Simply Moving User Manual
Contents
1. User Manual IEE Simply Moving All Rights Reserved 2013 eZee Kinetics Technology Co Ltd Simply Moving Dear Customer Thank you for your purchase of your eZeebike You re a step closer to a great way of greating around thats fast fun and friendly to the environment Using a technology called Pulse Wave Modulation control our brushless hub motors do not wear out like regular DC motors Planetary reduction gears fitted in the hub gives our motor a powerful torque Combined with your pedalling eZeebikes flatten out those hills and overcome headwinds with a breeze Under normal cruising conditions 15 km h the motor draws 5 amps at 150W a torque of 5 Nm and an efficiency of 83 At 20 km h its power consumption is 1 KWH for 100 kms Your ride is efficient and lots of fun While our pledge to quality means our components are high value and reliable It s your part to understand the safety implications and the possible risks of cycling So take some time and read this manual It explains the bike in detail how to take care of it so that you can enjoy using the bike for years to come WW Ching Chief eZee Officer 2 PILL Table of Contents Introduction Legal regulations Technical data Warranty conditions Assembly Checklist Battery charging Display console How eZeebike works Maintenance Afterword Parts Identification Reference Serial No Registration Legal Regulations EU regul2. Power and speeds settings and or throttle application 5 levels battery gauge Fuse 30 amps Warranty Conditions The following guarantee conditions complement your legal rights How the guarantee applies We guarantee against material or construction defects under the following conditions Proof of purchase The guarantee starts on the date of purchase Only the first owner is entitled to the guarantee Guarantee applies to the frame fork all mechanical and electrical parts excl wear and tear items Battery warranty up to 70 DOD from its original capacity How the guarantee does not apply When the bicycle is used negligently or damage due to accident Damage ascribed to normal wear and tear Poor maintenance or modifications that no longer complies with regulations or original technical specifications Damage due to external causes The bicycle is put up for hire or commercial use The battery pack is used incorrectly or tempered with Compensatory costs arising from damages or accidents or cost incurred by loss of the bicycle s usage How the guarantee covers Original defective parts returned for assessment will be replaced by the same or equal value part Labour and transportation or all other charges are not included eZee exclusively makes the decision whether or not the guarantee applies Assembly Unpack Carefully remove the bicycle by lifting it straight out of the box beware of th
3. Check reommended inflation pressure as marked on the tyres Checklist Usage The eZeebike is best described as a city trekking bike and is best suited for usage in urban environment and roads While cycling it is your responsbility to be attentive of your environment and traffic rules as this concerns the safety of all who share the paths especially you Wear shoes that stay on your feet and grip firmly to the pedals No barefoot or sandles Dress to be visible on the road and avoid loose clothes that will tangle with moving parts of the bicycle Keep your speed at levels appropriate to road conditions Be aware of wet weather conditions as these affect braking distance Brake earlier than you normally would on dry roads Familiarise with the traffic rules in the country you are riding in Avoid cycling in poor weather and visibility conditions such as fog night heavy rain and snow Keep your lights on in such conditions Familiarise yourself with the usage of the bike and how to maintain it Inspect Before every ride make a quick inspection of your bike s mechanical and electronic features Be safe not sorry Frame amp fork Visually check for damage do not ride if bent or fractured Wheels and Tyres Check for missing or damage spokes Feel spokes to ensure tightness wheels should be true straight and tyres inflated to its correct pressure Handlebar and stem Tightened firmly in the face forward posit
4. Up button d Down button The bike will come set up with the mode according to your country legal requirement Any changes are made may affect the legal status of your bike EE 11 How eZeebike works Your first ride Before you wheel your bike out into the world we recommend you practice handling the bike in a safe area away from obstructions and traffic The motor may look small but it s powerful You ll be riding faster than you think Turn the key to the ON position A red LED will illuminate below the key socket If the light flashes read the Troubleshooting section of this manual If it shines steadily you re ready for the next step EPAC Pedelec As you pedal rotation on the crank is picked up by a sensor in the bottom bracket This allows the drive system to be engaged There are 5 levels of speed power selection on the console E Bike The motor runs as soon as you turn the throttle Ensure that you are seated and ready to ride off before you use the throttle In E bike mode the range of your bike will be approximately 40 kms 25 miles with a 10ah battery The hillier the terrain the less you pedal shortens your range While EPAC judicious use of gears power assistance all contributes to increasing the mileage you can get out of your ride to about 60 kms 40 miles You can always choose to ride your bicycle as an ordinary push bicycle Battery power consumption With a fully charged bicycle the battery
5. ations state that your vehicle is an Electric Powered Assist Cycle EPAC when the following conditions are met and is now governed by the latest European regulation EN15194 2009 for EU EU directive 2002 24 EC Chapter 1 Article 1 1 h Cycles with pedal assistance which are equipped with an auxiliary electric motor having a maximum continuous rated power of 0 25 kW of which the output is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km h or if the cyclist stops pedaling Conforming to EN reg the power assist of an eZeebike only functions while the rider is pedalling The means of controlling the power level of the assistance adjusted by the power setting from the console or throttle In USA it is governed by Consumer Product Safety Commission 16 CFR Part 1512 requirements for low speed electric bicycles USA regulations allow an ebike throttled maximum speed of 20 mph eZee bike made for the USA has a motor nominally rated at 500 watts For markets that are not subject to EN reg the bike comes with default mode that allows PAS or ebike mode simultaneously Electric bicycles does not require a license or moped certificate there is no age limit and you can take cycling paths It conforms to regulations of normal bicycles Legal requirements concerning insurance of your bicycle may differ so do find out about the rules and regulations in your country 4 EEL Technical Data CE EC Declaration of con
6. cycles Beyond this manual it is good to consult your LBS and eZee dealer for advice regularly Before every ride Mechanical safety checks use a fully charged battery visual inspection for damages Every 150kms 100 miles Clean the bike incl chain rings and sprocket Clean and lightly oil the chain and gears Every 20 30 hours of riding Squeeze the brakes and rock the bike to check for any looseness with each forward of backward movement If the headset is loose have your dealer check it Lift the front wheel and rotate handlebars to check for tightness of steering it may be necessary to lubricate ball bearings Check and recalibrate the brakes replace if worn out Every 20 30 hours of riding continued Squeeze spokes in adjoining pairs between your thumb and index finger They all should have the same tension Have your dealer respoke or true the wheel if necessary Check cables for rust kinks and fraying have your dealer replace them if necessary Repairing a punctured tyre If you have a punctured tyre we recommend that you get a specialist to carry out the repairs You can always of course consult a specialist and carry out the repairs on your own Changing Tyres on hub motor wheel With the hub motor wheel there are additional steps in the case you require the entire wheel to be removed from the bike A philips head screwdriver will be required to open the cable housing shown on left to first unplug the wires
7. d that the wheel spins freely when brakes are not applied If you have little experience with bicycle maintenance We recommend you get this done with your local bike shop Accessories Install any optional accessories you have purchased with your bike Read the manufacturer s manual provided EE Battery Insert key into keyhole located by the controller box and turn key counter clockwise while pressing it in so that it arrives in the open position Release the catch located at the underside of the saddle to flip it over Locate the battery flanges in their slots in the battery holder then push the battery firmly into the holder until the connecting pins are firmly in the battery sockets The fit can be tight when new so it may be required to apply gentle pressure Once the battery is in position lock into place by turning the key one click clockwise o the OFF position Ensure that the key is in OFF position until you are ready to ride Do not use excessive force to fit the battery which could result in damaging the connection sockets or pins f there is an A C outlet near to where your bicycle is parked It may not be necessary to remove the battery rom the bicycle to charge Tyres Ensure that the tyres are inflated to the correct pressure of 45 60 psi Well inflated tyres enhances the comfort safety and efficiency of your ride Do not make max inflation of 75 psi it makes an unfortable ride
8. e a 14Ah battery You may interrupt the charging at any time EE Battery Charging As Li lon batteries do not suffer from memory effect it is not required for the battery to be empty to commence a recharge Top up charging everytime you ve completed your cycle ride is recommended Kept in good condition Li lon battery will perform at least 350 full charge cycles with a retention of 70 from its original capacity Please use only the Li ion charger as provided Sometimes after temporary disconnection the charging status light may give a false green reading To verify that your battery is fully charged switch the charger off wait for the charger lights to go out and switch it back on again When the battery is fully charged the charging status light should quickly return from amber to green The battery may be also charged on the bicycle do make sure that the bicycle is switched off when charging If the battery refuses to accept a charge refer to your eZee dealer for more information Battery charging is automatically regulated there is no danger of overcharging However we strongly advise that you disconnect the battery and switch the charger off when the charging process is completed and not to leave it on unattended Do not charge the battery in wet conditions Never allow children to play with the battery or charger Do not leave your battery in a fully discharge state for long periods of time The battery will continue to self di
9. e carton staples Remove packing material around the bike and stand the bike on a clean flat surface Be sure to keep any part packages Discard box and packaging material only Dispose responsibly recycle when possible Checklist This box should contain the eZeebike An accessory box containing a 3 Ignition keys b Pair of pedals fa Battery charger d Power cord e 2 Fuses 30 amps ylon ties g Heat shrink tubes assorted pre cut sizes h Hex Key 5 i Hex Key 3 f eZeebike User manual k Bike component manuals Battery Tools required Tools are the first step to proper assembly you will need Allen Hex key metric set Philips head screwdriver Open end flat wrenches metric measurements 6mm 17mm Front wheel Insert the hub motor wheel into the fork ensure it is snugly fitted in the dropout slots Tighten nuts on both sides till the wheel is secured Tightening torque 35 Nm Seat post Insert into the seat tube and align Tighten clamps and ensure seat is firmly fastened Tightening torque 16 Nm Do not adjust the seat post beyond its maximum extension mark Front Mudguard The supports are attached to the sides and top of the front fork the mudguards are made of polycarbonate and should not rattle when securely fastened Brakes One of the most important safety features on the bicycle To minimize the risk of injury ensure they are corrected adjusted Ensure that the brakes are centered an
10. formity 2013 Only applicable to models requiring registration Shanghai eZee Kinetics Technology Co Ltd 259 Feng Yong Road Feng Xian Shanghai People s Republic of China Telephone 86 0 21 5756 6097 The manufacturer herby declares that the following products eZee electric bike Sprint Bolt Forza Torq Cadence Street Quando Expedir Carro 2013 2014 Product name Type names Year of manufacture are in accordance with EN 15194 Electrically Power Assist Cycles EPAC with the inclusion of conformity for Electro Magnetic Compatibility EN 14764 City and Trekking cycles Safety requirement and test methods EC and UL certified charger Technical documentation is available upon request On behalf of Shanghai eZee Kinetics Technology Co Ltd Ching Wai Won CEO Managing Director Motor DC brushless hub motor with planetary reduction gears Nominally Rated 250W EU Nominally Rated 500W US Battery Lithium lon with battery management circuit 36V 11Ah 370 Wh 36V 15Ah 640 Wh 36V 21Ah 756 Wh 36V 28Ah 1000 Wh Low voltage protection 28 V Discharge temperature limit 15 C to 55 C Controller PWM LED self diagnostic system Overload protection 20 amps Thermal protection Short circuit protection Charger 4 amps Charge time 4 hrs for 15Ah Charging temperature 5 C 35 C Interface Forward magnetic motion sensor 12 pole and dual hall 5 levels
11. ions the handlebars will rotate the front fork and wheel ensure that the grips are also firmly seated Brakes Check brake functions on both front and rear brakes Brake cables should remain unobstructed by other cables or accessories Chain Turn crank arms to ensure chain runs smoothly Keep the chain lubricated and clean Chain tension may need adjustment or tightening if it is without sufficient tension Battery Charging e foe i j k I 1 Fuse Fuse holder 80 amps a Male charging plug e Cooling fan i Warning label 2 Battery grip b Charging cord f Fuse 10 Amps j Power switch 3 Charging socket c Charger specifications g Charger ON LED k A C voltage switch 4 Battery slot guides d Charger serial no h Charging status LED Power cord socket 5 Battery lock slot 6 Serial number information Before your first ride the battery needs charging Bring it to a wall socket 220V 230V AC EU 15V AC US Insert charging plug into socket on battery and connect charger power cord to A C outlet Turn on A C outlet Turn the T switch on the charger Do not remove the plug by pulling the cord always grip the charging port by its metal body Check the indicator lights on the front of the charger RED indicates that the charger is connected and running from an A C outlet YELLOW indicates that the battery is charging GREEN indicates that the battery is fully charged It will take 4 hours to fully charg
12. keep 2 keys in a place where you could remember where it is Use only one key at a time Serial Numbers Record the serial numbers found on your motor frame controller charger and battery here for reference These are important data for us to understand and troubleshoot your eZeebike Dealer Information Dealer Copy Customer Name Customer Name Contact Details Contact Details Motor s no Motor s no Charger s no Charger s no Controller s no Controller s no Battery serial no Battery serial no Frame no Frame no Ignition key no Ignition key no
13. level gauge shows green As you cycle the battery power drops and the gauge will show the state of charge remaining When it remains on amber and dips into red you have approximately 20 of the charge left Best to recharge the battery soon Continued use of an empty battery by pulsing will cause deep discharge this is detrimental to the battery and reduces its lifespan Lighting system Front and rear LED lights are powered by the main battery Lock Turning the key to the OFF position and removing it will shut the system off and lock the battery in place Use a chain lock to further secure your bicycle Central support stand This stand supports your bike straight up Use your feet to depress the stand downwards and pull the bike in reverse Do not sit on the bike with the stand parked Luggage rack If you plan to carry luggage on the rear make sure everything is securely fastened and clear from the rear wheel Do however take note that the load limit is 25 kgs 12 EE Maintenance Maintaining your bicycle ensures you ll get the most out of every ride and out of the entire life of your eZee bike How much of your bike s maintenance you can do yourself will depend on your knowledge skill experience and whether you have the necessary tools for the job Learning from available cycling literature and joining cycling communities can be an enjoyable way of improving your skill and knowledge about maintaining bi
14. scharge resulting in damage 10 EE Display console Power On When the electric bike is switched on the display will boot lighting all the LED lights for 2 seconds before entering normal operation Basic Operation Power level in blue LED shows the level of electric assistance in pedelec or power assist mode There are 5 levels of assistance and power off when all the blue LED lights are off At least one blue LED must be on to have any power on eg activating the throttle i Setup Menu f Hold the button for 5 seconds to enter setup menu Use or button to select the appropriate settings In menu setup hold the Down button for about 3 yy Battery seconds to save O QO Q O Mode Selection Power switches to EBike mode YOoOoaoo oO Mode 2 Pedelec EU Power Led Bar shows the assist power level Throttling will be in 6km EBike mode V Mode 1 Default Pedelec EBike US Power Led Bar shows the assist power level When throttling it Mode 3 Option for BB torque sensor with proportional 5 power levels d b Mode 4 Pedelec Responds to throttle assist level Power LED Bar shows the current amps level a Battery level Gauge 2 Green 2 Orange 1 Red Mode 5 EBike Cruise Responds to throttle from gauge Power LED Bar shows the current amps level b Power Assist Level Mode Selection Indicator 5 Blue Up button set cruise E Brakes deactive cruise c
15. than run from the motor to controller Unplug these before proceeding to remove the front wheel Be mindful of the tightening assembly sequence of washers nuts and spacers Hub motor and general inspection After 5 000 kms 3 000 miles of cycling We recommend you arrange to have a thorough inspection of your bicycle by an eZee dealer EE 13 Afterword At eZee our mission is simple continue to make the best electric bikes and offer exceptional service We re constantly on the lookout for ways to improve our bikes and apply solutions to our bikes to enrich lives everywhere We would like to invite you to join our eZeebike community to discover the latest news and happenings in the world of electric bikes Participate in our events and competitions and help spread the word on the street that the new cycling revolution has arrived We want to get to know and thank everyone of you If you have anything to ask to comment or suggest perhaps you have an idea a project to discuss or simply would like share your stories and photos with us Contact us directly we want to hear from you Here s wishing you safe happy and eZee riding 14 EE Find us on Ei facebook http www acebook com Ezeebikes Google www ezeebike com Reference Proof of purchase Keep your proof of purchase with vendor s receipt with the date of purchase clearly marked 3 Ignition lock keys comes with the bike please
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