USER MANUAL - Innovative Cleaning Equipment
Contents
1. dp m P14 M i _ FWP12 14 zy M gt SC1212 SSC38 gt ES AT HBSS1238 ae 60 SSC38 BPS 58SO STR38 IL Ta HBSSEL1438 HHPB3414 LC pycv34em BACK PLATE OPTIONAL COMPONENTS Outside View TW916 WATER SEPARATOR PLUG 3 4 ITEM NUMBER WS 20CFM 30 ft 9 m AIR HOSE ASSEMBLY ITEM NUMBER AH30 HBSS1212 FWP12 Model Number GI 25N GI 25NK GI 25NV Page60f7 10062014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION ITEM NUMBER DESCRIPTION AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE HHPB3414 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 4 AH30 30 FT AIR HOSE WITH QUICK CONNECT FITTINGS HV60 1 2in STAINLESS BALL VALVE w WELDED NUT AKSS12 P SS ANTI KINK SPRING FOR 1 2 INCH HOSE P14 COUNTERSUNK PLUG HEXAGON 1 4 AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB AP25 PLUG 1 4 NPTM AIR FITTING BRASS 56 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 BARBS AIR FITTING AND AIR PORT ORANGE VIBRASEAL PATCH P56V 5700 PUMP WITH VITON SEA2. 9 m hose with 1 2 in 12 7 mm inside diameter Discharge wand tip type 10 in 50 8 cm poly wand with fan tip and ball valve Spray tips included 571510 ST2508 and 574008 Output distance 6 10 ft 1 8 3 m Varies due to viscosity of product Output volume 0 5 1 gal min 1 89 3 79 l min Varies due to viscosity of product and fan tip size Flow rate 2 gal min 7 6 l min Varies due to spray tip used Pump seals Santoprene Viton or Kalrez Wheel type Two 10 inch non marking wheels two 3 inch casters with lock Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model Number GI 25N GI 25NK GI 25NV Page 3 7 10062014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions Wearing all PPE and observing all safety precautions dictated by the SDS for your chemical 1 2 Fill the tank with the desired gel product With the discharge ball valve 60 in the closed position connect an appropriate compressed air line into the air inlet fitting AP25 Open the discharge ball valve HV60 to begin dispensing gel chemical After Use Instructions 1 2 Flush the unit with fresh water for 5 minutes Disconnect the air line from the air fitting AP25 and relieve any pressure remaining in the system by opening the discharge ball
3. IR BOWL for R25 POLYETHYLENE 142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 DP G FKM LATHE CUT 60 DUROMETER FKM VIBRASEAL ORANGE PATCH DP INSERT 304 STAINLESS DRAIN PLUG INSERT 601212 S S COUPLER 1 2in BY 1 2in 2 OETIKER CLAMP 21 0 706R SN1212 1 2in HEX STAINLESS STEEL NIPPLE EC14 2 OETIKER CLAMP 13 8 SSA14 55304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT F1255 STAINLESS 875 ID FERRULE FOR 1 2 INCH HOSE SSAXLE20 5 STAINLESS STEEL AXLE 20 5 INCHES LONG BY 5 8 INCH FWAX15 FLAT AXLE WASHER IN DIAMETER DRILLED AND BEVELED FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW mee WORM GEAR COMME 3 3 21531 H12B H 1 2 INCH BLUE GOODYEAR HORIZON HOSE Available eevee WORE S A TAS 09 per ft SSP12 STAINLESS STEEL AXLE PLATE 2 5 inch X 1 inch 2 HOLE H14B H 1 4 INCH BLUE GOODYEAR HORIZON HOZE Available ST1510 VEEJET NOZZLE S S 1510 per ft 572508 VEEJET NOZZLE BRASS 2508 H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available per ft ST4008SS VEEJET NOZZLE S S 4008 HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS EDPM GSKT HBSS1238 STAINLESS HOSE BARB 1 2mpt X 3 8 barb Tariff 8479 90 9496 TANK 25N 25 GALLON TANK NATURAL IN COLOR HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 TW916 1 2 INT TOOTH L W 410SS HOSE BARB W15 NONMARKING WHEEL FOR PORTABLE UNITS HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB WS 20CFM TSUNAMI WATER SEPARATOR AIR DRYER 20 1 4 i
4. LS INCLUDES HOSE B8X58 8 15 X 5 8 inch PHIL FLAT TY B 316 S S BARBS AIR FITTING AND AIR PORT 5 5850 Back Panel Screw 5 8 inch with Stand Off 20756103B Polypro G57 Air Port x HB Straight w Viton o ring BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL HB14P 1 4in BRASS HB AIR FITTING G57 P56 COT 1 8 X 1 COTTER 18 8 5 5 HB5638 HOSE BARB FOR P56 PUMP CST3SS 3in S S SWIVEL CASTER WITHOUT LOCK HB5638K HOSE BARB FOR P56K PUMP CST3SS L 3in S S SWIVEL CASTER WITH LOCK HB5638V HOSE BARB FOR P56V PUMP DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP P56 BRKT PUMP BRACKET STAINLESS STEEL LID FLANGE AND HINGE PIN P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT DFP7 C 7 INCH FILL CAP POLYETHYLENE BLACK PLPF PORTABLE FOAMER BACK PLATE W HINGE AND HOLES DFP7 F 7 INCH TANK LID FLANGE POLYETHYLENE PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C PLUG 3 4 TUBING PLUG 3 4 FITS 11 16 HOLE DFP7 C BL 7 INCH FILL CAP POLYETHYLENE BLUE PANTONE PVCV34FM PVC VALVE 3 4in X 3 4 DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE PW 10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 DFP7 C RD 7 INCH FILL CAP POLYETHYLENE RED PANTONE R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT DFP7 C YL 7 INCH FILL CAP POLYETHYLENE YELLOW PANTONE INCLUDES FILTER AND BOWL DP A DRAIN PLUG ASSEMBLY FOR NATURAL PORTABLE UNITS AFR25 AIR FILTER for R25 DP FRONT DRAIN PLUG FOR PORTABLE UNIT ABR25 METAL A
5. USER MANUAL MODEL NUMBER GI 25N GI 25NK GI 25NV AND RELATED UNITS 25 Gallon Air Operated Portable Gel Equipment English Original Instructions User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT A WARNING Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed installa water separator WS 20CFM before the unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal r
6. egulations TA Always remember to recycle Specifications and parts are subject to change without notice Model Number GI 25N GI 25NK GI 25NV Page 2 of 7 10062014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS Pump Seal Material GI 25N Santoprene standard Viton V Kalrez K Add bold option codes to item number as shown For standard options no option code is needed Examples e GI 25N standard unit with Santoprene pump seals GI 25NV unit with Viton pump seals REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 2 cfm 28 3 l min Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air Chemical pickup type Number of products unit can draw from and whether it draws simultaneously or one at a time Draws from pre mixed solution One product Suction line length diameter 3 8 in 9 5 mm inside diameter Capacity 25 gallons 110 12 liters Discharge hose diameter length 30 ft
7. n FPT PORTS HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in Model Number GI 25N GI 25NK GI 25NV Page 7 7 10062014
8. valve HV60 Close the ball valve HV60 after all pressure has been relieved from the system Store the unit with the discharge ball valve HV60 in the closed position Maintenance Instructions To keep your portable unit operating properly periodically perform the following maintenance procedures Check the air pump P56 P56K P56V for wear and leaks Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace filter AFR25 in regulator R25 as needed Check the suction tube and screen for debris and clean as needed Drain compressor tank on a regular basis to ensure proper operation of pump Model Number GI 25N GI 25NK GI 25NV Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 Check the strainer STR38 IL for debris or other blockages and clean as needed Replace strainer if damaged Strainer must be used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 PSI 3 to 5 bar
9. with 2 CFM 56 6 l min If the unit operates at a reduced pressure Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up e Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Page4of7 10062014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 25N A DFP7 see parts list for color options TANK 25N COT FWAX15 FWAX15 AS1 VS SSP12 W15 SSAXLE20 5 PVCV34FM DISCHARGE WAND DISCHARGE HOSE ASSEMBLY ITEM NUMBER H12 30 57400855 H12B H HHPB1214 _ Available per ft HBSS1212 512 2 ANTI KINK SPRING WITH RETAINING PIN ITEM NUMBER AKSS12 N lt gt AKSS12 P AKSS H PC HBSS1212 Model Number GI 25N GI 25NK GI 25NV Page 5 7 10062014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE P56 BRKT SCREW HBSSEL1814 BPS 58SO Inside View P56 P56K or 56 _ TS pm or 17 d p AG100 8 2 111
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