Puritan Bennett
Contents
1. 25 This page intentionally blank Overview 7 Parts and Accessories 7 1 Overview This chapter describes how to order spare parts and accessories for the Puritan Bennett Power Pack 7 2 Replacement Parts For more information or to order parts or accessories contact your equipment supplier or Covidien representative or consult the Covidien website at http www respiratorysolu tions covidien com User s Manual 27 28 1 2 3 4 5 6 Figure 7 1 Replacement Parts Exploded View VEN_11854_A Housing cover Printed circuit board assembly PCBA Battery compartment door Housing Batteries AC DC converter with integrated battery charger User s Manual Replacement Parts Table 7 1 Consumables and Accessories Description Part number Power Pack 4098100 Power Pack Main Housing Assembly 10131548 DC cable 25 cm 10109802 DC cable 80 cm 10127418 Power Pack Dual Battery Mains Cord EU 0131165 Power Pack Dual Battery Mains Cord UK 0131158 Power Pack Dual Battery Mains Cord Japan 0131159 Power Pack Dual Battery Mains Cord China 0131163 Power Pack Dual Battery Mains Cord SAF India 0131164 Power Pack Dual Battery Mains Cord Australia 0131166 Power Pack Dual Battery Mains Cord Canada 0131167 Power Pack Dual Battery Mains Cord Brazil 0131168 Power Pack carrying bag blue 10122036 Power Pack carrying bag pink2. including its software to the owner or user of the equipment described herein Technical Support Contacts Covidien Argentina Estados Unidos 5180 Complejo San Eduardo Nave 4 CP 1667 Ciudad Tortuguitas Provincia Buenos Aires Argentina Tel 5411 4863 5300 Covidien Australia 52A Huntingwood Drive Huntingwood NSW 2148 Australia Telephone 61 1800 350702 Covidien Austria GmbH Campus21 Europaring F09402 Brunn am Gebrige A 2345 Osterreich Tel 43 223 637 88 39 Covidien Belgie S A N V Generaal De Wittelaan 9 5 Covidien Brazil Av Das Nac es Undias 12995 Covidien Canada 19600 Clark Graham Rosario Norte 530 Piso 12 Las Condes Santiago de Chile Chile Tel 562 231 3411 Edificio Prados de la Morea Carretera Central Del Norte Cra 7a Kilometro 18 Chia Cundinamarca Bogota Colombia Tel 571 668 3777 Mechelen Andar 23 Brooklin Baie d Urfe QC H9X 3R8 2800 Sao Paulo SP Canada Belgi Brasil 04578 000 Tel 1 514 332 1220 Tel 32 152 981 37 Tel 5511 2187 6200 Covidien Chile Covidien Colombia Covidien Costa Rica De la Panasonic 1 km al Sur y 400 m al Oeste Ofibodegas del Oeste Bodega 6 Lindora San Jose Costa Rica Tel 506 2239 4124 Covidien Czech Republic Covidien ECE s r o Technical service Galvaniho 7 a 821 04 Bratsilava Covidien Danmark A S Tel 45 702 753 50 Arne Jacobsens All 7 5 sal DK 2300 COPENHAGEN S Covidien Deutschland GmbH T
3. strips to secure the ventilator Connect the clips on each side of the dual bag to the top receiving clips of the Power Pack bag to secure both bags together See Figure 2 4 on page 9 Follow the procedure for connecting DC power to the Power Pack and the ventilator Note Users may choose to use the dual bag with or without the additional wheelchair strap 3 8 Installation on a Wheelchair Using the Dual Bag To install the dual bag on a wheelchair 1 2 3 4 Locate the lower clips extending from the bottom sides of the Power Pack portion of the dual bag Pass the wheelchair strap across the face of the wheelchair back Connect both wheelchair strap clips to the corresponding receiving clips on the dual bag Test connections to ensure the dual bag is securely fastened to the wheelchair back Note The remaining steps are optional Not all wheelchairs provide a backbrace bar behind the wheelchair back 5 Locate the rounded D ring connector directly below the ventilator control panel on the dual bag Clip the appropriate strap to the D ring on both sides 7 Tighten the strap onto the backbrace behind the wheelchair back 8 Test connections to ensure the dual bag is securely fastened to the backbrace 16 Figure 3 6 Installing the Power Pack onto a Wheelchair VEN 11127 B User s Manual Uninstalling Removable Battery 3 9 Uninstalling Removable Battery A Warning When the Power Pack is in use
4. AC cable does not exhibit any signs of damage such as kinks breaks or damaged insulation User s Manual Fuse Removal and Replacement 5 4 Fuse Removal and Replacement A Warning Before attempting to replace the AC mains fuse disconnect the power cord to avoid possible injury To remove and replace the fuse 1 Using fingers or a suitable tool pull out the fuse drawer from the AC mains input connector to expose the fuse Figure 5 1 Fuse Replacement VEN 11682 A 2 Remove the fuse using a small flat blade screwdriver 3 Replace with new 5 Amp 250 Volt fuse and push the fuse cartridge back until it snaps into the closed position User s Manual 23 This page intentionally blank 6 Troubleshooting 6 1 Overview Overview This chapter provides guidance on how to troubleshoot and correct common problems that might occur with the Power Pack User s Manual Table 6 1 Troubleshooting Guidelines Symptom AC mains LED does not light batteries will not charge Possible Reason s AC mains not connected Corrective Action s Check connection to AC mains Verify AC mains connector fully inserted AC mains fuse has blown Replace AC mains external fuse Internal charger error Contact Covidien Technical Services See Technical Support Contacts on page iii Internal battery Battery 1 charge indicator LEDs do not light Internal battery has been damaged C
5. is currently being charged The battery charge level will be displayed for the other battery The batteries are charged in sequence with the internal battery being charged first before switching automatically to charging the removable battery if present Note When the Power Pack system is connected to the AC mains the DC Output power will not be available to power the ventilator The ventilator can be connected by means of the AC mains return cable This cable can be used to provide AC mains power supply to the ventilator and to charge its internal battery while the batteries of the Power Pack system are being charged User s Manual 19 4 5 4 6 4 7 4 8 4 9 20 When the Power Pack Battery Is Powering the Ventilator The battery charge indicator a series of five green LEDs for each battery displays the remaining battery power If all five LEDs are lit the battery is fully charged the LEDs switch off one by one as the battery becomes depleted A battery charge indicator is present for both the internal battery and the removable bat tery to indicate the battery charge level for each of the installed batteries The batteries are discharged in sequence with the removable battery being discharged first if present before switching automatically to discharging the internal battery Battery Charge Indicator The operator can check the level of charge of the battery when it is not attached to the ventilator by pressin
6. kPa Atmospheric pressure limitation Electromagnetic symbol CE Conformity European Signifies compliance with the medical device directive 2007 47 EC For prescription use only Label advising user to read the User s Manual for information on how to insert the battery See 3 2 Battery Placement on page 12 Insulation Class Il Equipment IEC 60417 5172 Keep dry Operator must consult instructions for use User s Manual This page intentionally blank 2 General Introduction 2 1 Overview This chapter contains general information about the Puritan Bennett Power Pack 2 2 Indications for Use Intended Use The Puritan Bennett Power Pack provides an external battery which connects to the Puritan Bennett 500 Series Ventilators It is an external DC power source Target Operators Respiratory therapists Doctors Nurses Homecare providers Patient and patient s families Target Environments The Power Pack is suitable for use in institutional home and portable settings 2 3 List of Components User s Manual Table 2 1 Typical Power Pack Carton Packing List Quantity 1 Item Power Pack enclosure including internal charger and battery 1 DC connection cable 25cm 1 Carrying bag blue or pink based on customer request Puritan Bennett Power Pack User s Manual AC mains cable AC mains return cable Over
7. maximise useful life of the battery Do not store the battery for extended periods without recharging as this may reduce the maximum life A Warnings regarding hoses and accessories To ensure proper performance of the equipment use only accessories approved and recommended by Covidien A Warnings regarding maintenance Other than replacing the removable battery do not attempt to open repair or otherwise service the Power Pack Doing so might endanger the patient damage the battery and or void the warranty Only personnel authorised and qualified by Covidien should repair open or service the Power Pack Regularly clean the Power Pack device and carrying bag according to manufacturer s recommendations Use all cleaning solutions and products with caution using only those solutions listed in this manual Read and follow the instructions associated with the cleaning solutions used to clean the device A Warnings to protect the environment User s Manual The battery and the Power Pack should be considered as waste electrical and electronic equipment WEEE Dispose of battery and Power Pack in accordance with local requirements and regulations 1 4 Symbols Labels and Markings Table 1 1 Symbol Descriptions Symbols Descriptions Caution consult accompanying documents Read understand and follow the User s Manual AN instructions before using the Power Pack o DC power indicator o
8. soap and water or other approved cleaning solution from the list of approved cleaning solutions 2 Squeeze the cloth thoroughly to remove excess liquid User s Manual 21 5 3 22 3 Lightly wipe the external Power Pack carrying bag taking care not to allow excess moisture to enter any surface openings 4 Lightly wipe the Power Pack taking care not to allow excess moisture to enter any openings Note If the instructions associated with the cleaning fluid being used require that the solution be left on the surface for a period of time then do not wipe off the solution until that amount of time has passed 5 Dry the Power Pack enclosure surface with a clean soft lint free cloth Preventive Maintenance Perform the following safety checks e Prior to using the Power Pack with a patient e Monthly while the Power Pack is in use e Following maintenance Table 5 1 Operational Verification Checklist 1 Verify the proper appearance and cleanliness of the Power Pack 2 Verify all of the labels on the Power Pack are clear and legible If labels are damaged or illegible contact Covidien Technical services or your local Covidien representative See Technical Support Contacts on page iii 3 Ensure the DC connector power cable does not exhibit any signs of damage such as kinks breaks or damaged insulation 4 Replace the batteries every 24 months See Internal Battery Replacement on page 33 5 Ensure the
9. the locking ring from the DC Plug connected to the Power Pack Unplug the cable from the Power Pack A DC POWER DISCONNECTION alarm signals an automatic switch to the ventilator internal battery 4 Grasp the DC power cable on the ventilator 5 6 7 Slide the locking ring back Pull the plug away from the Power Pack s rear panel to disengage it Place the cable in a safe location for future use To connect the Power Pack AC output to the ventilator AC Input 1 Connect the smaller figure 8 style plug to the ventilator AC input socket 2 Fit the cable retention clip on the cable into the slot on the back of the ventilator 3 4 Fit the cable retention clip on the cable into the slot on the side of the Power Pack Connect the larger AC plug to the AC outlet on the Power Pack To disconnect the Power Pack AC output from the ventilator AC Input 1 User s Manual Disconnect the larger AC plug from the AC outlet on the Power Pack 2 Detach the cable retention clip from the slot on the side of the Power Pack 3 4 Detach the cable retention clip from the slot on the back of the ventilator Disconnect the smaller figure 8 style plug from the ventilator AC input socket 15 3 7 Connecting the Dual Bag to the Carrying Bag To connect the ventilator dual bag to the Power Pack carrying bag 1 2 3 4 Slip the Puritan Bennett 500 Series ventilator into the ventilator dual bag Secure the Velcro
10. 1 light up in sequence to indicate that the replacement internal battery is charging e The five Battery Charge LEDs for the internal battery Battery 1 light up and remain lit to indicate that the replacement internal battery is fully charged User s Manual AC DC Converter and Battery Charger Replacement 8 5 AC DC Converter and Battery Charger Replacement A Warnings Ensure AC power is disconnected when removing or replacing the AC DC converter and battery charger Ensure the internal and removable batteries are removed before removing or replacing the AC DC converter and battery charger To remove the AC DC converter and battery charger 1 Remove the housing cover as described in section 8 4 Internal Battery Replacement 2 Disconnect the battery charger input cable blue and brown from connector KO 3 Disconnect the battery charger output cable black and red from connector K02 Figure 8 3 Input and Output Cable Connectors 1 Connector KO 2 Connector K02 User s Manual 35 Loosen the four screws holding the battery charger in place Remove the screws and charger and set to one side Observe ESD precautions while the charger is removed from the housing Figure 8 4 AC DC Converter and Battery Charger Screws VEN 11699 B To insert the replacement AC DC converter and batt
11. 10122037 Extra Long Life Li lon Battery 4 8 AH 10087047 AC Mains Return Cable 10131191 Printed Circuit Board Assembly PCBA 10131169 AC DC Converter with Integrated Battery Charger 10116976 Housing Cover 10132667 Housing Door 10132668 PB500 Series battery extraction tab 10100901 User s Manual 29 This page intentionally blank 8 8 1 8 2 Overview Service Overview This chapter contains instructions for servicing the Puritan Bennett Power Pack Warnings and ESD Control This section provides instructions for servicing the Power Pack A Warnings regarding qualified service providers and serviceable parts Only qualified service personnel should remove the Power Pack cover There are no user serviceable parts inside Users may not modify any components of the system A Warning regarding shock hazard Before attempting to open or disassemble disconnect the power cord to avoid possible injury A Warning regarding batteries Use only Covidien approved batteries A Warning regarding electrostatic discharge Observe electrostatic discharge ESD precautions prior to opening the unit or handling any internal components A Warning regarding tightening screws Observe the required torque for tightening screws Over tightening can strip out screw holes rendering them useless Electrostatic Discharge Control It is important to follow ESD control procedures whenev
12. E 9 Figure 2 4 Ventilator Dual Bag and Power Pack Carrying Bag 9 Figure 3 1 Power Pack Installations ccd ess ceci SE eR ey RON 11 Ligure 3 2 Battery Placement esouaeui ese eee au Fre E RARE RS tA S MES 12 Figure 3 3 AC Mains Connection Leda acqui oed ca Sp opea X e OUR isa 13 Figure 3 4 DC Power Cable Connector to Ventilator Connection 14 Figure 3 5 DC Power Cable Connection e 15 Figure 3 6 Installing the Power Pack onto a Wheelchar 16 Figure 5s Puse Replacements Vect oe e Pepys Petes 23 Figure 7 1 Replacement Parts Exploded View 28 Figure 8 1 Enclosure Screw Removal liiis enn 33 Figure 8 2 Internal Battery Orientation anaana aaaea 34 Figure 8 3 Input and Output Cable Connectors 000000 2 eae 35 Figure 8 4 AC DC Converter and Battery Charger Screws 36 Figure 8 5 PCBA Removal veu ar Aoc ose e EE 37 Figure 8 6 Input and Output Cable Disconnection 38 Figure 8 7 J12 Connector Open s au deh oun b vf endi anm ard Fe pap de 38 Figure 8 8 J12 Connector Closed costes cate Jute ses eM ceo E UH Qa E 39 Figure 8 9 Main Assembly use cesa fete e Palace ue pex gs 40 Figure 8 10 Battery with Extraction Tab Attached ooooocococococooo 43 Figure 8 11 Battery Orientation Indicator oooooooocoooco ooo 44 User s Manual ix User s Manual 1 1 1 1 2 1 3 User s Manual Overview Safety Information Overview This c
13. E covibien User s Manual Puritan Bennett Power Pack Copyright information COVIDIEN COVIDIEN with logo the Covidien logo and positive results for life are U S and or internationally registered trademarks of Covidien AG All other brands are trademarks of a Covidien company O 2014 Covidien The information contained in this manual is the sole property of Covidien and may not be duplicated without permission This manual may be revised or replaced by Covidien at any time and without notice You should ensure that you have the most current applicable version of this manual if in doubt contact Covidien s Technical Support department or visit the Puritan Bennett product manual web page at http www respiratorysolutions covidien com While the information set forth herein is believed to be accurate it is not a substitute for the exercise of professional judgment The ventilator and battery pack should be operated and serviced only by trained professionals Covidien s sole responsibility with respect to the ventilator and battery pack and its use is as stated in the limited warranty provided Nothing in this manual shall limit or restrict in any way Covidien s right to revise or otherwise change or modify the equipment including its software described herein without notice In the absence of an express written agreement to the contrary Covidien has no obligation to furnish any such revisions changes or modifications
14. Warning Ensure the Power Pack battery the Power Pack removable battery and the ventilator s internal battery are fully charged before connecting the ventilator to the Power Pack If the Power Pack has been transported or stored at a temperature that differs more than 20 C 36 F from the temperature in which it will be operating allow the Power Pack to stabilise in its operating environment for at least two 2 hours prior to use To connect the Power Pack DC output to the ventilator DC input 1 Line up the red marker dot on the ventilator s DC power connector with the marker on the ventilator connector on the Power Pack cable Figure 3 4 DC Power Cable Connector to Ventilator Connection he 2 1 VEN_11128_A 1 Red dots aligned 2 DC power cable 2 Push the DC power cable onto the ventilator s DC power connector until an audible click occurs The click indicates the connectors are locked together 3 Connect the round pin plug on the DC cable to the Power Pack DC output socket 14 User s Manual Power Pack to Ventilator Connections 4 Screw the locking ring onto the socket to lock the plug in place Figure 3 5 DC Power Cable Connection VEN 11855 A 1 DC output socket 2 Pin plug With the proper connection of all cables the DC POWER indicator on the top left corner of the ventilator illuminates To disconnect the DC power cable from the Power Pack and the ventilator 1 2 3 Unscrew
15. ail is fully pushed into connector before closing the latch Secure the latch and ensure both sides are closed as shown in Figure 8 8 Figure 8 8 J12 Connector Closed LT ter DII TI VEN_11857_A Reconnect the PCBA to DC output cable harness to J11 on the top side of the PCBA Slot the PCBA board into location ensuring that it slots into the housing cut out sections for battery connections and is seated correctly under the battery contact guard Ensure there are no kinks in the cables the flex cable is looped and the board is seated correctly in the housing slot Reconnect the battery charger to PCBA cable harness to PCBA connector J9 Replace the internal battery and the housing cover as described in section 8 4 Internal Battery Replacement To verify operation of the replacement PCBA 1 2 3 Verify that the 10 Battery Charge indicator LEDs and the red temperature indicator LED light up AB Perform the electrical safety test See Electrical Safety Test on page 42 Connect the Power Pack to the AC mains supply Verify that the green AC Mains LED lights up to indicate that mains power is turned on for 0 5 seconds to indicate that the Power Pack has powered up Verify that the PCBA is operational by monitoring the Battery Charge indicator LEDs to ensure the installed batteries are being charged as described in section 4 4 Charging the Power Pack Batteries 39 8 7 Main Housing Assembly Replacem
16. conditions ranges recommended in this manual Handle the Power Pack with care during and after use particularly when ambient temperatures are high Some Power Pack surfaces may become hot even if safety specifications are not exceeded If the Power Pack has been transported or stored at a temperature that differs more than 20 C 36 F from the temperature in which it will be operating allow the Power Pack to stabilise in its operating environment for at least two 2 hours prior to use A Warnings applicable during use of equipment To minimise the risk of damage you must use the carrying bag to transport the Power Pack When the Power Pack is in use ensure that the ventilator is connected to an alternative power source such as AC or a fully charged internal battery before disconnecting the Power Pack battery from the ventilator Never immerse the device in any liquid or allow liquid to enter any device opening Never place a container of liquid on top of the device Immediately wipe away any liquid on the surface of the device Although the Extra Long Life Li lon Battery 4 8 AH meets current safety standards it exceeds the 100Wh threshold and is therefore considered to be Dangerous Goods DG Class 9 Miscellaneous when transported in commerce As such the Power Pack and or the associated Lithium ion battery are subject to strict transport conditions under the Dangerous Goods Regulation for air transport IATA Inte
17. dom Tel 44 0 1869 328092 Asia Covidien Private Limited Singapore Regional Service Centre 5 Pioneer Hub 06 04 Singapore 627753 Tel 65 6578 5187 8 9 Tel 65 6515 6578 5288 Email Tech supportQcovidien com Covidien USA 2101 Faraday Ave Carlsbad CA 92008 Phone 1 800 255 6774 option 4 Email VentTechSupport Covidien com Table of Contents 1 Safety Information ET CSOMeIMIGUM s sca aa lel benda acr aes p ek ac aciei dine dn PR A d as 1 T27 DENNIS sst ite rato aa sd s eh e fob aus s d ate ut 1 SS O A O EE 1 14 Symbols Labels and Markings conri rita 4 2 General Introduction 2 e S sc are dee dun sind ON ay ae Da ied ae dift pute C d 7 2 2 Indications for Use 4 cese wa dures a Peach eh ace ae ehh Oe oa 7 43 UBStOECONDOUSBIS Lu D ibus sa A UN EE 2 Lada ew AE 7 2 4 Power Pack Enclosure VIEWS creep iere xx qais 8 3 Installation suh GENEE Eege ea QR EE ile Eer 11 3 2 Installation Instructions e afa seta E Ub ERN MERE 11 3 3 Installation of Power Pack into Carrying Bag 11 3 4 Removable Battery Installation in Power Pack 12 3 5 Power Pack Battery Charge Procedure o o oooooooo o 13 3 6 Power Pack to Ventilator Connechonms 14 3 7 Connecting the Dual Bag to the Carrying Bag 16 3 8 Installation on a Wheelchair Using the Dual Bag 16 3 9 Uninstalling Removable Baren 17 3 10 Removable Battery Replacement o
18. e surface has dried remove the label backing and secure the label to battery according to the instructions on the label Rub the label with a soft cloth to remove any bubbles that may be trapped under the label Fold the tab flush with the end of the battery Figure 8 10 Battery with Extraction Tab Attached VEN 11873 A 43 44 When the label has been attached correctly the arrow on the tab aligns with the arrow in the Power Pack enclosure to indicate that the battery has been inserted correctly as shown in Figure 8 11 Figure 8 11 Battery Orientation Indicator VEN 11874 A User s Manual 9 9 1 9 2 9 3 User s Manual Overview This chapter contains physical and operational specifications Ensure all product requirements for both the Puritan BennettTM Power Pack and the Puritan Bennett 500 Series Ventilator are met prior to operating the Power Pack with the ventilator Power Pack Electrical Characteristics Table 9 1 Power Pack Electrical Characteristics Characteristic Extra Long Life Power Pack Battery AC Input Voltage 100 VAC to 240 VAC nominal AC Frequency 50 Hz 60 Hz Consumption 300 VA max DC Voltage Output 25 2 VDC nominal Full load capacity 4 8 Ah Watt hour rating 124Wh to 126Wh Battery recharge time Fully recharge lt 6 hours Charging current 1 24 Average Battery Operating Times A fully charged ba
19. echnisches Service Center Raffineriestr 18 93333 Neustadt Donau Germany Covidien ECE s r o Technical service Galvaniho 7 a 821 04 Bratsilava Slovakia Tel Tel 4212 482 14573 L kkisep ntie 23 00620 Helsinki Finland Tel 35 896 226 84 10 Slovakia DENMARK Tel 49 0 9445 959381 commercial only Covidien ECE Covidien Finland Oy Covidien France SA Parc d affaires Technopolis Bat Sigma 3 Avenue du Canada LP 851 Les Ulis 91975 Courtaboeuf Cedex France Tel 33 169 821 400 Tel 33 0 810 787590 Covidien Hellas SA 8 Fragoklisias Street Maroussi 151 25 Greece Tel 30 211 180 36 00 Covidien Hungary Covidien ECE s r o Technical service Galvaniho 7 a 821 04 Bratsilava Slovakia Tel 421248214573 Covidien Ireland Commercial Ltd Block G Ground Floor Cherrywood Technology Park Loughlinstown County Dublin Ireland Covidien Israel 5 Shacham St North Industrial Park Caesarea 38900 Israel Tel 97 246 277 388 Covidien Italia S p A Via Rivoltana 2 D 20090 Segrate Italy Tel 39 027 031 72 61 Covidien Japan Inc Technical Support Center 83 1 Takashimadaira 1 Chome Itabashi ku Tokyo 175 0082 Japan Tel 81 0 3 6859 0120 Covidien Mexico Insurgentes Sur No 863 Piso 16 Col N poles Del Benito Juarez Mexico D F 03810 Mexico Tel 5255 5804 1524 Covidien Nederland BV Hogeweg 105 5301 LL Zaltbommel Nederland Tel 31 41 857 66 68 Covid
20. efore removing or replacing the PCBA To avoid damage to the PCBA follow all ESD precautions Hold the PCBA only at the edges to avoid damage to any components To replace the housing cover and door 1 Remove the six screws from the housing cover using a T20 Torx driver as described in section 8 4 Internal Battery Replacement Remove the cover from the housing Remove the identification label from the old housing cover and affix to the replacement unit Ensure that the label is clearly legible including the Power Pack serial number If the old label is damaged or illegible replace with a new one which is supplied but not attached to the housing door FRU part number 10132668 This label has a window to which the serial number of the old unit can be affixed If also replacing the removable battery compartment door lift it from the main housing 5 If necessary install the replacement removable battery compartment door by inserting the hinge pin in the retaining slot of the lower housing 6 Replace the cover on the housing ensuring that the main PCBA fits into the slot in the cover and that the hinge pin of the removable battery compartment door fits into its retaining slot in the cover 7 Use a T20 Torx driver to install the six screws in the housing cover Do not over tighten To verify operation following replacement of the cover or battery compartment door 1 Perform the electrical safety test See Elec
21. ensure that the ventilator is connected to an alternative power source such as AC or a fully charged internal battery before disconnecting the Power Pack battery from the ventilator To uninstall the removable battery Caution Ensure that an alternative power source is provided before disconnecting the removable battery 1 Push on the battery door latch on the battery door on the side of the Power Pack to disengage it See Figure 2 2 on page 8 2 Open the battery door 3 Slide out the battery 3 10 Removable Battery Replacement To replace the removable battery with a charged spare battery whether or not the Power Pack is in use at the time 1 See Figure 3 2 on page 12 2 Place the spare battery in a convenient level dry location for ready installation 3 Open the door latch of the removable battery compartment 4 Pull with a steady pressure until the battery disengages from the connect points in the Power Pack 5 Remove the depleted battery and set it aside in an alternate level dry location 6 Position the removable battery to match the orientation shown on the label inside the door latch 7 Slide the removable battery into the battery compartment and push gently into place 8 Close the door latch of the removable battery compartment 9 Click the latch to the right to ensure it is securely fastened 10 Ensure the depleted battery is recharged before re using User s Manual 17 This page intenti
22. ent 40 arnings Aw Disconnect AC power when removing or replacing the Printed Circuit Board Assembly PCBA Remove the internal and removable batteries before removing or replacing the PCBA To avoid damage to the PCBA follow all ESD precautions Hold the PCBA only at the edges to avoid damage to any components Figure 8 9 Main Assembly VEN 11856 A To replace the main housing assembly 1 Remove the housing cover and internal battery from the old Power Pack unit as described in section 8 4 Internal Battery Replacement Remove the AC DC converter and battery charger from the old Power Pack unit as described in section 8 5 AC DC Converter and Battery Charger Replacement Remove the Printed Circuit Board Assembly PCBA from the old Power Pack unit as described in section 8 6 Printed Circuit Board Assembly Replacement Remove the removable battery compartment door from the old Power Pack unit by lifting it from the main housing Install the battery charger in the new main housing assembly by following the instructions for installing the battery charger in section 8 5 AC DC Converter and Battery Charger Replacement Install the Printed Circuit Board Assembly PCBA by following the instructions for installing the PCBA in section 8 6 Printed Circuit Board Assembly Replacement Install the removable battery compartment door by inserting the hinge pin in the retaining slot of the lower
23. ented so that the battery terminals make contact with the terminals on the PCBA User s Manual 33 34 3 Before replacing the housing cover verify that the main PCBA is correctly located in the lower housing slot and that the hinge pin of the removable battery compartment door fits into its retaining slot in the lower housing Replace the cover on the housing ensuring that the main PCBA fits into the slot in the cover and that the hinge pin of the removable battery compartment door fits into its retaining slot in the cover Use a T20 Torx driver to install the six screws in the housing cover Do not over tighten Note Dispose of used batteries according to your local governing ordinances and recycling regulations Figure 8 2 Internal Battery Orientation VEN 11698 B Internal battery PCBA contacts Battery terminals Battery contact guard h un To verify operation of the replacement battery 1 2 3 Perform the electrical safety test See Electrical Safety Test on page 42 Connect the Power Pack to the AC mains supply Verify that the green AC Mains LED lights up to indicate that mains power is turned on Verify that the ten Battery Charge level LEDs and the red temperature indicator LED light up for 0 5 seconds to indicate that Power Pack has powered up Following the power up sequence verify that one of the following occurs e The five Battery Charge LEDs for the internal battery Battery
24. er the Power Pack is serviced Elec trostatic discharge can permanently damage ESD sensitive microelectronic components or assemblies when they are handled even when no direct contact is made with the compo nent or assembly ESD damage may not be immediately detectable however ESD damage will show up at a later time It can manifest as a premature catastrophic failure of a com ponent or assembly or as an intermittent failure which can be difficult and costly to locate User s Manual 31 ESD Procedures and Precautions Follow these procedures and precautions to prevent ESD damage to the ESD sensitive microelectronic components and assemblies in the Power Pack e Use a personnel grounding system Before opening the Power Pack housing ensure a personnel grounding system such 4 018049 00 wrist strap static dissipative mat and ground cord or equivalent is worn correctly and is properly connected to a reliable ground e Follow correct procedures when using an anti static mat Place tools test equipment and the ESD sensitive device on the mat before starting repairs Conduct all work on the mat e Handle ESD sensitive components properly Do not handle ESD sensitive component connection points connector pins leads or terminals e Keep nonconducting materials away from the work area Static charges from nonconducting material e g plastic containers foam cups synthetic clothing cellophane tape etc cannot be removed by groundi
25. ery charger 1 To De E Zei 36 Replace the unit in the housing with the four mounting holes lined up with the retainers in the housing Replace the four screws holding the unit in place Reconnect the battery charger input cable blue and brown to connector K01 ensuring that the cable and charger PCB connectors are oriented correctly Reconnect the charger output cable black and red to connector K02 ensuring that the cable and charger PCB connectors are oriented correctly Replace the internal battery and housing cover as described in section 8 4 Internal Battery Replacement verify operation of the replacement AC DC converter and battery charger Perform the electrical safety test See Electrical Safety Test on page 42 Connect the Power Pack to the AC mains supply Verify that the green AC Mains LED lights up to indicate that mains power is turned on Verify that the ten Battery Charge indicator LEDs and the red temperature indicator LED light up for 0 5 seconds to indicate that Power Pack has powered up Verify that the battery charger is operational by monitoring the Battery Charge indicator LEDs to ensure the installed batteries are being charged as described in section 4 4 Charging the Power Pack Batteries User s Manual Printed Circuit Board Assembly Replacement 8 6 Printed Circuit Board Assembly Replacement A Warnings Disconnect AC power when removing or replacing the Printed C
26. face so that the shock absorber feet are all in contact with the surface If not it can also operate inside its carrying bag in any other position Check that the surroundings do not hinder the different connections needed to run the apparatus causing falls or jamming the cables connected to it 3 3 Installation of Power Pack into Carrying Bag 1 Open the front panel of the carrying bag 2 Slip the Power Pack into the carrying bag 3 Secure the Velcro strips to secure the Power Pack 4 Check that the Power Pack is correctly inserted into the carrying bag and that the keyboard is Clearly visible Figure 3 1 Power Pack Installation VEN 11679 A User s Manual 11 3 4 12 Removable Battery Installation in Power Pack To install the removable battery in the Power Pack enclosure 1 p oe Uv decus Place the removable battery and Power Pack on a level dry surface to avoid risk of damage Open the door latch of the removable battery compartment Position the battery to match the orientation shown on the label inside the door latch Slide the battery into the removable battery compartment and push gently into place Close the door latch of the battery compartment Click the latch to the right to ensure it is securely fastened Check that the Power Pack is correctly inserted into the carrying bag and that the keyboard is Clearly visible Charge the removable battery See Power Pack Battery Charge Procedure on pa
27. g on the charge indicator push button Each time the charge indicator button is pressed an auto test sequence will be performed as described in section 4 3 Charging Battery Auto Test Following this sequence the battery charge indicator LEDs will light up for five seconds to indicate the remaining charge in the installed batteries See Figure 2 1 on page 8 When the Power Pack is used to power the ventilator the battery charge indicator LEDs will light up to Indicate the remaining charge level for each of the installed batteries Low Battery Indicator When the battery is running low the farthest left LED on the battery charge indicator turns yellow orange Depleted Battery Indicator When the Power Pack battery is fully depleted the ventilator automatically switches to the ventilator s internal battery and an audible and visible DC POWER DISCONNECTION alarm sounds on the ventilator Refer to the Clinician s or User s Manual Temperature Indicator If the Power Pack is operating outside recommended environmental conditions the temperature LED lights up the ventilator automatically switches to the ventilator s internal battery and an audible and visible DC POWER DISCONNECTION alarm sounds on the ventilator Refer to the ventilator Clinician s or User s Manual User s Manual Overview 5 Maintenance 5 1 Overview This chapter describes required steps to maintain and properly clean the Puritan Bennett Power Pack Follow loca
28. ge 13 Figure 3 2 Battery Placement VEN 11701 A User s Manual Power Pack Battery Charge Procedure 3 5 Power Pack Battery Charge Procedure To charge the Power Pack batteries 1 Connect the AC mains cable to the AC mains input connector Figure 3 3 AC Mains Connection VEN 11707 A 2 Connect the other end of the AC power cable to a mains power outlet AC O When mains power is connected the green AC indicator light on the front panel lights up The display automatically becomes active and informs the user of the battery charge When the battery is charging the battery level indicator LEDs light up in sequence The first green LED lights up then the second then the third then the fourth then the fifth Then they all turn off and the sequence restarts until charging is complete For any other installed battery the battery level indicator shows the battery charge level Once charging is complete the battery level indicator shows the charge level for each installed battery Note When the Power Pack system is connected to AC mains the 24V DC power output is not available to power the ventilator The ventilator can be connected to the AC mains supply by means of the AC Mains return cable This cable can be used to provide power to the ventilator and to charge its internal battery while the batteries of the Power Pack system are being charged User s Manual 13 3 6 Power Pack to Ventilator Connections A
29. hapter contains safety information requiring users to exercise appropriate caution while using the Puritan Bennett Power Pack with a Puritan Bennett 500 Series Ventilator Definitions This manual uses three indicators to highlight critical information A Warning Indicates a condition that can endanger the patient or equipment operator Caution Indicates a condition that can damage the equipment Note Indicates points of particular emphasis for more efficient or convenient operation of the equipment Read understand and follow these instructions before using the Power Pack In addition to use the Power Pack correctly and efficiently and to help prevent incidents review and adhere to all warnings and cautions contained in the Clinician s or User s Manual specific to the ventilator in use Warnings A Fire hazard warnings Never expose batteries to direct flame A Warnings before using equipment Never use a Power Pack or any components or accessories that appear to be damaged If any signs of damage are evident contact your equipment supplier or Covidien A Warnings regarding environment of use Do not operate in direct sunlight near heat sources outdoors or near installations where liquid may pose a risk without first providing adequate protection for the device e To ensure correct and lasting operation of the device install and operate the equipment in the environmental
30. hat are beyond the recommendations above but within the limits of a supply voltage of 20 compared to the nominal tempera ture or the combination of a temperature of 45 C 113 F and humidity of 75 RH the device should not malfunction nor endanger the user However operating the device for prolonged periods or repeatedly under such extreme conditions could result in premature aging of components and more frequent maintenance 9 5 46 Product Compliance Equipment Classification Protection Against Electric Shock Mode of Operation Liquid and Particulate Ingress Applied Part Classification Suitability for Use with Flammable Anaesthetics Method of Sterilization IEC EN 60601 1 3rd Edition Class Il or internally powered Continuous IP32 Inside carrying bag No applied parts are provided Not suitable for use with flammable anaesthetics Not suitable for sterilization User s Manual 9 6 Manufacturer s Declaration Manufacturer s Declaration The following tables contain the manufacturer s declarations for the ventilator and Power Pack electromagnetic emissions electromagnetic immunity and recommended separation distances between the ventilator with Power Pack and portable and mobile RF communications equipment as well as a list of compliant cables A Warning Portable and mobile RF communications equipment can affect the performance of the ventilator and Power Pack Install and use this device according to
31. housing Ensure that all cables are connected internally in the unit as follows e Battery charger input cable connected to battery charger input connector KO1 e Battery charger output cable connected from battery charger connector KO2 to PCBA connector J9 e PCBA to DC output cable harness connected to PCBA connector J11 e Keypad flex connector connected to PCBA connector J12 User s Manual 9 Housing Cover and Battery Compartment Door Replacement Replace the internal battery and housing cover as described in section 8 4 Internal Battery Replacement To verify operation of the replacement main housing assembly 1 2 3 ul Perform the electrical safety test See Electrical Safety Test on page 42 Connect the Power Pack to the AC mains supply Verify that the green AC Mains LED lights up to indicate that mains power is turned on Verify that the 10 Battery Charge indicator LEDs and the red temperature indicator LED light up for 0 5 seconds to indicate that the Power Pack has powered up Verify that the PCBA is operational by monitoring the Battery Charge indicator LEDs to ensure the installed batteries are being charged as described in section 4 4 Charging the Power Pack Batteries 8 8 Housing Cover and Battery Compartment Door R eplacement arnings Aw Disconnect AC power when removing or replacing the Printed Circuit Board Assembly PCBA Remove the internal and removable batteries b
32. ic of a location typical in a commercial or hospital environment Table 9 5 Electromagnetic Immunity Conducted and Radiated RF Immunity Test IEC EN 60601 1 2 Test Level Compliance Level Electromagnetic Environment Guidance Portable and mobile RF communications equipment should be used no closer to any part of the battery including cables than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter Recommended separation distance Conducted RF IEC EN 61000 4 6 3 Vrms 150 kHz to 80 MHz 3 Vrms 150 kHz to d 0 35yP outside ISM bands 80 MHz outside ISM bands 10 Vrms inside ISM bands 10 Vrms inside ISM d 1 2yP bands 10 V m 80 MHz to 2 5 GHz 10 V m 80 MHz to 2 5 GHz dz1 2 P80 MHz to 800 MHz Radiated RF IEC EN 61000 4 3 d 22 3JP 800 MHz to 2 5 GHz where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufacturer and d is the recommended separation distance in metres m P Field strengths from fixed RF transmitters as determined by an electromagnetic site survey should be less than the compliance level in each frequency range Interference may occur in the vicinity of equipment marked with the following symbol van 48 User s Manual Manufacturer s Declaration Table 9 5 Electromagnetic Immunity Conducted a
33. ien Norge AS Postboks 343 1372 Asker Norway Tel 47 668 522 22 Technical Support Contacts Continued Covidien Panama Parque Industrial Costa del Esta Calle Primera Edifio 109 Panama City Panama Tel 507 264 7337 Covidien Polska COVIDIEN POLSKA SPZ O O AL JEROZOLIMSKIE 181 WARSZAWA POLSKA 02 342 Tel 48 2227 90405 Covidien Portugal Lda Estrada do Outeiro de Polima Lote 10 1 Ab boda 2785 521 S Domingos de Rana Portugal Tel 35 121 448 10 36 Covidien Puerto Rico Palmas Industrial Park Road 869 Km 2 0 Bdlg 1 Cata o PR 00962 Tel 787 993 7250 Ext 7222 amp 7221 Covidien Russia 53 bld 5 Dubininskaya Street Moscow RUSSIA 119054Tel 70 495 933 64 69 Covidien Saglik A S Maslak Mahallesi Bilim Sokak No 5 Sun Plaza Kat 2 3 Sisli Istanbul 34398 Turkey T 90 212 366 20 00 F 90 212 276 35 25 Covidien South Africa Corporate Park North 379 Roan Crescent Randjespark Midrand South Africa Tel 27 115 429 500 Covidien Spain S L COVIDIEN SPAIN S L WORLD TRADE CENTER ALMEDA PARK PLACA DE LA PAU S N EDIF 7 3 PLANTA 08940 CORNELLA DE LLOBREGAT BARCELONA 8970 Tel 00 34 9347 58669 Covidien Sverige AB Box 54 171 74 Solna Sweden Tel 46 858 56 05 00 Covidien Switzerland Roosstr 53 Wollerau 8832 Schweiz Tel 41 17865050 Covidien UK amp Ireland Unit 2 Talisman Business Park London Road Bicester OX26 6HR United King
34. ircuit Board Assembly PCBA Remove the internal and removable batteries before removing or replacing the PCBA To avoid damage to the PCBA follow all ESD precautions Hold the PCBA only at the edges to avoid damage to any components Figure 8 5 PCBA Removal VEN 11858 A To remove the PCBA 1 Remove the housing cover as described in section 8 4 Internal Battery Replacement 2 Disconnect the PCBA to DC output cable harness from connector J11 on the PCBA 3 Disconnect the battery charger to PCBA harness from connector J9 on the PCBA User s Manual 37 38 Figure 8 6 Input and Output Cable Disconnection VEN 11852 A 4 Lift the PCBA out of the housing to allow disconnection of the keypad flex cable from connector J12 on the PCBA Note The protective battery contact guard must be held out of the way to allow the PCBA to be lifted out 5 Open the J12 connector latch mechanism on the PCBA and disconnect the keypad flex cable as shown in Figure 8 7 Figure 8 7 J12 Connector Open VEN 11851 A To replace the PCBA 1 Remove the Power Pack PCBA from the ESD packaging 2 Check that the plastic PCBA standoff is mounted on the PCBA as in the unit being replaced 3 Ensure the J12 connector latch mechanism on the PCBA is open and reconnect the keypad flex cable as shown in Figure 8 7 User s Manual User s Manual 4 o 00 Printed Circuit Board Assembly Replacement Ensure flex t
35. l governing ordinance and recycling instructions regarding the disposal or recycling of the Power Pack and its accessories 5 2 Cleaning N Warning Use all cleaning solutions and products with caution Read and follow the instructions associated with the cleaning solutions you use to clean your Power Pack Use only those solutions recommended in this manual Never immerse the device in any liquid or allow liquid to enter any device opening Never place a container of liquid on top of the device Immediately wipe away any liquid on the surface of the device To avoid damage to the batteries or electrical components prevent fluids from entering the device Approved Cleaning Solutions for Exterior Surface Mild dishwashing detergent e 70 isopropyl alcohol rubbing alcohol e 10 chlorine bleach 90 tap water e Glutaraldehyde e Hospital disinfectant cleaners e Hydrogen peroxide e 15 ammonia 85 tap water e Ammonia based household cleaners e Household cleaners Clean all external panels and surfaces before and after each patient use and as often as necessary to keep the battery pack clean Clean the battery pack periodically whenever it is soiled or dirty before any maintenance operation and before storing Note To clean the ventilator follow the cleaning instructions in the ventilator Clinician s or User s Manual To surface clean Power Pack exterior surfaces 1 Dip a clean soft cloth into a mixture of mild
36. ld be wood ESD 8 kV air 8 kV air concrete or ceramic tile IEC EN 61000 4 2 If floors are covered with synthetic material the relative humidity should be at least 3096 Electrical fast x 2 kV for power supply x 2 kV for power supply AC power mains quality transient burst lines lines should be that of a typical IEC EN 61000 4 4 commercial or hospital environment Surge x 1 kV lines lines x 1 kV lines lines AC power mains quality IEC EN 61000 4 5 2 kV lines earth 2 kV lines earth should be that of a typical commercial or hospital environment User s Manual 47 Table 9 4 Electromagnetic Immunity Continued Voltage dips short interruptions and voltage variations on power supply input lines IEC EN 61000 4 11 lt 5 Ur gt 95 dip in Ur for 0 5 cycle 40 U1 60 dip in Ur for 5 cycles 70 Ur 3096 dip in Ur for 25 cycles lt 5 Ur gt 95 dip in Ur for 5 s 596 Ur gt 95 dip in Ut for 0 5 cycle 40 Uy 60 dip i for 5 cycles 70 Ur 30 dip i for 25 cycles 596 Ut 9596 dip in Ur for 5 s AC power mains power quality should be that of a typical commercial or hospital environment Ur Note Uy is the AC mains voltage prior to application of the test level Power frequency 50 60 Hz magnetic field IEC EN 61000 4 8 3 A m 3 A m Power frequency magnetic fields should be at levels characterist
37. n the ventilator HE NEN Wm A Alternating Current indicator Charge indicator push button o o L1 Internal battery charge indicator Removable battery charge indicator Temperature LED e o elln Po e Ld Serial number IP3X Protection rating against the intrusion of small foreign bodies into the device without carrying bag IPX2 Protection rating against water dripping or falling vertically when enclosure is tilted up to 15 degrees on either side of the vertical as well as an environment featuring water vapour condensation or light rain with device inside carrying bag Q LR 58941 NRTL AG Canadian Standards Association CSA Signifies compliance with all applicable standards for the Canadian market Manufacturer Year of manufacture WEEE Waste Electrical and Electronic Equipment symbol This product must not be disposed of with household waste Observe local ordinances for proper disposal Air dry after cleaning Machine wash up to 40 C 104 F temperature water Do not bleach Do not iron S B4 Be E OD BIE Do not dry clean User s Manual Symbols Labels and Markings Table 1 1 Symbol Descriptions Continued Symbols Descriptions 158 F 70 C 40 F 40 C Temperature limitation 95 GI 1096 Humidity limitation 1 1060 kPa 500
38. nd Radiated RF Continued Note At 80 MHz and 800 MHz the higher frequency range applies These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people The ISM industrial scientific and medical bands between 150 kHz and 80 MHz are 6 765 MHz to 6 795 MHZ 13 553 MHz to 13 567 MHz 26 957 MHz to 27 283 MHz and 40 66 MHz to 40 70 MHz P The compliance levels in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz to 2 5 GHz are intended to decrease the likelihood that mobile portable communications equipment could cause interference if it is inadvertently brought into patient areas For this reason an additional factor of 10 3 is used in calculating the recommended separation distance for transmitters in these frequency ranges Field strengths from fixed transmitters such as base stations for radio cellular cordless telephones and land mobile radios amateur radio AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy To assess the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If the measured field strength in the location in which the ventilator and Power Pack is used exceeds the applicable RF compliance level above the ventilator and Power Pack should be observed to verify normal operation If abnormal perfo
39. ng These items must be kept away from the work area when handling ESD sensitive devices Follow correct procedures for use of static shielding bags Store and transport all ESD sensitive devices in static shielding bags at all times except when being worked on Never place more than one ESD sensitive device in a static shielding bag Never place static generating nonconducting material inside a static shielding bag with an ESD sensitive device Place any faulty ESD sensitive devices in a static shielding bag immediately after removal to prevent additional damage Close the bag to ensure the shield is effective Tools and Equipment Table 8 1 lists the tools and equipment needed to service the Power Pack Note Part numbers are subject to change Table 8 1 Tools and Equipment For Servicing the Power Pack Manufacturer Model Tool Covidien Part Number Where Used Static dissipative field service kit includes 4 018149 00 or equivalent General servicing wrist strap static dissipative mat and ground cord Standard tool kit including Hexalobular Local supplier Service and repair Torx drivers sizes T8 T9 T10 T20 1 Phillips screwdriver Needle nose pliers Small flat bladed screwdriver Tie wraps Tie wrap applicator gun Cable cutter Electrical safety analyzer Fluke ESA 620 or equivalent Electrical Safety Test analyzer capable of performing electrical safety tests for Class Il Type BF equipment Electrical Safe
40. onally blank 4 4 1 4 2 4 3 4 4 Overview Operation A Warning To ensure ventilation continues uninterrupted ensure alternative power sources are available AC power source extra batteries or an auxiliary DC car adapter Be prepared for the possibility of power failure by having an alternative means of ventilation ready for use Overview This chapter contains information for operating the Puritan Bennett Power Pack Battery Indicators Any time the ventilator is not connected to a power main source but is connected to the Power Pack the ventilator runs on the Power Pack battery Charging Battery Auto Test Each time the AC mains power is applied to the Power Pack there is a start up auto test The ten battery charge indicator LEDs on the Power Pack light up green and the red LED flashes red for 500ms The mains AC indicator LED also lights up to indicate that AC mains power is present Charging the Power Pack Batteries The AC mains indicator LED lights up to indicate that mains power is turned on When the battery pack is charging the battery charge indicator LEDs light up in sequence to indicate that either the internal or removable battery is being charged The first green LED lights up then the second then the third then the fourth then the fifth Then they all turn off and the sequence restarts If two batteries are installed this charge sequence will be displayed only for the battery which
41. ontact Covidien Technical Services Internal battery is completely discharged Connect to AC mains and run a full 12 hour charge cycle Removable battery Battery 2 charge indicator LEDs do not light Removable battery is not present Verify presence of removable battery Removable battery compartment door is open Check that removable battery compartment door is securely closed Removable battery is completely discharged Connect to AC Mains and run a full 12 hour charge cycle Ventilator does not display AC mains power indicator when connected to Power Pack using AC mains return cable AC mains not connected to Power Pack Check connection to AC mains Check AC mains connector fully inserted AC mains return cable not connected between Power Pack and ventilator Check connection of AC mains return cable between Power Pack and ventilator Ventilator does not display external DC power indicator when connected to Power Pack using DC cable DC cable not connected correctly Check connection of DC cable between Power Pack and ventilator Power Pack batteries are not charged Check charge level of Power Pack battery using charge Indicator button Temperature indicator red LED lights up Power Pack temperature out of range Bring Power Pack to specified ambient temperature range Internal battery damage and or error Contact Covidien Technical Services
42. ooooooocococo o 17 4 Operation 4 OVOeIVIBU ead oec a bh rer der d irte do bre e e dor Rd s 19 42 Batea Cat Swede op und das ec Bex tad pb ES SA 19 4 3 Charging Battery Auto Test ees paste ren PA Ee ZEN 19 4 4 Charging the Power Pack Batterie 19 4 5 When the Power Pack Battery Is Powering the Ventilator 20 4 6 Battery Charge Indicators a d erc 20 4 7 LOW Battery Indicator A aa ARS 20 4 8 Depleted Battery Indicator iles 20 4 9 Temperature alicatado eC Rn S 20 5 Maintenance Ne EN e anos ois e E RN EE 21 5 3 Preventive Maintenance 22 5 4 Fuse Removal and Replacement oooocococooooo eee 23 6 Troubleshooting Gol SOVERIEW vsu eet ihe e Rap ab Pb dde alee ila dd 25 7 Parts and Accessories NEC C I o TCR rrr 27 Pode Replacement Pals ccce deemed th Park d o o e dades d ov 27 User s Manual 8 Service Boll SOVEDVIBU tta S e ea vba Pcia aa das acie ha d bs FORCE A d a 31 8 2 Warnings and ESD Control Ae pt Neto dudes led 31 Bo Tools and Equipmentiavene IPR 32 8 4 Internal Battery Replacement sess 33 8 5 AC DC Converter and Battery Charger Replacement 35 8 6 Printed Circuit Board Assembly Replacement 37 8 7 Main Housing Assembly Replacement ooooocoo oc 40 8 8 Housing Cover and Battery Compartment Door Replacement 41 8 9 Electrical Safety EE ei s RR 42 8 10 PB500 Series Battery Extraction Tab Installation 43 9 Product Specifica
43. rmance is observed additional measures may be necessary such as reorienting or relocating the ventilator and Power Pack d Over the frequency range 150 kHz to 80 MHz field strengths should be less than 10 V m Table 9 6 Recommended Separation Distances The ventilator and Power Pack are intended for use in an electromagnetic environment in which radiated RF disturbances are controlled The customer or the user of the ventilator and Power Pack can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment transmitters and the ventilator and Power Pack as recommended below according to the maximum output power of the communications equipment Separation Distance According to Frequency of Transmitter Rated Maximum 150 kHz to 80 MHz 150 kHz to 80 MHz 80 MHz to 800 800 jid x Output Power of outside ISM bands in ISM bands MHz Transmitter W S m B d 0 35 JP d 1 2 JP dz 1 2 JP d 2 3 JP 0 01 0 035 m 0 12m 0 12 m 0 23 m 0 1 0 11m 0 38 m 0 38 m 0 73m 1 35m 1 2m 1 2m 2 3m 10 1 1m 3 8m 3 8m 7 3m 100 3 5m 12m 12m 23m For transmitters rated at a maximum output power not listed above the recommended separation distance d in metres m can be determined using the equation applicable to the frequency of the transmitter where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufact
44. rnational Air Transport Association International Maritime Dangerous Goods code for sea and the European Agreement concerning the International Carriage of Dangerous Goods by Road ADR for Europe Private individuals who transport the device are excluded from these regulations although for air transport some requirements apply For air transport the Extra Long Life Li lon Battery is permitted as checked in or carry on baggage Two spare batteries per person may be taken on board as carry on luggage only with the prior approval of the airline This classification and the regulatory requirements may vary depending upon the country and mode of transport Therefore it is recommended that users verify with the carrier airline as to which measures to take before the voyage A Warnings regarding electrical power Do not position the Power Pack in a way that makes it difficult to access the AC power cord or power cord connectors The power cord serves as the means to disconnect the Power Pack from the AC input Ensure the Power Pack battery the Power Pack removable battery and the ventilator s internal battery are fully charged before connecting the ventilator to the Power Pack Powering the ventilator using the Power Pack DC cable only does not enable the ventilator s internal battery to recharge When recharging the Power Pack batteries the power supply to which the Power Pack is connected must comply with all applicable standards and pro
45. the information contained in this manual The ventilator and Power Pack should not be used adjacent to or stacked with other equipment except as specified in this manual If adjacent or stacked use is necessary the ventilator should be observed to verify normal operation in the configurations in which it will be used In 9 3 to 9 5 the Puritan Bennett 500 Series Ventilator and Puritan Bennett Power Pack are intended for use in the electromagnetic environment specified below The customer or the user of the ventilator and Power Pack should ensure it is used in such an environment Table 9 3 Electromagnetic Emissions RF emissions CISPR 11 EN 5501 Group 1 The battery uses RF energy only for its internal functions Therefore its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment RF emissions CISPR 11 EN 5501 Class B The battery is suitable for use in all establishments Harmonic emissions IEC EN 61000 3 2 Class A including domestic establishments and those directly Voltage fluctuations flicker emissions Complies that supplies buildings used for domestic purposes IEC EN 61000 3 3 connected to the public low voltage power supply network Table 9 4 Electromagnetic Immunity Electromagnetic Immunity Test IEC EN 60601 Test Level Compliance Level Environment Guidance Electrostatic discharge 6 kV contact x 6 kV contact Floors shou
46. tions A A O RE OI eke ee 45 9 2 Power Pack Electrical Characteristics oo ooooo o o o o 45 9 3 Average Battery Operating TIMeS o oooococoooooo o 45 9 4 Environmental Conditions ore e S brote ached ay Ra 46 9 55 Product Compliance uem aseo A 46 9 6 Manufacturer s Declaration liiis 47 vi User s Manual List of Tables Table 1 1 Table 2 1 Table 5 1 Table 6 1 Table 7 1 Table 8 1 Table 8 2 Table 9 1 Table 9 2 Table 9 3 Table 9 4 Table 9 5 Table 9 6 User s Manual Symbol Descriptions sco podes e ETIN ES 4 Typical Power Pack Carton Packing LiSt ooo oooooooo o 7 Operational Verification Checklist su sims ooo RR 22 Troubleshooting Guidelines EE 25 Consumables and Accessories 2l ee ees 29 Tools and Equipment For Servicing the Power Pack 32 Electrical Safety Test Limits x atus ee rep 2 5 REEF ee e d 42 Power Pack Electrical Characteristics o oooooooooooo 45 Average Times Based on Ventilator Settings and Battery Type 45 Electromagnetic EMISSIONS a scii o9 or as Eres Re deed 47 Electromagnetic Impius e ote qo entier EA A Yu tax er bind 47 Electromagnetic Immunity Conducted and Radiated RF 48 Recommended Separation Distances aaa eaa 49 vii viii User s Manual List of Figures Hie IEN Front Panel ica xxx e ET e ato Eo MEA 8 Figure 2 27 Side Panel AAA eri mettent qd ex bw ede yd mates Viv e A d eR dA 8 DIE E
47. touching electrical components To perform the electrical safety test 1 Test the Power Pack unit according to the electrical safety analyzer s instructions 2 Verify the test results are within the limits listed in Table 8 2 Table 8 2 Electrical Safety Test Limits Test Line Configuration Test Limit Enclosure Leakage Current Normal Condition NC 400pA Enclosure Leakage Current Normal Condition Reversed Mains NCRM 100 pA Enclosure Leakage Current Open Supply OS 500 pA Enclosure Leakage Current Open Supply Reversed Mains OSRM 500 yA 42 User s Manual PB500 Series Battery Extraction Tab Installation 8 10 PB500 Series Battery Extraction Tab Installation A Battery Extraction Tab kit part number 10100901 has been released for use with the Puritan Bennett Power Pack battery The tab can be used to partially extract the battery from the Power Pack enclosure Installation of the tab is optional and is not a mandatory update to the Power Pack battery Caution The extraction tab must not be used as the sole method of supporting or retaining the battery To install the extraction tab 1 User s Manual Identify the correct location on the Power Pack battery where the tab is to be attached see Figure 8 10 Using a cotton towel wipe or equivalent moistened with an alcohol based cleaning solution clean the surface where the label portion of the tab will be applied After th
48. trical Safety Test on page 42 2 Connect the Power Pack to the AC mains supply 3 Verify that the green AC Mains LED lights up to indicate that mains power is turned on User s Manual 41 4 Verify that the 10 Battery Charge indicator LEDs and the red temperature indicator LED light up for 0 5 seconds to indicate that the Power Pack has powered up 5 Verify that the PCBA is operational by monitoring the Battery Charge indicator LEDs to ensure the installed batteries are being charged as described in section 4 4 Charging the Power Pack Batteries 8 9 Electrical Safety Test This test verifies that the Puritan Bennett Power Pack meets the leakage current require ments of IEC 60601 1 2005 for Class Il Type BF devices You may use any electrical safety analyzer capable of performing the required tests for this device classification Refer to Table 8 2 for appropriate test limits Refer to the analyzer operating instructions for details on test setup and test steps Required equipment See section 8 3 Tools and Equipment for part numbers Electrical safety analyzer Electrical safety test ground cable A Warnings Never perform any of the tests described in this chapter while the Power Pack unit is connected to the mains or to a ventilator This test requires working with exposed electronics connected to AC power To prevent personal injury and damage to the unit use extreme caution to keep hands and tools from
49. ttery provides ventilator power for the following average durations based on ventilator settings environmental conditions and physiological characteristics of Overview Product Specifications Table 9 2 Average Times Based on Ventilator Settings and Battery Type Duration with Duration with 1 Battery 2 Batteries indicates indicates Usage tolerance tolerance 5 ml PIP 10 mbar 2 mbar Rtot 20 bpm 9 hr 10 18 hr C1096 5 ml PIP 20 mbar x 2 mbar Rtot 15 bpm 8 hr 10 16 hr 10 5 ml PIP 30 mbar x 2 mbar Rtot 15 bpm 6 hr 10 12 hr 10 5 ml PIP 45 mbar 2 mbar Rtot 20 bpm 4 hr 10 8 hr C1096 45 9 4 Environmental Conditions Operating Ambient Temperature Range Atmospheric Pressure 600 hPa to 1100 hPa Relative Humidity 5 C to 40 C 41 F to 104 F 1096 to 9596 non condensing a If stored outside the ambient temperature range but within the storage range the Power Pack should be fully functional 2 hours after placement in 23 C environment Transport and Storage Temperature Atmospheric Pressure 500 hPa to 1060 hPa Relative Humidity 40 C to 70 C 40 F to 158 F 10 to 95 non condensing a If stored outside the ambient temperature range but within the storage range the Power Pack should be fully functional 2 hours after placement in 23 C environment Under extreme conditions of use t
50. ty Test Ground Cable 10131171 Electrical Safety Test User s Manual Internal Battery Replacement 8 4 Internal Battery Replacement A Warnings Ensure AC power is disconnected when removing or installing the battery Do not open the battery for any reason Use care to apply proper pressure on the housing cover when installing screws To prevent possible damage to the power supply remove the removable battery from Power Pack during disassembly and reassembly To prevent possible damage following removal cover battery terminals in nonconductive packaging to avoid shorting and to store the battery so that it cannot be damaged Replacement batteries must be inserted as instructed Incorrect orientation may cause damage to the battery and or Printed Circuit Board Assembly PCBA To remove the internal battery 1 Remove the six screws from the housing cover using a T20 Torx driver 2 Remove the cover from the housing 3 Remove the internal battery from the housing Figure 8 1 Enclosure Screw Removal 8 VEN 11697 A To replace the battery 1 Install the internal battery so that the terminals will make contact with the battery connector terminals when installed into the housing Figure 8 2 shows the correct orientation of the battery 2 While holding the main Printed Circuit Board Assembly PCBA in place slide the internal battery into the housing at an angle with the battery ori
51. urer Note At 80 MHz and 800 MHz the separation distance for the higher frequency range applies The ISM industrial scientific and medical bands between 150 kHz and 80 MHz are 6 765 MHz to 6 795 MHz 13 553 MHz to 13 567 MHz 26 957 MHz to 27 283 MHz and 40 66 MHz to 40 70 MHz An additional factor of 10 3 is used in calculating the recommended separation distance for transmitters in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz to 2 5 GHz to decrease the likelihood that mobile portable communications equipment could cause interference if it is inadvertently brought into patient areas These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people User s Manual 49 This page intentionally blank Rx CE ONLY 0123 E covipiEN Part No 10125159 Rev B 2014 10 COVIDIEN COVIDIEN with logo and Covidien logo are U S and or internationally registered trademarks of Covidien AG Trademarks of a Covidien company Trademarks of their respective owner O 2014 Covidien ud Covidien llc 15 Hampshire Street Mansfield MA 02048 USA Ec nep Covidien Ireland Limited IDA Business amp Technology Park Tullamore Ireland www covidien com T 1 800 635 5267
52. vide electrical power corresponding to the AC voltage characteristics stated on the Power Pack label To ensure ventilation continues uninterrupted ensure alternative power sources are available AC power source extra batteries or an auxiliary DC car adapter Be prepared for the possibility of power failure by having an alternative means of ventilation ready for use To avoid damage to the batteries or electrical components prevent fluids from entering the device Ensure that the AC and DC power cables are in perfect condition and not compressed The device should not be turned on if the AC or DC power cable is damaged Connect the external DC power source by first connecting the power cable to the ventilator and then to the external DC source Follow the reverse procedure to disconnect the device from the external DC power source Connect the AC mains return cable by first connecting the cable to the ventilator and then to the Power Pack AC outlet port Follow the reverse procedure to disconnect the device from the external DC power source When connected to the AC mains supply the Power Pack AC mains return cable is a live mains cable and should be treated as such User s Manual Warnings The maximum recommended shelf life of the internal battery is two 2 years Do not use a battery that has been stored for two years or more within or removed from the Power Pack prior to its first use Periodic recharging is important to help
53. view 2 4 Power Pack Enclosure Views Front Panel Figure 2 1 Front Panel 1 2 3 4 5 6 VEN_11696_A Keyboard Battery charge indicator LED Internal Battery Battery charge indicator LED Removable Battery Charge indicator push button AC power indicator Temperature LED On pun Side Panel Figure 2 2 Side Panel 1 2 VEN_11681_A 1 Removable battery slot door 2 Battery door latch 8 User s Manual Power Pack Enclosure Views Rear Panel Figure 2 3 Rear Panel 1 2 3 4 VEN 11708 A DC connector AC mains cable retention AC mains output connector AC mains input connector E un Front View Figure 2 4 Ventilator Dual Bag and Power Pack Carrying Bag 1 2 VEN 11123 A 1 Power Pack carrying bag 2 Ventilator dual bag User s Manual 9 This page intentionally blank Overview 3 Installation 3 1 Overview This chapter contains information for installing the Puritan BennettTM Power Pack and connecting it to a Puritan Bennett 500 Series Ventilator 3 2 Installation Instructions A Warning Ensure the Power Pack battery the Power Pack removable battery and the ventilator s internal battery are fully charged before powering the ventilator from the Power Pack Powering the ventilator using the Power Pack DC connection cable only does not enable the ventilator s internal battery to recharge If the Power Pack system is used without its carrying bag set it down on a flat stable sur
Download Pdf Manuals
Related Search