Power Cube Stepping Motor Drive with Pulse and
Contents
1. Weight 12 oz lt a ae 0 360 1 600 o POWER STATUS IC800PCUBDINMTG OPTIONAL DIN Rail Mount Plate 10 Power Cube Stepping Motor Drive with Pulse and Direction Interface GFK 2210 4 User Connections Power Cube with Pulse and Direction Interface User Connections Disabled stepper PS 1 12 4 CP Program n 2 Z 4 3 5 Irth GND 6 F 4 5 5 8 GND 6 7 f al Discrete Inputs and Outputs m Loe cee ml 2 oo 5 ojla Re aie A W 4 g 4 4 zZz 5 5 a a LOAD 100 MA MAX a LOAD 100 MA MAX ER e t oy Oo z O 7 Eeoa 8 ia S A i 1 5 t z 11 A 2 Co S 2 4s i Bf is gt l u a ta Lis gt Le i 18 30 7 voc2. use slower accel decel Check motor wiring Verify correct Dip switch setting for motor see table 5 The Undervoltage Over Current Over Voltage Wiring Fault and Lost Enable fault conditions disable the drive in the Power Cube Stall Output Behavior Stall output is triggered when both of the following conditions exist for a minimum duration of 100 milliseconds Stall detected Motor is commanded at a velocity greater than the minimum Drive enabled velocity stall velocity threshold listed in table 5 Drive Status LED yellow Motor must be stalled i e not moving while being commanded to move A STALL CONDITION DOES NOT DISABLE THE DRIVE During a stall condition the stall output is turned on but the drive remains enabled The Status LED turns yellow to indicate that a stall has occurred Monitor the stall output at your discretion 8 Power Cube Stepping Motor Drive with Pulse and Direction Interface GFK 2210 Dip Switch Settings DIP switches located on the bottom of the unit set up the Power Cube to operate with the proper stepping motor On power up the Power Cube reads the DIP switches and configures the firmware to run with the selected motor If you change DIP switch settings on the fly you must cycle power before your settings will be recognized by the Power Cube Ensure that the selected motor is wired with the proper connection either parallel or series as indicated in table 5 The unit will op
3. B and Ground see table 2 for connection descriptions Power Cube Stepping Motor Drive with Pulse and Direction Interface 5 GFK 2210 DB15 Logic Wiring The pulse input and the direction input offer interface flexibility by providing inputs for either 24V or 4V operation For example when wiring for an input voltage operating range of 4V pin 9 would connect to the pulse source output positive and pin 2 would connect to the pulse source output negative while pin would be left floating Logic I O cables are available prewired for 200 400 or 1000 steps revolution and the power save function activated Do not connect a 24 Vdc signal to a 4 Vdc input Circuit damage will result Observe input voltage range specifications from table 1 Table 3 Motor Cube Wiring Connections for DB15 Logic I O Pin Label Description Connect to Wire Size AWG Puke Gav 24 Vae Pulse Input Positive 524 V e Pulse Source Output Positive 5 e E 1 5 Power Save Input Apply 4 to 24 Vdc with respect to Pin 4 or float 7 b Stall Output Stall Output Stall Output to User Referenced from Pin 14 Step Size Select A Step Size Select A Either Short to Pin 8 or leave open d Step Size Common Step Size Common Pin 7 or Pin 15 DO NOT CONNECT TO INPUT COMMON Direction 24V 24 Vdc Direction Input Positive 24 Vdc Direction Source Output Positive Direction Input Negative Direction Output Negative 12 Enable Input Enable Input Appl
4. FANUC GE Fanuc Automation Programmable Control Products Power Cube Stepping Motor Drive with Pulse and Direction Interface User s Manual GFK 2210 July 2002 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respect to and assumes n
5. eeeenaees Motor Power Wii Oc Ghecee neste tthe eras oie ae ed ea een Stee as DB15 Logic Wiring ssssscssesssssvsesscsscsossvrsnosoissconoossososesssssrsesbossonossuasososisosvoesivsnsi ots voessvssono sosht sooo vi ss cospi osve ss voso vsr ov svoi sses sss Motor Directions E a a a e a S E Ea a e ana POW SAVE mierea a E FRONT PANEL LED iis a et aaa crits wa same batched dad tenths iseinu sedaatio eaa ae aisiara Stall Output Behavior ssssssssssssssssesssssssscssssssssssssessscsssescsssssesscsssssasessescessesssscsssesasssseassssesesssessesasscssacsssesssasssacscessssasesseees 7 Dip Switch Settings csscsscsscssscsssssssssessscsssssssessssssssesscsssssssessesssesssnssesscssscsssesesssensesessseessessscssaesscsssnsscnsesnseosssssesessoessoaecs 3 MECHANICAL DRAWING sisiscsctscecaveersacauneatee cat ne rca auieatebeaeauciabandeabu cabal iumaealeaasauabaeatwualas Mechanical Specifications cscscsssssssesssscsscssessssssssssesscssssssesssesssssesscssssssesessssesssessnessscesscessesssesscsssnssonsecnsessessesesesesseeees 4 USER CONNECTIONS sscctissvcsiiieniecaticcanicsscanscasniendinswaniiansuendionnaunscsansunseannbassansetaatnanmauuciaaen 2 Power Cube Stepping Motor Drive with Pulse and Direction Interface GFK 2210 1 Specifications Table 1 Specifications for Power Cube Stepping Motor Drive Pulse and Direction Inputs 4 Vdc Pulse Direction 24 Vdc Pulse Direction differential opt
6. erate at the designated current for the selected motor The motor you select with the Power Cube DIP Switches must match the actual motor that you are using both in model number and in wiring for either parallel or series Selecting the wrong motor can cause motor failure and damage Figure D Location of Dip Switches Table 5 Power Cube Motor Selection Settings GE Fanuc Motor Switch Location Connection Amps Amps Stall RMS at RMS at Velocit Ey 4 Se 100 60 Threshold Current current RPS MTR 1216 _ A Off Off Off Off Parallel 2 5 1 5 9 MTR 1220 _ D On Off Off Off Series 2 5 1 5 Reserved Off On Off Off oa MTR 1235 _ D On On Off Off Series 3 0 1 8 3 Reserved off Off On Off MTR 1331 J _ D On Off On Off Series 4 0 2 4 MTR 1N31 I _ D Off On On Off Series 4 0 2 4 4 Reserved On On On Off Power Cube Stepping Motor Drive with Pulse and Direction Interface 9 GFK 2210 3 Mechanical Drawing Mechanical Specifications The Power Cube is available from GE Fanuc as model IC800PCUB00300A An optional adapter is available to convert the Power Cube s DB15 connector to a 15 pin screw terminal Contact your GE Fanuc sales representative or distributor and reference part number IC800PCUBDBI5ADP for further information The optional IC300PCUBDINMTG adapter allows the Power Cube to be easily mounted to a DIN rail
7. ically isolated 3 5 4 2 Vdc for 4 V input Input Format Inpat Voltage hanes 12 30 Vdc for 24 V input Maximum Input Pulse Rate 50 kHz Minimum Pulse Width 5 microseconds Digital Inputs and Outputs Dedicated Inputs Enable power save Dedicated Outputs OK Stall Operating Range 4 24 Vdc 30 Vde maximum Interface Format optically isolated source sink user configurable Maximum Off Input Voltage 1 Vdc Minimum On Input Voltage 4 Vdc Input Load 1K Ohms Maximum On Output Resistance 35 Ohms Maximum Load Output Current 100 mA Maximum Off Output Leakage Current 200 nA Step Size Selection 200 400 or 1000 steps revolution See table 3 DC Input Power Requirements Dive 24 Vde 20 3 1 Amps max o 48 Vdc 10 3 1 Amps max Overvoltage Threshold 54 Vde 2 Vdc Undervoltage Threshold 18 Vde 2 Vde Output Power Voltage range 17 to 38 Vrms 2 phase Frequency 0 8 KHz fundamental 16 4 KHz PWM Current 4 A rms per phase Environmental Specifications 0 to 50 degrees C 3 Amps Operating Temperature Free Air Ambient 0 to 45 degrees C 4 Amps Storage and Shipping Temperature 40 to 80 degrees C Enclosure Type Encapsulated Notes a DC input power has undervoltage and overvoltage detection b The outputs are provided with internal overload protection Power Cube Stepping Motor Drive with Pul
8. o responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Automation North America Inc Alarm Master Genius PROMACRO Series Six CIMPLICITY Helpmate PowerMotion Series Three CIMPLICITY 90 ADS Logicmaster PowerTRAC VersaMax CIMSTAR Modelmaster Series 90 VersaPro Field Control Motion Mate Series Five VuMaster GEnet ProLoop Series One Workmaster Copyright 2002 GE Fanuc Automation North America Inc All Rights Reserved Content of this Manual This manual applies to the following Motion product IC800PCUB00300A Related Publications Additional information about Motion solutions is available at http www gefanuc com support plc m MotionSolutions htm GFK 2210 Preface iii Motion IC800PCUB00300A GFK 2210 Power Cube Stepping Motor Drive July 2002 with Pulse and Direction Interface This document provides reference information and setup and installation procedures for the Power Cube Stepping Motor Drive equipped with Pulse and Direction Interface WTB senie coun dict Guess oestiehes dacediencaceiakstuectivscenetids dace teaataeeiakeduacwnscesteviccdusevan cete ai ctiavies Aes donee tiaelealeeetaie ners System Power Wiring and Grounding ccccesccssessseesseeecceecesecsaecsaecseecaeeeneeseeseeeseseseceeeceaeceaecaecaeecaeecaeseaeseseseseserseeeeer
9. ockwise under the following conditions Clockwise voltage applied to 4V direction input is lt 3 5 Vdc voltage applied to 24V direction input is lt 12 Vdc The motor shaft rotates counterclockwise under the following conditions Counterclockwise voltage applied to 4V direction input 3 5 4 2 Vdc voltage applied to 24V direction input 12 30 Vdc Direction inputs are located on the DB15 connector shown in figure B The Power Save feature allows the user to select 100 or 60 continuous current The 60 current power save setting will reduce motor heating and input power consumption You can apply 60 current selectively or continuously Selective 60 continuous current for example could be applied when the motor is stopped yet enabled Continuous 60 continuous current would result in reduced torque performance See table 3 on the previous page for Power Save wiring connections Power Cube Stepping Motor Drive with Pulse and Direction Interface 7 GFK 2210 Front Panel LED LEDs located on the front of the unit indicate power and drive status Power Status GREEN FLASHIN G GREEN RED YELLOW OFF Drive Status RED Check motor wiring OFF Disabled OK Wiring Fault Over Voltage Check power supply amp Under Voltage wiring No Power Table 4 Power Cube LEDs Location of LEDs Cable run too long Motor wiring not connected Check voltage supply amp wiring Check motor load
10. se and Direction Interface GFK 2210 Power Table 2 Power Cube Wiring Connections for Main Circuit Terminal Description Connect to Wire Size Symbol AWG Phase A Positive Phase A Positive Motor Connection Phase A Negative Phase A Negative Motor Connection Phase B Positive Phase B Positive Motor Connection B Phase B Negative Phase B Negative Motor Connection VM System Power System Power Positive Connection Suggested maximum AWG size i e minimum wire diameter for stranded copper wire 20m max Consult National Electrical Code Handbook ampacities tables for proper wire size Figure A Power Cube Bottom View _4 _ Power Connector Location a Tr System Power Wiring and Grounding The DC power input connections are made to the connector located on the bottom of the Power Cube see figure A The unit is designed to operate with input voltages of 24 Vdc or 48 Vdc Motor Power Wiring Power Cube motor power cables are available and from GE Fanuc as CBL 13 MD xx standard motors and CBL 13 MP xx splash proof motors where xx indicates the cable length of 10 20 or 30 feet To connect Power Cube motor power connect the flying leads from the motor power cable to the power connector on the bottom of the unit Connect the opposite end of the cable to the mating connectors on the motor GE Fanuc motor power cables ship with flying leads labeled with their appropriate connections A A B
11. se and Direction Interface 3 GFK 2210 2 Installation and Set up Installation Location For best performance install the Power Cube in a location that provides natural convection airflow If the operating environment is likely to exceed the normal operating temperature range use fan cooling to maintain full current output Wiring The I O pinout and power connections are included in User Connections General Wiring Considerations All power must be in accordance with Class I Division 2 wiring methods as defined in Article 501 4 b of the National Electrical Code NFPA 70 for installations within the United States or as specified in Section 18 152 of the Canadian Electrical Code for installation within Canada Attach wiring connections for the main circuit according to table 2 while observing the following cautions Caution Never connect AC main power to any terminal Never allow wire leads to contact the enclosure Never operate the unit without an earth ground When using this equipment in a Hazardous classified location A WARNING Explosion hazard substitution of components may impair suitability for Class I Division 2 B WARNING Explosion hazard when in hazardous locations turn off power before replacing or wiring modules C WARNING Explosion hazard do not disconnect equipment unless power has been switched off or the area is known to be nonhazardous 4 Power Cube Stepping Motor Drive with Pul
12. y 4 to 24 Vdc with Respect to Pin 4 to Enable Sink or source current per discrete I O diagram shown in User Connections to enable the drive If open or floating the drive is disabled OK Output OK Output OK Output to User Referenced from Pin 14 Step Size Select B Step Size Select B Either short to Pin 8 or leave open n a Suggested maximum AWG size i e minimum wire diameter for stranded copper kis wire Consult National Electrical Code Handbook ampacities tables for proper wire size rs b For 100 continuous current sink or source current per discrete I O diagram shown in User Connections If open or floating current is reduced to 60 c Output on or true internally shorted to pin 14 Output off or false internally open to pin 14 oo0o 0 Figure B Power gt Cube Bottom View A B Step Size Logic I O Cable DB 15 Connector open open Full Stepping 200 steps rev IC800PCUB02Sxxx open short Half Stepping 400 steps rev IC800PCUB04Sxxx short open Microstepping 1 000 steps rev IC800PCUB10Sxxx om Sa ri d Step Size Selection 900000 OO OO Short Connect to Step Size Common xxx 030 for 3meter or 050 for 5 meter cable 6 GFK 2210 Motor Direction Power Save Power Cube Stepping Motor Drive with Pulse and Direction Interface Determine motor direction by viewing the motor shaft from the front of the motor The motor shaft rotates cl
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