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FleetBroadband 500 installation manual

1. Weight 5 kg Dimensions are in mm SAILOR FleetBroadband terminal 139 Appendix B Technical specifications B 6 Measuring the ship source impedance Battery 24 VDC ae 140 a je i Select a power outlet from the ship 24 V DC or 12 V DC system and measure the source impedance of the ship installation as described below 1 Measure the voltage without load R var disconnected 2 Set the current to e g 1 A by adjusting R var 3 Measure the corresponding voltage change Example 1A and 50 mV Source impedance 50 mV 1 Amp 50 mQ Power out for terminal Ship Installations et mnm O s Measuring the ship source impedance R var Appendix C Grounding and RF protection C 1 Why is grounding reguired C 1 1 Reasons for grounding Grounding the SAILOR FleetBroadband system is reguired for two reasons e Safety Lightning protection of persons and equipment e Protection ESD ElectroStatic Discharge protection of equipment C 1 2 Safety First of all grounding of the system is required for safety reasons In the event of a lightning strike at the antenna a proper grounding of the system will provide a low resistance path to divert the strike discharge to seawater C 1 3 ESD Protection The ESD protection circuits in the terminal rely on proper grounding of the system in order to work properly Otherwise sensi
2. Installing the SAILOR FleetBroadband terminal Chapter 2 Installing the system 2 6 Installing the 19 Rack Terminal 2 6 1 Overview Because the terminal comes in two versions there are two sections describing installation of the terminal e one section for the SAILOR FleetBroadband terminal the previous section and one section for the SAILOR FleetBroadband 19 Rack Terminal this section oj n a n v te S iS Ay n fe cej 2 6 2 Grounding the terminal Antenna cable The antenna is connected to the terminal by means of a coax cable For the SAILOR 500 FleetBroadband antenna the coax cable is connected with a TNC connector at the terminal end and an N connector at the antenna end For the SAILOR 250 FleetBroadband antenna the coax cable is connected with a TNC connector at both ends For information on antenna grounding see Antenna grounding on page 21 At the terminal end it is strongly recommended to ground the antenna cable Use a short cable from the terminal to a grounding point in the rack and connect the short cable to the antenna cable at this grounding point making sure the shield of the connector is properly connected to the rack Installing the 19 Rack Terminal 39 Chapter 2 Installing the system Ground stud To ensure that the terminal is grounded also if the cable is disconnected from the terminal connect an extra ground wire from the rack to the ground st
3. 141 C 2 About marine DC systems cscesescssesssesseerseeeees 142 C 3 About marine grounding csccssssceesseeceseeeeeers 144 C 4 Grounding Recommendations 145 C 5 Alternative grounding for steel hulls 147 C 6 Alternative grounding for aluminum hulls 149 C 7 Alternative grounding for fiberglass hulls 151 C 8 Alternative grounding for timber hulls 153 C 9 Separate ground cable cc ccesecssessesecseecseeeseees 155 C 10 RF interference ane 158 C ll Electrostatic Discharge ccccssesssessessecsseceeeeeees 158 xi Table of contents Glossary Index xii Chapter 1 System units Kal 2 ke s o 2 nn gt n 1 1 Introduction The basic system consists of three units The terminal the antenna and the IP handset with cradle There are two different types of antennas depending on whether you have a SAILOR 500 FleetBroadband system or a SAILOR 250 FleetBroadband system 1 2 SAILOR FleetBroadband terminal The terminal is the central unit in the system It contains all user interfaces and handles all communication between the BGAN antenna and the local communication units phones computers etc The terminal comes in two versions one designed for wall or desktop installation and one designed for installation in a 19 rack Below is the terminal for wall
4. The user manual for the SAILOR FleetBroadband systems describes general use of the system and all the functions of the web interface It also contains a brief description of how to use the Thrane IP Handset with the terminal 5 4 2 User interfaces Overview The main user interfaces for operation of the system are e the built in web interface using a computer with an Internet browser e the Thrane IP Handset Built in web interface The built in web interface is used for easy configuration and daily use You access the web interface from a computer connected to the terminal using an Internet browser No installation of software is needed An Administrator password is required to access advanced configuration of the system From factory the Administrator User name is admin and the Administrator password is 1234 For further information on the web interface refer to the user manual for the SAILOR FleetBroadband systems IP handset Apart from the standard functions of an IP handset the Thrane IP Handset contains a display menu for the SAILOR FleetBroadband system For further information on the Thrane IP Handset refer to the user manual for the IP handset Operating the system 81 J n na n v ie rj o 3 S O n Chapter 5 Starting up the system 82 Operating the system Chapter 6 Service and repair 6 1 Introduction The Thrane 8 Thrane SAILOR FleetBroadband systems are designed to op
5. W v D o Nn To se S je D Weight 19 kg Dimensions are in mm SAILORy500 FleetBroadband antenna 123 Appendix B Technical specifications B 2 4 Outline dimensions SAILOR 500 flange The below drawing shows the dimensions for a flange used for mounting the SAILOR 500 FleetBroadband antenna on a mast Z 230 _ 45 130 130 a Dimensions are in mm 124 SAILOR 900 FleetBroadband antenna Appendix B Technical specifications B 3 SAILOR 250 FleetBroadband antenna B 3 1 General specifications Z 2 Item Specification ke Rx Freg Band 1525 0 1559 0 MHz TX Freq Band 1626 5 1660 5 MHz ku Channel spacing 1 25 kHz Antenna element gain 11 0 dB min Rx G T gt 15 5 dB K EIRP Min EIRP 3 1 dBW Max EIRP 16 1 dBW Return loss lt 15 dB reflection loss lt 0 15 dB Cable losses RF attenuation max 20 dB DC resistance loop max 1 Q Max cable length between terminal and antenna e RG223 D 25 meter e RG214 U 50 meter e S 07272B 05 95 meter Antenna input voltage 22 7 V SAILOR 250 FleetBroadband antenna 125 Appendix B Technical specifications Item Specification Antenna power Maximum 39 W operational Total antenna weight 3 9 kg 8 6 lbs Antenna dimensions 329 2 mm x 275 6 mm 126 SAILOR 250 FleetBroadband antenna Appendix B Technical specifications
6. 2 1 1 How to access the Reset button The terminal has a Reset button placed next to the SIM slot behind the SIM cover The functions of this button is described in the next section To press the Reset button use a pointed device 105 m c 5 o o Nn T o gt 2 Chapter 7 Troubleshooting 2 1 2 Functions of the Reset button The Reset button on the terminal has the following functions Action Function With the terminal running press the Reset button normally The terminal IP address and IP netmask are temporarily set to the default value default IP address 192 168 0 1 With this function even if the IP address has been changed and you do not remember the new IP address you can still access the web interface and see your current configuration The default value is not saved in the configuration but is only valid until next reboot With the terminal running press and hold the Reset button for 30 seconds until the Power indicator on the terminal is flashing orange The terminal restores factory settings and reboots the system Reset button Chapter 7 Troubleshooting Action Function While the terminal For service use only is booting press The bootloader initiates software upload This and hold the Reset firmware upload procedure is only to be used if the button other procedures fail due to missing or corrupted firmware This setup u
7. B 3 2 Environmental specifications Item Specification Water and dust IPX6 spray proof in all directions no dust test Ambient Temperature Operational 25 to 55 C Storage 40 to 85 C Operating humidity 100 condensing u le D e h gt v le um ej ie a ke Ice survival Up to 25 mm of ice Wind load max Normal operation with relative average wind velocity up to 200 km h 56 m s 108 knots Vibration operational Random spectrum 1 05 g rms x 3 axes 5 to 20 Hz 0 02 g2 Hz 20 to 150 Hz 3 dB octave Sine 2 to 13 2 Hz 1 mm 13 2 to 100 Hz 7 m s 2 h dwell at resonances Vibration non Random spectrum 1 7 g rms 2 h x 3 axes 86h operational total 5 to 20 Hz 0 05 g2 Hz 20 to 150 Hz 3 dB octave SAILOR 250 FleetBroadband antenna 127 Appendix B Technical specifications Shock Air Pressure operational Half sine 20 g 11 ms 1500 m AMSL Ship motions MAX Roll 30 period 4 sec 0 7 g tangential Pitch 15 period 3 sec 0 6 g tangential Yaw 10 period 5 sec 0 3 g tangential Surge 0 5 g Sway 0 5 g Heave 0 7 g Turning rate 36 s 12 s2 Headway 22 m s 42 knots 128 SAILOR 250 FleetBroadband antenna Appendix B Technical specifications B 3 3 Antenna outline dimensions SAILOR 250 FleetBroadband antenna TNC connector Technical specification
8. The cable from the right part of the antenna panel goes to the connector marked A and the cable from the left part of the antenna panel goes to the connector marked B in the below drawing When those two plugs are inserted it is easier to see where the remaining plugs belong 3 Gently lift the cable holder and fit the cables in the holder 90 Replacing modules in TT 3052A antenna Chapter 6 Service and repair 6 2 5 GPS module Removing the GPS module To remove the GPS module from the antenna do as follows 1 Disconnect the plug from the GPS module CHAD Remember to release connector latches on the connector Do not pull the wires pull the plug o v 2 ne o gt o n Replacing modules in TT 3052A antenna 91 Chapter 6 Service and repair 2 Unscrew the four screws on the GPS module with a torx screwdriver and remove the module Mounting the GPS module To mount the new GPS module repeat the above procedure in reverse 1 Fit the GPS module over the dedicated four threaded bushings on the mounting plate above the HPA module See drawing on page page 91 2 Mount the four screws through the holes in the corners of the GPS module and into the threaded bushings on the antenna Fasten the screws with torgue 1 0 Nm using a torx screwdriver 3 Reinsertthe plug Make sure the plug is fitted properly 92 Replacing modules in TT 3052A antenna Chapter 6 Service and repair 6 3
9. 67 4 10 L Band interface e nena 72 Starting up the system 5 1 Using the SIM card 73 5 2 Powering the system ccssscssesscsssssscssesssssessessecers 75 5 3 Entering the SIM PIN for the terminal 79 5 4 Operating the system csscesessssscesecssessesecseeseeens 81 Service and repair 6 1 Introduction 00 eeeseseseeeceseeceeeeeeeeceeeseeeeeceeeeeeeeeees 83 6 2 Replacing modules in TT 3052A antenna 83 6 3 Replacing modules in TT 3052B antenna 93 Troubleshooting 1 Reset button sscicissketeesecies ccsteects seer oken nate 105 7 2 Status signaling seseesssssessssssssessessessesressessesressessese 108 7 3 Logging of events 113 App A App B App C Table of contents Part numbers A1 System unitS c cececsccssesscessesessseesessecsssseeesseseeeees 115 A 2 Spare Parts siccctececsscsssedecseceesacesvaceetedssvestsvesccdesteeeess 116 Technical specifications Bil OVGIVICW E vets tends tebceectesssbesesetocezesectcleersdes 117 B 2 SAILOR 500 FleetBroadband antenna 118 B 3 SAILOR 250 FleetBroadband antenna 125 B 4 Minimum distance to transmitters 130 B 5 SAILOR FleetBroadband terminal 131 B 6 Measuring the ship source impedance 140 Grounding and RF protection C 1 Why is grounding required
10. Mounting the Extended cable support The Extended cable support is available from Thrane amp Thrane A S The Extended cable support offers connectors and grounding for the antenna cable as well as a number of holders to which you can secure the cables from the terminal using cable Strips E oj A Nn a n v ie iS is n fe To mount the Extended cable support do as follows 1 Fasten the cable support to the terminal from the bottom using the screws in the Extended cable support kit 2 Install the terminal with the cable support as described in the following sections Installing the SAILOR FleetBroadband terminal 35 Chapter 2 Installing the system 2 5 6 Installing the terminal on a bulkhead Terminal with no cable support Do as follows to mount the terminal on a bulkhead 1 Insert four screws through the holes in the mounting bracket and into the mounting surface If the mounting surface is used for grounding make sure that you have a good electrical connection to the surface 2 Connect all cables Make sure that the grounding reguirements are met See Grounding and RF protection on page 141 36 Installing the SAILOR FleetBroadband terminal Chapter 2 Installing the system Terminal with Basic cable support First mount the Basic cable support on the terminal as described in Mounting the Basic cable support on page 33 1 Mount the terminal with the Basic cable support o
11. Replacing modules in TT 3052B antenna 6 3 1 Overview Some of the modules in the TT 3052B antenna can be replaced See the next sections for details ne o o e ke w gt e CI a Replacing modules in TT 3052B antenna 93 Chapter 6 Service and repair 6 3 2 Modules in the TT 3052B antenna Remove the top of the radome to access the antenna modules The electronic part of the antenna consists of a number of modules The following modules are available as spare parts e HPA High Power Amplifier e ATR Antenna Tracking Receiver e GPS Global Positioning System ATM Antenna Tracking Module ATR module ATM module P A lj E HPA module ee La 94 Replacing modules in TT 3052B antenna Chapter 6 Service and repair 6 3 3 High Power Amplifier HPA Removing the HPA module To remove the HPA from the antenna do as follows 1 Disconnect the six plugs indicated in the drawing below Remember the exact position of each plug so you do not connect to the wrong connector when installing the new module Remember to release connector latches on the connectors Do not pull the wires pull the plugs L T 2 o g o 5 o vw 2 CI n Replacing modules in TT 3052B antenna 95 Chapter 6 Service and repair 2 Gently lift the cable holders and release the cables 3 Unscrew the six hex screws on the back of the HPA and gently remove the HPA Mo
12. a click when the plug is fully inserted 98 Replacing modules in TT 3052B antenna Chapter 6 Service and repair 6 3 5 GPS module Removing the GPS module To remove the GPS module from the antenna do as follows 1 Disconnect the plug from the GPS module indicated by white arrow The GPS module is attached to the underneath of the mounting plate Remember to release connector latches on the connector Do not pull the wires pull the plug mS oO a w nej nej w v gt w Va Replacing modules in TT 3052B antenna 99 Chapter 6 Service and repair 2 Unscrew the four screws on the GPS module with a torx screwdriver no 10 and remove the module The position of the screws are indicated in the drawing on the previous page Mounting the GPS module 100 To mount the new GPS module repeat the above procedure in reverse 1 Fit the GPS module under the dedicated four holes on the mounting plate See the drawing in the previous section Mount the four screws through the holes in the corners of the GPS module and fit the four hex nuts Fasten the screws with torgue 1 0 Nm using a torx screwdriver and a wrench Reinsert the plug Make sure the plug is fitted properly Replacing modules in TT 3052B antenna Chapter 6 Service and repair 6 3 6 Antenna Tracking Module Removing the ATM module To remove the ATM module from the antenna do as follows 1 Unscrew the 3 screws h
13. an event message the Terminal Power Terminal Antenna Message LAN1 indicator or the Antenna indicator in the LED panel on cw ity top of the terminal signals the J ie event according to the tables PoE Terminal indicator and Antenna indicator in the previous section You can see the active event messages in the web interface by clicking the warning symbol in the icon bar at the top in the web interface All events are logged in the event log For information on the event log see Event log on page 113 112 Status signaling Chapter 7 Troubleshooting 2 3 Logging of events 2 3 1 Diagnostic report The diagnostic report contains information relevant for the service personnel during troubleshooting When contacting Thrane 8 Thrane A S for support please include a diagnostic report To generate the diagnostic report access the web interface and select Help Desk Then click Generate report 7 3 2 Event log The event log holds information of all registered events in the terminal or antenna that are also shown in the Antenna and Terminal LEDs on the terminal The log includes the time of the occurrence a short description location of the error etc This information can help troubleshooting errors in the system You can see the event log in the web interface For further information on the web interface see the user manual for the SAILOR FleetBroadband systems m E o o Nn T o 3 2 Logging of
14. call quality A voice call might become noisy and perhaps fail while a data connection might decrease in speed and performance The presences of S band radar s are unlikely to cause any performance degradation as long as the minimum distances d min listed in the previous section are applied It is strongly recommended that interference free operation is verified experimentally before the installation is finalized A Caution The antenna must never be installed closer to a radar than d min even if experiments show that interference free operation can be obtained at shorter distances than d min in the previous section Other Inmarsat systems Recommended minimum safe distance to other Inmarsat antennas is 10 m Placing the antenna 13 Chapter 2 Installing the system GPS receivers Good guality GPS receivers will work properly very close to the antenna typically down to one meter outside the main beam and down to a few meters inside the main beam However simple GPS receivers with poor freguency discrimination could be affected at longer range typically 10 m It is always recommended to test the GPS performance before the installation is finalized VSAT systems For optimum performance we recommend a minimum distance of 3 meters from the BGAN antenna to VSAT antennas Other transmitters See Minimum distance to transmitters on page 130 in Appendix B for minimum recommended distance to transmitters in the freq
15. condensation in antenna 24 delivery items included 7 diagnostic report 113 dimensions 19 rack terminal 138 antenna 122 129 flange 124 terminal 135 discrete I O interface 67 distance antenna to GPS receiver 14 antenna to radar 11 antenna to transmitters 130 between Inmarsat antennas 13 document number this manual i drainage of antenna 24 E electrostatic discharge recommendations 158 error messages 112 events in LED panel 112 logging 113 165 Index F fiberglass hulls grounding 151 flange dimensions 124 outline 124 G GPS module replacing in TT 3052A 91 replacing in TT 3052B 99 GPS receiver distance from antenna 14 grounding 141 access 27 29 aluminum hulls 149 antenna 21 146 cable 155 fiberglass hulls 151 recommendations 145 steel hulls 147 terminal 145 timber hulls 153 grounding the terminal 30 39 H handset description 5 hardware interfaces 55 High Power Amplifier replacing in TT 3052A 85 replacing in TT 3052B 95 humidity in antenna 24 166 I 1 0 interface 67 ignition function 77 indicators function 108 installation 19 terminal 39 antenna 21 terminal 30 interfaces on terminal analog phone fax interface 61 antenna 56 DC power input 57 discrete I O 67 ISDN 62 LAN 64 L Band 72 overview 55 terminal block for front switch 60 interference 10 RF 158 IP handset connecting 66 entering PIN with 79 shor
16. exceed the above limits If the limits are exceeded the LAN ports are prioritized so that LAN port1 has the highest priority For example if all ports are used and the total power consumption is too high port 4 is shut down In case of power hold up failure on input power PoE will be turned off LAN interface Chapter 4 Hardware interfaces 4 8 3 Pin out The figure and table below show the connector outline and pin assignments Pin number Pin function R 45 female connector 1 TxD input 12345678 positive PoE 2 TxD input positive PoE 3 RxD output negative PoE 4 not connected 5 not connected S k 6 RxD output ke negative PoE ie 7 not connected s 8 not connected LAN interface 65 Chapter 4 Hardware interfaces 4 8 4 Connecting the Thrane IP handset To connect the Thrane IP Handset to the terminal do as follows Connect the cable from the IP cradle to one of the LAN connectors on the terminal preferably port 1 In case of insufficient power to the LAN PoE the LAN ports are prioritized so that port is the last to be shut down Note that the handset and terminal must be set up to be able to communicate with each other For further information refer to the user manual for the handset The maximum length of the cable between IP cradle and terminal is 80 m Note 4 If you insert a switch or similar between the cradle and the terminal make sure that
17. have connected the front power switch on a SAILOR FleetBroadband 19 Rack Terminal By installing a switch that can short circuit the Remote on off pins 2 and 5 in the power connector you can power the terminal on or off with this remote switch When pins 2 and 5 are not short circuited and valid input power is present the terminal is powered on provided the Power switch is in the on position For pin out for the power connector and a description of the wire colors in the power cable see Pin out on page 58 For information on the standby current when the remote on off switch is off refer to Standby current on page 133 in the General specifications including 19 rack version Connecting power Chapter 4 Hardware interfaces 4 1 The connector panel The connector panel is placed at one end of the terminal and has the following connectors Phone Fax 1 Phone Fax 2 e 1L Band connector for automatic delivery of maritime broadcast data e 1Antenna connector TNC 2 Phone Fax connectors Port 1 is closest to the antenna connector Nn w v amp w g i w v nej S a5 e 1ISDN connector 4 LAN connectors with Power over Ethernet PoE e 1DC power input connector for connection to 10 5 32 V DC with optional remote on off Input Output connector with 5 inputs outputs for external control or signaling e 1ground stud with wing nut e 19 rack version only 1 terminal
18. hulls The following guidelines assume a two wire isolated grounding arrangement that is no part of the circuit in particular the battery negative is connected to any ground potential or eguipment C 5 1 Grounding the terminal The terminal must be grounded to the ship with the short antenna cable and a grounding kit available from Thrane amp Thrane Further the terminal must be grounded at its grounding stud in order to ensure a proper grounding if the short antenna cable is disconnected The ground connection can be established either at the hull recommended or at a dedicated RF ground if available alternative However bear in mind that the antenna ground connection is to be made at the same electrical ground potential as the terminal see Grounding the antenna it se kej je TO o is The terminal provides galvanic isolation as reguired from its input power terminals to the chassis grounding stud This way the isolated grounding arrangement is maintained C 5 2 Grounding the antenna Terminal grounded at the hull recommended In this case the antenna is grounded to the ship via one or more of its mounting bolts Make sure to remove painting dirt grease etc at the mounting holes in order to make good electrical contact to the hull Use serrated washers when securing the mounting bolts and seal the joint with protective coating to avoid corrosion Alternative grounding for ste
19. it conforms to the industry standard IEEE 802 3 af using data pairs 66 LAN interface Chapter 4 Hardware interfaces 4 9 Discrete I O interface 4 9 1 Overview The terminal has an 1 0 connector with 5 configurable inputs outputs V DC 14 5 5A vO The connector is a WieCon Type 8513S connector A mating I O connector is Nn w v te ie se 2 X y included in the delivery E Oo ae Discrete I O interface 67 Chapter 4 Hardware interfaces 4 9 2 Pin out The figure and table below show the connector outline and pin assignments WieCon Type 8513S connector TLD 1 2 3 4 5 6 7 8 Pin number Connection Default configuration 1 GPIO 1 Ringer output active high 2 GPIO 2 Warning Error output 3 GPIO 3 Mute output 4 GPIO 4 Radio silence input 5 GPIO 5 Ignition input 6 Chassis GND Chassis GND 7 DC out 9 15 V DC 50 mA 8 DC in ignition input a The default functions of the I O pins are described in the next section 68 Discrete I O interface Chapter 4 Hardware interfaces 4 9 3 Default configuration of I 0 pins The built in web interface of the terminal offers a page for configuring the 1 0 pins The functions of the I O pins are as follows Pin 1 Ringer output Pin 1 acts as a built in switch in the terminal You can configure Pin 1 to be Normally closed or Normally open Note 4 Do not use the Ringer output if you have enable
20. or desktop installation Chapter 1 System units The below drawing shows the 19 rack version of the terminal The terminal supplies 18 29 V DC to the antenna through a single coaxial cable The DC input for the terminal is designed for both 24 V DC and 12 V DC power supply 2 SAILOR FleetBroadband terminal Chapter 1 System units 1 3 SAILOR 500 FleetBroadband antenna The SAILOR 500 FleetBroadband antenna is a mechanical tracking antenna consisting of a stabilized antenna with RF unit antenna control unit and GPS antenna The antenna is dedicated to the Inmarsat BGAN Broadband Global Area Network system All communication between the antenna and terminal passes through a single coaxial cable The antenna unit is protected by a fiberglass radome Kal za SE te 5 E o g Nn gt n SAILOR SAILOR 500 FleetBroadband antenna 3 Chapter 1 System units 1 4 SAILOR 250 FleetBroadband antenna The SAILOR 250 FleetBroadband antenna is a BGAN mechanical tracking antenna All communication between the antenna and terminal passes through a single coaxial cable The antenna unit is protected by a thermo plastic radome SAILOR R 7 SAILOR 250 FleetBroadband antenna Chapter 1 System units 1 5 Thrane IP Handset 8 Cradle nn 2 oj k Nn gt n 1 5 1 Thrane IP Handset Besides the normal functions of an IP handset the Thrane IP handset also provides a user interface for
21. stay clear of the antenna The antenna emits radio freguency energy not only when the system is used Always keep a minimum distance of 1 3 m from the SAILOR 500 FleetBroadband antenna and 0 6 m from the SAILOR 250 FleetBroadband antenna 76 Powering the system Chapter 5 Starting up the system Using the ignition system Normally the ignition function is not used in maritime installations Instead you may want to use the remote on off function described in the next section If you have connected the ignition system of your vessel to the I O connector you may leave the power switch in the on position and the terminal will switch on off when you start stop the engine of your vessel Note 4 If you have the 19 rack version of the terminal you must leave both power switches in the on position to make use of the ignition function When the engine is stopped the terminal is in standby mode meaning that only the primary parts of the system are kept alive The standby current is max 15 mA when the ignition is off For information on how to connect to the ignition refer to Connecting to the ignition on page 53 You must set up the ignition function in the web interface For further information see the user manual for the SAILOR FleetBroadband system Note 4 In some cases the system may reboot after power on because of the high start up current Using a remote on off switch In the 19 rack version of the te
22. supply Connecting power Be aware of high start up peak current 20 A at 24 V 5 ms The terminal is eguipped with an internal 20 A Fuse so no external fuse is necessary in order to protect the terminal However in order to avoid short circuit in the power cable connector the ship s DC outlet should be protected by a 30 A fuse or circuit breaker 45 Chapter 3 Connecting power 3 2 Power cable selection 3 2 1 Source impedance 46 The length of the power cable depends on the type of cable used and the source impedance of the DC power installation in the ship The maximum allowed source impedance depends on the utilization of the power range of the terminal DC input 10 5 32 V DC 14 A 5 5 A Select a power outlet from the DC system and measure the source impedance of the ship installation as described in Measuring the ship source impedance on page 140 in Appendix B Note 4 If the total impedance is higher than the limits stated in this section the terminal may become unstable and start to on off oscillate The total impedance is made up of the source impedance of the ship power supply plus the impedance of connected cables including connectors and joints where cables are extended For further recommendations on power cable selection see the next section Power cable selection Chapter 3 Connecting power 3 2 2 Power cable recommendations Overview The terminal is delivered with a power cable which
23. the SAILOR FleetBroadband system The IP handset connects to the LAN interface of the terminal and is power supplied with Power over Ethernet PoE through the LAN interface For further information on the IP handset refer to the user manual for the Thrane IP Handset Thrane IP Handset amp Cradle 5 Chapter 1 System units 1 5 2 Thrane IP Cradle The IP cradle serves as a holder for the IP handset It is power supplied from the terminal using Power over Ethernet PoE The cradle connects to the handset with a coil cord and to the terminal with a standard LAN cable 6 Thrane IP Handset 8 Cradle Chapter 2 Installing the system 2 1 Unpacking Unpack your SAILOR FleetBroadband system and check that the following items are present e TT 3738A SAILOR FleetBroadband terminal or TT 3738A T19 SAILOR FleetBroadband 19 Rack Terminal e TT 3052A B SAILOR 500 FleetBroadband antenna or TT 3050A SAILOR 250 FleetBroadband antenna TT 3670A Thrane IP Handset amp Cradle wired e Basic cable support kit including an I O connector or for 19 rack version Strain Relief Bracket Installing the system e Power cable e Antenna cable e LAN cable e User manual e Installation manual this manual e Quick guide Inspect all units and parts for possible transport damage Note 4 For information on how to install the IP handset and cradle refer to the user manual for the handset Chapter 2 Installing the sys
24. through the cable support You may need to extend the ground plane using copper foil For further information see Extending the ground plane on page 31 C 4 2 Grounding the antenna 146 You can ground the antenna to the ship hull via one or more of its mounting bolts Make sure to remove painting dirt grease etc at the mounting holes in order to make good electrical contact to the hull Use serrated washers when securing the mounting bolts and seal the joint with protective coating to avoid corrosion 10 mm spacer Antenna 4 AN Serrated washer M10 Mounting bolt Mounting base Stainless steel Stainless steel If you are using vibration isolators at the bolts the grounding connection between the mounting surface and the bolts is not sufficient In that case mount a separate grounding wire See Separate ground cable on page 155 Itis always recommended to establish the shortest grounding path as possible e g on steel hulls the antenna should be grounded directly to the hull k However due to the fact that this is not possible on e g fiberglass hulls nor is it preferable on aluminum hulls a number of alternative grounding methods are suggested in the following paragraphs 1 Please note that the antenna ground connection is made at the same electrical ground potential as the terminal Grounding Recommendations Appendix C Grounding and RF protection C 5 Alternative grounding for steel
25. to the hull or to a mast For information on mast mounting see Antenna mast design on page 15 Mounting the SAILOR 500 FleetBroadband antenna on the hull Make sure the antenna has line of sight to the satellites When the antenna is mounted directly on the hull it may be difficult to obtain line of sight especially down to 25 which is the maximum rotation angle pitch and roll for the SAILOR 500 FleetBroadband antenna Use M10 bolts for mounting the SAILOR 500 FleetBroadband antenna The bolt thread must not penetrate more than 12 mm or 8 turns of the bolt and not less than 6 mm or 4 turns of the bolt into the threaded part of the bushings in the antenna Fasten the bolts with 25 5 Nm torque The only electrical connector is a single N connector at the side in the center bottom of the radome clearance of 10 mm above the base plane Use spacers to lift the antenna If the base plane is curved it may be necessary to important The drainage holes at the bottom of the antenna must have a place extra spacers to ensure the clearance of 10 mm Installing the antenna 25 Chapter 2 Installing the system Mounting the SAILOR 250 FleetBroadband antenna on the hull 26 Make sure the antenna has line of sight to the satellites When the antenna is mounted directly on the hull it may be difficult to obtain line of sight especially down to 60 which is the maximum rotation angle pitch and roll for the SAILO
26. you will hear 3 beeps pause 3 beeps etc This means you have to enter the PUK PIN Unblocking Key provided with your SIM card After entering the PUK you must enter a new PIN of your own choice 4 to 8 digits long Dial the following lt PUK gt lt New PIN gt lt New PIN gt followed by or off hook key Example If the PUK is 87654321 and the new PIN is 1234 dial 87654321 1234 1234 followed by or off hook key If you enter 10 wrong PUKs the SIM card will no longer be functional Contact your Airtime Provider for a new SIM card IP handset After having entered the user name and password for the terminal you have 3 attempts to enter the terminal PIN before you are asked to enter the PUK Pin Unblocking Key The PUK is supplied with your terminal SIM card Enter the PUK followed by a new PIN of your own choice The PIN must be from 4 to 8 digits long If you enter a wrong PUK 10 times the SIM card will no longer be functional and you have to contact your BGAN Airtime Provider for a new SIM card 5 3 3 Entering the PIN using the web interface 80 If your SIM card requires a PIN and the PIN has not yet been entered when you start up the web interface the start up page will be the PIN page Enter the PIN and click OK For further information on web interface see the user manual Entering the SIM PIN for the terminal Chapter 5 Starting up the system 5 4 Operating the system 5 4 1 General use
27. your SIM card reguires a PIN you have to enter a PIN to use the system You can enter the PIN using a standard or ISDN phone the IP handset or the web interface For information on how to connect the handset or computer you are going to use refer to the user manual 5 3 2 Entering the PIN using a phone or IP handset To enter the PIN If you have a phone connected to the terminal you can use it to enter the PIN at start up Do as follows e For an analog or ISDN phone Pick up the phone When the terminal is waiting for a PIN you will hear 2 beeps pause 2 beeps etc Dial lt PIN gt followed by When you hear a busy tone or a dialing tone the PIN has been accepted and you can hang up or dial a number J n na n v ie rj o s e S uz pa O n For an IP handset Select the BGAN menu select ENTER PIN and enter the user name and password for the terminal Then enter the PIN for the terminal Note 4 The ENTER PIN menu item is only available if your SIM card requires a PIN and the PIN has not yet been entered and accepted in the terminal Entering the SIM PIN for the terminal 79 Chapter 5 Starting up the system Wrong PIN Analog phone or ISDN phone If instead of the busy tone or dialing tone you continue to hear 2 beeps pause 2 beeps etc it means the PIN was not accepted Check that you have the correct PIN and try again If a wrong PIN has been entered three times
28. Chapter 4 Hardware interfaces 4 10 L Band interface 4 10 1 Overview The terminal has an L Band output for automatic delivery of maritime broadcast data Use a coax cable with an SMA connector to connect a broadcast receiver for maritime data to the L band output SIM Card 1 L Band Antenna Output R Phone Fax 4 10 2 Pin out The figure below shows the pin out for the SMA female connector Signal GND 72 L Band interface Chapter 5 Starting up the system 5 1 Using the SIM card 5 1 1 Inserting the SIM card The SIM card is provided by your Airtime Provider Insert the SIM card as follows 1 Open the SIM cover in the left side of the connector panel SIM Card 2 Insertthe SIM card into the SIM slot Place the card with the chip side facing up as shown J n na n v ie naj o s e te n 3 Press gently until it clicks 4 Slide the lock in front of the SIM card 5 Close the cover for the SIM slot Chapter 5 Starting up the system 5 1 2 Removing the SIM card Note 4 When the SIM card is removed you cannot use the BGAN menu of the IP handset nor make calls or start data sessions Only emergency calls are allowed and only if permitted by the network However if you have an administrator user name and password you can upload software using the web interface without having a SIM card For further information see the user manual for the SAI
29. LAN4 Activity NE NE ZME MA Link Speed MNE IME MR Mmm PoE eee 108 Status signaling Chapter 7 Troubleshooting General status indicator functions Power Terminal Antenna Message Power indicator Behavior Meaning Steady green Power OK Flashing green The terminal is powering up Flashing orange The terminal is shutting down Off No power Terminal indicator Behavior Meaning Steady green Ready BGAN registration completed Flashing green Please wait process in progress BGAN registration ongoing E 8 Orange Warning temporary malfunction User action is Ss required si e Status signaling 109 Chapter 7 Troubleshooting 110 Behavior Red Critical error Check the event log If the problem is in the SAILOR FleetBroadband system and you cannot solve it contact your distributor and return the unit for repair if necessary Antenna indicator Behavior Meaning Steady green Tracking The antenna is ready for use Flashing green Please wait process in progress Slow flashing The antenna is starting up Rapid flashing Sky scan Orange Warning temporary malfunction User action is required Red Critical error Check the event log in the web interface If the problem is in the SAILOR FleetBroadband system and you cannot solve it contact your distributor and return the unit for repa
30. LOR 500 60 for SAILOR 250 For higher radiation levels see the table below Radiation Safety distance level SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband 100 W m 0 4m 0 2 m 10 W m 1 3 m ae Placing the antenna 9 Chapter 2 Installing the system 2 2 3 Interference Overview 10 The antenna must be mounted as far away as possible from the ship s radar and high power radio transmitters including other Inmarsat based systems because they may compromise the antenna performance RF emission from radars might actually damage the antenna The SAILOR FleetBroadband antenna itself may also interfere with other radio systems Especially other Inmarsat systems and GPS receivers with poor freguency discrimination are vulnerable to the radiation generated by the SAILOR FleetBroadband antennas Placing the antenna Chapter 2 Installing the system Radar It is difficult to give exact guidelines for the minimum distance between a radar and the antenna because radar power radiation pattern freguency and pulse length shape vary from radar to radar Further the antenna is typically placed in the near field of the radar antenna and reflections from masts decks and other items in the vicinity of the radar are different from ship to ship However it is possible to give a few guidelines Since a radar radiates a fan beam with a horizontal beam width of a few degrees and a vertical beam width of
31. LOR FleetBroadband system Remove the SIM card as follows 1 Open the SIM cover in the left side of the connector panel 2 Slide the lock aside 74 Using the SIM card Chapter 5 Starting up the system 3 Gently push the SIM card and let it pop out 4 Remove the SIM card and close the cover for the SIM slot 5 2 Powering the system 5 2 1 Switching the terminal on Using the power switch Note 4 If you have the 19 rack version of the SAILOR FleetBroadband terminal you can use the on off switch in the front panel See the next section 19 rack terminal Using the front power switch To switch on the terminal use the On Off switch in the connector panel It w ta a wn w a en te te normally takes one or two seconds for the terminal to switch on iz Powering the system 75 Chapter 5 Starting up the system 19 rack terminal Using the front power switch If you have the 19 rack version of the SAILOR FleetBroadband terminal tip the switch in the front panel to 1 to switch on the terminal It normally takes one or two seconds for the terminal to switch on N To be able to use the power switch on the front panel you must leave the On Off switch in the connector panel in the On position On Oft el OFC lt 4 DC Input 10 5 32V DC 14 5 5A UU vo Must be On when front panel switch is used A Caution When the system is powered on
32. R 250 FleetBroadband antenna Use M6 bolts for mounting the SAILOR 250 FleetBroadband antenna The bolt thread must not penetrate more than 12 mm or 8 turns of the bolt and not less than 6 mm or 4 turns of the bolt into the threaded part of the bushings in the radome Fasten the bolts with 7 8 Nm torque The only electrical connector is a single TNC connector in the bottom of the radome Installing the antenna Chapter 2 Installing the system 2 4 Placing the terminal 2 4 1 Overview Because the terminal comes in two versions the following description contains one section for the SAILOR FleetBroadband terminal and e one section for the SAILOR FleetBroadband 19 Rack Terminal E oj i Nn a n v de ze fs de n fe cej 2 4 2 Where to place the SAILOR FleetBroadband terminal Temperature conditions The terminal must be placed in a ventilated area with free space around all sides of the unit except the bottom side Ambient temperature range is 25 C to 55 C If the terminal is installed in a location where the ambient temperature may exceed 45 C we recommend placing the terminal where unintentional contact is avoided If the maximum ambient temperature does not exceed 45 C the terminal can be placed in a public area Grounding access The terminal is designed with a case for bulkhead or desktop installation The case is equipped with mounting brackets making it possible to secur
33. SAILOR SAILOR 500 250 FleetBroadband Including 19 Rack Version SAILOR Thrane amp Thrane Thrane Thrane SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband Including 19 Rack Version Installation manual Document number TT98 125646 E Release date November 3 2009 Disclaimer Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed by Thrane amp Thrane The information in this manual is provided for information purposes only is subject to change without notice and may contain errors or inaccuracies Manuals issued by Thrane amp Thrane are periodically revised and updated Anyone relying on this information should acquire the most current version e g from http www thrane com or from the distributor Thrane amp Thrane is not responsible for the content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Copyright 2009 Thrane amp Thrane A S All rights reserved Trademark acknowledgements Thrane 8 Thrane is a registered trademark of Thrane 8 Thrane A S in the European Union and the United States e SAILOR is a registered trademark of Thrane amp Thrane A S in the European Union the United States and other countries e Windows and Outlook are registered trademarks of Microsoft Corporation in the United States and other countries e Inmarsat is a
34. a ground wire to the ground stud on the terminal This ground wire must be a heavy wire or braid cable with a larger diameter than the coax cable The ground stud is located next to the power switch E o e Nn a n v ie 5 fs de n fe vo Ground stud Extending the ground plane In some cases it may not be possible to access the hull and at the same time place the terminal in a suitable place A way to insure good grounding and at the same time make it possible to ground the coax cable is to extend the ship ground plane by means of copper foil The maximum length of the foil is determined by the width of the foil Copper foil 5 cm wide Max 50 cm Copper foil 10 cm wide Max 100 cm Copper foil 20 cm wide Max 200 cm Note 4 The foil must be at least 0 1 mm thick Connect the foil to the hull by plenty of screws or hard soldering Run the foil past the place where the short antenna cable is to be grounded and mount a Installing the SAILOR FleetBroadband terminal 31 Chapter 2 Installing the system grounding kit on top of the foil A suitable grounding kit is available from Thrane 8 Thrane For further grounding information read Appendix C Grounding and RF protection on page 141 2 5 3 Cable support systems Thrane amp Thrane A S offers two cable support systems e The Basic cable support comes with the terminal as part of the delivery It is a simple system to which you can secure your
35. block with 2 terminals for connection to front power switch For information on how to connect to a specific interface see the next sections 55 Chapter 4 Hardware interfaces 4 2 Antenna interface on terminal 4 2 1 Overview The antenna interface on the terminal connects to the TT 3052A B antenna in the SAILOR 500 FleetBroadband system or to the TT 3050A antenna in the SAILOR 250 FleetBroadband system The antenna connector on the terminal is a TNC female connector placed in the connector panel SIM Card 1 L Band Antenna Phone Fax For information on cables and how to install and connect the antenna see Installing the antenna on page 21 4 2 2 Pin out The below drawing shows the TNC female connector in the terminal Signal GND 56 Antenna interface on terminal Chapter 4 Hardware interfaces 4 3 DC power input 4 3 1 Overview The DC power input for the terminal is a 10 5 32 V DC 14 A 5 5 A input with a remote on off function The input is protected against reverse polarity The power connector is a D sub connector placed in the connector panel connect power to the terminal block in the right side of the connector panel The terminal block is only for connection of important On the SAILOR FleetBroadband 19 Rack Terminal do not the remote on off signal 2 Z cen o DC Input 10 5 32V DC 14 5 5A lje Nn w v wv s i w z nej S a5 For informatio
36. cable hence connecting the antenna to the terminal Grounding kit A tinned heawy gauge wire min 6 mm can be used for this purpose see page 154 Alternative grounding for timber hulls 153 Appendix C Grounding and RF protection Alternative grounding for timber hulls 154 Alternative grounding for timber hulls Appendix C Grounding and RF protection C 9 Separate ground cable C 9 1 Ground cable construction When dealing with electrical installations in a marine environment all wiring must be done with double insulated tinned high guality and if exposed also UV resistant cables This shall also apply to the separate ground cable mentioned in the previous paragraphs The ground cable is constructed using an appropriate cable with a cross section area of at least 6 mm AWG10 and terminated with insulated ring crimp terminals see illustration below The crimp terminals must be a marine approved type e g the DuraSeal series from Raychem le sz kej e TO o is Antenna M10 Insulated Ring Terminal Raychem DuraSeal Series Terminal M4 Insulated Ring Terminal Raychem DuraSeal Series Separate ground cable 155 Appendix C Grounding and RF protection C 9 2 Ground cable connection The ground cable must be mounted close to and parallel to the shielded coax cable thus minimizing ground loop prob
37. cables using cable strips For information on how to mount the Basic cable support see the next section Mounting the Strain Relief Bracket e The Extended Cable support is longer than the Basic cable support and has connectors for the cables providing a better ground connection For information on how to mount the Extended cable support see Mounting the Extended cable support on page 42 32 Installing the SAILOR FleetBroadband terminal Chapter 2 Installing the system 2 5 4 Mounting the Basic cable support The Basic cable support comes with the terminal as part of the delivery When mounted on the terminal the Basic cable support offers a number of holders to which you can secure the cables from the terminal using cable strips E o A Nn a n v ie fs de n fe To mount the Basic cable support do as follows 1 Remove the two rubber washers from the bottom of the terminal at the connector panel end The threaded bushings underneath the rubber washers are used for mounting the cable support Installing the SAILOR FleetBroadband terminal 33 Chapter 2 Installing the system 2 Fasten the Basic cable support to the terminal using two M4 x 6 mm countersunk screws 3 Install the terminal as described in Installing the terminal on a bulkhead on page 36 or Installing the terminal on a desktop on page 38 34 Installing the SAILOR FleetBroadband terminal Chapter 2 Installing the system 2 5 5
38. can be extended according to the recommendations in this section e When extending the power cable positive and negative supply wires must be installed closely together side by side to keep cable inductance low e Ensure that cable inductance for the selected cable at the desired length is below the 50 uH requirement o z The power cable contains the following wires 2 Color of wirein Pin number in S Function s power cable connector YU Red Al Vin Black A2 Vin Black 1 not connected Green 2 Remote on off Brown 3 not connected Red 4 not connected Orange 5 Remote on off Power cable selection 47 Chapter 3 Connecting power The power cable for the SAILOR FleetBroadband 19 Rack Terminal is splitin two so that the Remote on off wires are ready to connect to the front power switch For information on how to connect to the front power switch see 19 rack version only Connecting to the power switch on the front on page 52 The remote on off wires can be used to connect to e The front power switch on the 19 rack version of the terminal or a remote switch For information on how to connect to a remote switch see Connecting a Remote on off switch on page 54 48 Power cable selection Chapter 3 Connecting power Calculating the maximum power cable extension For 24 V DC operation the total impedance must be max 500 mQ including the source impedance in
39. ct the plugs Make sure the plugs are fitted properly You should hear a click when the plug is fully inserted 3 Gently lift the cable holders and fit the cables in the holders o v gt gt raj v v v a Replacing modules in TT 3052A antenna 87 Chapter 6 Service and repair 6 2 4 Antenna Tracking Board Low Noise Amplifier ATB LNA Removing the ATB LNA module To remove the ATB LNA module from the antenna do as follows 1 Disconnect the six plugs indicated in the drawing below Remember the exact position of each plug so you do not connect to the wrong connector when installing the new module Remember to release connector latches on the connectors Do not pull the wires pull the plugs 88 Replacing modules in TT 3052A antenna Chapter 6 Service and repair 2 Gently lift the cable holder and release the cables mS oO a w nej nej w W gt w A Replacing modules in TT 3052A antenna 89 Chapter 6 Service and repair Mounting the ATB LNA module To mount the new ATB LNA module repeat the above procedure in reverse 1 Fit the threaded studs on the antenna into the holes in the sides of the ATB LNA module and fasten the finger screws with torgue 1 2 Nm 2 Reconnect the plugs Make sure the plugs are connected to the right connectors on the antenna and that they are fitted properly You should hear a click when the plug is fully inserted
40. d Local exchange For information on Local exchange refer to the User manual e Normally closed default The internal switch at pin 1 is normally closed pin 1 is connected to ground When the terminal is notified of an incoming call from the satellite interface the switch opens no connection to ground When the call is answered or the caller gives up and releases the call the switch is closed again e Normally Open The internal switch at pin 1 is normally open no connection to ground When the terminal is notified of an incoming call from the satellite interface the switch is closed pin 1 is connected to ground When the call is answered or the caller gives up and releases the call the switch is opened again Nn v bej 45 pe poj ie v bm Ss a5 Pin 2 Warning Error output Pin 2 acts as a built in switch in the terminal Pin 2 can be used to provide an external signal that indicates active warning error condition s You can configure pin 2 to be Normally closed or Normally open e Normally Closed default The internal switch at pin 2 is normally closed pin 2 is connected to ground When an alarm occurs the switch opens no connection to ground The switch is closed again when all warnings errors are cleared e Normally Open The internal switch at pin 2 is normally open no connection to ground When an alarm occurs the switch is closed connected to ground The switch is opene
41. d again when all warnings errors are cleared Discrete I O interface 69 Chapter 4 Hardware interfaces Pin 3 Mute output Pin 3 acts as a built in switch in the terminal Pin 3 can be used to provide an external signal that is active during a phone call The signal can be used to mute external eguipment You can configure pin 3 to Normally closed or Normally open e Normally Closed default The internal switch at pin 3 is normally closed pin 3 is connected to ground During phone calls the switch opens no connection to ground When the call is ended the switch is closed again connected to ground e Normally Open The internal switch at pin 3 is normally open no connection to ground The switch is closed connected to ground during phone calls When the call is ended the switch opens again no connection to ground Pin 4 Radio silence input Activation of this pin causes the system to assume radio silence i e to stop all transmission from the system The terminal gracefully closes all open connections and deregisters from the BGAN network No transmission is allowed until the pin is deactivated You can configurepin 4 to Active low or Active high e Active low default Connect pin 4 to ground lt 1 2 V DC when it should be activated e Active high Connect pin 4 to ground lt 1 2 V DC When it should be activated disconnect it from ground Pin 5 8 Ignition input The ignition function can be used to
42. d stud 59 Chapter 4 Hardware interfaces 4 5 19 rack version only Terminal block 60 The terminal block in the connector panelis used to connect the remote on off pins from the DC connector to the power switch in the front of the terminal Important 4 Do not connect power to the terminal block Connection for power switch on front panel Me O20 4 DC laput 10 5 32V DC 14 5 5A GUL vo LAN For information on how to connect see 19 rack version only Connecting to the power switch on the front on page 52 19 rack version only Terminal block Chapter 4 Hardware interfaces 4 6 Analog Phone Fax interface 4 6 1 Overview The terminal has two RJ 11 ports which can be used for connection of analog phones or fax machines SIM Card L Band Antenna Output Phone Fax Phone Fax 1 Phone Fax 2 Nn w bej te s wv s i w z nej S es 4 6 2 Pin out The Phone Fax connectors are RJ 11 6 4 female connectors The table and figure below show the connector outline and pin assignments Pin number Pin function RJ 11 female connector 1 123456 2 not connected IH 3 Tip 4 Ring 5 not connected 6 5 Analog Phone Fax interface 61 Chapter 4 Hardware interfaces 4 7 ISDN interface 4 7 1 Overview The terminal has one ISDN connector for connecting an ISDN phone or an ISDN modem T
43. ded cable types and maximum cable lengths for both SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband Cable Type Absolute maximum length G02232 D 6 m RG223 D 25 m RG214 U 50 m S 07272B 05 95 m Check in the data sheet from the cable supplier that both the RF attenuation and the DC resistance are kept within the maximum specified values e Antenna cable RF attenuation at 1660 MHz max 20 dB incl connector e Antenna cable modem attenuation at 54 MHz max 4 dB Antenna cable modem attenuation at 36 MHz max 3 dB e Antenna cable loop DC resistance max 1 Q Also ensure that the specified minimum bending radius is respected If this is not the case the loss in the cable will increase Check the instructions from the cable supplier 22 Installing the antenna Chapter 2 Installing the system 2 3 3 Important mounting notes Line of sight Place the antenna with free line of sight in all directions to ensure proper reception of the satellite signal Do not place the antenna close to large objects that may block the signal Water intrusion oj n a n v te i a n fe After having connected the antenna cable to the antenna ensure that the connector assembly is properly protected against seawater and corrosion As a minimum use self amalgamating rubber If possible install the radome such that direct spray of sea water is avoided It is recommended n
44. ded dimensions of the flange see Outline dimensions SAILOR 500 flange on page 124 in Appendix B Important 4 Avoid sharp edges where the flange is in direct contact with the radome Round all edges as much as possible to avoid damaging the surface of the radome Placing the antenna 15 Chapter 2 Installing the system SAILOR 250 FleetBroadband antenna mast mounting 16 Mast mount kit The top of the SAILOR 250 FleetBroadband antenna mast should be fitted with the dedicated mounting kit available from Thrane amp Thrane Assemble the mast mount kit according to the assembly instruction included with the kit The mast mount kit interfaces to a 11 2 pipe OD 48 3 mm If the supplied plastic sleeve is omitted a maximum diameter OD of 52 mm can be used Custom mast mounting For a custom mast mounting use 4 M6 bolts A4 in the threaded bushings on the 175 4 mm diameter circle in the bottom of the antenna see outline drawing SAILOR 250 FleetBroadband antenna on page 129 The length of the bolts must be such that they engage into the bushings of the radome with min 6 mm and max 12 mm No drainage hole is necessary Drill a hole for the cable or use an angled connector Placing the antenna Chapter 2 Installing the system Mast length and diameter The placement of the antenna must ensure a rigid structural connection to the hull or structure of the ship Parts of the ship with heawy resonant vibrations are not
45. e antenna is 183 8 Since the mast diameter is larger you must use a tapered end on the mast or find other means of accessing the mounting bushings Placing the antenna 19 Chapter 2 Installing the system SAILOR 250 FleetBroadband antenna mast length The below table shows the values for a SAILOR 250 FleetBroadband antenna mast without stays or wires Note that these values are only guidelines always consider the environment and characteristics of the ship before deciding on the mast dimensions The mast mount kit interfaces to a 11 2 tube OD 48 3 mm absolute maximum OD 52 mm Masts with larger diameters must be tapered and the upper part of the tube approximately 50 mm must have a diameter of 11 2 OD ae Weight Inertia Max free mast length mm meti kg m X10 mm steel m 48 3 3 25 3 61 0 117 lt 0 6 48 3 4 05 4 43 0 139 50 3 00 3 48 0 123 60 3 3 65 5 10 0 262 lt 0 8 60 3 4 50 6 17 0 309 76 1 3 65 6 80 0 547 lt 10 76 1 4 50 7 90 0 651 88 9 4 05 8 47 0 974 lt 11 88 9 4 85 10 10 1 140 20 Placing the antenna Chapter 2 Installing the system 2 3 Installing the antenna 2 3 1 Antenna grounding You may ground the antenna using the mounting bolts If the antenna cannot or should not be electrically connected directly to the mounting surface you can use a separate grounding cable to make the connection between the antenna and the common g
46. e because there are two conductors in the cable Power cable selection 49 Chapter 3 Connecting power 50 Example Ship supply voltage 12 V DC Ship source impedance measured 50 mQ Extension cable type 4 mm AWG 11 85mQ 509 10mQ _ Max cable extension 0 5 4mQ m 3 12m In this case the power cable can be extended with up to 3 12 m If you need more length you can double the maximum allowed length by connecting two cables instead of one or you can use a cable with a larger diameter Power cable selection Chapter 3 Connecting power 3 3 Connecting power 3 3 1 Connecting the power cable To connect the power cable Do as follows to connect the power cable 1 Connect the red and black wires of the power cable to the ship s 24 V DC supply according to the recommendations in the previous sections 2 Connect the D sub connector on the power cable to the DC input connector on the terminal mam DC Input 10 5 32V DC 14 5 5A ile If you need a remote on off function you may use one of the following options Connect the Remote on off wires in the power cable to a remote switch Note that this is not possible if you are using the front switch on a SAILOR FleetBroadband 19 Rack Terminal For further information see Connecting a Remote on off switch on page 54 e Connect the ignition pins in the I O connector to the ignition of your vessel For further information see Connectin
47. e the unit on a bulkhead Placing the terminal 27 Chapter 2 Installing the system See Outline dimensions SAILOR FleetBroadband terminal on page 135 in Appendix B Important 4 The terminal must be placed in an area where access to the hull or equivalent grounding can be reached within 0 5 m 28 Placing the terminal Chapter 2 Installing the system 2 4 3 Where to place the SAILOR FleetBroadband 19 Rack Terminal Temperature conditions Ambient temperature range is 25 C to 55 C Note 4 If you install other equipment close to the terminal in the rack first make sure the equipment can withstand the heat that may be dissipated from the SAILOR FleetBroadband 19 Rack Terminal In max ambient temperature the surface of the terminal may reach a temperature close to 70 C oj n a n v T de n fe Grounding access The terminal is designed for installation in a 19 rack We recommend grounding the terminal through the rack See Outline dimensions 19 Rack Terminal on page 138 in Appendix B UUED The rack for the terminal must be placed in an area where access to the hull or equivalent grounding can be reached within 0 5 m Placing the terminal 29 Chapter 2 Installing the system 2 5 Installing the SAILOR FleetBroadband terminal 2 5 1 Overview Because the terminal comes in two versions there are two sections describing installation of the terminal one
48. el hulls 147 Appendix C Grounding and RF protection Terminal grounded at a dedicated RF ground alternative In this case the antenna is grounded with a separate ground cable The ground cable must be routed parallel and close to the shielded coax cable connecting the antenna to the terminal grounding kit A tinned heavy gauge wire min 6 mm2 can be used for this purpose see page 154 Note 4 The antenna must be electrically isolated at its mounting bolts by means of shoulder bushings and washers ensuring the isolated RF ground see page 157 Recommended Alternative Base Plate Antenna isolated from the the hull Antenna grounded with separate cable Base Plate electrically bonded to the hull though the mast Mast electrically bonded to the steel hull Mast electrically bonded to the steel hull 148 Alternative grounding for steel hulls Appendix C Grounding and RF protection C 6 Alternative grounding for aluminum hulls The following guidelines assume a two wire isolated grounding arrangement that is no part of the circuit in particular the battery negative is connected to any ground potential or eguipment C 6 1 Grounding the terminal The terminal must be grounded with the short antenna cable and a grounding kit available from Thrane 8 Thrane Further the terminal must be grounded at its grounding stud to ensure a proper grounding if the shor
49. en yachts are free Some stations allow telephone calls email and some basic Internet services over SSB radio TFTP TNC UDI Glossary Trivial File Transfer Protocol A very simple file transfer protocol with the functionality of a very basic form of FTP Since it is so simple it is easy to implement in a very small amount of memory gt oO n Va AS Threaded Neill Concelman A type of RF connector used for terminating coaxial cables The TNC connector is a threaded version of the BNC connector The connector has a 50 Ohm impedance and operates best in the 0 11 GHz frequency spectrum Unrestricted Digital Information A transparent 64 kbps data channel 163 Glossary 164 A alarms 112 aluminum hulls grounding 149 analog phone fax interface 61 antenna cables 21 dimensions 122 129 drainage 24 grounding 21 grounding recommendations 146 installation location 8 installing 21 interference 10 isolation from mounting base 157 mast design 15 obstructions 8 outline 122 129 radiation 9 SAILOR 250 FleetBroadband 4 SAILOR 500 FleetBroadband 3 TT 3052A spare parts 84 TT 3052B spare parts 94 Antenna Tracking Board replacing in TT 3052A 88 Antenna Tracking Module replacing in TT 3052B 101 Antenna Tracking Receiver replacing in TT 3052B 97 C cable support 32 33 cable support for 19 rack 40 cables antenna 21 ground 155 power 46 Compass Safe Distance iv
50. erate without preventive routine maintenance Although the system is designed and built very service friendly we strongly recommend that any acting service technician is trained specifically on the product Repair or repair attempts performed by ungualified personnel may limit the warranty The warranty on the system is defined and outlined by the distributor that supplied the system We do not recommend repairing the terminal on board the ship Replace the defective unit and have it repaired at a gualified workshop on shore Some of the modules in the SAILOR 500 FleetBroadband antenna can be replaced See the next sections for details Note 4 There are two types of SAILOR 500 FleetBroadband antenna the TT 3052A and the TT 3052B The procedure for replacing modules is slightly different in the two antennas Make sure you read the right section for your antenna type For further information on warranty and service you may also use the Thrane amp Thrane home page at http www thrane com 6 2 Replacing modules in TT 3052A antenna o vo lt zal w v gt e vo a 6 2 1 Overview Some of the modules in the TT 3052A antenna can be replaced See the next sections for details 83 Chapter 6 Service and repair 6 2 2 Modules in the TT 3052A antenna 84 Remove the top of the radome to access the antenna modules The electronic part of the antenna consists of a number of modules The following m
51. etBroadband terminal 131 Appendix B Technical specifications 2 wire telephone Two connectors R 1l female 600 ITU T Rec G 473 interface standard DTMF telephone Supported cable length up to 100 meters LAN interface Four connectors RJ 45 female Conforms with IEEE 802 3 af 10 100 Mbps Supported cable length up to 100 m PoE max 15 4 W on each port Total PoE power 64 W at 24 V operation 32 W at 12 V 132 SAILOR FleetBroadband terminal Appendix B Technical specifications Item Specification 1 0 interface Output Open switch hold off voltage Open circuit resistance Closed switch voltage Input Input resistance Voltage Voltage High Voltage Low One connector with 5 configurable inputs outputs Open collector Short circuit protected at 1 5 A and reverse polarization protected max 32 V min 130 KQ max 1 V DC at 50 mA min 130 KO Max 32 V Min 2 2 V Max 1 2 V L Band output One connector SMA female Rx output 1525 1559 MHz 105 dBm to 80 dBm Power Input Connector Mixed D Sub 7W2 Nominal 12 24 VDC 10 5 32 V DC 14 A 5 5 A Max source impedance 85 mO at 12 V 500 mQ at 24 V Maximum 20 A at 24 V 5 ms start up Standby current Ignition function off max 15 mA Remote on off in DC connector off max 2 mA Ambient Operational 25 to 55 C temperature Storage 40 to 80 C SAILOR FleetB
52. events 113 Chapter 7 Troubleshooting 114 Logging of events Appendix A Part numbers Nn a v O E am A 1 System units A 1 1 TT 3740A SAILOR 500 FleetBroadband system Item Part number SAILOR 500 FleetBroadband antenna 403052A or 403052B SAILOR FleetBroadband terminal or 403738A SAILOR FleetBroadband 19 Rack Terminal 403738A T19 A 1 2 TT 3742A SAILOR 250 FleetBroadband system Item Part number SAILOR 250 FleetBroadband antenna 403050A SAILOR FleetBroadband terminal or 403738A SAILOR FleetBroadband 19 Rack Terminal 403738A T19 A 1 3 TT 3670A Thrane IP Handset amp Cradle wired Item Part number Thrane IP Handset wired 403672A Thrane IP Cradle wired 403674A 115 Appendix A Part numbers A 2 Spare parts For information on available spare parts do as follows 1 Log on to the Thrane 8 Thrane Extranet 2 Select eShop from the menu or click this link http shop thrane com You may be asked to enter your user name and password for the Extranet 116 Spare parts Appendix B Technical specifications B 1 Overview This chapter contains specifications for the SAILOR 500 FleetBroadband system and the SAILOR 250 FleetBroadband system including the terminal and antenna Nn o Ss W v D o Nn To ge S je D Note 4 For specifications and outline drawings for the Thrane IP Handset refe
53. g to the ignition on page 53 For information on pin out see DC power input on page 57 For specifications of the DC input on the terminal see SAILOREFleetBroadband terminal on page 131 Connecting power 51 a o ro o D i i o i c o O Chapter 3 Connecting power 19 rack version only Connecting to the power switch on the front The SAILOR FleetBroadband 19 Rack Terminal has a power switch on the front in addition to the switch in the connector panel N The power cable included in the delivery is prepared for connection to the front switch It has two separate wires one green one orange which can be connected to the terminal block 52 Connecting power Chapter 3 Connecting power If you want to use the power switch on the front of the terminal to switch the terminal on and off connect the remote on off pins in the DC connector to the terminal block in the connector panel as follows 1 Press with a small screwdriver at one of the two terminals in the terminal block to open the terminal Then insert the end of the green wire into the terminal and remove the screwdriver DC Input connector Terminals vy DC Input 10 5 32V DC 14 5 5A SU vo 4 o ro o D i v o i c o O 2 Press with a screwdriver on the other terminal in the terminal block and insert the end of the orange wire into the terminal 3 3 2 Connecting to the ignition The terminal has a
54. ground plate 150 Alternative grounding for aluminum hulls Appendix C Grounding and RF protection C 7 Alternative grounding for fiberglass hulls C 7 1 Grounding the terminal The terminal must be grounded with the short antenna cable and a grounding kit available from Thrane amp Thrane Further the terminal must be grounded at its grounding stud in order to ensure a proper grounding if the short antenna cable is disconnected The ground connection must be established at a dedicated RF ground either capacitive or electrical coupled Bear in mind that the antenna ground connection is to be made at the same electrical ground potential as the terminal see Grounding the antenna it ac mo 5 io TO s o is C 7 2 Grounding the antenna If the mounting base of the antenna is electrically connected to any other ground potential than the terminal e g Lightning Ground the antenna must be isolated at its mounting bolts by means of shoulder bushings and washers see page 157 However a ground connection must be established via one of the mounting bolts using a separate ground cable The ground cable must be routed parallel and in close proximity to the shielded coax cable hence connecting the antenna to the terminal Grounding kit A tinned heawy gauge wire min 6 mm2 can be used for this purpose see page 152 Alternative grounding for fiberglass hull
55. he Ethernet The source unit injects power into the Ethernet cable and the power is picked up at the connected device Power On Self Test A test sequence that runs every time the system is powered up or reset 161 gt oO um Va AS to Glossary PUK R RF RFI SIM SMA SMA SMS SSB 162 Pin Unblocking Key Radio Freguency Electromagnetic wave freguencies between about 3 kilohertz and about 300 gigahertz including the freguencies used for communications signals radio television cell phone and satellite transmissions or radar signals Radio Freguency Interference A non desired radio signal which creates noise or dropouts in the wireless system or noise in a sound system Subscriber Identity Module The SIM provides secure storing of the key identifying a mobile phone service subscriber but also subscription information preferences and storage of text messages SubMiniature version A A coaxial RF connector developed as a minimal connector interface for coaxial cable with a screw type coupling mechanism The connector has a 50 Ohm impedance SubMiniature version A SMA connectors are coaxial RF connectors developed as a minimal connector interface for coaxial cable with a screw type coupling mechanism The connector has a 50 O impedance Short Message Service Single Side Band A means of communications at sea The range of SSB is up to several thousand miles and calls betwe
56. he ISDN interface supports 56 64 kbps data rate It is configured as the network side i e Rx is an input and Tx is an output SIM Card 1 L Band Antenna Je Output Phone Fax 62 ISDN interface Chapter 4 Hardware interfaces 4 7 2 Pin out The figure and table below show the connector outline and pin assignments R 45 female connector Pin number Pin function 12345678 1 not connected 2 not connected 3 Rx c input 4 Tx d output 5 Tx e output 6 Rx f input g Kej 7 not connected te S z 8 not connected S nej ae ISDN interface 63 Chapter 4 Hardware interfaces 4 8 LAN interface 4 8 1 Overview The terminal has four Ethernet LAN ports with Power over Ethernet PoE The Ethernet ports are standard IEEE 802 3 af ports using RJ 45 connectors SIM Card L Band Antenna Output Phone Fax 4 8 2 Power over Ethernet PoE 64 One power supply powers all four interfaces with a floating 48 V DC supply 44 57 V DC Therefore the interfaces are not galvanically separated from each other All Tx signals are DC connected to the Positive PoE Voltage and all Rx signals to the Negative PoE Voltage The total output power from all 4 interfaces is e 64 W at 24 V DC power supply e 32 W at 12 V DC power supply All interfaces can support devices of power class 1 2 and 3 4 7 and 15 4 Watt as long as the total power consumption does not
57. he mast flange Also mount vibration isolators between the flange and the radome as described in Vibration SAILOR 500 FleetBroadband antenna on page 25 For SAILOR 250 FleetBroadband the vibration isolators are included in the Mast mount kit K Stays and rigid masts can still not prevent vertical vibration if the mast is attached to a deck plate that is not rigid Make every effort to mount the mast on a surface that is well supported by ribs If this is not possible provide extra deck plate propping Placing the antenna Chapter 2 Installing the system SAILOR 500 FleetBroadband antenna mast length The below table shows the values for a SAILOR 500 FleetBroadband antenna mast without stays or wires Note that these values are only guidelines always consider the environment and characteristics of the ship before deciding on the mast dimensions g Wall an OD Weight Inertia Max free mast length v mm Ppiekness aim x105 mm steel m gt mm 88 9 4 05 8 47 0 974 lt 0 9 a 88 9 4 85 10 1 1 14 100 5 11 7 1 69 lt 1 0 101 6 5 11 9 1 77 114 3 4 5 12 1 2 34 lt 1 2 114 3 5 4 14 4 2 75 139 7 4 85 16 1 4 68 lt 14 139 7 5 4 17 9 5 14 165 1 4 85 19 2 7 85 lt 1 6 165 1 5 4 21 3 8 65 200 5 24 14 6 lt 2 0 200 10 46 9 27 300 7 5 54 1 73 75 lt 27 300 15 105 4 136 7 a The diameter of the circle where the bolts are to be mounted on th
58. ir if necessary Message indicator Behavior Meaning Flashing green A new SMS message has arrived Off No new messages or the unit is off Status signaling Chapter 7 Troubleshooting LAN indicator functions LAN1 LAN2 LAN3 LAN4 Activity NE IME ME Mmm Link Speed ME ZIME ME Mmmm PoE ee Activity indicator Behavior Meaning Flashing green The LAN port is active Link Speed indicator Behavior Meaning Green Link speed is 100 Mbps Yellow Link speed is 10 Mbps Off The link is down PoE indicator Behavior Meaning Green The terminal is supplying power to the LAN port Red The connected device requires more power than the terminal can supply to the LAN port m SB o o de Nn ac o 2 zel Off The terminal is not supplying power to the port Status signaling 111 Chapter 7 Troubleshooting 7 2 3 Event messages Display of event messages The terminal can detect events during POST Power On Self Test a self test performed at every power up e PAST Person Activated Self Test a self test performed when you click the Self test button under Help desk in the web interface or e CM Continuous Monitoring continuous monitoring while the system is in operation When the terminal detects an event that requires your action it issues an event message When your terminal issues
59. is present Grounding cables and connections To minimize shock hazard the eguipment chassis must be connected to an electrical ground The terminal must be grounded to the ship For further grounding information refer to Grounding and RF protection on page 141 Do not extend the cables beyond the lengths specified for the eguipment The cable between the terminal and antenna can be extended if it complies with the specified data concerning cable losses etc All cables for your SAILOR FleetBroadband system are shielded and should not be affected by magnetic fields However try to avoid running cables parallel to AC wiring as it might cause malfunction of the equipment Power supply The voltage range is 10 5 32 V DC 14 A 5 5 A It is recommended that the voltage is provided by the 24 V DC power bus on the ship Be aware of high start up peak current 20 A at 24 V 5 ms If a 24 V DC power bus is not available an external 115 230 VAC to 24 V DC power supply can be used Do not operate in an explosive atmosphere Do not operate the equipment in the presence of flammable gases or fumes Operation of any electrical equipment in such an environment constitutes a definite safety hazard Keep away from live circuits Operating personnel must not remove equipment covers Component replacement and internal adjustment must be made by qualified maintenance personnel Do not replace components with the power cable connected Under certai
60. l vertical vertical separation separation separation separation 0 10kW 0 8m 0 4 m 0 8 m 0 4 m 30 kW 2 4 m 12m 2 4 m 12m 50 kW 4 0m 2 0 m 4 0m 2 0 m S band 10 cm 3 GHz damage distance SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband Radar d min at 15 dmin at60 dmin at30 dmin at75 power vertical vertical vertical vertical separation separation separation separation 0 10 kW 0 4m 0 2 m 0 4 m 0 2 m 30 kW 1 0 m 0 5m 1 0 m 0 5m 50 kW 2 0 m 1 0m 2 0 m 1 0 m Placing the antenna Chapter 2 Installing the system The separation distance for C band 4 8 GHz radars should generally be the same as for X band radars Interference Even at distances greater than d min in the previous section the radar might still be able to degrade the performance of the SAILOR FleetBroadband system The presence of one or more X band radars within a radius up to 100 m could cause a minor degradation of the signal to noise ratio during high speed and data calls The degradation will be most significant at high radar pulse repetition rates oj i Nn a n v de 5 de n fe As long as receiving conditions are favorable this limited degradation is without importance However if receiving conditions are poor e g due to objects blocking the signal path heavy rainfall or icing low satellite elevation and violent ship movements the small extra degradation due to the radar s could cause poor
61. lems If possible route the coax cable and the ground cable in metal conduits bonded to the hull or within a mast depending on the actual installation The ground cable must be connected at one of the mounting grounding bolts on the antenna Use bolts and washers of stainless steel and seal the joint with protective coating to avoid corrosion If the antenna is to be isolated from the mounting base shoulder bushings and washers must be used see page 157 In the below drawing vibration isolators are mounted NWT Vibration isolator Plain washer stainless steel Ground cable Serrated washer stainless steel Plain washer stainless steel Spring washer stainless steel At the other end connect the ground cable at the terminal grounding kit as described in Grounding the terminal on page 145 156 Separate ground cable Appendix C Grounding and RF protection C 9 3 Isolation of the antenna from the mounting base In cases where the antenna is to be isolated from the mounting base shoulder bushings and washers accessories must be used as illustrated below Please note that the isolation has to be implemented on all four mounting bolts including the bolt securing the ground cable stainless steel Isolating shoulder bush Spring washer stainless steel The ground cable must be connected at one of the mounting grounding bolts on the antenna as illustrated below Remember to seal the joint with p
62. n conditions dangerous voltages may exist even with the power cable removed To avoid injuries always disconnect power and discharge circuits before touching them Failure to comply with the rules above will void the warranty About the manual Intended readers This is an installation manual for the SAILOR 500 FleetBroadband and the SAILOR 250 FleetBroadband systems The readers of the manual include installers of the system and service personnel Personnel installing or servicing the system must be properly trained and authorized by Thrane amp Thrane It is important that you observe all safety requirements listed in the beginning of this manual and install the system according to the guidelines in this manual Manual overview vi Note that this manual does not cover general use of the system nor does it cover how to use the IP handset that comes with the system For this information refer to the user manual for this system and the user manual for the IP handset both listed in the next section This manual has the following chapters e System units contains a short description of each main unit in the system e Installing the system describes where to place the system units how to mount them special considerations for grounding distance to other equipment etc e Connecting power explains how to connect the terminal to power and gives recommendations for cables Hardware interfaces describes each interface on
63. n ignition function When this function is used the terminal switches on off when you start stop the engine of your vessel provided the power switch on the terminal is on on the 19 rack version both power switches must be on Use the web interface to configure the ignition function according to your needs In the web interface select SETTINGS gt Discrete I O Select if the Ignition pin should be Active high or Active low and set up a delay determining how long the terminal will stay on after switching the ignition off For further information on the web interface see the user manual for the SAILOR FleetBroadband system To implement the ignition function connect the appropriate pin in the I O connector to the ignition key switch Connecting power 53 Chapter 3 Connecting power e Active high default Connect pin 5 to Ground Connect pin 8 to high 10 5 32 V DC when the ignition is on e Active low Connect pin 8 to positive DC voltage 10 5 32 V DC Connect pin 5 to Ground lt 1 2 V DC when the ignition is on Pin out and default functions Discrete I O interface on page 67 Standby current when the ignition power is off See Standby current on page 133 3 3 3 Connecting a Remote on off switch 54 The terminal has a remote on off function When the terminal power switch is in the on position you can remote control the power function Note 4 The remote on off function is not available if you
64. n on power recommendations and how to connect see Connecting power on page 45 For SAILOR FleetBroadband 19 Rack Terminal To be able to use the power switch on the front panel of the terminal you must connect the remote on off pins in the DC connector to the terminal block in the right side of the connector panel For further information see 19 rack version only Connecting to the power switch on the front on page 52 DC power input 57 Chapter 4 Hardware interfaces 4 3 2 Pin out The power connector is a Mixed D Sub connector 7W2 control pin male power pin male The below table shows the pin out for the connector and the colors of the corresponding wires Pin Color of wire in number rir ondion power cable AL Vint Red A2 Vin Black 1 not connected Black 2 Remote on off Green 3 not connected Brown 4 not connected Red 5 Remote on off Orange 58 DC power input Mixed D Sub connector 7W2 male A2 543 A1 Chapter 4 Hardware interfaces 4 4 Ground stud The terminal has a ground stud with a wing nut The ground stud is located in the connector panel and is used for grounding the terminal 4 DC Input 10 5 32V DC 14 5 5A vo For information on how to ensure proper grounding of the terminal see Grounding the terminal on page 30 and Grounding and RF protection on page 141 Nn w v w s i w v nej S a5 Groun
65. n the bulkhead by inserting four screws through the holes in the mounting bracket and into the mounting surface 2 Connect all cables Make sure that the grounding requirements are met See Grounding and RF protection on page 141 E oj n a n v de iS ay n fe 3 Secure the cables to the cable support using cable strips Terminal with Extended cable support First mount the Extended cable support on the terminal as described in Mounting the Extended cable support on page 42 1 Mount the Extended cable support with the terminal on the bulkhead by inserting six screws through the holes in the Extended cable support and into the mounting surface 2 Connect the short cables between the terminal and the cable support 3 Connect all other cables Make sure that the grounding requirements are met See Grounding and RF protection on page 141 4 Secure the cables to the cable support using cable strips Installing the SAILOR FleetBroadband terminal 37 Chapter 2 Installing the system 2 5 7 Installing the terminal on a desktop 38 Four rubber feet make the terminal well suited for desktop installation Simply place the terminal on a desktop and connect all cables Make sure the grounding reguirements are met See Grounding and RF protection on page 141 If required fasten the terminal to the desktop with four screws as described in the previous section Installing the terminal on a bulkhead
66. nna 158 RF interference AMSL ATB ATM ATR AWG BGAN CM DTMF EIRP Glossary Above Mean Sea Level Antenna Tracking Board Antenna Tracking Module Antenna Tracking Receiver American Wire Gauge A means of specifying wire diameters Broadband Global Area Network A mobile satellite service that offers high speed data up to 492 kbps and voice telephony BGAN enables users to access e mail corporate networks and the Internet transfer files and make telephone calls Continuous Monitoring Dual Tone Multi Frequency The keypad signaling technology that generates two distinct tones when each key is pressed This system allows navigation of voice menus and other advanced calling services All wireless phones use DTMF dialing Effective Isotropically Radiated Power The amount of power that would have to be emitted by an isotropic antenna that evenly distributes power in all directions to produce the peak power density observed in the direction of maximum antenna gain 159 gt oO w Va AS UD Glossary ESD G G T GPIO GPS HF HPA 1 0 IMSO 160 ElectroStatic Discharge A figure of merit of an antenna and low noise amplifier combination expressed in dB G is the net gain of the system and T is the noise temperature of the system The higher the number the better the system General Purpose Input Output Global Positioning System A system of satellites compu
67. odules are available as spare parts HPA Module High Power Amplifier ATB LNA Module Antenna Tracking Board Low Noise Amplifier e GPS module Global Positioning System ATB LNA module GPS module HPA module Replacing modules in TT 3052A antenna Chapter 6 Service and repair 6 2 3 High Power Amplifier HPA Removing the HPA module To remove the HPA from the antenna do as follows 1 Disconnect the six plugs indicated in the drawing below CHAD Remember the exact position of each plug so you do not connect to the wrong connector when installing the new module Remember to release connector latches on the connectors Do not pull the wires pull the plugs mS oO a w nej nej w v gt w Va Replacing modules in TT 3052A antenna 85 Chapter 6 Service and repair 2 Gently lift the cable holders and release the cables 3 Unscrew the four finger screws on the back of the HPA and gently remove the HPA 86 Replacing modules in TT 3052A antenna Chapter 6 Service and repair Mounting the HPA module To mount the new HPA repeat the above procedure in reverse 1 Fit the threaded studs on the back of the HPA into the holes in the mounting bracket on the antenna Apply a small amount of Loctite 243 onto each of the four threaded studs before mounting the finger screws on the threaded studs Fasten the screws with 1 2 Nm torgue 2 Reconne
68. olding the sensor PCB o v gt gzj w v v a Replacing modules in TT 3052B antenna 101 Chapter 6 Service and repair 2 Cut the cable ties shown on the drawing below 3 Gently slide the PCB out under the cross elevation beam 4 Disconnect the seven plugs indicated in the drawing below 102 Replacing modules in TT 3052B antenna Chapter 6 Service and repair important Remember the exact position of each plug so you do not connect to the wrong connector when installing the new module Remember to release connector latches on the connectors Do not pull the wires pull the plugs 5 Unscrew the 6 hex screws shown on the drawing below and remove the ATM module o v 2 o gt CI n Replacing modules in TT 3052B antenna 103 Chapter 6 Service and repair Mounting the ATM module 104 To mount the new ATM repeat the above procedure in reverse 1 2 Fit the Hex screws on ATM Fasten the screws with 1 2 Nm torgue Reconnect the plugs Make sure the plugs are fitted properly You should hear a click when the plug is fully inserted Slide the sensor PCB under the cross elevation beam and mount it with the 3 screws Refit cable ties and make sure the antenna can move freely without the sensor PCB cable obstructing the movement Replacing modules in TT 3052B antenna Chapter 7 Troubleshooting 2 1 Reset button
69. om using the screws in the Extended cable support kit 2 Install the terminal with the cable support as described in the following sections 42 Installing the 19 Rack Terminal Chapter 2 Installing the system 2 6 5 Installing the terminal To install the terminal do as follows 1 Slide the terminal into a 1U space in a 19 rack 2 Mount two screws in each side through the holes in the front and fasten the screws to the rack 3 Connect all cables Note 4 In order to make the power switch on the front of the terminal functional remember to connect the green and orange wires from the DC cable to the terminal block as described in the next chapter Connecting power E o i Nn a n v ie 5 le a n fe Make sure that the grounding requirements are met See Grounding and RF protection on page 141 Installing the 19 Rack Terminal 43 Chapter 2 Installing the system 44 Installing the 19 Rack Terminal Chapter 3 Connecting power 3 1 Power source There are different options for the power supply e The 24 V DC ship supply provides power for the terminal e A12 VDC supply provides power for the terminal Note that the maximum allowed source impedance is much lower for a 12 V DC supply than for a 24 V DC supply Also the total output power available for Power over Ethernet is limited when the power supply is 12 V DC e A 230 V AC supply provides power through an AC DC power
70. ot to use pneumatic tools for cleaning the radome especially at a short distance and directly at the split between top and bottom Make sure the requirements to drainage are met See Condensation SAILOR 500 FleetBroadband on page 24 Installing the antenna 23 Chapter 2 Installing the system Condensation SAILOR 500 FleetBroadband In some cases there will be condensation inside the radome The gasket in the bottom center of the SAILOR 500 FleetBroadband antenna is designed to lead any water away from the radome Make sure this draining gasket is not blocked If the antenna is mounted on a pole make sure the pole is hollow inside and open at the bottom allowing water from the gasket to escape and providing ventilation for the antenna If the antenna is mounted on a flat surface use 10 mm spacers washers at each bolt so that the gasket in the center of the antenna bottom is free and water can escape 10 mm spacer n S Antenna we NN i 24 Installing the antenna Chapter 2 Installing the system Vibration SAILOR 500 FleetBroadband antenna Install the antenna where vibrations are limited to a minimum Always use all 4 screws when installing It is recommended to use screws of A4 quality Stainless steel 2 3 4 Mounting the antenna Overview oj n a n v te iS Ay n fe The radome can now be installed on the ship with 4 stainless steel bolts fastened
71. panel Refer to the drawing on the next page On the SAILOR 250 FleetBroadband the minimum safety distance on the focal line to the antenna panelis 0 6 m based on a radiation level of 10 W m The radiation level is 100 W m at a distance of 0 2 m from the antenna panel Refer to the drawing on the next page iii pad E a PARVULA MICROWAVE RADIATION personnel within safety distance TUJ Safety distance SAILOR 500 1 3 m 10 W m 0 4 m 100 W m SAILOR 250 0 6 m 10 W m 0 2 m 100 W m 25 for SAILOR 500 60 for SAILOR 250 Distance to other eguipment Do not move the antenna closer to radars than the minimum safe distance specified in Radar distance on page 12 it may cause damage to the antenna Compass Safe Distance SAILOR FleetBroadband terminal min 0 3 m SAILOR 500 FleetBroadband antenna min 1 0 m SAILOR 250 FleetBroadband antenna min 1 1 m Service User access to the interior of the terminal is prohibited Only a technician authorized by Thrane 8 Thrane A S may perform service failure to comply with this rule will void the warranty Access to the interior of the antenna is allowed but only for replacement of certain modules as described in this manual General service may only be performed by a technician authorized by Thrane 8 Thrane A S Do not service or adjust alone Do not attempt internal service or adjustments unless another person capable of rendering first aid resuscitation
72. ploads software to the terminal from a TFTP server via the LAN connection The procedure is as follows 1 Activate or install a TFTP server on a PC 2 Locate the correct software image xxx dl for the terminal and place it in the TFTP server directory 3 Rename the image to ttexp dl 4 Reconfigure the PC LAN interface to use the static address 192 168 0 2 255 255 255 0 Power off the terminal Connect the PC LAN Interface to the terminal Press and hold down the Reset button o ND Keep the Reset button pressed while powering on the terminal and through the next step 9 Monitor the TFTP server window When the upload starts you can release the Reset button 10 When the TFTP upload finishes the terminal boots up using the new image m B o o Ke Nn x o Z e Reset button 107 Chapter 7 Troubleshooting 7 2 7 2 1 Status signaling Overview The SAILOR FleetBroadband system uses event messages and light indicators to display the status of the system 7 2 2 Light indicators Overview The terminal has a number of light indicators placed in the LED panel of the terminal a green orange Power indicator a green red orange Terminal indicator a green red orange Antenna indicator a green Message indicator and 3 LAN indicators for each LAN interface showing Activity Green Link Speed Green Yellow and PoE Green Red Power Terminal Antenna Message LAN1 LAN2 LAN3
73. r to the manual for the IP handset 117 Appendix B Technical specifications B 2 SAILOR 500 FleetBroadband antenna B 2 1 General specifications BGAN Class 8 maritime mechanical tracking antenna Channel Spacing 1 25 kHz G T 2 7 dBK Return loss Better than 12 dB 50 Q 118 SAILOR 500 FleetBroadband antenna Appendix B Technical specifications Item Specification Cable losses RF attenuation at 1660 MHz max 20 dB at 54 MHz max 4 dB at 36 MHz max 3 dB DC resistance loop max 1 Q Max cable length between terminal and antenna v le E fej e ej o le um ej Z fe lt a ke e RG223 D 25 meter e RG214 U 50 meter e 07272B 05 95 meter Antenna input 28 V voltage Antenna power 56 W operational Total antenna weight TT3052A antenna 16 kg TT3052B antenna 19 kg Antenna dimensions TT3052A antenna 605 mm x 0630 mm TT3052B antenna 655 mm x 630 mm SAILOR 500 FleetBroadband antenna 119 Appendix B Technical specifications B 2 2 Environmental specifications Item Specification Water and dust IPX6 spray proof in all directions according to IEC 60529 and IEC 60945 no dust test Ambient Temperature Operational 25 to 55 C Storage 40 to 80 C Operating humidity 100 condensing Ice survival Up to 25 mm of ice Wind Normal operation with relative average wind
74. registered trademark of International Maritime Satellite Organisation IMSO and is licensed by IMSO to Inmarsat Limited and Inmarsat Ventures plc e Inmarsat s product names are trademarks or registered trademarks of Inmarsat e Other product and company names mentioned in this manual may be trademarks or trade names of their respective owners Company web site www thrane com Safety summary The following general safety precautions must be observed during all phases of operation service and repair of this eguipment Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the equipment Thrane amp Thrane A S assumes no liability for the customer s failure to comply with these requirements Observe marked areas Under extreme heat conditions do not touch areas of the terminal or antenna that are marked with this symbol as it may result in injury Microwave radiation hazards During transmission the antenna in this system radiates microwave power This radiation may be hazardous to humans close to the antenna During transmission make sure that nobody gets closer than the recommended minimum safety distance On the SAILOR 500 FleetBroadband the minimum safety distance on the focal line to the antenna panel is 1 3 m based ona radiation level of 10 W m The radiation level is 100 W m at a distance of 0 4 m from the antenna
75. rminal the remote on off function is normally not available because it is used for the front switch J n na n v ie o s e fe kaj o n If an external switch is connected to the remote on off pins in the DC connector you may leave the power switch in the connector panel in the on position and use the remote switch to turn the terminal on and off When the remote switch is off the terminal is off However if you leave the power switch on the terminal in the on position you can always switch the terminal back on with the remote switch The standby current when the remote switch is off is max 2 mA For further information on how to connect a remote on off switch see Connecting a Remote on off switch on page 54 Powering the system 77 Chapter 5 Starting up the system 5 2 2 Switching the terminal off 78 To switch off the terminal change the position of the power switch again Note 4 Wait at least 5 seconds after power off before trying to power on the system again To switch off the 19 rack version of the terminal set the power switch in the front to 0 and leave the On Off switch in the connector panel in the On position To switch off using the Ignition function leave the On Off switch in the connector panel in the On position and turn off the ignition Powering the system Chapter 5 Starting up the system 5 3 Entering the SIM PIN for the terminal 5 3 1 Overview If
76. roadband terminal 133 a te le B S ej v ic um ej Z fe lt a Appendix B Technical specifications Relative Humidity 95 non condensing at 40 C 134 SAILORaFleetBroadband terminal Appendix B Technical specifications B 5 2 Outline dimensions SAILOR FleetBroadband terminal Connector panel and bottom view including Basic cable support 06 x 6 mm 4 pcs 04 5 x 6 mm 2 pcs Basic cable support Dee ee eel SAILOR FleetBroadband terminal 135 Nn o W v D o Nn To oe S Je toj Appendix B Technical specifications Side view and top view including Basic cable support 264 5 231 366 5 136 SAILORaFleetBroadband terminal Appendix B Technical specifications End view with serial number label and heat label Weight 2 5 kg a c fo oO ej ie ej v a n oO te Z Cc lt K Dimensions are in mm SAILOR FleetBroadband terminal 137 Appendix B Technical specifications B 5 3 Outline dimensions 19 Rack Terminal Front and top view including Basic cable support 482 6 138 SAILOR FleetBroadband terminal Appendix B Technical specifications Connector panel side view and perspective views including Basic cable support Nn e dari ge Lej ei w o Nn v de E
77. rotective coating to avoid corrosion l Isolating shoulder bush Plain washer stainless steel Ground cable E Serrated washer stainless steel A i Plain washer stainless steel Spring washer stainless steel Separate ground cable 157 ie sz kej 5 e z TO o is Appendix C Grounding and RF protection C 10 RF interference Interference induced from nearby RF transmitters might cause system failures and in extreme cases permanent damage to the SAILOR FleetBroadband eguipment If there are problems with interference from HF transmitters it is advisable to mount ferrite clamps on the coax cable in order to provide suppression of induced RF The ferrites will have no effect on the differential mode signals but increases the impedance in relation to common mode RFI C 10 1 Recommendations Use 1 5 pcs hinged clamp cores e g the RFC or SFC series from Kitagawa mounted on the antenna cable near the antenna C 11 Electrostatic Discharge In addition to the RFI attenuation mounting ferrite clamps on the antenna cable will also slow the fast rate of rise of an electrostatic discharge current pulse This might be an issue during installation antenna cable disconnected where different electrical potentials have had the chance to build up between the terminal and antenna We recommend mounting 1 5 pcs hinged clamp cores e g the RFC or SFC series from Kitagawa on the antenna cable near the ante
78. round to which the terminal is also connected For example you can connect a separate grounding cable when vibration isolators are used at the mounting bolts E o i Nn a n v ie 5 Ay n fe cej To obtain a good ground connection the metal underneath the head of at least one bolt must be clean of insulating protective coating and a serrated washer should be used After tightening the bolts we recommend that you seal the area suitably in order to avoid corrosion of the grounding point Use stainless steel bolts and washers For further grounding information read Appendix C Grounding and RF protection on page 141 2 3 2 Antenna cables Guidelines A coaxial cable for connection between the antenna and terminal is delivered with the system If you need a different cable make sure that the cable meets the requirements Preferably choose one of the cable types in Recommended antenna cables on page 22 Select a suitable area for installation of the terminal antenna and cradle Where the cables are exposed to mechanical wear on deck through bulkheads etc protect the cables with steel pipes Otherwise follow standard procedures for cabling in ship installations The maximum allowed RF loss in the antenna cable is 20 dB at 1660 MHz This is to ensure the performance of the system Installing the antenna 21 Chapter 2 Installing the system Recommended antenna cables The table below shows recommen
79. s GAUGES STARTER MOTOR ALTERNATOR ENGINE SENSORS ZZV III ITI TITA SWITCHBOARD OUTGOING CIRCUITS II HULL KEEL ENGINE VESSEL GROUND K This arrangement is not suitable for steel and aluminum vessels as this might cause electrolytic corrosion of the hull About marine DC systems 143 Appendix C Grounding and RF protection C 3 About marine grounding There is great confusion about the different ground terms used when dealing with marine electrical installations The various terms are listed below for reference Term Definition DC Negative Actually not a ground but a current carrying conductor which carries the same current that flows in the positive conductor The DC Negative may be electrically connected to seawater at one point only via the engine negative terminal though the shaft and the propeller or left completely floating System Ground Lightning Ground potential immersed in seawater Provides a path Ground to ground lightning strike energy Please note that this is not a functional part of any other electrical system Corrosion Bonding arrangement that ensures egual electrical potential for all dissimilar underwater metal parts and provides galvanic protection by means of sacrificial anodes AC Ground Ground potential immersed in seawater typically the Protective hull for steel and aluminum vessels Serves as safe
80. s A 4 pcs M6 x 8 Weight 3 9 kg Dimensions are in mm SAILOR 250 FleetBroadband antenna 129 Appendix B Technical specifications B 4 Minimum distance to transmitters The table below shows the minimum recommended distance to transmitters in the freguency range below 1000 MHz lt 60 MHz 100 60 1000 MHz 10 v m g 1 Recommended distance to SAILOR FleetBroadband antenna 130 Minimum distance to transmitters wm Appendix B Technical specifications B 5 SAILOR FleetBroadband terminal B 5 1 General specifications including 19 rack version Item Specification Weight SAILOR FleetBroadband terminal 2 5 kg 5 5 lbs SAILOR FleetBroadband 19 Rack Terminal 5 kg 11 lbs Nn e Ez o gt gt v o Nn Ke Uv ie D Dimensions SAILOR FleetBroadband terminal 264 5 mm x 273 mm x 42 5 mm 10 4 x 10 7 x 1 7 SAILOR FleetBroadband 19 Rack Terminal 342 3 mm x 482 6 mm x 43 65 mm 13 5 x 19 x 1 7 Global services Voice 4 kbps AMBE 2 or 3 1 KHz Audio Data SAILOR 500 64 kbps UDI Standard IP SAILOR 500 432 432 kbps SAILOR 250 284 284 kbps Streaming IP SAILOR 500 8 16 32 64 128 256 kbps SAILOR 250 8 16 32 64 128 kbps SMS Up to 160 characters SAILOR Fle
81. s 151 Appendix C Grounding and RF protection Alternative grounding for fiberglass hulls Antenna Heavy Gauge Wire gt Terminal Grounding Kit gt ss Terminal mai 152 Alternative grounding for fiberglass hulls Appendix C Grounding and RF protection C 8 Alternative grounding for timber hulls C 8 1 Grounding the terminal The terminal must be grounded with the short antenna cable and the Grounding kit accessories Further the terminal must be grounded at its grounding stud in order to ensure a proper grounding if the short antenna cable is disconnected The ground connection must be established at a dedicated RF ground either capacitive or electrical coupled Bear in mind that the antenna ground connection is to be made at the same electrical ground potential as the terminal see Grounding the antenna it ac kej 5 io ee TO s o is C 8 2 Grounding the antenna If the mounting base of the antenna is electrically connected to any other ground potential than the terminal e g Lightning Ground the antenna must be isolated at its mounting bolts by means of shoulder bushings and washers see page 157 However a ground connection must be established via one of the mounting bolts using a separate ground cable The ground cable must be routed parallel and in close proximity to the shielded coax
82. section for the SAILOR FleetBroadband terminal this section and one section for the SAILOR FleetBroadband 19 Rack Terminal Installing the terminal on page 43 2 5 2 Grounding the terminal Antenna cable 30 The antenna is connected to the terminal by means of a coax cable For the SAILOR 500 FleetBroadband antenna the coax cable is connected with a TNC connector at the terminal end and an N connector at the antenna end For the SAILOR 250 FleetBroadband antenna the coax cable is connected with a TNC connector at both ends For information on antenna grounding see Antenna grounding on page 21 At the terminal end it is strongly recommended to ground the antenna cable e If you are using the Extended cable support for the terminal the TNC connector is grounded through the cable support which must be connected to the hull or other common ground For further information on the Extended cable support see Mounting the Extended cable support on page 42 e If you are not using the Extended cable support it is still strongly recommended to connect the antenna cable to common ground at the terminal end Use a short coax cable from the terminal to the grounding point where the short cable is connected to the antenna cable Installing the SAILOR FleetBroadband terminal Chapter 2 Installing the system Ground stud To ensure that the terminal is grounded also if the cable is disconnected from the terminal connect an extr
83. suitable places for the antenna A small platform or short mast shall provide rigid support for the antenna fastening bolts and a rigid interface to the ship If it is necessary to use a tall mast use the tables on page 19 and page 20 to obtain the maximum free length of the mast Note that these values depend on rigid antenna ship interfaces The cross sectional properties and the corresponding maximum free length give a natural frequency above 30 Hz E o e Nn a n v ie 5 iS de n fe It is recommended to shorten the mast length as much as possible to obtain higher frequencies Alternatively mount stays or wires to stabilize the mast further A E IZ 5 Cc S z oO OD mm 5 565 lt 6 lt 5 a O V AN Note 4 The hole in the lower part of the mast is necessary for drainage and ventilation for the SAILOR 500 FleetBroadband antenna Please refer to Condensation SAILOR 500 FleetBroadband on page 24 Placing the antenna 17 Chapter 2 Installing the system 18 The tables in the next sections give some suggested design values for the free part of the mast shown on the previous page Note 4 The tables list the values for steel masts For aluminium masts the free mast length is reduced to 75 of the values for steel High masts or installations on ships with high vibration levels should be further stabilized by stays or wires from t
84. t antenna cable is disconnected The ground connection must be established at a dedicated RF ground either capacitively or electrically coupled Remember to make the antenna ground connection at the same electrical ground potential as the terminal see Grounding the antenna ue sz kej 5 io TO o is The terminal provides galvanic isolation as reguired from its input power terminals to the chassis grounding stud This way the isolated grounding arrangement is maintained C 6 2 Grounding the antenna If the mounting base of the antenna is electrically connected to the hull or any other ground potential than the terminal the antenna must be isolated at its mounting bolts by means of shoulder bushings and washers see page 157 This is done in order to prevent DC currents flowing in the hull thus causing electrolytic corrosion However a ground connection must be established via one of the mounting bolts using a separate ground cable The ground cable must be routed parallel and in close proximity to the shielded coax cable hence connecting the antenna to the terminal Grounding kit A tinned heawy gauge wire min 6 mm can be used for this purpose see page 150 Alternative grounding for aluminum hulls 149 Appendix C Grounding and RF protection Alternative grounding for aluminum hulls Heavy Gauge Wire Terminal Grounding Kit RF Ground F Capacitive OR seperate
85. t description 5 ISDN interface 62 items included in delivery 7 L LAN interface 64 L Band interface 72 light indicators function 108 Low Noise Amplifier replacing in TT 3052A 88 M manual document number i mast for antenna 15 measuring source impedance 140 microwave radiation iii modules replacing in TT 3052A 83 Antenna Tracking Board 88 GPS module 91 High Power Amplifier 85 Low Noise Amplifier 88 modules replacing in TT 3052B 93 Antenna Tracking Module 101 Antenna Tracking Receiver 97 GPS module 99 High Power Amplifier 95 0 obstructions distance and size 8 outline 19 rack terminal 138 antenna 122 129 flange 124 terminal 135 P part numbers 115 Phone Fax interface 61 PIN entering in the web interface 80 entering with a phone 79 entering with IP handset 79 Index pin out analog phone fax interface 61 antenna interface 56 DC power input 58 discrete I O interface 68 ISDN interface 63 LAN interface 65 placing the 19 rack terminal 29 placing the antenna 8 placing the terminal 27 PoE 64 pole mount 15 power cable 46 cable extension 49 connecting 51 connecting remote on off 54 sources 45 switching on 75 using remote on off 77 power input on terminal 57 Power over Ethernet 64 PUK code 80 R radar distance from antenna 11 radiation level iii 9 remote on off connecting 54 using 77 repair 83 reset button accessing 105 func
86. tem 2 2 Placing the antenna 2 2 1 Obstructions The antenna rotates 360 and down to 25 for the SAILOR 500 FleetBroadband and 60 for the SAILOR 250 FleetBroadband in pitch and roll to allow for continuous pointing even in heavy sea conditions Any obstructions within this volume can cause signal degradation The amount of degradation depends on the size of the obstruction and the distance from the antenna As a rule of thumb any obstruction that subtends an angle of less than 3 at the antenna has limited effect The table below gives a guideline for obstruction sizes that will cause limited degradation Distance of Obstruction Size of Obstruction 3m 16 cm 5m 26 cm 10 m 52 cm 20 m 104 cm Placing the antenna Chapter 2 Installing the system 2 2 2 Radiation hazard The SAILOR 500 FleetBroadband antenna radiates up to 22 dBW EIRP This translates to a minimum safety distance of 1 3 m from the antenna while it is transmitting based on a radiation level of 10 mW cm The SAILOR 250 FleetBroadband antenna radiates 16 1 dBW EIRP This translates to a minimum safety distance of 0 6 m from the antenna while it is transmitting based on a radiation level of 10 mW cm SMM MICROWAVE RADIATION L NO PERSONNEL gt based on 10 W m f JAFA o 2 Nn a n v de iS Ay n fe Safety distance SAILOR 500 1 3 m 10 W m SAILOR 250 0 6 m 10 W m 25 for SAI
87. ters and receivers that is able to determine the latitude and longitude of a receiver on Earth by calculating the time difference for signals from different satellites to reach the receiver High Frequency The frequency band between 3 and 30 MHz Used for medium and long range terrestrial radio communication High Power Amplifier Input Output International Maritime Satellite Organisation An intergovernmental body established to ensure that Inmarsat continues to meet its public service obligations including obligations relating to the GMDSS Internet Protocol The method or protocol by which data is sent from one computer to another on the Internet ISDN kbps LNA Mbps PAST PC PCB PIN PoE POST Glossary Integrated Services Digital Network A circuit switched telephone network system designed to allow digital transmission of voice and data over ordinary telephone copper wires resulting in higher quality and speed than are available with analog kilobits per second Low Noise Amplifier Megabit per second Person Activated Self Test A test similar to the POST test but activated by the user The PAST causes the system to reset Personal Computer Printed Circuit Board Personal Identification Number A secret numeric password shared between a user and a system used to authenticate the user to the system Power over Ethernet A standard for combining power supply with transmission of data over t
88. the ship installation For 12 V DC operation the total impedance must be max 85 mQ including the source impedance in the ship installation The total impedance is made up of the following e the source impedance in the ship installation e the cable impedance of the supplied power cable including the impedance in the joint of the two cables In the following example the impedance of the cable and joint is set to 10 mQ 1 m power cable Note that if the cable length or type is changed the impedance will change accordingly e the extension cable impedance To calculate the maximum cable extension do as follows a o ro o le i paj i o i c o O 1 First measure the source impedance in the ship installation as shown in Measuring the ship source impedance on page 140 2 Then find the resistance per meter for the cable type you are going to use For 4 mm AWG 11 the value is 4 mQ m at 20 C For 1 5 mm AWG 15 the value is 10 mQ m at 20 C For other cable types refer to the data sheet for the cable 3 Calculate the maximum allowed impedance in the extension cable as follows Max allowed impedance in extension cable max total impedance measured source impedance impedance of the supplied cable 4 Then calculate the max extension cable length as follows Max impedance in extension cable from step 3 Max length 0 5 x impedance meter from step 2 The length is multiplied by 0 5 abov
89. the terminal and shows pin out for the connectors e Starting up the system explains how to insert the SIM card power up the system and enter the PIN It also gives a short overview of how to use the system e Service and repair describes how to replace modules for service e Troubleshooting describes the function of the Reset button and the light indicators on the terminal It also describes event messages that may appear in the web interface Related documents The below list shows the documents related to this manual and to the SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband systems Title and description Document number SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband Including 19 Rack Version User Manual Explains how to set up and use the SAILOR FleetBroadband systems TT98 125645 SAILOR 500 250 FleetBroadband Ouick Guide A short guide to the most important functions of the SAILOR FleetBroadband systems TT98 125647 Thrane IP Handset User Manual Explains the features and functions of the Thrane IP Handset The IP handset works as a standard IP handset but also serves as a user interface for the SAILOR FleetBroadband systems TT98 126059 vli viti Chapter 1 Chapter 2 Chapter 3 Chapter 4 Table of contents Safety summary nne iti About the manual vi System units LI Introd choM sccsssscsessessesvsssscrassecssnssssscsban
90. tions 106 RF interference recommendations 158 167 Index S safety summary iii service 83 SIM card inserting 73 removing 74 source impedance measuring 140 spare parts for TT 3052A antenna 84 spare parts for TT 3052B antenna 94 specifications 117 steel hulls grounding 147 system units IP handset 5 SAILOR 250 FleetBroadband antenna 4 SAILOR 500 FleetBroadband antenna 3 terminal 1 T technical specifications 117 antenna 118 terminal 131 temperature 27 temperature 19 rack terminal 29 168 terminal cable support 33 cable support for 19 rack 40 grounding 30 39 grounding recommendations 145 installation location 27 installation location 19 rack 29 installing 30 installing 19 rack version 39 introduction 1 outline and dimensions 135 138 timber hulls grounding 153 tools for operation 81 troubleshooting 105 U user interfaces 81 V vibration 25 TT98 125646 E Thrane 8 Thrane A S info thrane com www thrane com Thrane amp Thrane
91. tive circuits within the terminal might be damaged due to ESD when you are handling the equipment 141 ie ac kej 5 e TO o is Appendix C Grounding and RF protection C 2 About marine DC systems C 2 1 Wiring systems Two basic wiring topologies are used for marine DC system grounding Two Wire Return System and One Pole Grounded Return System C 2 2 Two wire Return System This configuration implies that no part of the circuit in particular the battery negative is connected to any ground potential or eguipment The system is totally isolated and includes engine sensors starter motors etc This arrangement is preferred for steel and aluminum vessels pe BATTERY BATTERY switctH 7 7 ON OFF STARTER RELAY __f ____ __ ISOLATOR SWITCHBOARD OUTGOING CIRCUITS 7 7 7 ENGINE SENSORS 142 About marine DC systems Appendix C Grounding and RF protection C 2 3 One Pole Grounded Return System This configuration implies that the battery negative is bonded to a ground potential typically at the engine negative terminal This is done in order to polarize the DC electrical system P a BATTERY BATTERY STARTER f f RELAY ON OFF SWITCH _ ON OFF re ac TO 5 je TO o i
92. tsvnionsscenssenses 1 1 2 SAILOR FleetBroadband terminal 1 1 3 SAILOR 500 FleetBroadband antenna 3 1 4 SAILOR 250 FleetBroadband antenna 4 15 Thrane IP Handset amp Cradle sankali 5 Installing the system 2 1 UNPACKING sessscsstevssssteevesssiediere eshte hohe ees 7 2 2 Placing the antenna csscsccssssssssecsseseescesessesaeeees 8 2 3 Installing the antenna cccsscscsseessesecssseseereeseees 21 2 4 Placing the terminal csccsssescessessessceessseeeecees 27 2 5 Installing the SAILOR FleetBroadband terminal 30 2 6 Installing the 19 Rack Terminal 39 Connecting power Bil POWEPSOUNCE svcassesasecsosevsosavseceevacevesseusecsseveteasdcsebeeess 45 3 2 Power cable selection ccescsesssssessssssscssssesecseeeess 46 3 3 Connecting POWET c eseeseesscsecssesseescesesesaecenseneees 51 Hardware interfaces 4 1 The connector panel 55 Table of contents Chapter 5 Chapter 6 Chapter 7 4 2 Antenna interface on terminal 56 4 3 DC power input 57 Gih OGround stuid sisses nrerin terea EErEE nin 59 4 5 19 rack version only Terminal block 60 4 6 Analog Phone Fax interface 61 4 7 ISDN interface nena 62 4 8 LAN interface oo aaa 64 4 9 Discrete I O interface nn
93. turn on off the terminal by means of an external signal The external signal that triggers the ignition function can be either positive DC voltage or ground The ignition function uses pin 5 together with pin 8 DC in Connect the appropriate pin to the ignition switch as follows e Active high default Connect pin 5 permanently to Ground Connect pin 8 to positive DC voltage 10 5 32 V DC when the ignition is on To switch off disconnect pin 8 from the positive DC voltage 70 Discrete I O interface Chapter 4 Hardware interfaces e Active low Connect pin 8 permanently to positive DC voltage 10 5 32 V DC Connect pin 5 to Ground lt 1 2 V DC when the ignition is on To switch off disconnect pin 5 from ground co The Ignition function is normally not used in maritime installations You may use the Remote on off function in the power connector instead Pin 6 Ground Non configurable Pin 6 can be used as an external connection to ground Pin 6 is connected to Ground inside the terminal Pin 7 DC output Non configurable Pin 7 can be used as a DC output The voltage on pin 7 is 9 15 V and the output can supply up to 50 mA Pin 7 can be used as power supply to a relay ringer or similar For information on how to configure the I O pins see the user manual for the SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband systems Nn v v 45 pe poj ie se v a Ss 2 es Discrete I O interface 71
94. ty Earth ground protective earth thus preventing shocks or electrocution in the event of a fault situation RF Ground Underwater ground potential that is capacitively coupled Capacitive to seawater ground Typically numerous pieces of bonded underwater metal parts such as keel isolated water tank engine block etc will act as a capacitive RF ground that is no DC connection to seawater Often referred to as counterpoise for the SSB HF aerial system 144 About marine grounding Appendix C Grounding and RF protection Term Definition RF Ground Underwater ground potential that is electrically coupled Electrical to seawater ground by means of a separate ground plate e g Dynaplate Also referred to as counterpoise for the SSB HF aerial system C 4 Grounding Recommendations C 4 1 Grounding the terminal The terminal should be grounded to the ship hull For this purpose you may use a short antenna cable and a grounding kit A suitable grounding kit is available from Thrane 8Thrane Further the terminal must be grounded at its grounding stud in order to ensure proper grounding if the short antenna cable is disconnected For further information see Grounding the terminal on page 30 le BE kej 5 je TO o is Grounding Recommendations 145 Appendix C Grounding and RF protection If you are using the Extended cable support make the ground connections
95. ud on the terminal This ground wire must be a heavy wire or braid cable with a larger diameter than the coax cable The ground stud is located next to the power switch DC Input 10 5 32V DC 14 5 5A vo Ground stud 2 6 3 Mounting the Strain Relief Bracket The Strain Relief Bracket comes with the terminal as part of the delivery When mounted on the terminal the Strain Relief Bracket offers a number of holders to which you can secure the cables from the terminal using cable strips To mount the Strain Relief Bracket do as follows 1 Unscrew the two screws in the conenctor panel SIM Card neset 40 Installing the 19 Rack Terminal Chapter 2 Installing the system 2 Fasten the Strain Relief Bracket to the terminal with the screws from step 1 oj A Nn a n v ie a n fe 3 Install the terminal as described in Installing the terminal on page 43 or Installing the terminal on a desktop on page 38 Installing the 19 Rack Terminal 4 Chapter 2 Installing the system 2 6 4 Mounting the Extended cable support The Extended cable support is available from Thrane 8 Thrane A S The Extended cable support offers connectors and grounding for the antenna cable as well as a number of holders to which you can secure the cables from the terminal using cable strips To mount the Extended cable support do as follows 1 Fasten the cable support to the terminal from the bott
96. uency range below 1000 MHz Other precautions Do not place the antenna close to a funnel as smoke deposits are corrosive Furthermore deposits on the radome can degrade performance 14 Placing the antenna Chapter 2 Installing the system 2 2 4 Antenna mast design Overview The antenna mast must be designed to carry the weight of the antenna unit which is approximately e 19 kg the weight of the mast flange for the SAILOR 500 FleetBroadband antenna and 3 9 kg 1 1 kg for the mast mount kit for the SAILOR 250 FleetBroadband antenna oj e Nn a n v ie 5 a n te The mast must also be able to withstand onboard vibrations and wind forces up to 108 knots on the radome even in icing conditions The SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband antennas use different methods for mast mounting The following sections describe the the two methods separately SAILOR 500 FleetBroadband antenna mast flange The top of the SAILOR 500 FleetBroadband antenna mast should be fitted with a flange with holes matching the bushings in the radome The flange thickness must be at least 10 mm The antenna is to be mounted on the flange by means of 4 M10 bolts The length of the bolts must be such that they engage into the bushings of the radome with minimum 6 mm and maximum 12 mm Drill a hole in the centre of the flange for the antenna cable and for drainage from the radome For recommen
97. unting the HPA module To mount the new HPA repeat the above procedure in reverse 1 Fit the hex screws on the back of the HPA into the keyhole shaped holes in the mounting bracket on the antenna Fasten the screws with 1 2 Nm torque 2 Reconnect the plugs Make sure the plugs are fitted properly You should hear a click when the plug is fully inserted 3 Gently lift the cable holders and fit the cables in the holders 96 Replacing modules in TT 3052B antenna Chapter 6 Service and repair 6 3 4 Antenna Tracking Receiver ATR Removing the ATR module To remove the ATR module from the antenna do as follows 1 Disconnect the five plugs indicated in the drawing below CHAD Remember the exact position of each plug so you do not connect to the wrong connector when installing the new module Remember to release connector latches on the connectors Do not pull the wires pull the plugs st v gt o raj v v v a Replacing modules in TT 3052B antenna 97 Chapter 6 Service and repair 2 Unscrew the two hex screws and gently remove the ATR module Mounting the ATR module To mount the new ATR module repeat the above procedure in reverse 1 Fit the module on the studs on the antenna and fasten the hex screws with torque 1 2 Nm 2 Reconnect the plugs Make sure the plugs are connected to the right connectors on the antenna and that they are fitted properly You should hear
98. up to 15 the worst interference can be avoided by mounting the antenna at a different level meaning that the antenna is installed minimum 15 above or below the radar antenna Due to near field effects the benefit of this vertical separation could be reduced at short distances below approximately 10 m between radar antenna and the SAILOR FleetBroadband antenna Therefore it is recommended to ensure as much vertical separation as possible when the SAILOR FleetBroadband antenna has to be placed close to a radar antenna E oj e Nn a n v ie f ay n fe RADAR LE Min 15 Placing the antenna 11 Chapter 2 Installing the system Radar distance 12 The minimum acceptable separation d min between a radar and the antenna is determined by the radar wavelength frequency and the power emitted by the radar The tables below show some rule of thumb minimum separation distances as a function of radar power at X and S band If the d min separation listed below is applied antenna damage is normally avoided d min is defined as the shortest distance between the radar antenna in any position and the surface of the SAILOR FleetBroadband antenna X band 3 cm 10 GHz damage distance SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband Radar d min at15 dmin at60 dmin at15 dmin at 60 power vertical vertica
99. velocity up to 200 km h 56 m s 108 knots Vibration operational Random spectrum 1 05 g rms x 3 axes 5 to 20 Hz 0 02 g2 Hz 20 to 150 Hz 3 dB octave Sine 2 to 13 2 Hz 1mm 13 2 to 100 Hz 7 m s 2 h dwell at resonances Vibration non operational Random spectrum 1 7 g rms 2 h x 3 axes 6 h total 5 to 20 Hz 0 05 g Hz 20 to 150 Hz 3 dB octave 120 SAILOR 900 FleetBroadband antenna Appendix B Technical specifications Item Specification Ship motions MAX Roll 30 period 4 sec 0 7 g tangential Pitch 15 period 3 sec 0 6 g tangential Yaw 10 period 5 sec 0 3 g tangential Surge 0 5 g Sway 0 5 g Heave 0 7 g Turning rate 36 s Acceleration 12 s Headway 22 m s 42 knots Shock Half sine 20 g 11 ms Solar radiation 1120 W m according to MIL STD 810F 505 4 Air Pressure operational 1500 m AMSL Air Pressure transport 4572 m AMSL MIL SPEC 810E 500 4 Equipment category Exposed to the weather IEC 60945 SAILOR 500 FleetBroadband antenna 121 u le Ss fej o gt ej v le um ej a Appendix B Technical specifications B 2 3 Antenna outline dimensions TT3052A antenna A 4 pes 605 300 Weight 16 kg Dimensions are in mm 122 SAILORy500 FleetBroadband antenna Appendix B Technical specifications TT3052B antenna Nn o par

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