USER MANUAL - JSWoodhouse.com
Contents
1. in speed and the level of the foil roll brake pressure causes foil tension The level of the foil roll brake pressure 1 depends on the quality of the foil used Remember that the foil tension level is also affected by other external factors such as temperature and humidity The wrapping machine is pre set for wrapping the bales with 500 mm foil by default Fig 25 Installation of 500mm wide foil in the foil feeder of bale wrapping machine SIPMA OZ 7500 TEKLA a knurled aluminium rollers b fastener c feeder arm d foil roll e bottom conical roller g feeder arm rotation opening for 500 mm foil h top conical roller 1 foil brake To install 500 mm foil the following should be done see Fig 17 1 Move the bracket with knurled rollers a 2 Open the fastener b and move the arm of the feeder forward together with the upper conical roller c 3 Put the lower part of the 500 foil roll d in the bottom conical roller e 4 Place the top part of the foil roll in the top conical roller h turning the feeder arm back until the fastener 1s closed 5 Set the foil brake 1 Pull the end of the foil through both rollers exactly as shown on the diagram and pull in the direction of the wrapped bale To install 750 mm foil the following should be done see Fig 17 1 Lengthen the feeder arm by shortening both of its parts in the other pair of holes f 2 Move the feeder arm together with the2. 23 Fig 21 Bale wrapping machines SIPMA OZ 5000 TEKLA in the transport position occccmcoo 24 Fig 22 Hitching of the bale wrapping machine with the tractor ooooccccccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnos 25 Pig 23 Conmnecune ny draulic MOSES to th actor stilo 26 Fig 24 Bale wrapping machine SIPMA OZ 5000 TEKLA Installation of a foil roll in the foil O E E 2 er met Cerner ene 27 Fig 25 Installation of 500mm wide foil in the foil feeder of bale wrapping machine SIPMA OZ OCR E E E E A ES 28 Pra 26 Chang me the gear ratio On the Toler S srie E desire 29 Pig 27 Beginning 10 Wwrap the Dale ss ada 29 Fig 28 Beginning to unload the wrapped bale oocccccccnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnss 30 0 2 CIO deb te casi 31 Fig 30 Adjusting the tightening of the drive Chain ooooccccnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnos 31 1 INTRODUCTION The user receives this instruction together with the wrapping machine in the sales outlet The user should become thoroughly familiar with the contents of the manual 1 2 3 4 5 6 7 Bale wrapping machine SIPMA OZ 5000 TEKLA SIPMA OZ 7500 TEKLA can be operated and used only by individuals who have read the manual carefully in particular the section Operation Safety and Warnings The same obligation applies to persons who undertake to carry out repairs Non compliance with the rules of proper use
3. are very heavy 9 7 Dangerous places have been marked on the machine with yellow safety signs and warning pictograms Each sign 1s described in the chapter Safety signs The user must carefully read the description of all the signs While operating the machine pay particular attention to the places on the wrapping machine marked with these signs 8 Before each use check the technical condition of the machine in particular focus on the proper hitching of the wrapping machine to the tractor the condition of hydraulic system and the completeness of covers etc 9 It 1s forbidden to operate the machine without covers The machine must not be operated with damaged covers 10 Prior to electric welding disconnect the alternator and battery cable in the tractor 11 Do not take any other persons in the tractor Also there should be no people on the machine during 1ts operation or transportation 12 Do not wear any loose clothes that might get caught by the operating elements of the machine 13 The digital controller and oils supply should be switched off during machine transportation 14 The wrapping machine must not be transported with a bale inside 15 Before driving ensure that the brakes are working properly and check the surroundings of the machine Ensure that there are no unauthorised people children in blind spots 16 Never leave the tractor seat while driving 17 When transporting the wrapping machine on public
4. bottom pins of the three point suspension system of the wrapping machine The railings should be mounted on the left vertical bar and then the foil feeder Both vertical bars should be connected with a channel and screwed with M12x70 bolts with self locking nuts All the mounting and locking screws should be tightened c Mounting of the foil cutter and the rubber resistance wheels 22 The foil cutter with disk knives should be attached to the plate situated on the cross bar of the revolving frame from the side of the roller drives The arms of the cutter should be pointing towards the outside of the wrapping machine After tightening there should be no space between the cutting disk knives and the bracket of the cutter REMEMBER Disk knives are very sharp Particular caution should be exercised when mounting and operating the wrapping machine due to danger of hand injury The rubber wheel brackets should be inserted in the square holes in the cross bars of the revolving frame so that they secure the wrapped bale from sliding from the rollers The wrapping machine prepared in this way can be mounted on the three point suspension system of the tractor Tightening torques of thread joints Resistance class Tghning torque Nm M16 1 5 M18 1 5 d Assembly of the wrapping counter sensor The wrapping counter sensor should be installed in the 13 hole of the bracket located on the right side of the main frame so the distance
5. display will not get lit up after connecting the power supply Check the condition of the batteries 20 7 3 Programming To enter the programming mode press the button amp and hold it for 10 seconds The programming mode is accessible only before starting to operate the wrapping machine The display must show 0 To enter the programming mode press the button and hold it for 10 seconds The display will show the most recent programmed number of wrappings Pressing the button results in increasing the displayed number by 1 Once the number reaches 48 the device returns to 12 The number of wrappings can be programmed within the range from 12 to 48 Once the desired number is set the value is approved by pressing and holding the button for 10 seconds The selected value 1s stored in the memory and the counter returns to the normal operation mode 7 4 Operation When the set number of wrappings is reached reset the counter by pressing When the device is switched on the display shows the current status of the wrapping counter Successive wrapping operations result in increasing the displayed value Once the set number of wrappings is reached the number on the display starts to blink The displayed value should be reset by pressing the button E to get on to the next wrapping cycle 21 7 5 Total number of wrappings To read the total number of wrapping operations press the button an
6. friction of the machine mechanisms should be removed before the work 5 No smoking or use of open fire is allowed close to the operating wrapping machines 6 Before fixing or welding the machine should be cleaned of any remaining materials that may cause fire Before welding the electric and hydraulic lines bearings and plastic sleeve housings should be protected against any damage Remember that the requirements with regard to safety at work as well as road traffic regulations and fire regulations must be strictly adhered to 11 3 SAFETY SIGNS Particularly dangerous places are marked on the machine with yellow safety signs with warning pictograms The user must carefully read the description of the following signs and strictly comply with the given instructions When operating the machine proper care should be taken when near the marked parts of the machines The pictograms placed on the machine are described below NOTE Warning stickers must be always legible If the stickers are no longer legible or are damaged they should be purchased in the SIPMA SA sales outlets as spare parts and replaced UWAGA OSTRE NOZE Fig 1 Diagram of foil flow Fig 2 Assembly method of the Fig 3 Warning pictogram in the feeder wrapping counter ZACHOWAJ ODLEG O MIN 1 M OD PRACUJACEJ MASZYNY Fig 5 Read the user manual before Fig 6 Information beginning to operate pictogram the machine IAEA Sy SIPMA Fig
7. may lead to an accident or machine failure The manufacturer delivers the complete machine together with the user manual a catalogue of spare parts the warranty card and the spare parts listed in the chapter Accessories Upon receipt of the machine check all the received documents and the conformity of the wrapping machine number given on the identification plate with the number in the documents The wrapping machine has no lights The wrapping machine is equipped with brackets for installing portable lights and with a bracket on the stand for mounting a warning triangle Before driving on any public road the user is obliged to place a warning triangle and a warning plate with red light on the brackets of the transport cover The warning triangle should be removed when the machine is in use Hydraulic pipes should be replaced every 5 years after the purchase of the machine For a detailed description of the system see the catalogue of spare parts The manufacturer does not allow for any unauthorised changes in the construction of the wrapping machine Any proposals of changes or improvements should be directed and consulted with the construction department or manufacturer s customer service Implementation of any changes without prior agreement exempts the manufacturer from liability for any consequences of such an implementation and results in termination of the watranty Use and operation of the wrapping machine against the user ma
8. not enter easily into the socket 1t should be rotated clockwise or counter clockwise until the tongues match the grooves and pushed lightly until 1t snaps 7 1 Functions of the counter 1 Observation of the wrapping process on the run counter of the number of wrappings Ze Programming of the number of wrappings Depending on the foil used for wrapping one can program the number of wrappings that triggers an alarm when the number is reached 3 Displaying of the total number of wrapped bales since the moment of installing the counter on the wrapping machine the number cannot be reset This is useful for instance to calculate the depreciation rate Apart from this the number provides the machine manufacturer with valuable information 19 1 2 Switching on and off In order to switch the device on put the sensor cable plug into the socket on the bottom of the In order to switch the device on put the sensor cable plug into the socket on the bottom of the housing The liquid crystal display will get lit and its status will be 0 If no impulses are received from the sensor and the button is not pressed during 2 minutes the device switches to the hibernation state The display is switched off When the button Dis pressed the device returns to 1ts former state To switch the device off remove the sensor cable plug from the socket in the housing If the controller power supply voltage is lower than 2 V the
9. roads act with due care and obey the traffic regulations applicable in the given country Do not exceed the transport speed limit 18 The controller panel should be operated exclusively when the operator 1s seated in the tractor cab 19 The set consisting of the tractor and the machine must be obligatorily protected against accidental operation by third parties children in particular 20 Terminals of the hydraulic system pipes should be connected and disconnected from the tractor only if the pressure in the system is switched off 21 The pressure in the hydraulic system 1s very high When checking for any leakages use relevant protective means e g cardboard cover to avoid any risk of injury In the case of any cuts there 1s a danger of infection consult the doctor immediately 22 All tensile elements springs are very dangerous Particular caution should be exercised in the zone of their impact Used parts should be replace exclusively with original manufacturer s parts 23 Act with particular caution when hitching the machine to the tractor When reversing there should be no people in the area between the reversing tractor and the wrapping machine 24 You should not work on the hydraulic system by yourself 1f you have no practical knowledge about 1t or you are not sure of your abilities Entrust this work to the experts 10 25 Do not walk between the tractor and the machine until the unit 1s protected against move
10. should be removed The whole unit the machine together with the tractor must be protected against any undesired movement The bale wrapping machine can be operated and prepared for operation only by adults who have a tractor driving licence and who are trained in farming equipment operation safety The wrapping machine must not be operated by individuals under the influence of alcohol or any other intoxicants Before any operating maintenance or adjusting activities 1f the wrapping machine 1s connected to the hydraulic system of the tractor the engine must be switched off and the ignition key must be removed The above activities must be performed only when the machine is lowered to the ground Walking under the machine lifted on the three point suspension system of the tractor and leaving the machine in the lifted position are forbidden It 1s forbidden for children and underage persons to operate the bale wrapping machine Protective gloves should be worn during machine operation involving direct contact with the machine Before starting the machine and while operating the machine ensure that there are no people and in particular no children in the danger zone near the revolving frame with the wrapping bale and while unloading the bales from the back of the machine There should be no other people and in particular children near the machine when it is being operated or repaired Be careful while loading and unloading the bales as they
11. soare O E este ete lle Fill in both parts of the card and send to the manufacturer together with the complaint protocol Note Ensure the complaint card 1s filled in precisely se Stamp of the sales outlet Series S No COMPLAINT CARD SIPMA S A 20 469 Lublin ul Budowlana 26 Name of the machine Bale wrapping machine Type SIPMA QOZ TEKLA Serial No ic vonoiconnn ncicano DAE OEP NASE aeii Ai eee the sales outlet fills in a day month and year Complaint Procol NO a a aa a Fill in both parts of the card and send to the manufacturer together with the complaint protocol Note Ensure the complaint card is filled in precisely 42 Additional information for the manufacturer User s signature Additional information for the manufacturer User s signature 43 Date stamp signature of the warranty service Stamp of the sales outlet Series S No COMPLAINT CARD SIPMA S A 20 469 Lublin ul Budowlana 26 Name of the machine Bale wrapping machine Type SIPMA QZ TEKLA Serial NO sdssesesdssssssdetess Date OE PUES A ee ee the sales outlet fills in a day month and year Complaint REOTOCOL NO cada Fill in both parts of the card and send to the manufacturer together with the complaint protocol Note Ensure the complaint card 1s filled in precisely se Stamp of the sales outlet Series S No COMPLAINT CARD SIPMA S A 20 469 Lublin ul Budowlana 26 Name of the machine Ba
12. the machine or at the sale of the machine If the machine is lent to other user an authorized person is obliged to train this person The warranty becomes void in the following cases damage to the machine is caused by accident or collision on the road regardless of the quality and technical efficiency of the machine any structure modifications or changes without written consent of the manufacturer lack of proper care and operating the machine against its designation as well as continuing the work with faulty units if the machine damaged has not been checked before any repair a repair is performed by unauthorized servicing entities of a seller Trade Partner and non original spare parts not manufactured by the manufacturer of the machine are used for repairs if the user does not allow the repair to be performed or the legitimacy of the complaint to be reviewed I have read the warranty conditions Date and signature of the user 39 WARRANTY REPAIRS RECORD Guarantee List of extension or damaged parts cancellation Date signature 40 Complaint Signature and stamp of the warranty contractor protocol number 41 Stamp of the sales outlet Series S No COMPLAINT CARD SIPMA S A 20 469 Lublin ul Budowlana 26 Name of the machine Bale wrapping machine Type SIPMA QOZ TEKLA Serial N0 sssssssssssssccee Daite Of PU CIOS iaa the sales outlet fills in a day month and year AO o NO
13. 00 kg in weight Special foil which can be purchased from the suppliers or directly from the manufacturer of the wrapping machines should be used for wrapping the bales The manufacturer is not responsible for any losses incurred due to the use of improper foil The preparation of hay silage in the form of cylindrical bales wrapped with the foil allows the user to considerably limit the loss of nutrients when compared with the traditional ways of hay preparation and with the previous ways of hay silage preparation in heaps and drive through silos Mowing of grass mixtures and leguminous plants used for hay silage for wrapping should be performed when the plants begin to come into ear and when the amount of the nutrients is the highest afternoon being the best The mowed material should be collected with the round balers after several hours of drying depending on the weather conditions 1 e practically on the next day after the mowing The bales should be tightly rolled pressed so that there is very little air oxygen in the middle of the bale After being rolled with the baler the bales should be wrapped with the wrapping machine as soon as possible not later than two hours after being rolled If you leave the bales unwrapped for a longer period the material will become too dry and it will start to rot The wrapped bales should be placed within the area of the farm for the period of a minimum of 6 8 weeks in a dry place and on a sm
14. 469 Lublin POLAND The following standards were applied in the conformity assessment PN EN ISO 12100 2011 This declaration refers exclusively to the machine in the condition which the machine was introduced into the turnover or commissioned and it does not cover parts added by the final user or any activities performed by the user later on Marketing Director Lublin 5 February 2014 Robert G owacki NOTE The manufacturer delivers the complete machine with a user manual and warranty card Upon the receipt of the machine the buyer should check if all the necessary parts of the machine and documents were delivered This manual includes information concerning usage lubrication and operation as well as safety regulations It describes all available versions and options including those that are not provided with the standard version of the machine Dear user The machine is constantly being developed therefore SIPMA S A reserves the right to implement any changes or corrections as appropriate Under no circumstances may the recipient demand any modifications to be made to machines that were delivered earlier on the basis of the above The efficiency of the machine depends on many factors connected with the operating conditions It 1s very important to read the manual carefully before operating the machine and to have 1t ready at hand while working This will enable you to avoid accidents follow the terms of the warranty a
15. 7 OZ 7500 P Sticker Ss SIPMA WIFE LANE Fig 8 OZ 7500 L Sticker Fig 4 Information pictogram 12 CAOBA A SIPMA Fig 9 OZ 5000 P Sticker SIPMA OZ 5000 TEKLA Fig 10 OZ 5000 L Sticker Ai Fig 13 Direction and number of rotations Fig 12 Warning Fig 11 Information pictogram Ro and ee Fig 14 Direction of rotation Fig 16 Arrangement of stickers view from the Fig 15 Arrangement of stickers view from the left right hand side of the wrapping machine hand side of the wrapping machine 1 information pictogram 2 OZ 7500 L sticker 3 1 information pictogram 2 OZ 7500 P sticker assembly of the wrapping counter sensor 4 direction of rotation 13 Fig 18 Arrangement of stickers view from the back of the wrapping machine 1 direction and number of rotations 2 Warning Risk of hand injuries 3 warning pictogram Fig 17 Arrangement of stickers view from the front of the wrapping machine 1 information pictogram 2 EU Product sticker 3 read the user manual before beginning to operate the machine 4 company plate 4 MACHINE IDENTIFICATION The serial number of the wrapping machine can be found on the front beam of the main frame on the left side of the machine The identification plate is located next to the serial number see the Fig 17 4 5 DESIGNATION OF THE MACHINE AND GENERAL INFORMATION Bale wrapping ma
16. IPMA S A ul Budowlana 26 20 469 Lublin Polska tel 48 81 74 45 071 www sipma pl SIPMA USER MANUAL Bale wrapping machine SIPMA OZ 5000 TEKLA SIPMA OZ 7500 TEKLA PKWiU 29 32 33 30 40 0 Fil ORI GI NAL MANUAL READ THE MANUAL CAREFULLY BEFORE USING THE MACHINE 13th Edition 2014 fa SO 8001 2004 S SIPMA CE Declaration of conformity SIPMA S A TUWA ainiand ERTIFIED ara Dre rT iO pd ul Budowlana 26 20 469 Lublin POLSKA aware of involved liability hereby declares that the following product Bale wrapping machine Type model SIPMA OZ 5000 TEKLA SIPMA OZ 7500 TEKLA SIPMA OS 7510 KLARA SIPMA OS 7521 MIRA SIPMA OS 7531 MAJA SIPMA OR 7532 DIANA Serial number meets the requirements of DIRECTIVE 2006 42 EC of the European Parliament and of the Council of 17 May 2006 on machinery and amending directive 95 16 CE Official Journal of the European Union L 157 of 9th June 2006 page 24 and that it is manufactured within a quality management system compliant with standard ISO 9001 which is confirmed by the certificate issued by TUV Rheinland Polska Sp z o o Person authorized to prepare technical documentation R amp D Director of the R amp D Centre INVENTOR Sp zoo Roman Zarajczyk R amp D Centre INVENTOR Sp z 0 0 ul Cieptownicza 4 20
17. MACHINE IDENTIFICATION asii 14 5 DESIGNATION OF THE MACHINE AND GENERAL INFORMATION 14 6 GENERAL SPECIFICATION AND DESCRIPTION OF THE WRAPPING MACHINE urna iaa 17 Te OPERATION OF THE SOUNTER supina 19 Tels Functions ot the counei esir nine 19 125 SWEDE Omand OU eenaa OA ES 20 kos LO AMO a dede 21 PO DE CAROL a a a de 21 1 3 Total number OF WAP PIGS invernada did dd terre entente 22 6 DELIVERY TRANSPORT NSTALEATION conri sons 22 Sale A O 22 Sl TRANSPORT ipa A A a 24 A AE A A ea sage ance ete A 24 De MACH N US Bronca 26 Jl SSCAT MINS VCS aida dial a 26 92 Jastine Wrap Pie Ol ia 27 9 2 1 Bale wrapping machine SIPMA OZ 5000 TEKLA ns 27 9 2 2 Bale wrapping machine SIPMA OZ 7500 TEKLA ss 28 9 3 Loading the bales onto the wrapping machine and wrapping cccccccccnnnnnnnnnnnnonnncnnnnnnnnnnnnnnnss 29 9 4 Unloading wrapped bales and cutting fo1l cc ccccccccccccececaeeseeesseseeeeeeeeeeeeeeeeeeeeaaaaas 30 9 5 Adjusting the tightening of the drive Chain oooooonnnnnnncnnnnnnnnnnnnnnnnonononannnnnnnnnnnnnnnnnnnnnnnnnos 31 9 6 Reasons of the wrapping machine malfunctions and troubleshooting cccccccononcnm 32 LO EQUIPMENT AND SPARE RAR Sara 33 LL NAINTENAN Erratas ddadenmiad cieitasooamseaashidatiaans 33 IZ LUBRICATION INSTRUCCION Siria 34 PASTORA on 34 14 DISASSEMBLY AND USED PARTS DISPOSAL ceecceseceeeees 34 IS RESIDUAL RISK DESCRIPTION aaa 35 15 1 Evaluation the residual risk
18. NE USE 9 1 Starting test After hitching the wrapping machine to the tractor check the locking mechanism and opening of the back frame To do this pull the cord in the tractor cab so the locking pin unlocks the back frame and lift the wrapping machine on the tractor suspension system The back and revolving frames should move to the back The opening is limited by a chain attached to the main frame brackets After lowering the wrapping machine to the horizontal position and releasing the cord the locking pin should secure the bottom frame against movement during loading and wrapping of the next bale Then the hydraulic system of the wrapping machine should be started with due care after a warning signal with the revolving table moving to the left looking from the top anticlockwise as indicated on the frame The revolving frame and the shafts should rotate smoothly without stopping At the same time the wrapping counter should be checked The counter should record each full rotation of the revolving frame 26 NOTE When starting or operating the wrapping machine during bale loading wrapping and unloading no people and especially children are allowed near the working wrapping machine NOTE Before lifting the wrapping machine by the three point the back window of the tractor cab should be closed NOTE The motors of the tractor and the wrapping machine hydraulic system can be started only after assuring that switching o
19. ame 31 9 6 Reasons of the wrapping machine malfunctions and troubleshooting Description of malfunction Solution to the problem Problems with moving the l locking pin in the main frame The revolving table of the 2 wrapping machine does not rotate The revolving frame shafts do not rotate The fed bale wrapping foil 4 1s pulled off downwards or upwards The wrapping foil is not tensed properly during stops the foil rolls out The wrapping counter does not count the frame rotations number of Deformed locking pin or levers The hydraulic system of the tractor or the wrapping machine is out of order The main drive chain is broken The chain wheels or the drive chains are damaged The bevel gear key in the intersecting axis gear of the revolving frame is damaged The foil feeder is mounted too high or too low to the wrapped bale axle The foil roll doesn t fit exactly to the rubber roll along the entire length The springs tensioning the shoulder with rubber rollers are damaged or dismantled The rubber surface of the rollers of the foil feeder is worn out Damaged foil feeder gear Too big space between the magnet on the revolving frame and the sensor Straighten and grease the pin and levers Check the hydraulic system of the tractor and the wrapping machine Check the condition of the chain Connect the broken chain links adjust and lubricate the c
20. ame and a bracket with rubber rollers 16 coupled through a gear The foil roller 17 for wrapping 1s placed on the feeder frame pin according to the diagram see Fig 24 The correctly set ratio between the rubber rollers and tight adhering of the foil 17 to the rollers 16 ensures foil extension as well as exact and tight covering of the following layers on the bale The level of extension of the foil may be adjusted by tightening the nut of the foil roller clamp see Fig 24 item 3 It should amount to about 60 In bail wrapping machine SIPMA OZ 7500 TEKLA the universal foil feeder 4 for 500 mm and 750 mm foil consists of the frame and a bracket with aluminium rollers a coupled through a gear A foil roller d for wrapping is placed on the feeder according to the diagram see Fig 25 The correctly set ratio between the aluminium rollers and tight adhering of the foil to the rollers ensures foil extension as well as exact and tight covering of the following layers on the bale The level of 17 extension of the foil may be adjusted by tightening the nut of the foil roller brake clamp 1 It should also amount to about 60 owijana bela Fig 19 Diagram of bale wrapping machines SIPMA OZ 5000 TEKLA and SIPMA OZ 7500 TEKLA 1 main frame 2 bottom frame 3 revolving frame 4 foil feeder 5 system with a hydraulic motor 6 resistance wheels 7 wrapping counter 8 pin 9 rollers 10 conical gear 11 ve
21. ble for the effects of repairs performed by repair establishments not authorized by the manufacturer or for the effects of implementing non original accessories and parts 35 Product validation Product Bale wrapping machine Type SIPMA OZ TEKLA Serial No ccseees Manufacturer SIPMA S A ul Budowlana 26 20 469 Lublin User User s name and address farm size up to 100ha up to 500ha up to 1000ha over 1000ha brand type and power of the tractor used to work with the machine operation life start date end dale house arcs Requirements of quantity and range of work Damages that occurred during work in the operating season Overa E S sn a suitability for the assumed designation good average _ bad failure frequency low medium _ high daily operation not arduous too labour consuming very arduous hitching to the tractor easy difficult _ very difficult design aesthetics good acceptable _ bad operation risk low medium _ high risk for unauthorized persons and g low a medium a high environment Personal evaluation of the product delete irrelevant I hereby consent for my personal data to be processed for marketing purposes in compliance with the act of 29 August 1997 concerning personal data protection Journal of Laws No 133 item 883 delete irrelevant Stamp and signature of the person
22. chines SIPMA OZ 5000 TEKLA and SIPMA OZ 7500 TEKLA are used for wrapping single bales of semidry hay from grass and leguminous plants of 60 humidity harvested by the round balers The bales after being wrapped with adhesive foil are ensilaged to produce hay silage The wrapping machine is used for wrapping the bales with foil Bale wrapping machines SIPMA OZ 5000 TEKLA and SIPMA OZ 7500 TEKLA are designed for stationary work on the farm Moving the balers between the places of work and along roads is also in accordance with their designation 14 Any use of the wrapping machine for other purposes will be considered as the use against 1ts designation Following and complying with the operating regulations of the wrapping machines as well as servicing and repairs in accordance with the requirements given in the user manual should be considered an integral part of the proper use of the machine The manufacturer takes no responsibility for any damages or losses that result from the use of the machine against its designation as described above Only the owner and or the operator of the machine is responsible for the effects of improper use of the machine The regulations of accident prevention and all the regulations related to safety at work and industrial medicine as well as traffic regulations should always be adhered to Bale wrapping machines SIPMA OZ 5000 TEKLA and SIPMA OZ 7500 TEKLA can wrap bales 1 4m long 1 0 1 5 in diameter and 10
23. claimed equipment free of charge and cover the costs of spare parts labour and travelling The warranty does not cover the parts which are normally worn out before the expiration of the warranty period The list of such parts 1s included in the user manual The user complaint is made directly to the seller or to the warranty service performer defined by the seller in the warranty card within the period not longer than 14 days from the failure The repair considered as justifiable and resulting from a valid warranty should be performed forthwith but not later than 14 from the moment of notification and physical availability of the machine for repair unless the user has given a written consent to extend this period The person authorized to the warranty service 1s entitled to exchange the machine for a new one in case of 4 material failures of the same unit or part Any damages of the machine occurring during the warranty period through the fault of the user might be fixed at the user s cost only by the manufacturer s representative or persons authorized by the manufacturer Only original parts manufactured by the manufacturer of the machine must be used for repairs To maintain the machine warranty rights the user operator should be trained and have valid certificate concerning the safe use and operation regulations The seller s or manufacturer s service organizes the trainings and issues the certificates at the first start up of
24. d hold it for 10 seconds To read the total number of wrapping operations press the button and hold it for 10 seconds when the display shows a value other than 0 Once this is done the dispaly will show two alternate values one with a dot between digits and one without a dot The value with a dot refers to thousands and hundreds while the value without a dot refers to tens and unities For instance 1 3 and 51 means 1351 wrappings Only the number of wrappings in completed wrapping cycles is displayed 8 DELIVERY TRANSPORT INSTALLATION 8 1 Delivery The wrapping machine can be delivered with some parts disassembled foil feeder vertical beams connecting channel railing resistance wheels steel back plate bracket with disk knives wrapping counter and coupling parts Before starting the wrapping machine all disassembled parts must be assembled as follows a Mounting of the main frame to the bottom frame The main frame arms of the wrapping machine should be pulled over a bottom frame trapeze so as to make the axes of 36 holes in the frames overlap Greased pins should be placed in the holes in the frames on both sides and they should be secured with spring cotters from the inside of the bottom frame b Mounting of vertical bars railings and the foil feeder Vertical bars from square pipes should be inserted vertically in the holes in the front part of the main frame on the right and left sides by the
25. during operation of the wrapping machine 35 5 16 WARRANTY LOL Service and posts attanty Tepa S sc ne at ere E tien Product validation LIST OF FIGURES Fig 1 Diagram Of toil Flow a the elo sentence 12 Fig 2 Assembly method of the wrapping counter 12 Lie 3 Warm e PICOS at AS io 12 Pig Information PIO MA da ida 12 Fig 5 Read the user manual before beginning to operate the machine oooonnnnnccncnnnnnnnnnnnnnnnnonnnnns 12 Fig 6 In10rmation PICO A tn A duchess a 12 His OZ TIO P SUCRES nement een enorme eee ame 12 Pis OZ TS OO SUECO told 12 Fe OZ SOOO SUCK Cl nn nn ne Mt nu E ne de ne one taie 13 AIMAR cn td 13 Frs LI Information P1C OC CAM RD test leds 13 Pig 12 Warmin Risicor Band Ures ua etiitel 13 Pia 15 Direction and numberof TOLa LONAS sordos 13 Pig TA Direction Ol POLAU OU a teca 13 Fig 15 Arrangement of stickers view from the left hand side of the wrapping machine 13 Fig 16 Arrangement of stickers view from the right hand side of the wrapping machine 13 Fig 17 Arrangement of stickers view from the front of the wrapping machine 0000000e0es 14 Fig 18 Arrangement of stickers view from the back of the wrapping machine 14 Fig 19 Diagram of bale wrapping machines SIPMA OZ 5000 TEKLA and SIPMA OZ 7500 TE RLA radio id iii ica eiii dai 18 Fig 20 Mounting or the wappie COMMISE siii
26. ecifications as in the parts catalogue is described above Additional information on the subject of assembly and running the wrapping machine can be found in our sales outlets Spare parts and wrapping foil can be bought there as well The way of ordering the parts 1s described at the end of the parts catalogue Spare parts can be purchased directly at the manufacturer s or from the machine supplier Spare parts can be purchased in the manufacturer s Internet store at the address http sklep sipma pl The Spare Parts Catalogue is accessible at the supplier s and it is made available at each request of an interested party Whenever spare parts are ordered the following data should be provided a machine type serial number and the year of manufacture data provided in the company plate and documentation b full numbers of figures standards and names of parts including the number of ordered pieces from the Parts Catalogue c precise address of the ordering party Information concerning deliveries of spare parts and repairs are provided by the supplier of the wrapping machine and the servicing department of the manufacturer Implementation of original spare parts guarantees high quality of machine operation 11 MAINTENANCE NOTE Before any maintenance the tractor engine must be switched off The tractor connected to the machine that is being maintained should be secured against possible start up by any unauthorized person
27. evolving frame in the transport position v mount a transport cover with a warning plate and a triangle on the back of the wrapping machine frame v disconnect the hydraulic pipes of the wrapping machine from the tractor s hydraulic system e 298 sai val e a u 4 rare i pore tidings j Fig 21 Bale wrapping MAS SIPMA OZ 5000 TEKLA i in pais Re position 1 cover 2 foil cutter 3 triangular warning plate 4 warning plate with red light 8 3 INSTALLATION 24 NOTE Hitch the machine to the tractor with due care NOTE When in use the hydraulic system is filled with oil under high pressure which is very hot maximum pressure in the system cannot exceed 16 MPa In the case of any breakdown or leakage it might be very dangerous NOTE While changing the quick attaching coupler the hose ends and the pipe connectors should be protected against any contamination otherwise the tractor or the hydraulic system of the baler might be damaged In order to properly mount the bale wrapping machine on a tractor do the following v dismount the self aligning hook type coupling from the tractor v set the wrapping machine horizontally on the ground and move the tractor towards it while reversing v put both ends of the lower links with the tractor ball and socket joints on the two lower bolts of the wrapping machine and secure them with cotter pins from the coupling bar pins Fig 22 item 1 adj
28. filling in the form 36 37 SIPMA S A ul Budowlana 26 20 469 Lublin Polska Series C No tel 48 81 74 45 071 www sipma pl WARRANTY CARD Name of the machine Bale wrapping machine Type SIPMA OZ TEKLA Serial NOs sisisisccssiiecessicenccss PRODUCTION YEAR sains nn sise The manufacturer guarantees the proper operation and quality of the purchased machine and agrees to bear the costs of its repairs if any damages or manufacturing defects occur during the warranty period The lodged complaint will be acknowledged only if it is ascertained that the machine has been used properly and in accordance to the user manual The complaint is valid only upon presentation of the warranty card ia A nent cc dinde day month in words year to be filled in by the seller upon selling This warranty is valid for the period of 12 months from the date of purchase The warranty service on behalf of the manufacturer 1s performed by A NR to be filled in by the seller A ALE CE E A EEA EA EA EA A E E E A AE to be filled in by the seller signature and stamp of the seller NOTE FOR THE BUYER The buyer should read the Warranty Card carefully and not 38 GENERAL WARRANTY CONDITIONS The warranty applies to the faults and damages which occurred through the fault of the manufacturer resulting from material faults improper working and incorrect assembly During the warranty period the manufacturer agrees to repair the
29. from the front surface of the sensor to the magnet located in the revolving frame bracket is 15 T 30 mm see Fig 20 Fig 20 Mounting m lies re unie l wrapping counter sensor 2 magnet 3 assembly of the wrapping counter sensor 23 8 2 TRANSPORT REMEMBER Transporting bales on the wrapping machine on public roads is forbidden When transporting an empty wrapping machine on public roads act with due caution observe the traffic regulations applicable in the given country Do not exceed the admissible transport speed limit Bale wrapping machines SIPMA OZ 5000 TEKLA and SIPMA OZ 7500 TEKLA are attached to a wooden pallet for transporting During loading unloading and transportation special precautions should be taken The pallet with the wrapping machine should be protected against movement on a platform during transportation Bale wrapping machines SIPMA OZ 5000 TEKLA and SIPMA OZ 7500 TEKLA are designed for stationary work on the farm In the case of transporting the wrapping machine on the three point suspension system of the tractor on public roads the wrapping machine hydraulic system must be filled with hydraulic oil and closed to ensure the blocking of the revolving frame in the lengthwise transport position see Fig 20 Before setting off do the following v insert the locking pin in the vertical bar of the main frame in order to secure the bottom frame against moving back v and set the r
30. g devices with lifting capacity bigger than the weight of wrapped bales with the possibility of lifting to 1m 2x double with overlaps electronic with a reed relay sensor and wrapping number readout in the tractor operator s cab Type of wrapping foil stretchy adhesive with a UV ray stabilizer Dimensions of a roller with foil wrapped on sleeve with an opening 76 mm Foil width Maximum diameter of a wrapping Foil cutting special polythene foil 0 025 s 0 03 thick white foil rolled on a 500 mm 500 and 750mm OZ 7500 260 mm circular knives on a bracket attached do the revolving frame Cutting after loading of the next bale during the first revolution of the frame Unloading of wrapped bales by tilting the bottom frame together with the revolving frame and bale after unlocking 1t by pulling the cord and after partial lifting of the wrapping machine with the three point system Operation of the wrapping machine one operator tractor operator 16 Noise emission level under 70dB 6 GENERAL SPECIFICATION AND DESCRIPTION OF THE WRAPPING MACHINE Bale wrapping machines SIPMA OZ 5000 TEKLA and SIPMA OZ 7500 TEKLA see Fig 19 consist of the following units main frame 1 bottom frame 2 revolving frame 3 foil feeder 4 hydraulic system 5 resistance wheels 6 wrapping counter 7 The main frame 1 of the wrapping machine is attached
31. hain Check the chain wheels and the roller drive chains If the chain wheels are damaged change the whole driving shaft unit welded Connect the chain links adjust and lubricate the chain Check the bevel gear condition of all the wheels Replace damaged bevel gears Set the foil feeder exactly at the height of the wrapped bale axis Straighten bend the pin on which the foil roll is mounted in order to fit the foil roll to the rubber roll along the entire length Check 1f the arm with rubber rollers is pressed against the foil roll Replace damaged springs Replace foil feeder rubber rollers Check the condition of the foil feeder gear Replace damaged gear wheels Adjust the space between the sensor on the main frame and the magnet on the revolving wrappings frame to 15 30 mm Plug in socket at the sensor Clean the plug in socket and is damaged or soiled the plug at the counter and connect again 6F22 9V battery in the counter is flat Change the battery for a new one 10 EQUIPMENT AND SPARE PARTS The wrapping machines might be delivered to the sales outlet partly disassembled The buyer should receive a complete wrapping machine together with a user manual a catalogue of spare parts a sensor and wrapping counter additionally in the OZ 7500 wrapping machine together with 2 pieces of 10B 69WZ chains 1 M12x25 8 8 B Fe Zn8 bolt The assembly of the separate parts according to the sp
32. heir storage to avoid handling wrapped bales so as not to damage the foil We suggest that loading of the bales should take place on the right side of the wrapping machine when the revolving frame 1s set along the tractor wrapping machine axis through the white roller It enables the best access during loading easy unloading a f the wrapped bales foil i mi ob pz RNA re Fig 27 Beginning to wrap the bale For the first loaded bale the foil should be removed manually from the feeder and its end attached to the bale twine Then the wrapping counter should be reset and the hydraulic drive for the revolving frame should be turned on after prior sound warning and acting with due care 29 During the wrapping the tractor motor should work at about 1500 RPM After 11 12 revolutions of the revolving frame after approximately 1 min of wrapping the bale should be covered with one layer of foil Successive foil layers partially overlap in order to tightly protect the material against air and water In order to correctly protect the material the bale should be wrapped twice that is 24 wrappings for 500 mm foil and 16 wrappings for 750 mm foil Preparing the bales for wrapping To obtain high quality hay silage comply with the following guidelines e Make sure that there are no protruding parts of branches on the bales which may damage the foil during the wrapping process Collect the green fodder when it is of the highes
33. ite roller on the right side of the wrapping machine Place the next bale onto the rollers on the stretched foil from the previous bale and run the wrapping machine as before After turning on the drive the bracket with the disk knives cuts the foil from the previous bale and simultaneously the wrapping of the next bale starts without manually attaching the foil Bales should be unloaded onto prepared smooth and dry surface to avoid the foil damage Eventual foil damage during storage should be covered with a proper tape used for bale wrapping When changing the foil roll always switch off the tractor motor and remove the ignition key 9 5 Adjusting the tightening of the drive chain After wrapping the first 10 12 bales the tension of the main 5 8 drive chain should be adjusted see Fig 30 To do this slightly unscrew 4 M12 nuts item 2 which fasten the plate item 3 with the hydraulic motor item 4 to the bottom frame item 5 and move forward in the direction of the tractor the plate with the motor on the bean openings until the tension is correct the deflection approx 20 mm The drive chain item 1 is visible after removing trapeze plate behind on the bottom frame behind the motor After wrapping each 100 bales the tension of the drive chain should be checked Fig 30 Adjusting the tightening of the drive chain 1 main drive 5 8 chain 2 M12 nuts 3 motor plate 4 hydraulic motor 5 bottom fr
34. le wrapping machine Type SIPMA QOZ TEKLA Serial NO issus DEN le E le id taie the sales outlet fills in a day month and year Complaint Protocol Fill in both parts of the card and send to the manufacturer together with the complaint protocol Note Ensure the complaint card 1s filled in precisely 44 Additional information for the manufacturer User s signature User s signature Date stamp signature of the warranty service 45 Place for notes 47
35. ment by putting on the parking brake of the tractor or placing the wedge under the driving wheels 26 Make sure you know how to stop the bale wrapping machine and the tractor in case of emergency 27 You should be particularly careful when wrapping bales of irregular shape as while being wrapped the bale may fall from the revolving table of the wrapping machine You should not wrap the bales with a diameter larger from the one defined in the manual NOTE The engine of the tractor and the wrapping machine can be started only after assuring that switching on the drive to the revolving frame does not endanger anyone Protect the machine against being accessed by undesirable persons children in particular or animals NOTE Proper caution should be exercised while close to the bracket equipped with sharp knives to cut the foil Carelessness may result in hands injuries 2 1 Fire regulations 3 Due to the operating of the wrapping machine with highly flammable materials you should strictly comply with the fire regulations and eliminate any risk of fire during operation Before use 1t 1s advisable to equip the wrapping machine tractor with a working dry powder fire extinguisher BCE type 4 Before starting the work the wrapping machine should be lubricated according to the lubrication plan then start the machine and check that there is no friction between the movable and the fixed parts of the machine All the noticed causes of
36. n the drive of the revolving frame does not pose a danger to anyone 9 2 Installing wrapping foil 9 2 1 Bale wrapping machine SIPMA OZ 5000 TEKLA NOTE When changing the foil roll switch off the tractor motor and remove the ignition key The roll with special self adhesive foil for bale wrapping is placed on the foil feeder frame pin after moving the bracket with the rubber rollers The foil roll should be placed as shown in Fig 24 and then it should be secured with a grip from the top and the roll pushed down The end of the foil should be pulled through both rollers exactly as shown on the diagram and pulled in the direction of the wrapped bale Note that after installing the foil the rubber roller should exactly and evenly press the foil roll If an adjustment is necessary slightly bend the bar on which the foil is placed Sher Le a k Fig 24 Bale wrapping machine SIPMA OZ 5000 TEKLA Installation of a foil roll in the foil feeder 1 foil roll 2 rubber rollers 3 nut of the foil roll clamp 4 pictogram diagram of foil flow in the feeder 27 9 2 2 Bale wrapping machine SIPMA OZ 7500 TEKLA The universal foil feeder 500 750 with aluminium rollers see Fig 25 maintains constant tension of the foil It consists of two aluminium rollers which are automatically switched on during the wrapping During the wrapping the rollers work with different speeds of rotation and the difference
37. nd keep the machine in a good technical condition For further information regarding the operation of this and other machines manufactured by the SIPMA Capital Group and for assistance connected with maintenance service and the spare parts catalogue contact our sales representatives Supplier the box shall be filled in by the supplier upon selling the baler and it should include the company s name as well as the family name address and telephone number of the contact person and the delivery date We are at your disposal SIPMA S A LUBLIN Head Office Tel 48 081 744 50 71 Fax 48 081 744 43 56 Marketing Department Tel 48 081 441 43 09 lub 441 41 14 Fax 48 081 744 09 64 Technical Service Department Tel 48 081 744 03 23 lub 441 46 18 Fax 48 081 744 03 23 Please ensure that after the first operating season the validation form enclosed in this manual is completed and sent to the manufacturer s address For any warranty and service details see the warranty card ENJOY THE USE OF OUR PRODUCTS THE USER MANUAL IS PART OF THE MACHINE EQUIPMENT KEEP IT FOR FUTURE REFERENCE CONTENTS Pw CATO 2 D RE acerensa T TNA T ENA 3 INSTRUKCJA ORYGINALNA ORIGINAL MANUAL ii 3 MNSTRURGCJA OBSEUGIUSER MANUAL F LA sonne tetes teens 3 NOR OS D PO DON rra el 8 2 OPERATION SAFETY AND WARNINGS occcocccnnnncononncononnconanacononacononaconananonanos 9 A A A pig cag nas cepa coe 11 3 DARE DN SIGN rato 12 4
38. nual exempts the manufacturer from any liability for incidents resulting from improper use and leads to the termination of the watranty In the case of any doubts or questions regarding the information on the wrapping machine use included in the manual please contact the supplier or manufacturer s customer service with the request for sufficient information 2 OPERATION SAFETY AND WARNINGS Please comply with all the general safety regulations concerning the operation of mechanical equipment when operating or transporting the wrapping machine and during any service and maintenance activities 2 3 4 5 6 NOTE This warning sign indicates an important piece of information included in this manual regarding a possible danger If you see this sign you should be careful read the relevant information and inform other operators about it NOTE This manual is included as a basic accessory of the machine It should be kept through the whole period when the machine is used If the machine is sold or lent to another user the manual should be always enclosed In the case of loss or destruction of the user manual please order and purchase a new one from the vendor NOTE The manufacturer shall not be responsible for any accidents due to non compliance with the machine operation safety regulations NOTE Before any operating maintenance or adjusting activities the engine should be switched off and the ignition key
39. ooth surface During this period they are under the process of fermentation This process should take place in a positive temperature Check that the foil on the bales is not damaged The damaged places should be covered again with the wrapping foil The bales can be placed vertically or horizontally next to each other in a maximum of two layers Two months after being harvested the hay silage can be used as fully nutritious fodder Currently the technology of hay silage production in the form of rolled bales wrapped with the foil is widely used in many countries of the world 15 TECHNICAL AND OPERATIONAL DATA OF SIPMA OZ 5000 TEKLA SIPMA OZ 7500 TEKLA Dimensions length 2 6 m working width transport width 1 2 m working height transport height weight Dimensions of wrapped bales 2 0 m 1 6 m 1 2 m with disassembled foil feeder 470 kg 480kg OZ 7500 diameter 1 2 1 5m length up to 1 3 m Bale weight up to 1000 kg Co operating tractor 9 kN 0 9T class with power over 30 kW Attachment method of the wrapping machine to the tractor Wrapping machine drive Type of oil in hydraulic installation Rotation of the tractor engine Rotations of the rollers Bale loading Minimum number of bale wrappings Wrapping counter on a three point system of the wrapping machine to the tractor hydraulic motor SR200 Hipol 15 transmission oil 1500 RPM 2 RPM available loadin
40. ped with an electronic foil wrapping counter 7 The counter sensor 22 1s installed in the bracket hole on the right side of the front main frame 1 while the wrapping counter should be placed in a visible place in the tractor cab and connected to the sensor 22 by means of a cable Remember that the counter in not waterproof Bale wrapping machine SIPMA OZ 7500 TEKLA is equipped with a universal electronic foil wrapping counter x24 x16 It can count up to 24 and to 16 Counting up to 24 is designed for 500 foil and counting up to 16 for 750 foil 7 OPERATION OF THE COUNTER An electric conductor leading to the counter should be arranged and fixed in a manner that ensures it will not interfere with or get damaged during machine operation The counter is powered with 2 AAA batteries that are included in the delivered set When connecting the plug of the sensor cable to the socket in the counter particular caution should be taken to ensure they are properly connected as shown in the figure below The sensor cable plug has a tongue marked with a longitudinal groove outside that must be positioned during connection operation to face the groove in the socket The arrangement of male pins and female holes shown in the figure 1s unequivocal When the plug and socket are properly oriented with respect to each other it is not necessary to use force to connect the two GNIAZDKO If the plug does
41. repairs performed Eventual corrosion should be removed and the damaged paint renewed Rubbed surfaces maintain with grease It is recommended to store the wrapping machine in the covered place on the underlay The foil feeder because of rubber rollers and hydraulic pipes and resistance wheels should be secured against any exposure to the sunlight 14 DISASSEMBLY AND USED PARTS DISPOSAL When disassembling the machine or its worn out parts comply with the general safety regulations applicable when operating the mechanical equipment Due to the environment protection requirements it is advisable to group the disassembled parts according to the size and material type release the oil and hand it over to the petrol station The machine should be sent to the disposal site as required by local law regulations 34 15 RESIDUAL RISK DESCRIPTION The highest risk occurs when there are unauthorized persons and in particular children close to the working wrapping machine The risk increases 1f not enough attention 1s paid to the guidelines in this manual and the warning stickers in particular when e approaching the machine when it is working e touching uncovered knife e operating the wrapping machine on the slopes e checking the mechanism when the machine is in use 15 1 Evaluation the residual risk during operation of the wrapping machine you read carefully the User Manual you do not allow any unauthorized persons to approach the wo
42. rking wrapping machine you do not allow any children to the working wrapping machine you use the wrapping machine in accordance with its designation you wear tight clothes no loose parts the wrapping machine is operated by the person who is familiar with the User Manual and safety regulations you secure the machine during daily fixing and servicing the risk for the user will be excluded LN NANA ES SS NOTE The residual risk will occur when you do not read the described prohibitions and indications thoroughly enough and do not follow them 16 WARRANTY The wrapping machine has the warranty for the period of 12 months from the date of purchase To keep the warranty the wrapping machine should be used only in accordance with its designation and maintained according to the chapter Lubrication manual Use of non original spare parts may result in the termination of the warranty For any warranty details see the warranty card 16 1 Service and post warranty repairs To keep the warranty the wrapping machine should be used only in accordance with its designation and maintained according to the guidelines provided herein The guarantee becomes null and void if non original spare parts not manufactured by SIPMA S A are used and repairs are performed by repair establishments that are not authorized by the manufacturer NOTE Both during the guarantee and post guarantee period the manufacturer shall not be lia
43. rtical bar 12 railing 13 connecting channel 14 special valve 15 main chain 16 rubber rollers 17 foil roll 18 locking pin 19 cord 20 safety chain 21 foil cutter 22 counter sensor The bottom frame 2 together with the revolving frame 3 1s secured against movement with a locking pin 18 situated on the main frame 1 Moving the pin 18 forward through the lever system after pulling the cord 19 from the tractor cab causes unlocking of the bottom frame 2 together with the revolving frame 3 After lifting the wrapping machine with the three point suspension system of the tractor the unlocked frames together with a wrapped bale move back and the bale 1s unloaded Movement of the bottom frame 2 1s limited by a chain 20 attached to the main frame brackets A cutter 21 with disk knives for cutting foil 1s attached to the revolving frame 3 by the roller drives 9 During the turn of the frame removed foil from the unloaded bale 1s inserted between the flat bars of the cutter 21 to the disk knives and cut On the cross bars of the revolving frame 3 there are rubber resistance wheels 6 securing a bale against falling from the rollers during the wrapping 18 When transporting the wrapping machine on public roads mount a transport cover in place of one of the resistance wheels 6 and place a warning plate and a triangle on its brackets Bale wrapping machine SIPMA OZ 7500 TEKLA is equip
44. s Every day after work once the wrapping counter is disconnected the sensor socket on the wrapping machine main frame should be covered with foil In allows you to secure it against humidity and contamination After the season or for a longer storage period of the wrapping machine the inductive sensor together with the wrapping counter and the whole installation should be disassembled dried and stored in a dry place The wrapping machine should be maintained periodically according to the lubrication manual 33 12 LUBRICATION INSTRUCTIONS NOTE The lubrication should be performed only after the machine drive and the tractor engine have been switched off The tractor connected to the machine that is being lubricated should be secured against possible start up by any unauthorized persons Once a year after the season servicing of the wrapping machine should be performed and the following parts should be lubricated using LT 43 lubricant main frame locking pin 1x main frame suspension pins 2x pins connecting the main and bottom frames 2x main drive chain 1x roller drive chains 2x conical wheels of the revolving frame 1x visible after unscrewing the frame cover bearing race on the bottom frame 1x disk knives blades 2x 13 STORAGE Before a longer storage period the wrapping machine should be cleaned and its technical condition should be checked Worn out and broken parts should be verified and the
45. t quality Do not allow any impurities into the wrapped materials Pay attention to the proper humidity of the material Make sure that the bales are of cylindrical shape and uniform density and that they contain no impurities e Use adequate foil You will not obtain better hay silage from the low quality fodder regardless of the form of bale Wrapping 9 4 Unloading wrapped bales and cutting foil After complete wrapping of the bale after 24 wrappings for 500 mm foil and 16 for 750 mm foil the wrapping machine should be stopped in such way that the white roller 1s at the back After stopping the wrapping machine unlock the bottom frame with a revolving frame and the wrapped bale by pulling the line from the driver s cab and lift the wrapping machine with the three point suspension system of the tractor see Fig 28 The bottom frame with the revolving frame moves back and the wrapped bale is unloaded by the white roller into the storage place The wrapping foil 1s tightened over the wrapping machine rollers see Fig 29 30 o y Me net E pos tll eu dde ie E ot ole E a aka ik re oe ora D NN Sr 4 ma A T r a A bale Lower the wrapping machine to the horizontal position and lock the bottom frame by releasing the cord from the tractor cab The spring in the lever system should cause automatic move of the pin locking the bottom frame Then the hydraulic arm should be turned 900 in order to position the wh
46. to the three point suspension system of the tractor The bottom frame 2 is attached do the main frame using two pins 8 secured with spring cotters On the bottom frame there is a revolving frame 3 with rollers 9 on which the bales for wrapping are loaded On the vertical bar 11 on the left side of the main frame there is a railing 12 and the foil feeder 4 Both vertical bars 11 are connected on the top with a connecting channel 13 The wrapping machine is driven by the tractor hydraulic system with a hydraulic motor 5 through a special valve 14 ensuring smooth start up and stopping of the revolving frame with a rolled bale The drive from the hydraulic motor is transmitted to the chain wheel of the revolving frame 3 with a 5 8 chain 15 In this way when the drive is switched on the revolving frame of the wrapping machine together with the bale being wrapped turns around the vertical axis In the revolving frame 3 there is an open conical gear 10 which transmits power through a shaft and 5 8 chain transmission gears to the rollers 9 In this way during each rotation of the frame 3 the bale loaded on the wrapping machine is also rotated by the rollers 9 by a small angle around the bale axis Wrapping of subsequent foil layers on the bale bale wrapping results from the combination of the abovementioned movements The foil feeder 4 in bail wrapping machine SIPMA OZ 5000 TEKLA consists of the fr
47. top conical roller c into the hole situated above the hole 8 3 Take off the special sleeve from under the bottom conical roller Install 750 foil in the same way as the 500 mm foil The foil should be placed in the middle of a bale If it is too high or too low adjust the feeder height as needed 28 Remember that the foil tension level 1s also affected by other external factors such as air temperature and humidity The foil feeder rollers should be cleaned from time to time as they gather foil dust To obtain correct covering of the 750 mm foil layers the chain wheel gear ratio on the rollers in the revolving table should be changed as well to achieve this 2 10B 69WZ chains should be installed on the z 21 wheels Kolo z 21 Kolo z 21 Fig 26 Changing the gear ratio on the rollers 9 3 Loading the bales onto the wrapping machine and wrapping After checking the wrapping machine operation and installing foil rolls into the feeder a bale designated for wrapping should be loaded onto the wrapping machine with the available loading devices The lifting capacity of the machines used must be bigger than the weight of wrapped bales with the possibility of lifting to 1m NOTE While loading the bales observe the safety rules It is forbidden to exceed the lifting capacity of the loading machines There should be no other people in the loading zone Wrapping of the bales should be performed in the place of t
48. ust the length of the upper tractor connector and connect its end with the coupling plates on the main frame of the wrapping machine with a shackle bolt and secure with a cotter pin Fig 22 item 2 the plugs of the hydraulic installation quick attaching couplers should be placed in the sockets of the tractor s hydraulic system valves see Fig 23 v pull the cord of the locking mechanism of the back frame to the tractor cabin and attach its end in the correct position v place the wrapping counter with a magnetic plate in the tractor cab in a visible place Connect the electric wire with a plug to the sensor socket situated on the right side of the main frame of the wrapping machine Start the counter with the small lever on the side of 1ts box and reset 1t by pressing the button m A PONS 7 Q E A y ee j Oy A oe a is gt ET Fig 22 Hitching of the bale wrapping machine with the tractor 1 cotter pin 2 shackle bolt 3 information pictogram 25 4 y 2 62 f g LA j JE ge A SA dy AR Fig 23 Connecting hydraulic hoses to the tractor Bu The wrapping machine should be levelled before operating REMEMBER All installation work must be done with the engine switched off and the key removed from the ignition NOTE For securing pins use only original and working cotter pins It is forbidden to use other alternative safety materials such as screws wires etc 9 MACHI
Download Pdf Manuals
Related Search