User Manual - Falowniki.net
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1. 15V0078B1 ASAB ADVANCED SOFT STARTER QUICK SETUP GUIDE Issued on 01 03 10 R 00 e This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety e This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses e Elettronica Santerno is responsible for the device in its original setting e Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno e Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non original spare parts e Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual e Elettronica Santerno is responsible for the information contained in the original version of the Italian manual e The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalogues according to the law Contents 1 Caution Statemen2. EELE E E EE A deine iaiaiann 5 24 VDC output 55 41 Maximum load ACCUIACY E E E E E aan dEE as Environmental Protection ASAB 0023B ASAB 0105B IP20 ASAB 0145B ASAB 1600C IP00 Operating temperature ass waladiicatdsh nin dulandidianniiniaanaldniduial 10 C to 60 C above 40 C with derating Storage temperature eases cccstesiatesetetescat aeedateassestbastegstasatcacatvsaaiesaredsveatstiatatestaranietasisnssaeriaatorcissnia aatebeitinenstiiattel 25 C to 60 C Operating altitude 0 1000 m above 1000 m with derating HUMIGILY sist crrvitart watcehanenirainaiadiniaanii anim anna tain E A mata 5 to 95 Relative Humidity Pollution degree censa a a a S Pollution Degree 3 VIDIAUON sidisidcadinrdqiniis tina ntinadaiia iati atian rdia iiiad aidait ddan aasid diin adits ining anlar acai IEC 60068 2 6 Heat dissipation DUANG StATT sets while derantaisiteacoind dni viyanidndives AETR ANART 4 5 watts per ampere During run ASAB 0023B ASAB O053B siscieses aetna scien tutidinieaadiendinivatnieaiaiin a aa lt 39 watts approx ASAB O076B ASAB OL0SB acdsinasnsininndiiardassdinaim aa i lt 51 watts approx ASAB 0145B ASAB 0220B critani Math A taeda Marsan eral otis Mai ead Seek lt 120 watts approx ASAB 0255C ASAB 0930C ASAB 1200C ASAB 1600C 45 watts per ampere approx 4 5 watts per ampere approx 10 12 ASAB 7 1 SANTERNO CARRARO GROUP Certification Q spinania A A A R A ARATA A aman IEC 60947
3. cof oes _ _ 09174 A o AAA 3 Inputs and outputs 13 14 21 22 24 33 34 A5 A6 A4 A6 AS Ab 64 65 Motor thermistor input 40 41 Analog output 55 41 24 VDC output NOTE If you are not using a thermistor do not short terminals 64 65 gt 43 Control Wiring The ASAB has three fixed inputs for remote control These inputs should be controlled by contacts rated for low voltage low current operation gold flash or similar GG Two wie contr a pa B a 2 Three wire conor mz e lt T5 9 e 3 Four wire control BA Stat em Stop 57 57 57 C Reset QO 8 A3 ala 00 H o o a N 08721 A CAUTION A Do not apply voltage to the control input terminals These are active 24 VDC inputs and must be controlled with potential free contacts Cables to the control inputs must be segregated from mains voltage and motor cabling 4 12 ASAB 44 Power Terminations A NOTE Some units use aluminium bus bars When connecting power terminations we recommend cleaning the surface contact area thoroughly using an emery or stainless steel brush and using an appropriate jointing compound to prevent
4. 3 The Keypad Z SANTERNO Display control buttons Local Remote Toggle between Local and Remote control Status Open the status displays and scroll between different status screens Graphs Open the performance graphs and scroll between different graph screens Logs Open the logs Soft starter local control buttons START Start the motor and enter local control mode STOP Stop the motor only active in Local mode RESET Reset a trip Local mode only Starter status LEDs Menu navigation buttons EXIT Exit the menu or parameter or cancel a parameter change MENU STORE Enter a menu or parameter or save a parameter change A W Scroll to the next or previous menu or parameter change the setting of the current parameter or scroll through the status or graph screens 6 Remote input LEDs When on INPUT A Programmable input A is active START The remote start input is active STOP The remote stop input is active RESET The remote reset input is active Remote Inputs InputA Start Stop o o o 08728 A 3 1 Starter Status LEDs Ready The motor is stopped and the starter is ready to The motor is stopped and the starter is waiting for the R estart Delay start parameter 5A or Motor Temperature Check parameter 4F The motor is in run state receiving full voltage The motor is starting or stopping The starter has tripped The starter is in warning state Focal
5. 4 2 CMe a iesiistirectiuantn dauntnttiauaanuaiena idan iamamisdauniiuntnaniiiaa we IEC 60947 4 2 ULPCAUL siiis anaana aiaiai aada aiana ia apia aii UL 508 ASAB 0023B ASAB 0105B sypncipunninnnn n IP20 amp NEMA1 UL Indoor Type 1 ASAB 0145B AS AB L600C srescisesicetttisactsicn isitacaniacae tetanic intact aninananaieiiianiiadusen IP00 UL Indoor Open Type CCC Pend genun ddundand ach ain died diandsaaianaaaadenne GB 14048 6 ROHS eset chesscts sesh desd sens tetsads canst vactiaviasieieddeantiaussal Iaviaad dons dan a aa aa iaa aai Compliant with EU Directive 2002 95 EC Marine ASAB 0023B to ASAB 0220B only vssssssessecssesssesssessnscsesneesnesseessessscsssssssssssesneesnessessnesseesssees Lloyds Marine No 1 Specification Model Code asa eee L Control voltage 12 110 120 VAC and 220 240 VAC 14 24 VACNDC Mains voltage 5 200 525 VAC 7 380 690 VAC Bypass B internally bypassed C not bypassed continuous connection Nominal current ASAB 11 12 Z SANTERNO CARRARO GROUP 12 12 ASAB
6. The staeris nLocalcontalmode o OOS Status The status screens areaclve SCSCSC iSSSSSSCSCSCSCSCSC CS SY Tos Thelogs menuisopen POSS y yS f the starter is in Remote control mode the Local LED will be off fall LEDs are off the starter is not receiving control voltage Installation 4 1 Physical Installation ASAB 0023B ASAB 0255C Allow 100 mm 3 94 inches between soft starters ASAB 0380C ASAB 1600C Allow 200 mm 7 88 inches between soft starters ASAB 0023B ASAB 0220B Allow 50 mm 1 97 inches between the soft starter and solid surfaces ASAB 0255C Allow 100 mm 3 94 inches between the soft starter and solid surfaces ASAB 0380C ASAB 1600C Allow 200 mm 7 88 inches between the soft starter and solid surfaces Soft starters may be mounted side by side with 50 mm 1 97 inches clearance The soft starter may be mounted on its side Derate the soft starter s rated current by 15 08719B ASAB 3 12 Z SANTERNO CARRARO GROUP 4 2 Control Terminals Control terminations use 2 5mm plug in terminal blocks Unplug each block complete the wiring then reinsert the block hoon gy Don Don Dal Band Band bond bun rihap 13 14 21 22 24 3334 Er E SSSss BAPANIRA mhad
7. a o8 08724 A IF 08725 A 13 14 Relay output A 21 22 24 Relay output B 33 34 Relay output C NOTE Different models require control voltage to different terminals e 12 110 120 VAC A5 A6 e 12 220 240 VAC A4 A6 e 14 24VACNDC A5 A6 NOTE ASAB0255C current transformers are located on the output Bypass terminals are labelled T1B T2B and T3B 6 12 ASAB 5 1 5 2 CARRARO GROUP Z SANTERNO How to configure the ASAB 1 Open the programming menu 2 Scroll to Quick Setup Menu then select your application 3 Adjust each parameter to match your motor and application Programming Menu You can access the Programming Menu at any time including while the soft starter is running Any changes to the start profile take effect after the next start The Programming Menu contains three sub menus Quick Setup Menu Provides access to quick setup options for common applications Standard Menu The Standard Menu provides access to commonly used parameters allowing you to configure the ASAB to suit your application Extended Menu The Extended Menu provides access to all the ASAB s programmable parameters allowing experienced users to take advantage of advanced features Setup Tools Setup Tools includes maintenance options to configure the ASAB s date and time or load a standard parameter set Standard Menu The standard menu provides access to commonly used pa
8. appropriate personal protective equipment and to seek advice before operating this equipment in a manner other than as described in this manual The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is Subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment WARNING ELECTRICAL SHOCK HAZARD ASAB soft starters contain dangerous voltages when connected to mains voltage Only a competent electrician should carry out the electrical installation Improper installation of the motor or the soft starter may cause equipment failure serious injury or death Follow this manual and local electrical safety codes SHORT CIRCUIT ASAB soft starters are not short circuit proof After severe overload or short circuit the operation of the soft starter should be fully tested by an authorised service agent GROUNDING AND BRANCH CIRCUIT PROTECTION Itis the responsibility of the user or person installing the soft starter to provide proper grounding and branch circuit protection according to local electrical safety codes This manual provides brief information to assist in installing and operating the ASAB in simple applications For comprehensive information on installing and operating the ASAB refer to the ASAB User Manual available fro
9. arter S tate 10C User Screen Top Right Blank 10D User Screen Bottom Left Hours Run 10E User Screen Bottom Right Blank 10 Display A or kW Current Fora full list of all parameters in the ASAB Extended Menu refer to the ASAB User Manual available from www santerno com 8 12 ASAB 6 1 6 1 1 5 SANTERNO CARRARO GROUP Operation Start Stop and Reset Commands The soft starter can be controlled in three ways e using the buttons on the keypad e via remote inputs e via a serial communication link The LCL RMT button controls whether the ASAB will respond to local control via the keypad or remote control via the remote inputs Local control is only available in Local mode and remote control is only available in Remote mode The LCL RMT LED on the keypad is on when the soft starter is in local control mode and off when the soft starter is in remote control mode The ASAB can also be Set to allow local control only or remote control only using parameter 6A Local Remote The STOP button on the keypad is always enabled Control via the serial communication network is always enabled in local control mode and can be enabled or disabled in remote control mode refer to parameter 6B Control via the serial communication network requires an optional communication module Using the Soft Starter to Control a Motor To soft start the motor press the START button on the keypad or activate the Start remote input The mo
10. conductor motor starter form 1 Short circuit capability Coordination with semiconductor FUSES ee ceescecsecsstessecseesseessteestestesseesseessteeeeesiteseneeeeesicesteetieesnieseneeeiessnieseaeeeeeenateenneenneess Type 2 Coordination with HRC fuses Type 1 ASAB OO23BitO ASAB O220B dcsszcasssdcsaccsascasteasccapessncsessuasseassancens dans daapactt stad dans ten aiaia prospective current 65 kA ASAB 0255C10 ASAB 0930C nsss aa prospective current 85 kA ASAB 1200C t0 AS AB LOQOC iiaa A N prospective current 100 kA Electromagnetic capability compliant with EU Directive 89 336 EE C EMG EMISSIONS zst aa N IEC 60947 4 2 Class B and Lloyds Marine No 1 Specification EMC IMMUNI irii anaa aR RT A ERER A E AE IEC 60947 4 2 Inputs PUTTING iit serine aisinaaave iain disor E TTN N A Active 24 VDC 8 mA approx Start 54 55 Normally open Stop 56 57 Normally closed Reset 58 57 sessi Normally closed Programmable input 53 55 Normally open Motor thermistor 64 65 an Trip gt 3 6 KQ reset lt 1 6kQ Outputs Relay Outputs inspira asain 10A 250 VAC resistive 5A 250 VAC AC15 pf 0 3 Programmable outputs ReelayA 13 LAN T aaan nan icadatatianinan A AE S A SETA ETRA EETAS ESA TaT Normally open RelayiB 21 22 24 nananana i i a T n Changeover Re EGSA a e E eatectastaass Normally open Analog output 40 41 0 20 mA or 4 20 mA selectable MaxiIMUMMO8d siiiks ests ET E ee Sie EEA EE EEEE E Gad andl ad EET E en Teaches 600 Q 12 VDC 20 mA
11. corrosion Z D Use only copper stranded or solid conductors rated for 75 C ASAB 0023B ASAB 0105B SANTERNO CARRARO GROUP ASAB 0145B 8 5 Nm 6 3 ft lb ASAB 0170B ASAB 0220B 8 5 Nm 6 3 ft lb Power L1 T1 L2 T2 L3 T3 8 5mm 10 5 mm C Le oe Cable sizes lt ET lt a mm AWG 1 H wi as D 6 50 10 1 0 N aa S S mm inch T 19 mm gt 6mm 19mm 6mm 4 O EA so Trave a Nm Ft lb Flat 4 29 e C 2 JD 7mm x 150 fi ASAB 0255C ASAB 0380C AS AB 0930C ASAB 1200C ASAB 1600C 17 Nm 12 5 ft lb 38 Nm 28 5 ft lb 58 Nm 42 7 ft lb 10 5 mm 12 5 mm 10 5 mm No g S 8 4 j gt gt 4 e lt 3 32 mm 6 mr 32 mm 1 gt gt 51 mm 16mm ASAB 5 12 CARRARO GROUP Z SANTERNO 45 Schematic Diagrams Internally bypassed models Non bypassed models a WA a tf oa F K z Poy p a oe ao val i i a 5 L3 O i L3B o z Ges E ze oo 19 Mo o 13 S 5 A L ie r6 o oOo AS 21 oe lt 40 Ja L lt acs A A LS a 53 33 55 rs 55 A T 5 y 2 T s a gt fs i f 3 a
12. m www santerno com Poo e Introduction The ASAB is an advanced digital soft start solution for motors from 7 kW to 800 kW ASAB soft starters provide a complete range of motor and system protection features and have been designed for reliable performance in the most demanding installation situations Feature List Extensive starting and stopping options Easy to read display with comprehensive feedback e AAC Adaptive Acceleration Control e Multi language feedback e Constant current e Multiple status screens and performance graphs e Current ramp e Date and time stamped event logging e Timed voltage ramp soft stop e Operational counters number of starts hours run kWh e Brake e Performance monitoring current voltage power factor kWh e _User programmable monitoring screen Models for all connection requirements e 23A to 1600 A nominal Customisable protection e 200 VAC to 525 VAC otor overload e 380 VAC to 690 VAC e Excess start time e Internally bypassed options e Undercurrent e In line or inside delta connection auto detect e Instantaneous overcurrent e Current imbalance Inputs and outputs ains frequency e Remote control inputs 3 x fixed 1 x programmable e Inputtrip e Relay outputs 3 x programmable e Motor thermistor e Analog output e Power circuit e DeviceNet Modbus or Profibus communication modules e Phase sequence optional 2 12 ASAB SANTERNO CARRARO GROUP
13. rameters allowing the user to configure the ASAB as required for the application Default S etting 1 Motor Details 1A Motor Full Load Current Model dependent 2 Primary Start Stop 2A Start Mode Constant current 2B Current Limit 350 2C Initial Current 350 2D Start Ramp Time 00 10 mm ss 2G Excess Start Time 00 20 mm ss 2H Stop Mode Coast to Stop 21 Stop Time 00 00 mm ss 4 Protection Levels 4B Phase Sequence Any sequence 4C Undercurrent 20 FLC 4D Instantaneous Overcurrent 400 FLC 4E Input A Trip Always Active 5 Protection Delays 5C Undercurrent Delay 00 05 mm ss 5D Instantaneous Overcurrent Delay 00 00 mm ss 5E Input A Trip Delay 00 00 mm ss 5F_ Input A Initial Delay 00 00mm ss 6 Inputs 6D Input A Function Motor Set Select 6E Input A Name Input Trip 7 Relay Outputs 7A Relay A Function Main Contactor 7B Relay A On Delay 00 00 mm ss 7C Relay A Off Delay 00 00 mm ss 7D Relay B Function Run 7E Relay B On Delay 00 00 mm ss 7F Relay B Off Delay 00 00 mm ss 7G Relay C Function Trip 7H Relay C On Delay 00 00 mm ss 71 Relay C Off Delay 00 00 mm ss 7 Low Current Flag 50 FLC 7K High Current Flag 100 FLC 7L Motor Temperature Flag 80 FLC ASAB 7 12 Z SANTERNO CARRARO GROUP 10 Display 10A Language English 10B User Screen Top Left St
14. tor will start using the start mode selected in parameter 2A To stop the motor press the STOP button on the keypad or activate the Stop remote input The motor will stop using the stop mode selected in parameter 2H To reset a trip on the soft starter press the RESET button on the keypad or activate the Reset remote input To emergency stop the motor press the local STOP and RESET buttons at the same time The soft starter will remove power from the motor and open the main contactor and the motor will coast to stop Emergency stop can also be controlled via a programmable input ASAB 9 12 SANTERNO CARRARO GROUP Specifications Supply Mains voltage L1 L2 L3 ASABIXXXX D scttisinina aninidunhadiiinidann R a R A 200 VAC 525 VAC 10 AS AB xxxx 7 380 VAC 600 VAC 10 in line or inside delta connection ASAB Xxxx 7 380 VAC 690 VAC 10 earthed star supply system only Control voltage A4 A5 A6 ALD sca E A A iain aan aaa 110 120 VAC or 220 240 VAC 10 15 600mA 14 24 VAC VDC Mains TQUGMCY cased dexsdas cde cass dZspaeze cess dasa ceapat saccaassnzcsarsanecancasnecanssaa des a a a aa aiii 45 Hz to 66 Hz Rated insulation VOlageW Calt scisssctsauistaaieattstatenustntihaetaadinaniimnaskninoniniiiasaninanas 600 VAC Rated impulse withstand Voltage irinin aaa aa aaa aana EAE AEA 4 kV FOMMAeSIQNAUON s 2ssscsisistandiinntinndinaiiiediGandinnaaseins Bypassed or continuous semi
15. ts enosis veh cons sasaven en cusens nekdors tnekness endksbo eadusestenoddournsina as enavioundioere 2 2 IEF O ULC EOD snie ninannain aa 2 2 1 NUTA MA AA E AR A A A EEA E E AE EAA E EAR 2 3 The Keypad suini a 3 3 1 Saer Status LED Siasia A a A 3 4 E A A A A A A A 3 4 1 Physicaliins talatos a e e a Taninin Anan 3 4 2 Control Terminals 43 Control Wiring esses 4 4 Power terminalo Ss asana a a a E a AAN 5 4 5 Schematic Dla IN Ssssaesatvasstsseas aan N A NE 6 5 How to Configure the ASAB sinnini 7 5 1 Programming Menu 5 2 Standard MENU seins aiseee aa ar E dca snsndzagustscananduicatanaaidat anduieai saagseions aaidaai naa eaneani unnatural mats 6 Operation xssssusru sran inrusrsunnrarusrunra yrau annuirnianna vaa vnia vaau anandia NY aanva aaan an anaa VEA WYE a NETA Eanan Naaa avia Aa aTa NTAN aTa 6 1 Start Stop and Reset Commands 7 Specifications usin 7 1 Model Code 5 SANTERNO CARRARO GROUP Elettronica Santerno S p A S S Selice 47 40026 Imola BO Italy Tel 39 0542 489711 Fax 39 0542 489722 www santerno com sales santerno com 2 1 5 SANTERNO CARRARO GROUP Caution Statements Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of damage Itis the installer s responsibility to read and understand all instructions in this manual prior to installing operating or maintaining the soft starter to follow good electrical practice including applying
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