Manual - filler co.,ltd. is specialized in manufacturing
Contents
1. Disasters rats and insects f Personal factors sinking soaking into water to cause severe damage DQ O oO FILLER 26 O Maintenance Record Sheet Signature Maintenance Item Date FILLER 272. Hopper Cover will definitely help keep the material clean FILLER 11 b Intake Hose Please also refer to instructions on page 21 Connect the first Clipped Rubber Gasket 1 and the 90 degree Stainless Steel Joint 2 with Input Gate and lock them by using a Clamper 3 Add the second Clipped Rubber Gasket 4 and the Intake Hose 5 onto the open side of the Stainless Steel Joint and fasten them with another Clamper 6 Please refer to below pictures for how to properly set up the filter cloth Alternatives on the Output Gate to extrude material through a Extruding Pipes 3 different sizes provided or b Hand held Extruding Pipe Set filling via b is recommended to fill liquid type material only as the actual output volume may be intervened by the weight and viscosity of viscid type material a Extruding Pipes Put a Clipped Rubber Gasket between the Extruding Pipe 3 different sizes provided and the Output Gate Use a Clamper to fasten them FILLER 12 b Hand Held Extruding Pipes Set Please also refer to instruction on page page 21 item 4 and page 24 Please follow the steps shown on below diagram Connect the Extruding Pipe 1 Pipe Buckle Washer 2 Drop out Pad 3 Hand Held Extension Tube 4 the other Drop out Pad 5 Hand held Extruding Pipe 6 accordingly and use a Clamper 7 to fasten the Extruding Pipe 1 and Output Gate 6 Review once more to ensure aforementioned assembli
3. piece of Filter Cloth and put in between the Filter Fixture as shown below Put them together and connect them with the Intake Hose Filter cloth is applied on the other end of the intake Hose Use filter fixture filter feet out Note We added three tiny feet on the bottom of the Filter Fixture With the feet facing out this feature helps ensure a clean and smooth suction when using Intake Hose to suck liquid material from a container other than the Hopper FILLER 23 M Using Hand held Extruding Pipe set Please also refer to page 13 b 1 Please use the large size Extruding Pipe and turn the nozzle to be pointing upward b le mu moj fr ct m p e w j i af a q 4 a AJ gy r a HB z y ee n z ee pe 2 Insert one Drop out Pad to the Extruding Pipe connect the long Hand held Extension Tube add the other Drop out Pad and connect Hand held Extruding Pipe Accessories List No 10 on Page 6 as shown below The Drop out Pads are very useful when you need to remove these parts from each other after the operation has been done FILLER 24 N Two 2 Years Limited Warranty Worldwide Filler Co warrants their standard products against defects in their operation and non consumable materials under normal use for a period of Two 2 YEARS from the date of purchase by the original purchaser Warranty Period When a non consumable hardware defect arises within the Warr
4. 15 Liter Stainless Steel l il Hopper amp Hopper Cover Inner Diameter 1 Inch Clipped Rubber Gasket s Transmission CF 01 FM LO3 5 pieces Stainless Steel 3 sets 1 set Fixture Drop out Pad CF 47 Drop out Tool CF 48 CF 49 2 pieces I piece a Transmission 2 units Tube Nut Nut Fixing Tool CF 50 I piece ME FILLER 05 Item l so iS N 1 A s a TY h Ei k N ON Transmission Tube Cover Hand held Extruding Pipe Set Extruding Pipe Pipe Buckle Washer 90 Stainless Steel Joint Stainless Steel Joint Intake Hose a U ut Transmission Tube Code CF 57 CF 52 CF 51 CF 26 FM L02 FM L06 FM T04 CF 53 Quantity 1 set l set 3 pieces 1 Washer I piece I piece 5feet 30 pieces Pipe Drop out Pads Extension Tube Large 7mm Medium 5 mm Small 3mm Diameter 3 4 Attached on Intake hose already Diameter 3 4 Vacuum Pipe 27 cm in length Remarks FILLER 06 Item 7 QO NN NW NW N A z HH i E i E Bat EH 1 1534 EJ J 4 j nin b NO so Pedal Switch User s Manual Cleaning tools Filter Cloth Filter Fixture Code FM A01 CF 38 FM X01 FM B2001 FM CO1 CF 46 CF 45 Quantity I set 3 sizes Descript
5. Computerized Quantitative Filling Machine Specification amp Users Manual BAL 2001 2 0E version Filler Company Ltd TEL 886 2 2593 1616 886 2 2591 6873 FAX 886 2 2586 4587 http www filler com tw E mail filler filler com tw I O nm o O U gt O Z g TFT A S Content Specification Technical Capability eee 01 Diagrammatic Structure eee 03 Diagrammatic Dimensions a eee eee eee eee eens 04 RISECIACCESSONCS PRAE niwie 05 Warnings amp Emergency Measures 08 Control Panel Introduction kee eeeee eee ee eee 09 Assembling Procedure kee eeeeeeee eet aaa eee ee teenies 10 Disassembling Procedures in eee eeeeeeee eee eee eeee es 14 Operation Procedures eee eee cence eeeeeeeeeeeeeae ees 17 setting Up Filling Parameters amp Function Mode 18 Important Tips for Effective Operation 01 Using Intake Hose 4 Filter Set intake alternative 93 Using Hand held Set Output alternative 24 Warranty amp Proof of Purchase a eee 25 Maintenance amp Replacement Record Sheet _ 27 FILLER 00 A Specification Technical Capability Specification Dimensions L x W x H 48cm x 42cm x 25cm Weight 29 kg Power Supply Mono phase 220V 50 60Hz Note 1 Technical Capabilities Filling capacity ranges from 0 125 ml up to 1000 ml per fill Capable of Handling liquid viscid mate
6. Volume setting for intended jars bottles Move the cursor pointing at Test in LCD set approximate levels for Speed and Suck Back leave Volume at 0000 Note Under Manu amp Auto mode machine will not operate when Volume is left at 0000 you can start extruding material into a jar bottle lets say its a 100ml jar by pressing the Start button or Pedal Switch When you see the jar bottle is filled at the level you want just release the button or Pedal to stop Take a look at the Volume parameter in LCD it must show a number e g 0765 that represents the level you ve filled the material into the jar bottle Then press F1 key on the Control Panel to record this number for next filling by Auto or Manu and you ll see the functional cursor is automatically moved to point at Manu mode while the settings Volume Speed Suck Back under Test mode stay unchanged e g Volume showing 0765 in this case At this time you may choose to stay at this Manu mode to fill jars bottles one at a time or further move the functional cursor to pointing at Auto and start a continual operation FILLER 19 7 Manu Selecting this function mode gives a one time filling action every time when you i press the Start key on the Control Panel or ii tap the Pedal Switch Please use this mode to handle small quantity of filling or to settle practice before a large number of automatic filling
7. anty Period a claim written in detail is to be received by Filler Co within 30 days of the date the defect was discovered At its option Filler Co will either 1 repair the hardware defect at no charge using new or refurbished replacement parts or 2 exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product This Limited Warranty does not apply to the damage caused by failure to either 1 follow instruction relating to the products use or 2 handle fill transmit wash clamp and or manufacture the materials that are feasible and agreed upon through product testing beforehand and under general industrial acceptance Except as provided in this Warranty and to the extent permitted by law Filler Co shall not be liable for any direct special incidental or consequential damages of any kind including but not limited to any expenses for removal or reinstallation resulting from a defect loss of use loss of revenue loss of actual or anticipated profits including loss of profits on contracts loss of the use of money loss of anticipated savings loss of business loss of opportunity loss of goodwill loss of reputation loss of damage to or corruption of material or any indirect of consequential loss or damage howsoever caused including the replacement of equipment and property any costs of recovering programming or re
8. e number 9 Hundreds digit Increase Decrease the number 10 Tens digit Increase Decrease the number 11 Ones digit Increase Decrease the number 12 Lights indicating Start Stop of filling action 13 F1 Record the test no amp change to Manual mode 14 F2 Reset Sum in LCD FILLER 09 G Assembling Procedure Please note Assemble the machine only in power off condition 1 Place the Drop out Pads and Transmission Tube Nuts onto Transmission Fixture then insert one Transmission Tube Turn Transmission Tube Nuts on both sides tightly until the Transmission Tube perfectly adheres to Transmission Fixture Nut Fixing Tool 2 Set Transmission Fixture onto the machine with bolt in its proper position according to the angle shown below Lock it securely by using the 8mm Screw 1 2 provided FILLER 10 3 Connect Transmission Tube Cover as shown below then rotate it counterclockwise and insert its bolt accordingly Fasten the Ring underneath 3 then tighten screws 1 and 2 1 i T F 3 T x ja EE EORCED Pe ries pij Fit UR d ge Li i jk w I a AE Y zi EJS 4 2 a j 4 Alternatives on the Input Gate to suck material from a the Hopper b the Intake Hose a The Hopper Place Clipped Rubber Gasket 4 and Hopper on Input Gates shown below 5 then lock them together with the Clamper provided 6 Using the
9. er should go up while the weight and viscosity of material increase Before actual operation starts please try setting the number from lower level then increase until there s no dripping after each fill FILLER 18 4 Volume filling quantity 0000 9999 1 Move the function mode to Test After finishing the parameter record start the quantitative filling job Please refer the later paragraph 6 Test 2 Machine s built in computer program takes 8 as the factor to convert the desired actual output volume in ml into a figure capable of telling machine to act based on minute difference Actual output can be achieved by using below equation Actual Output Volume in ml x 8 The Number to be Set Here For example in order to get 5ml cream extruded from the machine use the equation 5 x 8 40 you may set the Number at 0040 5 x 8 40 or do some adjustment by your need The output quantity increases 0 1 0 12ml while the number goes up by 1 it depends on the material quality 5 Sum This number gives an idea of how many times the extrusion of material have been performed by the machine so far according to your set up To reset the number back to zero press F2 key on Control Panel We ve added a small safety feature here The machine will not operate while the cursor on the right hand side of LCD is pointing the Sum 6 Test Operating under this function mode provides a free zone to locate the best
10. hine can handle material kept in the Hopper with temperature up to 90 degree Centigrade The Transmission Fixture and Transmission Pipes have no problem to transmit the warm hot material intended However please be aware that there will be a change the number of degrees are subject to surrounding environment and actual condition in temperature the moment the material is extruded from the Extruding Pipe There are some material types that their physical form will be changed within a very short period of time due to temperature change for example some wax based cosmetics products this machine is definitely NOT made to handle them Please contact us for custom made order that can handle such for instance a heating jacket and an automatic stirring stick etc will be added into the features 6 Always try out setting different levels for the parameters and under Test mode in LCD a few times before formal and continual operation takes place 7 Remember to record the numbers you ve set for each parameter based on different materials or for different size of jars Keep all records in one place e g one notebook for future reference E FILLER 22 L Using Intake Hose amp Filter Set Note The filter cloth is meant to filter LIQUID type material ONLY not lotion or cream type viscid material 1 Please refer to page 12 b for proper connection of Intake Hose 2 Using the Filter Fixture amp Filter Cloth Cut a small
11. ion 6mm Brushes 30 x 60 cm Remarks FILLER 07 E Warnings amp Emergency Measures Warnings 1 Use Mono phase 220V 10 is acceptable power supply ONLY since this machine is equipped with industrial serve motor and driver 2 Must carefully read through instructions given in this Users Manual before operating this machine 3 Connect the ground wire along with the plug properly before use Never attempt to dismantle the ground wire 4 Avoid any careless operation at all time 5 Turn off the Power while it s not in use for a long time 6 Disassembling the main body of machine is strictly prohibited Action of such automatically results in warranty to be totally voided Emergency Measures Immediately unplug the power in case of any abnormal output continually performed by the machine Contact us right away for further assistance FILLER 08 F Control Panel Introduction M Filler Co Ltd Computerized Quantitative Filling Machine BAL 2001 7 POWER Zz __ MOTOR 3 STOP U 13 14 8 9 10 II 12 4 5 lh LCD shows filling parameters and function mode to be set 2 Power On Off 3 Motor On Off 4 Start Stop to fill Stop also for canceling the Test no 5 Connect Pedal Switch 6 Up Down keys for the filling parameters on the Left in LCD 7 Up Down keys for the function mode on the Right in LCD 8 Thousands digit Increase Decrease th
12. medium for the Transmission Tube and the small for the Extruding Pipe 2 Always thoroughly clean the Transmission Tube right after its been used for a set cycle of operation and machine is shut down to rest Let it be completely dry before using it again Avoid letting it sit under direct sunlight as the sunray may weaken its strength Under proper care a Transmission Tube can last up to 20 30 days based on a continual 8 hours usage per day We ve included plenty in the package for you to use interchangeably 3 Above mentioned parts that need to be cleaned after use are generally dishwasher safe Hot water with temperature up to 100 degree Centigrade is generally ok to wash them 4 The Hand held Extruding Pipe set is designed to help ease the workload of filling very small bottles or bottles with small openings especially for the liquid type material For example there are 5 rows of 3ml bottles with 10 bottles on each row that are firmly positioned on a working table and ready to be filled with skin toner We can use the Hand held Extruding Pipe set to manually fill them within a surprisingly short period of time However if the material intended to fill is thicker and heavier adjustments of the settings on parameters in LCD are necessary to achieve desired result Besides whether or not the thin and long Hand held Extension Tube can be thoroughly and easily cleaned after use is another question to be answered FILLER 21 5 This mac
13. ng procedures are followed properly Assembling procedures completed FILLER 13 H Disassembling Procedures Note Disassembling procedure can only be performed while machine is shut off 1 Make sure there s no material left in the Hopper or the Intake Hose Loosen the Clamper locking the Inout Gate with Hopper or the Stainless Steel Joint connected with Intake Pipe Clamper Input Gate 2 Loosen the Clamper to separate the Output Gate and Extruding Pipe FILLER 14 3 Loosen the screws 1 2 on the Transmission Tube Cover the binding Ring 8 and rotate the Transmission Tube Cover for 90 clockwise to allow removing it from machine 4 Loosen the screws 4 5 on the Transmission Fixture and remove it from machine FILLER 15 5 Loosen the Transmission Tube Nuts 1 2 with Nut Fixing Tool 3 Use the Drop Out Tool 4 to push it out disconnect from the Transmission Fixture Disassembling procedures completed FILLER 16 I Operation Procedures Remember to always turn the Motor off when you re away from the machine 1 Double check if all parts are properly assembled according to Assembling Procedures 2 Carefully pour intended material into the Hopper If extension Intake Hose is used make sure the material is positioned in a level that allows smooth suction flow performed by machine s Serve Motor Noie 1 3 Turn the Power On 4 Adjust Filling Parameters amp F
14. producing any material stored filled transmitted handled washed clamped or used with Filler Co s products In practical terms 1 We warrant this machine with quality of performing steady operation in normal use based on existing industrial standard according to its design for two years counting from the date of purchase 2 Parts that are considered consumables such as Filling Pipe Hand held extension Pipe Intake Pipe etc are not covered under this warranty 3 Parts amp labor will be charged additional if the breakdown of machine is due to following e Unauthorized disassembling of the machine e Unauthorized operation based on instructions NOT included in User s Manual e Inappropriate power supply voltage applied e Damage from rats insects poor working condition and natural disasters e Accident caused by failure in following instructions on assembling disassembling and cleaning procedures for example sinking soaking machine into water FILLER 25 Proof of Purchase Owner s Name Article Purchase Date 1 We warrant the quality of this machine in normal use for two years from the date of purchase Consumables are not under warranty 2 Under warranty partial material costs and service charges are necessary to repair the breakdown owing to Irregular use against the Users Manual Unauthorized disassembling Inappropriate power supply voltage applied Private modification
15. rials with viscosity from O up to 100 000 cp Note 2 Filling speed ranges from 3 ml up to 60 ml per second Materials are metered precisely by computerized control system digitalized setting of parameters LCD display and AC servomotor Note 3 Patent non piston filling operation peristalsis pump ensures zero percent material transformation during process Able to transmit materials of liquid viscid form at room temperatures or warmer Note 4 Medical food grade Transmission Tube guarantees contamination free transmission Top grade industrial stainless steel no 306 is utilized for all major parts and accessories e 3 Different sized Extruding Pipes are provided to fill bottles with different sized openings easily Interchangeable use of Test Manu Auto and Pedal Switch functions optimizes production FILLER 01 10 minutes cleaning procedure totally eliminates excess labor Motor switch in addition to Power switch guards against unexpected incidents during operation An ideal liquid viscid material filling machine to be used for industries such as foods cosmetics and pharmacy Note 1 Single phase 220V is required to operate this machine Operating on low volt wire may cause great danger such as short circuit or fire Note 2 Range of viscosity is to be used as a general reference only Actual filling feasibility is subject to all other facto
16. rs not mentioned herein e g evaporation speed material weight physical form change due to temperature change etc Note 3 Error range is 0 2 0 3 while average industrial error at 1 Note 4 This machine can handle liquid viscid material kept in the Hopper with temperature up to 90 degree Centigrade The Transmission Fixture and Transmission Pipes have no problem to transmit the warm hot material intended However please note that there will be a temperature change number of degrees changed are subject to factors such as surrounding environment nature of the material itself etc the moment material is extruded from the Extrusion Pipe There are some material types that their physical form is quickly changed within an extremely short period of time frame due to temperature change for example some wax based cosmetics products this machine is definitely not made to handle them Please contact us for custom made order that can handle such for instance a heating jacket and an automatic stirring stick etc will be added into the features FILLER 02 B Diagrammatic Structure Hopper Input Gate Clamping Ring Pump Output Gate Control Panel Output Gate Clamping Ring FILLER 03 C Diagrammatic Dimensions unit mm 465 425 sl o 100 gt 50 185 gt 640 OOOO W 0000 8 O FILLER 04 D List of Accessories 20 Liter Optional FM H15 1 unit
17. s Auto mode starts Note Under Manu mode certain numbers must be set for Speed Suck Back amp Volume to make machine operate 8 Auto Selecting this function will enable machine to automatically repeat filling action according to previously set parameters of Speed Interval Volume and Suck Back Press Start Stop key on the Control Panel to begin end the automatic operation After turned off and restart the filling machine will memorize all parameters except the MODE which will be in Manual in last operation You can use these setting to continue filling task or reset any parameters since the machine memorizes only one latest setting please still keep necessary records in your log or note book FILLER 20 K Important Tips for Effective Operation 1 Carefully clean all parts that have direct contact with transmitted material such as the Hopper amp its cover Clipped Rubber Gasket Transmission Fixture Transmission Tube Extruding Pipe Hand held Extension Tube amp Hand held Extruding Pipe Pipe Buckle Washer Stainless Steel Joint Intake Hose while sucking material from the container other than the Hopper and Filter Fixture According to our records an experienced staff may need only 10 15 minutes effort to clean all above mentioned items We ve prepared three special sized and easy to handle brushes in the package for you Suggest using the largest brush for the Transmission Fixture the
18. see I any number changes made on the parameters or cursor s movement between functional choices e g Test Auto Manual amp Sum in LCD ii actions initiated by the Start button will take place only after the change initiating or action initiating button being released All functional buttons except the Stop as well as the Pedal Switch are subject to this design in order to achieve maximum precision 1 Speed 00 19 00 gives minimum speed at 3ml per second and 19 gets maximum 60 ml per second In between the output quantity increases 3ml while the number goes up by 1 When speed is high the extrusion of material may cause splash heavy drops bubbles etc according to its nature Before the formal filling begins please try out various speed levels until best outcome is achieved 2 Interval 0 9 This represents a short period of time given to allow flexible movement such as changing or replacing vessels during continual Auto mode only operation Number 0 gives minimum interval at 0 5 second As the number goes up by 1 interval increases by 0 5 second This machine gives maximum interval 4 5 seconds between fillings 3 Suck Back 00 99 This design aims at preventing unnecessary dripping to ensure precise volume filled and helping keep the workplace clean 00 is good for liquid type material as such is light enough not to let gravity pull any drops down The numb
19. unction Mode Please see J Setting Up Filling Parameters on page 18 19 20 5 Turn the Motor on 6 Properly place vessel under Extruding Pipe 7 Press the Start button and intended material will be metered and filled into the vessel 8 Repeat step 6 amp 7 for next filling Note 1 Under normal condition according to general industrial practice machine s Serve Motor is powerful enough to suck liquid and viscid materials from containers other than attached Hopper However factors such as weight texture and evaporation speed of the materials all play important roles deciding whether the suction can be performed by this machine Please send us sample material s for free testing Before your purchase decision is made we ll provide confirmation that this machine is able to perform expected filling functions Such confirmation is necessary to obtain the Warranty set forth in this User s Manual SS U X8X E FILLER 17 J Setting Up Filling Parameters amp Function Mode in LCD Please note a All the figures set for the parameters LCD are to be used as indicators to achieve desired precision b With built in time delayed protection machine will restart 7 seconds after being shut down c We purposely design this machine to begin operating only after the action initiating button being released since all buttons on this Machine are action sensitive In another words you will
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