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Advantys STB - Schneider Electric

1. always 0 register 45399 STB DDO 3410 status 15 14 13 12 11 10 9 a 7 6 5 4 3 2 fa o presence absence LL SOM ou presence absence of PDM or output short in group 2 always 0 register 45400 STB DDI 3610 data 15 14 13 12 11 10 9 8 7 6 5 4 3 2 110 ON OFF conditions of inputs 1 6 always 0 register 45401 STB DDI 3610 status 15 14 13 12 11 10 9 8 7 6 JE 3 2 1 o presence absence of PDM short always 0 register 45402 STB DDO 3600 echo output data 15 14 13 12 11 10 9 8 ale Jonak 0 echoes module output data always 0 140 31003692 8 2009 Advanced Configuration Features register 45403 STB DDO 3600 status 15 14 1312 11 10 o a 7 6 5 a 3 2 1 o presence absence of PDM or output short in group 1 presence absence of PDM or output short in group 2 presence absence of PDM or output short in group 3 always 0 register 45404 STB AVI 1270 channel 1 data L_ presence absence of a PDM short L
2. NIM Status The eight LSBs bits 7 through 0 in register 45391 report the status of the NIM Note that the four bits bits O through 3 see page 132 together represent the current operational state of the STB NFP 2212 Register 45391 high byte all Advantys STB NIMs low byte STB NFP 2212 specific 15 14 13 12 11 10 9 8 e s El 3 2 1 0 see 11 L see 4 reserved 1 see 1 d see 10 see 5 E3 reserve see 3 see 6 see 2 see 8 see 7 1 The value of bits 0 3 represent the current state of the NIM A value of 1 in bit 5 indicates an invalid node address A value of 1 in bit 6 indicates that the Fipio standard profile type created with the Advantys configuration software is smaller than the actual island bus assembly and is ignored The standard profile type determined by auto addressing is adopted and saved in the NIM s Flash memory Module failure bit 8 is set to 1 if any module on the island bus fails A value of 1 in bit 9 indicates an internal failure at least one global bit was set A bit value of 1 in bit 10 indicates an external failure the problem is on the fieldbus A value of 1 in bit 11 indicates that the configuration is protected the RST button is disabled and the island configuration requires a password to write to it a bit value of 0 indicates that the island configuration is unprotected the RST button is enabled and the con
3. ON OFF conditions of outputs 1 4 not used always 0 ON OFF conditions of outputs 1 6 always 0 register 40004 STB AVO 1250 channel 1 data 15 14 13 42 11 10 o 8 7 6 5 4 3 2 1 0 ignored 11 bit analog value see 1 L sign bit see 1 STB AVO 1250 channel 2 data register 40005 15 14 13 12 14 10 9 8 refs 4 3 2 1 0 sign bit see 2 ignored 11 bit analog value see 2 1 The value represented in register 40004 is in the range 10 to 10 V with 11 bit resolution plus a sign bit in bit 15 2 The value represented in register 40005 is in the range 10 to 10 V with 11 bit resolution plus a sign bit in bit 15 The digital modules use the LSBs to hold and display their output data The analog module uses the MSBs to hold and display its output data 31003692 8 2009 137 Advanced Configuration Features The Input Data and I O Status Process Image Now let s look at the register allocation required to support the input data and I O status process image see page 134 This is the information that the NIM collects from the island modules so that it can be read by the fieldbus mast
4. 84 31003692 8 2009 Fieldbus Communications Support Standard Diagnostic Data Introduction All three standard profiles STD_Ps to which the STB NFP 2212 can conform require the device manufacturer to provide two words of standard diagnostic data The manufacturer defines how its device uses each bit of standard diagnostic data observing the guidelines and constraints established by Fipio e standard channel data communicates fatal errors and device mastery of the output process image area in the STB NFP 2212 to the Fipio fieldbus master e validity of inputs communicates whether or not the input data received from the island bus is valid The rest of this discussion describes how the standard channel data diagnostic see page 85 and the validity of inputs diagnostic see page 86 are defined for an Advantys STB node on a Fipio network About Explicit Data Exchange Fipio classifies the standard channel data and the validity of inputs diagnostics as explicit data Explicit data is not exchanged automatically but only upon request from the fieldbus master PL7 Addresses for Standard Channel and Validity of Inputs Diagnostic Data The PL7 addresses used for the standard channel data and the inputs validity states are shown in the table below Descriptions of the individual standard channel bits and the validity states used by an Advantys STB island node follow the table
5. PL7 Address amp bit no Description 15 14 13 12 11 10 9 8 7 6 5 4 3 2 l 0 MW p 2 c 0 0 2 reserved standard channel bits DO D7 see page 85 mappings for standard channel bits MW p 2 c 0 0 3 standard reserved validity of input data see page 86 channel validity of inputs Standard Channel Status Diagnostic The following table describes how each bit in the standard channel diagnostic is defined for the STB NFP 2212 If an error occurs a fault bit is set Bit Meaning of Value DO Data overflow more than 32 words were mapped D1 Device failure 31003692 8 2009 85 Fieldbus Communications Support Validity of Inputs Bit Meaning of Value D2 Not used D3 A value of 1 indicates that the Advantys configuration software or an HMI panel has mastery of the output data A value of 0 indicates that the fieldbus master has mastery of the output data D4 Internal failure at least one global bit see page 90 was set to 1 D5 Island bus hardware configuration fault D6 Communication failure with the fieldbus master D7 Application error D8 D15 Reserved The inputs validity byte indicates whether or not the input data is valid If all of the input values are valid this byte is set to OOh and the Fipio fieldbus master can accept and use the values The hex codes in the following table indicate the nature and the level of sever
6. 31003692 8 2009 127 Advanced Configuration Features The first two registers shown below provide the 32 bits that represent the module locations available in a typical island configuration The remaining six registers 45369 through 45374 are available to support the island s expansion capabilities Register 45367 15 14 13 12 11 10 9 8 7 6l5l4 3 2 1 0 module in 16 L module in 1 module in 15 L module in 2 module in 14 __ module in 3 module in 13 L module in 4 module in 12 module in 5 module in 11 L module in 6 module in 10 module in 7 module in 9 module in 8 Register 45368 15f14 13 12 11 10 9 8 7 6 58 4 3 2 1 0 module in 32 module in 17 module in 31 L module in 18 module in 30 L module in 19 module in 29 module in 20 module in 28 module in 21 module in 27 L module in 22 module in 26 module in 23 module in 25 module in 24 Emergency Messages The next eight contiguous registers registers 45375 through 45382 indicate the presence or absence of newly received emergency messages for individual modules on the island Each bit represents a module e A value of 1 in a given bit indicates that a new emergency message has been queued for the associated module e A value of
7. A CAUTION UNINTENDED EQUIPMENT OPERATION CONFIGURATION OVERWRIT TEN RST BUTTON Do not attempt to restart the island with the RST button Pushing the RST button reconfigures the island with default settings no custom parameters Failure to follow these instructions can result in injury or equipment damage The RST button is located immediately above the CFG port see page 38 and behind the same hinged cover N RST button gt Holding down the RST button for 2 seconds or longer causes Flash memory to be overwritten resulting in a new configuration for the island If the island is already auto configured there is no consequence other than the island stops during the configuration process However island parameters that you previously customized with the Advantys Configuration Software are overwritten by default parameters during the configuration process Engaging the RST Button To engage the RST button it is recommended that you use a small screwdriver with a flat blade no wider than 2 5 mm 10 in Do not use a sharp object that might damage the RST button nor a soft item like a pencil that might break off and jam the button 31003692 8 2009 61 How to Configure the Island How to Overwrite Flash Memory with the RST Button Introduction 4 CAUTION UNINTENDED EQUIPMENT OPERATION CONFIGURATION DATA OVER WRITTEN RST BUTTON Do not attempt to restart the island by p
8. over voltage warning 15 14 13 12 fiola 8 6 5 4 3 2 E 0 ignored 11 bit analog value sign bit register 45405 STB AVI 1270 channel 1 status 15 14 13 J12 41 10 9 e 7 le 5 4 3 2 E 0 E global status all Os over voltage error I under voltage warning under voltage error register 45406 STB AVI 1270 channel 2 data 15 fia 13 12 Jaa fio 9 E 5 4 3 2 E o ignored sign bit 11 bit analog value 31003692 8 2009 141 Advanced Configuration Features register 45407 STB AVI 1270 channel 2 status 15 14 13 12 14 10 E e 7 6 5 4 3 2 E o global status all Os L presence absence of a PDM short over voltage warning __ over voltage error L under voltage warning under voltage error register 45408 STB AVO 1250 channel 1 status 15 14 13 12 n 10 9 8 7 6 5 4 3 2 1 0 global status all Os __ presence absence of a PDM short over voltage warning over voltage error L under voltage warning _under voltage error register 45409 STB AVO 1250 channel 2 status 15 faa as 12 14 fio 9 e 7 e 5 4l3l2 4 0 I global status Lall Os presence absence of a PDM short over voltage
9. primary segment NIM STB XBE 1100 EOS bus extension module s 1 m length STB XCA 1002 bus extension cable first extension segment STB XBE 1300 BOS bus extension module for the first extension segment 4 5 m length STB XCA 1003 bus extension cable second extension segment STB XBE 1300 BOS bus extension module for the second extension segment 10 STB XMP 1100 termination plate OONO A RWHND Bus extension cables are available in various lengths ranging from 0 3 m 1 ft to 14 0 m 45 9 ft An island bus can also support those auto addressable modules referred to as preferred modules Preferred modules do not mount in segments but they do count as part of the 32 module maximum system limit A preferred module can connect to an island bus segment through an STB XBE 1100 EOS module and a length of STB XCA 100x bus extension cable Each preferred module has two IEEE 1394 style cable connectors one to receive the island bus signals and the other to transmit them to the next module in the series Preferred modules are also equipped with termination which must be enabled if a preferred module is the last device on the island bus and must be disabled if other modules follow the preferred device on the island bus 16 31003692 8 2009 Introduction Preferred modules can be chained to one another in a series or they can connect to Advantys STB segments As shown in the following figure a preferred module passes the island bu
10. Fieldbus Communications Support Introduction The chapter begins with a description of the Fipio standard profiles and explains how the STB NFP 2212 selects the appropriate profile for an individual island The chapter continues with a discussion of the Fipio services that the STB NFP 2212 uses The chapter concludes with an application example describing how to configure a Premium TSX P 57453 processor with a Fipio module as the fieldbus master of an Advantys STB island and how to configure the island as a Fipio network node What s in this Chapter This chapter contains the following sections Section Topic Page 4 1 Before You Begin 66 4 2 Data Exchange 80 4 3 Fipio Application Example 92 31003692 8 2009 65 Fieldbus Communications Support 4 1 Before You Begin Introduction The information in this section is intended as an introduction to Fipio s standard profile types and classes The information includes the function block type associated with each profile The applications and network management services used by the STB NFP 2212 are described in this section What s in this Section This section contains the following topics Topic Page Standard Profiles 67 FRD Profile 70 FSD Profile 71 FED Profile 73 Network Cycle Time 74 About Class 1 Devices 75 Applications and Network Management Services 77 66 31003692 8 2009 Fieldbu
11. and operating parameters for an agent device based on the number of modules that the device contains and the device s total data length There are 3 types of standard profiles Fipio reduced device profile FRD_P Fipio standard device profile FSD_P and the Fipio extended device profile FED_P A specialized DC motor that allows discrete positioning without feedback A part of a network that shares a network address with the other parts of a network A subnet may be physically and or logically independent of the rest of the network A part of an internet address called a subnet number which is ignored in IP routing distinguishes the subnet The process of absorbing and clipping voltage transients on an incoming AC line or control circuit Metal oxide varistors and specially designed RC networks are frequently used as surge suppression mechanisms T thermocouple A TC device is a bimetallic temperature transducer that provides a temperature value by measuring the voltage differential caused by joining together two different metals at different temperatures transmission control protocol A connection oriented transport layer protocol that provides reliable full duplex data transmission TCP is part of the TCP IP suite of protocols A data packet used in serial communication 31003692 8 2009 175 Glossary TFE Tx UDP varistor voltage group VPCR object transparent factory Ethernet Schneider Electric
12. it is mechanically possible to set any node address from 0 to 129 However Fipio reserves address 0 for the fieldbus master and address 63 for programming and diagnostics Addresses 128 and 129 are out of range Do not set your node address to an invalid value If the island has an invalid node address it cannot communicate with the master To establish communication set the switches to a valid address and cycle power on the island Using the Node Address The node address is not saved Instead the NIM reads the address from the rotary switches each time that the island is powered up For this reason the rotary switches should a ways remain set to the node address This way the fieldbus master will identify the island bus at the same node address at each power up NOTE If your Fipio configuration software e g PL7 PRO see page 95 requires a device address you must provide the island node address that was set with these rotary switches Setting the Node Address Instructions for setting the node address appear in the following table Step Action Comment 1 Select a node address that is currently available on your fieldbus network 2 With a small screwdriver set the lower For example for anode address of 123 set rotary switch to the position that the lower switch to 3 represents the digit in the ones position of your node address 3 With a small screwdriver set the upper Using the example address 123
13. s open automation framework based on TCP IP transmission For example in a CAN based network a PDO is described as a TxPDO of the device that transmits it U user datagram protocol A connectionless mode protocol in which messages are delivered in a datagram to a destination computer The UDP protocol is typically bundled with the Internet Protocol UPD IP V A 2 electrode semiconductor device with a voltage dependant nonlinear resistance that drops markedly as the applied voltage is increased It is used to suppress transient voltage surges A grouping of Advantys STB I O modules all with the same voltage requirement installed directly to the right of the appropriate power distribution module PDM and separated from modules with different voltage requirements Never mix modules with different voltage requirements in the same voltage group virtual placeholder configuration read object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled in a CANopen NIM It provides a 32 bit subindex that represents the actual module configuration used in a physical Island 176 31003692 8 2009 Glossary VPCW object virtual placeholder configuration write object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled in a CANopen NIM It provides a 32 bit subindex where the fieldbus master can write a modu
14. set the rotary switch to the position that upper switch to 12 represents the digit s in the tens The rotary switches in the figure position of your node address see page 30 are correctly set to the example address 123 31003692 8 2009 31 The STB NFP 2212 NIM Step Action Comment 4 Power up the island bus The NIM reads the rotary switch settings only during power up Note If the node address that you set for the STB NFP 2212 duplicates an existing node address on the same Fipio network or is otherwise invalid the FIP RUN FIP ERR and FIP COM LEDs all blink steadily see page 33 and bit 5 in word 1 of the Fipio specific channel diagnostic is set to 1 see page 88 32 31003692 8 2009 The STB NFP 2212 NIM LED Indicators LED Location All seven LEDs on the STB NFP 2212 are used to indicate the operational status of the island bus see page 15 on a Fipio network e The FIP RUN FIP ERR and FIP COM LEDs see page 33 indicate the status of the Fipio network e The RUN PWR ERR AND TEST LEDs indicate events on the Advantys STB island see page 35 The figure illustrates LED usage by the STB NFP 2212 The LED array is located at the top of the NIM s front bezel Fipio Communications LEDs The Fipio communications LEDs indicate the conditions described in the following table Label Patt
15. significant bit contains toggle bit e Node ID 1 to 32 and 127 the NIM itself The toggle CMD and togglet length bytes are at either end of the RTP request register block The NIM processes the RTP request when the same value is set in the respective toggle bits of these two bytes The NIM processes the same RTP block again only when both values have changed to a new identical value We recommend that you configure new matching values for the two toggle bytes toggle CMD and toggle length only after you have constructed the RTP request between them 148 31003692 8 2009 Advanced Configuration Features A WARNING UNINTENDED EQUIPMENT OPERATION Write all bytes in the RTP request before you set the toggle CMD and toggle length bytes to the same new value Failure to follow these instructions can result in death serious injury or equipment damage RTP Response Block Words Definitions The following list shows RTP response block words Modbus Upper Byte Lower Byte Data Type Attribute Address 45303 status the most significant toggle CMD unsigned 16 RO bit is used to indicate echo whether RTP service is enabled MSB 1 means enabled 45304 data byte 2 data byte 1 LSB unsigned 16 RO 45305 data byte 4 MSB data byte 3 unsigned 16 RO 45306 toggle CMD unsigned 16 RO echo NOTE The RTP response block is also presented in the manufacturer specific area of the CA
16. which starts at register 40001 and goes to register 44096 The other block is the input data and I O status process image which also consumes 4096 registers 45392 through 49487 The registers in each block are used to report island bus device status and to dynamically exchange input or output data between the fieldbus master and the island s I O modules Output Data Process Image The output data block registers 40001 through 44096 handles the output data process image This process image is a Modbus representation of the control data that has just been written from the fieldbus master to the NIM Only data for the island s output modules is written to this block Output data is organized in 16 bit register format One or more registers are dedicated to the data for each output module on the island bus For example say you are using a two channel digital output module as the first output module on your island bus Output 1 is on and output 2 is off This information would be reported in the first register in the output data process image and it would look like this register 40001 output data 15 14 13 12 11 10 9 8 Pile mele BE L4 0 always 0 where e Normally a value of 1 in bit O indicates that output 1 is on e Normally a value of 0 in bit 1 indicates that output 2 is off e The remaining bits in the register are not used Some output modules such as the one
17. 0 in a given bit indicates that no new emergency messages have been received for the associated module since the last time the diagnostic buffer was read 128 31003692 8 2009 Advanced Configuration Features The first two registers shown below provide the 32 bits that represent the module locations available in a typical island configuration The remaining six registers 45377 through 45382 are available to support the island s expansion capabilities Register 45375 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 9 module 16 Sine L module 1 error module 15 error L_ module 2 error module 14 error module 3 error module 13 error module 4 error module 12 error L module 5 error module 11 error L module 6 error module 10 error L module 7 error module 9 error module 8 error Register 45376 15 14 13 12 14 10 9 8 7 6 5 4 3 2 1 0 module 32 error amp module 17 error module 31 error L module 18 error module 30 error module 19 error module 29 error module 20 error module 28 error module 21 error module 27 error module 22 error module 26 error L module 23 error module 25 error module 24 error Fault Detection The next eight contiguous registers registers 45383 through 45390 indicate the presence or absence of
18. NIM parameters list by clicking on the plus sign The configurable NIM parameters are displayed Double click in the Value column next to the Reserved Size Words of HMI to PLC table The value is highlighted 31003692 8 2009 107 Advanced Configuration Features Step Action Result 4 Type a value for the data size to be reserved for data sent from the HMI panel to the PLC The value plus the data size of your island cannot exceed the maximum value If you accept the default value 0 no space will be reserved in the HMI table in the process image Repeat steps 2 4 to select a value for the Reserved Size Words of PLC to HMI table row Click on the OK button to save your work Click on the Apply button to configure the NIM with these values Fieldbus Handler Control Word Values The value of the fieldbus handler control word indicates the maximum size in words of the data produced by the configuration of I O modules on your island bus The following values are available e auto select default Accept the default value to have the data size of the island s I O modules determined automatically The appropriate Fipio standard profile will be selected e 21 0 words Select this value if your island I O modules digital only produce a maximum of two words of data e 38 I O words Select this value if your island I O modules digital and a
19. Predefined Diagnostics Registers in the Data Image Summary Thirty five contiguous registers 45357 through 45391 in the island bus data image see page 122 are provided for reporting diagnostic information These registers have predefined meanings that are described below They can be accessed and monitored through an HMI panel or by the Advantys configuration software Island Communications Status Register 45357 describes the state of communications across the island bus The low byte bits 7 through 0 displays one of 15 possible eight bit patterns that indicates the current state of communication Each bit in the high byte bits 15 through 8 is used to signal the presence or absence of a specific error condition Register 45357 high byte low byte 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 see 23 see 22 L0000000 0 seel 24 0100000 0 see2 599 01100000 see3 see 20 01100001 see4 see 19 0110001 0 seed see 18 0110001 1 see 01100100 see7 ee 10000000 sees see 16 10000001 see9 1000001 0 see10 1000001 1 see11 1010000 0 see12 1010000 1 see13 1010001 0 seel4 1100000 0 see 15 1 The island is initializing 2 The island has been set to pre operational mode for example by the reset function 3 The NIM is configuring or auto configuring communication to all modules is reset 4 The NIM is configuring or auto configuring checking f
20. STB node 31003692 8 2009 103 Fieldbus Communications Support 104 31003692 8 2009 Advanced Configuration Features 5 Introduction This chapter describes the advanced and or optional configuration features that you can add to an Advantys STB island What s in this Chapter This chapter contains the following topics Topic Page STB NFP 2212 Configurable Parameters 106 Configuring Mandatory Modules 110 Prioritizing a Module 112 What Is a Reflex Action 113 Island Fallback Scenarios 117 Saving Configuration Data 119 Write Protecting Configuration Data 120 A Modbus View of the Island s Data Image 121 Predefined Diagnostics Registers in the Data Image 124 The Island s Process Image Blocks 133 An Example of a Modbus View of the Process Image 135 The HMI Blocks in the Island Data Image 143 Test Mode 145 Run Time Parameters 147 Virtual Placeholder 152 31003692 8 2009 105 Advanced Configuration Features STB NFP 2212 Configurable Parameters Introduction The following information describes how to the configure parameters for the STB NFP 2212 using the Advantys configuration software The following operating parameters are user configurable e data size in words of PLC output data transmitted to the HMI panel and HMI input data sent to the PLC e fieldbus handler control word used to indicate the size of the data produced by I O
21. a class 1 device does not require parameterization Bus Arbitrators and Agents Fipio uses the following terminology to refer to master and slave devices e bus arbitrator fieldbus master e agent slave The STB NFP 2212 is an agent device 20 31003692 8 2009 Introduction Fipio Networks and Communications Introduction On a Fipio network every device node is associated with a unique identifier that is its global address Topologies The topology of a Fipio network can support any one of the following configurations e daisy chain each device is simply connected to the previous device via the trunk cable e tap junction using a tap junction each device is connected via a tap from the trunk cable e mixed some network devices are daisy chained and some are connected via taps Producer Consumer Model As a time critical protocol Fipio networks frequently use a producer consumer communications model The producer consumer communications model is structured so there is only one producer of a variable identifier All of the other devices on the network are potential consumers of the variable In actuality one some or all of the other network devices may consume a variable Upon request from the Fipio fieldbus master the producer of a variable advertises its value Those consumers requiring the value capture it No acknowledgment by the consumer device s is required The following table summari
22. a removable memory card You can use this procedure to configure a new island or to overwrite an existing configuration NOTE The use of this procedure destroys your existing configuration data Step Action Result 1 Install the removable memory card in its drawer in the NIM see page 55 2 Power on the new island bus The configuration data on the card is checked If the data is valid it is written to Flash memory The system restarts automatically and the island is configured with this data If the configuration data is invalid it is not used and the island bus stops If the configuration data was in edit mode the island bus remains in edit mode If the configuration data on the card was password protected see page 120 your island bus enters protected mode at the end of the configuration process NOTE If you are using this procedure to reconfigure an island bus and your island is in protected mode you can use the configuration software to change the island s operational mode to edit Using the Card and the RST Function to Reconfigure an Island You can use a removable memory card in combination with the RST function to overwrite the island s current configuration data The configuration data on the card can contain custom configuration features Using the data on the card you can add password protection to your island change the I O module assembly and change the user modifiable CFG port settings see
23. amount of time that a sensor must hold its signal on or off before the input module detects the change of state 164 31003692 8 2009 Glossary input polarity An input channel s polarity determines when the input module sends a 1 and when it sends a 0 to the master controller If the polarity is normal an input channel sends a 1 to the controller when its field sensor turns on If the polarity is reverse an input channel sends a 0 to the controller when its field sensor turns on input response time The time it takes for an input channel to receive a signal from the field sensor and put it on the Island bus INTERBUS protocol The INTERBUS fieldbus protocol observes a master slave network model with an active ring topology having all devices integrated in a closed transmission path IOC object Island operation control object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled ina CANopen NIM It is a 16 bit word that provides the fieldbus master with a mechanism for issuing reconfiguration and start requests IOS object Island operation status object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled ina CANopen NIM It is a 16 bit word that reports the success of reconfiguration and start requests or records diagnostic information in the event that a request is not completed internet protoco
24. another preferred module or back into a BOS module If it is the last device on the Island it must be terminated with a 120 Q terminator premium network interface prioritization process I O process image A premium NIM has advanced features over a standard or basic NIM An optional feature on a standard NIM that allows you to selectively identify digital input modules to be scanned more frequently during a the NIM s logic scan An Advantys STB I O module designed for operation at extended temperature ranges in conformance with IEC type 2 thresholds Modules of this type often feature high levels of on board diagnostics high resolution user configurable parameter options and higher levels of agency approval A part of the NIM firmware that serves as a real time data area for the data exchange process The process image includes an input buffer that contains current data and status information from the Island bus and an output buffer that contains the current outputs for the Island bus from the fieldbus master producer consumer model Profibus DP In networks that observe the producer consumer model data packets are identified according to their data content rather than by their node address All nodes listen on the network and consume those data packets that have appropriate identifiers Profibus Decentralized Peripheral An open bus system that uses an electrical network based on a shielded 2 wire line or an optical netwo
25. available Block 12 HMI to fieldbus master input table 512 registers available 122 31003692 8 2009 Advanced Configuration Features Each block has a fixed number of registers reserved for its use Whether or not all the registers reserved for that block are used in an application the number of registers allocated to that block remains constant This permits you to know at all times where to begin looking for the type of data of interest to you For example to monitor the status of the I O modules in the process image look at the data in block 11 beginning at register 45392 Reading Register Data All the registers in the data image can be read by an HMI panel connected to the island at the NIM s CFG port see page 38 The Advantys configuration software reads all this data and displays blocks 1 2 5 8 10 11 and 12 in the Modbus Image screen in its I O Image Overview Writing Register Data Some registers usually configured number of registers in block 12 registers 49488 through 49999 of the data image may be written to by an HMI panel see page 143 The Advantys configuration software or an HMI panel may also be used to write data to the registers in block 1 registers 40001 through 44096 The configuration software or the HMI panel must be the island bus master in order for it to write to the data image i e the island must be in test mode 31003692 8 2009 123 Advanced Configuration Features
26. avoided can result in death or serious injury f This is the safety alert symbol It is used to alert you to potential 31003692 8 2009 5 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved 31003692 8 2009 About the Book A At a Glance Document Scope This Guide describes the hardware and software features of the Advantys STB NFP 2212 which is the Advantys STB standard interface to a Fipio network The Fieldbus Interface Protocol Fip is an open fieldbus standard and protocol that conforms to the FIP World FIP standard EN 50170 Vol 3 Fipio is designed to support and integrate a wide range of industrial peripherals Fipio is marketed by Schneider Automation and used with TSX Premium Series 7 PLCs When a
27. channel digital output module STB AVI 1270 10 VDC two channel analog input module 10 STB AVO 1250 10 VDC two channel analog output module 11 STB XMP 1100 island bus termination plate The I O modules have the following island bus addresses I O Model Module Type Module s Island Bus Address STB DDI 3230 two channel digital input N1 STB DDO 3200 two channel digital output N2 STB DDI 3420 four channel digital input N3 STB DDO 3410 four channel digital output N4 STB DDI 3610 six channel digital input N5 STB DDO 3600 six channel digital output N6 STB AVI 1270 two channel analog input N7 STB AVO 1250 two channel analog output N8 The PDM and the termination plate are not addressable see page 52 so they exchange neither data objects nor status objects with the fieldbus master 31003692 8 2009 83 Fieldbus Communications Support Input and Output Data Exchange The application of the Fipio bit packing rules to the sample island bus assembly see page 83 will result in three words of output data see page 84 and nine words of input data see page 84 The tables that follow show how digital data is bit packed for optimization In these tables N refers to the island node That is N1 represents the first addressable node module on the sample island bus N2 the second etc Output Data Exchange The data for the four output modules in the sample island bus assembly can
28. data 85 Fipio specific channel diagnostic data island bus communications 89 overview 87 PL7 address assignments 87 Fipio standard 19 20 29 29 48 68 Fipio standard channel diagnostic data bit assignments 85 overview 85 PL7 address assignments 85 validity of inputs 86 Fipio standard device profile FSD_P example 71 standard channel diagnostic data 85 Fipio transmission specifications 29 Flash memory Advantys configuration software 119 and reset 67 63 overwriting 58 63 120 saving configuration data 54 function block FB and STD_Ps 68 global identifiers 68 operating parameters 68 68 77 reporting the operating state of the STB NFP 2212 76 G global bits errors 90 125 global identifier device node address 19 operating parameters 68 H HE 13 connector 39 heartbeat message 117 HMI panel data exchange 12 106 107 123 123 180 31003692 8 2009 Index 143 144 functionality 143 process image blocks 143 hot swapping mandatory modules 111 hot swapping modules 53 170 initial configuration 58 59 inputs to a reflex block 174 island bus communications 12 configuration data 20 55 58 63 67 67 70 71 73 76 120 extending 15 16 44 fallback 117 heartbeat 76 LEDs 35 mastery of 35 85 maximum length 78 operational mode 35 58 62 overview 13 15 status 124 termination 13 16 135 troubleshooting 85 86 island bus configuration data 135 is
29. dedicated to reflex actions In this case the module may continue to solve logic after a loss of fieldbus communication For more information about reflex actions refer to the Reflex Actions Reference Guide Configured Fallback To define a customized fallback strategy for individual modules you are required to use the Advantys Configuration Software Configuration is done channel by channel You can configure a single module s multiple channels with different fallback parameters Configured fallback parameters implemented only during a communications interruption are part of the configuration file stored in the NIM s non volatile Flash memory Fallback Parameters You can select either of two fallback modes when configuring output channels with the Advantys Configuration Software e hold last value In this mode outputs retain the last values they were assigned before the fallback condition was triggered e predefined value In this default mode you can select either of two fallback values e 0 default e some value in acceptable range The permissible values for fallback parameters in the predefined value mode for discrete and analog modules and reflex functions appear in the following table Module Type Fallback Parameter Values discrete O off default 1 on analog 0 default not 0 in range of acceptable analog values NOTE In an auto configured system default fallback parameters an
30. dirty clean it with a soft dry cloth Failure to follow these instructions can result in injury or equipment damage The STB XMP 4440 removable memory card is a 32 kbyte subscriber identification module SIM that lets you store see page 119 distribute and reuse custom island bus configurations If the island is in edit mode and a removable memory card containing a valid island bus configuration is inserted in the NIM the configuration data on the card overwrites the configuration data in Flash memory and is adopted when the island starts up When the island is in protected mode it ignores the presence of a removable memory card The removable memory card is an optional Advantys STB feature Remember e Keep the card free of contaminants and dirt e Network configuration data such as the fieldbus baud setting cannot be saved to the card 31003692 8 2009 55 How to Configure the Island Installing the Card Use the following procedure to install the memory card Step Action 1 Punch out the removable memory card from the plastic card on which it is shipped amp removable memory card Make sure that the edges of the card are smooth after you punch it out Open the card drawer on the front of the NIM If it makes it easier for you to work you may pull the drawer completely out from the NIM housing Align the chamfered edge the 45 corner of the removable memory card with
31. in the example above utilize a single data register Others may require multiple registers An analog output module for example would use separate registers to represent the values for each channel and might use the 11 or 12 most significant bits to display analog values in IEC format Registers are allocated to output modules in the output data block according to their addresses on the island bus Register 40001 always contains the data for the first output module on the island the output module closest to the NIM 31003692 8 2009 133 Advanced Configuration Features Output Data Read Write Capabilities The registers in the output data process image are read write capable You can read i e monitor the process image using an HMI panel or the Advantys Configuration Software The data content that you see when you monitor the output data image registers is updated in near real time The island s fieldbus master also writes updated control data to the output data process image Input Data and I O Status Process Image The input data and I O status block registers 45392 through 49487 handles the input data and I O status process image Every I O module on the island bus has information that needs to be stored in this block e Each digital input module reports data the on off status of its input channels in one register of input data and I O status block then reports its status in the next register e Each analog
32. is the island s interface to that network The NIM supports data transfers over the fieldbus network between the island and the fieldbus master The physical design of the NIM makes it compatible with both an Advantys STB island and your specific fieldbus master Whereas the fieldbus connector on each NIM type may differ the location on the module front panel is essentially the same Communications Roles Communications capabilities provided on a standard NIM include Function Role data exchange The NIM manages the exchange of input and output data between the island and the fieldbus master Input data stored in native island bus format is converted to a fieldbus specific format that can be read by the fieldbus master Output data written to the NIM by the master is sent across the island bus to update the output modules and is automatically reformatted configuration services Custom services can be performed by the Advantys configuration software These services include changing the operating parameters of the I O modules fine tuning island bus performance and configuring reflex actions The Advantys Configuration Software runs on a computer attached to the NIM s CFG interface see page 38 For NIMs with Ethernet port connectivity you can also connect to the Ethernet port human machine interface HMI operations A serial Modbus HMI panel can be configured as an input and or output device on the islan
33. is too small and will be ignored Standard profile type determined by auto addressing will be used D7 Reserved D8 q Device failure pg 1 Internal failure at least one global bit see page 90 was set to 1 D10 1 External failure problem with the fieldbus master D11 0 A value of 0 indicates that the configuration is unprotected 1 A value of 1 indicates that the island bus configuration is protected see page 120 D12 0 A value of 0 indicates that the contents of the removable memory card see page 58 is valid 1 A value of 1 indicates that the contents of the removable memory card see page 58 is invalid D13 1 A value of 1 in bit 13 indicates that reflex action functionality has been configured For NIMs with firmware version 2 0 or greater D14 1 A value of 1 in bit 14 indicates that one or more island modules have been hot swapped For NIMs with firmware version 2 0 or greater D15 0 A value of 0 indicates that the fieldbus master has mastery of the output data 1 A value of 1 indicates that the Advantys configuration software or an HMI panel has mastery of the output data fatal error 88 31003692 8 2009 Fieldbus Communications Support Word 2 The low byte see page 87 in word 2 is used to provide diagnostic data in hex format about the state of communications across the island bus Byte Meaning Value 000h Th
34. module STB DDO 3410 P channel none reset second nested action enable p less than threshold compare Lp result 2 operational input threshold A Done esto tr ee action module STB DDO 3410 channel 4 Result 2 from the compare block is the result that the nested reflex action will send to an actual output Because the result of a compare block needs to be mapped to a digital action module result 2is mapped to channel 4 on an STB DDO 3410 digital output module Result 1 is used only inside the module it provides the 16 bit operational input to the compare block It is mapped to the same STB DDO 3410 digital output module that is the action module for the compare block Instead of specifying a physical channel on the action module for result 1 the channel is set to none In effect you are sending result 71 to an internal reflex buffer where it is stored temporarily until it is used as the operational input to the second block You are not really sending an analog value to a digital output channel Number of Reflex Blocks on an Island An island can support up to 10 reflex blocks A nested reflex action consumes two blocks An individual output module can support up to two reflex blocks Supporting more than one block requires that you manage your processing resources efficiently If you are not careful with your resources you may be able to support only one block on an action
35. modules on the island bus e maximum node ID for the last module assembled on the island bus including CANopen devices General Information For general information about the NIM module model name version number vendor code etc do the following Step Action Comment 1 Open your island configuration with the Advantys configuration software The STB NFP 2212 is the leftmost module in your island bus assembly Double click on the NIM in the island editor The module editor window appears Select the General tab General information about the STB NFP 2212 is displayed Accessing Configurable Parameters To access the configurable parameters for the STB NFP 2212 Step Action Comment 1 Double click on the STB NFP 2212 in the island editor The module editor window appears Select the Properties tab Configurable parameters are located under this tab In the Parameter name column expand the NIM parameters list by clicking on the plus sign The configurable parameters are displayed 106 31003692 8 2009 Advanced Configuration Features Selecting the Display Format By default the values for the configurable NIM parameters use decimal notation You can change the display format to hexadecimal notation and vice versa Step Action Comment 1 Double click the NIM in the island editor The module ed
36. of each register represented by its 0 1 bit pattern may be dynamic but the register reference and its assignment in the control logic program remain constant 31003692 8 2009 121 Advanced Configuration Features The Data Image The 9999 contiguous registers in the Modbus data image start at register 40001 This figure shows the subdivision of data into sequential blocks 40001 A Block 1 4096 registers 44096 y 44097 A Block 2 512 registers 44608 y 44609 A Block 3 512 registers 45120 Jv Feiss Block 4 9 registers 48130 Block 5 i 5 registers FIPE Block 6 444 registers pee Block 7 ir 54 registers 45303 CA A F 45306 Block 8 4 registers 45307 A 45356 Block 9 y 50 registers 45357 i i 45391 Block 10 35 registers 45392 A Block 11 4096 registers 49487 7 49488 Block 12 512 registers 49999 Block 1 output data process image 4096 registers available Block 2 fieldbus master to HMI output table 512 registers available Block 3 reserved 512 registers available Block 4 9 register block reserved for future read write use Block 5 5 register RTP Request Block Block 6 114 register block reserved for future read write use Block 7 54 register block reserved for future read write use Block 8 4 register RTP Response Block Block 9 50 register block reserved for future read only use Block 10 35 predefined island bus status registers Block 11 input data status process image 4096 registers
37. operational faults detected on the island bus modules Each bit represents a module e Avalue of 1 in a bit indicates that the associated module is operating and that no faults were detected e A value of 0 in a bit indicates that the associated module is not operating either because it has a fault or because it has not been configured 31003692 8 2009 129 Advanced Configuration Features The first two registers shown below provide the 32 bits that represent the module locations available in a typical island configuration The remaining six registers 45385 through 45390 are available to support the island s expansion capabilities Register 45383 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 module sa L module 1 module 15 L module 2 module 14 L module 3 module 13 module 4 module 12 module 5 module 11 L module 6 module 10 module 7 module9Q module 8 Register 45384 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 module 32 module 17 module 31 L module 18 module 30 L module 19 module 29 module 20 module 28 module 21 module 27 L_ module 22 module 26 module 23 module 25 module 24 130 31003692 8 2009 Advanced Configuration Features
38. our website at www schneider electric com We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 31003692 8 2009 10 31003692 8 2009 Introduction Introduction This chapter introduces the STB NFP 2212 standard network interface module in the context of its role as the gateway between a Fipio fieldbus and an STB island bus It includes an overview of an Advantys STB island bus and concludes with an introduction to the Fipio protocol Fipio communications services to an island bus via the NIM are highlighted What s in this Chapter This chapter contains the following topics Topic Page What Is a Network Interface Module 12 What Is Advantys STB 15 About Fipio 19 Fipio Networks and Communications 21 Specifications and Limitations 23 31003692 8 2009 11 Introduction What Is a Network Interface Module Purpose Every island requires a network interface module NIM in the leftmost location of the primary segment Physically the NIM is the first leftmost module on the island bus Functionally it is the gateway to the island bus That is all communications to and from the island bus pass through the NIM The NIM also has an integrated power supply that provides logic power to the island modules The Fieldbus Network An island bus is a node of distributed I O on an open fieldbus network and the NIM
39. page 38 Using this procedure destroys your existing configuration data Step Action Comment 1 Place the island bus in edit If your island is in protected mode you can use the mode configuration software to change the island s operational mode to edit 2 Press the RST button for at If your configuration data was in edit mode the island least two seconds bus remains in edit mode If the configuration data on the card was protected your island bus enters protected mode at the end of the configuration process 31003692 8 2009 59 How to Configure the Island Configuring Multiple Island Buses with the Same Data You can use a removable memory card to make a copy of your configuration data then use the card to configure multiple island buses This capability is particularly advantageous in a distributed manufacturing environment or for an OEM original equipment manufacturer NOTE The island buses may be either new or previously configured but the NIMs must all have the same part number 60 31003692 8 2009 How to Configure the Island What is the RST Button Summary The RST function is basically a Flash memory overwriting operation This means that RST is functional only after the island has been successfully configured at least once All RST functionality is performed with the RST button which is enabled only in edit mode see page 58 Physical Description
40. server uses it to identify the island at power up resistive temperature detect An RTD device is a temperature transducer composed of conductive wire elements typically made of platinum nickel copper or nickel iron An RTD device provides a variable resistance across a specified temperature range 31003692 8 2009 171 Glossary RTP Rx SAP SCADA SDO segment SELV run time parameters RTP lets you monitor and modify selected I O parameters and Island bus status registers of the NIM while the Advantys STB Island is running The RTP feature uses 5 reserved output words in the NIM s process image the RTP request block to send requests and 4 reserved input words in the NIM s process image the RTP response block to receive responses Available only in standard NIMs running firmware version 2 0 or higher reception For example in a CAN based network a PDO is described as an RxPDO of the device that receives it S service access point The point at which the services of 1 communications layer as defined by the ISO OSI reference model is made available to the next layer supervisory control and data acquisition Typically accomplished in industrial settings by means of microcomputers service data object In CAN based networks SDO messages are used by the fieldbus master to access read write the object directories of network nodes A group of interconnected I O and power modules on an Island bu
41. specific module precedes the status object for that module e The data object and the status object for the same or different I O modules may be packed into the same word if their combined data length is 16 bits or less e For analog input modules the order is channel 1 data channel 1 status then channel 2 data channel 2 status Because the minimum data length of an analog object is 16 bits one word there will be never be data from more than a single analog object in a single word e Ifthe combination of objects for a single module requires more than 16 bits the two objects will be placed in separate contiguous words e A single object cannot be split over word boundaries 82 31003692 8 2009 Fieldbus Communications Support A Data Exchange Example The following example illustrates how data and status objects are exchanged A sample island comprising eight Advantys STB I O module a 24 VDC PDM and an island bus termination plate are the basis of the example OONO A RWHND STB NFP 2212 network interface module 24 VDC power distribution module STB DDI 3230 24 VDC two channel digital input module STB DDO 3200 24 VDC two channel digital output module STB DDI 3420 24 VDC four channel digital input module STB DDO 3410 24 VDC four channel digital output module STB DDI 3610 24 VDC six channel digital input module STB DDO 3600 24 VDC six
42. that a removable memory card is already installed in the NIM e initial island bus configuration e replace the current configuration data in Flash memory in order to e apply custom configuration data to your island e temporarily implement an alternative configuration for example to replace an island configuration used daily with one used to fulfill a special order e copying configuration data from one NIM to another including from a non operational NIM to its replacement the NIMs must have the same part number e configuring multiple islands with the same configuration data NOTE Whereas writing configuration data from the removable memory card to the NIM does not require use of the optional Advantys Configuration Software you must use this software to save write configuration data to the removable memory card in the first place Your island bus must be in edit mode to be configured In edit mode the island bus can be written to as well as monitored Edit mode is the default operational mode for the Advantys STB island e Anew island is in edit mode e Edit mode is the default mode for a configuration downloaded from the Advantys Configuration Software to the configuration memory area in the NIM 58 31003692 8 2009 How to Configure the Island Initial Configuration and Reconfiguration Scenarios Use the following procedure to set up an island bus with configuration data that was previously saved see page 119 to
43. the Fipio fieldbus master sends to a network device For the STB NFP 2212 this variable sets the values for the Advantys STB output modules and the fieldbus master to HMI output data registers see page 81 application_process_status O6xxh This variable reports input data read_data values such as the I O module input data see page 84 and the HMI to fieldbus master input data see page 143 Network Management Variables Traffic management on the Fipio network depends on the use of the SM_MPS variables listed in the following table Each variable is associated with a fixed identifier as defined in the EN 50170 standard Part 3 Note that the definition for each variable includes whether it is produced or consumed see page 21 by the STB NFP 2212 Variable Global Identifier Producer Co nsumer Purpose presence_check 9002h consumed indicates whether a device is enabled or disabled on the network segment_parameters 9008h consumed ensures the consistency of the data link layer layer 2 parameters identification 10xxh produced reports the following identification data to the Fipio fieldbus master e vendor name Telemecanique model name STB NFP 2212 version revision number SM_MPS see page 77 supported services conformance class class 1 presence 14xxh produced summarizes a device s operating state and whether or not it is log
44. warning over voltage error under voltage warning __under voltage error 142 31003692 8 2009 Advanced Configuration Features The HMI Blocks in the Island Data Image Summary An HMI panel that communicates using the Modbus protocol can be connected to the CFG port see page 38 on the NIM Using the Advantys configuration software you can reserve one or two blocks of registers in the data image see page 121 to support HMI data exchange When an HMI panel writes to one of these blocks that data is accessible to the fieldbus master as inputs Data written by the fieldbus master as outputs is stored in a different reserved block of registers that the HMI panel can read HMI Panel Configuration Advantys STB supports the ability of an HMI panel to act as e an input device which writes data to the island s data image that is read by the fieldbus master e an output device which can read data written by the fieldbus master to the island s data image e acombined I O device HMI Input Data Exchange Input data to the fieldbus master can be generated by the HMI panel Input controls on an HMI panel might be elements such as e push buttons e switches e a data entry keypad To use an HMI panel as an input device on the island you need to enable the HMI to fieldbus master block in the island s data image see page 122 and specify the number of registers in this block that you wa
45. 09 The STB NFP 2212 NIM Feature Function 6 release screw A mechanism used to remove the NIM from the DIN rail See the Advantys STB System Planning and Installation Guide 890 USE 171 00 for details 7 removable memory card A plastic drawer in which a removable memory card drawer see page 55 can be seated and then inserted into the NIM 8 CFG port cover A hinged flap on the NIM s front panel that covers the CFG interface see page 38 and the RST button see page 67 Housing Shape The L shaped design of NIM s external housing accommodates the attachment of a fieldbus connector without raising the depth profile of the island E E 1 space reserved for the network connector 2 NIM housing 31003692 8 2009 27 The STB NFP 2212 NIM STB NFP Fieldbus Interface Summary The fieldbus interface on the STB NFP 2212 is the point of connection between an Advantys STB island bus and the Fipio network The interface is a nine pin SUB D male connector Fieldbus Port Connections The fieldbus interface is located on the front of the Fipio NIM at the top It is recommended that you use a 9 pin SUB D male connector compliant with FIP standard EN 50170 Part 2 3 The pin out must comply with the information in the following table Pin Description not used not used not used not used not used dat
46. 3 to display the Fipio module configuration screen pplication Browser Configuration Tsx 57453 v51 SI fg ee Feat ER STATION I 8 Configuration oo 0p Hardware Configuration i fee Software Configuration Sy Program i 5 MAST Task i Evens fu DFE Types Variables j fet Memory Objects E5 System Objects EK Constants FB Predetined FB i fE 3 uO dee Animation Tables E Documentation File L Runtime Screens 96 31003692 8 2009 Fieldbus Communications Support Step Action Result 3 The Fipio Configuration screen is displayed It shows the default minimum configuration for a Fipio bus A FIPIO Configuration loj x TS 57453 V5 1 Bus length DTA l5km Devices configured o Logical address Communicator Base module Extension module 0 FIPIO manager TSX 57453 1 Frivileged terminal s 1 reserved addresses 0 fieldbus master manager 63 privileged terminal 2 available addresses 3 length of Fipio bus in kms 4 Drag the indicator on the bus length scale to Note The bus length value that you set up on the Fipio the correct number of kms for your Configuration screen is used to time signals to and installation For the example we will leave from the Advantys STB island bus The Fipio fieldbus the length set to 1 km master uses this value to calculate the correct network cycle time
47. 31003692 05 Advantys STB Standard Fipio Network Interface Module Applications Guide 8 2009 Schneider www schneider electric com Electric Schneider Electric assumes no responsibility for any errors that may appear in this document If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2009 Schneider Electric All rights reserved 31003692 8 2009 Table of Contents Safety Information 000 cece eee eee eee 5 About the Book 2 0 00 7 Chapter 1 Introduction 2 42 44 s6e2eds bie oes egee ee ey 11 What Is a Network Interface Module 200 0000
48. 3692 8 2009 147 Advanced Configuration Features Test Mode When the NIM is operating in test mode the NIM s output data process image including the RTP request block can be controlled either by the Advantys Configuration Software or by an HMI depending upon the test mode configured Standard Modbus commands can be used to access the RTP words If the NIM is in test mode the fieldbus master cannot write to the RTP request block in the NIM s output data process image RTP Request Block Words Definitions The following table lists RTP request block words Modbus Upper Byte Lower Byte Data Type Attribute Address 45130 sub index toggle length unsigned 16 RW 45131 index high data byte index low data byte unsigned 16 RW 45132 data byte 2 data byte 1 LSB unsigned 16 RW 45133 data byte 4 MSB data byte 3 unsigned 16 RW 45134 toggle CMD Node ID unsigned 16 RW NOTE The RTP request block is also presented in the manufacturer specific area of the CANopen fieldbus as an object with a dedicated index of 0x4101 and sub index 1 to 5 data type unsigned 16 attribute RW The NIM performs range checking on the above bytes as follows e index high low byte 0x2000 to OxFFFF for write 0x1000 to OxFFFF for read e toggle length length 1 to 4 bytes the most significant bit contains the toggle bit e toggle CMD CMD 1 to Ox0A see the table Valid Commands below most
49. 83 84 143 144 data image 81 122 133 137 138 143 data size 107 108 device_promptness_value 68 diagnostics block in the process image 124 island communications 124 E edit mode 38 55 58 58 59 62 explicit data 85 31003692 8 2009 179 Index extension cable 16 44 extension module 13 15 43 44 45 46 52 extension segment 13 15 43 44 45 46 F factory default settings 38 54 58 63 fallback state 110 117 fallback value 76 110 118 fieldbus master and the output data image 134 136 calculating network cycle times 74 commands used 76 communicating the island s status to 137 fieldbus to HMI block 144 HMI to fieldbus block 143 operational mode 77 troubleshooting 85 85 88 TSX P 57453 configuration example 96 Fipio applications variables 77 78 bit packing 81 82 84 84 fieldbus interface 29 global identifiers 27 input data image 84 network communications 19 21 22 33 78 network management services 22 77 78 output data image 84 overview 19 process control 20 22 75 75 77 81 topologies used 27 troubleshooting 137 Fipio application example 93 Fipio extended device profile FED_P example 73 specific channel diagnostic data 31 87 standard channel diagnostic data 85 Fipio fieldbus master and the output data image 87 Fipio network 26 28 30 68 Fipio protocol 19 19 Fipio reduced device profile FRD_P example 70 standard diagnostic
50. AND or exclusive OR operations comparisons of an analog input value to user specified threshold values up or down counter operations timer operations the triggering of a latch to hold a digital value high or low the triggering of a latch to hold an analog value at a specific value The island bus optimizes reflex response time by assigning the highest transmission priority to its reflex actions Reflex actions take some of the processing workload off the fieldbus master and they offer a faster more efficient use of system bandwidth How Reflex Actions Behave A WARNING UNEXPECTED OUTPUT OPERATION For outputs that are configured to respond to reflex actions the output state represented in the island s network interface module NIM may not represent the actual states of the outputs e Turn off field power before you service any equipment connected to the island e For digital outputs view the echo register for the module in the process image to see the actual output state e For analog outputs there is no echo register in the process image To view an actual analog output value connect the analog output channel to an analog input channel Failure to follow these instructions can result in death serious injury or equipment damage Reflex actions are designed to control outputs independently of the fieldbus master controller They may continue to turn outputs on and off even when power is removed from the fi
51. CS This abbreviation stands for command interface CiA CAN in Automation is a non profit group of manufacturers and users dedicated to developing and supporting CAN based higher layer protocols Common Industrial Protocol Networks that include CIP in the application layer can communicate seamlessly with other CIP based networks For example the implementation of CIP in the application layer of an Ethernet TCP IP network creates an EtherNet IP environment Similarly CIP in the application layer of a CAN network creates a DeviceNet environment Devices on an EtherNet IP network can therefore communicate with devices on a DeviceNet network via CIP bridges or routers A COB communication object is a unit of transportation a message in a CAN based network Communication objects indicate a particular functionality in a device They are specified in the CANopen communication profile The arrangement and interconnection of hardware components within a system and the hardware and software selections that determine the operating characteristics of the system cyclic redundancy check Messages that implement this error checking mechanism have a CRC field that is calculated by the transmitter according to the message s content Receiving nodes recalculate the field Disagreement in the two codes indicates a difference between the transmitted message and the one received carrier sense multiple access collision detection CSMA CS is a MAC pro
52. Configuration Software to configure the STB island for Persistent Test Mode When the download of this configuration is complete Persistent Test Mode is activated Thereafter the STB island operates in Test Mode each time power is cycled to the island When Persistent Test Mode is activated the STB island s process image output data is controlled exclusively by either the HMI or the configuration software The fieldbus master no longer controls these outputs Persistent Test Mode is deactivated by e downloading a new island configuration to the NIM or inserting a SIM card with a new island configuration into the NIM and cycling power to the NIM e performing Autoconfiguration Password Test Mode Use the Advantys Configuration Software to enter a password to the STB island s configuration settings The password you input must have an integer value from 1 to 65535 FFFF hex After the changed configuration including the password has been downloaded you can activate Password Test Mode only by using an HMI to issue a single Modbus Register write command to send the password value to Modbus Register 45120 After Password Test Mode is activated the STB island s process image output data is controlled by either the HMI or the configuration software In this case the fieldbus master no longer controls these outputs Password Test Mode once activated is deactivated by cycling power to the NIM selecting Reset in the Online me
53. NT OPERATION Read and understand this manual and the TSX P 57453 Premium Fipio user s manual before installing or operating this equipment Installation adjustment repair and maintenance of this equipment must be performed by qualified personnel e Disconnect all power to the Premium PLC before making the network connection e You are responsible for conforming to all applicable code requirements with respect to grounding all equipment Failure to follow these instructions can result in injury or equipment damage 94 31003692 8 2009 Fieldbus Communications Support Configuring the Premium TSX P 57453 Using PL7 PRO Introduction This topic assumes that you have successfully installed your processor and the PL7 PRO software NOTE You may find it helpful to refer to your PL7 Communications Applications TLX DS COMPLxx documentation as you complete the configuration procedures that follow 31003692 8 2009 95 Fieldbus Communications Support Configuration Program The following procedure explains how to configure the TSX P 57453 as the Fipio fieldbus master for the Advantys STB sample assembly see page 52 with an STB NFP 2212 NIM Step Action Result 1 From your desktop double click the PL7 The TSX P 57453 rack x position x appears in the icon Then select Hardware Configuration Hardware Configuration window from the list in the Application Browser 2 Double click on the TSX P 5745
54. Nopen fieldbus as an object with a dedicated index of 0x4100 and sub index 1 to 4 data type unsigned 16 attribute RO The toggle CMD echo bytes are located at the end of the register range to let you validate the consistency of the data wrapped within these bytes in case RTP response block words are not updated in a single scan The NIM updates the status byte and the 4 data bytes if applicable before updating the toggle CMD echo bytes in Modbus register 45303 and 45306 to equal the value of the toggle CMD byte of the corresponding RTP request You must first check that both toggle CMD bytes match the toggle CMD byte in the RTP request block before making use of the data inside the RTP response block 31003692 8 2009 149 Advanced Configuration Features Valid RTP Commands The following list shows valid commands CMDs Command CMD Code Valid Node IDs Allowed State Data Bytes Except of the the msb Addressed Node Enable RTP Only 0x08 127 N A After RTP Has Been Configured Using the Advantys Configuration Software Disable RTP 0x09 127 N A Reset Hot Swap Ox0A 1 32 N A Bit Read Parameter 0x01 1 32 127 pre operational data bytes in operational response length to be given Write Parameter 0x02 1 32 operational data bytes in request length to be given The most significant bit of an RTP request block s toggle CMD byte is the toggle
55. Support Type Value Description device_promptness_value 4 seconds The fieldbus master must update the application_process_control variable within 4 seconds class_FB class 1 see page 75 A Fipio system variable that specifies whether a device is class 0 class 1 or class 2 Class 1 devices like the STB NFP 2212 use Fipio s process control features support operating states and do not need parameterization 31003692 8 2009 69 Fieldbus Communications Support FRD Profile Introduction Example The STB NFP 2212 will automatically select the Fipio reduced device profile FRD_P if an Advantys STB island configuration has two words or less maximum input or output data see page 67 NOTE The FRD profile can also be selected using the Advantys configuration software The sample Advantys STB island bus assembly shown in the figure below comprises the STB NFP 2212 a 24 VDC PDM a six channel STB DDI 3610 digital input module a four channel STB DDO 3410 digital output module and an STB XMP 1100 island bus termination plate STB NFP 2212 network interface module NIM 24 VDC power distribution module PDM STB DDI 3610 six channel digital input module STB DDO 3410 four channel digital output module STB XMP 1100 island bus termination plate Applying Fipio bit packing rules see page 82 to the example the configuration requires t
56. a data not used Oloo INI OD oO AI wo np not used 28 31003692 8 2009 The STB NFP 2212 NIM Fipio Networking Cable The Fipio networking cable is a shielded twisted pair electrical cable that is compliant with Fipio standard EN 50170 Part s 2 3 The cable shielding consists of an inner copper foil shielding and an outer braided layer The cable shielding and the connection accessories must be connected to the common ground Connectors Depending on where the island bus node is positioned on the Fipio network you will need to attach either an inline or a terminated end connector to the fieldbus cable The connector used with the cable must be a nine pin female SUB D connector such as the following two e TSXFPACC12 45 built in Fipio link e TSXFPACC2 90 Accessories Use the information in the following table to identify the STB NFP 2212 module and the Fipio accessories that are compatible with your installation Description Part No NIM including the Advantys STB terminator STB NFP 2212 plate Fipio networking cable by the meter or foot shielded twisted pair characteristic The following cables are compatible with the impedance is Q 150 Advantys STB island bus e TSX FP CA e00 e TSX FP CR e00 e TSX FP CC e00 Connectors optional resistor terminator kit TSKFPACC7 inline connectors2 The following inline connectors are compatible with th
57. address of module s with see p fault assembly error see page 127 age 91 word operational error module no see page 127 5 MW p 2 c 0 0 8 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 6 MW p 2 c 0 0 9 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 7 MW p 2 c 0 0 10 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 8 MW p 2 c 0 0 11 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 31003692 8 2009 87 Fieldbus Communications Support Word 1 Word 1 see page 87 presents the Fipio s fieldbus master s view of the NIM status diagnostic register see page 131 in the process image Each bit in the NIM status word indicates a specific error or event The status information in bits 0 through 7 is specific to the STB NFP 2212 all Advantys STB NIMs report the information in bits 8 through 15 Bit Value Meaning of Value D3 DO 0000 Island configuration check combined 9904 Initialization of the STB NFP 2212 Fipio handler 0010 Data exchange 0011 Fault checking D4 0 The island bus is operational 1 The island bus is stopped D5 0 The Fipio node address is valid 1 Invalid Fipio node address D6 0 Standard profile type selected via Advantys configuration software is accurate 1 Standard profile type selected via Advantys configuration software
58. alue input to the module from the processor By implication these analog outputs are usually direct That means a data table value directly controls the analog signal value In CAN based networks application objects represent device specific functionality such as the state of input or output data The ARP address resolution protocol is the IP network layer protocol which uses ARP to map an IP address to a MAC hardware address The automatic assignment and detection of a common baud rate as well as the ability of a device on a network to adapt to that rate The assignment of an address to each Island bus I O module and preferred device The ability of Island modules to operate with predefined default parameters A configuration of the Island bus based completely on the actual assembly of I O modules Low cost Advantys STB input output modules that use a fixed set of operating parameters A basic I O module cannot be reconfigured with the Advantys Configuration Software and cannot be used in reflex actions 156 31003692 8 2009 Glossary basic network interface A low cost Advantys STB network interface module that supports up to 12 Advantys STB I O modules A basic NIM does not support the Advantys Configuration Software reflex actions nor the use of an HMI panel basic power distribution module BootP BOS bus arbitrator CAN CANopen protocol A low cost Advantys STB PDM that distributes sensor power an
59. ange of digital and analog input and output data Parameterization of the I O modules is not a requirement e Process control forces the behavior of the output data to totally depend upon the operating modes see page 75 of the fieldbus master e On the Advantys STB system the STB NFP 2212 is the gateway for data exchange to and from the island Starting Up a Class 1 Device Class 1 devices like the STB NFP 2212 become active upon receiving a start command from the fieldbus master Managing the Operating Mode Table The operating mode of the fieldbus master changes in conjunction with the various commands listed in the following table If the command is Then the operational mode is initialize idle start run stop stopped reset idle 31003692 8 2009 75 Fieldbus Communications Support Operating States of the STB NFP 2212 Regardless of its profile see page 67 the operating state of the STB NFP 2212 depends on the operating mode see page 75 of the fieldbus master and on events originating on the island bus that affect communications The STB NFP 2212 is always operating in one of the three states described in the following table state value Purpose idle The idle state is the initial operating state of an island bus The island is in the idle state after powering up Note In this state the application_control_variable see page 77 is ignored A class 1 device must
60. apter contains the following topics Topic Page External Features of the STB NFP 2212 26 STB NFP Fieldbus Interface 28 Rotary Switches Setting the Network Node Address 30 LED Indicators 33 Advantys STB Island Status LEDs 35 The CFG Interface 38 The Power Supply Interface 41 Logic Power 43 Selecting a Source Power Supply for the Island s Logic Power Bus 45 Module Specifications 48 31003692 8 2009 25 The STB NFP 2212 NIM External Features of the STB NFP 2212 Summary of Features The following figure indicates where the physical features critical to STB NFP 2212 NIM operations are located The physical features are described briefly in the following table Feature Function 1 fieldbus interface A nine pin receptacle SUB D connector see page 28 is used to connect the NIM and the island bus to a Fipio network upper rotary switch The two switches see page 30 are used together to specify lower rotary switch the island s node ID on the Fipio network power supply interface A two pin receptacle connector see page 41 for connecting an external 24 VDC power supply see page 45 to the NIM 5 LED array Colored LEDs see page 33 that use various patterns to visually indicate the operational status of the island bus and the status of communications from the fieldbus master to the island bus 26 31003692 8 20
61. as a gateway to the I O modules 22 31003692 8 2009 Introduction Specifications and Limitations Introduction The following information describes the specifications and limitations of the Fipio protocol as they apply to an Advantys STB island bus Fipio Network Specifications Feature Description electrical interface shielded twisted pair cable 150 Q impedance 9 pin D SUB see page 28 female connector transmission rate 1 Mbit s topology daisy chain tap junction multi drop or mixed maximum number of nodes _ 128 maximum distance 1 km for a single fieldbus segment 15 km with repeaters between segments addressing see page 30 range 1 127 except 63 address is selected with the rotary switch standards IEC 60870 5 IEC 61158 2 IEEE P1451 2 EN 50170 Vol 3 Parts 1 3 2 3 3 3 5 3 6 3 and 7 3 STB NFP 2212 Limitations Feature Description maximum input data 32 words maximum output data 32 words maximum number of Advantys STB modules supported 32 message handling not available bus arbitration not available 31003692 8 2009 23 Introduction 24 31003692 8 2009 The STB NFP 2212 NIM Introduction This chapter describes the external features connections power requirements and the product specification for the STB NFP 2212 What s in this Chapter This ch
62. ata Test Mode is configured off line downloaded with the island configuration then activated online Select Test Mode Settings in the Online menu to open the Test Mode configuration window where you can select a test mode setting Test Mode settings are stored with other STB island configuration settings both in the NIM s flash memory and in a SIM card if one is attached to the NIM When Test Mode is activated the NIM s TEST LED is lit and bit 5 of the NIM Status word in register 45391 is set to 1 NOTE Loss of Modbus communications do not affect Test Mode There are three Test Mode settings e Temporary Test Mode e Persistent Test Mode e Password Test Mode The following sections describe the process and effect of activating Test Mode Temporary Test Mode When operating online use the Advantys Configuration Software not an HMI to activate Temporary Test Mode by selecting Test Mode in the Online menu Once activated Temporary Test Mode is deactivated by e de selecting Test Mode in the Online menu cycling power to the NIM selecting Reset in the Online menu performing Autoconfiguration downloading a new island configuration to the NIM or inserting a SIM card with a new island configuration into the NIM and cycling power to the NIM Temporary Test Mode is the default Test Mode configuration setting 31003692 8 2009 145 Advanced Configuration Features Persistent Test Mode Use the Advantys
63. be bit packed see page 82 into three 16 bit words The following table shows the organization of these three words in the output data area Bit Number Word 15 14 13 12 11 10 19 8 7 6 5 4 3 2 1 0 1 empty set to 0 N6 output data N4 output data N2 output data N8 channel 1 analog output data 3 N8 channel 2 analog output data Input Data Exchange Input data exchange includes all the I O modules on an Advantys STB island bus that contain status data and or echo output data After the Fipio bit packing rules see page 82 are applied to the I O modules in the sample island bus assembly nine 16 bit words are required The following table shows the organization of these nine words in the input data area Bit Number Word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 N3 input status N3 input data N2 output N2 echo N1 input N1 input status output data status data 2 empty set N5 input data N4 output status N4 echo output data to 0 3 empty set to 0 N6 echo ouput data N5 input status 4 empty set to 0 N6 output status 5 N7 channel 1 analog input data 6 empty set to 0 N7 channel 1 analog input status 7 N7 channel 2 analog input data 8 N8 channel 1 analog output status N7 channel 2 analog input status 9 empty set to 0 N8 channel 2 analog output status
64. be grounded and the signal ground and data acquisition interface ground the PDM lead must have the same potential An output that when turned on receives DC current from its load A mounting device designed to seat an STB module hang it on a DIN rail and connect it to the Island bus It is 13 9 mm 0 55 in wide and 128 25 mm 5 05 in high A mounting device designed to seat an STB module hang it on a DIN rail and connect it to the Island bus It is 18 4 mm 0 73 in wide and 128 25 mm 5 05 in high A mounting device designed to seat an STB module hang it on a DIN rail and connect it to the Island bus It is 28 1 mm 1 11 in wide and 128 25 mm 5 05 in high An I O module design that combines a small number of channels usually between 2 and 6 in a small package The idea is to allow a system developer to purchase just the right amount of I O and to be able to distribute it around the machine in an efficient mechatronics way 31003692 8 2009 173 Glossary SM_MPS SNMP snubber source load standard I O state management_message periodic services The applications and network management services used for process control data exchange diagnostic message reporting and device status notification on a Fipio network simple network management protocol The UDP IP standard protocol used to manage nodes on an IP network A circuit generally used to suppress inductive loads it consists of a r
65. be in the idle state to be configured In the case of the Advantys STB system configuration is accomplished by having the STB NFP 2212 automatically select the correct profile for the island or setting the profile with the Advantys configuration software running Transitioning to the running state means that the Fipio fieldbus master successfully sent the application_control_variable value to the STB NFP 2212 and that no communications errors occurred during the transmission or that the Advantys configuration software has mastery Note Data exchange can occur only while the island bus is in the running state stopped The STB NFP 2212 enters the stopped state if it receives a stop command from the fieldbus master or if a serious or fatal communication fault occurs on the island In this state the transmission of output data to the NIM s process image is frozen and the output modules on the island retain their last received value s If the FIP ERR LED see page 33 indicates a break in communications to the island the heartbeat on the island is stopped NOTE The operating state of the island is included in the data reported by the FB_status see page 77 variable 76 31003692 8 2009 Fieldbus Communications Support Applications and Network Management Services Introduction The following information describes the applications and network management services used by the island node to control pro
66. be overwritten It is stored on a special EEPROM that can be erased and reprogrammed Fipio reduced device profile On a Fipio network the standard device profile type for agents whose data length is two words or less Fipio standard device profile On a Fipio network the standard device profile type for agents whose data length is more than two words and equal to or less than 8 words The maximum level in a specific range e g in an analog input circuit the maximum allowable voltage or current level is at full scale when any increase beyond that level is over range A function block performs a specific automation function such as speed control A function block comprises configuration data and a set of operating parameters A function code is an instruction set commanding 1 or more slave devices at a specified address es to perform a type of action e g read a set of data registers and respond with the content G A program or hardware that passes data between networks global_identifier A 16 bit integer that uniquely identifies a device s location on a network A global_ID is a symbolic address that is universally recognized by all other devices on the network 162 31003692 8 2009 Glossary GSD HMI hot swapping HTTP I O base I O module I O scanning generic slave data file A device description file supplied by the device s manufacturer that defines a device s functionality on a Prof
67. bit Anew command is identified when the value of this bit changes and matches the value of the toggle bit in the toggle length byte A new RTP request is processed only if the preceding RTP request has finished Overlapping RTP requests are not allowed A new RTP request made before the completion of a preceding request is ignored To determine when an RTP command has been processed and its response is complete check the values of the toggle CMD echo bytes in the RTP response block Continue to check both toggle CMD bytes in the RTP response block until they match the RTP request block s toggle CMD byte Once they match the contents of the RTP response block is valid 150 31003692 8 2009 Advanced Configuration Features Valid RTP Status Messages The following list shows valid status messages Status Byte Code Comment Success 0x00 or 0x80 0x00 for successful completion of a Disable RTP command Command not Processed due to 0x01 Disabled RTP Illegal CMD 0x82 Illegal Data Length 0x83 7 Illegal Node ID 0x84 Illegal Node State 0x85 Access is denied because a node is absent or not started Illegal Index 0x86 RTP Response Has More Than 4 0x87 Bytes No Communication Possible on the 0x88 Island Bus Illegal Write to Node 127 0x89 SDO Aborted 0x90 If an SDO protocol error is detected the data bytes in the response contain the SDO abort code acc
68. ce on an island The mandatory designation indicates that you consider the module or device critical to your application If the NIM does not detect a healthy mandatory module at its assigned address during normal operations the NIM stops the entire island NOTE The Advantys Configuration Software is required if you want to designate an I O module or a preferred device as a mandatory module Specifying Mandatory Modules By default the Advantys STB I O modules are in a non mandatory standard state Mandatory status is enabled by clicking on the mandatory checkbox on a module or preferred device s Options tab Depending on your application any number of modules that your island supports can be designated as mandatory modules Effects on Island Bus Operations The following table describes the conditions under which mandatory modules affect island bus operations and the NIM s response Condition Response A mandatory module is not operating during normal island bus operations The NIM stops the island bus The island enters fallback mode see page 117 I O modules and preferred devices assume their fallback values You attempt to hot swap a mandatory module The NIM stops the island bus The island enters fallback mode I O modules and preferred devices assume their fallback values You are hot swapping a standard 1 O module that resides to the left of a mandatory module on the island bus and the island
69. ce on its network to conform to a standard profile STD_P as defined in the WorldFip Fipio Standard Profiles Reference Manual FCP DM FSDP V10E Information about the Fipio standard profiles can also be found in the FIP I O Standard Device Library SDK_FIPIU User s Manual An Advantys STB NIM can conform to any of the following three profiles The STB NFP 2212 will automatically select the correct profile for the island based on the configuration data size resulting from the auto addressing see page 52 and auto configuration see page 54 routines e FRD see page 70 Fipio reduced device e FSD see page 71 Fipio standard device e FED see page 73 Fipio extended device NOTE You can also use the Advantys configuration software to set up a standard profile type for your island Except if it is too small see page 67 a standard profile configured with the Advantys configuration software will override a profile chosen on the basis of the auto addressing and auto configuration data In addition to conforming to a standard profile a device on a Fipio network must conform to one of three class types Every type of STD_P supports all three classes The STB NFP 2212 is aclass 1 see page 75 device Class 1 devices control process to force the behavior of output data to depend on the operating modes of the fieldbus master Unlike a class 0 device a class 1 device can be set to different operating states unlike a class 2 device
70. cess and to manage data exchange see page 81 The services optimize communications between the Fipio fieldbus master and the island and they ensure the integrity of the data transmitted SM_MPS Variables The STB NFP 2212 uses state management_message and periodic services SM_MPS variables exclusively The MPS applications services allow the STB NFP 2212 to read and write local and remote variables MPS Applications Variables Used by the STB NFP 2212 The variables listed in the following table are supported by every STB NFP 2212 regardless of the profile type see page 67 They are used in process control applications written for the island bus Variable Identifier Description Purpose FB_control 03xxh This variable sets the operational process_control mode for a class 1 see page 75 device forcing the output data to depend on the operational mode of the fieldbus master The FB_control variable can have one of three values e start reset e stop FB_status 04xxh This variable reports the operational read_status state see page 76 of aclass 1 device It confirms that the operating state of the device correctly corresponds to the current value of the FB_control variable 31003692 8 2009 77 Fieldbus Communications Support Variable Identifier Description Purpose application_process_control 05xxh This variable sets the values for the write_data output data that
71. configuration D5 Auto configuration see page 54 error a module has been detected out of order and the NIM can not complete auto configuration D6 Island bus management error detected by the NIM D7 Assignment error the initialization process in the NIM has detected a module assignment error possibly the result of application parameter mismatches D8 Internal triggering protocol error pg Module data length error D10 Module configuration error D11 Application parameter error D12 Application parameter services or timeout error D13 Reserved D14 D15 fatal error 90 31003692 8 2009 Fieldbus Communications Support Word 4 Words 5 through 8 The low byte see page 87 in word 4 identifies the address of the island bus module with an assembly error An assembly error occurs if the expected module is not in its configured location For example island bus location N4 was configured for an Advantys STB DDO 3420 module instead an Advantys STB DDO 3600 module is located at N4 The high byte see page 87 of word 4 is used to identify the island bus address of a module with an internal fault NOTE If more than one module has an internal fault or an assembly error the island bus address provided in both the low and the high bytes of word four is a ways that of the lower module Words 5 through 8 indicate whether or not a particular island bus module is operating see page 87 In this diagnostic each
72. d As an input device it can write data that can be received by the fieldbus master as an output device it can receive updated data from the fieldbus master The HMI can also monitor island status data and diagnostic information The HMI panel must be attached to the NIM s CFG port 31003692 8 2009 Introduction Integrated Power Supply The NIM s built in 24 to 5 VDC power supply provides logic power to the I O modules on the primary segment of the island bus The power supply requires a 24 VDC external power source It converts the 24 VDC to 5 V of logic power for the island Individual STB I O modules in an island segment generally draw a logic bus current of between 50 and 265 mA Consult the Advantys STB System Planning and Installation Guide for current limitations at various operating temperatures If the logic bus current drawn by the I O modules totals more than 1 2 A additional STB power supplies need to be installed to support the load The NIM delivers the logic power signal to the primary segment only Special STB XBE 1300 beginning of segment BOS modules located in the first slot of each extension segment have their own built in power supplies which provide logic power to the STB I O modules in the extension segments Each BOS module that you install requires 24 VDC from an external power supply Structural Overview The following figure illustrates the multiple roles of the NIM The figure provide
73. d actuator power over a single field power bus on the Island The bus provides a maximum of 4 A total power A basic PDM requires a 5 A fuse to protect the I O BootP bootstrap protocol is an UDP IP protocol that allows an internet node to obtain its IP parameters based on its MAC address BOS stands for beginning of segment When more than 1 segment of I O modules is used in an Island an STB XBE 1200 or an STB XBE 1300 BOS module is installed in the first position in each extension segment Its job is to carry Island bus communications to and generate logic power for the modules in the extension segment Which BOS module must be selected depends on the module types that shall follow A master on a Fipio network C The CAN controller area network protocol ISO 11898 for serial bus networks is designed for the interconnection of smart devices from multiple manufacturers in smart systems for real time industrial applications CAN multi master systems ensure high data integrity through the implementation of broadcast messaging and advanced diagnostic mechanisms Originally developed for use in automobiles CAN is now used in a variety of industrial automation control environments An open industry standard protocol used on the internal communication bus The protocol allows the connection of any enhanced CANopen device to the Island bus 31003692 8 2009 157 Glossary Cl CiA CIP COB configuration CRC CSMA
74. d values are always used 118 31003692 8 2009 Advanced Configuration Features Saving Configuration Data Introduction How to Save a Configuration The Advantys configuration software allows you to save configuration data created or modified with this software to the NIM s Flash memory and or to the removable memory card see page 55 Subsequently this data can be read from Flash memory and used to configure your physical island NOTE If your configuration data is too large you will receive a message when you attempt to save it The following procedure describes the steps you use to save a configuration data file to Flash memory directly and to a removable memory card For more detailed procedural information use the configuration software s online help feature NIM then use the Store to SIM card command Step Action Comment 1 Connect the device running the For NIM modules that support Ethernet Advantys Configuration Software to the communications you can connect the CFG port see page 38 on the NIM device directly to the Ethernet port Launch the configuration software Download the configuration data that A successful download saves the you want to save from the configuration configuration data to the NIM s flash software to the NIM memory 4 Install the card see page 56 inthe host Saving the configuration data to the removable memory card is optional This operation overwri
75. dardized ASCII file that contains information about a network device s communications functionality and the contents of its object dictionary The EDS also defines device specific and manufacturer specific objects Electronic Industries Association An organization that establishes electrical electronic and data communication standards electromagnetic compatibility Devices that meet EMC requirements can operate within a system s expected electromagnetic limits without interruption electromagnetic interference EMI can cause an interruption malfunction or disturbance in the performance of electronic equipment It occurs when a source electronically transmits a signal that interferes with other equipment This abbreviation stands for end of segment When more than 1 segment of I O modules is used in an Island an STB XBE 1000 or an STB XBE 1100 EOS module is installed in the last position in every segment that has an extension following it The EOS module extends Island bus communications to the next segment Which EOS module must be selected depends on the module types that shall follow 160 31003692 8 2009 Glossary Ethernet Ethernet Il EtherNet IP fallback state fallback value FED_P Fipio ALAN cabling and signaling specification used to connect devices within a defined area e g a building Ethernet uses a bus or a star topology to connect different nodes on a network A frame format in which the hea
76. datory module configuration error Process image error either the process image configuration is inconsistent or it could not be set up during auto configuration Auto configuration error a module is not in its configured location and the NIM cannot complete auto configuration An island bus management error was detected by the NIM Assignment error the initialization process in the NIM has detected a module assignment error possibly the result of at least one application parameter mismatch Internal triggering protocol error Module data length error Module configuration error Application parameter error Application parameter services or timeout error The next eight contiguous registers registers 45359 through 45366 display locations where modules have been configured on the island bus This information is stored in Flash memory At start up the actual locations of the modules on the island are validated by comparing them to the configured locations stored in memory Each bit represents a configured location A value of 1 in a bit indicates that a module has been configured for the associated location A value of 0 in a bit indicates that a module has not been configured for the associated location 126 31003692 8 2009 Advanced Configuration Features The first two registers shown below provide the 32 bits that represent the module locations available in a typical island configuration The remaining six r
77. delivers the logic power signal to the primary segment only Special STB XBE 1300 beginning of segment BOS modules located in the first slot of each extension segment have their own built in power supplies which provide logic power to the STB I O modules in the extension segments Each BOS module that you install requires 24 VDC from an external power supply Characteristics of the External Power Supply A CAUTION IMPROPER GALVANIC ISOLATION The power components are not galvanically isolated They are intended for use only in systems designed to provide SELV isolation between the supply inputs or outputs and the load devices or system power bus You must use SELV rated supplies to provide 24 VDC source power to the NIM Failure to follow these instructions can result in injury or equipment damage The external power supply needs to deliver 24 VDC source power to the island The supply that you select can have a low range limit of 19 2 VDC and a high range limit of 30 VDC The external supply must be rated safety extra low voltage SELV rated The SELV rating means that in addition to basic insulation between hazardous voltages and the DC output a second supplementary insulation layer has been added As a result if a single component insulation does not perform the DC output does not exceed SELV limits Calculating the Wattage Requirement The amount of power see page 43 that the external power supply must delive
78. der specifies the packet type Ethernet II is the default frame format for NIM communications EtherNet IP the Ethernet Industrial Protocol is especially suited to factory applications in which there is a need to control configure and monitor events within an industrial system The ODVA specified protocol runs CIP the Common Industrial Protocol on top of standard Internet protocols like TCP IP and UDP It is an open local communications network that enables the interconnectivity of all levels of manufacturing operations from the plant s office to the sensors and actuators on its floor F A known state to which an Advantys STB I O module can return in the event that its communication connection is not open The value that a device assumes during fallback Typically the fallback value is either configurable or the last stored value for the device Fipio extended device profile On a Fipio network the standard device profile type for agents whose data length is more than 8 words and equal to or less than 32 words Fieldbus Interface Protocol FIP An open fieldbus standard and protocol that conforms to the FIP World FIP standard Fipio is designed to provide low level configuration parameterization data exchange and diagnostic services 31003692 8 2009 161 Glossary Flash memory FRD_P FSD_P full scale function block function code gateway global_ID Flash memory is nonvolatile memory that can
79. ding on the type of reflex action it is performing The enable input is either a Boolean or a constant always enabled value The operational input to a block such as a digital latch must always be a Boolean whereas the operational input to an analog latch must always be a 16 bit word You will need to configure a source for the block s input values An input value may come from an I O module on the island or from the fieldbus master via a virtual module in the NIM NOTE All inputs to a reflex block are sent on a change of state basis After a change of state event has occurred the system imposes a 10 ms delay before it accepts another change of state input update This feature is provided to minimize jitter in the system 114 31003692 8 2009 Advanced Configuration Features Result of a Reflex Block Depending on the type of reflex block that you use it will output either a Boolean or a word as its result Generally the result is mapped to an action module as shown in the following table Reflex Action Result Action Module Type Boolean logic Boolean value digital output integer compare Boolean value digital output counter 16 bit word first block in a nested reflex action timer Boolean value digital output digital latch Boolean value digital output analog latch 16 bit word analog output The result from a block is usually mapped to an individual channel on an output module Depend
80. e 12 What Is Advantys STB 0 0 cette 15 About Fip e aa ae eaten te a ls aS 19 Fipio Networks and Communications 0 0002 e eee eee 21 Specifications and Limitations 0 000 c eee eee eee 23 Chapter 2 The STB NFP 2212 NIM 200s eee eee eens 25 External Features of the STB NFP 2212 0000 ee eaee 26 STB NFP Fieldbus Interface 0 000 cece eee eee eee 28 Rotary Switches Setting the Network Node Address 30 LED IndiCatorsien noted Ss ke Daye ake At bao Ahh eee aie tee 33 Advantys STB Island Status LEDs 00 00 c eee eee eee 35 The CFG Interface er iari i uae i a ko Ee BS h E 38 The Power Supply Interface nanana nannaa 41 Logic POWGh s cw te e ee ate dade Ald S uA e bball i 43 Selecting a Source Power Supply for the Island s Logic Power Bus 45 Module Specifications 0 00 cece eens 48 Chapter 3 How to Configure the Island 000005 51 How Do Modules Automatically Get Island Bus Addresses 52 How to Auto Configure Default Parameters for Island Modules 54 How to Install the STB XMP 4440 Optional Removable Memory Card 55 Using the STB XMP 4440 Optional Removable Memory Card to Configure the Island 2 0 0c eects 58 What is the RST Button 2 0 0 0 2 00 00 0c cece 61 How to Overwrite Flash Memory with the RST Button 62 Chapter 4 Fieldbus Communications Su
81. e Advantys STB island bus nine pinTSX FP ACC 12 45 connector kit e nine pin TSX FPA CC2 90 connector kit 1 Use a terminated end connector only if the island is the last node on the Fipio network 2 Use an inline connector if the island is located at a Fipio network address other than the last 31003692 8 2009 29 The STB NFP 2212 NIM Rotary Switches Setting the Network Node Address Summary The island is a single node on the Fipio network and it requires a network address The address can be any numeric from 1 to 127 that is unique with respect to the other node addresses on the same network The node address is set with a pair of rotary switches on the NIM The fieldbus master and the NIM can communicate over the Fipio network only while the rotary switches are set to a valid node address Physical Description The two rotary switches are positioned one above the other on the front of the STB NFP 2212 The upper switch represents the tens digit and the lower switch represents the ones digit ADDRESS 30 31003692 8 2009 The STB NFP 2212 NIM Valid and Invalid Fipio Node Addresses Each rotary switch position that you can use to set the node address for your island is marked incrementally on the NIM housing The available positions on each switch are e upper switch 0 to 12 tens digit e lower switch 0 to 9 ones digit NOTE Using both switches
82. e NIM is receiving adequate power If the PWR LED is off logic power see page 43 to the NIM is off or insufficient e Individual blinks are approximately 200 ms There is a 1 second interval between blink sequences Please note blinking blinks steadily alternating between 200 ms on and 200 ms off blink 1 blinks once 200 ms then 1 second off blink 2 blinks twice 200 ms on 200 ms off 200 ms on then 1 second off blink N blinks N some number of times then 1 second off If the TEST LED is on either the Advantys configuration software or an HMI panel is the master of the island bus If the TEST LED is off the fieldbus master has control of the island bus Island Status LED Indicators RUN green ERR red TEST yellow Meaning blink 2 blink 2 blink 2 The island is powering up self test in progress off off off The island is initializing The island is not started blink 1 off off The island has been put in the pre operational state by the RST button The island is not started blink 3 The NIM is reading from the removable memory card see page 58 on The NIM is overwriting its Flash memory with the card s configuration data See note 1 off blink 8 off The contents of the removable memory card are invalid blinking steady off off The NIM is configuring see page 51 or auto configuring see page 54 the island bus The island bus is not started blinking off on Au
83. e island is initializing 0040h The island bus has been set to pre operational mode for example by the reset function 0060h The NIM is configuring or auto configuring communication to all modules is reset 0061h The NIM is configuring or auto configuring see page 54 checking the module IDs 0062h The NIM is auto addressing see page 52 the island 0063h The NIM is configuring or auto configuring boot up is in progress 0064h The process image is being set up 0080h Initialization is complete the island bus is configured the configuration matches and the island bus is not started 0081h Configuration mismatch non mandatory or unexpected modules in the configuration do not match and the island bus is not started 0082h Configuration mismatch at least one mandatory module does not match and the island bus is not started 0083h Serious configuration mismatch the island bus has been set to pre operational mode and initialization is aborted OOAOh The configuration matches and the island bus is operating OOATh The island is operational with a configuration mismatch At least one standard module does not match but all the mandatory modules are present and operating 00A2h Serious configuration mismatch the island bus was started but is now in pre operational mode because of one or more mismatched mandatory module s 00COh The island has been set to pre operational mode for example by the stop function The high byte see page 87
84. e used to support our configuration register 45392 STB DDI 3230 data 15 44 13 12 11 1o 9 8 7 6 5 4 3 2 1 o ON OFF conditions of inputs 1 and 2 always 0 register 45393 STB DDI 3230 status 15 14 13 12 n fio 9 a 7 6 5 JE 2 alo presence absence of PDM short always 0 register 45394 STB DDO 3200 echo output data 15 fia 13 12 41 10 9 E 7 E EAEE o echoes module output data always 0 register 45395 STB DDO 3200 status 15 14 13h2 11 10 9 8 7 ejs 4 s E 0 presence absence of PDM or output short on output 1 presence absence of PDM or output short on output 2 always 0 register 45396 STB DDI 3420 data 15 14 13 12 11 fio 9 8 7 6 5 g 2 11010 ON OFF conditions of inputs 1 4 always 0 register 45397 STB DDI 3420 status 15 faa as 12 11 fio 9 8 7 6 5 4 3 2 E 0 presence absence of PDM short always 0 31003692 8 2009 139 Advanced Configuration Features register 45398 STB DDO 3410 echo output data 45 14 13 12 jn to 9 8 7 s 5 4 3 2 1 0 echoes module output data
85. ecify the number of registers in this block that you want to use You need to use the Advantys configuration software to make these adjustments to your configuration The fieldbus master to HMI block can comprise up to 512 registers ranging from register 44097 to 44608 This block follows immediately after the standard output data process image see page 133 block registers 40001 through 44096 in the island s data image The fieldbus master writes output update data in native fieldbus format to the HMI data block concurrent with writing this data to the output data process image area The output data is placed in the fieldbus master to HMI block Upon request by the HMI via a Modbus read command the role of the NIM is to receive this output data convert it to16 bit Modbus format and send it over the Modbus connection at the CFG port to the HMI panel NOTE The read command enables all Modbus registers to be read not just those in the block reserved for fieldbus master to HMI data exchange 144 31003692 8 2009 Advanced Configuration Features Test Mode Summary Test Mode indicates that the output data of the STB island s process image is not controlled by a fieldbus master device but is instead controlled by either the Advantys Configuration Software or an HMI When the STB island is operating in Test Mode the fieldbus master cannot write the STB island s outputs but can continue to read its inputs and diagnostic d
86. eering and computer science EN 61131 2 is the specification that deals with industrial automation equipment Type 1 digital inputs support sensor signals from mechanical switching devices such as relay contacts and push buttons operating in normal environmental conditions Type 2 digital inputs support sensor signals from solid state devices or mechanical contact switching devices such as relay contacts push buttons in normal or harsh environmental conditions and 2 or 3 wire proximity switches Type 3 digital inputs support sensor signals from mechanical switching devices such as relay contacts push buttons in normal to moderate environmental conditions 3 wire proximity switches and 2 wire proximity switches that have e a voltage drop of no more than 8 V e a minimum operating current capability less than or equal to 2 5 mA e a maximum off state current less than or equal to 1 5 mA Institute of Electrical and Electronics Engineers Inc The international standards and conformity assessment body for all fields of electrotechnology including electricity and electronics An Advantys STB I O module designed at a moderate cost for typical continuous high duty cycle applications Modules of this type often feature standard IEC threshold ratings usually providing user configurable parameter options on board protection good resolution and field wiring options They are designed to operate in moderate to high temperature ranges The
87. egisters 45361 through 45366 are available to support the island s expansion capabilities Register 45359 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 location 16 location 1 location 15 L location 2 location 14 L location 3 location 13 location 4 location 12 location 5 location 11 L location 6 location 10 location 7 location 9 location 8 Register 45360 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 location 32 location 17 location 34 L location 18 location 30 location 19 location 29 location 20 location 28 location 21 location 27 L_ location 22 location 26 location 23 location 25 location 24 Node Assembly The next eight contiguous registers registers 45367 through 45374 indicate the presence or absence of configured modules in locations on the island bus This information is stored in Flash memory At start up the actual locations of the modules on the island are validated by comparing them to the configured locations stored in memory Each bit represents a module e A value of 1 in a given bit indicates either that the configured module is not present or that the location has not been configured e A value of 0 indicates that the correct module is present in its configured location
88. eldbus Communications Support Network Cycle Time Summary Definition Fipio is a time critical protocol All application tasks running on a Fipio network are classified according to the amount of time they require to execute The standard profile type STD_P to which a node conforms impacts the amount of time that an application will need to complete on that node and consequently on the entire network on which the node resides Network cycle time NCT is defined as the amount of time in milliseconds ms that the fieldbus master requires to complete a single scan of the configured I O modules on a network device Formula for Calculating the NCT The formula for calculating network cycle time is NCT_Task 1 45 S The calculation assumes that a single task is running on the network e Kis a coefficient constant that is dependent on the STD_P type see page 74 e S K times the number of devices conforming to the profile type The following table lists the coefficient K for each STD_P type Profile Type Coefficient K FRD 0 4 FSD 0 5 FED 1 5 74 31003692 8 2009 Fieldbus Communications Support About Class 1 Devices Introduction In addition to conforming to a Fipio STD_P an STB NFP 2212 must conform to a class A device s class defines the Fipio services available to it The STB NFP 2212 is a class 1 09h device Fipio Services Class 1 devices control process and manage the exch
89. eldbus master Use prudent design practices when you use reflex actions in your application 31003692 8 2009 113 Advanced Configuration Features Configuring a Reflex Action Each block in a reflex action must be configured using the Advantys configuration software Each block must be assigned a set of inputs and a result Some blocks also require that you specify one or more user preset values a compare block for example requires that you preset threshold values and a delta value for hysteresis Inputs to a Reflex Action The inputs to a reflex block include an enable input and one or more operational inputs The inputs may be constants or they may come from other I O modules on the island from virtual modules or outputs from another reflex block For example an XOR block requires three inputs the enable and two digital inputs that contain the Boolean values to be XORed enable operational input 1 pe result operational input 2 Some blocks such as the timers require reset and or trigger inputs to control the reflex action The following example shows a timer block with three inputs enable timer trigger fime unit x terminal count reset The trigger input starts the timer at 0 and accumulates time units of 1 10 100 or 1000 ms for a specified number of counts The reset input causes the timer accumulator to be reset An input to a block may be a Boolean value a word value or a constant depen
90. er or by some other monitoring device All eight I O modules are represented in this process image block The modules are assigned registers in the order of their island bus addresses starting at register 45392 Each digital I O module uses two contiguous registers e Digital input modules use one register to report data and the next to report status e Digital output modules use one register to echo output data and the next to report status NOTE The value in an echo output data register is basically a copy of the value written to the corresponding register in the output data process image Generally this is the value written to the NIM by the fieldbus master and its echo is of not much interest When an output channel is configured to perform a reflex action see page 113 however the echo register provides a location where the fieldbus master can look to see the current value of the output The analog input module uses four contiguous registers the first register to report the data for channel 1 the second register to report status for channel 1 the third register to report the data for channel 2 the fourth register to report status for channel 2 The analog output module uses two contiguous registers e the first register to report status for channel 1 e the second register to report status for channel 2 138 31003692 8 2009 Advanced Configuration Features In total 18 registers registers 45392 through 45409 ar
91. ern Meaning FIP RUN off The STB NFP 2212 is powered down green on The STB NFP 2212 is powered up flashing in combination with the FIP ERR LED The STB NFP 2212 is initializing in combination with both the FIP ERR Invalid node address see page 31 and FIP COM LEDs 31003692 8 2009 33 The STB NFP 2212 NIM Label Pattern Meaning FIP ERR off No Fipio fault red on Fatal error on the island or a mandatory node is missing Note This LED indication can occur only if the STB NIP 2212 is successfully connected to the Fipio network flashing The STB NFP 2212 is not logically connected to the Fipio network in combination with the FIP RUN LED The STB NFP 2212 is initializing in combination with both the FIP RUN Invalid node address see page 131 and FIP COM LEDs FIP COM off No Fipio activity on the fieldbus yellow flashing Data exchange in combination with both the FIP RUN Invalid node address see page 131 and FIP ERR LEDs 1 This LED s flashes two times per second 34 31003692 8 2009 The STB NFP 2212 NIM Advantys STB Island Status LEDs About the Island Status LEDs The following table describes e the island bus condition s communicated by the LEDs e the colors and blink patterns used to indicate each condition As you refer to the table keep in mind the following e Itis assumed that the PWR LED is on continuously indicating that th
92. esistor in series with a capacitor in the case of an RC snubber and or a metal oxide varistor placed across the AC load A load with a current directed into its input must be driven by a current source Any of a subset of Advantys STB input output modules designed at a moderate cost to operate with user configurable parameters A standard I O module may be reconfigured with the Advantys Configuration Software and in most cases may be used in reflex actions standard network interface An Advantys STB network interface module designed at moderate cost to support the configuration capabilities multi segment design and throughput capacity suitable for most standard applications on the Island bus An Island run by a standard NIM can support up to 32 addressable Advantys STB and or preferred I O modules up to 12 of which may be standard CANopen devices standard power distribution module An Advantys STB module that distributes sensor power to the input modules and actuator power to the output modules over two separate power buses on the Island The bus provides a maximum of 4 A to the input modules and 8 A to the output modules A standard PDM requires a 5 A fuse to protect the input modules and an 8 A fuse to protect the outputs 174 31003692 8 2009 Glossary STD_P stepper motor subnet surge suppression TC TCP telegram standard profile On a Fipio network a standard profile is a fixed set of configuration
93. et open industrial communication network output filtering output polarity A distributed communication network for industrial environments based on open standards EN 50235 EN50254 and EN50170 and others that allows the exchange of data between devices from different manufacturers The amount that it takes an output channel to send change of state information to an actuator after the output module has received updated data from the NIM An output channel s polarity determines when the output module turns its field actuator on and when it turns the actuator off If the polarity is normal an output channel turns its actuator on when the master controller sends it a 1 If the polarity is reverse an output channel turns its actuator on when the master controller sends ita 0 output response time The time it takes for an output module to take an output signal from the Island bus and send it to its field actuator 168 31003692 8 2009 Glossary parameterize To supply the required value for an attribute of a device at run time PDM power distribution module A module that distributes either AC or DC field power to a cluster of I O modules directly to its right on the Island bus A PDM delivers field power to the input modules and the output modules It is important that all the I O clustered directly to the right of a PDM be in the same voltage group either 24 VDC 115 VAC or 230 VAC PDO process data object I
94. figuration is not password protected 8 A value of 1 in bit 12 indicates that the configuration on the removable memory card is invalid 9 A value of 1 in bit 13 indicates that reflex action functionality has been configured For NIMs with firmware version 2 0 or greater 10 A value of 1 in bit 14 indicates that one or more island modules have been hot swapped For NIMs with firmware version 2 0 or greater 11 Island bus output data master a value of 0 in bit 15 indicates that the fieldbus master device is controlling the output data of the island s process image a bit value of 1 indicates that the Advantys configuration software is controlling the output data of the island s process image on NO of 31003692 8 2009 131 Advanced Configuration Features Operational States of the STB NFP 2212 Bits 0 through 3 in register 45391 see page 131 use the values in the following table to indicate the current operational state of the STB NFP 2212 STB NFP 2212 operational state bit 3 bit 2 bit 1 bit 0 island configuration check 0 0 0 0 initialization of STB NFP 2212 0 0 0 1 Fipio handler data exchange 1 0 fault checking 1 1 132 31003692 8 2009 Advanced Configuration Features The Island s Process Image Blocks Summary Two blocks of registers in the island s data image see page 122 are the focus for this discussion The first block is the output data process image
95. flex action The following table shows the relationship between the different object types and the different module types It also shows the size of the different objects Module Type Objects in the Input Data Image Objects in the Output Data Image Objects Size Objects Size digital input 8 pt or less data 1 byte or less status 1 byte or less 31003692 8 2009 81 Fieldbus Communications Support Module Type Objects in the Input Data Image Objects in the Output Data Image Objects Size Objects Size digital output 8 pt or less echo output data 1 byte or less data 1 byte max status 1 byte or less analog input channel 1 data 2 bytes 16 bit status 1 byte resolution channel 2 data 2 bytes status 1 byte analog output channel 1 status 1 byte data 2 bytes 16 bit channel 2 status 1 byte data 2 bytes resolution 1Status information in not available for every module For the applicable digital modules check the Advantys STB Hardware Components Reference Guide 890 USE 172 00 Bit packing Rules Bit packing allows bits associated with the objects for each I O module to be combined into the same word according to the following rules e Bit packing follows the addressing order of the island bus I O modules from left to right starting with the primary segment e The data object or echo output data object for a
96. g 56 removing 57 182 31003692 8 2009 Index STB XMP 4440 removable memory card storing configuration data 38 STB XMP 4440 removable memory card storing configuration data 58 STB XTS 1120 screw type power connector 42 STB XTS 2120 spring clamp field wiring con nector 42 storing configuration data and reset 63 in Flash memory 54 110 119 to a removable memory card 38 55 58 110 119 T termination plate 13 53 83 135 test mode 35 troubleshooting emergency messages 128 Fipio 85 85 85 87 87 88 90 91 91 131 Fipio specific channel diagnostic data 31 Fipio standard channel diagnostic data 85 global bits errors 90 125 island bus 85 85 86 124 126 127 129 specific channel diagnostic data 87 standard channel status diagnostic 85 STB NFP 2212 85 87 88 89 89 90 91 91 using the Advantys STB LEDs 35 using the FIP ERR LED 76 using the Fipio communications LEDs 31 33 validity of inputs 86 with the Advantys configuration software 124 with the HMI panel 124 TSX P 57453 Premium application 93 96 V virtual placeholder 152 31003692 8 2009 183 Index 184 31003692 8 2009
97. guration Features An Example of a Modbus View of the Process Image Summary The following example shows what the output data process image and the input data and I O status process image might look like when it represents a specific island bus configuration The Sample Configuration The sample island comprises the following 10 modules and a termination plate network interface module 24 VDC power distribution module STB DDI 3230 24 VDC two channel digital input module STB DDO 3200 24 VDC two channel digital output module STB DDI 3420 24 VDC four channel digital input module STB DDO 3410 24 VDC four channel digital output module STB DDI 3610 24 VDC six channel digital input module STB DDO 3600 24 VDC six channel digital output module STB AVI 1270 10 VDC two channel analog input module 10 STB AVO 1250 10 VDC two channel analog output module 11 STB XMP 1100 island bus termination plate The I O modules have the following island bus addresses see page 52 OONO A RPWHD I O Model Module Type Island Bus Address STB DDI 3230 two channel digital input 1 STB DDO 3200 two channel digital output 2 STB DDI 3420 four channel digital input 3 STB DDO 3410 four channel digital output 4 STB DDI 3610 six channel digital input 5 31003692 8 2009 135 Advanced Configurat
98. h memory or to a removable memory card when you save the configuration data NOTE A password protected configuration is inaccessible to anyone who does not know the password Your system administrator is responsible for keeping track of the password and the list of authorized users If the assigned password is lost or forgotten you are unable to change the island s configuration If the password is lost and you need to reconfigure the island you need to perform a destructive reflash of the NIM This procedure is described on the Advantys STB product Web site at www schneiderautomation com 120 31003692 8 2009 Advanced Configuration Features A Modbus View of the Island s Data Image Summary A block of Modbus registers is reserved in the NIM to hold and maintain the island s data image Overall the data image holds 9999 registers The registers are divided into contiguous groups or blocks each dedicated to a specific purpose Modbus Registers and Their Bit Structure Registers are16 bit constructs The most significant bit MSB is bit 15 which is displayed as the leftmost bit in the register The least significant bit LSB is bit 0 displayed as the rightmost bit in the register MSB LSB 15 14 1312 11 to 9 8 7 e 5 4 3 2 1 o The bits can be used to display operating data or device system status Each register has a unique reference number starting at 40001 The content
99. holder Status To set Virtual Placeholder status Step Action 1 Open the STB O or preferred third party module s property window 2 In the Options tab select Not Present 3 Click OK to save your settings The Advantys STB configuration software marks the virtual placeholder module with a red X as shown below 152 31003692 8 2009 Advanced Configuration Features For example the following island configuration contains a NIM a PDM 2 digital Input modules 2 digital output modules a digital relay output module an analog input module and an analog output module hel tate ff ooo wen P TTT oo eo TELLI k d D IEEDHE man ELL CEOLE ai TENET CELLET ETIT CEE J C After you assign Virtual Placeholder status to the DRC 3210 digital relay output module by selecting Not Present in its Options tab the Advantys STB configuration software marks the virtual placeholder module with a red X as shown below e Ooo 1600 CLET T E ii ELELLES ia oo a S OLR Canaan EEEE abd bad For example when you physically construct the above configuration you would build the island without the DRC 3210 and its base NOTE Any reflex output that is configured to use a virtual placeholder module as an input will constantly be in fallback 31003692 8 2009 153 Advanced Configuration Features 154 31003692 8 2009 Glossary 100Base T 10Ba
100. ibus DP network H human machine interface An operator interface usually graphical for industrial equipment Replacing a component with a like component while the system remains operational When the replacement component is installed it begins to function automatically hypertext transfer protocol The protocol that a web server and a client browser use to communicate with one another A mounting device designed to seat an Advantys STB I O module hang it on a DIN rail and connect it to the Island bus It provides the connection point where the module can receive either 24 VDC or 115 230 VAC from the input or output power bus distributed by a PDM In a programmable controller system an I O module interfaces directly to the sensors and actuators of the machine process This module is the component that mounts in an I O base and provides electrical connections between the controller and the field devices Normal I O module capacities are offered in a variety of signal levels and capacities The continuous polling of the Advantys STB I O modules performed by the COMS to collect data bits status nd diagnostics information 31003692 8 2009 163 Glossary IEC IEC type 1 input IEC type 2 input IEC type 3 input IEEE industrial I O input filtering International Electrotechnical Commission Carrier Founded in 1884 to focus on advancing the theory and practice of electrical electronics and computer engin
101. ical exchanges Fipio is designed to support and integrate a wide range of industrial peripherals Instead of physical addresses Fipio communications rely on a system of global addresses called identifiers global_IDs An identifier is a 16 bit integer that uniquely identifies a device s location on a network Because an identifier symbolizes a device s address neither the device owning a specific identifier nor the device s receiving data from an identifier need know one another s physical location Communications Architecture The Fipio protocol defines functionality for layers 1 2 and 7 in the ISO OSI reference model standard ISO 7498 The functionality of these layers is fully compliant with standard EN 50170 Volume 3 A vertical layer for network management services is added to the architecture A visual representation of the communication layers used in a Fipio environment might look something like the following figure data link layer layer 2 physical layer layer 1 1 The physical layer is electrical twisted pair cable 2 Identifiers are exchanged via the data link layer 3 MPS The principal message and periodic services provided are reading and writing data 4 Network management Every Fipio bus arbitrator i e master must perform a suite of network management services Network Management 31003692 8 2009 19 Introduction About the Standard Profiles Class Type Fipio requires every devi
102. ically connected to the network used by the Fipio fieldbus master to compile a list of all devices present on a network control 12xxh consumed enables the remote transmission of the start stop and reset commands report 11xxh produced reports the values of a device s error and performance counters to the fieldbus master 78 31003692 8 2009 Fieldbus Communications Support Variable Global Identifier Producer Co Purpose nsumer Ln_loading 21xxh produced reports the logical node configuration in this case the configuration of the island 1xxh is the node address of the device in hexadecimal format 31003692 8 2009 79 Fieldbus Communications Support 4 2 Data Exchange Introduction During data exchange the Fipio fieldbus master exchanges I O diagnostic and status data with the STB NFP 2212 What s in this Section This section contains the following topics Topic Page Data Exchange 81 Standard Diagnostic Data 85 Fipio Specific Channel Status Data 87 80 31003692 8 2009 Fieldbus Communications Support Data Exchange Introduction Data exchange between the fieldbus master and the Advantys STB island bus is cyclic that is it occurs automatically and periodically During data exchange first data from the Fipio master is written to the output data image area in the NIM s proce
103. ile type 72 31003692 8 2009 Fieldbus Communications Support FED Profile Introduction Example The STB NFP 2212 will automatically select the Fipio extended device profile FED_P if an Advantys STB island configuration has nine to thirty two words maximum input or output data see page 67 NOTE The FED profile can also be selected using the Advantys configuration software Our FED_P example includes all of the modules in the sample Advantys STB island see page 52 STB NFP 2212 network interface module 24 VDC power distribution module STB DDI 3230 24 VDC two channel digital input module STB DDO 3200 24 VDC two channel digital output module STB DDI 3420 24 VDC four channel digital input module STB DDO 3410 24 VDC four channel digital output module STB DDI 3610 24 VDC six channel digital input module STB DDO 3600 24 VDC six channel digital output module STB AVI 1270 10 VDC two channel analog input module 10 STB AVO 1250 10 VDC two channel analog output module 11 STB XMP 1100 island bus termination plate OONODO A RWHND Applying Fipio bit packing rules see page 82 to the example the configuration requires nine words of input data and three words of output data Therefore the FED _P is the suitable standard profile type 31003692 8 2009 73 Fi
104. in word 2 contains diagnostic data about errors that affect the entire island A value of 1 in a bit indicates that an error has occurred Bit Value Meaning D8 Low priority receive queue software overrun error D9 NIM overrun error D10 Island bus off error D11 The error counter in the NIM has reached the warning level and the error status bit was set D12 The NIM s error status bit has been reset D13 Low priority transfer queue software overrun error D14 High priority receive queue software overrun error 31003692 8 2009 89 Fieldbus Communications Support Bit Value Meaning D15 High priority transfer queue software overrun error fatal error Word 3 Word 3 see page 87 is the global bits diagnostic It provides information about events and errors occurring in the COMS area of the NIM The COMS is the island bus scan area it is the part of the NIM firmware that exchanges data with the island Bit Meaning Do Fatal error because of the severity of the error no further communications are possible on the island bus D1 Module ID error a standard CANopen device is using a module ID reserved for the Advantys STB modules D21 Auto addressing see page 52 has failed D3 Mandatory module configuration error D4 Process image see page 133 error either the process image configuration is inconsistent or it could not be set up during auto
105. ing on the type of result that the block produces this action module may be an analog channel or a digital channel When the result is mapped to a digital or analog output channel that channel becomes dedicated to the reflex action and can no longer use data from the fieldbus master to update its field device The exception is when a reflex block is the first of two actions in a nested reflex action Nesting The Advantys configuration software allows you to create nested reflex actions One level of nesting is supported i e two reflex blocks where the result of the first block is an operational input to the second block When you nest a pair of blocks you need to map the results of both to the same action module Choose the action module type that is appropriate for the result of the second block This may mean that in some cases you will need to choose an action module for the first result that does not seem to be appropriate according to the table above 31003692 8 2009 115 Advanced Configuration Features For example say you want to combine a counter block and a compare block in a nested reflex action You want the result of the counter to be the operational input to the compare block The compare block will then produce a Boolean as its result first nested action enable f falling edge counter operational input ty counter preset p result 1 counter direction action
106. input module uses four registers in the input data and I O status block It represents the analog data for each channel in separate registers and the status of each channel in separate registers Analog data is usually represented with 11 or 12 bit resolution in the IEC format status in an analog input channel is usually represented by a series of status bits that report the presence or absence of an out of range value in a channel e Each digital output module reports an echo of its output data to a register in the input data and I O status block Echo output data registers are essentially copies of the register values that appear in the output data process image This data is usually not of much interest but it can be useful in the event that a digital output channel has been configured for a reflex action In this case the fieldbus master can see the bit value in the echo output data register even though the output channel is being updated inside the island bus e Each analog output module uses two registers in the input data and I O status block to report status Status in an analog output channel is usually represented by a series of status bits that report the presence or absence of an out of range value in a channel Analog output modules do not report data in this block A detailed view of how the registers in the input data and I O status block are implemented is shown in the process image example 134 31003692 8 2009 Advanced Confi
107. ion Features VO Model Module Type Island Bus Address STB DDO 3600 six channel digital output 6 STB AVI 1270 two channel analog input 7 STB AVO 1250 two channel analog output 8 The PDM and the termination plate do not consume island bus addresses and are not represented in the process image The Output Data Process Image Let s look first at the register allocation required to support the output data process image see page 133 This is the data written to the island from the fieldbus master to update the output modules on the island bus The four output modules are affected the three digital output modules at addresses 2 4 and 6 and the one analog output module at address 8 136 31003692 8 2009 Advanced Configuration Features The three digital output modules utilize one Modbus register apiece for data The analog output module requires two registers one for each output channel A total of five registers registers 40001 through 40005 are used for this configuration register 40001 STB DDO 3200 data 15 14 13 12 1d G Se Gh 7 e s 4 3 BE ON OFF conditions of outputs 1 and 2 always 0 register 40002 STB DDO 3410 data 15 14 13 hi2 MOTIES ts 7 6 4 3 2 1 0 register 40003 STB DDO 3600 data 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
108. is open when the relay coil is de energized and closed when the coil is energized National Electrical Manufacturers Association The time that a master requires to complete a single scan of all of the configured I O modules on a network device typically expressed in microseconds network interface module This module is the interface between an Island bus and the fieldbus network of which the Island is a part A NIM enables all the I O on the Island to be treated as a single node on the fieldbus The NIM also provides 5 V of logic power to the Advantys STB I O modules in the same segment as the NIM 31003692 8 2009 167 Glossary NMT object dictionary ODVA network management NMT protocols provide services for network initialization diagnostic control and device status control O Part of the CANopen device model that provides a map to the internal structure of CANopen devices according to CANopen profile DS 401 A device s object dictionary also called the object directory is a lookup table that describes the data types communications objects and application objects the device uses By accessing a particular device s object dictionary through the CANopen fieldbus you can predict its network behavior and build a distributed application Open Devicenet Vendors Association The ODVA supports the family of network technologies that are built on the Common Industrial Protocol EtherNet IP DeviceNet and CompoN
109. ith Factory Default Values The following procedure describes how to use the RST function to write default configuration data to Flash memory Follow this procedure if you want to restore default settings to an island This is also the procedure to use to update the configuration data in Flash memory after you add an I O module to a previously auto configured island bus Because this procedure overwrites the configuration data you may want to save your existing island configuration data to a removable memory card before pushing the RST button Step Action 1 If you have a removable memory card installed remove it see page 57 2 Place the island in edit mode see page 58 3 Hold the RST button see page 61 down for at least two seconds The Role of the NIM in this Process The NIM reconfigures the island bus with default parameters as follows Stage Description 1 The NIM auto addresses see page 52 the I O modules on the island and derives their factory default configuration values 2 The NIM overwrites the current configuration in Flash memory with configuration data that uses the factory default values for the I O modules 3 It resets the communication parameters on its CFG port to their factory default values see page 38 4 It re initializes the island bus and brings it into operational mode 31003692 8 2009 63 How to Configure the Island 64 31003692 8 2009
110. itor window appears Select the Properties tab Click on the checkbox in front of Hexadecimal at the top right of the module editor window Note To use decimal notation again click on this checkbox to disable hexadecimal notation The values for the configurable parameters will display in hexadecimal notation Reserved Sizes HMI to PLC The network interprets data from the HMI as input and reads it from the input data table in the process image This table is shared with data from all input modules on the island bus When the reserved size HMI to PLC is selected the range of available data sizes in words is displayed Space that you reserve for HMI to PLC data can not exceed a maximum value of 32 words Reserved Sizes PLC to HMI The network transmits data to the HMI as output by writing it to the output data table in the process image This table is shared with data for all output modules on the island bus When the reserved size PLC to HMI is selected the range of available data sizes in words is displayed Space that you reserve for PLC to HMI data can not exceed a maximum value of 32 words Reserving Data Sizes To transfer data to the PLC from a Modbus HMI panel attached to the CFG port you must reserve space for that data To reserve data sizes Step Action Result 1 In the module editor window select the Properties tab In the Parameter name column expand the
111. ity of the fault State Meaning of Value 00h The input data from the island bus to the standard channel diagnostic is valid Oth At least one standard channel diagnostic bit DO D6 was set to 1 02h Serious fault standard channel status bit O was set to 1 03h FFh Reserved 86 31003692 8 2009 Fieldbus Communications Support Fipio Specific Channel Status Data Introduction The following information describes the specific status diagnostic data that can be reported only for those STB NFP 2212s that conform to the Fipio extended device profile FED_P see page 73 Devices fitting the FRD_P see page 70 and FSD_P see page 71 profiles do not support specific channel status diagnostic data Specific Channel Status Summary The eight words of data that are used to report the specific channel status are summarized in the following table word PL7 Address bit no 15 14 13 12 11 10 9 8 7 6 5 4 3 2 j1 O 1 MW p 2 c 0 0 4 NIM device status all NIMs see page 131 NIM device status STB NFP 2212 see p specific see page 131 age 88 2 MW p 2 c 0 0 5 island bus diagnostics see page 124 island bus states see page 124 see p age 89 3 MW p 2 c 0 0 6 global bits see page 125 see p age 90 4 MW p 2 c 0 0 7 island address of module s with an internal island
112. l That part of the TCP IP protocol family that tracks the internet addresses of nodes routes outgoing messages and recognizes incoming messages IP Rating Ingress Protection rating according to IEC 60529 IP20 modules are protected against ingress and contact of objects larger than 12 5 mm The module is not protected against harmful ingress of water IP67 modules are completely protected against ingress of dust and contact Ingress of water in harmful quantity is not possible when the enclosure is immersed in water up to 1 m 31003692 8 2009 165 Glossary LAN local area network A short distance data communications network light industrial I O An Advantys STB I O module designed at a low cost for less rigorous e g intermittent low duty cycle operating environments Modules of this type operate in lower temperature ranges with lower qualification and agency requirements and limited on board protection they usually have limited or no user configuration options linearity A measure of how closely a characteristic follows a straight line function LSB least significant bit least significant byte The part of anumber address or field that is written as the rightmost single value in conventional hexadecimal or binary notation MAC address media access control address A 48 bit number unique on a network that is programmed into each network card or device when it is manufactured mandatory module When an Advant
113. land bus example 52 83 96 135 island bus node address address range 30 setting 37 98 valid and invalid addresses 31 island bus password 59 120 ISO OSI Reference Model 19 L LEDs and COMS states 35 and reset 35 FIP COM LED 33 FIP ERR LED 33 76 FIP RUN LED 33 Fipio communications status 37 33 island bus 35 overview 33 PWR LED 35 TEST LED 35 logic power considerations 13 16 43 43 44 45 integrated power supply 12 13 43 45 45 signal 43 source power supply 13 45 mandatory I O modules 170 110 mandatory module hot swapping 111 Modbus protocol 38 40 121 133 137 143 N nested reflex actions 115 network considerations 12 21 28 30 60 74 78 network cycle time 74 number of reflex blocks on an island 116 O operating parameters 68 68 68 68 operating states 68 76 outputs from a reflex block 115 P parameterization 54 PDM 43 47 52 53 83 135 31003692 8 2009 181 Index PL7 PRO 31 96 98 102 PLC 107 preferred module 76 primary segment 13 15 43 45 prioritization 112 process image analog input and output module data 87 134 138 and reflex actions 138 diagnostic blocks 124 digital input and output module data 87 134 138 echo output data 138 fieldbus to HMI block 144 graphical representation 122 HMI blocks 143 HMI to fieldbus block 143 I O status image 81 121 134 138 143 input data image 84 134 138 143 o
114. le reconfiguration After the fieldbus writes to the VPCW subindex it can issue a reconfiguration request to the NIM that begins the remote virtual placeholder operation W watchdog timer A timer that monitors a cyclical process and is cleared at the conclusion of each cycle If the watchdog runs past its programmed time period it generates a fault 31003692 8 2009 177 Glossary 178 31003692 8 2009 Index A ABL8 Phaseo power supply 47 action module 115 addressable module 16 52 52 83 135 Advantys configuration software 38 106 110 112 114 115 119 120 123 123 134 agent defined 20 STB NFP 2212 21 22 application_process_control 76 76 77 81 application_status_control 77 81 auto addressing 16 52 63 auto configuration and reset 54 62 63 defined 54 initial configuration 54 baud CFG port 38 62 fieldbus interface 62 bus arbitrator defined 20 TSX Premium 27 C CFG port devices connecting to 12 38 39 parameters 38 63 physical description 38 class 1 device configuring 76 defined 20 operating parameters 68 configurable parameters 106 106 configuration data FED_P requirements 73 FSD_P requirements 71 restoring default settings 38 58 63 saving 58 63 selecting an STD_P 20 67 67 70 71 73 76 configuration data FRD_P requirements 70 custom configuration 54 55 58 62 110 119 120 D data exchange 12 33 35 52 76 81
115. loses power When power is restored the NIM attempts to address the island modules but must stop at the empty slot where the standard module used to reside Because the NIM is now unable to address the mandatory module it generates a mandatory mismatch condition The island does not start when this condition is present 110 31003692 8 2009 Advanced Configuration Features Recovering from a Mandatory Stop A WARNING UNINTENDED EQUIPMENT OPERATION LOSS OF CONFIGURATION RST BUTTON WHILE RECOVERING FROM MANDATORY STOP Pushing the RST button see page 61 causes the island bus to reconfigure itself with factory default operating parameters which do not support mandatory I O status e Do not attempt to restart the island by pushing the RST button e f a module is unhealthy replace it with the same module type Failure to follow these instructions can result in death serious injury or equipment damage Pushing the RST button see page 61 while recovering from a mandatory stop loads the island s default configuration data Hot Swapping a Mandatory Module If the NIM has stopped island bus operations because it cannot detect a healthy mandatory module you can recover island bus operations by installing a healthy module of the same type The NIM automatically configures the replacement module to match the removed module Assuming that other modules and devices on the island bus are correctly c
116. ment called the primary segment It is always the first segment on the island bus The NIM is the first module in the primary segment The primary segment must contain at least one Advantys STB I O module and can support a logic bus current of up to 1 2 A The segment also contains one or more power distribution modules PDMs which distribute field power to the I O modules Extension Segments When you are using a standard NIM Advantys STB I O modules that do not reside in the primary segment can be installed in extension segments Extension segments are optional segments that enable an island to be a truly distributed I O system The island bus can support as many as six extension segments Special extension modules and extension cables are used to connect segments in a series The extension modules are e STB XBE 1100 EOS module the last module in a segment if the island bus is extended e STB XBE 1300 BOS module the first module in an extension segment The BOS module has a built in 24 to 5 VDC power supply similar to the NIM The BOS power supply also provides logic power to the STB I O modules in an extension segment 31003692 8 2009 15 Introduction Preferred Modules Extension modules are connected by lengths of STB XCA 100x cable that extend the island communication bus from the previous segment to the next BOS module l fq I ji TL a a
117. module Processing resources are consumed quickly when a reflex block receives its inputs from multiple sources different I O modules on the island and or virtual modules in the NIM The best way to preserve processing resources is to e use the always enabled constant as the enable input whenever possible e use the same module to send multiple inputs to a block whenever possible 116 31003692 8 2009 Advanced Configuration Features Island Fallback Scenarios Introduction In the event of a communications interruption on the island or between the island and the fieldbus output data is put into a fallback state In this state output data is replaced with pre configured fallback values This makes known the module s output data values when the system recovers from this condition Fallback Scenarios There are several scenarios in which Advantys STB output modules go into their fallback states e loss of fieldbus communications Communications with the PLC are lost e loss of island bus communications There is an internal island bus communications interruption indicated by a missing heartbeat message from either the NIM or a module e change of operating state The NIM may command the island I O modules to switch from a running to a non running stopped or reset state e missing or non operating mandatory module The NIM detects this condition for a mandatory island module NOTE If a mandatory or any other module i
118. n Advantys STB system is configured as a node on a Fipio network it uses Fipio s process control capabilities to manage data exchange to and from the island The following information appears in this guide the NIM s role as the Advantys STB gateway to a fieldbus network the NIM s integrated power supply and its role in the distribution of logic power across the island bus common external interfaces e the two receptacle connector to an external SELV rated power supply e RS 232 interface to optional devices including the Advantys configuration software and a human machine interface HMI operator panel Fipio specific features including the STB NFP 2212 s interface to the Fipio network and how to establish communications between an Advantys STB island bus and the upstream Fipio fieldbus master Fipio standard profiles and class 1 features the applicable Fipio and ISO OSI reference model standards island bus configuration options such as default settings I O module current load requirements the auto configuration process and custom configuration options the removable memory card option advanced configuration features such as island bus fallback scenarios Who Should Use This Manual 31003692 8 2009 Validity Note Related Documents This manual is intended to support the customer who has installed the Advantys STB island bus on a Fipio network and needs to understand the communications and connections betwee
119. n CAN based networks PDOs are transmitted as unconfirmed broadcast messages or sent from a producer device to a consumer device The transmit PDO from the producer device has a specific identifier that corresponds to the receive PDO of the consumer devices PE protective earth A return line across the bus for fault currents generated at a sensor or actuator device in the control system peer to peer communications In peer to peer communications there is no master slave or client server relationship Messages are exchanged between entities of comparable or equivalent levels of functionality without having to go through a third party like a master device PLC programmable logic controller The PLC is the brain of an industrial manufacturing process It automates a process as opposed to relay control systems PLCs are computers suited to survive the harsh conditions of the industrial environment PowerSuite Software PowerSuite Software is a tool for configuring and monitoring control devices for electric motors including ATV31 ATV71 and TeSys U 31003692 8 2009 169 Glossary preferred module An I O module that functions as an auto addressable device on an Advantys STB Island but is not in the same form factor as a standard Advantys STB I O module and therefore does not fit in an I O base A preferred device connects to the Island bus via an EOS module and a length of a preferred module extension cable It can be extended to
120. n the STB NFP 2212 and e a Fipio fieldbus master e the devices connecting to it locally the Advantys configuration software the HMI panel the removable memory card e other island modules This manual assumes familiarity with the Fipio protocol This document is valid for Advantys 4 5 or later Title of Documentation Reference Number Advantys STB Analog I O Modules Reference Guide 31007715 E 31007716 F 31007717 G 31007718 S 31007719 I Advantys STB Digital I O Modules Reference Guide 31007720 E 31007721 F 31007722 G 31007723 S 31007724 I Advantys STB Counter Modules Reference Guide 31007725 E 31007726 F 31007727 G 31007728 S 31007729 I Advantys STB Special Modules Reference Guide 31007730 E 31007731 F 31007732 G 31007733 S 31007734 I Advantys STB System Planning and Installation Guide 31002947 E 31002948 F 31002949 G 31002950 S 31002951 I 31003692 8 2009 User Comments Advantys STB Configuration Software Quick Start User Guide 31002962 31002963 F 31002964 G 31002965 S E Advantys STB Reflex Actions Reference Guide 31004635 E 31004636 F 31004637 G 31004638 S 31004639 I 31002966 I PL7 Communications Applications Series TLXDSCOMPLxx You can download these technical publications and other technical information from
121. nalog produce a maximum of eight words of data e 32 1 0 words Select this value if your island s I O modules digital and analog produce a maximum of 32 words of data The Advantys configuration software automatically associates the data size that you select with the appropriate Fipio standard profile If the data size that you select is too small to accommodate the data produced by the island I O modules you will receive an error message and the auto select procedure will be used Fieldbus Handler Control Word To configure the fieldbus handler control word Step Action Result 1 In the module editor window select the Properties tab In the Parameter name column expand the NIM parameters list by clicking on the plus sign The configurable parameters for the STB NFP 2212 are displayed Double click in the Value column next to Fieldbus Handler Control Word A drop down list of data size options is displayed 108 31003692 8 2009 Advanced Configuration Features Step Action Result 4 Select the option that describes the data See Fieldbus Handler Control Word size of the I O modules on your island Values above 5 Click on the OK button to save your work 6 Click on the Apply button to configure the NIM s data size CANopen Device Node IDs Assigning the Max From the Properties tab you can set the maximum node ID
122. nce amplifiers and the outputs from the two amplifiers are subtracted by a third amplifier to yield the difference between the and inputs Voltage common to both wires is thereby removed Differential design solves the problem of ground differences found in single ended connections and it also reduces the cross channel noise problem digital I O An input or output that has an individual circuit connection at the module corresponding directly to a data table bit or word that stores the value of the signal at that I O circuit It allows the control logic to have discrete access to the I O values DIN Deutsche industrial norms A German agency that sets engineering and dimensional standards and now has worldwide recognition 31003692 8 2009 159 Glossary Drivecom Profile economy segment EDS EIA EMC EMI EOS The Drivecom profile is part of CIA DSP 402 profile which defines the behavior of drives and motion control devices on CANopen networks E A special type of STB I O segment created when an STB NCO 1113 economy CANopen NIM is used in the first location In this implementation the NIM acts as a simple gateway between the I O modules in the segment and a CANopen master Each I O module in an economy segment acts as a independent node on the CANopen network An economy segment cannot be extended to other STB I O segments preferred modules or enhanced CANopen devices electronic data sheet The EDS is a stan
123. ne Factory default settings can be restored to the island bus I O modules and the CFG port by engaging the RST button The NIM is the physical and logical location of all island bus configuration data and functionality What s in this Chapter This chapter contains the following topics Topic Page How Do Modules Automatically Get Island Bus Addresses 52 How to Auto Configure Default Parameters for Island Modules 54 How to Install the STB XMP 4440 Optional Removable Memory Card 55 Using the STB XMP 4440 Optional Removable Memory Card to Configure the 58 Island What is the RST Button 61 How to Overwrite Flash Memory with the RST Button 62 31003692 8 2009 51 How to Configure the Island How Do Modules Automatically Get Island Bus Addresses Introduction Each time that the island is powered up or reset the NIM automatically assigns a unique island bus address to each module on the island that engages in data exchange All Advantys STB I O modules and preferred devices engage in data exchange and require island bus addresses About the Island Bus Address An island bus address is a unique integer value in the range 1 through 127 that identifies the physical location of each addressable module on the island The NIM s address is always 127 Addresses 1 through 32 are available for I O modules and other island devices During initialization the NIM detects the order in which modules are ins
124. nt to use for HMI to fieldbus master data transfers You must use the Advantys configuration software to make these configuration adjustments The HMI to fieldbus master block can comprise up to 512 registers ranging from register 49488 to 49999 Your actual register limit will be dictated by your fieldbus This block follows immediately after the standard input data and I O status process image see page 134 block registers 45392 through 49487 in the island s data image The HMI panel writes the input data to a specified number of registers in the HMI to fieldbus master block The NIM manages the transfer of the HMI data in these registers as part of the overall input data transfer it converts the 16 bit register data to a fieldbus specific data format and transfers it together with the standard input data and I O status process image to the fieldbus The fieldbus master sees and responds to HMI data as if it were standard input data 31003692 8 2009 143 Advanced Configuration Features HMI Output Data Exchange In turn output data written by the fieldbus master can be used to update enunciator elements on the HMI panel Enunciator elements might be e display indicators e buttons or screen images that change color or shape e data display screens for example temperature read outs To use the HMI panel as an output device you need to enable the fieldbus to HMI block in the island s data image see page 122 and sp
125. nu performing Autoconfiguration downloading a new island configuration to the NIM or inserting a SIM card with a new island configuration into the NIM and cycling power to the NIM e using an HMI to issue a single Modbus register write command to send the password value to Modbus Register 45121 STB NIC 2212 and STB NIP 2311 NIMs only NOTE Password Test Mode must be activated only by using the NIM s configuration port All attempts to enter Password Test Mode using the fieldbus via NIM models STB NMP 2212 or STB NIP 2212 are unsuccessful 146 31003692 8 2009 Advanced Configuration Features Run Time Parameters Introduction For STB modules the Advantys Configuration Software provides the RTP run time parameters feature It can be used for monitoring and modifying selected I O parameters and Island bus status registers of the NIM while the Island is running This feature is available only in standard STB NIMs with firmware version 2 0 or later RTP must be configured using the Advantys Configuration Software before it can be used RTP is not configured by default Configure RTP by selecting Configure run time Parameters in the Options tab of the NIM Module Editor This allocates the necessary registers within the NIM s data process image to support this feature Request and Response Blocks Exceptions Once configured use the RTP feature by writing up to 5 reserved words in the NIM s output data process image
126. of 64 modules is represented by a dedicated bit A value of 1 shows that the node is operational on the network 31003692 8 2009 91 Fieldbus Communications Support 4 3 Fipio Application Example Introduction Many of the Telemecanique Premium processors are equipped with an integrated Fipio master among them the Premium TSX P 5725x 5735x 5745x TSMX P5735x 45x TPCX P57351x and several legacy processors The application example presented in this section uses the Premium TSX P 57453 CPU and PL7 PRO software What s in this Section This section contains the following topics Topic Page Physical Network 93 Configuring the Premium TSX P 57453 Using PL7 PRO 95 92 31003692 8 2009 Fieldbus Communications Support Physical Network Connection Diagram The following diagram shows the hardware components used in our TSX P 57453 Fipio fieldbus master application example In the example an STB NFP 2212 NIM is connected to a Premium PLC over a Fipio network Premium controller configuration TSX P 57453 CPU with an integrated Fipio fieldbus master Fipio trunk cable TSX FB Cx e00 two TSK FP ACC 12 Fipio connectors and terminators the STB NFP 2212 Fipio NIM in position in an Advantys STB island Advantys STB I O modules ouRWN 31003692 8 2009 93 Fieldbus Communications Support 4 CAUTION UNINTENDED EQUIPME
127. of the last module on the island bus The last module may be a standard CANopen device Standard CANopen devices follow the last segment of STB I O modules CANopen modules are addressed by counting backwards from the value that you specify here The ideal node ID sequence is sequential For example if you have an island with five STB I O modules and three CANopen devices a maximum node ID of at least 8 5 3 is required This will result in node IDs of 1 through 5 for STB I O modules and 6 through 8 for standard CANopen devices Using the default ID of 32 the maximum number of modules the island can support will result in node IDs of 1 through 5 for STB I O modules and 30 through 32 for standard CANopen devices Unless required high addresses are not desirable if any of your standard CANopen devices has a limited address range Node ID CANopen Devices To enter the highest node ID used by a CANopen device on the island bus Step Action Comment 1 In the module editor window select the Configurable parameters are located Properties tab under this tab 2 In the box next to Max node ID on the This node ID represents the last CANopen extension enter a node ID CANopen module on the island bus 31003692 8 2009 109 Advanced Configuration Features Configuring Mandatory Modules Summary As part of a custom configuration you can assign mandatory status to any I O module or preferred devi
128. omatically detect the correct STD_P for the updated island configuration during the auto addressing see page 52 process NOTE The Advantys configuration software can also be used to establish the standard profile for the island An STD_P set up using the Advantys configuration software will override a profile selected automatically by the STB NFP 2212 unless that profile is smallerthan the actual island s configuration If the profile selected with the Advantys configuration software is too small it will be ignored 31003692 8 2009 67 Fieldbus Communications Support Understanding the Relationship of Function Block Types to Standard Profile Types Each standard profile type is associated with an automation function e g speed control and a specific function block FB An identifier expressed in hexadecimal is associated with each function and with each function block type These identifiers are globally recognized on the network Refer to the following table Data Volume Standard Profile Automation Function Function Block Type in words Type STD_P Type Tisz FRD profile F2h A2h 3 8 FSD profile FOh 7Fh 9 32 FED profile Fih Ath Standard Operating Parameters An FB corresponds to a standard profile type and comprises a set of operating parameters for a profile Because a device on a Fipio network must conform to a standard profile the device will be configured automatically wi
129. on one end that plugs into the CFG port anda 9 receptacle SUB D female connector on the other end that plugs into a computer or an HMI panel TXD transmit data RXD receive data DSR data set ready DTR data terminal ready RTS request to send CTS clear to send GND ground reference N C not connected 31003692 8 2009 39 The STB NFP 2212 NIM The following table describes the specifications for the programming cable Parameter Description model STB XCA 4002 function connection to a device running the Advantys Configuration Software connection to an HMI panel communications protocol Modbus either RTU or ASCII mode cable length 2 m 6 23 ft cable connectors e 8 receptacle HE 13 female e 9 receptacle SUB D female cable type multiconductor 40 31003692 8 2009 The STB NFP 2212 NIM The Power Supply Interface Introduction The NIM s built in power supply requires 24 VDC from an external SELV rated power source The connection between the 24 VDC source and the island is the two receptacle connector illustrated below Physical Description Power from the external 24 VDC supply comes into the NIM via a two pin connector located at the bottom left of the module 1 pin 1 24 VDC 2 pin 2 common Connectors Screw type and spring type connectors are provided with the NIM Replacement connec
130. onfigured and conform to their configuration data as written to Flash memory the NIM starts of restarts normal island bus operations When hot swapping a mandatory module with a Fipio NIM present the hardware configuration fault bit x5 in the standard channel status is set Replacing the module does not clear the bit To restore normal operations in accordance with Fipio standards reset the NIM with a reset command from the fieldbus or cycle NIM power 31003692 8 2009 111 Advanced Configuration Features Prioritizing a Module Summary Limitations Using the Advantys configuration software you can assign priority to digital input modules in your island assembly Prioritization is a method of fine tuning the NIM s I O scan of the island bus The NIM will scan modules with priority more frequently than other island modules You can prioritize only modules with digital inputs You cannot prioritize output modules or analog modules You can prioritize only 10 modules for a given island 112 31003692 8 2009 Advanced Configuration Features What Is a Reflex Action Summary Reflex actions are small routines that perform dedicated logical functions directly on the Advantys island bus They allow output modules on the island to act on data and drive field actuators directly without requiring the intervention of the fieldbus master A typical reflex action comprises one or two function blocks that perform Boolean
131. or any modules that are not auto addressed The NIM is configuring or auto configuring Advantys STB and preferred modules are being auto addressed 6 The NIM is configuring or auto configuring boot up is in progress 7 The process image is being set up oa 124 31003692 8 2009 Advanced Configuration Features Error Reporting 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Initialization is complete the island bus is configured the configuration matches and the island bus is not started Configuration mismatch non mandatory or unexpected modules in the configuration do not match and the island bus is not started Configuration mismatch at least one mandatory module does not match and the island bus is not started Serious configuration mismatch the island bus has been set to pre operational mode and initialization is aborted The configuration matches and the island bus is operational The island is operational with a configuration mismatch At least one standard module does not match but all the mandatory modules are present and operating Serious configuration mismatch the island bus was started but is now in pre operational mode because of one or more mismatched mandatory module s The island has been set to pre operational mode for example by the stop function A value of 1 in bit 8 is a fatal error It indicates a low priority receive queue software overrun erro
132. ording to DS301 General Exception Response OxFF This is a status event of a type other than those specified above The most significant bit of the status byte in the RTP response block indicates whether RTP is enabled 1 or disabled 0 31003692 8 2009 151 Advanced Configuration Features Virtual Placeholder Summary The virtual placeholder feature lets you create a standard island configuration and depopulated variations of that configuration that share the same fieldbus process image thereby letting you maintain a consistent PLC or fieldbus master program for various island configurations The depopulated islands are physically built using only those modules that are not marked as not present thus saving cost and space As part of an Advantys STB island custom configuration you can set Virtual Placeholder status for any STB I O or preferred third party module whose node address is assigned by the NIM during auto addressing After a module has been assigned Virtual Placeholder status you can physically remove it from its Advantys STB island base while retaining the island s process image All modules that physically remain in the Advantys STB island configuration will retain their previous node addresses This lets you physically alter the design of your island without having to edit your PLC program NOTE Advantys configuration software is required to set Virtual Placeholder status Setting Virtual Place
133. port Step Action 2 Select whether I O data exchange should be executed in Mast or Fast mode FED C32 FIPIO1 MODULE 0 Configuration oa Designation EXTENDED DEY CMPCT 32W Cranner z Task masT z B Island 1 Privileged terminal e Mast The priority assigned to a Mast task cannot be modified A Mast task is executed in the order that it appears in the master s scan list e Fast The priority assigned to a Fast task cannot be modified A Fast task is executed in the order that it appears in the master s scan list Global Confirmation The completed configuration of the Advantys STB island bus must be confirmed Not only must the island configuration be complete but also it cannot violate any network limitation For example the data length of the Advantys STB island bus cannot extend a network beyond the 64 word limit NOTE If the island bus configuration violates a network constraint a window in which the fault is described is displayed 102 31003692 8 2009 Fieldbus Communications Support If the configuration is successfully confirmed Fipio generates a scan table of variables for the FED_P island bus and displays the following dialog box m Configuration wee er be Oy lt 2 Confirm global reconfiguration No Cancel Clicking on yes will cause the Fipio network to be reconfigured to integrate the Advantys
134. pport 65 4 1 Before You Begin 0 eee eae 66 Standard Profiles osete nen pani eni cece cee eee tenes 67 FRD Profile eiaa e a vot oes Siw eee ee Bed 70 ESD Profile 2 sce 2206 curses 2a rodna ea es Webbe eta tetany 4 71 31003692 8 2009 3 FED Protile cece 2b ic haa rid aca eid A ae es SS ec dee 73 Network Cycle Time 0 0 0 cette 74 About Class 1 Devices 0 0 cect eee 75 Applications and Network Management Services 77 4 2 Data Exchange srta aue a a a ee eee 80 Data Exchange iu sa aayain a avteaddy a sienna ate aAa dain a meando ae a 81 Standard Diagnostic Data 1 0 eee 85 Fipio Specific Channel Status Data 0 0 0 0 c eee eee 87 4 3 Fipio Application Example 0 0 cee ees 92 Physical Network iah ae naapa a a eee eee 93 Configuring the Premium TSX P 57453 Using PL7 PRO 95 Chapter 5 Advanced Configuration Features 105 STB NFP 2212 Configurable Parameters 0000 eee 106 Configuring Mandatory Modules 0c cee eee eee eee 110 Prioritizing a Module 0 eee eee 112 What Is a Reflex Action 0 0 0 eee tee 113 Island Fallback Scenarios 00 000 c cece tees 117 Saving Configuration Data 1 0 0 0 eee 119 Write Protecting Configuration Data sasaa aaaea 120 A Modbus View of the Island s Data Image 0 121 Predefined Diagnostic
135. r A value of 1 in bit 9 is a fatal error It indicates a NIM overrun error A value of 1 in bit 10 indicates an island bus off error A value of 1 in bit 11 is a fatal error It indicates that the error counter in the NIM has reached the warning level and the error status bit has been set A value of 1 in bit 12 indicates that the NIM s error status bit has been reset A value of 1 in bit 13 is a fatal error It indicates a low priority transfer queue software overrun error A value of 1 in bit 14 is a fatal error It indicates a high priority receive queue software overrun error A value of 1 in bit 15 is a fatal error It indicates a high priority transfer queue software overrun error Each bit in register 45358 is used to report a global error condition A value of 1 in the bit indicates that a specific global error has been detected Register 45358 45 44 43 12 11 10 9 8 7 6 5 4 3 2 1 0 E j reserved tt see 1 see 13 see 2 see 12 see 3 see 11 see 4 see 10 see 5 seeQ see 6 see 8 see 7 Fatal error Because of the severity of the error no further communications are possible on the island bus 31003692 8 2009 125 Advanced Configuration Features Node Configuration ko 10 11 12 13 Module ID error A standard CANopen device is using a module ID reserved for the Advantys STB modules Auto addressing has failed Man
136. r is a function of the number of modules and the number of built in power supplies installed on the island The external supply needs to provide 13 W of power for the NIM and 13 W for each additional STB power supply like an STB XBE 1300 BOS module For example a system with one NIM in the primary segment and one BOS module in an extension segment would require 26 W of power 31003692 8 2009 45 The STB NFP 2212 NIM Here is an example of an extended island 24 VDC source power supply NIM PDM primary segment I O modules BOS module first extension segment I O modules second extension segment I O modules island bus terminator plate ONouahWND The extended island bus contains three built in power supplies e the supply built into the NIM which resides in the leftmost location of the primary segment e a power supply built into each of the STB XBE 1300 BOS extension modules which reside in the leftmost location of the two extension segments 46 31003692 8 2009 The STB NFP 2212 NIM In the figure the external supply would provide 13 W of power for the NIM plus 13 W for each of the two BOS modules in the extension segments for a total of 39 W NOTE If the 24 VDC source power supply also supplies field voltage to a power distribution module PDM you must add the field load to your wattage calculation For 24 VDC loads the calculation is simply amps
137. rce power supply which must be SELV rated addressable modules per segment 16 maximum supported per island 32 maximum see page 52 segments supported primary required one extension optional six maximum 48 31003692 8 2009 The STB NFP 2212 NIM General Specifications standards Fipio conformance EN 50170 Vol 3 Parts 1 3 2 3 3 3 5 3 6 3 and 7 3 MTBF 200 000 hours GB ground benign electromagnetic compatibility EMC EN 61131 2 storage temperature 40 to 85 C operating temperature range 0 to 60 C agency certifications refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 This product supports operation at normal and extended temperature ranges Refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 for a complete summary of cabalities and limitations 31003692 8 2009 49 The STB NFP 2212 NIM 50 31003692 8 2009 How to Configure the Island Introduction The information in this chapter describes the auto addressing and auto configuration processes An Advantys STB system has an auto configuration capability in which the actual configuration of I O modules on the island is read and saved to Flash The removable memory card is discussed in this chapter The card is an Advantys STB option for storing configuration data offli
138. rk based on a fiber optic cable DP transmission allows for high speed cyclic exchange of data between the controller CPU and the distributed I O devices 170 31003692 8 2009 Glossary reflex action repeater A simple logical command function configured locally on an Island bus I O module Reflex actions are executed by Island bus modules on data from various Island locations like input and output modules or the NIM Examples of reflex actions include compare and copy operations An interconnection device that extends the permissible length of a bus reverse polarity protection rms role name RTD Use of a diode in a circuit to protect against damage and unintended operation in the event that the polarity of the applied power is accidentally reversed root mean square The effective value of an alternating current corresponding to the DC value that produces the same heating effect The rms value is computed as the square root of the average of the squares of the instantaneous amplitude for 1 complete cycle For a sine wave the rms value is 0 707 times the peak value A customer driven unique logical personal identifier for an Ethernet NIM A role name or device name is created when you e combine the numeric rotary switch setting with the NIM for example STBNIP2212_010 or e edit the Device Name setting in the NIM s embedded web server pages After the NIM is configured with a valid role name the DHCP
139. s An Island must have at least 1 segment and depending on the type of NIM used may have as many as 7 segments The first leftmost module in a segment needs to provide logic power and Island bus communications to the I O modules on its right In the primary or basic segment that function is filled by a NIM In an extension segment that function is filled by an STB XBE 1200 or an STB XBE 1300 BOS module safety extra low voltage A secondary circuit designed and protected so that the voltage between any 2 accessible parts or between 1 accessible part and the PE terminal for Class 1 equipment does not exceed a specified value under normal conditions or under single fault conditions 172 31003692 8 2009 Glossary SIM subscriber identification module Originally intended for authenticating users of mobile communications SIMs now have multiple applications In Advantys STB configuration data created or modified with the Advantys Configuration Software can be stored on a SIM referred to as the removable memory card and then written to the NIM s Flash memory single ended inputs sink load size 1 base size 2 base size 3 base slice I O An analog input design technique whereby a wire from each signal source is connected to the data acquisition interface and the difference between the signal and ground is measured For the success of this design technique 2 conditions are imperative the signal source must
140. s Communications Support Standard Profiles Summary Profile Types Every node on a Fipio network must conform to one of three Fipio standard profile STD_P types The STB NFP 2212 ensures that the Advantys STB island node is correctly configured with a standard profile The STB NFP 2212 can conform to any of the three Fipio standard profile types As the following table describes the correct profile is based on the maximum input or output data size of the island Note that data in the table includes the bus speed in microseconds us for every profile type profile maximum bus speed diagnostics benefit input output in us standard input specific data size in status bits validity bits status in words words Fipio reduced ar 450 us 8 8 high performance device FRD_P see page 70 Fipio standard 8 700 us 8 8 compatible with device FSD_P most I O devices see page 71 normally used with PLC peripherals Fipio extended 32 1 500 us 8 8 eight 16 bit configurations with device FED_P words a large volume of see page 73 I O data How the STB NFP 2212 Selects a Standard Profile After the successful initialization of the STB NFP 2212 on the Fipio network the STB NFP 2212 scans the island s assembly of modules to determine the total input output data size If an island s configuration is modified i e modules are added to or removed from the island bus the STB NFP 2212 will aut
141. s Registers in the Datalmage 124 The Island s Process Image BlockS 0 0 eee eee ee eee 133 An Example of a Modbus View of the Process Image 135 The HMI Blocks in the Island Data Image 00 143 Test Mode ceir ote oa Seek dais acd Rasp pw Dee a oh eae gen E EEA En 145 Run Time Parameters 0020 e eee eee 147 Virtual Placeholder 1 0 0 cette 152 Glossary sissccssna pipip aud keene e ee eee eee ee 155 INDEX sect ee oe eA awe Ne ee ene ae ee eee 179 31003692 8 2009 Safety Information ZZ Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not
142. s a network view and a physical representation of the island bus 1 fieldbus master external 24 VDC power supply the source for logic power on the island external device connected to the CFG port a computer running the Advantys Configuration Software or an HMI panel power distribution module PDM provides field power to the I O modules island node island bus terminator plate other nodes on the fieldbus network on NO ob 31003692 8 2009 13 Introduction 8 fieldbus network terminator if required 31003692 8 2009 Introduction What Is Advantys STB Introduction Island Bus I O Advantys STB is an assembly of distributed I O power and other modules that function together as an island node on an open fieldbus network Advantys STB delivers a highly modular and versatile slice I O solution for the manufacturing and process industries Advantys STB lets you design an island of distributed I O where the I O modules can be installed as close as possible to the mechanical field devices that they control This integrated concept is known as mechatronics An Advantys STB island can support as many as 32 I O modules These modules may be Advantys STB I O modules preferred modules and enhanced CANopen devices The Primary Segment STB I O modules on an island may be interconnected in groups called segments Every island has at least one seg
143. s communications signal from the primary segment to an extension segment of Advantys STB I O modules Q primary segment NIM STB XBE 1100 EOS bus extension module 1 m length STB XCA 1002 bus extension cable preferred module 1 m length STB XCA 1002 bus extension cable extension segment of Advantys STB I O modules STB XBE 1300 BOS bus extension module for the extension segment STB XMP 1100 termination plate OANOORWN Enhanced CANopen Devices You may also install one or more enhanced CANopen devices on an island These devices are not auto addressable and they must be installed at the end of the island bus If you want to install enhanced CANopen devices on an island you need to use an STB XBE 2100 CANopen extension module as the last module in the last segment NOTE If you want to include enhanced CANopen devices in your island you need to configure the island using the Advantys Configuration Software and you need to configure the island to operate at 500 kbaud 31003692 8 2009 17 Introduction Because enhanced CANopen devices cannot be auto addressed on the island bus they must be addressed using physical addressing mechanisms on the devices The enhanced CANopen devices together with the CANopen extension module form a sub network on the island bus that needs to be separately terminated at the beginning and end A terminator resis
144. s needed as the source power for the NIM s built in power supply The NIM s built in power supply converts the incoming 24 V to 5 V of logic power The external supply must be rated safety extra low voltage SELV rated The figure below shows how the NIM s integrated power supply generates logic power and sends it across the primary segment 31003692 8 2009 43 The STB NFP 2212 NIM The figure below shows how the 24 VDC signal is distributed to an extension segment across the island I 24 VDC The logic power signal is terminated in the STB XBE 1100 module at the end of the segment EOS Island Bus Loads The built in power supply provides logic bus current to the island If the logic bus current drawn by the I O modules exceeds the available current install additional STB power supplies to support the load Consult the Advantys STB System Planning and Installation Guide for the current provided and consumed by Advantys STB modules at various operating temperatures and voltages 44 31003692 8 2009 The STB NFP 2212 NIM Selecting a Source Power Supply for the Island s Logic Power Bus Logic Power Requirements An external 24 VDC power supply is needed as the source for logic power to the island bus The external power supply connects to the island s NIM This external supply provides the 24 V input to the built in 5 V power supply in the NIM The NIM
145. s not operating it needs to be replaced The module itself does not go into its fallback state In all of these fallback scenarios the NIM disables the heartbeat message Heartbeat Message The Advantys STB system relies on a heartbeat message to verify the integrity and continuity of communications between the NIM and the island modules The health of island modules and the overall integrity of the Advantys STB system are monitored through the transmission and reception of these periodic island bus messages Because island I O modules are configured to monitor the NIM s heartbeat message output modules go into their fallback states if they do not receive a heartbeat message from the NIM within the defined interval Fallback States for Reflex Functions Only an output module channel to which the result of a reflex action see page 113 has been mapped can operate in the absence of the NIM s heartbeat message When modules that provide input for reflex functionality are not operating or are removed from the island the channels that hold the result of those reflex actions go into their fallback states 31003692 8 2009 117 Advanced Configuration Features In most cases an output module that has one of its channels dedicated to a reflex action goes to its configured fallback state if the module loses communication with the fieldbus master The only exception is a two channel digital output module that has both of its channels
146. se T 802 3 frame agent 0 9 An adaptation of the IEEE 802 3u Ethernet standard the 100Base T standard uses twisted pair wiring with a maximum segment length of 100 m 328 ft and terminates with an RJ 45 connector A 100Base T network is a baseband network capable of transmitting data at a maximum speed of 100 Mbit s Fast Ethernet is another name for 100Base T because it is ten times faster than 10Base T An adaptation of the IEEE 802 3 Ethernet standard the 10Base T standard uses twisted pair wiring with a maximum segment length of 100 m 328 ft and terminates with an RJ 45 connector A 10Base T network is a baseband network capable of transmitting data at a maximum speed of 10 Mbit s A frame format specified in the IEEE 802 3 Ethernet standard in which the header specifies the data packet length A 1 SNMP the SNMP application that runs on a network device 2 Fipio a slave device on a network 31003692 8 2009 155 Glossary analog input analog output application object ARP auto baud auto addressing auto configuration basic I O A module that contains circuits that convert analog DC input signals to digital values that can be manipulated by the processor By implication these analog inputs are usually direct That means a data table value directly reflects the analog signal value A module that contains circuits that transmit an analog DC signal proportional to a digital v
147. see page 74 for your Advantys STB island 5 Double click on a small circle representing The catalog of devices that can be connected to the an available address to open the Fipio network at the specified location is displayed Add Modify a Device see page 98 window 31003692 8 2009 97 Fieldbus Communications Support Adding the Advantys STB Island to the Network Adapt the following procedure showing how to set up the sample island bus on a Fipio network to your Advantys STB island Step Action 1 On the Add Modify a Device screen e Select STD_P from the Families list because an STB NFP 2212 always conforms to one of the Fipio STD_Ps e Then select FED see page 73 C32 because an Advantys STB island is a compact device and the sample island bus see page 52 has an input data length of nine words and an output data length of three words 2 At the Connection point number field you must type the value that you assigned as the node address for your STB NFP 2212 with the NIM s rotary switches see page 30 For this example we will use the default connection point value 7 3 80 characters are available for typing an optional comment about the device that you are connecting For this example type Island1 in the Comment field 98 31003692 8 2009 Fieldbus Communications Support Step Action 4 A completed Add Modify a Device screen is sho
148. ss image Next status and input data information from the I O modules on the island are placed in the input data image area of the process image where they can be read by the Fipio master Fipio uses a 16 bit word as its data format Fipio Data Exchange Services The STB NFP 2212 relies on two Fipio applications services see page 77 to set the values of the data exchanged between the fieldbus master and the Advantys STB island bus e application_process_control contains the values for the output data sent by the Fipio fieldbus master to the island bus The Advantys STB output modules and the fieldbus master to HMI output data area are consumers of the data e application_process_status contains the input data from the island bus and from an HMI panel if used that is read by the Fipio fieldbus master Data and Status Objects Data exchange between the island and the fieldbus master involves three object types e data objects which are operating values that the Fipio master either reads from the input modules or writes to the output modules e status objects which are module health records sent to the input process image by all of the I O modules and read by the Fipio master e echo output data objects which the digital output modules send to the input process image these objects are usually a copy of the data objects but they can contain useful information if a digital output channel is configured to handle the result of a re
149. talled and addresses them sequentially from left to right starting with the first addressable module after the NIM No user action is required to address these modules Addressable Modules Advantys STB I O modules and preferred devices are auto addressable Enhanced CANopen modules are not auto addressable They require manual address settings Because they do not exchange data on the island bus the following are not addressed bus extension modules PDMs such as the STB PDT 3100 and STB PDT 2100 auxiliary power supplies such as the STB CPS 2111 termination plate An Example For example if you have an island bus with eight I O modules CT EEEE DE SEE BEREE 1 NIM 52 31003692 8 2009 How to Configure the Island OAOANO OA RWND STB PDT 3100 24 VDC power distribution module STB DDI 3230 24 VDC 2 channel digital input module STB DDO 3200 24 VDC 2 channel digital output module STB DDI 3420 24 VDC 4 channel digital input module STB DDO 3410 24 VDC 4 channel digital output module STB DDI 3610 24 VDC 6 channel digital input module STB DDO 3600 24 VDC 6 channel digital output module STB AVI 1270 10 VDC 2 channel analog input module 10 STB AVO 1250 10 VDC 2 channel analog output module 11 STB XMP 1100 island bus termination plate The NIM would auto address it as follows Note that the PDM and the termination plate do not cons
150. tes old data on the SIM card 31003692 8 2009 119 Advanced Configuration Features Write Protecting Configuration Data Introduction As part of a custom configuration you can password protect an Advantys STB island Only authorized persons have write privileges to the configuration data currently stored in Flash memory e Use the Advantys Configuration Software to password protect an island s configuration e For some modules it is possible to password protect the island configuration through an embedded web site The island runs normally in protected mode All users have the ability to monitor read the activity on the island bus If a configuration is write protected access to it is restricted in the following ways e An unauthorized user is unable to overwrite the current configuration data in Flash memory e The RST button see page 61 is disabled and pushing it has no effect on island bus operations e The presence of a removable memory card see page 55 is ignored The configuration data currently stored in Flash cannot be overwritten by data on the card NOTE The STB NIP 2311 NIM never ignores the removable memory card Password Characteristics A password must meet the following criteria e t must be between 0 and 6 characters in length e Only alphanumeric ASCII characters are permitted e The password is case sensitive If password protection is enabled your password is saved to Flas
151. th the required operating parameters NOTE On Fipio networks operating parameters are typically referred to as variables A unique identifier in hexadecimal format is associated with each variable The set of standard operating parameters used by the STB NFP 2212 comprises e device name STB NFP 2212 e device reference a unique global identifier in hexadecimal format that is used to specify a device s network location e device class indicates whether a network device is class see page 75 0 1 or 2 e device promptness value time out value imposed on a producer Operating Parameters and Values Used by the STB NFP 2212 The Fipio standard operating parameters ensure that every STB NFP 2212 conforms to the Fipio EN 50170 standard The parameters are mandatory and have the fixed values listed in the following table Note The values for these parameters cannot be modified Type Value Description device name STB NFP 2212 device reference identifier is based on the standard profile A global identifier that is uniquely associated type and revision number as recorded with the device s network location The in the WorldFip Fipio Standard identifier is a legal value in the range of Profiles Reference Manual values available for device references FCP DM FSDP V10E and the FIP I O Standard Device Library SDK_FIPIU User s Manual 68 31003692 8 2009 Fieldbus Communications
152. the RTP request block and by reading the value of 4 reserved words in the NIM s input data process image the RTP response block The Advantys Configuration Software displays both blocks of reserved RTP words in the Island s I O Image Overview dialog box both in the Modbus Image tab and for NIMs with a separate fieldbus image in the Fieldbus Image tab In each tab the blocks of reserved RTP words appear after the block of process I O data and before the block of HMI data if any NOTE The Modbus address values of the RTP request and response blocks are the same in all standard NIMs The fieldbus address values of the RTP request and response blocks depend upon the network type Use the Fieldbus Image tab of the I O Image Overview dialog box to obtain the location of the RTP registers For Modbus Plus and Ethernet networks use the Modbus register numbers Any parameter you modify using the RTP feature does not retain its modified value if one of the following events occurs e Power is cycled to the NIM e A Reset command is issued to the NIM using the Advantys Configuration Software e A Store to SIM Card command is issued using the Advantys Configuration Software e The module whose parameter has been modified is hot swapped If a module is hot swapped as indicated by the HOT_SWAP indicator bit you can use the RTP feature to detect which module has been hot swapped and to restore the parameters to their previous values 3100
153. the one in the mounting slot in the card drawer Hold the card so that the chamfer is in the upper left corner E Z i A A j 4 Seat the card in the mounting slot applying slight pressure to the card until it snaps into place The back edge of the card must be flush with the back of the drawer Close the drawer 56 31003692 8 2009 How to Configure the Island Removing the Card Use the following procedure to remove the memory card from the NIM As a handling precaution avoid touching the circuitry on the card Step Action 1 Open the card drawer 2 Push the removable memory card out of the drawer through the round opening at the back Use a soft but firm object like a pencil eraser 31003692 8 2009 57 How to Configure the Island Using the STB XMP 4440 Optional Removable Memory Card to Configure the Island Introduction A removable memory card is read when an island is powered on or during a reset operation If the configuration data on the card is valid the current configuration data in Flash memory is overwritten A removable memory card can be active only if an island is in edit mode If an island is in protected mode see page 120 the card and its data are ignored Configuration Scenarios Edit Mode The following discussion describes several island configuration scenarios that use the removable memory card The scenarios assume
154. to configuration data is being written to Flash memory See note 1 blink 3 blink 2 off Configuration mismatch detected after power up At least one mandatory module does not match The island bus is not started 31003692 8 2009 35 The STB NFP 2212 NIM RUN green ERR red TEST yellow Meaning off blink 2 off The NIM has detected a module assignment error the island bus is not started blink 5 invalid internal triggering protocol off blink 6 off The NIM detects no I O modules on the island bus blinking steady off The NIM detects no I O modules on the island bus or No further communications with the NIM are possible Probable causes e internal condition e wrong module ID e device did not auto address see page 52 e mandatory module is incorrectly configured see page 110 process image is not valid e device is incorrectly configured see page 54 e The NIM has detected an anomaly on the island bus e receive transmit queue software overrun on off off The island bus is operational on blink 3 off At least one standard module does not match The island bus is operational with a configuration mismatch on blink 2 off There is a serious configuration mismatch when a module is pulled from a running island The island bus is now in pre operational mode because of one or more mismatched mandatory modules blink 4 off off The island bus is s
155. tocol that networks use to manage transmissions The absence of a carrier transmission signal indicates that a network channel is idle Multiple nodes may try to simultaneously transmit on the channel which creates a collision of signals Each node detects the collision and immediately terminates transmission Messages from each node are retransmitted at random intervals until the frames are successfully transmitted 158 31003692 8 2009 Glossary DDXML Device Description eXtensible Markup Language device name A customer driven unique logical personal identifier for an Ethernet NIM A device name or role name is created when you combine the numeric rotary switch setting with the NIM for example STBNIP2212_010 After the NIM is configured with a valid device name the DHCP server uses it to identify the island at power up DeviceNet protocol DeviceNet is a low level connection based network that is based on CAN a serial bus system without a defined application layer DeviceNet therefore defines a layer for the industrial application of CAN DHCP dynamic host configuration protocol A TCP IP protocol that allows a server to assign an IP address based on a device name host name to a network node differential input A type of input design where two wires and are run from each signal source to the data acquisition interface The voltage between the input and the interface ground are measured by two high impeda
156. topped when a module is pulled from a running island No further communications with the island are possible off on off Internal condition The NIM is inoperable any any on Test mode is enabled The configuration software or an HMI panel can set outputs See note 2 1 The TEST LED is on temporarily during the Flash overwrite process 2 The TEST LED is on steadily while the device connected to the CFG port is in control Power LED The PWR power LED indicates whether or not the STB NIC 2212 s internal power supplies are operating at the correct voltages The PWR LED is directly driven by the STB NIC 2212 s reset circuitry 36 31003692 8 2009 The STB NFP 2212 NIM The following table summarizes the PWR LED states Label Pattern Meaning PWR Steady on The STB NIC 2212 internal voltages are all at or above their minimum voltage level PWR Steady off One or more of the STB NIC 2212 internal voltages is below minimum voltage level 31003692 8 2009 37 The STB NFP 2212 NIM The CFG Interface Purpose The CFG port is the connection point to the island bus for either a computer running the Advantys Configuration Software or an HMI panel Physical Description The CFG interface is a front accessible RS 232 interface located behind a hinged flap on the bottom front of the NIM vy 4 The port uses an 8 pin HE 13 male connector Port Parameters The CFG port s
157. tor is included in the STB XBE 2100 CANopen extension module for one end of the extension sub network the last device on the CANopen extension must also be terminated with a 120 Q resistor The rest of the island bus needs to be terminated after the CANopen extension module with an STB XMP 1100 termination plate IEN OWT primary segment NIM STB XBE 1100 EOS bus extension module 1 m length STB XCA 1002 bus extension cable extension segment STB XBE 2100 CANopen extension module STB XMP 1100 termination plate typical CANopen cable enhanced CANopen device with 120 Q termination OONOORWHND Length of the Island Bus The maximum length of an island bus the maximum distance between the NIM and the last device on the island is 15 m 49 2 ft This length must take into account the extension cables between segments extension cables between preferred modules and the space consumed by the devices themselves 18 31003692 8 2009 Introduction About Fipio Introduction Global Identifiers Fieldbus Interface Protocol FIP is an open fieldbus standard and protocol that conforms to the FIP WorldFIP standard and at the physical layer to the IEC 61158 2 standard Fipio is classified as a WorldFIP profile 2 protocol which means that its functionality comprises low level configuration parameterization cyclical data exchange diagnostics and the possibility of non cycl
158. tors are also available 31003692 8 2009 41 The STB NFP 2212 NIM The following illustrations show two views of each power connector type A front and back view of the STB XTS 1120 screw type connector is shown on the left anda front and back view of the STB XTS 2120 spring clamp connector is shown on the right STB XTS 1120 screw type power connector STB XTS 2120 spring clamp power connector wire entry slot screw clamp access spring clamp actuation button arRowOnNnd Each entry slot accepts a wire in the range 0 14 to 1 5 mm 28 to 16 AWG 42 31003692 8 2009 The STB NFP 2212 NIM Logic Power Introduction Logic power is a 5 VDC power signal on the island bus that the I O modules require for internal processing The NIM has a built in power supply that provides logic power The NIM sends the 5 V logic power signal across the island bus to support the modules in the primary segment External Source Power Logic Power Flow A CAUTION IMPROPER GALVANIC ISOLATION The power components are not galvanically isolated They are intended for use only in systems designed to provide SELV isolation between the supply inputs or outputs and the load devices or system power bus You must use SELV rated supplies to provide 24 VDC source power to the NIM Failure to follow these instructions can result in injury or equipment damage Input from an external 24 VDC power supply see page 45 i
159. ume island bus addresses Module Physical Location Island Bus Address NIM 127 STB PDT 3100 PDM not addressed does not exchange data STB DDI 3230 input 1 STB DDO 3200 output STB DDI 3420 input STB DDO 3410 output STB DDI 3610 input STB DDO 3600 output STB AVI 1270 input STB AVO 1250 output fo oN IOA RR OIN STB XMP 1100 termination plate 1 2 3 4 5 6 7 8 9 1 1 ae not applicable Associating the Module Type with the Island Bus Location As a result of the configuration process the NIM automatically identifies physical locations on the island bus with specific I O module types This feature enables you to hot swap a non operational module with a new module of the same type 31003692 8 2009 53 How to Configure the Island How to Auto Configure Default Parameters for Island Modules Introduction All Advantys STB I O modules are shipped with a set of predefined parameters that allow an island to be operational as soon as it is initialized This ability of island modules to operate with default parameters is known as auto configuration Once an island bus has been installed assembled and successfully parameterized and configured for your fieldbus network you can begin using it as a node on that network NOTE A valid island configuration does not require the intervention of the optional Advantys Configuration Soft
160. upports the set of communication parameters listed in the following table If you want to apply any settings other than the factory default values you must use the Advantys Configuration Software Parameter Valid Values Factory Default Settings bit rate baud 2400 4800 9600 19200 9600 38400 57600 data bits 7 8 8 stop bits 1or2 1 parity none odd even even Modbus communications RTU RTU mode NOTE To restore all of the CFG port s communication parameters to their factory default settings push the RST button see page 67 on the NIM Be aware however that this action overwrites all of the island s current configuration values with factory default values If you want to retain your configuration and still use the RST button to reset your port parameters write the configuration to an STB XMP 4440 removable memory card see page 55 and insert the card in its drawer in the NIM 38 31003692 8 2009 The STB NFP 2212 NIM Connections You can also password protect a configuration see page 120 If you do this however the RST button is disabled and you are unable to use it to reset the port parameters An STB XCA 4002 programming cable must be used to connect the computer running the Advantys Configuration Software or a Modbus capable HMI panel to the NIM through the CFG port The STB XCA 4002 is a 2 m 6 23 ft shielded twisted pair cable with an 8 receptacle HE 13 female connector
161. ushing the RST button Pushing the RST button see page 61 causes the island bus to reconfigure itself with factory default operating parameters Failure to follow these instructions can result in injury or equipment damage The RST function allows you to reconfigure the operating parameters and values of an island by overwriting the current configuration in Flash memory RST functionality affects the configuration values associated with the I O modules on the island the operational mode of the island and the CFG port parameters The RST function is performed by holding down the RST button see page 61 for at least two seconds The RST button is enabled only in edit mode In protected mode see page 120 the RST button is disabled pressing it has no effect NOTE Pressing the RST button does not affect network settings RST Configuration Scenarios The following scenarios describe some of the ways that you can use the RST function to configure your island e Restore factory default parameters and values to an island including to the I O modules and the CFG port see page 38 e Add anew I O module to a previously auto configured see page 54 island If a new I O module is added to the island pressing the RST button forces the auto configuration process The updated island configuration data is automatically written to Flash memory 62 31003692 8 2009 How to Configure the Island Overwriting Flash Memory w
162. utput data image 84 133 136 144 overview 121 producer consumer communications model 21 78 protected mode 39 55 58 59 59 62 120 R reflex action and fallback 117 and the echo output data image area 87 134 138 overview 113 reflex block types 713 removable memory card 38 55 57 58 119 rotary switches 30 RST button and auto configuration 63 and Flash memory 67 63 caution 61 62 disabled 39 120 functionality 54 61 62 62 LED indications 35 physical description 61 run time parameters 147 S SM_MPS variables 19 77 78 source power supply considerations 45 logic power 13 45 recommendations 47 SELV rated 41 43 45 45 two receptacle wiring connector 41 specifications CFG port 38 Fipio 23 Fipio physical layer 19 Fipio transmission 29 STB NFP 2212 48 STB XCA 4002 programming cable 40 standard I O modules 110 standard profile selecting 108 standard profile STD_P and FB type 68 FED_P 73 FRD_P 70 FSD_P 71 selecting 20 67 67 70 71 73 simplified digital communications 20 types 67 STB NFP 2212 fieldbus interface 28 29 29 Fipio agent 21 22 housing 27 LEDs 31 33 limitations 48 operating parameters 68 68 68 78 operating states 68 77 physical features 26 specifications 48 starting 75 status 88 89 troubleshooting 85 87 88 89 89 90 91 91 STB XCA 4002 programming cable 39 STB XMP 4440 removable memory card and reset 38 59 installin
163. ware About Auto Configuration Auto configuration occurs under these circumstances e The island is powered up with a factory default NIM configuration If this NIM is subsequently used to create a new island auto configuration does not occur when that new island is powered e You push the RST button see page 61 e You force an auto configuration using the Advantys Configuration Software As part of the auto configuration process the NIM checks each module and confirms that it has been properly connected to the island bus The NIM stores the default operating parameters for each module in Flash memory Customizing a Configuration In a custom configuration you can e customize the operating parameters of I O modules create reflex actions see page 113 add enhanced CANopen standard devices to the island bus customize other island capabilities e e e e configure communication parameters STB NIP 2311 only 54 31003692 8 2009 How to Configure the Island How to Install the STB XMP 4440 Optional Removable Memory Card Introduction A CAUTION LOSS OF CONFIGURATION MEMORY CARD DAMAGE OR CONTAMINA TION The card s performance can be degraded by dirt or grease on its circuitry Contamination or damage may create an invalid configuration e Use care when handling the card e Inspect for contamination physical damage and scratches before installing the card in the NIM drawer e lf the card does get
164. wn below as an example Click on OK to accept it Add Modify a Device x Connection point Connection point number fi Comment lisland1 Cancel m Families Base module ATVB 1 0 ATY 58 1 0 OC32P EXTENDED DEWY CMPCT 32 P a ATY 58F 1 0 D C3 EXTENDED DEY CMPCT 32w ATV B8 1 0 FED M32P EXTENDED DEV MOD 32W P COM 10 FED M32 EXTENDED DEV MOD 32w CE1 7 32 1 0 FRDC2P RED DEY CMPCT ZW P GATEWAY 1 0 FAD C2 RED DEWY CMPCT Zw MAGELIS 1 0 FSD CSP STO DEY CMPCT Sw P MOMENTUM 1 0 FSD C8 STO DEY CMPCT Bw SIMULATION 1 0 FSOMB8P STO DEY MOD BW P H TES 1 0 TS IPB 1 0 Tox 1 0 4 gt 5 The Fipio fieldbus master verifies your device setup 31003692 8 2009 99 Fieldbus Communications Support Enabling I O Data Exchange After verification see page 98 the Fipio Configuration see page 96 window redisplays An FED C32 module representing the STB NFP 2212 is located at the address that you assigned Use the following steps to complete the configuration process for your island 100 31003692 8 2009 Fieldbus Communications Support Step Action 1 Click on the FED C32 module representing your Advantys STB island A FIPIO Configuration TSX 57453 5 1 Bus length OU e aane Ibikm Devices configured il 1 Logical address Communicator Base module Extension module FIFIO manager T58 57453 FED C32 Island 1 Privileged terminal 31003692 8 2009 101 Fieldbus Communications Sup
165. wo word of input data and one word of output data Therefore the FRD_P is a suitable standard profile type akon 70 31003692 8 2009 Fieldbus Communications Support FSD Profile Introduction Example The STB NFP 2212 will automatically select the Fipio standard device profile FSD_P if an Advantys STB island configuration has three to eight words maximum input or output data see page 67 NOTE The FSD profile can also be selected using the Advantys configuration software The sample Advantys STB island bus assembly shown in the figure below comprises the STB NFP 2212 a 24 VDC PDM three digital modules two analog modules and an STB XMP 1100 island bus termination plate The specific modules used in this example are described in the figure legend STB NFP 2212 network interface module 24 VDC power distribution module STB DDI 3420 24 VDC four channel digital input module STB DDO 3410 24 VDC four channel digital output module STB DDO 3600 24 VDC six channel digital output module STB AVI 1270 10 VDC two channel analog input module STB AVO 1250 10 VDC two channel analog output module STB XMP 1100 island bus termination plate ONOaRhWND 31003692 8 2009 71 Fieldbus Communications Support Applying Fipio bit packing rules see page 82 to the example the configuration requires seven words of input data and three words of output data Therefore the FSD_P is a suitable standard prof
166. x volts watts Suggested Devices The external power supply is generally enclosed in the same cabinet as the island Usually the external power supply is a DIN rail mountable unit We recommend using ABL8 Phaseo power supplies 31003692 8 2009 47 The STB NFP 2212 NIM Module Specifications Specifications Detail The general specifications for the STB NFP 2212 which is the Fipio network interface module NIM for an Advantys STB island bus appear in the following table General Specifications dimensions width 40 5 mm 1 594 in height 130 mm 4 941 in depth 70 mm 2 756 in interface and to the Fipio network interface is FIPIU chip connectors nine pin receptacle SUB D connector see page 28 RS 232 see page 38 port for device running the Advantys configuration software or HMI panel see page 143 eight pin receptacle HE 13 to the external 24 VDC two receptacle connector power supply see page 41 built in power supply input voltage 24 VDC nominal input power range 19 2 30 VDC internal current supply 400 mA 24 VDC consumptive output voltage to the island bus 5 VDC 2 variation due to temperature drift intolerance or line regulation 1 load regulation lt 50 mQ output impedance up to 100 kHz output current rating 1 2 A 5 VDC isolation no internal isolation Isolation must be provided by an external 24 VDC sou
167. ys STB I O module is configured to be mandatory it must be present and healthy in the Island configuration for the Island to be operational If a mandatory module is inoperable or is removed from its location on the Island bus the Island goes to a pre operational state By default all I O modules are not mandatory You must use the Advantys Configuration Software to set this parameter master slave model The direction of control in a network that implements the master slave model is always from the master to the slave devices 166 31003692 8 2009 Glossary Modbus MOV MSB N C contact N O contact NEMA network cycle time NIM Modbus is an application layer messaging protocol Modbus provides client and server communications between devices connected on different types of buses or networks Modbus offers many services specified by function codes metal oxide varistor A 2 electrode semiconductor device with a voltage dependant nonlinear resistance that drops markedly as the applied voltage is increased It is used to suppress transient voltage surges most significant bit most significant byte The part of anumber address or field that is written as the leftmost single value in conventional hexadecimal or binary notation N normally closed contact A relay contact pair that is closed when the relay coil is de energized and open when the coil is energized normally open contact A relay contact pair that
168. zes the producer consumer communications process Stage Action 1 The fieldbus master broadcasts a request for a specific identifier 2 The owner of the identifier responds by broadcasting its value 3 Devices requiring the data associated with the identifier recognize it 4 The consumer devices acquire the data Note Typically a producer consumer communications environment is a non acknowledgment environment This means that consumers do not routinely acknowledge the successful receipt of data from a producer Only if an error occurs e g a time out does the consumer generate a message If no error message is generated the assumption is that the consumers receive and acquire the data that they need 31003692 8 2009 21 Introduction Required Communications Services As a Fipio agent engaged in process control the STB NFP 2212 must provide the following set of services to the island bus node download FIP identifiers to a device remote reading of the identifiers associated with the device re reading configurations remote control of device total or partial reset of communication function access to communication diagnostic data generated by the device report detecting presence absence of devices required by a specific application device identification list of all devices present NOTE The principal management role that the STB NFP 2212 performs in an Advantys STB system is to function

Advantys STB - Schneider Electric

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