USER MANUAL - Fiorentini SpA
Contents
1. FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 2 11 Tel G2 2 7207783 2564810 00155 ROMA Fax 06222754075 Via Carle Carr 13 Tel 06722754040 2275060 STABILIMENTO 50030 PLANCALDOLI FD Fax 055817144 Loc Rombela Tel 05576175610 Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S r l suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI S technician please inform us about the problem in order to sort it out with the right material Rev 000 20 12 04 47 49 TECHNICAL ASSISTENCE 1155 6 2 CLAIM REPORT Please fill in the format below if the machine shows particular problems Operator Company Operator s name Role Date Signature Machine 1115SS Type Purchase date S N Warranty U ves LJ wo Work hours Where does the machine normally work Code of the defected Description component Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy LDDDDLDLUL Water leak Other Customer s suggestion Rev 000 20 12 04 48 49 Mor Mat n Serial no Nr de serie Data di spedizione Shipment date Date de spedition Distributed by ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via P2. The squeegee has to be well regulated in order to have a perfect dry system This kind of squeegee can perfectly suck water which flows into the suction pipe but it must be parallel to the surface gt Remove the ignition key from the dashboard in order to avoid the casual starting of the machine gt By means of the exagonal tie rods regulate the squeegee inclination see detail 1 in picture nr 4 11 gt Regulate the squeegee pressure by means of the ring nuts that control the distance between the wheels of the squeegee and the floor see detail 1 in picture nr 4 12 PICTURE Nr 4 11 PICTURE Nr 4 12 x Make sure that the two wheels of the squeegee are well regulated in order to keeps both its blades parallel to the floor Rev 000 20 12 04 32 49 STARTING AND USE INSTRUCTIONS 1115SS 4 7 7 WATER DISCHARGE AND WASTE TANK EMPTYING This machine is equipped with two pipes for water discharge picture 4 13 Apipe for the recovery tank discharge see detail nr 1 in picture nr 4 13 A portole for the recovery tank cleaning see detail nr 2 in picture nr 4 13 gt A suction pipe see detail 3 in picture nr 4 13 If you need to discharge water from the tanks you have to place the machine on a dump well release the pipe of the tank and open the rubber cap at the end of the pipe itself PICTURE Nr 4 13 Rev 000 20 12 04 33 49 ore STARTING AND USE INSTRUCTIONS 111555 Waste tank e
3. ING HCRENTIN S R L INDUSTRIAL CLEAN NGMACH NES MOD 1115SS USER MANUAL Congratulations for your choice FIORENTINI S r l thanking you for the preference to our product would like to remind you that FIORENTINI s S r l production covers manufacture and marketing of industrial cleaning machines and is currently a leading company in this sector Our tradition and competence guarantee technical quality of your choice actually all our products are being built first quality materials through criteria that can give reliability solidity and functionality satisfying every kind of customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us unhesitatingly for every kind of request as technical or commercial we ll be pleased to be at your disposal for any information you may need INDEX 1 GENERAL INFORMATION Symbols OEC TRETEN he Notes RR AO E A ORI eng oe VR OTTO 1 3 Manual consulting AAEE E E ia iii pata 1 4 Warranty 1 5 Conformity declaration 2 MACHINE FEATURES AND TECHNICAL DATA Identifying the machine 3 Description and components 2 53 Je Lalla 3 SAFETY 3 1 Right use of tne ahorra crx diee Fen oO iR CERE Fede D E NERA 3 2 Wrong use of the machine ii 3 3
4. Fill distilled water up in each battery cell before the recharge The liquid inside the batteries has to be of 6 mm over the plates gt operator has to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometry after a work day is not under 1 24 28 Be The highest suggested temperature is 45 C If the electrolyte temperature increases more than 10 12 C compared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY INACTIVE BATTERIES Inactive batteries looses their automatically their charge If batteries do not continually work the operator has to gt Charge the batteries once a month with a final stream intensity until gas is spread and the batteries voltage and weight are constant for 3 4 hours This operation has to be done even if the absolute weight is high gt Keep the batteries in a dry room Rev 000 20 12 04 42 49 MAINTENANCE 1115SS 5 2 5 BATTERY CHARGER TECHNICAL FEATURES The battery charger has to show the features listed in the scheme below IN 230V 50Hz 5A OUT 36V 30A See 2 3 TECHNICAL DATA for the batteries technical features 5 2 6 BATTERIES DISPOSAL Old batteries are toxic wastes and they have to be thrown in a suitable and authorized place for the batteries disposal For a short storage old batteries must be located in an authorized room Mor
5. Disconnect the connectors see detail 4 in picture 4 22 of the filter shaker motor Replace the damaged or obstructed filter see detail 5 in picture 4 22 VV VV ON ON ON V do now the opposite instructions 2 PICTURE Nr 4 22 PICTURE Nr 4 23 Rev 000 20 12 04 39 49 STARTING AND USE INSTRUCTIONS 111585 4 7 12 HYDRAULIC OIL TOPPING UP The oil level does not change but when there are leaks from the unions or the hydraulic pipes In this case the operator has to top the hydraulic oil up from the cap picture 4 24 after having lifted the batteries cover up PICTURE Nr 4 24 Rev 000 20 12 04 40 49 MAINTENANCE 1115SS 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE A periodical maintenance is very important Please write down in the format you find below all the interventions done on the machine parts by means of suitable tools and equipments e Make reference to FIORENTINI S r l only for service and spare parts 7 1 and 7 2 e Trained personnel only can service the machine and especially electric and electromechanical OPERATIO INTER O DENEN 00 _ OFTE NEN GEN the recovery tank and the oil filter of suction motor Cleaning Do not use corrosive substances a Do not use bolts of water Every day Check the suction pipes and the squeegee Everyweek Everyweek Check the rubber suction blades of the squeegee days gt Check the water battery le
6. due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections Rev 000 20 12 04 18 49 SAFETY 1115SS What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread During the batteries recharge please place the machine under a What to do suction chemney or in a ventilated area and keep it away from heat and corrosive substances What is it Crushing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections The purchaser must replace danger signals on the machine if they are damaged It is absolutely forbidden to remove or temper danger signals Rev 000 20 12 04 19 49 STARTING AND USE INSTRUCTIONS 1115SS 4 STARTING AND USE INSTRUCTIONS 4 1 TRANSPORT AND HANDLING The machine is delivered to the purchaser in a proper package see picture 4 1 below A black arrow on the package indicates the barycentre This arrow must be in the middle of the elevator or transpallet forks The package must be carefully handled Do not place one package on another one If agrred with the purchaser the machine can be delivered without package placed on a pallet and fixed by means of
7. or the transmission to third parties with mechanic or electronic devices are vorbidden without a written manufacturer s authorization This manual is supplied to the customers in one original copy when differently specified during the order This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred Please keep the manual in a safe place and for all the machine lifetime Purchaser is responsible for showing the manual to qualified people In case of loss ask for a duplicate to FIORENTINI Co FIORENTINI S r l is not responsible for any kind of damages caused by people or things due to the non observance of the instructions of this manual FIORENTINI reserves the right to add at any time and without notice all the technical and commercial changes considered useful for the customer Therefore data and information in this manual can be updated 1 3 MANUAL CONSULTING This manual deals exhaustively with all arguments that are necessari for an easy and safe use of the machine as it is recommended by European Directives on product safety Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S r l for any explanation The manual has to be used every time the operator forgets a procedure or when new operators have to be trained For publishing reasons pictures and drawings can look different from the reality but without arisin
8. straps The purchaser must make sure that the machine has not been damaged during the transport and that all papers are on the machine Otherwise the purchaser must L immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI The machine must be handled with proper devices as stated in the scheme below PACKAGE HANDLING EQUIPMENT PICTURE Pallet Fork elevator Fork elevator or crane truck with a two band sling and equalizer The bands used for lifting the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can de in danger FIORENTINI suggest to use authorized personnel see 2 3 to handle the machine LOADING SYSTEM SI PICTURE NR 4 2 PICTURE NR 4 3 Rev 000 20 12 04 20 49 STARTING AND USE INSTRUCTIONS 1115SS 4 2 STORAGE The machine must be stored in a closed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and the storage temperature must be between 3 C lt t 45 4 3 HOW TO UNPACK THE MACHINE gt Cutthe straps paying attention to the back spring gt Lay the machine on the floor 44 HOW TO HANDLE THE UNPACKED MACHINE gt Check the machine an
9. the machine The operator also must be trained about safety rules and carefully read this manual the non observance of the instructions dealt within this manual FIORENTINI S r l is not responsible for any possible damage to people and or things caused by 3 5 SAFETY AND WARNING DEVICES the machine is working e t is absolutely forbidden to tamper or disconnect safety and warning devices while e Itis important to check periodically safety and warning devices see S 5 1 1115SS is equipped with three nylon brushes that rotate while the machine is Side brushes protection working A steel case on each side brush avoid to reach dangerous areas These cases can be only willingly removed 111555 is equipped with a central brush that rotates while the machine is Central brush protection working A steel case avoid to reach dangerous areas These cases can be only willingly removed 1115SS is equipped with several warning devices One acustic warning device like a claxon It has to warn people who are cere near the machine while its operating E One intermittent bleeper to warn people while the machine is reversing Two flashing yellow lights to signal the machine operating con luci gialle lampeggianti per la segnalazione di macchina in funzione Headlights to work in places with few light Rev 000 20 12 04 13 49 SAFETY 111555 3 6 SAFETY DEVICES This machine is provided of the f
10. the machine reliability FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out Rev 000 20 12 04 9 49 MACHINE FEATURES AND TECHNICAL DATA 1115SS 2 3 TECHNICAL DESCRIPTION DATI TECNICI SPECIFICATIONS CARACTERISTIQUES TECHNIQUES Batteria a cassone 36 V 630 Amp h Larghezza di lavaggio Scrubbing width Largeur de 1150 mm nettoyage Larghezza squeegee squeegee width Largeur suceur 1 1350 Area pulita per ora TRUE up to Rendement 7000 mg h Serbatoio soluzione Solution tank Cuvesoluion _ 220ltri Serbatoio di recupero Recovery tank Cuve recuperation 210litri Spazzole laterali anteriori Front side brushes brosses 2 x 400 mm laterales devant Pista spazzante con spazzole laterali Side brushes sweep Emm width piste brosses lat Superficie filtrante filtering surface surface filtrant 6mq Capacit contenitori rifiuti dirty container capacity capacit conteneur dechets Ruota posteriore rear wheel roue arriere 16x6x8 A
11. 49 ionamin STARTING AND USE INSTRUCTIONS 111555 4 7 3 REGULATE THE DRIVING POSITION By means of the lever see detail nr 1 in picture nr 4 9 for the steering column regulation the operator can pull backward or push onward the steering wheel in order to have a driving position which fits his her body 1 PICTURE Nr 4 9 Rev 000 20 12 04 30 49 STARTING AND USE INSTRUCTIONS 1155 4 7 4 RUDDER BAR FUNCTIONING The rudder bar of this machine is composed by Accelerator pedal see detail 3 in picture 4 10 The operator has to press the front side of the pedal for the forward gear or the back side of the pedal for the reverse gear Service brake it is activated by a pedal placed on the left side of the footboard see detail 1 in picture 4 10 gt service brake is activated by means of a lever see detail 2 in picture 4 10 the operator has to pull the lever up until the developed pressure can lock the machine gt The brake is hydraulic Its oil tank is placed in the front side of the machine behind the waste tank see detail 4 in picture 4 10 3 4 PICTURE Nr 4 10 Rev 000 20 12 04 31 49 STARTING AND USE INSTRUCTIONS 1115SS 4 7 5 DETERGENT CONTROL During the washing the operator can control the detergent quantity by means of a cock which is at the bottom of the machine on the left inside the protection rubber see detail nr 5 in picture 4 10 4 7 6 SQUEEGEE ADJUSTMENT
12. I Co is always at disposal for any information par 7 1 MEASUREMENT UNITS CONVERSION Lenght 1 inch 2 1 2 25 4 mm 1 kW 1 36 CV 1 34 BHP Romper Pm o ieri00nPa 14590 Rev 000 20 12 04 11 49 SAFETY 111555 3 SAFETY 3 1 RIGHT USE OF THE MACHINE This machine can sweep and wash at the same time It has been designed both for the industrial and outside cleaning The engine version can be used on slopes not higher than 15 while the battery version on slopes not higher than 10 The machine can reverse on sloping surfaces not higher than 5 for the engine version 3 km h speed and 3 for the battery version 2km h speed 3 2 WRONG USE OF THE MACHINE VV VV VV Y The machine cannot be driven by non authorized personnel The machine cannot wash sloping surfaces whose gradient is higher than 15 for the engine version and 10 for the battery version or surfaces with holes The machine cannot be driven on sloping surfaces higher than 5 for the engine version 3 km h speed and higher than 3 for the battery version 2 km h speed The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate The machine cannot clean surfaces with inflammable products The machine cannot be used as a means of transport for people or other means of transport The protection devices of the machine cannot be modified or tampe
13. ICTURE NR 4 15 PICTURE NR 4 16 1 2 PICTURE 4 18 1 PICTURE NR 4 17 Rev 000 20 12 04 35 49 STARTING AND USE INSTRUCTIONS 1115SS PICTURE NR 4 18 Side brush replacement gt Unscrew the nuts see detail 1 in picture nr 4 19 and remove the brush gt Replace the usn and screw the nuts again PICTURE Nr 4 19 Rev 000 20 12 04 36 49 STARTING AND USE INSTRUCTIONS 111555 4 79 WASHING BRUSHES AND BLADES REPLACEMENT Please follow the instructions below set up Remove the ignition key from the dashboard in order to avoid the accidental start of the machine after having translated the brushes plate outside Remove the split pin that hold the bumper wheel support pin see detail 1 in picture nr 4 20 Remove the right brush turning it until you can see the pin pull the pin and remove the brush see detail 2 in picture 4 20 Set the new brush up place it under the exagonal support and press it up see detail 3 in picture nr 4 20 Start now the machine place the brushes plate in its original position and switch the machine off Follow the same instructions for the left and central washing brush After having replaced the brushes the operator has to set the cases and the split pin up again Blade replacement the operator has to unscrew the screws on the case and replace the blade FIGURA N 4 20 2 Before starting the machine again please make sure that al
14. Suggested equipment ee ee nns 3 4 Operator qualify td 3 5 Safety and warning devices 3 6 Safety systems 3 7 Safety diagnostic signaling 3 6 OUerdange ROS Tm 3 9 oe 4 STARTING AND USE INSTRUCTIONS 4 1 Trasport and handling 4 2 Storage 4 3 How to unpack the machine 4 4 How to handle the unpacked machine US ko T 4 5 1 Palteries InistallallOri assueta eii paa rad aea aded mole dc Fecha E 4 5 2 Battery charger installation iaia 4 5 GONTOLdEVICES 4 607 P 19671 4 TIC TONINO 4 7 1 Preparing and starting the machine 4 7 2 Choosing the right detergent cece cece cess eeeeeeeeeaeeuaeeeaeesaeeeneeass 4 7 3 Regulate the driving position 4 7 4 Rudder bar 0 aot eR Der Y 4 7 5 Detergent CODIEOL br Sed daa 4 6 Sgueegee adjustierib ert emu qtu 4 7 7 Water discharge recovery tank discharge and maintenance 4 7 9 Brushes Teblatemellbcsevote reuse ove eov MY EL giaanateen era
15. al brush on Side sweeping brushes on Central brush off Side sweeping brushes off Ammeter Rev 000 20 12 04 26 49 STARTING AND USE INSTRUCTIONS 1115SS 4 7 FUNCTIONING 111555 can sweep and wash the floor at the same time Please follow the instructions below for a perfect cleaning start the side brushes the central brush and the sweeping brushes suction low the squeegee start the washing brushes open the solution cock and regulate the solution quantity press the suction switch close the water cock because it does not depend on the feed pedal The operator thanks to his her experience has to choose the right kind of brush and detergent for the surfaces that has to be washed and to decide if the floor needs a second washing If the floor is particularly dirty the operator has to sweep the floor wash the floor with washing brushes down and squeegee up open the water cock leave the solution on the surface to dissolve the dirt do a second washing with brushes and squeegee down the suction activated and the solution solenoid valve open The machine is equipped with a particular device that translate the brushes plate to the right in order to do a better cleaning This function allows the brushes replacement too both the brushes and its motors can work correctly The engine version of the machine has always to work at 24 of its peak rpm In this way Hh Before any operatio
16. almanova 211 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carr 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI Fl Fax 055 817144 Loc Rombola Tel 055 8173610
17. column and clearly shows the data referring to the CE marking Mod 111555 PICTURE Nr 2 1 The label has never to be removed and should always be kept readable In case of e damage t is necessary to ask for a duplicate The autoscrubber machine cannot be sold without the label 2 2 DESCRIPTION AND COMPONENTS This machine has been designed to clean the floor in three steps floor sweeping floor washing and water suction It is available in four versions battery gasoil petrol or GPL The battery version is built with the following components gt electric engine which is connected to two hydraulic pumps one variable delivery pump and one fixed delivery pump ahydraulic rear driving wheel which is connected to the hydraulic system and to the variable delivery pump The pump is operated by the gas pedal two side brushes one central brush a dust suction system a recovery tank three washing brushes behind the central brush one squeegee one solution tank made of ABS plastic Y Y ON V ON ON ON WV one recovery tank made of ABS plastic with flexible pipes for water suction and discharge Rev 000 20 12 04 7 49 A series of batteries for the battery version a gasoil or petrol or GPL engine for the version with The two sweeping brushes collect the dust and the central brush that rotates in the opposite direction of the machine put it into the recovery tank A suction system has to put f
18. d install the batteries if not already installed gt Fora brief transport of the machine please disconnect the batteries cables and remove brushes and squeegee for a longer transport please use the original package of the machine Rev 000 20 12 04 21 49 ore STARTING AND USE INSTRUCTIONS 111555 4 5 INSTALLATION Installation must be carried out by authorized personnel after reading this manual 4 5 1 BATTERIES INSTALLATION battery version Please follow the instructions below to install the batteries gt Lift the batteries cover up by means of the handle see picture nr 4 3 detail nr 3 gt Unscrew the piston and release the side support to remove the cover and its support see picture nr 4 3 details nr 1 2 Insert from the top the batteries with a proper equipment Clean the surfaces for the connections set the cover and its support up again close the batteries cover Important install the batteries with empty tank 3 PICTURE Nr 4 3 Rev 000 20 12 04 22 49 STARTING AND USE INSTRUCTIONS 1155 4 5 2 BATTERY CHARGER INSTALLATION battery version Batteries must be recharged in a place equipped with a proper suction system of gases spread during this operation Otherwise batteries must be charged in a ventilated and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the batte
19. eover they must be stored in sealed plastic tanks whose capacity is not lower than the electrolyte Rev 000 20 12 04 43 49 MAINTENANCE I115SS 5 3 SUCTION MOTOR MAINTENANCE The suction motor has to be checked up and cleaned Every six months motor brushes have to be checked and replaced if it is necessary To maintain the suction motor please follow the instructions below gt Take the ignition key off the dashboard disconnect the plug see detail 3 in picture 5 1 remove the steel plate that fixes the suction motor and the motor itself see detail 1 in picture 5 1 gt Remove the sponge filter under the motor wash it and put it again in its position Check the motor fan through the hole in the front side of the suction motor gt Remove the plastic cover lossen the screws and both the brushes supports and check the motor brushes see detail 2 in picture 5 1 gt Do now the opposite operations to set everything up again Y PICTURE Nr 5 1 Rev 000 20 12 04 44 49 MAINTENANCE 1115SS 5 4 ELECTRIC EQUIPMENT CONTROL lt is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced Every kind of intervention not explained in the operator manual must be carried out by Interventions on the electric system must be carried out by a trained technician FIORENTINIs technicians 5 5 Tests to be carried out As far as the mainte
20. g doubts Special symbols and bold type and or sloping get the attention of the reader on remarkable information in particularl for safety The revision index is written on the left at the bottom of every page The list of those pages that have been updated has to be found at the end of the manual 1 4 WARRANTY Warranty conditions are stated as below when not differently specified in the order confirmation WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early breaking or wear and tear are due to Hev 00 del 05 07 04 4 49 GENERAL INFORMATION 111555 Non respect of instructions included this manual e Breaking and or changes made up without FIORENTINI s approval Not use of genuine spare parts Interventions made up by unauthorised personnel Missing maintenance Natural calamities FIORENTINI S r l its purchasers and its suppliers have the same warranty for the electric and expendable materials that are sold by external suppliers WARRANTY CONDITIONS The warranty is granted for 24 months since the machine delivery date This is a single warranty term and it cannot be extended EXCEPTIONS Expandable mate
21. ine dust that the sweeping brushes cannot collect into the recovery tank Both the sweeping brushes and the washing ones can operate at the engine steering wheel group operator s seat MACHINE FEATURES AND TECHNICAL DATA 1115SS same time while the squeegee in deep contact with the floor intake water into the recovery tank Thanks to the dashboard the operator can control all the machine functions which are listed below gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt operate the side brushes and the central one of the sweeping group operate the suction of the sweeping group lift or lower the recovery tank open or close the flap operate the filter shaker operate the parking brake lever lift or lower the washing brushes plate move on side the washing brushes plate operate the washing brushes control the detergent quantity start the suction motor lift or lower the squeegee select forward or riverse gear start or stop the machine switch the flashing light on or off switch the lights on or off Rev 000 20 12 04 Please do not forget to start the filter shaker motor for the dust filter cleaning This operation has to be done with open bucket and close to the discharge area 8 49 MACHINE FEATURES AND TECHNICAL DATA 1115SS The machine frame is made of zinc plated or stainless steel in order to avoid oxidation which could compromise
22. l the protection cases are well Rev 000 20 12 04 37 49 STARTING AND USE INSTRUCTIONS 1115SS 4 7 10 SQUEEGEE BLADES REPLACEMENT Squeegee blades must be replaced when their hedges are worn A perfect hedge allows a perfect dry picture 4 19 Please follow these instructions to replace the squeegee blades Remove the squeegee from the machine and lay it on a table Turn the lever see detail 2 in picture 4 21 unloose the steel strip and the two side wing nuts Remove the steel strips see details 1 and 3 in picture nr 4 21 Do now the opposite operation set the new blades up and regulate the squeegee Follow the same instructions to replace the front blade VV VV V PICTURE Nr 4 21 Rev 000 20 12 04 38 49 ore STARTING AND USE INSTRUCTIONS 111555 4 7 11 HOW REPLACE THE SUCTION FILTER OF THE SWEEPING GROUP AND THE SHAKER FILTER MOTOR The filter shaker motor has to clean the filters from the dust by shaking them The dust fall into the waste tank If the shaker motor looses its function it has to be replaced as follows Remove the ignition key from the dashboard in order to avoid an accidental start of the machine Open the bonnet of the machine see detail 1 in picture nr 4 21 Pull the cover of the tank up see detail 1 in picture nr 4 22 Unscrew the two knobs see detail 2 in picture 4 22 that fasten the filter Remove the support of the shaker filter motor see detail 3 in picture 4 22
23. led on e item code of the defective part e detailed description of the defect and of the condictions where it happened In case of defective electric or electronic goods pc please return them separately from other materials ll in order to help us in dividing dangerous wastegoods i and recicle the RAEE as DER 2002 96 CEE LOW The machine warranty is no more available in case of the loss of the silver label 1 5 CONFORMITY DECLARATION The conformity declaration is released with the machine and the user manual Rev 000 20 12 04 5 49 GENERAL INFORMATION 111555 DICHIARAZIONE DI CONFORMITA ING O FIORENTINI s r l Loc Rombola i 50030 PIANCALDOLI FI ITALIA MANAGEMENT SERVICE ISO 9001 DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITA CHE LA MACCHINA Marca FIORENTINI Tipo N serie Anno di costruzione 2005 TN RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CEE DIRETTIVA BASSA TENSIONE 73 23 CEE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CEE Ing O Fiorentini S r l Il titolare Piancaldoli Ing O Fiorentini Luogo e Firma PATRIS data PUL ho Rev 000 20 12 04 6 49 iu MACHINE FEATURES AND TECHNICAL DATA 1155 2 MACHINE FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE A silver label is sticked on the protection case of the steering
24. mptying The operator has to follow the instructions below in order to empty the waste tank Y otop and lift the sweeping brushes up Close the suction lever Close the bucket Press for a few seconds the filter shaker switch Lift the waste tank up Place the waste tank on a waste bin Open the bucket for the waste discharge Press the shaker filter switch Y VV ON ON ON ON Y Keep away from the waste bin and sink the waste tank Pay attention that nobody is near the machine during this operation PICTURE Nr 4 14 Make sure that THE RED SAFETY STOPPER IS WELL FIXED to the hydraulic jack when the recovery tank needs to be maintenained Afterwards REMOVE THE SAFETY STOPPER from the hydraulic jack and fixed to its support Rev 000 20 12 04 34 49 STARTING AND USE INSTRUCTIONS I115SS 4 78 SWEEPING BRUSHES REPLACEMENT Central brush replacement Open the door on the right side of the machine see detail 1 in picture nr 4 15 Unscrew the bolt see detail 2 in picture nr 4 15 that hold the rubber sheet Remove the sheet see detail 3 in picture nr 4 15 Remove the dust cover rubber see detail 1 in picture nr 4 16 VV VV Y Unscrew the knob see detail 1 in picture 4 17 and open the brush support see detail 2 in picture 4 17 gt Remove the brush see detail 1 in picture 4 18 gt Set the brush up again see detail 1 in picture nr 4 18 donow the opposite instructions 2 1 P
25. n make sure that all protections are well fixed Rev 000 20 12 04 27 49 STARTING AND USE INSTRUCTIONS 1115SS 4 7 1 PREPARING AND STARTING THE MACHINE If the machine is connected with the battery charger the operator must firstly disconnect the battery charger plug from the batteries one and connect the batteries plug with the power supply plug see picture 4 6 battery version Secondly the operator must fill water lifting the recovery tank up and turning the cap see detail nr 1 in picture nr 4 7 Moreover the operator has to check the hydraulic oil level lifting the batteries cover up see picture nr 4 8 detail 1 and unscrewing the red cap under the electric system see picture nr 4 8 detail 1 Now the operator can seat on the machine and start it PICTURE Nr 4 6 PICTURE Nr 4 7 Rev 000 20 12 04 28 49 ore STARTING AND USE INSTRUCTIONS 111555 PICTURE Nr 4 8 4 72 CHOOSING THE RIGHT DETERGENT Choosing the right detergent is very important for a perfect cleaning A too strong detergent could damage the surface A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage responsible for damages provoked by too aggressive detergents Make sure that the detergent is suitable for the dirty surface FIORENTINI S r l is not Rev 000 20 12 04 29
26. nance of the gasoil petrol or GPL version is concerned the operator has to follow the engine user manual Every Every Every Every Every Every Every Every Every Every 10 20 50 1000 2500 5000 hours hours hours hours hours hours hours hours hours hours Clean the recovery tank x J Clean the suction filter engine x J J Check the hydraulic oil level x pes the squeegee _ pipes of the squeegee Check the brake oil level J x aoe eL LE tank optional Check the battery Joo x J J muse IIIJ with endothermic engine mon eT _ motor Check the electric system x Check the safety devices x Lo p LX pL lo NEN NEN Check the gaskets _ 1D pj p PERIODICAL CHECKS obstructed _ Lo steering wheel bearing Rete reo LILLO tank rotation axle Check and clean the clean water filter optional Rev 000 20 12 04 45 49 MAINTENANCE 1115SS Rev 000 20 12 04 46 49 TECHNICAL ASSISTENCE 1115SS 6 TECHNICAL ASSISTENCE 6 1 SERVICE ADDRESSES Do not hesitate to contact FIORENTINI S r l service for any kind of information or request ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES
27. ntitraccia Ruote anteriori front wheels roue avant 4008 Antitraccia Freni brakes Freins Idraulici hydraulic hydrauliques Velocit di marcia avanti pude speed Vitesse en marche 0 6 Km h CARATTERISTICHE TECNICHE MOTORI TECNICAL CHARACTERISTICS CARACTERISTIQUES TECHNIQUE Motore trazione Traction motor Moteur des tracion ldraulico GLT 250 Motore aspirazione squeegee Suction motor Moteur 2x36 V 850 W d aspiration Motore spazzole Brush motor Moteur des brosses 3 x 36 V 900 W Motore aspirazione Suction motor Moteur d aspiration 1x 36 V 350W 3500 rpm DIMENSIONI DIMENSIONS Dimensioni corpo macchina Machine dimensions dimensions de la machine Lunghezza Length Longueur 200mm Larghezza senza carter spazzole Width without brushes carters Largeur sans carter brosses E757 GN NN T NN Largeur avec carter brosses Altezza con roll bar Height with roll bar Hauteur avec roll mwBOmm 0 bar Altezza senza roll bar Height without roll bar Hauteur sans o roll bar Guida Drive Conduite Pendenza max superabile Max gradient at full load Pente superable d Rumorosita Noise level Bruit 78 dB A Rev 000 20 12 04 10 49 MACHINE FEATURES AND TECHNICAL DATA 1115SS The above mentioned characteristics are not binding for the manufacturer they can be changed without any notice ING O FIORENTIN
28. ollowing safety systems gt Socket picture 4 5 the same socket used for the battery charger In case of emergency this Socket must be taken away from the plug by means of its handle The operator must be trained about safety rules Do never restore this safety system before the problem has been sorted out If it is necessary ask for the technician help gt Insufficient battery charge the electronic card that controls all the machine functions except for the traction disconnect all these functions when the battery charge is lower than 20 In this way the batteries lifetime can be longer Emergency switch battery version the machine is equipped with an emergency button under the driver s seat If the operator is not aboard the machine does not start Moreover the machine stops automatically if the operator forgets to switch the machine off In this way the operator must seats again on the machine switch the machine off wait for a few seconds and start the machine again gt Ammeter the machine is equipped with an ammeter on the dashboard which controls the washing brushes pressure The operator has not to overcome the yellow line for a slight cleaning the green line for a normal cleaning the red line for a brief cleaning gt Safety stopper the machine is equipped with red safety stopper under the recovery tank The operator must use it every time he she needs to maintain the recovery tank L Attention the operato
29. onsible for accidents occured to people or things if the operator uses the machine without the solenoid valve or uses the machine not in the correct way Rev 000 20 12 04 16 49 SAFETY 1115SS 3 9 SAFETY SIGNALS Dangers signals are triangular with black DANGERS pictures on a yellow background Prohibitions signals are round with black pictures and a red stripe This signal forbids to remove the protection of pieces in movement During the installation or the maintenance make sure that the ignition What to do key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Crushing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections Rev 000 20 12 04 17 49 SAFETY 1115SS What is it Crushing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Crushing danger it can be
30. r has not to work with the machine with leds always on the red line of the ammeter Rev 000 20 12 04 14 49 SAFETY 111555 3 8 OTHER DANGERS FIORENTINI S r l analyzes starting from the design of the machine all the dangers that can occur while the machine is operating in order to prevent or at least low the operator s accidents Thanks to a series of signals on the machine the operator can avoid many risks that can occur CRUSHING DANGERS This kind of danger can occur e during the side brushes regulation e during the batteries recharge because of the batteries cover fall battery version e during the hydraulic oil filling because of the cover batteries fall battery version e While checking the filter of the waste tank e during the squeegee regulation e while replacing the central brush or the washing brushes e while emptying the waste tank Whilst regulating the side brushes the central brush and the central washing brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Whilst the batteries recharge the operator must pay attention that any parts of his her body enter the batteries room to the operator see 3 7 Special labels sticked on the cartes of the brushes or on the recovery tank prevent dangers SQUASHING AND SHEARING This kind of danger can occur e While emptying the waste tank e While installing or replacing the bat
31. red Batteries must be recharged in a fanned room The operator have always to respect safety rules The engine version of the machine with internal combustion cannot be driven in not authorized places The operator cannot use equipments or devices that can create problems to the machine working The machine components cannot be modified without FIORENTINI s authorization The operator cannot use acids that can damage the machine The operator has always to respect the rules written in the user manual Using the machine with the solenoid valve off or bypassed L Please read carefully and do not cover the labels sticked on the machine FIORENTINI S r l is not responsible for a wrong use of the machine see 3 2 3 3 SUGGESTED EQUIPMENT In order to use the machine in a proper way we suggest to use the FIORENTINI s equipment and original spare parts FIORENTINI S r l Technical Dept is always at your disposal to design components or parts for a particular use of machine as requested by the customer Rev 000 20 12 04 12 49 SAFETY 111555 3 4 OPERATOR S QUALIFY The scheme below sumarizes the operator qualify requested for each kind of operation OPERATION OPERATOR S QUALIFY Mechanical parts maintenance Fiorentini technician Electric parts maintenance Fiorentini technician Trained operator ___ i p5 gt SsSsDuMIZ229009b lt S _ nam FIORENTINI S r l suggests to train the operator before using
32. rials like brushes squeegee blades and materials whose lifetime cannot be predetermined are not under warranty APPLICATION MODALITY Defective components must be sent back to FIORENTINI S r l in order to establish the anomalies causes and apply therefore the warranty Repair and replacement under warranty will be done in FIORENTINI s workshop by third parties or in loco In case of repair or replacement in loco energy sources and the use of particular equipment have to be paid by the customer himself INTERVENTION DEMANDS Intervention demands must be sent to FIORENTINI Service Dpt only after a careful analysis of the problem and its causes Following information have to be given to FIORENTINI s agent e Serial number you get it from the silver label sticked on the machine 2 1 e Code and position of the component taken from the spare parts list S 7 2 e Adetailed description of the problem and its causes The components considered under warranty are delivered ex works those ones being substituted belong to FIORENTINI Co GOODS TO BE RETURNED In case of goods to be returned for warranty replacement it is necessary to have a written acceptance from FIORENTINI technical department before sending them All defective parts must be carefully packed in order to avoid further damages during transport Goods must be shipped ex warehouse and followed by e Serial number of the equipment where they were instal
33. ry charger maximum input Control the battery outlet polarity Connect the battery charger to the machine socket PICTURE Nr 4 4 Rev 000 20 12 04 23 49 STARTING AND USE INSTRUCTIONS 1115SS 4 6 CONTROL DEVICES 4 6 1 DASHBOARD The dashboard is made of a series of switches that activate or disactivate all the machine functions The function of each switch is shown by a picture Picture 4 5 shows the dashboard of the machine and the switches function is explained in the scheme in the following page 13 11 12 PICTURE Nr 4 5 Washing brushes plate switch Flashing light switch Lights switch Filter shaker switch waste tank suction switch 6 Squeegee suction switch 1 O E 8 Flap lever 9 10 10 Rev 000 20 12 04 24 49 STARTING AND USE INSTRUCTIONS 1155 Rev 000 20 12 04 25 49 iion ini STARTING AND USE INSTRUCTIONS 111555 SYMBOLS ON THE DASHBOARD Battery charge pilot light di Filter shaker Key switch _ Battery charge status Flashing light Waste tank down Waste tank up Squeegee suction Parking brake Sweeper suction on i Washing brushes plate out Solution cock Washing brushes plate in Squeegee up Washing brushes on Bucket on Bucket off s Lo 77 d X N j Cel Li LM ni pri pam DEP DEF Squeegee down iii Washing brushes off Centr
34. teries While the operator is emptying the waste tank nobody must be near the machine in order to avoid accidents Squashing and shearing danger is highlighted by special labels sticked on the case of the steering column see S 3 7 Rev 000 20 12 04 15 49 SAFETY 111555 URNOVER This kind of ranger can occur e during the normal operating of the machine when you exceed sloping limits as specified in the manual and you use the machine to clean disconnected surfaces or with holes and high depressions photo 3 2 e Do not use the machine to wash sloping surfaces higher than 10 or surfaces with holes or depressions which might compromise the stability of the machine FIORENTINI is not responsible for accidents occurred to people or things provoked by a wrong use of the machine i e using the machine on surfaces which can compromise its stability The purchaser must stick proper labels on the machine to show the operator its right use OVERHEATING DANGER This kind of ranger occurs when e the oil reaches high temperature during the normal use of the machine In order to avoid this kind of danger a solenoid valve has been set on the machine up which keeps the internal temperature of the machine lower see 3 2 e The operator ha sto pay attention when he she gets in contact with internal components of the machine Moreover the operator has to take the solenoid valve under control FIORENTINI S r l is not resp
35. vel e Check the filter of the clean water tank Check and regulate the breaking system Check the connection of the battery cables Check the brushes of each motor gt Check the safety devices vanes Check the electric system Clean the recovery tank and the oil filter of the venda suction motor Jii 5 2 BATTERIES MAINTENANCE The operator has to check the batteries charge when the machine is on duty by means of the indicator on the dashboard which shows gt Green light charged battery gt Yellow light slightly charged battery gt Red light uncharged battery The operator must keep the battery room open during the batteries recharge Moreover It is forbidden to use flames and or to smoke near the batteries Pay attention to the battery acid Do not develop sparks near the batteries Pay attention to the batteries gazes which can burst Do not invert battery polarities Rev 000 20 12 04 41 49 VVVVV MAINTENANCE 1115SS 5 2 1 HYDROMETRY In order to check the batteries hydrometry the operator has to follow the instructions below gt By means of a hydrometre draw a small quantity of electrolyte so that the floater reaches the surface gt sure that the floater inside the hydrometre is not blocked gt Fora new measurement after having filled the batteries with distilled water the operator has to wait until the liquid inside each battery becomes homogeneous 5 2 2 WATER FILLING UP gt
36. wwe 4 7 10 Squeegee blades 4 7 11 Driving wheel tire replacement 5 MAINTENANCE 5 1 Periodic maintenance zi occi onde terzo lai 5 2 Batteries MalmtenanCe icc vce lalla ili aan Dies EE COMING cate ERE calcio Da ten c MINDS 322 W ter MNG UD etcet ide c mE Mal Ge NIMS sect te 5 2 4 Off duty or inactive batteries 5 2 5 Battery charger technical 5 2 6 Batteries 5 3 Suction motor maintenance csse mmn 5 4 Electrict equipment aan 5 5 Tests 10 De carried ul nola dalai Mamtenance fedis Gl SERVICE 6 1 Service adresseS ieiaa ilaria tai 02 NINE OO ito ea GENERAL INFORMATION 111555 1 GENERAL INFORMATION 1 1 SYMBOLS This symbol is used to get the operator s attention on procedures or precautions to be followed in order to avoid damages to users or to the support This symbol is used to get the operator s attention on general information 1 2 PREMISE FIORENTINI S r I is the only owner of this manual The reproduction of all or part of the manual
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