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User`s manual - aros benelux|ups systems
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1. User s manual INTRODUCTION Thank you for choosing a product from our Multi I O range The accessorys described in this manual are high quality products that have been carefully designed and manufactured to ensure the highest performance This manual provided detailed instructions on how to use and install the accessory Please READ THE MANUAL CAREFULLY BEFORE YOU USE THE MULTI I O and keep it handy near the device for consultation on how to take full advantage of the features of your new purchase No part of this publication may be reproduced without the prior written permission of the manufacturer The manufacturer reserves the right to make improvements to the equipment described in this manual at any time and without prior notice ENGLISH 25 SAFETY This part of the manual contains SAFETY instructions that should be followed scrupulously 26 The equipment must not be used without a ground connection if it is powered at high voltage 1 Ensure that the connectors subjected to high voltages are correctly isolated All the models in this range have been built for professional purposes and are therefore not suitable for use in a domestic environment The equipment has been designed for use in closed environments It should not be installed near inflammable liquids gas or any other toxic substances 1 Ensure that water or any other liquid and or objects do not fall into the equipment Do not attempt to repair
2. code Byte 1 of b xx code Byte 2 of b xx code Byte 1 of r xx code Byte 2 of r xx code Byte 3 of r xx code Byte 1 of i xx code Byte 2 of i xx code Byte 3 of i xx code Byte 1 of a xx code Byte 2 of a xx code REGISTER NUMBER ADDRESS Byte 3 of a xx code Byte 4 of a MultiCOM DATA Firmware version Integer 100 a Sensor 1 temperature Sensor 1 humidity The register number n must be addressed n 1 in the data packet 22 In order to decode these registers please refer to the UPS manual Only for models with environmental control sensors COMMANDS CODES CODE COMMAND 0x0001 Command Shutdown 2 0x0002 Command Shutdown and Restore 3 0x0003 Delete Command code 1 2 12 12 0x000C UPS on Bypass 20 0x0014 Test Battery 44 22 0x0016 Test Panel ENGLISH OMNUMIONPA
3. any failures and or abnormal operation but contact the nearest technical support centre The equipment must be used only for the purpose for which it was designed Any other use is considered improper and therefore dangerous The manufacturer is not liable for any damage caused by improper incorrect or unreasonable usage of the equipment ENGLISH OVERVIEW DESCRIPTION 28 PRESENTATION 28 SERIAL 1 SERIAL 3 COMMUNICATION PORT 29 SERIAL 2 COMMUNICATION PORT 29 INPUTS 30 OUTPUTS 31 FIRMWARE UPGRADE 32 INSTALLATION 33 OPENING THE PACKAGING AND CHECKING ITS CONTENTS 33 SOFTWARE CONFIGURATIONS 34 JUMPER CONFIGURATION 34 ADDRESS CONFIGURATION 36 TERMINATION RESISTANCE OF THE RS 485 BUS 36 CONNECTORS 37 TECHNICAL SPECIFICATIONS 40 SERIAL CABLE SPECIFICATIONS 40 MODBUS BUS PROTOCOL 41 SUPPORTED FUNCTION 4 TABLES OF STATES MEASUREMENTS NOMINAL DATA AND COMMANDS 4 COMMANDS CODES 44 ENGLISH 27 DESCRIPTION PRESENTATION Multi I O has been designed to integrate the UPS monitoring with configurable input and output management The accessory which must be connected to the UPS through a serial interface manages 8 inputs configurable as digit input analog input or temperature sensor and 8 clean contact relay outputs configurable in accordance with the inputs and the UPS operating mode The UPS status and that of the device can be monitored from the three separate serial lines SERIAL 1 SERIAL 2 a
4. loads supported 2 Depending on the terminal board IN1 INPUT 1 becomes IN3 INPUT 3 INS INPUT 5 IN7 INPUT 7 Depending on the terminal board IN2 INPUT 2 becomes IN4 INPUT 4 ING INPUT 6 INS INPUT 8 SERIAL 2 Terminal board SERIAL 1 SERIAL 3 Connector T rine SIGNAL me pe EN CJ om com a striata 7x0 sf som 6 smaa er mm SE E E n c not connected ENGLISH 39 TECHNICAL SPECIFICATIONS MULTI I O 170 260 Vac 50 60 Hz Input voltage OR 9 0 5 Vdc max current 600 mA Operating temperature 0 40 C Storage temperature 5 50 C Relative operating humidit Relative storage humidity l 265 x 128 x 57 mm BOX version Dimensions 217 x 128 x 55 mm O F version 1 4 Kg BOX version 0 3 Kg O F version Maximum load on each output OUTPUT 1 8 ae c 100 mA Vdc 4 9V 20mA Vdc 4 5V 100mA Maximum load per power supply Vdc SV SERIAL CABLE SPECIFICATIONS SERIAL1 SERIAL3 40 ENGLISH MODBUS BUS PROTOCOL SUPPORTED FUNCTION SUPPORTED FUNCTION 0x01 FUNCTION DESCRIPTION BIT READING 0x02 ACCESSIBLE DATA AREA STATES STATES 0x03 0x04 REGISTERS READING ALL ALL 0x06 SINGLE REGISTER WRITING COMMANDS 16 0x10 MULTIPLE REGISTER WRITING COMMANDS TABLES OF STATES MEASUREMEN
5. Duplex RS 485 port by setting the jumpers JP9 JP10 JP11 JP12 as shown in the table below JUMPER Possible configurations INPUT 2 INPUT 3 NIZA PULL DOWN 2 low pins closed DEFAULT rs PULL UP 2 high pins closed UTE NO RESISTANCE Open 7 INPUT 9 RS 485 2 low pins closed on 485 engraved side DEFAULT 11 RS 232 2 high pins closed on 232 engraved side 13 ER 1 2 low pins closed NOT MOUNTED JP20 OPEN CLOSED OPEN NOT MOUNTED 2 pin jumper illustration of the possible settings ENGLISH 35 INSTALLATION ADDRESS CONFIGURATION Position the DIP switches as shown in the table below to modify the address of the device SLAVE ADDRESS DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 ee 1 DEFAULT value 1 0 0 0 o MO AO AE HO DEE FE KEIN E See i gt F lo AJU F l F 0 o 1 0 mf ee 1 lo 1 0 1 0 ojeli QINI O Oo oII A a pe To set a value greater than 31 select a base address 0 default 32 64 96 128 160 192 224 using the MultiSetup exe program Slave Address Base Address DIP switch configuration TERMINATION RESISTANCE OF THE RS 485 BUS The device is supplied with the termination resistance already mounted inside Rt 120 Change the position of DIP switch 6 to insert this resistance Y DIP switch n 6 ON Rt inserted Y DIP switch n 6 OFF Rt not inserted DEFAULT value 36 ENGLISH I
6. NSTALLATION CONNECTORS BOX VERSION front and rear views Mk OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 gag c mcm c nono c mono c mono c nono c nono c nono C NC no Multi 1 0 POWER SUPPLY POWER SUPPLY OUTPUT 230Vac 9Vdc 1 8 INPUT SERIAL 1 8 COMMUNICATION PORTS O F VERSION UPS SERIAL 1 INPUT SERIAL SERIAL3 SERIAL 2 1 8 eg E 11 LI LL e ja Yi AE AAA AA AAA ra e o o o lo o o offo o offo o o fo o oo J er A lee NE o E Sole a ello ie Sl 2 Pay tg a gE IL HE See ee e gg al Y POWER SUPPLY POWER SUPPLY OUTPUT 230Vac 9Vdc 1 8 ENGLISH 37 INSTALLATION ALL CONNECTIONS SUBJECTED TO VOLTAGE OF MORE THAN 50V MUST COMPLY WITH SAFETY REGULATIONS 230 Vac Power supply 9 Vdc Power supply PING PING roo Da evna OUTPUT 1 OUTPUT 8 Terminal board MEINE 0 PA TT PIN SYMBOL DESCRIPTION C NC NORMALLY CLOSED NOTE The COMMON contacts of the eight relays are all separate All the output contacts are at zero potential 38 ENGLISH INSTALLATION INPUT 1 INPUT Terminal board SEIRE DESCRIPTION POWER SUPPLY INPUT 1 INPUT 2 GND GROUND See the TECHNICAL SPECIFICATIONS for the maximum
7. Pull down DIGITAL 5V Ins In2 GND 5V In1 In2 GND E L_ OPEN gt ACTIVE OPEN gt NOT ACTIVE CLOSED gt NOT ACTIVE CLOSED gt ACTIVE oT ACTIVE NOT ACTIVE ACTIVE ANALOG 5V Ini In2 GND LOWER UPPER ES 7 ov LIMIT LIMIT 0 5V LI Pull up ACTIVE NOTACTIVE ACTIVE TEMPERATURE 5V In1 In2 GND LOWER UPPER 20 C LIMIT LIMIT 120 C 30 ENGLISH OUTPUTS One or more UPS events active status and or one or more inputs can be associated with the eight outputs These UPS events are described EVENT Output powered UPS locked Battery working Battery low UPS on bypass in the table below DESCRIPTION ACTIVE STATUS NON ACTIVE DEFAULT STATUS Output voltage present Inverter blocked for failure fault UPS in battery mode Batteries low warning Load powered by bypass line Output voltage not present Normal inverter operation UPS powered by mains Batteries not discharged Load powered by inverter if the UPS is OUTPUT 4 OUTPUT 1 OUTPUT 2 OUTPUT 3 UPS failure Overload alarm Overtemperature alarm Bypass line not good Bypass command active Batteries charged Replace batteries Shutdown active Shutdown imminent Test in progress Communication lost Anomaly detected Output overload Internal overtemperature Bypass line outside tolerance v
8. SWITCHED OFF BEFORE A N TOUCHING THE JUMPERS FOR THE MULTI I O BOX VERSION 1 Remove the cover by unscrewing the screws that hold it in place to access the jumpers AN 1 Do not switch on the device without the cover as some parts of the circuit remain powered with high voltage 1 For safety the cover must screwed back in place using the screws and washers provided 7N OND XLV XXY HDDA OND 8NI ZN DOA AND IN SNIOOA QND VNI ENIDOA OND ZNI IN DOA zi EIG Sir vi ein air o zezsu paz SE 8 LDE 9 GI vEIXI T1LXI PIB y PON 232 aaa JPS I E P L 4 I E 2 i E a 485 pr N s 4P16 FS PA 2913 N 3 a oO ed sz Q S E 8 J420 POWER SI AUX J1 RELE 2 RELE2 J3 RELE3 JA RELEA J RELES RELEG J7 RELE7 sa RELES L N 9V GND C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO Jumper default settings ENGLISH 34 INSTALLATION A pull up or pull down resistance can be selected for each input by positioning the jumpers JP1 JP2 JP3 JP4 JP5 JP6 JP7 and JP8 as indicated in the table below The pull up or pull down resistance must be selected in accordance with the type of input see the paragraph entitled Inputs 1 Digital select as pull up pull down or open input Analog leave the jumper open Y Temperature sensor select a pull up resistance for the input and connect the sensor between the input and GROUND The SERIAL 2 port can be set as an RS 232 port or Half
9. TS NOMINAL DATA AND COMMANDS REGISTER NUMBER ADDRESS STATES BIT NUMBER ADDRESS Test in progress Shutdown active Battery charged Battery charging Bypass bad OD III Mm BRIG dN On bypass Battery low Battery working UPS locked Output powered Input Mains present Alarm temperature Alarm overload UPS failure Communication lost with UPS The register number n must be addressed n 1 in the data packet The bit number n must be addressed n 1 in the data packet ENGLISH 4 MODBUS BUS PROTOCOL REGISTER NUMBER ADDRESS MEASUREMENTS Input mains star voltage V1 Input mains star voltage V2 Input mains star voltage V3 Input current phase L1 Input current phase L2 Input current phase L3 Input frequency Bypass mains star voltage V1 Bypass mains star voltage V2 Bypass mains star voltage V3 Bypass frequency Output star voltage V1 Output star voltage V2 Output star voltage V3 Output current phase L1 Output current phase L2 Output current phase L3 Output peak current phase L1 Output peak current phase L2 Output peak current phase L3 Load phase L1 Load phase L2 Load phase L3 Output frequency Battery voltage Battery current Remaini
10. UPS powered by batteries FIRMWARE UPGRADE The user can reprogram the accessory in order to upgrade the firmware The upgrade files and relevant instructions can be found on the manufacturer s web site 32 ENGLISH INSTALLATION OPENING THE PACKAGING AND CHECKING ITS CONTENTS On opening the packaging first of all check the contents The packaging should contain Multi I O BOX version Multi I O O F version Temperature sensor c Serial cable Three pole connector cover and cable tie only C Installation manual and CD Rom for the BOX version Minni ENGLISH 33 INSTALLATION SOFTWARE CONFIGURATIONS The MultiSetup exe program supplied on the CD Rom can be used to Y Select the protocol used by the UPS Y Configure the communication parameters of the three serial ports Y Select the type of input set the minimum and maximum threshold values and the delay Y Associate the UPS events and or inputs with the outputs To be able to use the program the SERIAL 1 or SERIAL 3 port must be connected to a serial port on the PC using the supplied serial cable see the paragraph entitled SERIAL 1 SERIAL 3 Communication Port To confirm the chosen configuration the accessory must be switched off and then on again or reset by pressing the Reset button J UMPER CONFIGURATION RISK OF ELECTRIC SHOCK MAKE SURE THAT THE DEVICE IS
11. alues Bypass command present Batteries fully charged Batteries need replacing Scheduled shutdown active Shutdown warning active UPS test in progress Communication with UPS is lost on No anomalies Normal output load Normal internal temperature Normal bypass line No bypass command present Batteries not charged Batteries still efficient Scheduled shutdown not active Shutdown warning not active No test in progress Communication with UPS is normal OUTPUT 7 OUTPUT 5 OUTPUT 6 OUTPUT 8 ENGLISH DESCRIPTION If an output is associated with one of the events listed in the table above the relays for that output will be closed when an active state occurs If an output is associated with one of the inputs that is configured as a digital input the relay of the output in question will be closed when the input goes high If an output is associated with one of the inputs that has been configured as an analog input or temperature sensor the relay of the output in question will be closed when the signal on the input falls outside the predetermined values Several UPS events and or inputs can be associated with a single output In this case the relay of the output will close when at least one of the associated events occurs EXAMPLE OUTPUT 1 in the default configuration o EES Jno ll Q no Oter SJ NC OE amp nc el R Je tet SE UPS powered by mains
12. nd SERIAL 3 The accessory is compatible with all UPS models that use GPSER and SENTR communication protocols PRTK GPSER1 SENTRI The device can be powered either at 230 Vac or 9 Vpc There are two versions of Multi I O available a BOX version and the O F Open Frame version Both versions have the same features and the contents of this manual apply to both products unless otherwise specified BOX version O F version 28 ENGLISH DESCRIPTION SERIAL I SERIAL 3 COMMUNICATION PORT The SERIAL 1 SERIAL 3 communication port offers two RS 232 serial lines that can be used to monitor the UPS with the following protocol Baud Rate bps Stop bit To use the SERIAL 1 and SERIAL 3 lines connect the supplied serial cable as indicated in the figure below jm 4 SERIAL 1 SERIAL 3 gt SERIAL 2 COMMUNICATION PORT The SERIAL 2 port has one Half Duplex RS 485 serial line or an RS 232 serial line that can be used to monitor the UPS with the following protocols GPSER MODBUS JBUS RTU N B The values shown in bold are the default configuration values When the GPSER protocol is used on the SERIAL 2 port U with RS 232 line the device address must be set to zero U with RS 485 line the device address must not be set to zero N B see the paragraph on Address configuration ENGLISH 29 DESCRIPTION INPUTS The eight inpu
13. ng Battery Capacity Remaining back up time Minutes Internal UPS temperature C Sensor temperature C Sensor 2 temperature C The register number n must be addressed n 1 in the data packet 42 ENGLISH MODBUS BUS PROTOCOL REGISTER NUMBER ADDRESS NOMINAL DATA Output nominal voltage star V Output nominal frequency 0 1 Hz Output nominal power 100 VA Battery nominal capacity battery expansion included Ah Battery benches 1 or 2 Battery type Integer REGISTER NUMBER ADDRESS COMMANDS Command code Integer Shutdown delay time Seconds Restore delay time Minutes 3 Command result Integer REGISTER Y NUMBER ADDRESS DIAGNOSTIC UNIT 119 118 Counter of processed correct messages Integer 120 119 Counter of processed NOT correct messages Integer The register number n must be addressed n 1 in the data packet 2 Refer to Command codes paragraph Command result Command code if command is handled from the UPS Command result Command code 100 if command is NOT handled from the UPS Command result 0 if Command code is wrong ENGLISH 43 MODBUS BUS PROTOCOL REGISTER NUMBER ADDRESS SPECIAL FLAGS SENTR UPS Byte 1 of s xx code Byte 2 of s xx code Byte 1 of c xx code Byte 2 of c xx
14. ts can be configured separately one from the other as Digital input Y Analog input with OV SV range Temperature sensor with 20 C 120 C range supplied with the accessory A pull up or pull down resistance can be selected for each input If an input is configured as an analog input or as a temperature sensor a greater and or lower threshold value can be associated with it It is also possible to define the delay between one signal detected on the input and the next The delay value must be in the range 10 2 500 ms If the input is configured as an analog input or temperature sensor the predetermined delay coincides with the time interval during which n signal samples are recorded with a sampling frequency of 10 ms n delay ms 10 An average is then taken on the n samples If the input is configured as a digital it is still sampled every 10 ms If the sampled value is greater than 2 5V a counter is incremented or if the value is lower than 2 5V a counter is decremented When the counter reaches value n delay ms 10 the input signal is considered high instead when the counter falls below zero the input signal is considered low In the default configuration all the inputs are configured as digital inputs with a pull down resistance Some examples of the possible configuration Digital analog and temperature are shown below LA Pull up
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