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ATG Gel Coat Gun Manual

1. ATC 40611 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLLIDES ITEMS 4 THRL 11 AND ATC 40323 BT ATC 40323 TL 3 16 NUT DRIVER ATC 40323 BT TOOL FOR ATC 40323 B ATC 40103 1 TRIGGER VALVE O RING TOOL ATC 40204 1 VALVE O RING TO ATG 35402 BIG DOUBLE SIDED CLEANABLE INT CATALYST TIP SEE NOTE ATG 35402 CL SINGLE SIDED CLEANABLE INT CATALYST TIP SEE NOTE A MG 1018 CL ALUMINUM RETAINING RING ATG XXX SPRAY TIP XXX SIZE ATG 35402 INT CATALYST TIP FDR ATG XXX MG 1018 OR MG 1018 PL RETAINING RING FOR ATG 35402 INT NOTE MG 1018 CL PL RETAINING RING IS D WHEN LISING EITHER TG 35402 BIG INT DR ATG 35402 L INT CATALYST TIPS MG 1018 CL RETAINING RING MAY BE ED INSTEAD OF THE MG 1018 CL PL LASTIC RING T T T UB gt C lt C 22 70 MI SE gt 2 U IT NOTE B TRIGGER VALVE O RINGS ARE MAD F EPR RUBBER AND CAN ONLY B LUBRICATED WITH SUPER D LLB NOTE 3501 HEAD ASSEMBLY INCLUDES ITEM ATC 40208 ITEM 9 5 012 ITEM F SS 1032 02 SS AND ITEM 60 ATC 40616 MagnumVenusProducts Rev 07 2014 Page 47
2. FIT GEL GUN 09 14 13 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 45 ATC 40509 INSERT 2 UGT 35402 INT CATALYST 46 40506 SPRING 3 UGT xxxx SPRAY TIP 47 ATC 40505 AIR ADJUSTING SCREW SIZE 48 ATC 40709 GLIARD 4 D E 012 O RING 2 49 4003 2 HANDLE ASSEMBLY 6A ATC 40323 A DIFFUSER SEAT SO F FHCS 1032 08 GUARD SCREW 2 6B ATC 40323 B PACKING RETAINER 5 ATC 40106 PLUG 7 ATC 40319 LOCKNUT 52 02 045 AIR FITTING 40304 PACKING SET 2 53 ATC 40611 RESTRICTOR 040 Qe 5 012 O RING 4 56 D E 013 O RING O ATC 40318 PACKING PRESS 57 D T 008 O RING 2 1 ATC 40317 PACKING HOUSING 59 55 1032 02 55 SET SCREW 2 5 O RING 2 60 40616 SET SCREW 40201 CAT CYLINDER PLUG 4 0 5 008 O RING 5 S ATG 3501 HEAD SEE NOTE 1 5 020 O RING 2 SEAL KIT SOLD SEPARATELY 7 40701 SCREW 2 Ee PS Dio LERINEG 2 AT EXT SK SEAL KIT 9 40216 CATALYST FITTING 20 ATC 40206 CATALYST CYLINDER Zl ATC 40704 VALVE FRONT HOSES AVAILABLE SEPARATELY 22 40208 LOCK WASHER ee EATAEYS T PISTON FLUID HOSE HAW 0664 XX WITH HAW 0444 5 25 40213 AIR FITTING J M 26 ATG 35311 ATERIAL TUBE REFINEMENT TRIGGER AIR HOSE HA 0344 XX ee E RING CATALYST HOSE HCHP 023J3J XXLC 28 ATC 40305 PACKING RETAINER CATALYST ATOMIZ
3. FGT XXXX HI FGT STYLE SPRAY TIP NOTE TRIGGER VALVE O RINGS ARE MADE OF EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER UBE NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITE 20 ATC 40206 ITEM 8 5 012 IT 59 F SS 1032 02 SS AND ITEM 60 ATC 40616 r1 M MagnumVenusProducts Rev 07 2014 Page 44 ATG 3500 INT EXTERNAL MIX GEL GUN INTERNATIONAL 09 14 13 JCH D MagnumVenusProducts Rev 07 2014 Page 45 Chopper Gun Manual ATG 3500 INT GEL GUN 09 14 13 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 47 ATC 40505 AIR ADJUSTING SCREW 2 UCT 35402 INT CATALYST TIP 48 40709 GUARD 3 UCT Xxx SPRAY TIP 49 ATC 4003 2 HANDLE ASSEMBLY XXX SIZE 50 F FHCS 1032 08 GUARD SCREW 2 4 E 012 O RING 3 51 ATC 40106 PLUG GA 40323 DIFFUSER SEAT 52 PF HN 02 048 AIR FITTING 68 40323 PACKING RETAINER 53 40611 RESTRICTOR 040 7 ATC 40318 LOCKNUT 57 008 O RING 2 8 40304 PACKING SET 2 59 F SS 1032 02 SS SET SCREW 9 I S 012A O RING 4 60 40616 SET SCREW O ATC 40318 PACKING PRESS 1 ATC 40317 PACKING HD
4. 40105 SPRING 41 008 O RING 42 1 8 006 O RING 2 43 0 8 007 O RING 44 ATC 40304 1 D RING 45 ATC 40509 INSERT MagnumVenusProducts Rev 07 2014 Page 60 ATG Chopper Gun Manual ATG 6500 FIT INT FIT GEL GUN 09 14 13 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT 40323 5 16 NUT DRIVER 40323 FOR 40323 40103 1 TRIGGER VALVE O RING TOOL ATC 40204 1 CAT VALVE O RING TOOL MG 1018 ALUMINUM RETAINING RING FGT 35402 INT FGT STYLE CATALYST TIP FGT XXXX HT FGT STYLE SPRAY TIP NOTE TRIGGER VALVE D RINGS ARE MADE UF EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER O LUBE NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATL 40206 ITEM 9 5 012 ITEM 39 F SS 1032 D2 SS AND ITEM ATC 40616 D MagnumVenusProducts Rev 07 2014 Page 61 ATG 6500 FIT W EXTERNAL MIX FIT WETOUT GUN 54 05 13 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 62 Chopper Gun Manual ATG 6500 FIT W FIT WETOUT GUN 05 13 14 PARTS KEY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY MG 101
5. ATG 3500 FIT W EXTERNAL MIX FIT WETOUT GUN 2 05 13 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 42 Chopper Gun Manual ATG 3500 FIT W FIT WETOUT GUN 05 13 14 PARTS KEY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 47 40505 AIR ADJUSTING SCREW 1 Z UGT 35402 CATALVST TIP 48 ATC 40709 GUARD 3 UMT 6025 SPRAY TIP 49 ATC 4003 2 HANDLE ASSEMBLY CUR XXXX SIZE 50 F FHCS 1032 08 GUARD SCREW 2 4 012 O RING 2 51 ATC 40106 PLLIG 40323 DIFFUSER SEAT 52 PF HN 02 048 AIR FITTING 6B 40323 PACKING RETAINER 53 ATC 40611 RESTRICTOR 040 7 40319 LOCKNUT 54 013 O RING 8 40304 PACKING SET OF 2 57 008 O RING 2 Q 0 S 012A O RING 4 58 F SS 1032 02 SS SET SCREW 0 40318 PACKING PRESS 60 40 SET SCREW 1 ATC 40317 PACKING HOUSING 2 5 006 O RING 2 3 ATC 40201 CAT CYLINDER PLUG 4 5 008 O RING 5 SEAL KIT SOLD SEPARATELY 5 ATG 3501 HEAD SEE NOTE B 5 020 O RING 2 AT EXT SK SEAL KIT 7 ATC 40701 SCREW 2 5 013 O RING 2 HOSES AVAILABLE SEPARATELY g ATC 40214 CATALYST FITTING 20 ATC 40206 CATALYST CYLINDER FLUID HOSE HAW 0664 XX WITH HAW 0444 5 21 ATC 40704 VALVE FRONT WHIP END 22 ATC 40208
6. ATG 35402 CL SINGLE SIDED CLEANABLE CATALYST SEE NOTE ATC 40323 TL 5 16 NUT DRIVER ATC 40323 BT TOOL FOR ATC 40323 B ATC 40204 1 CAT VALVE O RING TOOL MG 1018 CL ALUMINUM RETAINING RING ATG XXX SPRAY TIP ATG 35402 CATALYST TIP FOR ATG XXX MG 1018 MG 1018 PL RETAINING RING FOR ATG 35402 NOTE MG 1018 CL PL RETAINING RING IS NEEDED WHEN USING EITHER ATG 35402 BIG ATG 35402 CL CAT TIPS MG 1018 CL ALUMINUM RETAINING RING MAY BE PURCHASED INSTEAD OF THE MG 1018 CL PL DELRIN PLASTIC RING NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 5 012 ITEM 60 F SS 1032 02 SS AND ITEM ATC 40616 MagnumVenusProducts Rev 07 2014 Page 29 ATG 3500 FIT EXTERNAL MIX FIT GEL GUN 09 22 12 2 A WE 68 lt D MagnumVenusProducts Rev 07 2014 Page 30 Chopper Gun Manual ITEM PART 1 MG 1018 CL PL 2 UGT 35402 3 LIGT XXXX 4 012 40323 ATC 40323 B 7 ATC 40319 8 40304 9 0 5 012 10 ATC 40318 11 40317 12 0 5 006 13 ATC 40201 14 5 008 15 ATG 3501 15 0 5 020 17 ATC 40701 18 5 013 19 ATC 40214 20 ATC 40206 21 ATC 40704 22 ATC 40208 24 ATC 40209 25 ATC 40213 26 ATG 35311 27 E 008 28 ATC 40305 29 ATC 40325 30 ATC 40705 31 ATC 40321 32 ATG 3502 33 ATC 40501 34 ATC 40108 35 ATC 40113 36 ATC 4
7. ATG 3500 EXTERNAL MIX GEL GUN 09 15 12 JCH D MagnumVenusProducts Rev 07 2014 Page 24 ITEM PART 1 MG 1018 CL PL 2 UCT 35402 3 LICT XXX 4 012 40323 6B ATC 40323 B 7 ATC 40319 40304 Q 0 5 012 10 ATC 40318 11 40317 12 00 13 ATC 40201 14 5 008 15 ATG 3501 16 0 5 020 17 40701 188 O S 013 18 40214 20 ATC 40206 21 40704 22 40208 24 ATC 40209 25 40213 2 ATG 3531 1 27 008 28 ATC 40305 29 ATC 40325 30 ATC 40705 31 ATC 40321 32 ATG 3502 33 ATC 40501 34 ATC 40108 35 ATC 40113 35 40111 37 ATC 40101 38 ATC 40103 39 0 006 40 ATC 40105 41 O B 008 42 B 006 43 0 8 007 44 ATC 40304 1 ATG Chopper Gun Manual DESC RETA CATA SPRA C XXX DIFF PACK LOCK PACK O RI PACK PACK O RI CAT O RI HEAD SCRE O RI CATA CATA VALV LOCK CATA AIR MATE SPRI VALV NEED GUN RETA SET BUTT TRIG TRIG TRIG SPRI D RI L RI QTY ATG 3500 GEL GUN 09 15 12 PARTS KEY PAGE 1 RIPTION QTY ITEM PART DESCRIPTION INING RING l 45 40509 l 46 40506 SPRING Y TIP l 47 ATC 40505 AIR ADJUSTING SCREW SIZE 48 40709 GUARD NG 3 49 4003 2 HANDLE ASSEMBLY LISER SEAT l 50 F FHCS 1032 08 GUARD SCREW ING RETAINER 1 5 40106 PLUG N
8. GEL COAT GUN MANUAL q D MagnumVenusProducts Rev 07 2014 MagnumVenusProducts CORPORATE HEADQUARTERS MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com D MagnumVenusProducts Rev 07 2014 Page 2 Table Contents SECTION Page SAFETY amp WARNING INFORMATION 4 INTRODUCTION 13 GUN DISASSEMBLY 15 GUN HEAD REPAIR 17 TROUBLE SHOOTING GUIDE 21 PARTS DRAWING SECTION 23 REVISION INFORMATION 79 D MagnumVenusProducts Rev 07 2014 Page 3 D SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is
9. ATG 3500 W EXTERNAL MIX WETOUT GUN 05 13 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 48 Chopper Gun Manual ATG 3500 W WETOUT GUN 05 13 14 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 45 40509 INSERT 2 UCT 35402 CATALYST TIP 46 40506 SPRING 3 UCT 552 SPRAY 47 ATC 40505 AIR ADJUSTING SCREW XXX SIZE 48 40709 GUARD 4 D E 012 O RING 3 49 4003 2 HANDLE ASSEMBLY BA ATC 40323 A DIFFUSER SEAT SO F FHCS 1032 08 GUARD SCREW 2 GB 40323 PACKING RETAINER 51 ATC 40106 PLLIG 7 ATC 40319 LOCKNUT 52 PF HN 02 04S AIR FITTING 40304 PACKING SET 2 53 ATC 40611 RESTRICTOR 040 gx 5 012 O RING 4 57 008 O RING 2 O ATC 40318 PACKING PRESS 59 F SS 1032 02 SS SET SCREW 1 ATC 40317 PACKING HOUSING 60 40616 SET SCREW 2 n S 006 O RING 2 ATC 40201 CAT CYLINDER PLUG 4 D S 008 O RING 5 S ATG 3501 HEAD SEE NOTE Be a EE SEAL KIT SOLD SEPARATELY 7 ATC 40701 SCREW 2 be an a AT EXT SK SEAL Q 40214 CATALYST FITTING 20 ATC 40206 CATALYST CYLINDER HOSES AVAILABLE SEPARATELY 21 ATC 40704 VALVE FRONT 22 40208 LOCK WASHER 11 1 RATIO PUMP 24 ATC 40209 CATALYST PISTON FLUID HO
10. O ring on diffuser nicked or cut Replace O ring Material leaking from weep hole on material side of gun Loose diffuser seat Adjust until snug Then turn 1 4 to 1 2 turn more Don t over tighten Worn needle packing Replace packing and adjust as indicated above D MagnumVenusProducts Rev 07 2014 Page 21 This page was left blank intentionally D MagnumVenusProducts Rev 07 2014 Page 22 Chopper Manua Parts Drawings ATG 3500 ATG 3500 A ATG 3500 FIT ATG 3500 FIT A ATG 3500 FIT A INT ATG 3500 FIT INT ATG 3500 INT ATG 3500 W ATG 6500 ATG 6500 COOK ATG 6500 FIT ATG 6500 FIT INT ATG 6500 FIT W ATG 6500 FIT W INT ATG 6500 INT ATG 6500 W ATG 6500 W INT ATG 35402 TT MagnumVenusProducts External Mix Gel Coat Gun External Mix Gel Gun Automatic External Mix Gel Coat Gun FIT Gel Coat Gun FIT Automatic Gel Gun FIT AUTO International Gel Gun FIT International Gel Coat Gun International External Mix Gel Gun Wetout Gel Coat Gun with Signal Gel Coat Gun with Signal External Mix Gel Coat Gun FIT Gel Coat Gun FIT International Gel coat Gun FIT Wetout Gel Gun FIT Wetout International Gel Gun International Gel Coat Gun Wetout Gel Coat Gun Wetout International Test Catalyst Tip Rev 07 2014 Page 23
11. Chopper Gun Manual ATG 3500 FIT A AUTO GEL GUN 05 13 14 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 020 CATALYST RESTRICTUR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATC 40323 TL 5 16 NUT DRIVER ATC 40323 B1 L FUR 40323 40204 1 VALVE O RING TOOL MG 1018 CL ALUMINUM RETAINING RING UGT XXX SPRAY TIP NOTE G 1018 CL PL RETAINING RING IS NEEDED WHEN ISING EITHER AT CAT TIPS AM RING MAY BE PLIR G 1018 CL PL D 35402 ATG 35402 CL 18 CL ALUMINUM RETAINING HASED INSTEAD TH RIN PLASTIC RING T m CI Q NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITE 20 ATC 40206 ITEM 9 0 5 012 ITE F SS 1032 02 SS AND ITEM ATC 40616 T MagnumVenusProducts Rev 07 2014 Page 35 ATG 3500 FIT A INT AUTOMATIC EXTERNAL MIX GEL GUN 09 14 13 BT2 D MagnumVenusProducts Rev 07 2014 Page 36 Chopper Gun Manual ATG 3500 FIT A INT AUTO GEL GUN 09 14 13 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART D
12. the head that the set screw will be installed into 14 Reinstall the catalyst cylinder into the gun head by rotating it back and forth while pushing it into the gun head Use caution not to damage the O rings Align the hole in the catalyst cylinder with the hole in the side of the gun head Set Screw qT y Set Screw with Catalyst Weep Hole 15 Replace the set screws back into the gun head 16 Using a 5 16 nut driver remove the diffuser seat from the front of the gun 17 Using special tool ATC 40323 BT remove the cartridge assembly from the front of the gun 18 Pull the resin needle piston assembly from the back of the gun head 19 Replace the O ring on the resin needle piston 20 Remove the packing retainer from the back of the gun head and replace the O ring with a new one 21 Replace the packing retainer into the back of the gun head 22 Replace the O ring for the resin cylinder seal 23 Replace the two tip pin O rings on the front of the gun 24 Remove the catalyst cylinder plug on the front of the gun head and replace the O ring 25 Reinstall the catalyst cylinder plug into the front of the gun head D MagnumVenusProducts Rev 07 2014 Page 18 26 Replace the O ring on the diffuser seat 27 Using a pin and wrench loosen the needle packing housing from the packing retainer 28 Check that the packing press moves freely in the packing housing
13. O ring material worn or cut O rings on catalyst piston worn or cut O rings on trigger valve worn or cut Replace O rings Air leaking from exhaust port on back of handle while trigger is in OFF or ON position O rings on trigger valve worn or cut O rings on Catalyst Valve and or Material Piston worn or nicked Replace O rings Catalyst leaking from catalyst tip while gun is sitting not being triggered O rings on catalyst valve worn or cut Replace O rings Catalyst leaks from weep hole on catalyst side of gun O rings on catalyst valve worn or cut Replace O rings No catalyst is coming from gun Catalyst air piston is not actuating Check for clogged catalyst air passages small holes underneath back cylinder Note There is more than one passageway from holes Plugged catalyst restrictor Allen screw with orifice located in front of catalyst valve Clean and clear orifice in front of catalyst valve Plugged catalyst passageway in head of gun or catalyst tips Inspect clean and clear passageways No catalyst flow to gun See Slave Pump Trouble Shooting Material is leaking from tip front of gun Loose diffuser seat Tighten diffuser seat 1 4 to 1 2 turn at a time until snug and then one more 1 4 turn Over tightening of diffuser seat may cause binding of material needle Worn needle and or seat Replace worn items
14. 07 2014 Page 14 D Disassembly Remove the two 2 Allen screws from the side of the gun This will separate the gun into two 2 components handle and head cylinder Remove the two 2 screws on the back of the cylinder and using caution remove the cylinder from the back of the gun head The gun is now in three 3 components handle head and cylinder We will rebuild each component and then reassemble them Handle Disassembly 3 4 Loosen the set screw holding the trigger button assembly on and remove the button Unscrew and remove the trigger lock Remove the trigger housing Remove the trigger valve assembly from the front of the gun Unscrew the refinement air adjustment screw and from the side of the gun Remove the refinement air spring from the side of the gun and adjustment screw Unscrew the refinement air packing nut from the side of the gun and remove the O rings Remove the three 3 O rings on the top of the handle D MagnumVenusProducts Rev 07 2014 Page 15 Handle Assembly Note Thoroughly clean and inspect all parts for wear or damage Replace all parts with original MVP parts Open the seal kit and match the O rings with the ones being replaced 11 Replace the O rings on the trigger valve Note special tool is available to install the O rings on the trigger valve Trigger Valve O ring Tool
15. 40213 AIR FITTING FLUID HOSE HAW 0664 XX WITH 26 ATG 35311 ATERIAL TLIBE HAW 0344 5 WHIP END 27 008 O RING 28 40305 PACKING RETAINER 20 1 RATIO PUMP 29 ATL 40325 SPRING FLUID HOSE HAW 0444M XX WITH 30 ATC 40705 VALVE BACK HAW 0344 5 WHIP END 31 ATC 4032 EEDLE ASSY 32 ATG 3502 GUN BACK ALL RATIO PUMPS 33 ATC 4050 RETAINING SCREW 2 REFINEMENT TRIGGER AIR HOSE 34 40108 SET SCREW l HA 0344 XX 35 ATC 40113 BUTTON ASSEMBLY CATALYST HOSE HC 0224 XX 36 ATC 4011 TRIGGER LOCK CATALYST ATOMIZING AIR HOSE 37 ATC 40101 TRIGGER HOUSING 1 0224 38 40103 TRIGGER VALVE 39 0 006 O RING 3 XX HOSE LENGTH DESIRED 25 IS STANDARD 40 ATC 40105 SPRING 41 0 8 008 O RING 42 8 006 O RING 2 43 007 O RING 44 ATC 40304 1 O RING MagnumVenusProducts Rev 07 2014 Page 72 Chopper Gun Manual ATG 6500 W WETOUT GUN 05 13 14 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 020 CATALYST RESTRICTOR ATC 403 14 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATG 35402 BIG DOUBLE SIDED CLEANABLE SEE NOTE ATG 35402 CL SINGLE SIDED CLEANABLE CATALYST SEE NOTE ATC 40323 A TL 5 16 NUT DRIVER 40323 TOOL FOR 40323 ATC 40103 1 TRIGGER VALVE O RING TOOL 40204 1 VALVE O RING TOOL
16. MG 1018 CL ALUMINUM RETAINING RING SPRAY XXX SIZE gt 76 35402 CATALYST FOR ATG XXX G 1018 MG 1018 PL RETAINING RING OR ATG 35402 NOTE G 1018 CL PL RETAINING RING IS NEEDED WHEN USING EITHER ATG 35402 BIG ATG 35402 CL CAT TIPS MG 1018 CL ALUMINUM RETAINING RING MAY BE PURCHASED INSTEAD THE G 1018 CL PL DELRIN PLASTIC RING NOTE B TRIGGER VALVE O RINGS ARE MADE OF RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER O LUBE NOTE C ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 5 012 ITEM S9 F SS 1032 02 SS AND ITEM 60 40616 MagnumVenusProducts Rev 07 2014 Page 73 ATG 6500 W INT EXTERNAL MIX WETOUT GUN INTERNATIONAL 05 13 14 D MagnumVenusProducts Rev 07 2014 Page 74 Chopper Gun Manual ATG 6500 W INT WETOUT GUN 05 13 14 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 48 40709 GUARD 2 UCT 35402 INT CATALYST 49 ATC 4003 SIG HANDLE ASSEMBLY 3 UCT 552 SPRAY TIP 50 F FHMS 1032 08 GUARD SCREW 2 XXX SIZE 51 ATC 40106 PLUG 4 012 O RING 3 52 PF
17. Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept
18. ATC 40103 1 12 Install the spring on to the trigger valve and install into the front of the gun 13 Thread the trigger housing into the front of the gun over the trigger valve using a 7 16 wrench 14 Thread the trigger lock into the trigger housing 15 Place the trigger button on to the end of the trigger valve depressing it all the way and then tighten the set screw on the side of the trigger button to hold it in place 16 Replace the O rings in the air refinement needle valve on the side of the handle the Buna black O ring first then the Teflon white 17 Install the packing nut just till it stops 18 Place the spring onto the refinement air needle 19 Lubricate with Super O Lube and install the refinement air needle into the side of the gun 20 Replace the O rings on top of the handle These O rings seal the cylinder and gun head to the handle Set the handle aside for now Cylinder Repair 1 Remove and check the spring 2 Check the inside of the cylinder 3 Check and clear air ports on the bottom of the cylinder 4 Lubricate SSL 10 the inside of the cylinder 5 Reinstall spring into the cylinder D MagnumVenusProducts Rev 07 2014 Page 16 B Gun Head Repair 1 Remove the Catalyst spool valve assembly note it consists of two 3 pieces 2 Unscrew the Valve Back from the Catalyst Piston using caution not to lose the lock nut 3 Replace the O
19. C ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 40206 ITEM 9 5 012 ITEM F SS 1032 02 SS AND ITE 60 ATC 40616 MagnumVenusProducts Rev 07 2014 Page 76 Chopper Gun Manua TEST ATG 35402 TT PE ADAPTER 5 012 O RING BODY D MagnumVenusProducts Rev 07 2014 Page 77 AT EXT SK 08 03 1 FCS o s 005 PCS l 8 005 Q 2 prs 0 5 009 B PCS L 08 07 K 0 s 012 O PCS 008 2 PCS R E 0 009 1 PCS 0 PS O E 008 2 PCS R i 5 020 o 012 3 PCS 40304 1 3 PCS D E 013 Q 1 PCS 008 2 PCS NEVER LISE PETROLEUM BASED LUBRICANTS ON PURPLE D RINGS man MAGNUM ONLY RECOMMENDS THE USE OF MAGNUM LUBE ON 55 4 g MagnumVenusProducts Rev 07 2014 Page 78 D Revision Information Rev 02 2011 Rev 01 2012 Rev 05 2012 Rev 11 2012 Rev 07 2014 Updated the drawings and manual format The revision information chapter was added The catalyst spool assembly procedures were revised Updated the Address Logo and drawings Also updated the manual format Added the assembly list to the back cover and corrected other minor items Updated the drawings Updated the Logo and Name Updated the drawings Remove
20. HN 02 048 AIR FITTING 6A ATC 40323 A DIFFUSER SEAT 53 40 11 RESTRICTOR 040 6B ATC 40323 B PACKING RETAINER 57 T 008 O RING 2 7 ATC 40319 LOCKNUT 59 F SS 1032 02 SS SET SCREW 40304 PACKING SET 2 60 40616 SET SCREW Dx 0 5 012 O RING 4 TRI 1021 ELBOW 0 40318 PACKING PRESS 62 TRI 1022 BARB 1 40317 PACKING HOUSING 63 7304 3 SEAL 2 5 006 O RING 2 3 ATC 40201 CYLINDER PLUG me ioe U RING SEAL KIT SOLD SEPARATELY 5 ATG 3501 HEAD SEE NOTE C Sw poen U RING 2 AT EXT SK SEAL KIT 7 40701 SCREW 2 0 5 013 O RING 2 g ATC 40216 2 1 6 CAT FITTING HOSES AVAILABLE SEPARATELY 20 40206 CATALYST CYLINDER 21 ATC 40704 VALVE FRONT 1111 RATIO 22 40208 LOCK WASHER FLUID HOSE HAW 0664 XX WITH 24 ATC 40209 CATALYST PISTON HAW 0344 5 WHIP END 25 ATC 40213 AIR FITTING 26 ATG 35311 ATERIAL TLIBE 20 1 RATIO PUMP 27 008 O RING FLUID HOSE HAW 0444M XX WITH 28 40305 PACKING RETAINER HAW 0344 5 WHIP END 2g ATC 40325 SPRING 30 ATC 40705 VAVLE BACK ALL RATIO PUMPS 31 4032 EEDLE ASSY REFINEMENT TRIGGER AIR HOSE 32 ATG 3502 GUN BACK HA 0344 XX 33 ATC 4050 RETAINING SCREW 2 CATALYST HOSE HCHP 023J3J XXLC 34 ATC 40108 SET SCREW CATALYST ATOMIZING AIR HOSE 35 ATC 40113 BUTTON ASSEMBLY HA 0224 XX 36 ATC 4011 TRIGGER LOCK 37 ATC 4010 TRIGGER HOUSING XX HOSE LENGTH DESIRED 25 IS STANDARD 38 ATC 40103 TRIGGER VALVE 39
21. Il E 006 O RING 3 40 40105 SPRING 41 008 O RING 42 0068 O RING 2 43 007 O RING 44 40304 1 O RING 45 ATC 40509 INSERT 46 ATC 40506 SPRING 47 40505 AIR ADJUSTING SCREW MagnumVenusProducts Rev 07 2014 Page 75 Chopper Gun Manual ATG 6500 W INT WETOUT GUN 05 13 14 5 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLLIDES ITEMS 4 11 AND ATC 40323 BT ATG 35402 BIG DOUBLE SIDED CLEANABLE INT CATALYST TIP SEE NOTE A ATG 35402 CL SINGLE SIDED CLEANABLE INT CATALYST SEE NOTE A ATC 40323 A TL 5 16 NUT DRIVER 40323 TOOL FOR ATC 40323 8 ATC 40103 1 TRGGER VALVE O RING TOOL 40204 1 CAT VALVE O RING TOOL MG 1018 CL ALUMINUM RETAINING RING SPRAY TIP XXX SIZE ATG 35402 1NT CATALYST TIP FOR ATG XXX MG 1018 MG 1018 PL RETAINING RING FOR ATG 35402 INT NOTE T gt T 018 CL PL RETAINING RING IS EEDED WHEN USING EITHER ATG 35402 BIG INT ATG 35402 CL INT CATALYST TIPS MG 1018 CL ALUMINUM RETAINING RING MAY BE PURCHASED INSTEAD OF THE MG 1018 CL PL DELRIN PLASTIC RING 7M H H NOTE TRIGGER VALVE D RINGS ARE MADE F RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER O LUBE FT NOTE
22. O RING 2 50 F FHCS 1032 08 GUARD SCREW 2 6A ATC 40323 A DIFFUSER SEAT 5 40106 PLUG 6B 40323 PACKING RETAINER 52 PF HN 02 04S AIR FITTING 7 ATC 40319 LDCKNUT 53 ATC 40611 RESTRICTUR 040 8 40304 PACKING SET 2 54 Il E 013 D RING Il S DIJA D RING 4 57 T 008 O RING 2 O 40318 PACKING PRESS 59 F SS 1032 02 SS SET SCREW 1 ATC 40317 PACKING HOUSING 60 ATC 40616 SET SCREW 2 D S 006 O RING 2 61 TRU 1021 ELBOW ATC 40201 CAT CYLINDER PLUG 62 TRIl 1022 BARB 4 5 008 O RING 5 63 7304 3 1 SEAL 5 ATG 3501 HEAD SEE NOTE B 5 020 O RING u 7 40701 SCREW 2 SEAL KIT SOLD SEPARATELY 8 0 5 013 O RING 2 9 40216 CATALYST FITTING AT EXT SK SEAL KIT 20 ATC 40206 CATALYST CYLINDER 21 ATC 40704 VALVE FRONT 53 227 AS ES HOSES AVAILABLE SEPARATELY 24 ATC 40209 CATALYST PISTON a FLUID HOSE HAW 0664 XX WITH HAW 0444 5 26 35311 MATERIAL TLIBE END 2308 REFINEMENT TRIGGER AIR HOSE HA 0344 XX 28 40305 PACKING RETAINER CATALYST HOSE HCHP 023J3J XXLC 28 ATE 40325 SPRING CATALYST ATOMIZING AIR HOSE 0224 30 ATC 40705 VAVLE BACK I NEEBLE AREY HOSE LENGTH DESIRED 25 FT IS STANDARD 32 ATG 3502 GUN BACK 33 ATC 4050 RETAINING SCREW 2 34 ATC 40108 SET SCREW 35 ATC 40113 BUTTON ASSEMBLY 36 ATC 4011 TRIGGER LOCK 37 ATC 4010 TRIGGER HOUSING 38 ATC 40103 TRIGGER VALVE 39 006 O RING 3 40
23. SPRING 1 O RING 1 O RING 2 O RING 1 O RING 1 INSERT 1 SPRING 1 MagnumVenusProducts Rev 07 2014 Page 31 Chopper Gun Manual ATG 3500 FIT FIT GEL GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATC 40323 A TL 5 16 NUT DRIVER 40323 TOOL FOR 40323 ATC 40103 1 TRIGGER VALVE O RING TOOL 40204 1 VALVE O RING TOOL MG 1018 ALUMINUM RETAINING RING FGT 35402 3 FGT STYLE CATALYST FGT XXXX HT FGT STYLE SPRAY TIP NOTE A TRIGGER VALVE O RINGS ARE MADE OF EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER D LUBE NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 92 5 012 ITEM 59 F SS 1032 02 SS AND ITEM ATC 40616 D MagnumVenusProducts Rev 07 2014 Page 32 ATG 3500 FIT A AUTOMATIC EXTERNAL MIX GEL GUN 05 13 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 33 Chopper Gun Manual ATG 3500 FIT A AUTO GEL GUN 05 13 14 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY MG 1018 CL PL RETAINING RING 52 PF HN 02 048 AIR FITTING 2 UGT 35402 CATALYST TIP 53 ATC 40611 RESTRICTER 040 3 UGT XXXX SPRAY
24. TIP 55 0 013 D RING SIZE 57 D T 008 O RING 2 4 D E 012 O RING 2 59 F CS 04C 12 SCREW _ ATC 40323 A DIFFUSER SEAT 60 F SS 1032 02 SS SET SCREW 68 40323 PACKING RETAINER 61 ATC 40616 SET SCREW 7 40319 LOCKNUT 8 ATC 40304 PACKING SET 2 oe ADA E Nh 4 SEAL KIT SOLD SEPARATELY O ATC 40318 PACKING PRESS ATC 40317 PACKING HOUSING 2 5 006 O RING 2 ATC 40201 CYLINDER PLUG IRING 5 HOSES AVAILABLE SEPARATELY 5 ATG 3501 HEAD SEE NOTE lt a BING gt FLUID HAW OBB4 XX WITH HAW 0444 5 7 40701 SCREW 2 lt WHIP ENDS B s 013 I RING 2 REFINEMENT TRIGGER AIR HOSE 0344 E da CATALYST FITTING CATALYST HOSE HC 0224 XX 20 40206 CATALYST CYLINDE CATALYST ATUMIZING AIR HOSE 0224 21 ATC 40704 VALVE FRONT 4 s ERE MAUS XX HOSE LENGTH DESIRED 25 FT IS STANDARD 24 40209 CATALYST PISTON 25 40213 AIR FITTING 3 26 ATG 35311 ATERIAL TUBE 27 008 O RING 28 ATC 40305 PACKING RETAINER 29 ATC 40325 SPRING 30 ATC 40705 VALVE BACK 31 40321 EEDLE ASSY 32 ATG 3502 GUN BACK 33 40501 RETAINING SCREW 2 41 0 8 008 O RING 42 0 006 O RING 2 43 007 O RING 44 ATC 40304 1 O RING 45 ATC 40509 INSERT 46 ATC 40506 SPRING 47 ATC 40505 AIR ADJUSTING SCREW 48 4003 AUTO HANDLE MagnumVenusProducts Rev 07 2014 Page 34
25. clean as necessary 29 Replace the two packing in the packing housing 30 Hand tighten the packing housing packing press and two new packing together with the packing retainer Note Use caution not to over tighten the packing retainer into the packing housing as the resin needle will not go through the packing 31 Tighten the lock nut to secure the packing housing 32 Install the packing housing assembly cartridge assembly into the front of the gun head 33 Press the diffuser seat as far as it will go into the front of the gun head Using 5 16 nut driver screw the diffuser seat in a few threads 34 Install the resin needle assembly into the back of the gun head 35 Using the 5 16 nut driver adjust the packing seat to where it is snug then just a little more 36 Insert the catalyst spool valve assembly into the back of the gun head 37 Using the two 2 screws attach the cylinder assembly to the gun head 38 Attach the gun head and cylinder to the handle D MagnumVenusProducts Rev 07 2014 Page 19 This page was left blank intentionally D MagnumVenusProducts Rev 07 2014 Page 20 D Trouble Shooting Guide BASIC TROUBLE SHOOTING GUIDE FOR MVP Air Assisted Guns Problem Possible Causes Recommended Solution Air leaking from exhaust port on back of handle while trigger is in OFF position
26. fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the position 2 Turn all system regulators to the position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the res
27. producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 0
28. rings on the Valve Back and Catalyst Piston Note A special tool is available to install the O rings on the catalyst spool valve Catalyst Valve O ring Tool ATC 40204 1 4 Install the Lock Washer on the Valve Back 5 Thread the Valve Back into the Catalyst Piston Note Use a drop of removable thread lock compound on threads of the Valve Front and Valve Back during reassembly 6 Unscrew the Valve Front for the Valve Back Note this is a reverse thread Note The threads on the Valve Front are reverse threads and will unscrew clockwise from the Valve Back 7 Install new O Rings on the Valve Front and O Ring between the Valve Front and Valve Back 8 Thread the Valve Front into the Valve Back Note this is a reverse thread Set Catalyst Spool aside for now 9 Install a new O ring onto the catalyst cylinder on the gun head 10 Remove the two set screws on the side of the gun head assembly holding the catalyst cylinder in place 11 Remove catalyst cylinder from the gun head Note Make note of the O ring positions on the catalyst cylinder Installing the new O rings in the wrong positions will cause the gun to not work properly 12 Replace the old O ring with the new O rings from the seal kit 13 Lubricate the O rings with SSL 10 or Vaseline D MagnumVenusProducts Rev 07 2014 Page 17 Note hole the catalyst cylinder has to line with the hole
29. the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fib
30. 00 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the p
31. 0111 37 ATC 40101 38 ATC 40103 39 D E 006 40 ATC 40105 41 I B 008 49 006 43 I B 007 44 40304 1 45 ATC 40509 46 ATC 40506 ATG 3500 FIT FIT GEL GUN 09 22 12 PARTS KEY DESCRIPTION QTY ITEM PART DESCRIPTION QTY RETAINING RING 47 40505 ADJUSTING SCREW 1 CATALYST l 48 ATC 40709 GUARD 1 SPRAY 1 49 ATC 4003 2 HANDLE ASSEMBLY 1 SIZE 50 F FHCS 1032 08 GUARD SCREW 2 2 51 ATC 40106 PLUG 1 DIFFUSER SEAT 1 52 PF HN O2 045 AIR FITTING 1 PACKING RETAINER 1 53 ATC 40611 RESTRICTOR 040 5 1 LOCKNUT 1 54 013 O RING 1 PACKING SET OF 2 1 57 008 O RING 2 O RING 4 59 F SS 1032 02 SS SET SCREW 1 PACKING PRESS 1 40616 SET SCREW 1 PACKING HOUSING 1 O RING 2 CAT CYLINDER PLUG 1 O RING 5 SEAL KIT SOLD SEPARATELY HEAD SEE NOTE l O RING 2 AT EXT SK SEAL KIT SCREW 2 O RING 2 HOSES AVAILABLE SEPARATELY CATALYST FITTING 1 CATALYST CYLINDER 1 FLUID HOSE HAW 0664 XX WITH HAW 0444 5 VALVE FRONT l WHIP END LOCK WASHER l REFINEMENT TRIGGER AIR HOSE 0344 CATALYST PISTON 1 CATALYST HOSE HC 0224 XX AIR FITTING l CATALYST ATOMIZING AIR HOSE 0224 MATERIAL TUBE l O RING l XX HOSE LENGTH DESIRED 25 IS STANDARD PACKING RETAINER 1 SPRING 1 VALVE BACK 1 NEEDLE ASSY 1 GUN BACK 1 RETAINING SCREW 2 SET SCREW 1 BUTTON ASSEMBLY 1 TRIGGER LOCK 1 TRIGGER HOUSING 1 TRIGGER VALVE l O RING 3
32. 0113 BUTTON ASSEMBLY 36 ATC 4011 TRIGGER LOCK 37 ATC 4010 TRIGGER HOUSING 38 ATC 40103 TRIGGER VALVE 30 0 006 O RING 3 40 40105 SPRING 41 D B 008 O RING 42 006 O RING 2 43 007 O RING 44 ATC 40304 1 O RING 45 ATC 40509 INSERT 46 ATC 40506 SPRING MagnumVenusProducts Rev 07 2014 Page 63 Chopper Gun Manual ATG 6500 FIT W FIT WETOUT GUN 05 13 14 PARTS KEY PAGE Z OPTIONAL EQUIPMENT ATC 4061 1 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIOGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATC 40323 TL 9 16 NUT DRIVER ATC 40323 BT TOOL FOR 40323 ATC 40103 1 TRIGGER VALVE O RING TOOL ATC 40204 1 VALV RING G 1018 ALUMINUM RETAINING RING FGT 35402 3 GT STYLE CATALYST TIP FBT XXXX HT FGT STYLE SPRAY TIP NOTE A TRIGGER VALVE O RINGS ARE MADE EPR RUBBER AND LY BE LUBRICATED WITH SUPER D NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES IT 20 ATC 40208 ITEM 8 D S 012A ITE 59 F SS 1032 02 SS AND ITEM 60 ATC 40616 T MagnumVenusProducts Rev 07 2014 Page 64 ATG 6500 FIT W I
33. 10 01 12 PARTS KEY DESCRIPTION QTY ITEM PART DESCRIPTION RETAINING RING 46 40506 SPRING CATALYST TIP 47 ATL 40505 AIR ADJUSTING SCREW SPRAY TIP 48 ATC 40709 GUARD XXXX SIZE 44 ATC 4003 SIG HANDLE ASSEMBLY O RING 2 50 F FHCS 1032 08 GUARD SCREW DIFFUSER SEAT 51 40106 PLUG PACKING RETAINER 52 PF HN O2 04S AIR FITTING LOCKNLIT 53 40611 RESTRICTOR lt 040 gt PACKING SET OF 2 1 54 013 O RING O RING 4 57 008 O RING PACKING PRESS 59 55 1032 02 55 SET SCREW PACKING HOUSING l 60 40616 SET SCREW O RING 2 61 TRIl 1021 ELBOW CAT CYLINDER PLUG 1 62 1022 BARB O RING 5 63 7304 3 1 SEAL HEAD SEE NOTE B 1 O RING 2 SCREW 2 SEAL KIT SOLD SEPARATELY O RING 2 CATALYST FITTING AT EXT SK SEAL KIT CATALYST CYLINDER VALVE FRONT LOCK WASHER CATALYST PISTON AIR FITTING MATERIAL TUBE O RING PACKING RETAINER SPRING VALVE BACK NEEDLE ASSY GUN BACK RETAINING SCREW SET SCREW BUTTON ASSEMBLY TRIGGER LOCK TRIGGER HOUSING TRIGGER VALVE O RING SPRING O RING O RING O RING O RING INSERT MagnumVenusProducts Rev 07 2014 HOSES AVAILABLE SEPARATELY FLUID HOSE HAW 0664 XX WITH HAW 0444 5 WHIP END REFINEMENT TRIGGER AIR HOSE 0344 CATALYST HOSE HC 0224 XX CATALYST ATOMIZING AIR HOSE 0224 Page 57 QTY 2 N n O XX HOSE LENGTH DESIRED 25 FT IS STANDARD Chop
34. 4 J MATERIAL TLIBE l 27 008 O RING l 28 ATC 40305 PACKING RETAINER 1 24 40325 SPRING 1 30 40705 VALVE BACK 1 31 40321 NEEDLE ASSY l 32 ATG 3502 GUN BACK l 33 ATC 40501 RETAINING SCREW 2 34 40108 SET SCREW l 35 ATC 40113 BUTTON ASSEMBLY l 35 40111 TRIGGER LOCK l 37 40101 TRIGGER HOUSING l 38 ATC 40103 TRIGGER VALVE 1 309 008 O RING 3 40 40105 SPRING 1 41 008 O RING 1 42 B 006 O RING 2 43 007 O RING l 44 40304 1 O RING l MagnumVenusProducts Rev 07 2014 Page 55 D MagnumVenusProducts Rev 07 2014 ATG 6500 FIT EXTERNAL MIX FIT GEL GUN 10 01 12 BT2 Page 56 Chopper Gun Manual ITEM PART 1 MG 1018 CL PL 2 UGT 35402 3 LIGT XXXX 4 D E DR 6A ATC 40323 A 6B ATC 40323 B 7 ATC 40319 40304 0 5 012 10 40318 11 40317 12 5 00 13 ATC 40201 14 5 008 15 ATG 3501 16 5 020 17 ATC 40701 18 0 5 013 19 ATC 40214 20 ATC 40206 21 ATC 40704 22 ATC 40208 24 ATC 40209 25 ATC 40213 26 ATG 35311 27 O E 008 28 ATC 40305 29 ATC 40325 30 ATC 40705 31 ATC 40321 32 ATG 3502 33 ATC 40501 34 ATC 40108 35 ATC 40113 36 ATC 40111 37 ATC 40101 38 ATC 40103 38 E 006 40 40105 41 42 006 43 0 8 007 44 40304 1 45 ATC 40509 ATG 6500 FIT FIT GEL GUN
35. 8 ATC 4003 A AUTO HANDLE MagnumVenusProducts Rev 07 2014 Page 37 Chopper Gun Manual ATG 3500 FIT A INT AUTO GEL GUN 09 14 13 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40811 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIOGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 ATC 40323 BT ATC 40323 TL 9 15 NUT DRIVER ATL 40323 BT TOOL FOR 40323 ATC 40204 1 CAT VALVE O RING TOOL MG 1018 CI ALUMINUM RETAINING RING UGT XXXX SPRAY TIP NOTE A MG 1018 CL PL RETAINING RING IS NEEDED WHEN ISING EITHER ATG 35402 BIG ATG 35402 CL CAT TIPS A MG 1018 CL ALUMINUM RETAINING RING MAY BE PURCHASED INSTEA THE G 1018 CL PL DELRIN PLASTIC RING G NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITE 20 ATL 40206 ITEM 9 5 012 ITEM BO F SS 1032 02 SS AND ITEM ATC 40616 MagnumVenusProducts Rev 07 2014 Page 38 ATG 3500 FIT INT INTERNATIONAL EXTERNAL MIX FIT GEL GUN 09 14 13 BT2 D MagnumVenusProducts Rev 07 2014 Page 39 Chopper Gun Manual ATG 3500 FIT INT
36. 8 CL PL RETAINING RING 47 ATC 40505 AIR ADJUSTING SCREW 2 UGT 35402 CATALYST TIP 48 ATC 40709 GUARD 3 UMT 6025 SPRAY TIP 49 4003 515 HANDLE ASSEMBLY UR SIZE SO F FHCS 1032 08 GUARD SCREW 2 4 012 O RING 2 5 ATC 40106 PLUG 40323 DIFFUSER SEAT 52 PF HN 02 04S AIR FITTING 6B 40323 8 PACKING RETAINER 53 ATC 40611 RESTRICTOR 040 7 ATC 40319 LOCKNUT 54 E 013 O RING 40304 PACKING SET 2 57 Il T 008 O RING 2 l S DI2A O RING 4 59 F SS 1032 02 SS SET SCREW O 40318 PACKING PRESS 60 40616 SET SCREW 40317 PACKING HOLISING 61 TRU 1021 ELBOW 2 0 5 006 O RING 2 62 TRU 1022 BARB ATC 40201 CAT CYLINDER PLUG 63 7304 3 1 SEAL 4 5 008 O RING 5 S ATG 3501 HEAD SEE NOTE 0 5 020 O RING 2 SEAL KIT SOLD SEPARATELY 7 ATC 40701 SCREW 2 FS LARING 2 AT EXT SK SEAL KIT g ATC 40214 CATALYST FITTING gt 427020 CATALYST CYLINDER HOSES AVAILABLE SEPARATELY 21 ATC 40704 VALVE FRONT 7 ze 1 FLUID HOSE HAW OB64 XX WITH HAW 0444 5 WHIP END REFINEMENT TRIGGER AIR HOSE 0344 EE AE a CATALYST HOSE 0224 CATALYST ATOMIZING AIR HOSE 0224 28 40305 PACKING RETAINER 29 ATE A0329 SPRING XX HOSE LENGTH DESIRED 25 FT IS STANDARD 30 40705 VALVE BACK 31 ATC 4032 NEEDLE ASSY 32 ATG 3502 GUN BACK 33 ATC 4050 RETAINING SCREW 2 34 40108 SET SCREW 35 ATC 4
37. A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MagnumVenusProducts Rev 07 2014 Page 12 Introduction The AT series guns are one of the most advanced state of the art guns introduced into the composites industry Th
38. CAN ONLY BE LUBRICATED WITH SUPER O LUBE NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 5 012 ITEM 98 55 1032 02 55 AND ITEM 60 ATC 40616 MagnumVenusProducts Rev 07 2014 Page 67 ATG 6500 INT EXTERNAL MIX GEL GUN INTERNATIONAL 08 14 13 BT2 D MagnumVenusProducts Rev 07 2014 Page 68 Chopper Gun Manual ATG 6500 INT GEL GUN 09 14 13 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 48 40709 GUARD 2 UCT 35402 INT CATALVST TIP 49 ATC 4003 SIG HANDLE ASSEMBLY 3 UCT XXX SPRAV TIP 50 F FHMS 1032 08 GUARD SCREW 2 XXX SIZE 51 ATC 40106 PLUG 4 012 O RING 3 52 PF HN 02 04S AIR FITTING 40323 DIFFUSER SEAT 53 40611 RESTRICTOR 040 6B 40323 PACKING RETAINER 57 008 O RING 2 7 ATC 40319 LOCKNUT 58 F SS 1032 02 SS SET SCREW 40304 PACKING SET OF 2 60 ATC 40616 SET SCREW G 5 012 O RING 4 61 TRU 102 ELBOW 0 40318 PACKING PRESS 62 TRU 1022 BARB 40317 PACKING HOUSING 63 7304 3 SEAL 2 5 006 O RING 2 3 ATC 40201 CYLINDER PLUG ae B SEAL KIT SOLD SEPARATE
39. ESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 52 PF HN 02 048 AIR FITTING 2 UGT 35402 INT CATALYST 53 ATC 40611 RESTRICTUR 040 UGT XXXX SPRAY TIP 55 013 O RING XXXX SIZE 57 D T 008 D RING 2 4 D E 012 D RING 2 59 F CS 04C 12 SCREW ATC 40323 A DIFFUSER SEAT 60 F SS 1032 02 SS SET SCREW EB ATC 40323 B PACKING RETAINER 61 40616 SET SCREW 7 ATC 40319 LOCKNUT 8 ATC 40304 PACKING SET DF 2 s Mec E RUNE a SEAL KIT SOLD SEPARATELY 40318 PACKING PRESS 12 ATC 40317 PACKING HOUSING hese SEAL RET 2 0 5 006 D RING 2 ATC 40201 CAT CYLINDER PLUG D s 008 O RING 5 HOSES AVAILABLE SEPARATELY 5 ATG 3501 HEAD SEE NOTE B Be O S 020 O RING 2 FLUID HOSE HAW OB54 XX WITH HAW 0444 5 7 ATC 40701 SCREW 2 SATB NUN ATL 4 216 CATALYST FITTING CATALYST HOSE HCHP 023J3J XXLC 20x 40206 CATALYST CYLINDER CATALYST ATOMIZING AIR HOSE 0224 21 ATC 40704 VALVE FRONT 22 40208 LOCK WASHER XX HOSE LENGTH DESIRED 25 IS STANDARD 24 ATC 40209 CATALYST PISTON 25 40213 AIR FITTING 3 26 ATG 35311 MATERIAL TUBE 27 008 O RING 28 ATC 40305 PACKING RETAINER 29 ATC 40325 SPRING 30 ATC 40705 VALVE BACK 31 40321 NEEDLE ASSY 32 ATG 3502 GUN BACK 33 ATC 40501 RETAINING SCREW 2 41 D B 008 O RING 42 D B 008 O RING 2 43 007 O RING 44 ATC 40304 1 D RING 45 ATC 40509 INSERT 46 ATC 40506 SPRING 47 ATC 40505 AIR ADJUSTING SCREW 4
40. ING AIR HOSE HA 0224 XX 29 ATC 40325 SPRING ae VALVE BALK XX HOSE LENGTH DESIRED 25 FT IS STANDARD 31 ATC 4032 EEDLE ASSY 32 ATG 3502 GUN BACK 33 ATC 4050 RETAINING SCREW 2 34 40108 SET SCREW 35 40113 BUTTON ASSEMBLY 36 4011 TRIGGER LDCK 37 ATC 4010 TRIGGER HOUSING 38 40103 TRIGGER VALVE 30 00 D RING 3 40 40105 SPRING 41 008 D RING 42 0 006 O RING 43 007 O RING 44 40304 1 O RING MagnumVenusProducts Rev 07 2014 Page 40 Chopper Gun Manual ATG 3500 FIT INT FIT GEL GUN 09 14 13 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND 40323 ATC 40323 A TL 5 18 NUT DRIVER ATC 40323 B1 FOOL FUR ATC 40323 BT ATC 40103 1 TRIGGER VALVE O RING TOOL 40204 1 CAT VALVE O RING TOOL MG 1018 ALUMINUM RETAINING RING FGT 35402 INT FGT STYLE CATALYST TIP FGT XXXX HT FGT STYLE SPRAY NOTE A TRIGGER VALVE O RINGS ARE MADE OF EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER O LUBE NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 0 5 012 ITEM 3d F SS amp 1032 02 SS AND ITEM 60 ATC 40616 D MagnumVenusProducts Rev 07 2014 Page 41
41. LOCK WASHER REFINEMENT TRIGGER AIR HOSE HA 0344 XX 24 ATC 40209 CATALYST PISTON CATALYST HOSE HC 0224 XX 25 ATC 40213 AIR FITTING CATALYST ATOMIZING AIR HOSE HA 0224 XX 26 ATC 40311 F ATERIAL TUBE 27 008 O RING HOSE LENGTH DESIRED 25 FT IS STANDARD 28 ATC 40305 PACKING RETAINER 29 ATC 40325 SPRING 30 ATC 40705 VALVE BACK 31 ATC 4032 EEDLE ASSY 32 ATG 3502 GUN BACK 33 ATC 4050 RETAINING SCREW 2 34 ATC 40108 SET SCREW 35 ATC 40113 BUTTON ASSEMBLY 36 ATC 401 1 TRIGGER LOCK 37 ATC 4010 TRIGGER HOUSING 38 ATC 40103 TRIGGER VALVE 39 006 O RING a 40 ATC 40105 SPRING 41x 008 O RING 42 006 O RING 2 43 007 O RING 44x 40304 1 O RING 45 40509 46 40506 SPRING MagnumVenusProducts Rev 07 2014 Page 43 Chopper Gun Manual ATG 3500 FIT VW FIT WETOUT GUN 05 13 14 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR ATC 403 14 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATL 40323 A TL 5 18 NUT DRIVER ATC 40323 BT OOL FOR 40323 ATC 40103 1 TRIGGER VALVE D RING TO ATC 40204 1 CAT VALVE O RING T MG 1018 ALUMINUM RETAINING RING FGT 35402 3 GT STYLE CATALYST TIP
42. LVE FRONT net BEL ie HOSES AVAILABLE SEPARATELY 24 ATC 40209 CATALYST PISTON d5 MICAS ATR FITTING FLUID HOSE HAW 0664 XX WITH HAW 0444 5 26 ATG 40311 F ATERIAL TLIBE CWHIP END WEEDS REFINEMENT TRIGGER AIR HOSE HA 0344 XX EA LINE RE f CATALYST HOSE HCHP 023J3J XXLE a SEINE CATALYST ATOMIZING AIR HOSE 0224 30 ATC 40705 VAVLE BACK I a feme HOSE LENGTH DESIRED 25 IS STANDARD 32 3502 GUN BACK 33 4050 RETAINING SCREW 2 34 ATC 40108 SET SCREW 35 40113 BUTTON ASSEMBLY 35 ATC 4011 TRIGGER LOCK 37 ATC 4010 TRIGGER HOUSING 38 ATC 40103 TRIGGER VALVE 39 006 O RING 3 40 ATC 40105 SPRING 41 008 O RING 42 0 006 O RING 2 43 D B 007 O RING 44 ATC 40304 1 O RING 45 ATC 40509 INSERT MagnumVenusProducts Rev 07 2014 Page 66 Chopper Gun Manual ATG 6500 FIT W INT FIT GEL GUN 05 13 14 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 020 CATALYST RESTRICTOR 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATC 40323 A TL 5 16 NUT DRIVER 40323 TOOL FOR ATC 40323 B 40103 1 TRIGGER VALVE O RING TOOL ATC 40204 1 CAT VALVE O RING TOOL G 1018 ALUMINUM RETAINING RING FGT 35402 INT FGT STYLE CATALYST FGT XXXX HT FGT STYLE SPRAY TIP NOTE TRIGGER VALVE O RINGS ARE MADE EPR RUBBER AND
43. LY 5 ATG 3501 HEAD SEE NOTE C 5 020 U RING 2 AT EXT SK SEAL KIT 7 40701 SCREW 2 8 0 5 013 O RING 2 4 ATC 40216 J I C CAT FITTING HOSES AVAILABLE SEPARATELY 20 40206 CATALYST CYLINDER 21 ATC 40704 VALVE FRONT 11 1 RATIO PUMP 22 40208 LOCK WASHER FLUID HOSE HAW 0664 XX WITH 24 ATC 40209 CATALYST PISTON HAW 0344 5 WHIP END 25 ATC 40213 AIR FITTING 26 ATG 35311 ATERIAL TUBE 20 1 RATIO PUMP 27 D E 008 O RING FLUID HOSE HAW 0444M XX WITH 28 40305 PACKING RETAINER HAW 0344 5 WHIP END 29 ATC 40325 SPRING 30 ATC 40705 VAVLE BACK ALL RATIO PUMPS 31 4032 EEDLE ASSY REFINEMENT TRIGGER AIR HOSE 32 ATG 3502 GUN BACK HA 0344 XX 33 ATC 4050 RETAINING SCREW 2 CATALYST HOSE HCHP 023J3J XXLC 34 ATC 40108 SET SCREW CATALYST ATOMIZING AIR HOSE 35 40113 BUTTON ASSEMBLY HA 0224 XX 36 ATC 4011 TRIGGER LOCK 37 40101 TRIGGER HOUSING XX HOSE LENGTH DESIRED 25 FT IS STANDARD 38 ATC 40103 TRIGGER VALVE 24 0 006 O RING 3 40 40105 SPRING 41 O B 008 O RING 42 D B 006 O RING 2 43 007 O RING 44x 40304 1 O RING 45 ATC 40509 INSERT 46 ATC 40506 SPRING 47 ATC 40505 AIR ADJUSTING SCREW MagnumVenusProducts Rev 07 2014 Page 69 Chopper Gun Manual ATG 6500 INT GEL GUN 09 14 13 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMB
44. LY WHICH INCLLIDES ITEMS 4 11 AND ATC 40323 BT ATG 35402 BIG DOUBLE SIDED CLEANABLE INT CATALYST TIP SEE NOTE A ATG 35402 CL SINGLE SIDED CLEANABLE INT CATALYST TIP SEE NOTE A ATL 40323 A TL 5 18 NUT DRIVER 40323 TOOL FOR 40323 ATC 40103 1 TRGGER VALVE O RING TOOL 40204 1 CAT VALVE O RING TOOL MG 1018 CL ALLIMINLIM RETAINING RING ATG XXX SPRAY XXX SIZE ATG 35402 INT CATALYST TIP ATG XXX MG 1018 MG 1018 PL RETAINING RING FOR ATG 35402 INT NOTE A G 1018 CL PL RETAINING RING IS EEDED WHEN LISING EITHER TG 35402 BIG INT UR ATG 35402 L INT CATALYST TIPS MG 1018 CL LUMINUM RETAINING RING MAY BE LIRCHASED INSTEAD OF THE MG 1018 CL PL ELRIN PLASTIC RING DBM gt J NOTE TRIGGER VALVE O RINGS ARE MADE F EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER D LUBE NOTE ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 40206 ITEM 9 0 5 012 ITEM F SS 1032 02 SS AND ITE 60 ATL 40616 MagnumVenusProducts Rev 07 2014 Page 70 ATG 6500 W EXTERNAL Bla WETOUT GUN gt 4 05 13 14 BT2 iu d 4 6 A 17 Pe Dus lt AW KO B vi a 2 lt ww 16 57 A 14 E Qa D MagnumVenusProduc
45. NT INTERNATIONAL EXTERNAL MIX WETOUT GEL GUN 05 13 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 65 Chopper Gun Manual ATG 6500 FIT W INT FIT GEL GUN 05 13 14 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY MG 1018 CL PL RETAINING RING 48 ATC 40506 SPRING 2 UGT 35402 INT CATALYST 47 40505 AIR ADJUSTING SCREW 3 UMT 6025 SPRAY TIP 48 40709 GUARD SIZE 49 ATC 4003 SIG HANDLE ASSEMBLY 4 Il E 012 O RING 2 S0 F FHCS 1032 08 GUARD SCREW 2 EA ATC 40323 A DIFFUSER SEAT 51 40108 PLUG ATC 40323 B PACKING RETAINER 52 PF HN 02 04S AIR FITTING 7 ATC 40319 LOCKNUT 53 ATC 40611 RESTRICTOR 040 8 ATC 40304 PACKING SET DF 2 54 013 O RING 9 S 012A O RING 4 57 008 O RING 2 O 40318 PACKING PRESS 59 F SS 1032 02 SS SET SCREW ATC 40317 PACKING HOUSING 60 40616 SET SCREW 2 5 006 O RING 2 61 TRU 1021 ELBOW 40201 CYLINDER PLUG 62 TRU 1022 BARB 4 5 008 O RING 5 63 7304 3 1 SEAL S 3501 HEAD SEE NHTE B 5 020 O RING 2 7 40701 SCREW 2 SEAL KIT SOLD SEPARATELY 0 5 013 O RING 2 9 40216 CATALYST FITTING AT EXT SK SEAL KIT 20 40206 CATALYST CYLINDER 21 ATC 40704 VA
46. OSE LENGTH DESIRED 25 IS STANDARD 40 40105 SPRING l 41 Il B 008 O RING l 42 Il B 006 O RING 2 43 007 O RING l 44 40304 1 O RING MagnumVenusProducts Rev 07 2014 Page 52 Chopper Gun Manual ATG 6500 GEL GUN 10 01 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATG 35402 BIG DOUBLE SIDED CLEANABLE CAT TIP SEE NOTE A ATG 35402 CL SINGLE SIDED CLEANABLE CATALYST SEE NOTE ATC 40323 A TL 5 18 NUT DRIVER 40323 TOOL FOR 40323 ATC 40103 1 TRIGGER VALVE O RING TOOL ATC 40204 1 VALVE O RING TOOL MG 1018 CL ALUMINUM RETAINING RING ATG XXX SPRAY TIP XXX SIZE ATG 35402 CATALYST TIP FOR ATG XXX MG 1018 MG 1018 PL RETAINING RING FOR ATG 35402 NOTE A MG 1018 CL PL RETAINING RING IS NEEDED WHEN USING EITHER ATG 35402 BIG ATG 35402 CL CAT TIPS MG 1018 CL ALUMINUM RETAINING RING MAY BE PURCHASED INSTEAD OF THE MG 1018 CL PL DELRIN PLASTIC RING NOTE B TRIGGER VALVE O RINGS ARE MADE OF EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER O LUBE NOTE ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 5 012 ITEM 59 F SS 1032 02 SS AND ITEM 60 ATC 40616 MagnumVenusProducts Rev 07 2014 Page 53 ATG 6500 C00K
47. PLLIG l 7 40319 LOCKNUT I 52 PF HN 02 04S AIR FITTING l ATC 40304 PACKING SET OF 2 1 53 ATC 40611 RESTRICTUR 040 1 9 5 012 O RING 4 57 008 O RING 2 10 ATC 40318 PACKING PRESS 59 F SS 1032 02 SS SET SCREW l 11 ATC 40317 PACKING HOUSING l amp 0 ATC 40616 SET SCREW l 12 0 5 006 O RING 2 61 TRU 1021 ELBOW l 13 40201 CAT CYLINDER PLUG 1 62 TRU 1022 BARB l 14 0 5 008 O RING 5 63 7304 3 1 SEAL 15 ATG 3501 HEAD SEE NOTE 1 0 5 020 O RING 2 17 ATC 40701 SCREW 2 SEAL KIT SOLD SEPARATELY 18 0 5 013 O RING 2 Ig ATC 40214 CATALYST FITTING 1 AT EXT SK SEAL KIT 20 40206 CATALYST CYLINDER 1 21 ATL 40704 VALVE FRONT l HOSES AVAILABLE SEPARATELY 22 40208 LOCK WASHER l 24 ATC 40209 CATALYST PISTON 1 11 1 RATIO PUMP 25 ATC 40213 AIR FITTING l FLUID HOSE HAW 0664 XX WITH 26 ATG 35311 MATERIAL TLIBE 1 HAW 0344 5 WHIP END 27 00 O RING l 28 ATC 40305 PACKING RETAINER 1 20 1 RATIO PUMP 29 40325 SPRING l FLUID HOSE HAW D444M XX WITH 30 ATC 40705 VALVE BACK 1 HAW 0344 5 WHIP END 31 ATC 40321 NEEDLE ASSY I 32 ATG 3502 GUN BACK 1 ALL RATIO PUMPS 33 40501 RETAINING SCREW 2 REFINEMENT TRIGGER AIR HOSE 34 40108 SET SCREW l 0344 35 ATC 40113 BUTTON ASSEMBLY 1 CATALYST HOSE HC 0224 XX 36 40111 TRIGGER LOCK l CATALYST ATOMIZING AIR HOSE 37 ATC 40101 TRIGGER HOUSING l HA 0224 XX 38 40103 TRIGGER VALVE 39 006 O RING 3 XX H
48. RATELY I0 40318 PACKING PRESS LL ATC 40317 PACKING HOUSING l 12 0 5 006 O RING 2 13 ATC 40201 CAT CYLINDER PLUG VES I HOSES AVAILABLE SEPARATELY 15 3501 HEAD SEE B TA 11 1 RATIO PUMP FLUID HOSE 0664 WITH 17 ATC 40701 SCREW 2 ee 18 0 5 013 O RING 2 19 ATC 40214 CATALYST FITTING 20 40206 CATALYST CYLINDER EU RATIO PUMP 72 2 FLUID HOSE HAW 0444M XX WITH 22 40208 LOCK WASHER 24 ATC 40209 CATALYST PISTON 25 40213 AIR FITTING 3 ALL RATIO PUMPS 5 M EE REFINEMENT TRIGGER AIR HOSE 27 0 O RING 0344 28 ATC 40305 PACKING RETAINER ATALYST HOSE HU 0224 XX CATALYST ATUMIZING AIR HOSE 29 ATC 40325 SPRING 30 ATC 40705 VALVE BACK 31 ATC 40321 NEEDLE ASSY ija HOSE LENGTH DESIRED 25 FT 15 STANDARD 33 40501 RETAINING SCREW 2 41 00 O RING 1 42 00 O RING 2 43 007 O RING 44 ATC 40304 1 O RING 45 ATC 40509 INSERT 46 ATC 40506 SPRING 1 47 ATC 40505 AIR ADJUSTING SCREW 1 48 4003 AUTO HANDLE MagnumVenusProducts Rev 07 2014 Page 28 Chopper Gun Manual ATG 3500 A AUTO GEL GUN 09 22 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATG 35402 BIG DOUBLE SIDED CLEANABLE TIP SEE
49. SE HAW 0664 XX WITH 256 ATG 35311 MATERIAL TUBE 27 008 20 1 RATIO PLIMP 28 ATC 40305 PACKING RETAINER FLUID HOSE HAW 0444M XX WITH 30 40705 VALVE BACK 31 ATC 4032 NEEDLE ASSY ALL RATIO PUMPS 32 ATG 3502 GUN BACK REFINEMENT TRIGGER AIR HOSE 33 ATC 4050 RETAINING SCREW 2 0344 36 4011 TRIGGER LOCK HA 0224 XX 37 ATC 4010 TRIGGER HOUSING 38 ATC 40103 TRIGGER VALVE XX HOSE LENGTH DESIRED 25 FT IS STANDARD 39 Il E 006 O RING 3 40 ATC 40105 SPRING 41x 008 O RING 42 008 O RING 2 43 I B 007 O RING 44x ATC 40304 1 O RING MagnumVenusProducts Rev 07 2014 Page 49 Chopper Gun Manual ATG 3500 W WETOUT GUN 05 13 14 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 40611 1 020 CATALYST RESTRICTOR 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATG 35402 BIG DOUBLE SIDED CLEANABLE TIP SEE NOTE A s ATG 35402 CL SINGLE SIDED CLEANABLE CATALYST 5 A ATC 40323 A TL 5 16 NUT DRIVER ATC 40323 BT FOR ATC 40323 B ATC 40103 1 TRIGGER VALVE O RING TOO ATC 40204 1 CAT VALVE O RING TOOL MG 1018 CL ALUMINUM RETAINING RING ATC XXX SPRAY XXX SI
50. T EXTERNAL MIX GEL GUN 10 01 12 BT2 E D MagnumVenusProducts Rev 07 2014 Page 54 Chopper Gun Manual ATG 6500 COOK GEL GUN 10 01 12 PARTS KEY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 1 45 40509 INSERT l 2 UCT 35402 CATALYST TIP l 48 40506 SPRING l 3 LICT XXX SPRAY TIP l 47 ATL 40505 AIR ADJUSTING SCREW 1 XXX SIZE 48 40704 GUARD l 4 I E 012 O RING 3 49 ATC 4003 SIG HANDLE ASSEMBLY l BA ATC 40323 A DIFFUSER SEAT l 50 F FHCS 1032 08 GUARD SCREW 2 40323 PACKING RETAINER 1 51 ATC 40106 PLUG l 7 ATC 40319 LOCKNUT 1 52 PF HN 02 043 AIR FITTING l 40304 PACKING SET OF 2 1 53 ATC 40611 RESTRICTOR 040 1 9 5 012 O RING 4 57 Q T 008 O RING 2 10 ATC 40318 PACKING PRESS 1 59 F SS 1032 02 SS SET SCREW l 11 ATC 40317 PACKING HOUSING l 50 ATC 40616 SET SCREW l 12 5 006 O RING 2 61 TRU 1021 ELBOW l 13 ATC 40201 CYLINDER PLUG 1 62 1022 l 14 5 008 O RING 5 63 7304 3 1 SEAL l 15 ATG 3501 HEAD SEE NOTE C 1 16 5 020 O RING 2 17 ATC 40701 SCREW 2 SEAL KIT SOLD SEPARATELY 18 5 013 O RING 2 19 ATC 40216 CATALYST FITTING l 5 SEAL KIT 20 40206 CATALYST CYLINDER 1 21 40704 VALVE FRONT l 22 ATC 40208 LOCK WASHER 1 24 ATC 40209 CATALYST PISTON 1 25 40213 AIR FITTING l 26 ATG 35311 0
51. UMINUM RETAINING RING ATG XXX SPRAY TIP XXX SIZE ATG 35402 CATALYST TIP FOR ATG XXX MG 1018 MG 1018 PL gt RETAINING RING FOR ATG 35402 NOTE A MG 1018 CL PL RETAINING RING IS NEEDED WHEN LISING EITHER ATG 35402 BIG ATG 35402 CL CAT TIPS MG 1018 CL ALUMINUM RETAINING RING MAY BE PURCHASED INSTEAD THE MG 1018 CL PL DELRIN PLASTIC RING NOTE B TRIGGER VALVE O RINGS ARE MADE OF EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER LUBE NOTE C ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 0 5 012 ITEM 39 55 1032 02 5 AND ITEM 60 ATC 40616 MagnumVenusProducts Rev 07 2014 Page 26 ATG 3500 A AUTOMATIC EXTERNAL MIX GEL GUN gt 4 09 22 12 BT2 lt Pa D MagnumVenusProducts Rev 07 2014 Page 27 Chopper Gun Manual ATG 3500 A AUTO GEL GUN 09 22 12 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY MG 1018 CL PL RETAINING RING 1 S2 PF HN 02 04S AIR FITTING 2 35402 CATALYST TIP 1 53 ATC 40611 RESTRICTOR 040 1 3 UCT xxx SPRAY TIP 1 57 008 O RING SIZE 59 F CS 04C 12 SCREW 2 4 012 O RING 3 60 F SS 1032 02 SS SET SCREW ATC 40323 A DIFFUSER SEAT 1 61 ATC 40B16 SET SCREW 68 ATC 40323 B PACKING RETAINER 7 40319 LOCKNUT 9 ATL 40304 PACKING SET DF 2 oP iS O RING 4 SEAL KIT SOLD SEPA
52. USING 2 0 5 006 O RING 2 40201 CYLINDER PLUG SEAL KIT SOLD SEPARATELY 4 0 5 008 O RING 5 5 ATG 3501 HEAD SEE NOTE C AT EXT SK SEAL KIT 6 5 020 O RING 5 7 40701 SCREW 5 HOSES AVAILABLE SEPARATELY 9 40216 J I C CAT FITTING 20 40206 CATALYST CYLINDER 11 1 RATIO PUMP ai ASF A0204 VALVE FEINT FLUID HOSE HAW 0664 XX WITH p r HAW 0344 5 WHIP END 24 ATC 40209 CATALYST PISTON 25 40213 AIR FITTING 20 1 RATIO PUMP ATEGTAL TUBE FLUID HOSE 0444 WITH 254 RING HAW 0344 5 WHIP END 28 ATC 40305 PACKING RETAINER SI AT 40325 ALL RATIO PUMPS O ATC A070S VALVE REFINEMENT TRIGGER AIR HOSE 3 ATC 4032 EEDLE ASSY 0344 352 CIN BACE a CATALYST HOSE HCHP 023J3J XXLC jer SE BEU CATALYST ATOMIZING AIR HOSE 34 40108 SET SCREW 0224 35 ATC 40113 BUTTON ASSEMBLY mE SE ATAU BIGGER EIK XX HOSE LENGTH DESIRED 25 FT IS STANDARD 37 ATC 4010 TRIGGER HOLISING 33 ATC 40103 TRIGGER VALVE 3 39 0 006 O RING 40 ATC 40105 SPRING 41 008 O RING 2 42 006 O RING 007 O RING 44 ATC 40304 1 O RING 45 ATC 40508 INSERT AR ATF 40M50A lt PRTNG MagnumVenusProducts Rev 07 2014 Page 46 Chopper Gun Manual ATG 3500 INT GEL GUN 09 14 13 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT
53. UT l S2 PF HN 02 04S AIR FITTING ING SET OF 2 1 53 ATC 40611 RESTRICTOR 040 NG 4 57 008 O RING ING PRESS l Sg F SS 1032 02 SS SET SCREW ING HOUSING 60 40616 SET SCREW NG 2 CYLINDER PLUG 1 NG 5 SEAL KIT SOLD SEPARATELY i 2 AT EXT SK SEAL KIT NG 2 LYST FITTING 1 LYST CYLINDER 1 HOSES AVAILABLE SEPARATELY E FRONT l WASHER 11 1 RATIO PUMP LYST PISTON FLUID HOSE HAW 0664 XX WITH ETTTING HAW 0344 5 WHIP END RIAL TUBE l NG 1 20 1 RATIO PUMP ING RETAINER FLUID HOSE HAW D44AM XX WITH NG HAW 0344 5 WHIP END E BACK l LE ALL RATIO PUMPS BACK REFINEMENT TRIGGER AIR HOSE INING SCREW 2 0344 SCREW CATALYST HOSE 0224 ON ASSEMBLY CATALYST ATOMIZING AIR HOSE GER HOUSING l VALVE HOSE LENGTH DESIRED 25 IS STANDARD NG 3 NG l NG l NG 2 NG l NG l MagnumVenusProducts Rev 07 2014 Page 25 Chopper Gun Manual ATG 3500 GEL GUN 09 15 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT 40611 1 020 CATALYST RESTRICTOR 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATG 35402 BIG DOUBLE SIDED CLEANABLE SEE NOTE ATG 35402 CL SINGLE SIDED CLEANABLE CATALYST SEE NOTE ATC 40323 A TL 5 16 NUT DRIVER ATC 40323 BT TOOL FOR ATC 40323 B ATC 40103 1 TRIGGER VALVE O RING TOOL 40204 1 VALVE O RING TOOL MG 1018 CL AL
54. Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON
55. ZE ATG 35402 CATALYST FOR ATG XXX G 1018 MG 1018 PL RETAINING RING FOR ATG 35402 NOTE G 1018 CL PL RETAINING RING IS NEEDED WHEN SING EITHER ATG 35402 BIG ATG 35402 CL CAT TIPS MG 1018 CL ALUMINUM RETAINING RING MAY BE PURCHASED INSTEAD DF THE G 1018 CL PL DELRIN PLASTIC RING NOTE B TRIGGER VALVE O RINGS ARE MADE EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SLIPER LUBE NOTE C ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 0 5 012 ITEM 59 F SS 1032 02 SS AND ITEM 80 ATC 40816 MagnumVenusProducts Rev 07 2014 Page 50 ATG 6500 EXTERNAL MIX GEL GUN 10 01 12 BT2 D MagnumVenusProducts Rev 07 2014 Page 51 Chopper Gun Manual ATG 6500 GEL GUN 10 01 12 5 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY MG 1018 CL PL RETAINING RING l 45 40509 INSERT l 2 UCT 35402 CATALYST TIP 48 40506 SPRING l 3 UCT XXX SPRAY TIP I 47 ATC 40505 AIR ADJUSTING SCREW 1 XXX SIZE 48 40709 GUARD l 4 E 012 O RING 3 49 4003 516 HANDLE ASSEMBLY l ATC 40323 A DIFFLISER SEAT 50 F FHCS 1032 08 GUARD SCREW 2 6B 40323 PACKING RETAINER 51 ATC 40106
56. agraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards D MagnumVenusProducts Rev 07 2014 Page 4 of Fire Extinguishing equipment recommended Fire Extinguisher code rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Sy
57. d reference to Plastech D MagnumVenusProducts Rev 07 2014 Page 79 Chopper Manua rN MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Assemblies Covered in this Manual ATG 3500 XXX EXTERNAL MIX GEL COAT GUN ATG 6500 XXX EXTERNAL MIX GEL COAT GUN WITH SIGNAL D MagnumVenusProducts Rev 07 2014 Page 80
58. e AT gun series features low maintenance few adjustments superb quality and a long service life These guns will assist you in the production of a superior product AT series guns are air trigger guns As the gun trigger is pulled air is shifted from one side of a piston to the other the pistons are attached to the gun needles and thus opens and closes the needles This manual the GEL COAT GUN MANUAL provides information you need to perform simple maintenance and repair on your equipment QU Step by step assembly and disassembly procedures are included for each component A troubleshooting guide helps you diagnose and perform common repair situations Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself DANGER To prevent accidental injection injury disconnect all air and electrical power to the unit before beginning repair or maintenance on this equipment During Disassembly As you disassemble the equipment lay out the components on a clean surface in the correct order and direction This will help you to reassemble them This manual covers all the variations of the ATG Gel Coat Gun ATG 3500 XXX EXTERNAL MIX GEL COAT GUN ATG 6500 XXX EXTERNAL MIX GEL COAT GUN WITH SIGNAL D MagnumVenusProducts Rev 07 2014 Page 13 This page was left blank intentionally D MagnumVenusProducts Rev
59. erglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area D MagnumVenusProducts Rev 07 2014 Page 9 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA 33 Chapter 14 NFPA 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this informatio
60. in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used MagnumVenusProducts Rev 07 2014 8 G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on
61. in filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the or position Note The or position is when the ball valve handle is parallel in line with the ball valve body closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or position Place a container under the ball valve to catch any resin that is ejected out of the valve D MagnumVenusProducts Rev 07 2014 Page 11 3 2 Grounding Grounding an object means providing adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum
62. lements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions MagnumVenusProducts Rev 07 2014 Page 7 When all three elements present the result can be an extremely violent explosion reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction
63. measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these e
64. n together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information w MagnumVenusProducts Rev 07 2014 Page 10 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a
65. per Gun Manual ATG 6500 FIT FIT GEL GUN 10 01 12 PARTS KEY PAGE 2 OPTIONAL EQUIPMENT ATC 4061 1 1 D20 CATALYST RESTRICTOR ATC 40314 CARTRIDGE ASSEMBLY WHICH INCLUDES ITEMS 4 11 AND ATC 40323 BT ATC 40323 A TL 5 16 NUT DRIVER ATC 40323 BT TOOL FOR ATC 40323 B ATC 40103 1 TRIGGER VALVE O RING TOOL ATC 40204 1 CAT VALVE O RING TOOL MG 1018 ALUMINUM RETAINING RING FGT 35402 3 FGT STYLE CATALYST FGT XXXX HT FGT STYLE SPRAY NOTE 4 TRIGGER VALVE O RINGS ARE MADE OF EPR RUBBER AND CAN ONLY BE LUBRICATED WITH SUPER O LUBE NOTE B ATG 3501 HEAD ASSEMBLY INCLUDES ITEM 20 ATC 40206 ITEM 9 5 012 ITEM 59 F SS 1032 D2 SS AND ITEM 60 ATC 40616 D MagnumVenusProducts Rev 07 2014 Page 58 ATG 6500 FIT INT INTERNATIONAL EXTERNAL MIX FIT GEL GUN 09 14 13 BT2 D MagnumVenusProducts Rev 07 2014 Page 59 Chopper Gun Manual ATG 6500 FIT INT FIT GEL GUN 09 14 13 PARTS KEY PAGE 1 ITEM PART 4 DESCRIPTION QTY ITEM PART 4 DESCRIPTION QTY 1 MG 1018 CL PL RETAINING RING 46 ATC 40506 SPRING 2 JGT 35402 INT CATALYST 47 40505 AIR ADJUSTING SCREW 3 UGT XXXX SPRAY TIP 48 40709 GUARD SIZE 48 ATC 4003 SIG HANDLE ASSEMBLY 4 E D12
66. roper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames MagnumVenusProducts Rev 07 2014 Page 6 Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the
67. stems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards D MagnumVenusProducts Rev 07 2014 Page 5 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in
68. strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Par
69. ts Rev 07 2014 Page 71 Chopper Gun Manual ATG 6500 W WETOUT GUN 05 13 14 PARTS KEY PAGE 1 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 MG I018 CL PL RETAINING RING 45 ATC 40508 INSERT 2 UCT 35402 CATALYST TIP 46 40506 SPRING 3 UCT 552 SPRAY TIP 47 ATC 40505 AIR ADJUSTING SCREW XXX SIZE 48 40709 GUARD 4 012 O RING 3 48 ATC 4003 SIG HANDLE ASSEMBLY ATC 40323 A DIFFUSER SEAT 50 F FHCS 1032 08 GUARD SCREW 2 GB 40323 PACKING RETAINER 51 40106 PLUG 7 ATC 40319 LOCKNUT 52 PF HN 02 04S AIR FITTING 40304 PACKING SET OF 2 53 40611 RESTRICTOR 040 0 5 012 O RING 4 57 008 O RING 2 ATC 40318 PACKING PRESS 59 F SS 1032 02 SS SET SCREW 12 ATC 40317 PACKING HOUSING 60 ATC 40616 SET SCREW 2 006 O RING 2 61 TRU 102 ELBOW ATC 40201 CAT CYLINOER PLUG 62 TRU 1022 BARB 4 5 008 O RING 5 63 7304 3 SEAL 5 3501 HEAD SEE NOTE C 6 5 020 O RING 2 7 ATC 40701 SCREW 2 SEAL KIT SOLD SEPARATELY 8 Ss 013 O RING 2 9 40214 CATALYST FITTING AT EXT SK SEAL KIT 20 40206 CATALYST CYLINDER 21 40704 VALVE FRONT HOSES AVAILABLE SEPARATELY 22 40208 LOCK WASHER 24 40209 CATALYST PISTON 11 1 RATIO PUMP 25

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