user`s manual tck-3h
Contents
1. Screw with Washer M3 10L Condenser Condenser Cord Bushing PB000200BU00 Power Supply Cable Plug 000600 00 Plug Adater PB000400PA00 Timer Relay PB000200KH00 Adapter PB000400KH00 Relay Socket 000300 00 Fuse Holder 000200 00 Glass Tube Fuse PA5002100000 Glass Tube Fuse PA5002500000 Plain Washer Spring Washer Nut Head Base TK01180A0000 Hexagon Socket Head Cap Screw Tension Pulley Pin TK0119000000 Auxiliary Pulley TK0120000000 Head side Motor Base TK01210A0000 Hexagon Socket Head Cap Screw M4 8L Tension Pulley Base TK01230A0000 6mm Wide Belt 1150L Induction Motor 000500 00 60W Hexagon Socket Head Cap Screw M6 20L Plain Washer M6 Nut M6 Spring Washer M6 Head side Drive Pulley TK0122000000 Hollow Set Screw Note As for parts with marks or please follow our instructions on Table of Contents in your parts order BH11 CK 3 TCK 3H II THREAD STAND BH11 TCK 3H Description THREAD STAND Part No CK 3 Remark Plain Washer M5 Spring Washer M5 Nut M5 Table 012402000 Truss Head Screw M5 18L Thread Stand Plate TK0125100000 Thread Stand Plate Set2. 0125500000 Thread Stand Plate Base TK0125200000 SO MINI A bo Thread Stand Shaft 0126100000 Thread Course TK0126200000 Hexagon Socket Head Cap Screw M5 30L Hexagon Socket Head Cap Screw M5 8L Tension Base 0126600000 Thread Course 0126300000 Thread Course 0126400000 Thread Course D 0126500000 Plastic Thread Guide EF0942A00000 Adjusting Screw EF0909000000 Thread Course Tension Spring EF0915000000 Thread Course Tension Disk EF0913000000 Felt Packing EF0904000000 Thread Course Tension Stud EF0914000000 Thread Course Thread Guide EF0912000000 Hexagon Socket Head Cap Screw M5 35L Note As for parts with marks or please follow our instructions on Table of Contents in your parts order BH11 HEAD ASSY TCK 3H II CK 4 9 3 2 2 t c N N a O 5 a J AS 9 z 9 2 CN gt 1 e lt A c E i 2 8 11 TCK 3H Description HEAD ASSY Part No CK 4 Remark Circle Head TK0200000300 3 Needle Optional Circle Head TK0200000400 4 5 Needle Circle Head TK0200000600 6 Needle
3. Head Upper Cam TK0201000300 3 Needle Optional Head Upper Cam TK0201000400 4 5 Needle Head Upper Cam TK0201000600 6 Needle Head Lower Cam TK0202000300 3 Needle Optiona Head Lower Cam TK0202000400 4 5 Needle Head Lower Cam TK0202000600 6 Needle Knurled Screw TK0203000300 3 Needle Optional Knurled Screw TK0203000400 4 Needle Knurled Screw TK0203000500 5 Needle Knurled Screw TK0203000600 6 Needle Bushing TK0204000300 3 Needle Optional Bushing TK0204000400 4 Needle Bushing TK0204000500 5 6 Needle Needle Foot Thread Course TK0205000000 Center Pole A TK0206000300 3 Needle Optional Center Pole A TK0206000400 4 Needle Center Pole A TK0206000500 5 Needle Center Pole A TK0206000600 6 Needle Center Pole B TK0207000300 3 Needle Optional Center Pole B TK0207000400 4 Needle Center Pole B TK0207000500 5 Needle Center Pole B TK0207000600 6 Needle 1 1 2 2 2 3 3 3 4 4 4 4 5 5 5 6 7 7 7 7 8 8 8 8 9 Hexagon Socket Head Cap Screw FX0611000000 Plain Washer M4 Countersunk Head Screw M5 8L Plain Washer M5 Pan Head Screw M5 8L Plain Washer for 3 Needles M8 Plain Washer for 4 Needles M10 Plain Washer for 5 or 6 Needles M12 Nut for 3 Need
4. before starting the machine e Do not put hands inside during operation Las partes en movimiento pueden ocasionar lesion grave e Cierre las cubiertas de seguridad antes de poner la m quina en operaci n e No introduzca sus manos durante la operaci n WARNING ATENCION Moving parts can cause severe injury Disconnect the main power before cleaning lubricating or repairing the machine Las partes en movimiento pueden ocasionar lesi n grave Desconecte la alimentaci n principal antes de limpiar lubricar o reparar la m quina REMARK If the safety label is missed or damaged please contact TAJIMA distributor BH11 5 PREPARATION BEFORE STARTING OPERATIONS Assemble the machines as shown in the illustration below and secure the parts by tight ening bolts and or nuts Thread course Thread stand shaft Thread stand plate set Table machine body 5 11 6 THREADING PROCEDURE A CAUTION Danger of being entangled You may be injured due to the moving parts Do not place your hands or fingers near head ass y or roller during machine operation Thread through the parts given below following the order until the threads comes out underneath the table 1 2 Thread course Thread tension set REMARK Run the thread until it reaches the point above the corresponding head while paying attention so that the
5. 1 Needle replacement A CAUTION Danger of being entangled You may be injured due to the moving parts Disconnect the power cable plug from the power source before start ing operation so that the machine power does not come ON accidentally Needle Knurled ring Head upper cam 1 Loosen the needle foot thread course attaching Screws 2 Remove the needle foot thread course Needle foot 4 Remove the knurled ring by turning it clockwise thread course S 4 Loosen the head upper cam attaching screw 5 Pull the head upper cam upward and remove it 6 Replace the needle and assemble all the unit by following the steps above in reversed order 2 Head replacement CAUTION Danger of being entangled You may be injured due to the moving parts Disconnect the power cable plug from the power source before start ing operation so that the machine power does not come Head Bushing Head base Plain washer Nut ON accidentally Loosen the table fixing screws and remove the table Remove the belt from the head Loosen the nut and remove it Replace the head and mount the new head to the head base At this moment check if the bush ing is correctly attached on the head Tighten the nut 8 BH11 3 Stitch Adjustment and where to apply lubrication CAUTION Danger of being entangled You may be injured due to the moving parts Disconnect the power cable plug from the power source befor
6. 120000 Roller Bearing Case L TK01040A0000 Hollow Set Screw Front Panel Protect Cover TK0117000000 Drive side Roller Shaft TK0105000000 10mm Dia Collar B EF0924000000 Hollow Set Screw M4 5L Drive Roller TK0107000000 Hollow Set Screw M5 10L Roller side Drive Pulley TK0108000000 Hollow Set Screw M4 4L Belt PBB100S3M252 Driven side Roller Shaft TK0110000000 Driven Roller Arm TK01120A0000 Roller Feed Spring TK0114000000 10mm Dia Collar TK0106000000 Cord Feed Pin TK0115000000 Driven Roller TK0111000000 Driven Roller Pin TK0113010000 Nut Roller Lever TK0127000000 Roller Lever Pin TK0128000000 Note As for parts with marks or please follow our instructions on Table of Contents in your parts order BH11 DRIVE SYSTEM AND POWER SUPPLY TCK 3H II CK 2 BH11 Description Part No TCK 3H DRIVE SYSTEM AND POWER SUPPLY Remark TK01000A0000 Electrical Parts Attaching Base TK01010A0000 Truss Head Screw Spring Washer Plain Washer Transformer 004900 00 Screw with Washer Terminal Base PBOOO800TBOO A Ww d Control Pack PB000700BC00 Screw with Washer M3 30L Terminal Base PB000700TBOO
7. NOU9MLZ dv v9HOW 49019 JeuiuuJe L enig cal LW LO 0224 Jepjoy VS C AO0 VS A001 940710243 Jaquosqe ng 62 malos JeuuoJsueJ 1 1 1 1 A002 yodxa uns JOUWOJSUeL WOSLHO LO LW LO 0224 Jopjoy esnj 12 LW LO 0224 esnj ym 3 d9 0113 Jeuiuue LaL maJos 328uu02 11895 pejddns jeip peeds 3 z 1 8 das 2v 11265 964 wesbeig e2u199 34 IIH MOL LL 12 PARTS LIST CK 1 TCK 3H II DRIVE SYSTEM BH11 TCK 3H II Description DRIVE SYSTEM Part No CK 1 Remark Truss Head Screw Spring Washer Plain Washer Control Pack PB000700BC00 Front Panel TK01020A0000 Switch 0005005 00 Neon Tube 0009001 00 Speed Control Motor 000600 00 6 MINI Ww bo Hexagon Socket Head Cap Screw M4 45L Nut M4 Roller side Drive Pulley 0109000000 Hollow Set Screw M4 6L Roller Cover TK01160A0000 Truss Head Screw M4 6L Roller Bearing Case R TK01030A0000 Hexagon Socket Head Cap Screw M5 12L Spring Washer M5 Plain Washer M5 Needle Bearing PBHK10
8. USER S MANUAL TCK 3H I CORD KNITTING MACHINE IMPORTANT SAFETY INSTRUCTIONS This User s Manual contains operational instructions and the explanation on the names of parts for TAJIMA Cord Knitting Machine Please read through this manual and understand the contents before operating this machine In this manual items which require your special attention on operation and maintenance of the machine are specified following 4 CAUTION These items must be strictly observed to ensure safety during operation This manual may contain discrepancies in detailed information when compared with actual machine due to continued research and improvements If any question about the machine or contents of this manual arises please consult your local TAJIMA distributor 1 BH11 CONTENTS IMPORTANT SAFETY INSTRUCTIONS 1 li NAMES OF PAR S 3 2 SPECIFICATIONS 5 3 3 ACCESSORIES u Age en 3 4 SAFETY LABELS nenne 4 Safety label positions and contents 4 5 PREPARATION BEFORE STARTING OPERATIONS 5 6 THREADING PROCEDURE eene nennen nnn nnn 6 fe OPERATIONS 7 8 ADJUSTMENT 00 As 8 Needle replacermelll eor age cop 8 Head replacement PPS 8 Stitch Adjustment and where to ap
9. e start ing operation so that the machine power does not come ON accidentally a Stitch adjustment 1 The position of the head upper cam can be raised up to 3 mm from its bottom position 2 Needle stroke can be adjusted by sliding the head upper cam up and down after loosening the attaching screw 3 Stitches can be changed for some degree by the adjustments indicated above When the head upper cam is slid upward the stitch becomes shorter When the head upper cam is slid downward the stitch becomes longer and it gives softer texture to the cord Adjust so that the point of needle is always posi tioned lower than the top of center pole A at the lowermost point of the upper cam If this is neglected cord may not be knitted correctly If the head upper cam is slid beyond the appropriate range cord may not be knitted correctly 4 Stitches can be adjusted by using the speed controller also b Where to apply lubrication To be lubricated here REMARK Apply lubricating oil to the designated locations twice a day 9 BH11 9 BEFORE CALLING FOR REPAIR Carefully read through this Instruction Manual and inspect the machine again before con sulting TAJIMA distributors Symptoms Remedies The power does not come ON even if the power supply switch is turned ON The power cable plug is disconnected from the outlet Connect the power cable plug to the outlet Fuse is blown Replace the fuse e Drive belt i
10. les M8 Nut for 4 Needles M10 Nut for 5 or 6 Needles M12 2mm Dia Nipple 0222000300 For 3 Needle Extrafine Cord OP Cord Knitting Needle 000000097 Note As for parts with marks or please follow our instructions on Table of Contents in your parts order BH11
11. ply lubrication 9 9 BEFORE CALLING FOR REPAIR ee 10 10 3 NEEDLE amp 3 NEEDLE EXTRAFINE CORD KNITTING HEADS 11 11 ELECTRICAL DIAGRAM 12 PARTS LIST GENERAL VIEW DRIVE SYSTEM so 1 DRIVE SYSTEM AND POWER SUPPLY CK 2 THREAD STAND coeur e cocco co edge pens CK 3 HEAD ASS Vi HP CK 4 225 BH11 1 NAMES OF PARTS Thread course Thread tension set Thread Thread stand shaft stand plate Head ass y Timer Fuse box Driven roller Speed controller Power supply switch 2 SPECIFICATIONS Power supply 100 VAC 1 phase 50 60Hz Power consumption 90W Knitting speed 1200 mm to 1700 mm per min at 60 Hz Number of needles 4 5 6 needle type 3 needle type Optional Machine size 550 mm x 525 mm x 700mm Machine weight 26kg 3 ACCESSORIES Knitting needles 10pcs Drive belt 1pc 3 BH11 4 SAFETY LABELS IMPORTANT The machine has safety labels which instructions for safe operation Ma chine operators must follow these instructions when operating the ma chine Do not detach these seals nor make illegible them by such as painting Safety label positions and contents WARNING ATENCION Moving parts can cause severe injury e Close the safety covers
12. s cut or disengaged Replace the belt or engage it Irregular stitches occur e Needle is broken Replace the needle e Threading to the needle is uneven Thread correctly e Head upper cam is incorrectly positioned Adjust the head upper cam position e Setting of the speed controller is improper Adjust the speed controller 107 BH11 10 3 NEEDLE amp 3 NEEDLE EXTRAFINE CORD KNITTING HEADS Y CAUTION Danger of being entangled You may be injured due to the moving parts Disconnect the power cable plug from the power source before start ing operation so that the machine power does not come ON accidentally The standard machine is delivered with the 4 5 and 6 Needle heads The 3 Needle head is available as an option There are two kinds of 3 Needle heads The heads for extra fine needle have 2 mm diameter nipple in the center pole A lt For Standard 3 Needle Knit Cord gt lt For Extrafine 3 Needle Knit Cord gt PREND REMARK The use of extrafine 3 Needle head is limited up to 2 heads When it is used together with the standard 3 4 5 and 6 Needle heads trouble may occur in knitting Use the extrafine needle head alone ev e BH11 OV V HO H Aejal JOU WIL 27407102744 996 Ng Jeqiosge eqn uoe ng an x CWVYS 21 91 5 maJos malos JOJOW peay pue MS yM MSLNDZ V
13. thread will not be crossed Needle foot thread course Head center Turn the power ON while holding the treads coming out underneath the table Immediately after turning the power ON start pulling the thread down at a constant speed 6 11 Timer Speed controller Power supply switch 7 the machine starts generating stitches 8 When the stitches reache the bottom of the roller turn the power OFF temporarily 9 Raise the roller and pass the cord underneath the roller 10 Pull down the cord so that the cord is lightly pressed by the rollers NOTE Repeat the procedures above to run the thread up to the roller for each of the heads OPERATIONS A CAUTION Danger of being entangled You may be injured due to the moving parts Do not place your hands or fingers near head ass y or roller during machine operation 1 Switch operations Power supply switch By turning this switch ON the pilot lamp lights up and knitting of cords starts automatically Speed controller Stitches can be adjusted by using this controller dial Timer When knitting this cords this timer differentiates the timing of the head ass y movement and the driven roller movement so that the cord can be knitted smoothly 2 Thread replacement Turn the power OFF and wait until the machine comes to a complete stop Then set the new thread following the procedures given in Threading Procedure 7 BH11 8 ADJUSTMENT
Download Pdf Manuals
Related Search