SPRAYING BOOM BDL PLUS GVAR 24÷33
Contents
1. Booklet 9 user manual 332 068 Spraying boom Booklet 9 7 function hydraulic system operated with electric control unit Booms 27 33 m ett tay B Pi dala Ca nas e u ta Booms 30 CGA CONTROL PANEL A Left variable geometry B Simultaneous unfolding of extensions C Simultaneous unfolding of arms D Right variable geometry E Lifting F Hydraulic tilt adjustment G Hydraulic locking M LLER CONTROL PANEL A Simultaneous unfolding of extensions B Simultaneous unfolding of arms C Left variable geometry D Lifting E Right variable geometry F Hydraulic locking G Hydraulic tilt adjustment Translation of original instructions 14 user manual 332 068 Boom unfolding and folding The figure indicates the procedure to follow when un folding and folding the boom Unfolding IO i H j i i peee _ _ e e e e e e See ee eee eee i M oe eee e i PETTTITTTTTTTTTA A Se gt i i id ci i ct i a CE ono Translation of original instructions 15 user manual 332 068 7 function hydraulic system operated with electric control unit I 74 Mente D OO 000000004 x CGA CONTROL PANEL A Left variable geometry B Simultaneous unfolding of arm left extension C Simultaneous unfolding of arm right extension D Right variable geometry E Lifting F Hydra2. Nozzle table manufacturer or work safety laws in force when operating the machine Some phases may require the help of one or more assistants In these cases such persons should be Suitably trained and informed on the type of activity being performed so as not to cause damage to the health and safety of persons Handling and loading specifications Handling and loading must be carried out as per the instructions on the packaging on the equipment itself and in the manufacturer s handbook Handling loading and unloading must be carried out by trained personnel with specific competence in this field During manoeuvres while using the equipment the driver must be familiar with the procedures necessary to carry out these operations safely The equipment may only be loaded onto and transported by hoisting devices having sufficient carrying capacity anchored at the points specified by the manufacturer Personnel who are authorised to perform these operations must possess specific skills and experience to safeguard themselves and others involved Before transportation make sure that the equipment and all its components are safely anchored to the hoisting device and that its total bulk outline does not exceed specifications Place the required signals if necessary The equipment may have to be moved from place to place frequently To avoid sudden uncontrolled user manual IDM 368010201SINGOL General and safety inf
3. 332 068 200682002 LL LL LL LL 4 Optional e e e e e es C0 99999099090990 Loco ecc DOOMS 30 m et 9 9100000000000 06 Translation of original instructions e user manual 332 068 LUBRICATION POINTS DIAGRAM Booms 30 33 m Booms 21 28m LI E s n i i a og SIIT TTS Soy ee Soa T A as Ex ur ed Rt e LA r zu e a b i e e Mu m SEI aessesesssssessssssssas Na Booms 21 24m Booms 27 33 m lie 4 SERPS CCC Cee eee T 233001029 TIFF Use PERSIAN POLIGREASE 2 grease CLEANING NOZZLES 1 Wear protective gloves for this operation Disassemble the bayo net A and nozzle B 2 Clean the nozzle with a jet of air and a small soft bristle brush AS Do not use pointed or sharp objects so as to not damage the hole of the nozzle Translation of original instructions zo user manual 332 068 Spraying boom PROLONGED INACTIVITY If the equipment is not used for a long time adopt the 4 procedures given below 1 Perform the scheduled maintenance see page 37 6 2 Perform the general cleaning see page 37 3 Putin antifreeze fluid or completely empty the hoses in order to prevent the components pump control unit filters hoses etc from breaking in the case of severe temperatures Booklet 9 Disconnect the hoses from the pressu
4. MOM SIIT H I CL all L D ss ui user manual 332 068 Spraying boom Boom unfolding and folding The figure indicates the procedure to follow when un folding and folding the boom Unfolding Folding Booklet 9 Please note the two arms can be folded or unfolded independently of each other Translation of original instructions user manual 332 068 INSTALLATION OF LINE FILTERS IF REQUIRED AND JETS A Proceed in the way indicated 1 Install the line filters A as shown in the figure A 9 If the equipment is fitted with the air assisted kit see booklet 10 before performing this operation only 9 supply casi only 7 supply iii y a Qesssscssccsssssasoes H sala a Raf fi tu i LEITT TITE E EEE ay Sees cece ee LLC only 7 supply only 9 supply 2 Mountthe jets B next to the outlet holes of the stainless steel pipes C see the Number of jets on D D Uni Jet Tri Jet Compact each boom section diagram page 23 A Properly mount the seals D ecccco e Translation of original instructions 20 user manual 332 068 Spraying boom 3 Mount the jet support E using the U bolts F wr Caution Warning Make sure the support is positioned centred with the frame AS If the equipment is fitted with the air assisted kit do not install support E
5. Make the same adjustment on the other arm Folding stage proceed in the way indicated 1 Start up the controls to completely unfold the primary arms A of the boom and slightly fold them to reduce the thrust pressure on the cylinder 2 Loosen the lock nuts B D bring them close together and lock one against the other 3 Work on the lock nuts B D to adjust the extension of the stem E 4 Completely unfold the primary arm A again and check that it is aligned with the middle frame 5 Put the lock nuts B D back into their original position and lock them when adjustment is completed 6 Make the same adjustment on the other arm Translation of original instructions 31 user manual 332 068 ADJUSTMENT OF EXTENSION ALIGNMENT Proceed in the way indicated 1 Loosen the lock nuts A and act on B A the screws B so that the exten sions are aligned with the primary arms 2 Tighten the lock nut A when the operation is completed 7 ADJUSTMENT OF THE ARM TILT G FIX VERSION BOOMS Proceed in the way indicated 1 Prepare a lifting device with an adequate lifting capacity and slightly lift the primary arm A 2 Loosenlock nuts B and adjust the arm tilt by means of register C 3 Lower the primary arm A and check the tilt 4 Tighten lock nuts B once the operation is completed 5 Adjust the other arm
6. after having greased could cause the pins Q to accidentally become ex the parts and their seats tracted Therefore these pins have to be adjusted as shown in the figure and have to be assembled and disassembled through the lower screws Translation of original instructions sf user manual 332 068 2 Extract the cylinder stem C and fasten it to the arm with the pin D and the locking screw E 3 Assemble the opposite arm in the same Way UTI T Ik Only for versions without hydraulic locking 4 Slightly unfold primary arms TN Sy F b oe ft M m f 5 Connect the ropes F to the arms with the relative screws as shown in the figure O A M RB oo X The screws G must always be P ses mounted turned upwards as shown in G SSSSSSSSESSEHSSSSSSSSHSSSSESESEEE the figure 6 Fold boom arms LI 7 Use nuts N to tighten ropes F DA 8 Bring stop P closer and lock it d RE gt 9 Lock the ropes F to the support E RETEEERE N using the clamp H id P C s 10 Use rubber bands L to support es the ropes and prevent them from Le 4 being damaged while the boom is a TT PNE X moving see figure SS j J T oN w T Translation of original instructions g user manual INSTALLATION OF ARM 30 TO 33 METRE BOOMS 1 Lift t
7. commonly used solutions Secure the means properly during transporta tion in order to prevent un timely shift ing HANDLING AND LIFTING The equipment can be handled with a lifting device with forks or hooks having a sufficient capacity Position the lifting device as shown in the figure Avoid sudden manoeuvres A Danger Warning Lifting and handling operations must be carried out by using appropriate means and by skilled staff specialized in this kind of manoeuvres INSTALLATION INSTRUCTIONS Whoever performs the installation must prepare satis factory safety conditions in advance in order to ensure their own safety and that of the operators involved INSTALLATION OF DISASSEMBLED PARTS Follow the instructions given below so as to install and assemble the spraying boom properly 332 068 Translation of original instructions user manual 332 068 INSTALLATION OF MIDDLE FRAME Proceed in the way indicated 1 Lift the middle frame A of the boom already mounted on the self levelling device see Self levelling Device booklet and fasten it to the sliding frame of the lifting device B or to the shock absorber if required INSTALLATION OF ARM 24 TO 28 METHE BOOMS A Caution Warning Screws R are tightened and locked using LOCTITE 1 Lift the arm A and fasten it to the middle frame in order to prevent them from coming loose which B with the respective pins
8. found in the risk area move away user manual 332 068 Spraying boom Only for booms with folding end piece optional Pull bracket A to unlock and manually fold endpiece B Booklet 9 e 0 a e a e e de x INFORMATION ABOUT MAINTENANCE MAINTENANCE SCHEDULE TABLE Type of intervention Each working day and with each interval higher than one hour Each working day Every 40 hours of work Jets and nozzles Jets and nozzles Jets nozzles antidrip valve Complete equipment Complete equipment Boom limit stop bumper A see figure Endpiece articulation springs Arm shock absorber Belleville washers Translation of original instructions Clean and rinse the wa ter supply Check operation Check installation Clean and wash Check the greased par ts Check the condition and tightness of the screws Check the painted sur faces Check its condition Check its effectiveness Check its effectiveness 97 Make the clean water come out of the nozzles Clean and replace if ne cessary See Cleaning noz zles page 39 Install properly Use a clean jet of water See Lubrication points diagram page 39 Grease if necessary Tighten and replace if necessary Touch up the parts the paint has come off of if necessary Replace if necessary Replace if necessary Replace if necessary user manual
9. prepare satis their own safety and that of the operators involved factory safety conditions in advance in order to ensure ADJUSTMENT OF ARM ALIGNMENT 23 TO 28 METRE BOOMS Unfolding stage proceed in the way indicated 1 Start up the controls to completely unfold the primary arms A of the boom and slightly fold them to reduce the thrust pressure on the cylinder 2 Loosen the lock nuts B C bring them close together and lock one against the other 3 Workon the lock nuts B C to adjust the extension of the stem D 4 Completely unfold the primary arm A again and check that it is aligned with the middle frame A 5 Put the lock nuts B C back into their original position and lock them when adjustment is completed AS d If the required position cannot be reached move one or more pairs of cylinder springs from area E to area H or viceversa as required 6 Make the same adjustment on the other arm Folding stage proceed in the way indicated 1 Start up the controls to completely fold the primary arms A of the boom and slightly unfold them to reduce the thrust pressure on the cylinder 2 Loosen the lock nut C and adjust on the ring nut F 3 Completely fold the primary arm A again and check that it is prop erly resting on the support 4 Lock the lock nut C onto the ring nut F when adjustment is com pleted A ths NM V
10. your hands after each contact with the chemicals used Mask must be worn to protect the respiratory tract when handling and using chemicals Boots must be worn to protect feet and legs when handling and using chemicals Translation of original instructions Booklet 1 Gloves must be worn to protect hands from abrasions Protective clothing must be worn to protect the body when handling and using chemicals Mandatory reading of the User manual The person in charge of the equipment operation shall read the manual in order to know the position and the function of controls as well as to familiarize with all information contained Always keep the document within reach Clean water must be used to fill up the clean water tank Height adjustment signal this indicates the height adjustment points when using a fork lifting device Height adjustment signal this indicates the height adjustment points when using a lifting hook user manual 332 068 Booklet 9 Spraying boom BDL PLUS GVAR 24 33 user manual Edition 11 2006 Serial number INDEX title page title i i i page TECHNICAL INFORMATION 3 Installation of line filters if required Equipment general description 3 and JOTS 0 cece cece e eee eee eee e teeter eee es 20 Technical specifications PECTORE 3 Support layout diagram for booms diae I II 21 Techn
11. 6 tT 32m 6 L L s33m 6 Translation of original instructions Des user manual 332 068 Spraying boom INSTALLATION OF WATER HOSES Proceed in the way indicated 1 Lay the hoses down on the boom linearly see the figure Booklet 9 2 Leave sufficient length so as to not impede the movements at the artic ulation points of the boom 3 Connect the hoses see Water connection diagram Translation of original instructions 24 user manual 332 068 Spraying boom Booklet 9 4 Secure the hoses to the boom with clamps spaced out 20 cm at Do not tighten the clamps too much so as to avoid throttling 5 Use the Teflon seal A and tighten the stainless steel clamps B in order to ensure tightness in the joints 5 supply water connection diagram 12131415 2 zi re gt E pene en PRE aaa 1 TE a a 3 T_T pe e Le i e ie a ee ee R Doo ERE LM VE GENE EEEEEE _ aaIIIII gt SF Rp NEIN e e Translation of original instructions xL user manual 332 068 7 supply water connection diagram i ler o HE BP Hr L I Il bb WVLD Gvc _ I N gt Y le OE 9 9 supply water connection diagram L ZUR z A N I oS re a A es RI a em 1 WM do M p j _ a _L __S D I d fj
12. BI MD ae ERE EE o 6 o Translation of original instructions 26 user manual 332 068 INSTALLATION OF REAR LIGHT KIT 1 Install the rear light kit A and fasten it with U bolts B Rear light kits for mounted units with rear Rear light kits for trailed tanks without rear reflecting panels reflecting panels M Rear light kits for trailed tanks with rear reflecting panels INSTALLATION OF THE VARIABLE GEOMETRY INDICATOR Proceed in the way indicated 1 Activate controls for completely unfolding the boom and adjust vari able geometry so that arms be per fectly horizontal Translation of original instructions m user manual 332 068 Spraying boom Booklet 9 2 Apply sticker A on the cylinder so that the two arrows be centred with respect to indicator B If the indicator position does not allow to apply sticker A on the cylinder use bolts C to move it eccecoecccccece di QS NI N V INSTALLATION OF SUPPORT ROLLER Proceed in the way indicated 1 Bring boom arms closer to supports A 2 Assemble and fix support rollers B by means of U bolts C so that they be centred with respect to supports A SG Wig 3 Translation of original instructions zm user manual 332 068 INFORMATION ABOUT ADJUSTMENTS INSTRUCTIONS FOR ADJUSTMENTS Whoever makes the adjustments must
13. Booklet 9 4 Fasten the stainless steel pipes C to the spray ing boom using the relative supports depending on the type of jets installed see figure Support layout diagram for booms with Uni Jet jets Translation of original instructions 21 user manual 332 068 Spraying boom Support layout diagram for booms with Compact jets Booklet 9 Support layout diagram for booms with folding endpiece optional and Compact jets Translation of original instructions 22 user manual 332 068 Spraying boom NUMBER OF JETS ON EACH BOOM SECTION Position the nozzle holder hoses depending on the boom length see diagram The diagram shows as well position and number of supports on each hose and installation instructions depending on the number of supplies If the equipment is supplied disas sembled the diagram is enclosed with the small items of the boom AS For hoses with up to four jets use two pairs of clamps A for hoses with more than four jets use three pairs of clamps B Booklet 9 Jet number diagram for each boom section 500 mm pitch DTTUT Ta 4 13 e i DTE 78 ues On 6 5 5 ll MM e a 9 e 27m 28 m 4 13 15 7 e P 15 9 4 e Ld e e e e pe e e e Vi 7 6 10 L 30m
14. E 6 Tighten the lock nut A when the operation is completed Translation of original instructions 42 user manual 332 068 Spraying boom Booklet 9 REPLACEMENT OF ARM CASE HARDENED BUSHINGS Proceed in the way indicated 1 Prepare a lifting device with an adequate lifting capacity to sup port the primary arm A 2 Loosen screws B C and remove pins D 3 Remove primary arm A 4 Remove the case hardened bush ings E and replace them 5 Reinstall primary arm A 6 Reassemble pins D and screws B C once the operation is com pleted DISPOSING OF THE EQUIPMENT Emportant This intervention has to be carried out by skilled technicians and in accordance with the current safe ty regulations Do not disperse in the environment non biodegradable products lubricating oils and Translation of original instructions Ss ANT NE 43 g NG non ferrous components rubber PVC resins etc Dispose of them according to the local regulations in force user manual
15. IMPORTANT Keep this service manual to hand during the machine equipment s working life SPRAYING BOOM BDL PLUS GVAR 24 33 user manual ENGLISH Translation of original instructions Serial number Edition 1 11 2006 INDEX GENERAL AND SAFETY Booklet INFORMATION 1 Booklet SPRYING BOOM 9 No part of this publication may be reproduced without the permission in writing of the Manufacturer The Manufacturer follows a continuous improvement policy and reserves the right to change this document without notice provided that such changes do not imply risks to safety BARGAM via della Cooperazione 20 40026 IMOLA BO ITALY tel 390542648511 fax 390542640539 www bargam com e mail salesimola bargam com IDM 368010201SINGOL Booklet 1 GENERAL AND SAFETY wsermanud INFORMATION ME S S S S TABLE OF CONTENTS C M Composition of the manual and method of reference 2 Manual purpose 2 D P Documentation enclosed 3 Purpose of the manual 2 E S Equipment and manufacturer identification 2 Safety and information markings 5 Safety regulations 3 Service procedure 3 Identification Manufacturer and equipment 2 Translation of original instructions 1 user manual Spraying boom PURPOSE OF THE MANUAL The current manual is part of the equipment and has been supplied by the manufacturer as an essential guide to those who will be involved with the machiner
16. Make the same adjustment on the other extension 332 068 Translation of original instructions 34 user manual 332 068 VARIABLE GEOMETRY SPRING ADJUSTMENT 24 TO 28 METRE BOOMS 1 Activate controls for unfolding the boom 2 Adjust both nuts A until the dis tance between dowel B and cylin der C is 10 mm D VC A i VARIABLE GEOMETRY SPRING ADJUSTMENT 30 TO 33 METRE BOOMS 1 Activate controls for unfolding the boom 2 Use nuts A in order to have the thread protruding by 8 10 mm IN ij Translation of original instructions sigg user manual 332 068 Spraying boom Booklet 9 INFORMATION ABOUT USE OPERATING ADVICE While in use disengage the self levelling devices locking device so as to allow the spraying boom to swing and keep it parallel to the ground also on slopes and uneven ground The self levelling device s locking device should be engaged when using the equipment with the boom not symmetrically folded and while transporting the equip ment itself BOOM FOLDING AND UNFOLDING AS The environmental and territorial con ditions of the area where you plan to operate have to be checked every time the equipment is set up for spraying Evaluate the following requirements Check whether or not there are electric lines and assess the risks of contact with the spraying boom Checkthe gradient of the land so as to evaluate the most suitable condi tions f
17. ages AS Indicates particularly important technical information that should not be neglected EQUIPMENT AND MANUFACTURER IDENTIFICATION The ID plate shown is attached to the equipment and or its components A Manufacturer identification B Model C Identification number D Total weight of the maximum configuration E Year of manufacture F Water system maximum pressure bar G Empty weight in the maximum configuration Kg H Manufacturing order number Trailer and unit plates A M Translation of original instructions It details references and all important operational safety requirements L Total weight M EC conformity mark S Designation Component plate user manual IDM 368010201SINGOL General and safety information SERVICE PROCEDURE Please refer to the Manufacturer s service centres for any need DOCUMENTATION ENCLOSED The following documentation is included with this manual Wiring diagrams Hydraulic system diagrams Oleodynamic system diagrams SAFETY HEGULATIONS General regulations This equipment has been designed and manufactured with all due care and attention to health and safety issues In addition to observing the specific laws in force the manufacturer has adopted all exemplary construction technique principles The purpose of this information is to advise the operators to use extreme caution to avoid risks However discr
18. e machine s operating range Caution risk of corrosion suitable gloves must be worn when handling chemical products Caution risk of falling do not climb only use suitable means to access the higher parts of the machine Translation of original instructions gt PERSE Booklet 1 Danger fluid escaping under pressure do not touch nor approach with any part of your body to avoid abrasions Danger of amputation for upper limbs do not put your hands in mechanisms with moving parts Danger low temperature disconnect the pressure gauge before winter storage Danger of trapping and dragging do not put your upper limbs in mechanisms with moving parts Caution danger to body do not go near the moving components Danger of crushing upper limbs do not access this area while parts are moving Danger of crushing upper limbs be careful during tractor height adjuster hitching Danger Hot surfaces be careful of hot surfaces Danger of impact be careful of protruding parts user manual IDM 368010201SINGOL General and safety information Prohibited use do not spray water under pressure to avoid damaging parts No access to unauthorised people do not stand in or walk through the machine s operating range Grip points indicates the manual grip points Protective gear must be worn protective earmuffs must be worn while operating the machine Mandatory use of fresh water wash
19. etion is invaluable Safety is also the responsibility of those who use the equipment Carefully read the instructions published in the supplied manual and found directly on the machine while strictly observing those concerning safety Time dedicated to reading will prevent unfortunate accidents remembering what one was supposed to do when the damage is already done is always too late Pay attention to the meanings of the symbols on the applied stickers their shape and colour are significant to safety ends Keep them legible and observe the shown information Never tamper dodge eliminate or by pass the safety devices installed on the machine Neglect to respect this requirement may cause serious risk to personal safety and health Any maintenance or other work on the equipment must always be carried out by trained experienced technicians with specific and certified competence in this field Neglect to observe these requirements may prove hazardous to personal safety and health Only wear and use the protective clothing and or devices indicated in the instructions provided by the Translation of original instructions Booklet 1 pi yess For every technical service request regarding the machine please indicate the data found on the identification plate the approximate hours of use and the type of fault detected Documentation on commercial components pumps gears etc Warranty Declaration of conformity
20. he arm A and fasten it to the middle frame B with the respective pins after having greased the parts and their seats 2 Insert spacer M 3 Extract the cylinder stem C and fasten it to the arm with the pin E and the locking screw D A 7 4 4 Assemble the opposite arm in the same way a 4 A O 1 FJ 7 Y FP i Vv a m L f 332 068 Translation of original instructions g user manual 332 068 Only for versions without hydraulic locking 5 Slightly unfold primary arms 6 Connect the ropes F to the arms with the relative screws as shown in the figure The screws G must always be mount ed turned upwards as shown in the figure 7 Fold boom arms 8 Use nuts N to tighten ropes F 9 Bring stop P closer and lock it 10 Lock the ropes F to the support using the clamp H 11 Use rubber bands L to support the ropes and prevent them from being damaged while the boom is moving see figure INSTALLATION OF EXTENSION LOCKS 1 Fix stop A on the extension 2 Mount support B on the primary arm at the distance shown in the fig ure 3 Make sure that the supports A B engages properly during folding B e SC Translation of original instructions ze user manual 332 068 INSTALLATION OF THE HYDRAULIC SYSTEM at Proceed in t
21. he way indicated 1 Lay the hoses down on the boom linearly see the figure Leave sufficient length so as to not impede PO UgRISn MARSI too much so as to damage the movements at the articulation points of the the sealing taper fit boom 3 Fasten the hoses to the frame by means of the hose clamps provided on the boom and with clamps at a distance of 20 cm 2 Connect the hoses to the cylinders see the hydraulic diagram Ve K Translation of original instructions fle user manual 332 068 Spraying boom Booklet 9 6 function hydraulic system operated with electric control unit 3 9900000000000000000000000000000000000000090 CGA CONTROL PANEL A Left variable geometry B Simultaneous unfolding of boom sec tions C Right variable geometry D Lifting E Hydraulic tilt adjustment F Hydraulic locking M LLER CONTROL PANEL A Simultaneous unfolding of boom sec tions B Left variable geometry C Lifting D Right variable geometry E Hydraulic locking F Hydraulic tilt adjustment Translation of original instructions J J Uni at ae a a 2 j J 225200ccccce 12 user manual 332 068 Spraying boom Boom unfolding and folding The figure indicates the procedure to follow when un folding and folding the boom Unfolding Translation of original instructions Folding i oso tenne nani cz
22. ical sica T ec Mice penitus E Support layout diagram for booms Filings on derma siscsdri pride gii with folding endpiece optional Safety devices ccr llrll 4 and Uni Jet jets Sone She sso sean arena ia 21 Safety distance table A Support layout diagram for booms J PAM with Compact Jes cusea oio pisEueoc debes 22 siii zie 4 ida n TA icu Support layout diagram for booms Identification plate position 5 with folding endpiece optional Position of sIgnals ssssese otc c a RR Ride 5 and Compact Jets eee 22 Number of jets on each boom section 23 INFORMATION ABOUT HANDLING AND INSTALLATION 5 Jet number diagram for each boom section 500 mm pitch 23 Handling instructions scrl 5 i i Installation of water hoses 24 Packing and unpacking o l l 5 supply water connection diagram 25 cune ane POP DU E 7 supply water connection diagram 26 Handling and lifting eene 6 9 supply water connection diagram 26 Installation instructions eene 6 Installation of rear light kit 27 Installation of disassembled parts 6 Installation of the variable Installation of middle frame 7 geometry INCICATIOF sicsceccesccdssonsiveaiedessrene 27 Installation of arm Installation of Support r
23. in the same way iw Translation of original instructions ies user manual 332 068 ADJUSTMENT OF EXTENSION FOLDING AND UNFOLDING CYLINDER 24 TO 28 METRE BOOMS Unfolding stage proceed in the way indicated 1 Start up the controls to completely unfold the extensions of the boom and slightly fold them to reduce the thrust pressure on the cylinder 2 Loosen lock nut A 3 Use the cylinder stem B to adjust the extension 4 Completely unfold the extension again 5 Check that the thrust force of the cylinder prevents the articulation between the primary arm and the extension from moving A If the thrust force increases during un folding it will decrease during folding Therefore try to choose the mean between the two extremes 6 Tighten the lock nut A when the operation is completed Folding stage proceed in the way indicated 1 Start up the controls to completely fold the extensions of the boom and slightly unfold them to reduce the thrust pressure on the cylinder 2 Loosen lock nut A 3 Use the cylinder stem B to adjust the extension 4 Completely fold the extension again 5 Check that the thrust force of the cylinder prevents the articulation between the primary arm and the extension from moving 6 Tighten the lock nut A when the operation is completed 7 Make the same adjustment on the other extension Translation of original ins
24. mber that prudence is irreplaceable machine It is however M necessary that you carefully read the Safety is also in the hands of all the operators who interact general safety regulations published in Booklet 1 and those with the machine Translation of original instructions user manual 332 068 Spraying boom Variable geometry spring adjustment 24 to 28 metre booms 35 Variable geometry spring adjustment 30 to 33 metre booms 35 INFORMATION ABOUT USE 36 Operating advice 36 Boom folding and unfolding 36 INFORMATION ABOUT MAINTENANCE 37 Maintenance schedule table df Lubrication points diagram 39 Cleaning nozzles 39 Prolonged inactivity 40 Translation of original instructions Booklet 9 TROUBLESHOOTING 40 Troubles causes remedies 40 INFORMATION ABOUT HEPLACEMENTS 42 Replacement of articulation spring and bushing 42 Replacement of arm case hardened 6 ge TERE 43 Disposing of the equipment 43 user manual 332 068 TECHNICAL INFORMATION EQUIPMENT GENERAL DESCRIPTION The spraying boom from now on called equipment allel with the ground even in the event the grou
25. nd is was designed and built to be installed on a machine for uneven spraying chemical products on tilled land and or The equipment is divided into folding boom sections in order to adapt it to the spraying width and so as to re It is to be put on the height adjustment device and on duce the space occupied during transfer the self levelling device so that it remains perfectly par products TECHNICAL SPECIFICATIONS 24 2530 5 50 2350 874 48 27 2530 6690 2680 1010 54 28 2530 6690 2680 1014 56 30 2545 7900 2200 1300 60 32 2545 7900 2200 1332 64 33 2545 7900 2200 1340 66 Boom with self levelling device in its maximum configuration Technical specification diagram Optional Self levelling device Translation of original instructions e user manual Spraying boom FITTINGS ON DEMAND Arm alignment display kit it allows the driver to check arm position directly from the driver s seat For any other information see the relevant manual SAFETY DEVICES Extension articulation to allow the end of the exten sion to turn so as to get past obstacles In order to get past the obstacle without damaging the equipment it is necessary to keep a distance higher than the value D given in the table Stop valve it allows to stop movements of the vari ous boom sections during use and or transport of the equipment and to prevent accidental movements in the event of an hydraulic hose failure Safety distance diag
26. oller 28 24 to 28 metre booms 7 INFORMATION ABOUT ADJUSTMENTS 29 Installation of arm 30 to 33 metre DOOMS ees 9 Instructions for adjustments 29 Installation of extension locks 10 Adjustment of arm alignment 23 10 28 metre DOOITIS ciccione 29 Installation of the hydraulic system 11 Adjustment of arm alignment 6 function hydraulic system l 30 to 33 metre booms 31 operated with electric control unit 12 i i Adjustment of extension alignment 32 7 function hydraulic system operated with electric control unit 14 Adjustment of the arm tilt 7 function hydraulic system G FIX version DOomS 32 operated with electric control unit 16 Adjustment of extension folding Boom unfolding and folding 17 and unfolding cylinder 9 function hydraulic system 24 to 28 metre booms 33 operated with electric control unit 18 Adjustment of extension folding Boom unfolding and folding 19 and unfolding cylinder 30 to 33 metre booms 34 S IMPORTANT SAFETY NOTE The information published in this booklet regards the pointed out with relevant symbols in order to safeguard operational aspects of the operator unit installed on the people from risks Reme
27. or operating in safety Always bear in mind the maximum gradient AS Information on hydraulic connections is to be found in the Hydraulic system diagram The boom un folding and folding procedure variable depending on the type of control installed is de scribed in Boom Unfolding and Folding The information mentioned is not published in the manual if the equipment is installed on units be longing to other manufacturers limits allowed n the event of spraying with progress transversal to the gradient carefully follow the instructions given 1 Boom unfolding stage always unfold the one uphill first and then the one downhill 2 Boom folding stage always fold the one downhill first and then the one uphill AS Lock the self levelling device if present before you unfold and fold the arms Never work if just the downhill arm is open Keep the forward speed moderate 8 10 km h max so as to prevent the boom from swinging and getting uneven spraying Translation of original instructions 36 If it is windy also stay below the maximum allowed limits 5 m sec so as to prevent the product from be ing dispersed in the surrounding environment Keep the boom at a lower height and increase the volume of the droplets A Caution Warning Prevent strangers from approaching the working area when the machine is in use Should it become necessary stop it immediately and make the peo ple
28. ormation movement make sure that all parts which could cause this have been safely locked before transportation Approved equipment may be driven on public roads by a licensed driver Make sure that all the parts which could cause sudden uncontrolled movement have been safely secured before transportation and check that the total bulk outline does not exceed specifications Place the required signals if necessary Operation and use regulations The operator must be familiar with the use of the equipment and be suitably qualified and experienced for this type of task Even after having been adequately trained on machine use perform trial manoeuvres to familiarise the operator with machine controls and functions start up and arrest in particular on first use if necessary The equipment may only be used for the purposes specified by the manufacturer Improper use may cause health and safety risks to persons and economic damage The equipment has been designed and produced to fulfil all the operations specified by the manufacturer Tampering with any device to achieve services other than those provided may be hazardous to personal safety and health and provoke economic loss Do not use this equipment unless all the safety devices have been installed and are working perfectly Neglect to observe this requirement may be hazardous to personal safety and health While preparing and using chemical substances all necessary safety
29. oy 5 Make the same adjustment on the other arm Translation of original instructions 29 user manual 332 068 Spraying boom Shock absorber G adjustment pro ceed in the way indicated 1 Start up the controls to completely fold the primary arms of the boom 2 Check that the distance indicated in the figure corresponds If it does not adjust it by means of nut E 3 Completely unfold the primary arm again and check that the nut H is resting on the limit stop L and slightly compresses the washers Otherwise complete the adjust ment by means of nut H and lock nut 4 Lock the nut and lock nut H when adjustment is completed 5 Make the same adjustment on the other shock absorber Translation of original instructions Booklet 9 30 user manual 332 068 ADJUSTMENT OF ARM ALIGNMENT 30 TO 33 METRE BOOMS Unfolding stage proceed in the way indicated 1 1 Start up the controls to com pletely unfold the primary arms A of the boom and slightly fold them to reduce the thrust pressure on the cylinder 2 Loosen the lock nut B and adjust on the ring nut C 3 Completely unfold the primary arm A again and check that it is aligned with the middle frame 4 Lock the lock nut B onto the ring nut C when adjustment is com pleted aana i uf yo 46 Pam t e af P Y 4 909009090000 5
30. precautions should be taken to avoid health and safety risks to personnel and environmental damage All residual chemical substances must be disposed of properly according to local laws and regulations Avoid polluting the environment Equipment must always be parked in an appropriate area where it does not block or endanger traffic Turn the engine off and take adequate precautions to prevent unauthorised personnel from accessing the driving seat Prevent unauthorised personnel from accessing the area in which the equipment is being used If necessary cease operations immediately and have the area at risk cleared Translation of original instructions Booklet 1 Adjustment and maintenance regulations Keep the machine in maximum working conditions by performing the programmed maintenance operations advised by the manufacturer Good maintenance achieves the best machine performance longer machine life and constant observance of the safety regulations Activate all of the security devices provided and evaluate the necessity to adequately inform personnel operating in the near vicinity before performing maintenance or adjustments on the machine In particular confine the neighbouring areas to impede access to the devices that could if activated produce unexpected danger conditions provoking hazards to personal safety and health All maintenance procedures that require precise technical competence or specific skills must be excl
31. ram Safety distance table Width W 24 27 28 30 32 33 12 135 14 15 16 16 5 Booklet 9 Safety distance D 10 8 12 2 12 6 13 5 14 4 14 9 332 068 Translation of original instructions user manual 332 068 IDENTIFICATION PLATE POSITION The figure points out the positions of the identification plates of the components 74 fy ec0c00900000090009909909090999000 POSITION OF SIGNALS The figure shows the location of all safety plates while their meaning is ex plained in booklet 1 The plates A and B supplied with the manual have to be placed inside the tractor cab in a visi ble position di landa et INFORMATION ABOUT HANDLING AND INSTALLATION HANDLING INSTRUCTIONS Comply with the information provided by the manufac manual when carrying out handling and loading oper turer found on the equipment and in the instruction ations PACKING AND UNPACKING he equipment is to be placed on a loading plat When unpacking check that all the components form protected and adequately secured To make are intact and in the exact quantities components disassembled in observance of the laws in force Translation of original instructions 9 user manual LOADING AND TRANSPORTATION Depending on the destination loading and transport can be carried out with dif ferent means The diagram shows the most
32. re gauges Grease all the components provided with a grease nipple Place the equipment in a sheltered place accessi ble only to the operators TROUBLESHOOTING TROUBLES CAUSES REMEDIES Trouble the boom unfolds halfway and then stops Cause impurities in the calibrated joints of the jacks Cures disassemble the joints and clean them Trouble the boom is not aligned when unfolded Cause unfolding cylinder not adjusted Cures adjust the alignment of the arms see Arm alignment adjustment QT A Cause Belleville washers B failure e Cures Check and replace Belleville x washers B if necessary Cause arm case hardened bushing failure Cures replace bushings see Replacement of arm case hardened bushings Translation of original instructions 40 ecce 7 user manual 332 068 Trouble the boom is not aligned when unfolded Cause unfolding cylinder not adjusted Cures adjust the alignment of the arms see Arm alignment adjustment Cause Belleville washers B failure Cures Check and replace Belleville washers B if necessary Cause arm case hardened bushing failure Cures replace bushings see Replacement of arm case hardened bushings Booms 30 33 m duda o WA Va tes Ao Trouble the extensions are not aligned when unfolded Cause stop bolt not adjusted Cures work on the screw A
33. to adjust N the alignment of the extensions see CO Adjustment of extension alignment SS Trouble the complete extension moves as to the primary arm with the boom unfolded and or folded Cause extension unfolding cylinder not adjusted Cures see Adjustment of extension folding and unfolding cylinder Translation of original instructions 41 user manual 332 068 Trouble the endpiece extension is not steady enough with the boom unfolded Cause the articulation is loose Cures compress the spring or replace it if it is no longer effective see Replacement of articulation spring and bushing Cause the self lubricating bushing of the endpiece extension is worn Cures replace the bushing see Replacement of arm case hardened bushings INFORMATION ABOUT REPLACEMENTS REPLACEMENT OF ARTICULATION SPRING AND BUSHING Proceed in the way indicated 1 Unscrew the nuts A B and extract the washer C 2 Remove the pin D and the spring E 3 Check the efficiency of the spring E and the wear of the bushing F and if necessary replace them The self lubricating bushing F is to be inserted by apply pressure with the limit stop facing downwards and locked with LOCTITE in order to en sure it is secure 4 Reassemble the parts D E C B A as shown in the figure 5 Tighten the nut B until you get the right compres sion of the spring
34. tructions E user manual ADJUSTMENT OF EXTENSION FOLDING AND UNFOLDING CYLINDER 27 TO 33 METRE BOOMS Adjustment should be carried out both in the folding and unfolding phase Unfolding stage proceed in the way indicated 1 Start up the controls to completely unfold the extensions of the boom and slightly fold them to reduce the thrust pressure on the cylinder 2 Loosen lock nut A and placering nut B so that it rests on cylinder C 3 Completely unfold the extension again 4 Check that the thrust force of the cylinder prevents the articulation between the primary arm and the extension from moving I OO OO O O I O O 5 Lock the lock nut A onto the ringut B when adjustment is com pleted 6 Make the same adjustment on the other exten sion Folding stage proceed in the way indicated 1 Start up the controls to completely fold the extensions of the boom and slightly unfold them to reduce the thrust pressure on the cylinder 2 Loosen the lock nuts A D bring them close together and lock one against the other 3 Work on the lock nuts A D to adjust the extension of the stem E 4 Completely fold the extension again 5 Check that the thrust force of the cylinder prevents the articulation between the primary arm and the extension from moving 6 Put the lock nuts A D back into their original position and lock them when adjustment is com pleted 7
35. ulic tilt adjustment G Hydraulic locking M LLER CONTROL PANEL A Simultaneous unfolding of arm left extension B Simultaneous unfolding of arm right extension C Left variable geometry D Lifting E Right variable geometry F Hydraulic locking G Hydraulic tilt adjustment Translation of original instructions T5 user manual 332 068 Spraying boom Boom unfolding and folding The figure indicates the procedure to follow when un folding and folding the boom Booklet 9 Please note the two arms can be folded or unfolded independently of each other Unfolding Folding Translation of original instructions user manual 332 068 Spraying boom Booklet 9 9 function hydraulic system operated with electric control unit Booms 30 33 m do CGA CONTROL PANEL A Left extension unfolding B Left arm unfolding C Right arm unfolding D Right extension unfolding E Lifting F Hydraulic tilt adjustment G Hydraulic locking H Left variable geometry L Right variable geometry M LLER CONTROL PANEL A Left extension unfolding B Left arm unfolding C Right arm unfolding D Right extension unfolding E Left variable geometry F Lifting G Right variable geometry H Hydraulic locking L Hydraulic tilt adjustment Translation of original instructions i nana nang FI og B Mi P SETS Amel d G A cicci CR STERA MERE S
36. usively performed by qualified personnel with acquired certified experience in the specific field To perform maintenance in areas that are not easily accessible or dangerous establish suitable safety conditions for operators and others according to the laws in force pertinent to work safety conditions Replace deteriorated parts with originals Use oils and lubricants indicated in the manual All these measures can ensure the preservation of the machine and foreseen safety level Do not litter the environment with pollutant material perform disposal according to the pertinent laws in force user manual IDM 368010201SINGOL General and safety information SAFETY AND INFORMATION MARKINGS Some of the following signals are placed on the equipment the correct position is shown in the paragraph signals position Their meaning is explained below Danger read the manual carefully before any intervention Danger turn the engine off and remove the key from the ignition before any operation Danger do not place any part of your body in the tank Danger do not exceed the pressure shown Danger before inserting the cardan shaft check the direction of rotation and make sure the max rpm doesn t exceed the indicated value Danger of electric shock beware of the high voltage electric lines while unfolding and folding the boom Danger to people walking through make sure there are no unauthorised people in th
37. y during its working life In addition to adopting good use techniques the recipients must carefully read and strictly apply this information This information has been produced by the manufacturer in his own original language Italian and can be translated into other languages to satisfy legal and or commercial requirements Time dedicated to reading this information will avoid personal safety health risks and economic damages In the event that supplementary information to the actual machine set up is found in this manual it will not interfere with reading Please keep it in a safe easily accessible place so that it will be handy for reference when required Some of the pictures and pieces of information in this manual may not correspond perfectly to what you have This does not however hinder operation As the manufacturer is carrying out a policy of continuous product development and updating he reserves the right to alter this document without the obligation of prior notice Booklet 1 To better stress the importance of some passages or to indicate important specifics symbols whose meanings are described as follows have been adopted A Danger Warning Indicates critically dangerous situations that if neglected can result in serious personal safety and health hazards wr Caution Warning Indicates that suitable actions must be employed in order to avoid personal safety health hazards and economic dam
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