SuperVac CLOUD 9 SMOKER User manual
Contents
1. CLOUD 9 SMOKER USER GUIDE 030402 SUPER VAG THE VENTILATION SPECIALISTS The CLOUD 9 SMOKER User Guide P N Rev 4 030402 Super Vacuum Manufacturing Co Inc P O Box 87 Loveland CO 80539 Phone 1 800 525 5224 Website www supervac com o 9 N ODDO A RA Q N N __ _ m N gt This manual covers the description warnings cautions operation and maintenance of the Super Vac Cloud 9 Smoker Please take the time to read this manual before operating the smoker Save this guide for future reference CONTENTS BREAKAGE OR DAMAGE DURING SHIPMENT 4 menaadid 2 INTRODUCTION od salateid jak kai astro oc oe wae ari ia eo 3 BASIC DESCRIP cess ahs eee 4 TECHNICALSPRECIFICATION S reee samasse dame 5 SETTING UP TTT eE i 6 GAS AND FLUID REOUIREMENTS 2 km mat ta 7 aada e ug ga gang ogg 7 AAA EEA ee 8 FILLING OF THE FEUID TANK Re 9 OPERATING INSTRUCTIONS ila 10 SHUTDOWN PROCEDURES 12 SHIPPING PROCEDU RES2. labels are not readable contact SUPER VACUUM MANUFACTURING CO N WARNING and CAUTION labels are key equipment parts Do not remove change or cover these labels If the Removing or tampering with and CAUTION labels will void all warranties 3 BASIC DESCRIPTION The SUPER VAC CLOUD 9 SMOKER is delivered with a Remote Control Timer and a 50 feet extension cord It is designed with safety and reliability in mind This unit will generate pure white non toxic smoke for as long as you want 100 duty cycle with specified line voltage This smoker is also equipped with an Auto Clean Cycle ACC This system cleans the heating block after the first heating cycle and after every production of smoke preventing residual build up and clogging At the heart of the SUPER VAC CLOUD 9 SMOKER is an electronic assembly that keeps the heating block at a stable temperature This is done by the integration of three electronic fail safe systems This design will protect against over and under heating conditions and component failures Also included is a pressure relief safety that will protect against over pressurizing or gas regulator failures When an overheating of the heating block is detected a safety circuit is triggered cutting off power to the heating element preventing hazardous conditions When an under heating condition is detected the unit will stop producin
3. 12 2 13 CONTACT INFORMATION tiit t NSU SU 14 1 BREAKAGE OR DAMAGE DURING SHIPMENT The transportation company is fully responsible for all shipping damage and will resolve problems promptly if you handle it correctly Please read these instructions carefully Examine the contents of all shipping cases If you find any damage call your transportation agent at once and have them make a description on the freight or express bill describing the damage and the number of pieces Then write us and we will send you the original bill of lading Get a claim blank from the express or truck company Fill the claim form out Attach the claim blank to the original bill of lading together with a copy of our invoice Attach a memo on which you show the value of the damaged goods Mail or hand these papers to your local transportation agent They will process your claim with reasonable promptness Please note we cannot and will not enter claim for damages If we filed claim here it would be sent to your local freight agent for verification and investigation This time can be saved by your filling the claim directly Every consignee is on the ground floor and in contact with the local agent who inspects the damaged goods and thus each claim can be given individual attention Since
4. defective parts to SUPER VACUUM MANUFACTURING COMPANY the original purchaser shall make a Claim in writing to SUPER VACUUM MANUFACTURING COMPANY at the above address indicating the model number and type of defect No parts or equipment will be received by SUPER VACUUM MANUFACTURING COMPANY for repair or replacement under this warranty without specific written authority from it in advance Any parts damaged by improper installation overloading abuse or accident of any type or causes are not covered by this warranty All equipment manufactured by us is pre run and tested before leaving our plant and is shipped in good working order and condition We therefore extend to the original purchasers the following Limited Warranty for the period of five years from the original date of purchase 1 This warranty does not apply to defects caused by accident misuse neglect or wear and tear nor can we be held responsible for incidental and consequential expense and loss nor does this warranty apply to equipment where alterations have been executed without our knowledge or consent These conditions are readily discernable when the equipment is returned to us for inspection 2 If equipment received is found to have been damaged in transit a claim should be made against the carrier within three days as we assume no responsibility for such damage 3 Any service other than our Authorized Service voids this warranty 4 This warranty is in lieu of and is in
5. our goods are packed to comply with the regulations of all railroad truck and express companies we cannot allow deduction from any invoice because of any damage however be sure to file your claim promptly Our goods are sold F O B factory We take receipt from the transportation company certifying that the goods were delivered to them in good order and our responsibility ceases It is seldom that any breakage or damage occurs in any of our shipments and in no case will the customer be out any expense if they follow the above instructions Be sure to keep all damaged goods subject to examination of the truck or express company inspector who may call on you some time later These damaged goods of course will belong to them and they will inform you what to do with them If you dispose of these damaged goods your claim may not be paid 2 INTRODUCTION Congratulations for purchasing the Super Vac Cloud 9 Smoker We hope it will bring you long hours of satisfaction Super Vac Cloud 9 Smoker Please carefully completely read the following instructions for the safe operation of the WARNING and CAUTION are used throughout this manual to forewarn of possible danger to the users if precautions are not observed As is customary in military and some commercial manuals the precautions will always precede the steps to which it refers so that the users will be aware of any potential danger before performing the task
6. well ventilated area WARNING RISK OF FIRE HAZARD The smoker output shall not be installed closer than six feet 6 ft from any open flame NOTE Cut back on smoke production when the level of smoke desired is achieved DO NOT OVER SATURATE 6 GAS AND FLUID REQUIREMENTS 6 1 Gas AN Gas cylinder must be manufactured inspected and tested in accordance with U S Department of Transportation DOT 3AL To avoid fire hazard as well as explosion risk use only industrial grade Carbon Dioxide CO2 gas or industrial grade Nitrogen N2 gas CAUTION To prevent leaks always use a neoprene washer when connecting the regulator to CO2 cylinder NOTE When operating the CLOUD 9 SMOKER using as a propellant the gt bottle must be an upright position to prevent freezing of the regulator CO gases have different CGA Compressed Gas Association specifications gt CGA 320 and N2 CGA 580 Use the proper regulator CO2 or gas is used as a propellant when generating smoke it is also used to clean the heating block when the ACC is initiated Output pressure can be adjusted by mean of the CO regulator The operating pressure range for the CLOUD 9 SMOKER is 10 to 40 psi 6 2 Fluid Operate the Super Vac Cloud 9 Smoker only with the Super Vac Oil based Smoker Fluid SVOSF Making sure tha
7. g smoke until the temperature of the heating block is back within parameters When the internal temperature of the unit exceeds 140 F a separate safety circuit is triggered cutting off power preventing damage and hazardous conditions Finally a pressure relief valve activated at a 125 psi protects the pneumatic system This will prevent over pressurizing 4 TECHNICAL SPECIFICATIONS Smoke production capacity Fluid consumption Cloud 9 Smoker fluid type use only Fluid tank capacity Gas consumption ACC Particle size Warm up time Operating voltage Power consumption Dimension of unit Dimension of remote control timer Weight of unit Shipping weight Up to 2500 cubic feet per minutes 0 33 US gal per hour at 40 psi maximum operating pressure Super Vac Oil based Smoker Fluid SVOSF 0 66 US gal 2 13 lbs per hour at 40 psi Auto Clean Cycle 1 micron Maximum 10 minutes 110 VAC 50 60Hz 1400 Watts 18 75 D x 22 W x 20 75 H 6 7 Lx 2 9 W x 1 9 H 82 Ibs 102 Ibs 5 SETTING UP WARNING It is recommended that this unit be operated under the supervision of personnel that have read and understood this manual Never install this unit overhead The smoker must be operated and stored in an upright position on a stable and level surface Do not operate closer than six feet 6 ft from personnel The maximum operating pressure is 40 psi Use in a
8. isconnect or power off while your cloud 9 smoker is producing smoke Read the following shutdown procedures The 100 duty cycle is continuous with specified line voltage and will degrade with line voltage loss Reducing the operating pressure can compensate this To power off the unit the following sequence must be observed 9 Turn off the smoke switch on the remote control timer Wait for the Auto Clean Cycle ACC to complete The recommended minimum ACC pressure is 10 psi Turn off the on switch on the remote control Turn off the main power switch on the unit and then disconnect from the power outlet Turn off the or gas cylinder SHIPPING PROCEDURES When returning the unit for repair or warranty always drain the fluid tank and ship with an empty or cylinder NOTE The fluid drain plug 3 16 Allen is located under the fluid tank 12 10 WARRANTY LIMITED WARRANTY FIVE YEARS Super Vacuum Manufacturing Company warrants that the equipment is free from defects in materials and workmanship when used and operated for a period of five years The responsibility of Super Vacuum Manufacturing Company under this limited warranty is limited to the repair and replacement of any parts which are found defective and which are returned to Super Vacuum Manufacturing Company at 3842 Redman Dr Fort Collins CO 80524 with transportation charges prepaid C O D shipments will not be accepted Prior to returning
9. t no other particles are mixed or added to the Super Vac fluid SVOSF CAUTION The Super Vac Oil based Cloud 9 Smoker Fluid produces a pure white non toxic smoke Use of this cloud 9 smoker with any other fluid will automatically void the warranty Super Vac Oil based Cloud 9 Smoker Fluid SVOSF is available at authorized Super Vac dealers and distributors 7 FILLING OF THE FLUID TANK JAN CAUTION To fill the fluid tank the following sequence must be observed e Turn off the on off smoke switch on the remote timer control see Fig A wait 2 minutes for the ACC and depressurization of the fluid tank e Now unscrew the red cap located on top of the unit and slowly pour the Super Vac Oil based Smoker Fluid SVOSF until it reaches the inside bottom of the opening Avoid overfilling screw back the cap and make sure it is hand tight WARNING To avoid fire hazard and explosion risk use only Super Vac Oil based Smoker Fluid SVOSF The use of any other fluid will void the warranty and may damage the CLOUD 9 SMOKER OPERATING INSTRUCTIONS Fig A CLOUD 9 SMOKER Remote Control Timers WARNING BURN HAZARD The cloud 9 smoker output NOZZLE reaches high temperature AVOID CONTACT EVEN AFTER SHUT DOWN To power on the unit the following seguence must be observed Connect the SUPER VAC CLOUD 9 SMOKER to a 110 Vac power outlet and turn on the main power s
10. tended to exclude all other warranties express or implied oral or written including any warranties of MERCHANTIBILITY or FITNESS for a particular purpose 13 11 CONTACT INFORMATION For parts or service information contact Super Vacuum Manufacturing Company Inc 3842 Redman Dr Fort Collins CO 80524 Phone 1 800 525 5224 970 297 7100 FAX 970 297 7099 Internet www supervac com SUPER VAC THE VENTILATION SPECIALISTS
11. the smoke on signal is turned off the ACC Auto Clean Cycle is automatically triggered to clean the heating block 10 Fig A CLOUD 9 SMOKER Remote Control Timer Timer functions Yellow led indicates Green led indicates smoke time off smoke time Smoke output percentage adjustment 3 The period control activates the from 5 to 100 of the period adjustment PERCENT ten PEROU smoke output length of time indicated by the yellow led of ar 0 to 20 minutes indicated by 4 3 the green led ex if the period control is adjusted at 10 min 12 o clock and the percentage control is also sien ok ra adjusted at 12 o clock the production of smoke on will be for 5 min and smoke off 5 min The smoke on off switch will activate the green led when smoke is being The ready green led indicates produced that the CLOUD 9 SMOKER is ready to produce smoke The on switch when turned on activates the red led indicating that the unit is powered and that the heating cycle has started The yellow led heat indicator has 2 functions 1 The led will turn on and off from time to time to indicate heat on and off 2 The led may also blink if a fail mode is detected NOTE To operate without the timer functions you must turn to the full position the period and the percent controls 11 8 SHUTDOWN PROCEDURES Fig A CLOUD 9 SMOKER Remote Control Timers CAUTION Never d
12. witch located on the side of the unit near the A C cord Turn on the on switch on the remote control timer the red led will come on indicating that the unit is powered the yellow led will also come on indicating that the first heating cycle has started This should take a maximum of 10 minutes Now open the gas cylinder and adjust the regulator to a minimum of 10 psi the ready condition will be indicated by the green led which will come on when the pre set temperature is reached at this stage the yellow led will go off and the initial Auto Clean Cycle ACC will be automatically triggered After this initial cleaning cycle which will take approximately 30 seconds the unit will be ready to produce smoke The smoke output is adjustable by increasing or decreasing the pressure on the CO2 or gas regulator 10 to 40 psi The operating temperature of the unit is maintained within a narrow margin the yellow led heat will turn on and off from time to time to indicate heat on and heat off If two of the three electronic fail safe systems namely the over heating or the internal temperature limit is detected the smoke production will stop and the yellow led will start blinking indicating a fail mode Immediately turn off the unit wait 4 to 5 minutes and retry the unit If the fail mode reappears disconnect the unit and contact SUPER VAC Smoke production will continue as long as all control parameters are within specifications When
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