Outlet Cover 3231 0114 00 4 Screw Top Table 4319 0042 00 Flange Screw 4319 0015 00 42 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 26 UNATTENDED WHILE BURNING 15 PARTS LIST WHEELS AND HANDLE 1 RMC KFA50DGD 75TDGD MODELS PART NO REY NO DESCRI
21. TU Hr rating Provide extra fresh air if more heaters are being used Example A RMC KFA210TDGD O1 heater requires one of the following e a two car garage door raised six inches 15 24 cm a single car garage door raised nine inches 22 86 cm two thirty inch 76 20 cm windows raised fifteen inches 38 1 cm B OPERATION TO START HEATER 1 Fill fuel tank with kerosene or No 1 fuel oil 2 Attach fuel cap 3 Plug power cord of heater into three prong grounded extension cord Extension cord must be at least six feet long Extension Cord Wire Size Requirements 6 to 10 feet 1 8 to 3 meters long use 18 AWG conductor 11 to 100 feet 3 4 to 30 5 meters long use 16 AWG conductor 101 to 200 feet 30 8 to 61 meters long use 14 AWG conductor 4 Turn THERMOSTAT CONTROL knob to desired setting setting range 40 F 110 F RMC KFA7S5TDGD RMC KFA125 170 210TDGD 01 Models Only 5 Push control Switch to desired level High or LOW See Figure 8 RMC KFA125 170 210TDGD 01 Models Only 6 Push Power Switch to position Power Indicator Lamp will light and heater will start NOTE Room Temperature display explanations are as follows RMC KFA170 210TDGD 01 Models only When the room temperature is less 0 F the LED display will show Lo e When room temp is between 0 F and 99 F the number shown on the display is the current room temperature e When room temperature is greater than 99 F the
22. at blade Screw driver 7 RAN OARRA End Filter Cover Relief Valve RMC KFA50DGD 75TDGD Models Only Pressure Gauge BTU Control Switch Relief Valve RMC KFA125 170 210TDGD 01 Models only Figure 20 Adjusting Pump Pressure UNATTENDED WHILE BURNING 10 REPLACING FUSE NOTICE This heater is fuse protected If your heater fails to ignite DO NOT RETURN YOUR HEATER TO THE STORE Please follow the simple instruction below to inspect and change the fuse PROCEDURE FOR REPLACING FUSE A WARNING SHOCK HAZARD To prevent personal injury unplug the power cord before replacing fuse 1 Unplug heater 2 Remove side cover screws using medium phillips screw driver 3 Disconnect switch wires from power switch 4 Remove fuse from fuse holder See Figure 21 5 Replace fuse with enclosed fuse A WARNING FIRE HAZARD To avoid fire Do not substitute with a higher or lower current rating 6 Replace switch wires to power switch Fuse Holder 7 Replace side cover NOTE Specified fuse rating AC 125 8A RMC KFA50DGD Figure 21 Replacing Fuse 14 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 11 TROUBLE SHOOTING GUIDE TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION Heater ignites but MAIN PCB assembly shuts heater off after a short period of time Indicator Lamp is flickering and room temp display indicates E1 Heater will not ignit
23. e but motor runs for a short period of time Indicator Lamp is flickering and room temp display indicates E1 Fan does not turn when heater is plugged in and power switch was in the ON Position Indicator Lamp is on or flickering Indicator Lamp is flickering and room temp display indicates E2 Indicator Lamp is flickering and room temp display indicates E3 Heater will not turn on Indicator Lamp is off Wrong pump pressure Dirty Air Output Air Intake or Lint Filter Dirty Fuel Filter Dirt in Nozzle Dirty Photocell Lens Photocell Assembly not Properly installed Not seeing the flame Bad electrical connection between photocell and MAIN PCB assembly Defective Photocell No fuel in tank 2 Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirty fuel filter Dirt in Nozzle Water fuel tank Bad electrical connection between ignitor and MAIN PCB assembly Ignition wire 1 not attached to spark plug Thermostat setting is too low Bad electrical connection between motor and MAIN PCB assembly Room Temp sensor disconnected Sensor Failure Thermostat switch failure Temperature limit safety device 15 overheated No electrical power Blown fuse Bad electrical connection between temperature limit safety device and PCB board 15 See Pump Pressure Adjustment
24. hell Lower owe Cord Wrap Fuel Gauge Fuel E BTU Control Switch Side Cover EES P AN Pressure Gauge Lamp Thermostot Knob Room Temp Display Power Cord 170TDGD 01 Model Only Power Reset Switch 10 Flat Free Wheel Piggy Back Fuel Drain Bolt A Snap Fit Front Handle Hot Air Outlet LA Shell Lower A rA Cord Wrap Fuel Gauge K AN if QU Em Se Sech Fuel lt lt ESS Upper Shell Snap Fit Rear Handle BTU Control Switch Pressure Gauge 7 SONNE Side Cover Lo SS SR Lamp OSs Guard Thermostot Knob Room Temp Display E ves Power Cord Power Reset Switch 10 Flat Free Wheel Fuel Drain Bolt ub s mm a Figure 3 RMC KFA210TDGD 01 MODEL 3 UNATTENDED WHILE BURNING 3 UNPACKING AND ASSEMBLY 1 REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX Fig 4 and 5 NOTE Save the shipping carton and packing materials for future storage RMC KFAS0DGD RMC KFAT70TDGD 01 RMC KFA75TDGD RMC KFA210TDGD 01 Snap Fit Front Leg Yes Wheel Yes Threaded Axle Yes Snap Fit front Handle Yes Snap Fit Rear Handle Hardware kit HW KFA1000 Hardware kit HW KFAI1015 Figure 4 RMC KFAS0DGD 75TDGD MODELS Hardware Kit Handle HW KFA1000 Figure 5 RMC KFA125 170 210TDGD 01 MODELS Bushings Cap Nuts OO 10 Flat Free Hardware Kit HW KF
25. ine hoses to burner head Reinstall fan blade and upper shell For RMC KFA210TDGD 01 Model Only Remove upper shell See page 10 Screw Ignitor Wire Combusion chamber Remove fan See page 10 a Remove fuel and air line hoses from adaptor nozzle ZAK gt Burner Bracket Remove ignitor wire from spark plug MES Spark Plug Remove four screws using medium phillips screwdriver 5 Ignitor Wire and remove burner bracket from combustion chamber e Remove spark plug from burner head using medium phillips screwdriver Carefully remove nozzle from adaptor nozzle using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirt in nozzle Reinstall nozzle into adaptor nozzle and tighten firmly 80 110 inch pounds Reinstall spark plug in spark bracket Attach burner bracket to combustion cahmber Attach ignitor wire to spark plug Attach fuel and air line hoses to adaptor nozzle Reinstall fan blade and upper shell Air Line Fitting Bracket Spark Figure 15 Nozzle Replacement 11 UNATTENDED WHILE BURNING SPARK PLUG G CLEAN AND REGAP EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED For RMC KFASODGD 75TDGD 125 170TDGD 01 Models Only Remove upper shell See page 10 Remove fan See page 10 Remove ignitor wire from spark plug Remove spark plug from burner head using
26. ldren and animals away from heater Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction 3 RISK OF ELECTRIC SHOCK Use only the electrical power voltage and frequency specified on the model plate of the heater e Use only a three prong grounded outlet and extension cord e ALWAYS install the heater so that it is not directly exposed to water spray rain dripping water or wind e ALWAYS unplug the heater when not in use PROPOSITION 65 WARNING Fuels used in gas wood burning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm MASSACHUSETTS RESIDENTS Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire dept permit M E L C 148 Section 10A CANADIAN RESIDENTS Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139 NEW YORK CITY RESIDENTS For use only at construction sites in accordance with applicable NYC codes under NYCFD certificate of approval 5034 and 5037 UNATTENDED WHILE BURNING CONTENTS
27. nus 10 Degrees Plus Minus 10 Degrees RMC KFA50DGD 75TDGD 176 F 80 C 122 F 50 C RMC KFA125 170TDGD 01 230 F 110 C 194 F 90 C RMC KFA210TDGD 01 194 F 90 C 140 F 60 C Once the temperature falls below the reset temperature you will be able to start your heater B Electrical System Protection This heaters electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage If your heater fails to operate check this fuse first and replace as needed FUSE TYPE All Models 125 volt 8 amps C Flame Out Sensor Utilizes a photocell to monitor the flame in burn chamber during normal operation It will cause the heater to shut off should the burner flame extinguish UNATTENDED WHILE BURNING 6 FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE FILL THE TANK OUTDOORS DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER The first time you light the heater it should be done outdoors This allows the oils etc used in manufacturing the heater to burn off outside AX WARNING NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT 7 OPERATION A VENTILATION RISK OF INDOOR AIR POLLUTION USE HEATER ONLY IN WELL VENTILATED AREAS Provide a fresh air opening of at least three square feet 2 800 sq cm for each 100 000 B
28. onoxide poisoning Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women persons with heart or lung disease or anemia those under the influence of alcohol or those at high altitudes Never use this heater in living or sleeping areas 2 RISK OF BURNS FIRE EXPLOSION NEVER use any fuel other than 1 K kerosene 1 disel fuel oil in this heater NEVER use fuel such as gasoline benzene paint thinners or other oil compounds in this heater RISK OF FIRE OR EXPLOSION NEVER use this heater where flammable vapors may be present NEVER refill the heaters fuel tank while heater is operating or is still hot CAUTION Hot while in operation Do not touch Keep children clothing and combustibles away from heater Minimum Clearances Outlet 8 feet 250cm Sides top and rear 4 feet 125cm NEVER block air inlet rear or air outlet front of heater NEVER use duct work in front or behind of heater NEVER move handle service a hot operating or plugged in heater NEVER transport heater with fuel in it s tank When used with an optional thermostat or if equipped with a thermostat heater may start at any time ALWAYS locate heater on a stable and level surface ALWAYS keep chi
29. oup Inc within one 1 year of retail purchase Shipping costs labour costs etc are the responsibility of the purchaser DUTIES OF THE OWNER This heating appliance must be operated in accordance with the written instructions furnished with this heater This warranty shall not excuse the owner from properly maintaining this heater in accordance with the written instructions furnished with this heater A bill of sale canceled check or payment record must be kept to verify purchase date and establish warranty period Original carton should be kept in case of warranty return of unit WHAT IS NOT COVERED 1 Damage resulting from use of improper fuel Damage caused by misuse or use contrary to the owners manual and safety guidelines Damage caused by a lack of normal maintenance Fuses Use of non standard parts or accessories Damage caused in transit Freight charges on warranty parts or heaters to and from the factory shall be the responsibility of the owner Oo o This warranty does not imply assume any responsibility for consequential damages that may result from the use misuse the lack of routine maintenance of this heating appliance A cleaning fee and the cost of parts may be charged for appliance failures resulting from lack of maintenance This warranty does not cover claims which do not involve defective workmanship or materials FAILURE TO PERFORM GENERAL MAINTENANCE INCLUDING CLEANING WILL VOID THIS
30. over Nipple See SP KFA1000 3531 0008 00 3231 0151 00 See SP KFA1000 3531 0008 00 3231 0151 00 27 13 27 14 Bolt Flange 27 15 Lint Filter Output Filter SP KFA1005 4329 0016 00 See SP KFA1005 SP KFA1005 4329 0016 00 See SP KFA1005 21 16 21 17 Ball 21 18 End Filter Cover Spring 3221 0029 00 SP KFA1006 See SP KFA1006 322 1 0029 00 SP KFA1006 See SP KFA1006 27 19 27 20 Bolt Flange 27 21 Adjusting Screw Intake Filter See SP KFA1006 4329 0016 00 See SP KFA1005 See SP KFA1006 4329 0016 00 See SP KFA1005 Flange Screw 4319 0015 00 4319 0015 00 29 Fan Assembly 2154 0010 00 2154 0009 00 Bolt Headless Hex Socket 4323 0004 00 28 0 2 3 Pressure Gauge Screw TH2S 4312 0046 00 4323 0004 00 3 3 3 Main P C B Assembly 215A 0019 00 215A 0026 00 3 43 2 0046 00 34 Ignitor Power Switch 39B0 0008 00 39B0 0008 00 39A0 0191 00 3 3 3 3 Window Display 39A0 0191 00 Side Cover Right 3121 0192 14 3121 0324 16 4319 0015 00 4319 0015 00 5 6 7 8 9 3 Side Cover Left 3121 0190 00 3121 0350 00 40 Shell Upper Flange Screw 4319 0015 00 3111 0213 08 3131 0182 00 4319 0015 00 3111 0213 08 3131 0182 00 41 42 Clip Nut 43 Fan Guard 3221 0050 00 3221 0050 00 Flange Screw 4319 0015 00 4319 0015 00 45 Front Guard 3561 0066 00 3561 0066 00 FOR TECHNICAL ASSISTANCE SE
31. pounds in this heater These are volatile fuels that can cause an explosion or uncontrolled flames NEVER store kerosene in direct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosene deteriorates over time OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 5 OVERVIEW OF HEATERS DESIGN Fuel System This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle This fuel and air mixture is then sprayed into the combustion chamber in a fine mist Sure Fire Ignition The electronic ignitor sends voltage to a specially designed spark plug The spark plug ignites the fuel and air mixture described above The Air System The heavy duty motor turns a fan that forces air into and around the combustion chamber Here the air is heated and then forced out the front of the heater The Safety System A Temperature Limit Control This heater is equipped with a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Internal Shut Off Temp Reset Temperature MODELS Plus Mi
32. t and corrosive fumes 7 Store the heater in the original box with the original packing material and keep the USER S MANUAL with the heater UNATTENDED WHILE BURNING 9 MAINTENANCE A WARNING NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT USE ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of third party or other alternate components will void warranty and may cause unsafe operating conditions A FUEL TANK FLUSH EVERY 200 HOURS OF OPERATION OR Upper Shell AS NEEDED SEE STORAGE PAGE 9 EHS E B AIR INTAKE FILTER C D WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED Remove screws along each side of heater using medium phillips screwdriver Lift upper shell off Remove fan guard Wash or replace air intake filter Reinstall fan guard and upper shell AIR OUTPUT FILTER LINT FILTER REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR Remove upper shell and fan guard See Air Intake Filter Trun Air pressure gauge counter clock wise and remove Remove end filter cover screws using medium phillips screwdriver Remove end filter cover Replace air output and lint filter Reinstall end filter cover and air pressure gauge 5 2 Z2 Z 2 Lint Filter Reinstall fan guard and upper shell FAN BLADES CLEAN EVERY SEASON OR AS NEEDED Remove upper shell See Air Intake Filter Use M6
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