Hotronix Air Fusion Operators Manual
Contents
1. Control Board 2 1 AQ C Out to Left P rint Switch Out to Right Print S witch HHHHBHHHH 7 5 SSS Triac XI 7 C18 Out to Air Regulator orl m 5 K White PNUEMATIC REGULATOR me PRINT SWITCH 1 pm m iell i5 RE2. i 3 OMMHA A pop up menu with all of the optional presets will be displayed 3 2 E J pa Proved 10 Note if there no Presets pre programmed on your system the 4 Preset menu will be blank To edit delete or create new presets see Preset Setup on pages 11 and 12 Press your desired preset and select the ACCEPT icon to continue 3 3 The system will automatically return you to the Print Screen showing your new preset settings 3 4 Note You can Override your current heat application settings to fit any material desired See Target Settings below 8 Target Settings Your target Temperature Time and Pressure settings are displayed as shown 3 4 These settings may be overridden Note when changing a Target Setting the Preset display name at the top of the screen will change to Override to indicate the Preset has been manually changed To change your Temperature Settings press the Target Temperature display located on the right side of the print screen A pop up menu will OA A 522 be displayed Press the blue or red temperature icons to decrease or 7 increase the temperature press and hold to change values faster 3 5 E 3 2 6 L 26r W Note The temperature can be set from a range of 32 F 0 C to J DS Press When 430 F 221 C Retrial ton 3 5 SERVICE HOTLINE 800 727 8520 Target
3. 8 3 8 4 When enabled set the time of day for Auto On and Off events by selecting the Hour and Minute fields 8 4 Using the displayed Keyboard Keypad enter the numeric time values and press ENTER 8 5 Use the AM PM designator button to toggle between the AM or PM settings 8 6 14 SERVICE HOTLINE 800 727 8520 Setup Menu Auto On and Off Setup cont Select the SAVE button to save the settings 8 6 Note Selecting another day of the week or exiting the Auto On and Off Setup screen without saving will result in loss of changes Press the BACK button to return to the Automatic On and Off Setup screen 8 7 Note You will see a green check mark for any day you have your Auto On Off Enabled 8 8 Automatic On and Off Setup Passwords Setup Manager Level Only g When logged in at a Manager Level Passwords may be changed In the Setup menu This will allow you to control who can access additional features in the Setup menu such as Passwords Language and System Setup User Password Setup Press the Passwords setup icon in the Setup menu 9 1 Select the Password level User or Manager to be edited 9 2 A Keyboard Keypad will be displayed 9 3 Type in your new Password and press ENTER when finished 9 3 Note Do not forget your new Password s It will be required for future logins Password Setup Save any changes prior to exiting the Password Se
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5. Replacing Parts 19 21 li Electrical Schematic 22 Contact 23 SIRHLS a Groupe S5THHL company HOTRONIX C OM 3 Macnine View Touch Screen Quick Release ON OFF Switch Print Buttons Upper Platen Lower Platen Platen Release Air Connect af i E Circuit Breaker Height Adjustment M amp IEC Inlet Power Cord Foot Pedal 4 SERVICE HOTLINE 800 727 8520 Touch Screen Guide Navigation Most screens have a Cancel or Back button to close the current screen without saving any changes and will return the user to the previous screen Fig 1 Some screens may present a list of items When the list of items is larger than can be displayed on a single screen a left and or right arrow appears on the left or right side of the screen A user can scroll through the list by making a sweeping gesture across the screen either left and or right as indicated by the arrows The user must be touching the screen for the gesture to be detected Very fast and very slow gestures may not be recognized Fig 1 m Editing Editable fields may be displayed in an Edit Box An Edit Box typically overlays the screen and presents field s and or control s Edit Boxes typically do not have a Back or Cancel button The Edit Box can be closed by touching the screen anywhere outside the Edit Box A Save or Enter button maybe displaye
6. PASSWORD C c Cc 6 0 00060000 Cate amp Teme Display Auti Fig 5 Operating Instructions The Hotronix Air Fusion Operating Instructions are designed with the user in mind Carefully read and follow the step by step instructions for best results To avoid burns do not touch the heated platen during use Keep hands clear of the upper platen of the press during platen lock down as the pressure may cause injury Work area must be kept clean tidy and free of obstructions Power supply cord must be disconnected before cleaning or servicing press Connecting the System Connect the power cord into the IEC inlet located in the back of the Press Connect the opposite end of the cord into a properly grounded electrical outlet with a sufficient amperage rating 1 1 Voltage 120 Volt A full 20 amp grounded circuit is required for 120 volt operation 220 Volt A full 10 amp grounded circuit is required for 220 volt operation Extension Cords lf used extension cords should be as short as possible and not less than 12 gauge Heavy duty cords are recommended B Circuits Circuits that have less than 15 amps or that have other high demand equipment or appliances especially more than one heat press plugged in should not be used Note If the supply cord is damaged it must be replaced by the manufacturer its service agent or a similarly qualified person in order to avoid hazard Use S
7. Settings Cont Print Screen Cont To change your Time Settings press the Target Timer display located on the right side of your print screen A pop up menu will be displayed Press the minus or plus icons to decrease or increase the time Press and hold to change values faster 3 6 Note The time can be set from a range of 1 999 seconds To change your Pressure Settings press the Target Pressure display and a pop up menu will be displayed Press the down or up arrows to decrease or increase the pressure Press and hold to change values faster 3 7 SP 50psi 11 Note The pressure can be set from a range of 20psi 1 4bar to Upsi 45 a e Counter 0 o i Se 120psi 8 3bar Actual Readings The Actual Temperature and Pressure readings are displayed on the left side of the Print screen These are the current heat press readings 3 8 Job Counter The Job Counter counts the total number of complete print cycles performed using the current Preset or Override settings Exiting the Print Screen or changing the Preset will reset the Job Counter to 0 Changing an Override setting does not reset the Job Counter to 0 3 9 Power Button Use the Power Button to perform system shutdowns 3 9 Note See Start up Shut Down on page 7 Setup The Setup menu allows you to edit and create Presets program the Date and Time change your display units and psi bar set your Auto
8. Shutdown operation can be exited by simply pressing the start button displayed on the touch screen 2 4 The system will exit the Shutdown screen and return to the Main Menu 2 5 318 320 50 psi 45 Mi d 2 5 Once the platen has cooled below 100 38 C a screen saver will display showing the Stahls Hotronix logo and START button 2 6 Note The Hotronix Air Fusion is equipped with an Auto Sleep Mode When the machine is not in use for a period of four hours it will enter an energy saving sleep mode To restore to normal operating mode press the start button located on the touch screen and allow the heat press to return to the target temperature HOTRONIX C OM Operating Instructions Print Screen 3 The Print Screen is the first screen displayed after splash screen and start up has completed This screen provides all the printing functions Presets 3 18 320F Saved Presets are displayed at the top of the Print Screen These are e 50 psi 45 pre programmed heat application settings that allow you to quickly and accurately change your print settings for specific materials The example 1 V shown is a preset named Preset 1 with a first timer of 4 seconds S target temperature of 320 F and a platen pressure of 50psi 3 1 To select a new application setting press the preset bar at the top of the Print Screen 3 1 m E 3
9. second application is desired repeat the previous step Optional Pre Press Tack Mode With the Tack Mode enabled on your Print Screen swing the heat platen out by depressing the foot pedal and position the garment and application Press the foot pedal again to return the platen back into the ready to print position 12 2 12 3 12 3 When you are ready to print press and hold the print buttons located on the side of the Air Fusion The top platen will lower into the Print position and will remain there until you release the buttons 12 4 CAUTION Once the Print Buttons are released the top platen will return to the up position 12 4 To exit the Tack Mode simply press the Tack Mode icon 18 SERVICE HOTLINE 800 727 8520 Parts Replacement List ltem Name Part Qty 1 Control Housing 1 2197 1 2 Switch On Off Lighted 1 2087 1 3 Switch Quick Release 1 2270 1 4 Switch Print Blue 1 2271 2 5 Touch Screen Controller 1 2266 1 6 Control Housing Overlay 1 2198 1 7 Power Cord 2 1013 1 1 8 Upper Casting 3 1341 1 9 Base Casting 3 1340 1 10 Rocker Arm 1 2308 1 11 Main Swing Spindle 2 1670 1 12 Stop Plate 1 2284 1 13 Bearing Tapered Roller 1 2267 2 14 Bearing Cup 1 2268 2 15 Air Cylinder 1 2264 1 16 Heat Platen 16 x 20 2 1002 3 1 17 Heat Platen Cover 1 2263 1 18 Lower Platen 16 X20 2 1029 1 19 Silicone Pad 16 20 1 2136 1 20 Proximity Switch 1 1211 1 21 Magnet Slotted 1 1219 1 22 Circuit
10. the same circuit If an extension cord is necessary then a 20 amperage rated cord should be used Cords rated for less amperage may overheat Care should be taken to arrange the cord so that it cannot be pulled or tripped over Important The Hotronix Air Fusion is equipped with a Quick Release Button located on the top of the conirol housing When pressed this button activates a quick release of the heat platen when in the print position and automatically returns the platen to the UP position Once activated the button can be reset by pushing it in The press will then return to the Normal Operating Mode Light on Normal Operating Mode Light off Quick Release Mode In the event of a loss in air pressure to your machine while the heat platen is in the down or print mode simply swing the platen out by pushing the top out into the open position Product Warranty Registration Log onto Hotronix com registration You must provide the Hotronix heat press serial number and model information SERVICE HOTLINE 800 727 8520 Table of Contents Safety Instructions 2 Machine View 4 Touch Screen Guide 5 Operating Instructions 6 18 Connecting System 6 his Start Up Shut Down 7 P Print Screen 8 10 Passwords 10 Setup Menu 11 17 Preset Setup 11 12 Date amp Time Setup 13 Display Setup 13 14 Auto On and Off Setup 14 15 Passwords Setup 15 Language Setup 16 System Setup 16 17 Prepare to Print 18
11. Breaker 20 Amp 1 1331 1 23 Roller Bearing 6002 1 2281 1 24 Grommet 5 16 1 2285 1 25 Bearing double shielded 6900 1 2280 1 26 Nylok Nut 3 8 16 1 2301 1 27 Adapter Plate 3 1336 1 28 Quick Release Pin 1 2215 1 29 Flange bushing 1 1 2282 1 30 C clip 1 2286 1 31 Main Spindle Washer 1 2287 1 32 Hand Retractable Plunger 1 2288 1 33 Needle Bearing 1 2 1 2289 1 34 Thermostat 1 2076 2 35 Guide Tube 1 2290 1 36 Pedestal Stand Assembly 1 2291 1 37 Self Leveling Stem Caster 1 2262 4 38 Foot Pedal Assembly 1 2305 1 39 E P Regulator 1 2293 1 40 Drive Sprocket 1 2306 1 41 Chain 1 2307 1 42 Rotary Actuator 1 2296 1 43 Mini Regulator 1 2297 1 44 Print Valve 1 2298 1 45 Swing Valve 1 2299 1 46 Air Filter 1 1215 1 47 IEC Inlet 1 1759 1 48 Spanner Nut 2 1006 95 1 49 Nord Lok Washer 2 1006 94 1 50 Shock Absorber 1 2300 1 51 Probe 1 1272 1 1 52 Shock Stop Plate 1 2302 1 53 Roll Pin 3 8 1 1018 1 1 HOTRONIX C OM 19 Parts Location Guide 20 SERVICE HOTLINE 800 727 8520 HOTRONIX C OM 21 22 Electrical Schematic
12. JT type rated 300 V cord for replacement 8 Connecting the Air Compressor Connect the Air Hose provided from your air compressor into the Air Connector located on the back of the press Fig 1 2 Note Air compressor must be 15 hp compressor or larger 2 3 cfm with a A a 3 2 5 gal tank minimum If the compressor is not connected properly or the ressure is turned off the Air Fusion will warn you with this icon Shop Pressure Fig 1 3 4s 9 1 ET Counter 0 1 3 Press the icon when air pressure is restored CAUTION Failure to follow these instructions will cause 1 Erratic controller functions 2 Inaccurate displays and slow heat up 3 The circuit breaker to disengage SERVICE HOTLINE 800 727 8520 Start Up Shut Down E Tostart your Air Fusion Heat Press flip the power switch to the position The power switch is located on the top of the control housing 2 1 During the startup a splash screen is shown for approximately 3 seconds This screen displays the Hotronix logo and current software version 2 2 To turn your Air Fusion Press off select the Shut Down button on the operation screen 2 3 2 3 Note When the heat platen is above 100 F 38 C the current platen temperature is displayed on an orange background as a warning indicating that the platen is still hot 2 4 During this time the
13. On Off functions and more A password is required to enter the Setup menu The system supports two levels of passwords User and Manager Features of the Setup menu are limited by the password level entered 3 10 Note See Passwords on page 10 HOTRONIX C OM Operating Instructions Print Screen Cont Tack Mode When Tack Mode is enabled the platen is lowered as long as both print buttons are pressed and held Touch the tack button to toggle the Tack mode A green check mark indicates the Tack Mode is enabled Ared X indicates that Tack Mode is disabled 3 11 Auto Swing Mode With Auto Swing Mode enabled your Air Fusion will automatically swing away after heat application Touch the auto swing button to toggle the Auto Swing Mode A green check mark indicates Auto Swing Mode is enabled A red X indicates the Auto Swing Mode is disabled 3 11 3 11 Note See Prepare To Print on page 18 for further details Passwords el A password is required to access the Setup Menu and configure certain functions of the Hotronix Air Fusion M The 10 system supports two levels of passwords User and Manager The User Level password provides access only to the Preset Setup Date amp Time Display and Auto On Off Setup screens The Manager Level password provides access to the Preset Setup Date amp Time Display Auto On Off Password Language and System Setup screens In
14. a GroupeSTAHL company safety Instructions 10 11 12 13 When using your heat press basic precautions should always be followed including the following Read all instructions Use heat press only for its intended use To reduce the risk of electric shock do not immerse the heat press in water or other liquids Never pull cord to disconnect from outlet instead grasp plug and pull to disconnect Do not allow cord to touch hot surfaces allow heat press to cool completely before storing Do not operate heat press with a damaged cord or if the equipment has been dropped or damaged To reduce the risk of electric shock do not disassemble or attempt to repair the heat press Take it to a qualified service person for examination and repair Incorrect assembly or repair could increase the risk of fire electric shock or injury to persons when the equipment is used This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Close supervision is necessary for any heat press being used by or near children Do not leave equipment unattended while connected Burns can occur when touching hot metal parts To reduce the likelihood of circuit overload do not operate other high voltage equipment on
15. d in an Edit Box Closing the Edit Box without pressing the Save button will result in the loss of your changes Fig 2 In addition to editable fields an Up Down icon may be provided to increase or decrease values The Up Down icon in most cases can be held down to automatically increase or decrease the value Fig 3 Keyboard Keypad Display The Keyboard Keypad display is used for data entry purposes The Keyboard Keypad can be used to enter text or numeric data when required The Keyboard Keypad provides function keys for Cancel Enter and Backspace Clear lt keys Also a mode key may be present between the Cancel and Enter key The mode key allows the user to switch between upper and lower case letters and numeric and other characters that may be entered using the Keyboard Keypad Fig 4 Typically the current value is displayed in the Keyboard Keypad value display at the top of the screen Use the Keyboard Keypad to change the current value Use the Enter key to accept the change or the Cancel key to exit without accepting the change to the current value Fig 4 The Keyboard Keypad display is also used for password entry Password characters will be displayed with in place of the password value 8 Menu Selection The available Menu Screens are displayed as icon images on the screen Touch and release the icon to open the desired Menu Screen Fig 5 HOTRONIX C OM Fig 1 Counter 0 ENTER
16. e activated when the internal temperature exceeds 125 F 16 SERVICE HOTLINE 800 727 8520 Setup Menu system setup Cont Manager Level Only Fan Status System Setup Select the On Off status display to toggle the cooling fan to the desired internal Temperature state On or Off This is useful for testing the operation of the cooling fan Fan 11 2 save Grana Power Save Status gt With the Power Save Status turned on the system will automatically shut down after 4 hours of innactivity to save power The Power Save Feature can be turned On or Off by selecting the On Off button 11 2 System Setup ipin or s E Fan 5 i ij Auto Swing The Auto Swing feature can be enabled disabled using this control With the Auto Swing feature turned off you will also have the option to turn the foot switch on or off 11 3 Key Touch Frequency When the user touches a control on the screen an audible tone is produced as a verification that a control was touched The tone frequency can be changed by adjusting the Key Touch Frequency system setting 11 3 Use the plus minus buttons to adjust the frequency setting or select the field value to display a Keyboard Keypad for editing the value 11 4 Note The value can be set in the range of 1 10000 Hz 11 4 After your new frequency value is entered press the ENTER key 11 4 P
17. eater Wire Ground IEC Inlet Black 14GA o Ground to Frame 14GA 1800W Heater 230V 50 60Hz White 14GA CE 230V Version Contact us Stahls Hotronix One Paisley Park Carmichaels PA 15320 U S A Technical Support 800 727 8520 Monday Friday 8am 7om EST Customer Service 800 727 8520 Monday Friday 8am 50m EST Replacement Parts 800 727 8520 8am 7pm EST Web Hotronix com STHHLS a Groupe S5THHL company This document includes multiple trademarks and describes equipment covered by many patents that are owned by GroupeSTAHL and or its subsidiaries GroupeSTAHL enforces its rights to protect these intellectual properties 2013 Hev A 9 12 Doc XHF 9 12 Proudly made in the U S A One Paisley Park Carmichaels PA 15320 U S A 5 1 Support Customer Service Replacement Parts 800 727 8520 Web Hotronix com a GroupeSTAHL company
18. een the AM PM settings Press the SAVE button to save the new Date and Time settings 6 4 Note It may take a few seconds for the Date and Time display to update on your screen Select the BACK button to return to the Setup menu 6 4 Display Setup 7 The Display Setup allows you to change your Temperature Fahrenheit Celcius and Pressure psi bar units To change your display units press f Setup Menu the Display button in the Setup una screen 7 1 Press the Temperature field F or C to toggle between Fahrenheit and Celcius 7 2 HOTRONIX C OM 13 Operating Instructions Display Setup Cont Press the Pressure field psi or bar Date amp Time Display Setup to toggle between psi and bar 7 2 LU WE Press the SAVE button to save your changes 7 3 Select the BACK button to return to the Setup menu 7 4 Auto On and Off Setup a The system can turn On or Off automatically when configured The Auto On and Off feature is configured for each day of the week In the Setup Menu Select the Auto Automatic On and Off Setup On Off Button 8 1 T To configure an Auto On Off setting select the day of the week to be configured 8 2 Use the Enable Disable button to Automatic On and Off Setup enable On Off settings for the Monday selected day of the week 8 3 E Poo an Note each day that you want the m Era EaI system to automatically turn On Off must be Enabled
19. of your new Preset and Press ENTER when finished 5 4 Repeat the same process for your new Preset Timer Pressure and Temperature fields CANCEL If desired you can also change the Pressure and Temperature units here by pressing F or C Fareinheight Celcius and psi or bar icons on the right side of your screen 5 5 Press the SAVE button when finished 5 5 Note if you receive an error message after saving select the Error message 5 6 A Preset Error menu will display informing you of any changes needed 5 7 5 6 5 7 common error is when the amount of Timer fields entered 1 4 does not equal the amount of Pressure fields entered 1 4 For example if you assign the Preset two Timer settings it must have two Pressure settings Press the yellow Error icon again to the close the Error menu and make any necessary corrections Press the SAVE button again when finished HOTRONIX C OM 11 12 Operating Instructions Preset Setup Cont To Create a New Preset Continued Note A DELETE button will appear after saving if you do not wish to save 5 8 Press the BACK button until you return to the Print Screen The message Saving Settings Please wait will appear Locate and select your New Preset 5 10 Press ACCEPT 5 11 The Print Screen will now display your new settings B To edit an existing Preset In the Preset Setup menu press the name of the Preset y
20. ou wish to 5 12 Note If a blue arrow appears on your screen this indicates there are more E presets hidden from view Slide your finger across screen towards pet arrow to view the rest of your Presets Select the desired field Preset Name Timer Pressure or Temperature that you wish to edit A keypad will be displayed Use the left arrow lt to override the current name or value then key in your new entry desired Press ENTER when finished or X to cancel To Delete a Preset In the Preset Setup menu Select the name of the Preset you wish to delete 5 12 Press the DELETE button 5 13 A pop up menu will appear Press ACCEPT to continue or CANCEL to return to the Preset Setup page 5 14 SERVICE HOTLINE 800 727 8520 Setup Menu Date amp Time Setup B The Date and Time Setup feature allows you to program the Month Day Year Hour and Minute displayed in the lower right corner of the Print Screen To set the Date and Time press the Date amp Time Display Setup Date amp Time button in the Setup 2012 6 1 Press the Month field 6 2 or Bu EIE Change the numeric value using the Date amp Time Display Setup displayed Keypad then press Enter mh T 6 3 07 M Repeat the same process to set the Day Year Hour and Minute Select the AM PM button to toggle betw
21. ress the SAVE button to save any changes followed by the BACK button 11 3 Press the BACK button again in the Setup menu to return to the Print Screen HOTRONIX C OM 17 Operating Instructions Prepare to Print 1 e To begin Printing Pressing start by verifying that you have the proper settings selected in the Print Screen Do you have the correct preset selected Note You may also manually adjust your desired Time Temperature and Pressure settings refer to Target Settings on pg 8 9 318 320 m your Actual Temperature Setting reached the Target Temperature Is your Actual Air Pressure the same as your Target Air Pressure Do you have your Tack Mode and Auto Swing Mode set to your desired 50 psi 45 settings 1 When the desired settings are reached you may begin to Print Press 12 1 With the Auto Swing function enabled Swing the heat platen out by depressing the foot pedal 12 2 Position the garment and application 12 3 Swing the heat platen back into position by depressing the foot pedal again Press the Print buttons located on the side of the Air Fusion 12 4 12 2 The platen will lower into the press position The timer will automatically begin to count down indicating the remaining time on the application CAUTION When the Print cycle is complete the top platen will return to the up position and automatically swing away If a
22. the Print Screen press the Setup icon 4 1 Then press the Setup icon again 4 2 4 1 4 2 A keypad will be displayed Enter the letter U for a user level password or M for a manager level password 4 3 ENTER PASSWORD Note we will continue under a Bc Bo Be Re Ec User Level password 111111 mmmmmmnm ress Enter when complete I viwis Er Ezi i If an invalid password is entered 098 e simply repeat the previous step c 4 4 4 4 Note You can Select the Cancel button to exit the Password Entry screen and return to the previous screen at any time Now you will be automatically entered into the Setup Menu where you will have access to the Setup functions 5 1 SERVICE HOTLINE 800 727 8520 Setup Menu Preset Setup 5 After your password 15 entered in the setup menu press the Preset Setup icon 5 1 This option will allow you to edit delete and create new Presets A preset can have e 1 Preset Name 1 4 Timer values each with a range of 1 999 seconds 1 4 Platen Pressure settings each with a range of 20 120psi 1 4 8 3bar e 1 Temperature value with a range of 32 430 0 221 C To create a new Preset Press the NEW button on the preset setup screen 5 2 First give the Preset a name by selecting the Preset Name field 5 3 A keypad will be displayed 5 4 Type in the name
23. tup screen to prevent losing your changes 9 4 HOTRONIX C OM 15 Operating Instructions Lang uage Setu D Manager Level Only 1 When logged in at a Manager Level the display Language may be changed in the Setup menu Choose from eight languages English Deutsch Espanol Francais Italiano Japanese Pyccko and Chinese In the Setup Menu Select the Select Language L B 10 1 anguage Button 10 1 re Lra are Press the icon of your Desired Language 10 2 Note The selected icon will appear larger than unselected icons 10 1 10 2 This example shows the Language Espanol being selected 10 3 Once the desired language is selected press the Save button 1 6 2c 10 3 4 5 Contador 0 10 3 The Air Fusion will automatically restart and return you to the Print Screen using the new Language display settings 10 4 system setup Manager Level Only 1 1 When logged in at the Manager Level system functions such as Internal Temperature Fan Status Power Save Status Auto Swing and Key Touch Frequency can be turned on off or adjusted in the Setup menu Press the System icon in the Setup menu 11 1 m Internal Temperature The current internal temperature reading of the system is displayed The system uses this temperature to determine when to activate the cooling fan when one is connected 11 2 Note The cooling fan will b
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