User Manual - Abest Industrial Supply
Contents
1. NEVER get your arm leg and or body under a heavy load supported only by a jack When the handle is not in use remove it from the body of the jack Never use a handle other than the one designated by the specifications Operating air pressure MUST be within the range of 100 to 200 psi Be sure to USE CLEAN DRY AIR Dirty or humid air may cause malfunction of air pump Clean dirt from air hoses and connect together Failure to read this caution may result in loss of load damage to jack and or failure resulting in personal injury or property damage Inspection 1 Visual inspection shall be made before each use of the jack checking for leaking hydraulic fluid and damaged loose or missing parts 2 Each jack shall be inspected by an authorized ZIAKO service facility immediately if subjected to an abnormal load or shock 3 Owners and or users should be aware that repair of this equipment may require specialized knowledge and facilities It is recommended that an annual inspection of the jack be made by an authorized ZIAKO service facility and that any defective parts decals or warning labels be replaced with genuine ZIAKO parts A list of authorized service facilities is available from ZIAKO Damaged Jacks Any jack which appears to be damaged in any way is found to be badly worn or operates abnormally SHALL BE REMOVED FROM SERVICE until necessary repairs are made by an authorized ZIAKO service facility Operating Instruc2. MODELS y j N 0 ZABJ 12M ZABJ 12MB ZABJ 22M amp ZABJ 22MB Hydraulic Jack Air Hydraulic Bottle Jacks Toll Free 7 800 579 8088 Web www zinko com Operating Instructions amp Repair Parts List Operation The owner and or operator shall have an understanding of these operating instructions and warnings before operating the jack Warning information shall be emphasized and understood If the operator is not fluent in English the instructions and warning shall be read to and discussed with the operator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents AWARNING For Your Safety and to Prevent Injury READ THIS OPERATION MANUAL THOROUGHLY and fully understand its contents before using the jack The manual explains important warning information This jack is designed for lifting purposes only not for supporting loads Immediately after jacking support vehicle load with appropriately rated stands or equivalent blocking DO NOT ALLOW JACK ALONE TO SUPPORT VEHICLE LOAD DO NOT OVERLOAD THIS JACK BEYOND ITS RATED CAPACITY This jack is designed for use only on hard level surfaces capable of sustaining the load Use on other than hard level surfaces may result in jack instability and possible loss of load Failure to read these warnings may result in loss of load damage to jack and or failure resulting in personal injury or property damage
3. completely b Remove filler plug with your fingers and fill reservoir with designated jack oil or general hydraulic fluid to the bottom edge of fill hole with jack upright c Replace filler plug operate pump to the ram s full height and continue pumping for five or six times at the position Push down ram completely and push open filler plug sideways to let out air Proper Oil ISO VG 10 Never use high viscosity oil or volatile oil such as brake oil or vegetable oil which may cause malfunction We recommend annual oil replacement and inspection Please contact a ZINKO service center for service inspection 3 Storing Jack After using clean jack check sliding and rotating parts and oil as needed When storing keep ram and extension screw at lowest position and store the unit s indoors Zinko Hydraulic Jack REV 092107 Models ZABJ M Series Troubleshooting PROBLEM CAUSE SOLUTION Low air pressure Keep air pressure between 100 200 psi Air outlet is frozen Stop using and thaw outlet Air Pump Packing defective switching valve Contact service center Will Not Operate defective or dirty Lack of oil Supply oil from coupler or contact service center Release valve is open Close valve clockwise Lack of hydraulic oil Supply oil Air Pump Acts Air bound in valve system Remove spring close valve and raise But Ram Will Not Rise ram Inlet outlet valve dirty or defective Contact service center pac
4. king defective Ram Will Not Rise to Lack of oil Supply oil the Highest Position Release valve not securely closed Close valve clockwise Outlet valve dirty or defective or Ram Will Not Lower packing defective Contact service center Filter is loaded air pump packing Ram Rises Slowly defective or valve not properly Contact service center opened or closed Oil Blowing From Air Pump 1 Packing defective 1 Contact service center Ram Will Not Lower 1 Release valve defective 1 Contact service center Ram Will Not 1 Deformation by overload or 1 Contact service center Lower Completely eccentric load If the above procedures do not correct the problem contact your nearest ZINKO service facility When submitting any jack or equipment to be repaired be sure to state the nature of the problem and indicate whether an estimate of the repair cost is needed ZINKO HYDRAULIC JACK PO Box 4903 Ontario CA 91761 Toll Free 1 800 579 8088 http www zinko com Phone 909 989 9526 Fax 909 989 1724
5. ous sudden lowering NOTE Take care not to contaminate coupler with dirt or sand which may cause malfunction of jack and air pump BE SURE air hose is kept connected while centering jack under point of contact 0 Zinko Hydraulic Jack Model ZABJ M Series Parts Breakdown ZABJ 12M ZABJ 12MB 16 Ram ZABJ 22M ZABJ 22MB Zinko Hydraulic Jack Model ZABJ M Series Utility Air Pump 1 10 Bottom Cap Assembly 10 5 i pe Di 2 gt x 9 Repair Kits Assembly CAUTION DO NOT OVERFILL OIL BEYOND THE OIL FILL LEVEL AS THE JACK S OIL AMOUNT LIMITS THE MAXIMUM EXTENSION OF THE RAM Too much oil may make the ram fall off which may result in a serious accident SLOWLY TURN RELEASE STEM Turning it quickly makes a heavy load fall rapidly which may result in jack s losing engagement at jacking point and or damage to jack leading to a serious accident If stains on labels make it difficult to make out the instructions on them or jack appears to be in an abnormal condition consult your dealer immediately Ensure no foreign matter such as dirt enters the system while filling oil NEVER USE BRAKE OIL OR VEGETABLE OIL AS SUCH OIL CAUSES JACK TO MALFUNCTION Maintenance 1 Lubrication LACK OF OIL CAN CAUSE MALFUNCTION Occasionally lubricate the handle socket pivot point extension screw and release screw thread to prevent corrosion 2 To Add or Replace Hydraulic Jack Oil a Retract ram
6. tions Before Use 1 Check oil level With the jack in an upright position and the ram completely retracted open release valve by turning release assembly counterclockwise Remove filler plug the oil level should be just up to the hole Fill if necessary with clean hydraulic jack oil NEVER USE BRAKE OR SHOCK ABSORBER FLUID 2 Lubricate internal components With release valve open pump handle six full strokes to assure proper internal lubrication 3 Bleed the hydraulic system During transit hydraulic jacks may become air bound causing spongy ram action To bleed the hydraulic system a Close the release valve by turning clockwise b Insert handle in socket and pump jack up to full height c Open the release valve invert the jack and force the ram to retract Using the Jack 1 Use the shortest possible air hose from compressor to the jack Clean dirt from air hose and connect together BE SURE to attach air filter and oiler to the outlet of compressor 2 Close release valve depress air valve and check lifting ram Open release valve and check lowering of the ram 3 Once the saddle contacts the load STOP and re check the point of contact to ensure load is centered Raise the load carefully to desired height and never raise further 4 After jacking BE SURE TO TRANSFER LOAD TO JACK STAND 5 Lower load by turning release valve counterclockwise slightly and very slowly DO NOT TURN RELEASE VALVE MORE THAN TWICE which can cause danger
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