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3.6 Terminal Description

1. 3 3 Wiring Rules 3 3 1 Wiring guidelines 1 Tightening torque Required Screwdriver Torques are as listed3 1 2 Power Cables Power cables are connected to TM1 terminal block terminals L1 L2 L3 T1 T2 T3 Choose power cables according to the following criteria Usecopper wires only Correct wire diameters should be based on ratings at 1050C gt For rating voltage of wires the minimum voltage of 200V class type is 300V gt To ensure safety power cord should be locked with O pin 3 Control Cables Control cables are connected toTM2 control terminal block Choose control cables according to the following criteria gt Use copper wires only Correct wire diameters should be based on ratings at 1050C gt For rating voltage of wires the minimum voltage of 200V class type is 300V gt To avoid noise interference do not route power and cont
2. i Lo f i e Po amp e TEC Ia Tm y cn mse gt 15 E E RUN Q sroP 1 NO 3PH 220 Y ie i AN AS E for ki p ve 2 02 W i CO LUI SS y 35 UE 10 L f ao 5 ower GAL c gt Res C CUE z O gt c T IT IT Xt gt CC SES C y J gt C T J 3 CU Tos TOS ee TES TOD C PE X EL PES J GT ES ES JU E Dt UU pm D A lj LE d L A I Power 200 240V Single or Three phase 200 240V Single phase 200 240V E510 205 H3 three phase 380 480V three phase ETE 202 H E510 200H 203 H E 202 H1F RS 203 H1F E510 403 H3 403 H3 bud 405 H3 403 H3F EA 405 H3F dimension E2 iim MT ll
3. Exterior MIT Ul Eo 7 f i SY n p eil Ja D EN A L ER A B _ Control l a a 7 Hz RPM V Pane l le o lx I IT READ sese Ka ENTER DN A Cum QsTop lar AAA NS a Le E Q ou O dee mm eed SEM j SERE J y terminal ra ld 3 1 3 2 Installation space Please notice that enough air circulation space for cooling inverters should be insured when installation Single Installation In order to ensure good cooling effect be sure to install the transducer vertical Frame1 horsepower 2P5 201 401 402 CONTROL PANEL CONTROL PANEL Os
4. Frame E2 va 2a A i TT i m 1 l 19 vue E D g w e o E Le W D i j HZ 2 4 e COMAGND EL ZK MOM RATA DE jejeje 200 240V E510 2P5 H Single or Three phase E510 20 H 201 E510 20 H 200 240V E510 2P5 H1F 2P5 E510 2P5 H1F F Single phase ESO 201 H4F 201 ESO 201 H4F 163 6 146 8 E510 401 H 401 E510 401 H 380 480V ES10 402 H 402 ES10 402 H Three phase E510 401 H1F ES10 402 H1F 402 ES10 402 H1F F Frame2
5. sqm mmo 128 7 E 187 6 177 6 194 1 147 8 133 8 141 8 UI 102 2 3 16 Chapter 4 Software Index 4 1 Keypad Description 4 1 1 Panel Function FREQ SET Lor ia E510 Frequency Display Parameter voltage Current Temperature abnormal and ect Hz RPM When the panel shows the frequency this indicator is lit long bright light while inverter running flicker while inverter stopping FWD When the inverter is running forward this indicator 1s lit long bright light while inverter running flicker while inverter stopping REV When the inverter is running reverse this indicator is lit long bright light while inverter running flicker while inverter stopping MOD When the panel shows parameter menu this indicator is lit Button 8 buttons A jUsedtocheckthecodeorinereasethe parameter value Usedto check the code or reduce the parameter values Dual function keys Dual function keys the parameter content READ ENTER O Turn to parameter values menu from parameter settings menu 4 1 Main display area Status display area Dual function keys for example in the 00 00 screen press this button it shows 0 parameter value used to confirm after modifying the parameters or parameter values lt RESET lt Left Shift used while cha
6. Temperature test point E Front view Side view Frame horsepower 202 203 205 403 405 CONTROL i CONTROL PANEL PANEL IS D ic 5cm 5c E 3PH 220V 2 2kW s ji o omo don 12m Ai Teo 111 PRT Front view Side view gt test point Note DD heans Fan Installation of multiple parallel Installing multiple inverters parallel install as the following icon to ensure the cooling effect Frame1 horsepower 2P5 201 401 402
7. relay Induction T Oo motor Inverter output T2 o T3 o Groud CON2 Til pang E d Communication RIA o OO Relay HIR SOVAC IA Output 30VDC 1A RIC _R2A Relay 979 250VACAA Output R2B 30VDC 1A D Analog SH DO Indicator t es Outpu GND 220V E510 2P5 H ES10 2P5 H1F E510 201 H E510 201 H1F 380V E510 401 H3 F ES10 402 H3 F Three phrase Molded case circuit breaker MCCB csr AC Power oO source Forward stop or run stop Reverse stop or reverse forward Speed control Magnetic contactor MC H O O Frequency indicator device or PID input mb Model 0 10V 20 2mA L P L1 Power L2 input L3 COM SF COM 910V AVI ACI GND relay Induction T1 Q o motor Inverter output T2 o T3 Oo Groud e CON2 pang MI Communication RIA 0 0 Relay RIB 550VAC IA Output 30VDC 1A RIC _R2A Relay O 250VAC 1A Output R2B 30VDC 1A AO 6 Analog 1 Frequency Indicator 0 10VDC Output coup 200V E510 2P5 H E510 201 H E510 202 H E510 201 H1 F E510 203 H E510 203 H1 F E510 205 H3 E510 208 H3 E510 210 H3 E510 215 H3 E510 220 H3 E510 415 H3 E510 420 H3 400V E510 403 H3 F E5
8. a L Bn Tit 3 d rh A A CH B 8 mg Y a TECA TEES E E Ea P Em Pi EE au E GE sv GE a El E y E SE e e on uini P oni WM wee wee Rm NU AN E E E CR O 4 To ensure maximum safety use correct wire size for the main power circuit and control circuit According to the required local regulations 5 Verify that all wiring is correct wires are intact and terminal screws are secured 3 7 3 4 Specifications 3 4 1 Product Specifications 220V Class Single phase Model E510 OOO H1 F 2P5 201 202 203 Horsepower HP O05 1 2 3 Suitable motor capacity KW 0 4 0 75 415 22 Ratdoupucummnt A 28 43 75 105 Raedcapaty KVA JL 1 00 1 65 2 90 Input voltage range V Single Phase 200 240V 10 15 50 60HZ CE e voltage range V Three phase 0 240V O Hpueurent A 72 211 Cmm EDS Inverter viii filter KG 0 73 Allowable momentary power loss time S 1 0 1 0 Enclosure 220V Class Three phase Hospowe H 05 1 2 3 5 Suitable motor capacity KW 0 4 0 75 15 22 37 Ratedowtputcurrent A 2 6 43 7 5 105 175 Rated capacity KvA 1 00 1 68 2 90 400 67 Three phase 200 240V 10 15 50 60HZ NM rn RN voltage range V k 0 A V Input current Idnputcurent A Inverter N W KG Inverter wi
9. LI L2 L3 P R T1 T2 T3 3 6 2 Control circuit terminal description Terminal symbols TM2 Function Description C Ra Relay output terminal Specification 250VAC 1A 30VDC 1A COM SI S7 public Point COMMON PNP Multi function input terminals refer to group3 Analog current input Specification 0 20mA Relay output terminal Specification 250VAC 1A 30VDC 1A Frequency setting potentiometer VR Power terminal Analog output positive port Specification Maximum output I10VDC 1mA AGND the analog ground terminal R2A R2B OM Analog voltage input Specification 0 10VDC Control circuit terminal R2A R2B COM S1 83 S5 S7 24V AH AR REE i z FA AIB A BAS Eme y y V SS gt Que gt Ep gt 4 e WY GEN EN LZ SN gt Ex gt En E ER EA EEN N an w IN AN D mA p FN E E E JN ES E EU ER E 1 Ce zi CER E ER AS CS FS iN JN JA EES TRA SY E C3YNN ZZ J N ED RIA RIB RI CS SA s SS SM ASN TI iw FNC RIA RIB RIC S2 S4 S6 COM AGND10V AO 3 7 Outline Dimensions unit mm
10. to next page 5 6 From previous page Check Inverter parameters Perform parameter initializations Specify operation control mode FWD or REV LED light after flashes YES Set up frequency command Replace the control board Replace the control board Is the frequency value displayed in operation unit Z o YES Are there voltage outputs at terminals U V and W i The inverter is OK The inverter is failed Perform detailed check 5 3 2 Troubleshooting for OC OL error displays The inverter displays OC OL errors Is the main circuit I G B T l NO Replace I G B T working YES Replace faulty circuit a YES Any visual abnormalities board Apply power Any abnormal indications YES Is the current detector YES Replace the current OK controller O Replace control board Input operation command Is FWD LED illuminated YES Input frequency command NO Replace control board Is the output frequency of the operating unit displayed NO Replace control board YES Is there Voltage at U V and W output terminals Connect the motor to run Any fault values displayed Replace control board Is the inverter operating well after ports replacement N Is the output current of each d phase even YES The i tout is OK The inverter is faulted E c Perform detailed check 5 3 3 T
11. 030 A O39 0013 oso Oi O ood 000 O E o 0015 030 O50t Oe o 0016 0304 0502 054 007 0205 050 JJ OM 0018 0300 0504 0545 0019 0307 0505 0546 0020 osos 0500 5a oro o9 CET EI Lew A US A 2 airs CER IT LA RL SE IA TA A A m i AA LAA i Ban j em pore O91 OPS 0605 NEN oro 96 En Es E Jg LL rem go ew gg M0 O ee ee JEN ee Lowe 9s LE Les A A AL E A A AR A oA Ee Gp E se ONE pr eee rn RAE ee RA Re wu sa sa e 295 Lio j 999 T 2 E E ww 9 05 or es M5 En rn Appendix 1 1 code pom Ww S REES code MEME Ew 0619 0805 02 1408 m o L A lm 1 Lee qe ce q s AO i ARE qowel jJ HA IA IA ER AAA IE IS IS 4455 0 GE EE HELL EII EE 0628 0814 f 1112 1447 99 O 0629 0815 1119 um 0630 0816 o ona oe981 0817 o 1420 5 0 0esg2 0900 me ua TI 0634 0901 QJ 1ti7 1422 0635 0902 1200 __ uz 0636 090 1205 un 0637 0904 1202 us 0638 0905 1209 1426
12. 12 02 PID Feedback Display Unit Setting 0 xxx 1 xxxpb pressure 2 xxxfl flow 4 70 12 03 Custom Units Line Speed Display Mode 0 65535 Rpm gt The max preset line value of 12 03 is equal to the Maximum output frequency of the motor For instance given line speed 1800 is equal to display 900 when output 1s 30Hz while the operation frequency is 60Hz Drive Output Frequency is Displayed Line Speed is Displayed in Integer xxxxx Line Speed is Displayed with One Decimal Place xxxx x Line Speed is Displayed with Two Decimal Places xxx xx Line Speed is Displayed with Three Decimal Places xx xxx gt 12 0440 line speed is displayed while the inverter is running or stopped 12 05 Input and output terminal status display Read only Panel read only gt When any of Sl SF is turned on corresponding tube in 12 05 lights or all quench gt When relays act corresponding tubes light or all quench Example 1 The following figure shows 12 05 display state when S1 S3 S5 S6 SFturns ON and S2 S4 turns OFF and RY1 RY2 does not act S1 S2S3 S4S5 S6 SF RE NEN DRIN Nn 1 0 2 0 00 0 4 Example 2 The following figure shows 12 05 display state when S2 S3 S4 turns ON and S1 S5 S6 SFturns OFF and RY1 RY2 acts EOS E0000 RY1 RY2 Display of life alarm status AN J 1206 life alarm of inrush current suppression circuit 1s invalid
13. 4 10 Description Range il Unit attribute Ee 01 00 Volts Hz Patterns 200V 170 0 264 0 01 01 v f max voltage 400V 323 0 528 0 220 0 440 0 01 02 Maximum Frequency 0 20 650 00 50 00 60 00 Maximum Frequency Voltage 01 03 Ratio 0 0 100 0 100 0 01 04 Medium Frequency 2 0 10 650 00 25 00 30 00 Medium Frequency Voltage rey 05 ame ERE dee NEN 0 100 0 E77 0 01 06 06 Medium Medium Frequency 1 l 010 65000 10 650 00 10 10 00 12 00 12 00 Medium Frequency Voltage 01 07 Ratiol 0 0 100 0 20 0 01 08 Minimum Frequency 10 650 00 EMEN 50 0 60 Minimum Frequency Voltage 01 09 Ratio hoa 77 0 100 0 Volts Hz Curve Modification 01 10 Torque Boost 10 0 01 11 V F start Frequency 00 10 00 000 Hz E The time of Slip compensation 01 12 low pass filter 0 05 10 00 0 10 S Description HE EE Unit attribute 02 00 Motor No Load Current mao 02 01 Motor Rated Current OLI a ta a eg Mawmelqel me Rr 024 Motor rated voltage f 0205 Motor rated power 02 06 Rated motor fequeney o 02 08 02 13 0 Not perform Motor parameters automatically 1 Implementation of the motor 02 14 adjusted parameters self learning 02 15 Stator resistance gain o 02 16 Rotor resistance gain 0 Forward Stop Command 1 Reverse Stop Command 2 Preset Speed unit 0 5 02 3 Preset Speed unit 1 5 03 4 Preset Speed unit 2 5 05
14. Group 15 PLC Monitoring function group Parameter Attribute Indicate this parameter can be adjusted during running mode Cannot be modified while communication is active Do not change while making factory setting Read only 4 9 O V F mod 00 00 Control mode a Vector mode No Description Range TANDI Unit attribute Setting O WFmode Tg 00 01 Reserved 0 Keypad 00 02 Main Run Command Source Selection 0 Keypad PUPA EUR 1 External Run Stop Control Command Source Selection 0 Forward Stop Reverse Stop Operation modes for exterual qase 1 Run Stop Forward Reverse 00 03 00 04 2 3 Wire Control Mode Run Stop in on Selection 00 05 5 Communication setting Frequency 6 PID ouput control im ng Selection S 00 06 5 Communication setting Frequency 6 PID Combination of the 0 Main or Subsidiary Frequency 00 07 Main and Subsidiary Command select input Frequency 1 Main Subsidiary Frequency Command input Frequency Command 0 00 650 00 00 09 Frequency command O store frequency before power down oo fe fo memory mode 1 Save Keypad Frequency Initial Frequency 0 by Current Frequency Command Selection for keypad I by 0 Frequency Command eil 2 by 00 11 Initial Frequency set of en oppa Lane EOS 00 12 Frequency Upper Limit 0 01 650 00 i 50 00 60 00 Hz 00 13 Frequency Lower Limit 0 00 64999 000 Hz
15. 0 Disabled 1 Single cycle Continues to run from theUnfinished step if restarted 2 Periodic cycle Continues to run from the unfinished step if restarted 3 Single cycle then holds the speed Of final step to run Continues to run Auto Run sequencer mode 06 00 selection from the unfinished step if restarted 4 Single cycle Starts a new cycle if restarted 5 Periodic cycle Starts a new cycle if restarted 6 Single cycle then hold the speed of final step to run Starts a new cycle if restarted 06 01 Auto Run Mode Frequency Command l 06 02 Auto Run Mode Frequency Command 2 06 03 Auto Run Mode Frequency Command 3 06 04 Auto Run Mode Frequency Command 4 06 05 Auto Run Mode Frequency Command 5 06 06 Auto Run Mode Ee Hz si Ee 6 0 00 650 00 06 07 Auto Run Mode Frequency Hz si Command 7 06 08 Auto Run Mode Frequency Hz si Command 8 06 09 Auto Run Mode Frequency Hz si Command 9 06 10 Auto Run Mode Frequency Hz si Command10 06 11 Auto Run Mode Frequency Hz si Command 11 06 12 Auto Run Mode Frequency Hz si Command 12 06 13 Auto Run Mode Frequency Hz si Command 13 06 14 Auto Run Mode Frequency Hz si Command 14 06 15 Auto Run Mode NI NI 15 Auto Run Mode Running Time 0 0 3600 0 Setting O 06 17 Auto Run Mode Running Time Setting 1 n dd Setting 2 Er nd Setting 3 Auto Run Mode Running Time Setting 4 06 21 Auto Run Mode Running Time Setting 5
16. 15 00 Current value of T1 0 999 Current value 15 02 Se value of T2 0 999 Current value 15 04 Ss value of LM AI e Current value 15 06 06 Temm Current value of T4 of T4 NA Current value 15 08 08 Current Current value of TS of T5 0 9999 0 lell J Current value of 15 10 10 Current Current value of T6 of T6 0 9999 ES os Current value of 15 12 12 Current Current value of T7 of T7 0 9999 09 l l 4 Current value of e EN 7 GE oul 15 14 14 Current Current value of T8 of T8 0 9999 LOW E H CO CI ES 1517 Current value orC2 065555 TTT 1518 Current value ofc 0555 TTT em Current value of 4 0 555 e 15 20 Curentvatue orcs 0 555 e 15 21 Current value of Co 0655 o e 15 22 Current value of C7 0655 e 1523 Cuan vate oP eese 9 pa po 15 32 Current value of TD 065535 0 ms o 4 26 4 3 Parameter Function Description 00 00 Control Mode 0 V F mode 1 Vector mode To select the appropriate vector control mode or V F mode according to the load characteristics If V F mode is selected please set parameters groupl to comply with the load features gt Vector is best suited to control the general load or rapidly changed torque load 0 Keypad 1 External Run Stop Contr
17. Range 0 0 Disable 0 1 25 0 KEB Deceleration Time gt 07 14 0 KEB function disable gt 07 14 4 0 KEB function enables Example 220V system 4 58 Extern power on Signal when 30 007 3 05 27 TM2 o1 56 PN DC Voltage Voltage below 190V KEB function work Deag When 07 1420 PN Frequency Time set by 07 14 X Note 1 When 07 1440 the momentary power loss and Restart is disabled the inverter will do KEB Function 2 When input power is turned off CPU detects the DC bus Voltage and as soon as DC bus Voltage becomes lower than190V 220V system or 380V 440V system then the KEB function is activated 3 When KEB function is enabled the inverter decelerate to zero by 07 14 and the inverter stop 4 IF the power on signal enabled during the KEB function the inverter accelerate to original frequency 4 59 08 00 Trip Prevention Selection xxxx0 Enable Trip Prevention During Acceleration xxxx1 Disable Trip Prevention During Acceleration xxx0x Enable Trip Prevention During Deceleration Range xxxix Disable Trip Prevention During Deceleration xx0xx Enable Trip Prevention in Run Mode xx1xx Disable Trip Prevention in Run Mode x0xxx Enable over voltage Prevention in Run Mode xixxx Disable over voltage Prevention in Run Mode 08 01 Trip Prevention Level During Acceleration 50 200
18. Setting valuel ofC6 0 65535 poo gt po 14 22 Setting valuel ofC7 o oss3s_ _ o 0 gt 1423 Setting valuel ofC8 0 65535 3 3 poo gt poo 1424 Setting valuel ofASI 0 65535 o poo gt po 1425 Setting valueZofASI 0 65535 poo gt poo 1426 Setting value3 ofASI o 65535 o poo gt po A ee 14 28 eeu value2 of AS2 0 65535 reas Seting values of as o9 9 14 30 Setting valuel ofAS3 0 65535 3 poo gt poo 1431 Setting valueZofAS3 0 65535 po gt po 14 32 Setting value3 ofAS3 o 65535 o poo gt po 14 33 Setting valuel ofAS4 o 65535 ooo d o gt poo 14 34 Setting value2 of AS4 0 655335 ln 1435 Setting value3 ofAS4 0 65535 po gt po 1436 Setting valuel ofMD1 0 65535 3 poo pa poo 14 37 Setting value2 ofMD1 0 65535 ooo o oar po po 14 38 Setting value3 of MD 1 65535 3 3 poo ooe po 14 39 Setting valuel ofMD2 o 65535 ooo gt po 14 40 Setting value2 of MD2__ 0 05535 poo s poo 14 41 Setting value3 ofMD2 1 65535 3 poo o poo 14 42 Setting valuel ofMD3 0 65535 ooo o oar po po 14 43 Setting value2 ofMD3 0 65535 poo oe poo 14 44 Setting value3 ofMD3 1 65535 3 d pa poo 14 45 Setting valuel ofMD4 0 65535 3 3 oo s po 14 46 Setingvalu2ofMD4 0 655335 3 Yo poo oo 14 47 Setting value3 ofMD4 1765535 do gt 4 25 Description Range ed unit attribute EC
19. life alarm of inrush current suppression circuit 1s valid life alarm of control circuit capacitors is invalid life alarm of control circuit capacitors is valid life alarm of main circuit capacitors 1s invalid Range life alarm of main circuit capacitors is valid Example set 12 06 00111 1f inrush current suppression circuit or control circuit capacitors or main circuit capacitors is damaged display LIFE1 LIFE2 LIFE3 respectively Alert the user needs repair inverter 0 100 gt Inrush current suppression circuit shows the degree of poor Display of control circuit capacitors 0 100 Display control circuit degree of the bad capacitors Display of main circuit capacitors Reserved 4 71 gt Display main circuit degree of the bad capacitors 12 11 Output current when Fault appeared Output voltage when fault appeared Output frequency when fault appeared DC bus voltage when fault appeared gt n addition to the main circuit capacitors above the theoretical value of life diagnosis are only for reference 13 00 Drive Horsepower Code Inverter Model 2P5 E51 40 XX 40 2001 E51 40 XX 42 202 E510 40 XXX 40 20 E510 40RXXX e 200 gt E510 40 XXX 408 208 E510 410 XXX_ 40 OO E510 M5XXX og 215 E510 420XXX 420 220 E510 42RXXX 145 gt When the inverter trips on a fault the previous fau
20. 05 Hz A 4 ee mee Upper Frequency MEA AAA 04 03 Bias 0 0Hz l SN IN V 50 100 2 Gain 04 03 is set to 0 after setting offset 04 02 relation between voltage and frequency 1s shown below 5 The setting of figures los 02 04 03 04 04 04 05 sm ome on 0 6 The setting of figure6 E 04 02 04 03 04 04 04 05 Hz 4 Upper Frequency 60HZ Be oo Upper Frequency 0Hz IN AN 10V V UN 35V 10V y 4 47 3 Gain 04 02 is not set to 100 after setting offset 04 03 relation between voltage and frequency is shown below 7 The setting of figure7 ode 02 04 03 04 04 04 05 fom ole oe EC 04 03 gr bias 100 60Hz pper Frequency 37 SHz 1 0 AAA 509 30Hz ges 0 0Hz UN 5V 10Y V 9 The setting of figure9 i 04 02 04 03 04 04 04 05 CEE 8 The setting of figures vd 04 02 04 03 04 04 04 05 elem om fe 3 alon ame fe 04 03 Hz 4 bias 100 GOH 7 joer pper Frequency 37 5Hz M m 580 30Hz 3 0 0Hz gt 0V SV 10V V 10 The setting of figure10 f 04 02 04 03 04 04 04 05 EE i Hz Upper AA Frequency 04 03 18 26Hz bias 0 0Hz IN V 50 Se 100 Hz 60 E Ce ee Upper Frequency 04 03 bias yen N 0 ops 10V V 50 100 4 48 04 11 Analog Output AO Mode 0 Output frequency 1 Frequency S
21. 18 22 06 16 Auto_ Run Mode Running Time Setting0 06 17 Auto_ Run Mode Running Time Setting1 06 32 Auto Run Mode Running Direction 0 4 53 06 33 06 34 06 35 06 36 06 37 06 38 06 39 06 40 06 41 06 42 06 43 06 44 06 45 0 STOP 1 forward 2 reverse X Note For executing following options a terminal with function 18 is needed and it should be turned on Auto Run sequencer various modes cab is selected by parameter 06 00 Auto Run sequencer mode set up parameters are parameters 06 01 06 47 Programmable auto operation mode selection and options With frequency command 1 to 15 06 01 06 15 programmable auto operation option time parameters 06 17 06 31 and mode selection parameter 06 00 simple PLC function can be executed and the direction of each phases can be set with 06 32 06 47 In addition in phases 0 frequency command is master frequency 05 01 06 16 sets option time and 06 32 sets option direction Examples of options each kind of programmable auto operation mode are shown as below A Single Cycle Running 06 00 1 4 The inverter will run for a single full cycle based upon the specified setting mode Then it will stop For example 06 007 1 or 4 Panel Frequency 05 01 15 Hz 06 01 30 Hz 06 027 50 Hz 06 03 20 Hz 06 16 20 s 06 175 25 s 06 189 30 s 06 19 40 s 06 327 1 06 33 1 06 34 1 FWD
22. 3 Parameter password 13 07 enabled Keypad e I C operation error Parameter setting error parameter is not available in communication Communication 1 Attempt to modify frequency parameter while 13 06 gt 0 2 Attempt to reverse direction when 11 00 1 3 Parameter 13 07 enabled set the correct password will show LOC 1 Press A or V while 00 05 00 06 gt 0 or running at preset speed 2 Attempt to modify the Parameter Can not be modified during operation refer to the parameter list 1 00 13 is within the range of 11 08 11 11 or 11 09 11 11 or 11 10 11 11 2 00 12 lt 00 13 1 Control command sent during communication 2 Attempt to modify the function 09 02 09 05 during communication 1 Wiring error 2 Communication parameter setting error 3 Incorrect communication protocol 1 Attempt to modify the function 13 00 13 08 2 Voltage and current detection circuit is abnormal 5 3 1 Adjust 13 06 2 Adjust 11 00 1 The A orY is available for modifying the parameter only when 00 05 00 06 0 2 Modify the parameter in STOP mode 1 Modify 11 08 11 10 or 11 11 2 Set 00 12 gt 00 13 1 Issue enable command before communication 2 Set parameters 09 02 09 05 function before communication 1 Check hardware and wiring 2 Check Functions 09 00 09 05 If Reset is not possible please Return the inverter 5 1 3 Spe
23. CumentvalueoC8 o Range 0 65535 15 24 CurrentvalueofASt ____________________ 15 25 CurrentvalueofAS2 15 26 CurrentvalueofASS 1528 CumentvalueofMD 1529 CurrentvalueofMD2 _ S O 1530 Current value of MD3 S O 1531 Current value of MD4 S O 1532 Current value oi Range 0 65535 SS lt Note TD 15 32 displays the current value of the current PLC program execution time spent in units of us 4 76 4 4 Specification Description on Built in PLC Function E510 can download Ladder Diagram from PC Windows base software or PDA WinCE base software Namely is has ease built in PLC function 4 4 1 Basic Instruction Input Instruction 11 16 11 16 Omwmsmem a ajajaja Q1 Q2 q1 q2 AA O a MENE tane a Mr Come Instruction C1 C8 c1 c8 DE EE 1 T1 T8 t1 48 Analog Comparing ee O E E 61 68 91 98 Encoder Comparing ZEN F1 F8 f1 f8 Instruction ADD DEC Instruction MuL DIV tnstuetion MD 1 gt Mbi 4 Description for Special Register V Setting Frequency Range 0 1 650 0Hz V2 Operation Frequency Range 0 1 650 0Hz V3 All Input Value Range 0 1000 V4 Al2 Input Value Range 0 1000 V5 Keypad VR Input Value Range 0 1000 V6 Operation Current Range 0 1 999 9A V7 Torque Value Range 0 1 200 0 BENE differential Lower differential Other Instruction A gees mbol Differential Instruction
24. Frequency Control Communication setting Frequency PID gt Parameter 00 05 00 06 sets the inverter frequency command source gt When 00 05 00 06 6 frequency command source is output of PID 7 Note 00 05 Main Frequency Command Source and 00 06 Alternative Frequency Command Source can not be the same Otherwise the panel will display Err2 00 07 Combination of the Main and Subsidiary FrequencyCommand Range 0 Main or Subsidiary Frequency Command select input 1 Main Subsidiary Frequency input When00 07 0 the frequency source is one of parameter 00 05 and 00 06 the default one is 00 4 27 05 when needs to switch to 00 06 an external multi functional terminal function code 13 Main Sub frequency source switching is needed see description of parameter 3 00 3 05 00 08 Communication Frequency Command 0 00 650 00 Hz gt This parameter can be used to set frequency command or read communication frequency command read only gt This parameter is only effective in the communication mode 00 09 Saving Communication Frequency Command Has 0 disable x 1 enable gt This parameter is only effective in the communication mode 00 10 Initial Frequency Selection 0 By Current Freq Command Range 1 By Zero Freq Command 2 By 00 11 00 11 Initial Frequency Setpoint 0 00 650 00 Hz gt This parameter is only used when the frequency source is keypa
25. Inacceleration the inverter will delay the acceleration time if the time is too short resulting in the over current in order to prevent the inverter trips 08 02 Trip Prevention Level During Deceleration 50 200 gt In deceleration the inverter will delay the acceleration time if the time is too short resulting in the over voltage of DC BUS in order to prevent the inverter trips with ONT displayed 08 03 Trip Prevention Level In Run Mode 50 200 Some mechanical characteristics such as press or unusual breakdown seize due to insufficient lubrication uneven operation impurities of processed materials etc will cause the inverter to trip thus inconvenience users When the operating torque of the inverter exceeds the setting of 08 03 the inverter will lower the output frequency following the deceleration time and return to the normal operation frequency after the torque get steady 350 0VDC 390 0VDC 200V class 700 0VDC 780 0VDC 400V class While inverter is running if DC voltage gets larger than 08 04 setting over voltage stall option will be executed Range 0 Enable Electronic Motor Overload Protection ES ERN siame rca Motor Ovrom Pelo 0 Coast to Stop After Overload Protection is Activated Lo 1 Drive Will Not Trip when Overload Protection is Activated OL1 gt When 08 06 0 the inverter coast to stop as the thermal relay acts and flash OL 1 Press the Reset or the ext
26. Instruction o AAA RESET Instruction NENNEN ISO FEE E P Instruction OOOO PO Open circuit On statu ____ Short circuit Off status gt Connecting left and right Components _ _ pF Connecting left right upper and lower Components _ _ ooo T Connecting left right and lower Components _ _ 4 4 2 Function of Basic Instruction Function D d Command sample 1 I1 D QI I1 OFF ON OFF D OFF ON OFF a gt One complete scan period Q1 OFF ON OFF Sample 2 11 d Ql H OFF ON OFF Il is the reverse phase of il il ON OFF ON dl OFF ON OFF a gt One complete scan period Q1 OFF ON OFF O O NORMAL Output I1 Q1 I OFF ON OFF Q1 OFF ON OFF SET CA Output H A Q1 or R orr Q1 OFF ON RESET y Output H y Q1 I1 OFF ON OFF Q1 ON OFF P Output i1 PQ1 D OFF ON OFF ON OFF ON OFF Il is the reverse phase of il Q1 ON OFF ON OFF 4 78 4 4 3 Application Instructions 1 Counter Use Il f8 to set counting up or counting down ON counting down 3 2 1 0 9 value ON the counter is initialized to zero ande OFF Target Setting O Value AS1 AS4 MD1 MD4 T1 T8 C 1 C8 V1 V7 count 0 65535 e Code of the counter C1 C4 total 4 groups Mode 1 The count value is locked
27. MN the machine Ambient conditions around the machine Confirm the temperature and humidity at the machine Installation and grounding of the inverter Is the grounding resistance correct Temperature 10 400C Measure with thermometer and hygrometer Improve the 14 120 F ambient or Humidity relocate the Below 95 RH drive to a better area clear Visual hearing Keep area Secure check clear screws Measure the 200Vclass resistance with below 100Q a multi tester Improve the grounding Are secure parts loose o Ts the terminal base damaged o Visual rust stains present o Any unusual bends or breaks o External terminals internal mounting tos ore Any damage of the wire insulation inverter External terminals Secure or send back for repair Secure terminals and no rust Visual check Check with a o screwdriver Visual check Replace or send back for repair NO abnormalities Is the voltage of the main circuit correct Input power voltage Voltage must conform with the specifications Measure the voltage with a multi tester Improve input voltage Circuit boards and LL Excessive conductive metal shavings or oil sludge Discolored overheated or burned parts Any unusual odor or leakage ERR Ce deformity or protrusion Printed circuit board Excessive Ex
28. Preset Speed 15 Range 0 00 650 00 Hz 05 17 Preset Speed 0 Acceleration time 05 18 Preset Speed 0 Deceleration time Preset Speed 1 Acceleration time 05 20 05 21 05 22 05 23 05 24 05 25 05 26 05 27 05 28 05 29 05 30 05 31 05 32 05 33 05 34 05 35 05 36 05 37 05 38 05 39 05 40 5 41 05 42 05 43 Preset Speed 1 Deceleration time Preset Speed 2 Acceleration time Preset Speed 2 Deceleration time Preset Speed 3 Acceleration time Preset Speed 3 Deceleration time Preset Speed 4 Acceleration time Preset Speed 4 Deceleration time Preset Speed 5 Acceleration time Preset Speed 5 Deceleration time Preset Speed 6 Acceleration time Preset Speed 6 Deceleration time Preset Speed 7Acceleration time Preset Speed 7 Deceleration time Preset Speed 8Acceleration time Preset Speed 8 Deceleration time Preset Speed 9Acceleration time Preset Speed 9 Deceleration time Preset Speed 10Acceleration time Preset Speed 10 Deceleration time Preset Speed 11 Acceleration time Preset Speed 11 Deceleration time Y ke Nal Preset Speed 12Acceleration time Preset Speed 12 Deceleration time Preset Speed 13Acceleration time T e O 05 44 Preset Speed 13 Deceleration time 05 45 Preset Speed 14Acceleration time 05 46 Preset Speed 14 Deceleration time 05 47 Preset Speed 15Acceleration time 05 48 Preset Speed 15 Deceleration time Range 0 1 3600 0 Sec When 05 00 0 Acc time Dec time is deter
29. amp 3 13 00 Code Software Version 5 Fault Log 3 4 13 02 Last 3 Faults Accumulated P Accumulated 29 Accumulated 0 Time Under Power r 13 05 Operation Time Mode 1 Run Mode Time Only 0 Enable all Functions 1 05 01 05 08 cannot be changed 2 All Functions cannot be changed Except 05 01 05 08 13 06 Parameter Lock 3 Disable All Function 13 07 00000 65535 Reset Drive to 1150 Reset to the 50Hz factory setting 00000 13 08 Factory Settings 1160 Reset to the60Hz factory setting 14 00 Setting valuel of T1 0 9999 Setting Setting valuel of T1 0 9999 14 01 mode 7 Setting valuel of T2 0 9999 14 03 mode 7 14 04 Setting valuel of T3 0 9999 14 05 Setting valuel of T3 0 9999 4 24 po po o Seng vel a am 9 LL M Description o S S TARON unit attribute EMEN uus 14 06 Setting valuel of T4 0 9999 E Setting valuel of T4 0 9999 14 07 mode 7 14 08 Setting valuel of T5 NA Setting valuel of TS 0 9999 14 09 mode 7 14 10 Setting valuel of T6 NA Setting valuel of T6 0 9999 14 11 mode 7 14 12 Setting valuel of T7 0 9999 Setting valuel of T7 0 9999 14 13 mode 7 14 14 Setting valuel of T8 NA Setting valuel of T8 0 9999 14 15 ae 7 EE A SE EE 1418 Setting valuel ofC3 0 65535 LL 1419 Setting valuel ofC4 0 65535 poo gt poo 1420 Setting valuel ofCS 0 65535 3 poo gt poo 1421
30. avoiding action output freque ncy Hz In Regeneration avoidance operation For example when decelerating regeneration avoiding action Set value of In Regeneration avoidance operation 11 14 Regeneration avoidance operation level gt Regeneration avoidance actions bus voltage level if the bus voltage level set low and is not prone to over voltage error but the actual deceleration time will be extended 11 15 Regeneration avoidance frequency limit of compensation The frequency of start up limit when regeneration avoidance function started 11 16 Regeneration avoidance voltage gain Range 0 200 11 17 Regeneration avoidance Frequency gain gt 11 16 11 17 Representative responsiveness of Regeneration avoidance action increase the set value will improve the response to voltage changes on the bus but the output frequency may be unstable gt If you set the settings 11 16 smaller still unable to suppress vibration set 11 17 and then set the settings 0 high Low 00000 88888 Each of the range of 0 to 8 0 Disable display 1 output Current 2 output Voltage 3 DC voltage 4 Temperature 5 PID feedback 6 AVI 7 ACI 8 count X Note The highest bit of 12 00 sets the power on destined menu other bits set user setting menus prefer P4 4 0 Displayed in Integer xxx 1 Displayed with One Decimal Place xx x 2 Displayed with Two Decimal Places x xx
31. former can memory the recorded value after the power is cut off and continued counting when the power is turned on at the next time 2 The counter Mode 4 is similar to the counter Mode 2 except that the former can memory the recorded value after the power is cut off and continued counting when the power is turned on at the next time 4 80 5 20 Model amp 2 111122 0 1 1 2 2 4 Mode3 amp 4 111 212 3 0 10131414 5 5 Input count pulse l l Power switch l 6 2 Timer Timing unit 1 0 0 999 9 sec 2 0 9999 sec 0 9999 min 5 Use 11 f8 to RESET the timing value O ON the counter is reset to zero and OFF OFF the counter continues to count e Present Timing Value Target setting Timing Values AS1 AS4 MD1 MD4 1T1 T8 C 1 C8 V1 V7 count 6 The code of the Timer T1 T8 total 8 groups 1 Timer Mode 1 ON Delay Timer Model Enable reset relay 4 Enable reset relay Present value 0 Timer starts operating Present value 0 OFF ON OFF t OFF 5 ON OFF Timing enable relay Timing up output T1 T8 t Target value set in the timer 4 81 Sample Input under the Ladder Program Mode When I1 ON the fifth Timer starts L Sie operating LATAS x j s Y N i T 1 1 i Y d See z S Input under function re Mode ia mm zm zm zm _ M When th
32. is to determine the multi function input terminals need for internal or external multi function input terminals If you select the internal multi function input terminal the terminal s open closed decision by the parameter 03 21 decision 03 20 representatives from each of the following 08 2000 0 0 0 0 0 S6 S5 S4 S3 S2 SI 0 representative external multi function input terminals 1 representative internal multi function input terminals X Note S1 S2 Selected as internal multi function input terminals S3 S4 S5 S6 Selected as external multi function input terminals The setting 03 02 000011 03 21 Internal Multi function Input Terminals action setting TET gt The parameters of 03 02 is to determine the Opening and closing of multi function input terminals 03 21 representatives from each of the following 00 2120 0 0 0 0 H S6 S5 S4 S3 S2 SI 0 representative internal multi function input terminals is open l representative internal multi function input terminals is close Example internal multi function input terminals S1 S2 Selected as opening S3 S4 S5 gt S6 Selected as closing The setting 03 02 000011 03 22 1 9 gt The parameters of 03 02 is to set Internal counter counts of E510 the counter can be trigged by any multi function terminal When the counts reach multi function RELAY output Contact action gt Example 03 22 is set to 5 When the counts reach 5 multi function RELAY output Contact action Ra
33. mA E 00 12 10 v gt AVI 2 10V gt ACI 4 20mA 7 O A T AVI 2 10V K Hz 710 2 00 12 V gt 2 7 _ I 4 mA 00 T ACI 4 20mA K Hz 720 4 mA 00 12 D 4 1 200 2msec 0 100 Range 0 positive 1 Negative 0 positive 1 Negative 1 200 2msec 0 positive 1 Negative 0 positive 1 Negative gt 04 01 04 06 signal verification Scan Time The inverter reads the average value of A D signals once per 04 01 04 06 x 2ms Set scan intervals according to possible noise interference in the environment Increase 04 01 04 06 in an environment with noise interference but the response time will increase accordingly 4 46 Take AVI 04 02 04 05 as an example to describe 1 Gain 04 02 is set to 100 after setting offset 04 03 relation between voltage and frequency is shown below 2 The setting of figure2 pl 04 02 04 03 04 04 04 05 wre am fo i 1 The setting of figurel Je 02 04 03 04 04 04 05 we om fe ee Le fo fo 04 03 Hz Bias 100 60Hz 50 30Hz 0 0Hz UN 5y 10V V 3 The setting of figure3 E 04 02 04 03 04 04 04 05 wwe ame Hz A Frequency 20H 7 Sesi n 04 03 Bias 0 0Hz gt 2V 5V 10V V 50 L 100 le we em 04 03 Hz 4 Bias 100 60Hz 50 30Hz 0 0Hz DN 5V 10V V 4 The setting of figure4 y 04 02 04 03 04 04 04
34. reverse run command necessary issued 1 Is analog frequency input signal wiring correct 2 Is voltage of frequency input correct Has the analog frequency signal been input Is the operation mode setting E Operate through the digital keypad 5 5 5 3 Troubleshooting of INV 5 3 1 Quick troubleshooting of INV INV Fault Is fault known YES Symptoms other than burn out damage or fuse meltdown in the inverter Check burnt and damaged parts Any Symptoms of burn out and damage NO YES Replace DM YES YES Is the main circuit I G B T intact Fault signal YES Check according to displayed fault messages NO Replace I G B T YES Visually check controller and Drive boards Any visual abnormalities Replace the defective boards YES Apply the power Replace the pre charge NO NO Is LED lit resistor YES Are displays and indicators of the operating unit working normally Is the DC input voltage YES e NO Check terminals and wiring controlling the power correct Any fault display What YES the message Is 5V control voltage NO Replace the driver board correct YES Replace control board and digital operating unit DA The inverter has faulted Perform detailed check Is the error eliminated after replacing control board
35. unlimited number of restarts X Note The parameters of 00 02 71 and 07 11 0 when the parameters of 07 00 1 in a long time after the power failure to the power switch and run switch off to avoid a sudden recovery after power on the machine or person cause harm 07 10 Starting Method Selection Range 0 Normal start 1 Enable Speed Search gt 07 10 0 On starting the inverter accelerates from 0 to target frequency in the set time gt 07 10 1 On starting the inverter accelerates to target frequency from the detected speed of motor 4 57 07 11 Auto Restart Method Range 0 Enable Speed Search 1 Normal Start gt 07 11 0 When auto restarting the inverter will detect the rotating speed of the motor The Motor will be controlled to accelerate from the present speed to the target speed gt 07 11 1 The inverter restart from 0 speed to set frequency in acceleration time when auto restart 07 12 Stopping Method Selection Range 0 Controlled Deceleration to Stop with DC Injection Braking Rapid Stop 1 Coast to stop gt 07 12 0 the inverter will decelerate to OHz in preset deceleration time after receiving the stop command gt 07 12 1 the inverter will stop output as receiving the stop command The motor will inertia Coast to stop 07 13 Lower Limit of Power Voltage Detect Range 150 0 210 0 300 0 420 0 07 14 Kinetic Energy Back up Deceleration Time KEB
36. 0 the S curve function is disabled gt The calculating of S curve time is based on the Maximum output frequency of motor 01 02 Please refer to the parameter 00 14 00 15 Skip frequency 1 Skip frequency 2 Skip frequency 3 0 00 650 00 Hz Skip frequency range Range 0 00 30 00 Hz Skip frequency parameters can be used to avoid mechanical resonance in certain applications Example 11 08 10 00 Hz 11 09 20 00 Hz 11 10 30 00 Hz 11 11 2 00 Hz 10Hz 2Hz 8 12Hz 20Hz 2Hz 18 22Hz Skip frequency 30Hz 2HZ 28 32Hz d 11 11 11 10 11 09 11 08 11 12 V F Energy Saving Gain VF 0 100 Regeneration avoidance operation selection 0 Regeneration avoidance function invalid 1 Regeneration avoidance function is always valid 2 Only in the constant Regeneration avoidance function valid gt Regeneration avoidance operation In the case of large Regeneration status Vpn will Increase and lead to ON when Vpn is over Regeneration avoidance operation level Regeneration status can be avoided by increasing the frequency regeneration avoiding action have three kind regeneration avoidance action when accelerating regeneration avoidance action when constant speed regeneration avoidance action when deceleration For example when accelerating regeneration avoiding action 4 68 Set value of In Regeneration avoidance operation For example when constant speed regeneration
37. 03 05 24 PLC stop When anyone of the extermal terminals S1 S6 1s set a function of 24 and turned on the inverter perform the program of the build in PLC 20 03 00 03 05 27 Power Source Detect for KEB Function Power Source Detect for KEB Function with the use of parameter 07 14 03 06 up down frequency 0 00 5 00 Hz Example S1 03 00 8 Up frequency command S2 03 01 9 Down frequency command 03 06 CA Hz model If the terminal turns on for less than 2Sec turning on once makes frequency changing A Hz Actual output frequency i T SL nO cL OR Meer db S2 m e mo mode 2 If UP DOWN is pressed over 2Sec the original UP DOWN mode is restored Please refer to the following diagram Maximu A m output frequenc y 2Sec t1 lt lt gt lt lt gt p E 25ec t2 S1 ON OFF S2 OFF ON X Note AHI Set the frequency increment when acceleration tl on time of timial when acceleration AH2 Set the frequency increment when acceleration when deceleration t2 on time of timial when acceleration na eO eaten ener ne of term nal t1 accelerating ti me2 Ana lower frequency x on time of terminal t2 decelerating ti me2 4 39 03 07 Up Down keep Frequency mode 0 When Up Down is used the preset frequency is held as the inverter stops and the UP Down function
38. 03 05 Multifunction Input Term S6 03 06 Up Down frequency width 03 07 Up Down keep Frequency S1 S6 SF confirm the scan times 03 08 03 09 S1 S5 switch type select 03 10 S6 SFswitch type select 03 11 Output Relay RY 1 03 12 Output Relay RY2 PAOry Unit Setting 0 Ir SEEN 2 HN NN 3 O AA 6 Jog Forward Command 7 Jog Reverse Command 8 Up Command 9 Down Command 10 Acc Dec 2 11 Acc Dec Disabled 12 Main Alt run Command select 13 Main Alt Frequency Command select 14 Emergency Stop 15 Base Block 16 PID Function Disabled 17 17 Reset 18 Auto Run Mode enable 19 Speed Search 20 Energy saving operation only V F PID Integrator zero Counter trigger signal input Instruction counter to 0 24 PLC stop 25 Reserved 26 Reserved 27 Power Source Detect for KEB Function 0 00 5 00 0 00 0 When Up Down is used the preset frequency is held as the inverter stops and the UP Down function is disabled 1 When Up Down is used the preset frequency is reset to 0 Hz as the inverter Stops 2 When Up Down is used the preset frequency is held as the inverter stops and the UP Down is available _ as N 1 200 0 lmSec XXxXxX0 S1 NO xxxx1 S1 NC XXX0x 52 NO xxx1x S2 NC xx0xx S3 NO xx1xx S3 NC 00000 P xOxxx S4 NO xl1Ixxx S4 NC Oxxxx S5 NO Ixxxx S5 NC xxxx0 S6 NO xxxx1 S6 NC Xxx0x SF NO xxxlx SF NC 0 Run 1 Fault 2 setting Frequency 3 Frequency Reached 3 13 3 1
39. 06 35 2 REV 06 04 06 15 0 Hz 06 20 06 31 0 s 06 36 06 47 0 Hz 06 02 a lt gt 06 19 RUN comma o UN EN 4 54 B Periodic cycle Running 06 00 2 5 The inverter will repeat the same cycle periodically Example 06 00 2 or 5 06 01 06 15 06 16 13 31 06 32 06 47 Same setting as the example A Hz A 06 02 06 02 06 01 06 01 05 01 05 01 gt lt r Le bi r a bi gt Le r T 06 16 06 17 06 18 06 031 06 16 06 17 06 18 d 06 03 06 19 06 19 RUN Command RUN C Auto Run Mode for Single Cycle 06 00 3 6 The speed of final step will be held to run Example 06 00 3 or 6 Panel Frequency 05 01 15 Hz 06 01 30 Hz 06 02 50 Hz 06 15 20 Hz 06 16 20 s 06 17 251 s 06 18 30 s 06 31 40 s 06 32 1 062333 1 06 34 1 06 47 1 FWD 06 04 06 15 0 Hz 06 20 06 30 0 s 06 35 06 46 0 La bi Le bi lt q bk 1 06 16 06 17 06 18 06 31 RUN Command RUN e 06 00 1 3 1 If the inverter stops and re starts it will continue running from the unfinished step according to the setting of 06 00 e 06 00 4 6 gt If the inverter stops and re starts it will begin a new cycle and continue running according to the setting of 06 00 4 55 Run Run Command stop Command run stop run Output Outpu
40. 0639 0906 amp 1 1204 1427 0940 0907 1205 1428 0641 0908 1206 1429 0042 090 1207 1480 0643 100 A 1208 ua 0644 100 1209 tes 5 0645 100 1210 1483 0646 100 J 121 aal 0047 1004 12172 1485 0700 1005 j 1213 1496 50 EN gp 490 p ee jJ 0702 ew EES LI 13488 5050 0ro3 8 TI 190 aal Oro po 1 oo 1901 1440 50 0705 o 1909 1440 5 0706 tT mr wl L oror p J Tov 1905 f Wed 0ro 3 1905 1444 Orog J a 1306 1445 Orio OS 1907 5 1446 Ort 6 1908 wl 0r12 LIT 10 150 O 0ri8 o 10188 140 1501 0714 1019 140 1502 5 0800 10 0 140 150 0901 Ir 102 1404 1504 0802 1022 140 sel 0 amp o o 140 J 150 Appendix 1 2 Parameter Setting Parameter Setting Parameter Setting Parameter Setting E A pum w MR m pm p 1508 08 1520 20 1532 32
41. 10 405 H3 F E510 4085 H3 E510 415 H3 E510 420 H3 E510 420 H3 E510 425 H3 3 12 3 6 Terminal Description 3 6 1 Description of main circuit terminals Terminal symbols TM1 Function Description Main power input Single phase L1 L3 15 Three phase L1 L2 L3 Inverter output connect to U V W port of motor Ground terminal Single phrase Frame1 main circuit terminals LI L2 L3 TI T2 T3 2 LI L3 T1 T2 T3 P R Frame 2 Frame 3 Frame4 main circuit terminals Ll L3 H R T1 T2 T3 Three phrase Frame1 main circuit terminals Ll L2 L3 T1 T2 T3 3 13 Frame 2 Frame 3 Frame 4 main circuit terminals
42. 15 09 15 21 I es 10 asee ll ll 12 tee o 15549 Les A IA o p n eee BA ROO 546 ise ll LI T wz T ae pp 15 18 1530 E ME 1519 gt 1583 Appendix 1 3 TECQ TECO Electric amp Machinery Co Ltd Distributor TOF No 3 1 Yuancyu St Nangang District Taipei City 115 Taiwan Tel 886 2 6615 9111 Fax 886 2 6615 0933 http www teco com tw Geir BOTT This manual may be modified when necessary because of improvement of the product modification or changes in specifications This manual is subject to change without notice
43. 20 x 05 02 01 02 01 02 01 02 01 02 Unit sec mode 2 Hz 05 03 05 02 IEEE Speed 2 05 04 FWD Preset 05 06 speed 05 01 e Td peca Preset Preset Kb sped 777 Speed 5 0 SS gt a b C e 05 05 A i Preset lt gt f speed RUN 2 STOP command RO S2 OFF ON S3 OFF ON OFF ON OFF ON ON S4 OFF OFF ON ON OFF OFF OFF S5 OFF OFF OFF OFF ON ON OFF When the run command is continuous calculate acceleration and deceleration time of each segment like this _ 05 17 x 05 01 01 02 4 05 24 4 05 03 05 04 05 26 05 05 05 25 05 05 y 05 19 4 05 02 05 01 _ 05 21 x 05 03 05 02 01 02 01 02 01 02 _ 05 28 x 05 05 01 02 h gt _ 05 27 x 05 06 01 02 _ 05 28 x 05 06 01 02 01 02 3 01 02 gt ere Unit sec 06 00 Auto Run sequencer mode selection Single cycle then hold the speed of final step to run Range Disabled Single cycle Continues to run from the unfinished step if restarted Periodic cycle Continues to run from the unfinished step if restarted Single cycle then holds the speed of final step to run Continues to run from the unfinished step if restarted Single cycle Starts a new cycle if restarted Periodic cycle Starts a new cycle if restarted Starts a new cycle if restarted
44. 3 R 45 yey AD Hi IU A rcm 2 7 A rrr erc mcd Instruction code of MUL DIV i l modulel MD17MDAI 4 87 Chapter 5 Troubleshooting and Maintenance 5 1 Error display and corrective action 5 1 1 Manual Reset and Auto Reset Faults which can not be recovered manually Display Voltage too high when stopped Detection circuit malfunction Return the inverter 1 Power voltage too low 1 Check if the power voltage is 2 Pre charge resistor or fuse correct burnt out 2 Replace the pre charge 3 Detection circuit resistor or the fuse malfunction 3 Return the inverter 1 Detection circuit Voltage too low when stopped The inverter is 1 Return the inverter FIL overheated when encon 2 Improve ventilation Lin PERS 2 Ambient temperature too sonde PP high or bad ventilation EEPROM problem Faulty EEPROM Replace EEPROM Communication SE Communications disruption Check the wiring error Current Sensor Current sensor error or d e HP Return the inverter etection error circuit malfunction Faults which can be recovered manually and automatically Display l Acceleration time too short 2 The capacity of the motor 1 Set a longer acceleration time exceeds the capacity of the 2 Replace inverter with one that inverter has the same rating as that of 3 Short circuit between the motor the motor coil and the case 3 Check the motor 4 Short circuit between 4 Check the wiring motor wiring and ground
45. 30 J CNB aa TOS50OES50A LI CN25 40 TO 400 550 CN35 42 TO 400 7A X CN 50 6 3 Fuse Specification 205 8A BOOVAS 60A 600VAC LR 45 70A 600VAC 40 J 03 70A600VACI0 KA LR 4 100A600VAC00KA LR 6 4 Brake Resistance Model Brake Cell Motor Specification E510 LILILI Parallel Capacity Parallel ED XXX Model Numbe kw W 0 Number Number 2P5 0 4 60 200 8 214 201 0 75 60 200 8 117 202 1 5 100 117 203 2 2 70 9 112 205 3 7 40 8 117 208 5 5 25 8 123 210 7 5 20 8 117 215 11 17 100 220 15 13 100 401 0 75 123 402 1 5 117 403 2 2 123 405 3 7 123 408 5 5 123 410 7 5 117 Brake Torque TBU 430 Appendix E510 parameter setting list Address Parameter Setting Parameter Setting Parameter Setting Parameter Setting code content code content code content code content 00 00 02 08 04 02 05 27 ger j wo CRASAS AAA 0002 oxi 0404 O59 0009 ott 040 O3 0004 oxi 040 o9 000 oa 007 o o 00060 0214 0405 0533 ww 1 TAL AO E AER IRALA CAL AR LA EA we 1 SF HR A j LUI Je gt a 0012
46. 4 4 Frequency Threshold Level gt 3 13 Frequency Reached 00000 4 12 No Description Range matory Unit attribute Setting 5 Frequency Threshold Level lt 3 13 Frequency Reached 6 Auto Restart 7 Momentary AC Power Loss 8 Emergency Stop Mode 9 Base Block Stop Mode 10 Motor Overload Protection OL1 11 Drive Overload Protection OL2 12 Over torque detection OL3 13 Output current Reached 14 Brake control 15 PID Feedback disconnection detection 16 Set the count value reaches instructions 3 22 23 17 Count value reaches the specified direction 3 22 23 18 PLC Status Indicator 00 02 19 PLC control 20 Energy Saving V F 21 Integration Value Resets to Zero 22 Counter Trigger Signal input 23 Counter is cleared to Zero 24 PLC application 03 13 Frequency Output Setting 0 00 650 00 Hz Hz 03 14 Frequency Detection Range 0 00 30 00 2 00 Hz 03 15 Output current Reached 0 1 15 0 A Level A 03 16 ou current detection 0 1 10 0 l Sec time s 03 17 Brake Release Level 0 00 20 00 Hz 03 18 Brake Engage Level 0 00 20 00 Hz 03 19 0 A Normal open Relay Output format 1 B Normal close Internal external multi function input terminal 0 63 selection 03 20 Action to set the internal 03 21 multi function input 0 63 terminals 03 22 0 9999 03 23 Specifies the count reaches 20000 the set 03 24 Low current detection setting 0 HIE Effective 03 25 Low
47. 5 Replace the IGBT module 5 the IGBT module damaged Over current at acceleration 1 Increase the capacity of the 1 Transient load change inverter 2 Transient power change 2 Install inductor on the power Supply input side Over current at The preset deceleration time is deceleration too short Set a longer deceleration time 1 Short circuit between the motor coil and the case 2 Short circuit between motor coil and ground 3 the IGBT module damaged Excessive Voltage 1 Deceleration time setting too 1 Set a longer deceleration time 11 I during operation short or excessive load inertia 2 Add a brake resistor or brake LILI deceleration 2 Power voltage varies widely module 1 Inspect the motor 2 Inspect the wiring 3 Replace the transistor module Over current at start 5 1 fluctuates External noise Abnormal fluctuations in the main circuit voltage 3 Add a reactor at the power input side If often occurs please contact the company CPU Illegal interrupt Check the main circuit power supply wiring is disconnected or the connection error occurred Check whether the terminals are loose Check the power supply voltage Input lacking phase Low current detection Input current Low current detection level setting level according to the actual situation 1 Check Output cables wiring is disconnected or the connection error occurred 2 Determining resistance between the lin
48. 820V Under Voltage 220V lt 190V 380V lt 380V Momentary Power Loss Inverter can auto restart after power instantaneously loss Restart Stall Prevention Stall prevention for Acceleration Deceleration Operation an MO Short circuit Electronic Circuit Protection output terminal Grounding Electronic Circuit Protection Fault Other Protection for overheating of heat sink The carrier frequency protection decreasing with the temperature function fault output reverse TM prohibit prohibit for direct start after power up and error recovery parameter lock up Other features The relays to protect the motor and the inverter Protective Functions m Standard built in RS485 communication Modbus One to one or Communication control One to many control Operating E 20 60 C po Environment 95 RH or less no condensation 20Hz or less 1G 9 8m s 20 50Hz 0 6G 5 88m s Protection Protection class IP20 3 10 3 5 Standard wiring Single phrase Molded case circuit Magnetic breaker contactor MCCB MC O L1 AC Power source L2 Burst absorber Forward stop or run stop o o S1 Reverse stop or reverse forward oO o S2 o o S3 o o S4 Speed control COM 0 0 SF COM d zo 10V Frequency indicator device AVI or PID input ACI GND Model Power input
49. CP Setting 6 CI Setting 7 06 24 Auto Run Mode Running Time Setting 8 06 25 iis Run Mode Running Time Setting 9 06 26 Auto Run Mode Running Time setting 10 LP CR Setting 11 EE Setting 12 Auto Run Mode Running Time Setting 13 06 3 Auto Run Mode Running Time setting 14 Auto Run Mode Running Time Setting 15 06 32 Zu eun Mode Running Direction 0 06 33 PD SUD Mode Running Direction 1 06 34 ER Mode Running Direction 2 06 35 Auto Run Mode Running Direction 3 06 36 Auto Run Mode Running Direction 4 06 37 a Mode Running Direction 5 06 38 Auto_ Run Mode Running 0 stop Direction 6 1 forward 2 reverse 06 39 Anto Run Mode Running Direction 7 06 40 PU BUD Mode Running Direction 8 J6 2 Auto Run Mode Running y Setting Description Range EE Unit attribute p Kees 06 42 ET Mode Running Direction10 06 43 PE un Mode Running Direction 11 Auto Run Mode Running Direction12 06 45 ZU Sud Mode Running Direction13 06 46 PMID Sun Mode Running Direction 14 06 47 PRU eur Mode Running Direction 15 No Description Range E Unit attribute Setting 07 00 Momentary Power 0 Momentary Power Loss and Restart disable Loss and Restart 1 Momentary power loss and restart enable Auto Restart Delay Number of Auto 0 Enable Reset Only when Run Command isOff 07 03 Reset Mode Setting 1 Enable Reset when Run Command is On or Off 07 04 Direct Running After 0 Enable Direct running after pow
50. Current Detection Level 5 100 20 03 26 Low current detection delay time NO Normal open NC Normal close Ka Ka 0 0 50 0s 20 0 Sec 4 13 Description PA 5 PRGIULY Unit attribute Setting 04 00 AVI ACI analog Input mE EM DLE signal type select 1 L0 10V 42MM 4 20mA 2 OO 0 20mA 3 2 10V 420m 2 10V 4 20mA AVI Signal Verification AVI Gain 100 S d 04 03 AVI Bias 0 100 pn 704 04 AVI Bias Selection 0 Positive Neue 0 i rege A O a i ACI Signal Verification 04 07 ACI Gain Ce 04 08 ACIBas 0109 0 704 09 ACI Bias Selection 0 Positive To Negative O 04 10 ACI Slope O Positive l Negative LD 1 0 Output Frequency Analog Output 1 Frequency Setting Mode AO 2 Output Voltage 0 1 3 DC Bus Voltage 4 Motor Current 04 12 Analog OutputAO Gain 0 1000 100 o 1 0 04 13 Analog Output AO Bias 1 04 14 AO Bias Selection 0 Positive 1 O Positive 1 Negative TI 04 15 AO Slope 0 Positive 1 Negative en wl 04 11 No Description Range EI Unit attribute Setting 0 common IS uniform time Accl Declor Acc2 Dec2 1 special Is single time Acc0 Dec0O Acc7 Dec7 05 01 Preset Speed 0 0 00 650 00 Keypad Freq Preset Speed Control mode Selection 05 26 Preset Speed4 Dectime Preset Speed8 Dectime 7 as dl No Description Range EE Unit attribute Setting
51. INSTRUCTION TECO INVERTER MANUAL 200V Class 0 4 15KW 1 2 27 4KVA 400V Class 0 75 18 5KW 1 7 34KVA TECOIN VERTER E510 Series E510 user manual Table of Contents Ehre 0 1 OP Prelate E 0 1 Chapter 1 Safety precaUti0ODS oooonoocccccncccnnnnnccconnccncccccnnnnnnnnnnnnnnnnncrnnnnnnnannnnnnnnnnnnna 1 1 DD Before power E 1 1 k2 D ring pover cas 1 2 13 Before opera on srira Ea a 1 2 1 4 During operation corra ei eee 1 3 5 Durimo Wiaimten ance it ltd 1 3 Chapter 2 Definition of Mode coooooccccccnccnonnnccccncccconoconnnnnnnnnnnnnnnnncrnnnnnnnnanncnnnnnnnnnnn 2 1 nsn rS 2 1 Chapter 3 Ambient Environment and Installation 3 1 SL Environment 3 1 3 2 IE iaa 3 2 3 3 WV TING RUNES erence e 3 4 RA ee 3 5 3 3 2 Precautions for peripheral applications cccceseseeeeeseeenseeenseeensenenesaeeeenenes 3 5 JAS E TE iii 3 8 S4 I Prod ct Specifications is 3 8 35 4 2 General Specifications eo e ce evo oe eos xi eeu oe eos eere ese oe o ues eoe eos ees eere EEEn 3 9 Dio UA WO i Lm 3 11 3 6 Lepage 3 13 3 6 1 Description of main circuit terminals cccseeeseeeeseeseeeseeeseeeseeeeseeees 3 13 3 6 2 Control circuit terminal description esesee seus 3 14 EwEGInWbuscuLMe T 3 15 Chapter A Software Index csscsscccsssssssssssssssscccessecsssrscessnscessssensessansssseesssseneen
52. Motor Overheating Is load or current exceeding the specified value s there any deterrence preventing cooling of the motor 5 3 6 Motor runs unevenly YES Does it happen during eceleration NO Are the output voltages between U V V W W U balanced Any mechanical vibration or gear backlash Motor Overheating NO Is motor running at low speed for a long time NO Is motor voltage between U V V W W U correct YES NO Bad connection between drive and the motor Motor runs unevenly YES Is the load fluctuating NO Reduce the load Increase capacities of YES L510 and the motor ne Sei un dd Select the motor again INV faults Z Clear the deterrence ne e un Correct the bad connection Is the acceleration NO Increase the Acc Dec time time correct Reduce the load Increase capacities of INV and the motor YES INV faults i Reduce the loac YES fluctuation or add a wheel Inspect the mechanical YES system NO INV faults 5 11 5 4 Routine and periodic inspection To ensure stable and safe operations check and maintain the inverter at regular intervals The table below lists the items to be checked to ensure stable and safe operations Check these items 5 minutes after the Charge indicator goes out to prevent injury to e Dy E electric power Environment e ce materials in the vicinity 7e ER
53. N 0502 05 19 sped2 OFF OFF ON OFF 05 03 05 21 sped3 OFF OFF ON ON 0504 05 23 sped4 OFF ON OFF OFF 05 05 05 25 speeds OFF ON OFF ON 0506 05 27 sped OFF ON ON OFF 05 07 05 29 sped7 OFF ON ON ON 0508 05 31 spedi0 ON OFF ON OFF 05 11 05 37 spedi ON OFF ON ON 05 12 05 39 sped 2 ON ON ON ON 0513 05 4 sped i3 ON ON ON ON 0514 05 43 05 44 speed 14 ON 05 15 05 45 05 46 ON ON ON speed15 ON ON ON ON 05 16 05 47 05 48 3 03 00 03 05 6 7 Forward Reverse JOG A terminal with a function of 6 is turned on inverter works in jog forward mode A terminal with a function of 7 is turned on inverter works in jog reverse mode Note If jog forward and jog reverse function is enabled at the same time inverter works in stop mode 4 03 00 03 05 8 9 UP DOWN A terminal with function 8 is turned on frequency command increases by 03 06 setting while running if the terminal is turned on longer than a time of it the frequency command increases continuously until the frequency upper limit A terminal with function 9 is turned on frequency command decreases by 03 06 setting while running if the terminal is turned on longer than a time of it the frequency command decreases continuously until OHz See description of parameter 03 06 and 03 07 Note The target frequency of UP D
54. OWN is determined by Terminal on time and Acceleration and deceleration time 2 5 03 00 03 05 10 Acc Dec time 2 A terminal with function 10 is turned on the actual accelerating and decelerating time depends on accelerating and decelerating time 2 00 16 00 17 and if it is turned off depends on accelerating and decelerating time 1 Example 00 12 Frequency upper limit 50HZ Defaults 03 00 Termina S1 8 03 06 Cup down frequency 0 00 14 Caccelerating time 1 5S 00 16 accelerating time 2 10S Defaults When stopped make s1 ON for 5 s the actual accelerating time of inverter is 2 5s Explain 4 36 Hz 50Hz Frequenay y upper limit 0 10s acceleratin T Charta g time 2 Chart a The Frequency upper limit the on time and accelerating time 2 can be duduced target frequency target frequency M m ee y on time of S1 x58 25Hz Hz 50Hz upper frequency 25Hz target frequency accelerating time 1 T 0 Chart bh ve 1 Chart b the actual accelerating time Parget TTCOquency tetra t i me eae eee upper frequency 5 0 Hz 6 03 00 03 05 11 Acc Dec Disabled A terminal with function 11 is turned on accelerating and decelerating is prohibited inverter works in 58 actual accelerating time constant speed mode if it is turned off accelerating and decelerating is allowed Example Setting Terminal S1 03 00 11 prohibits accelerating and decelerating functions Timin
55. Please dispose of this unit with care as an industrial waste and according to your required local regulations v The capacitors of inverter main circuit and printed circuit board are considered as hazardous waste and must not be burnt v The Plastic enclosure and parts of the inverter such as the cover board will release harmful gases if burnt 1 3 Chapter 2 Definition of Mode 2 1 Model E510 2 P5 H I F Supply voltage 2 200V Class 4 400V Class Horsepower 200V Class P5 Filter F Built in Blank None Power supply 1 Single phase 3 Three phase 400V Class Specification H Standard Type 2 1 Chapter 3 Ambient Environment and Installation 3 1 Environment The environment will directly affect the proper operation and the life span of the inverter so install the inverter in an environment complying with the following conditions class 10 50 C Operating If several inverters are installed in the same control panel please make sure the temperature placement is conductively to vent heat temperature Notice prevention of inverter freezing up o Sek 20HzBelow1G 9 8m s Shock 20 50Hz 0 6G 5 88m s Avoid vibration stamping punching machine Add a vibration proof pad if the situation cannot be avoided
56. V csccesceeseesseeseesecnsenseessonseessoasensecnsenseneeoas 5 6 5 3 2 Troubleshooting for OC OL error displays 5 8 5 3 3 Troubleshooting for OV LV error eee eese eene nnne nnn 5 9 5 5 4 The motor can dot tiesa diti 5 10 5 3 Motor Cer 5 11 5 3 6 M tor runs Une edd 5 11 5 4 Routine and periodic inspection ccccecceeeeeseneeeseeeeeeeeseeeseeeeeeeneonsensensensenseneenes 5 12 5 5 MaintendbCe iii AAA ATA a 5 13 Chapter 6 Peripherals Componentts ccccccccesssssssseeeeeeeeeeeesseesssseeeeeeeeeees 6 1 0 1 Reactor Speci Cations a 6 1 6 2 Electromagnetic Contactor and No fuse circuit breaker 6 1 DEENEN eege SE 6 2 6 4 Brake Resistance sn 6 2 Appendix E510 parameter setting list Appendix 1 1 Chapter 0 Preface 0 1 Preface To extend the performance of the product and ensure personnel safety please read this manual thoroughly before using the inverter Should there be any problem in using the product that cannot be solved with the information provided in the manual contact Our s technical or sales representative who will be willing to help you X Precautions The inverter is an electrical product For your safety there are symbols such as Danger Caution in this manual as a reminder to pay attention to safety instructions on handling installin
57. When the 13 07 set the password is valid all parameters can not be changed only the lifting of a password to modify the parameters gt Set Password Step 1 LA 1st entr Y OA Step2 NE gt A Set Password successfully Lifting Password 4 73 Password failed to lift Liting gt Password successfully lifted 13 08 Reset Drive to Factory Settings 1160 Reset to the 60Hz factory setting When the parameter value is not set then for some reason this parameter can be used to restore the default setting gt When the 13 07 password set valid must be lifted only after the password to restore factory settings 14 00 Setting value1 of T1 1401 Setting value1 of T1 mode 7 1402 Setting value1 of T2 1403 Setting value1 of T2 mode 7 1404 Setting value1 of T3 1405 Setting value1 of T3 mode 7 14 06 Setting value1 of T4 14 07 Setting value1 of T4 mode 7 14 08 Setting value1 of T5 14 09 Setting value1 of T5 mode 7 1410 Setting value1 of T6 141011 Setting value1 of T6 mode 7 1412 Setting value1 of T7 14 13 Setting value1 of T7 mode 7 1414 Setting value1 of T8 1415 Setting value1 of T8 mode 7 0 9999 gt T1 T8 is 8 TIMER of build in PLC Setting value1 of C1 14 17 Setting value1 of C2 14 18 Setting value1 of C3 Setting valu
58. Xb x maximum output voltage C point voltage Xc x maximum output voltage Xb Xc see P4 16 When 01 10 0 the torque improvement is disabled V 100 01 10 A 1 2 5 3 0 50 60 Hz 0 05 10 00 S Range e O OO O Range fm Rage Jee gt When the induction motor is in running there must be slip due to the load It is necessary to boost voltage to improve the precision of the speed Qut put Current 02 00 02 01 02 00 Rate motor slip Motor synchronization speed Motor Rated Speed Slip frequency boost x 02 02 x Rate motor slip Motor synchr oni zat i on speed Fat ed speed Motor synchr oni zat i on speed 4 32 02 02 approximate Value Motor synchronization speed Marked on the motor nameplate 120 Motor synchronization speed RPM x Mbt or rated frequency 50Hz or 60Hz Mbt or Pol es 120 Example 4Poles 60Hz induction motor synchronization speed SS x 60 1800 FAM X Note 02 00 02 01 differs with the inverter capacities 13 00 It should be regulated according to actual conditions o Rang e O O Range um O Range e O Range 1 Valid Range Range jm gt Ifselect vector mode 00 00 1 after power Set the motor nameplate to 02 01 02 03 02 06 then set 02 14 to 1 the inverter will execute automatic parameter measurement function the displayment of panel turn AT to END and Back to the display frequency
59. afety switch SF can cut off the inverter voltage output 03 09 s1 s5 switch type select Range xxxx0 S1 NO xxxx1 xxx0x S2 NO xxx1x xx0xx S3 NO xx1xx x0xxx S4 NO xixxx 0xxxx S5 NO 1xxxx 03 10 s6 sf switch type select Range xxxx0 S6 NO xxxx1 S6 NC xxx0x SF NO xxx1x SF NC Note NO Normal open NC Normal close The switches type 1s decided by 03 09 Because of different types of switches select switches type 1s necessary If set 03 09 0 0 0 0 0 means S1 S5 types of switches is Normal open otherwise if each bit of 03 09 is set to 1 types of switches is Normal close Don t set 00 02 00 03 1 before you set 03 09 external terminal controlled 03 11 Output Relay RY1 03 12 Output Relay RY2 Vv V NN Range Run Fault Frequency Reached refer to 03 13 03 14 Set Frequency 3 13 3 14 refer to 03 13 03 14 Frequency Threshold Level gt 03 13 Frequency Reached refer to 03 13 03 14 Frequency Threshold Level lt 03 13 Frequency Reached refer to 03 13 03 14 Auto restart Momentary AC Power Loss refer to 07 00 4 40 3 Emergency Stop Mode 9 Base Block Stop Mode 10 Motor Overload Protection OL1 11 Drive Overload Protection OL2 12 Over torque Threshold Level OL3 13 Current Reached refer to 03 15 03 16 14 Brake Control DesiredFrequency Attained refer to 03 17 03 18 15 PID Feedba
60. ation mode be regulated correct Is the load too excessive Reduce the load Check the motor specifications Motor Confirm the motor specifications poles voltage correct rumning speed n8 Sp Is the gear ratio correct Confirm the gear ratio too high or ee law Is the setting of the highest output Confirm the highest output frequency frequency correct Is the load too excessive Reduce the load Minimize the variation of the load Increase capacities of the inverter and the moto 1 Add an AC reactor at the power input side if using single phase power 2 Check wiring if using three phase power Remedy Motor runs in wrong direction Check for correct wiring Check for correct wiring Check the operation mode of the operator Motor speed Does the load vary excessively varies unusually Is the input power erratic or is a phase loss occurring 1 Is the power applied 2 Turn the power OFF and then ON again 3 Make sure the power voltage is correct 4 Make sure screws are secured firmly Is power applied to L1 L2 and L3 terminals is the charging indicator lit Is there voltage across the output terminals T1 T2 and T3 Is overload causing the motor to stall Are there any abnormalities in the inverter Turn the power OFF and then ON again Reduce the load so the motor will run See error descriptions to check wiring and correct if Motor can not run Is forward or
61. cation timeout 3 Keep running and show COT after Communication timeout gt Time out detection time 00 0 25 5sec setting 00 0 sec disable time out function gt Option of communication timeout checkout After communication timeout inverter works as this parameter setting Err6 fault tolerance times 1 20 gt When communication error times gt 09 08 setting display ERR6 on the keypad Drive Transmit Wait Time 5 65 mSec gt This parameter is used to set the converter to receive data from the sending date to the beginning of the time Master Slavor Slavor Master 3 5 Characters 09 09 set Value PID block diagram A j e Positive 6 P 10 05 gt Delay device 10 03 0 f 10 10 Or stop 10 00 r 0 Negative gt I 10 06 I Limiter I Reset 3 40 gt be be Offset Y 10 03 1 3 10 08 Sleep i D 10 07 gt 10 09 PID Wake A PID frequency Limit function output 2 a PID 2 4 10 03 communication D read 10 01 Le Y 10 21 Sr E gt 12 00 display PID feedback 10 03 10 22 4 63 10 00 PID target value selection Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Si
62. cessive dust or debris or debris Power component Check resistance between each terminals Clean or replace the circuit board No abnormalities ESN check Replace capacitor or Visual check inverter Visual check SH Ee component No short circuit or broken circuit in three phase output No abnormalities Replace power component or inverter Measure with a multi tester Peripheral device Whether something smells Nose Visual No stench or insulator breaks check nea Mo Whether rheostat wiring or Visual check connector are damaged sonoma Whether contact with the connector is normal Unusual vibration and noise hearing check iocis Rheostat Electromagnetic Contactor Is there any unusual smell or Reactor sound 5 12 Replacement rheostat sonoma Replacement Contactor Replacement Reactor Nose hearing check No abnormalities Cooling System Visual or Replace the Unusual vibration and noise EB 7 check sonoma cooling fan Cooling fan Excessive dust or debris Visual check check Clean fan ger No Clean up Heat sink Excessive dust or debris Visual check debris or abnormalities dust Ventilation Is the entrance or exit of the Visual check No Clean Road ventiduct choked by someting abnormalities 5 5 Maintenance To ensure long term reliability follow the instructions below to perform regular inspection Turn the power off and wait for the charge indicator LED
63. cial conditions Display Zero speed at stop Fail to start directly On power up Keypad Stop Operated when inverter in external Control mode External Rapid stop External base PID feedback loss Parameter self learning error Occurs when preset frequency lt 0 1Hz If the inverter is set for external terminal control mode 00 02 00 03 1 and direct start is disabled 07 04 1 The inverter cannot be started and will flash STP1 The run input is active at power up refer to descriptions of 07 04 If the Stop key is pressed while the inverter is set to external control mode 00 02 00 03 1 then STP2 flashes after stop Release and re activate the run contact to restart the inverter The inverter will decelerate to stop and then flash E S when input external Rapid stop signal via the multifunctional input terminal activates The inverter stops immediately and then flashes b b when external base block is input by the multifunctional input terminals PID feedback loss detect 1 Motor nameplate Input errors leading the failure of automatic parametric detection 2 emergency stop in executive Parameter self learning 5 4 5 2 General troubleshooting Are wiring for output terminals is Wiring must match U V and W terminals of the correct motor Are wiring for forward and reverse signals correct Is the wiring for the analog The motor frequency inputs correct speed can not Is the setting of oper
64. ck Signal Loss 16 Terminal count value attained 3 22 23 17 Preliminary count value attained 3 22 23 18 PLC state instructions 00 02 19 PLC control Frequency Reached Output Setting 0 00 650 00 Hz 03 14 Frequency Detection Range Range 0 00 30 00 Hz 2 When 03 11 03 12 1 if failure occurs relay act 3 1 03 11 03 12 2 When inverter actual output frequency reaches frequency command relay act Actual output frequency Set frequency 03 14 relay output Actual output frequency j T 03 14 RUN RUN Run ege command Relay mpm ON o ON 00 4 If 03 11 03 12 3 When inverter actual output frequency reaches the arbitrary frequency setting 03 13 03 14 setting relay act Hz Set Frequency 2 Set Frequency 1 Arbitrary E frequency Ke T RUN RU Command E ON O Relay output 4 41 5 03 11 03 12 4 Frequency detection Fout gt 03 13 Hz A Set frequen Arbitrary frequency Actual frequency 0 iV RUN RUN RUN command ON ON Relay output 6 03 11 03 12 5 Frequency detection Fout 03 13 Hz A Set Frequeney Arbitrary Frequency Actual Frequency 0 RUN M RUN RUN Command ON Relay output DN 1 Sc 03 15 Output cu
65. ction means to keep the temperature below 40 C to avoid overheat or fire hazard Y This product is sold subject to IEC 61800 3 In a domestic environment this product may cause radio interference in which case the user may be required to apply corrective measures 1 1 1 2 During Power Up v When momentary power loss is longer than 2 seconds the larger of horse power the longer of time the inverter does not have enough storage power to control the circuit Therefore when the power is re applied the operation of the inverter is based on the setup of 00 02 or00 03 07 04 and the condition of external switch this is considered to be restart in the following paragraphs When the momentary power loss is short the inverter still has enough storage power to control the circuit Therefore when power is re applied the inverter will automatically restart depending on the setup of 07 00 When restarting the inverter the operation of the inverter is based on the setup of 00 02 or00 03 and07 04 and the condition of external switch FWD REV button Attention the start operation will be regardless of 07 00 07 01 07 02 I When 00 02 or00 03 0 the inverter will not automatically run after restart 2 When 00 02 or00 03 1 and the external switch FWD REV button is OFF the inverter will not run after restart 3 When 00 02 or00 03 zl the external switch FWD REV button is ON and 04 09 0 the inverter will run automatically a
66. ctronic Motor Electronic Motor 08 05 Overload Dist ction Overload Protection 1 Disable Electronic Motor Operation Mode Overload Protection i to Af Operation A fter 0 Coast io SE wr Overload 08 06 Overload Protection is Protection is Activated Activated 1 Drive Will Not Trip when Overload Protection is Activated OL OH over heat Protection 0 Auto Depends on temp 08 07 cooling fan control 1 Operate while in RUN mode l 2 Always Run 3 Disabled 08 08 AVR Function 3 AVR 3 AVR function disable for Deceleration disable for Deceleration 4 4 AVR function disable for stop and for stop and Deceleration 4 19 Description Range SAGRUEY Unit attribute ETE p mpu pllase tet 0 Disabled 1 Enabled protection 08 10 Output due to phase 0 Invalid protection 1 Effective 0 Electronic relays protect standard motor 0 Electronic relays protect motor Motor overload OL 103 150951Minutes protection selection 1 Electronic relays protect motor OL 113 123 1 Minutes Over torque detection 0 Over torque detection is not valid Control 1 Detected after the set frequency 2 Detect when running 0 Stop output after over torque detection Action selection over Free run stop torque protection 1 Continue to run after over torque detection Display only OL3 08 15 Over Torque Detection 30 300 160 Level 08 16 Over Torque Detection 0 0 25 0 ul Time 0 Invalid 1 F d No Descr
67. d gt When 00 10 0 the initial frequency will be current frequency gt When 00 10 1 he initial frequency will be 0 gt When 00 10 2 he initial frequency will be 00 11 gt When 00 13 0 and the frequency command value is also zero the inverter works in zero speed stopping state When 00 13 gt 0 and the frequency command value lt 00 13 inverter output the frequency lower limit Hz Frequency upper limit Frequency Lower limit 00 14 Acceleration time 1 0 1 3600 0 Sec 00 15 Deceleration time 1 gt Acceleration time is starting from the lowest frequency converter frequency to the maximum output frequency of the time spent 4 28 gt Deceleration time is the maximum output frequency from the frequency converter to minimize the initial frequency of the time spent gt Actual acceleration and deceleration time is calculated as follows Actual accel eration tire 0 14 XC Set frequency The minimum starting frequency Maximum output frequency Anal GE Maximum output frequency Hz Maximum output Frequency Set frequene The minimum starting frequency 0 NN E T Actual dec time Acc time E We Dec time T 00 14 00 15 00 18 Jog Frequency 1 00 25 00 Hz 00 19 Jog Acceleration Time 0 1 25 5 Sec 00 20 Jog Deceleration Time 0 1 25 5 Sec gt The JOG function is executed by setting multi terminal parameter 03 00 03 05to 6 7 See f
68. d Characteristics control 4 PIDcontrol feedback D reversed Characteristics control 10 04 Feedback Gain coefficient 0 00 10 00 gd M di 10 07 Differentiation Time 0 00 1000 000 Sec l pajo Dill 1 Negative 10 09 PID Offset Adjust 0 109 f 0 zi 0 Disabled Enabled Drive Continues to 10 11 Feedback Loss Detection Mode Operate After Feedback Loss 2 Enabled Drive STOPS After Feedback Loss 10 10 PID Output Lag Filter Time 0 0 2 5 00 Se TI 10 12 Feedback Loss Detection Level 0 100 o v 10 13 Feedback Loss Detection Delay 0 0 25 5 Sec Time o 10 14 Integration Limit Value 1 l 0 Disabled Integration Value Resets to Zero l 1 1 Second 10 15 when Feedback Signal Equals 30 30 Seconds the Intended Value l Allowable Integration Error 10 16 Margin Units 1 Unit 1 8192 0 30 10 17 PID Sleep Frequency Level 0 00 650 00 000 Hz 10 18 PID Sleep Function Delay Time 0 0 25 5 00 Se 4 21 No Description Range Taco Unit attribute Setting 10 19 PID Wake up frequency Level 0 00 650 00 Hz 10 20 PID Wake up function Delay 00 255 00 See Time 10 21 Max PID Feedback Setting 0 999 100 10 22 Min PID Feedback Setting 0 999 EA No Description Range Factory attribute Setting 0 Reverse command is enabled 11 00 Reverse operation control 1 Reverse command is disabled 11 01 Carrier Fre
69. e AA AAA Program Mode than 65535 Here can only display 65535 similarly if the RESULT is less than the 5702 57 lower limitofO ______ sb mee M WE Addend value of V1 A e AS wo c lc capa m Addend value of V2 4936 7 o 07555 NEM Tm Addend value of V3 i 5687 2 AN A Instruction code of ACC DEC modulel AS1 AS4I 6 MUL DIV module symbol multiplierA AS1 AS4 MD1 MD4 T 1 T8 C1 C8 V1 V7 constant multiplierB AS1 AS4 MD1 MD4 T1 T8 C1 C 8 V1 V7 constant AS1 A54 MD1 MD4 T1 T8 C1 C 8 V1 V7 constant Error signal coil output NOP M1 MF Instruction code of MUL DIV module 4 86 O o 6 O O divisor O RESULT V1 V2 V3 Sample Input under the Ladder Program Mode x ON OFF of 11 controls the Run Sto D MD1 Pg CMM status of MD1 l 4 Mul 1 oi M is coil errori ifthe RESULT is more than the CN a Eesen A upper limit 65535 or Below the lower limit nd B 2G____J10_MlisONQ1isON_____ J Input under the Function ye The RESULT of MEI Not if the RESULT is more e O ote l e Is more Program Mode a s than 65535 Here can only display nS ide er 65535 similarly if the RESULT is less than the 50145 Lo ewerlimitofO E Li M1 dig das Cae a e A Las e M ri Multiplier value of V1 45 po SOMEONE UMEN MDI Multiplier value of V2 654 7 ANA eee We ees el Multiplier value of V
70. e rated voltage and current of the inverter to control the power ON OFF and protect the inverter Do not use the circuit breaker as the run stop switch for the inverter Setting current should be 200mA or above and the operating time at 0 1 second or longer to prevent malfunctions Normal operations do not need a magnetic contactor However a contactor has to be installed in primary side when performing functions such as external control and auto restart after power failure or when using a brake controller Do not use the magnetic contactor as the run stop switch of the inverter When inverters below 200V 400V class 15KW are supplied with high capacity above 600K VA power source or an AC reactor can be connected to improve the power performance A filter must be installed when there are inductive loads affecting the inverter Single phase Input power terminals L1 and L3 Three phase L1 L2and L3 can be used in any sequence regardless of phase Output terminals T1 T2 and T3 are connected to U V and W terminals of the motor If the motor is reversed while the inverter is set to run forward just swap any two terminals of T1 T2 and T3 Connect the ground terminal properly Three phase cage motor Notes Make external connections according to the following instruction Check connections after wiring to make sure all connections are correct Do not use the control circuit buzzer to check connections 1 Main circui
71. e reset relay Present value 0 Timer starts operating Present value 0 Timing enable relay Timing up output T1 T8 Enable reset relay t Target value set in the timer 7 Timer Mode 7 FLASH Timer Mode 3 Enable reset relay Timer starts operating S Enable reset relay Present value 0 Present value 0 Timing enable relay t1 t2 Timing up output TI T8 4 83 3 Analog comparator Symbol lAnalog comparison mode 1 3 G Selection of the input comparison value AS1 AS4 MD1 MD4 T1 T8 C1 C8 V 2 stn Setting reference comparison value Upper Limit AS1 AS4 MD1 MD4 T1 T8 C1 C8 V 1 V7 count Setting reference comparison value Lower Limit AS1 AS4 MD1 MD4 T1 T8 C1 C8 V 1 V7 count 6 Output terminals of analog comparator G1 G4 Analog Comparison Mode 1 3 1 Analog comparator model O s G ON Input under the Ladder Program Mode J Because present input a Gl 4M T value 0 3 lt lower l limit 4 0 so0 G1 is ON Y Input under the Function ei Analog comparision mode is model Program Mode gereegelt UN l I I l l I I l l vm mm pm e rm mm vm The number of Analog comparision G1 G8 i 2 Analog comparator mode 2 3 Analog comparator mode 3 4 84 4 Running Instruction Running mode could be set via I1 f8 OFF FWD ON REV OFF Op
72. e time reaches to the target value oe MN 10 0 sec T5 is ON Y Je 13 000 0 a 010 0 T5 Ge e Eege A E dl EE EE 2 Timer Mode 2 ON Delay Timer Mode Enable reset relay 4 Enable reset relay Present value 0 Timer starts operating Present value 0 imi OFF ON ON OFF Timing enable relay t1 t2 t t1 t2 Timing up output T1 T8 on 5 ON OFF 3 Enable reset relay OFF ON OFF t Target value set in the timer 3 Timer Mode 3 OFF Delay Timer Model Enable reset relay 4 Enable reset relay Present value 0 Timer starts operating Present value 0 OFF OFF Timing enable relay ON Timing up output T1 T8 i ON 8 oo 3 Enable reset relay OFF OFF t Target value set in the timer deh OFF ON ON ON OFF Timing enable relay OFF Timing up output T1 T8 3 Enable reset relay OFF O OFF t Target value set in the timer 4 82 4 Timer Mode 4 OFF Delay Timer Mode2 Enable reset relay Enable reset relay Present value 0 Timer starts operating Present value 0 OFF ON OFF Timing enable relay OFF Timing up output T1 T8 om ON t Enable reset relay OFF t Target value set in the timer 5 Timer Mode 5 FLASH Timer Mode 1 Enable reset relay Enable reset relay Present value 0 E Timer starts operating Present value 0 Timing enable relay Timing up output T1 T8 t Target value set in the timer 6 Timer Mode 6 FLASH Timer Mode 2 Enable reset relay Enabl
73. e1 of C4 4 74 1420 Setting value of C5 1 21 Setting valuet of C6 K0 65535 S O 14 24 SettingvaluetofaSt ____________________ 14 25 SettingvaluezofaSt________________________ K0 65535 ooo 14 40 jSetingvalu20f MD2 O Setting value3 of MD2 1442 jSetingvaluet of MD9 O 14 43 Settingvalue2ofMD3 O 1 44 Setingvalu3 of MD3 O 1 45 Setingvaluei of MD4 o 1446 Setting value2 of MD4 gt gt S O gt MDI MD4 is 4 Multiplication modules of build in PLC 4 75 1500 Currentvalueof TA 15 01 CurrentvalueofTi mode7 15 02 CurrentvalueofT2 S 15 03 Current value of T2 mode 7 O S 15 04 _ Currentvalue ot 15 05 Current value of Tmode7 S 15 06 CurrentvalueofT4 15 08 CurrentvalueofTS 15 09 Current value of Tmode7 15 10 CurrentvalueofTE S 15 12 Cumentvalueof T7 S 15 13 Current value of T7 mode 7 1514 CurrentvalueofT8__ 15 15 Current value of Tmode7 S 0 1516 CumentvalueotCl 0 1518 CurrentvalueofC3 0000 1519 CumentvalueoCA 0 1920 Currentvalueof 5_____________________ 1921 CurrentvalueofC6 1922 CurrentvalueofC7 000 0 1523
74. elow DSP FUN parameter aVVVVp lh Power supply User modify screen shows as below 0 high 00000 88888 Each of the range of 0 to 8 0 Disable display 1 output Current 2 output Voltage 3 DC voltage 5 PID feedback 7 ACI 8 Count 4 Temperature 6 AVI The highest bit of 12 00 sets the power on destined menu other bits set user setting menus 4 4 Example 1 12 00 10000 aVVV Y 2sec later Output Current parameter Sey DE FN 4 V V V Vp UW UU UNUM TM f display Power supply Set frequency Example 2 12 00 12345 Output Voltage 4 Y Y Y Y se 2sec later l Vo l NV dm Output Current Parameter Display Power supply zc FUN 4 Y Y y y A FUN O o DOO LE M 0 t Set Frequency Special key note 1 A d ee y Ts TI Short time press Long time press T2 gt Short pressing changes the number of the selected bit by unitage long pressing changes the number of the selected bit continuously 4 5 4 1 4 Example of keypad operation Examplel Modifying Parameters Frequency i SC iS 4V Short time press Al A 00 91 BO B1 09888 D Short time GERS Short time press press A Al A press READ ENTER 4Y yonce HHH 289298 204288 Short time press READ ENTER once Y ele el a Example2 Modify the frequency while ru
75. ential time for D control PID Offset 0 Positive Direction 1 Negative Direction PID Offset Adjust 0 109 10 08 10 09 Calculated PID output is offset by 10 09 the polarity of offset is according to10 08 PID Output Lag Filter Time 0 0 2 5 Sec gt 10 10 Update time for output frequency 10 11 Feedback Loss Detection Mode 4 64 0 Disable 1 Enable Drive Continues to Operate After Feedback Loss 2 Enable Drive STOPS After Feedback Loss gt 10 11 0 Disable 10 11 1 detect continue running and display PDER gt 10 11 2 detect stop and display PDER 10 12 Feedback Loss Detection Level 0 100 gt 10 12 is the level for signal loss Error Set point Feedback value When the error is larger than the loss level setting the feedback signal 1s considered lost 10 13 0 0 25 5 Sec gt 10 13 The minimum time to consider the feedback signal lost 0 109 gt 10 14 the Limiter to prevent the PID from saturating 10 15 Integration Value Resets to Zero when Feedback Signal Equals the Intended Value Range 0 Disable 1 1 Sec 30 30 Sec 1 30 Sec gt 10 15 0 gt As PID feedback value reaches the set point the integrator will not be reset to 0 gt 10 15 1 30 As PID feedback value reaches the set point reset to 0 in 1 30 seconds and inverter stops The inverter will run again when the feedback value differs
76. er mode selection Range 0 Carrier model 3 phase PW M modulation 1 Carrier model 2 phase PW M modulation 2 Carrier mode 2 phase randomized PW M modulation gt Carrier mode is used in the occasion of low noise and good cooling gt Carrier mode is used in the occasion of wind or water power gt Carrier mode2 can improve Temperature rise and the life of IGBT at the same time have a certain inhibitory effect of electromagnetic noise 11 03 Carrier Frequency reduced by temperature decreasing 0 disable 1 Enable gt When inverter is temperature overrun 80 C on keypad display 11 00 01000 Carrier Frequency reduced to 4K when inverter is temperature reduced less than 70 C Carrier Frequency resume Temperature 80 C 70 C 0 Carrier 4 Frequency 10K IT 4K 11 04 S Curve Acc 1 11 05 S Curve Acc 2 t t2 T 11 06 S Curve Dec 3 11 07 S Curve Dec 4 0 0 4 0 Sec gt Use S Curve parameters where a smooth acceleration or deceleration action is required this will prevent possible damage caused to machines by sudden acceleration deceleration 4 67 Actual output frequency X Note gt Regardless of the stall prevention period actual acceleration and deceleration time preset acceleration deceleration time S curve time gt Please set the S curve time separately in the parameter 11 04 11 07 gt When S curve time 11 04 11 07 is set as
77. er up Power Up Disable Direct running after power up 07 05 UMS fumme meu L Sam H 07 06 gt Frequency Hz stopped 0 10 10 00 DC Injection Brake Stopped 0 0 150 0 07 08 Time Seconds stopped 0 0 25 5 09 0 Deceleration stop 1 Free stop 10 0 Normal start 1 Speed Search D reset and then start the y S So m po N 0 Speed Search 1 Normal start Allows instantaneous 07 13 Main circuit low CORT voltage detected 150 0 210 0 300 0 420 0 ac Kinetic Energy 07 14 Back up 0 0 25 0 KEB Deceleration Time Deceleration Time 4 18 No Description Range Va Unit attribute Setting XXXx0 Enable Trip Prevention During Acceleration xxxxl Disable Trip Prevention During Acceleration XXX0x Enable Trip Prevention During Deceleration xxxlx Disable Trip Prevention During 08 00 Trip Prevention Selection een o 00000 xxOxx Enable Trip Prevention in Run Mode xx1xx Disable Trip Prevention in Run Mode XOxxx Enable over voltage Prevention in Run Mode xlxxx Disable over voltage Prevention in Run Mode Trip Prevention Level SC 08 01 During 50 200 200 kn j urrent Acceleration pn Inverter 08 02 dno Prevention Level 7 TA Rated During Deceleration Cei 100 Inverter 08 03 Trip Prevention Level In 50 200 200 Rated Run Mode Current 100 08 04 over Vela Prevention 350 390 380 VDC Level in Run Mode 0 Enable Ele
78. erating at the frequency seton on V3 V4 V5 eee constant or V3 V4 V5 G Acceleration Time ACC Time Deceleration Time DEC Time Instruction code of operation 2 C CO C2 E F1 F8 Total SGroups Sample Input under the Ladder Program Mode EE E RR A RET 11 1 EI a ON OFF of 1 controls the Run Stop a ruf status of F1 LEDS N 25 N Y N l T N N N Y N Ww C aot eg EN Input under the Function Program Mode ye 9 mn om em en emm i mn i em Oe 900 __ When Inverter operating F1 ON 0 The input terminal of F1 in the ladder 4 program mode should be ON 20 0 M o a pe eee ee 60 0 AF Mi 3Q30 0 4 85 5 ACC DEC module EES Calculation results RESULT addend C V1 AS1 AS4 MD1 MD4 T1 T8 C1 C8 V1 V7 constant addend V2 AS1 AS4 MD1 MD4 T1 T8 C1 C8 V1 V7 constant O filamentous V3 AS1 AS4 MD1 MD4 T1 T8 C1 C8 V1 V7 constant Error signal coil output NOP M1 MF Instruction code of ACC DEC module RESULT V1 V2 V3 Sample Input under the Ladder Program Mode ON OFF of l1 controls the Run Stop i I1 AS1 Sf ae status of AS1 D Mil A 1 Q11 M1 is coil errori if the RESULT is more than the i pee ee Gees BOGE SEES REE SS p upper limit 65535 or Below the lower limit i l ZOO MiisON QlisON J Input under the Function J
79. ernal reset terminal to continue to run gt When 08 06 1 the inverter continues to run as the thermal relay acts and flash OL1 Until the current decline to A value OL will disappear 08 07 OH over heat Protection 0 Auto Depends on temp 1 Operate while in RUN mode 2 Always Run 3 Disabled gt When 08 07 0 The fan runs as the inverter senses temperature rises Thusly extend the service period gt When 08 07 1 The fan runs while the inverter is running gt When 08 07 2 The fan is continuously running regardless of the action of the inverter 4 60 gt When 08 07 3 The fan is Disabled 08 08 AVR function Range AVR function enable AVR function disable AVR function disable for stop AVR function disable for Deceleration AVR function disable for stop and Deceleration when VDC gt 360 740V gt AVR function disable for stop and Deceleration gt Automatic voltage regulator function is mainly to solve the problem that is the output voltage instability caused from the input voltage instability gt When 08 08 0 When the input voltage has fluctuating the output voltage will not fluctuate with the input voltage changing gt When 08 08 1 When the input voltage fluctuates the output voltage will vary with input voltage fluctuations gt When 08 08 2 AVR is invalid while stop of inverter at work only to increase the speed of braking at this time
80. es 3 Check whether the terminals are loose Occurrence of lacking phase at king ph output lacking phase Inverter output side Faults which can be recovered manually but not automatically Over current during stop Motor overload Inverter overload Over torque Voltage too low during operation Motor rotating too The life of the inrush current suppression circuit alarm The life of Capacitor Control Circuit alarm The life of Capacitor Main Circuit alarm Detection circuit malfunction loading too large Excessive Load 1 Load too large 2 the setting of 8 15 8 16 too small 1 Power voltage too low 2 Power voltage varies widely fluctuates Rotation speed and setting value is different too large Inrush current suppression circuit is damaged Capacitor Control Circuit is damaged Capacitor Main Circuit is damaged 5 2 Return the inverter for repair Increase the Motor capacity Increase the inverter capacity 1 Increase the inverter capacity 2 Set ngs 8 15 8 16 as needed 1 Improve power quality 2 Add a reactor at the power input side 1 whether the load is too large 2 whether the setting signal of frequency is correct Return the inverter for repair Return the inverter for repair Return the inverter for repair 5 1 2 Keypad Operation Error Instruction Cause Corrective action content Display LOC 1 Parameter already locked 2 Motor direction locked
81. etect for KEB Function 1 03 00 03 05 0 1 External Run Stop Control refer to 00 04 A 2 wire model Example 00 04 0 S1 03 00 0 FWD STOP S2 03 01 1 REV STOP e SICFWD STOP Ej e 4 2 REV STOP COM E510 S1 ON OFF S2 OFF ON X Note That both forward and reverse commands are ON will be treated as STOP 4 34 B 2 wire mode 2 Example 00 04 1 1 03 00 0 RUN STOP S2 03 01 1 REV FWD e 4 SICRUN STOP ME em S2 REV FWD COM E510 Hz A gt T 1 ON OFF S2 OFF ON C 3 wire Example 00 04 2 As 3 wire control mode is selected the terminal S1 S2 and S3 is not controlled by 03 00 03 01 and 03 02 JE O gp O 0 1 RUN S2 STOP e S3 FWD REV COM E510 Hz A ON 4 35 2 03 00 03 05 2 3 4 5 Preset speed Function Any three of terminals S1 S6 decide which one of multi speed command 0 7 is selected as a group the frequency command accelerating and decelerating time was set by parameter group 5 the specific timing diagram sees in description of group 5 Function setting and state of any three A B C D of terminal Preset S1 S6 speed terminal terminal ierannal criminal Frequency Acc time Dec time A 2 B 3 C 4 D 5 speedo OFF OFF OFF OFF 05 01 05 17 seedi OFF OFF OFF O
82. etting 2 Output voltage 3 DC Bus Voltage 4 Output current Example when 04 11 0 A stand for Output frequency Xmax stand for upper frequency limit q SAA Output frequency upper frequency limit Frequency Setting upper frequency limit Output voltage Motor Rated Voltage 8 Ld DC Bus Voltage 220V 0 400V inso 440V 0 800V Output current 2 times rated current of inverter AO Gain 0 1000 04 13 AO Bias 0 100 AO Bias Selection AO Slope gt AO 04 12 04 15 function the same as AVI 04 02 04 05 The multifunction analog output terminal of the terminal block TM2 is 0 10Vdc analog output The output type 1s determined by the04 11 The output voltage level can be scaled by parameter 04 12 to suit external meters and peripherals Note the max output voltage is 10V due to hardware of the circuit Use only devices that require a maximum of 10V signal 4 49 05 00 Preset Speed Control mode Selection Range 0 common Is uniform time Acc1 Declor Acc2 Dec2 1 Special is single time Acc0 Dec0 Acc7 Dec7 05 01 Preset Speed 0 Keypad Freq 05 02 Preset Speed 1 05 03 Preset Speed 2 05 04 Preset Speed 3 05 05 Preset Speed 4 05 06 Preset Speed 5 05 07 Preset Speed 6 05 08 Preset Speed 7 05 09 Preset Speed 8 05 10 Preset Speed 9 05 11 Preset Speed 10 05 12 Preset Speed 11 05 13 Preset Speed 12 05 14 Preset Speed 13 05 15 Preset Speed 14 05 16
83. from the set point value gt 10 16 Allowable Integration Error Margin Unit 1 Unit 1 8192 0 100 gt 10 16 0 100 unit value Restart the tolerance after the integrator reset to 0 gt When PID output frequency is less than the sleep threshold frequency and exceeds the time of sleep delay the inverter will decelerate to 0 and enter PID sleep mode gt When PID output frequency is larger than the Wake threshold frequency for Wake start the inverter will reactivate and enter PID wake mode The time diagram 1s as follow 4 65 Hz 10 19 4 10 17 Max PID Feedback Setting 0 999 Min PID Feedback Setting 0 999 Example If set 10 21 100 and 10 22 50 When actual feedback value changes in a range of the smallest to the largest feedback value read from keypad is limited between 50 and 100 Shown as below 999 n 10 21 100 10 22 50 O min max PID fback 4 66 11 00 Prevention of Reverse operation Range 0 Reverse command is enabled 1 Reverse command is disabled 11 00 1 the reverse command 1s disabled gt 11 01 Carrier Frequency 1 16 KHz gt While IGBT driven inverter can provide low noise working environment the high frequency devices have carrier frequency waveform cutting 1t may interfere with external electronic device even caused vibration when connected with motor then need to adjust the carrier frequency 11 02 Carri
84. fter restart Attention To ensure safety please turn off the external switch FWD REV button after power loss to protect machines from possible damage and potential injury to personnel on sudden resumption of power If 07 04 is set to O direct start up please refer to the description and warnings for 07 04 to verify the safety of operator and machine 1 3 Before Operation v Make sure the model and inverter capacity are the same as that set in parameter 13 00 v On power up the supply voltage set in parameter 01 01 will flash on display for 2 seconds 1 2 1 4 During Operation v Do not connect or disconnect the motor during operation Otherwise the over current will cause the inverter to trip or damage the unit H Danger v The motor will restart automatically after stop when auto restart function is on In this case use caution while working near the drive motor or driven equipment Caution Do not touch heat generating components such as heat sinks The inverter can drive the motor from low speed to high speed Verify the allowable speed range of the motor and the load before operation Do not check signals on circuit boards while the inverter 1s running v Make sure the power is off before disassembling or checking the components 1 5 During Maintenance Y The Inverter can be used in environment in temperature range from14 104 F 10 40 C and relative humidity of 95 Inverter Disposal
85. g operating and checking the inverter Be sure to follow the instructions for highest safety H Danger Indicates a potential hazard that could cause death or serious personal injury 1f misused Indicates that the inverter or the mechanical system might be damaged if misused Do not make any connections when the inverter is powered on Do not check parts and signals on circuit boards during the inverter operation Do not disassemble the inverter or modify any internal wires circuits or parts Ground the ground terminal of the inverter properly Do not perform a voltage test on parts inside the inverter High voltage can destroy the semiconductor components Do not connect T1 T2 and T3 terminals of the inverter to any AC input power supply CMOS ICs on the inverter s main board are susceptible to static electricity Do not touc the main circuit board 0 1 Chapter 1 Safety Precautions 1 1 Before Power Up Y The line voltage applied must comply with the inverter s specified input voltage See product nameplate Y Make sure the main circuit connections are correct Single phase L1 L3 Three phase L1 L2 L3 are power input terminals and must not be mistaken for T1 T2 and T3 Otherwise inverter damage can result To avoid the risk of fire do not install the inverter on flammable objects Install on nonflammable objects such as metal surfaces If several inverters are placed in the same control panel provide heat extra
86. g diagram RUN TOP PONE ONERE STO 4 37 7 03 00 03 05 12 Main sub Control Signal Select A terminal with function 12 is turned on the operation command source is the setting of main operation command 00 03 8 03 00 03 05 13 Main sub Frequency Command Select A terminal with function 13 is turned on the operation command source is the setting of sub operation command 00 06 9 03 00 03 05 14 Emergency Stop controlled deceleration stop A terminal with function 14 is turned on inverter stops peremptorily in decelerating stop mode according to deceleration time 2 10 03 00 03 05 15 Base Block Coast to stop A terminal with function 15 is turned on inverter stops shieldlessly in free run stop mode 11 03 00 03 05 16 PID Function Disabled A terminal with function 16 is turned on PID functions is disabled if it is turned off PID function is enabled 12 03 00 03 05 17 Reset When a failure that can be manually reset occurs turn on a terminal with function 17 the failure will be reset Same to Reset button 13 03 00 03 05 18 Auto Run Mode Turn on a terminal with function 18 the programmable auto operation function is enabled see description of parameters group 6 14 03 00 03 05 19 Speed Search Stop When starting the inverter it detects the present speed of the motor then accelerates from that present speed
87. gnal Input Communication setting Frequency By 10 02 gt This parameter is only used when 00 05 00 06 6 10 01 PID feedback value selection 0 Potentiometer on Keypad 1 External AVI Analog Signal Input 2 External ACI Analog Signal Input 3 Communication setting Frequency X Note 10 00 and 10 01 can not be set the same value 10 02 PID keypad input Range 0 0 100 0 10 03 PID operation selection ange PID Function disable Deviation is D controlled Feedback D controlled D Reverse characteristic controlled Feedback D characteristic controlled R gt 10 03 1 D is the deviation of target value detected value in the unit time 10 07 gt 10 03 2 Dis the deviation of the detected values in unit time 10 07 e gt 10 03 3 Dis the deviation of target value detected value in the unit time 10 07 If the deviation 1s positive the output frequency decreases vice versa gt 10 03 4 Dis the deviation of detected value in unit time 10 07 When the deviation is positive the frequency decreases vice versa 10 04 Feedback Gain coefficient 0 00 10 00 gt 10 04 is the calibration gain Deviation set point feedback signal x 10 04 Proportional Gain 0 0 10 0 gt 10 05 Proportion gain for P control Integration Time 0 0 100 0 Sec gt 10 06 Integrate time for I control Differentiation Time 0 00 10 00 Sec gt 10 07 Differ
88. gt When 08 08 3 AVR is invalid when the inverter slows down from high speed to low speed only it can be shortened the time of deceleration at this time gt When 08 08 4 AVR function disable for stop and deceleration gt When 08 08 5 when VDC gt 360V 200V class or VDC gt 740V 400V class AVR function disable for stop and deceleration 08 09 Input phase lost protection Range 0 Disabled 1 Enabled gt When 08 09 1 When an exception occurs the main circuit DC voltage fluctuations display a warning message PF 08 10 Output phase lost protection Range 0 Disabled 1 Enabled gt When 08 10 1 When the inverter output side of the phase lose display a warning message LF Range 0 Electronic Motor Overload Protection Set for Non Inverter Duty Motor OUT TAN cane o Osa Proton Se Tor ero Day Mator o Range 0 Constant Torque OL 103 95 150 for 1 Minute NE 1 Variable Torque OL 113 123 for 1 Minute gt When 08 11 0 Set 02 06 as the rated frequency of the serve motor gt When 08 12 0 To protect the general mechanical load as long as the load is less than 103 rated current the motor continue to run The load is larger than 15096 rated current the motor will run for 1 minute Refer to following curve 1 gt When 08 12 1 To protect HVAC load FAN PUMP so on as long as the load is less than 113 rated current the motor continue to run The load is large
89. igures in descriptions of parameter group 03 4 29 01 00 Volts Hz Patterns V F 0 18 gt 1 setting 01 00 1 17 means V F curve is fixed parameter 01 02 01 09 setting does not work 2 18 fixed curves refer to the diagram V F pattern V F pattern m General Use Func E tion e High start torque Decreasing torque Decreasing torque 4 30 In figures above V of 100 means the maximum output voltage percentage of B C is shown in tables below 6 15 gt 3 Setting 01 00 18 means the 7th V F curve is selected users can set needed V F curves by parameters 01 02 01 09 200V 170 0 264 0 400V 323 0 528 0 V gt Ifsets 01 00 18 any V F curve can be set with parameters 01 02 01 09 an the maximum output 7 0 E SEEMS SEEN a D 4 0 8 tM O5 B8 142 1205 90s 148 o 7 0 8 0 6 1 0 0 0 frequency depends on 01 02 setting gt If01 004 18 the maximum output frequency is fixed to 50 00HZ or 60 00HZ and 01 02 does not work 4 31 V 01 03 Vmax 01 05 Vmid2 01 07 Vmid1 01 09 Vmin lt 01 08 01 06 01 04 01 02 650 00 A 01 10 Volts Hz Curve Modification Torque Boost 0 10 0 gt Inverter output a V F curve composed by B C and 01 10 setting to improve the output torque gt Calculation of B C point voltage B point voltage
90. iption Range ractory Unit attribute Setting Assigned 09 00 Communication SES l Station Number RTU code ASCH 09 01 O RTU code 1 ASCII code ar us code select 09 02 Baud Rate Setting 0 4800 1 9600 293 bps 2 19200 3 38400 0 1 Stop Bit 09 03 Stop Bit Selection dica 2 3 1 2 Stop Bits 0 Without Parity 09 04 Parity Selection 1 With Even Parity t203 2 With Odd Parity 0 8 Bits Dat 09 05 Data Format Selection ee 2g 1 7 Bits Data Communication 09 06 time out 0 0 25 5 detection time 0 Deceleration to stop o 00 15 Deceleration time 1 Communication ias 09 07 time out l 2 Deceleration to stop operation selection 00 17 Deceleration time 2 3 continue operating times No Description Range EH Unit attribute Setting 09 09 DINE Transmit Wait s 65 5 mss Time ms No Description Range ERCOLY Unit attribute Setting 0 Potentiometer on Keypad PID target value selection 1 External AVI Analog Signal Input 10 00 when 00 03 00 04 6 2 External ACI Analog Signal Input 1 this function is enabled 3 Communication setting Frequency 4 By 10 02 0 Potentiometer on Keypad 1 External AVI Analog Signal Input 10 01 PID feedback value selection ME NA D NR M 2 2 External ACI Analog Signal Input 3 Communication setting Frequency 10 02 PID keypad input 0 0 100 0 gd 0 Disabled 1 Bias D Control 2 Feedback D Control 10 03 PID Mode Selection 3 PIDcontrol Bias D reverse
91. is disabled 1 When Up Down is used the preset frequency is reset to 0 Hz as the inverter stops 2 When Up Down is used the preset frequency is held as the inverter stops and the UP Down is available gt If03 07 0 inverter output frequency will be stored in 05 01 when run signal shuts off and increase decrease frequency key is invalid when inverter works in stop mode to change the frequency setting you need to modify 05 01 with keypad But if 03 07 2 stop when the increase decrease frequency key 1s effective when inverter works in stop mode gt Set03 07 1 inverter will always output beginning with OHz increase decrease frequency key works in the same way described above when run signal shuts off inverter stops output and frequency command always turns back to 0Hz therefore inverter will still output beginning with OHz the next time 03 08 Multifunction terminal S1 S6 SF confirm the scan times 1 200 2msec gt TM2 terminal is used for scanning If there are the same signals continuously input for N times the inverter will treat the signal as normal During the signal evaluation if the scan times are less than N the signal will be treated as noise gt Fach scan period is 1ms gt The user can specify the scan times interval duration according to the noise environment If the noise is serious increase the value of 03 08 however the response will be slower Note Terminal SF is for s
92. lay Time 0 0 800 0 Sec gt 07 027 0 The inverter will not auto restart after trips due to fault gt 07 02 gt L0 07 01 0 The inverter will conduct SPIN START in 0 5 second after trips due to fault The motor will Coast to stop while the output is switched off Once the rotating speed is determined then it will accelerate or decelerate from this speed to the running speed before the fault gt 07 02 0 07 01 0 The output will be stopped for a period which is determined by the 07 01 after a fault trip Then spin start to set target frequency Auto restart after a fault will not function while DC injection braking or decelerating to stop 07 03 Reset Mode Setting Range 0 Enable Reset Only when Run Command is Off 1 Enable Reset when Run Command is On or Off gt 07 03 0 Once the inverter is detected a fault please turn Run switch Off and then On again to perform reset otherwise restarting will not be possible 4 56 07 04 Direct Running After Power Up Range 0 Enable Direct running after power up 1 Disable Direct running after power up 07 05 Delay ON Timer Seconds 1 0 300 0 Sec gt 07 04 0 and the inverter is set external terminal controlled 00 02 00 03 1 if the run switch is ON as power is supplied the inverter will auto start It is recommend that the power 1s turned off and the run switch is also off to avoid possibility of injury to operators and machines as the
93. ld the control circuit wiring with twisted wires and connect the shielded wire to a ground terminal Refer to the figure below The wiring distance should not exceed 50 meters Protective covering Shielding sheath To ground terminal Do not connect this end Wrapped with insulating tape 3 Inverter Ground terminal must be connected to installation ground correctly and according to the required local wiring regulations gt Ground cable size must be according to the required local wiring regulations The shorter the better gt Do not share the ground of the inverter with other high current loads Welding machine high power motor Connect the terminals to their own ground gt Do not make a loop when several inverters share a common ground point
94. lt log stored in2 xxx will be transferred to 3 xxx the one in 1 xxx to 2 xxx The present fault will be stored in the empty register 1 xxx The fault stored in 3 xxx 1s the last one of the most recent three while the one 1 xxx is the latest gt When pressing ENTER at 13 02 the fault 1 xxx will be displayed first Press A to read 2 xxx gt 3 xxx gt 1 xxx press V and the order is 3 xxx2 xxx 1 xxx3 xxx gt When pressing Reset at 13 02 the three fault log will be cleared when the reset key is pressed The log content will change to 1 2 3 gt E g the fault log content is 1 0C C this indicates the latest fault is OC C etc 13 03 Accumulated Operation Time 1 0 23 Hours 13 04 Accumulated Operation Time 2 0 65535 Days 4 72 13 05 Accumulated Operation Time Mode 1 Operation time gt When the operation time is to23 as the elapsed time 1 is set The next hour will be carried to operation 3 04 Meanwhile the recorded value will be cleared to 0000 and the record value of operation duration 2 will be 01 13 06 Parameter lock Enable all Functions 05 01 05 16 cannot be changed All Functions cannot be changed Except 05 01 05 16 Disable All Function Except13 06 gt When the 13 07 00000 not set a password may be from the 13 06 set the parameters of 05 01 05 16 can be modified or can not be modified 13 07 Parameter password 00000 65535 gt
95. means automatic parameter measurement has been completed The inverter will write the parameter of motor to 02 15 02 16 automatically and 02 14 turn back to 0 Eachtime the motor must be replaced once a self learning This parameter group only affect vector mode i S6 03 05 Multifunction Input Term Range Forward Stop Command refer to 00 02 00 03 1 amp 00 04 Reverse Stop Command refer to 00 02 00 03 1 amp 00 04 Preset Speed unit 0 5 02 5 02 refer to Group5 Preset Speed unit 1 5 03 5 03 refer to Group5 Preset Speed unit 2 5 05 5 05 refer to Group5 Preset Speed unit 3 5 09 5 09 refer to Group5 4 33 6 JOG Forward Command refer to 00 18 00 20 7 JOG Reverse Command refer to 00 18 00 20 38 Up Command refer to 00 05 00 06 4 amp 03 06 03 07 9 Down Command refer to 00 05 00 06 4 amp 03 06 03 07 10 Acc Dec time 2 11 Acc Dec Disabled 12 Main sub Control Signal Select refer to 00 02 00 03 13 Main sub Frequency Command Select refer to 00 05 00 06 14 Emergency Stop controlled deceleration stop 15 Base Block Coast to stop 16 PID Function Disabled refer to Goup10 17 Reset 18 Auto Run Mode refer to Goup6 19 Speed Search 20 Energy Saving V F 21 Integration Value Resets to Zero 22 Counter Trigger Signal 23 Counter Reset 24 PLC stop 25 Reserved 26 Reserved 27 Power Source D
96. mined by the 00 14 00 15 or 00 16 00 17 When 05 00 1 Acc time Dec time is determined by the 05 17 05 48 Function Description VV VV Formula for calculating acceleration and deceleration time Acc time of goup0xPreset Frequenc Actual Acc tine SEN guciey Maximum Frequency 4 4 Dec time of goup0xPreset_Frequency Actual Dec tine Dec time of jou OxPreset Freauenc Maximum Frequency gt 01 00 18 Maximum output frequency 01 02 setting gt 01 004 18 Maximum output frequency 50 00 or 60 00 Example 01 00 18 01 027 50 hz 05 027 10 hz preset speed1 05 192 5 s Acc time 05 20 20 s Dec time Preset speed 1 Actual Acc time Er s 05 20 x10 Az _ 01 02 K Preset speed 1 Actual Dec time gt When 05 00 1 the time has two modes to be set Example 00 02 1 External Run Stop Control S1 03 00 0 RUN STOP S2 03 01 1 forward reserve S3 03 02 2 preset speed 1 S4 03 03 3 preset speed 2 model 1 Hz A 05 03 Preset FWD speed Preset 2 speed Aline Preset A speed a b p e d e Od j RUN RUN RUN RUN STOP RUN STOP RUN STOP command S2 STOP 3 ON OFF S4 OFF ON 4 51 When the run command is uncontinuous calculate acceleration and deceleration time of each segment like this 05 17 x 05 01 b 05 18 x 05 01 2 05 19 x 05 02 Si 05
97. nge 0 9999 gt When the count value Increases from c0001 to the parameter value below the specified count is 2 the multi function output terminal below the multi function output terminal is RY 1 node action action to the specified value of counter below the specified count is 4 the end of the action at the same time the value of counter will automatically reset to c0000 This function can be used for low speed operation is required before the inverter stopped 4 44 Show the C0000 value of counter Such p C0000 C0001 C0002 C0003 C0004 C0001 C0002 as setting12 00 00008 The following two chart comparises explain the The width of the trigger specified value of counter and counter value signal should be large than 2ms Count value reaches the specified timing setting 03 22 4 03 23 2 diagram such as setting 03 11 17 Set count to reach timing setting 03 22 4 diagram such as settin 03 12 16 03 24 Low current detection Range 0 disable 1 enable 03 25 Low current level 5 100 03 26 Low current detection time 0 0 50 05 gt When 03 24 1 1f output current lt low current detection level wait for delay time keyboard panel displays an error ud c 4 45 04 00 AVI ACI analog Input signal type select AVI 0 0 10V 1 0 10V 2 2 10V 3 2 10V gt AVI 0 10V gt ACI 0 20mA AVI 0 10V KHz x 00 12 ACI 0 20mA R Hz _
98. nging the parameters or parameter Dual function keys values a short press for left shift function a long press for ENTER function 4 1 2Show Description Numbers and letters show 4 2 Digital tube lights flashing instructions Actual output frequency Set frequency LED lights All lights flashing Select Location flashing LED display Display M 7 gi CT 7 1 when Stop show the set frequency SE RS CSA yl i 3 Fa TJ ET EI II II d ib ip oil Fa WI po AN b SS S oC oo A 0 dh diu 2 when running show the actual output frequency Show Parameter Show Parameter Value Show output Voltage Show output Current Show DC voltage Show Temperature Show PID feedback Err d _ ACI AVI 0 1000 4 3 Description of indicator light lighting and flickering Indicator light flickers Indicator light lights Commentary in Commentary in the the manual manual Frequency linear C speed Indicator light Hz RPM lights while displaying frequency or linear speed Menu mode indicator light IU lights while not AY A flickers while displaying frequency or O starting fire mode linear FUN Y pd flickers while stopping forward FWD indicator light lights while running forward 4Y REV indicator light lights while running e flickers while reverse stopping reverse REV 4 1 3 Function structure of LED digital tube displaying Basic screen shows as b
99. nning and stopping with keypad Modify frequency in stopping aVVV Y Power Supply 2sec later Set a display Short time press lt RESET once Modify bit lt unit gt Short time press lt RESET once AY A Oe TO LL OO Modify bit lt ten gt Short time press lt RESET once Modify bit lt hundred gt Short time press Ssec later Modify bit lt hundred 1 gt or long time press READ ENTER K ivy m a UL Modify frequency in operating Aa Y YY Y Power supply 2sec later A FEMA d L Actual ater Short time press lt RESET once Short time press Modify bit lt unit gt lt RESET once 1 Without pressing the button lt ENT After 5 seconds to return mme bit lt ten gt Short time press lt RESET once Modify bit lt hundred gt Short time press A once 412 PIFI FOOL LULULUL G0 Modify bit lt hundred 1 gt Long time press READ ENTER offe Actual frequency Notice while changing frequency command by panel during running and stopping it is limited between upper and lower limit frequency d Actual output frequency A RE er REV FWD Run REV n V REV REV A Po 4 1 5 Operation Control 4 8 4 2 Programmable Functions List Group No Assistant function group Group 13 Maintenance function group Group 14 PLC Setting function group
100. ntrol Mode V F Control Vector Control 0 01 650 00Hz Setting Digital input 0 01Hz resolution Analog input 0 06Hz 60Hz Keypad Set directly with A V keys or the VR on the keypad Frequncy External terminal Setting AVI 0O 10V 2 10V ACI O 20mA 4 20mA input Multifunction input up down function Group3 Communication settings Frequency limit The lower and upper limit of frequency D pee OS gm I ooo frequency can be set Panel run Panel run stop button control button control external terminal Operation set Multi operation mode2 3 wire selection JoG operation 3 9 frequency Acceleration and e 2 Acc dec time can be set deceleration AS curve can be set control a 26 functions refer to description on group3 Multifunction m 19 functions refer to description on group3 Multifunction l 5 functions refer to description on group3 Overload Detection 16 preset speeds Auto run Acc Dec Switch 2 Stages Main Alt run Command select Main Alt Frequency Command select PID control torque boost V F start Frequency abnormity reset and ect Display parameter parameter value frequency line speed DC LED voltage output voltage output current PID feedback input and Display output terminal status Heat sink temperature Program Version Fault Log and ect Status Indicator Instructions run stop forward reverse and etc Overload Protection 220V gt 410V 380V gt
101. ol 2 Communication 3 PLC gt Parameter 00 02 sets the inverter Main Run command source Switching between 00 02 and 00 03 see code range of external ports 03 00 03 05 12 function description of main sub frequency command Alternative Run Command Source Select 0 Keypad 1 External Run Stop Control 2 Communication Parameter 00 03 sets the inverter Alternative Run command source Switching between 00 02 and 00 03 see code range of external ports 03 00 03 05 12 function description of main sub frequency command 0 Forward stop reverse stop Range 1 Run stop forward reverse 2 3 wire control mode run stop gt When operation command 00 02 00 03 1 external terminal 00 04 is valid 2 wire operation mode After setting 00 04 0 1 each of 03 00 03 04 can be set to 0 or 1 00 04 0 in external terminals function code 0 stand for fwd stop 1 stand for rev stop 00 04 1 in external terminals function code 0 stand for run stop 1 stand for fwd rev gt 3 wire operation mode 00 04 2 then terminals S1 S2 S3 is combined to execute this function no matter what the value is in 03 00 03 01 03 02 refer to Group 03 00 05 Main Frequency Command Source Select 00 06 Alternative Frequency Command Source Select UP DOWN of Keypad Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Input External Up Down
102. power is reapplied X Note IF this mode is required all safety measures must be considered including warning labels gt 07 04 1and the inverter is set external terminal controlled 00 02 00 03 1 if the run switch is ON as power is supplied the inverter will not auto start and the display will flash with STP1 It is necessary to turn OFF the run switch and then ON to start normally 07 06 DC Injection Brake Start Frequency Hz Stopped 0 10 10 00 Hz DC Injection Brake Level Stopped 0 0 150 0 0 0 25 5 Sec gt 07 08 07 06 is the action time and start frequency of DC braking as graph below Frequency RUN Command Run Stop 07 09 Momentary Power Loss Ride Thru Time Seconds 0 0 2 0 gt Grid voltage drop can cause an instant when the voltage drops to a low voltage inverter Protection Level the drive will stop output If the power in the 07 09 recovery within the time set the inverter will restart with speed search starting from the escape frequency tracking otherwise the drive will show LV C and tripping gt Power inverter itself allows time for the moment due to differences in different models ranging from 1 second to 2 seconds Y When 07 00 0 instantaneous stop restoration the inverter will not start gt When 07 00 1 If the instantaneous setting stop time is less than 07 09 the drive will be 0 5 seconds in the restoration after the restart with speed search and
103. quency kHz 0 Carrier mode 3 phase PW M modulation 1 Carrier model 11 02 2 phase PW M modulation 2 Carrier mode 2 2 phase randomized PW M Carrier mode Selection modulation Carrier Frequenc 11 03 Reduction S M DEE D l enabled raising 11 04 S Curve Acc 1 11 05 S Curve Acc 2 11 06 S Curve Dec 3 0 0 4 0 Sec 11 07 S Curve Dec 4 0 0 4 0 Sec 11 08 Skip Frequency 1 0 00 650 00 Hz 11 09 Skip Frequency 2 0 00 650 00 Hz VI 11 10 Skip Frequency 3 0 00 650 00 0 00 Hz E 11 11 SE Frequency Bandwidth 0 00 30 00 ENTM Hz ai 11 12 Operating gain of energy 0 100 o conservation VF 0 Regeneration avoidance function invalid 1 Regeneration avoidance function is 11 13 E always valid Regeneration avoidance 2 Only in the constant Regeneration operation selection avoidance function valid 11 14 Regeneration avoidance 300 800V 380 760 f operation level Regeneration avoidance 0 00 15 00Hz the frequency of 11 15 frequency limit of start up limit when regeneration 3 00 Hz compensation avoidance function started voltage gain 11 17 Regeneration avoidance 0 200 100 o Frequency gain 00000 77777 Each of the range of 0 to 7 0 Disable display 2 output Voltage 12 00 Display Mode O ES 5 PID feedback PID Feedback Display 12 01 Mode 12 02 i pede EES 1 xxxpb pressure Unit Setting 2 xxxfl flow 6 AVI 12 03 Custom Units Line Speed Value 0 65535 T ACI 0 Drive Output Frequenc
104. r than 12396 rated current the motor will run for minute gt The heat sinking function will not be as effective when the motor run at low speed So the thermal relay action level will decline at the same time The curve 1 will change to curve 2 Minute Current Percent 08 13 Over torque Detection Selection OL3 0 Disable Over torque Operation Range 1 Enable Over torque Operation Only if at Set Frequency 2 Enable Over torque Operation while the Drive is in Run Mode 08 14 Operation After Over torque Detection is Activated Range 0 Coast to Stop After Over torque is Activated 1 Drive will Continue to Operate After Over torque is Activated 08 15 Over torque Threshold Level 30 300 08 16 Over torque Activation Delay Time 0 0 25 0 08 17 Range 0 Disabled 1 Enabled gt Over Torque is detected when the output torque level exceeds the level set in Parameter 08 15 Inverter rated torque is 100 and if it is detected for a duration of time which is set in parameter 08 16 gt When 08 14 0 If there is over torque the inverter coasts to stop and flashes OL3 It is necessary to press RESET or external terminal to continue to run gt When 08 14 1 If there is over torque the inverter can continue to run and flashes OL3 until the output torque is less than the 08 15 set value gt Parameter 03 11 12 Multifunction output terminal 12 the output terminal signal will be
105. rol cables in the same conduit or trucking Chart3 1 TMI TM2 Medal mu Framed 20 12AWG 10Nm X mm Frame 18 8AWG 18Nm 26 14AWG 4 Notes Teco bears no responsibility to service for failures caused by the following conditions lt gt A molded case circuit breaker is not installed or an improper or overrated breaker is used between the power source and the inverter lt gt A magnetic contactor a phase capacitor or a burst absorber is connected between the inverter and the motor Usethree phase squirrel cage induction motor with capacity suitable for the inverter gt If one inverter is driving several motors the total current of all motors running simultaneously must be less than the rated current of the inverter and each motor has to be equipped with a proper thermal relay Do not add capacitive components such as a phase capacitors LC or RC between the inverter and the motor 3 4 3 3 2 Precautions for peripheral applications peripheral equipment Ground Molded case circuit breaker and Leakage breaker Magnetic contactor AC reactor for power quality improvement Input noise filter Inverter Motor 3 5 Make sure the correct voltage is applied to avoid damaging the inverter A molded case circuit breaker or fused disconnect must be installed between the AC source and the inverter Use a molded case circuit breaker that conforms to th
106. roubleshooting for OV LV error The inverter displays OV LV Is the main circuit fuse NO Replace the main circuit fuse intact YES Any visual abnormalities Replace the faulty circuit board NO Apply power Any abnormal indications YES Replace the control board Input operation command Is FWD LED still illuminated after flash NG Replace the control board YES Input frequency commands Is the output frequency of the operating unit displayed NQ Replace the control board YES Is there Voltage at T1 T2 T3 output terminals Replace the control board YES Is the inverter working well after replacement Connect the motor to run YES Any abnormal value NO Is the current on all phases even The inverter is failed Perform detailed check YES The inverter output is OK 5 3 4 The motor can not run The motor can not run Is MCCB applied YES Can MCCB be applied Are voltages between power terminals correct YES Is LED lit YES Is the operation switch in UN YES Are there outputs between the U V and W terminals of the motor YES Are outputs between U V W even YES Motor Motor faults Incorrect wiring Short circuited wiring The power is abnormal Y Incorrect wiring INVfault The operation switch is setto UN position INV fault INV fault 5 3 5
107. rrent Reached Level 0 1 15 0 _A 03 16 Output current detection time 0 1 10 0 Sec gt 03 11 14 Output current detection value gt 03 15 relay output gt 03 15 Setting value 0 1 15 0 by motor rated current gt 01 16 Setting value 0 1 10 0 unit sec 100 A I load 03 15 p Fixed T H E i Y Value i 100msec 4 42 03 17 Brake Release Level 0 00 20 00 Hz 03 18 Brake Engage Level 0 00 20 00 Hz gt If 03 11 7 14 in accelerating mode when inverter actual frequency reaches 03 17 mechanical brake release frequency the relay act Indecelerating mode when inverter actual frequency reaches 03 18 mechanical brake action frequency the relay stops acting When 03 17 lt 03 18 the timing diagram is shown as below Hz 03 18 03 17 RUN command RUN STOP 03 11 14 ON OFF When 03 17 gt 03 18 the timing diagram is shown as below Hz A 03 17 03 18 a4 RUN command RUN STOP 03 11 13 ON OFF 03 19 Relay Output mode 1 B Normal close gt When 03 09 0 gt The Set condition of 03 11 03 12 are met relay output otherwise relay no output gt When 03 09 1 gt The Set condition of 03 11 03 12 are met relay no output otherwise relay output 4 43 03 20 Internal External Multi function Input Terminals Selection 0 63 gt The parameters of 03 02
108. s 4 1 AL Key Tester ee 4 1 SIN Panel Foncion serpere aia 4 1 412 Show Descrip KO 4 2 4 1 3 Function structure of LED digital tube displaying 4 4 4 1 4 Example of keypad operation esee ees 4 6 AAS Operation Controlan DR eR A CASE OE S Rai 4 8 42 Programmable Functions List ai eege 4 9 4 3 Parameter Function Description ccccsssscsscccccccccccsscssssssssssssssssssscssccccssssssees 4 27 4 4 Specification Description on Built in PLC Function ecce eee ee eene 4 77 s NI Ilii e 4 77 4 4 2 Function of Basic Instruction ee see eere eere nenne nnn nnn 4 78 4 4 5 Application Iustr ctlons e seen gegen ge cu eoo nonu ideada 4 79 Chapter 5 Troubleshooting and Maintenance 5 1 5 1 Error display and corrective action ee crece eere eene eee 5 1 5 1 1 Manual Reset and Auto Reset esee rere eere nennen nnn nnn 5 1 5 1 2 Keypad Operation Error Instruction eee ENER ENKEN 5 3 5 1 5 Special conditi nSs ioo icio oodd dae o d oie a 9 4 5 2 General troubleshooting cssesscssesscsseesnscnscnscnscnsenscnsensenssnsenssessnsessecssensensensees 5 5 5 3 Troubleshooting OF INV causando codo dais 5 6 5 3 1 Quick troubleshooting Of IN
109. set for over torque condition X Note Over torque detection will be enabled only when parameter 08 13 is set to options lor2 warning Fire Mode This mode is the drive in order to ensure uninterrupted operation This mode is set to active 08 17 1 most of the alarms and warnings will not cause the drive down in order to ensure that people in the evacuation of smoke free environment it will extend the reliable operation of the time as much as possible until self destruction If the drive is set to fire mode the company for the error that occurred failure personal injury or the drive itself and the other is not responsible for any loss of property 09 00 Assigned Communication Station Number 1 32 09 00 to set the communication station codes which are suitable for driving more than one inverters situations 09 01 RTU code ASCII code Selection Range 0 RTU 1 ASCII 09 02 Baud Rate Setting bps Range 0 4800 1 9600 2 19200 3 38400 Stop Bit Selection Range 0 1 stop bit oe 1 2 stop bit 0 no parity 4 62 1 odd parity 2 even parity 09 05 Data Format Selection 1 7 bit data gt Set 09 01 09 05 to configure communication format before communicating Range 0 Stop in decelerating time 1 and show COT after communication timeout 1 Stop in free run mode and show COT after communication timeout 2 Stop in decelerating time 2 and show COT after communi
110. t Frequency a deal begin a new cycle gt Q Q Gg Y Hm as Ou gt Continue running from unfinished step ACC DEC time follow the setting of 00 14 00 15 or 00 16 00 17 in Auto Run Mode X Note 06 16 and 06 32 should be used in company with panel setting frequency 05 01 as the 0 step of atuo programable run 07 00 Momentary power loss and restart Range 0 Momentary Power Loss and Restart disable 1 Momentary power loss and restart enable gt Ifthe input power supply due to sudden increase in supply demand by other equipment results in voltage drops below the under voltage level the inverter will stop output at once If the power supply voltage level recovers in the 07 12 preset time it will spin start tracing from the trip frequency or otherwise the inverter will trip with LV C fault displayed gt When 07 00 0 as power lost the inverter will not start gt When 07 00 1 if the loss time is less than the value of 07 12 the inverter will Spin Start in 0 5 second as the power is resumed and restart times are infinite gt ifitis to long time after power down invanter will start in normal start mode instead of speed search mode after power on X Note 00 02 1 07 04 0 after a power loss for a long time please turn OFF the power and power switches to avoid any possible injury to operators and machines when the power is resumed unexpectedly 07 01 Auto Restart De
111. t s wiring must be separated from other high voltage or high current power line to avoid noise interference Refer to the figures below gt The inverter uses declicated power line Inverter w Adda noise filter or separation transformer when sharing the power line with other machines the inverter shares the power line with other machines C MCCB Power x Power um A Special a Eb Noise Inverter filter Ly nsulation transformer ne e ege Machine Machine gt A general noise filter may not provide correctresults MCCB Power Inverter 50 Power N Power a Cd RNA e Inverter B Noise Inverter S t filter E ne o Machine O General Noise E Machine filter To prevent radiated noise the wires should be put in a metal pipe and distance from signal lines of other control equipment should be more than 30 cm MCCB Metal Box Power Supply ES Signal Wire Controller gt When the connection between the inverter and the motor is too long consider the voltage drop of the cables Phase to phase voltage drop V dE xresistance of wire O km xlength of line m xcurrentx 10 3 3 6 2 The control circuit wiring must be separated and routed away from the main circuit control line or other high voltage or current power lines to avoid noise interference gt To avoid erroneous operation caused by noise interference shie
112. th filter KG Allowable momentary power loss time S Enclosure Model E510 0 O H3 208 210 215 220 Horsepower 7 5 10 15 20 Suitable motor capacity KW 5 5 75 11 15 Rated output current A Rated capacity KVA Three phase 200 240V 10 15 50 60HZ _ ee voltage range V Three ENS 0 Eu Input current Imputicurrent A o Inverter N W KG Inverter with filter KG Allowable momentary power loss time S 10 10 Enclosure 3 8 400V Class Three phase Model E510 000 H3 404 402 403 405 Howpowr H S 1 2 3 5 Suitable motor capacity KW 0 75 1 5 2 22 37 Radoupucurn A 2 3 38 52 88 Ratedcapacity KVA 17 29 40 67 Input voltage range V Three phase 380 480V 10 15 50 60HZ qQP o voltage range V Three WE RE 0 480V Inpueurnt A O 73 116 Inverter wiih filter Con aan CACA eet ae Enclosure Model E510 0 OO H3 Horse power HP Suitable motor capacity 7 5 KW Rated output current A 13 0 175 25 32 Rated capacity KVA a oS O N Three phase 380 480V 10 15 50 60HZ Three phase 0 480V Input current A 0147 23 31 33 48 Inverter N W KG Inverter with filter KG 6 25 6 75 6 25 6 75 6 25 6 75 aa 10 10 to 20 eo RA loss time S Enclosure F means built in filter 3 4 2 General Specifications E510 Co
113. to go out before inspection to avoid potential shock hazard from the charge stored in high capacity capacitors 1 Maintenance projects as follow gt Ensure that temperature and humidity around inverters is suitable and there is good ventilation also keeps away from heat sources gt Check the inside of the inverter replace aged or damaged elements in time gt Clean up the accumulation of any dust inside the inverter gt Check the ground ensure to connect properly gt Terminal screws must be tight especially the power input and output of the inverter Do not perform this test against the control circuit 2 Method of Dielectric Withstand Voltage Test Single Phase Power Source Dielectric Withstand Voltage Test Three Phase Source Dielectric Withstand Voltage Test Chapter6 Peripherals Components 6 1 Reactor Specifications Model E510 000 XXX Specification Current A Inductance mH ASC SO Model ES10 000 XXX Specification Current A Inductance mH A 25 poo E 6 2 Electromagnetic Contactor and No fuse circuit breaker i Molded case circuit breaker made Magnetic contactor MC made Model E510 000 XXX by TECO by TECO 2P5 TO 0E10 O 20 J TO MEWA CN 11 208 TO0ESA CNB TODOS GOA J J CN25 215 TO 008100 CND 220 TO10810A Na A LTO50E
114. to preset speed 15 03 00 03 05 20 Energy saving operation FAN PUMP or other high inertia loads need greater starting torque but once the operational speed is reached they need much less torque In this mode the output voltage to is reduced to match the required torque demand hence providing a saving in energy The output voltage gradually declines as the input is ON It will gradually increase to the original voltage as the input is OFF Note The acceleration and deceleration speed of energy saving operation is the same as the speed of speed search 16 03 00 03 05 21 Integration Value Resets to Zero When the multifunction terminal 03 00 05 is set at 21 and the input terminal is on the Integration Value of PID Resets to Zero 17 03 05 22 Counter Trigger Signal when the extermal terminal s1 s6 is set a function of 22 after turning it on then off once the counter value increase 1 Indication value c0000 c0001 c0002 c0003 4 00004 00005 c0001 c0002 12 00 8 Counter trigger signal Multi function input terminal 1 5 The trigger timing can t be less than 5ms Signal output with03 22 03 22 5 counter value is attained 18 03 00 03 05 23 Counter Reset When anyone of the extermal terminals S1 S6 1s set a function of 23 and turned on the counter value will be cleared and display c0000 only after this signal turns off the inverter can receive trigger signal and count up 4 38 19 03 00
115. to the set value Off electricity didn t keep Mode 2 Count value unlocked Off electricity didn t keep Mode 3 Count value locked Off electricity keep Mode 4 Count value unlocked Off electricity keep 1 Counter Mode 1 1 1 a Input count pulse 2 OFF ON OFF ON 3 ON OFF ON 6 OFF ON OFF 4 79 Sample Input under the Ladder Program Mode n 12 a pam The ON OFF of C3 input count EE Pulse is controlled by I1 and i2 C37 Q1 nini cil QE E ee ml qd M2 M2 Input under the function Program Mode em a emm emm mm em Ce zm zm zm zm zm zm zm zm zs Count up down Present Count Value E t poc A A A AS SA O AA 1 A Y SP S When the target value is reached C3 ON M2 0000 The input point C3 in the Ladder program v y should be ON MS B 0020 C3 Bib Mj ETIN a a emi i zm zm Ce E I3 ON the counter Target Setting Value for is reset to zero E the counter 2 Counter Mode 2 1 2 Input count pulse 2 OFF ON OFF ON 3 ON OFF ON 6 OFF ON OFF Note lt Under this Mode the counting present value appeared will be greater than 20 unlike the Mode 1 in which the value 1s locked at 20 1 The counter Mode 3 is similar to the counter Mode 1 except that the
116. y is Displayed 8 Count 0 Displayed in Integer xxx 1 Displayed with One Decimal Place xx x 2 Displayed with Two Decimal Places x xx 2 Line Speed is Displayed with One Decimal Custom Units Line Place xxxx x Speed Display Mode 3 Line Speed is Displayed with Two Decimal Three Decimal Places xx xxx I n n Input and output terminal ur Al status display F F H LLL L 0 xxx 12 04 xxxxO0 life alarm of inrush current suppression circuit 1s invalid xxxX1 life alarm of inrush current suppression circuit 1s valid Display of lite alam XXxOx life alarm of control circuit capacitors 12 06 status ion xxx1x life alarm of control circuit capacitors is valid xxOxx life alarm of main circuit capacitors is invalid xx1xx life alarm of main circuit capacitors is valid 12 07 Detect main circuit 4 23 Factory Setting 00000 1500 1800 00000 100 Unit RPM attribute wl No Description Range EH attribute Setting capacitors JL 12 08 Display of inrush current 0 100 suppression circuit 12 09 Display of control circuit 0 100 capacitors 12 10 Display of main circuit 0 100 capacitors Output current when 12 12 Output voltage when fault appeared 12 13 Output frequency when fault appeared 12 14 DC bus voltage when fault appeared 12 15 Frequency command when fault appeared No Description Range Acto unit attribute Setting Drive Horsepower

3.6 Terminal Description

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