Loctite® 300ml Cartridge Pusher
Contents
1. INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE LOCTITE Henkel Corporation Henkel Canada Corporation Henkel Capital S A de C V One Henkel Way 2515 Meadowpine Boulevard Calzada de la Viga s n Fracc Los Laureles Rocky Hill CT 06067 3910 Mississauga Ontario LSN 6C3 Loc Tulpetlac C P 55090 Canada Ecatepac de Morelos Edo de Mexico Henkel Corporation Henkel Ltda Automotive Metals HQ Rua Karl Huller 136 Jd 32100 Stephenson Hwy Canhema 09941 410 Madison Heights MI 48071 Diadema SP Brazil www loctite com Loctite is a registered trademark of Henkel Corporation U S A Copyright 2003 Henkel Corporation All rights reserved Data in this operation manual is subject to change without notice Manual P N 984744 Rev E 02 18 2014 102. of travel of the piston within the air cylinder Moving the hand lever down toward the cartridge sleeve causes the piston to move forward pressing product out of the 300 ml cartridge through a product feed line Moving the hand lever up toward the air cylinder causes the piston to retract Refers to unit mounted in vertical orientation 3 The amount of product dispensed is controlled by three main factors e Amount of pressure pushing on the piston e Length of time a shut off valve remains open e Dispense needle size length and orifice diameter Description Continued A reed switch assembly is located on the air cylinder The use of this switch is optional This normally closed switch is equipped with an LED indictor and a connector has been installed to interface with Loctite Single Function Controller 98023 or Three Function Controller 98024 The reed switch is activated by a permanent magnet located on the piston within the air cylinder As product is dispensed out of the 300 ml package the piston will move forward and activate the reed switch Once activated the LED indicator and the 24 volt output signal will turn off thereby communicating a low level condition to the controller I The 300 ml Cartridge Pusher is outfitted with a grease fitting located the main housing This fitting allows access to a grease reservoir which surrounds the piston shaft applying a generous coating of grease during use This grease pr
3. 8 Feedtube Kits Black Teflon Lined Feedtube 3 8 x 33 feet 97970 Black Teflon Lined Feedtube 1 4 x 33 feet 97972 8 Documentation Continued 8 3 Wiring Diagram 1 r N PI 2 BLACK f LOAD r PIN 5 CLEAR OR WHITE a L gt L WITE 4 PIN 9 RED j IN D SUB MALE CONNECTOI RE 9 Warranty Henkel expressly warrants that all products referred to in this Instruction Manual for The 300 ml Cartridge Pusher 98022 hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited as its option to replacing those Products which are shown to be defective in either materials or workmanship or to credit the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefor by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within 12 months after the delivery of the Products to the purchaser No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled installed connected operated used or maint
4. Controller 98023 Loosen barrel clamp on reed switch item 5 and slide switch down cylinder item 4 toward dispense end until LED goes out 5 Move reed switch item 5 back up cylinder item 4 approximately 2 and tighten barrel clamp 6 Fine adjustment of reed switch item 5 can be accomplished after first cartridge is emptied det 5 2 Installing a 300 ml Cartridge Set hand lever item 6 up to retract position Remove sleeve cap item 1 and plastic washer item 2 Prepare cartridge by installing feed tube fitting Slide cartridge into cartridge sleeve item 3 Install cartridge sleeve cap item 1 and plastic washer item 2 Install appropriate cartridge adapter onto cartridge Install feed tube or needle fitting and into the adapter Use pressure regulator item 14 to set cylinder pressure g9 Oy SP ete gt Typical regulator settings range from 10 psi to 50 psi Regulator pressure settings greater than 50 psi is not recommended If regulator is set at 50 psi and product flow is insufficient then a larger product feed line should be used 9 Move hand lever item 6 down to cause the ram item 8 to advance 5 3 Shut Down Move the hand lever item 6 up toward the air cylinder item 4 to retract piston Care Cleaning and Maintenance 3 If dispensing is to be stopped for a prolonged period of time shut total system down and remove 300 ml cartridge from sleeve IS8 Every 3 6 weeks L
5. LOCTITE EQUIPMENT Operation Manual Loctite 300ml Cartridge Pusher Part Number 98022 Technologies Table Of Contents 1 PLEASE OBSERVE THE FOLLOWING ccccccsssssssssssssssssssssssssssesssssssssssssssssssssssssssssssssssesess 1 1 EMPHASIZED SECTIONS 3 1 2 FOR Y OUR SAFETY r 3 1 3 ITEMS SUPPLIED 3 2 1 DESCRIPTION Ve y sk el en ye de b dabe ye k n e vey e ay HT SN ne eee n 4 2 22 EHEORY OEOPERATTIO N kake k et v ni d k Ve b Veke VEVO Ve be We bi be e V R ek V va Ve e ke W e 3 TECHNICAL DATA ew ev s ka Wae w ka ku Wa ee e a e v s wa Web vW w v G Ve ee k sa E 5 DISPENSING s wes eze b be WeN 00 su dek V de b ARA W vel ebe W a ke ba Nek eb s v O 5 1 SETTING UP LOW LEVEL INDIGATOR dka kk k da ae 7 5 2 TINSTALEING A 200 Mi CARTRIDGE 2 deen deuce an sduc Hek Hek KEM Ze Wu b ke uk va 7 5 3 SHUT DOWN Kake te cates d Ge ek p BD Sta ERs vk b le GUR Ya Dols 7 6 CARE CLEANING AND MAINTENANCE sssssssssessssssesecececesscscsesecscsssssecececesscsssasececs
6. ained In the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henke no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henke NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN HENKEL PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS
7. ied parts below and compare to the contents Report any missing parts promptly to the Loctite customer service department at 1 800 LOCTITE or 1 800 562 8483 1 300 ml Cartridge Pusher 1 Instruction Manual 1 Fitting Kit Description 2 1 Description of Unit Refer to drawing in section 4 for numbered items below 1 Cartridge Sleeve Cap 2 Plastic Washer 3 Cartridge Sleeve 4 Pneumatic Cylinder 2 Bore x 8 1 2 Stroke 5 Reed Switch Assembly for low level indicator 6 Hand Lever 3 way pneumatic valve for controlling movement of cylinder 7 Spacer block for mounting 3 way valve 8 Cartridge Plunger Ram 9 Cylinder Mount Grease Reservoir 10 Grease Fitting 11 Base Plate 12 Advance Air Port 13 Retract Air Port 14 Regulator 0 60 PSI 15 Pressure Gage 0 61 PSI 16 Advance Air Port 17 Retract Air Port 18 Air Supply Port 2 2 Theory of Operation The 300 ml Cartridge Pusher 98022 is used to dispense Loctite medium viscosity adhesive from 300 ml cartridges The cartridge pusher is a front loaded freestanding device that can be coupled with a Loctite Single Function Controller 98023 Three Function Controller 98024 or integrated into an existing work cell Pressurized air is supplied to the air regulator The air regulator controls the air pressure that flows into the ram cylinder A hand lever pneumatic three way valve channels the pressurized air into the pneumatic cylinder The hand lever controls the direction
8. octite ViperLube Grease should be pumped into grease fitting located on cylinder mount grease reservoir item 9 7 Troubleshooting Problem Possible Cause Correction No adhesive is dispensed e Cylinder is in retract mode e Move hand lever down to advance ram e Product reservoir is empty Insert new product package into cartridge sleeve e Air pressure is set to low e Check incoming air pressure min 60 PSI e Flow controls on 3 way e Open flow controls on 3 valve is shut down way valve e Blockage downstream of e Check valve hose and cartridge pusher needle LED indicator does not light e Connection is loose e Tighten plug connector e Reed switch is not properly See low level set up located instructions e Indicator is faulty e Replace sensor 8 Documentation 8 1 Spare Parts Cartridge Sleeve Kit 984826 Kit includes Cartridge Sleeve Cartridge Sleeve Cap Plastic Washer Normally Closed Reed Switch Assembly 984756 Air Cylinder 984732 Plunger Ram 984755 8 2 Optional Accessories Loctite ViperLube Grease 14 oz Cartridge 36782 Cartridge Fitting Kits Poly Fitting 1 4 Tube x 1 4 Male NPT Qty 10 984832 Poly Fitting 3 8 Tube x 1 4 Male NPT Qty 10 984833 Fischbach cartridge to 1 4 Female NPT S S Qty 1 982644 Adapter Semco Cartridge to 1 4 Female NPT Qty 3 98181 Adapter Fitting Male Luer Lok 1 4 Male NPT Qty 5 98371 Nozzle 2 5 Long x 1 4 Male NPT Qty 10 9812
9. otects the surface of the shaft and the cylinder seals from adhesives or other contaminants Technical Data Pneumatic Supply 50 PSI Max 100 PSI Air Quality Filtered 10 um oil free non condensing Pneumatic Hose Size Minimum 4mm Dimensions W x H x D 5 1 2 x 8 3 8 x 26 327 Operating Temperature 10 409C 50 F to 104 F Weight 10 6 Lbs 4 8 kg 4 Installation 1 The 300ml cartridge pusher is designed to be mounted vertical or horizontal position The vertical position is preferred See drawing for hole locations 2 Install airline to regulator using a 1 8 NPT fitting 2 pr EZ Dispensing The low level indicator must be set up before a cartridge of product is loaded into the dispenser The unit has been factory pre set but minor adjustment may be needed 5 1 Setting Up Low Level Indicator Set hand lever item 6 down to advance position Extend ram item 8 until ram contacts sleeve cap item 1 Connect reed switch item 5 to Loctite Single Function
10. ssssecececessssese 7 TROUBLESHOOTING 8 1 SPARE PARTS HEEEEHEEEE Na 8 8 2 INGOESSORIES 8 8 3 WIRING san b J k Kewal nan ya ke kaka s sa b D kla aa ae ka sa k 9 Please Observe The Following 11 Emphasized Sections A Warning Refers to safety regulations and requires safety measures that protect the operator or other persons from injury Notice Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities 12 For Your Safety A For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility A Always wear goggles when operating with pressurized air A Observe general safety regulations for the handling of chemicals such as Loctite adhesives and sealants Observe the manufacturer s instructions as stated in the Material Safety Data Sheet MSDS 3 While under warranty the unit may be repaired only by an authorized Loctite service representative 1 3 Items Supplied Carefully remove the unit from its shipping carton and inspect it for any signs of damage Any damage should be reported immediately to the carrier Refer to the list of suppl
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