MH-II USER MANUAL GC-1267 REV. R.indd
Contents
1. e a LIBER ief 9 um D Apan lo 9 im 22850 XX MH Il System Assembly 70 8897 XX 26022 C 00 19812 lt gt 00 28020 Em 00 8020 WWE REVISION R gt a E lt E 0 gt gt gt lt LO N N 11 6611 21 7611 7 01 9871 d 21 v LL _ 221 5566 7 20 1561 01 7511 2 00 11227 225 9518 20 10122 20 1085 10 7511 20 18012 11 0998 10 987 10 26112 00 91961 1 20 10122 H 00 92122 EN lt mn 42 XX Sv 122 zp eell 2 WA 7 01 7511 00 81 122 00 15822 A 7 4 00 12122 207 66 24 208 6518 00 92122 77 lt lt 70 9871 611 58 277 00 61112 9811 54 01 711 10 90122 ai ene 10 12812 0 9978 q PEE 0 6 902 90 7511 82 88102 00 75822 V ITA 10 96 02 00 7 lt 222. 053 10 1056 40 11 58 90 98812 i de EM NU KAN JN E WA NI UY 00 00 2812 00 62812 o Jh 2000 oWolloWo oWo H dH H 1 lt H fo eHe o 9 ele 00 82622 00 12622 C 11 1 00 92622 00 12622 90 88812 20 97122 5 10 10222 00 82622 20 60122 22 10 97122 00 7122 00 61120 5 E lt X 5 o I gt gt 0 N N 70 10561 10 9294 Jj M3IA 10 89002 10 72 lt 12 00 0 lt 814 00 lt 2 lt 12 20 18012 0 LOES 0 19I rvl 10 10 lt 6 20 11 54 21 90 76 0 98 961 6861 v0 cvtv 4 25 00 lt 9122 P di 62 6291 60 56906 0 6819 JS 00 0071 0 6118 REVISION 22852 XX MH System Generic Ladder Schematic 0 gt
3. 6 is 35 67 MOTOR START 9 5 CX MOTOR STOP STARTER OVERLOAD 55 T 18 Gy 2 1552 22 AI A2 82 9 1 2 5 4 42 17 TE 1 A2 2 52 1CONT 20 SCRII 150245 8 RED TO 718 2 4 26 ct 28 41 29 T 5 2l ly 5 7 9 11 1558 25 0 9 9 WHT i 2T C 2CONT E PoLy 5 Se 19 9 5CR 2558 42 9 41 e 19 57 9 79 BLUE ry 31 RED 3CONT 55 54 18 42 13 3558 2PB 2 PR 6CR T 49 47 AU 13 15 13 vd En 56 E 68 48 48 4B 3B 9 9 REVISION P gt lt X a 5 o I X gt N N N 21 YOLON 79 el I o ro ZHOS 35 ZH 09 5110 042 3 002 ZH 09 SLIOA 08 3 W3luVIS YOLONW 0 naz QJ ZU N WA gi nar 91 N st 89 idi PAN ason 9 e goz ot 1 a 6 29 7 N n 891 c Et T Ti 79 N 051 M 19 881 59 759 28 N 5 440 z 857 8 zx NYA 112181
4. OR sv 57 sv 2 9 3SVHd 2 002 REVISION P 60 25865 naz 7 4 61 E 1 2i vt 59 St 828 d ason 19 N s vp 59 goz 0 AE 6 79 A104 4 7 al 9 ANI c 15 1681 051 y 3 59 753 z M s volts 79 5 d orrod Fo WILIS YOLON nx uz T a AAN 22852 01 MH Il System Ladder Schematic MAIN uo MOTOR STARTER TBS 58 18 58 OFF 1 T 62 MOTOR 01 45 59 T2 45 3 13 45 LH x 2 2 a 59 515453 4 58 1 30 150 if 54 55 2 1PR 1SSR HEAT 59 214 31 RODS roiv 58 58 474 L313 36 za 55 64 10 2 2558 2 59 2534 37 kops Mos Ht 7FU 51 52 150 58 p 45 gi 50 ah je 75 79 m L 59 1 46 p2 60 v 55 15 t H2 To 79 T 17 3FU STOP 56 E 11 12 15 21 31 48 20 20 x2 21 23 24 TBI 8 1 9 25 3 3 1CR 26 mi k 8 WR 10 0 9 37 8 5
5. an 0 Q0 cb cH cl o o oO O O o Oo U U O OQ RA PR B BOR Q O0 MARANI gt DURUN lt MARKUN E 30 1 32 dh 54 55 1 31 ud ab 55 bes L313 36 38 55 64 Tht un 37 27 55 51 mi 52 I ap 45 Ore 75 79 2PR 12 FLUID 1AMP 30v BLOCKS 46 12 58 iN 55 79 POLY EMERG STOP esr Ls 1 2 7 2 8 24 RS 6 28 9 2FU je 5 stel 21 31 48 20 6 d 6 8 8 at 1 X1 yg X2 9 1CR 1CR rez 1810 9 26 28 29 32 8 5 icg RESET OTi 26 11 1920 s 12 1 26 8 scm M 20 26 2 ae uh 26 49 9 4 ma 13 19 14 ui AR 9 35 37 38 875 RESET 41 44 1 2 015 OM __ 50 m 157 35 15 J 19 15 SCR
6. LI 11 1 1 279 01 9871 5566 01 78 00 52122 9871 NOTE Use the 22145 05 power pack with 22850 01 70 9871 gt E 0 lt E 2 o I gt gt N N 00970 31 25 9 111130 16 9871 00 66822 0 S 10c 20 21222 00 2122 0 06102 Ng 60 7611 200 1069 10 67802 70 68102 00 6122 10 61122 00 09122 00 82122 20 96102 70 68102 Ki 0 v LL 272 1088 00 09912 00 lt lt 122 12 9901 ALIUYTO 803 03A0N3H 00 117 lt 2 338 3AVH SLYYd 30 310N 10 06 12 00 11952 60 0958 00 65812 60 0958 01 9971 20 0S8 Ny 126 1661 11 9961 208 519 12 0 0968 09 969 Te 00 896 a M 00 v9661 H 60 9871 00 19861 90 7811 ss c0 vell 902 6661 gt T lt 00 10122 5555 00 10812 16 9871 01 6611 TOUR 207 611 00 96922 Wi 9211 54 107 66601 BN v0 99v1 7 207 5618 T 01 7 lt 11 70 981 01 7511 PE EELL X H ra 11 130 335 00 21122 77 50 997 I 90 7511 02 8
7. 22854 00 REF T d iom 2 22175 03 ooo Jr SE SIDE T ge 22175 05 221 MAX PRESSURE ADJUSTMENT VALVE 4 DRAIN FROM PUMP 22107 02 HOUSING CASE 2 SOLENOID VALVE HO 1 45 15 22145 05 REVISION R 22850 XX MH System Assembly 4342 04 db 20732 03 NIP 20796 02 gt B 64 00 21660 00 20735 04 20732 03 BACK 035010 N3HM 3015 Q31N3A MAIN AIR on 22165 00 4342 04 20750 05 20849 01 22212 02 22132 00 MANIFOLD ASSEMBLY AT REAR OF CONTROL BOX 20732 05 L 20735 01 p 9704 05 8115 03 20796 01 SPOOL VALVE INCLUDED WITH POINTS TOWARD FRONT OF UNIT POWER PACK Mr AIR PURGE
8. CONTACT PHONE Manufacturers of Fiberglass Fabrication Systems with High Transfer Efficiency and Low Emissions Systems for Low or High Production and Systems to Improve Quality and Profitability INDy Series Internal Mix Non Atomized Dispense Systems featuring INDy Nozzle Wet Out Chopper amp Pressure Fed Roller Systems and Equipment APD Spartan ADHESIVE DISPENSING SYSTEM RESIN TRANSFER MOLDING SYSTEM Micro Il Maxi Il Super Maxi SPRAY POUR amp INJECT Mini MX MX MH amp MH II FIXED amp VARIABLE RATIO SYSTEMS and featuring the patented Probler Spray Pour Gun EQUIPMENT FOR POLYURETHANE FOAMS COATINGS and POLYUREAS For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or Eraft DISPENSING EXCELLENCE Quality and Performance GENUINE GLASCRAFT Craft DISPENSING EXCELLENCE S 5845 WEST 82nd STREET ADVANCED DISPENSE SETEME INDIANAPOLIS INDIANA 46278 www glascraft com U S A GC 1267 Phone 317 875 5592 REVISION R Fax 317 875 5456 E Mail sales gglascraft com
9. 042 GPC 159 LPC 329 F 0 C 190 88 C 3000 Psi Max Over Psi Switches Set 2200 PSI W 19524 01 2600 PSI W 22024 01 2 1 Ratio 1000 PSI Hydraulic PSI 2000 PSI Fluid PSI Per Side Automatic Pneumatic Solvent free Constant 74 Amps 208 240 Vac 50 60 Hz Single Phase 5 HP 35 Amps 208 240 Vac 50 60 Hz Three Phase 5 HP 27 Amps 380 Vac 50 Hz Three Phase 5 HP 15 100 Psi 425 Liters 6 8 Bar 310 X 3 8 1 Hose Includes 10 X 1 Heated Whip Hose 950 Lbs B5555 34 112 22850 XX MH System Console c N N N S 9m IN X LN 1 1 LJ 4 gt ay Alf D A CR ain ran Q NA lt 87 wa WAN N N NN 8 4 7 lt gt 22850 XX MH System Console MAIN POWER SWITCH EMERGENCY STOP PUSH BUTTON Controls power and door handle must point 1 to energize power handle must point to O to open control box door White pilot indicates when lighted that the main power is on To stop all functions push down on red button To reset turn handle on push button All func
10. b Connect the air hose to gun 11 The hose connections between the unit and gun should now be complete ALL FITTINGS SHOULD NOW BE TIGHT CAUTION Hose assemblies are constructed of durable rugged materials however they are not indestructible To provide precisely controlled heated material the hoses have electri cal wiring wrapped between layers Avoid dragging hoses over or around sharp abrasive edges and corners Exercis ing caution and common sense will give long and reliable service from the hoses 40 Installation Optional Transfer Pump Installation P n 17666 01 TRANSFER PUMP AIR Remove large drum bunghole cover and install material transfer pump bung adapter Carefully lower the transfer pump into the drum until it touches the bottom of the drum Raise the pump 1 4 to 1 2 inch and tighten bung adapter securely Connect regulator assemblies to transfer pumps 3 Connect filter assemblies to transfer pumps Note Replacement filter p n 17975 01 Replacement gasket p n 294 24 Connect air lines 1 Manifold unit to bottom regulator port on ISO drum 2 Side regulator port on ISO drum to air port on POLY drum 5 Connect mat
11. 11111200 LAN ET r 291 6 9012 2115719 ONY 9 19 0 28 20 18012 0 08012 7 2 ih 7 01 721 10 09022 70 991 00 8012 M 20 11012 00 01812 2 216 5 i NES ru 80 9801 291 9561 of Des amp 90 6 T XL NG 20 94012 00 29012 20 8861 290 8901 70 9871 296 6666 REVISION K 10 6102 10 6102 00 61002 00 61066 4 THN 131895719 22075 00 Heat Exchanger Assembly Note When replacing thermocouple p n 21074 00 use kit p n 21214 01 Be sure thermocouple is touching heater element before tightening 29 REVISION K 22075 00 Heat Exchanger Assembly Parts List PART 2 scw zumo HARD FER WASHER 2 GLASS FER WASHER 2 e we momo sew 30 REVISION K 19524 01 MH Il Hose Assembly 14 155 02 15998 02 19506 01 19559 01 222 x 15424 03 X N 11745 10 V 14 155 02 N 18012 05 N 19506 01 f Sum E ao jene NUMBER DESCRIPTION 31 REVISIONS Typical System Layout Diagram TRANSFER PUMP AIRLINE FROM SYSTEM MANIFOL
12. GUN REVISION 22850 XX MH System Assembly Parts List PART PART 2180807 a REVISION R 22850 XX MH System Assembly Parts List PART PART 14 REVISION R VV NOI123 10 598 00 988 00 998 00 198 20 189 50 198 00 758 21 54 8911 54 1021 54 00 81122 611 54 10 699 00 999 9 9 00 9981 um Curses lic 0 1981c 00 75812 20 599 00 298 gt 2 2 7 00 98812 jana ETA 2 2 2 00 19 0 199 10 199 zi E lt x a o O I X 26 N N USES M wc 7 961 54 70 198 16 00 0122 2 00 79812 10 59812 00 29810 00 79800 00 7 lt 122 00 098cc c0 9812 00 99812 20 1981 DOSES 00 598 1 REVISION 15 22852 XX MH Control Box Assembly da MITA 10 82622 00 12542 321 0918 00 9822 00 92202 00 29122 N DEED A 0 PELL d B 0 82522 REVISION P 16 l 00 12522 90 5511 pog 598 00 87812
13. substantial property damage Cleaning agents coatings paints etc may contain Halo genated Hydrocarbon Solvents Some GlasCraft spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents There are three key elements to the Halogenated Hydro carbon HHC solvent hazard 1 The presence of HHC solvents 1 1 1 Trichloro ethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up or flushing 2 Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature 36 3 Equipment capable of withstanding pres sure When HHC solvents contact aluminum or galva nized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reac tion can over time result in a build up of heat and pres sure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangero
14. Ft tse er ee oae e 33 Typical System Connections For 100 300 Ft 34 Safety Urethane Safe Handling and Use of Foam Equipment 35 Installation GUONS IU nx E Du 39 Optional Transfer Pump Installation Air Dryer 41 Electrical Corninectlons rt tin ete Itn rp n uv SEN rne a 42 PACK I ER 42 Operation Initial Start up Procedures 43 Over Pressure System Protection ug eque et O 46 Over Pressure Problem Correetion 2 eu EE Rua 47 SYSTEM SAUL DOW O aa 48 system Daily Sta UP fS 49 Limited Warranty Policy deo ptr tena isque leri erts cir poa de 51 bil MC tans 52 If You Have An Equipment Problem 56 For Your Reference INSIDE BACK COVER Introduction About This Manual Before operating maintaining or servicing any GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for y
15. assigns to Purchaser the original manufacturer s warranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED SPECIFI CALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 51 52 53 54 55 If You Have An Equipment Problem If you have a problem that requires Distributor or GlasCraft Service Department help gather the following information BEFORE you pick up the telephone ax Lu SPRAY GUN TYPE OF MATERIAL BEING SPRAYED SYSTEM GAUGE PRESSURES Have a general equipment or operation question You can contact the GlasCraft Service Department via E Mail at service glascraft com 56 For Your Reference DATE PURCHASED DISTRIBUTOR
16. containers Bulk solvent should be stored in a well ventilated sepa rate building 50 feet away from your main plant You should allow only enough solvent for one day s use in your laminating area NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used 37 Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever sol vents are stored or used to minimize confine and ex haust the solvent vapors Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 Toxicity of Chemicals GlasCraft recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and No 33 Chapter 14 and NFPA No 91 Contact your chemical supplier s and determine the tox icity of the various chemicals used as well as the best methods to prevent injury irritation and danger to per sonnel Also determine the best methods of first aid treatment for each chemical used in your plan First Aid If chemicals containing isocyanate are splashed on the skin they can produce ill effects Steps to counteract such effects should be started immediately Apply Tincture of Green Soap full strength to the con taminated area If Tincture of Green Soap is not immedi ately available wash the exposed area repeatedly with soap and water Soap and water is not as desirable as using Tincture of Green S
17. enough to properly prime the system it may be on or system is running necessary to start the hydraulic power pack System running is defined as preheat cycle of the hose heat primary heaters or any pump operation a Ensure hydraulic pressure knob is turned com Machine operators must be familiar with the component pletly counter clockwise functions and operation of the machine Pre Operation Check List Check that all fittings are securely tight Pressure B Check electrical hook up qualified electrician knob recommended C Main power switch on Control Box should be Main air should be on to system manifold switched to OFF position WARNING Do not place any part of the body in the path of the mate rial spray Do not point the gun at or near other personnel Do not look into the Mixing Chamber orifice at any time Because of the hazardous materials used in this equip ment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recom mendations of the chemical suppliers and the laws in the area where the equipment is being used c Turn on hydraulic power pack ON Initial Start Up Procedure OFF With all material and air lines connected and power cable attached the system is now ready for start up Filling The System 1 The system is now ready to be filled with material d Flip retract switch
18. icr 28 11 11 29 12 19 1 26 30 8 3 20 26 2 ACR 32 26 49 33 11 34 28 13 13 ZR 14 2 MM 9 35 37 38 35 C 33 929 85 RESET id 41 44 1 37 0 2 052 35 38 39 40 41 MOTOR START 9 43 44 MOTOR STOP STARTER 35 X 22 MS OVERLOAD 9 dd 18 ES 21 ko _ 1 2 5 46 4cgCOL 25 PEAY 47 e 19 27 9 X 1CONT 20 1 150 3456 EYES 50 51 1PB RED 52 18 1 2 40 26 gc 53 24 1302 SFU 41 29 4 54 E 1 PR 5 4B 3B A 55 5 ally 5 7 9 11 56 25 eS 25 1SSR 57 26 28 29 32 59 WHT POLY 12 54 tn 11 62 63 64 9 65 66 ESR SCR 67 41 69 BLUE 7 6CR Hl3T C 70 RED n 5 72 HOSE 1 2 5 4 73 74 54 mm 75 13 76 3SSR 77 78 78 T 19 Ceca 54 13 15 55 195 4 9 56 4 68 81 82 9 9 ZH 09 SLIOA 3SVHd m z REVISION 22852 XX MH System Assembly Parts List PART PART 23 REVISION P 22852 XX MH Il System Assembly Parts List PART NUMBER DESCRIPTION
19. md NE 00 20111 00 98812 10 82622 00 99812 00 00 12522 20 06122 00 68610 2 n 12 o o 0 V gt E 66 En d es 7 D gt E lt x a o o I gt gt N 00 27122 11 54 00 00 20522 11871 135 6 0 8 9 00 2812 20 18012 0 10 00 84522 00 14522 10 lt 6812 10 26812 00 90522 J J 9105 00 10522 00 68812 90 6611 60 26 NC 9 33 91 72812 O 10 1055 60 17 1 54 00 661 12 20 67822 00 812 10 88812 00 8262 00 12522 REVISION P 00 82422 00 12625 vi L ZL IL 80 98v1 272 1696 90 7611 00 00 9822 88 60 7511 31841 335 NY ZEN revi 335 V 86 9871 D 00 66122 20 9112 00 9112 00 7212 10 72612 0 034 V 00 86122 09 dH 0 038 2 00 1 122 67122 60 10122 p 10 8 0 038 2 00 85122 06 dH 20 71122 0 038 9 00 86122 TH 09 di 0 038 00 1 122 1071122 0 101 2 ayna 9925822 Nid WV JSVHd 13082 5 19 22852 XX MH Control Box Assembly REVISION P
20. return authorization number and 3 The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not speci fied by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringe ment GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims GlasCraft hereby
21. the vapors of the chemicals they supply become dangerous and the procedures and equipment needed to detect such dangerous concentrations Such equipment should be obtained Adequate ventilation must be provided in any area where foam chemicals are sprayed or poured and wherever the material containers are opened In industrial applications foaming operations should be restricted to specific areas and proper ventilation should be provided in these areas to prevent chemical vapors from spreading Spray foaming operations MUST be re stricted to a spray booth where a minimum exhaust of 100 feet per minute at the face of the booth is provided Special care should be taken to prevent unsuspecting personnel both inside and outside of the plant from be ing exposed to chemical vapors The chemical vapors should be exhausted to atmosphere in such a manner and at a sufficiently low concentration that personnel outside the plant are not exposed to dangerous concen trations of chemical vapors Refer to OSHA Standards sub part G 1910 107 and particularly sub section m for Federal standards State and local authorities may have applicable statutes or regulations concerning ven tilation In contractor applications for example at a construction site inside building or other enclosed space the forced ventilation normally provided is likely to be inadequate These applications therefore usually REQUIRE the use of forced fresh air respi
22. 24 REVISION P 21835 00 Fluid Section Assembly 00 75961 10 7511 287 5766 25 REPAIR KIT 21845 00 21835 00 Fluid Section Assembly Parts List PART NUMBER DESCRIPTION QTY susc 4 26 REVISION E 22075 00 Heat Exchanger Assembly 11 A INO 04808 IXVN 83405 ININ 303 V3UV 611 584 a o off SLINA ONOG IXVN 83405 TIL ININ 303 STHL 9811 54 REVISION AINO LINN 04 SIHL N 61 98 6 mum 1104 d IL 4 7 125 811 54 02 88102 AINO LINNA 60 9871 303 SIHL NI 811 54 N N 00 92022 9 A J 00 61810 00 11012 00 71012 OO0OOOOOOOOOOOOOO0000000000660600 811 Su EST 2 9 611 58 22075 00 Heat Exchanger Assembly v 5 90 711 10 1 JONVYO 13 10 19012 00 9012c 1104 10 7 051 410d 00 9012c 9NISIM H31V3H 7 00 96012 lt 80 2198 F 7 lt M
23. 8102 1 Ji REVISION 22850 XX MH System Assembly jn 0 6081c 10 90122 00 86018 19 F 10 126 UN 20 66822 61 8511 gt ae 117130 335 00 56822 ALI8V12 403 10 701 10 9871 00 v682c 326 6766 26800 00 lt 6822 REVISION 9 1130 11 0958 00 6161 10 09122 10 92781 10 60001 0 0958 1 SS 90 60 00 16222 202 88102 ef 91 90122 PX 00 6181 4 f 00 80122 N 50 18012 00 10122 2 10 166 1 20 91122 22850 XX MH System Assembly NA ES 00 8970 10 SSS 54 01124 01014 40 8098 00 v682c ZA 10 21081 10 90122 10 60812 10 01 0 6081c 431V3H OL 20 55822 REVISION 10 22850 XX MH Il System Assembly an 22859 00 5 EL MN 22131 00 20639 05 REF
24. D A SIDE MATERIAL HOSE B SIDE ASIDE B SIDE MATERIALHOSE MATERIAL HOSE MATERIALHOSE ooo eN yan PO MAIN DRUM PV DRUM AIR TRANSFER PUMP AIRLINE 10 TRANSFER PUMP AIRLINE i 6 6 i 22 e E 32 Typical System Hose Connection 50 Ft Application 18006 01 HEATED WHIP HOSE ASSY 18006 00 UNHEATED WHIP HOSE ASSY 22094 00 JUMPER ASSY NOT NEEDED WITH 18006 01 HOSE ASSY 33 Typical System Hose Connection 100 300 Ft Applications 10ft 310 TOTAL N 18006 01 HEATED WHIP HOSE ASSY 22094 00 JUMPER ASSY NOT NEEDED WITH 18006 01 _ 6ft 306 TOTAL 18006 00 UNHEATED WHIP HOSE ASSY 50ft 250 TOTAL Safety Safe Handling And Use Of Urethane Foam Equipment Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester op erations safely All personnel involved in dispensing operations s
25. ES lt us 74 lt gt aa 78 MH H Dispensing System 5845 WEST 82ND STREET INDIANAPOLIS INDIANA 46278 U S A Phone 317 875 5592 Fax 317 875 5456 Email gcisales glascraft com Web www glascraft com 2 5 DISPENSING EXCELLENCE An ISO 9001 Approved Company Table Of Contents Introduction About This Mariual d tie coc ii c 1 Parts amp Illustrations Standard amp Optional Equipment eene em n nnn enne nennen nennen nnn nnns nen 2 SYSTEM 5 eee a 3 22850 XX ME Il System Console rire Ri ee bote ete bete eR exer 4 22850 XX Assembly eto ren eod md tl dca auo li REX beset 6 22852 XX I Control Box Assembly 5 ee dank Pot Rex 15 22852 XX MH tette eder a Pee pre ada dcl 20 22852 01 Schematic swiss M 22 21835 00 Fluid Section ASSEMBLY tr tree te peer ecu dbi deed 25 22075 00 Heat Exchanger Assembly oen 27 19524 01 Medium Pressure Hose Assembly 200 0 0 0 isses 31 m a 32 Typical System Hose Connections For 50
26. TELY TAKE THE FOLLOWING STEPS Empty system shut off completely depressur ize in accordance with equipment service instructions e Remove equipment from service disassemble in accordance with equipment servicing instructions Inspect all parts for corrosion and or wear Re place any damaged parts e Thoroughly clean all parts of the equipment with a non halogenated solvent and reassemble in accor dance with equipment servicing instructions e Flush equipment with non halogenated solvent e Do NOT reuse equipment with HHC solvents or with materials containing such solvents e Material suppliers and or container labels should be consulted to ensure that the solvents used are com patible with your equipment NOTE GlasCraft is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents GlasCraft recommends that you contact your solvent supplier regarding the best non flammable clean up sol vent with the heat toxicity for your application If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded
27. act switch from position Operation 2 Trigger gun to send pumps into full downstroke 3 Turn off hydraulic power pack 48 5 Turn main power switch off 6 Refer to gun manual for proper Gun maintenance 7 Reduce Hydraulic Pressure Knob setting to ZERO 8 Visually inspect entire system for leaks 9 Turn OFF System Do not bleed fluid pressure from the system CAUTION Storing The Hose Coil the hose with a minimum diameter of 4 To avoid kink ing and subsequent damage to the internal wiring of the hose assembly System Daily Start Up T Once the hose temperature reaches desired set point It s ok to turn on the primary heaters and set tempera ture to material suppliers specifications 1 Uncoil hose 2 Check desiccant dryer beads to insure they are still purple and have not changed to pink Power on 3 Check and lube top of the fluid section Wipe off residual material and add a tablespoon of DOP or materail suppliers reccommended lubricant 8 Depress yellow slide valve to open main air to gun and transfer pumps 4 Check material screens at the gun and transfer Qe pumps lt 5 Start the drum mixer and it run to material suppliers _ d specifications 20 30 minutes 6 Turn on the hose controller and set the temperature m according to material suppliers specifications For Programing Use O
28. auses Restriction Overheating material in static position SO filter at gun 5 Re start system for operation 6 Once the power has been turned off and problem solved and the main power is turned on again the over pressure lighted buttons will automatically be reset NOTE For additional diagnostics refer to trouble shooting guide GC 1380 CAUTION If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR a quali fied electrician It is recommended that a qualified licensed electrician should install power to the supply disconnect You should always follow all local or national electrical codes CAUTION Disconnect power source BEFORE attempting any repairs or opening the Control Boxes Access to internal parts is limited to qualified personnel ONLY Place Main Power Breaker in OFF position BEFORE dis connecting power cables This equipment is not approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub Part S of the OSHA Standards Fluid Sections The wiper lubrication cup at the top of each fluid section is designed to keep piston shaft clean and lubricate throat seal This special design requires very little maintenance Each week 1 Wipe any residue from the mouth of the lubrication cup 2 Add 1 teaspoon of a suitable lubricating solution 47 System Shut Down 1 Flip retr
29. e container Maximum ambient temperatures to which such chemicals should be exposed are specified by the manufacturer and MUST NOT be exceeded either in the storage area or in the spraying or pouring area Safety To avoid moisture contamination do not open contain ers until ready for use After use the remaining material should be re sealed in the original container and stored in areas away from moisture During clean up of spilled isocyanate component respira tors gloves and eye protection must be worn Isocyanates which have been spilled can be controlled by covering them with dry sawdust and or other absorbent inert mate rials Care should be taken to avoid skin contact The ab sorbent material and the absorbed isocyanate should be collected promptly placed in an open top container and treated with dilute solutions of ammonium hydroxide and or alcohol While being treated in this manner the material should be in an adequately ventilated area Clothing on which any material has been spilled should be removed immediately and cleaned before being worn again Clean Up Solvents WARNING A hazardous situation may be present in your pressurized fluid system Halogenated Hydrocarbon Solvents can cause an explo sion when used with aluminum or galvanized components in a closed pressurized fluid system pumps heaters fil ters valves spray guns tanks etc The explosion could cause serious injury death and or
30. erial hoses to material pump inlet fittings on the unit and to the outlet fittings at filter assemblies 23410 00 should be installed the ISO material drum Replacement cartridge pn 23409 00 41 Installation Electrical Connections Hydraulic Power Pack The hydraulic pack tank is empty when shipped from GlasCraft The tank MUST be filled before operation NOTE Electrical connections must be checked on a periodic basis Tank Capacity 20 GAL 75 5 Liter 1 200 208 volt single phase Recommended Hydraulic Fluid ISO grade 32 46 or 68 L1L2 GROUND Fluids containing anti wear additives If the rotation is not correct switch any two lead are recommended for optimum service life wires Fill Cap 2 200 240 volt three phase L1L2 L3 GROUND If the rotation is not correct switch any two lead wires 3 380 volt three phase L1L2 L3 N GROUND If the rotation is not correct switch any two lead wires 4 The transformer can now be set for proper hose length 100 FILL LINE TRANSFORMER em PRIMARY COM 15V 30V 45V 60V 75V TO HOSE CONNECTIONS HOSE LENGTH 15V 50 30V 100 FT 45V 150 FT 200 250 75V 300 FT 42 WARNING If the transfer pumps can not move material adequately Never leave machine unattended while system power is
31. gs Local codes and authorities also have standards to be followed in the operation of your spraying equipment Chemical manufacturer s recommendations should be obtained and considered Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures Personnel Safety Equipment GlasCraft recommends the following Personal Safety Equipment for conducting safe operations of the Polyes ter Systems EYE HEARING BREATHING GlasCraft recommends that the user consult the state PROTECTION PROTECTION PROTECTION and local regulations established for all Safety equipment listed GLOVE REQUIRED Ii ws Operating Safely In operating urethane foam equipment safely user should make every effort to 1 Handle chemicals safely 2 Provide adequate ventilation 3 Provide adeguate safety eguipment gloves res pirators safety glasses protective clothing etc for op erators and all others working in areas where they may be exposed to the chemicals or their vapors 4 Avoid operating equipment which has given any indication of malfunction 5 Become fully acquainted with the equipment chemicals used Handling Chemicals Safely Storage of polyisocyanates diamines and organic sol vents should be isolated and restricted to specially con structed storage rooms Store chemicals in original con tainers and according to manufacturer s recommendations listed on th
32. h time for the material to be heated approximately 3 5 minutes 13 Slowly adjust Hydraulic PRESSURE KNOB clockwise on the system to desired pressure Pressure Knob 14 Turn purge air and material valves ON at the gun 16 Relieve any excess pressure by triggering the gun NOTE The Emergency Stop Switch is located on the top right side of the Box Panel when depressed it will shut down the pow er to the system To reset turn handle on push button 17 The system is now ready for operation Over Pressure System Protection 3 T The system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors located on each side of the hose mounting block The high pressure sensor is located at the outbound of the fluid section lt NS TTL Kl The high pressure monitoring sensor will engage if fluid pres sure increases above 3200 psi If a high pressure situation develops the sensor will detect this and immediately engage the hold in circuit This will disengage power to the machine and it will stop ON OFF cycling It will also turn the heater off On the control box panel there are two yellow lighted push buttons marked over pressure One of these push buttons will be illuminated after the monitoring se
33. hould read and understand this manual It is most important that equipment operators maintenance and supervi Sory personnel understand the requirements for safe operation This manual cannot answer every circumstance each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures GlasCraft hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Urethane foam systems are comprised of several differ ent chemical compounds some of which may be haz ardous if improperly used CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam sys tems Isocyanate compounds are used in urethane foaming operations The medical history of persons who may be exposed to such isocyanates should be examined It is recommended that individuals with a history of chronic respiratory ailments should avoid exposure to all iso cyanates In addition to the manual GlasCraft recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing opera tions particularly Paragraph m 35 Organic Peroxides and Dual Component Coatin
34. nly 9 Flip retract switch to run Up amp Down Buttons Green Power On Button 49 System Daily Start Up 10 Increase Hydraulic pressure to desired pressure Pressure Knob 11 Perform Probler Probler P2 side block seal integ rity test 12 Perform Probler Probler P2 high pressure ball valve test 13 READY TO SPRAY 50 Limited Warranty Policy GLASCRAFT INC warrants to the original Purchaser of GlasCraft manufactured equipment and parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by GlasCraft GlasCraft its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of GlasCraft has issued a
35. nsor engages indi cating where the problem is located ISO or Poly 15 If one side registers considerably more pressure than the other side go to the high pres sure side and bleed off some pressure by slightly opening the manual material valve on the side block over the container Bleed pressure until both sides are approximately the same pressure Over Pressure Resets WARNING Material will dispense at high pressure follow all safety precautions 46 In an over pressure situation the system will remain shut down until it is manually reset At this point it is necessary to determine if the problem is an over pressure situation When the sensor engages the system will be frozen giving you the pressure readings at the time the problem was detected Inspect the fluid pressure gauges in an over pressure situation one of the fluid pressure gauges will be significantly higher than the other gauge WARNING When main power to unit is on the console will have wires that are live Disconnect or turn off main power source before opening console to make any repairs WARNING Before performing any repairs on the system ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF Over Pressure Problem Correction 1 Determine if the problem is high pressure related 2 Relieve system hydraulic pressure 3 Turn off main power 4 Fix the problem area a Potential high pressure c
36. oap because many isocyanate components are not easily dissolved in water In addition soap and water does not form a barrier to the isocya nate After approximately two to four minutes wash off the Tincture of Green Soap with water If there is still an indi cation of isocyanate present repeat the application If the isocyanate contamination is on the facial area care must be taken to avoid getting the Tincture of Green Soap in the eyes If the person develops breathing difficulties oxygen should be administered Quite often the exposed person will experience residual effects such as coughing spells CONTACT PHYSICIAN IMMEDIATELY WARNING Contact a doctor immediately in the event of an injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting the doctor Safety If person accidentally swallows isocyanate large amounts of water should be swallowed immediately Vomiting should then be induced by patient sticking his finger down his throat or by swallowing large quantities of warm salt water or warm soapy water After vomiting more water should be taken to dilute isocyanate further CONTACT PHYSICIAN IMMEDIATELY Ventilation WARNING Hazardous concentrations of some chemical vapors ex ist before they can be smelled Chemical component suppliers should be contacted to determine at what concentrations
37. our GlasCraft sys tem contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publication the following advisories will be provided where appropriate NOTE Is information about the procedure in progress CAUTION Is imperative information about equipment protection WARNING Is imperative information about personal safety The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft assembly instructions pro vided This manual provides information for the assembly operation maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifications and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to im prove products If technological change occurs after a product is on the market we will implement that technology in future production and if practical make it available to current users as a retrofit up date or supplement If you find some discrepancy between your unit and the available documentation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves the right to change or modify this product as it deems necessary Careful study and continued
38. rators for all persons in the areas where foaming operations are conducted or where the chemical vapors are likely to spread 38 In industrial and contractor applications it is advisable to run frequent tests to determine the exact concentra tion of isocyanate vapor in the air Industrial equipment is available for making such determinations Your chemi cal supplier can recommend such equipment and pro cedures Proper Safety Equipment All persons spraying or working is areas where forced air ventilation is not adequate to remove isocyanate va pors from the air MUST use an approved U S Bureau of Mines fresh air supplied respirator Respirators should be regularly inspected cleaned and disinfected according to good practices Records must be kept of the inspections The user MUST have a medi cal clearance indicating that he can safely use a respira tor Respirators must fit securely beards prevent a tight seal around the face Eye glasses have to be given special attention and contact lenses are prohibited Safety goggles gloves and other protective devices are suggested for operators of foaming equipment Refer to OSHA Standards sub part 1 1910 132 1910 133 and 1910 134 for Federal standards IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OP ERATION PROCEDURES CALL YOUR GLASCRAFT DISTRIBUTOR OR GLASCRAFT INC NOTICE All statements information and data given herein are belie
39. t on opposite side of union This practice is required on all connection points 1 Hose machine 2 Hose gun 3 Adding additional hose sections 4 Plug hoses together The TRU FLOW hose plugs are a twist lock design a Push plugs together b Twist to lock position Once connections are made tape connections well enough to keep plugs from coming undone damaged etc 39 Installation 5 Install thermocouple at tee fitting a Feed 12 line through hose b Nut amp Ferrules will lock into fitting c Tighten nut 1 1 4 turns past finger tight d Plug thermocouple into control box Note When replacing thermocouple use kit p n 21214 01 MANIFOLD t 6 a Connect hose assembly to the front of the unit The fittings are sized differently and will attach only one way match like sized fittings b Connect twist lock plugs see hose installation T Connect supplied trigger air line to the air line on the hose assembly 8 Connect whip hose p n 18006 00 to hose assembly pn 22023 01 9 Connect jumper p n 22094 00 to plugs on hose assembly to complete circuit Note Jumper not needed with 18006 01 heated whip hose 10 a Connect whip hose assembly to gun The fittings are sized differently and will attach only one way
40. tions will remain off until main power switch has been switched off and back on AMMETER An instrument for measuring amperes to the primary side of the hose s transformer HOSE TEMPERATURE CONTROLLER Controls temperature of liquid inside the heated hoses To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic ON PUSH BUTTON Powers the controller It requires 10 seconds for the Controller to respond WHITE PILOT LIGHT Indicates power on POLY PRESSURE GAUGE ISO PRESSURE GAUGE Indicates material pressure Indicates material pressure HYDRAULIC PRESSURE KNOB Increases or decreases hydraulic pressure Turn clockwise to increase pressure Turn counter clockwise to decrease pressure HYDRAULIC PRESSURE GAUGE Indicates hydraulic pump pressure ON PUSH BUTTON Powers the controller It requires 10 seconds for the Controller to respond ISO POLY TEMPERATURE CONTROLLER Controls temperature of liquid inside ISO heater To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic OVER PRESSURE RESET BUTTONS When over pressure is detected the hydraulic power pack will be shut down and will remain off until pressure is reduced and the push button is reset ON PUSH BUTTON Po
41. to run position With transfer pumps in place adjust regulators on transfer pumps to 30 50 psi or until the pumps begin cycling once the pumps begin loading up cycle rate slows or stops increase transfer pump air pressure to to 100 psi to fill the system The pumps will begin cycling to completely prime the system 43 2 Remove ISO amp POLY side blocks from gun NOTE MAKE SURE VALVES ARE OFF Remember to dispense one to two gallons of material to clear the system of grease and plasticizer that was used during factory testing 4 Close manual material valves Material pressure gauges should now register approximately equal pressure 5 Dispose of waste material properly and in accor dance with chemical suppliers instructions and local state and federal regulations NOTE Before re assembling Side Blocks lubrication can be applied by dabbing a white lithium grease into holes in side of Gun Front Housing and wiping grease over Side Block Seals Grease will purge itself when air valve is turned on at Gun and Gun is triggered 6 Clean and lubricate Side Blocks and Seals thor oughly and re assemble on Gun Make certain that Side Block Screws are tighten securely T Refer to material manufacturers operating instruc tions for proper preparation of material i e mixers etc 8 Turn main power Switch to ON position PROBLER P2 3 Place separate clean containers under each indi
42. us alone as a clean up or flushing agent or when used as a component of a coating material There is no known inhibitor that is effective under all circum stances Furthermore the mixing of HHC solvents with other materials or solvents such as MEK alcohol and toluene may render the inhibitors ineffective The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors or may add incorrect amounts of inhibitors or may add improper types of inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances Several solvent suppliers have recently begun pro moting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implemen tation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classi fied as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING If you are now using Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galva nized wetted parts IMMEDIA
43. use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshoot ing Standard amp Optional Equipment Model MH Standard Equipment Part Description Number Description Number 22023 01 High Pressure Hose Assy 50 Ft 19524 01 Medium Pressure Hose Assy 50 Ft Required To Complete Hose Electrical Circuit when 22094 00 ed with 18006 00 whip hose A5 6000 Power Options Part Description Number 22850 01 220 1 PHASE 22850 02 220 3 PHASE 22850 03 380 3 PHASE Recommended Service Kits Part Description Number 17661 XX Gun Service Kit 21063 00 Heat Exchanger Kit 21845 00 Pump Fluid Section Repair Kit Material Ratio Material Viscosity Output Operating Temperatures Operating Psi Hoses Hydraulic Psi To Pumps Purging Electrical Requirements Compressed Air Requirements Max Hose Length Shipping Weight Overall Dimensions System Specifications 1 1 Fixed 200 2000 Centipoise Cps At Operating Temperatures
44. ved to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind expressed or implied The user should not assume that all safety measures are indicated or that other measures are not required Craft DISPENSING EXCELLENCE 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A PHONE 317 875 5592 FAX 317 875 5456 Installation Assembly Instructions NOTE The GlasCraft System is factory assembled If any N BES questions arise concerning air or electrical connections 555252505 5555 55552 OOOO please refer to illustrations located in the forward portion of this User Manual or contact your GlasCraft distribu tor Fluid Line Connection The material hoses that bring and Poly ol chemicals and the air from the machine to the gun should be connected as follows Required Tools Opened end wrenches 5 8 3 4 13 16 MI pp 1 Lay hoses out straight m 2 Couple hoses together with supplied union fittings and tighten finger tight 3 a Hold crimp fitting hex 3 4 and union fitting together allowing the hose to hold it s natural line b Using the appropriate wrench A side 3 4 B side 13 16 tighten swivel fitting to union not allowing crimp fitting or union to turn Repea
45. vidual side block Slowly open material valves black arrow forward on each side block to allow trapped air to escape the hose and material to flow into the containers until all air is purged from the 44 Operation 9 Turn on hose control a Push in the green button b Press either up or down arrow buttons on the controller until desired temperature setting is achieved For Programing Use Only Up amp Down Buttons Green Power On Button NOTE Turn transfer pump air regulator on slowly Pumps should cycle slowly until hoses are full of material WARNING Straighten hose out flat to avoid uneven heating and damage to internal wiring of the hose assembly 11 Turn on Hydraulic Power Pack NOTE Allow enough time for hose to warm up approximately 30 minutes Remember that the heated hose does not have a delta rating The heated hose s function is to main tain the heat generated by the primary heaters during sys tem operation and preheat material during initial start up The hose should be set to maintain a temperature close to the set point of the primary heaters NOTE To see the actual temperature of the liquid in the hose push the blue button once and release The actual temperature will then be displayed for 10 seconds 12 Adjust temperature to desired setting ISO and POLY controllers function exactly the same as the hose controller NOTE Allow enoug
46. wer On To the hydraulic power pack OFF PUSH BUTTON Power Off to the hydraulic power pack COUNTER Counts pumps cycles 042 GPC 159 LPC 18 RETRACT SWITCH HYDRAULIC OIL FILL CAP Retracts pumps to the full down stroke position to protect pump shafts Remove cap to fill tank with recommended hydraulic oil 19 ISO POLY DUMP VALVES Relieves pressure and material from ISO amp POLY side 20 HOSE THERMOCOUPLE OUTLET Power outlet for hose thermocouple M3IA 1015 11033 Q T T 15 q ri lt gt LE 5 7 A A 00 69122 00 19122 I II rn n n 1 EE 00 01112 s 7 ru E 3d 051 00 6022 1104 90 98022
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