user manual - Mobility Hire
Contents
1. FEBRUARY 2013 PRESENT ENCLOSURE 11553 11681 BATTERY CASE N THROTTLE 11519 J PEL m CIRCUIT BREAKER 7441 r RED C prr c l 2 BLACK 10134 M s BATTERY 7 12V N CONTROLLER gt WHITE _RED OR YELLOW WIRES HUB MOTOR 11521 WHITE TRAVEL MATE 580003 EXPLODED VIEW FEBRUARY 2013 PRESENT e COLUMN BEARING NOTTO SCALE 11682 LITHIUM 6305 a a 1097322 10516 l 11528 5893 5 B A CS 11514 11512 PA 11530 11529 9022 5 11665 9676 1 11666 ig e P 2 10151 10346 11681 STANDARD BATTERY ASSEMBLY PARTS LIST Part 1040 1069 1193 1254 2315 3622 4075 4269 5209 5514 5893 6227 6304 6305 6427 6699 7441 7600 7713 9022 9676 11 10050 10060 10134 10144 10151 10346 10393 10516 10970 10971 10973 22 11292TM3 11311 11337 11481 20 11501 11502 11503 11504 11505 11506 11507 16 TravelMate 580003 February 2013 to Present Description Ring Retaining 5 8 0D Shaft Washer Shim 5 8 ID x 7 8 OD x 016 Thk Screw Hex 1 4 20 x 3 4 Lg Pin Spring 1 8 0D x 1 1 8 Lg Nut Hex Nylon Insert 4 40 Nut Hex Nylon Insert 1 4 20 Screw Flat Head Hex Socket 1 4 20 x 2 Lg Washer Flat 5 8 ID x 1 1 8 OD Cap Wheel Black Scr2. when going down any ramp or hill to ensure a safe descent TRAVELING WITH YOUR AMIGO Transport Amigos are not designed or tested for use as seats in private or public transporting vehicles Do not transport POVs in vehicles unless folded and placed in the trunk of a car or placed in the vehicle and strapped down Even when strapped down Amigos S should not be used as seats in private or public transporting vehicles PECIAL USE A SMALL PIECE OF CARPET OR A HEAVY DUTY TOWEL ON VEHICLE BUMPER WHEN LOADING LING THE AMIGO INTO THE TRUNK OF A VEHICLE TO PREVENT MARKING OR SCRATCHING OF VEHICLE Name f FINISH d Flight transport your Amigo TravelMate please refer to page 5 for folding unfolding instructions Destination AIRLINE TRA VEL Airline travel Special handling tags are suggested when transporting your Amigo by airlines Nonspillable sealed batteries are approved for travel on airplanes When you make your reservation notify the airline that you will be requesting escort service This will assure that your Amigo will be picked up and delivered at the boarding gate For additional helpful hints for airline travel visit our website at www myamigo com Optional lithium batteries require you to take battery pack onboard plane as carry on luggage Public transportation When utilizing public transportation do not sit on your Amigo while it is being lifted onto the vehi
3. Link Handle Latch Bumper Front Wheel Bracket Asm Seat Upper Throttle Twist Grip Wire Asm Motor Motor Hub 8 w EM Brake Fork Weldment Motor Wheel Asm Rear 9 Screw Shoulder 10 24 x 1 Lg Screw Shoulder 10 24 x 1 1 2 Lg Screw Shoulder 5 16 18 x 1 4 Lg Spring Compression 3 4 0D x 1 Lg Nut U Spring 8 Screw Screw Set 5 16 18 x 5 8 Lg Ring Retaining 1 2 0D Shaft Wire Asm Brake Platform Pacific Blue Platform Cinnamon Red Platform Lime Green Wire Asm Cntrl Display Ring Spiral Handle Grip Seat Cover Back Seat Cover Bottom Spacer Plastic 1 4 ID x 1 2 0D x 3 4 Lg Kit Trim Travel Mate 3 Battery Case Battery Cover Handle Weldment Battery Case Asm Standard Battery Case Asm Lithium Qty unit M M I Qo M o M gt AMIGO MOBILITY HEALTHCARE DIVISION General Warranty Provisions Amigo Mobility International Inc AMI warranties the original completed Amigo it manufactures only to the original owner If warranty card or proof of purchase is not received warranty begins on the date the Amigo was shipped The warranties on this page do not cover the failure of any part or accessory due to Shipping damage Abuse misuse accidental damage or acts of nature Exceeding the specified weight capacity of the model Improper installation or opening sealed compo
4. card to sign up to receive our Friendly Wheels enewsletter The monthly newsletter features mobility news inspiring stories and accessible travel tips written especially for Amigo owners It will also keep you informed about new products accessories helpful hints and service tips Improving Lives Through Mobility Since 1968 AMI is not responsible for any damage or injury incurred due to the improper or unsafe use of the POV AMI specifically disclaims responsibility for any bodily injury or property damage that may occur during any use which does not comply with applicable federal state or local laws or ordinances SAFETY FIRST Fo r your convenience and understanding signal words are defined below WARNING WARNING IS USED TO INDICATE THE PRESENCE OF A HAZARD WHICH CAN CAUSE SEVERE PERSONAL INJURY DEATH OR SUBSTANTIAL PROPERTY DAMAGE IF THE WARNING IS IGNORED CAUTION CAUTION IS USED TO INDICATE THE PRESENCE OF A HAZARD WHICH WILL OR CAN CAUSE MINOR PERSONAL INJURY OR PROPERTY DAMAGE IF THE WARNING IS IGNORED Safety Guidelines Use the following guidelines for the safe operation and use of your Amigo Should you have any questions about the safe operation of your vehicle please contact AMI If you are in doubt about your ability to operate your Amigo consult your personal physician D Read the operating manual before using your Amigo Always turn your Amigo OFF before getting on or off your vehicle Always
5. determine the problem If the code indicates a service problem E contact your local service representative or call the Amigo service department e at 800 248 9131 for instructions to verify and correct the problem Note First solution listed for each diagnostic code will fix that problem 8096 of the time Attempt solutions in the order listed CODE CAUSE EM Brake windings or connections are shorted 1 Unplug unit and plug back in 2 Check brake wiring and connections 3 Disconnect brake and cycle key If code changes to 1 2 replace hub motor 4 Replace MPC controller Unplug unit and plug back in Check brake wiring and connections Replace hub motor Replace MPC controller EM Brake windings or connections are open Check motor wiring and connections Motor windings or connections 2 Disconnect motor wires and cycle key if code changes to 2 2 replace hub motor are shorted Replace MPC controller n Check motor wiring and connections Motor windings or connections 2 Replace hub motor are open Replace MPC controller Check replace batteries Power relay short Check replace MPC controller Allow unit to sit idle for 15 minutes restart and see if code disappears Over temperature condition Ensure EM brake and or motor is not causing excessive amperage draw Replace MPC controller Charger is supplying too much voltage during the battery charge cycle Replace battery charger if voltage is 32
6. seat Figure 6 To lock tiller in place loop retainer cord over black knob on top of tiller Figure 7 1 Remove retainer cord from black knob Raise tiller until you hear the lower latch click and lock into place Raise the seat adjustment handle and pull seat up Figure 4 Reposition spare battery pack by placing under seat Lift retainer cord up and over the top of the battery to hold in place Figure 3 5 Reinstall battery case then power connection followed by basket Insert key Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 OPERATING YOUR AMIGO 1 Turn the Amigo ON with ON OFF key switch located on the right side of the handle enclosure 2 Handlebar directions a To move forward red directional contro button near the right hand grip should be in the F position PA Forward R b Twist right hand grip toward you to accelerate A pobres y 5 Hold at desired speed c Release grip to stop d To reverse push directional contro button to the R position then twist the hand grip toward you as you would to move forward The indicator light on the console will be on when the switch is in reverse 3 The round speed switch on the left side of the enclosure Figure 6 engages full speed and allows a maximum speed of 4 mph 6 4 kph When full speed is engaged the button will have a red edge Push the top of the switch in t
7. R AUTHORIZED DEALER IMMEDIATELY UNDER NO CIRCUMSTANCES SHOULD YOU TOUCH THE BATTERIES IF THEY ARE LEAKING WARNING TO AVOID DAMAGE TO BATTERIES DURING STORAGE DO NOT PLACE THEM END TO END WITH THE POSITIVE AND NEGATIVE TERMINALS NEXT TO EACH OTHER FIGURE 6 Charger standard precautions Each time you use your charger read and follow instructions exactly Working in the vicinity of a battery is dangerous Batteries generate explosive gases during normal battery operation Never smoke or allow an open flame in the vicinity of the battery Use charger for charging a 24 volt lead acid or lithium battery pack only It is not intended to supply power to an extra low voltage electrical system or to charge dry cell batteries Do not operate charger in a closed in area or restrict ventilation in any way A spark near the battery may cause explosion To reduce risk of spark Prevent external damage to AC and DC cords When connecting charger connect DC charging cord to the battery charge plug before connecting charger AC cord to electrical outlet When disconnecting charger always do so in reverse sequence of connecting procedure Break first connection as far away from battery as possible Be cautious not to drop a metal tool onto the battery Remove jewelry before handling charger Battery storage If you remove your batteries from the battery case put them on a surface that cannot be damaged by acid fumes Whenever a ba
8. TRAVELMATE Owner Operational Manual 4 TRAVELMATE Serial Number Purchase Date Read This Manual Before Operating TABLE OF CONTENTS Safety First Location of Controls 4 Identification of Parts 4 Folding Unfolding Your Amigo 5 Driving Your Amigo 6 7 Safety Warnings 7 Battery Information amp Charging Instructions 8 9 Cleaning Instructions 10 Maintenance 10 11 Troubleshooting Diagnostic Codes 12 Electromagnetic Interference 13 Wiring Diagiam 25 14 Exploded View 15 Parts List 16 17 Warranty Since Amigo Mobility Founder Al Thieme invented the first power operated vehicle POV in1968 for a family member with multiple sclerosis we have been committed to Improving Lives Through Mobility With more than 45 years of mobility expertise our goal is to bring comfort freedom and satisfaction to people with mobility challenges For safe driving please read this manual carefully before using your Amigo You will also find helpful hints and tips to help you stay as active as ever Thank you for choosing the Amigo TravelMate we hope you enjoy many adventures together Sincerely Amigo Mobility International Inc AMI Welcome to our growing family of Amigo owners we hope you are excited to be part of it Please return your warranty
9. cle or once the vehicle is in motion SAFETY WARNINGS The driving performance of your Amigo can be influenced by electromagnetic fields such as those emitted by cell phones and other devices We recommend the power on your unit be switched off when using such a device In some extreme circumstances your Amigo s performance could be affected by the electromagnetic field emitted from alarm systems in shops refer to page 13 for additional information The program settings in the controller should only be altered by factory trained service providers in order to maintain safe driving functions BATTERY INFORMATION AND CHARGING INSTRUCTIONS Charging frequency Charge batteries daily when the Amigo is used If not in use for a long period of time charge for 24 hours every 30 days Extended charging is good for the batteries and will not overcharge them Battery information For maximum range and life it is recommended to fully charge the batteries before using Amigos have an overcharge protection feature so charging at every opportunity is encouraged It is a common misconception that batteries should be deeply discharged before recharging this is not true for Amigo batteries Batteries may be damaged if they are deeply discharged and left sitting Battery range depends on driver weight terrain temperature and type of battery used Charge your batteries daily and make sure the charger cord is unplugged from the wall outlet befo
10. ctions It can also permanently damage the powered vehicle s control system The intensity of the interfering EMI energy can be measured in volts per meter V m Important information 1 20 volts per meter V m is a generally achievable and useful immunity level against EMI as of May 1994 The higher the level the greater the protection 2 The immunity level of this product is not known 3 In some extreme circumstances the Amigo s performance may be affected by the electromagnetic field emitted from alarm systems 4 The program settings in the controller should only be altered by factory trained service providers in order to maintain safe driving functions The sources of radiated EMI can be broadly classified into three types 1 Handheld portable transceivers transmitters receivers with antenna mounted directly on the transmitting unit Examples include Citizens band CB radios security police transceivers cellular telephones and other personal communication devices Note Some cellular devices transmit signals while they are ON even when not in use 2 Medium range mobile transceivers such as those used in police cars fire trucks and taxis usually have the antenna mounted on the outside of the vehicle 3 Long range transmitters and transceivers such as commercial broadcast transmitters radio and TV broadcast antenna towers and amateur HAM radios Note Other types of handheld devices such as cordless phones laptop c
11. ew 1 4 20 x 2 3 4 Lg Washer Flat 9 32 ID x 1 0D Nut Hex Nylon Insert 10 24 Velcro Dual Lock 400 In Velcro Dual Lock 170 In Wire Asm Battery to Circuit Breaker Screw Phillips 4 40 x 1 2 Lg Circuit Breaker Auto Reset 25 Amp Nut Push 1 4 Stud Cap Vinyl Insulated Washer Nylon Shim 3 8 ID x 11 16 0D x 02 Thk Battery 12 Volt 9 Ah Bearing Set Nut Hex Heavy Walled 1 4 20 Wire Asm Battery to Power Connector Wire Asm Battery to Controller Foam Insert Adhesive Backed Screw Phillips 8 x 3 4 Lg Type B Ground Wire Asm Boot Lower Handle Velcro Loop Velcro Hook Basket Asm Controller Travel Mate 3 Washer Lock 1 4 ID Washer Flat 13 64 ID x 1 2 0D Band Retaining Handle Arm Front Seat Mount Arm Rear Seat Mount Shaft Short Seat Pivot Shaft Long Seat Pivot Spring Extension Axle Rear Seat Folding Vinyl Qty unit C C CO F NN SEK r Part 11508 11509 11510 11511 20 11512 11513 11514 11515 11517 11519 11520 11521 11522 11524 11527 11528 11529 11530 11531 11533 11534 11535 11542 11543 11544 11553 11557 11565 11568 11569 11592 11657 11665 11666 11680 11681 11682 Description Latch Seat Adjusting Mat Standard Cover Handle Front Cover Asm Handle Rear Pivot Weldment Steering Pivot Weldment Handle
12. nents e Modifying the Amigo or installing accessories not authorized by AMI Warranty Coverage AMI will repair or replace a part that is defective in material or workmanship under normal use AMI may use factory remanufactured parts rather than new parts for some warranty repairs Warranty replacement parts are covered for the remainder of the Amigo unit warranty AMI covers labor warranty at factory headquarters in Bridgeport MI for the first 60 days of ownership Freight charges are not included under labor warranty Structural components platform frame and seat post have a limited lifetime warranty seven years e Main components controller charger motor and transaxle have a two year warranty Seats and other components have a one year warranty cuts and tears in seats are not covered by warranty Batteries supplied by AMI are warranted for one year freight not included after six months and carry Amigo brand labels Damage caused by battery moisture spillage or leakage is exclusive of warranty Note Lithium ion batteries carry the following warranty 1 Warranty period is 60 months beginning when the Amigo healthcare model or batteries are shipped from AMI factory Serial number of unit date code on battery will be required 2 Warranty covers defects in workmanship and material 3 Failure constitutes a fully recharged battery with less than 5096 of its rated capacity under normal operating charging conditio
13. ns and is covered within the 60 month period 4 Lithium ion batteries must be returned to AMI Upon receipt batteries will be tested to confirm warranty conditions are met 5 First 36 months replacement batteries will be lithium ion 37 months and older may receive sealed lead acid batteries e AMI is obligated to repair or replace products parts returned by the purchaser and found to be defective under warranty at our factory in Bridgeport Michigan If inspection determines that a returned part or unit is fully functional or inoperable due to a non warranty nature it will be returned at expense of the owner e Parts purchased separately from the original unit or rebuilt units carry a one year warranty against defects in material and workmanship Customer Satisfaction Complete satisfaction with your Amigo is our main goal If you are not satisfied with any maintenance or repair work completed by a local Amigo dealership please follow these two steps Step 1 Review your concerns with the dealership s management service manager or general manager In most cases a satisfactory solution is found Step 2 Occasionally an Amigo owner will not be fully satisfied with a dealer s decision or actions In that case contact Amigo customer service at 1 800 248 9131 Having the following information available will expedite response time Serial number of your Amigo of dealer who sold you the Amigo city and state Da
14. ntally drop a wheel off the edge Do not operate your Amigo on streets or other areas with vehicular traffic Do not use the tiller to assist in transferring Do not lift rear section of platform by holding the rear wheel Do not expose your Amigo to spray on cleaning solutions and excessive moisture such as spraying it with a garden hose shower or leaving it uncovered in heavy rain LOCATION OF CONTROLS Twist grip handle A Throttle B ON OFF key switch C Battery gauge D Reverse indicator ligh E Forward reverse sw F Horn G Speed range switch Batter y connector plug IDENTIFICATION Z gt OF PARTS FOLDING UNFOLDING YOUR AMIGO CAUTION REMOVE KEY AND BATTERY CASE BEFORE FOLDING 1 1 Remove basket 2 Disconnect battery using the black battery connector plug Firmly grip handle and lift straight up to unplug Figure 1 Note gripping and lifting only the end of the handle will not unplug the battery connection 3 Lift battery and tilt forward to remove Figure 2 4 A spare battery pack is easily stored under the seat with retainer cord If you are storing a spare battery lift retainer cord up and over the top of the battery to release Remove battery from storage area before folding Figure 3 5 Lift seat adjustment handle and lower seat onto platform Figure 4 6 While holding top of tiller step on tiller release foot pedal Figure 5 Push tiller down to rest on
15. o return to normal speed of 3 mph 4 8 kph ALWAYS SLOW A SAFE SPEED Speed range switch BEFORE TURNING Figure 6 4 In the unlikely event you lose power the drive can be put in freewheeling mode Twist the freewheeling lever located on the right side of the front wheel figure 7 into vertical position Some resistance while pushing in freewheeling mode is normal To resume power mode twist lever back to horizontal position Before driving ensure tiller is locked in an upright position PUSH TOO FAST PTF FEATURE PTF feature is intended as a safety measure to prevent run away situations when in freewheeling mode The faster the Amigo is pushed forward or reverse the more resistance is felt Soeed not distance engages PTF Freewheeling lever CAUTION Figure Z 1 TURN KEY SWITCH TO OFF WHEN GETTING ON OR OFF THE AMIGO 2 DO NOT RIDE THE AMIGO WHILE IN FREEWHEELING MODE 3 PUSH FREEWHEELING LEVER TO HORIZONTAL POSITION BEFORE RESUMING NORMAL USE OR TRANSFERRING ON OFF VEHICLE Normal Freewheeling DRIVING YOUR AMIGO horizonta vertical Steering the Amigo is easy and logical Give wide clearance when turning so the rear wheels clear any obstacle Shortcutting a sidewalk corner can cause the back wheel to go off the sidewalk Avoid this situation by steering an exaggerated wide arc around the obstacles If you must steer in a tight spot such as entering a doorway or when turning around stop and then ap
16. omputers radios TV sets and small appliances such as electric shavers and hair dryers are less likely to cause EMI problems Powered vehicle electromagnetic interference EMI Because EMI energy rapidly becomes more intense as one moves closer to the transmitting antenna source the EMI fields from handheld radio wave sources transceivers are of special concern It is possible to unintentionally bring high levels of EMI energy very close to the powered vehicle s control system while using these devices This can affect powered vehicle movement and braking Warnings Follow the warnings listed to reduce the chance of unintended brake release or mobile vehicle movement which could result in serious injury 1 DO NOT operate or turn ON handheld personal communication devices such as citizens band CB radios and cellular phones while the vehicle is turned on N Be aware of nearby transmitters such as radio or TV stations and avoid close proximity w If unintended movement or brake release occurs turn the vehicle off as soon as it is safe A Adding accessories or modifying the vehicle may make it more susceptible to interference from radio wave sources Note There is no easy way to evaluate their effect on the overall immunity of the vehicle 5 Report all incidents of unintended movement or brake release to the vehicle manufacturer noting whether there is a source of EMI nearby 14 TRAVEL MATE 580003 WIRING DIAGRAM
17. ply power gently CAUTION TURNING THE KEY SWITCH OFF WHILE IN MOTION WILL BRING THE AMIGO TO A CONTROLLED STOP Driving through doorways Approach an unfamiliar door slowly Does it have a knob or push bar Does it open toward you or away from you Think in terms of using the power of the Amigo to do the work for you Hold the doorknob or bar in one hand and apply the power with the other hand If the door is self closing you can go through allowing the door to close behind you If it is not a self closing door stop when you are clear of the door and push it closed If the door opens toward you hold the knob or bar with one hand and slowly accelerate in reverse letting the Amigo do the work for you When the door is open wide enough accelerate forward leaving your hand on the door to keep it free from touching the Amigo and letting go as you pass through the door jamb Driving on ramps With the ADA Americans with Disabilities Act buildings require ramps for POV power operated vehicle access Some have U turns in the middle where good cornering is required Take wide swings with your front wheel around any tight corners so the rear wheels follow a wide arc to stay clear of the corner When you have stopped while facing uphill starting up again simply requires that you apply forward power Accelerate gently after stopping on an incline When proceeding up a ramp or curb lean forward in your seat for maximum stability and safety Drive slowly
18. re moving your Amigo Batteries need charging if the battery indicator light is blinking while operating or if the battery gauge drops to two bars or less Your battery indicator light may blink prematurely when under a heavy power demand such as an incline If it is premature it will stop blinking when the unit is stopped and the power switch is cycled to OFF and back ON If this cycle does not stop the blinking it is time to recharge Charging instructions Charging a connected battery A charging socket is located on the right side of the enclosure near the throttle allowing the battery to be charged while connected to the TravelMate Plug the round end of the charger into the socket and plug the AC cord into a wall outlet Charging a disconnected battery If the battery has been removed plug the round end of the charger into the socket on top of the battery case and plug the AC cord into a wall outlet The charging status is indicated by an indicator light on the charger The light will glow ORANGE or RED to indicate charge is in progress When batteries are fully charged the light will switch to GREEN The battery charger is designed to accept 90 240 volts 50 or 60Hz AC power input This makes it possible to charge on any AC electrical system globally CAUTION FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE WARNING IF YOUR BATTERIES ARE DAMAGED AND A LEAK IS APPARENT CALL YOU
19. remain seated while the vehicle is in operation Keep legs on the platform while driving Allow the Amigo to come to a complete stop before attempting to reverse Always drive at a slow sensible speed while around pedestrians Drive slowly while turning Always drive straight up and down inclines Avoid sudden starts while the tiller is turned sharply Always approach obstacles at a low speed Be aware of mechanical pinch points especially when folding assembling and disassembling your Amigo Remove battery case before folding tiller down Always be careful when maneuvering on inclines or ramps Not all ramps are constructed according to federal standards The federal standard for wheelchair ramps is 1 inch 2 5 cm rise per 12 inches 30 cm 5 degrees or 8 grade O NOT Do not exceed the maximum weight capacity of 250 pounds 113 kg Exceeding the weight capacity voids your warranty and may result in personal injury and damage to your Amigo Amigo Mobility will not be responsible for injuries and or property damage resulting from failure to observe weight limitations Do not drive over or off obstacles more than 1 inch 2 5 cm high This could be unsafe and could damage your Amigo Do not reverse down a steep hill or incline Do not park on inclines or declines Do not sit on the Amigo in a moving vehicle Do not allow anyone to ride with you Do not operate your Amigo near stairs steps curbs or terraces where you might accide
20. t attempt to service the MPC or related electronic components as this will void the warranty Circuit breaker replacement instructions An automatic resetting circuit breaker protects the wiring and battery in the event of a short circuit If your Amigo stops abruptly wait 10 seconds for the circuit breaker to reset If the breaker does not reset check for overloads or short circuits If you suspect the circuit breaker is defective use a jumper wire between the two terminals of the breaker If the Amigo runs now replace the circuit breaker Battery replacement NOTE Replacement battery must meet passenger and cargo aircraft travel requirements Remove four screws as shown and remove battery front cover Remove the black wire from battery Automatic resetting circuit breaker Remove the white wires from each battery Part number 7441 Remove the red wire from battery Lift batteries out of case Reverse this sequence to install batteries 7773 Du DIAGNOSTIC CODES Diagnostic light locations The Amigo is equipped with a microprocessor controller This controller has a built in diagnostic feature that will cause diagnostic light LEDs located on either side of the battery gauge to flash a numeric code indicating service issues to aid in diagnosis When indicating a service problem the diagnostic light LEDs will flash hesitate for a moment and then flash again Follow the code listings below to
21. te and reason for each visit to dealership This warranty supercedes and is in lieu of all other warranties expressed or implied and no person agent or dealer is authorized to give any warranties on behalf of AMI nor to assume for AMI any other liability concerning any of its products unless made in writing and signed by an official of AMI This warranty gives you specific rights with the possibility of other rights which vary depending upon your locality NOTES NOTES 4 14 1322 011 AMIGO MOBILITY INTERNATIONAL INC Improving Lives Through Mobility 6693 Dixie Highway Bridgeport MI 48722 9725 Service 800 248 9131 or 989 777 0910 Fax 800 334 7274 www myamigo com 2014 Amigo Mobility International Inc Amigo is a trademark of Amigo Mobility International Inc 0114 11659RevD
22. ttery is charged and discharged through a cycle it breathes The breathing of the battery emits acid fumes and may mark surfaces it rests on for long periods of time Store batteries indoors in a dry environment away from any open flames Temperature range is 0 C 32 F to 40 C 104 F Correct Incorrect Figure 6 CLEANING INSTRUCTIONS Tires The tires should be cleaned with ordinary kitchen type cleaners and a damp cloth Don t use solvents on tires as they cause tire material to break down or become too soft Platform The platform of the Amigo is constructed of aluminum and coated with a durable automotive type finish Use cool water with mild soap to remove dirt and oils Do not spray the entire vehicle with water The platform may be waxed with car body wax and buffed by hand with a soft cloth Seat The vinyl seat can be cleaned with a mild soap or detergent and a damp cloth A vinyl cleaner can also be used Care should be taken not to soak seats as the interior foam rubber will hold water Floor mat The floor mat should be cleaned with ordinary kitchen type cleaners and a damp cloth Do not use solvents on the floor mat as they may cause the floor mat material to break down CAUTION KEEP CLEANING SOLVENTS AWAY FROM ELECTRICAL WIRES AND CONNECTIONS MAINTENANCE Minimum maintenance should prevent unnecessary repairs Check the following Charge batteries daily when the Amigo is used Charge the batteries until full
23. volts or higher 2 If 31 volts or lower replace MPC controller Charger not dropping back 1 Replace charger wiring into float mode during 2 Replace battery charger battery charging cycle 3 Replace MPC controller MPC regenerative braking FETS shorted 1 Replace MPC controller Throttle potentiometer or 1 Check to ensure throttle cable is in good condition throttle circuitry in fail 2 Check that throttle moves freely and returns to neutral band fault 3 Replace throttle Requires software revision 1 Replace MPC controller MPC not limiting the electrical current to the motor 1 Replace MPC controller ELECTROMAGNETIC INTERFERENCE WARNING RADIO WAVE SOURCES MAY AFFECT POWER OPERATED VEHICLE POV CONTROL FOLLOW THE WARNINGS LISTED BELOW TO MINIMIZE YOUR RISK TO EMI The driving performance of your Amigo can be influenced by electromagnetic fields such as those emitted by cell phones and other devices We recommend the power on your unit be switched off when using such a device Electromagnetic interference EMI from radio wave sources Powered vehicles may be susceptible to electromagnetic interference EMI which is interfering electromagnetic energy emitted from sources such as radio stations TV stations amateur radio HAM transmitters two way radios and cellular phones The interference from radio wave sources can cause the powered vehicle to release its brakes move by itself or move in unintended dire
24. y charged to ensure proper battery operation Check and clean battery terminals and the wire connections as needed with a light piece of emery cloth or brush and soda water Inspect batteries for any cracks or damage of any kind Check and tighten any exposed fasteners Check static ground wire located under vehicle Replace if damaged or missing Wire must be in contact with the floor when operating vehicle Check all screws and clips that are holding wheels for tightness and wear Check all electrical connections for clean contact Charging connection should be inspected for tight connection Check tires for wear Inspect inside the battery case particularly at the bottom for liquid Have your authorized service center check your Amigo completely Battery maintenance VRLA Valve Regulated Lead Acid deep cycle or optional lithium ion batteries are used for operating your Amigo They are maintenance free and are transportable on aircraft buses trains etc as there is no danger of spillage By following the charger and battery procedures you can expect extended battery life METRIC ISO 898 INCH SAE J429 Fasteners replacement 7 Es 7 f N Use only Grade 8 US or 12 9 DIN metric in all applications For service and N 2 N 2 replacement parts we recommend Amigo authorized parts Grade 10 9 Grade 8 Tensile 1040 MPa Tensile 150 000 psi Microprocessor controller MPC 150 800 psi Do no
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