USER`S GUIDE - E&P Hydraulics
Contents
1. pump Route the hydraulic hoses through an opening of the chassis beam to the location of the hydraulic pump unit protecting the Hydraulic hoses by means of protective materials Connect the two hydraulic hoses 6 and 7 from the emergency hand pump assembly on the hydraulic pump unit of the level system Hose connection 7 a Sannn aa Phd Hose connection 6 Note Remove the protective plastic sleeves that are placed over the hydraulic nipples just before actual installation on the pump unit to avoid unnecessary dirt or damage to the nipples Plastic protective sleeves over the hydraulic nipples USER S MANUAL E amp P HYDRAULICS 2 Installation Mounting continued Remove the black allen key screw A from the oil reservoir of the hydraulic pump unit located on the front side of the pump Attention Oil comes free Filling screw hydraulic oil Remove the allen key A Then connect the suction hose of the emergency hand pump assembly to the hydraulic pump unit of the Levelsystem Mounting the suction hose Note Remove the protective plastic sleeve that is placed over the hydraulic nipple just before actual installation on the pump unit to avoid unnecessary damage on the nipple Plastic protective sleeves over the hydraulic nipple USER S MANUAL E amp P HYDRAULICS 3 Bleeding Before you start using the emergency ha2. USER S MANUAL E amp P HYDRAULICS Emergency Hand pump EPNH 01 Level System Caravan Lip ij k lail TVA USER S MANUAL E amp P HYDRAULICS Copyright 2013 E amp P Hydraulics This manual is copyrighted with all rights reserved Under copyright laws this may not in whole or in part be copied photocopied reproduced translated or converted to any electronic medium or machine readable form without prior written consent of E amp P Hydraulics Limited Warranty Under all circumstances this manual should be read thoroughly before installing and or using the product In no event shall E amp P Hydraulics be liable for any direct indirect special consequential or incidental damages arising out of the use or inability to use this documentation or product even if advised of the possibility of such damages In particular E amp P Hydraulics shall not be liable for any hardware software or data that is stored or used with this product including the cost of repairing replacing or recovering the above E amp P Hydraulics reserves the right to change parts of the device at any time without preceding or direct announcement to the client E amp P Hydraulics reserves the right to revise the manual s and to make changes in the contents without obligation to notify any person or entity of the revision or change A registration number appears on the product Make sure that this official registration number has not been r
3. efore E amp P Hydraulics offers you the possibility to integrate an emergency hand pump for the Levelsystem As the name implies it is a pump operated by hand that controls the withdrawal of all jacks This means that the time of your departure transport or movement can be guaranteed If necessary at your next destination you can contact an E amp P Dealer to have the Levelsystem serviced Dealer locations can be found on our website 1 2 2 General The system is designed in such a way that it can be used with all E amp P Hydraulics caravan Levelsystems The emergency hand pump is mounted under the caravan in such a way that it is accessible from the side USER S MANUAL E amp P HYDRAULICS 1 3 Schematic view Schematic connections concerning the Emergency Hand pump System for the caravan EMERGENCY HYDRAULIC HANDPUMP PUMP For traceability and warranty administration the registration number label is placed inside the product to be sure it remains undamaged This official registration number is directly related unique to the device E amp P Hydraulics or the E amp P Dealer may ask you for this number e g when the product needs to be serviced so please familiarise yourself with it USER S MANUAL E amp P HYDRAULICS 2 Installation Mounting Before you start the installation procedure of the Emergency hand pump system you must be sure the E amp P Hydraulic Levelsystem is professionally installed and is fu
4. emoved It should be used whenever servicing by E amp P Hydraulics or an authorized E amp P Hydraulics dealer is necessary For CE countries This device conforms with the CE standard Please note that this device can ONLY be used with the official E amp P Hydraulics level system parts to conform to these standards P N EPNH 01 ams vers june 2013 USER S MANUAL E amp P HYDRAULICS Table of contents Preface Chapter Chapter Chapter Chapter Chapter Chapter s Emergency Hand pump EPNH 01 1 1 Unpacking 1 2 Introduction 1 3 Schematic view Installation Mounting Bleeding Using the pump Specifications Fault diagnosis 10 11 12 USER S MANUAL E amp P HYDRAULICS Preface The E amp P Hydraulics Emergency Hand pump System works in combination with the E amp P Hydraulics Caravan Levelsystem The ergonomic design ensures effortless operation Within the E amp P Hydraulics strategic vision this product is 100 user friendly and reliable This philosophy not only applies to our customers end users The technicians installing this device system at the E amp P Dealers are also very important to us This product greatly depends on a proper professional installation That s the reason why E amp P Hydraulics do all they can do to support the people who are responsible for installing our products for you This manual is part of our policy In this manual we explain the gen
5. eral features and how to install this product as simply as possible within the E amp P Hydraulics Levelsystem Precisely follow these instructions for the installation because installing the E amp P Hydraulics Levelsystem is a precise job Fully installing the system requires a high level of skill After all we are dealing with equipment that must be able to withstand huge forces something that is often underrated by people with insufficient technical training If the installation is not performed correctly serious damages could result in a short time and even personal injury Therefore this system may only be installed by professional technicians with sufficient practical experience and a thorough relevant technical training At all times the installer will bear sole responsibility for the assembly of the system This document is based on hundreds of test hours as well as many successful installations If you follow this manual step by step you will see what a wonderful user friendly quality product this is However there will always be aspects that can be improved If you have any suggestions remarks or questions concerning this product or manual please do not hesitate to contact us On behalf of E amp P Hydraulics USER S MANUAL E amp P HYDRAULICS 1 1 Unpacking Remove the parts and accessories from the box and packing material Refer to the packing list to make sure you have received all the items ordered Visually inspect th
6. ese parts for any evidence of physical damage Immediately contact E amp P Hydraulics if anything appears to be damaged or missing Contents The system set consists of the following components 1 Emergency handpump 1 pcs incl Hydraulic hoses 2 Mounting parts 1 pcs 2 brackets incl bolts and nuts 3 Lever 1 pcs tube connectable to pump 4 Allen key 1 pcs open and close of the pump 5 Bottle of hydraulic oil 1 pcs 125 cc 6 User s manual 1 pcs How to mount and use Attention e Details may differ from the illustration above but functionality should be identical USER S MANUAL E amp P HYDRAULICS 1 2 Introduction 1 2 1 Purpose Hereby we would like to inform you about the E amp P Hydraulics designed Emergency Hand pump System for the caravan The Emergency Hand pump allows the Levelsystem to be operated manually in the emergency event the system is defective or more likely because there is not enough battery voltage present This possibility is offered by E amp P Hydraulic for situations where for whatever reason the Levelsystem does not withdraw its support jacks and is therefore preventing you from driving or moving the caravan We call it an emergency situation because in practice the time of withdrawing the hydraulic jacks is most often also the time of a planned departure By not automatically withdrawing the support jacks you can no longer move with adverse consequences Ther
7. he left until it locks closed position Attention carefully turn to the lock closed position Gold colored hexagon bolt carefully open and close Place the metal tube into the holder and pump until you start to feel pressure Step 2 3 10 USER S MANUAL E amp P HYDRAULICS 5 Specifications Physical Weight complete set Dimensions Length x Width x Height Environmental Operating temperature Humidity apr 1 000 Gr apr 65 x 110 x 130 mm 40 C 40 C 20 95 RH non condensing 11 USER S MANUAL E amp P HYDRAULICS 6 Fault diagnosis Battery empty Recharge the Battery or where this is not possible use jump cables to the vehicle battery Oil leakage For example by ruptured hydraulic oil line s This reduces the oil pressure in the system with the result that the system but also the emergency hand pump stops working 12 E amp P HYDRAULICS Ep HYDRAULICS LEVELSYSTEM CSA ERTER CA M FOETR CARAVAN www ep hydraulics nl Made in Holland
8. nctioning correctly Attention Be aware you are dealing with equipment that must be able to withstand huge forces Before important Before mounting the Emergency hand pump system you need to unscrew the casing of the installation box in which the pump unit of the hydraulic Levelsystem is situated Casing of installation box removed the hydraulic pump unit will be accessible USER S MANUAL E amp P HYDRAULICS 2 Installation Mounting continued Step 1 Fixing the mounting brackets to the emergency hand pump Mount the mounting brackets A and B on the emergency hand pump C by means of the 2 bolts and 2 locknuts D A Step 2 Mounting the emergency hand pump on the caravan Mount the emergency hand pump by means of 6 short self tapping screws and sealant at a location under the caravan in such a way the end user client owner can reach the emergency hand pump easily from the caravan side b o f Mounting underneath the caravan by means of sealant and 6 short self tapping screws Step 3 Removing the hydraulic hose bridge Before connecting the hydraulic hoses from the emergency hand pump you have to disconnect remove the hose bridge from the hydraulic pump unit Disconnect the Hose bridge between connection 6 and 7 USER S MANUAL E amp P HYDRAULICS 2 Installation Mounting continued Step 4 Connecting the hydraulic hoses on the
9. nd pump system you must bleed the complete system first 1 Turn using the allen key the gold colored hexagon bolt on the emergency hand pump to the right open position 2 Then place the metal tube handle on the emergency hand pump C and move pump back and forth until you start to feel pressure during this movement 3 Then turn the gold colored hexagon bolt again gently to the left until it locks closed position Gold colored hexagon bolt Place the metal tube into the holder and pump back and forth until you start to feel pressure 4 Refill the oil reservoir of the hydraulic pump unit with oil and close add oil until the oil runs out of the filling hole USER S MANUAL E amp P HYDRAULICS 4 Using the pump When actually using the emergency hand pump operation proceed as follows Step 1 Using the allen key turn the gold hexagon bolt on the emergency hand pump clockwise to the right open position Step 2 Place the metal tube handle into the black holder on the emergency hand pump assembly Pump back and forth with the metal tube until all hydraulic jacks are withdrawn all jacks will be withdrawn at the same time The moment you feel pressure resistance building up during this movement is the sign the jacks are fully withdrawn Step 3 Remove the metal tube from the holder Step 4 Using the allen key turn the gold hexagon bolt on the emergency hand pump assembly carefully to t
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