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DKL300DC SLIDING GATE OPERATOR
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1. 1 3 Fig 3 PY300DC SLIDING GATE OPERATOR Installation of Rack Fix the three nuts in the same package with rack on the rack element Lay the first piece of rack on the gear and weld the first nut on the gate Move the gate manually checking if the rack is resting on the gear and weld the second and third nut Bring another rack element near to the previous one Move the gate manually and weld the three nuts as the first rack thus proceeding until the gate is fully covered When the rack has been installed to ensure it meshes correctly with the gear The space between rack and gear is about 0 5mm Fig 4 5 Adjustment Sliding gate Rack Gear PY300DC SLIDING GATE OPERATOR Manual operation In case of power failure use manual release key to open or close gate manually use the release key as follow Fit the supplied key in the hole Turn the key clockwise to release the clutch Open and close the gate manually After power restored use the manual release key to tight the clutch by turning the key counterclockwise and resume normal operation Release Release hole Release key Fig 6 NOTE The gate operator needed reset limit after re tight the clutch by
2. function CODE button Transmitter set and clear function UP button open door DOWN button close door _ fa j DOWN Fig 10 Adding extra transmitter learn 1 Press CODE a dot is indicated on the LED display 2 Press the transmitter button which you want to use button 1 2 3 4 then press the same button again 3 The dot on the LED display will flash then turn off 4 is indicated on the LED display then the learning process is finished Up to 20 transmitters may be used up a Q Oo SET CODE 8 DOWN 1 2 un Pee up up SET CODE SET CODE DOWN DOWN 3 4 Fig 11 Erase transmitter Press and hold CODE until C flashes on the LED display This indicates that all the transmitters have been erased completely PY300DC SLIDING GATE OPERATOR Fig 12 Set open and close positions Press and hold SET until number 1 is indicated on the LED display 2 Press and hold OPEN to set open position now the door must be OPEN if not please change the motor wire red and black release the button until the door has reached the desired position You also can press CLOSE to move the door close OPEN and CLOSE can be used to fine adjust the door position 3 Press the SET to confirm the open position now number 2 is indicated on the LED display 4 Press and hold CLOSE to set close position release the button until the door has reached the desired position You also can press OPEN to move the do
3. Sliding Gate Operator User s Manual PY300DC Gear Driven Www thejoy coni cn PY300DC SLIDING GATE OPERATOR OUTLINE 1 Products introduction Perr rere rrr rrr er eee eer eee ee eee eee 2 2 Important safety precautions occ c cece cece ccc ccc ccs cesceccccccs 2 3 Main technical parameters occ c cece cece ccc ccc ccs cccceeccccss 2 4 Mechanical Installation ceeecooooooocooooooooocoocoooooooooooooo 3 5 Adjustment Peer errr rrr rr err errr reer rere eee eee eT eee ee eee eee ee 5 6 Wire Connecting eee cece cc ccc ccc ece ccc ccs cesses cee cescescesceeees 6 7 Electrical and control board occ c cece ccc ccc cee cccccsccccccccsese 7 8 Porgramming Process eee ccc ce ccc ccc cee ece ces cce eee cesccsceeees 8 9 Maintenance POrreerr errr rerrer errr errr ere reer reer ee ee eee er eee 10 10 Trouble Shooting eee ce cece ccc cee eee ccc cee eee ces cee eee cesceeeeeces 11 11 Packing list POPP errerrerrerrerr errr errr rere eer ere eee eee eee ee 11 PY300DC SLIDING GATE OPERATOR 1 Products introduction please read the instructions carefully before proceeding The operator contains Extra battery transformer control board and radio control In case of power of failure the operator is powered by a 24Vdc 1 3Ah extra battery Intelligent charging system supplied MCU is supplied to control the gate operator Keypad single button interface Photo beam safety beam interface User can select Auto close feature Soft start amp soft s
4. ess and hold close until is indicated on the LED display release the close 11 will indicated on the LED display Press open H will indicated on the LED display Press SET to confirm Then Connect the photo beam follow the Figure Note When not using photo beam please click the above action and set to 11 status 24 PE GND Photo receiver Photo transmitter Fig 15 Maintenance Check the door once a month The door should be carefully checked for balance The door must be in good working order The auto reverse function should be regularly inspected and adjusted if necessary For service call an experienced serviceman PY300DC SLIDING GATE OPERATOR We suggest for safety reasons photocells be used on all gates Disconnect from mains supply before replacing bulb Be sure to read the entire manual before attempting to perform any installation or service to the door operator Our company reserves the right to change the design and specification without prior notification 10 Troubleshooting Trouble Possible causes Solutions The door fails to open and close LED display does not light 1 Power is OFF 2 Fuse burn 1 Make sure that power is ON 2 Replace fuse The door can open fails to close 1 Infrared beam is obstructed 2 Infrared photocell function is enable but the photocell has not been installed 1 Remove ob
5. fore installing the PY300DC sliding gate operator The gate must be plumb level and move freely Conduit In order to protect the wires use PVC conduit for low voltage power cable and control wires Conduit must be preset into the concrete when it is poured Wires within the conduit shall be located or protected so that no damage can result from contact with any rough or sharp part Concrete pad The base unit of the gate operator requires a concrete pad in order to maintain proper stability The concrete pad should be approximately 400mm x 250mm x 200mm deep in order to provide for adequate weight and structure to insure proper stable installation Anchors see Fig 2 You can use anchor bolts anchors washers and nuts These anchors must be set into the concrete when it is poured or you can use wedge anchors to fasten the operator PY300DC SLIDING GATE OPERATOR Gate operator Gear Nut Spring washer Plain washer Nut Groundsil h Eh Input power Fig 2 Operator base see Fig 3 After the concrete has hardened mount the gate operator base to the concrete pad Verify that the base is properly leveled Using bolts and washers mount the gate operator to the base and insert the cover Check the operator and make sure it is lined up with the gate 100
6. or open OPEN and CLOSE can be used to fine adjust the door position 5 Press the SET to confirm the close position 6 The door will do a complete open and close cycle JP u LCUUE SFT LUUE SFT LUJ minty nek INUN JP SET CODE SET te CODE UUWIN UUWN Fig 13 Automatic close 0 90 seconds adjustable 1 Press and hold OPEN until is indicated on the LED display 2 Press OPEN to increase the auto close time press CLOSE to decrease time 3 Set timer to O the automatic close function will disable 4 Press SET to confirm the setting 5 Add 10 second per number NOTE Automatic close function is available only when the door is in fully opened position UP UP CODE SET CODE SET CODE DOWN DOWN DOWN PY300DC SLIDING GATE OPERATOR Setting obstruction force If the door meet an obstruction during closing it will stop and reverse about 15cm 20cm J Press and hold SET The LED will display number from 1 to 4 when the number 3 appears on the LED display release the SET 2 Press OPEN to increase the obstruction force the maximum force is level 9 Press CLOSE to decrease force the minimum force is level 1 3 Press SET to confirm Increase obstruction force UP _B CODE SET C CODE SET CODE DOWN own DOWN Decrease obstruction force Fig 14 Photo beam 9 Connect the photo beam follow Figure The photo beam output signal must be N C signal Pr
7. structions 2 Make the photocell function is disable sure infrared Remote control does not work 1 Battery level may be low 2 Transmitter 1 Replace the battery inside the transmitter 2 Re program the transmitter The transmitter operating distance is too short Battery level may be low Replace battery 11 Packing list After receiving the gate operator you should make an unpack inspection in which you should check whether the product was damaged If you have any problem please contact our dealer You should find the following items in our standard packing No Item Quantity PY300DC sliding gate operator 1 hand transmitter Release key AIJNI User s manual 2 1 1
8. top Manual key release design for emergency purposes Gate operator has auto reverse function and the reverse power can change by user 2 Important safety information Carefully read and follow all safety precaution and warnings before attempting to install and use this automatic gate operator Make sure the Power supply AC220V or AC110V of operator is suitable for the power supply in your area 3 Main technical parameters Unit Model PY300DC Power Supply 220VAC 110VAC Maximum gate weight 300Kg Maximum gate width 8m Motor 24VDC 100W Output torque Max 8N m Work duty S2 30min Limit switch Electronical Limit Gate Move speed 13m min Remote control range 230 meters extra remote control 20 Frequency 433 92 MHz Noise lt 60 dB Working temperature 20 C 50 C Extra Battery 24V 1 3 Ah PY300DC SLIDING GATE OPERATOR 4 Mechanical Installation The PY300DC will handle gate weighting up to 300Kg and up to 8m if the proper installation procedures have been followed The PY300DC gate operator operates by forcing a drive rack by a drive gear The entire configuration is shown in the diagram below The gate operator must be installed on the inside of the gate Switch J Wall Sliding gate Rack Input power Gate operator Fig 1 Gate preparation Be sure the gate is properly installed and slides smoothly be
9. turning the key counterclockwise if the power failure and released by hand 6 Wire Connecting Connecting the battery Plug the terminal of Extra battery in the control board NOTE If you not use gate operator and power failure please pull out the extra battery terminal R PANEL SALA BLACK TO SOLAR BAT BLACK TO Charge BAT RED TO Charge BAT RED TO SOLAR BAT Battery Battery Fig 7 PY300DC SLIDING GATE OPERATOR Connecting the motor Connect motor wires to M and M of terminal block T1 BLACK and T2 RED Connecting power wire Transformer z L primary N ACTIOV PE Fig 8 7 Electrical and control board x ped Te oo Moso 1 eee A pej wal ee f miny i i oy ES J VLOGE STUP U EN CSC 427 BE GHO LAMP m J Tas Fig 9 Motor black wire to T1 and red wire to T2 J1 transformer secondary AC24V 3 3A external Push Button J2 J3 J4 Single Button OSC and COM Three Button K G T and COM Photo beam PE and COM Output DC power 24 and GND J5 solar panel 10W 27V and charge Battery E gt gt s aia een te LESLI NOTE Please put through the J5 Battrey terminal if you need use the sliding gate operator PY300DC SLIDING GATE OPERATOR 8 Programming Process SET button Mode set and Confirm
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