JOYSTICK PANEL
Contents
1. nano e oaa ons n e inuu us 9 9 Mainitenali68 cete eas eon eee eua 9 10 Wiring diagram single and double joystick 10 11 Wiring diagram touch eee nenne 10 1 Introduction First of all we would like to thank you for choosing the XF thruster Engbo AS has for several years supplied Volvo Penta with thrusters distributed as QL thrusters through Volvo Penta dealers and distributors In late 2006 Engbo and Volvo Penta agreed that distributing through two channels and brand names would make our thrusters even more available Together with Engbo anchoring and mooring systems the thrusters constitute a complete system for manoeuvring and mooring your vessel The control units on both thrusters and winches are based on the same moduls which makes it possible to manoeuvre and anchor using one single wireless remote control To achieve maximum benefit from your XF thruster please study this manual properly before installing and making use of the thruster panels Keep this manual onboard Do not hesitate to contact us if you have any questions Best regards Engbo AS IMPORTANT e Please read the entire instruction carefully before starting on the installation work e The manufacturer does not assume any liability for the installation of the thruster panels Qualified installers shou2. narrow band unit with two way communication with the electronic control unit Each unit has a unique code Equipped with anti slip strips on the back Hand neck cord is included as standard easily removed The battery lifetime is more than 2 seasons based on normal leisure use IMPORTANT Always install at least one fixed XF Thruster panel Operating instructions The remote control is battery operated To ensure longer life it will automatically go into sleep mode five minutes after the last button was released Deactivation is signalled with two short sound bursts and a blinking POWER indicator The remote control is activated by holding down any button for 1 5 seconds When the remote control has been activated the selected thruster can immediately be operated by pressing the arrow button in the desired direction The thruster will be running as long as the button is depressed max 4x30 sec Green light NB Activation is indicated by a steady green light in the POWER indicator and a short sound All subsequent use of buttons is shown on the associated indicator above the button accompanied by a short sound e Push the left arrow button and the thruster moves the boat to port e Push the right arrow button and the thruster pushes the boat to starboard e Push the centre twin arrow buttons to activate both bow and stern thruster simultaneously in opposite directions The boat will start to rotate about its
3. NB To ensure a long lifetime this remote control has acid proof machine screws and screw inserts in the housing The screws may penetrate the housing if screwed carelessly or too much force is used Not covered by the warranty Periodically before each season or minimum once a year check the electrical connections and correct function according to the thruster user instructions 10 Wiring diagram single and double joystick BOW THRUSTER V QUT PUT THRUSTER CONTROL UNIT THRUSTER CONTROL LL 4131211 IF SEVERAL PANELS AR NECTED olka 11 Wiring diagram touch panel _ Joystick Touch Panel 255 pap Antenna N on PARALLELL CONNECTIONS IF SEVERAL PANELS ARE CONNECTED Thruster Control
4. engha Kngbo thruster system Installation and user manual e Joystick single e Joystick double e Touch panel e Wireless remote control C 0470 According to NS EN ISO 9001 2000 FCC ID R78 RC 01 Art nr 117 00155 R78 ECU 01 XF Rev 3 2011 03 22 Side 1 Contents Side Ul OU E E tate tee ae EET DE 3 MINS VAN AUIO WV RETE EO 4 ZV AS TAM AUION OV SUCK ss a ire niet 4 2 2 NStalavon touch panel LU v uu Pa evo E 4 Technical specifications joystick and touch panel 5 4 User instructions 1 eese eausa ou 5 OD C AN OM ne M m 5 4 2 Intelligent electronic DrolecllOn 5 5 How to operate the Thr sler oer ec ee co eorr 6 51 Optional pane RTT 6 5 2 OPESTaLING INS rUCHONS S 6 6 Upgrade to wireless remote control ees eres 7 Antenna Installatlofi 7 6 2 Coding the remote control transmitter and 8 7 Technical specifications wireless remote control 9 9 Battery
5. own axis Requires both bow and stern thrusters installed Orange light Low voltage at the electronic unit is indicated by an orange light in the POWER indicator Red light The indicator will quickly blink red in case of system faults and slowly blink red together with short sounds if the remote is unable to communicate with the electronic unit out of range If the thruster is overloaded and requires time to cool down this will also be indicated by a quickly blink red These error messages are shown when buttons are pushed 6 Upgrade to wireless remote control XF Thrusters can optionally be delivered with 3 different electronic control units MCU 1 2 3 Relay box with integrated radio receiver Transistor controlled power electronics with integrated radio receiver that replace the conventional power contactor Not yet available developing process started The new electronic unit contains no open contacts and is very flexible as regards voltage The control electronics are software based and feature an integrated radio receiver that communicates with the wireless remote control and built in system to protect the thruster motor and electronic components IMPORTANT Turn off the thruster main switch when not in use The radio receiver current consumption will be approx 3 5 W as long as it is turned on 6 1 Antenna installation If wireless remote control option is to be implemented after choosing opti
6. hing off on the joystick or switch panel will make the thruster run again If repeated 4 times total 2 minutes running the thruster will cool down for 25 minutes before being ready to run again This to protect the motor and control unit against overheating NB In an emergency situation to save the ship at the possible expense of the thruster this protection can be override by turning the main switch off and on 5 How to operate the thruster Move pull the joystick touch panel to right and the thruster will be activated to starboard e Move pull the joystick touch panel to left and the thruster will be activated to port 5 1 Optional panels There are 4 different XF Thruster panels available Touch panel Part no 12 79001 Easy to install e Designed similar to Engbo winch panel Single Joystick Part no 12 79002 e ON OFF switch e LEDs for indication of power and direction Double joystick Part no 12 79003 e Needed if both bow and stern thruster installed e ON OFF switch e LEDs for indication of power and direction Wireless remote control Part no 12 47014 e Floating splash proof hand held remote control unit e he wireless remote control can be used to operate maximum two thrusters and two windlasses bow and stern e Activates both bow and stern thruster simultaneously in opposite direction by pushing the centre buttons Operation range of 30 m under normal conditions High quality
7. ld be familiar with these installation instructions The responsibility for the installation rests entirely on the installer Compliance with regulations must be ensured by the installer e Faulty installation or connection of any components will render any warranty given by Engbo AS void thruster s must only be operated by persons with knowledge of the system e Keep main engine s running when operating thruster s to ensure enough electrical power e Only operate the thruster s with the propellers fully submerged WARNING Do not operate the thruster s without the belt cover installed e sure no one is within reach of the rotating propeller s e he propeller s must come to a stop before engaging in opposite direction otherwise the contactors will burn fuse 2 Installation 2 1 Installation joystick The joystick panel single or double comes complete with Joystick with gasket and connection plug s Drill template Self tapping screws Manual Turn off the main switch to the electrical thruster Select the mounting position for the joystick panel The desired position must be even and in a location that will prevent water from rain or sea spray to be able to access the back of the panel Remove all grease dust or dirt before affixing the drill template Mount the drill template sticker and use a hole saw and a file to remove all needed area for installation Pre drill the four fasteni
8. national rules the installer is responsible for following the demands in accordance with these regulations classification rules The instructions in this manual cannot be guaranteed to comply with all different regulations classification rules The remote control is approved for use in EU EFTA countries CE or US Canada FCC For other countries please contact your local authorities RC 01 ECU 01 Sx15V DC 3 x batteries From thruster integrated 2 3 years normal leisure use Not applicable Model dependent 127x53x22 mm Model dependent IP 68 IP 41 apply to other countries For information please contact local authorities for the country concerned Conditional upon correct installation and intact rubber gasket and O rings 9 Maintenance 8 Battery replacement The remote control uses three regular AAA LRO3 alkaline batteries The battery life is more than two seasons under normal leisure use When replacing batteries open the unit by unscrewing all five screws NB The screws are of different lengths and have O rings under the screw heads Replace the batteries and make sure all point the same way with the up and the downwards towards the edge as illustrated Reassemble the back cover and carefully screw the parts together until the housing gasket 1 lightly compressed The remote will remain waterproof as long as the O rings and gasket are intact with correct compression
9. ng holes with 02 4 3 32 Remove the drill template and remove the red cover film from the gasket Install the panel carefully and fix it in place with the four black stainless screws Connect the wires to the panel as shown on the connection diagram s The wires are connected by pressing in the button placed under the hole while the wire is being pushed into the hole Release the button when the wire is in place Check for good connection by pulling gently in the wires Correct connection is 1 White 2 Brown 3 Green 4 Yellow 2 2 Installation touch panel Decide where to place the panel Drill a 15 mm hole Thread the panel cable trough the hole Clean the surface Remove the covering paper on the back of the panel and stick the panel onto the surface The holes in the panel corners may be used to fasten the panel with screws if needed Tighten with care NB For best appearance be accurate about lining up the panel before sticking it on 3 Technical specifications joystick and touch panel Direct connection to control unit 20 to 50 degrees Celsius 4 to 122 Fahrenheit TAR it 40 to 70 degrees Celsius 40 to 158 Fahrenheit Polyester UV and salt spray resistant Silicone rubber compound Min 500 000 cycles 127x53x22 mm 2 62 52 67 68 Front side exposure with gasket installed 4 User instructions These panels are intended for use together with electrical thr
10. on 2 or 3 If not already installed the MCU must be fitted with an antenna The remote control and electronic unit must also be coded taught electronically to communicate with each other Remove the left rubber cover Then push the antenna through the cover on one side While holding down the antenna connector handle push the antenna all the way down into the bottom of the clamp Release the handle and the antenna is fixed in place Control Unit Picture C Picture D Picture E Replace the rubber cover Start by pushing the rubber cover in by the antenna and continue around the edge until the cover is fixed in place Make sure not to twist the cover with the antenna The remote control will function over short distances even without the antenna 6 2 Coding the remote control transmitter and receiver This procedure is for all remote controls with serial number higher than 8600 NB If you have a remote control with serial number lower than this please follow the procedure in the manual that followed that remote control If you code a new remote control to a receiver with older software you will have to wait 10 seconds after programming the remote control to the receiver before you can use the remote control When programming the remote control both the remote control sender and the receiver in the thruster control unit must be in programming mode Follow the procedure as desc
11. ribed below 1 Choose the pair of buttons on the remote control that is to be programmed 2 Press both buttons simultaneously for approx 12 seconds When a small beep can be heard and the green power lamp starts blinking the remote control is in programming mode It will stay in this mode for 5 min or until it is finished programmed Picture A Option 1 If you have a touch panel 3 Push and hold both buttons down on the mounted panel while turning on the anchor winch main switch The receiver will now achive contqact with the remote control and this one is ready for use This is confirmed by a short beep signal and the green lamp goes from blinking till stable light Please check that the remote control is working Option 2 If you have joystick Turn off the main switch Disconnect cables on the mounted panel which are connected to 1 2 and 3 on the green terminal plug on the control unit Cut two small wires 5 cm and strip approx 10 mm from their ends Connect these between 1 and 2 and also 2 and 3 on the green terminal plug Picture E Turn on the current and proceed with the coding programming as described in pt 3 Turn off the current Disconnect the small wires connect the cable to the joystick Turn on the current and check that the joystick in functioning 7 Technical specifications wireless remote control IMPORTANT When installed in boats approved or classified according to international or special
12. uster systems Refer to thruster system operator instructions and follow all advice and warnings before operating the panels 4 1 Operation NB Thruster s must only be operated by persons with knowledge of the System e Keep main engine s running when operating thruster s to ensure enough electrical power e Only operate the thruster s with the propellers fully submerged Test running WARNING Do not operate the thruster s without the belt cover installed e sure no one is within reach of the rotating propeller s The propeller s must come to a stop before engaging in opposite direction otherwise the contactors will burn fuse NB When the boat is launched check that it moves in the correct directions when operating the control panel If not shift the cables connected to no 1 and no 3 on the control unit or change position on DIL switch 8 on S100 Ref XF thruster manual 4 2 Intelligent electronic protection WARNING The system has intelligent monitoring to measure run and pause time The XF Thruster is not permitted to start if the voltage on the thruster is below 10 0V on 12V system 20 0V on 24V system If the voltage drops below 9 0 18 0V when thruster is running warning will occur by showing orange light power light on the wireless control Of security reasons the system permits continuous running of the thruster in 4 intervals of 30 sec After each interval the thruster will stop Switc
Download Pdf Manuals
Related Search