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JD-A052 T-TYPE GUIDE RAIL TESTING
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1. A052 T en 001a doc Page 8 02008 LINGGAO GmbH JD A052 USER MANUAL Cancel Fig 8 1 Clicking OK to the main procedure interface see Fig 8 2 Information Input Image Window Tool Bar Data Sheet R Lat Laser JD A 2 0 Hewfile TERE Mew SaveFile SaveAs export Print Preview Record Options Qui data table analyse table analyse chart 0 7 1 Low oom x Manufacturer Test Dept Operator Test Time 2007 11 22 14 43 04 HO 5 WERA 25 Hand test is ready Fig8 2 Tool bar the entire function button New file print print review hand auto measure hand record option and exit The function of each button 15 as follows New Building up a new examination record Save Keep examination data under the appointed content save as Change the save content of examination data Open Open a previous examination data document Output Output examination data directly in EXCEL MANU JD A052 T en 001a doc Page 9 02008 LINGGAO GmbH JD A052 USER MANUAL Print Printing examination data Print preview Previewing the data before printing Auto to match the drive device to carry on an auto measurement drive device is optional accessory Hand Recording the examination result on every point manually Option Setup the com direction of Receiving Target and the points Exit Closing the measure process Information input information could be input
2. and screw the bolts Easy operation for aiming at the bolt hole align the foot and right borders of the vehicle and connection board Target Canister Connection Board Fig 4 2 Remark Please choose the right vehicle for every testing 5 Manual operation Components for manual operation laser light source receiving target image transmission line software and computer The specific operation as follows 5 1 Install the laser light source Call light source as follows Seat the light source on the platform at the distance of 600mm to the rail Seeing Fig 5 1 5 2 Please choose the proper according to your requirement on precision refer to 3 installation of the receiving target Seat the target on the rail Fig 5 1 installation of the laser light source and receiving target 5 3 Connect the receiving target with computer by the image transmission line Switch on and take off the cap launch the software then look at the image window MANU JD A052 T en 001 Page 5 2008 LINGGAO GmbH JD A052 USER MANUAL Mare dae am Image Window gum ready Fig 5 2 5 4 Move the target to the end of the rail near to the light source adjust the height to make the axis of the light source and target canister collinear 5 5 Rotate the light source to get a regular reticle on the image window The crossing center should be on the center of the image window see Fig5 2 show 5 6 Move
3. includes type of the rail rail model manufacturer department operator time etc Image window synchronal show the laser reticle of the receiving target Data area includes data table analytic data chart and analytic data Referred to 6 3 6 4 6 5 Analytic data 1s the result of analysis and processing of the tested data Analytic data chart 1s the data chart after being analyzed Status bar displays the status of set including of the com port points target orientation and the status of testing 8 2 Set option Press option on software see Fig 8 3 Comm C2 CO T arget Onentation Horizontal Vertical Points 5 Br standard 0 001 Distortion standard 30 Fig8 3 Set com port points target orientation The scope of point is from 35 100 Please refer to 3 installation of receiving target to set the target direction 8 3 Data chart Explanation of the items of chart of the record data No Number of the points D distance to point 0 X measured data of X coordinate Y measured data of Y coordinate A distortion the angular of side working face and Y coordinate counter clockwise 15 positive value MANU JD A052 T en 001a doc Page 10 02008 LINGGAO GmbH JD A052 USER MANUAL Receiving Target receiving Target Laser Light Source 8 4 Analytic data Includes four parts see Fig 8 4 Fig
4. 8 5 Fig 8 6 Fig 8 7 masx mm D 214 Yepm 0 327 Aepm 33 545 es mm 0 544 Yes mm 2 523 46 557 Fig 8 4 The items meaning of Fig 8 4 respectively as follows Xes Maximum linearity deviations of X coordinate in the whole range Yes Maximum linearity deviations of Y coordinate in the whole range Aes maximum distortion angular in the whole range Xepm max Maximum linearity deviations per meter of X coordinate Yepm max Maximum linearity deviations per meter of Y coordinate Aepm max The maximum distortion per meter ues rur seu onim 0 000017 0002 0 00100 0 00001 0 008 0 00100 Em 00002 0 005 0 00100 Fig8 5 Fig 8 5 is B A analysis form explanation is as follows Measurement direction horizontal direction or vertical direction No Number of B A value when there is not only one B A B A analyzes result of B A B value mm analyzes result of B value A value mm analyzes result of A value MANU JD A052 T en 001 Page 11 2008 LINGGAO GmbH JD A052 USER MANUAL Point the point software analyzes A value according to it Datum mark the point software analyzes B value according to it Standard value the qualified value of B A Conclusion Compare B A with standard value if B A is bigger than standard value it is unqualified whereas qualified See Fig 8 6 the distortion analysis distortion Fig8 6 No th
5. JD A052 USER MANUAL Number T LT T 02 2007 Version 20070722 Date 22 07 2007 Approved CE J D A052 T TYPE GUI DE RAIL TESTI NG MANU JD A052 T en 001a doc 2008 LINGGAO GmbH JD A052 USER MANUAL Contents Sheet k COMPONENT 1 1 I2 RECEIVING TARGET a 1 1 3 IMAGE TRANSMISSION 1 DRT 2 15 SOFTWARE Lovee cecsscsscsssscscssssscscssssuceesussecersussucersucsucassuceesassucarsussucarsussucansasaesaesassucarsasaucavsvcarensaes 3 1 6 COMPUTER CONFIGURATION 41104000 000 3 2 a A rere AS 3 3 INSTALLATION OF THE RECEIVING 22 202020044400 0006 6 3 4 REPLACING THE VEHICLE eerte 4 5 MANUAL OPERATION rettet tette tette tenete tense ttes 5 T N O KOKO d D7 y CONN 6 7 A BENDS ON LINE MEASUREMENT SUGGESTION OPTION eee 8 8 81 LAUNCH THE SOFTWARE terrere 8 Bs TSO 10 DATA 10 ANAE TIC DATA 11 85 ANALYTIC 12 9 TROUBLE SHOOTING eere te
6. at uniform speed it 1s inclusive of drive control part and drive transmission part 1 4 1 Drive control part 15 inclusive of Control Box Forward limit sensor Reverse limit sensor and Control data line Control Data Line Control Box Auto Transmission Part Forward Limit Sensor Driver F Reverse limit sensor Electromotor 7 Lock Hand Wheel Adjuvant Transmission Pa Driven Wheel Fig1 4 drive unit 1 4 2 Drive transmission part is inclusive of Auto transmission part Adjuvant transmission part Fig 1 4 and transmission steel wire Auto transmission part is inclusive electromotor driver and lock hand wheel adjuvant transmission part is inclusive of lock hand wheel and driven wheel transmission steel line as Fig 1 5 Metal Fastening Fittings Bobbin Fig 1 5 transmission steel line MANU JD A052 T en 001 Page 2 2008 LINGGAO GmbH JD A052 USER MANUAL 1 5 Software Image digital processing and analysis the data 1 6 Computer Configuration Recommendation CPU 1 5GHz Memory 512M Video card DiectX9 0 or above Hard disk 40G Operation system Windows Port Three of USB one of serial port 2 Parameter mme _ m OR Laser output power os mm 3 Installation of the receiving target Two kinds of placement for the receiving target horizontal and vertical place method to see 1 3 1 Fig 3 While target is v
7. ay inside machine discarding the old battery please handle carefully in order to prevent results in other pollutions 10 5 If there is an excrescent voice with switch and receiving target in the testing please terminate testing in time and according to the exclusion method of the instrument to carry on a processing 10 6 Receiving target parks in the safety stable appropriate position after once testing in order to prevent damage receiving target 10 7 The filter forbids to touch row touch and other pollutions The instrument covers receiving target protection a cover in time after using If there 1s dust and fingerprint on filter during the testing please use to blow breeze ball to blow or wipe with the lens paper avoid by all means to sweep by hand or blow with MANU JD A052 T en 001a doc Page 13 02008 LINGGAO GmbH JD A052 USER MANUAL the mouth 10 8 The instrument should be placed in well ventilated and dry place the attention defends tide If instrument need not for a long time more than one month should be well ventilated once at least monthly Take instrument from the outdoors to inside in winter should place a period of time again open a box in order to prevent knot dew inside machine making electric appliances circuit short circuit influence filter lift span 10 9 The inside of receiving target and light source have stronger magnet Be keeping off a computer cellular phone etc the position of other electronics pr
8. e area The check spreads to move a direction and spreads to move axle Swing while spreading to move whether perpendicularity The check locks tight hand round a round to spread to move E whether the lock 15 tight Check whether the target vehicle 1s placed evenly whether the There is the abnormal sound or hand wheel prop up the side of guide rail whether there 15 not smooth movement foreign matter on the contact face of target vehicle and guide rail Whether there is someone or something warding off the laser Abnormal data beam whether the support platform is shaken or rocked fiercely Check the power of battery and USB connected 10 Attention 10 1 Reticle are reflected by terrace and other objects to receive up the receiving target will influence to measure accuracy 10 2 the measured guide rail process light source can t drive other object interferences collide or the light beam cover if the direction of light source changes in the testing then this time diagraph as a result invalid 10 3 Light source uses four section No 5 alkaline dry batteries the high performance battery can provide for 8 12 hours the power supply use an electricity suggesting to work in a row 8 replace battery in time after hour Otherwise weak of reticle will cause the abnormality of calculation data 10 4 Must take out battery when the light source doesn t work with long hours so as not to result in to dec
9. e start point of one meter where there is the maximum distortion per meter Value m the maximum distortion deviation per meter Point the point with maximum distortion deviation per meter Standard m the qualified value of distortion per meter Conclusion Compare result with standard value 1f result 15 bigger than standard value it is unqualified whereas qualified Fig 8 7 1s an assistance analysis form explanation 15 as follows Fig8 7 Xe mm Deviations of X coordinate Ye mm Deviations of Y coordinate Xepm mm Deviations of X coordinate per meter Yepm mm Deviations of Y coordinate per meter Aepm angular distortion per meter 8 5 Analytic data chart This chart includes X direction deviation Xe Y direction deviation Ye and distortion deviation Horizontal coordination shows the number of points Vertical coordination shows the X direction deviation Xe Y direction deviation Ye and distortion A MANU JD A052 T en 001 Page 12 2008 LINGGAO GmbH JD A052 USER MANUAL 9 Trouble shooting Check whether the battery has enough power whether the No laser emit polarity is correct Check whether the lens cap is removed Laser reticle is not emit to the m Check whether the light source is placed evenly whether the receiving target or it is emitted height and angle of light source is proper outside of computer imag
10. ertical the top surface of guide rail 15 the primary surface and the side guiding surface 15 the secondary surface While target 15 horizontal the side guiding surface of guide rail is the primary surface and the top surface is the secondary surface Primary surface measurement standard deviation is 0 03mm and secondary surface measurement standard deviation is 0 05mm Please choose the proper placement according to your requirement on precision MANU JD A052 T en 001a doc Page 3 02008 LINGGAO GmbH JD A052 USER MANUAL P N N m 96 i N mu X N Y d Fig 3 1 vertical Fig3 2 horizontal Remark set the target direction in the option of software before measuring See Fig 3 3 art C3 COM C3 COMZ2 C3 COME T REEL E Points 5 standard 0 007 Distortion standard Fig 3 3 set software 4 Replacing the vehicle We supply three types of vehicles to match the different models of guide rails Please see the corresponding relationship such as Fig 4 1 In Fig 4 1 MANU JD A052 T en 001a doc Page 4 02008 LINGGAO GmbH JD A052 USER MANUAL Vehicle is connected with the target canister by one piece of board Fasten it through three of bolts Please pay attention to the direction See the Fig 4 2 Lay the vehicle on the connection board
11. ile vertical installation the underneath 2 bolts are used for fixing steel wire line while horizontal installation Fix the steel wire while vertical measurement Fix the steel wire while horizontal measurement Fig 6 3 6 5 Installation limit sensor There are two kinds of limit sensor Forward limit sensor and Reverse limit sensor Forward limit sensor 15 installed on the near end of guide rail Adjuvant transmission part Reverse limit sensor is installed on the remote end of guide rail Auto transmission part Regulating Nut Fig 6 4 Fig6 5 Limit sensor Call sensor as follows is adsorbed on the guide rail when installation such as Fig6 4 and adjusting the regulating nut Fig6 5 make sure the distance of green face and the vehicle is within 5mm When user can t judge if the distance 15 within 5mms connect the sensor with the control box and MANU JD A052 T en 001 Page 7 2008 LINGGAO GmbH JD A052 USER MANUAL switch on the control box if the indicator light of sensor 1s red and the sensor doesn t touch the vehicle the sensor is installed correctly Whereas adjusting the sensor properly until satisfy request 6 6 Sensor and electromotor are connected with control box According to the label hint relevant slur are inserted relevant faucet Notice According to direction of Fig 6 6 shown Insert Alignment Fig 6 6 6 7 Link control box and computer One end of control data line is inserted into c
12. oducts in order to prevent computer the cellular phone after using or stopping using 10 10 Operator s each part of body avoids coming up against to measure terrace being measured to guide rail receiving target and each on line in testing otherwise will influence accuracy of measuring the result 10 11 Avoid the sun blazed down on filter 10 12 If the axletree of receiving target inferior extremity has more greasy dirt can use alcohol or diesel to clean 10 13 If the rolling bearing of receiving target and magnet piece has damage and severity of deformation can t carry on a normal testing 11 Safety instruction The following directions should enable the person responsible for the JD T type Guide Rails Testing and the person who actually uses the instrument to avoid operational hazards in advance The person responsible for the instrument must ensure that all users understand these directions and adhere to them 11 1 Use of the instrument The permitted use of JD A052 T type Guide Rails Testing 15 the following A Measuring the straightness and distortion B save export and print the measuring data 11 2 Prohibited use A Using the instrument without instruction B Using outside the stated limits C Deactivation of safety systems and removal of explanatory and hazard labels D Opening of the equipment by using tools screwdrivers etc as far as not specifically permitted for certain cases E Carrying out modification or conversi
13. on of the product F Under the environment of glare G Under the environment of fog or rain WARNING Prohibited use can lead to injury malfunction and material damage It 1s the task of the MANU JD A052 T en 001a doc Page 14 2008 LINGGAO GmbH JD A052 USER MANUAL person responsible for the instrument to inform the user about hazards and how to counteract them The JD A052 T type Guide Rails Testing 15 not to be operated until the user has been instructed 11 3 Limits of use Using in the environment suitable for person to live in It s forbidden to use in the environment combustible or explosive The person in charge of the instrument has the following duties A To understand the safety instructions on the product and instructions in the User manual B To be familiar with local safety regulations relate to accident prevention C To inform LAT LASER immediately if the equipment becomes unsafe 11 4 Hazards in use 11 4 1 When fault instrument collided instrument misemployed or reformed instrument are being used may appear false result Instruments should be periodical examined Notice the clean of JD A051 T type Guide Rail Testing instrument s optical mirror the integrity of the machine body 11 4 2 May therefore result in the mistake measure a result while measuring environment vibration more and greatly Avoiding the environment with bigger vibration 11 4 3 May therefore result the mistake measure a result while measuring in
14. ontrol box computer correspondence another end is inserted com port of computer 6 8 Switch on the control box set it on star and forward Moving the vehicle on the near end of guide rail 6 9 Start the auto operation in software Method is to click the button of Auto measure in software the button will show Manual operation 6 10 Set the control box on reserve Auto measuring is testing until receiving target moved to the far end of guide rail Waiting for the record data shows the measured data the measurement is finished 7 ends on line measurement suggestion option There is a 200mm area which can t be measured on auto operation in order to solve this problem we suggest that the ends on line measurement its principle 15 that two ends of guide rail are lengthened increasing examination area The specific method as follows Place a piece of short guide rail of 400mms on the near end of guide rail called A end placing a piece of short guide rail of 500mm on the far end of guide rail called B end A B ends are connected with guide rail closely make sure that vehicle can move smoothly in scope Remark A B ends should be the same model with measured guide rail 8 Software 8 1 Launch the software Press rail exe See Fig 8 1 The series No of product is inputted into the window the software will automatically load the calibration value from the database MANU JD
15. the dazzling strong light environment Avoiding creation strong light in the measuring environment 11 5 Laser Grade The laser which this instrument laser shoots send out is belongs to IIIB class laser Seeing inside direct light beam 15 dangerous observing the diffuse reflection 15 generally safe The instrument passed the CE attestation of the TUV safe usage matching EN61010 1 2001 EN60825 1 1994 A1 A2 the European standard Admonition The work area or protection round ingress of laser instrument proper add to stick homologous warning marking Don t orthoptic laser beam using the eyes orthoptic laser beam will bring bane to eyes please wear a laser shielding Spectacles at any time while using Do best to prevent ray radiation possibly mirror surface with have the radiation of potential danger such as lens triple prism all the surface reflection of transmission window and beam splitter The reflector lens and beam splitter install possible firm and when the laser shoots can be controlled ambulation only MANU JD A052 T en 001a doc Page 15 02008 LINGGAO GmbH
16. the target to the end of the rail far from the light source adjust the light source to get a regular reticle on the image window The crossing center should be on the center of the image window 5 7 Move the target back to check if the reticle is qualified as 5 5 If not repeat the step of 5 5 5 6 until it is qualified 5 8 Set the points in software see Fig5 3 1 CO COM CO ED COMB O COME T arget Orientation Horizontal Vertical BVA standard 0 001 Distortion standard Fig 5 3 5 9 Move the target to the first point near end press to start measurement The measurement 15 finished after the data shows on the sheet Move the target to the next point measure the points in turn 6 Auto operation 6 1 Operation step as follows 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 6 2 Installation the Auto transmission part of drive unit on the far end of guide rail the method of installation such as Fig6 1 6 3 Installation the Adjuvant transmission part of drive unit on the near end of guide rail the method of installation such as Fig 6 2 MANU JD A052 T en 001a doc Page 6 02008 LINGGAO GmbH JD A052 USER MANUAL Fig 6 1 Fig 6 2 6 4 Steel wire line 1s circled respectively on the driver such as Fig 6 1 and driven wheel such as Fig 6 2 finally fix on the vehicles Seeing Fig 6 3 there are four bolts on the vehicles the top 2 bolts are used for fixing steel wire line wh
17. tte tette tette tette tete tette tette 13 10 ATTENTION 2220222 00 20110005 00000004 13 11 SAFETY INSTRUCTION eerte tette tete tette 14 Hersteller Dalian Lat Laser Technical Development Co Ltd Sales representation in Germany by Linggao GmbH 49 221 95754 34 An der Ling 27 Fax 49 221 95754 28 50739 Email info linggao com http www linggao com MANU JD A052 T en 001a doc 02008 LINGGAO GmbH JD A052 USER MANUAL 1 Component The T type Guide Rail Testing 15 inclusive of laser light source receiving target transmission line drive unit software and computer etc 1 1 Laser light source Supplying datum line for the testing see Figl l Light Source Cannister Key Switch Cap Angle Adjusting Height Adjusting Wheel Height Adjusting Base Power Switch Fig1 1 Laser Light Source 1 2 Receiving target Receive and collect the images seeing Fig 1 2 Cap Serial Number Image Output Target Canister Vehicle Fig 1 2 Receiving Target 1 3 Image transmission line Connect the receiving target and computer see Fig 1 3 Fig 1 3 image transmission line MANU JD A052 T en 001 Page 1 2008 LINGGAO GmbH JD A052 USER MANUAL 1 4 Drive unit Supplied for auto operation it makes that receiving target can be moved on the guide rail
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