Instruction Manual - [HAKKO] Document Portal
Contents
1. Component Control card and changing the tempera ture setting Please refer to the HAKKO FM 203 or FM 206 Instruction manual Replacing the tip Removing and inserting the tip Removing the tip Hold the handle and pull the tip out of the handpiece with the heat resistant pad Inserting the tip Before inserting the tip Insert the Tip ID number key into the process gate until the buzzer sounds once Hold head part and insert the tip into the handpiece Push until the tip stops Hold this part to insert into the handpiece CAUTION The tip can be very HOT Use the heat resis tant pad for handling hot tips but do not hold the hot portion of the tip even with the pad for longer than necessary 7 MAINTENANCE Tip maintenance Please refer to the HAKKO FM 203 or FM 206 Instruction manual Checking Procedure Z WARNING Unless otherwise directed carry out these procedures with the power switch OFF and the power UNPLUGGED Verify the electrical integrity of 1 Check for a broken heater or sensor the heater and sensor Measure the resistance across the tip as shown Measure the resistance while at room tem perature 15 to 25 C 59 to 77 F It should be 8Q 10 If the resistance exceeds these limits replace the tip Check the grounding line 1 Unplug the connection cord from the station 2 Measure the resistance value between pin 2 and the2. will produce smoke Make sure the area is well ventilated Pull on the plug to disconnect the FM 2023 from the station outlet Do not pull the cord 4 PART NAMES Heat resistant Component bed T flange Plug Connecting cable Cleaning sponge Iron holder 5 SETTING UP THE FM 2023 1 Connector cord Pass the connector cord through the hole in the heat resistant pad 2 Iron holder When the iron holder is connected with the HAKKO FM 203 or FM 206 station by using a connecting cable the sleep function can be used Refer to the HAKKO FM 203 instruction manual for how to set the sleep time Detailed information for HAKKO FM 206 on how to set the sleep time can be found in manuals available at the HAKKO Document Portal Please download and refer to it 3 Connections 1 Connect the cord assembly of the FM 2023 to the receptacle of HAKKO FM 203 or FM 206 NOTE This product is protected against electrostatic discharge and must be grounded for full ef ficiency NOTE When MODEL FM 2023 is connected to FM 206 be sure not to connect an incompatible device because each receptacle connector differs 2 Place the FM 2023 in the iron holder 3 Plug the power cord into the power supply Be sure to ground the unit aA EL A Connecting cable When the plug clicks O it is fully inserted Receptacle it will go and try to remove it O withou
3. HAKO MINI PARALLEL REMOVER FAKO FM 2023 MINI PARALLEL REMOVER Iron holder with a sleep mode Instruction Manual o Thank you for purchasing the FM 2023 mini parallel remover Please read this manual before operating the FM 2023 Keep this manual readily accessible for reference CAUTION The FM 2023 cannot function by itself It must be connected to the HAKKO FM 202 or FM 206 station Specific information can be found in the instruction manual for your HAKKO FM 202 FM 206 station TABLE OF CONTENTS 14 PACKING LIST crexincast read ui olen 1 2 SPECIFICATIONS scsssssssscesssssseeeensseessnnseeeteneees 1 3 WARNINGS CAUTIONS AND NOTES 2 4 PART NAMES cceccsescoresssnscsssnenevsescecsentstecsaonsts 3 5 SETTING UP THE FM 2028 sssscsssssssssseseesesseeees 3 6 OPERATION ccsssssssssssseesssscesesnsseeeennseessnnssesnseees 4 7 MAINTENANCE essscessessssssesssssseeensssessnnsseeseees 7 8 TROUBLESHOOTING GUIDE essssssssseseessenseee 8 OL PARTS LIS Teee a 10 10 WIRING DIAGRAM scssssssssssesssseecssnseeeeunsetee 11 1 PACKING LIST Mini parallel remover handpiece 1 Tip ID number key eee eeeeeeeeeeeeeeeeeeees 1 Tips T9 l 20CS Set oe eeeeeeeeeesteeeeees 1 Holder clip W SCrEW assesseer 1 Heat resistant pad ceeeeeeeeeeeeeees 1 Component bed eceeeeeeteeeteeeneeiees 1 Cleaning SPONGEC ceeeeeeeeeeteteteeeneetnees 1 Tip shape l Clea
4. ching i e the handpiece is closed an R is visible on the handle Operate by squeezing the movable part of the handle at the back e When the handpiece is open an N is visible on the handle Operate by squeezing the movable part of the handle at the front 3 Apply solder or flux If there is insufficient solder on the PWB or the soldered area is too small apply solder or flux to the PWB Solder may also be applied to the tips 4 Melt the solder Place the tips on the soldered part and melt the solder Confirm that the solder is fully melted See sketch A 5 Remove the component After confirming that the solder is fully melted lightly squeeze the handpiece to grasp the component and lift to remove the component See sketch B Place the desoldered chip onto the tray keeping the tips in parallel and open them to release NOTE Once the two tips are inserted into the hand piece heat control begins Both tips of the set must be inserted or the handpiece will not heat CAUTION Very high tip temperatures may damage the printed circuit board possibly causing the printed pattern to become detached HAKKO recommends setting the tip temperature be low 300 C 572 F for all normal work Using the lowest possible effective temperature not only helps protect parts that are sensitive to heat it also helps protect the tip from deterio ration caused by heat Va Solder
5. ning sponge Heat resistant pad Component bed Iron holder Applicable Models In order to function the FM 2023 must be connected to the HAKKO FM 202 or FM 206 station 2 SPECIFICATIONS MODEL FM 2023 Mini Parallel Remover Power consumption 140W 24 V Temperature range 200 400 C Tip to ground resistance lt 2Q Tip to ground potential lt 2mV Cord assembly 1 2m Length w o cord 75mm w o tip Weight w o cord 32g Handpiece only 5g I tip only Standard tip T9 I Shape l x This product is protected against electrostatic discharge Specifications and design are subject to change without notice CAUTION This product includes such features as electrically conductive plastic parts and grounding of the handpiece and station as measures to protect the device to be soldered from the effects of static electricity Be sure to observe the following instructions 1 The handle and other plastic parts are not insulators they are conductors When replacing parts or repairing take sufficient care not to expose live electrical parts or damage insulation materials 2 Be sure to ground the unit during use 3 WARNINGS CAUTIONS AND NOTES Warnings cautions and notes are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows A WARNING Failure to comply with a WARNING may result in injur
6. ord for breakage Is the tip contaminated with oxide Remove the oxide by cleaning the tip on a damp sponge or HAKKO 599B tip cleaner Is the connection cord broken See Checking the connection cord for breakage Is the MODEL FM 2023 plug dis connected Connect the MODEL FM 2023 The low temperature alarm tolerance error occurs frequently Heater terminal short circuit error is dis played The tips cannot be closed e The tips will not return to the original position Tip error or is displayed Is the tip too small for the items to be removed Use a tip with a large thermal capacity Is the setting value for the low temperature alarm tolerance too low ACTION Increase the setting value MEJE Is the tip for MODEL FM 2023 Turn the power switch OFF and in sert the correct MODEL FM 2023 tip Turn the power switch ON slz Is there a foreign object between the tips ACTION Remove it ACTION Contact your Hakko representa tive 9 PARTS LIST Mini parallel remover Item No Part No Part Name Specifications B2300 Heat resistant pad B2849 Component bed B3253 Connecting cable FM2023 02 Handpiece only w o tip OOO Iron holder Item No Part No Part Name Specifications FH200 04 Iron holder With cleaning sponge Iron holder parts Item No Pa
7. rt No Part Name Specifications B3251 Iron holder base With rubber feet B3249 Cleaner base B3250 Stay B3252 Switch case assembly B3412 Iron holder assembly With screws A1519 Cleaning sponge Tips Part No Part Name Size A Shape T9 I Tip CHIPI wee T T9 L1 Tip CHIP 1L Tmin Ay I T9 L2 Tip CHIP 2L oni The temperature accuracy of the abpve iron tips is 15 C 27 F 10 WIRING DIAGRAM P W B LED K Beas AAR BE PEG 77 gt ARR R41 Ya RER ORRERA ISLE OURL HAKKO Document Portal SFOULO FUTCBUEEWET IC E gt TIAREORU BRP SW ETH CTR ES SBS Fa Aa PIC kas fea Sea AE AAAS OD SL TDA BHAKKO Document Portal TRAR ABS ABN AB ani Bag ae hae AS os Soa Instruction manual in the language of Japanese English Chinse French German and Korean can be downloaded from the HAKKO Document Portal Please note that some languages may not be available depending on the product https doc hakko com HAKKO HAKKO CORPORATION HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http Awww hakko com AMERICAN HAKKO PRODUCTS INC 28920 N AVENUE WILLIAMS VALENCIA CA 91355 U S A TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO www hakkousa com 14 2015 5 MA01674XZ150501
8. t pressing the release pin I If it stays in the receptacle O itis properly seated 6 OPERATION Controls and displays Refer to the HAKKO FM 203 or FM 206 instruction manual NOTE The HAKKO FM 203 has 2 channels D and S channel The MODEL FM 2023 can be connected to only the D channel The HAKKO FM 206 has 3 channels 1 2 and 3 channel The MODEL FM 2023 can be connected to only the channel 2 Refer to the HAKKO FM 203 FM 206 instruction manual for details of operating Displays 1 Insert the tips Hold the head part of the tip with the heat resistant pad and insert the tip into the handpiece Push until the tip stops Repeat for second tip NOTE The tips are a set of 2 pieces with the same tip style They must be used together 2 Turn the power switch ON 3 When the set temperature is reached the buzzer sounds HAKKO FM 203 soldering station Channel S display lamp Channel D display lamp Channel S connector Channel D connector There is a flange Make sure that the flange will fit the handle when inserted into the handpiece Operating instructions 1 Set the Temperature CAUTION Never set the temperature to any value over 400 C 750 F Doing so may damage the station Set the temperature according to the type of work to be done 2 Switch lever on the handle The FM 2023 is double acting When the tips are tou
9. tip both tips 3 If the resistance value is higher than 2Q at room temperature remove the black oxide or replace the tip with a new one If the resis tance value still does not decrease check the connection cord for breakage Checking the connection cord 1 Insert a set of verified tips in both sides of the for breakage handle 2 Measure the resistance value between two pins Pin 1 Pin3 7 9Q Pin 5 Pin 3 8 10KQ Pin 7 Pin 4 7 9Q Pin 8 Pin 4 8 10KQ If the measured value exceeds above values re place the FM 2023 8 TROUBLESHOOTING GUIDE Z WARNING Disconnect the power plug before servicing Failure to do so may result in electric shock The tip does not heat up e The sensor error is dis played Solder does not wet the tip The tip temperature is too high The tip temperature is too low The soldering iron error is displayed e The LED heater lamp does not light Is the tip inserted properly Insert the tip completely Is the connection cord and or the heater sensor broken See the appropriate section of this manual regarding how to check the connection cord and or the heater sensor for breakage Is the tip temperature too high Set the appropriate temperature Is the tip contaminated with oxide Remove the oxide by cleaning the tip on a damp sponge or HAKKO 599B tip cleaner Is the connection cord broken See Checking the connection c
10. y or death A CAUTION Failure to comply with a CAUTION may result in injury to the operator or damage to the items involved One example is given below NOTE A NOTE indicates a procedure or point that is important to the process being de scribed CAUTION When the power is on the tip temperature is between 200 C 400 F and 400 C 750 F Since mishandling may lead to burns or fire be sure to comply with the following pre cautions Do not touch the metallic parts near the tip Do not use the product near flammable items Advise other people in the work area that the unit can reach a very high tempera ture and should be considered potentially dangerous Turn off the power while taking breaks and when finished using the unit Before replacing parts or storing the unit turn off the power and allow the unit to cool to room temperature N CAUTION To prevent damage to the unit and ensure a safe working environment be sure to comply with the following precautions Do not use the unit for applications other than those specifically described in the instruction manual Do not set the tip temperature higher than 400 C 750 F Do not rap the FM 2023 against the work bench to shake off residual solder or oth erwise subject the iron to severe shocks Do not modify the unit Use only genuine HAKKO replacement parts Do not wet the unit or use the unit when your hands are wet The operating process
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