What to consider before setup?
Contents
1. Length of the intake hose and outlet hose Length of power cable Degree of soiling Degree of protection following IEC 60529 CE mark MELAtherm 10 DTA MELAtherm 10 DTB 3N AC 380 415V 50Hz 3x16A AC 220 240 V 50Hz 1x16A 9 3 kw 3 3kW Under desk unit Free standing Top frame device 81 8x59 8x67 8cm 83 6 x 59 8 x 67 8 cm 124 x 59 8 x 67 8 cm 29 x 45 5 x 42 3 cm 29 x 45 5 x 42 3 cm 29 x 45 5 x 42 3 cm 84 Litres 79 kg 85 kg 106 kg c 2 800 N m c 2 800 N m c 4100 N m lt 62 dBA 0 75 kW h 2 7 MJ h 15 35 C 30 60 1500 m it may be necessary to reduce the disinfection temperature depending on the installation height Consult technical manual 2 75 kPa 106 kPa 3 4 DN21 Drinking water according to Drinking Water Ordinance TrinkW2001 observe local specifications 150 kPa 1 5 bar 250 kPa 2 5 bar 1000 kPa 10 bar 140 mbar 93 C lt 1 min ca 30 I in small intervals max 40 l min Volume in effluent hose 1 80 m each 2m Category 2 IP20 CE 0535 1 Observe the maximum voltage range of 360 440 V 2 Observe the maximum voltage range of 207 253 V2. against return flow into the potable water network according to EN 1717 Always observe all local regulations Drinking water according to Drinking Water Ordinance TrinkW2001 observe local specifications DI water 1 80 m on demand 3 m extension hose can be ordered Art no 24933 to a water treatment unit e g MELAdem 53 150 kPa 1 5 bar 250 kPa 2 5 bar 1000 kPa 10 bar 3 4 at MELAdem 53 Protected by a safeguard combination with back flow preventer and pipe aerator according to EN 1717 When using a central demineralization system the maximum permissible conductivity is 5 uS MELAG Waste water 1 80 m on demand the present waste water hose can be replaced by a 4 m long one to a separate wall drain DN21 or a present sink drain attention Waste water may reach up to 95 C for short terms alternatively a lower noise double chamber siphon of MELAG Art no 26635 can be ordered instead of the present one Also observe the following notes gt The cold water inflow hose and the DI water inflow hose and the waste water hose may not be shortened or damaged in any way gt The dirt filter in the cold water inflow hose aqua stop valve may not be removed gt Stains on the instruments or the MELAtherm 10 can develop from poor water quality To avoid the development of stains on the instruments or the washing chamber we recommend a final rinse with deio
3. instruments IMPORTANT Process agents from different manufacturers may not be mixed Any change to another authorized combination may only be performed by trained service partners The metering concentration must be adapted to local conditions This is to be performed by the service technician during setup in accordance with the manufacturer s information Process agent Product General recom metering concentration Cleaner Dr Weigert neodisher MediClean forte 6 8 ml l Neutralizer Dr Weigert neodisher N 1 5 ml l Dr Weigert neodisher Z for particular sensitive instruments Rinse aid Dr Weigert neodisher MediKlar 0 3 ml l Process agent Product Dental field recom metering concentration Cleaner Dr Weigert neodisher MediClean Dental 6 8 ml l Neutralizer Dr Weigert neodisher N Dental 1 ml l Dr Weigert neodisher Z for particular sensitive instruments 1 5 ml l Rinse aid Dr Weigert neodisher MediKlar Dental 0 3 ml l When using conventional tap water hardness range medium hard we recommend the dosage concentrations specified above These should be adapted to local conditions The following combinations of process agents were tested for suitability for use with MELAtherm 10 brought into circulation on 1 7 2012 Manufacturer Cleaner Neutralizer Rinse aid alphabetically B Braun Helimatic cleaner alkaline Helimatic neutralizer C Helimatic rinse neutral Bode Dismoclean 21 clean Dismoclean 25 acid Dismo
4. section Aligning the device Setup and installation 8 Aligning the device Bring the device into a level position by extending or retracting the front device feet with a spanner SW24 and then screwing the nut tight with a spanner SW13 Adjust the central device foot from inside using an Allen key 4 mm see Removal from the packaging on page 4 Aligning the device with floor unit If the device is installed with a floor unit the top frame device can be moved and set up as follows 1 Remove the drawer of the floor unit to its fullest extent in order to obtain free access to the Allen screws of the rollers and the unit feet 7 JP 2 Extend the third fore roller somewhat and retract the two forward feet of the floor unit a little The top frame device can now be pushed into its final position 3 Now extend the two forward feet of the floor unit and retract the middle roller Allen 5 mm The rear rollers are also adjusted by extension or retraction i Now fix the position of the Allen screws by countering the nuts To alter the support rollers on the floor unit drawer proceed as follows Extend the drawer to its fullest extent Remove the insert mat Remove the two Allen screw cover caps in the drawer base Pomp The support rollers can be adjusted for height by screwing the Allen screws inwards or outwards Allen 5 mm MELAG Setup and installation Mains supply MELAtherm 10
5. DTA MELAtherm 10 DTB Electrical connection 3N AC 380 415 V 50 Hz 3x16A AC 220 240 V 50 Hz 1x16A CEE socket with 400 V separate fuse separate fuse protection with protection with 16 A additional RCD 16 A fuse additional RCD switch with switch with 30 mA tripping current 30 mA tripping current Electric power 9 3 kW 3 3 kW Additional Electrical equipment must correspond The mains socket must be freely requirements with DIN VDE 0100 accessible after installation so that the device can be taken from the A main switch all pole should be a electricity supply at any time fitted on the customer side This must be marked as the device and easily accessible for the operator Length of power cable 2m 2m Connection to log An additional socket is required for the mains unit printer MELAprint 42 1 Observe the maximum voltage range of 360 440 V 2 Observe the maximum voltage range of 207 253 V o Setup and installation Length of water hoses Connection in practice Min water pressure Recommended water pressure Maximum water pressure static Connection additional requirements Water quality Water connection Cold water CW 1 80 m on demand 3 m extension hose can be ordered Art no 24933 to the shut off valve corner valve for cold water 150 kPa 1 5 bar 250 kPa 2 5 bar 1000 kPa 10 bar 3 4 no additional back flow preventer required internally secured
6. NMELAG Order confirmation NO ccccecccceseseseseeeseeeseees MELAtherm 10 What to consider before setup If customer service is unable to setup the washer disinfector MELAtherm 10 on the date agreed upon as planned because the requirements for installation on site have not been fulfilled then this can be quite unnerving as it usually involves more than costs and hassle in the practice Therefore it is important to inspect the on site installation requirements already available using the checklist and if necessary consult the MELAG customer service The on site installation requirements have been inspected by the MELAG authorized customer service depot technician in the practice clinic mentioned below Practice clinic name address Specialist dealer MELAG customer service name address Cj During set up by a MELAG customer services employee please check the following points after the check and tick them off then fax the list to MELAG Fax 49 0 30 757 911 99 Space requirements premises O The width of the door etc from the practice entrance up to the setup site is at least 60 cm O Sufficient space must be available at the setup site The setup area of the MELAtherm 10 is 60 cm in width 60 cm in depth and at least 82 cm tall 84 cm with stainless steel cover plate If a MELAdem 53 is installed additional space is required near the MELAtherm 10 dimensions of the ion exchanger cartridge MELAdem 53 DxH 24 cm x 57
7. clean 64 neutra dry Dr Schumacher Thermoton Cleaner Thermoton N Thermoton clear Dr Weigert neodisher Mediclean forte neodisher N neodisher MediKlar neodisher MediClean Dental neodisher Z neodisher MediKlar dental neodisher Septoclean neodisher N dental neodisher MediKlar special neodisher Z dental Schulke amp Mayr Thermodent alka clean Thermodent neutralizer Thermodent clear Thermosept RKF forte Thermosept NKP Thermosept BSK Thermosept alka clean forte Henry Schein Eurosept Thermo Cleanser Eurosept Thermo Neutralizer Eurosept Thermo Rinse AS_050 10_GB_10DT_v3 docx Rev 3 13 0859 Page 1 of 1 Setup and installation MELAG 6 wan A soem fem esm Height B B1 B1 818cm 8 cm B2 B2 83 6em 6 cm B3 124em 124 cm a e e o o Sc E C Josten seen The space demand Standing freely in the This enables a particularly is at least 60 cm room using the optional ergonomic operation and width 60 cm depth stainless steel cover loading of the device and 82 cm height plates e g next to already present floor units Serves as storage space If the device is in your practice e g for up to 6 cans with 5 installed in an L litres each shaped corner drawers to the left ad The stainless steel cover right of the device plate can be used may be blocked and additionally cannot open Additional space demands when using a water treatment unit Space for a water treatment unit to be connected to
8. cm O If the MELAtherm 0 is installed in an L shaped corner drawers to the left or right of the device may be blocked and cannot open O The set up surface must be able to support a floor load of 2800 N m 4100 N m for the top frame device Electrical connection A Work performed on the electrical system may only be carried out by certified or authorized specialists O A professional electric connection is to be ensured by the operator MELAtherm 10 DTA MELAtherm 10 DTB O CEE socket with 380 415 V 16 A fuse protection O 220 240 V 50 Hz socket separate fuse protection with 16 A OA main switch with all pole disconnection is available O Additional FI protection from leakage current 30 mA O Additional FI protection from leakage current 30 mA Water connection The cleaning results and the conservation of the instrument value depends greatly on the quality of the tap water Therefore a optional pre filter is recommended O The water drain has to be properly installed under observance of the Technical Manual The water must drain without obstruction Careful with pumping equipment installed in the building A The waste water can be up to 93 C temporary The pump off rate amounts to 40 l min the amount of effluent up to 30 I h in smaller intervals The maximum permissible input water hardness amounts to 40 dH Higher levels of hardness necessitates the installation of a water softening unit When using a central demin
9. eralization system the maximum permissible conductivity is 5 uS O The device must be connected to the drinking water supply suitable connections 3 4 external thread must be available and accessible The recommended flow pressure amounts for the cold water CW and the demineralised water connection DI 250 kPa 2 5 bar 1000 kPa 10 bar A water stop e g the water stop of MELAG Art No 01056 is recommended Process agents O During setup the process media for commissioning according to the MELAG recommendation one 5 liter canister of cleaner and neutralizer and at least 1 liter of rinse aid must be provided R ma kS eee a ee ie a ae eerie er eke a a cee EE E A The information outlined above has been observed The installation and commissioning of the device is guaranteed Signature of the specialist dealer MELAG customer service Signature stamp of the practice clinic CL_GB_10DT_v3 docx Rev 3 13 0668 1 1 MELAG Approved process agents MELAtherm 10 Approved process agents PLEASE NOTE Observe the operating and safety information from the process agent manufacturer If the process agents have a negative effect on the material of the instruments or the MELAtherm 10 despite observation of the manufacturer s information the manufacturer of the process agents carries liability The use of process agents not approved by MELAG absolves MELAG of all liability wnatsoever for any damage to the device or the
10. nised water DI water 10 MELAG Setup and installation Installation free standing or as under desk unit Table 1 Requirements to construction side waste water connection for an under desk unit or free standing Connection height Possible Remarks 0 4 1m Yes lt 0 4m Yes Displacement in a curve to at least 0 4 m height Installation as a cabinet device Table 2 Requirements to construction side waste water connection for a top frame device Connection height Possible Remarks Min 0 74 m Yes lt 0 74 m Yes Displacement in a curve to at least 0 74 m height AW min 74 cm WARNING In case of incorrect installation of the device there may be interferences in device operation m The specified installation heights must be complied with 11 Technical Data MELAG Technical Data 58 Model name Electrical connection Device dimensions HxWxD Washing chamber HxWxD H max loading height T max loading depth Volume of the washing chamber Weight empty Floor loading Max audibility cleaning Waste heat Surrounding temperature Relative humidity Max set up height Installation category Air pressure Connection CW DI water Effluent connection Water quality Minimum flow pressure Recommended flow pressure Maximum water pressure Minimum rinsing pressure Max effluent temperature Amount of effluent per hour Evacuation drain pump
11. the device water connection could become necessary If the device is to be installed as a floor unit this should be placed in an adjacent floor unit Space requirements for the MELAdem 53 24 x 57 cm DxH and some space above the MELAdem 53 for clear access to the hose connections MELAG Setup and installation Floor space required Place the device on a level and horizontal surface It is possible to compensate for floor unevenness of max 10 mm Observe the required carrying capacity for setting up the individual setup versions see technical data in the user manual Install the device on a floor unit In order to install the device on a floor unit proceed as follows 1 Unscrew both rear transport rollers and rail Allen 6 mm 2 Extend and remove the device feet with a spanner SW24 3 Fit the four bolts with a 1 mm and 3 mm thick washer each on all corners of the floor unit with the flat washers and place the device on the floor unit If the gap between the upper edge of the floor unit and the lower cover of the device is too large the 1 mm thick washer can be left away The floor unit also has three transport rollers To transport the device the forward transport roller must be extended slightly and the forward feet screwed inwards slightly After transporting the third transport roller must be screwed back inwards and both feet extended To see how to turn device feet in and out read
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