Endeavor Battery Pack
Contents
1. 10 BH A A MINUTE MAN UNINTERRUPTIBLE POWER SUPPLIES CONNECTING THE BATTERY PACK QUALIFIED SERVICE PERSONNEL ONLY NOTE If you are using these Battery Packs with the Endeavor series UPS the UPS must be configured so that the UPS will report the correct estimated runtime in the SentryPlus software and to make the Battery capacity bar graph LEDs display properly See the SentryPlus software User s Manual to configure the UPS 1 Make sure that the DC circuit breaker on the rear panel of the Battery Pack is in the Off position 2 Turn the UPS off and disconnect the UPS s input power cord from the AC wall outlet 3 Remove the External Battery Connector cover from the UPS s rear panel 4 Verify before connecting the Battery Pack s external battery cable into the UPS s external battery connector that they mate red to red and black to black NOTE The red connector is the battery positive and the black connector is the battery negative Connect the external battery cable from the Battery Pack to the external battery connector on the UPS NOTE If connecting more than one Battery Pack see Daisy Chaining 5 See Connecting the Battery Pack to an AC Source m A ROVI Connect to Utility lt lt REY S gt Sh bd Connect to Utility NOTE The EDBP72XL s External Battery Cable has a strain relief that must be attached with the screw to the rear panel of the UPS EDBP72XL s External Bat2. Power Technologies From Para Systems Inc Endeavor Series Battery Packs User s Manual B A A MINUTEMAN UNINTERRUPTIBLE POWER SUPPLIES LE OF CONTENTS 1 Introduction 2 2 Controls and Indicators 6 3 Installation 7 4 Operation 14 5 Troubleshooting 15 6 Replacing the Battery 16 7 Obtaining Service 20 8 Specifications 21 9 Limited Product Warranty 22 Copyright 2006 MINUTEMAN A a UNINTERRUPTIBLE POWER SUPPLIES K AV Thank you for purchasing this power protection product It has been designed and manufactured to provide many years of trouble free service RODUCTION IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Please read this manual before installing your Endeavor Series Battery Pack models EDBP24XL EDBP48XL EDBP72XL as it provides important informa tion that should be followed during installation and maintenance of the Battery Packs and batteries allowing you to correctly set up your system for the maxi mum safety and performance Included is information on customer support and factory service if itis required If you experience a problem with the Battery Packs please refer to the Troubleshooting guide in this manual to correct the problem or collect enough information so that the Technical Support Depart ment can rapidly assist you N This symbol indicates ATTENTION A N This symbol indicates Risk of Electrical Shock D This symbol indicates Alte
3. The screws for mounting the Battery Pack to the rack are not included screw size varies with rack size 1 Locate the mounting bracket screw holes on the side panels of the Battery Pack at the front of the Battery Pack NOTE The mounting brackets can also be mounted in the middle of the Battery Pack 2 Align the mounting bracket with the mounting bracket screw holes 3 Attach the mounting bracket with the retaining screws 4 Mount the Battery Pack into the rack and secure with the retaining screws WARNING Use two or more people when installing the Battery Pack Use CAUTION the Battery Pack is extremely heavy Do not move the rack after the units have been installed The rack maybe unstable due to the weight distribution 5 The Rackmount Configuration is complete See Connecting the Battery Pack BH A A MINUTE T MAN UNINTERRUPTIBLE POWER SUPPLIES TOWER CONFIGURATION The tower configuration allows the user to install the Battery Pack in the up right position next to the UPS and the tower computer The tower brackets are provided with the Battery Pack WARNING Use two or more people when installing the Battery Pack Use CAUTION the Battery Pack is extremely heavy 1 Once the location of the Battery Pack has been determined place the tower brackets in the desired location WARNING The Battery Pack must be installed in the proper up right position If the Battery Pack is not installed in the proper up right p
4. Battery Pack Re install the front panel retaining screws Reconnect all of the external battery cables Plug in all of the Battery Pack s AC power cords into the AC wall outlet Turn on all of the DC circuit breakers on the rear panel of all of the Battery Packs Properly dispose of the old batteries at an appropriate recycling facility or return them to the supplier in the packing material for the new batteries The Battery Pack is ready for normal operation NOTE Ifthe UPS has a Weak Bad Battery Alarm after replacing the batteries the user must initiate a self test to clear the Weak Bad Battery Alarm To initiate a self test see section 4 SELF TEST in the UPS s User s Manual FIG 1 z MINUTE 7 MAN BANA UNINTFRRUPTIBIE POWER SUPPLIES FIG 2 FIG 3 FIG 4 MINUTEMAN AA UNINTERRUPTIBLE POWER SUPPLIES TAO IF THE UPS REQUIRES SERVICE 1 Use the TROUBLESHOOTING section to eliminate obvious causes 2 Verify there are no circuit breakers tripped A tripped circuit breaker is the most common problem 3 Call your dealer for assistance If you cannot reach your dealer or if they cannot resolve the problem call or fax MINUTEMAN Technical Support at the following numbers Voice phone 972 446 7363 FAX line 972 446 9011 or visit our Web site at www minutemanups com the Discussion Board Please have the following information available BEFORE calling the Technical Sup port Department A Yo
5. 05 UNINTERRUPTIBLE POWER SUPPLIES TALLATION INSTALLATION PLACEMENT These Battery Packs are intended to be install in a temperature controlled environment that is free of conductive contaminants Select a location which will provide good air circulation for the Battery Pack at all times Avoid loca tions near heating devices water or excessive humidity or where the Battery Pack is exposed to direct sunlight Route power cords so they cannot be walked on or damaged ENVIRONMENTAL Operating Temperature max 0 to 40 C 32 to 104 F Storage Temperature 15 to 45 C 5 to 113 F Operating Storage Humidity 95 Non Condensing Operating Elevation 0 to 3 000m 0 to 10 000 ft Storage Elevation O to 15 000m 0 to 50 000 ft Audible Noise at 1 m 3 ft lt 45 dBA INSTALLATION Be sure to read the installation placement and all the cautions before installing the Battery Pack Place the Battery Pack in the final desired location and complete the rest of the installation procedure WARNING These Battery Packs are extremely heavy Any time N the Battery Pack has to be handled be sure to use enough person nel strong supports and equipment to safely handle the Battery Pack MINUTEMAN AA UNINTERRUPTIBLE POWER SUPPLIES RACKMOUNT CONFIGURATION The Battery Pack comes with mounting brackets for the standard 19 46 5cm rack The mounting brackets to fit a 23 59 2cm standard rack are also avail able
6. HS Directive as conceived by the European Union committee in 2002 Products that meet the ROHS standard have been redesigned to remove the lead mercury cadmium hexavalent chromium where applicable As part of our efforts to maintain a healthy environment Para Systems has proactively adopted these standards for our Minuteman brand products Para Systems Inc 1455 Lemay Dr Carrollton TX 75007 Phone 1 972 446 7363 Fax 1 972 446 9011 Internet minutemanups com UPS Sizing sizemyups com P N 34000275
7. NESS FORA PARTICULAR PURPOSE Some states do not permit limitation of implied warranties therefore the aforesaid limitation s may not apply to the purchaser 22 BH A A MINUTE MAN UNINTERRUPTIBLE POWER SUPPLIES LIMITED PRODUCT WARRANTY Continued EXCEPT AS PROVIDED ABOVE IN NO EVENT WILL PARA SYSTEMS BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUEN TIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Specifically Para Sys tems is not liable for any costs such as lost profits or revenue loss of equip ment loss of use of equipment loss of software loss of data cost of substi tutes claims by third parties or otherwise The sole and exclusive remedy for breach of any warranty expressed or implied concerning Para Systems s prod ucts and the only obligation of Para Systems hereunder shall be the repair or replacement of defective equipment components or parts or at Para Systems s option refund of the purchase price or substitution with an equivalent replace ment product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Longer term warranties are available at an additional cost Contact Para Sys tems 1 972 446 7363 for details 23 MINUTEMAN AA UNINTERRUPTIBLE POWER SUPPLIES Notes 24 This product complies with the Restriction of certain Hazardous Substances RO
8. POWER SUPPLIES 7 Before connecting the Battery Pack to an AC Source verify that the Battery Pack is set for the proper input voltage Set the dipswitch on the rear panel of the Battery Pack to the appropriate input voltage Connect the input power cord with the NEMA 5 15P Plug into the AC Inlet on the first Battery Pack 8 Connect the Daisy Chain power cord from the AC Outlet of the of the first Battery Pack to the AC Inlet of the second Battery Pack 9 Connect the input power cord with the NEMA 5 15P Plug from the first Battery Pack into the AC wall outlet 10 Turn ALL of the DC circuit breakers on the rear panel of the Battery Packs to the On position 11 The Battery Packs are ready for normal operation see the UPS User s Manual for the normal startup of the UPS NOTE The maximum number that can be Daisy Chained for the AC source is five Battery Packs There is no maximum number for Daisy Chaining the DC bus voltage for the Battery Packs AN XE lt Connect to Utility lt u pe WEY Connect to Utility NOTE The EDBP72XL s External Battery Cable has a strain relief that must be attached with the screw to the rear panel of the UPS and the Daisy Chained Battery Packs EDBP72XL s External Battery Cable with strain relief 13 MINUTEMAN AA UNINTERRUPTIBLE POWER SUPPLIES Tai SYSTEM OVERVIEW These Battery Packs will extend the runtime capabilities of the UPS These Battery Packs h
9. UPPLIES CIFICATIONS SYSTEM SPECIFICATIONS Model Number EDBP24XL EDBP48XL EDBP72XL Format Rack Tower Convertible CHARGER INPUT Number of Phases Single 1 2W G Nominal Voltage 115 230VAC dipswitch selectable Voltage Range 115VAC 90 130VAC 230VAC 180 260VAC AC Current 2 6 Amps Frequency Limits 50 or 60 Hz 6Hz autosensing Input Protection Resettable Circuit Breaker CHARGER OUTPUT DC Voltage 27 6VDC 5 55 2VDC 5 82 8VDC 5 DC Current 2 4 Amps Output Protection Resettable Circuit Breaker BATTERY SYSTEM System Current 40 Amps Battery Qty Rating 4 12V8 5Ah 8 12V8 5Ah 6 12V8 5Ah PHYSICAL Size Net 134 x 17 3 3 5 17 0 x 17 3 x 3 5 LXWXH 335 x 440 x 89 mm 432 x 440 x 89 mm Weight Net 39 6 Ibs 66 0 Ibs 55 0 Ibs 18 0 Kgs 30 0 Kgs 25 0 Kgs Size Shipping 23 6 x 20 0 x 9 0 23 6 x 20 0 x 9 0 LXWXH 600 x 508 x 230 mm 600 x 508 x 230 mm ani 49 0 Ibs 75 0 Ibs 64 0 Ibs Weight Shippin 9 pping 22 0 Kgs 34 0 Kgs 29 0 Kgs REGULATORY COMPLIANCE Safety and Approvals UL1778 cUL CSA 22 2 no 107 1 EMC Verification FCC Class A CE certified 21 MINUTE MAN POWER SUPPLIES Para Systems Inc Para Systems warrants this equipment when properly applied and operated within specified conditions against faulty materials or workmanship for a period of three years from the date of purchase For equip ment sites within the United States and Canada this warranty covers repair or
10. ardous live parts inside these Battery Packs are energized from the battery even when the AC input is disconnected CAUTION To de energize the Battery Pack If the UPS is on press and release the Off button Disconnect the UPS and the Battery Pack from the wall outlet Turn off the DC breaker on the rear panel of the Battery Pack Disconnect the battery cable from the rear panel of the UPS To de energize the Battery Pack completely disconnect the bat teries MINUTEMAN AA UNINTERRUPTIBLE POWER SUPPLIES WARNING Qualified Service Personnel ONLY must perform A N the Installation and Servicing of these Battery Packs MINUTEMAN accepts no liabilities and is not limited to injury to the Service Per sonnel or damages to the Battery Pack the UPS or the connected equipment caused by the incorrect installation or servicing of the Battery Packs These Battery Packs MUST be operated with their respective UPS models see the table below Model EDBP24XL EDBP48XL EDBP72XL UPS ED1000RM2U ED1500RM2U EDS000RM2U Model ED1000RMT2U ED2000RM2U EDS000RMT2U ED1500RMT2U ED2000RMT2U the limits for a Class A computing device in accordance with the speci fications in Subpart J of Part 15 of FCC Rules and the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference of the Canadian Department of Communications These limits are designed to provide reasonable protection against such interfer
11. are carefully designed to minimize any shipping damage In the unlikely case that the Battery Pack needs to be returned to the manufac turer please use the original packing material Since the manufacturer is not responsible for shipping damage incurred when the system is returned the original packing material is inexpensive insurance PLEASE SAVE THE PACKING MATERIALS Life Support Policy As ageneral policy we do not recommend the use of any of our products in life support applications where failure or malfunction of the product can be reason ably expected to cause failure of the life support device or to significantly affect its safety or effectiveness We do not recommend the use of any of our prod ucts in direct patient care We will not knowingly sell our products for use in such applications unless it receives in writing assurances satisfactory to us that a the risks of injury or damage have been minimized b the customer assumes all such risks and c our liability is adequately protected under the circumstances Examples of devices considered to be life support devices are neonatal oxygen analyzers nerve stimulators whether used for anesthesia pain relief or other purposes auto transfusion devices blood pumps defibrillators arrhythmia detectors and alarms pacemakers hemodialysis systems peritoneal dialysis systems neonatal ventilator incubators ventilators for both adults and infants anesthesia ventilators and inf
12. ave internal chargers to properly maintain the internal batter ies The charger will operate with 115VAC or 230VAC depending on the dipswitch setting The Battery Pack will charge the batteries with the DC circuit breaker in the On or Off position as long as the Battery Pack is plugged into the AC wall outlet and there is an acceptable AC voltage present 90 130VAC 180 260VAC When the commercial power is lost the charger will turn Off and the Battery Pack will extend the runtime of the UPS When the commercial power returns the Battery Pack s internal charger will automatically start recharging the bat teries During normal AC operation the UPS and Battery Pack will quietly and confidently protect your system from power anomalies TURNING THE BATTERY PACK ON OFF Turning the DC circuit breaker to the On position will connect the DC bus voltage from the Battery Pack to the UPS Turning the DC circuit breaker to the Off position will disconnect the DC bus voltage from the Battery Pack to the UPS The DC circuit breaker does NOT turn on or turn off the internal charger Plug the input power cord into the AC wall outlet to turn on the internal charger Unplug the input power cord to turn off the internal charger The Battery Pack s internal charger will continue to charge the batteries whenever it is plugged into an AC wall outlet and there is acceptable AC voltage present 90 130VAC 180 260VAC DIPSWITCH SETTINGS The dipswitch setting may b
13. de The batteries in this Battery Pack are recyclable Dispose of the batteries properly The batteries contain lead and pose a hazard to the environment and human health if not disposed of properly Refer to local codes for proper disposal requirements or return the battery to the supplier Although battery system voltages are only 24VDC 48VDC and 72VDC the battery system can still present a risk of electrical shock These batteries produce sufficient current to burn wire or tools very rapidly producing molten metal Observe these pre cautions when replacing the batteries Remove watches rings or other metal objects Use hand tools with insulated handles Wear protective eye gear goggles rubber gloves and boots Do not lay tools or other metal parts on top of batteries Disconnect the charging source prior to connecting or discon necting the battery terminals Determine if the battery is inadvertently grounded If the batt ery is remove the source of the grounding Contact with any part of a grounded battery can result in an electrical shock The likelinood of such shock will be reduced if such grounds are removed during installation and maintenance ok WD O BH MINUTE T MAN UNINTERRUPTIBLE POWER SUPPLIES CAUTION Replace the batteries with the same number and type as originally installed in the Battery Pack These batteries have pressure oper ated vents These Battery Packs contain sealed no
14. e changed by the user to set the desired input voltage for the Battery Pack s internal charger The dipswitch must be set with the DC circuit breaker in the Off position and with the input power cord discon nected from the AC wall outlet Set the dipswitch to 115VAC or 230VAC Plug the input power cord into the AC wall outlet and turn the DC circuit breaker to the On position INDICATORS The Charger Active green LED illuminates in a steady state when the Charger is on The Charger Active LED will extinguish when there is no AC present RATION The DC Breaker On green LED illuminates in a steady state when the DC circuit breaker is in the On position The DC Breaker On LED will extinguish when the DC circuit breaker is in the Off position 14 MINUTEMAN UNINTERRUPTIBLE POWER SUPPLIES UBLESHOOTING Symptom Possible Cause What To Do The Charger Active 1 The input power cord is 1 Plug the input power cord LED is not on not plugged into the AC wall into the AC wall outlet outlet 2 Once commercial power is 2 No commercial power available recheck the LED available 3 Check the circuit breaker 3 No AC voltage at the AC at the service panel to see if wall outlet it is tripped 4 Internal charger fault 4 Call for Service The DC Breaker On 1 The DC circuit breaker 1 Turn the DC circuit breaker LED is not on is in the Off position to the On position 2 The DC circuit breaker 2 Reset
15. ence in a residential installa tion This equipment generates and uses radio frequency and if not installed and used properly that is in strict accordance with the manufacturer s instruc tions this equipment may cause interference to radio and television reception lf this equipment does cause interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Re orient the receiving antenna NOTICE This equipment has been tested and found to comply with mE Relocate the computer with respect to the receiver Move the computer away from the receiver m Plug the computer into a different outlet so that the computer and receiver are on different branch circuits Shielded communications interface cables must be used with this product WARNING Changes or modifications to this unit not expressly ap proved by the party responsible for compliance could void the user s authority to operate the equipment BAA MINUTE MAN UNINTERRUPTIBLE POWER SUPPLIES Receiving Inspection After removing your Battery Pack from its carton it should be inspected for damage that may have occurred in shipping Immediately notify the carrier and place of purchase if any damage is found Warranty claims for damage caused by the carrier will not be honored The packing materials that your Battery Pack was shipped in
16. es will be damaged Once the Battery Pack is placed on the wall looking at the front panel of the Battery Pack the top cover of the Battery Pack MUST be on your left hand side 9 WALLMOUNT CONFIGURATION continued 2 Align the mounting brackets with the mounting bracket screw holes and attach with the six retaining screws Use the template to mark the screw hole position on the wall CAUTION you should always were protective gear for your hands and eyes when operating power tools 4 Attach the four retaining screws to the wall and make sure that all of the re taining screws are screwed into structural material Then clean the area of any loose material Do not tighten the retaining screws all the way leave approximately 3 8 of the retaining screws sticking out 5 Position the Battery Pack so that the mounting bracket keyed holes line up with the four retaining screws Slide the Battery Pack down until its resting securely on the four retaining screws 6 Tighten the four retaining screws to secure the Battery Pack to the wall 7 The LED face plate can be rotated to read in the up right position Remove the front panel from the Battery Pack On the backside of the front panel push the LED face plate outwards the face plate will pop out Position the LED face plate so that it reads in the up right position Re install the front panel on the Battery Pack 8 The Wallmount Configuration is complete See Connecting the Battery Pack
17. n spillable maintenance free lead acid batteries Model EDBP24XL EDBP48XL EDBP72XL Battery Qty Rating 4 12V8 5Ah 8 12V8 5Ah 6 12V8 5Ah ale HR1234WF2 HR1234WF2 HR 1234W F2 Panasonic LC R129 LC R129 LC R129 Part 08868 REW45 12 REW45 12 REW45 12 Part BATTERY REPLACEMENT PROCEDURE Q UALIFIED SERVICE PERSONNEL ONLY PLEASE READ THE CAUTIONS AND WARNINGS BEFORE ATTEMPTING TO REPLACE THE BATTERIES Hot swappable batteries mean that the batteries can be replaced without po wering down the whole UPS system NOTE If there is a power interruption while replacing the hot swappable batter ies with the UPS on the load will not be backed up To hot swap the Battery Pack s batteries start with step number 6 1 02 271 B amp B 002 PO Turn off the equipment that is plugged into the output receptacles of the UPS Press and release the Off button on the front panel to turn the UPS off Unplug the UPS s AC power cord from the AC wall outlet Unplug the equipment from the output receptacles of the UPS Unplug the computer interface cable from the rear panel of the UPS Turn off all of the DC circuit breakers on the rear panel of all of the Battery Packs Unplug all of the Battery Pack s AC power cords from the AC wall outlet Disconnect all of the external battery cables Remove the front panel retaining screws FIG 2 Lay the front panel on top of the Battery Pack Remove the re
18. osition the Batteries will be damaged Once the Battery Pack is placed in the tower brackets looking at the front panel of the Battery Pack the top cover of the Battery Pack MUST be on your left hand side 2 Slide the Battery Pack into the tower brackets Make sure that the Battery Pack is stable 3 The LED face plate can be rotated to read in the up right position Remove the front panel from the Battery Pack On the backside of the front panel push the LED face plate outwards the face plate will pop out Position the LED face plate so that it reads in the up right position Re install the front panel on the Battery Pack 4 The Tower Configuration is complete See Connecting the Battery Pack WALLMOUNT CONFIGURATION The wallmount configuration allows the user to mount the Battery Pack on the wall There is a wallmount bracket kit available for the Battery Pack The kit includes two wall mounting brackets ten retaining screws and the wallmount template WARNING Use two or more people when installing the Battery Pack Use CAUTION the Battery Pack is extremely heavy The Battery Pack s side panels have mounting bracket screw holes for attaching the wall mounting brackets 1 Once the location and position of the Battery Pack has been determined lay the Battery Pack down flat WARNING The Battery Pack must be installed in the proper up right position If the Battery Pack is not installed in the proper up right position the Batteri
19. replacement of defective equipment at the discretion of Para Systems Repair will be from the nearest authorized service center Replacement parts and warranty labor will be borne by Para Systems For equipment located outside of the United States and Canada Para Systems only covers faulty parts Para Systems products repaired or replaced pursuant to this warranty shall be war ranted for the unexpired portion of the warranty applying to the original product This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase PRODUCT WARRANTY The warranty shall be void if a the equipment is damaged by the customer 15 improperly used is subjected to an adverse operating environment or is oper ated outside the limits of its electrical specifications b the equipment is re paired or modified by anyone other than Para Systems or Para Systems ap proved personnel or c has been used in a manner contrary to the product s User s Manual or other written instructions Any technical advice furnished before or after delivery in regard to use or appli cation of Para Systems s equipment is furnished without charge and on the basis that it represents Para Systems s best judgment under the circumstances but it is used at the recipient s sole risk EXCEPT AS PROVIDED HEREIN PARA SYSTEMS MAKES NO WARRAN TIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANT ABILITY AND FIT
20. rnating Current Supply Phase Ny This symbol indicates Alternating Current Supply gt gt e o gt 0 Or Ny e BH MINUTE MAN UNINTERRUPTIBLE POWER SUPPLIES This symbol indicates Direct Current Supply This symbol indicates Equipment Grounding Conductor CAUTION Connect the Battery Pack to a two pole three wire grounding AC wall outlet The receptacle must be connected to the appropriate branch protection circuit breaker or fuse Connection to any other type of receptacle may result in a shock hazard and violate local electrical codes Do not use extension cords adapter plugs or surge strips CAUTION To reduce the risk of electrical shock with the installa tion of these Battery Packs with the UPS equipment and the con nected equipment the user must ensure that the combined sum of the AC leakage current does not exceed 3 5mA CAUTION These Battery Packs are intended to be install in a temperature controlled environment that is free of conductive con taminants Select a location which will provide good air circulation for the Battery Pack and UPS at all times WARNING These Battery Packs contains potentially hazardous voltages Do not attempt to disassemble the Battery Pack beyond the battery replacement procedure These Battery Packs contains no user serviceable parts Repairs and Battery replacement must be performed by QUALIFIED SERVICE PERSONNEL ONLY WARNING Risk of Electrical Shock Haz
21. s DAISY CHAINING QUALIFIED SERVICE PERSONNEL ONLY Daisy Chaining means hooking one Battery Pack to another Battery Pack to another Battery Pack this chain could go on indefinitely Follow the steps below to Daisy Chain the Battery Packs l 2 Be sure to read the installation placement procedure all of the cautions and the safety precautions before Daisy Chaining the Battery Pack s Make sure that all the Battery Pack s DC circuit breakers and UPS s power switch are in Off position CAUTION If the Battery Pack s DC circuit bre aker is in the On position the battery voltage will be present at the open end of the Battery Pack s external battery cable and external battery conn ector Unplug all the equipment that is plugged into the UPS s output rece ptacles Disconnect the power cords that are on the Battery Packs and the UPS from the AC wall outlet Remove the External Battery Connector cover from the UPS s rear panel and the additional Battery Packs Verify before plugging the external battery cable into the UPS s external battery connector or the Battery Pack s external connector that they mate red to red and black to black Connect the external battery cable from the first Battery Pack to the exter nal battery connector on the UPS Connect the external battery cable from the second Battery Pack to the ex ternal battery connector on the first Battery Pack D MINUTE MAN UNINTERRUPTIBLE
22. taining screws for the battery retaining brackets FIG 3 Remove the battery retaining brackets FIG 3 Disconnect the battery connectors red and black one from each battery module FIG 4 Grasp one of the battery pull tabs and gently pull the battery module out of the Battery Pack and set on the floor FIG 4 17 MINUTEMAN AA UNINTERRUPTIBLE POWER SUPPLIES 15 Grasp the other battery pull tab and gently pull the battery module out of the Battery Pack and set on the floor FIG 4 NOTE Use Caution the battery modules are heavy 16 17 18 19 20 21 22 23 24 25 Disconnect the battery positive red wires Disconnect the battery negative black wires Disconnect the battery jumper wires Remove the old batteries from the battery tray Install the new batteries into the battery tray in the same position as the original batteries Verify proper polarity Re install the battery jumper wires on the new batteries Verify proper polarity Reconnect the battery negative black wires Verify proper polarity Reconnect the battery positive red wires Slide the battery module into the Battery Pack Verify proper polarity Reconnect the battery connectors red and black NOTE Some sparking might occur this is normal 33 34 Re install the battery retaining bracket Re install the retaining screws for the battery retaining bracket Re install the front panel on the
23. tery Cable with strain relief MINUTEMAN UNINTERRUPTIBLE POWER SUPPLIES CONNECTING THE BATTERY PACK TO AN AC SOURCE These Battery Packs can operate with 115VAC or 230VAC input voltage Be fore connecting the Battery Pack to an AC Source verify that the Battery Pack s dipswitch is set for the proper input voltage 1 2 3 Set the dipswitch on the rear panel of the Battery Pack to the appropriate input voltage Connect the input power cord for the Battery Pack into the AC Inlet on the Battery Pack Plug the other end of the input power cord for the Battery Pack into the AC wall outlet use a two pole three wire grounded receptacle only Do not use extension cords adapter plugs or surge strips Turn the DC circuit breaker to the On position See the UPS User s Manual for the normal startup of the UPS NOTE If connecting more than one Battery Pack see Daisy Chaining CHARGING THE BATTERY The Battery Packs will charge the internal batteries whenever the Battery Pack is connected to an AC source and there an acceptable AC voltage present Itis recommended that the Battery Packs be charged for a minimum of 4 hours before use The Battery Pack maybe used immediately however the On Battery runtime of the UPS may be less than normally expected NOTE Ifthe Battery Pack is going to be out of service or stored for a prolonged period of time the batteries must be recharged for at least 24 hours every ninety day
24. the DC circuit is tripped breaker 3 The internal battery wires 3 Reconnect the internal bat are disconnected tery wires 4 Internal fault 4 Call for Service The charger is not 1 The input power cord is 1 Plug the input power cord providing the correct not plugged into the AC wall into the AC wall outlet outlet 2 Set the dipswitch to the 2 The dipswitch is not set correct setting to the correct input voltage a Califor Servite 3 The charger has an in ternal fault MINUTEMAN AA UNINTERRUPTIBLE POWER SUPPLIES LACING THE BATTERY 6V REPLACING THE BATTERY QUALIFIED SERVICE PERSONNEL ONLY These Battery Packs have an easy to replace hot swappable batteries Please read all of the WARNINGS and CAUTIONS before attempting to service the batteries NOTE If there is a power interruption while replacing the hot swappable batter ies with the UPS on the load will not be backed up WARNING This Battery Pack contains potentially hazardous voltages Do A CAUTION CAUTION CAUTION not attempt to disassemble the Battery Pack beyond the battery replacement procedure These Battery Packs contain no user serviceable parts Repairs and Battery replacement must be per formed by QUALIFIED SERVICE PERSONNEL ONLY Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes and may be toxic Do not dispose of batteries in a fire The batteries may explo
25. ur name and address B Where and when the unit was purchased C All of the model information about your Battery Pack and UPS D Any information on the failure including LEDs that may be illuminated E A description of the protected equipment including model numbers if possible F A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires fact ory service the technician will issue you a Return Material Authorization Number RMA G If the Battery Pack is under warranty the repairs will be done at no charge If not there will be a charge for repair 4 Pack the Battery Pack in its original packaging If the original packaging is no longer available ask the Technical Support Technician about obtaining a new set Itis important to pack the Battery Pack properly in order to avoid damage in transit Never use Styrofoam beads for a packing material A Include a letter with your name address day time phone number RMA number a copy of your original sales receipt and a brief description of the problem 5 Mark the RMA on the outside of all packages The factory cannot accept any package without the RMA marked on the outside 6 Return the Battery Pack by insured prepaid carrier to AINING SERVICE Para Systems 100 MINUTEMAN UPS 1455 LeMay Drive Carrollton TX 75007 ATTN RMA 20 MINUTEMAN UNINTERRUPTIBLE POWER S
26. usion pumps as well as any other devices desig nated as critical by the United States FDA INDICATOR PANEL MINUTEMAN AA UNINTERRUPTIBLE POWER SUPPLIES TROLS AND INDICATORS CHARGER ACTIVE C DC BREAKER ON O Endeavor Series NUNTEM GIS The Charger Active green LED illuminates in a steady state when the Charger is on The Charger Active LED will extinguish when there is no acceptable AC present The DC Breaker On green LED illuminates in a steady state when the DC breaker is in the On position The DC Breaker On LED will extinguish when the DC breaker is in the Off position REAR PANEL The DC Circuit Breaker connects and disconnects the DC bus voltage from the Battery Pack to the UPS The DC Circuit Breaker will trip in the event of a DC over current condition The External Battery connector is for Daisy Chaining additional Battery Packs The dipswitch is for setting the input voltage for the Battery Pack s internal charger The AC Outlet is for connecting the output cable to Daisy Chain additional Battery Packs The AC Inlet is for connecting the input power cord to operate the Charger The Input Breaker will trip in the event that the Internal Charger draws excessive current The External Ground Stud is for connecting an external ground wire The External Battery cable is for connecting the Battery Pack to the UPS or Daisy Chaining additional Battery Packs 000
Download Pdf Manuals
Related Search