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electronic fuel dispensers oceaneuro&oceantall

1. 3 l F VV q TT 7 3 y N x gt i ANG A va 2 x TR32x2 5 X E as v N V i l N lt s DA N 1410 La 1 25 Fi FA L eo es E aa a a a ae cea 4 N i 4 14 te ZN ES A 1 Ne 4 F an F Pg 7 IZ y lt f l oe a i STY OA I A af gt xp i a l i i 15 OS Oval lange PNG DN32 G 1 according to SN EN 13 1365 2 sworone massas E O Tienen LS feste mus be on the same level asthe vn nt Anchoring holes O V iping TR 32 x 2 i i nan ee uae kor Zo Em Recommended arrival direction of vehicles to the dispenser thread G1 not in dispensers for dispensing diesel 2 00 Order of fuel products 6 Outlet of electrical cables for dispenser powering 76 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans AN TATSUNO EUROPE a s APPENDIX 1 1 5 FOUNDATION PLANS
2. A k A NA AS lt y y i ZN Z get al TR44 5x2 5 k Ape A TR32x Y A ES D N 4 13 ag IR Oval lange PNG DN32 G 1 according to ESN EN 13 1365 gt sonson mass e onen Trenes mea on te same levalas nN mani Anchoring holes V iping TR 32 x 2 i i ae kn ae a Sm Dy ene Recommended arrival direction of vehicles to the dispenser thread G1 not in dispensers for dispensing diesel 5 Anchoring holes O Order of fuel products 6 Outlet of electrical cables for dispenser powering 75 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 1 4 FOUNDATION PLANS OF BMP4044 0 AND BMP4048 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the suction model as well as their variants e BMP4044 OEL R e BMP4044 OEL R H e BMP4048 0ED e BMP4048 0ED H e BMP4044 OTL R e BMP4044 OTL R H e BMP4048 0TD e BMP4048 0TD H
3. 1 i lt Zz X 310 p a gt a gt an E ors 14 2 o e J x 3 Q aN M I m A T LI A A NY dk gt Pas y ae l Y l l d Q 3 i Oval flange PNG DN32 G 1 according to SN EN 131365 6 Outlet of electrical cables for dispenser powering eee A meno 2 Vapor recovery piping TR 32 x 2 5 terminated by an internal thread G1 not eguipped in dispensers made for dispensing This surface must be on the same level as the foundation plan diesel Anchoring holes Recommended arrival direction of vehicles to the dispenser 73 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 1 2 FOUNDATION PLANS OF BMP4022 0 AND BMP4024 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the suction model as well as their variants BMP4022 OEL
4. e BMP4022 0EL H 5 o BMP4024 0ED ma e BMP4021 0EL UH o BMP4022 0ED UH H o BMP4022 OER H UH o BMP4022 OTL BMP4022 OTL H BMP4024 0TD BMP4021 OTL UH e BMP4022 0TD UH H o BMP4022 OTR H UH a m m i s gt 7 D N N Si H RE d gt 2 5 Y gt TR32 25 Be LB N bS Y ket hl T i i 4 lt EG k E E pr R F ni p i F LC y Y YU L y 4 P toy 115 I Oval flange PNG DN32 G 290 according to SN EN 13 1365 2 suonano masses fe artesania Tienes LS tae mus be on the same even fondo nt V TR 32 x 2 apor ker ER en Recommended arrival direction of vehicles to the dispenser EN G1 not in dispensers for dispensing diesel 5 Anchoring holes ss Anchoring holes OG Order of fuel products EX Outlet of electrical cables for dispenser powering 74 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans AN TATSUNO EUROPE a s APPENDIX 1 1 3 FOUNDATION PLANS OF BMP4033 0 AND BMP4036 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the suction model as well as their variants BMP4033 OEL R BMP4033 0EL R H e BMP4036 0ED BMP4036 0ED H BMP4033 OTL R BMP4033 OTL R H e BMP4036 OTD BMP4036 0TD H
5. Popis Description Popis Description 1 Vertikalni pfepazka typ 1 detail 3 Prostor bez nebezpeci vybuchu 1P54 Vertical vapour barrier type 1 according EN 13 617 1 Non hazardous area IP54 gt Nev bu n kabelov vyvodka Ex e II IP67 Cable bushing Ex e II IP67 104 TATSUNO EUROPE a s www tatsuno europe com APPENDIX 3 1 4 OCEAN EURO ZONES DESIGN VARIATION FIN P TATSUNO EUROPE a s 7 na et na nv 7 7 M rs ira 7 E XXL RS a Ay RS NF fs K ES E SS ali AS ASIN SS ES XX SS l SS SS JU E SS n hh eee 00000 E m va KERR RY KOH LLLI AA A A SALAS AA DAA ER 4 QOL I PD DD GIPS SED Non hazardous area IP54 BK X X X X a RR YK OO OO EN OOOO SSSA Sie SA AS Catan NS RLE S aE IOAN XXX Pos Popis Description Prostor bez nebezpe v buchu IP54 E RA E gt 0000 ROA SSS OO a A 79009 CEES ARO S S X XOLO XL o SS u O Pl nt 006 os IB 1 ZON NS MRS Y 3 NRK SSS SSS SON lt gt NIK XX 4 SS SS SSOP SSS ka typ 1 detail Vertical vapour barrier type 1 accordi
6. NY i Co L 10 00 VOLUME L 10 00 VOLUME L 10 00 VOLUME j em 1 320 men 0234598 002 3975 002 562 00 a Fig 24 Variants showing the location of the electromechanical totalizers and IR receivers on the display On display A the electromechanical meters are marked with numbers 1 2 3 4 corresponding to hoses 14 2A 3A and 4A On display B the electromechanical meters are also marked with numbers 1 2 3 4 corresponding to hoses 1B 2B 3B and 4B The system of marking the hoses and fuel products is described in Fig 21 5 3 3 GASOLINE VAPOR RECOVERY Upon the customer s request combined OCEAN dispensers can be equipped with a vapor recovery system where a vacuum pump sucks the vapors of fuels except diesel oil and bio diesel out of the dispensing nozzle s outlet back to the fuel tank In case of vapor recovery in a single product dispenser the vacuum pump is powered directly by the electromotor of the dispenser s pump In case of multi product dispensers each side of the dispenser has its own vacuum pump powered by an electromotor The quantity of recovered vapors is regulated according to the fuel flow rate This means that if fuel is not being pumped into the tank the vapor recovery function is off The correct function of the vapor recovery system is monitored by a vapor flow m
7. A i Beware electric Warning Explosion hazard appliance No smoking No open fires No mobile phones Terms used in this manual requiring special attention Nel The violation of these conditions may create conditions that lead to injury or death of persons or to substantial damage to property The violation of these conditions may lead to injury of persons and or damage to the dispenser Melde This text informs about legal and or statutory requirements concerning the installation and use of the dispenser Violation of these reguirements may create a hazardous situation and or lead to damage of the dispenser This text informs about installation procedures technigues and operation methods etc which are important for securing proper installation and correct operation of the dispenser and which if violated may lead to damage failure or bad performance of the dispenser AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 1 STUDY THE MANUAL FIRST Before installation or operation of the dispenser first study the relevant parts of the Installation and User Manual Consider all the hazards warnings and notes in the manual The producer provides this Installation and User Manual in order to present all the necessary information and instructions for full and efficient installation use and maintenance of our combined dispensers of the OCEAN type series This manual was created by the
8. 3 INSTALLATION 3 1 INSTRUCTIONS FOR SAFE WORK This appliance must be installed only by qualified authorized staff in compliance with relevant norms directives and local limitations and according to this manual In the immediate vicinity of the dispenser it is forbidden to smoke or use open fire Always follow the procedures set for manipulation with gasoline and diesel Monitor any leakage in the dispenser In case of fuel leakage resulting from insufficient tightness disconnect the power supply and contact the service organization Electric installation must be performed by qualified experts Make sure that a properly working fire extinguisher is available When manipulating with the equipment use proper protection aids 3 2 RECEIPT TRANSPORT UNPACKING The customer concludes a contract with the producer to organize the dispenser delivery If the delivery is ensured by the company TATSUNO EUROPE a s the company will transport the product to the agreed location The producer has sufficient experience with manipulation and transportation If the delivery is ensured by the customer in another manner the producer will ensure professional loading but will not be responsible for the transport In general the dispenser must be transported properly packed and always fixed to the frame In the transport vehicle the dispenser must be secured against damage covers paints motion and tipping Any manipulation and transport must b
9. RIRS ROR ORO OR OO OG RIOR RA KPPKRIPKKP En Fig 16 Example of connection of the dispenser and a surface tank Legend 1 dispenser 4 piping for vapor recovery recuperation 5 suction fuel piping 7 strainer without check valve 8 surface fuel tank 9 overpressure check valve OPW 199ASW 10 stop and bleed valve 11 return piping from the dispenser separator 12 ECO leakage container with dispenser base frame 13 connecting flexible pipe with flange lezile Surface tanks The pumping monoblock of fuel dispensers is structurally designed with a permanently open air separator into the venting chamber created by the space in the monoblock body and the space of the monoblock lid In the top wall of the lid there is an opening containing a connector DN6 for connecting air venting 32 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual AN TATSUNO EUROPE a s pipes To prevent overpressure of the venting chamber of the monoblock in the dispenser s idle stage in case of insufficient air tightness or blocking of the check valve and to prevent the ensuing leakage of the medium into the inner space of the dispenser and subsequently into its surroundings it is necessary to interconnect the output of the pumping monoblock and the storage tank The connection can be made using a pipe 10 x 1 DN8 connected to the pipe connector DN8 The pipe connector
10. M MX A 8 k All distribution boxes XPxx and signal boxes XSxx are of the type RK003 6 or RK002 6 They are in models of Ex Il 2G Ex e Il T6 Gb and are the recipients of the European type certificates FTZU12ATEX0152 and FTZUO2ATEX0021 The maximum load on a single connecting clip is 2A 550V with conduit cross section 0 5 mm or 12A 550V with cross section 2 5 mm The allowed cross sections of conduits are between 0 5 and 2 5 mm The length of the uninsulated part of the conduit is min 9 mm and max 10 mm The cable glands M12 x 1 5 M16 x 1 5 or M20 x 1 5 are in the model IP66 68 The description of the connector of the data distribution box depends on the type of the data line As a standard a data line with the PDE protocol is used A description of all boxes can be found in Appendix 2 3 5 4 SERVICE LINES Service lines are for special purposes These lines are not necessary for the own operation of the dispenser but are used in situations when selected functions of the dispensers are to be controlled remotely or when some signals need to be transmitted out of the dispenser Always consult the technicians of TATSUNO EUROPE a s whether the service line installation is necessary For service lines we recommend using multi core shielded cables type HOSVVCAV5 K 0 5 mm 3 5 5 CABLE CHARACTERISTICS For the installation it is necessary to use cables that are resistant to common chemicals oils and which have sufficient
11. N TATSUNO EUROPE a s ELECTRONIC FUEL DISPENSERS OCEAN EURO amp OCEAN TALL Installation and User Manual BMP 4000 OCEAN Document Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual File IN024 EN OceanlnstructionsRev05 Revision amp Date Revision 05 August 1st 2014 Pages 108 including covers and appendices Created Ing Milan Berka amp Karel Viktorin translation TATSUNO EUROPE a s Prazska 2325 68 678 01 Blansko Czech Republic tel 420 516 428 411 http www tatsuno europe com TATSUNO EUROPE a s Pra sk 2325 68 67801 Blansko Czech Republic Tel 420 516428411 e Fax 420 516428410 e mail info tatsuno europe com http www tatsuno europe com S TATSUNO EUROPE a s Copyright Neither this manual nor any of its parts may be copied without the consent of TATSUNO EUROPE a s Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s TABLE OF CONTENTS 1 INTRODUCTORY INFORMATION coses isa 1 1 DENN 8 1 2 PRE riadas 8 2 OCEAN LINE DISPENSERS Luse 2 1 DISPENSER DESCRIPTION MO O O O O O OPPO O 9 2 2 CERTIFICATES AND APPROVALS ad 10 NNN A O E EE E E EEE O O O O O O R E AE T E EET 10 22 2 6 lt JE NE En E A N AA 10 2 2 3 Electromagentic Compatibility EMO arica 10 2 3 BTA 11 2 3 1 Hydraulic Unit of Fuel Dispensers EEE 11 FN 11 2 3 3 Ambient GREER 11 2 4 DISPENSER MODEL
12. wa BMP40510 0TD CUBE EL ES Fig 3 Overview of standard OCEAN TALL dispenser models in CUBE design with recommended vehicle arrival direction to dispenser lt 19 NN TATSUNO EUROPE a s 1010 _so Lm BMP4012 OTD FIN il BMP4036 OTD FIN Sais TATSUNO EUROPE a s www tatsuno europe com 1010 Fig 4 Overview of standard OCEAN TALL dispenser models in FIN design with recommended vehicle arrival direction to dispenser lt 20 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 2 5 2 OCEAN EURO DISPENSERS OCEAN EURO are 1 to 5 product fuel dispensers with total height 1900 mm in the BASE model equipped with dispensing hose retractors They are made in the suction and pressure models S3 List of standard OCEAN EURO dispenser models 2 3 gt aS y S a rv lt lt DS W W 5 S pa orv aac O m K 2 g O 5 SG U E B N gt S sm 8 S U N gt o E o 28 8 E gt 23 Os gm E E VE ay as 2S JE T ES 5 2 5 EQ 40 o o o og A3 o 2 O of Of E BO gt k i a 2 O Sem O OR i S OS T Di DEL 6 Yc as 488 Ly 422 o 22 B5 HE B ES Yo NE EF ER ESS EE SE 55 Sa OT 53 3 gt 32 343 83 gt BMP4011 OEL R S 1 L 1 1 1 1 40 80 BMP4011 OEL R S3 R 1 L 1 1 1 1 40 80 BMP4011 OED ZV1 S 1 1 1 1 1 40 80 BMP4011 0ED S3 ZV1 R 1 1
13. N N 4 KSS 90000090 ZE RAND gt f OIO SS OL OS N S ZONE 2 ZONE 1 ZONE 0 Pos Popis Description 3 Prostor bez nebezpec vybuchu IP54 Non hazardous area 1P54 Popis Description ka typ 1 detail Vertical vapour barrier type 1 according EN 13 617 1 repaz v Vertik ln p x WO a U x Lu M 85 gt gt A gt I GE o oD lt o M Oo vo c Ss Q gt 2 gt Q V o Z O E 106 TATSUNO EUROPE a s www tatsuno europe com APPENDIX 3 2 2 OCEAN TALL ZONES DESIGN VARIATION CUBE P TATSUNO EUROPE a s re HA AR 7 XP SISSI oS 900000000 S KSS SSL gt OXXXXMO XXX RES Q Q R x XY o QQ 2 Re 2 SS o S EE 2 S oe O BEX IS 2 ee CX 2 h gt lt gt e ID 2 O 2 S E a XK V FL K Ty 1 rep ye i IK 0009000 lA DDD 4 de d OOOO AO 4 4 XXX N MS X BERRY NS RI K all KAS AS AS AA SMA NNN SSBS PIPPI III o SLS N NENESE N S a A A SISI SI SS AS NN 5 ee KIKKI m ss SOS Z A AK Z IA SS RN A ID Ana RR A AN O LLL A PIS K EE ve gt gt gt gt gt gt gt gt A E E O E E E gt a a a a a a an a B Ta QA
14. 0 Wiring XPO5 lt gt station distribution box 4 E TOT CT PE loop M4 protective conduit green yellow 94 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 3 4 WIRING OF POWERING BOX XPO6 PRESSURE VERSION 2 PRODUCTS 431 Os NO 2113 114 5 116 7 1 52 SC L1 L2 L3 PE N L 1 lJA Powering cable for dispenser electronic counter Powering cable for dispenser electronic counter Type HO5VV5 F 3x1 5 Type HO5VV5 F 3x1 5 Wiring XPO6 gt dispenser counter box Wiring XPO6 lt gt station distribution box PE loop M4 protective conduit green yellow protective conduit green yellow Powering cable for suction pump motors Powering cable for suction pump motors Type HO5VV5 F 4x1 5 Type HO5VV5 F 4x1 5 Wiring XPO6 gt dispenser counter box Wiring XPO6 lt gt station distribution box ef es ps e a Cable for switching of fuel pumps Cable for switching of fuel pumps Type HO5VV5 F 4x1 5 Type HO5VV5 F 7x1 0 recommended Wiring XPO6 lt gt dispenser counter box Wiring XPO6 lt gt station distribution box s S 95 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Appendix 3 Ex Zones P TATSUNO EUROPE
15. 1 1 1 40 80 BMP4012 0ED S 2 L 1 2 2 2 40 80 BMP4012 0ED S3 R 2 L 1 2 2 2 40 80 BMP4022 OEL R S 1 L 2 2 2 1 40 80 BMP4022 OEL R S3 R 1 L 2 2 2 1 40 80 BMP4022 OEL R 2C S 1 L 2 2 2 2 40 80 BMP4022 0EL R S3 2C R 1 L 2 2 2 2 40 80 BMP4024 0ED S 2 L 2 4 4 2 40 80 BMP4024 0ED S3 R 2 L 2 4 4 2 40 80 BMP4024 0ED 4C S 2 L 2 4 4 4 40 80 BMP4024 0ED S3 4C R 2 L 2 4 4 4 40 80 BMP4033 OEL R S 1 L 3 3 3 1 40 80 BMP4033 OEL R S3 R 1 L 3 3 3 1 40 80 BMP4033 OEL R 2C S 1 L 3 3 3 2 40 80 BMP4033 OEL R S3 2C R 1 L 3 3 3 2 40 80 BMP4036 0ED S 2 L 3 6 6 2 40 80 BMP4036 0ED S3 R 2 L 3 6 6 2 40 80 BMP4036 0ED 4C S 2 L 5 6 6 4 40 80 BMP4036 0ED S3 4C R 2 L 3 6 6 4 40 80 BMP4044 0EL R S 1 L 4 4 4 1 40 80 BMP4044 OEL R S3 R 1 L 4 4 4 1 40 80 BMP4044 OEL R 2C S 1 L 4 4 4 2 40 80 BMP4044 OEL R S3 2C R 1 L 4 4 4 2 40 80 BMP4048 0ED S 2 L 4 8 8 2 40 80 BMP4048 0ED S3 R 2 L 4 8 8 2 40 80 BMP4048 0ED 4C S 2 L 4 8 8 4 40 80 BMP4048 0ED S3 4C R 2 L 4 8 8 4 40 80 BMP4055 OEL R S 1 L 5 5 5 1 40 80 BMP4055 OEL R S3 R 1 L 5 5 5 1 40 80 BMP4055 OEL R 2C S 1 L 5 5 5 2 40 80 BMP4055 OEL R S3 2C R 1 L 5 5 5 2 40 80 BMP40510 0ED S 2 L 5 10 10 2 40 80 BMP40510 0ED S3 R 2 L 5 10 10 2 40 80 BMP40510 OED 4C S 2 L 5 10 10 4 40 80 BMP40510 0ED S3 4C R 2 L 5 10 10 4 40 80 21 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1010 1010 AEE 1900 1010 1010 1010 Fig 5 Overview of standard OCE
16. 108 1084 1 XXXL LAE TS RLS LRS LL RES RARE SES FH H ES 209 ZONE 0 ZONE 1 ZONE 2 Popis Description 1 Vertik ln prep zka typ 1 detail 3 Prostor bez nebezpe v buchu IP54 Vertical vapour barrier type 1 according EN 13 617 1 Non hazardous area 1P54 5 Nev bu n kabelov vyvodka Ex e II IP67 Cable bushing Ex e II IP67 Popis Description 103 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Appendix 3 Ex Zones A TATSUNO EUROPE a s APPENDIX 3 1 3 OCEAN EURO ZONES DESIGN VARIATION CUBE 50 AAA LOSA ZA p AS R p ORDET l aA NA Ay KA R O RAKA ODO OG Mid dou kag ODA les is Gy A ti gg BAS SKY VO SS STEDER RR SR SOK SPIDERE 7 Ee HH VAR 6 EKTE EH KKK KKK V OR RS AS i PR 3828S Z SERIES R gt MK xD Orin se PIS ALTE TAES 2 D RER ERR Hi 17 TEES ho ac We et ROE e RA OAO RR EEE DESSE EEEE COG RRR EBS SSD JJ V 18 1 ESTAS LL EEES ANC SCO NANA ROE SENGEN OND 200 200 ZONE 0 ZONE 1 ZONE 2
17. 50L min min delivery MMO 2L B Diesel EN 590 max performance Q 3 50L min min delivery MMO 2L C Diesel EN 590 max performance Q 3 80L min min delivery MMO 5L D Diesel EN 590 max performance Qmax 130L min min delivery MMO 10L E Diesel EN 590 max performance Qmax 160L min min delivery MMQ 10L F Ethanol CEN TS 15293 max performance Qmax 50L min min delivery MMO 2L G Biodiesel EN 590 EN 14214 max performance Qma 50L min min delivery MMO 2L H Biodiesel EN 590 EN 14214 max performance Qmax 80L min min delivery MMQ 5L Biodiesel EN 590 EN 14214 max performance Qma 130L min min delivery MMO 10L J Biodiesel EN 590 EN 14214 max performance Qmax 160L min min delivery MMO 10L Marking of the non explosive electric appliance protection method Il 2 equipment for areas with explosion hazards except underground mines probability of explosive atmosphere formation zone 1 G explosive atmosphere formed by gases vapors or fog IIA group of gases the least dangerous T3 max temperature of the electric appliance which might cause ignition of the ambient atmosphere 200 C EN 13617 1 No of the European norm according to which the dispenser was approved Motor power supply Motor power supply 3x400 230V 2A 50Hz 0 75kW 28 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s
18. If the fuel dispenser is connected to the station s central control system the fuel unit price is set directly by the control system prior to every fuel delivery The PO3 parameter value is not functional in this case No 63 The fuel dispenser does not allow dispensing for zero value of the unit price In such a case after lifting the dispensing nozzle the display of the dispenser will show the error message E30 and will not start pumping 48 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 4 1 8 CURRENT TIME AND DATE CODE 04 This function allows displaying and setting the current time and date The first line of the display shows the time in the 153511 Euro format HHMMSS hours minutes seconds the second line shows the date in the format DDMMYY date month 241211 Litres year in the example 15 35 11 24 12 2011 Setting is made by pressing the lt Ent gt key entering the time date in 3 IL the proper format and confirming by pushing lt Ent gt again 041 SG Table 14 Description and setting of the P04 parameter value Default setting Setting the date format DDMMYY e g 241211 24 12 2011 1 1 2001 Setting the time format HHMMSS e g 153511 15 35 11 The time and date is displayed in the graphic proportional display and it is used in the parameters PO6 and PO7 to record the time of errors and time of fuel pumping complet
19. Non hazardous area IP54 AS Kt at LN a 3 lt O 3 Q gt gt 50 cD lt cD Q G N n oO Y O Q se NS O A o ol 2 a o v O a E Ok d XX 200000000 ene j A AX K SSSR TR SSS SSL RIOS II XX SS KRL gt NENE S A z Wi 00EZ gt 6 JE s el acl amp Y ga E MOON ia gt S EEN KD ROR PO O O gt Sa SKISSE as XXL PSR Ce VO COCO OOOO o ElL S gt SSG RIISES FER SKS KKK S BL ed gt IAN S 3 3 Toa SRLK ORKER x S JCE 4 il D RRA RR DIG RPP RR RER aa 8 EZ 38 ZE v d S o ZS Bu o Ct gt 3 S 235 58 e 107 P TATSUNO EUROPE a s Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Appendix 3 Ex Zones APPENDIX 3 2 3 OCEAN TALL ZONES DESIGN VARIATION FIN ej OG MAG 2 SADA RARA RARAS RARA A OOOO RRR Gf RLL LLL LLLI ILLLER K RSS DOSIS o ath l SS OSM 2 Fa se DE XX XX i A A A A A ly a Z Z Os SES A DO ml al EX s E O x EEK oF u SSI SSS NNANNNSSSN eA WAAA A AS POS IA ISA IO AA E NR SES A O P
20. OF BMP4055 0 AND BMP40510 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the suction model as well as their variants BMP4055 OEL R e BMP4055 OEL R H BMP40510 0ED e BMP40510 0ED H e BMP4055 OTL R e BMP4055 OTL R H y pe e BMP40510 OTD sy 2 e BMP40510 OTD H DAM m L a E Noo a LI a NNN H p Y I i a a ES i K 4 pt p Oval flange PNG DN32 G 1 according to SN EN 13 1365 V iping TR 32 x 2 i i barter a aes Kar Per A Recommended arrival direction of vehicles to the dispenser thread G1 not in dispensers for dispensing diesel 5 Anchoring holes Order of fuel products 6 Outlet of electrical cables for dispenser powering 77 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 1 6 ATTACHMENT OF THE CHECK VALVE AND FLE
21. P02 parameter value description Parameter Description 02L1 A Fuel volume drawn by hose 1 on side A in centiliters x 0 01L 02C1 A Amount drawn by hose 1 on side A in the currency unit ss 02L5 B Fuel volume drawn by hose 5 on side B in centiliters x 0 01L 02C5 B Amount drawn by hose 5 on side B in the currency unit The number of daily totalizers shown in parameter PO2 depends on the dispenser configuration The system of hose and products marking in the dispenser is defined in Fig 21 4 1 7 UNIT PRICES OF FUEL PRODUCTS CODE 03 This function enables displaying and setting of the current unit price i e the price of one liter of fuel for all fuel products These fuel unit prices are set on the display after the nozzle is lifted and the display is reset in case the dispenser works in manual mode Setup is carried out by pushing the lt Ent gt key entering the price in the PPPP format and confirming with the lt Ent gt key again A decimal point is not used For instance the price 1 03 Euro L will be written as 0103 etc Table 13 P03 parameter value description The number of fuel products listed in parameter 03 depends on the dispenser configuration The system of fuel product marking is described in Fig 21 When the unit price setting is changed it will take effect only after the subsequent lifting of the nozzle No e 2 The values set in the PO3 parameter are valid only in the dispenser s manual mode
22. Q030 from the Physical Technical Testing Institute in Ostrava Radvanice for fuel dispensers and accessories The validity of this certificate is reviewed by audits on a yearly basis 2 2 3 ELECTROMAGENTIC COMPATIBILITY EMC The dispensers have been tested by the Czech Metrology Institute in Brno notified body No 1383 The assessment of appliance conformity was carried out according to the directive of the European Parliament and European Council No 2004 108 ES and in accordance with OIML R117 1 OIML R118 10 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Installation and User Manual 2 3 BASIC TECHNICAL DATA P TATSUNO EUROPE a s 2 3 1 HYDRAULIC UNIT OF FUEL DISPENSERS Pumping output standard increased H very high UH Accuracy class Maximum operating pressure Electromotor of the pump Solenoid valves 2 3 2 ELECTRONIC COUNTER Power supply Output Displaying units displays volume monetary sum unit price 2 3 3 AMBIENT CONDITIONS Operating temperature Temperature range of medium Type of dispensed medium Dispensed medium dynamic viscosity range Mechanic environment class Electromagnetic environment class Relative humidity 40 L min 30 50 L min 80 L min 70 90 L min 130 L min 120 150 L min when using piston meter 150 L min 140 170 L min when using LOBE meter 0 5 0 18 MPa 1 8bar 0 25 MPa 2 5bar for H or UH three phase 3x4
23. The time from lifting the nozzle to the display reset and pump startup can differ significantly depending on the used control system and fuel station configuration it can range from 2 to 5 seconds Switching from automated mode to manual mode By default dispensers are installed and set according to the expected mode used at the individual fuel station i e if the fuel station has a control system the dispensers are set in the automatic mode if the fuel station does not have a control system dispensers are set in the manual mode In case it is necessary to switch the dispensers from the automatic mode to the manual mode e g due to a malfunction of the control system proceed as follows A Counter PDEX Using the IR controller change the P12 parameter value from 0 to 3 and set the unit prices in parameter P03 see chapter 4 1 15 UN Counter TBELTx Using the 4 key keyboard change the POO parameter value from 0 to 1 and set the unit prices see chapter 4 2 3 lezile Switching from the automated mode to the manual mode must always be consulted with a service technician in advance In the manual mode delivery history data are not backed up only the 10 most recent deliveries are saved 5 3 5 PRE SETTING KEYBOARD OCEAN dispensers can be equipped with a pre set keyboard which allows the customer to pre set the desired amount or quantity of fuel right at the dispenser Before starting the delivery the customer c
24. VERSION 5 PRODUCTS UNE U i J Output Powering cable for electronic counter Powering cable for electronic counter and heating Type HO5VV5 F 3x1 5 3 Type HO5VV5 F 3x1 5 Wiring XP11 gt dispenser counter box Wiring XP11 lt gt station distribution box 1 2 neutral conduit blue 1 neutral conduit PE oko M4 protective conduit green yellow protective conduit green yellow 1 Powering cable for vacuum pump motors Type HO5VV5 F 4x1 5 Powering cable for vacuum pump motors 2 Type HO5VV5 F 4x1 5 Wiring XP11 lt gt station distribution box phase 3 black 3 Wiring XP11 gt dispenser counter box phase 3 black 3 5 E poj NN EN Power cable for switching fuel and LPG WSE pumps 4 Type HO5VV5 F 7x1 0 Wiring XP11 lt gt dispenser counter box Cable for switching of fuel and LPG WSE pumps Type HOSVV5 F 7x1 0 1 Wiring XP11 lt gt station distribution box protective conduit green yellow T sere pose ofpume4 akt 3 sumehedphaseofmume3 oas T smmehedphaseofumet f dt protective conduit green yellow 3 97 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 3 Ex Zones A TATSUNO EUROPE
25. a s APPENDIX 2 3 7 WIRING OF DATA DISTRIBUTION BOX XS01 EEI AT LT n Communication cable for data line PDE line Communication cable for data line Type HO5VVC4V5 K 2x0 5 Type HO5VVC4V5 K 2x0 5 recommended MAINE XS01 lt gt dispenser counter box Wiring XS01 lt gt kiosk service point NOTE The distribution box XSO1 is used for data communication RS485 with the protocols PDE TATSUNO EUROPE or DART Dresser Wayne 98 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 3 8 WIRING OF DATA DISTRIBUTION BOX XS02 TX RXIGND Ll LL OC Communication cable for data line PDE line Communication cable for data line Type HO5VVC4V5 K 5x0 5 Type HO5VVC4V5 K 5x0 5 recommended Wiring XS02 lt gt dispenser counter box Wiring XS02 lt gt kiosk service point shielding shielding shielding shielding low level signal black 5 low level signal black 5 low level signal black 4 low level signal black 4 S L L G signal RX black 2 signal RX black 2 H L L ND signal ground black 3 signal ground black 3 A signal TX black 1 signal TX black 1 The distribution box XS02 is used for data communicaiton through a current loop with
26. fuel products Depending on the type a dispenser can dispense one to five fuel products number of dispensing hoses 1 to 10 dispensing hoses Every dispensing point of a dispenser is equipped with one to five dispensing hoses fitted with dispensing nozzles A dispenser can have 1 to 10 dispensing hoses nozzles dispensing nozzle placement nozzle placed from the dispenser front LANE ORIENTED dispensers nozzle placed from the dispenser side ISLAND ORIENTED dispensers ZV1 pumping performance dispensers with standard pumping performance 40L min dispensers with heightened pumping performance H 80L min dispensers with high pumping performance UH 130 170L min Note Pumping performance means the maximum possible flow rate through the dispensing nozzle It is given in liters per minute OCEAN dispensers provide three basic pumping performances The actual pumping performance however depends on the actual conditions at the fuel station quality and lengths of suction piping suction height etc 15 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com h type of displays dispensers with displays for public pumping amount volume price dispensers with displays for private pumping amount only liter display Note Depending on the displayed values it is possible to divide all displays into liter displays and displays for public pumping Liter displays contain only information about the pumped
27. i e it dispenses other products than just diesel or biodiesel it is necessary to power the electromotor of the suction pump by a 4 core cable HOSVV5 F 4x1 5 see Table 2 which is led from the main distributor in the kiosk to each powering dispenser into the distribution box XPxx In the distributor box this cable is connected to the curcuit breaker and switch In the dispenser motor switching is carried out by a contactor with current protection in the counter case Table 4 Marking of wires in cables switching the submersible pumps pressure system Marking of wires in the cable HO5VV5 F 7x1 0 black 5 pump switch phase 5 black 4 pump switch phase 4 38 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s S3 black 3 pump switch phase 3 S2 black 2 pump switch phase 2 black 1 pump switch phase 1 SE green yellow protective conduit 3 5 2 POWER SUPPLY TO THE ELECTRONIC COUNTER AND SWITCHING ELEMENTS For all types of dispensers the counter and the switching circuits are powered by a 3 core power cable type HOSVV5 F 3x1 5 see Table 5 which leads from the main distributor in the kiosk to the first module of the fuel dispenser in its power supply distribution box XPxx From the distribution box the power is led to the dispenser s counter case where it ensures stabilized power supply to the electronic counter switching elements and any heating units Table 5 Mar
28. of the European Parliament and European Council No 2004 22 ES A new ES type certificate MID certificate has been issued for fuel dispensers gasoline diesel ethanol and their mixtures TCM No 141 07 4491 Type tests were carried out in accordance with OIML R117 1 OIML R118 and OIML D11 The company TATSUNO EUROPE a s received a Certificate of the Quality Management System No 0119 SJ C006 07 from the Czech Metrology Institute and thus met the requirement of qualification for declarations of conformity of type based on ensuring measuring apparatus production quality according to attachment No 2 procedure D Chapter 6 of the government decree No 464 2005 Coll The validity of the certificate is reviewed by audits in one year intervals 2 2 2 SAFETY The dispensers have been certified by the authorized entity No 210 The Physics Technical Testing Institute in Ostrava Radvanice notified body No 1026 for the use in areas with an explosion hazard according to the directive 94 9 ES The fuel dispensers are confirmed to comply with the European norm on the construction of fuel dispensers no EN 13617 1 A new ES type certificate ATEX certificate for fuel dispensers No FTZ 14 ATEX 0065X has been issued All parts of dispensers located in areas with an explosion hazard comply with the European directive ATEX no 94 9 ES The company TATSUNO EUROPE a s has received an Acknowledgement of quality insurance No FTZ 02 ATEX
29. of the dispenser See more in Table 16 Table 16 P06 error messages history Parameter O6A0 Code of the last error of the dispenser on side A 06BO Code of the last error of the dispenser on side B 06A9 Code of the tenth most recent error of the dispenser on side A O6B9 Code of the tenth most recent error of the dispenser on side B If there are two errors of the same type and error code immediately after one another only the last one will be stored in the counter memory 4 1 11 LATEST DELIVERY HISTORY CODE 07 This function serves to show the history of the last 10 fuel deliveries transactions on each side of the dispenser This parameter has the following data layout on the display Euro 153511 0740 07A0 After opening the parameter PO7 the display will show the code of the latest fuel delivery on side A of the dispenser example 16 EUR 10 L The price per liter alternates in the display with the parameter number After pushing the lt ENT gt key the time and date of fuel delivery completion is displayed After pushing the lt gt key the display shows the code of the last error message of side B of the dispenser See more in Table 17 Table 17 P07 last fuel deliveries history Description 07A0 Last fuel delivery on side A of the dispenser 07B0 Last fuel delivery on side B of the dispenser 07A9 Tenth most recent fuel delivery on side A of the dispenser 07B9 Tenth most recent fuel delivery o
30. producer and forms an inseparable part of the dispenser accessories The use of this manual is done at the full responsibility of the user any operations not described here must be considered forbidden Any operator who performs such operations will take all responsibility for the results of such actions The manual is organized into individual sections which have their subsections so each topic is independent and also corresponds to operational logic learn prepare use maintain The manual properly reflects the technical situation at the moment of sale of the dispenser and it cannot be deemed inadequate as a result of any subsequent changes and updates according to the latest circumstances Noj lea Keep this manual and enclosed documents over the whole service life of the appliance for future reference 1 2 AUTHORIZED USE The dispensers of the OCEAN series are intended for stationary use for dispensing of gasoline motor diesel biodiesel light fuel oils kerosene and ethanol gasoline mixtures max E85 in specified quantities from the storage tank into motor vehicles AYEI The dispenser is a complicated appliance that carries out a number demanding functions Before commissioning the tanks and pipes must therefore be cleaned and the cleanliness of the fuel must be verified dirty filters in the dispenser cannot be considered as a reason for warranty repairs Before commissioning the electrical wiring and proper conn
31. sheet stainless metal sheet or non flammable laminate approved for this use by the state testing authority Statement of FTZ 04ST 0083 The supporting elements of the dispenser framework are made of varnished steel sheets of 0 8 2 5 mm thickness or of stainless metal sheet The standard color of the OCEAN dispensers is white Every dispenser is equipped with hydraulics pumping mono block piston measurement transducer of the Japanese company TATSUNO It is a worldwide proven type of hydraulics with a high reliability and a long service life The pumping monoblock is equipped with an intake and output filter a gas and vapor separator a check valve and a rotation pump capable of operation pressure regulation The four piston measuring transducer can be regulated by adjusting of a single piston Each measuring transducer includes a highly reliable explosion proof pulse generator Each fuel dispenser has a highly reliable explosion proof electronic counter with own diagnostics and displays showing the pumped amount in various currency units fuel quantity in liters and the fuel unit price in currency unit per liters Displays of dispensers for non public sale show only the dispensed fuel quantity in liters The dispenser hoses are made of high quality gasoline resistant rubber with antistatic protection As a standard the dispensers are delivered with an automated stop nozzle The main advantages of the OCEAN combined dispensers are e high performa
32. the dispenser Dispensing into a vehicle with the engine running is prohibited Dispensers are hygienically safe for the customer and for the operator During normal maintenance and during fuel delivery it is appropriate to protect the hands for example with gloves made of ecological foil In case of skin contamination wash the affected area with soap and water immediately In case of eye contamination etc seek medical attention Avoid inhalation of vapors during dispensing 57 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 5 2 PUTTING THE DISPENSER INTO OPERATION Fuel dispensers are switched on and off at the main distribution box of the fuel station where the power to the dispensers leads Each fuel dispenser has two power supply points from the main distribution box e Power supply of the fuel and vacuum pump electromotors 3x400V e Power supply of the electronic counter and switching circuits 230V stabilized Both of these supply points are protected with adequate circuit breakers that switch the dispensers off and on nee NAY D7 Turning the dispenser on should be carried out as follows Turn on the backup power source UPS located in the kiosk a green light will come up on the UPS Turn on the 230V circuit breaker for stabilized power supply to the electronic counter of the fuel dispenser an automatic test of all display segments will be carried out and the dispenser s display show the values of
33. the dispensing nozzle The dispensing nozzle is diverted from the horizontal position the ball stops the flow of air and the fuel stops flowing Since the orifices of fuel tanks of various cars differ you must find the optimum position for the dispensing nozzle when the fuel still flows The fuel flow may be turned off also when the fuel stream flowing out of the nozzle hits the wall of the car fuel tank orifice In that case you need to find a different position 5 3 2 ELECTROMECHANICAL LITER TOTALIZERS Upon request OCEAN dispensers can be equipped with electromechanical totalizers to monitor the total consumed fuel in each dispensing hose The meters are on the display of the fuel dispenser For each dispensing hose or nozzle there is one seven digit electromechanical totalizer that states the quantity of whole liters pumped through the given hose For multi product dispensers the electromechanical totalizers are listed on the display from top down or from left to right and are numbered with the hose numbers Variants of the layout of the electromechanical meters on the fuel dispenser display masks are shown in Fig 24 59 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1 2 3 0056437 0086465 000786 0065427 i eur Jm 20 TOTAL EN 1 3 20 TOTAL au EUR 20 20 TOTAL sd EUR 1 320 PRICE 1L EUR 1 320 PRICE 1L TTSUNO TSUNG TISUO
34. thermal and mechanical resistance These are attributes are met for instance by HOSVV5 F and HOSVVC4V5 K harmonized cables The main characteristics of cables are listed in Table 8 Table 8 Cable characteristics No of D cores mm HO5VV5 F 7x1 0 Switching of tank pumps in pressure system 9 5 11 8 41 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Legend Danom Cable outer diameter No le Impulse surges can form in any conduit as a result of lightning within a distance up to several kilometers or due to industrial activities The strength of the impulses due to induction from lightning is enough to completely destroy an electronic apparatus Consequently dispensers contain surge protection that leads the overvoltage impulse energy to a grounding conductor and thus protects the given electric appliance The producer of the dispensers recommends protecting the main distributor or the secondary distributor which powers the dispensers electronic equipment computer cash desk etc and data lines with overvoltage protections and lightning arresters The producer does not provide any warranty for damage caused due to insufficient protection of the cables leze For trouble free operation of the fuel dispensers it is necessary to separate signal cables from power supply cables If there are power cables near the signal cables interference and undesirable parasite phenomena arise and this may cause problems
35. zero 68 TATSUNO EUROPE a s www tatsuno europe com Error message removal method Turn the power supply to the dispenser off and on If the error persists contact authorized service Turn the power supply to the dispenser off and on If the error persists contact authorized service Turn the power supply to the dispenser off and on If the error persists contact authorized service Turn the power supply to the dispenser off and on If the error persists contact authorized service Turn the power supply to the dispenser off and on If the error persists contact authorized service Turn the power supply to the dispenser off and on If the error persists contact authorized service Turn the power supply to the dispenser off and on If the error persists contact authorized service Check that no two dispensers have the same address Check the mechanical connection of the data line Check the function and setting of the data converter Use the monitor to check the communication progress Controlling computer not connected or the communication cable is not connected properly Check the setting of parameter P76 Check the data converter function Use the monitor to check the communication progress Check the power supply of the dispenser and possible interference in power supply Call the authorized service company Call the authorized service company Call the authorized service company The message disappea
36. 00V 0 75 kW 1395 RPM 24VDC max 1A or possibly 230V AC 50 Hz SW 230 VAC 10 15 50 Hz 5 Hz max 300 VA from 0 01 to 9999 99 L from 0 01 to 9999 99 EUR from 0 001 to 9 999 EUR L from 20 C to 40 C for standard dispenser model from 40 C to 50 C special model with heating from 40 C to 50 C gasoline motor diesel biodiesel gasoline x ethanol mixture max E85 oils 0 5 10 mPa s 0 5 10 cp M1 El from 5 to 95 non condensing 11 P TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 4 DISPENSER MODEL IDENTIFICATION The following section explains the marking coding system of the combined fuel dispensers OCEANEURO amp OCEAL TALL The basic form of the commercial marking of the dispenser is BMP40ab Oxy lt dispenser orientation on the refuge island from vehicle arrival direction D double sided dispenser R right sided dispenser L left sided dispenser dispenser variant by hose column height and hose storage fashion x E EURO dispenser variant w hose column height 1900 mm and hose retractor x T TALL dispenser variant w hose column height 2300 mm and free hanging hoses dispenser type line OCEAN number of dispensing hoses in dispenser number of delivery hydraulic units in dispenser number of products number of pumps number of suction pressure inlets 40 dispenser type line OCEAN BMP abbreviation f
37. 2 1 Foundation Plans of BMP4011 0 and BMP4012 0 Dispensers ccccssseseeecccnnnseseccsenscaauseeecesssaussecessusaueesesssssaauaeseessssaaaeseeess 81 Appendix 1 2 2 Foundation Plans of BMP4022 0 and BMP4024 0 Dispensers oooonccnncccnoonncnnncnononncnnonnnnnnnnnnonnnnnnnnrnnnnnnnnnnnnononnnnnnnnrronnnonananenss 82 Appendix 1 2 3 Foundation Plans of BMP4033 0 and BMP4036 0 Dispensers ccccccssesesecccnsnsssecccecensauseecccsssausescessssaueeccsssssaauaseecssssaaaeseeess 83 Appendix 1 2 4 Foundation Plans of BMP4044 0 and BMP4048 0 Dispensers occccccconcnnccononnononnnnnnnononnonononnononconnnnarnnnonrononononnnnnnnronnnnaninnos 84 Appendix 1 2 5 Foundation Plans of BMP4055 0 and BMP40510 0 Dispensers occcccooncnncconcnnnconnnnononcnonnnnononnononnonnnnarnnnonnonnnnnnnrnnnnnaronnnnaninnos 85 Appendix 1 2 6 Detailed Connection of the Inlet Piping scccccsseeccccsesecccnseeceuausecesseeeecssuseceuausecesaussecssuusecesauecssaunecssauasesessausecesauesessauaer es 86 APPENDIX 1 3 FOUNDATION PLANS OF SPECIAL VERSIONS OF DISPENSERS ssccsscescceccssccsccenecesccesccseceuceeeeeseeeueeeneeeuseeeesaeees 88 Appendix 1 3 1 Foundation Plan of Satellite Dispenser BMP4001 OEL SAT cssssssssccccsccececesessnssseeeseeeeseesesensnnsasesceeeeseseessnsaeeeeesseeeeeeeseneaaas 88 Appendix 1 3 2 Foundation Plan of BMP4021 0 UH ZV1 Dispenser Pressure VELSION ci ccccccccccccccccccccccccscscecseceeceeceececceeeeeeeeeeeess 89 APPENDIX 2
38. 30 29 32 19 20 5 28 A 25 23 24 Fig 9 Basic parts of an OCEAN dispenser Position Device Position Device Position Device 1 Pump motor 15 Cylinder sight glass 30 Internal column 2 Motor pulley 16 Dispenser nozzle 31 Hose retractor column 3 Pumping monoblock 17 Nozzle cover boot 32 Hydraulics roof 4 Pump pulley 18 Magnetic sensor of dispensing 33 Roof of columns nozzle position in nozzle cover 5 Air separator sensor 19 Distribution box 34 Rear lid 6 Connection element flex pipe 20 Cable bushing IP67 35 Roof lid 7 Output pipe 21 V belt antistatic 36 Hose reel holder 8 Meter 22 Electronic counter 37 Counter head 9 Pulser impulse generator 23 Vapor recovery pump 38 Mask display mask metal sheet 10 Solenoid valve 24 Vapor recovery motor 39 Right door 11 Fuel pipe 25 Vapor flow sensor 40 Left door 12 Temperature sensor Pt100 27 Dispenser foundation 41 Latch lock 13 Dispenser hose 28 Front column 14 Break away Coupling 29 Central column 26 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 2 7 PRODUCTION LABELS Each OCEAN dispenser is equipped with a type label and an orientation label These labels are merged into one on single product dispensers The type label contains all data about the dispenser concerning its metrology and safety according to the standard WELMEC 10 5 and the norm EN 13617 1 article 7 4 The orientation label serves m
39. 4 41 2007 and also requires that appropriate electrical cables must be connected to each dispenser It is imperative that all fuel dispensers at the station be interconnected with a grounding conduit and connected to a grounding system For the grounding conduit a green yellow conduit of at least 4 mm cross section or a special flat conduit may be used The grounding conduit must be connected to a central grounding clamp of the fuel dispenser located in its base M10 bolt identified with a ground mark ATEAN All the electrical cables must be resistant to gasoline vapors and must have good insulation attributes because they will be under long term influence of an aggressive explosive environment For these purposes the manufacturer recommends using harmonized cables of type HOSVV5 F and HO5VVC4V5 K resistant to gasoline vapors Examples of electric wiring of fuel dispensers in suction and pressure models are shown in Appendix 2 To allow for easy installation cable ending in a distribution box it is required that all cable terminations entering the fuel dispenser have sufficient length each end at least 3 m above the ground Concerning the used voltage and function the cables can be divided into power supply cables and signal cables Power cables e powering of electromotors of pumps and vacuum pumps e powering of counters and switching elements Signal cables e communication line data line e additional servi
40. 40 80 BIMP4033 OTL R S 1 L 3 3 3 1 40 80 BMP4033 OTL R S3 R 1 L 3 3 3 1 40 80 BMP4033 OTL R 2C S 1 L 3 3 3 2 40 80 BMP4033 OTL R S3 2C R 1 L 3 3 3 2 40 80 BMP4036 0TD S 2 L 3 6 6 2 40 80 BMP4036 OTD S3 R 2 L 3 6 6 2 40 80 BMP4036 OTD 4C 5 2 L 3 6 6 4 40 80 BMP4036 OTD S3 4C R 2 L 3 6 6 4 40 80 BMP4044 OTL R S 1 L 4 4 4 1 40 80 BMP4044 OTL R S3 R 1 L 4 4 4 1 40 80 BMP4044 OTL R 2C S 1 L 4 4 4 2 40 80 BMP4044 OTL R S3 2C R 1 L 4 4 4 2 40 80 BMP4048 0TD S 2 L 4 8 8 2 40 80 BMP4048 0TD S3 R 2 L 4 8 8 2 40 80 BMP4048 OTD 4C S 2 L 4 8 8 4 40 80 BMP4048 OTD S3 4C R 2 L 4 8 8 4 40 80 BMP4055 OTL R S 1 L 5 5 5 1 40 80 BMP4055 OTL R S3 R 1 L 5 5 5 1 40 80 BIMP4055 OTL R 2C S 1 L 5 5 5 2 40 80 BMP4055 OTL R S3 2C R 1 L 5 5 5 2 40 80 BMP40510 0TD S 2 L 5 10 10 2 40 80 BMP40510 OTD S3 R 2 L 5 10 10 2 40 80 BMP40510 OTD 4C 5 2 L 5 10 10 4 40 80 BMP40510 OTD S3 4C R 2 L 5 10 10 4 40 80 17 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1010 1010 i U We l ii i Mo ma 1010 1010 1010 Fig 2 Overview of standard OCEAN TALL dispenser models in BASE design without decorative elements with recommended vehicle arrival direction to dispenser lt 18 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 1010 1010 g lil fi iq li M L E E M i w 1010 1010
41. 5 and 2 5 mm The length of the uninsulated part of the conduit is min 9 mm and max 10 mm Cable glands M12 x 1 5 M16 x 1 5 or M20 x 1 5 are in the model IP66 68 The description of the connector in the data distribution box depends on the type of the data line A data line with the PDE protocol is used as a standard 100 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 101 P TATSUNO EUROPE a s Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Appendix 3 Ex Zones re _ ng XX lt EE O j SL j OS ee oe XI X SES X SG S ee XX x oo 0 2 SSO K pe 4 k KO K rd 4 e x E a M E A x E A Sa k 2 IN k l Y 4 xt le SS SS sp lt 2 gt D C3 2 lt LN a 3 5 2 gt uy gt a G od Q wy N S o S S o y E o O O 2 O S U a 2 Mi A o pa co z U og ei N et m 5 ME 4 M 2 E ESSA RIKS BRE SESS VR i y XXX E SIA z MDa OO O46 ZZ V V V V V V V VA e o lt KESSLER EE KE gt W SES SS SS AN 3 fe IE SIRIA E T A l
42. 96 Appendix 2 3 6 Wiring of Powering Box XP11 Pressure Version 5 Products o ccccocooooncononononooonnonononononoconnnononoronononnnnnnarorononnnarorononnnnnos 97 Appendix 2 3 7 Wiring of Data Distribution Box ASL raid NN AAA kod 98 Appendix 2 3 8 Wiring of Data Distribution Box XS02 cotidianidad 99 Appendix 2 3 9 Wiring of Data Distribution Box XSO5 cccccsssssssccccnssnsssecccssunauseecccsnauseesccssausseeecessssaauseescessauusescessauussescesessauuasesessaauaeesesses 100 APPENDIX 3 DISPENSER ZONES CLASIFICATION ACC EN 13617 1 amp EN 60079 10 1 102 APPENDIX Se OCEAN EURO ZONES partio io a tos 102 Appendix 3 1 1 OCEAN EURO Zones Basic DES OO A AENA RARA A 102 Appendix 3 1 2 OCEAN EURO Zones Design Variation WAVE ccssssssccccssnsssecccscauensssecccesauuseeceessaaueeeeessauuauseecessssaassecesssauuaecesssauaaaasecesssags 103 Appendix 3 1 3 OCEAN EURO Zones Design Variation CUBE sist ridad id cd Ac 104 Appendix 3 1 4 OCEAN EURO Zones Design Variation FIN ccccccccssscsccccconnsesccsccccnansesecccrensessscaccnanssaecececcnaasesccccceaacessceaceanssscsscecoeasssceceoes 105 APPENDIX 1 2 JENTE 106 Appendix 3 2 1 OCEAN TALL Zones Basic DOS iia IA NADAN 106 Appendix 3 2 2 OCEAN TALL Zones Design Variation CUBE miii ade 107 Appendix 3 2 3 OCEAN TALL Zones Design Variation FIN A AAA AAA u n eu okr v 108 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com INTRODUCTIO
43. A VX SS AAA ve LSL KKK V ok r Kr SE 2 S NSERC i RRR SSO SOC F Se 9 K RRE RT KX Z T T ab a 7 A ARAS N M vah RR AA E ii gg PAVOL LLP PPP OSS SS LL on NASA NNN LK ODEL 09 200 LESS OOO SSE KKK IKS J OSOS SE LS RSS RSS XXX KES en SOS S De OQ QO POP OOD BOO ARIK LKAA RAB Oe AA DE E 2 ZON 1 ZONE ZONE 0 Popis Description Pos Popis Description 3 Prostor bez nebezpeci vybuchu IP54 Non hazardous area IP54 ka typ 1 detail repaz v Vertik ln p Vertical vapour barrier type 1 according EN 13 617 1 N Ko a U x Lu M ES gt gt A gt I S o wo lt o OW Oo ME c Ses Q gt 2 gt Q V o Z O EN 108
44. AN EURO dispenser models in BASE design without decorative elements with recommended vehicle arrival direction to dispenser lt 22 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 2156 1010 1010 L a j 1010 1010 T 1890 2156 Fig 6 Overview of standard OCEAN EURO dispenser models with CUBE design with recommended vehicle arrival direction to dispenser lt 23 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 1010 ji J 1010 ert tHE Fig 7 Overview of standard OCEAN EURO dispenser models with FIN design with recommended vehicle arrival direction to dispenser lt 24 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s r 1010 1010 1010 la Fig 8 Overview of standard OCEAN EURO dispenser models with WAVE design with recommended vehicle arrival direction to dispenser lt 25 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 6 NAMING OF THE BASIC ELEMENTS OF DISPENSERS I TI
45. ELECTRICAL WIRING iras OU Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual AN TATSUNO EUROPE a s APPENDIX 2 1 ELECTRICAL WIRING SCHEMES rai ENEE RAEE EEA EAE ESRAR 90 Appendix 2 1 1 Example of Electrical Wiring of Dispensers in Suction MOE cccccsseecccseeeecssusececcsesessnsusecssseeecsssueecsssuseeecssausecssauecssaensees 90 Appendix 2 1 2 Example of Electrical Wiring of Dispensers in Pressure MOJ EI cooooccccccoononcccononncnnononononoronononnconononnnnononoronnnnnncnnonaninnnnanoss 91 APPENDIX 2 2 ELECTRICAL DISTRIBUTION BOXES vasos 92 Appendix 2 2 1 Wiring of Powering Box XPO1 Suction VEISiON ssssseececcccecccsnascnasssesssesseeceesessssaaaasassseseseeeeeeessssesaaaaaunsnseeeeesseeesesssaaaaaaes 92 Appendix 2 2 2 Wiring of Powering Box XPO4 Pressure Version 1 Product oooncccccccooonccnnnononononocnnnnnonanoconnnononororononnononoronononnnanorononannnos 93 Appendix 2 3 3 Wiring of Powering Box XPO5 Pressure Version 4 Products oocooooooncccnnnnnoononocnnnnnnonaronnnnnononocnnnnnnononoronnnnononaronnnnnnnons 94 Appendix 2 3 4 Wiring of Powering Box XPO6 Pressure Version 2 Products oocoooooocccnnncnooooonnonnnonononocnnnnnnnnoonnnnnnononaronnnnnnonaronnnnnnnnos 95 Appendix 2 3 5 Wiring of Powering Box XPO7 Pressure Version 3 Products oocooooooncononononooonoononononoroconnnononarononnnnnnonaronononnnanocononnnnnos
46. For the other types of displays it does not work 4 1 22 DISPLAYING THE DISPLAY SEGMENT ERROR CODE 19 This function allows switching on off the displaying of a display segment error Er1 by the processor Table 23 Displaying a display segment error P19 Description The display segment error E1 will not be shown The display segment error E1 will be shown The default setting of the parameter value is 1 54 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 4 2 TBELTX COUNTER The electronic counter TBELTx for fuel dispensers produced made by the company TATSUNO EUROPE a s is setup by means of a 4 key keyboard or by a pre set keyboard if it is installed on the dispenser This allows the following e setup of unit prices of fuel products in manual operation e reading of non resettable electronic liter totalizers of all dispensing hoses e dispenser operating mode change 4 2 1 FUEL UNIT PRICE SETTING If the dispenser is in manual mode the spent amount calculation uses unit prices of the products stored in the counter memory where each pump is matched to a single fuel unit price Any change in the unit price of fuel on the counter s display comes into effect only after the dispensing nozzle is lifted The factory setting is zero for all fuel products A non zero price must be set otherwise the error message E30 zero price will be di
47. IDENTIFICATION a a 12 2 4 1 Additional Abbreviations in Dispenser MIRTA Disc RARA AAN AAA AAA AN A kano 13 2 4 2 Conventional Marking of the Dispenser Parts smc via 14 DO STANDARD MODELS OF OCEAN DISPENSERS sessi 15 251 OCEAN TALE DISPONES rer 17 252 OCEAN EURO Dispensers curadora ii idea 21 2 6 NAMING OF THE BASIC ELEMENTS OF DISPENSERS cccsccecceccecccecceccescecceeacectesccescestecncestestestecnsesteccestesecseestestecses 26 2 Fm he 27 3 1 INSTRUCTIONS FOR SAFE WORK OE EE NE o e e 29 3 2 RECEIPT TRANSPORT UNPACKING cintia ii AR iaa 29 3 3 DISPENSER PLACEMENT V4v4v4v4rr44 vat enn 0 RUR 000K Osa He aale 0 an Roo 30 A RR RRA 30 3 3 2 Single Sided Dispenser Orientation anadir 30 3 3 3 Distance of the Dispenser from aci 30 34 ES A A AE O EE E EE E E E E E O EE E E E 30 3 3 5 Distrib tion Pipe O A 33 3 3 6 Dispenser Location in Relation to External Influences mr ne 33 A 27 EN AS orree E E ET E TEE E ER ER NE Ne 33 So Satelite DIS Pense ria iia 34 3 4 MECHANICAL ATTACHMENT OF THE DISPENSER str ra 34 35 ELECTRIC VVIRING OF THE DISPENSER sisas 35 3 5 1 Powering of Electromotors of Pumps and Vacuum PUMPS iaa in AA AAA Ka ae d na AAA 36 3 5 2 Power Supply to the Electronic Counter and Switching Elements cssssssccccccnnsesecccsaecnussesccessausseeceessausesecssssesaaussessssauaesecssssaaaesesesees 39 NONNE 39 EK EN LEE EEE O O O O 41 TN 41 4 BASIC FUNCTIONS AND SETTINGS OF DISPENSER cccsccsc
48. MODEL UPS PKZM 0 10 o Ir 10A Irm 224A afro uk L3 PE In gt G f PE N PKZM 0 10 Ir 10A Irm 224A L1 m L2 Y L3 PE PE N PA _ 5 LETEC Ns Ls PE N L3L2L1 1 OCEAN TALL amp OCEAN EURO dispenser in suction model 8 Data conventer R5485 7 RS232 or controler 2 Motor circuit breaker with short circuit and thermal trigger 9 Controlling device PC payment terminal POS console a Backup power source UPS with powering stabilization 1 Cable for motor powering HOSWVS F4axl 5 O 6 Workplace of the staff kosy 3 Powering distribution bon PI 90 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 1 2 EXAMPLE OF ELECTRICAL WIRING OF DISPENSERS IN PRESSURE MODEL 52 51 SC PE ji PKZM 0 10 ul lh Ir 10A Irm 224A 2 A EL Af 7 nx A PE O In 6A 0 EREC a 7 12 M B S mn 1D KO i s VE L me PKZM 0 10 Ir 10A Irm 2 2 PE N L3L2L1 1 OCEAN TALL amp OCEAN EURO dispenser in pressure model 9 Controlling device PC payment terminal POS console ERT ME 227 m Current circuit breaker of the UPS 13 Communication line H
49. N This manual is for users of TATSUNO dispensers of the OCEAN EURO and OCEAN TALL series as well as for designer studios who design fuel stations The company TATSUNO EUROPE a s recommends thorough studying of the manual including all of its appendices The manual must be available to the dispenser operators during installation and regular maintenance of dispensers e Keep this manual along with its appendices over the whole life time of the dispenser e Make it available to other owners and users as well e Perform updates of regulations see www tatsuno europe com The appendices properly reflect reality at the time of publishing The producer reserves the right to change technical conditions of the equipment or its attributes without written notice due to continuous development and improvements All rights are reserved No part of this manual may be reproduced or transmitted without the written consent of the company TATSUNO EUROPE a s Document revisions Revision No Date Change description Made by Revision 04 1 4 2013 Added dispensers in series OCEAN TALL and variants CUBE FIN WAVE Ing Milan Berka Revision 05 1 8 2014 New connection boxes description of flexible pipe connection Ing Milan Berka Revision 06 13 11 2014 Bc Karel Viktorin Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 1 INTRODUCTORY INFORMATION Symbols used in this manual A A
50. OSVVCAV5 K5x05 S Communication line HOSVVC4V5 K5x0 5 HO5VVC4V5 K 5x0 5 a Workplace of the staff kiosk Powering distribution box XP04 1 product XPO6 2 products Fuel station technology main distribution box Preken 8 Data converter RS485 RS232 or controller Communication distribution box XSO1 TT with PDE protocol 91 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Appendix 3 Ex Zones A TATSUNO EUROPE a s APPENDIX 2 2 ELECTRICAL DISTRIBUTION BOXES APPENDIX 2 2 1 WIRING OF POWERING BOX XP01 SUCTION VERSION m M20x1 5 LI1 L2 L3 PE N L mm M20x1 5 413 fe CT Powering cable for dispenser electronic counter Powering cable for dispenser electronic counter Type HO5VV5 F 3x1 5 Type HO5VV5 F 3x1 5 Wiring XPO4 gt dispenser counter box Wiring XP04 lt gt station distribution box PE loop M4 protective conduit green yellow nm protective conduit green yellow Powering cable for pump and vacuum pump motors Powering cable for pump and vacuum pump motors Type HOSVV5 F 4x1 5 Type HOSVV5 F 4x1 5 XP04 gt dispenser counter box Wiring XP04 lt gt station distribution box PE loop M4 protective conduit green yell
51. The customer puts the nozzle back to the dispenser and goes to pay Examples c and d are only possible in OCEAN dispensers with the electronic counter PDEX and an activated pre set keyboard function during fuel pumping 5 3 6 TURNING FUEL DISPENSERS OFF 1001 1112 eV ETO When turning a dispenser off the producer recommends proceeding as follows Turn off the 3x400V circuit breakers of the pump and vacuum pump motor power supply Turn off the 230V circuit breakers of the stabilized power supply to the dispenser s electronic counter Turn off the UPS backup power source located in the kiosk using the switch on its rear panel the green light on the UPS will go out 63 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 6 MAINTENANCE AND SERVICE 6 1 KEY PRINCIPLES FOR THE MAINTENANCE OF DISPENSERS gt Keep all functional units of the dispenser clean so that any malfunction can easily be seen and repaired Check regularly all connections to monitor any leakage Tighten the connections or change the sealing if necessary Check the proper strain on the V belt and adjust it if necessary using the engine s tilting console Check the screws connecting the electromotor to the console Tighten if necessary Regularly check the dispensing nozzle condition In case of a defect decide on a repair or replacement according to its severity and type Regularly check the condition of dispensing hoses In c
52. XIBLE PIPE TO FP 1001 PUMP corso he monwes 6 Bok M05 ONS 2 sping meter E d Flexible pipe of standard length 270mm terminated by rotary flange T90 78 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans AN TATSUNO EUROPE a s APPENDIX 1 1 7 ATTACHMENT OF THE CHECK VALVE AND FLEXIBLE PIPE TO FP 1022 PUMP ES x i A a a Ef r ER A i de n te i M a LL L N f M A F A i 2 k naj A n Ly et mi TET x x I 9 Pumping monoblock TATSUNO FP 1001 Flat cork seal of the oval flange S Check valve TATSUNO FV 1037 A 002 Flexible pipe of standard length 270mm terminated by rotary flange T90 Flat cork seal of the monoblock 2 pcs Bolt M8x35 DIN912 spring washer M8 3 pcs Bolt M12x50 DIN 933 spring washer M12 DIN 127 2 pcs 79 P TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 1 8 DRAWING OF STANDARD CONNECTING FLEXIBLE PIPE ae a X KINGA D U NS E o C KDN M C CO A k OJ y M K i E ri gt a E Se Fl f i he inl f th i lock 1 Oval flange T90 for connection to the suction piping 3 ange 100 COMES ON CO MENER ON ine PuMmpinE monoblae a
53. a s APPENDIX 2 3 5 WIRING OF POWERING BOX XP07 PRESSURE VERSION 3 PRODUCTS 1 2 3 SC L1 L2 L3 PE N L AD Output Powering cable for dispenser electronic counter Type HO5VV5 F 3x1 5 Wiring XPO7 gt dispenser counter box PE loop M4 protective conduit green yellow Powering cable for vacuum pump motors Type HO5VV5 F 4x1 5 Wiring XPO7 gt dispenser counter box Cable for switching of fuel pumps Type HOSVV5 F 5x1 5 Wiring XPO7 lt gt dispenser counter box 96 Powering cable for dispenser electronic counter Type HO5VV5 F 3x1 5 Wiring XPO7 lt gt station distribution box protective conduit green yellow Powering cable for vacuum pump motors Type HO5VV5 F 4x1 5 Wiring XPO7 lt gt station distribution box ef et te 8 nesten CTN Cable for switching of fuel pumps Type HO5VV5 F 7x1 0 recommended Wiring XPO7 lt gt station distribution box o pia PE loop M4 protective conduit green yellow AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 3 6 WIRING OF POWERING BOX XP11 PRESSURE
54. a supply cable only a cable that complies with the requirements of the European standard EN 13617 1 2012 may be used Among the basic attributes of these cables is their resistance to oil gasoline and gasoline vapors according to HD21 1351 Nel Due to safety and environmental protection it is necessary to install a leakage tray to catch any leakage of fuel Next the dispenser is connected to the suction pipe via a flexible pipe which is part of the dispenser delivery along with a check valve The assembly is described in Appendix 1 1 6 and Appendix 1 1 7 Foundation plans of dispensers in the suction model are in Appendices 1 1 1 to 1 1 5 of the Installation Instructions The connections to the dispenser must be sealed in such a way that no flammable liquids or their vapors can get inside In the shafts under the dispenser only cable connectors resistant to flammable liquids may be used Cable glands may only be used for one cable unless they are glands designed for more cables OKI BER V R a AL VORRO SOS ROG ROA ROR COL ROR GA RROKA OX seg f vi Ker aa lt PREKE Fig 15 Example of connection of the dispenser and the underground tank 31 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Legend 1 dispenser 2 electric supply cables and data line 3 sensor of liquids located on the bottom of the leakage tray 4 piping for vap
55. abling adjustment of the height setting of MA A valve OPW 10BF firmly connected to the foundation the inlet piping in the range of 25mm to 45mm not part of standard dispenser equipment 86 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans AN TATSUNO EUROPE a s 87 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 3 FOUNDATION PLANS OF SPECIAL VERSIONS OF DISPENSERS APPENDIX 1 3 1 FOUNDATION PLAN OF SATELLITE DISPENSER BMP4001 0EL SAT The plan is valid for model o BMP4001 OEL SAT ii NX A Y Ne gt N v Z lt P v f d MK do Y P 3 55 C I di vv z CTA e 5 L 2 A lt gt zb l r d T o i 1 Oval flange PN6 DN32 G 1 according to CSN EN 13 1365 Anchoring holes Inlet pressure piping TR 44 5 x 2 5 OS Outlet of electrical cables for dispenser powering min 2 m Leak catcher tray le Recommended arrival direction of vehicles to the dispenser 88 Electronic fue
56. ad G1 Breakaway valve OPW 10BF firmly connected to the foundation ca in dispensers made for dispensing diesel Ka ee SG of standard dispenser equipment 5 Anchoring holes holes Recommended arrival direction of vehicles to the Recommended arrival direction of vehicles to the dispenser a Outlet of electrical cables for dispenser powering Order of fuel products 83 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 2 4 FOUNDATION PLANS OF BMP4044 0 AND BMP4048 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the pressure model S3 as well as their variants e BMP4044 OEL R e BMP4044 OEL R H e BMP4048 0ED e BMP4048 0ED H e BMP4044 OTL R e BMP4044 OTL R H e BMP4048 0TD e BMP4048 0TD H LE Axis of inlet pressure piping 2x fastener for use in concrete G12 Leak catcher tray This surface must be on the same level as the foundation plan Vapor recovery piping terminated by an internal thread G1 10 Breakaway valve OPW 10BF firmly connected to the foundation not equi
57. all daily totalizers of dispensing hoses nozzles 52 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s After setting the value of the parameter to 1 and confirming it lt ENT gt lt 1 gt lt ENT gt all electronic totalizers that are part of parameter PO2 are reset to zero 4 1 19 MANUFACTURER S LOCK CODE CODE 16 This function allows displaying a 6 digit code and entering the manufacturer s lock code if the dispenser is locked or if it is started in a trial period This parameter has the following layout of data in the display The first line of the display shows a numeric code 674359 Manufacturer s Lock Code necessary for unlocking the dispenser remotely The second line shows the number of 9 days in trial operation after which the dispenser will be If the first line is empty and there is 0 on the second line the dispenser is in standard operating mode 4 1 20 DISPLAY BACKLIGHT INTENSITY CODE 17 This function allows adjusting the intensity of the LED backlight of the graphic proportional display PDEDCU This parameter does not work with other types of displays Table 21 Display backlight intensity P17 Display backlight intensity not regulated 17 1 100 PWM value of the display backlight intensity The standard default setting of the parameter is 70 4 1 21 GRAPHIC DISPLAY TEXT MESSAGES CODE 18 If the dispenser has the graphic pr
58. an 52 4 1 19 Manufacturer s Lock Code Code en 53 4 1 20 Display Backlight Intensity Code 17 aiii RANA NAAA ERA aje eo 53 4 1 21 Graphic Display Text Messages Code 18 ini 53 4 1 22 Displaying the Display Segment Error Code 19 icivicinnioini acacia india riada did acaecida 54 4 2 PI MM 55 LENTE 55 4 2 2 Reading the Electronic Totalizers cia aa AAA AAA AAA ANNA 56 4 2 3 Changing the Operating MOTE ANNA RA a 56 5 1 INSTRUCTIONS FOR SAFE OPERATION diia 57 5 2 PUTTING THE DISPENSER INTO OPERATION pss dial 58 5 3 OPERATION OF THE FUEL DISPENSER rascar arruina cbr dorada caca 58 PLN NN 58 5 3 2 Electromechanical Liter TOCAR iia 59 NTN 60 5 3 4 Dispenser NNN 61 PN 62 5 3 6 Turning EP DESEO REE EEE RE O O O O O O OLO O mR UNmMIEA 63 6 MAINTENANCE AND SERVICE surre OF 6 1 KEY PRINCIPLES FOR THE MAINTENANCE OF DISPENSERS cescecescecescecsscuceecuscusneeuseeeueusueecueesseeuseesneeuseeeeseeeeeeceueeees 64 6 1 1 Maintenance of Dispenser COVENS sara RR AAA Ad 65 6 2 PET RENN 65 PRE DIS DENSer Error Messages oia EN 67 6 3 SERVICE OF OCEAN DISPENSERS nennernunnnvnrnennnnnnnnnnennnnnnnnennnnnnnnnnennnnnnnnnnnnnnnnnenennnnnnnnnnennennnnnnnnunnnnnenennnnnnnnnnneneenenn 70 LNG 70 ENN 70 APPENDIX 1 FOUNDATION PLANS issssvssasnsnmndnnavaccsectensenssstssooanatsuponnaneanenasssnedseesedoesessnoserekeunreannsnin I APPENDIX 1 1 FOUNDATION PLANS FOR DISPENSERS IN SUCTION MODEL c sscesecsscceeccnccesecesccesccaec
59. an set the volume of fuel or amount of money to be dispensed The pre set value can be cancelled by pushing the lt Zrus gt i e Cancel button before the delivery starts Then it is possible to choose a different pre set value or dispense fuel normally without a pre set If the pre set keyboard is used the dispensers must be equipped with slow down valves that ensure safe slowdown of the fuel flow rate in advance before reaching the pre set target value a Example of pre set in Czech crowns A The customer comes to the dispenser and wants to spend 250 CZK on fuel A On the pre set keyboard the customer uses the keys to enter the value 250 by pushing the lt 100 CZK gt key twice and the lt 10 CZK gt key five times A The customer chooses the desired product takes the nozzle off the dispenser and inserts it into the vehicle s fuel tank 62 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual AN TATSUNO EUROPE a s AN AN The dispenser pumps fuel worth exactly the pre set amount and then stops automatically The customer puts the nozzle back in the dispenser and goes to pay b Example of pre set in liters HH Hu The customer comes to the dispenser and wants to get 20 liters of fuel On the pre set keyboard the customer enters 20 by pushing the button lt 10 liters gt twice The customer chooses the desired product takes the nozzle off the dispenser and inserts it into the v
60. ase of mechanical damage of the dispensing hose coating ensure its immediate replacement Check the function of locks and mechanisms for hanging the dispensing nozzle Maintain outer cleanliness of the dispenser take special care to clean the glass of the counter Regularly use a sludge pump to remove sludge water and other impurities from the fuel station s fuel storage tanks eN loli Before performing any maintenance on the mechanical hydraulic or electrical elements the power supply must always be turned off and it is necessary to ensure that the power does not get restarted es Gi 0 DO NOT REMOVE THE COVERS OF THE DISPENSER WHILE IT IS IN OPERATION Fig 28 Dispenser without cover side B Fig 29 Dispenser without cover side A 64 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s GNU 0 THE BELT BETWEEN THE ENGINE AND THE PUMP OR VACUUM PUMP IS ANTISTATIC AND MAY NOT BE REPLACED WITH A DIFFERENT TYPE er NU i 0 1 DO NOT OPEN THE DISTRIBUTION BOX COVER IF THE DISPENSER IS UNDER POWER N ei J pay 8 a Y TATSUNO EUROPE a s C2 67801 Blansko Pra sk 68 1026 Distribution box 26 Exe li C T6 Gb ME Type RK003 6 FTZU 12 ATEX 0152 S N 00356 2014 550V AC 12A 20 C lt Ta lt 50 C 2 5mm2 r k Re DO NOT OPEN WHILE ENERGIZED S Be v Pi A Fig 30 Distribution box cover 6 1 1 MAINTENANCE OF DISPENSER COVERS Th
61. ash desk If the dispenser is in Manual mode try unblocking it with the remote IR controller press the lt 0 gt key Turn the dispenser counter power off and on Check the power supply to the dispenser after switching the power on the display must undergo a test sequence Check the position of the single phase 230 V power circuit breaker of the dispenser at the main distributor of the station If the dispenser is connected to a controlling computer the blocking of the dispenser may be caused by the control system which fails to release the dispenser to allow delivery or blocks the dispenser Turn the power of the dispenser off and on and change its mode from Automatic to Manual mode see Chapter 4 1 15 or 4 2 3 If the dispenser operates in the Manual mode the problem is likely to be in the controlling computer After lifting the dispensing nozzle the display is reset but the pump fails to start up This means the electromotor of the dispenser has not started This can be due to a circuit breaker in the electromotor s power supply which is located on the main distributor being turned off Alternately the protection of the electromotor inside the dispenser may be disconnected gt Inthe main distribution box of the station check the position of the circuit breaker of the three phase power supply to the dispenser motor The dispenser s display shows the error code E18 This is an error message of the dispenser that inform
62. bparameter Apenbinyum nopnapametep Fig 20 Description of keys on the remote controller PDERT 50 When using the IR remote controller the controller must be approx 1 meter from the centre of the fuel dispenser display see Fig 21 The setup mode is triggered by the lt R gt key manager mode or by the consequent pressing of the keys lt S gt and lt R gt operator mode The values to be set or read are shown on the display During reading of the electronic totalizers the dispenser parts marking rules described in Fig 21 apply Apart from setting and reading of parameter values of the electronic counter it is also possible to use the remote controller for the following functions lt Delivery amount volume preset The lt A1 gt lt A2 gt lt L1 gt lt L2 gt and lt CLEAR gt buttons can be used in the same way as the preset button keyboard for presetting the dispensed volume amount on the dispenser Display heating test The lt ON gt button enables tensting the function of the display heating After pressing it the display heating if installed is turned on The heating is automatically turned off if the teperature is higher than 0 C Unblocking the dispenser after delivery If the dispenser is in the manual mode with blocking after each delivery it is possible to unblock the dispenser with the lt 0 gt button The lt C gt button unblocks a single side of the dispenser Unblocking the dispenser af
63. ce lines pulse outputs motor blocking tank fuel level probes etc 35 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Examples of electrical wiring of OCEAN dispensers in suction and pressure models including distribution box descriptions are shown in Appendix 2 3 5 1 POWERING OF ELECTROMOTORS OF PUMPS AND VACUUM PUMPS a Suction version dispensers When the dispenser is equipped with a fuel pump i e suction version dispensers the pump and vacuum pump electromotor powering is carried out in all types of dispensers by a 4 core cable HO5VV5 F 4x1 5 see Table 2 which leads from the main distributor in the kiosk to each fuel dispenser to its distribution supply box XPO1 In the distributor this cable is connected to circuit breakers and a switch Switching of individual motors of pumps and vacuum pumps is done by means of contactors inside the fuel dispenser All OCEAN fuel dispensers are equipped with contactors and each motor in the dispensers is protected with a thermal residual current device Switching of motors of pumps and vacuum pumps is made so that at any given moment no more than two motors of pumps and two motors of vacuum pumps are connected to the power supply cable see Table 3 Table 2 Marking of wires in cables powering the electromotors of pumps and vacuum pumps lezile For the termination of the supply cable 3x400V in the distributor we recommend using a special engine circuit breaker t
64. covery system in fuel dispensers is checked by the operator of the fuel station in regular intervals at least once every shift In dispensers with optical signaling of the vacuum pump functionality the operator checks the functionality of the signal light during dispensing fetes If suspicion arises that the vapor recovery system isn t working or that its signaling is broken the operator must immediately inform the service organization and an inspection must be carried out and any malfunctions repaired 5 3 4 DISPENSER OPERATING MODES The fuel dispenser has two basic operation modes 1 manual mode 2 automatic remote mode The Manual mode is a mode when the dispenser works independently separately without remote control Delivery process The customer comes to the dispenser and takes the dispensing nozzle of the desired product The display resets ca 1 5 seconds and the pump engine switches on now the dispenser is ready to start dispensing After refueling the vehicle s tank the customer puts the nozzle back and pays for the fuel to the operator The dispenser is ready for the next customer immediately Because in the manual mode the dispenser is not controlled in any way the fuel unit price must be set manually at the dispenser see chapters 4 1 7 and 4 2 1 4 1 7 a 4 2 1 The quantity of pumped liters per work shift is measured as the difference between the electronic or electromechanical totalizers status at th
65. csccsccsccsccscceccsccecesccssesceesesseesens 43 4 1 EDEX COUNTER poeren ran aE N E A EA E E AE E E 0666 Saaap dies aaaana eaaceecaiannsnesusensencss 43 4 1 1 PDERT Remote Controller Description AAA AAA AAA medu d a kdekdo ku ka 43 4 1 2 Displaying Data in the Setup IV OG RER EE 45 TAS Operator Mle sones iia EE E NE E EE E N E NETRE OEE E EEEE 45 414 Manager Mode aier oee EE E EE O O O O O EE AEE E EE O O O O O 46 4 1 5 Non Resettable Volume Totalizers Code Leer ee 47 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 41 6 D ily Totalizers Code RENEE O EE RER EN EEE 47 4 1 7 Unit Prices of Fuel Products EN 48 118 Current Time and Date Code 04 a A AAN AAA AN 49 4 1 9 Displaying the Program Version and Check SUMS Code 05 u ssssssseeccccccceccnsnsssessessesseececceeeesssausuuseseeeeceseeeeeesesssaaaaaassseeeeeeesessssaaeaaaagaes 49 4 1 10 Error Message History Code OG ir ias 49 4 1 11 Latest Delivery History Code Dani AAA E RN 50 4 1 12 Access Password to the Manager Mode Code 08 oooocccnccccooococnononcnnnarocononononocononnnonaronnononnnnnnrornnnnononoronononnnnrnnronononnnnrncnnonos 51 4 1 13 Maintenance History vvs 51 4 1 14 Vapor Recovery System Test Code 11 ecccicoiirioia indi ali dd ie AE en 51 4 1 15 Operating Mode of the Fuel Dispenser Code Lis 51 4 1 16 Error Statistics Code 13 RE 52 4 1 17 Current Operating Temperature Code TA hina RAR 52 4 1 18 Resetting Daily Ev
66. ction of the Inlet Piping Axis of inlet pressure piping 8 2x fastener for use in concrete 12 Leak catcher tray This surface must be on the same level as the foundation plan Vapor recovery piping terminated by an internal thread G1 Breakaway valve OPW 10BF firmly connected to the foundation not equipped in dispensers made for dispensing diesel not part of standard dispenser equipment 5 Anchoring holes Anchoring holes Recommended arrival direction of vehicles to the dispenser 85 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com EX Outlet of electrical cables for dispenser powering PA Order of fuel products APPENDIX 1 2 6 DETAILED CONNECTION OF THE INLET PIPING AN K I LO CL Inlet filter Ball shutoff valve 3 Swivel nut with sealing ring nut with Swivel nut with sealing ring ring 7 Foundation frame frame ENE pipe en
67. e beginning and at the end of the shift The Automatic mode is a mode when the dispenser is remotely controlled via PC program control console station controller etc The Automatic mode allows remote regulation of pumping from the fuel station kiosk The kiosk contains a control device that is used by the operator to release pumping at a dispenser and after the end of the pumping collects information about the quantity of the consumed fuel and its price 61 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Delivery process The customer comes to the dispenser and takes out the dispensing nozzle of the desired product The dispenser asks the control center in the kiosk for a release The control centre sends to the dispenser the unit price of fuel the maximum amount volume for delivery and allows dispensing The display is reset approx 2 seconds after the nozzle is lifted and the pump engine starts After filling the vehicle s tank the customer puts the nozzle back and goes into the kiosk to pay the price and receives a tax document receipt for the payment The dispenser is immediately ready for the next customer Because in the automated mode the dispenser is remotely controlled the fuel unit price does not need to be set manually The proper unit price is automatically set by the controlling computer for all dispensers of the station The display reset only happens after the delivery is authorized by the control center
68. e covers of the dispenser the bodywork made of laminate varnished steel or stainless steel require regular maintenance Special attention must be paid to them during the winter season when chloride aerosols from road sprinkling salts can permanently damage the bodywork varnish if it is not treated properly Covers made of stainless steel can undergo inter crystalline corrosion Regular maintenance of bodywork elements is done with water or a solution of detergent and with normally available automotive cosmetics 6 2 DISPENSER TROUBLESHOOTING In case of any problems with the fuel dispenser first study What to do when see Table 25 which contains frequently asked questions of dispenser users concerning problems occurring at fuel stations In case of dispenser malfunction the electronic counter controlling the dispenser will show an error message in the form of a numerical code The error codes for the individual counter types are listed in Chapter 6 2 1 65 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Table 25 What to do when The dispenser is unresponsive to lifting a nozzle from its holder and the display fails to show an error message This can mean that the dispenser is without electric power the dispensing nozzles are improperly hung or the dispenser is blocked by the control system Check the proper hanging of all nozzles Check if the fuel delivery at the dispenser has been paid at the c
69. e done in a vertical position the dispenser must not be placed on its covers WARNING During manipulation only forklift vehicles may be used If other manipulation methods are used TATSUNO EUROPE a s does not provide warranty for any sustained damage 29 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 3 3 DISPENSER PLACEMENT 3 3 1 GENERALLY The producer recommends placing the dispensers on the refuge islands of the fuel station in such a way that the direction of the vehicle arrival matches the arrows in Fig 1 which also shows the numbering of products at the dispenser 3 3 2 SINGLE SIDED DISPENSER ORIENTATION Single sided dispensers are marked with the letter L and R L left R right following the dispenser type designation e g BMP4022 OEL is a left single sided single product dispenser and BMP4022 OER is a right single sided single product dispenser The dispenser orientation is described from the point of view of the incoming vehicles see Fig 13 and Fig 14 Fig 13 Left sided dispenser BMP4022 OEL Fig 14 Right sided dispenser BMP4022 OER arrow indicates recomended direction of vehicle arrival arrow indicates recomended direction of vehicle arrival 3 3 3 DISTANCE OF THE DISPENSER FROM THE TANK The producer recommends that the maximum distance of the dispensers from the fuel tank should be 50 meters and the maxim
70. e parameter can have a value of either 0 or 3 Z If the parameter P12 value is 0 the dispenser operates in a purely automatic mode i e is connected to the control computer via a data line The dispenser is fully controlled by a remote control unit counter control panel etc release of the dispenser for fuel pumping blocking of the dispenser setting the fuel price and the maximum amount volume for each pumping etc Shortly after interruption of communication between the computer and the dispenser the display will show the error message E18 Once the communication is restored the E18 error message disappears Z If the parameter P12 value is 3 the dispenser operates in a purely manual mode The dispenser is fully independent not remotely controlled The data line is blocked The unit price of the fuel is controlled by the P03 parameter Unless a special manual mode with blocking after fuel drawing or a mode with the RELEASE signal controlling is set the fuel pumping starts immediately after the nozzle is lifted and the display reset 51 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 4 1 16 ERROR STATISTICS CODE 13 This function displays the statistics about the errors that occurred on the dispenser since its initialization or counter reset This parameter has a different data layout in the display The first line of the display shows the dispenser error code Euro Erroi 13 01 through 59 the s
71. econd line shows the freguency of the error occurrence since the dispenser was commissioned or since a reset of the statistics made by a service technician Scrolling through error statistics is possible via the keys Euro L lt gt and lt gt A table showing error messages can be found in Chapter 6 2 1 4 1 17 CURRENT OPERATING TEMPERATURE CODE 14 This function shows the current temperature measured by the thermal sensor located in the processor board of the counter or the current temperatures of the thermal sensors Pt100 located in the dispenser s hydraulics if installed This parameter has the following data layout on the display The first line of the display shows the temperature on the counter s processor board in tenths of degrees Celsius Li 26 8 C The second line shows the temperature of the fuel 146 tres product No 1 in the dispenser s hydraulic system in tenths of degrees Celsius 14 6 C 14 1 Euro L Scroll through the fuel products is carried out by using the lt gt and lt gt keys Table 20 Current operating temperature P14 Ambient temperature around the counter s processor and temperature of fuel product No 5 The number of fuel products listed in parameter P14 depends on individual fuel dispensers configurations The marking system of fuel hoses and products is described in Fig 21 4 1 18 RESETTING DAILY TOTALIZERS CODE 15 This function serves for resetting
72. ections must be reviewed to prevent electric shock injury and to ensure explosion protection the fuel is class I flammable material Melilea Any changes to the dispenser may revoke the validity of the device certification See the certification documents and the manufacturer s instructions every time when considering any modification of the electrical wiring and or the whole device Every fuel dispenser is tested at the production plant concerning its function safety and metrology The delivery of each fuel dispenser includes certificates which the producer must provide to relevant authorities upon request Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 2 OCEAN LINE DISPENSERS 2 1 DISPENSER DESCRIPTION OCEAN dispensers serve for pumping of liquid fuels and oil ethanol and petrol mixtures maximum E85 into vehicles and for commercial purposes The dispensers are equipped with high quality Japanese hydraulics made by the TATSUNO Corporation herein also referred to as TATSUNO and an efficient and reliable electronic counter of the Czech company TATSUNO EUROPE All fuel dispensers can operate in the manual mode individually off line or in the automated mode remotely controlled from the fuel station kiosk and connected to the cash desk POS via a data line Fuel dispensers of the OCEAN EURO series have their enclosure cover door lid etc made of a varnished steel
73. efore every delivery the fuel unit price is automatically transmitted to the dispenser 66 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 6 2 1 DISPENSER ERROR MESSAGES After each error in a dispenser with a PDEX or TBELTX counter fuel delivery is suspended and the display shows an error E error code Based on the message type either the whole dispenser gets blocked fatal error or only one part where the error occurred is blocked Important error messages are recorded in the counter s memory where they can be recalled using the PO6 Error history and P13 Error statistics parameters Table 26 Types of error messages of PDEX and TBELTX counters Message type Manner of dispenser blocking Method of dispenser unblocking LOCK The message disappears from the display after hanging the operational blocking Blocks a part of the dispenser dispensing nozzle back Blocks only the part of the dispenser where the error occurred The message code is recorded in the history and statistics ALERT warning The message disappears from the display as soon as the cause of the error is repaired The message disappears from the display after hanging the dispensing nozzle back It is possible to unblock the dispenser and cancel the error by means of a remote controller or via the data line Blocks only the part of the dispenser where the error occurred T
74. ehicle s fuel tank The dispenser pumps fuel in the pre set volume and then stops automatically The customer puts the nozzle back in the dispenser and goes to pay c Example of pumping into a full tank with additional pumping to a rounded amount gt 5 nh The customer comes to the dispenser and wants to get a full tank of fuel The customer chooses the desired product takes the dispensing nozzle and inserts it in the vehicle s fuel tank When the tank is almost full the customer takes the nozzle out and on the pre set keyboard pushes the key with the financial amount to whose multiple the customer wants to round lt 10 CZK gt The customer triggers the nozzle and lets the dispenser finish dispensing to a rounded monetary amount e g 320 0 CZK or 400 0 CZK The customer puts the nozzle back in the dispenser and goes to pay d Example of pumping into a full tank with additional pumping to a rounded volume gt 5 hh The customer comes to the dispenser and wants to get a full tank of fuel The customer chooses the desired product takes the dispensing nozzle and inserts it in the vehicles fuel tank When the tank is almost full the customer takes the nozzle out and on the pre set keyboard pushes the key with the volume to whose multiple the customer wants to round e g lt 1 L gt The customer restarts the nozzle and lets the dispenser pump more fuel to reach the rounded volume e g 25 00 L or 128 00 L
75. ensers OCEAN can be categorized into two main groups depending on the height of the basic model and the method of hose storage OCEAN EURO dispensers with hose retractors and basic model height 1900 mm OCEAN TALL dispensers with fre hanging hoses and basic model height 2300 mm The individual models of OCEAN dispensers are further are differentiated by the following properties a b c d e f g method of pumping suction dispensers are equipped with suction pumps pressure REMOTE dispensers do not include suction pumps only filters marking S3 number of dispensing points 1 to 4 independent dispensing points Note A dispensing point means the part of the dispensers where a customer can independently pump fuel Depending on the type of the dispenser every dispensing point is equipped with one to five dispensing hoses where the customer may choose the desired type of fuel product and at least one display It is possible to dispense only one type of fuel product in one dispensing point at any given moment OCEAN dispensers are equipped with one or two dispensing points as a standard On special request from the customer it is possible to equip the dispensers with up to four dispensing points 4 independent deliveries 4 displays access to dispenser two sided dispensers access to dispenser from two sides TWO SIDED one sided dispensers access to dispenser from one side ONE SIDED number of
76. er must be put out of operation fitted with a clearly visible OUT OF ORDER sign and the access road must be marked with a NO ENTRY sign The serviced dispenser must be disconnected from the power source turn off the main switch The valves on the supply pipe must be fully closed During service passage of vehicles in the area of 5 m around the dispenser must be prevented A A fire extinguisher must be available at all times A Service may only be carried out by authorized personnel of the service company The service of TATSUNO EUROPE a s dispensers is ensured by SPEED CZECH SERVICE s r o Pra sk 2325 68 6 PE E D 678 01 Blansko Czech Republic info speedcz com www speedcz com a HOT LINE 420 602 562 277 6 3 1 WARRANTY AND CLAIMS The standard contractual warranty is provided for the supplied equipment for a period of 2 years or 1 million liters of delivered fuel This warranty does not cover consumables When filing a claim the following information has to be provided e Serial number and name see the type label e Exact description of the fault and the circumstances under which it formed A claim is invalid if the sealing is broken or there was any unauthorized manipulation with the device Defects and deficiencies which arise as a result of incorrect or unauthorized using or maintenance are outside the scope of the warranty i e problems that arise because of the presence of water and impur
77. eter VRS1 M which is installed at the outlet of each exhaust vacuum pump The flow of vapors through the system is signaled either by a green diode lit on the display panel or by lit display segments on the first symbol of the unit price display As long as the vapor recovery mechanism is set properly the signaling of the exhaust activity is activated whenever fuel is being dispensed and when the vapors go through the exhaust pipes i e the vapor flow sensor VRS1 M is active A part of the hydraulic module of the OCEAN dispenser with Figure 26 Vapor recovery with vapor flow sensor VRS1 M the electromotor two exhaust vacuum pumps and VRS1 M sensors is shown in Fig 25 60 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s Fuel station operation conditions Directive 355 2002 Coll Attachment 12 All fuel dispensers must have a clear label informing the customers about the need to fully insert the dispensing nozzle into the filling orifice of the motor vehicle petrol tank 7 d vodu zaji t n spr vn funkce zp tn ho ods v n benzinov ch pal je nutn pln zasunout v dejn pistoli do piniciho hrdla n dr e motorov ho vozidla Fig 27 Example of an info label about vapor recovery according to Directive 355 2002 Coll Fuel station operation conditions Directive 355 2002 Coll Attachment 12 The functionality of the vapor re
78. etrology inspection for attachment of official metrology labels which affirm that the measurement system was reviewed A C C FUEL DISPENSER Type OCEAN BMP4048 0ED H UH MID certificate TCM 141 07 4491 ATEX certificate FTZ 10 ATEX 0259 Serial Number 1272 14 Ambient temp range 25 C 55 C Liquid temp range 20 C 50 C Min Max pressure 0 2MPa 0 4MPa Accuracy Mech Elmg class 0 5 M1 E1 A GASOLINE EN228 MMO 2L Qmin 5L min Qmax 50L min B DIESEL EN590 MMO 2L Qmin 5L min Qmax 50L min DIESEL EN590 MMQ 5L Qmin 5L min Qmax 80L min D DIESEL EN590 MMQ 10L Qmin 10L min Qmax 130L min Mm mn B Mm m E e B O M E 8 O M 3 E A m 3 B A da B A M 3 8 A m 3 ES 3x400 230V 2A 50Hz 0 75kW EN 13617 1 pewa II 2G lA T3 aan Fig 11 Type label Fig 10 Orientation label JUL Fig 12 Placement of production labels on the dispenser 1 type 2 orientation 27 P TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Table 1 Information on the dispenser type label TATSUNO EUROPE a s Na
79. ets terminated 03 04 05 07 10 11 12 13 14 automatically when no remote controller button is pushed over 60 seconds 4 1 5 NON RESETTABLE VOLUME TOTALIZERS CODE 01 Electronic totalizers for all dispensing hoses nozzles are stored in the electronic counter memory These totalizers are not resettable and they store data about the total volume drawn by the individual hoses Table 11 P01 parameter values description 011A Fuel volume drawn by hose 1 on side A in centiliters x 0 01L 012A Fuel volume drawn by hose 2 on side A in centiliters x 0 01L 015A Fuel volume drawn by hose 5 on side A in centiliters x 0 01L 011B Fuel volume drawn by hose 1 on side B in centiliters x 0 01L 012B Fuel volume drawn by hose 2 on side B in centiliters x 0 01L Fuel volume drawn by hose 5 on side B in centiliters x 0 01L NOTE The number of totalizers shown in parameter PO1 depends on the dispenser configuration The system of hose and product marking in the dispenser is defined in Fig 21 4 1 6 DAILY TOTALIZERS CODE 02 The electronic daily totalizers for all dispensing hoses nozzles are stored in the memory of the electronic counter These totalizers can be reset at any time using the P15 parameter see description 47 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com below They show the total volume and total amount of money drawn by the individual hoses since their latest reset Table 12
80. euecescsseeeeeeeeseeuseeeeeeees 73 Appendix 1 1 1 Foundation Plans of BMP4011 0 and BMP4012 0 Dispensers cccccsseseecccccnnseseccscnecanusseeccsssauusecessssuuuessesssssaaaaeseessssaaaeseeess 73 Appendix 1 1 2 Foundation Plans of BMP4022 0 and BMP4024 0 Dispensers ccccccsseseeecccnnnsesecccccecaauseeecessaaueeeesssaauueesesssssaaaasessssssaaaeseeess 74 Appendix 1 1 3 Foundation Plans of BMP4033 0 and BMP4036 0 Dispensers occccccooncnnoconononcnononononononnnnononnnnonrononnnrnnnonnrononnnnnrononnnrnnnananinnns 75 Appendix 1 1 4 Foundation Plans of BMP4044 0 and BMP4048 0 Dispensers occccccooncnnccononnnnonnnnnnnnononnonononnononconnnnnrnnnnnrononononrnnnnnaronnnnanonnos 76 Appendix 1 1 5 Foundation Plans of BMP4055 0 and BMP40510 0 Dispensers ccccsseseeecccnnnsssecccecnanaesseccessaauseececsssauuesecssssauauesecsssaaaasseeess 77 Appendix 1 1 6 Attachment of the Check Valve and Flexible Pipe to FP 1001 PUIMP sscccccseseeccnecececnsecesssuseesensesecssaesecessueecessuseeeessaesesesas 78 Appendix 1 1 7 Attachment of the Check Valve and Flexible Pipe to FP 1022 PUMPD ccccccoccncccoononccononononanononononcononononononrononnonoonnnnnnoronanarinnns 79 Appendix 1 1 8 Drawing of Standard Connecting Flexible Pipe ccssesceccceccneeeecseccensnseseccseccueseeeseescuuseeesessauaueseeesensauneeesstsuaneecesetsssaenseeeees 80 APPENDIX 1 2 FOUNDATION PLANS FOR DISPENSERS IN PRESSURE MODEL WITHOUT PUMPS een 81 Appendix 1
81. flow sensor error on side B If the error persists contact authorized service 67 NN TATSUNO EUROPE a s Message Message code type Cause of the error message Display error error in communication with the display or with an electromechanical totalizer Error of an electromechanical totalizer Error of the thermal sensor Invalid value of fuel density Error of the thermal compensation device The PDEINP unit is disconnected or its check sum is wrong Program error error of the metrology or program checksum Credit unit error Error in the communication between the counter and the PDECRE credit unit Data line error Error in the serial communication line wrong communication data The control computer fails to send lt ACK gt confirmation in time Data line error Error in the communication serial communication line loss of Loss of power supply during delivery The latest fuel drawing was terminated unexpectedly due to a power outage or due to a processor reset caused by interference Incorrect position of the switches SW1 1 SW1 4 Data initialization Faulty data in the RAM and EEPROM memory invalid check sum Error of electronic totalizers Electronic totalizers are wrong The checksum is wrong The TOTAL STOP key is pressed The manufacturer has blocked the fuel dispenser Wrong password A wrong password was used to enter the manager mode The fuel unit price is
82. he message code is recorded in the history and statistics NFAT non fatal error FATAL Blocks the whole dispenser and the message code is The cause of the error must be repaired The power supply fatal error recorded in the history and statistics to the dispenser s counter must be turned off and on Table 27 Error message codes in dispensers with PDEX or TBELTX counter Message Message Cause of the error message Error message removal method code type Supply power outage The power supply to the dispenser s counter must be FATAL h 3 5 ds t gt ES pd ed eee turned off for approx 10 seconds and turned back on Th i fter hanging the di i LOCK Maximum time for pumping suspension exceeded ee up AE ENE SE nozzle back in its holder NEAT Display error malfunctioning LCD display segment or an Turn the power supply to the dispenser off and on error of an electromechanical display reel If the error persists contact authorized service FATAL Display error the real quantity of displays is different Turn the power supply to the dispenser off and on from the quantity set in the P31 parameter If the error persists contact authorized service NEAT Vapor recovery system error Turn the power supply to the dispenser off and on Vapor flow sensor error on side A If the error persists contact authorized service NEAT Vapor recovery system error Turn the power supply to the dispenser off and on Vapor
83. hicles to the dispenser KR Outlet of electrical cables for dispenser powering 81 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 1 2 2 FOUNDATION PLANS OF BMP4022 0 AND BMP4024 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the pressure model S3 as well as their variants e BMP4022 0EL R e BMP4022 0EL R H BMP4024 0ED o BMP4024 0ED H e BMP4021 0EL R UH BMP4022 0ED UH H e BMP4022 OEL R UH H e BMP4022 OTL R e BMP4022 OTL R H e BMP4024 0TD e BMP4024 0TD H e BMP4021 OTL R UH e BMP4022 0TD UH H e BMP4022 OTL R UH H ERE SO Inlet piping with adjustable height terminated by a ball valve and a reducer from G1 to G1 detail in Appendix 1 2 6 Detailed Connection of the Inlet Piping Axis of inlet pressure piping SS 2x fastener for use in concrete G12 EN EN Output of electrical cables for data transmission Leak catcher tray This surface must be on the same level as the foundation plan Vapor recovery piping terminated by an internal thread G1 Breakaway valve OPW 10BF firmly connected to the foundation not equipped in dispensers made for dis
84. ion oile 48 hours after an interruption of power supply to the fuel dispenser the internal clock is reset The time and date values will change to the default setting and must be set to the current date again 4 1 9 DISPLAYING THE PROGRAM VERSION AND CHECK SUMS CODE 05 This function shows the dispenser counter program version number and various check sums These values serve for inspecting metrology authorities and authorized service technicians Table 15 PO5 parameter values description Check sum W amp M 20260 Check sum of the program e g 52359 Check sum of the memory of parameters P20 P99 e g 34567 Check sum of the appliance for thermal compensation e g 47644 Time and date of program creation e g 19 07 2011 07 56 17 4 1 10 ERROR MESSAGE HISTORY CODE 06 This function serves to show the history of the last ten error messages for malfunctions of the fuel dispenser The error message table can be found in Chapter 6 2 1 Euro Litres 06A0 Fie OGAO 2 49 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com After opening the parameter PO6 the display will show the code of the last error message on side A of the dispenser e g 41 E41 hose 1A pulser error see Error message table in Chapter 6 2 1 After pushing the lt ENT gt key time and date of error occurrence is displayed After pushing the lt gt key the display shows the code of the last error message of side B
85. is screwed over a seal in the opening M12x1 5 in the top wall of the monoblock lid The outlet of the pipe must be led into the lid of the storage tank using a pipe corner connector DN8 3 3 5 DISTRIBUTION PIPES The dispenser manufacturer recommends installing distribution pipes in the standard manner with each dispenser pump having a separate pipe to the respective fuel tank There is also the option of a backbone fuel distribution system where several dispensers pumps are connected to a single supply pipe from the tank The dispenser manufacturer does not recommend this backbone distribution type due to the risk of instability in the fuel suction from the tanks If the designer should decide to use the backbone distribution type anyway the dispenser producer requires inserting disc valves in the suction piping to functionally isolate individual dispensers Disc valves such as CO9 DN32 are produced by the company Armatury Group a s Kravare 3 3 6 DISPENSER LOCATION IN RELATION TO EXTERNAL INFLUENCES lol Hazardous areas are defined according to SN EN 60079 10 1 2009 in the surroundings of the fuel dispenser Fuel dispenser of the OCEAN EURO series must not be located in explosion hazard areas i e in hazardous areas defined by the norm CSN EN 60079 10 1 2009 Electronic counters used in these dispensers do not have any cover are located in areas with no risk of explosion and are separated from other areas with a partiti
86. it is fully dependent on the master dispenser An image of a satellite its layout and base frame can be found in Appendix 1 3 4 MECHANICAL ATTACHMENT OF THE DISPENSER The dispensers are attached to special base frames with anchoring bolts supplied along with the dispensers The dispenser s base frame is not part of the standard dispenser equipment but it can be ordered additionally The base frame is set in concrete to the refuge island then the front and rear covers of the dispenser are removed the dispenser is placed on the base frame and fixed with bolts 34 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s Subsequently the dispenser is connected to the suction piping using a flexible pipe suction piece which is part of the dispenser delivery Appendix 1 shows the base frames and layouts of all dispenser types with marking of the location of the suction piping and gasoline vapor recovery pipes from the dispensers The delivery piping of vapor recuperation is connected to the piping with a lid G 1 3 5 ELECTRIC WIRING OF THE DISPENSER Electric wiring of the OCEAN fuel dispensers requires protection against contact voltage according to the norm SN 33 2000 4 41 Electro technical regulations Electrical equipment Part 4 Safety Chapter 41 Protection against electrical shock published August 2007 which complies with the international norm HD 60364
87. ities in the tank and hydraulic system During operation it is necessary to regularly check for the presence of water and impurities and clean the systems if necessary 6 3 2 ATTACHMENTS e Installation and User Manual e Certificate of the Quality and Completeness of the Product e ES Declaration of Conformity e Base Certificate e Base Certificates of all meters installed in the dispenser e IR controller for operation and setup of the calculator upon request for dispensers equipped with the PDEX counter e Base frame upon request 70 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual AN TATSUNO EUROPE a s POZN MKY 71 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com POZN MKY 72 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans A TATSUNO EUROPE a s APPENDIX 1 FOUNDATION PLANS APPENDIX 1 1 FOUNDATION PLANS FOR DISPENSERS IN SUCTION MODEL APPENDIX 1 1 1 FOUNDATION PLANS OF BMP4011 0 AND BMP4012 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the suction model as well as their variants BMP4011 OEL R BMP4011 OEL R H BMP4012 0ED BMP4012 0ED H BMP4011 OTL R e BMP4011 OTL R H BMP4012 OTD BMP4012 0TD H
88. ized cables type HOSVVC4V5 K For the standard data line with PDE communication a 2 core shielded cable HOSVVC4V5 K 2x0 5 would suffice However to account for possible future changes in the dispenser configuration e g the change of the communication protocol type signals for tank level sensors etc we recommend using the maximum variant i e a 5 core sielded cable HOSVVC4V5 K 5x0 5 Fig 19 Radial layout of data lines from dispensers As a standard OCEAN dispensers are equipped with a PDE data line which is an RS485 line with the PDE communication protocol see Appendix 2 3 7 Wiring of Data Distribution Box XSO1 At the customer s request it is possible to complement the dispenser s counter with a data converter which converts the 40 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s PDE data line to a line of a different type and different communication protocol such as PUMA LAN ER4 IFSF LON TATSUNO Party Line etc This also changes the purpose of conduits in the data line The markings of conductors in the most common data line types are shown in Table 7 Table 7 Ozna en vodi pro r zn typy datov ch linek Marking of conductors in the cable HOSVVC4V5 K 5x0 5 for various kinds of data lines dataline PDE Easy Call PUMA LAN O ER4 DART ACTL probes a XSO1 XS05 XS05 XS02 XS05 XSO1 XS05 bi A mm KI mw A A m maz 8 oe
89. king of conductors in the cable of the counter and switching elements power supply Marking of conductors in the cable HOSVV5 F 3x1 5 vw 1 we nel Powering for the counter is lead from the dispenser to the main distributor where it is connected through a circuit breaker 230V 230V 6A to a bus shared by all the fuel dispensers From there the power for all dispensers is lead to a stabilized backup power source which can power the dispenser s counter for 3 5 minutes in case of a power blackout To ensure trouble free operation of the fuel dispensers the producer recommends to backup the stabilized power supply for the dispensers with a backup power source UPS Uninterruptible Power Supply Power blackouts strong interference or voltage drops during voltage peaks are frequent phenomena in the electricity grid especially in winter All these problems can be eliminated by the use of a proper power backup UPS There are essentially two types of power backups suitable to provide backup power for the dispensers UPS of the line interactive type and UPS of the on line type Fuel stations connected to a stable electricity grid without voltage drops and interference can do with the line interactive UPS type to stabilize their power supply In other cases there must be used the on line UPS type Interference voltage drops or blackouts can cause frequent blocking of the dispensers errors in the communication between the computer and the dispe
90. l dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans AN TATSUNO EUROPE a s APPENDIX 1 3 2 FOUNDATION PLAN OF BMP4021 0 UH ZV1 DISPENSER PRESSURE VERSION The plan is valid for models OCEAN EURO and OCEAN TALL in the pressure model S3 as well as their variants BMP4011 OEL R UH ZV1 BMP4011 0ED UH ZV1 BMP4011 OTL R UH ZV1 BMP4011 0TD UH ZV1 1 SE E l lt 2 om L i Lo h Ri tt RN Sa er gt x aS z 300 170 e N Oval flange PNG DN32 G 1 according to SN EN 13 1365 gt fsuevonppmg masas fe morem recen fa race be on the same els don pe Anchoring holes Outlet piping for satellite dispenser TR 44 5 x 2 5 6 Outlet of electrical cables for dispenser powering Recommended arrival direction of vehicles to the dispenser 89 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 3 Ex Zones A TATSUNO EUROPE a s APPENDIX 2 ELECTRICAL WIRING APPENDIX 2 1 ELECTRICAL WIRING SCHEMES APPENDIX 2 1 1 EXAMPLE OF ELECTRICAL WIRING OF DISPENSERS IN SUCTION
91. l intake to the dispenser does not exceed 0 35 MPa The following supply cables must be led to the shaft under the dispenser in addition to the grounding conduits e 4 wire cable for powering the three phase electromotors A harmonized cable of type HO5VV5 F 4x1 5 is recommended This cable is only necessary for fuel dispensers that have the vapor recovery system installed the cable powers the vacuum pump electromotors e 7 wire cable for switching of pumps located in the tanks a harmonized cable of type HOSVV5 F 7x1 0 is recommended e 3 wire cable for powering the electronic counter and switching circuits a harmonized cable of type HOSVV5 F 3x1 5 is recommended e 5 wire shielded cable for data line a harmonized shielded cable of type HO5VVC4V5 K 5x0 5 eel Only cables that meet the requirements of the European norm EN 13617 1 2012 may be used as the supply cables Among the basic attributes of these cables is the resistance to oil petrol and petrol vapors according HD21 1351 3 3 8 SATELLITE DISPENSER A satellite dispenser can be attached to all OCEAN type fuel dispensers It is an extra dispensing site a column with a dispensing hose and nozzle placed on the other side of the refuge island A satellite can be used to refuel trucks having the hoses of the main dispenser and the satellite fill both side tanks in one truck at the same time The satellite dispenser has no own control electronics or hydraulics and
92. me and address of the fuel dispenser producer This dispenser marking means that it was designed produced and marked in compliance with directives of the European Commission The dispenser is subject to certification and type testing according to Directive 2004 22 EC MID performed by the notified body No 1383 CMI Brno This dispenser marking means that it was designed produced and marked in compliance with directives of the European Commission The dispenser is subject to certification and type testing according to Directive 1994 9 EC ATEX performed by the notified body No 1026 FTZU Ostrava Radvanice FUEL DISPENSER Type of device Marking of the dispenser type see chapters 2 5 1 and 2 5 2 Production number of the dispenser serial No year of production MID certificate No of the metrological ES certificate of the measurement appliance type approval CMI Liquid temp range bee range of the pumped liquid for which the dispenser was designed and ATEX certificate No of the EC type certificate ATEX certificate FTZU Temperature range of the environment for which the dispenser was designed and Ambient temp range approved Min Max pressure Minimum and maximum operating pressure Accuracy mech elmg class Accuracy class Mechanical class Electromagnetic class A B C D E F G H J II 2G IIA T3 Types of measuring systems metrology parameters A Gasoline EN 228 max performance Q 3
93. n side B of the dispenser If the memory bank for fuel deliveries history is empty i e there is no data stored in the memory the Y display will only show 50 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 4 1 12 ACCESS PASSWORD TO THE MANAGER MODE CODE 08 This function allows displaying and or changing the access password to the Manager mode The default access password set from the factory is 1111 4 1 13 MAINTENANCE HISTORY CODE 09 This function allows displaying the codes of the latest 10 service remote controllers used to set parameters of the counter 4 1 14 VAPOR RECOVERY SYSTEM TEST CODE 11 This function allows setting of the duration of the vapor recovery system test in seconds The test can be initiated by pressing the lt 8 gt button on the remote controller if all delivery nozzles on the dispenser are hung in their nozzle boots Removing a nozzle terminates the test Table 18 Description and setting of P11 parameter values Vapor recovery system test is non functional 11 1 2 999 Test duration after pressing lt 8 gt button in seconds The standard factory setting of the parameter is 120 4 1 15 OPERATING MODE OF THE FUEL DISPENSER CODE 12 This function defines the type of the operating mode of the dispenser Table 19 Operating mode of the dispenser P12 Automated mode with remote control Manual mode Th
94. nce and ensured quality e High variability a low cost basic version can through the addition of a wide range of accessories and additional modules be turned into a comfortable dispenser with a personalized design e Easy maintenance and service simple construction e possibility for temperature compensation of the dispensed medium to the reference temperature 15 C 20 C e wide temperature range of operation 20 C 50 C e possible temperature volume compensation of the dispensed fuel to the reference temperature of 15 C 20 C e controlled vapor recovery with possibility for monitoring its functionality and dispenser blocking in case of malfunction of the vacuum pumps vapor flow sensors A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com e control of dispensing by proportional electromagnetic valves 24Vss with possible continuous regulation of maximum flow rate Ox 2 2 CERTIFICATES AND APPROVALS OCEAN EURO combined dispensers are in conformity with all European regulations related to metrology and safety 2 2 1 METROLOGY The appliance has been certified by the Czech Metrology Institute in Brno notified body No 1383 The assessment of appliance conformity used the procedure B type testing D ensuring production quality according to government decree No 464 2005 Coll which sets technical requirements for measuring apparatuses and implements in the Czech Republic the directive
95. nd check valve 80 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans AN TATSUNO EUROPE a s APPENDIX 1 2 FOUNDATION PLANS FOR DISPENSERS IN PRESSURE MODEL WITHOUT PUMPS APPENDIX 1 2 1 FOUNDATION PLANS OF BMP4011 0 AND BMP4012 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the pressure model S3 as well as their variants o BMP4011 OEL R BMP4011 OEL R H BMP4012 0ED BMP4012 0ED H BMP4011 OTL R e BMP4011 OTL R H BMP4012 OTD BMP4012 OTD H Inlet piping with adjustable height terminated by a ball valve and a reducer from G1 to G1 detail in Appendix 1 2 6 Output of electrical cables for data transmission Detailed Connection of the Inlet Piping Axis of inlet pressure piping 8 2x fastener for use in concrete G12 ES Leak catcher tray This surface must be on the same level as the foundation plan Vapor recovery piping terminated by an internal thread G1 Breakaway valve OPW 10BF firmly connected to the foundation KET rer in dispensers made for dispensing diesel not part of standard dispenser equipment 5 Anchoring holes ssi holes Recommended arrival direction of ve
96. ng EN 13 617 1 OOO AR k v ep py P dd SSS RRR HK RK KK RR RRR K D S Popis Description SN Ko U x L M ON 5 O Sa gt GE o a lt Qu o Se Mo c 5 as gt Y gt Q V 5 Z O ES 105 P TATSUNO EUROPE a s Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Appendix 3 Ex Zones APPENDIX 3 2 OCEAN TALL ZONES APPENDIX 3 2 1 OCEAN TALL ZONES BASIC DESIGN m OG COSO RQ Gf CRL SSRI ERROR OCC ESS OK gt o De A P 7 fs GS 2 MY Y Y gt x lt gt 0 BS HL RS GSS CII Ign 2 2 Pa V G SE E fs Se kr km AS O A X O 2 Qe 2 2 E E 2 ee ee ee ee E E E E E a E E E E E E E vi tamil CN N NN RES SS NS IS AS EAS A V SSPE X Mn K LOS OS RPL ALD NS IN YA SAS VA KL LSL OOOO OOOO PY OK KE KK A AAA 7 lt A er N N NS Ae ea oa een A X EOS y 4 lt N y Ma M IRIS LO wa 7 2 Nr bd rs 1 XX O I O PLL L LL OC AI 8 ODEL u PF N N
97. nsers computer errors data loss etc 3 5 3 DATA COMMUNICATION LINE The data line serves to control the fuel dispenser and to transfer data from the dispenser remotely when the dispenser is in the automated mode The dispenser is controlled with a single purpose console a station controller or directly by a computer in the fuel station kiosk If the dispenser operates in manual mode only this data line doesn t need to be installed To install a data line it is necessary to lead a 5 core shielded communication cable HO5VVC4V5 K 5x0 5 see Table 6 to each fuel dispenser The data cable must lead radially from the fuel station control room kiosk control panel to the first 39 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com module of each fuel dispenser into its communication distribution box XSxx From the communication distribution box the data line is lead into the head of the dispenser s electronics and connected to its counter Table 6 Marking of conduits in the data line Marking of conductors in the cable HOSVVC4V5 K 5x0 5 B black 2 data B black 4 reserved O black 5 reserved shielding shielding lezile For the communication line the manufacturer recommends using at least a 4 core shielded data line with a minimum conductor cross section of 0 5 mm The cable jacket must be self extinguishing and resistant to gasoline vapors For these purposes the manufacturer recommends using harmon
98. nsing nozzle attached to its end For self service fuel stations there are stop nozzles with a safety shut off A control level allows regulating the flow rate up to a complete stop In the basic version the dispensing nozzle is delivered with a lever arrest At the customer s request it is possible to supply a dispensing nozzle without 58 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s the arrest In this case the lever must be pressed constantly during dispensing When the lever is released or when the dispensing stop nozzle falls out of the car fuel tank opening the flow of fuel stops The stop function also activates when the car tank is full when the sensor opening in the nozzle is filled with fuel the flow will stop even when the control lever is pressed The safety function also helps against improper handling of the nozzle i e when the outflow extension is pointed more than 15 degrees off the horizontal level the flow stops even when the lever is pressed After the application of the stop function and safety function the control lever must be released to automatically revert to its default position Table 24 Positions of the dispensing nozzle during dispensing Proper position of the dispensing nozzle during dispensing The dispensing nozzle is in an almost horizontal position the ball does not prevent the flow of air and the fuel flows Improper position of
99. o zero by means of the P18 configuration parameter The totalizers can be zeroed only if the SW1 1 switch is in the OFF position Electronic totalizers reading procedure 1 The value of the meters can be shown on the counter s display only if all nozzles are in their totalizer value 134438 56 Nozzle number nozzle boots and once the last fuel delivery has been paid 2 Press and hold the 3 and 4 buttons simultaneously over at least 3 seconds 3 The bottom display line will display the nozzle number The top and bottom lines show the totalizer values the top line shows higher digits 4 The 1 and 2 buttons allow changing the nozzle number 5 Totalizer reading is terminated by pushing the 4 Cancel button 4 2 3 CHANGING THE OPERATING MODE The fuel dispenser operating mode must be changed when the dispenser needs to be disconnected from the control system e g in case of control system malfunctions when the dispensers must be operated manually or vice versa when the dispenser was operating in the manual mode and needs to be connected to the remote control system Operating mode change procedure 1 Switch the counter power off and on again 2 During the counter test countdown to zero push and hold the 1 and 4 buttons simultaneously until the letter P starts blinking on the bottom line This signals initialization of the setup mode 3 After finishing the counter test
100. on of type 1 according to CSN EN 13617 1 2013 3 3 7 PRESSURE SYSTEM OCEAN dispensers can be connected not only to a classical suction system where the fuel is sucked out of the fuel tank via the pumps located in the dispensers but it can also be connected to a pressure system where the fuel is pushed in the dispensers directly out of the tanks which have central submersible pumps such as the RED JACKET system The advantage of the pressure system is very low noise operation of the dispensers but the disadvantage is high demand for the quality and sealing of the fuel piping In the pressure system the dispenser has no pumping monoblock The fuel piping is connected via an emergency breakaway valve which is under the fuel dispenser and is firmly attached to its base frame From there the fuel goes to the filter and is distributed via meters and control valves to the dispensing hoses and nozzles 33 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com dispenser is broken off The breakaway coupling is not part of the standard equipment of fuel dispensers The dispenser producer recommends using the valve OPW 10BF The fuel intake to the dispensers is through a pipe with a cap nut with an internal thread G1 The position of the intake piping is shown in Appendix 1 where you also can see the recommended connection to the pressure piping ep 10e It is necessary to ensure that the maximum pressure at the fue
101. oots and the sale at the dispenser must be completed paid before MO Euro starting After triggering the Manager mode the display will ask for a 4 digit access password METEO Litres In order to keep the password secret the input numbers are displayed as dashes only The factory set default access COdE Euro L password is 1111 Example Press the keys lt 1 gt lt 1 gt lt 1 gt lt 1 gt and lt ENT gt If the valid password is forgotten the only remedy is calling an authorized service technician in order to set a new password After entering a valid access password the display will show the value of the first parameter 01 It is then possible to scroll 002348 through the parameters using the lt gt gt key or by entering the search parameter number and confirming with the key lt ENT gt 435698 Litres to directly move to the desired parameter The manager mode allows displaying and changing the value 01 A1 Euro L of parameters listed in Table 10 46 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s Table 10 List of parameters in the Manager mode Parameter Non resettable volume totalizers Daily volume and amount totalizers resettable Unit price of products in manual mode al Nie Text messages OO 18 Text messages Display segment error The Manager mode can be terminated by pushing the lt R gt button The mode also g
102. oportional display PDECPU this function allows adjusting the duration of text messages that appear on the screen Text messages can be classified in two groups e display descriptions e advertising messages The parameters reserved for the description of the display can have values of 0 or 1 When the value is 0 the message is not shown on the display When the parameter value is 1 the message is shown The parameters reserved for advertising texts can have the values 0 1 2 through 9 When the parameter value is O the advertising message is not shown on the display when the value is 1 2 3 through 9 the advertising message remains on the screen for 1 2 3 through 9 seconds according to the parameter value The advertising messages are shown on the display in the order 1 2 3 through 9 but only during the time 53 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com when the dispenser is idle after the last delivery has been paid The advertising message disappears as soon as the dispensing nozzle is lifted and delivery starts The list of used parameters and their meaning can be seen in Table 22 Table 22 Graphic display text messages P18 Description of the volume display e g Litres Description in case of amount pre selection e g Eu 18 21 Description in case of volume pre selection e g L O nezobrazovat Parameter 18 is functional only for the graphic proportional display PDEDCU
103. or all TATSUNO EUROPE dispensers Examples e BMP4022 OEL is a two product two hose single sided left sided dispenser with hose retractors of the type series OCEAN EURO e BMP4048 0TD is a four product eight hose double sided dispenser with free hanging hoses of the type series OCEAN TALL 12 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Installation and User Manual P TATSUNO EUROPE a s 2 4 1 ADDITIONAL ABBREVIATIONS IN DISPENSER MARKING There may be additional abbreviations after the basic dispenser code Abbreviation CUBE FIN WAVE S3 VR VR2 VR3 VR4 H H2 H3 H4 UH UH2 MAS MAS2 SAT LON DART LOG ER4 TATPL ATCL TA2331 ALX ZV1 ZV2 C1x C2xx Description Dispenser with decorative elements Dispenser in the pressure model without suction pumps Vapor recovery of one two three or four fuel products Higher performance of one two three or four diesel pumps 70 90 l min High pumping performance of one or two diesel hoses 120 150 l min The main dispenser MASTER has an outlet leading to one or two satellite dispensers SLAVE A satellite dispenser connected to the MASTER dispenser without its own hydraulics Data line with the interface IFSF LON DART or Logitron PUMALAN Data line with the interface Kienzle ER4 TATSUNO Party Line or Autotank ATCL Outlet of pulses nozzle and RELEASE signal to connect to Tankau
104. or recovery recuperation 5 suction fuel piping 6 check valve 7 strainer without check valve 8 underground fuel tank 12 leakage ECO tray with dispenser base frame 13 connection element flexible pipe with flange eel If the dispenser is connected to an underground tank it is necessary to insert a check valve into the suction piping to secure that when the dispenser is idle the fuel column is not broken because this would lead to the suction of air after commencing the next fuel delivery An independent check valve may not be installed if the suction basket is already equipped with a check valve see Fig 15 If the dispenser is connected to a surface tank due to safety reasons the suction piping must involve an overpressure check valve to prevent product leakage from the tank caused by gravity The valve simultaneously serves to free the overpressure in the suction piping back into the tank We recommend the OPW 199ASV Anti Siphon Valve The valve type needs to be chosen depending on the difference between the maximum height of the fuel in the tank and the minimum point of the fuel piping see Fig 16 height A At the lowest point of the piping a stop and bleed valve should be installed which should be closed by the operator whenever the dispenser is idle If there aren t such valves any leakage in the fuel system may cause uncontrolled fuel leakage see Fig 16
105. ow 92 P TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 2 2 2 WIRING OF POWERING BOX XP04 PRESSURE VERSION 1 PRODUCT oma TI rH ME 18 E HEEJ 316 lat 1 SC L1 L2 L3 PE N L 4313 TL Powering cable for dispenser electronic counter Type HO5VV5 F 3x1 5 Wiring XPO4 gt dispenser counter box PE loop M4 protective conduit green yellow Powering cable for pump and vacuum pump motors Type HOSVV5 F 4x1 5 Wiring XP04 gt dispenser counter box phase 3 black 3 Powering cable for fuel pump switching Type HOSVV5 F 3x1 5 Wiring XP04 lt gt dispenser counter box switched phase of pump 1 black 1 93 Input Powering cable for dispenser electronic counter Type HO5VV5 F 3x1 5 Wiring XP04 lt gt station distribution box protective conduit green yellow Powering cable for pump and vacuum pump motors Type HO5VV5 F 4x1 5 Wiring XPO4 lt gt station distribution box T rrearen eee Cable for fuel pump switching Type HOSVV5 F 3x1 5 Wiring XP04 lt gt station distribu
106. ozzle several times Turn the dispenser power off and on oe NFAT Pulser error error in connection of pulser 5 1B 5A If the error persists call the authorized service NFAT Pulser error error in connection of pulser 6 2B 6A NFAT Pulser error error in connection of pulser 7 3B 7A NFAT Pulser error error in connection of pulser 8 4B fee Check the fuel level in the storage tank and check for any NFAT PUMP Ce WIUY AI leakage of the supply fuel pipe The aeration sensor of the pump is active 8 PPY DEP If the error persists call the authorized service The effectiveness of the vapor recovery system is beyond the allowed scope Correct the fault of the vapor recovery system If the fault is not corrected within 72 hours the dispenser Call the authorized service is blocked see the error message E55 ee Check the fuel level in the storage tank and check for any Pump filled with air BD The maximum quantity of tests of separation exceeded EE a y P If the error persists call the authorized service Correct the fault of the vapor recovery system Unblock NFAT Vapor recovery system error the VAPORIX system using a service adaptor Call the authorized service 69 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 6 3 SERVICE OF OCEAN DISPENSERS A Service is carried out in accordance with the fuel station s rules of operation Before commencing service the dispens
107. pensing diesel not part of standard dispenser equipment 5 Anchoring holes EN Outlet of electrical cables for dispenser powering Order of fuel products 82 Recommended arrival direction of vehicles to the dispenser Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans AN TATSUNO EUROPE a s APPENDIX 1 2 3 FOUNDATION PLANS OF BMP4033 0 AND BMP4036 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the pressure model S3 as well as their variants BMP4033 OEL R BMP4033 OEL R H e BMP4036 0ED BMP4036 0ED H BMP4033 OTL R e BMP4033 OTL R H e BMP4036 OTD BMP4036 0TD H Inlet piping with adjustable height terminated by a ball valve and a reducer from G1 to G1 detail in Appendix 1 2 6 Output of electrical cables for data transmission Detailed Connection of the Inlet Piping Axis of inlet pressure piping 8 2x fastener for use in concrete G12 EN Leak catcher tray This surface must be on the same level as the foundation plan Vapor recovery piping terminated by an internal thre
108. pped in dispensers made for dispensing diesel not part of standard dispenser equipment Anchoring holes Recommended arrival direction of vehicles to the dispenser 6 Outlet of electrical cables for dispenser powering Order of fuel products Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Appendix 1 Foundation Plans AN TATSUNO EUROPE a s APPENDIX 1 2 5 FOUNDATION PLANS OF BMP4055 0 AND BMP40510 0 DISPENSERS The plan is valid for models OCEAN EURO and OCEAN TALL in the pressure model S3 as well as their variants e BMP4055 OEL R e BMP4055 OEL R H e BMP40510 0ED e BMP40510 0ED H e BMP4055 OTL R e BMP4055 OTL R H e BMP40510 0TD e BMP40510 0TD H 131 JI Inlet piping with adjustable height terminated by a ball valve and a reducer from G1 to G1 detail in Appendix 1 2 6 Output of electrical cables for data transmission Detailed Conne
109. r s display at a distance approx 1 m from the dispenser s display centre and pressing Auxiliary Code the lt S gt and consequently lt R gt buttons All nozzles of the dispenser must be hanged in the nozzle boots and the sale at the dispenser must be completed paid before triggering After initializing the Operator mode the value of the first parameter is displayed To navigate to the following parameters and their items use the keys lt gt gt and lt gt see Fig 20 45 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com The Operator mode allows displaying but not changing the values of all parameters shown in Table 9 Table 9 List of parameters for the Operator mode setup Parameter Description Non resettable volume totalizers Daily volume and amount totalizers resettable Unit price of products in manual mode 04 _ Current time and date O 6 Errormessagehistoy S Individual parameters will be described in the following chapter The operator mode can be terminated by pushing the lt R gt button The mode also gets terminated automatically if no remote controller button is pushed in 60 seconds 4 1 4 MANAGER MODE The Operator mode is triggered by pointing the IR remote controller at the fuel dispenser s display from a distance of approx 1 m from the dispenser s display centre and push the button lt R gt All nozzles of the dispenser must be hanged in their nozzle b
110. rs once the button is unblocked In parameter 16 enter the authorization code Turn the power supply to the dispenser off and on If the error persists call the authorized service Enter the correct manager password If the error persists call the authorized service Set the fuel unit price at the cash desk P12 0 or in parameter P3 P12 3 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual AN TATSUNO EUROPE a s Message Message 8 B Cause of the error message Error message removal method code type MN NFAT Pulser error error in channel of pulser 1 1A NN NFAT Pulser error error in channel of pulser 2 2A NN NFAT Pulser error error in channel of pulser 3 3A NN NFAT Pulser error error in channel of pulser 4 4A Lift and replace the nozzle several times Turn the dispenser power off and on as NFAT Pulser error error in channel of pulser 5 1B 5A If the error persists call the authorized service MS NFAT Pulser error error in channel of pulser 6 2B 6A NFAT Pulser error error in channel of pulser 7 3B 7A E38 Pulser error error in channel of pulser 8 4B MN NFAT Pulser error error in connection of pulser 1 1A NN NFAT Pulser error error in connection of pulser 2 2A NS NFAT Pulser error error in connection of pulser 3 3A NFAT Pulser error error in connection of pulser 4 4A Lift and replace the n
111. s about loss of communication between the dispenser and the control unit computer station controller control console etc gt Check the proper function of the control unit turn on the computer turn on the data converter etc gt Check the connection of the data cable At the beginning of delivery the dispensing nozzle is lifted but doesn t start pumping immediately e g due to opening the vehicle s fuel tank After a moment the dispenser s pump turns off The display shows the message STOP This message means that fuel delivery was terminated due to an interruption longer than 60 seconds Hang the nozzle back and start a new delivery Delivery is interrupted for some time e g to change canisters after a moment the pump turns off The displays show the message STOP This message means that fuel drawing was terminated due to an interruption longer than 60 seconds Hang the nozzle back and start a new delivery After lifting the dispensing nozzle the dispenser s display shows the error message E30 This error code means that the unit price of the fuel is zero gt If the dispenser is operating in the Manual mode with no remote control then the unit price is set incorrectly Set the fuel s unit price see Chapters 4 1 7 and 4 2 1 gt If the dispenser operates in a remote controlled mode check the setting of individual fuel unit prices in the control unit of the station computer controller B
112. splayed and the fuel delivery will not start If the dispenser is in the automated mode the calculation of the drawn amount uses the product unit prices which are sent by the station s control computer when releasing every fuel drawing The prices stored in the PO3 parameter of the counter s memory are not functional in this case Fuel price setting procedure manual mode The fuel unit price can be changed only in the time between switching the counter s power on and the first fuel delivery from the dispenser 1 Switch the counter power off and on Nozzle number again 2 Press and hold button 2 along with button 4 over at least 3 seconds 3 The middle line will display the number of the nozzle product being adjusted the bottom line will display the unit price The price is set digit by digit The currently adjusted digit is Pe 4 Button 1 changes the value of the blinking digit 5 Button 2 moves from one digit to another 6 Button 3 allows changing the nozzle number for which the price is adjusted 7 Price setup is terminated by pushing the button 4 55 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 4 2 2 READING THE ELECTRONIC TOTALIZERS The TBELTx counter is equipped with electronic volume totalizers for each dispensing nozzle hose The value of these totalizers can be found using the pre set keyboard or by a command sent via the communication line The totalizers can be reset t
113. t OS lt SSI O co LL L LAA ALL a F T gt gt me gt y 6 an z O UN W O N U raat le N 0061 S 2 O S O ac N cc OG O v Lu S x ol L Lu z SONS S S E 2 lt z 2 NRO E 27 88 Li uy O KC A Ace gt eo a O O SLOAN en Md E O BLS SSP MMR SKK KON glv o E RR N S 3 g BIO DO OOOO OOO s 2a5 2 ER SMS CRER XANAX S SLI 6 m m A O SO a 28 2 xX OKK DKK XXX OOOO Q E mM 3 gt lt PS x QR QO QQ PQ POW a o ss 23 SIT OOOO WWW WWW WWW OW OOO Pi SS 84 m 2 a A 8 58 88 o o o O OL o O N 102 AN TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com APPENDIX 3 1 2 OCEAN EURO ZONES DESIGN VARIATION WAVE Z l 3 K OE XD l k SRSA bd b K SPK AK AS SO 3 X DOM gf A Ka Jeg AR I Re TE TETT 1030202020090 an o o dd dj Nirta soiets ieh ol VARN OX D ig SSK STEELE i C a 4 46 M P SVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAVAV VA AS 4 S GEN ESSENS KSS T MMA IRMA AO O OS OB SERT KSS 0 DOLLS EK EEE AR a SEKTER V R 2 OEC ERROR AKTER R WV JN VAR MV SEE GREG TEKE RAKA 026 30
114. t sided three product three hose dispenser OCEAN TALL with free hanging hose design model BASE OCEAN TALL with free hanging hoses design model FIN with maximum pump performance 130 L min with pumping performance 2 x 40 L min 1x 80 L min 16 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 2 5 1 OCEAN TALL DISPENSERS OCEAN TALL are 1 to 5 product dispensers with a total height of 2300 mm equipped with free hanging hoses They are made in both suction and pressure variants S3 List of standard OCEAN TALL models 2 Y 5 i k ss Y I re 28 gt po 22 E a 5 TE Q s 84 ES 8 Na WE 8 9 y gy 28 E e ES E Er Us sS 55 6 BESS 2 o gt 2 a S Lo 3 B E S Y U W lt O lt Ve T a W S NY 2 2 2 2 2st u 5 ES g3 NE ER E EF ESS EE gE 5 5 O 7 OS 3 3 3 gt 5 Sur 8 gt gt Dispenser model a2 AA Za Z z 25 223 n IG BMP4011 OTL R S 1 L 1 1 1 1 40 80 BMP4011 OTL R S3 R 1 L 1 1 1 1 40 80 BMP4011 OTD ZV1 S 1 1 1 1 1 40 80 BMP4011 OTD S3 ZV1 R 1 1 1 1 1 40 80 BMP4012 OTD S 2 L 1 2 2 2 40 80 BMP4012 0TD S3 R 2 L 1 2 2 2 40 80 BMP4022 OTL R S 1 L 2 2 2 1 40 80 BMP4022 OTL R S3 R 1 L 2 2 2 1 40 80 BMP4022 OTL R 2C S 1 L 2 2 2 2 40 80 BMP4022 OTL R S3 2C R 1 L 2 2 2 2 40 80 BMP4024 0TD S 2 L 2 4 4 2 40 80 BMP4024 0TD S3 R 2 L 2 4 4 2 40 80 BMP4024 OTD 4C S 2 L 2 4 4 4 40 80 BMP4024 0TD S3 4C R 2 L 2 4 4 4
115. ter an error If the dispenser is in the manual mode and an error on the dispenser occurs it is possible to cancel the error state by pressing the lt 0 gt button or by removing and replacing the delivery nozzle 44 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual AN TATSUNO EUROPE a s 4 Vapor recovery suction pump test When the dispenser is idle and all its nozzles are securely hung it is possible to test the function of the vapor recovery suction pump by pressing the lt 8 gt button The suction pump is activated for the time defined in parameter 11 Removing a nozzle stops the suction pump test E 00100 00100 Fig 21 Range of the remote control and marking of hoses and products of the dispenser 4 1 2 DISPLAYING DATA IN THE SETUP MODE All data in the Setup mode are displayed in the fuel dispenser s display When using the remote control the data is shown in the display of the side from which the setup mode was triggered The individual parameters are shown in the display as follows Parameter No 01 Item No 2 dispensing hose order Auxiliary Code A dispenser side Parameter Value 327890 13 volume in centiliters 4 1 3 OPERATOR MODE The Operator mode is triggered by pointing the IR remote controller at the fuel dispense
116. the POO parameter number will appear on the bottom line 4 The middle line displays the current value of this parameter 5 The parameter is opened for editing by the 3 Enter key 6 After opening the parameter its value starts blinking 7 The parameter value can be changed by keys 1 and 2 to the value O automated mode or to 1 manual mode 8 The new parameter value can be stored by pushing the 3 Enter key 9 The parameter setting mode is terminated by holding the key 4 for at least 2 seconds Cancel number 56 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 5 OPERATION 5 1 INSTRUCTIONS FOR SAFE OPERATION A fuel dispenser is a piece of complicated equipment that must perform many demanding functions Consequently before commissioning cleaning of tanks and pipes must be carried out and the cleanliness of the fuel must be verified Before commissioning the dispenser the electric wiring and connections must be reviewed to avoid electric shock and to avoid the risk of explosion No smoking No open fire Use of cell phones prohibited AUTOMOBILOV BENZ N MOTOROV NAFTA Fig 22 Recommended placement of the info label Fig 23 Info label Liquid fuels Smoking and open fires are prohibited in the immediate vicinity of the dispenser No smoking inside cars The use of cell phones is prohibited in the immediate vicinity of
117. the last delivery Turn on the 3x400V circuit breakers of fuel and vacuum pump motors The fuel dispenser is now ready to start dispensing 5 3 OPERATION OF THE FUEL DISPENSER No 1 e The operation of the fuel station falls under the responsibility of its operator who must monitor the progress of dispensing If a customer at a self service dispenser violates the required procedures the operator must inform the customer about the proper manipulation rules The operator must also mark the fuel station caution zones with warning symbols no smoking no open fire direction of arrival to the dispenser etc There must be openly accessible fuel station operation rules on display for the customer should he or she need any info about the basic requirements The activation of the dispenser is carried out by taking the delivery nozzle out of the nozzle boot which also automatically triggers a reset of the data on the electronic counter After that the pump electromotor is activated and dispensing can commence The delivery speed is controlled by the delivery nozzle The delivery is terminated by closing the nozzle releasing the control lever and its subsequent hanging in the nozzle boot which also switches off the pump electromotor The dispensed volume is showed until the next time the nozzle is taken out or until payment is carried out 5 3 1 DELIVERY OF FUEL The liquid measured by the meter is led to the dispensing hose and dispe
118. the protocols PUMA LAN GILBARCO LOGITRON and connected probes for controlling the minimum level of fuel in the tank 99 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Appendix 3 Ex Zones A TATSUNO EUROPE a s APPENDIX 2 3 9 WIRING OF DATA DISTRIBUTION BOX XS05 Communcation cable for data line PDE line Sd lovac kabel pro datovou linku Type HO5VVC4V5 K 4x0 5 Type HO5VVC4V5 K 5x0 5 recommended XS05 lt gt dispenser counter box Wiring XSO5 lt gt kiosk service point esas fak The distribution box XSO5 is multifunctional With various descriptions it can be used for data communication through a current loop with the protocol ER4 HECTRONIC KIENZLE or PUMA LAN GILBARCO LOGITRON or alternately for data communication RS485 with the protocol EASY CALL BETA CONTROL or ACTL AUTOTANK In all cases only the terminal clip marking varies All distribution boxes RK003 6 and RK002 6 are in the model Ex II 2G Ex e II T6 Gb and have been issued with European Type Certificates FTZU12ATEX0152 and FTZUO2ATEX0021 The maximum load of one connecting pin is 2A 550V with conduit cross section 0 5 mm or 12A 550V with cross section 2 5 mm The allowed cross sections of conduits are between 0
119. tion box switched phase LPG WSE black 1 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Appendix 3 Ex Zones P TATSUNO EUROPE a s APPENDIX 2 3 3 WIRING OF POWERING BOX XPO5 PRESSURE VERSION 4 PRODUCTS Hdi CILIL2 L3 PE N L L N 112134 Iis le 789 non 91 82 3 4 Output Powering cable for dispenser electronic counter Type HO5VV5 F 3x1 5 Wiring XPO5 gt dispenser counter box neutral conduit blue protective conduit PE loop M4 green yellow Powering cable for vacuum pump motors Type HO5VV5 F 4x1 5 Wiring XPO5 gt dispenser counter box phase 3 black 3 Wiring XP05 lt gt dispenser counter box protective conduit green yellow a Cable for switching of fuel pumps 4 Type HOSVV5 F 7x1 0 PE loop M4 Powering cable for dispenser electronic counter Type HO5VV5 F 3x1 5 Wiring XP05 lt gt station distribution box black protective conduit green yellow Powering cable for vacuum pump motors Type HO5VV5 F 4x1 5 Wiring XPO5 lt gt station distribution box EM e C TEE n er Cable for switching of fuel pumps Type HOSVV5 F 7x1
120. tomat TA2331 Outlet of pulses and nozzle signal to connect to the terminal ALX ALX 308 Hose exit from dispenser side Delivery nozzle positioned on side of dispenser Hose exit from dispenser side Delivery nozzle positioned on front of dispenser Two simultaneous deliveries in single sided dispenser two displays same side Four simultaneous deliveries in double sided dispenser four displays LED site number 1 digit 0 to 9 x is a color red b white m blue z yellow z green LED site number 2 digits 10 through 29 x is a color red b white m blue 2 yellow z green 13 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com 2 4 2 CONVENTIONAL MARKING OF THE DISPENSER PARTS Fig 1 shows the system of marking of the displays dispenser nozzles hoses pumps meters and the system of ordering the products in an OCEAN EURO fuel dispenser ln u ul L H ij i ha EN Nozzle Nozzle Nozzle Nozzle R 1 LL Meter R1 Meter R2 Meter R3 Meter R4 Prod 1 e Prod 2 o Prod 3 o Prod 4 o Meter L1 Meter L2 Meter L3 Meter L4 a Ah A M Display Nozzle Nozzle Nozzle Nozzle L Left side L 4 L4 L3 L2 L1 Fig 1 System of marking and order of products in OCEAN dispensers 14 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 2 5 STANDARD MODELS OF OCEAN DISPENSERS All models of fuel disp
121. ts turning The proper direction is marked by the arrow on the pump s belt see Fig 18 37 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Fig 18 Checking the direction of the pump motor revolution see the arrow b Pressure version dispensers When submersible fuel pumps are located outside the dispenser in the fuel tank and are powered directly by the distributor in the kiosk i e pressure version dispensers the switching of these pumps is carried out from the dispenser via a 7 core cable type HO5VV5 F 7x1 0 see Table 4 which leads from the main distributor to the fuel dispenser to the distribution supply box XPxx XP04 box for 1 product XP06 box for 2 products XPO7 box for 3 products XPO5 box for 4 products and XP11 for 5 products In the distributor this cable is connected to the switching circuits of the submersible pumps The switching in the dispenser is carried out via power relays max 250V 12A located in the calculator case For switching of submersible pumps of a single product OCEAN dispenser it would be sufficient to use a 3 core cable type HO5VV5 F 3x1 0 would be sufficient for switching of submersible pumps of a two product OCEAN dispenser a 4 core cable type HO5VV5 F 4x1 0 and so on However because of possible future changes on the dispenser configuration we recommend using a 7 core cable type HO5VV5 F 7x1 0 If the dispenser is equipped with a vapor recovery system
122. ucer use the yellow service remote controller PDERT 5S which allows full setup of all parameters of the dispenser Managers of fuel stations use the white remote controller PDERT 50 which enables e reading of non resettable liter totalizers of all dispensing hoses e reading and reset of daily electronic liter and currency totalizers of all hoses e setting of individual product prices in case of manual operation e reading and setup of the dispenser s operating parameters The setup mode can be triggered in the dispenser by the above method only while the fuel dispenser is idle i e when fuel pumping has been completed all nozzles are hung in their nozzle boots and all sales transactions have been completed There are two access modes ZN Operator mode intended for fuel station staff allows only reading of values from the electronic totalizers and values of the basic parameters of the dispenser The values cannot be changed nor reset Z Manager mode intended for the fuel station manager allows not only reading of values from the dispensers but also resetting the daily totalizers and setting basic operational parameters of the dispensers Access to the manager mode is protected by a password 4 1 1 PDERT REMOTE CONTROLLER DESCRIPTION Dispensers with a PDEX counter must be controlled by an IR remote controller to read values from the dispenser s displays totalizers to change the dispenser s operating mode or to set vario
123. um suction height 5 5 meters Otherwise suction performance of the dispenser may be hindered which leads to lowering of the fuel suction pump performance nominal flow rate and or increased noise levels All technical requirements for the fuel station must be governed by a professionally prepared and duly approved fuel station project consulted with the dispenser producer The manufacturer recommends that the minimum distance of a single sided dispenser from the kiosk wall should be 1 m 3 3 4 STATION FUEL TANK TYPE Combined dispensers OCEAN EURO can be connected to underground fuel tanks or aboveground fuel tanks A steel base frame is installed horizontally and cemented to the shaft that connects to the suction piping of the storage underground tank This base frame is not part of the dispenser supply The dispenser is attached 30 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual AN TATSUNO EUROPE a s to this frame The following supply cables must lead to the shaft under the dispenser in addition to the grounding conduits e 4 wire cable for powering the three phase electromotors of fuel a harmonized cable of type HO5VV5 F 4x1 5 is recommended e 3 wire cable powering the electronic counter and switching circuits a harmonized cable of type HO5VV5 F 3x1 5 is recommended e 5 wire shielded cable for data line a harmonized shielded cable of type HOSVVC4V5 K 5x0 5 is recommended elo As
124. us parameters of the counter The keyboard of the remote controller has the following keys and layout see Fig 20 43 A TATSUNO EUROPE a s TATSUNO EUROPE a s www tatsuno europe com Zapnut osv tleni vytap ni Switch ON lighting heating BKnioseHne OCBELCHUA NOpOrpeBa Tla tko p edvolba stky 2 Amount preselection button 2 KHonka noensakasa CVMMb No2 MANAGER OB CLEAR Tla tko p edvolby stky 1 Amount preselection button 1 KHonka npensakasa CyMMbI No Vypnut osv tleni vyt p ni Switch off the lighting heating BbikmoyeHne Tlac tko zruseni predvolby Cancel preselection button KHonka OTMEHbI NpenaaKasa Tla tko p edvolby objemu 1 Volume preselection button 1 KHonka npensaka3a obbema Nof Tka tko p edvolby objemu 2 Volume preselection button 2 KHonka npensaka3 obema No Odblokov n stojanu Unlock dispenser OTmMeHa Potvrzen Zm na Enter Edit MoreepxpeHnue MameneHve Zrus bez uloZeni Cancel without save Ormena 663 coxpaHeH e Manazer rezim vstup opust ni Manager mode enter exit MeHerpkep pexuM BXOA BbIxog Pomocn kl vesa Shift Keyb Shift REMOTE TRANSMITTER PDERT 40 KHonka Shift FARSUND Gene gt Dal parametr Next parameter Cnenyounh napamerep P edchoz parametr Previous parameter Mpeabiayunh napametep Dal podparametr Next subparameter Cnepnyiouni nopnapametep Predchozi podparametr Previous su
125. volume of fuel in centiliters and are used in dispensers specified for private dispensing i e for business internal fuel stations In addition to the volume information displays for public pumping also contain the monetary amount in EUR and the unit price of the fuel product Depending on the type of the displaying unit it is possible to divide displays into standard LCD and proportional graphic LCD Proportional displays can unlike standard displays also display text information for customers for example advertisement texts when pumping isn t taking place i dispenser design design model BASE basic dispenser model design without decorative elements design model WAVE dispenser with elements in the shape of a wave marking WAVE design model CUBE dispenser with elements in the shape of a cube marking CUBE design model FIN dispenser with elements in the shape of a sail fin marking FIN Examples of dispensers OCEAN BMP4022 0ER H OCEAN BMP4048 OER right sided two product two hose dispenser two sided four product eight hose dispenser OCEAN EURO with hose retractors design model CUBE OCEAN EURO with hose retractors design model WAVE with pumping performance 1 x 40 L min 1 x 80 L min with pumping performance 4 x 40 L min et A eal a s s OCEAN BMP4021 OTR UH OCEAN BMP4033 OTL right sided single product single hose dispenser lef
126. with the control of the dispensers or even destroy the electronic appliances installed in the dispensers and in the kiosk Any crossing or shared installation in a single cluster of signal and power cables must therefore be avoided This can be solved by putting signal cables and power cables into their own channels metal pipes The producer does not provide any warranty for damage caused due by improperly solved cable connections 42 Electronic fuel dispensers OCEAN EURO amp OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 4 BASIC FUNCTIONS AND SETTINGS OF DISPENSERS The setup of fuel dispensers is carried out by means of a set of setup parameters of the electronic counter that regulate the functional parameters of the dispenser and which can change the mode and behavior of the dispenser in various situations Depending on the type of the installed electronic counter parameter values can be viewed and changed by a remote IR infrared controller a service keyboard or by the keys on a pre set keyboard on the dispenser The setup method of the dispenser differs depending on the counter in the head of the dispenser The following chapter describes the basic functions and setup procedures for the counters PDEX and TBELTx 4 1 PDEX COUNTER The electronic counter PDEX for fuel dispensers made by the company TATSUNO EUROPE a s is set up by a remote IR controller Service technicians authorized by the dispenser prod
127. ype PKZM 0 10 from the company Moeller Kl ckner This circuit breaker serves as a switch and also contains short circuit and thermal protection After installation in the distributor s door this circuit breaker can be complemented with a control head IP65 with an extended spindle type RH PKZO For switching of motors of pumps and vacuum pumps in the dispensers there are motor contactors DIL EEM 10 and DIL EM 10 GI with thermal residual current protection of type ZE 2 4 and ZE 0 6 from the company Moeller Kl ckner or motor circuit breakers of type PKZM 0 0 4 from the same producer Fig 17 shows the reaction times of the used residual current devices of type ZE 36 Electronic fuel dispensers OCEAN EURO 8 OCEAN TALL Installation and User Manual A TATSUNO EUROPE a s 2h Toleranzen fiir 100 Hi 2812 2832 Ausl sezeiten NTT TT 148652 max 20 40 20 5 10 E b 4 E pa m mam A TN En E TK 2 OONN 5 3 2f zov c NN TITT 5 3 354455 6 7 8 910 oo HHHH 1 152 34 681015 20 X Einstellstrom X proudov nastaven Fig 17 Reaction times of the motor residual current devices of the ZE type Electromotor parameters Table 3 provides basic parameters of two electromotor types used in OCEAN fuel dispensers Table 3 Electromotor parameters Pump electromotor Vacuum pump electromotors Xole After connecting the power supply to the electromotor check the proper direction of i

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