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Mitsubishi iQ Platform CNC C70 Series

1. Class General explanation M system L system Number of basic control axes NC axes 3 2 f Mx Winner of axes The NC axis spindle and PLC axis are generically called the control axis NC axes Spindles PLC axes 16 16 axis can be manually or automatically operated using the machining a d NC ine 16 16 The PLC axis can controlled using the sequence program in total for all the part systems The number of axes that is within the max number of control axes and that does Max number of spindles 7 4 not exceed the max number given for the NC axis spindle and PLC axis can be Control axes Max number of PLC axes 8 8 used Max number of PLC indexing axes 8 8 The number of PLC axes available to be used as indexing axis Number of simultaneous contouring control EM 4 4 Number of axes with which simultaneous interpolation control is possible axes Max number of NC axes in a part system 8 8 Max number of NC axes possible to control in the same part system Standard number of part systems 1 1 One part system is the standard Control axes Control part system Up to three part systems for the lathe system and up to seven part systems for the Max number of part systems A7 A3 T y P part sy Memory mode O O The machining programs stored in the memory of the CNC module are run MDI mode O O The MDI data stored in the memory of the CNC module is executed Control axes and Operau
2. MITSUBISHI ELECTRIC Mitsubishi iQ Platform CNC C70 Series FEN E ORERNIORMONTOR V Y 0 000 i rL SET SE 0 00 um um er rmo m em frm 1e Platform Changes for the Better MITSUBISHI CNC Series for a greener tomorrow e m Provides the maximum scale TCO reduction effects TCO Total Cost of Ownership Safety and Energy savings Reliability provides proven Maintenance product groups Manufacturing technologies production site latform Advancement provides the products equipped with the latest technologies Continuity provides the services matching users life cycle MITSUBISHI CNC Series Manufacturing technologies production site Enhanced productivity e Reduced tact time High speed control shortens tact time Operation efficiency Stable productivity through automation enhancement Maintenance Shortened downtime e Early identification of failure causes Enhanced diagnostic functions enable failure causes to be identified early P11 e Elimination of failure causes Reduction of failure rate by eliminating causes e Reduction of maintenance Reduction of maintenance cost through efficient parts P12 cost replacement Shortened design a
3. This function allows the current limit value of the servo axis to be changed to the lt Prgranimable Gumeni Imnaen O 9 desired value in the program and is used for the workpiece stopper etc 2 T A current limit is available for the PLC axis as well as for the NC axis This function PLG axis pnmo nt be used for actions such as stopper operation m D All operations are stopped by the emergency stop signal input and at the same x time the drive section is shutoff to stop movement of the machine 2 L o With the input from the sequence program it is possible to prohibit the setting and Data protection key O deletion of parameters and the editing of programs from the display S Q Warnings are output by the CNC system When one of these warnings has NC warning O occurred a warning number is output to the PLC and a description of the warning appears on the screen Operation can be continued without taking further action The alarms are output by the CNC system When one of these alarms has NC alarm O occurred an alarm number is output to the PLC and a description of the alarm appears on the screen Operation cannot be continued without taking remedial action Operation stop cause O The stop cause of automatic operation is shown on the display Emergency stop cause O When the EMG emergency stop message is displayed in the operation status area of the display the cause of th
4. modules can PLC CPU H be mounted Power supply 100 to 240VAC 24VDC CNC CPU function expanded macro interface function extended Possible to define up to 1200 sets of variables which are able to write read from a PLC CPU These variable sets can be handled as system variables in the machining program Write Read is performed using special instructions This function is useful when a large number of variable sets are needed such as for a grinder QnUD H CPU C70 NC machining program PLC program ZR device 7850001 G00 X 50000 7850001 D P DDWR instruction 7850002 G01 Z 100 1000 7850003 l ZR50004 G31 Z 150 F100 D P DDRD instruction 7851998 7851999 5063 Extended macro interface for system variables PLC axis control An independent axis control by PLC is possible apart from NC control axes PLC axis control is useful for controlling the axis not involved in machining such as tool magazine and pallet changer Building block type Motion CPU Robot CPU Network Only one fixing screw used at upper part Base BIBI NC axis PLC axis changeover Even if a pallet is changed the axis can always be controlled as an NC axis in the machining area and as a PLC axis in the setup area which enables setup of a rotary axis without stopping machining Setup area Machining area Controlled
5. ERP intelligent amp Quick and innovation amp Quest Planning MES Operation management Production site Controller amp HMI Engineering environment 1 Platform Mitsubishi Electric helps optimize customers production lines with the iQ Platform Q Main base module GOT between multiple CPUs Display GOT Screen Design Software N d 00900800 PLC CPU CNC CPU C70 Motion controller CPU Robot CPU iQ Platform compatible controller Add control functions by inserting into slots Power supply Controller network module module MELSEC Q module CC Link IE Various I O modules Enterprise Resource Manufacturing Execution System iQ Platfor C Factory Mitsubishi FA integration solution Network iQ Platform compatible engineering environment Motion controller programming software PLC programming software Data exchanged seamlessly between System management tool software t Design information shared among development Design information Em shared between software information DB phases 7 N 7 diverse production processes on shop floors ll iQ Platform enables construction of optimal systems for diverse lines Application example Automobile production line MITSUBISHI CNC Series Engine Engine T l n g Welding line Vehicle body assembly line machining line assembly line HMI
6. hi The coordinate system be shifted by inputting a compensation amount from the xternal machine coordinate system PLC This compensation amount will not appear on the counters counters compensation including machine position With commands designated during arc cutting this function compensates Circular error radius compensation movement toward the inside of the arcs caused by a factor such as servo delay lt Ball screw thermal expansion A This compensates the axis feed error caused by ball screw thermal expansion etc ge compensation using the values set by the PLC D This is a high response and stable position control method using the servo system em Smooth high gain SHG control SHG control realizes approximately three fold position loop gain compared to the conventional control method Use position feedback with motor side detector in ranges with high acceleration to Dual feedback enable stable control In ranges with low acceleration use position feedback with the machine side detector scale This will make it possible to increase the position loop gain A machine side detector scale is separately required This function compensates the error in protrusion shapes caused by lost motion at Lost motion compensation O the arc quadrant changeover section during circular cutting Skip When the external skip signal is input during linear interpolation using the G31 Skip A command
7. GOT window can read data such as current macihning program and coordinate value from CNC CPU directly Remote monitor tool Need to prepare separate S W The remote monitor tool is a personal computer compatible software tool that monitors information in the CNC module connected via Ethernet This tool is free of charge Please contact us Automatic operation lock Automatic operation lock function prevents falsification of a C language module by a third party DA s uononpoud Buunjoejnue A eoueuel ure A pue uBiseq pue Ajajyes 34 Safety Warning To ensure proper use of the products listed in this catalog please be sure to read the instruction manual prior to use eco for a greener tomorrow DN3 O v LC L V dN8 5119 9 59195 07D Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and 1509001 standards for quality assurance management systems v 150 9001 BUREAU VERITAS UKAS UKAS ificati MANAGEMENT Certification MANAGEMENT SYSTEMS SYSTEMS C4 4 o and CERTIS SS anm EC97J1113 Eco Changes is the Mitsubishi Electric Group s environmental statement and expresses the Group s stance on environmental management Through a wide range of businesses we are helping contribute to the realization
8. Our conventional series MDS D2 DH2 Series E Heavy cutting performance improved Heavy cutting performance has been improved due to the position loop of the spindle control By lowering impact load fluctuation the speed fluctuation rate has been reduced to less than 1 2 of our conventional system Series Stable productivity through automation Tool life management This function counts accumulated time and frequency of tool use and monitors usage state of tools Tool life management 1 The spare tool registration function is available in Tool life management II Cutting Tool function command Counts time Checks the tool life Tool life and frequency of when the tool is is over tool use selected Preparation Sets tool s life Warning time and usage Tool life over frequency Tool life management screen number highlighted PLC Tool life S register Tool radius compensation This function corrects the actual tool center path inward or outward from the programmed path by the tool s radius amount Tool path Satna RP mM Wy mL Ze hn E A Tool radius compensation amount Programmed path Nose R compensation This function assumes the tool nose to be a half circle of radius H and performs compensation so that the half circle touches the programmed path This can correct the error caused by the tool nose roundness
9. The program absolute positions are updated by an amount equivalent to the distance by which the tool is moved manually when the manual absolute switch signal is turned ON This function suspends the thread cutting cycle if a feed hold signal has been input during thread cutting cycle Tapping retract Manual numerical value command If tapping is interrupted by a reset or emergency stop signal that is input during tapping and the tap is left engaged inside the workpiece the tap tool engaged inside the workpiece can be rotated in the reverse direction so that it will be disengaged by inputting the tap retract signal On the screen of the CNC monitor the M S and T and B when 2nd miscellaneous function is enabled commands can be executed by setting numerical values and pressing INPUT MDI interruption This function enables MDI programs to be executed during automatic operation in the single block stop status When the modal status is changed in the MDI program the modal status in the automatic operation mode is also changed Simultaneous operation of manual and automatic modes This function enables manual operations to be performed during automatic operation by selecting an automatic operation mode MDI or memory and manual mode handle step jog or manual reference position return simultaneously Arbitrary feed based on the PLC is also possible 91s uononpoud Buunjoejnue A
10. Counter set Manual reference position return Automatic 1st reference position return Using the CNC monitor the position counter display can be changed to O by Screen operations This function enables the tool to be returned manually to the machine s default position reference position By commanding the G code during an automatic operation the 1st reference position return is executed If an intermediate point is commanded a positioning is made to the point at rapid traverse rate then each axis returns to its 1st reference position 2nd 3rd 4th reference position return As in automatic 1st reference position return by commanding the G code during an automatic operation an axis returns to a certain point of the machine 2nd 3rd 4th reference position Reference position check By issuing a G code a machining program which has been prepared so that the tool starts off from the reference position and returns to the reference position can be checked to see whether the tool will return properly to the reference position Absolute position detection With this function a battery stores the relation of the actual machine position and the machine coordinate kept in the CNC even during the power OFF and an automatic operation is enabled without executing a reference position return Program control Program test Program search start stop Operation support functions Interrupt operatio
11. It is possible to select whether the compensation direction is fixed or automatically determined from the tool tip and the specified movement vector Programmed path Fixed cycle This function enables drilling tapping boring and other hole machining to be assigned by a patterned cycle This allows easy programming of the same machining simply by inputting the required data 150 H12 With fixed cycle you can program these machining patterns easily 100 210 H52 Tool length measurement This function automatically calculates the difference between the coordinate value of the commanded measurement position and the value where the tool actually reaches to the sensor and then determines the tool compensation amount If the tool has been already compensated the compensation amount is adjusted as needed Tool exchange position Reference position when identical to the machine coordinate s zero point Travel distance by tool length measurement Tool length measurement point Za1 Sensor eus uononpoud Buunjoejnue A eoueuel ure A pue uBiseq pue Ajajyes 10 11 Y M re n te nance Shortened downtime to be as small as zero 1 Enhanced diagnostic functions enable failure causes be identi
12. Series g a failure which is unforeseeable under technologies available at the time of shipment of this product from our company h any other failures which we are not responsible for or which the customer acknowledges we are not responsible for 2 Service in Overseas Countries If the customer installs the product purchased from us in his her machine or equipment and export it to any country other than where he she bought it the customer may sign a paid warranty contract with our local FA center This falls under the case where the product purchased from us in or outside Japan is exported and installed in any country other than where it was purchased For details please contact the distributor from which the customer purchased the product 3 Exclusion of Responsibility for Compensation against Loss of Opportunity Secondary Loss etc Whether during or after the term of warranty we assume no responsibility for any damages arising from causes for which we are not responsible any losses of opportunity and or profit incurred by the customer due to a failure of this product any damages secondary damages or compensation for accidents arising under specific circumstances that either foreseen or unforeseen by Mitsubishi Electric any damages to products other than this product or compensation for any replacement work readjustment and startup test run of on site machines or any other operations conducted by the customer 4 Chan
13. editing Editing Class Rapid traverse rate m min Cutting feed rate m min Manual feed rate m min Series Standard A Optional Selection General explanation The rapid traverse rate can be set independently for each axis using the parameters This function specifies the feedrate of the cutting commands and gives a command for a feed amount per spindle rotation or feed amount per minute The manual feedrates are designated as the feedrate in jog mode or incremental feed mode for manual operation and the feedrate during dry run ON for automatic operation The manual feedrates are set using external signals Rotary axis command speed tenfold Feed per minute Feed per revolution This function multiplies the rotary axis command speed by ten during initial inching By issuing a G command the commands from the block are issued directly by the numerical value following F as the feedrate per minute mm min inch min By issuing a G command the commands from the block are issued directly by the numerical value following F as the feedrate per spindle revolution mm rev inch rev F 1 digit feed Rapid traverse override Cutting feed override 2nd cutting feed override The feedrate registered by parameter in advance can be assigned by designating a single digit following address F Override can be applied to manual or automatic rapid traverse using the external input signa
14. eoueueal ure A pue uBiseq pue Ajayes 30 31 support functions Machining method support functions Class Program M system L system Standard A Optional Selection General explanation Subprogram control Macro program User macro O8 layers O8 layers A4 layers 4 layers When the same pattern is repeated during machining the machining pattern is registered as one subprogram and the subprogram is called from the main program as required thereby realizing the same machining easily Efficient use of programs is possible In order to execute one integrated function a group of control and arithmetic instructions can be used and registered as a macro program Machine tool builder macro A A Using this function machine tool builder can register their macro programs in the NC and a display edit operation of these programs can be protected with password Macro interruption Variable command 100 sets 200 sets 300 sets 600 sets 50 50xnumber of part systems sets 100 100xnumber of part systems sets 200 100xnumber of part systems sets 500 100xnumber of part systems sets N code macro By inputting a user macro interrupt signal from the PLC the program being currently executed is interrupted and other programs can be called instead Programming ca
15. Input Output data Class Color display GOT Absolute value Incremental value setting C70 M system L system Standard A Optional Selection General explanation Select a GOT in its lineup For details refer to catalogs GOT2000 series and GOT1000 series When setting the data the absolute incremental setting can be selected from the menu Single NC and multi display unit switch Multi NC and common display unit Using an Ethernet hub one CNC module can be connected to and switched between up to eight displays Note that the max number of connectable displays is limited depending on the machine operation panel specifications Using an Ethernet hub one display can be connected to and switched between up to 64 CNC modules Note that the max number of connectable displays is limited depending on the machine operation panel specifications Displayed part system switch The part system displayed on the screen can be changed Screen saver backlight OFF Screen Capture CNC machining program edit The GOT s screensaver function protects the display by turning the backlight OFF after the preset time has elapsed The GOT s hard copy function captures the screen image in JPEG or bitmap format This function allows a CNC machining program to be edited on a GOT screen Status display Q The status of the program currently being executed is indi
16. MDS D SP 200V MDS DH SP 400V MDS D SPJ3 SVJ3NA 200V MDS D SP2 200V MDS D2 SP 200V MDS DH2 SP 400V MDS D2 SP2 200V MDS DJ SP 200V Multi hybrid drive unit MDS DM V3 200V MDS DM SPV2 SPV3 200V MDS DM2 SPV2 SPV3 SPHV3 200V PLC functions Built in PLC basic function MELSEC MELSEC With this function CNC data necessary for CNC control and machine operation can be edited by connecting the CNC and NC Configurator2 which is an application that runs on a regular personal computer Please contact us to purchase a full function version A limited function version is also available free of charge This function saves backs up the screen data and each controller PLC CNC data to a GOT s memory card or USB memory It also reloads restores that data to each device CNC dedicated products are used as drive units spindle motors and servo motors Refer to the MITSUBISHI CNC Drive System General Catalog for details The PLC CPU of MITSUBISHI Programmable Controller MELSEC is used For details refer to the material of MITSUBISHI Programmable Controller MELSEC which can be used with MITSUBISHI CNC C70 PLC Machine construction Machine support functions PLC operation PLC interface External PLC link Ins
17. Servo Drive Servo Drive Servo Drive Manufacturing Quality server Database Information network Ethernet Network among controllers CC Link IE MELSECNET H etc Machine tool Conveyer 83s uononpoud Buunjoenue N jueuudojeAeq pue a eoueuea ure A ul pue Ajajes B C70 System configuration Ci Series E sis A compact module equipped with CNC functions that can control up to 7 part systems and 16 axes CNC CPU Q173NCCPU Up to two CNC CPU modules can be mounted Display configurations network a gt GX Works Machine operation screen CNC monitor screen CNC CPU OVFSNCCPU Drive system Ethernet Drive unit MDS DJ Series Drive unit MDS D2 DH2 Series Optical network for drive system Re Servo motor Spindle motor Servo motor Spindle motor GOT 2 Screen made by a user 3 Available with SVGA or higher resolution Drive unit MDS DM2 Series Manual pulse generator ae Servo motor Spindle motor GT Works3 1 Prepare drive system components which are for use with CNCs only For CNCs only Sensor eus Buunjoejnue A pue ubiseq a i pue Ajayes i 1 High speed control shortens tact time Speed enhancement by hi
18. Works sequence programming tool The MELSEC programming tool offering a wide array of functions and easy use allows for convenient program design and debugging Linking with a simulator or other utility allows for the efficient programming NC Analyzer servo adjustment support tool Servo parameters can be automatically adjusted by activating the motor with machining programs for adjustment or vibration signals and measuring analyzing the machine characteristics Main functions Bode diagram measurement display Speed loop gain adjustment Position loop gain adjustment Notch filter setting Acceleration Deceleration time constant adjustment Circularity adjustment NC Analyzer Servo waveform measurement NC Configurator2 CNC parameter set up support tool CNC data necessary for CNC control and machine operation such as parameters tool data and common variables can be edited on a personal computer Please contact us to purchase a full function version A limited function version is also available free of charge C70 GX Works C70 For compatible versions please contact us l a LI peru 1 Servo selection tool Pini s Bares demens Come idR eamm Ee ey By selecting machine configuration model and inputting the machine MET on a RTT specifications the optimal servo motor that meets
19. brightness wide viewing angle 65 536 colors i lt Multimedia and video RGB compliant gt 24VDC Built in flash memory 15MB GT1665M STBA 8 4 SVGA 800x600 dots TFT color LCD high brightness wide viewing angle 65 536 colors j lt Multimedia and video RGB compliant gt 100 240VAC Built in flash memory 15MB T1665M ees GT1665M STBD 8 4 SVGA 800x600 dots TFT color LCD high brightness wide viewing angle 65 536 colors lt Multimedia and video RGB compliant gt 24VDC Built in flash memory 15MB Note The CNC monitor requires a GOT with SVGA or XGA resolution Contact us for availability of the models not listed above For other related units please contact us 91s uononpoud Buunjoejnue N pue pue Ajayes 22 23 Specifications Installation environment conditions EH EL E E E E E E PEPE CNC CPU module Item Specification Operating ambient temperature Storage ambient temperature Operating ambient humidity Storage ambient humidity Vibration resistance Shock resistance 0 to 55 C 25 to 75 C Note 3 5 to 95 RH non condensing 5 to 95 RH non condensing Frequency Acceleration Amplitude Sweep count Under intermittent vibration 10 Oro TZ D omm 10 times each 57 to 150Hz 9 8m s in X Y and Z 10 to 57Hz 0 035mm directions Under continuous vibrati
20. controls the swiveling of the C axis rotary axis so that the tool is always pointing in the normal line direction for movements of the axis which is selecting the plane during program operation Circular cutting A series of cuts is performed first the tool departs from the center of the circle and by cutting along the inside circumference of the circle it draws a complete circle then it returns to the center of the circle Multi part system control Timing synchronization between part systems The multi axis multi part system compound control system simultaneously run multiple machining programs independently This function is used in cases when at some particular point during operation the operations of different part systems are to be synchronized or in cases when the operation of only one part system is required Start point designation timing synchronization The synchronizing point can be placed in the middle of the block by designating the start point Balance cut When a workpiece that is relatively long and thin is machined on a lathe deflection may result making it impossible for the workpiece to be machined with any accuracy In cases like this the deflection can be minimized by holding tools simultaneously from both sides of the workpiece and using them in synchronization to machine the workpiece balance cutting In addition since the workpiece is machined by two tools the machini
21. devices can be connected and monitored The GT SoftGOT2000 Version1 software is included in GT Works3 but requires a separate license key to operate GOT200034I5HMI77h7r7 GT SoftGOT 2 000 Version 1 Monitor the production site from a remote location Reduce downtime Use GT SoftGOT2000 to monitor the production site from your office You can collect information quickly when a problem occurs taking necessary actions immediately Office F Personal Factory computer EA For details please refer to the GT Works3 Catalog L NA 08157 GOT Screen Design Software 7 MELSOFT GT Works3 s Use GOT project data from the production site The GOT project file running at your production site can be reused as the GT SoftGOT2000 project file greatly reducing your design costs Line 1 monitor Line 2 monitor Personal computer Ethernet Production site Line 3 monitor Line 4 monitor GT SoftGOT 2000 uononpoud Buunjoejnue A pue uBiseq pue Ajayes 18 19 Case Study Case Study One CNC can control up to 7 part systems and 16 axes Up to two CNC modules can be mounted on one base This can be applied to from multi axis lathe and machining center to multi axis and multi part system transfer machine 1 Compound lathe two spindles and two turrets equipped with workpiece conve
22. execution time In this graph the C70 execution time is the base value 1 C64 our conventional J C70 am 3 to 5 times faster Series Speed enhancement functions 11111 Programmable in position check When commanding positioning G00 and linear interpolation G01 the in position widths can be respectively specified in a machining program This enables designation of the optimal in position width for each machining pattern thereby allowing tact time to be reduced Program example Y GOO Y100 10 2 mm GOO X100 100 X Y Positioning coordinates for each axis In position width Command range 0 000 to 999 999mm Tool path 100 mm X G00 G01 independent in position check The in position width for positioning GOO can be set independently of the width for linear interpolation GO1 For example you can shorten the positioning time while maintaining the depth accuracy by setting the GO1 s width smaller and GOO s width larger Example of time reduction in machining a cylinder head Effect of G00 G0O1 independent in position check Without 3417 7 8 sec 3 5 With reduction In position width setting value G00 200um 901 50 Connection with host system using e F ctory 11111 Versatile network modules allow connection with the host information system EZ Socket A wide variety of Mitsubi
23. machine feeding is stopped immediately the remaining distance is discarded and the commands in the next block are executed Multiple step skip A This function realizes skipping by designating a combination of skip signals for each skip command This function enables skip operations to be performed by signals which are input PLC skip A from the sequence program 5 m This function moves the tool in the direction of the tool measurement position by the commanded value between the measurement start position and measurement 5 Automatic tool length measurement A position It stops the tool as soon as it contacts the sensor and calculates the difference between the coordinates when the tool has stopped and the command coordinates It registers this difference as the tool length offset amount for that tool 1 5 Manual tool length measurement 1 A NEMPE Simple measurement of the tool length is done without a sensor 5 Tool life management 3 2 Tool life management A A Tool life management is performed using the amount of time and the frequency a tool is used Tool life management Il A A A spare tool change function is added to Tool life management I Number of tool life management sets edsels The max number of tool life management sets Lathe system Up to 80 for one part system up to 40 for two part systems 100 sets A Machining center system Up to 100 regardless of the number of systems
24. same way as with an orthogonal axis Position switch o 24 per part system 16 for PLC axes o 24 per part system 16 for PLC axes Instead of a dog switch on a machine s axis a hypothetical dog switch is established using a parameter to set a coordinate position to show the axis name and the hypothetical dog position When the machine reaches the position a signal is output to the PLC interface Multi Synchronous Control A Multi secondary axis synchronous control function serves to drive 2 or more Oe secondary axes in synchronization with travel commands for the primary axis This function enables feed directions and feedrates of the control axes to be Abiman O O controlled using commands from the sequence program Over and above the NC control axes this function enables axes to be controlled PEC A A independently by commands from the PLC By setting positioning points stations in advance positioning control can be PLC axis indexing A A performed simply by designating a positioning point No station No Up to 20 points stations can be set This function enables one control axis to be dynamically switched to be used as NC NC axis PLC axis changeover A A axis or PLC axis If the PLC axis is set as indexing axis changeover is available CNC control signal between the NC axis and indexing axis Control commands to the CNC syst
25. servo drive unit to disable the motor driving Series Energy savings with a high efficiency spindle motor servo motor and drive unit Drive unit Spindle motors Servo motors Application of the power regeneration system which allows energy Energy loss of spindle motors during high speed operation has been generated during deceleration to be efficiently used as a power supply substantially reduced Drive current of servo motors has also been Use of low loss power devices enables reductions in loss of power reduced by downsizing the motors while increasing the torque Energy flow when motor is decelerating Spindleiiater When motor is decelerating energy in the motor is fed back to the power supply Energy loss during continuous rated load operation MDS D2 DH2 Vx When rated output is 17 6kW at 15 000 rpm Reduced by 56 MDS D2 DH2 CV MDS D2 DH2 SPx NENEEERB Cog Fr EE Er USE 3 phase AC power supply Energy loss kW Regeneration P Spindle motor inverter EE Servo motor circuit lt Energy flow during deceleration Our conventional High efficiency spindle motor spindle motor Motor current Servo motor p Current at stall torque Current Rated output 2 0kW Reduced 40 Motor speed Our conventional series series Production management Facility maintenance Quality control Mitsubishi Electric s FA experties ful
26. the specification can be 9 fe Mir e Wu LI selected Other selection functions which totally support the drive system n selection are also available penis uiae ae ec co eos og ee isie This tool is free of charge Please contact us e arn 051 re Main functions ar aay ay oar Servo motor capacity selection regenerative resistor capacity selection spindle Tm Ta Nu ae EM ms sue are acceleration deceleration time calculation power supply capacity selection power supply prete ae ek A sl facility capacity calculation etc DERE cee ie o Be mige imj ao mr ae o H LT sd if ERE La Ln i cium fal on E z rum teers m x a eee lt lt Taaa aa m DER pm kim e s a The m ovs eum Ba m Lem m E m a ee ee niri x PER EXE m mm nm a mo bom dl m omm mo m mam ka knee mr L ima I tir a a LT EE EN li LI W Sema masc oom BH Amo ery E m E cies d Lar mgr mam um Am UR a ri ET B imi pm Lal ae RH H e When you select the machine model and input specifications the selectio
27. 13UDHCPU Program capacity 130k steps Q26UDHCPU Program capacity 260k steps QOSUDECPU Built in Ethernet Program capacity 30k steps QO4UDEHCPU Built in Ethernet Program capacity 40k steps niversal model epi QO6UDEHCPU Eun Ethernet Program capacity 60k steps Q10UDEHCPU Built in Ethernet Program capacity 100k steps Q13UDEHCPU Built in Ethernet Program capacity 130k steps Q26UDEHCPU Built in Ethernet Program capacity 260k steps QO3UDVCPU QO3UDVCPU High speed Program capacity 30k steps Note QO4UDVCPU QOAUDVCPU High speed Program capacity 40k steps Note QO6UDVCPU QO6UDVCPU High speed Program capacity 60k steps Note Q13UDVCPU Q13UDVCPU High speed Program capacity 130k steps Note Q26UDVCPU Q26UDVCPU High speed Program capacity 260k steps Note Note The High Speed Universal model is compatible with the safety observation function but not yet certified under the European safety standards EN ISO 13849 1 Cat3 PL d or EN62061 SIL CL2 by Basic power supply module Product name Model name Remarks Q61P Input voltage 100 to 240VAC output voltage 5VDC output current 6A Power supply Q63P Input voltage 24VDC output voltage 5VDC output current 6A Q64PN Input voltage range 100 to 120VAC 200 to 240VAC output voltage 5VDC output current 8 5A For other related units please contact us GOT related unit Product name Model name Remarks Signal splitter FCU7 HN387 Option
28. 73NCCPU S01 MITSUBISHI CNC C70 Battery set One each of the battery holder unit with a battery unit connection cable 0 5m Q170DBATC or Q173NCBATC and battery Q6BAT Dual signal module Product name Model name Remarks Dual signal module Q173SXY IO redundant monitoring unit up to three units Dual signal module Q173SXY 2 IO redundant monitoring unit high speed model up to three units Terminal block FA LTB40P Terminal block conversion unit purchase from Mitsubishi Electric Engineering Cable Drive unit FA CBL FMV M Series name MDS D2 DH2 Series Terminal block conversion unit connection cable length 05 0 5m 10 1m 20 2m 30 3m 50 5m Purchase this from Mitsubishi Electric Engineering Remarks Power regeneration type MDS DM2 Series Multi axis integrated power regeneration type MDS DJ Series Resistor regeneration type Product name Model name Remarks Battery box MDS BTBOX 36 size D alkaline batteries LR20 Peripheral unit MELSEC related module C A MITSUBISHI CNC Series Main base Product name Model name Remarks Multiple CPU Q35DB 5 slots high es base unit CADS eas Q312DB 12 slots PLC CPU module Product name Model name Remarks QO3UDCPU Program capacity 30k steps QO4UDHCPU Program capacity 40k steps QO6UDHCPU Program capacity 60k steps Q
29. Design Software GT Works3 enables simple custom screen development Possible to operate machine with the touch panel screen instead of the conventional machine operation panel GOT Displays GOT2000 GOT1000 Conventional machine operation panel Allows editing of C70 s ladder program on a GOT PLC ladder program can be edited without GX Works when Sequence program monitor of GOT2000 or Ladder edit of GOT1000 is applied With this function you can also check the operating status of a sequence program CNC monitor installed CNC monitor has been installed which allows editing of machining programs and setting each CNC data The CNC monitor can be used simply by installing from GT Works3 thus no need to develop screen The CNC monitor screen can be displayed by connecting to the CNC CPU s DISPLAY interface via Ethernet or by connecting to the main base via bus CNC monitor supports only models with display resolution SVGA or more Flexible system configurations Series Enables configuring the system optimal for your system An independent PLC CPU allows suitable selection of the right module for your system s size and purpose realizing an optimal hardware configuration PLC CPU and each I O unit and intelligent units are connected via Q bus thus conventionally used power supply I O and network modules for MELSEC Q Series can be used CNC CPU m Up to two CNC CPU
30. afety signals CNC CPU and Drive CPU independently monitor the emergency stop input output in two systems inputs User s safety sequence is executed by both PLC CPU and CNC CPU Upon receiving an emergency stop signal PLC CPU CNC CPU and If a safety signal comparison error occurs emergency stop will activate Drive CPU individually activate an contactor to shut OFF the main power to shutdown power to the drive system PIC CPU CNC CPU Meane CNC side comparison Dual signal module 222 2 2 error signal User s safety sequence User s safety sequence PLC side comparison error signal Comparison with Comparison with E CNC sido k SENC Side signal j PLC side Emergency stop PLC CPU side CPU sid merge e input output signals 1 input output signal input safety signal XXIII safety signal terminal block GX Works PLC side Eu 24V input terminal block signal Dual signal module Q173SXY Door 2 block Safety signal Safety signal Light curtain PLC side CNC side safety output signal safety output signal Speed observation function 3 phase AC power supply CNC CPU and Drive unit CPU observe to see if motors command speed and feedback speed exceed the safe speed when the machine s protection door is open If an exceeding speed is detected it causes emergency stop to s
31. anged Constant surface speed control in accordance with changes in the radial direction coordinate values and the workpiece to be cut with the cutting point always kept at a constant speed constant surface speed Spindle override This function applies override to the rotation speed of a spindle assigned by the machining program command during automatic operation or by manual operation Multiple spindle control When using a machine tool equipped with several spindles this function controls Multiple spindle control O those spindles Spindle orientation O This function stops the spindle rotation at a certain position Spindle position control This function enables one spindle drive unit to also be used as the C axis rotary A axis using an external signal Spindle C axis control The C axis servo ON signal is used to switch between the spindle and C axis Spindle synchronization Spindle synchronization A In a machine with two or more spindles this function controls the rotation speed and phase of one selected spindle synchronized spindle in synchronization with the rotation of the other selected spindle basic spindle There are two methods for O O A Spindle synchronization II A giving commands G code and PLC The spindle rotation speed is clamped between max rotation speed min Spindle speed clamp O rotation This function clamps the spindle rotation speed at the sp
32. as a PLC axis independent from an NC 1 1 1 1 1 1 1 1 1 Controlled axis 1 1 1 1 1 1 1 1 1 1 1 1 as NC axis Example of PLC axis mixed control with a pallet changer 91s uononpoud Buunjoejnue A eoueuel ure A pue pue Ajajyes 14 Aiming for Safety Energy savings Environmental protection E sd Highly reliable safety observation function which conforms to the European safety standard EN ISO 13849 1 PL d Safety observation function HEEL HEEL HE EE HELLE EE HEEL LEE HE ELE E EE LL A This control system is compliant with the harmonized standards of European Machinery Directive EN ISO 13849 1 2008 Category 3 PL d and EN62061 SILCL2 In addition to the safety signal monitoring function that monitors redundant signal input output this system is equipped with Safely limited speed SLS a function to monitor a moving part speed and shutoff functions The operating conditions of these safety functions can freely be programmed in CNC CPU and PLC CPU ladder circuits thereby allowing you to build a safety system compatible with Safe operating stop SOS Safe torque OFF STO and Safe brake control SBC Safety signal comparison duplex safety circuit Emergency stop duplexing PLC CPU and CNC CPU observe the consistency of s
33. cated Clock display The clock is built in and the date year month date and time hour minutes seconds are displayed Position displ O O Various information related to operation such as the axis counter speed display command are displayed on the Position Display screen Tool Workpiece related settings user parameter settings manual numeric Tool compensation Parameter Q Q command issuing and tool length measurements can be carried out on the Tool Compensation Parameter screen Program O O Machining program searching creating and editing addition deletion change Alarm diagnosis Additional languages Japanese English German Italian French Chinese Simplified Chinese characters Polish Machining program input output Tool offset data input output Common variable input output Parameter input output History data output program list display and MDI editing can be carried out on the Program screen The operations related to CNC diagnosis can be carried out on the Diagnosis screen The languages capable of being displayed on the screen With the GOT s CNC data input output function CNC data can be input output from to the memory card mounted in the GOT Spindle functions S Spindle Tool and Miscellaneous functions Tool functions T Miscellaneous functions M 2nd miscellaneous functions B Tool length Tool position Tool
34. e absence of fan inside the drive unit can contribute to the avoidance of electric circuit failures that are caused by inspiring dust oil mist etc The oil resistance of radiator fin cooling fans which are located outside the panel has been improved by molding the stator coil IP65 No fan inside Cooling by radiator fin Blades Main body Stator Oil proof enhanced by molding the stator 1 54 gt 1 65 No fan inside the drive unit panel Reduction of maintenance cost through efficient parts replacement Common maintenance parts Maintenance parts are the same as for MELSEC thus possible to use the same parts The main base power supply and extension base are the same as those used for MELSEC thus MELSEC Series versatile I Os and instrumentation modules are available Possible to cut maintenance cost by using the same parts as MELSEC Maintenance parts in common Maintenance parts in common Main base Input Output Power Extension base Various module supply MELSEC module T modules jE dE EDUC LUI Back up Restore function Quick restoration with module replacement and restoration function in case of troubles Through a GOT screen operators can backup and restore data to an SD card USB memory or CF card inserted into the GOT Note Which data needs to be backed up is automatically determined Note Available devices vary according to your GOT t
35. e customer was informed prior to purchase of the product that the product is not covered under warranty Also note that we are not responsible for any on site readjustment and or trial run that may be required after a defective unit is replaced Warranty Term The term of warranty for this product shall be twenty four 24 months from the date of delivery of product to the end user provided the product purchased from us in Japan is installed in Japan but in no event longer than thirty 30 months Including the distribution time after shipment from Mitsubishi Electric or its distributor Note that for the case where the product purchased from us in or outside Japan is exported and installed in any country other than where it was purchased please refer to 2 Service in overseas countries as will be explained Limitations 1 The customer is requested to conduct an initial failure diagnosis by him herself as a general rule It can also be carried out by us or our service provider upon the customer s request and the actual cost will be charged 2 This warranty applies only when the conditions method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual users manual and the caution label affixed to the product etc 3 Even during the term of warranty repair costs shall be charged to the customer in the following cases a a failure caused b
36. e emergency stop can be confirmed Thermal detection O When overheating is detected in the CNC CPU module an alarm is displayed Battery alarm warning O When it is time to change the batteries an alarm and warning are displayed 32 Safety and maintenance Drive system Machine support functions 33 Display for ensuring safety Protection Maintenance and troubleshooting Servo Spindle PLC Class Insulation degradation monitor Stroke end Over travel Stored stroke limit M system C70 L system Stored stroke limit I II Stored stroke limit IB Stored stroke limit IIB Stored stroke limit IC Chuck Tailstock barrier check Standard A Optional Selection General explanation Insulation degradation monitor function monitors insulation degradation by insulation resistance value calculated from leakage current values of servo motors and spindle motors that are measured with a zerophase sequence current transformer ZCT user prepared a leakage transducer user prepared and an analog digital conversion unit Q66AD DG to assist machine breakdown prevention NC CPU monitors the resistance value and an alarm warning occurs when the value becomes less than the preset alarm limit value Users can utilize it by PLC processing or combining with an insulation degradation monitor screen for GOT a Japanese sample of which is available not available in
37. ection Workpiece coordinate system O O selection 6 sets When multiple workpieces with the same shape are to be machined these commands enable the same shape to be machined by executing a single Extended workpiece coordinate machining program in the coordinate system of each workpiece system selection 48 sets A G54 1P1 to P48 External workpiece coordinate offset An external workpiece coordinate offset that serves as a reference for all the workpiece coordinate systems is available outside the workpiece coordinates By setting the external workpiece coordinate offset the external workpiece coordinate system can be shifted and all the workpiece coordinate systems can be simultaneously shifted by an amount equivalent to the offset Local coordinate system This function is for assigning a coordinate system on the workpiece coordinate system currently being selected This enables the workpiece coordinate system to be changed temporarily Coordinate system for rotary axis Plane selection The coordinate system of the rotary axis ranges from 0 to 360 Note that however it can be displayed from 0 to 359 999 By issuing a G code it is possible to specify the planes for the arc tool radius compensation coordinate rotation and other commands Origin set Origin cancel Using the CNC monitor the coordinate system current position and workpiece coordinate position can be set to 0 by screen operations
38. ed for trouble diagnosis etc Operation history data include the CNC alarms key inputs and CNC input output signal changes which are stored together with the occurrence times These history data are backed up even during power shut down Operation history screen image E 3 5 SS daddudunddydBdsa eu ae Be AS ud ee T Mn ERE ilti X M o a o ED ii mni ap 1 ui iF X a ay ee is E Ground fault detection for each motor Easy to specify the faulty axis Ground fault detection which was formerly performed all at a time by a power supply unit has changed so that the fault can be detected per motor As detecting a faulty axis is possible restore time will be shorter Power module Emergency stop cancellation L Ground fault current Ground fault Detection of current value using a special switching circuit Series Reduction of failure rate by eliminating causes No fans in control unit Fans inside C70 control module have been removed as cooling is executed by radiator fin Thus fan related troubles electric circuit failures that are caused by fan stop inspiring moisture into the panel can be avoided No fans and enhanced oil resistance in drive unit Th
39. eed set by parameter when the external spindle clamp signal which is externally input from the sequence External spindle speed clamp program turns ON ae This is used for limiting the speed when the usual speed is too fast in a situation such as carrying out machining with the door open The command is issued with an 8 digit number following address T TO to Tool functions T command 799999999 The tool function is used to command the tool No In the lathe specification controller the tool compensation tool length compensation tool nose wear compensation Nos are also indicated When an 8 digit number M00000000 to M99999999 is assigned following address Miscellaneous functions M the 8 digit code data and start signal are output to the PLC Multiple M codes in 1 block Four sets of M commands can be issued simultaneously in a block When the MOO M01 MO2 or M30 command is assigned during an automatic M code ind ndento tb t operation memory or by manual numerical command the signal of this function is output It is turned OFF after the miscellaneous function finishes by the Reset amp Rewind signal These signals inform the CNC system that a miscellaneous function M spindle mM function S tool function T or 2nd miscellaneous function A B C has been Miscellaneous function finish O assigned and that the PLC which has received it has completed the required
40. em are assigned from the PLC Input signals with skip inputs that respond at high speed can also be used CNC status signal The status signals are output from the CNC system They can be utilized by referencing them from the PLC PLC window External search CC Link Master Slave MELSEC A PROFIBUS DP Master MELSEC A DeviceNet Master MELSEC A FL net MELSEC A MELSEC CC Link LT MELSEC MELSEC CC Link IE MELSEC A MELSEC ASi MELSEC A MELSEC EZSocket I F O Need to purchase separate S W APLC release Need to purchase separate S W CNC remote operation tool PLC window is used to read write the operation state axis information parameters and tool data of the CNC through a cyclic transmission area in the CPU shared memory This function enables searching of the program to automatically start from the PLC The program No block No and sequence No can be designated In addition the currently searched details can be read Refer to manuals of MITSUBISHI Programmable Controller MELSEC Q series for information on the function and the performance This middleware makes it easy to develop applications which have a Windows interface APLC Advanced Programmable Logic Controller release is a function that allows the user generated C language module to be called from NC Control operations that are difficult to express in a sequence program can be created with C language
41. eometric command A Using a program for the left or right side of an image this function can machine the other side of the image when a left right symmetrical shape is to be cut With machines in which the base tool post and facing tool post are integrated this function enables the programs prepared for cutting at the base side to be executed by the tools on the facing side When it is necessary to machine a complicated shape at a position that has been rotated with respect to the coordinate system you can machine a rotated shape by programming the shape prior to rotation on the local coordinate system and then specifying the parallel shift amount and rotation angle by means of this coordinate rotation command This function executes corner processing by automatically inserting a straight line or arc in the commanded amount between two consecutive travel blocks When it is difficult to find the intersection point of two straight lines with a continuous linear interpolation command this point can be calculated automatically by programming the command for the angle of the straight lines Axis control Chopping Chopping Normal line control gt gt gt gt gt gt This function continuously raises and lowers the chopping axis independently of program operation During the grinding operation chopping can produce a better surface accuracy than using abrasive grain This function
42. er override O O cutting corners this function automatically applies an override on the cutting feedrate so that the cutting amount is not increased for a set time at the corner Deceleration check Exact stop check mode O 5 gua This function decelerates and stops a motor before executing the next block which Exact stop check O lowers a shock to the machine which is caused by rapid change of feedrate and 5 t f ing machined round 5 Error detection O bo ox prevents a corner from being machined round 8 D c Programmable in position check Q 2 S 2 This function controls the operation so the lag will be eliminated in control systems o 2 S and servo systems With this function improved machining accuracy can be realized 3 controler especially during high speed machining and machining time can be reduced gt Available with the 1st part system only m f am Backlash compensation O This function compensates the error backlash produced when the direction of the machine system is reversed 5 Machine accuracy can be improved by compensating the errors in the screw pitch E Memory type pitch error compensation A intervals among the mechanical errors production errors wear etc of the feed screws relative position error Machine accuracy can be improved by compensating the relative error between compensation A machine axes such as a production error or aging
43. ersal model is compatible with the safety observation function but not yet certified under the European safety standards EN ISO 13849 1 Cat3 PL d or EN62061 SIL CL2 by TUV High Speed Universal model Note Facilitates subdivision and structuring of sequence programs The number of sequence programs has been extended up to 124 to enable the precise management of programs according to product or process etc By subdividing and structuring sequence programs the visibility and availability of programs are enhanced Subdivision and structured management of PLC programs Program for Product B Process N Program for Product B Program for Product B Process 2 v10 3 1 Program for Product A Program for Product B Process 1 Program for Product A Process N 54490 v10 M1 INC DO H Program for Product A Process 2 _ v10 9 Eon T E 3 fo SM400 vo Program for Product A Process 1 Hu D10 p SM400 NC D10 4 Y10 gt Common program M S400 HH INC Do ue Hy INC 010 Hn INC D10 Create machine operation panel screen CNC monitor screen and ladder edit screen in one development environment GT Works3 Machine operation panel computerized and aggregated GOT Screen
44. fetime of battery Q6BAT CNC CPU module m deiname Power on Guaranteed Actual service Back up time time ratio 1 value 2 75 C value 3 40 C after alarm 4 20 000hr 27000 T Q173NCCPU 31 000hr 43 800hr after SM51 36 000hr 100 43 800hr 1 The power on time ratio indicates the ratio of C70 power on time to one day 24 hours When the total power on time is 12 hours and the total power off time is 12 hours the power on time ratio is 5096 2 The guaranteed value is equivalent to the total power failure time which we have calculated based on the memory s SRAM characteristic value provided by the manufacturer under the storage ambient temperature range of 25 to 75 C operating ambient temperature of 0 to 55 C 8 The actual service value equivalent to the total power failure time that is calculated based on the measured value under storage at ambient temperature of 40 C This value is intended for reference only as it varies with the characteristics of the memory etc Replace batteries every five years 4 In the following status the back up time after power OFF is 3 minutes The battery connector is disconnected The battery lead wire is broken uononpoud seiBojouuoe Buunjoejnue A eoueuea ure A pue uBiseq pue Ajajyes 24 Specification Functional Specifications Standard A Optional Selection
45. fied early 1 Spindle motor s temperature compensation Suppresses the output characteristic deterioration when the temperature 15 low Under this control a built in thermistor detects the spindle motor s temperature to compensate the motor constant fluctuation due to rise of temperature It is also possible to monitor spindle motors temperature on CNC screen MDS D2 spindle drive _ Temperature compensation control Spindle motor Spindle motor s Information on temperature monitor spindle motor temperature Optimal current control Built in thermistor Detection of the stop of radiator fin cooling fan Allows systematic fan replacement Monitors cooling fan s rotation and detects Fan stop warning that is output when the fan stops rotating Previously the motor was stopped in the event of fan stop by the module overheat alarm With this Fan stop warning however the fan can be replaced systematically without stopping the motor To CNC Our conventional series MDS D2 DH 2 Series Fan stops Fan stops Ww WwW Module temperature Fan stop warning occurs rises Motor keeps v running Cooling fan stop detection Overheat alarm Preparation for fan unit function added occurs replacement m Motor stops Replacement of fan unit Operation history Helps trouble diagnosis with time display With this function the CNC operation and time information is always stored which is us
46. ges in Product Specifications opecifications shown in our catalogs manuals or technical documents are subject to change without notice 5 Product Application 1 For the use of this product its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in the product and a backup or fail safe function should operate on an external system to the product when any failure or malfunction occurs 2 Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes Do not use this product in any applications other than those specified above especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties CompactFlash and CF are either trademarks or registered trademarks of SanDisk Corporation in the United States and or other countries DeviceNet is a trademark of Open DeviceNet Vendor Association Inc Profibus DP is a trademark of Profibus International Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies 911s uononpoud seiBojouuoe Buunjoejnue A eoueuea ure A pue uBiseq pue Ajajyes 20 21 List of Components CNC related module CNC CPU module Product name Remarks CNC control module Q1
47. gh a user s safety sequence program This is a maintenance function which is useful for tracing the history and CNC operation information and analyzing trouble etc This information can be output as screen displays or as files Data sampling NC data backup Servo tuning support tools O O The data sampling function can sample the CNC internal data speed output from the CNC to the drive unit and feedback data from the drive unit etc and output it as text data This function serves to back up the parameters and other data of the CNC module The data can also be restored MS Configurator Need to prepare separate S W NC Analyzer Need to purchase separate S W Parameter setting tool With this function the servo parameters can be automatically adjusted by connecting the CNC and MS Configurator which is an application that runs on a regular personal computer This tool is free of charge Please contact us With this function the servo parameters can be automatically adjusted by connecting the CNC and NC Analyzer which is an application that runs on a regular personal computer NC Configurator2 Need to purchase separate S W Backup Servo drive unit MDS D V1 D V2 200V MDS DH V1 DH V2 400V MDS D SVJ3 SVJ3NA 200V MDS D2 V1 D2 V2 D2 V3 200V MDS DH2 V1 DH2 V2 400V MDS DJ V1 200V Spindle drive unit
48. gh speed bus between multi CPUs 11 Ultrahigh speed network between CNC CPUs and PLC CPUs LO Phatform For data transfer between CNC CPUs and PLC CPUs we have newly developed a dedicated high speed bus Data are transferred at a high speed cycle 0 88ms between the high speed shared memories of each CPU so each CPU speed can be fully utilized i DL 1 8 I5 L lt i A W 1 ha Dmm co o 1 MITSUBISHI PLC CPU CNC CPU CNC CPU network High speed memory shared between CPUs High speed memory shared between CPUs High speed memory shared between CPUs High speed bus between multiple CPUs Data are transferred at a high speed cycle 0 88ms between the high speed shared memories of each CPU Effects of high speed PLC CPUs high speed CNC CPUs and high speed bus among the CPUs Shortens machining cycle time lt Outlined data flow when functions M S and T instructions are performed by CNC together with PLC CNC PLC Machining program Execute GO X10 M10 the next lt GO X20 block PLC program Valve etc 4 1 A contact to confirm completion of an instruction etc High speed block High speed bus High speed PLC processing between CPUs processing High speed bus transfer cycle lt PLC scan time High speed bus transfer cycle lt Block processing cycle Comparison of M code
49. hut Dual signal module specification Q173SXY off the drive system power IS Possible to enable disable speed observation for the axes for each Signals are connected to 20 input points and 12 output points in 2 door up to 16 doors systems Up to 3 modules can be mounted CNC CPU Drive unit CPU Speed feedback Speed Speed observation observation Feedback Feedback speed monitoring speed monitoring Dual signal module Point Signal description Command speed Command speed Input 20 Safety signal for user monitoring monitoring Drive Power shutdown signal unit Door signal is Output nog qe re E PLC side 11 Safety signal for user eve CUAN safety signal Power shutdown signal Position Speed commands Motor driving turns ON when Ready ON is possible and current CNC side when there is no signal comparison error safety signal All output signals of the 2nd and 3rd modules Motor detector Dedicated I O network can be used as safety signals for the user Other safety related functions EE HEBEL HEEL E B T A T Door interlock European Safety Standards CE Marking machine directive prohibits machine protection door from being opened during axis traveling Door interlock function decelerates and stops all the control axes when door open signal is input from PLC and then performs Ready OFF to shut down the driving power inside the
50. ic mode as the inch unit in the inch mode and as the second unit in the time designation Command When axis coordinate data is issued in a machining program command either the value O incremental command method that commands a relative distance from the current Absolute Incremental command position or the absolute command method that moves to a designated position in a predetermined coordinate system can be selected For the axis command value the radius designation or diameter designation can be Di ter Radius designati EN O changed over with parameters When the diameter designation is selected the Amere RAIUS QESIJNANON scale of the length of the selected axis is doubled Only half 1 2 of the command amount moves TE This function carries out positioning at high speed using a rapid traverse rate with O O the travel command value given in the program Positioning EE P The G code command always moves the tool to the final position in the direction Unidirectional positioning A lt determined by parameters Li int lati O O Linear interpolation is a function that moves a tool linearly by the travel command ingar Inne Oran value supplied in the program at the cutting feedrate designated by the F code Circular interpolation O O This function moves a tool along a circular arc on the plane selected by the travel Center Radius designation command value supplied in the program With this function any two of three axes intersecting orthogonally a
51. ignated and called up Sequence number search Program restart Automatic operation start Blocks can be indexed by setting the program No sequence No and block No of the program to be operated automatically When resuming a machining program after a suspension due to tool damage or other reasons this function searches the program and the block to be resumed and enables machining to be resumed from the block With the input of the automatic operation start signal change from ON to OFF automatic operation of the program that was found by an operation search is started by the controller or the halted program is restarted NC reset This function enables the controller to be reset Feed hold Search amp Start Manual interruption When the feed hold signal is set to ON during automatic operation the machine feed is immediately decelerated and stopped If the Search amp Start signal is input when the memory mode is selected the designated machining program is searched and executed from the beginning Manual interrupt is a function that enables manual operations to be performed during automatic operation Automatic operation handle interruption Manual absolute switch Thread cutting cycle retract The handle command can interrupt and be superimposed onto a command without suspending automatic operation and the machine can be moved by rotating the manual pulse generator during automatic operation
52. l supplied Override can be applied to the feedrate command designated in the machining program using the external input signal supplied Override can be further applied as a second stage override to the feedrate after the cutting feed override has been applied Override cancel Automatic acceleration deceleration after interpolation Rapid traverse constant inclination acceleration deceleration Thread cutting Lead Thread number designation Variable lead thread cutting Synchronous tapping with digital I F spindle OQ T Gey Ol EI Ol Q By turning ON the external override cancel signal the override is automatically set to 100 for the cutting feed during automatic operation mode memory and MDI Acceleration deceleration is applied to all commands automatically The acceleration deceleration patterns are linear acceleration deceleration soft acceleration deceleration exponent function acceleration deceleration exponent function acceleration linear deceleration and any other that can be selected using a parameter This function performs acceleration deceleration at a constant inclination during linear acceleration deceleration in rapid traverse mode Compared to the method of acceleration deceleration after interpolation the constant inclination acceleration deceleration method improves cycle time Thread cutting with a designated lead can be performed Inch threads are cut by designating the number of thread
53. lues i The device is selected from the modules of the MITSUBISHI Programmable Machine contact input output I F MELSEC AN MELSEC Controller MELSEC Q Series This function enables GOT displays the operating status of the Ladder monitor Q Q sequence circuit to be checked Sequence program monitor GOT2000 or Ladder edit GOT1000 is applied PLC development MELSEC development tool GX Works A MELSEC Using GX Works the sequence programs of the MELSEC CPU can be developed Need to purchase separate S W Servo OFF and debugged When the servo OFF signal per axis is input the corresponding axis is set in the servo OFF state When the moving axis is mechanically clamped this function is designed to prevent the servo motor from being overloaded by the clamping force Axis detachment This function enables the control axis to be released from control Synchronous control Inclined axis control O A A O A A The synchronous control is a control method whereby both primary and secondary axes are controlled with the same travel command by designating the travel command for the primary axis also to the secondary axis This function is assumed to be used in such equipment as large machine tools which drive one axis with two servo motors Even when the control axes configuring the machine are mounted at an angle other than 90 degrees this function enables it to be programmed and controlled in the
54. ly supports the manufacturing floor C mi Mitsubishi Factory Automation Solutions Es Optimized We provide best suited systems for users from our accumulated Waste eliminated Factory Automation expertise and experience a j E 240 24 EA inspection unit interface We support from lower to upper components and networks required in manufacturing as well as the applications needed for control technologies 2 SST SS E Control technologies f Higher performance Shorter machining time MITSUBISHI CNC MITSUBISHI CNC M700V M70V j 70 technologies Distribution aed technologies Power measuring d E Higher efficiency module Energy measuring Energy saved module MDU Electric type circuit breaker indicator E cave Inverter Mitsubishi FA product groups 911s uononpoud Buunjoejnue A pue uBiseq pue Ajajyes E 16 17 Software Tools lm MELSOFT wa software tools supporting CNC operation and development environments Remote Monitor Tool By connecting a personal computer to a CNC module various data can be checked and set using the same HMI Human Machine Interface as the CNC monitor This tool is free of charge Please contact us C70 Remote Monitor Tool GX
55. n Class Optional block skip C 0 system O L system MITSUBISHI CNC Series Standard A Optional C Selection General explanation When slash code is programmed at the head of a block and the optional block skip input signal from the external source is turned ON for automatic operation the block with the code is skipped Optional block skip addition Single block Dry run When n 1 to 9 is programmed at the head of a block and the optional block skip input n signal from the external source is turned ON for automatic operation the block with the n code is skipped The commands for automatic operation can be executed one block at a time block stop by turning ON the single block input signal F code feed commands for automatic operation can be switched to the manual feedrate data of the machine operation board by turning ON the dry run input signal Machine lock Miscellaneous function lock Program search When the machine lock input signal is set to ON the CNC operations can be executed without actually moving the NC axis When the External input signal or Miscellaneous function lock signal is turned ON the output signals of M S T and B 2nd miscellaneous function will not be output to the PLC This is useful when checking only travel commands in a program check The program No of the program to be operated automatically can be des
56. n be given flexible and general purpose capabilities by designating variables instead of directly assigning numbers for addresses in programs and by supplying the values of those variables as required when running the programs Arithmetic operations adding subtracting multiplying and dividing can also be conducted for the variables This function calls the macro program using a pre registered N code The N No and the macro program are registered using parameter settings and up to eight can be registered The user macro option is required Macro interface extension 1200 sets These variables enable direct reading writing of the data between the CNC machining program and sequence program Fixed cycle Fixed cycle for drilling Special fixed cycle Fixed cycle for turning machining Compound type fixed cycle for turning machining These functions enable drilling tapping and other hole machining cycles to be assigned in a simple 1 block program Special fixed cycles must always be used in combination with fixed cycles When carrying out rough cutting etc in turning machining using this function only one block is enough for a shape that normally requires several blocks This is useful for simplifying maching programs Mirror image Mirror image by G code Mirror image for facing tool posts Coordinate system operation Coordinate rotation by program Dimension input Corner chamfering Corner R G
57. n history O O This function is used to prohibit changing the set up parameter The edit lock function B or C inhibits machining program B or C group with machining program numbers from being edited or erased when these programs require protection This function allows the display of only a target program label address 9000 to be disabled for the program display in the monitor screen etc The safety observation function supports the following features 1 Safety signal comparison between two CPUs with redundant input output of the safety signals 2 Redundant emergency stop in which more than one CPU monitors the emergency stop signals to shutoff the drive s main power 3 Speed monitoring that allows an operator to access a moving part of machine by opening the door without shutting OFF the power 4 Door signal observation made by two CPUs for redundantly input door signals 5 Mode signal observation made by two CPUs by monitoring the door signal status and speed observation mode signal status 6 Safe torque OFF STO that shuts OFF power to a torque generating motor 7 Safe operating stop SOS that enables an access to a moving part without power shutoff through standstill monitoring 8 Safe brake control SBC that safely controls a holding brake through dual channel brake control signals 9 Safe stop 2 SS2 that controls the OFF ON of the standstill monitor request signal and the delay process for deceleration throu
58. n result of the PETATE TE nuam p sa pma RE motor will be displayed The result can be output in PDF format pact cet GT Works3 GOT Screen Design Software Series This integrated software is used to create professional screen designs for GOTs Developed with the concepts of Simplicity Sleekness and User friendliness in mind this is a powerful tool that pushes boundaries and delivers endless design possibilities Data Transfer GOT Screen Design Software Tense Work Tree View projects and easily add or delete screens Property Sheet Data Browser Dialog Box Setting details are shown Settings are listed allowing The easy to see display as a tree view and can be settings to be confirmed makes it simple to changed in a batch and revised easily complete your settings For compatible versions please contact us GT Desinger3 screen image Simulator Library Check operations Easily create MELSOFT GT Works3 Plus a single click with a single click beautiful screens Utilize Data Function MATA Search through existing screen assets with keywords and effectively use data Sample Projects 13728 A variety of samples are available for use Data Check List MATA Identify errors quickly GT SoftGOT2000 supported by GOT2000 HMI software SoftGOT allows GOT functions to be executed on a personal computer Similar to the GOT2000 a variety of industrial
59. nal input 6 7 8 9 13 EXT I F Connector for the expansion connection of skip signal manual pulse generator mm Signal splitter Note Signal splitter allows DIN rail installation only DIN Rail 172 66 BiPart explanation mm DIN Rail 1 2 3 DCIN Terminal block for power supply to be used for the 12V manual pulse generator 4 5 6 NC I F Connector for CNC CPU RIO1 Not used SKIP Connector for skip signal MPG Connector for manual pulse generator TERMINAL Not used Main base Extension base 1 1 xr 2 7 5 Ww Main base Extension base Q35DB Q38DB Q32DB Q63B Q65B Q68B Q612B n 4 5 5 4 4 5 5 245 328 439 189 245 328 439 15 5 Ws2 170 0 3 170 0 3 190 0 3 1900 3 Ws3 138 0 3 249 0 3 116 0 3 227 0 3 Wsa4 224 5 0 3 167 0 3 222 5 0 3 zm H 98 7 Hs2 80 0 3 mm Part explanation 1 Extension cable connector 2 Base cover 3 Module connector 4 Module mounting screw hole 5 Base mounting hole 1 Battery for CNC CPU Q173NCCPU 2 05 3 M5x14 mm LOL v8Gao4Lo Li
60. nd development period Streamlined design and development through subdivision and structuring of programs Streamlined design and development e Unification of development software environment Create machine operation panel screen CNC monitor screen and ladder edit screen in one development P13 environment GT Works3 e Various modules suitable Flexible system configurations for each purpose function 3 Safety and Energy savings Aiming for no accidents defects Environmental protection Coni 2 Highly reliable safety observation function which ddl LL P conforms to the European safety standard standards EN ISO 13849 1 PL d p Energy savings with a high efficiency spindle motor e savi Energy savings servo motor and drive unit Mitsubishi Electric s FA experties fully supports the e Maximization of productivity gt manufacturing floor C70 system configuration Warranty Software Tools List of Components Case study Specifications This catalog contains optional specifications Please refer to the list of functional specifications and the specification manual for details Buunjoenue N eoueuea ure A pue pue Ajajes High performance controllers enable optimization of E iQ Platform is the integration platform iQ stands for integrated improved Quality
61. nder pressure higher than the atmospheric pressure of altitude Om Doing so may cause an operation failure iilii HELLE HEBEL EE HEBEL EBD E LEE LL HEBEL LE EE ELLE ELE HEBEL LH EE ELLE LEE ELLA List of manuals The manuals relating to the C70 are listed below For the latest versions of manuals please contact us Classification Manual title Manual No Model code Contents C70 C70 Specifications Manual 18 1500259 100 009 Details of hardware and function specifications C70 Connection Manual IB 1500261 100 011 Installation and connection C70 PLC Interface Manual IB 1500263 100 013 Control signals necessary for creating sequence programs C70 Setup Manual IB 1500265 100 015 Set up procedure and explanation of parameters and alarms C70 Instruction Manual IB 1500267 100 017 Handling such as operation method and daily maintenance C70 Programming Manual Machining Center System IB 1500269 100 019 Programming with G codes for machining center system C70 Programming Manual Lathe System IB 1500275 100 007 Programming with G codes for lathe system C70 Handbook IB 1501089 100 362 Handy lists of alarms parameters control signals Drive system MDS D DH Series Specifications Manual IB 1500875 100 151 SS Specifications of power regeneration type units servo spindle MDS D2 DH2 Series Specifications Manual IB 1501123 100 348 MDS D DH Series Instruction Manual IB 1500025 008 360 Handling of power regeneration t
62. ng time is reduced 2 part system synchronous thread cutting This function performs synchronous thread cutting for the same spindle using the 1st and 2nd part systems Data input by program Parameter input by program Compensation data input by program The parameters set from the display can be changed using the machining programs The value of the workpiece coordinate systems selected can be set or changed using program commands The tool offset amounts that are set from the display can be input using program commands Machining modal Tapping mode When tapping mode commands are issued the CNC system is set to the internal control modes required for tapping When cutting mode command is issued the system is set to the cutting mode that enables a smoothly cut surface to be achieved Machining accuracy support Program functions support functions High accuracy function Static accuracy compensation Machine accuracy compensation Dynamic accuracy compensation Measurement Automation support functions Tool life management Others Safety switches Safety and maintenance Display for ensuring safety MITSUBISHI CNC Series C A Standard A Optional Selection C70 Class General explanation M system L system To prevent machining surface distortion due to increase in the cutting load when Automatic corn
63. of a sustainable society MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN K KL2 9 C0050 G NA1410 Printed in Japan IP http Global MitsubishiElectric com BNP A1214 G ENG ENGLISH Revised publication effective Oct 2014 Superseding publication of K KL2 9 C0050 F Dec 2013 Specifications are subject to change without notice
64. on 57 to 150Hz 4 9m s 80 min 147m s times in each of 3 directions X Y and Z Operating ambience Operating altitude 2000m 6561 68ft or lower Installation location Inside control panel No corrosive gases or inflammable gases Overvoltage category Note 1 or less Pollution level Note 2 2 or less C70 which is open equipment must be installed within a sealed metal control panel IP54 or higher C70 must also be used and stored under the conditions listed in the specifications table above The following environmental conditions are also required for the layout design No large amount of conductive dust iron filings oil mist salt or organic solvents No direct sunlight No strong electrical or magnetic fields No direct vibrations or shocks to the C70 Note 1 This indicate at which point this equipment is assumed to be connected between a public power distribution network and local machinery equipment Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for the rated voltage of up to 300V is 2500V Note 2 This index indicates the degree to which conductive material is generated in terms of the environment where the equipment is used Pollution level 2 means that only non conductive pollution can occur However a temporary conductivity may be caused by accidental condensing Note 3 Do not use or store the C70 u
65. on This function carries out high speed transmission of machining programs to the modes large capacity buffer memory the CPU using the FTP function of Ethernet to High speed program server mode A A run the programs The operation thus requires an Ethernet connection with an FTP server such as personal computer or a GOT with FTP server function to which a CF card is connected Least command increment Data Least command increment O O Possible to command in increments of 0 001mm linear axis and 0 001 increment Possible to command increments of 0 0001mm linear axis Least command increment 0 1 A 0 0001 rotary axis The unit systems of the data handled in the controller include the metric system and Unit system Inch Metric changeover inch system The type can be designated with the parameters and machining program Program format G code program format Format 1 for Lathe Q G code list for the lathe system Program The G code list is selected by parameter format Format 2 for Lathe Q Input command Format 1 for Machining center O G code list for the machining center system For decimal point input type the minimum digit of a command not using a decimal point is the same as the least command increment For decimal point input type Il Decimal point input I Il O when there is decimal point the final digit serves as the millimeter unit in the metr
66. operation They include miscellaneous function finish signal 1 FIN1 and miscellaneous function finish signal 2 FIN2 The code data and start signals are output when an 8 digit number is assigned 2nd miscellaneous functions C following the address code A B or C whichever does not duplicate the axis name being used These commands make it possible to control the axis movement by offsetting the Tool length compensation O position of the end point of the travel command by the amount set on the TOOL OFFSET screen These commands function to provide tool radius compensation Through a Tool radius compensation O combination with the G command and D address assignment they compensate the actual tool center path either inside or outside the programmed path by an amount equivalent to the tool radius Tool nose radius compensation Corresponding to the tool No the tool nose is assumed to half circle of radius G40 41 42 R and compensation is made so that the half circle touches the programmed path Automatic decision of nose radius uH The nose radius compensation direction is automatically determined from the tool compensation direction G46 40 tip and the specified movement vector Number of tool offset sets 40 sets The standard for the machining center system is 40 sets 80 sets A Note that the standard for the machining center system with 3 part systems will be up to 80 sets part system or with 4 part systems or more up to 40
67. orage ROM 57MB Memory for operation RAM 128MB GT2708 STBD 8 4 SVGA 800x600 dots TFT color LCD 65 536 colors Multimedia and video RGB compliant Multi touch compliant j 24VDC User memory Memory for storage 57MB Memory for operation RAM 128MB Note GT Designer3 Version1 GOT2000 1 117X or later is needed Note The CNC monitor requires a GOT with SVGA or XGA resolution GT16 model Model Model name Remarks GT1695M XTBA 15 0 XGA 1024x768 dots TFT color LCD high brightness wide viewing angle 65 536 colors lt Multimedia and video RGB compliant gt 100 240VAC Built in flash memory 15MB T1695M GT1695M XTBD 15 0 XGA 1024x768 dots TFT color LCD high brightness wide viewing angle 65 536 colors Multimedia and video RGB compliant gt 24VDC Built in flash memory 15MB GT1685M STBA 12 1 SVGA 800x600 dots TFT color LCD high brightness wide viewing angle 65 536 colors lt Multimedia video RGB compliant gt 100 240VAC Built in flash memory 15 T1685M Ed GT1685M STBD 12 1 SVGA 800x600 dots TFT color LCD high brightness wide viewing angle 65 536 colors lt Multimedia and video RGB compliant gt 24VDC Built in flash memory 15MB GT1675M STBA 10 4 SVGA 800x600 dots TFT color LCD high brightness wide viewing angle 65 536 colors lj Multimedia and video RGB compliant 100 240VAC Built in flash memory 15MB GT1675M GT1675M STBD 10 4 SVGA 800x600 dots TFT color LCD high
68. other languages Limit switches and dogs are attached to the machine and when a limit switch has kicked a dog the movement of the machine is stopped by the signal input from the limit switch This function sets the prohibited area for the tool to enter There are multiple choices according to the prohibited range and method By limiting the tool nose point movement range this function prevents the tool from colliding with the chuck or tail stock because of a programming error The machine movement will decelerate and stop as soon as the interlock signal Interlock Q Q serving as the external input is turned ON When the interlock signal is turned OFF the machine starts moving again External deceleration O This function reduces the feedrate to the deceleration speed set by the parameter when the external deceleration input signal has been set to ON Door interlock Under the CE marking scheme of the European safety standards machine directive the opening of any protective doors while a machine is actually moving is prohibited Door interlock I O O When the door open signal is input from the PLC this function first decelerates stops all the control axes establishes the ready OFF status and then shuts off the drive Door interlock II O O power inside the servo drive units so that the motors are no longer driven Parameter lock Program protection Edit lock B C Program display lock Safety observation Operatio
69. pulse generator 5V 20m 0 5 1 2 3 5 7 10 15 20 H500 Dual signal module connection 0 5m 0 1 0 2 0 3 0 5 Use Mitsubishi CNC s dedicated drive system drive unit servo motor and spindle motor For the Mitsubishi CNC s dedicated drive system please refer to MITSUBISHI CNC DRIVE SYSTEM GENERAL CATALOG For other related units please contact us GT27 model Model Model name Remarks GT2712 STBA 12 1 SVGA 800x600 dots TFT color LCD 65 536 colors Multimedia and video RGB compliant Multi touch compliant GT2712 i 100 240VAC User memory Memory for storage ROM 57MB Memory for operation RAM 128MB GT2712 STBD 12 1 SVGA 800x600 dots TFT color LCD 65 536 colors Multimedia and video RGB compliant Multi touch compliant j 24VDC User memory Memory for storage 57MB Memory for operation RAM 128MB GT2710 STBA 10 4 SVGA 800x600 dots TFT color LCD 65 536 colors Multimedia and video RGB compliant Multi touch compliant GT2710 i 100 240VAC User memory Memory for storage ROM 57MB Memory for operation RAM 128MB GT2710 STBD 10 4 SVGA 800x600 dots TFT color LCD 65 536 colors Multimedia and video RGB compliant Multi touch compliant j 24VDC User memory Memory for storage 57MB Memory for operation RAM 128MB GT2708 STBA 8 4 SVGA 800x600 dots TFT color LCD 65 536 colors Multimedia and video RGB compliant Multi touch compliant GT2708 E 100 240VAC User memory Memory for st
70. radius Tool compensation Tool offset amount C70 MITSUBISHI CNC Series C A Standard A Optional Selection Class General explanation The spindle rotation speed is determined in consideration of the override and gear Spindle control functions ratio for the S command given in automatic operation or with manual numerical commands and the spindle is rotated Spindle digital I F This interface is used to connect the digital spindle AC spindle motor and spindle Spindle analog I F Z MELSEC I O MELSEC used drive unit Spindle control can be executed using an analog spindle instead of the digital spindle Constant output characteristics can be achieved across a broad spectrums down to Coil switch Q Q the low speed ranges by switching the spindle motor connections This is a system under which commands are assigned from the PLC Constant output characteristics can be achieved across a broad spectrums down to SE the low speed ranges by switching the spindle motor connections This is a system OMG Ege wc under which the CNC module switches the coils automatically in accordance with the motor speed S cod ioui O When an eight digit number is commanded following the address S S 99999999 to Coge ourpu S99999999 32 bit binary data with a sign and the star signal will be output to the PLC With radial direction cutting this function enables the spindle speed to be ch
71. re made to Positionino Helical int lati A perform circular interpolation while the third axis performs linear interpolation in pu d synchronization with the arc rotation This control can be exercised to machine Interpolation large diameter screws or 3 dimensional cams Linear Circular This function transfers the shape that is on the cylinder s side surface shape yielded by interpolation the cylindrical coordinate system onto a plane and when the transferred shape is Cylindrical interpolation designated in the program in the form of plane coordinates the shape is converted into a movement along the linear and rotary axes of the original cylinder coordinates and the contours are controlled by means of the CNC unit during machining This function converts the commands programmed by the orthogonal coordinate A axes into linear axis movements tool movements and rotary axis movements Polar coordinate interpolation workpiece rotation to control the contours It is useful for cutting linear cutouts on the outside diameter of the workpiece grinding cam shafts etc Using 1 linear axis and 1 rotary axis this function composes a hypothetical linear Hypothetical linear axis control A 25 axis which orthogonally intersects the real linear axis Feed rate Feed rate input methods Override Acceleration Feed Deceleration Thread cutting Manual feed Dwell Memory capacity Program memory
72. s necessary for 2 or 3 axis manual pulse generator Manual pulse generator UFO 01 2Z9 5V specification Manual pulse generator HD60 12V specification for connecting to signal splitter need to prepare 12V power supply Cable for CNC CPU Cable model name Purpose Max length Standard length m Remarks Manual pulse generator 1ch 45m 0 5 1 2 3 5 7 10 15 20 12V power supply is available F021 Manual pulse generator 2ch 45m 0 5 1 2 3 5 7 10 15 20 For connection with signal splitter 9020 Manual pulse generator 1ch 15m 0 5 1 2 3 5 7 10 15 5V power supply is available 9021 Manual pulse generator 2ch 15m 0 5 1 2 3 5 7 10 15 For connection with signal splitter G380 Optical servo communication 20m 5 10 12 15 20 PCF type with reinforced sheath for wiring outside the panel G395 Optical servo communication 10m 1 2 3 5 7 10 POF type with reinforced sheath for wiring outside the panel G396 Optical servo communication 10m 0 3 0 5 1 2 3 5 POF type without reinforced sheath for wiring inside the panel H010 For connection with signal splitter 5m 0 5 1 2 3 5 H100 Emergency stop 30m 0 5 1 2 3 5 7 10 15 20 H200 Connection with display 20m 3 5 10 15 20 UTP cable for wiring in panel For wiring outside of panel prepare the STP cable separately H300 SKIP MPG input 20m 0 5 1 2 3 5 7 10 15 20 H310 SKIP signal connection 15m 0 5 1 2 3 5 7 10 15 For signal splitter connection H400 1ch manual
73. s per inch with the E address By commanding the lead increment decrement amount per thread rotation variable lead thread cutting can be performed Synchronous tapping cycle This function performs tapping through synchronized control of the spindle and servo axis This eliminates the need for floating taps and enables tapping to be conducted at a highly accurate tap depth Pecking tapping cycle Multiple spindle synchronous tapping Chamfering The load applied to the tool can be reduced by designating the depth of cut per pass and cutting the workpiece to the hole bottom for a multiple number of passes This function enables two or more spindles to perform synchronous tapping at a time thereby improving the tapping efficiency Chamfering can be enabled during the thread cutting cycle by using external signals High speed synchronous tapping OMR DD Manual rapid traverse Jog feed This function increases the accuracy and shortens the cycle time of synchronous tapping by making the NC axis follow the spindle using drive unit communication The tool can be moved at the rapid traverse rate for each axis separately Override can also be applied to the rapid traverse rate by means of the rapid traverse override function The tool can be moved in the axis direction or in which the machine is to be moved at the per minute feedrate Incremental feed The tool can be operated by an amount equivalent to
74. sets part system 100 sets A For the lathe system up to 80 sets part system regardless of the number of part 200 sets A systems Offset memory Tool shape wear offset amount O O This function registers the tool shape offset and wear offset amounts 91s uononpoud Buunjoejnue A eoueuel ure A pue uBiseq pue Ajajyes 28 29 Coordinate system type and setting Coordinate system Return Class M system L system Standard A Optional Selection General explanation The machine coordinate system is used to express the prescribed positions such as the tool change position and stroke end position characteristic to the machine Machine coordinate system O O and it is automatically set immediately upon completion of the first dog type reference position return after the power has been turned ON or immediately after the power has been turned ON if the absolute position specifications apply Coordinate system settin Q By issuing code the program coordinate system zero point of program be y 9 changed the workpiece coordinate system After turning the power ON even without executing the reference position return Automatic coordinate system setting O the basic machine coordinate system the workpiece coordinate system are set automatically Workpiece coordinate system sel
75. shi PLC MELSEC Q Series network modules can be used ITM Network MES I F SQL Production Quality information a Data Base network Plant Line control Controller Network Network among controllers Synchronous interlock communication Field Network Intra machine network Less wiring Ethernet CC Link IE CC Link etc eus Buunjoejnue A pue uBiseq pue Ajayes High speed control shortens tact time Speed enhancement with drive system functions HE LLL B LL B LL GB LLL B LL T I Servo control Basic performance has been significantly enhanced by combining the highly responsive current control High gain control and a high accuracy servo motor Drive unit MDS D2 DH2 High speed Position Speed optical servo network control control EM qM M h High gain control In this graph our conventional model s Comparison of control performance performance is the base value 1 Our conventional Current control MDS D2 DH2 N 5 times Our conventional Speedcontro i 2 times Position control Our conventional EE 2 times performance MDS D2 DH2 OMR DD control high speed synchronous tapping OMR DD The servo axis detects and compensates the spindle s delay directly on the high speed op
76. talling S W for machine tools GOT Others MITSUBISHI CNC Series C A Standard A Optional Selection C70 Class General explanation M system L system PLC functions CNC exclusive instructions are not MELSEC standard instructions They are directly related to the memory in the CNC and convenient for using a CNC They NC exclusive instruction MELSEC A MELSEC can be programmed with the MELSEC programming tool GX Works as other standard instructions This function is used when executing safety observation of significant signals using Built in PLC processing mode O O a dual signal module PLC support functions Multi ladder program register and execution MELSEC A Ladder program writing during RUN Z MELSEC Z MELSEC MELSEC PLC protection MELSEC For details refer to the manual related to the safety observation function This function stores and executes more than one sequence program This function is used to write sequence programs when the CPU module is operating With this function it is possible to prohibit data such as sequence programs and device comments from being read written m 30k 40k 60k 30k A0k 60k id s do io UE it to store the ital area of uilt in capaci intelligent function module parameters sequence programs device comments an diu 100k 130k 260k 100k 130k 260k device initial va
77. the designated amount incremental value in the axis direction each time the jog switch is pressed Handle feed Dwell Time based designation Memory capacity number of programs stored EI ee ae Oe i moe Pe The machine can be moved in very small amounts by rotating the manual pulse generator The G code command temporarily stops machine movement and sets the machine stand by status for the time designated in the program 15KB 40m 64 programs 30KB 80m 128 programs 60KB 160m 200 programs 125KB 320m 200 programs 230KB 600m 400 programs 500KB 1280m 1000 programs 1000KB 2560m 1000 programs 2000KB 5120m 1000 programs Program editing Background editing Word editing PIPIPIEIE EIE O Machining programs are stored in the CNC memory This function enables program editing such as correction deletion and addition This function enables one machining program to be created or edited while another program is running This function allows insertion deletion and replacement of a program in word units 91s uononpoud Buunjoejnue A eoueueal ure A pue uBiseq pue Ajajyes 27 Structure of operation display panel Operation methods and functions Operation and display Display methods and contents CNC monitor function Input Output functions and devices
78. tical network to minimize the synchronization error High speed optical servo network j High speed optical servo network C Spindle Spindle speed Spindle speed r min r min 1 L L L L L L 1 0 05 1 15 2 25 3 3 5 ulpa p py ul p 005 1 15 2 25 3 35 sec sec Our conventional series MDS D2 DH2 Series without OMR DD control with OMR DD control i Spindle control In addition to the high responsive current control lost motion compensation and an adaptive type resonance suppression filter etc are installed These can realize reduced machining time elimination of machine vibration and enhanced machining accuracy The connection with the detector is high speed and highly reliable serial communication Drive unit MDS D2 DH2 High speed _ network Spindle motor Detector serial connection Effects of spindle s continuous position loop control Orientation time is reduced Under MDS D2 DH2 Series spindle control position loop control is constantly maintained Thus controlling with the maximum torque is always possible with no need for position control switching As deceleration can be performed with the maximum torque the spindle s orientation time has been reduced by 20 Spindle orientation Reduced b Speed 7 Speed Decelerate with 209 d Switch to position control the maximum torque E 4 m Time Time 1 0 8
79. y improper storage or handling carelessness or negligence etc or a failure caused by the customer s hardware or software problem b a failure caused by any alteration etc to the product made by the customer without Mitsubishi Electric s approval c a failure which may be regarded as avoidable if the customer s equipment in which this product is incorporated is equipped with a safety device required by applicable laws or has any function or structure considered to be indispensable in the light of common sense in the industry d a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced e any replacement of consumable parts including a battery relay and fuse f a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters Trademarks MELDAS MELSEC EZSocket EZMotion iQ Plattorm MELSOFT GOT CC Link CC Link LT and CC Link IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and or other countries Ethernet is a registered trademark of Xerox Corporation in the United States and or other countries Microsoft and Windows are either trademarks or registered trademarks of Microsoft Corporation in the United States and or other countries
80. ying robot One CNC CPU can control both the 2 part system lathe turning and transfer loader control Possible to control both synchronization and separate operations between the right and left sides Number of part systems 3 Number of NC axes 6 Number of spindles 2 Transfer machine One CNC CPU can control up to 7 part systems and 16 axes helps reduce size and wiring of the control panel Number of part systems 7 Number of NC axes 7 Number of spindles 7 Number of PLC axes 1 Processing robot cell One PLC CPU plus up to three other CPUs CNC robot and motion controller can be mounted on a single base Note that if two CNC CPUS are used up to three CPUs including the PLC CPU can be mounted helps reduce size and wiring of the control panel Each CPU transfers the data using a high speed bus helps reduce cycle time Machine tool PLC CPU controls peripheral device CNC CPU controls machine tool Robot CPU controls robot WARRANTY Please confirm the following product warranty details before using MITSUBISHI CNC 1 Warranty Period and Coverage Should any fault or defect hereafter called failure for which we are liable occur in this product during the warranty period we shall provide repair services at no cost through the distributor from which the product was purchased or through a Mitsubishi Electric service provider Note however that this shall not apply if th
81. ype GOT NH Replace CPU Memory card etc Machining programs ho c Use of connector on motor s power line Allows for easier wiring By using a connector on motor s power line wiring workability has improved Product lines applied MDS D2 Series 200V Servo 4 5kW and smaller Standard spindle 5 5kW and smaller MDS DH2 Series 400V Servo 7 0kW and smaller Standard spindle 7 5kW and smaller When attached When detached 911s uononpoud pue uBiseq pue Ajajyes 12 b E si and D eve lo PMeENT shortened design and development period ni otreamlined design and development through subdivision and structuring of programs PLC CPU module with large memory capacity Large capacity CPUs have been added to C70 s PLC CPU lines Program capacity as well as standard ROM capacity have also been extended M ogg o ee orae pontum High Speed Universal model Note QOSUDVCPU QO4UDVCPU QO6UDVCPU Program capacity 30k steps 40k steps 60k steps Standard capaci Flesh ROM Large capacity type added Universal model Q13UDHCPU Q26UDHCPU Ethemet built in type Q1 OUDEHCPU Q1 3UDEHCPU Q26UDEHCPU Q13UDVCPU Q26UDVCPU Program capacity 100k steps 130k steps 260k steps Standard ROM capaci Fash ROW Note The High Speed Univ
82. ype units MDS D2 DH2 Series Instruction Manual IB 1501126 100 350 MDS DM Series Specifications Manual IB 1500891 100 168 Specifications of multi axis integrated power regeneration type units MDS DM2 Series Specifications Manual IB 1501135 100 356 MDS DM Series Instruction Manual IB 1500893 100 170 Handling of multi axis integrated power regeneration type units MDS DM2 Series Instruction Manual IB 1501138 100 358 MDS D SVJ3 SPJ3 Series Specifications Manual IB 1500158 008 384 Specifications of resistor regeneration type units MDS DJ Series Specifications Manual IB 1501129 100 352 MDS D SVJS SPJ3 Series Instruction Manual IB 1500193 008 483 Handling of resistor regeneration type units MDS DJ Series Instruction Manual IB 1501132 100 354 MITSUBISHI CNC Series Outline drawings III CNC CPU module Q173NCCPU Part explanation LED Display of state alarm code with 3 digits SW1 Rotary switch for maintenance usually set to 0 SW2 Rotary switch for maintenance usually set to 0 SW Not used DISPLAY Connector for display GOT CN1 Connector for servo spindle drive unit RIO Connector for dual signal module Q173SXY AC FAIL Not used 0 MPG Connector for manual pulse generator 1 BAT Connector for battery 2 Service Connector for MITSUBISHI s servicing Do not use 1 2 3 4 5 EMG Connector for the emergency stop sig

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