Carbon Black User Manual
Contents
1. e Clean loose debris off the wheel rim Fig 4 20 B with acetone Itis not necessary to remove all residual glue but the surface should be smooth e Stretch new tyre Fig 4 20 A in small sections at a time e Apply a thin bead of tyre glue or apply tubular tape to the deepest part of the wheel rim channel Fig 4 20 C ensuring an even spread inside the rim channel e Wait for the glue to become tacky see glue instructions O W e Fit tyre valve with existing valve extender Fig 6 3 C and core Fig 6 3 B e Place valve through valve hole in wheel rim and begin to work tyre around wheel using both hands Figure 4 21 39 of 68 Carbon Black System Ltd 2014 e Continue to work the tyre onto the rim Fig 4 22 1 e Once the tyre is in place make sure that the coloured rubber is an equal distance from the rim all round e Leave to dry before use Figure 4 22 see adhesive instructions e Test by using the wheelchair normally in a location near to home or somewhere that support is nearby Punctures can often be repaired without removing the tyre by using sealant injected into the tyre valve Sealant is available from most cycle stores It is recommended that users wear plastic gloves when handling tyre adhesive Carbon Black full carbon speed wheels use 26 or 28 700c tubular tyres 40 of 68 Carbon Black System Ltd 2014 WARNING The surface of your Carbon Black wheelchair may bec2. Black System s full Terms and Conditions are available upon request Standard terms This is to certify that your wheelchair is warranted by Carbon Black System Ltd for a period of 5 years for all parts except wear parts The warranty is subject to the following conditions 1 Only Carbon Black System wheelchairs purchased at full price are warranted against defective workmanship and materials If a defect or fault is discovered Carbon Black System should be notified immediately The manufacturer will not accept responsibility for damage caused by wear and tear misuse or the non observance of the instructions set out in this manual During the period of warranty any parts that become defective due to faulty workmanship or materials will be renewed or repaired free of charge by the Carbon Black System dealer The warranty will be forfeited should any unauthorised alteration be made to the equipment The purchaser s statutory rights under the Consumer Protection Act are not affected If the purchaser mounts additional adaptions to their Carbon Black System wheelchair they must obtain a written authorisation from Carbon Black System Otherwise any possible liability claims cannot be asserted See over page for limitations 65 of 68 Carbon Black System Ltd 2014 Limitations of liability This warranty does not extend to consequential costs resulting from fault clearance in particular freight and travel costs loss of ea
3. left and right wheel posts and axle tube are incorporated into the monocoque The rear wheels are mounted to the frame with rear wheel fixings Front caster wheel assemblies are attached to the footrest using quick release mechanisms Integrated hub locking brakes with control lever and concealed cables are also included on the standard wheelchair 6 of 68 Carbon Black System Ltd 2014 1 4 Main components 1 Backrest top support 4 12 11 10 6 Pf 8 Removable backrest main support Full carbon wheel Disc lock Camber tube Caster wheel Foot Angle Adjuster Foot rest LEDs Monocoque Mono stem Transfer Handle Clothes protector Optional feature 7 of 68 Carbon Black System Ltd 2014 O ON AUN BW N PPR NF Oo Optional extras are available for Carbon Black These include Clothes Protectors Forward illuminating LEDs Centre of Gravity adjustment bracket Foot angle Adjuster Push rim Profiles Small Medium and Large top supports for the backrest Under seat Pouches Hub locking Brakes Carbon Fibre Wheels 8 of 68 Carbon Black System Ltd 2014 1 5 Use as per specifications The wheelchair is driven manually and is used for independent or guided locomotion of gait impaired persons e g hemiplegia paraplegia tetraplegia quadriplegia multiple sclerosis traumatic brain injury etc The wheelchair may only be used without a guide by persons who are physically com
4. lower part of the backrest Fig 4 4 A which can be used to help prevent the user from losing control when they are mounting dismounting a kerb or single step as in Figures 4 4 and 4 5 Figure 4 4 Figure 4 5 29 of 68 Carbon Black System Ltd 2014 4 4 Driving on ramps and slopes CAUTION Only drive on long slopes if an assistant is behind the wheelchair WARNING Do not drive on steep 7 or lateral slopes Danger of tipping WARNING Avoid abrupt changes of direction when driving on slopes Danger of tipping WARNING Never pull the parking brake when the wheelchair is in motion Danger of tipping Driving uphill To drive uphill you must set the wheelchair in motion and maintain this in order to be able to control the direction Figure 4 6 Lean forwards and drive the wheelchair by pushing the push rims quickly and powerfully 30 of 68 Carbon Black System Ltd 2014 Downhill When driving downhill direction and above all speed must be controlled Figure 4 7 e Lean back and let the push rims slip through your hands carefully You should be able to stop the wheelchair at any time by holding the push rims Please note that the push rims can heat if you brake for longer periods of time by hand 31 of 68 Carbon Black System Ltd 2014 4 5 Stability and balance when sitting in the chair Leaning Forward For many every day life activities you will have to bend out of the wheelcha
5. remain in position until manually adjusted To lower the foot angle lowering toes e Press the foot angle adjuster down and into the desired position WARNING Be careful not to trap fingers toes or skin in the foot angle adjuster May cause injury 16 of 68 Carbon Black System Ltd 2014 2 4 Postural Support Belt If fitted The installation of a postural support belt is an option on Carbon Black The belt helps to stop you sliding forward in your seat A The belt should be installed by Carbon Black personnel only The belt A is located on a fixing B as shown Fig 2 10 Figure 2 10 e To open the belt squeeze Figure 2 11 both protruding buttons at 4 the same time The belt will open Fig 2 12 Figure 2 12 e To close the belt push the Catch catch into the buckle _ DJE CEZ The belt will close Buckle Fig 2 13 Figure 2 13 17 of 68 Carbon Black System Ltd 2014 3 Transporting the wheelchair ATTENTION Your wheelchair is not suitable for use in vehicles Do not sit on the wheelchair during transport Use a properly secured seat in the vehicle WARNING Be careful when removing the wheels and backrest not to pull the parts over abrasive surfaces such as concrete or tarmac This could damage these load bearing parts 3 1 Removing and installing the backrest The wheelchair has a rigid monocoque but the backrest can be removed using a quick release mechanism Removi
6. should only be performed if advised by a healthcare professional Danger of serious injury WARNING Do not completely detach the two parts of the adjustment bracket This may cause serious damage to the brakes 14 of 68 Carbon Black System Ltd 2014 2 2 Adjusting the backrest height Slide the top support of the backrest up or down in its slot Fig 2 7 1 Motion is stopped at the upper and lower extents Pulling up beyond the stop point will remove the top support a Figure 2 7 Cc Backrest will remain as set until re positioned manually Figure 2 8 WARNING Never lift the wheelchair using the backrest top support Might cause damage to the wheelchair May cause injury WARNING Raising the top backrest support beyond its safe range may cause injury The backrest should NEVER be leant upon if the top support is raised beyond its stop point 15 of 68 Carbon Black System Ltd 2014 2 3 Adjusting footrest angle Optional The footrest height is fixed as specified in your order and cannot be adjusted The foot angle can be adjusted if the foot angle adjuster option is fitted x Iii Ia 9 i 6 I C p To increase the foot angle beyond the horizontal raising toes Fig 2 9 e Move the wheelchair backwards slightly to point Figure 2 9 caster forks forwards e Using the lip under the foot angle adjuster Fig 2 9 A prise the flap up into desired position Fig 2 9 1 e Flap will
7. troubleshooting scenarios outlined in this chapter you must contact Carbon Black System using the contact details at the end of this manual Circumstances under which Carbon Black System should be notified and under which Carbon Black System may have to undertake repair operations Any damage to carbon fibre beyond general scuffs scratches and wear and tear E g cracks holes unusual flexing or behaviour Any damage to metal parts beyond general scuffs scratches and wear and tear Failure of Quick Release mechanisms to function Ordering Replaceable parts E g Tyres wheels axles caster components backrest components Please contact Carbon Black System should you need to replace any parts of your Carbon Black wheelchair using the contact details at the end of this manual 62 of 68 Carbon Black System Ltd 2014 6 5 Technical Data As Carbon Black is a bespoke product therefore dimensions vary from wheelchair to wheelchair The following A dimensions apply to this Carbon Black wheelchair only M Overall width D D Overall length B Seat depth E fA Seat width F Backrest height Backrest angle Seat height rear A Seat height front C Lower leg length are Maximum user weight Overall weight a Transfer weight 63 of 68 Carbon Black System Ltd 2014 64 of 68 6 6 Warranty Carbon
8. 4 22 1 e Once the tyre is in place make sure that the coloured rubber is an equal distance from the rim all round e Leave to dry before use see adhesive instructions Figure 6 6 e Test by using the wheelchair normally in a location near to home or somewhere that support is nearby Punctures can often be repaired without removing the tyre by using sealant injected into the tyre valve Sealant is available from most cycle stores It is recommended that users wear plastic gloves when handling tyre adhesive Carbon Black full carbon speed wheels use 26 or 28 700c tubular tyres 57 of 68 Carbon Black System Ltd 2014 6 2 Replacing LED batteries Optional e Remove backrest and wheels Ch 3 1 3 2 Figure 6 7 e Invert frame and sit it on a non abrasive surface Identify the battery compartment on the under side of the seat Fig 6 7 A e Unscrew and remove the Allen Hex screws and lift off the cover e Unclip and remove the AA battery pack maintaining the wire connection to the battery compartment 58 of 68 Carbon Black System Ltd 2014 e Remove and replace ALL 8 of the batteries e Replace the battery pack and maintenance cover re attach backrest and wheels e Test the LEDs by switching them ON they should light up 59 of 68 Carbon Black System Ltd 2014 6 3 Troubleshooting problems The daily use of the wheelchair new adjustments or changed requirements may result in problems w
9. Q carbonblack system making you feel good Carbon Black User Manual Carbon Black System Ltd 2014 Contents Pre sale Information 1 1 1 1 2 1 3 1 4 1 5 2 2 1 22 2 3 2 4 3 3 1 3 2 3 3 3 4 3 5 General Introduction Symbols Used Description of the wheelchair Main Components Use as per specification Adjustment and Options Adjusting the rear wheel position Adjusting the backrest height Adjusting footrest angle Postural Support Belt Transporting the wheelchair Removing and installing the backrest Removing and installing the rear wheels Mass of the heaviest part of the chair Effects on performance of chair caused by removal of components Transporting the wheelchair when unoccupied 2 of 68 Carbon Black System Ltd 2014 23 23 Contents Continued User Information 4 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 Using the wheelchair Transferring Driving and steering the wheelchair Mounting dismounting a kerb single step Driving on ramps and slopes Stability and balance when sitting in the chair Parking brakes Tyre maintenance Fire Retardancy Masses of components expected to be handled during dismantling 4 10 Positions of points where components are safe to be gripped for safe moving 4 11 Recycling 4 12 Expected service life of the Wheelchair 3 of 68 Carbon Black System Ltd 2014 25 25 28 29 30 32 35 37 41 41 42 43 43 Contents Continued Service Info
10. alve e Locate the valve and the side opposite it Fig 4 16 A e Begin rocking the tyre side to side to break the old adhesive Fig 4 17 1 Figure 4 16 e Once the first part is loose continue around the wheel e Peel the tyre from the rim Fig 4 18 1 e Unscrew the valve extender Fig 4 19 C from the tyre see over page Figure 4 17 Figure 4 18 va Carbon Black System Ltd 2014 Valve Extenders can be transferred from one tyre to another The nature of our valve extenders is such that they can be fitted with the valve core from the tyre which can also be transferred to the new tyre if un damaged The valve core Fig 4 19 B comes with the tyre and can be screwed into either the tyre Fig 4 19 A or the valve extender Fig 4 19 C Spare cores should be kept safe as they can be fragile and very useful B SL e C Figure 4 19 Use a plastic or other non metal tyre lever Do not use sharp tools such as screwdrivers as they may damage the wheel and tyre Tubular tyres must be fitted to the wheel rim with dedicated tyre glue or adhesive tape Please follow product manufacturer s instructions Not fixing with adhesive may cause tyres to detach resulting in damage and or injury D 38 of 68 Carbon Black System Ltd 2014 Fitting tubular tyres Tubular road tyres are lighter than clincher tyres and don t suffer from pinch punctures Rolling resistance is also reduced A gt a Ra k
11. eceleration is effected manually by applying force to the push rims of the rear wheels The parking brakes are used for keeping the wheelchair in place when stationary and to prevent it from rolling away WARNING Never apply the parking brakes when the wheelchair is in motion Danger of serious injury Hub locking brakes Applying the brake e Carefully push the brake lever Fig 4 13 A located on the edge of your seat downwards Fig 4 14 1 C Figure 4 13 3 Figure 4 14 35 of 68 Carbon Black System Ltd 2014 Figure 4 15 e This will cause the locking pin s at the hub locks to move toward the disc s engaging the brake Fig 4 15 1 e Ensure that the pin s have located correctly into a hole on the disc s e Ifthe pin s do not lock into a hole initially move the rear wheels back or forward slightly until the pins lock in e To release the brakes reverse this action Brake lever should be depressed to its full extent and pins engaged with the discs to engage the brake 36 of 68 Carbon Black System Ltd 2014 4 7 Tyre Maintenance Carbon Black wheels support only tubular tyres of the size A appropriate to your wheels size 26 or 28 700c These tyres are stocked by Carbon Black system and are both 21mm width with recommended pressure 8 15bar 115 220psi 800 1500kPa Method e Take off the wheel see Chapter 3 2 e Deflate the tyre by pressing on the v
12. es Generally the procedure for Carbon Black is as overleaf 25 of 68 Carbon Black System Ltd 2014 Align the wheelchair to be Gama facing the target seat and p engage the parking brake Position forks facing forward Hold onto the transfer horn on the wheelchair seat and hold onto a nearby stable object to Figure 4 1 aid in transfer Fig 4 1 Transfer to the edge of the A oe ALS T ff wheelchair seat or completely to f O AG the back of the wheelchair seat if py a L capable Fig 4 2 P Figure 4 2 Shuffle backwards into seat Fig 4 3 Figure 4 3 26 of 68 Carbon Black System Ltd 2014 DANGER Transferring is a difficult manoeuvre and should be practiced in a safe location with advice from an occupational physiotherapist Transferring will be slightly different in your new wheelchair so you need to ensure that you are comfortable with your routine The method of transfer into Carbon Black will vary depending on wheel size and seat height Carbon Black can be positioned closer to beds chair and toilets than a conventional wheelchair due to its mono stem design This decreases the distance of each transfer The wheelchair should be positioned as close to the user as possible whilst not trapping the user s legs Brakes should be applied to steady the chair Clothes guards should be removed or lowered if attached The best transferring technique for you should then be determined by yourse
13. f Business which can be found at http www carbonblacksystem com terms and conditions Carbon Black System Limited is registered in Scotland No SC274301 Registered office at Calum Duncan Corporate Lawyers Ltd 3 Attadale Road Inverness IV3 5QH VAT Registration No GB139088979 CB9000 G 68 of 68 Carbon Black System Ltd 2014
14. hair used sparingly indoors will last much longer than one which is constantly used outdoors in an aggressive manner 43 of 68 Carbon Black System Ltd 2014 Service Information 5 Adjustment and options It is recommended that adjustment is carried out by someone who is competent at mechanical adjustment Such as a bicycle mechanic WARNING If adjusted to make the wheelchair more tippy this adjustment will make the wheelchair less stable Danger of serious injury WARNING Ensure that when making any adjustments between the rear wheel and the clothing guard that there is sufficient room to avoid finger traps May cause injury 5 2 Adjusting the rear wheel position Optional e Loosen two Allen Hex screws on each side of the wheelchair Fig 5 A Figure 5 Carbon Black System Ltd 2014 e Slide the lower upper section back or forward on its track Fig 5 1 1 e Align so that the two bolt holes line up and place the bolts through the holes Moving the main wheels back will shift the Centre of Gravity forward making the wheelchair more stable but less responsive to steering Moving the main wheels forward will make the wheelchair more tippy and more responsive Figure 5 1 45 of 68 Carbon Black System Ltd 2014 e Re tighten the two Allen Hex screws on both sides of the wheelchair once the adjustment has been made Fig 5 2 A Figure 5 2 WARNING Ensure that all bolts are tightened fi
15. hich can be easily rectified We recommend that the adjustments should be carried out by a qualified mechanical technician E G a bicycle technician Carbon Black is designed to allow for all regular maintenance to be carried out with minimal difficulty If you have any questions regarding the maintenance of your chair then please contact Carbon Black System at info carbonblacksystem com Any problems with the carbon fibre should be communicated to Carbon Black System immediately and should not be worked on by the user or anyone other than Carbon Black System 60 of 68 Carbon Black System Ltd 2014 Problem Possible cause Remedy Wheelchair does Incorrect air Correct air not roll straight pressure in one of pressure the rear tyres Chapter 5 1 Front wheel bearings pins dirty or damaged Clean or replace bearing Wheelchair tips Backrest angle Reduce backrest too easily too large angle Rolling resistance Wrong air Correct air is very high pressure in the pressure rear tyres Chapter 5 1 Front wheels vibrate when Tension at front wheel bearing Tighten nut at bearing block driving fast block too low axle slightly LEDs do not Battery pack Replace batteries function discharged 61 of 68 Carbon Black System Ltd 2014 6 4 Service and Repair If your Carbon Black wheelchair develops a fault that cannot be remedied by cleaning or by following the maintenance or
16. ir forwards to the side or backwards This has a great influence on the stability of the wheelchair In order to keep your balance at any time please observe the following Figure 4 8 e Align the front forks forward To do this move the wheelchair slightly forward and then back again e Engage the parking brakes e When leaning forward make sure that your backside remains against the backrest Do not lean forward too much You might fall out of the A wheelchair Do not try to bend your abdomen forward between your legs in order to pick something up from the floor May cause injury 32 of 68 Carbon Black System Ltd 2014 Leaning Backward WARNING Do not slide forward in your seat to reach for objects You might fall out of your wheelchair Figure 4 9 e Align the front wheels to the front To do this move the wheelchair slightly forward and then back again e Do not engage the parking brakes e Reach out only as much as is possible without leaving your sitting position WARNING Do not lean over the backrest You might tip backward 33 of 68 Carbon Black System Ltd 2014 WARNING Setting the backrest to its lowest setting or removing the backrest top support Fig 4 10 1 will allow the user to lean beyond the point of balance Fig 4 11 1 Danger of serious injury Figure 4 10 Figure 4 11 34 of 68 Carbon Black System Ltd 2014 4 6 Parking brakes Optional D
17. ive you the necessary safety and reliability over its whole serviced life you should carry out the following work regularly If you are not sure about the tyres on your wheelchair contact Carbon Black System Maintenance plan Weekly Check air pressure in tyres Check main axle shafts are clean and free of oil or debris Buff with a soft cloth Check backrest quick release mechanism and lubricate collar if necessary Monthly Check bolted connections are tight Check axles and axle sleeves are clean and free from debris Yearly General full service by authorised dealer Recommended This is not a warranty requirement 51 of 68 Carbon Black System Ltd 2014 Maintaining air pressure To ensure the driving performance is maintained it is important to check tyre pressures are correct Our standard tyres have a recommended pressure of 8 15 bar 115 220psi or 800 1500kPa Always check tyre pressure on side of tyre before inflation Danger of injury and damage to wheelchair Maintaining removable axles The axle shafts of Carbon Black s main wheels should not be lubricated Removable axles should be buffed with a soft cloth The same principals apply to the Quick Release caster pins Casters can be removed by pulling them out of their sockets CAUTION When using wheels from other manufacturers please refer to specific manufacturer s instructions Carbon Black hub locking brakes will not wor
18. k with 3 party wheels 52 of 68 Carbon Black System Ltd 2014 Checking the bolted connections Bolted connections may loosen if the wheelchair is used frequently Check the bolts monthly for a tight fit re tighten if necessary Many fixings on your Carbon Black wheelchair have thread glue applied and should not be loosened or tightened 53 of 68 Carbon Black System Ltd 2014 6 1 Tyre Maintenance Carbon Black wheels support only tubular tyres of the size appropriate to your wheels size 26 or 28 700c These tyres are stocked by Carbon Black system and are both 21mm width with recommended pressure 8 15bar 115 220psi 800 1500kPa A Method e Take off the wheel see Chapter 3 2 e Deflate the tyre by pressing on the valve e Locate the valve and the side opposite it Fig 6 A e Begin rocking the tyre side to side to break the old adhesive Fig 6 1 1 e Once the first part is loose Figure 6 continue around the wheel e Peel the tyre from the rim Figure 6 2 1 e Unscrew the valve extender Fig 6 3 C from the tyre see over page Figure 6 1 Figure 6 2 Carbon Black System Ltd 2014 Valve Extenders can be transferred from one tyre to another The nature of our valve extenders is such that they can be fitted with the valve core from the tyre which can also be transferred to the new tyre if un damaged The valve core Fig 6 3 B comes with the tyre and can be screwed in
19. lf and an occupational physiotherapist 27 of 68 Carbon Black System Ltd 2014 4 2 Driving and steering the wheelchair Carbon Black is designed with active independent users in mind To this effect it is not intended that the user should require an assistant to perform normal movements in the wheelchair Normal movements being forward and backward motion on flat uphill lt 7 and downhill lt 7 slopes When crossing roads where a kerb is present users are strongly advised to use lowered portions of the kerb to join and leave the pavement WARNING Do not attempt to perform a wheelie in your wheelchair Danger of injury Carbon Black System recognizes that sometimes users need to wheelie to overcome bumps or kerbs If you decide that this is the case you should seek advice from an Occupational or Physio Therapist where possible to learn how to perform a wheelie Performing a wheelie is never completely safe and Carbon Black System assumes no responsibility for any injury you may sustain as a result of doing a wheelie Carbon fibre is a very strong material but care must be taken not to impose large impacts or loads on the carbon fibre Damage caused by impact or overload is not covered by the warranty 28 of 68 Carbon Black System Ltd 2014 4 3 Mounting dismounting a kerb single step Although Carbon Black is not designed for assistants to push the wheelchair there is a handle on the
20. ng the backrest Remove the seat cushion not provided if present See over page 18 of 68 Carbon Black System Ltd 2014 Brace hand 1 against the seat of the wheelchair Fig 3 1 1 Compress the outer collar of the quick release connector Fig 3 1 A upward toward the base of the backrest Fig 3 1 2 Lift hand 2 upwards Fig 3 1 3 Figure 3 1 Proceed to lift backrest upward while holding collar in a compressed position and lift backrest away Fig 3 2 1 Figure 3 2 19 of 68 Carbon Black System Ltd 2014 Installing the backrest e Compress the outer collar of the quick release connector upward toward the base of the backrest e Locate the backrest shaft onto the spigot and lower it onto the spigot e Release the outer collar and the collar will Click into position e Reposition the seat cushion Quick Release outer collar Spigot Figure 3 3 WARNING When properly located it is not possible to remove the backrest without compressing the quick release collar and the red ring will not be visible Fig 3 3 May cause serious injury 20 of 68 Carbon Black System Ltd 2014 3 2 Removing and installing the rear wheels To reduce the size of your wheelchair in transit you can remove the rear wheels Figure 3 4 Removing the rear wheels e With one hand hold the wheelchair in an upright position e With the other hand hold the wheel at the spokes around the wheel h
21. ome very hot when exposed to external sources of heat e g sunlight WARNING Although Carbon Black has been designed to enhance safety there is the chance that you may trap your fingers when removing attaching components e g main caster wheels and backrest 4 8 Fire Retardancy The upholstery used on Carbon Black has passed testing to ISO 7176 16 which is the standard for fire retardancy of wheelchair upholstery 4 9 Masses of components expected to be handled during dismantling Since each Carbon Black wheelchair is bespoke component weights vary from chair to chair However the average component weights for the main components are Monocoque 3 5 4kg Backrest 1 5kg Wheel s 1 3kg 2 6kg 41 of 68 Carbon Black System Ltd 2014 4 10 Positions of points where components are safe to be gripped for safe moving WARNING Do not pick your Carbon Black wheelchair up be any moving components E g wheels backrest casters etc Carbon Black is designed to be picked up or handled using the points illustrated below Figure 4 23 42 of 68 Carbon Black System Ltd 2014 4 11 Recycling To arrange for the recycling of your Carbon Black wheelchair either contact Carbon Black System or your local recycling centre 4 12 Expected service life of the Wheelchair It should be expected that the life span of each Carbon Black wheelchair will vary based on the frequency and intensity of its usage E g a wheelc
22. ompetent at mechanical adjustment WARNING If adjusted to make the wheelchair more tippy this adjustment will make the wheelchair less stable Danger of serious injury WARNING Ensure that when making any adjustments between the rear wheel and the clothing guard that there is sufficient room to avoid finger traps May cause injury gt EO 2 1 Adjusting the rear wheel position Optional e Loosen two Allen Hex screws on each side of the wheelchair Fig 2 A Figure 2 Carbon Black System Ltd 2014 e Slide the lower upper section back or forward on its track Fig 2 1 1 e Align so that the two bolt holes line up and place the bolts through the holes Moving the main wheels back will shift the Centre of Gravity forward making the wheelchair more stable but less responsive to steering Moving the main wheels forward will make the wheelchair more tippy and more responsive Figure 2 1 12 of 68 Carbon Black System Ltd 2014 e Re tighten the two Allen Hex screws on both sides of the wheelchair once the adjustment has been made Fig 2 2 A Figure 2 2 WARNING Ensure that all bolts are tightened firmly Danger of injury WARNING Ensure that two bolts are used to secure the bracket NEVER use only 1 bolt Danger of serious injury 13 of 68 Carbon Black System Ltd 2014 DANGER Changing the Centre of Gravity of your wheelchair will make it perform differently and can make it more tippy This
23. petent to handle the wheelchair e g driving steering and braking The wheelchair is designed for in and outdoor use on level ground and pathed terrain or on slopes up to 7 in gradient Avoid lateral sideways cambers The wheelchair is designed to carry a maximum of 120kg 264lbs The Wheelchair should only be used between 20 and 40 C WARNING Carbon fibre can become hot in direct sunlight This does not compromise the performance of the chair 9 of 68 Carbon Black System Ltd 2014 Overall Dimensions Since Carbon Black wheelchairs are bespoke the overall dimensions of each Carbon Black wheelchair will depend on the sizing that is appropriate to the user and any width limits that the user specifies E g minimum door widths etc The sizing range is as follows Dimension Min Max Overalllength 787mm 940mm with legrest 31 37 Overall width 617mm 711 24 3 28 Overall height 787mm 940mm 31 37 Type of tyres that can be used on the wheelchair Carbon Black wheels support only tubular tyres of the size appropriate to your wheels size 26 or 28 700c These tyres are stocked by Carbon Black system and are both 21mm width with recommended pressure 8 15bar 115 220psi 800 1500kPa See page 60 for tyre replacement method 10 of 68 Carbon Black System Ltd 2014 2 Adjustment and options It is recommended that adjustment is carried out by someone who is c
24. pied The wheelchair should be dismantled rear wheels caster wheels and backrest removed in transit All parts should be secured and not free to move around It is advised that loose parts are stowed inside a bag 23 of 68 Carbon Black System Ltd 2014 User Information Unique Identification Number The Unique Identification Number for each Carbon Black wheelchair is placed under the seat Intended Operator Occupant only owner It is understood that all owners will be adults Pre use adjustments Since Carbon Black wheelchairs are bespoke they are set up to fit the user There are no adjustments that must be actioned before the wheelchair is usable 24 of 68 Carbon Black System Ltd 2014 4 Using the wheelchair CAUTION Always adjust the clothes you wear and your driving behaviour to the conditions weather road conditions individual skills etc Please note that the risk of sliding is greater if the ground is wet on gravel roads and rough ground 4 1 Transferring DANGER When getting in or out of the wheelchair do not stand on the footrest Danger of tipping You should only independently transfer to from the wheelchair if you are physically competent Please consult your doctor or therapist Do not sit on the clothes guards when getting on off the wheelchair as they might bend or break Danger of injury The method you use to transfer in and out of your wheelchair will depend on your capabiliti
25. rmation 5 5 1 5 2 5 3 5 4 6 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 Adjustment and options Adjusting the rear wheel position Adjusting the backrest height Adjusting footrest angle Postural Support Belt Maintenance Tyre maintenance Replacing LED batteries Troubleshooting problems Service and Repair Technical Data Warranty Identification Label Company details 4 of 68 Carbon Black System Ltd 2014 44 44 48 49 50 51 54 58 60 62 63 65 67 68 Pre sale Information 1 General 1 1 Introduction Thank you for purchasing a Carbon Black wheelchair You have purchased a top quality product in Carbon Black In order to take full advantage and to maintain safety in usage please read the safety and operating instructions included in this manual Format for visually impaired people For those with a visual impairment this User Manual is available with enlarged text 1 2 Symbols used WARNING Indicates a potentially hazardous situation condition Failure to follow designated procedures can cause either personal injury component damage or malfunction Hint Read and follow the information in the user manual and all supplemental information provided with the wheelchair prior to use 5 of 68 Carbon Black System Ltd 2014 1 3 Description of the wheelchair The standard Carbon Black wheelchair consists of a rigid monocoque frame and seat onto which the removable backrest is attached Both the
26. rmly Danger of injury WARNING Ensure that two bolts are used to secure the A bracket NEVER use only 1 bolt Danger of serious injury DANGER Changing the Centre of Gravity of your wheelchair will make it perform differently and can make it more tippy Danger of serious injury 46 of 68 Carbon Black System Ltd 2014 WARNING Do not completely detach the two parts of the adjustment bracket This may cause serious damage to the brakes 47 of 68 Carbon Black System Ltd 2014 5 2 Adjusting the backrest height Slide the top support of the backrest up or down in its slot Fig 5 7 1 Motion is stopped at the upper and lower extents Pulling up beyond the stop point will remove the top support a Figure 5 7 Cc Backrest will remain as set until re positioned manually Figure 5 8 WARNING Never lift the wheelchair using the backrest top support Might cause damage to the wheelchair May cause injury WARNING Raising the top backrest support beyond its safe range may cause injury The backrest should NEVER be leant upon if the top support is raised beyond its stop point 48 of 68 Carbon Black System Ltd 2014 5 3 Adjusting footrest angle Optional The footrest height is fixed as specified in your order and cannot be adjusted The foot angle can be adjusted if the foot angle adjuster option is fitted Figure 5 9 To increase the foot angle beyond the horizontal raising toes Fig 5 9 e Mo
27. rnings expenses etc Carbon Black System shall not be liable for Normal wear and tear Inappropriate and incorrect use Defective assembly or setting up by the purchaser or third parties Defective or neglectful treatment Use of unsuitable spares 66 of 68 Carbon Black System Ltd 2014 6 7 Identification Label wal Carbon Black System Unit 2 Balmakeith Business Park 1 Nairn IV12 5QR UK Read User 2 Model Carbon Black Manual 3 s fii 6 af 120kg 7 A 8 Active wheelchair 2 A tipping backwards possible Figure 5 5 1 Manufacturer s address 2 Model 3 Instruction to read User Manual 4 Serial Number 5 Manufacture date 6 Maximum user mass 7 CE Mark 8 Not to be used as a seat in a motor vehicle 9 Notification that this is an active wheelchair and can tip backwards causing injury 67 of 68 Carbon Black System Ltd 2014 6 8 Company details Contact Phone 44 0 1667 454 089 Email info carbonblacksystem com Web www carbonblacksystem com Facebook Carbon Black Wheelchair Twitter _carbonblack aul Manufactured by Carbon Black System Unit 2 Balmakeith Business Park Nairn IV12 5QR UK This user manual and any update or addition is for the guidance of Carbon Black Wheel Chair owners It does not form a part of any contract between Carbon Black System and the owner of the Wheel Chair or anyone else Please refer to Carbon Black System s Terms and Conditions o
28. to either the tyre Fig 6 3 A or the valve extender Fig 6 3 C Spare cores should be kept safe as they can be fragile and very useful B SL e C Figure 6 3 Use a plastic or other non metal tyre lever Do not use sharp tools such as screwdrivers as they may damage the wheel and tyre Tubular tyres must be fitted to the wheel rim with dedicated tyre glue or adhesive tape Please follow product manufacturer s instructions Not fixing with adhesive may cause tyres to detach resulting in damage and or injury D 55 of 68 Carbon Black System Ltd 2014 Fitting tubular tyres Tubular road tyres are lighter than clincher tyres and don t suffer from pinch punctures Rolling resistance is also reduced e Clean loose debris off the wheel rim with Cs acetone It is not necessary to remove all B residual glue but the surface should be C smooth e Stretch new tyre Fig 6 4 A in small sections at a time e Apply a thin bead of tyre glue or apply tubular tape to the deepest part of the wheel rim channel ensuring an even spread inside the rim channel e Wait for the adhesive to become tacky see adhesive instructions e Fit tyre valve with existing valve extender Fig 6 3 C and core Fig 6 3 B e Place valve through valve hole in wheel rim and begin to work tyre around wheel using both hands Figure 6 5 56 of 68 Carbon Black System Ltd 2014 e Continue to work the tyre onto the rim Fig
29. ub see figure above e Press the axle release button Fig 3 4 A with your thumb and pull the wheel out of the adapter sleeve Fig 3 4 1 21 of 68 Carbon Black System Ltd 2014 Installing the rear wheels Release the parking brakes Ch 4 6 With one hand hold the wheelchair in an upright position With the other hand hold the wheel at the spokes around the wheel hub see Fig 3 4 Press the axle release button Fig 3 4 A with your thumb and keep it pressed Insert the axle into the adapter sleeve of the axle tube until it reaches a stop Release the button The wheel now fits tightly WARNING After fitting the wheels always make sure that the removable axles are engaged completely The button must be extended completely Check by pulling the wheels outwards without pressing the button 22 of 68 Carbon Black System Ltd 2014 3 3 Mass of the heaviest part of the chair The mass of the heaviest part of a Carbon Black wheelchair depends on the configuration The heaviest part of each chair will be the monocoque and should weigh around 4kg depending on sizing and included features 3 4 Effects on performance of chair caused by removal of components Excepting parts of the chair which can be removed using a quick release mechanism no other parts should be removed from the Carbon Black wheelchair All quick release parts should be attached when the wheelchair is in use 3 5 Transporting the wheelchair when unoccu
30. ve the wheelchair backwards slightly to point caster forks forwards e Using the lip under the foot angle adjuster Fig 5 9 A prise the flap up into desired position Fig 5 9 1 e Flap will remain in position until manually adjusted To lower the foot angle lowering toes e Press the foot angle adjuster down and into the desired position WARNING Be careful not to trap fingers toes or skin in the foot angle adjuster May cause injury 49 of 68 Carbon Black System Ltd 2014 5 4 Postural Support Belt If fitted The installation of a postural support belt is an option on Carbon Black The belt helps to stop you sliding forward in your seat A The belt should be installed by Carbon Black personnel only The belt A is located on a fixing B as shown Fig 5 10 Figure 5 10 e To open the belt squeeze Figure 5 11 both protruding buttons at 4 the same time The belt will open Fig 5 12 Figure 5 12 e To close the belt push the Catch catch into the buckle IS ke The belt will close Buckle Fig 5 13 Figure 5 13 50 of 68 Carbon Black System Ltd 2014 6 Maintenance Although it is not a requirement of your warranty we strongly advise that you have your wheelchair thoroughly serviced once per year as a minimum For instructions on service and repair see Ch 6 4 This is in addition to the general maintenance procedures outlined below In order to make sure your wheelchair will g
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