Complete Manual - MK Diamond Products
Contents
1. PRODUCTS INC under this warranty is limited to the repair or replacement of any parts which under normal use prove to be defective in material or workmanship The parts involved or the unit in question should be returned to MK DIAMOND PRODUCTS INC or to a point designated by us transportation prepaid This warranty does not obligate us to bear the cost of labor or transportation charges in connection with replacement or repair of defective parts Likewise it shall NOT apply to any unit which has been subjected to misuse neglect or accident This warranty does NOT apply to any machine which has been repaired or altered outside our factory This warranty does NOT obligate MK DIAMOND PRODUCTS INC with respect to items not of our manufacture such as engines motors hydraulics etc which are subject to their own guarantees and warranties We shall in no event be liable for consequential damages or contingent liabilities arising out of failure of any equipment or parts to operate properly COPYRIGHT 2012 MK DIAMOND PRODUCTS INC ALL RIGHTS RESERVED The MK Diamond logo is a registered trademark of MK Diamond Products Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their re spective owners and used with permission MK Diamond may have patents patent applications trade marks copyrights of other intellectual property right covering this product in this documen2. are prepaid to the destination For returned items call toll free to 800 421 5830 or 310 539 5221 and ask for Customer Service For technical questions call 800 474 5594 or 310 257 2845 PACKAGING INSTRUCTIONS Remove the Core Bit and Support Handle Dry the equipment before shipping e When packing include the following Core Drill and Handle e Package the unit in its original container or one of comparable size do not ship the unit partially exposed Ensure all parts are secured in the packaging to prevent moving AUTHORIZED SERVICE CENTERS For quicker repair time you may contact MK Diamond Customer Service toll free at 800 421 5830 or 310 539 5221 for the Authorized Service Center closest too you or visit our web site at www mkdiamond com For technical questions call 800 474 5594 12 MK 2000P CONTACT amp WARRANTY CONTACT Please contact MK Diamond Products Inc Customer Service Department with any questions you might have regarding distributors parts or service Telephone 800 421 5830 Fax 310 539 5158 E mail Customer_Service MKDiamond com Customer Service Hours Monday through Friday 6AM 4PM PST MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 MK DIAMOND PRODUCTS INC LIMITED WARRANTY MK DIAMOND PRODUCTS INC will guarantee every machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obligation of MK DIAMOND
3. devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence of drugs or alcohol Whenever necessary replace nameplate operation and safety decals when they be come difficult to read ALWAYS check the machine for loose bolts before starting ALWAYS wear proper respiratory head ear and eye protection La equipment when operating this machine Use the right tool Do not use a tool or attachment to do a job for which it is not recommended Do not alter the tool Maintain all tools with care for the safest and best performance ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children ALWAYS insure that the switch is off before plugging unit into electrical power NEVER leave the drill running unattended Turn power off DO NOT over reach maintain control Keep proper footing and balance at all times Maintain a firm grip e Should any part of this drill become missing or damaged or any component fail to perform properly shut off the drill and unplug the power source Replace the missing damaged and or failed part before resuming operations MK 2000P SAFETY CAUTION Always keep alert Do not allow familiarity gained from frequent use to cause a careless mistake Always remember that a careless fraction of a secon
4. lever ON OFF SWITCH The MK 2000P is equipped with an electronic ON OFF switch Each time the switch is pressed the speed of the drill becomes higher This allows very precise drill ing Under normal working conditions always operate the MK 2000P at maximum speed MK 2000P OPERATION Gear Shifting The speed of the drill will need to be adjusted in accordance with the size of the core bit being used The speed of the drill is adjusted by rotating the Speed selector in the clockwise direction while turn ing the drill shaft by hand until the clutch is engaged If the Speed selector is in the o position drill speed can be adjusted from O to 1000 rpm If the Speed selector is in the oo position drill speed can be adjusted from O to 2000 rpm For core bits with diameters above 2 8 in 70 mm operate the drill using the o 0 to 1000 rpm range For core bits with diameters below 2 8 in 70 mm operate the drill using the oo 0 to 2000 rpm range A caution 1 When using the handheld method operate the drill in the O to 2000 rpm range only 2 Always check the core bit manufacturer s recommendation for use 3 Gear shifting should only be performed in the clockwise direction when the drill is stopped Starting a Hole It is easier to start a hole with a centering bit The switch allows the drill to be operated at slow speed for safely introducing the bit into the material A normal pilot hole should be fro
5. FORMATION You may order MK Diamond products through your local MK Diamond distributor or you may order direct from MK Diamond When ordering direct from MK Diamond please have the following information ready before calling The Model Number of the drill The Serial Number of the drill Where the drill was purchased and when The Part Number for the part s being ordered The Part Description for the part s being ordered NOTE There is a 25 00 minimum order when ordering direct from MK Diamond A 5 00 charge will be added to orders having a net billing value under 50 00 All purchases must be made using VISA MasterCard or American Express All parts may be ordered by calling toll free to 800 421 5830 or 310 539 5221 and asking for Customer Service For technical questions call 800 474 5594 RETURN MATERIALS POLICY To expedite the service relative to the return of a product purchased through MK Diamond please observe the following NOTE When returning all items they must have been purchased within the previous twelve 12 months Have the Model Number of the drill Have the Serial Number of the drill Have the location of where the drill was purchased Have the date when the drill was purchased e Contact Customer Service for approval to return the item s e Obtain a Returned Goods Number RGA authorizing the return e Follow the packaging instructions in the following section Ensure your item s
6. MO MK Diamond Products Inc www mkdiamond com MK 2000P Hand held Wet Core Drill OWNER S MANUAL 4 OPERATING INSTRUCTIONS Revision 100 08 2012 Manual Part 158490 Caution Read all safety and operating instructions before using this equipment This parts list MUST accompany the equipment at all times MO MK Diamond Products Inc INTRODUCTION Congratulations on your purchase of a MK 2000P Handheld Drill We are certain that you will be pleased with your purchase MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry Operated correctly your MK 2000P Handheld Drill should provide you with years of service In order to help you we have included this manual This owner s manual contains information necessary to operate and maintain your MK 2000P Handheld Drill safely and correctly Please take the time to familiarize yourself with the MK 2000P Handheld Drill by reading and reviewing this manual before operating it Read and follow all safety operating and maintenance instructions If you should have questions concerning your MK 2000P Handheld Drill please feel free to call our friendly customer service department at 800 421 5830 Regards MK Diamond NOTE THIS INFORMATION FOR FUTURE USE MODEL NUMBER SERIAL NUMBER PURCHASE PLACE PURCHASE DATE NOTE For your 1 one year warranty to be effective complete the warranty card including the Serial Num
7. a gov prop65 law P65law72003 html htip www dir ca gov Title8 sub4 html Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles MK 2000P SAFETY SAFETY LABELS Safety labels contain important safety information Please read the information contained on each safety label These labels are considered a permanent part of your drill If a label comes off or becomes hard to read contact MK Diamond or your dealer for a replacement SAFETY INSTRUCTIONS 1 Working safely with the MK 2000P is only possible if you read this operating instruction completely and strictly follow the instructions contained within 2 When drilling through ceilings or walls make sure you will not cut through electrical wiring gas lines or water pipes Use metal detection systems if needed 3 Check the MK 2000P for damage prior to use Inspect the cord and plug for cuts frays and damage Have damage repaired by authorized repair technicians Take care that the ON OFF switch is in the OFF position before inserting the plug into a power receptacle 4 When using the drill cooling water is not allowed to get into the motor or any electrical parts 7 MK 2000P PRODUCT SPECIFICATION 5 Use only extension cords and plugs approved for o
8. ber and mail it in as soon as possible TABLE OF CONTENTS SAFETY Safety Messages Damage Prevention Message General Safety Precautions Hazard Symbols California Proposition 65 Message Safety Label Locations Product Features UNPACKING CONTENTS and ASSEMBLY Unpacking Contents Assembly OPERATION Operation MAINTENANCE ACCESSORIES amp TROUBLESHOOTING Maintenance Cleanup Troubleshooting Accessories EXPLODED VIEW AND PARTS LIST Exploded View amp Parts List ORDERING and RETURN INSTRUCTIONS Ordering Information Return Material Policy Packaging Instructions Authorized Service Centers CONTACT and LIMITED WARRANTY Contact Limited Warranty ONoOaawh s ooo 10 15 16 17 18 19 20 29 MK 2000P SAFETY RULES FOR SAFE OPERATION 4h DANGER Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following guidelines should always be used when operating the core drill GENERAL SAFETY T DO NOT operate or service this equipment before reading this entire manual LI Read and understand all warnings instructions and controls on the machine This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective
9. d is sufficient to inflict serious injury SAFETY MESSAGE ALERT SYMBOLS A safety message alerts you to potential hazards that could hurt you or others Each safety message is preceded by a safety alert symbol Ah and one of three words DANGER WARNING or CAUTION A DANGER You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions A WARNING You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions A caution You CAN be INJURED if you do not follow directions It may also be used to alert against unsafe practices Each message tells you what the hazard is what can happen and what you can do to avoid or reduce injury Other important messages are preceded by the word NOTICE A notice You can cause PROPERTY DAMAGE to your machine if you don t follow directions The safety labels should be periodically inspected and cleaned by the user to maintain good legibility at a safe viewing distance If the label is worn damaged or illegible it should be replaced Contact MK Diamond or your dealer for replacement HAZARD SYMBOLS ELECTRICAL SHOCK NEVER touch electrical wires or components while the engine is running They can be sources of electrical shock which could cause severe injury or burns ACCIDENTAL STARTS Before starting the equipment be sure the ON OFF switch is in the OFF position to pre vent accidental starting Place the ON OFF switch in the OFF position before performin
10. ed pressure be immediately reduced and or the core bit be operated under a no load condition NOTE If the MK 2000P stops due to the activation of one of the overload protective devices this should not be considered an equipment failure WATER SUPPLY The MK 2000P is equipped with an intake cooling water flow control valve that can be placed vertically of horizontally A quick disconnect is supplied with the unit for ease of operation Water flow enters through the flow control valve and exits directly through the center of the motor shaft Cooling flow may be adjusted using the cooling water flow control valve A caution Do not operate with water pressure greater than 43 5 PSI 3 Bars CARE AND MAINTENANCE Clean the MK 2000P following use Do not allow particles or parts to penetrate inside the tool The carbon motor brushes require inspection by a qualified maintenance technician after 300 hours of operation If the brushes are shorter than 2 inches 5 mm they must be replaced During inspection of the motor brushes the motor commutator must also be inspected In case of ir regular coloring or scratches the commutator must be repaired by a qualified service center After replacement the motor brushes must be run at an idle for 20 minutes The MK 2000P requires inspection and gearbox cleaning by a qualified service center after 500 hours of operation 10 11 MK 2000P ORDERING RETURN amp PACKAGING ORDERING IN
11. g any service operation ROTATING PARTS Keep hands feet hair and clothing away from all moving parts to prevent injury Never operate the motor with covers shrouds or guards removed amp 8 MK 2000P SAFETY SILICA DUST WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their compo sition may give off dust or mists containing crystalline silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inha lation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a sub stance known to cause cancer When cutting such materials always follow respiratory precautions CALIFORNIA PROPOSITION 65 MESSAGE Some dust created by power sanding sawing grinding drilling and other construction activities con tain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products e Arsenic and chromium from chemically treated lumber For further information consult the following sources htip www osha gov dsg topics silicacrystalline index html htip www cdc gov niosh docs 96 112 http oehha c
12. m 2 to 4 inches 5 to 10 mm in depth Once the pilot hole is created the centering bit can be removed and replaced for full speed operation OVERLOAD PROTECTION To protect the operator and the drill the MK 2000P is equipped with three overload protective devices mechanical electronic and thermal In case of overload the MK 2000P is equipped with warning device Mechanical Overload Protection If the core bit is suddenly blocked in the hole a clutch will slip disengaging the bit from the motor Electronic Overload Protection If excessive penetration speed results in an overload condition an electronic switch will open discon necting the motor from the power supply Once the drill is removed from the hole and the electronic switch is reset coring may resume Thermal Overload Protection If the drill is operated in a continuous overload condition and the Electronic Overload Protective device fails the Thermal Overload protective device will interrupt power to the motor Once actuated the motor must be allowed to cool to reset the Thermal Overload protective device Time required for the Thermal Overload protective device to reset will vary depending on the tempera ture of the motor and ambient temperature MK 2000P MAINTENANCE Acoustic Overload Warning In case of overload a continuous acoustic warning signal will sound When the Acoustic Overload Warning is heard it is recommended that the operating speed and ap pli
13. t This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing 13 14 15 MK 2000 Handheld Drill OWNER S MANUAL amp OPERATING INSTRUCTIONS MO MK Diamond Products Inc MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com
14. utdoor work 6 Before starting your work check that the Ground Fault Circuit Interrupter GFCI is functioning properly by pressing the test button The GFCI must never lay in the water 7 Don t use the machine if a part of the housing is damaged or in case of damages on the switch cable or plug check it every day 8 Stop working if water is dripping out of the overrunning bore hole and take the machine to an authorized service center 9 Overhead drilling should be done with using suitable safety measures water collection When using the machine with manual control always hold it with both hands and take up a safe position Pay attention to the reaction torque of the machine PRODUCT SPECIFICATIONS Ideal for drilling holes in floors walls ceilings and for all concrete anchoring systems Fast and effi cient drilling of reinforced concrete concrete brick block and stone General Specifications Motor 120V 15 Amp Electronic torque limitation Watts Speed Bit Capacity Connecting Threads Weight Includes Part OPERATING THE MK 2000P Auxiliary Handle 1500 2 speed 1 1 2 38mm hand held 4 102mm rig mounted 1 14 7 UNC 5 8 11 UNC 15 Ibs 6 8 kg e Quick Release Water Valve e GFCI e Plastic Carrying Case 158365 In hand held drilling operations only use the MK 2000P with the Auxiliary Handle fixed The Auxiliary Handle must be tightened on the collar by turning the
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