ACP-MxI Gear Motor Series User`s Guide
Contents
1. ACP Mxl Series AC Induction Gear Motor usersMama e Brushless design for long life and quiet operation e 110 220 VAC input e Single or Three phase input available e Rated for Continuous operation e High power factor up to 0 8 e Self starting e UL Certified e Output from 6 to 150 watts e High Starting torque for high inertial loads e Reduction ratio s from 3 6 to 1800 1 e Precise Helical gearsets e Gear boxes are hermeticallv sealed to ensure lubrication e Gears conform with JIS CLass 4 AGMA Class 8 e Direct Replacement for some Panasonic AC induction motors Figure 1 Gearbox and Fan attached The ACP MXxl Series are fractional horsepower induction motors ACP MXxI series provide users that need a simple solution The ACP MxI offers different sizes to accommodate your needs These AC Induction motors can be customized to have a clutch and or brake ACP MxIl series operate at 120 or 220VAC so there is no need for a transformer just hook up and go ACP Mxl series AC Induction motors can also be mated with other accessories another reason to choose Anaheim Automation for your AC induction motor projects ACP MxI series can be tailored with three phase AC Input Three phase AC Induction motors are used when efficiency needs to be at its highest A benefit of having a three phase AC induction motor is without the need of a starting capacitor Our three phase AC induction motors offer great starting torque compared to ot2. L010585 August 2009 Gearhead Installation Instructions Assembly 1 Take off the seal cap and clean the grease on the end of the surface Figure 13 2 Take off the O Ring from the seal cap and loop it flatly around the flange or motor bracket Figure 14 3 Turn the motor upwards and take off the shaft sheath as Figure 14 4 Please refer to figure 15 Proper alignment is necessary when assembling gearhead with motor 5 After assembling please fasten the 4 exclusive bolts diagonally Figure 16 Please fasten bolts to the required torque specifications Table 2 Figure 13 Figure 14 Table 2 Frame size mm Bolt Torque size ft lb Figure 16 Storage 1 Keep the output shaft downwards when storing the gearhead Figure 17 2 Reserve the gearhead with O Ring and seal cap to prevent grease from escaping the Gearhead Figure 18 3 Improper assembly of the motor and or gearhead can cause noise and diminish the lifetime Figure 17 Figure 18 L010585 August 2009 AC I nduction Motor FAQ What happens if remove the internal brake mechanism of an AC induction reversible motor Can I then use it as a regular AC induction motor An AC reversible motor is an AC induction motor but is made different An AC reversible motor has its coils wound specifically for the application of a quick reversal movement The AC reversible motor has its primary and secondary coils altered Having a different ratio between the p
3. Number ACP G 5U3 6 K ACP G 5U6 K ACP G 5U98 K ACP G 5U10 K ACP G 5U15 K ACP G 5U18 K ACP G 5U20 K ACP G 5U30 K ACP G 5U36 K ACP G 5U60 K ACP G 5US0 K ACP G 5U120 K ACP G 5U180 K ACP G 5U200 K ACP G 5U300 K ACP 5U3060 K ACP G 5U6500 K ACP G 5U9800 K ACP 5U1200 K ACP G 5U1800 K Gear Head Part Number ACP G AN3 6 K ACP G AN6 K ACP G ANS K ACP G 4N10 K ACP G AN15 K ACP G 4N18 K ACP G AN20 K ACP G AN30 K ACP G AN36 K ACP G AN60 K ACP G ANS0 K ACP G A4N120 K ACP G AN1IS0 K ACP G AN200 K ACP G AN300 K ACP G A4N360 K ACP G AN600 K ACP G AN900 K ACP G A4N1200 K ACP G 4N1800 K Maximum Torque Ratio Oz In 3 6 194 b 319 486 10 2527 15 605 18 958 20 1069 30 1541 36 1847 60 FEET 90 afi 120 afi 180 afi 200 2111 300 27 7 360 27 7 500 27 7 900 27 7 1200 27 7 1800 27 7 Ratio 120 180 200 300 360 1800 Maximum Torque Oz In 55 August 2009 Dimensions 08 h7 a25 954 h7 PeeiMocer 4 o45 Units in mm Figure 4 Dimensions for ACP M 2IK6N A C UV Units in mm A B c D E 0 mop 0 06 a 25 4 003 4 0 03 4 40 01 0 15 2 ae n a aH P a TI 3 ui LEN UN Figure 5 Dimensions for ACP M 3IK15N A C UV Units in mm Figure 6 Dimensions for ACP M 4IK25N A C S UV L010585 August 2009 Dimensions 012 h7 PUE ER c ee e a PeeiMocer Units in mm 0 20 06 25 4 903 5 003 4001 01
4. or by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior written permission of Anaheim Automation 910 E Orangefair Lane Anaheim CA 92801 DISCLAIMER Though every effort has been made to supply complete and accurate information in this manual the contents are subject to change without notice or obligation to inform the buyer In no event will Anaheim Automation be liable for direct indirect special incidental or consequential damages arising out of the use or inability to use the product or documentation Anaheim Automation s general policy does not recommend the use of its products in life support applications wherein a failure or malfunction of the product may directly threaten life or injury Per Anaheim Automation s Terms and Conditions the user of Anaheim Automation products in life support applications assumes all risks of such use and indemnifies Anaheim Automation against all damages LIMITED WARRANTY All Anaheim Automation products are warranted against defects in workmanship materials and construction when used under Normal Operating Conditions and when used in accordance with specifications Warranty provisions may be voided if products are subjected to physical modifications damage abuse or misuse Anaheim Automation will repair or replace at its option any product which has been found to be defective and is within the warranty period provided that the item is shipp
5. 5 MAI a cc LT AG an CO M l2 Figure 7 Dimensions for ACP M 5IK40N A C S UV m E m uo E i _4 8 5 4 M8x1 25 Units in mm o 40 05 0 8 5 003 9 003 540 2 015 2D A af cay C PM im Figure 8 Dimensions for ACP M 5IK40U A C S UV L010585 August 2009 Dimensions 7 92 120 2 6 32 c90 4 E 1 a e i e PeeiMocer Units in mm Y a 0 06 a 25 4 003 003 0 01 0 15 a B im A mi 7 Lm a Ane i of LI Tt wi uA Figure 9 Dimensions for ACP M 5IK60N A C S FUV 67 38 c90 12 12 7 31 60 M c ml a i l wo 1 1 P co 3 EE p104 4 M6x1 0 V 4 08 5 Units in mm 4 M8x1 25 A B C D E 0 0 40 05 0 2 5 903 5 003 540 015 mm A a 0 aC A C Ia 4 e ul Figure 10 Dimensions for ACP M 5IK60U A C S FUV t L010585 August 2009 Dimensions 135 6 32 m E CJ td l ki Ta i al e p e o t 7 er gi Ti CE 2O PeeiMoscer Units in mm Figure 11 Dimensions for ACP M 5IK90N A C S FUV ACP M 5IK120N A C S FV ACP M 5IK150N A C S FV p ben u E us Fi e T1 ti a i f uu g10 4 M8x1 25 Units in mm 0 0 05 0 25 8 903 9 003 40 4 0 15 BL A a aUL aj LI C al Figure 12 Dimensions for ACP M 5IK90U A C S FUV ACP M 5IK 120U f A C S FV ACP M 5IK150U A C S FV
6. G 2N6 K 5 22 ACP G 2N9 K 9 34 ACP G 2N10 K 10 3 ACP G 2N15 K 15 of ACP G 2N18 K 18 59 ACP G 2N20 K 20 74 ACP G 2N30 K 30 112 ACP G 2N36 K 36 134 ACP G 2N60 K 60 222 ACP G 2N90 K 90 319 ACP G 2N120 K 120 34 ACP G 2N180 K 180 34 ACP G 2N200 K 200 34 ACP G 2N300 K 300 347 ACP G 2N360 K 360 347 ACP G 2N600 K 600 347 ACP G 2N900 K 900 34 ACP G 2N1200 K 1200 34 ACP G 2N1800 K 1800 347 Gear Head Part Number ACP G 5N3 6 K ACP G 5N6 K ACP G 5N9 K ACP G 5N10 K ACP G 5N15 K ACP G 5N18 K ACP G 5N20 K ACP G 5N30 K ACP G 5N36 K ACP G 5N60 K ACP G 5N90 K ACP G 5N120 K ACP G 5N180 K ACP G 5N200 K ACP G 5N300 K ACP G 5N360 K ACP G 5NO600 K ACP G 5N900 K ACP G 5N1200 K ACP G 5N1800 K L010585 Gear Head Part Number ACP G 3N3 6 K ACP G 3N6 K ACP G 3N9 K ACP G 3N10 K ACP G 3N15 K ACP G 3N18 K ACP G 3N20 K ACP G 3N30 K ACP G 3N36 K ACP G 3N60 K ACP G 3N90 K ACP G 3N120 K ACP G 3N180 K ACP G 3N200 K ACP G 3N300 K ACP G 3N360 K ACP G 3N600 K ACP G 3N900 K ACP G 3N1200 K ACP G 3N1800 K Maximum Torque Ratio Oz In 3 6 93 6 152 222 10 249 15 388 18 458 20 gt 00 30 750 36 902 60 1385 90 1358 120 1388 180 1388 200 1388 300 1385 360 1358 600 1385 900 1386 1200 1385 1800 1385 Maximum Torque Ratio Oz In 3 6 33 b J 9 83 10 93 15 138 18 166 20 180 30 263 36 319 60 341 90 694 120 594 180 694 200 694 300 594 360 694 600 694 900 694 1200 694 1800 594 Gear Head Part
7. ecifications Starting Rated Starting Rated Maximum Torque Torque Torque oz in oz in oz in Part Number Current Current ACP M 2IK6A AU ACP M 31K15A AU ACP M 4IK25A AU ACP M 51K40A AU ACP M 5IK60A AFU ACP M 5SIK90A AFU ACP M 51K120A AFU ACP M 51K150A AFU ACP M 21K6A CU ACP M 3IK15A CU ACP M 4IK25A CU ACP M 5IK40A CU ACP M 5IK60A CFU ACP M 5IK9OA CFU ACP M 51K120A CFU ACP M 51K150A CFU ACP M 4IK25A SU ACP M 51K40A SU ACP M 51K60A SFU ACP M 51K90A SFU ACP M 51K120A SFU ACP M 51K150A SFU L010585 SHH HP HH HF Hf HHH HF No Rated Load Load Speed Speed RPM RPM 1800 1550 1800 1600 1800 1500 1800 1575 1800 1550 1800 1625 1800 1610 1800 1512 1800 1550 1800 1600 1800 1625 1800 1590 1800 1550 1800 1625 1800 1615 1800 1560 1800 1650 1800 1675 1800 1675 1800 1675 1800 1600 1800 1570 A A 0 41 0 25 0 59 0 34 0 91 0 49 1 5 0 74 2 2 1 06 3 1 1 7 2 85 1 65 23 2 61 0 21 0 13 0 3 0 17 0 55 0 24 0 75 0 31 1 1 0 54 1 6 0 85 1 52 0 92 1 7 1 07 0 52 0 19 1 0 27 1 4 0 4 2 1 0 56 2 6 0 8 3 1 1 5 7 12 5 19 4 33 3 62 5 66 107 126 4 5 7 12 5 19 4 33 3 62 5 66 119 130 312 7 2 12 5 25 37 5 52 73 6 101 137 5 7 2 12 5 25 37 5 52 7 73 6 104 130 14 4 25 105 4 147 2 202 2 5 145 8 220 8 312 396 August 2009 Gear Head Specifications Maximum Gear Head Part Torque Number Ratio Oz In ACP G 2N3 6 K 3 6 13 8 ACP
8. ed freight prepaid with previous authorization RMA3 to Anaheim Automation s plant in Anaheim California TECHNICAL SUPPORT If you should require technical support or if you have problems using any of the equipment covered by this manual please read the manual completely to see if it will answer the questions you have If you need assistance beyond what this manual can provide contact your Local Distributor where you purchased the unit or contact the factory direct ANAHEIM AUTOMATION L010585 August 2009
9. her three phase AC induction motors e Speed torque characteristics s 8 1 Starting torque b E 2 Stalling torque E 3 Rated torque S 4 No load speed e 5b Rated speed 6 Synchronous speed Speed min Figure 2 ACP Mxl typical torque speed curve L Aanem ANAHEIM AUTOMATION AUTOMATION 910 East Orangefair Lane Anaheim CA 92801 714 992 6990 fax 714 992 0471 e mail info anaheimautomation com website www anaheimautomation com L010585 August 2009 Hook Up Drawing CW WIRING Lo l N AC INPUT CCW WIRING AC INPUT Figure 3 Induction Motor Hookup Single Phase 110VAC 220VAC Recommended Capacitor Values Part Number u Voltage F ACP M 2IKGA AU 2 5 ACP M 3IK15A AU ACP M 4IK25A AU 6 C 450 ACP M 5IK40A AU ACP M 5IK40A CU 450 ACP M 51K60A AFU ACP M SIK60A CFU 450 ACP M 5IK90A AFU 250 ACP M 5IK90A CFU 450 ACP M 5IK120A AF ACP M 5IK120A CF ACP M 5IK150A AF ACP M 5IK150A CF Table 1 Capacitor Specifications Power Supply Requirements It is recommended that the ACP Mxl series be powered by 120 VAC for the ACP M xlxxx Ax or 220 VAC for the ACP M xIxxx Cx series Absolute Maximum Ratings Input Voltage for ACP M xIxxx Ax 130 VAC Input Voltage for ACP M xIxxx Cx 240 VAC Max Case Temperature 80 C Temperature consideration Use additional airflow and or heatsinking Storage Temperature 0 to 50 C to keep motor temperature under 80 C L010585 August 2009 Motor Sp
10. llow at minimum of 100ms before switching to the other direction Can l use a capacitor other than the one it came with The capacitor that came with the motor was chosen for optimum stability and performance When using another capacitor use the recommended capacitance and voltage values when obtaining another capacitor The use of non polarized capacitors should be used For example Electrolytic capacitors should not be used What happens if l use a different capacitor value other what has been given When using a different capacitor value the AC induction motor may or may not start up Erratic startup can also occur when using different capacitor values L010585 August 2009 How does power supply fluctuation affect AC induction motor The fluctuations of voltage will affect the torque output of the motor The torque developed by an AC induction motor is proportional to the square of the applied voltage For example Rated voltage 100VAC otall Torque Tm 5 N m Starting Torque Ts 25 N m The voltage is then reduced to 75VAC New Tm 5 75 100 2 J 375 N m New Ts 25 75 100 2 2 1875 N m If the motor is going to experience power fluctuations please take it into account when choosing an AC induc tion motor COPYRIGHT Copyright 2007 by Anaheim Automation All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form
11. rimary and secondary coils its starting torque characteristics will be changed This change makes it have the instant reversing characteristics Moreover the capacitor has been changed also to increase the starting torque Therefore removing just the internal brake mechanism won t help make the reversible motor run continuously Why do AC induction reversible motors have a 30 minute rating Due to the construction and the purpose of the AC reversible motor it won t allow running more than 30 minutes The reason being is that a reversible motor requires a higher input power than an AC induction motor The higher input power is used for the increased starting torque and instant reversing characteristics There are higher losses in an reversible motor than a regular AC induction motor Running the motor for more than 30 minutes can cause the motor to burn up Therefore for maximum performance it is recommended for 30 minutes of use at a time Can I run an AC induction reversible motor longer than 30 minutes You can increase the running time of the motor if heating considerations are taken care of The motor casing should be below 80 degrees Centigrade Can l run an AC induction reversible motor 30 minutes in one direction then 30 minutes in the other The 30 minute rating is for the total time that the motor is on regardless of direction Can l use a solid state relay SSR to switch the direction When using a SSH to switch direction please a
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