BS Series
Contents
1. 7 Product number code Of Motor 7 Names and functions of driver 8 Driver panels ay alama gh ubuta qasasqa haapa haku akui 8 Functions of driver 20W 75W 1 38hp 1 10hp 9 Functions of driver 120W 200W 1 6hp 1 4hp 11 Installation 13 Installation conditions 13 Regenerative resistor amp Speed potentiometer VR dimension 13 Attachment ara sie a eta b l i adita ttie Jayana Driver dimension for 20W 40W 75W 1 38hp 1 19hp 1 10hp 14 Driver dimension for 120W 200VV 1 6hp 1 4hp 14 Driver installato 2 aa R 15 Regenerative resistor installation 16 Driver CONNEC ON ists uu aaa aa aaa lob 17 Precaution and specs for Motor extension cable 17 1 BS WM V05E Brushless DC Motor Driver User s Manual TRYY 6 CoNNECtION LLLLL LL 18 6 1 Precaution of signal input amp output terminal connection 18 62 Precaution for power supply connection 18 6 3 Wiring dIagrali u uy ne ene ere ee 19 6 4 Signal input and outfput2. Lline N line gt Using a DC power supply Using a external speed potentiometer DC voltage setting range DC0 5V 7 Main regulation VRx 20 KO 1 4VV DC current capacity 1mA pc Driver 1 VR1 fine tuning 50KO 1 4W Driver 1 VR1 fine tuning 50KO 1 4W Driver N VRn fine tuning 1 4W Driver N VRn fine tuning 1 4W 1 Nu is the number of drivers No more than 20 drivers should be operated simultaneously when using the external speed potentiometer 2 Motor speed differences can be adjusted by connecting the fine tuning resistanceVR1 amp VRn 3 Please connect the other input output lines to each driver individually 26 BS WM V05E Brushless DC Motor Driver User s Manual TROV eMulti speed control VR3 Three kinds of speed switch control SW3 SW2 SW1 Resistance value OFF OFF ON VR1 OFF ON OFF VR2 ON OFF OFF VR3 Note 1 It is recommended to use 20KQ variable resistor for VR1 VR2 and VR3 Min 10KQ 2 The greater resistance value and the greater voltage so the speed will get fast 3 If there need 3 selection speeds control please contact with the nearest seller Using a external power supply External DC voltage 1k 1 4W DCO 5V 1mA Note 1 The external DC power output must be connected in parallel with the Rs resistor 1 1 4W 2 Please use the output insulating DC power supply with co output impedance 27 BS WM V05E
3. 20 7 7 1 e PO 22 7 1 Operation mode setting 22 KE Protection f nclions uu uuu enb 24 25 7 4 Noise oda adr 25 7 5 The meaning of ALARM protection functions 25 7 6 Parallel operation Multi speed control Voltage control 26 7 7 DC voltage speed characteristics 2500r min 28 7 8 Speed potentiometer dial scale speed characteristics 2500r min 28 79 pc voltage speed characteristics 3000r min 29 7 10 Speed potentiometer dial scale speed characteristics 3000r min 29 8 Before using ran 30 2 BS WM V05E Brushless DC Motor Driver User s Manual TRYY 1 Precautions 1 1 Features eEasy position control eSurge protection eAttached the external regenerative resistor and customer can select it according the load 120 200W eBuilt in protect functions such as over voltage over load instantaneous over current over heat and out of phase 1 2 Checking the package content Upon opening the package verify that the items listed below are included Report any missing or damaged items to the local seller which you purchased the product BS a ee 1pc BUSES manual as iii i jiri iti b d anut 1pc PNS Te he tt a nE EEA EEEE RANE 1pc z Pins terminal
4. External speed potentiometer value is 20 29 BS WM V05E Brushless DC Motor Driver User s Manual TRZY 8 Before using 1 Cautions of power x Please confirm the product s power specs first then connected to the proper power Power cable is not attached x Please turn off the power in advance which connected to the driver XX Please checking the Motor cable s connecter when input the power The bad connection will cause the faultv action or damage X Do not insert or pull out the Motor s connector when driver is electrify 2 Cautions of driver When adjusting the speed by external potentiometer or DC voltage please using the noise insulated signal cable attachment that can prevent the external noise to cause the faultv action Shielded cable connected to COM terminal x Please make sure the polarity of the DC power when adjusted the speed by DC voltage When Motor running in CW CCW direction start and stops frequently in short cycles Please mention that temperature of Motor not exceeds the 90 C and the heat sink inside driver not exceeds 80 C If the temperature of the heat sink inside driver over 80 C the overheat protection will activated and Motor will stop running Please make sure the ambient temperature and condition Water oil dust corrosive and flammable gas making the proper protection 3 Do not disassemble the Motor or driver X Do not disassemble Motor or driver personally We won t take any res
5. Brushless DC Motor Driver User s Manual TRYY 7 7 DC voltage speed characteristics 2500r min 3000 2500 2000 1500 Speed r min 1000 500 0 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 26 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 4 4 46 4 8 5 0 DC power voltage V 7 8 Speed potentiometer dial scale speed characteristics 2500r min 3000 2500 200 500 Speed r min 200 500 Resistance 5 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 KO Graduation o 10 20 30 40 50 600 70 80 90 100 External speed potentiometer value is 20KO 28 BS WM V05E Brushless DC Motor Driver User s Manual TRYY 7 9 DC voltage speed characteristics 3000r min 3500 3000 2500 2000 1500 Speed r min 1000 500 0 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 4 4 4 6 4 8 5 0 DC power voltage V 7 10 Speed potentiometer dial scale speed characteristics 3000r min 3500 3000 2500 2000 1500 Speed r min 1000 500 I 0 Resistance 4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2 KO Graduation 0 10 20 30 40 50 60 70 80 90 100
6. Variable External speed Used when controlling the speed by resistor 13 M potentiometer M an external potentiometer or DC 20 External speed voltage 0 5V Included 14 L potentiometer L Common ground terminal for _ input output signals and L SON 5 external power supply DC24V For details please refer to the P20 Used when monitoring the rate of 16 SO O Speed signal output rotation12 Pulse rev are output for each Motor rotation For details please refer to P 21 BS WM V05E Brushless DC Motor Driver User s Manual This signal is output when a protection function Over load Over 17 A O Alarm signal output heat Over voltage Our of phase is activated and motor comes to a stop 18 N C Not used No connection 19 20 MOTOR Motor connector Port for connecting the Motor cable 21 FG Frame ground Power supply ground terminal 1 type single phase AC110 115V 50 60Hz L N power voltage input 22 2 type terminal For AC power supply connection single phase AC220 230V 50 60Hz Type description L LED Indicator SW switch VR Variable resistor l Input O Output No effect BS WM V05E Brushless DC Motor Driver User s Manual TROY 4 3 Functions of driver 120W 200W 1 6hp 1 4hp Over load Over voltage Over heat gt 24 When controlling from the external power supply DC24V No Display Type Names a
7. 40 C no freezing eAmbient humidity 85 maximum non condensing eNot exposed to explosive flammable or corrosive gas ePlace where heat can be dissipated easily eNot exposed to continuous vibration or excessive impact eNot exposed to environment of including radioactive materials magnetic fields or vacuum eWhen the driver is installed in an enclosed place or a place where a heating source exists nearby please offering the excellent ventilation eArea free of excessive electromagnetic noise from welders power machinery etc Attached the noise filter or connected or power cable that can avoid the Motor faulty action because the noise elnstalling the multiple drivers ensure to keep a space over 20mm between each driver 5 2 Regenerative resistor amp Speed potentiometer VR dimension Attachment Unit mm 2 insulated lead wires 16AWG length 300mm Dial plate 13 BS WM V05E Brushless DC Motor Driver User s Manual TRYY 5 3 Driver dimension for 20W 40W 75W 1 38hp 1 19hp 1 10hp Unit mm 17220 5 4 2 3 5 screw hole BS WM V05E Brushless DC Motor Driver User s Manual TROV 5 5 Driver installation STEPI Use the mounting screws M3X4pcs included to connect the mounting bracket and driver STEP 2 Please make mounting holes M4 4 places on the machinerv and lock the 2 screws located under the driver without tightening STEPS Move up and down the driver until the two scre
8. Driver uY AC220 230V DB120 2 DB200 2 1 type Max current 3 3A 4 9A 5 single phase lt AC110 115V 50 60Hz Rated current 2 7A 4A 2 type Max current 1 75A 2 8A a single phase AC220 230V 50 60Hz Rated current 1 45A 2 3A Starting torque kgcm Nm 5 0 5 10 1 Rated torque kgcm Nm 4 0 4 8 0 8 Permissible load inertia GD 23 99kgem 112 81kgem Min speed r min 300 250 Max speed r min 3070 2500 To load Max 0 05 120W 3000r min 200W 2500r min within no load rated load Speed regulation To voltage 0 05 Power supply voltage 15 at 120W 3000 r min with no load 200VV 2500 r min with no load To temperature Speed control Signal output input 0 05 0 40 C at 120W 3000 r min with no load 200W 2500 r min with no load eControlled by external potentiometer Variable resistor 20k0 eControlled by built in potentiometer eControlled by DC voltage 0 5V eWork with D A speed setter panel Option ePhoto coupler input eOpen collector output Function Protection function eZero point control eMotor flat torque output elnstantaneous brake eSLOW START SLOW DOWN eParallel operation eRegenerated energy absorption protection the function have to connect regenerative resistor and it start operation at up down coiling or inertial load operation When the following are activated the alarm signal will be output and the Motor will come to a natural stop For details please refer to P 24 eOverload
9. Vertical enir ay d ya alaya AA ya 1pc eVariable resistor 20K a m sam eRG 2 Pins terminal Horizontal entry for 200VV 1 4hp included 20VV 40VV 75VV 1 20VV 1 38hp 1 19hp 1 10hp 1 6hp sold separately uni s a asasl 1pc e120W 1 6hp 470 Q regenerative resistor 200VV 1 4hp included 1pc 20W 40W 75W 120W 1 38hp 1 19hp 1 10hp 1 6hp sold separately e Noise filter baa ya babaya aaa aa asawa waqu 1pc eAccessories Mounting bracket X 2pcs M3 with 4mm Flat screws X 4pcs Signal cable for connecting the external potentiometer X 1pc 1 3 Precaution for operation Before use eDo not use the product in explosive or corrosive environments eDriver must be connected with FG ground terminal eWhen installing the Motor into your equipment ensure that Motor cable Power cable I O ground lead are fixed and do not move In addition do not apply any pressure to these cables eBefore installation please check the terminal is connect to the proper place without loosing elnstallation must be performed by a qualified installer When use ePlease turn off the driver power before using or inspection elf a Motor is accessible during operation post a warning label shown in the figure in a conspicuous position to prevent the injury eDo not touch the connection terminals of the driver when it electricity It may cause the electric shock or fires BS WM V05E TRYY
10. over voltage protection over load protection instantaneous overcurrent protection If the condition is still not being released the ALARM condition may be caused by interference Release Checking the interference is entered via power source terminal or control signal terminal If interference is happened from the power source terminal attached the noise filter at the power source terminal If the interference is happened from the control signal terminal attached the spark extinguisher at the control signal terminal or operated the control voltage individually If the problem cannot be solved by it contact to your local seller 7 4 Noise prevention Noise interference channel Preventive measures 1 Keep the signal lines as short as possible please keep the line length below 2m and separate power lines at least 30 cm from any cable Output Input signal lines running a large current 2 When setting the speed by external speed potentiometer VR or a DC voltage use the signal line provided with the unit 1 Motor connected with driver by a cable If there is necessary for long distance connection Please use the extension cable sold separately that can make sure the connection is no problem 2 Place Motor cable at least 30cm away from any cable running a large current Feedback signals between Motor and driver 1 Supply the driver with a separate AC power Do not share the power supply for those devices with radiating
11. Driver User s Manual 4 2 Functions of driver 20W 75W 1 38hp 1 10hp TROV Factorv No Displav Type Names and functions Functions Settings 1 POWER L Power Indicator Lights green when the power is ON Lights red when a protection function is activated 2 ALARM L Alarm indicator Over load Over heat Over voltage out of phase 24 When controlling from the external power supply DC24V pad Suitable for PLC control Flip the 3 INT SW Signal power switch applications Factory settings switch to INT When controlling with a relay or 24 switch Driver built in power supply DC24V Built in speed ania Scale value 4 SPEED VR potentiometer Speed control range 300 3070r min 0 r min Potentiometer for RS 5 SS VR aesslerafion Analog setting 0 5 15sec Scale value w 0 6 SD VR Potentiometer for Analog setting 0 5 15sec deceleration Power supply for input JExternal power supply DC24V 7 24 signal connect to this terminal Speed potentiometer Input signal for selecting built in or 8 EXT VR 3 selection input external speed potentiometer 2 1 Input signal for selecting CW 9 CW Clockwise rotation input ro align 10 CCW Counterclockwise Input signal for selecting CCW rotation input rotation When switching on Motor will stop 11 SD Slow stop Instantaneous slowly according to SD set When brake input switching off it will brake instantaneously External speed 12 H potentiometer H
12. Precaution and specs for Motor extension cable The Motor is connected to the driver using the extension cable sold separately The cable can be extended to a maximum of 10m Please select the suitable extension cable according to the required length while ordering The total length of the cable from Motor to driver Motor lead length 60cm extension cable length Contents of extension cables Model Length m CB 010 1 1 Cable 1pc 2 2 Plastic connector Male 1pc 030 3 CB 050 T 3 Plastic connector Female 1pc CB 070 7 4 Metal connector PIN 12pcs each for CB 100 10 male and female Actual cable length Required length 10cm ePlastic connector dimensions and pin layout L o Oo N N aE ILI 26 4 11 6 L 7288 11 14 6 35 Tula 1212113 4 15 6 Female connector Male connector Pin and lead wire color table Pin No 1 2 3 4 5 6 7 8 9 10 11 12 Blue Green Red Purple Gray Orange Yellow Pink BS WM V05E Brushless DC Motor Driver User s Manual TRYY 6 Connection 6 1Precaution of signal input amp output terminal connection Used a signal cable with metal shielded and the shielded wires please grounding single point Wire the power lines such as the Motor cable and power cable away from the signal cable by providing a minimum clearance of 10cm among them Do not plac
13. WM V05E Brushless DC Motor Driver User s Manual 7 2 Protection functions Driver has the protection functions as below Number of 17 35 Possible causes Remedial action blinks 1 Insert the Motor cable connector then reset the power 2 Change a nevv Motor then 1 Motor cable not connected 7 UVU700U vv 3 please 2 Motor cable broken i j 3 Motor HALL SENSOR components 757 5 L LDDLDLPD 7 UP 0 signal MING do 17 line contact failure or is spoilt by whether Me power cable wiring interference and have abnormal condition stable or spoilt by interference from external noise ex high frequency thermocouple ultrasound power equipment etc 1 If the causes are 1 1 Bad connection for U V W leads or 7 7 Motor cable broken 2 If p ff the cause is 2 3 please 5 1 770 is restrained by abnormal sU j eanditione y condition like collider or Motor shaft is restrained by abnormal conditions 1 VVhen the ambient Activated in the occasion of the ambient temperature exceeds the Dululesi temperature exceeds 40 C and also the 1 40 C Use the appropriate cooling 7 temperature of the heat sink inside driver method to reduce ambient p exceeds approximately 80 C since Motor temperature start stop CW CCW in the short cvcles 2 Please confirm the load torque or operation cvcle under 40 C 1 Activated when driving a load 3 exceeding the permissible inertia When 1 f the causes are 1 2 plea
14. noise sources e g High frequency ultrasonic welder or thermo coupler etc If necessary please install the No fuse braker NFB to prevent the Power supply lines surge current 2 For the F G connection on the driver use the type 3 It is grounding vvith short distance and coarser diameter vvires 3 Install a noise filter in front of the AC power input to shield off external noise interference 7 5 The meaning of ALARM protection functions When ALARM LED is flashing which means ALARM protection functions activated and try to take an appropriate measure according to the table of the driver s protection functions If you cannot solve the problems and you can tell the local seller the numbers of ALARM LED blink which can help the local seller report to the engineer The engineer will offering the solutions to you according to your information 25 BS WM V05E Brushless DC Motor Driver User s Manual TRYY 7 6 Parallel operation Multi speed control Voltage control eUsing the external speed potentiometer VRx main regulation 20K1 4W Driver 1 Power supply lines AC110V 115V or AC220V 230V VRI Fine tuning 50K 1 4W VRn Fine tuning 50K 1 4W L line N line eUsing a DC power supplv External DC voltage m Driver 1 Power supply lines AC110V 115V or AC220V 230V Driver N VRI Fine tuning 50K 1 4W VRn Fine tuning 50K 1 4W
15. protection Activated within approximately 5 seconds of the Motor load exceeding starting torque eOverheat protection Activated when the temperature of the heat sink inside driver exceeds approximately 80 C eOvervoltage protection Activated when driving a load exceeding the permissible load inertia or by coiling machine occasion eOut of phase protection Activated when the Motor cable is disconnected or feedback signal is disturbed by noise during operation Insulation resistance 100MO or more when 500V DC megger is applied between the AC power supply input terminal and the FG ground terminal between the power supply input terminal and I O terminal after continuous operation under normal ambient temperature and humidity Dielectric strength Sufficient to withstand 1 8kV 3kV at 60Hz applied between the power supply input terminal and the FG ground terminal I O terminal for 1 minute after continuous operation under normal ambient temperature Ambient temperature amp humidity 0 40 C Max 95 RH No corrosive gases or dust Dimension mm 172 L X123 W X42 H Weight g 980g 120W 990g 200W BS WM V05E Brushless DC Motor Driver User s Manual TRYY 3 3 Product number code of driver DB 020 1 Driver Motor output Input power 020 20W 1 38hp 1 AC110 115V All series 040 40W 1 19hp 2 AC220 230V AII series 075 75VV 1 10hp 120 120VV 1 6hp 200 200VV 1 4hp 3 4 Product number co
16. setting Mode table for signal input Signal input EXT VR Operation mode CW input CCW input SD input input ON Instantaneous CCW rotation _ Instantaneous CW CCW rotation ON OEF insiantancalis OFF CW rotation ON Slow start m Slow start CW rotation OFF Slow down on Slow down ON Slow start CCW rotation OFF OFF Slow down Slow start CW rotation 00507 sian OFF OFF Brake Instantaneous ON Slow start OFF brake CCW rotation OFF OFF Brake 2 selections of Internal speed H speed input External speed ON 1 The ON in the chart is input contact input L level and connect to the contact COM The OFF in the chart is input contact input H level is the unused condition VVhen contact is OFF VVhen contact is O Driver 2 CW and CCVV input contact If CW and CCW are inputted simultaneously CCW has priority So Motor rotated counterclockwise 3 SD input contact When SD input is turned on the Motor slovvs down and comes to a stop As the SD input is turned off the Motor can be stopped instantly VVhen it needs to brake during deceleration you can turn on to off situation 4 Instantaneous brake When SD input is turned off the Motor can be stopped instantly But the Motor won t stop right away because the inertia of the load Different load and the over rotation will be different also the driver will following the Motor internal
17. speed feedback signal and continuous the stop until Motor stop completely The time of instantaneous brake will be different from the load condition 22 BS WM V05E Brushless DC Motor Driver User s Manual TR Y 5 EXT VR input contact 2 selection of speed input ON Speed can be changed by selecting external speed potentiometer VR OFF Speed can be changed by selecting built in speed potentiometer Regulating the speed by SPEED knob on the driver s panel This connection can work with the SD input connection setting and SD SS setting time to achieve 2 selections of speed switching more smoothly The control program co ordination of every input contact and Motor operation situation please refer to the following the operational timing chart Operational Timing chart Run Speed change SD SS CW amp CCW change SD SS SD Instantaneous brake 2500 or 3000rpm wa Am CW Clockwise rotation CCW Counterclockwise rotation CW input OFF K ON L gt 9 W CCVV input ON L QEE gt H IL SD input ON L EXT VR input ONL The ON Input contact and input L level that is connecting to the contact COM The OFF Input contact and H level input namely not used Note Do not control the Motor RUN amp STOP by power switch when the power turns on and the Motor runs at the same time The surge current will cause the damage 23 BS
18. 6B040S 1 9B075S 1 AC220 230V 6B020S 2 6B040S 2 9B075S 2 Pinion shaft AC110 115V 6B020P 1 6B040P 1 9B075PD 1 AC220 230V 6B020P 2 6B040P 2 9B075PD 2 Driver model AC110 115V DB020 1 DB040 1 DB075 1 AC220 230V DB020 2 DB040 2 DB075 2 1 type Max current 2 8A 2 8A 2 8A 2 single phase Rated AC110 115V 50 60Hz c rrent 0 65A 1 2A 1 95A 2 type Max current 1 6A 1 6A 1 6A a single phase Rated AC220 230V 50 60Hz c rreni 0 35A 0 65A 1 05A Starting torque kgcm Nm 0 8 0 08 1 6 0 16 3 3 0 33 Rated torque kgcm Nm 0 65 0 065 1 4 0 14 2 5 0 25 Permissible load inertia GD 4 78kgcm 9 55kgcm 17 45kgcm Min speed r min 300 300 300 Max speed r min 3070 3070 3070 To load Max 0 05 3000 r min within no load rated load Speed regulation To voltage 0 05 Power supply voltage 15 at 3000 r min with no load 0 05 0 40 C at 3000rpm with no load eControlled by external potentiometer Variable resistor 20k0 eControlled by built in potentiometer eControlled by DC voltage 0 5V eWork with D A speed setter panel Option Signal output input ePhoto coupler input eOpen collector output eZero point control eMotor flat torque output elnstantaneous brake eSLOW START SLOW DOWN eParallel operation When the following are activated the alarm signal will be output and the Motor will come to a natural stop For details please refer to P 24 eOverload protection Activated within approximately 5 seconds of the Motor load exceeding startin
19. Brushless DC Motor Driver User s Manual 2 System configuration weibeip Bum s pueiq O 19431 5 4 SPUBJQ JU9J9JJIP o np JU9J9JJIP SI ULIM uollu lle Hum qqdS io 931oid ins 6 MO OU 199101d 1 UB9 1 10 1 asiou JO 2905 owes y o Bueuo ss Alijenb peq Aq 9SIOU SNOSUBJUBISUI puo q uls sem liH SSIOU By USUM b pnioul Jaquosqy B INS IUBWUDEJJE se 1341 S ON VOL 9PIAOJA M DA uoll99l s d 4SNM lM 9119 10 5 y Os y 1u A 1d o esiou JBUI9 XO OU JUDADIq 445 40 998 01d 961nS ASN lili SION 4amod SA ALD y 4O IND pue paene AHVIV USUM 10 SIS 4 QELEA iagram lqeo uolsu 1x3 S LOSS OOV 40 yeolpul peeds SHNOJJO pue JAMO 9U1199 01d JOALIP qq odA z 8 d L tig 914 1 1 00 5 Jamod Ave OG J POW J9AHP UO Bulpusdaq NOZZ OV 10 A0LL OW 19Mod aseyd ajBuls 2 1Single phase power AC110V or AC220V d BS WM V05E Brushless DC Motor Driver User s Manual 3 Specs 3 1 Specs 20W 75W 1 38hp 1 10hp Motor output 20W 1 38hp 40W 1 19hp 75W 1 10hp Round shaft AC110 115V 6B020S 1
20. Brushless DC Motor Driver User s Manual BS Series X Scan with your smart phone online Brushless DC Motor Driver User s Manual F Management System ISO 9001 2008 ISO 14001 2004 T VRheinland TRZY Made by TROY Enterprise Co Ltd www tuv com ID 0910099275 Environment Responsibility e TROY is always committed to environment protection All packaging material is recyclable and reusable e f disposing of used product please recycle by type as per waste disposal procedures X The product is subject to design modification for performance improvement without prior notice For more details please contact your local seller BS WM V05E Brushless DC Motor Driver User s Manual 1 1 1 2 1 3 2 1 3 1 3 2 3 3 3 4 4 1 4 2 4 3 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 Contents 3 Featuf S us ra ass 3 Checking the package content 3 Precaution for operation 3 Systems configuration 4 Single phase power AC110V or AC220V wiring diagram 4 D A 5 Specs 200W 75W 1 38hp 1 10hp 5 Specs 120W gt 200VV 1 6hp 1 4hp 6 Product number code of driver
21. de of Motor Frame size Motor Motor output P Pinion shaft Input power S Round shaft 1 AC110 115V AlI series 6 60mm 020 20VV 1 38hp 9 90mm 040 40W 1 19hp 2 AC220 230V All series 075 75W 1 10hp 120 120W 1 6hp 200 200W 1 4hp BS WM V05E TRYY Brushless DC Motor Driver User s Manual 4 Names and functions of driver 4 1 Driver panel indur Jsmod OV N T ZZ Induj JSMOd OV awes4 54 1Z puno19 JOJOBUUOD JOJOJ HO LOIN OZ YOLOW MSZ PEPN oul dyo L L MSZ Mol q 1 1olsis 1 ON dur 1 du9 1 M002 0Z L JO4 J0JOBUUOD 10 SIS91 OH 6L p sn JON O N 8L nd no 24615 WHVTV O V ZE jndino jeubis p ds O S 91 eut PUNOJD NOD SL dul JOJJUOD p ds ieul lx4 T Y4 JNUI JOJJUOD p ds ieul lx4 WEL yndul JOJJU09 p ds 64 21 1101 OXBJQ SNONSUBJUBISUJ AO1S MOJS QS LL 1101 UOIJEJON SSIMYNOJNJ9JUNDD MDD OL JNAUI BSIMYDNOID MO 6 1nduiuono j s p ds HA X478 Aveod Ajddnsiomod euBiSr2 z sjoejuo9 indino induj UOIJE 9 999P JO J9J9WONU9JO4 QS 9 JO JOJOWO NUS Od SS G J9J9WO1MUSJOA Ul Ijing qIIHS r 10 JSISOH ojqelsnipv HA Ajddns samod jeubis Ni rZ YOUMS JOJBJIPUI We WV TV Z JOJBJIPUI ISAOd H3JA Od l JOJBJIPUI 431 joued J9ALIp adA Z 10 9dAI L BS WM V05E Brushless DC Motor
22. e the cable and power line in the same duct or pipe or bundle them together For more effective elimination of noise use a shielded cable or attach ferrite cores if a non shielded cable is used When connecting to the PLC please confirm the definition of the contact for COM 24V PNP transistor gt COM OV NPN transistor Please provide the proper input output power voltage Our contact is COM type Please use the terminals which provided and the terminals certificated by CE VDE When wiring please affix the screws to their respective mounting places Inappropriate installation may cause the bad connection and result the equipment damage 6 2 Precaution for power supply connection a The terminals for the power input which is certificated by CE amp UL When wiring please connect the power lead to the female connector Refer to each model s attachment the insert the female connector to the power cable male connector Use a shielded cable of AWG18 0 75mm in a diameter for the power cable b When wiring with the equipment running a large current Such as high frequency thermal coupler electric welding machine electrostatic big power Motor etc Please refer to the system configuration When power turns on please turn on the equipment running a large current first then turn on the equipment running a small current When power turns off please turn off the equipment running a small current then turning off the high powe
23. erence and cause the faulty operation 20 BS WM V05E Internal power supply Brushless DC Motor Driver User s Manual TRYY Output circuit Limited current resistor 30 As shown in the diagram at right the open collector transistor is used for the output circuits which i require external power supply This power supply should be in DC26V or less Also connect a limiting transistor series connection suitable for the Photo coupler power supply voltage to keep the current from exceeding 10mA Controller Driver The output contacts as belovv S O SPEED OUT A O ALARM OUT Output circuit connection S O SPEED OUT Speed signal output Signal output type is digital pulse signal and pulse width is around 0 6 msec with negative logical Active L output It is output a rate of 12 pulse rev per Motor rotation for 20W 120W 1 38hp 1 6hp Motor It is output at a rate of 24 Pulse rev per Motor rotation for 200W 1 4hp Motor Motor rotation can be calculated with the following formula Speed output frequency Hz Output pulse numbers Motor speed r min A O ALARM OUTPUT This signal is output when one of the driver s protection Functions Over heat over voltage overload out of phase is activated Signal output by negative logical Active L and the ALARM indicator lit up Red 21 BS WM V05E Brushless DC Motor Driver User s Manual 7 Operation 7 1 Operation mode
24. ernal speed Included 14 L potentiometer L Common ground terminal for 15 COM Ground terminal input oniput Signals ana 11 BS WM V05E Brushless DC Motor Driver User s Manual TRYY 120W Used when monitoring the rate of rotation 12 Pulse rev are output for each Motor rotation For details refer to P 21 200W Used when monitoring the rate of rotation 24 Pulse rev are output for each Motor rotation For details refer to P 21 This signal is output when a protection function Over load Over heat Over voltage Our of phase is activated and Motor comes to a stop 16 S O O Speed signal output 17 A O O Alarm signal output 18 N C Not used No connection Regenerative resistor 19 RG R connecter Consumed the regeneration energy 20 MOTOR Motor connector Port for connecting the Motor cable 21 FG Frame ground Power supply ground terminal 1 type single phase AC110 115V 50 60Hz L N power voltage input 22 2 type For power supply connection single phase AC220 230V 50 60Hz Type description L LED Indicator SW switch VR Variable resistor l Input O Output R Regenerative resistor BS WM V05E Brushless DC Motor Driver User s Manual TR Y 5 Installation 5 1 Installation conditions Install the driver in a location that meets the following conditions elndoors and nit exposed the direct sunlight eAmbient temperature 0 C
25. g torque eOverheat protection Activated when the temperature of the heat sink inside driver exceeds approximately 80 C eOvervoltage protection Activated when driving a load exceeding the permissible load inertia or by coiling machine occasion eOut of phase protection Activated when the Motor cable is disconnected or feedback signal is disturbed by noise during operation 100MQ or more when 500V DC megger is applied between the AC power supply input terminal and the FG ground terminal between the power supply input terminal and I O terminal after continuous operation under normal ambient temperature and humidity Sufficient to withstand 1 8kV 3kV at 60Hz applied between the AC power supply input terminal and the FG ground terminal I O terminal for 1 minute after continuous operation under normal ambient temperature 0 40 C Max 85 RH NO corrosive gases or dust To temperature Speed control Function Protection function Insulation resistance Dielectric strength Ambient temperature amp humidity Dimension mm 172 L X123 VV X42 H VVeight g 950g 5 BS WM V05E Brushless DC Motor Driver User s Manual 3 2 Specs 120W 200W 1 6hp 1 4hp TROV Motor output 120W 1 6hp 200W 1 4hp Round shaft AC110 115V 9B120S 1 9B200S 1 AC220 230V 9B120S 2 9B200S 2 AC110 115V 9B120PD 1 9B200P 1 pinion Slat AC220 230V 9B120PD 2 9B200P 2 AC110 115V DB120 1 DB200 1
26. nd functions Functions ee 1 POWER L Power Indicator Lights green when the power is ON Lights red when a protection function 2 ALARM L Alarm indicator activated out of phase external power supply DC24V For details please refer to the P 20 24 Suitable for PLC control applications Flip the 3 H T SW Signal power switch Factory settings switch to INT When controlling with a rely or 24 switch Driver built in power supply DC24V 120VV 5peed control range 300 3000rpm Scale 4 SPEED VR 1 7 value potentiometer Internal imi 200VV Speed control range 250 2500rpm r min 120W Analog setting 0 5 15sec 5 ss VR 777 for AUSI 200W Analog setting 0 8 15sec Scale 120W Analog setting 0 5 15sec 7 U D 0 sf sp u s 200W Analog setting 0 8 15sec 7 24 Power supply for input External power supply DC24V connect signal to this terminal 8 EXT VR Speed potentiometer Input signal for selecting built in or selection input external speed potentiometer 9 CW Clockwise rotation input Input signal for selecting CW rotation 10 CCW 51 Input signal for selecting CCW rotation Siow When switching on Motor will stop slowly according to SD set When stopiinstantaneous Switching off it will brake p instantaneously External speed 12 H potentiometer H 13 M External speed Used when controlling the speed by an 7 potentiometer M external potentiometer or DC 20 Ext
27. ponsibility for it 30 BS WM V05E Brushless DC Motor Driver User s Manual TR Y For environment protection paper saving and resources preservation please download the user s manual directly from TROY website http www troy com tw X Environmental Responsibility e TROY is always committed to environment protection All packaging material is recyclable and reusable e If disposing of used product please recycle by type as per waste disposal procedures X The product is subject to design modification for performance improvement without prior notice For more details please contact with your local seller TRY troy ENTERPRISE CO LTD Professional manufacturer Website www troy com tw 2 System E mail sales troy com tw fat ISO 9001 2008 ka f ISO 14001 2004 TEL 4886 2 2999 7776 www tuv com ID 0910099275 COPYRIGHT 2011 TROY ENTERPRISE CO LTD 31 BS WM V05E
28. r equipment It can make sure the safety for the power distribution c FG ground terminal on the driver must be connected with the FG ground terminal on the machinery Making it as short as possible Maximum of ground resistance is 1000 18 BS WM V05E Brushless DC Motor Driver User s Manual 6 3 Wiring diagram 02 61 d 01 19J91 aseaid sieaa NOD indino jeubIs uuelv LQO WHVIV indjno jeubis psads 1NO 03349 SEM y D 8 1 SI Hues p ds 14 p ds A L w 330 Umoq MOIS 44O NO Umoq MOIS NO dols uole 01 2 44O e yndu LOIBJON SSIMHOOJJJ9JUNOD INO dols UOIJEJO1 SSIM 9012 44O INHUI SSIM 0 JO11U09 p ds JEUJSJUL 44O 0 1U09 p ds A p sn JON LNI 91 01 YUM DullO8Uuu0O tG 0 All Z1 6 d au 19 91 oseajd sjiejaq 19J9WO1NUSJOA uun uone1 5 q Z L 6 d OUI 19 91 se l d SjIEJAQ J9J9WONUSJOA uoneJ 955vV POUSIULIJ UOIJEJJEJSUI 10 SIS91 OY SHEA UJIM SI S UBJ p ds i1 1 uionu lod p ds ieul lul p sn jou pZA JBUIWJOL INI 0 dIl4Z SBEJJOA AZ OQ 9U o BUKJSULOD pZ jeur SUL o di4 owes J POW J9AMUP v UO ulpu d q NOZZ 40 A OLLOV oseud ajbuls ainbi4 jaued aup 2 002840 19 BS WM V05E Brushless DC Motor Driver U
29. se Motor stop the Motor shaft rotated bv attached regenerative resistor or inertia and generated the regeneration adjust the SS SD to consumption power or lower down the opportunity for 2 Using in the applications of vertical and 1 regenerative voltage p horizontal and generated the regeneration 2 If the cause is 3 please install power When Motor stops instantaneousiv the power stabilizer and surge it will generate the regeneration power protector to eliminated the high 3 The high voltage is transient when the voltage from the power input power is ON Activated within approximately 5 seconds 77 U Over load of the Motor load exceeding rated torque A ii within the rated ior 7 protection or Motor doing CW CCW rotation je i etend liso 7 start stops being repeated in short cycles Bale p Turn on the equipment running a Instantaneous big current first then a small Activated when big power system parallel over current current Turn off the equipment protection running a small current first then a big current 24 BS WM V05E Brushless DC Motor Driver User s Manual TROV 7 3 ALARM resetting Interference When ALARM protections activated and the problems cannot be solved lt may cause by interference Judgement methods When the driver has ALARM condition please handle the condition by the methods Motor protection out of phase protection over heat protection
30. ser s Manual TROV 6 4 Signal input and output elnput circuit The input circuits function bv means of photo coupler input as shown in the diagram at right DG 4247 Favo oj INT Input contacts as below EXT VR 24 INT 1 CW 5 T Switch Vv K CCW G 4 7KQ s t SD SLOW DOWN npu Photo coupler ii o COM The working power supply for the input circuit shall be divided into the following 24 INT 5 Type setting Precautions Driver Because the DC power inside the drive supplies the voltage for the built i Flip to INT connection the DC 24V connection is not necessary to avoid Motor uilt in er as exceptions This is suitable for the applications using a single driver As the external DC power supplies the voltage required for the connection action please connect DC 24V to Contact 24 and External Flip to 24 GND to Contact COM Please keep the DC power as stable as DC power p possible to avoid noise interference and Motor exception This is for the applications using other controllers e g PLC PC etc for svstem control Examples of input signal connection When controlled bv programmable When controlled bv computer PC Controller PLC 5 0 50 u ES a COM 28 Photo coupler XUsing the transistor output type contact module which can prevent the sparks interf
31. w holes on the top of the alignment and take two M4 mounting screws STEP4 Complete the assembly of driver and check whether the driver has been locked or not BS WM V05E Brushless DC Motor Driver User s Manual TRYY IMOrientation There must be a clearance of at least 25mm 1 in in the horizontal and vertical directions respectivelv between the driver and enclosure or the other equipment within the enclosure When two or more drivers are to be installed side by side provide 20mm 0 8 in clearance in the horizontal and vertical directions respectively 25mm 1 in 25mm 1 in Or A Or 20mm 0 8 m Or more sp oni 8 inl m in a in Or more Or more 5 6 Regenerative resistor installation Screws for mounting Stepi holes M5 Making the 2 mounting holes for M5 screws Not attached then secure the regenerative resistor on the machinerv that can have excellent heat conductivitv Regenerative resistor 120VV 1 6hp 4700 Screws for mounting holes M5 Step 2 Connecting the insulated lead wires 2PIN terminal of the regenerative resistor to the driver s RG 2 PIN terminal BS WM V05E Brushless DC Motor Driver User s Manual 5 7 Driver connection Motor and driver connection Please connect the Motor cable connector to the Motor connector Before the connecting please turn the power off first which can avoid driver damaged with the improper connection 5 8
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