Part 2
Contents
1. M 22 5 3 6 Pelvis HEE SEE T gk Ka as 24 5 4 Data 2 a a CL Err TE 25 Annex A normative Support 1 11 1111 nnne nnn nnn nsn nn snis nnns sten nene 26 A 1 Specialized WorldSID support equipment nn 26 A 2 Other support equipment typically available in test laboratories 26 Annex B normative Drawings and specifications PDF and STP files 28 Annex C informative Drawing 1 29 Figures Figure 1 Head centre of gravity 2 Figure 2 Lateral head drop angle sisi 10 Figure Head bracket installation for lateral drops 10 Figure 4 Frontal head drop angle sisi 11 Figure 5 Head bracket installation for frontal 11 Figure 6 Front view of setup for full dummy certification tesis sese eee eee eee eee ee eee eee 16 Figure 7 Side view of setup for full dummy certification tests 17 Figure 8 Using an inclinometer with the H point tool to check pelvis 17 Figure 9 Shoulder test dummy and arm position 18 Figure 10 Thorax test without arm dummy and arm position 21 Tables Table 1 WorldSID2. angular displacement of head form relative to the pendulum Angular displacement of forward pendulum to head form sliding rod positive when doing a right side impact Lateral angular displacement of head form about forward pendulum to head form sliding rod positive when doing a right side impact After performing this calculation digitally filter all angular displacements using ISO 6487 or SAE J211 CFC 180 Calculate the moment about the occipital condyle as M oc M x y x 0 0195m where the M and polarities are in accordance with the SAE J211 sign convention 14 Table 11 Filter specification for neck test arabe Fes Pendulum acceleration CFC 60 Pendulum velocity No digital filtering Angular displacement of forward rod 6 CFC 1000 Angular displacement rear rod 6 CFC 1000 Angular displacement of head form CFC 1000 Neck moment M x CFC 600 Neck force Fy CFC 1000 a ISO 6487 or SAE J211 ISO 2011 All rights reserved ISO WD 15830 2 5 2 8 Test reports Document the results of the test 5 3 Thorax abdomen shoulder full body tests 5 3 1 Full body test setup 5 3 1 1 Materials Use Teflon sheets of sufficient size to cover seat 5 3 1 2 Apparatus H Point tool drawing W50 82500 pdf see Annex B Tilt sensor or inclinometer Dummy certification test bench Seat and back Teflon sheets described in Annex A 1 5 3 1 3 Prepara
3. I 8 5 172 D Y Tee Ana an A An Aan NANDA E T T naa nee 8 5 1 23 CE EDD Sani ganeka ae 9 LEE EET I p C PME 9 LE E C cure 9 5 41 52 Enc ELM EE C rrr 12 LRRONE IO gol eL 12 5 2 ale dp 12 MEME nee CC E E 12 5 2 2 M t rialS zs nais 12 ISO 2011 All rights reserved iii ISO WD 15830 2 5 2 3 E eTel cme 12 5 2 4 1 eT C 12 5 2 5 eT 13 5 26 2 2 H 13 5 2 Calc lation procedures sonne abaan nb eaaa ian akang bagane aana nagan una we 14 5 2 8 anaa naa adandana a aaa aaa yaa 15 5 3 Thorax abdomen shoulder full body tests naen naen 15 5 3 1 Full body test Setup RS rt dre eee datent ete te 15 5 32 Shoulder tet DEDE 17 5 3 3 Thorax with half arin nn naungan kunen asaku 19 5 3 4 Thorax Without arm desain ec eei tese cen tee de en den dan arin dan deni gagasan n kuna an Kanan 20 5 3 5 Due E
4. 4 6 3 Certification When assembled according to ISO 15830 4 and tested using the procedure specified in 5 3 1 and 5 3 6 the pelvis assembly shall meet the specifications given in Table 7 Table 7 WorldSID pelvis certification specifications Peak pelvis acceleration along y axis G 41 to 51 Peak pendulum force kN 6 3 to 7 8 Peak T12 acceleration along y axis G 10 to 14 4 7 Upper legs 4 7 4 General description The upper leg assembly shall consist of the components and assemblies listed in upper leg assembly drawings W50 51000 pdf right and W50 51050 pdf left see Annex B 4 7 2 Drawings and specifications The upper leg assembly and components shall conform to upper leg drawings W50 51000 pdf right and W50 51050 pdf left see Annex B and the subassemblies and component drawings listed therein The total assembly shall have a mass of 6 71 kg 0 30 kg The materials used in the construction of the upper leg assembly shall not contain lead or lead alloys The flesh material and or external surface characteristics shall enable positive attachment of adhesive targets If present cables exiting the upper leg assembly shall include a secure strain relief mechanism Q ISO 2011 All rights reserved 7 ISO WD 15830 2 4 8 Lower leg ankle and foot 4 8 1 General description The lower leg ankle and foot assembly shall consist of the components and assemblies listed in lower leg a
5. Upper neck load cell SAE J2570 ISO 15830 3 4 1 3 5 Neck force F Upper neck load cell SAE J2570 ISO 15830 3 4 1 3 5 a Accelerometer model 7231C 750 is a product supplied by Endevco Corp San Juan Capistrano California USA This information is given for the convenience of users of this International Standard and does not constitute an endorsement by ISO of the product named Alternative products may be used if they can be shown to lead to the same results 5 2 5 Preparation Expose the neck to the conditions specified in Table 9 for at least four hours prior to a test Table 9 Neck test preconditions Temperature degrees C 21 4 0 8 Relative humidity Yo Attach the top of the neck to the head form Attach the bottom of the neck to the pendulum interface Ensure that the screws do not protrude into the neck rubber as this may influence the response If the screws are too long insert washers under the head of the screw in order to prevent rubber contact Mount the pendulum interface to the pendulum such that the head form s midsagittal plane is vertical and is perpendicular to the plane of motion of the pendulum s longitudinal centreline Slide the carbon fiber rods through the potentiometer housings on the pendulum First slide the pivot of the potentiometer closest to the pendulum over the central steel rod in the head form then install the small spacer ring and the second pivot Carefully tighten the se
6. Filter specifications for thorax without half arm 1 22 Table 21 Simulated armrest specifications 22 Table 22 Sensor specifications for abdomen test 23 Table 23 Filter specifications for abdomen test 23 Table 24 Sensor specifications for pelvis test 24 Table 25 Filter specifications for pelvis test sr 24 Table A 1 Specialized WorldSID support equipment 26 Table A 2 Other standard support 27 Table G 1 WorldSID drawirig list iet oti tette dete eie 29 Table C 2 WorldSID fastenels 2 2 x Reden eet ne e e hace iR Heu ne 39 ISO 2011 All rights reserved V ISO WD 15830 2 Foreword ISO the International Organization for Standardization is a worldwide federation of national standards bodies ISO member bodies The work of preparing International Standards is normally carried out through ISO technical committees Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee International organizations governmental and non governmental in liaison with ISO also take part in the work ISO collaborates closely with the International Electrotechnical Commission IEC on all matters of electrotechnical standardization International Standards are drafted in accordance with the rules given in the ISO IEC D
7. ISO 2011 All rights reserved ISO TC 22 SC 12 N Date 2011 02 10 ISO WD 15830 2 ISO TC 22 5 12 WG 5 Secretariat AFNOR Road vehicles Design and performance specifications for the WorldSID 50th percentile male side impact dummy Part 2 Mechanical subsystems V hicules routiers Conception et sp cifications de performance pour le mannequin mondial 50 me percentile homme de choc lat ral Partie 2 Sous syst mes m caniques Warning This document is not an ISO International Standard It is distributed for review and comment It is subject to change without notice and may not be referred to as an International Standard Recipients of this draft are invited to submit with their comments notification of any relevant patent rights of which they are aware and to provide supporting documentation Document type International Standard Document subtype Document stage 20 Preparatory Document language E C worldsid 200901 ISO 15830 20110201 revisionsISO WD 15830 2 20110210 format reviewed lcr doc STD Version 2 1c2 ISO WD 15830 2 Copyright notice This ISO document is a working draft or committee draft and is copyright protected by ISO While the reproduction of working drafts or committee drafts in any form for use by participants in the ISO standards development process is permitted without prior permission from ISO neither this document nor any extract from it may be reproduced store
8. When assembled according to ISO 15830 4 and tested using the procedure specified in 5 3 1 and 5 3 5 the abdomen without arm assembly shall meet the specifications given in Table 6 ISO 2011 All rights reserved 5 ISO WD 15830 2 Table 6 WorldSID abdomen certification specifications Peak pendulum force kN 2 7 to 3 1 Peak T12 acceleration along y axis G 15 to 20 Peak abdomen rib 1 deflection mm 33 to 40 Peak abdomen rib 2 deflection mm 30 to 36 4 4 Full arms 4 4 1 General description The full arm assembly may be installed on either side of the dummy If installed it shall consist of the components and assemblies listed in full arm assembly drawings W50 61000 pdf left and W50 61001 pdf right see Annex B 4 4 2 Drawings and specifications The full arm assembly and components shall conform to full arm assembly drawings W50 61000 pdf left and W50 61001 pdf right see Annex B and the subassemblies and component drawings listed therein The total assembly shall have a mass of 3 72 kg 0 15 kg The materials used in the construction of the full arm assembly shall not contain lead or lead alloys The flesh material and or external surface characteristics shall enable positive attachment of adhesive targets If present cables exiting the full arm assembly shall include a secure strain relief mechanism 4 5 Half arms 4 5 1 General description The half arm assembly shall consis
9. Electronic file format STP Description 0 A Temperature logger mass replacement Femoral neck load cell structural replacement assembly Sacro iliac load cell structural replacement assembly G5 DAS structural replacement body Interposer replacement Connector housing replacement Linear triax accelerometer cable head Linear triax accelerometer cable head Rotational accelerometer cable universal Rotational accelerometer cable universal Linear triax accelerometer cable universal Linear triax accelerometer cable universal Head to thorax Torso to sacrum Sacrum to pubic Sacrum to upper leg Upper leg to lower leg Torso to external ground WorldSID suit Head drop bracket assembly WorldSID Base plate Joint bracket Head drop bracket Joint bracket top Plate magnet WorldSID bench Teflon sheet Teflon sheet W50 82500 W50 82501 W50 82502 H point tool H point tool plate H point tool rod W50 82600 W50 82601 W50 82602 W50 83000 W50 83101 C wrench C wrench head C wrench handle Headform assembly WorldSID Centre plate W50 83102 W50 83103 Disc A WorldSID headform Disc B WorldSID headform ISO 2011 All rights reserved 37 ISO WD 15830 2 Drawing number Description Electronic file format Bearing Arrow shaft pivot assembly A Arrow shaft assembly Coupling 0 U E ao 4 7 38 ISO 2011 All rights reserved ISO WD 15830 2 Dr
10. W50 41031 W50 41032 W50 42002 W50 42005 W50 42007 W50 42008 W50 42010 W50 42011 W50 42012 W50 42016 W50 42017 W50 42019 ISO WD 15830 2 Electronic file format STP Description 0 A Pad thorax Battery mount bracket Spine ballast stand offs G5 mounting bracket WSID thorax Backup plate mounting bracket Angular accelerometer tilt sensor mount bracket T12 accelerometer mount WorldSID Bracket rotational accelerometer mount Pelvis assembly Lumbar spine rubber Bushing lumbar Bushing lumbar spine top Lumbar lower clamping plate Lumbar upper clamping plate Lumbar mounting wedge Weldment lower lumbar mounting bracket Lower lumbar mounting bracket Dummy lifting socket Sacroiliac load cell backing plate Hip joint socket Inner ring hip joint Hip socket retainer Pelvis bone left hand Pelvis bone right hand Insert iliac wing Sacroiliac load cell interface left hand Sacroiliac load cell interface right hand Pelvis flesh W50 42031 W50 42040 W50 42510 Instrumentation cover plate pelvis Instrumentation bracket pelvis Pubic buffer moulded W50 42516 W50 42517 W50 42521 W50 43001 W50 43002 End plate medial End plate lateral C wrench for hip joint Battery container Battery cover W50 51000 W50 51001 Upper leg assembly right Modification of small spanner wrench 25mm 28mm ISO 2011 All rights reserved 31 ISO WD 15830 2 Drawing number Descrip
11. 2 4 53 C rtifiGAtiON O A ie 2 4 2 CDD 3 4 21 General des chip ti EE E 3 4 2 2 Drawings and specifications c 56655 sesaat gaga nana nagan denah Sa nagan eng een angan nawan ong Ree aep crie DE Rie 3 4 2 3 Certification ci sawa aana sawa s 3 4 3 Thorax abdomen shoulder 4 4 3 1 General description an aana eh anak gan an re nn a iaeia dadin riiden aana NANGEN nang gansa aga 4 4 3 2 Drawings and specifications ennnnennnennnnnnnnennnnnnnee 4 4 3 3 a en ne nn nine ends sien 4 4 4 Em E Ha 6 44 1 General descriptloh 5 2 eei ien Un iei ed EAR d aan anaa inna 6 4 4 Drawings and specifications nece ss iter eerie 2226522852 en anna bagea engkang e aser eie De 6 4 5 Half arMS awasana 6 4 5 1 General description ED nn ANG NGE andaan Yan ua Kanaan 6 4 5 2 Drawings and sep
12. 3 6 drawing number 363 see Annex Impact velocity ms velocity m s Not Not specified Resolution 0 02 m s or better 5 3 2 4 Procedure Set up the dummy in standard test posture as described in 5 3 1 with the half arm aligned horizontal on the impact side as shown in Figure 9 Align the pendulum centreline with the centreline of the shoulder y axis rotation point Raise the pendulum to achieve a 4 3 m s 0 1 m s impact velocity Release the pendulum to impact the dummy Figure 9 Shoulder test dummy and arm position 18 ISO 2011 All rights reserved ISO WD 15830 2 5 3 2 5 Calculation procedures and expression of results Filter the data according to ISO 6487 or SAE J211 as given in Table 16 Calculate the pendulum impactor force by multiplying the pendulum acceleration time history by the measured impactor mass Graph the time histories of impactor force and shoulder deflection Table 16 Filter specifications for shoulder test Variable Pendulum acceleration CFC 180 Shoulder deflection mm CFC 600 5 3 2 6 Test reports Document the results of the test 5 3 3 Thorax with half arm 5 3 3 4 Principle Perform a test involving a lateral impact to the thorax with the half arm in order to certify the dynamic response of the thorax 5 3 3 2 Apparatus Use 49 CFR Part 572 subpart E Hybrid III 50 percentile adult male dummy pendulum 23 4
13. E Hybrid Ill 50 percentile adult male pendulum 23 4 kg 152 4 mm face diameter Simulated armrest consisting of a rigid hardwood block as given in Table 21 attached to the impact face of the pendulum The centreline of the armrest simulator shall be aligned with the centreline of the pendulum Table 21 Simulated armrest specifications Width mm 150 0 5 Height mm 70 0 5 Depth mm 60 0 5 Mass Kg 1 00 0 01 22 ISO 2011 All rights reserved ISO WD 15830 2 5 3 5 3 Sensors Install instrumentation in order to obtain data for the items given in Table 22 Table 22 Sensor specifications for abdomen test Pendulum acceleration G SeeTabe8 Table 8 SAE 32570 J2570 Lower spine T12 y axis acceleration Triaxial linear accelerometer SAE J2570 G 9 ISO 15830 3 4 1 3 2 Abdomen rib 1 and 2 deflections mm IR TRACC See sensor specification details on electronic drawing number 363 ISO 15830 3 4 1 3 6 see Annex B Impact velocity m s Not specified Resolution 0 02 m s or better 5 3 5 4 Procedure Set up the dummy in standard test posture as described in 5 3 1 with the half arm in the driving posture as shown in Figure 6 Align the wood block face so it is aligned with and parallel to the middle of the two abdomen ribs Place the wood block in contact with the side of the dummy Raise the pendulum to achieve a 4 3 m s 0 1 m s impact velocity Release the
14. Set up the dummy without arm in standard test posture as described in 5 3 1 Raise the arm to a vertical orientation as shown in Figure 10 Align the pendulum centreline with the centreline of the middle thorax rib Raise the pendulum to achieve a 4 3 m s 0 1 m s impact velocity Release the pendulum to impact the dummy Figure 10 Thorax test without arm dummy and arm position 5 3 4 5 Calculation procedures and expression of results Filter the data according to ISO 6487 or SAE J211 as given in Table 20 ISO 2011 All rights reserved 21 ISO WD 15830 2 Calculate the pendulum impactor force by multiplying the pendulum acceleration time history by the measured impactor mass Graph the time histories of impactor force T4 and T12 y axis accelerations and deflections of thorax ribs 1 2 and 3 Table 20 Filter specifications for thorax without half arm test TS He Peak pendulum acceleration CFC 180 Peak T4 y axis acceleration CFC 180 Peak T12 y axis acceleration G CFC 180 Peak thorax rib 1 deflection mm Peak thorax rib 2 deflection mm Peak thorax rib 3 deflection mm 5 3 4 6 Test reports Document the results of the test 5 3 5 Abdomen test 5 3 5 4 Principle Perform a test involving a lateral impact to the abdomen in order to certify the dynamic response of the abdomen ribs 5 3 5 2 Apparatus Use the following items 49 CFR Part 572 subpart
15. WD 15830 2 Annex A normative Support equipment A 1 Specialized WorldSID support equipment Specialized WorldSID support equipment needed for WorldSID assembly handling or certification testing shall consist of the items given in Table A 1 Table A 1 Specialized WorldSID support equipment X T Head sensor extension cables for head drop test Certification Custom Annex B Head form rotational potentiometers quantity of three Certification arson rods torpotemiomets Omer Neck and head form sensor extensin cables for Canton ouem H Point tool Test setup W50 82500 Teflon covered dummy certification test bench Certification W50 82200 Annex B Small Teflon sheets for the seat and back Certification W50 82244 Annex B W50 82245 Modified spanner wrench 25 mm to 28 mm dia Assembly W50 51001 Annex B 5 5 5 5 5 O1 O1 2 2 2 3 3 3 5 Spanner wrench 40 mm to 42 mm dia Assembly W50 51002 Annex B a This equipment may need to be customized for each lab b Part numbers correspond to electronic drawing numbers see Annex B A 2 Other support equipment typically available in test laboratories Other dummy support equipment needed for WorldSID certification and typically available in test laboratories shall be as given in Table A 2 26 Q ISO 2011 All rights reserved ISO WD 15830 2 Table A 2 Other standard support equipment 5 2 4
16. ao 4 7 50 71020 Knee contact load cell assembly optional W50 71051 Pubic symphysis load cell W50 71059 Pubic load cell structural replacement assembly W50 71060 Elbow load cell assembly optional W50 71070 Arm load cell assembly optional W50 71077 Humanetics formally Denton COE tilt sensor adaptor block head W50 71079 Humanetics formally Denton COE tilt sensor adaptor block W50 71080 Femoral neck load cell assembly optional W50 71090 Shoulder load cell assembly optional W50 71091 Shoulder load cell right side W50 71094 Humanetics formally Denton COE tilt sensor adaptor block head W50 71097 Bushing W50 71120 Lumbar spine load cell assembly optional W50 71122 Lumbar spine load cell structural replacement assembly W50 71123 Lumbar spine load cell structural replacement body W50 71130 Sacro iliac load cell assembly optional W50 71130S D SacrumOiliac sensor assembly X X XX XI X X X X X X X X X X X X XXIX X X XIX X XI X X X X X XxX 36 ISO 2011 All rights reserved Drawing number W50 71701 W50 71965 W50 71975 W50 74307 W50 75001 W50 75002 W50 75102_sht1 W50 75102_sht2 W50 75108_sht1 W50 75108_sht2 W50 75201_sht1 W50 75201 sht2 W50 75801 W50 75802 W50 75803 W50 75804 W50 75805 W50 75806 W50 80100 W50 82100 W50 82101 W50 82102 W50 82103 W50 82104 W50 82105 W50 82200 W50 82245 W50 82246 ISO WD 15830 2
17. crie CE Cain 6 4 6 IBlnb gdnd nePudurme M 7 4 61 General naa NG ctu tse tee one iUo roue De ent 7 46 2 Drawings and specifications siennes de gana anganan nuc sa rana baga Nasa e poe pae 7 Lue e 7 4 7 Upper LOGS ie 7 4 74 gt Nak dia uen or suatevanceeedcecdecuaeesatcsseucuslcandaecedeceis 7 47 2 Drawings and specifications 5 cec niet detre n es dad nd re ua den fa danang daga 7 4 8 Lower leg anke and 1OOt acess aia Gan an aeng es mn essences anse messes 8 48 1 General description ss sana Nagi nagan a wg gaga waga esse nan agir teen Ege daa etes ga aana le einer nu Rue 8 4 8 2 Drawings and specifications ennnnnnnennennnneneennnnnee 8 4 9 E 8 49 1 General CIIM 8 49 2 Drawings and Specifications HEE scsi Ee ee uae cra rn Deua se 8 410 Whole d mtny 55 nn oec a anangin anaa akan genea cereo eser eo Unc ea vie es 8 5 Certification test procedures eode adandan Ha den gosa dan 8 5 1 PCA EC
18. head certification 3 Table 2 WorldSID neck certification specifications 4 Table 3 WorldSID shoulder certification specifications 5 Table 4 WorldSID thorax with half arm certification 5 Table 5 WorldSID thorax without arm certification 5 Table 6 WorldSID abdomen certification 6 Table 7 WorldSID pelvis certification 7 iv ISO 2011 All rights reserved ISO WD 15830 2 Table 8 Sensors for neck assembly sise 12 Table 9 Neck test 13 Table 10 Pendulum arm deceleration pulse sn 14 Table 11 Filter specification for neck test 14 Table 12 Dummy full body test preconditions ss 15 Table 13 Relationship between mechanical measurement indicators and the tilt sensors 16 Table 14 Dummy set up criteria nnne nnne nennen nennen 16 Table 15 Sensors for shoulder test ser 18 Table 16 Filter specifications for shoulder test 19 Table 17 Sensor specifications for thorax with half arm test 19 Table 18 Filter specifications for thorax with half arm test 20 Table 19 Sensor specifications for thorax without arm test 21 Table 20
19. pendulum to impact the dummy 5 3 5 5 Calculation procedures and expression of results Filter the data according to ISO 6487 or SAE J211 1 as given in Table 23 Calculate the pendulum impactor force by multiplying the pendulum acceleration time history by the combined measured mass of the pendulum and armrest simulator Graph the time histories of impactor force T12 y axis acceleration and deflections of abdomen ribs 1 and 2 Table 23 Filter specifications for abdomen test Variable 000 Pendulum acceleration G CFC 180 T12 y axis acceleration G CFC 180 Abdomen rib 1 deflection mm CFC 600 Abdomen rib 2 deflection mm CFC 600 5 3 5 6 Test reports Document the results of the abdomen test ISO 2011 All rights reserved 23 ISO WD 15830 2 5 3 6 Pelvis test 5 3 6 1 Principle Perform a test involving a lateral impact to the pelvis in order to certify the dynamic response of the pelvis 5 3 6 2 Apparatus Use 49 CFR Part 572 subpart E Hybrid III 50 percentile adult male dummy pendulum 23 4 kg 152 4 mm face diameter 5 3 6 3 Sensors Install instrumentation to obtain data for the items given in Table 24 Table 24 Sensor specifications for pelvis test Sm Pendulum acceleration G See Table 8 SAE J2570 Lower spine T12 y axis acceleration Triaxial linear accelerometer SAE J2570 G ISO 15830 3 4 1 3 2 Pelvis acceleration G Triaxial linear accelerome
20. the specifications given in Table 2 ISO 2011 All rights reserved 3 ISO WD 15830 2 Table 2 WorldSID neck certification specifications Maximum angular displacement of the head form relative to the pendulum B degrees 50 to 61 Decay time of Bio 0 degrees ms 58 to 72 Peak moment at occipital condyle Nm 55 to 68 Peak moment decay time to 0 Nm ms 71 to 87 Time of peak forward potentiometer angular displacement ms 56 to 68 4 3 Thorax abdomen shoulder 4 3 1 General description The thorax abdomen shoulder assembly shall consist of the components and assemblies listed in thorax abdomen shoulder assembly drawing W50 30000 pdf see Annex B 4 3 2 Drawings and specifications The thorax abdomen shoulder assembly and components shall conform to thorax abdomen shoulder assembly drawing W50 30000 pdf see Annex B and the subassembly and component drawings listed therein The total assembly shall have a mass of 20 55 kg 1 0 kg The materials used in the construction of the thorax abdomen shoulder assembly shall not contain lead or lead alloys The flesh material and or external surface characteristics shall enable positive attachment of adhesive targets If present cables exiting the thorax abdomen shoulder assembly shall include a secure strain relief mechanism 4 3 3 Certification 4 3 3 1 Shoulder When assembled according to ISO 15830 4 and tested using the procedure specifi
21. 1 2 and 3 Table 18 Filter specifications for thorax with half arm test Vaie iter Peak pendulum acceleration G CFC 180 Peak T4 y axis acceleration G CFC 180 Peak T12 y axis acceleration G CFC 180 Peak thorax rib 1 deflection mm CFC 600 Peak thorax rib 2 deflection mm CFC 600 Peak thorax rib 3 deflection mm CFC 600 5 3 3 6 Test reports Document the results of the test 5 3 4 Thorax without arm 5 3 4 4 Principle Perform a test involving a lateral impact to the thorax without the arm in order to certify the dynamic response of the thorax 5 3 4 2 Apparatus Use 49 CFR Part 572 subpart E Hybrid III 50 percentile adult male dummy pendulum 23 4 kg 152 4 mm face diameter 5 3 4 3 Sensors Install instrumentation to obtain data for the items given in Table 19 20 ISO 2011 All rights reserved ISO WD 15830 2 Table 19 Sensor specifications for thorax without arm test wm H mme Peak pendulum acceleration G See Table 8 SAE J2570 Peak upper spine T4 y axis Triaxial linear acceleration SAE J2570 a ISO 15830 3 4 1 3 2 Peak lower spine T12 y axis Triaxial linear acceleration SAE J2570 ISO 15830 3 4 1 3 2 First second and third thorax rib IR TRACC See sensor specification details on i i i IF deflections mm ISO 15830 3 4 1 3 6 21 Sd number 363 Impact velocity m s Not specified Resolution 0 02 m s or better 5 3 4 4 Procedure
22. 41 Bumper Orientation block Z axis radial limit screw W50 54042 W50 54043 W50 54044 W50 54045 W50 54046 Front bearing assembly Rear bearing assembly X version assembly Ankle joint assembly X version assembly W50 54047 W50 54048 anaa x woo X Dess HT Deseos EE Deseos NK 717712717 X _ EE _ Dese EE woso EE _ woso X _ wo ont ante eare f X _ EE _ wes X X X Clevis assembly Left flexion centre assembly ISO 2011 All rights reserved 33 ISO WD 15830 2 Drawing number Description Electronic file format W50 54049 Right flexion centre assembly W50 54050 Y version assembly W50 54051 Z axis potentiometer assembly optional v U E ao 4 7 W50 54052 Y axis potentiometer assembly optional 50 61007 IGUS bearing TFI 1214 08 W50 61018 Wrist pivot W50 61021 Hand bone W50 61026 Upper arm extension bone W50 61028 Elbow shaft assembly X X KK OK XJ OK IX X X X X 0 DAR DR DR PS PX X PX PX PX X DX PE DE DX DX PX PE PX PX PX PX PX XX PX XI X Xx 34 ISO 2011 All rights reserved ISO WD 15830 2 Drawing number Description Electronic file format STP 0 A W50 61029 Elbow clevis assembly W50 61030 Cable guide W50 61031 Elbow leg l
23. 9 CFR Part 572 Subpart E pendulum decelerating aluminium honeycomb alternative products which be shown to lead the same results Neck bending pendulum accelerometer Endevco 7231 7508 49 CFR Part 572 subpart E Hybrid 111 50th percentile adult male dummy pendulum accelerometer Endevco 7231C 750 2 Neck compression wrench a Accelerometer model 7231C 750 is a product supplied by Endevco Corporation San Juan Capistrano California USA This information is given for the convenience of users of this International Standard and does not constitute an endorsement by ISO of the product named Alternative products may be used if they can be shown to lead to the same results 5 8 49 CFR Part 572 subpart E Hybrid III 50th percentile adult male dummy pendulum 23 4 kg with 6 in dia ISO 2011 All rights reserved Certification Certification Certification Certification Assembly 27 ISO WD 15830 2 Annex B normative Drawings and specifications PDF and STP files The WorldSID shall be fabricated according to the drawings and specifications contained in the electronic PDF and STP files which shall be accessed at http standards iso org iso 15830 28 Q ISO 2011 All rights reserved ISO WD 15830 2 Annex C informative Drawing list This annex lists the WorldSID drawings in Table C 1 and fasteners in Table C2 for the convenience of users The drawings are available electronically see An
24. AM side impact dummy The purpose of ISO 15830 is to document the design and specifications of this side impact dummy in a form suitable and intended for worldwide regulatory use 1997 ISO TC22 SC12 initiated the WorldSID 50 PAM dummy development with the aims of defining a global consensus side impact dummy having a wider range of human like anthropometry biofidelity and injury monitoring capabilities suitable for regulatory use Participating in the development were research institutes dummy and instrumentation manufacturers governments and vehicle manufacturers from around the world With regard to potential regulatory consumer information or research and development use of ISO 15830 users will need to identify which of the permissive i e optional sensors and other elements defined in Part 3 are to be used in a given application ISO 15830 is planned to be available to the public free of fee in electronic form on the website specified in the text In order to apply ISO 15830 properly it is important that all four parts be used together ISO 2011 All rights reserved vii WORKING DRAFT ISO WD 15830 2 Road vehicles Design and performance specifications for the WorldSID 50th percentile male side impact dummy Part 2 Mechanical subsystems 1 Scope This part of ISO 15830 specifies requirements for mechanical components drawings and specifications certification tests and support equipment for the Wor
25. ateral or frontal drops as shown in Figures 2 3 4 and 5 When mounted for lateral drops position the head such that its midsagittal plane has an angle of 35 1 with the impact surface and its anterior posterior axis is horizontal to within 1 degree Suspend the head above the drop table using the head drop tool and a quick release mechanism For lateral tests position the head so its lowest point is 200 mm 0 25 mm above the impact surface and drop the head For a frontal test position the head so the lowest point on the forehead is 376 mm 0 25 mm above the impact surface ISO 2011 All rights reserved 9 ISO WD 15830 2 Figure 2 Lateral head drop angle SHCS M6 x10 Figure 3 Head bracket installation for lateral drops 10 ISO 2011 All rights reserved ISO WD 15830 2 Figure 4 Frontal head drop angle SHCS M6 x10 Figure 5 Head bracket installation for frontal drops ISO 2011 All rights reserved 11 ISO WD 15830 2 5 1 5 Procedure Record and filter the head accelerations from the triaxial accelerometer according to SAE J211 and ISO 6487 Channel filter class 1000 Drop the head onto the rigid plate from the specified height by means that ensure quick release Visually inspect the head for damage to the skin or skull and note any such damage in the test report Allow at least 2 hours between successive tests on the same head 5 1 6 Test repo
26. awing number Description Electronic file format IF 363 IR TRACC specification sheet NE HS ERES Table C 2 WorldSID fasteners BHCS 2 5 X 10 5000208 BHCS M3 X 0 5 X 10mm 5000178 BHCS M4 X 16 5000153 ISO 2011 All rights reserved 39 ISO WD 15830 2 Dowel pin M3 X 8mm 5000384 FHCS M3 X 10 5000203 FHCS M6 X 10 5000204 Flat washer M3 5000181 Retaining ring 16mm Steel 5000250 Retaining ring 18mm Steel 5000251 40 Q ISO 2011 All rights reserved ISO WD 15830 2 Roll pin M3 X 12mm 5000166 SHCS M2 X 0 4 X 18mm 5000164 SHCS M3 X 0 5 X 12mm 5000070 SHCS M4 X 7 X 10 5000151 SSCP M3 X 16 5000212 SSCP M4 X 0 7 X 6mm 5000076 ISO 2011 All rights reserved 41 ISO WD 15830 2 SSFP flat point M4 X 6 5000464 SSHDP M6 X 1 0 X 6mm 5000165 Washer flat M1 6 X 1 7 X 4 X 25 5000428 Washer flat M8 8 9 ID X 18 8 OD X 2 3 THK 5000123 42 ISO 2011 All rights reserved
27. cond pivot 5 2 6 Procedure Record and filter the data according to ISO 6487 or SAE J211 Channel filter class 1000 Release the pendulum and allow it to fall freely from a height such that the velocity at impact is 3 4 m s 0 1 m s measured at the centre of the pendulum mounted accelerometer Decelerate the pendulum arm using the 28 8 kg m aluminium honeycomb or alternative products which can be shown to lead to the same results to achieve the pendulum pulse given in Table 10 Allow the neck to flex without impact of the head or neck with any object other than the pendulum arm Conduct the test such that the time between raising the pendulum and releasing it does not exceed 5 minutes Conduct the test such that the time between any tests on the same WorldSID neck is not less than 30 minutes ISO 2011 All rights reserved 13 ISO WD 15830 2 Table 10 Pendulum arm deceleration pulse Velocity change at 4 msa 0 8m s to 1 0 m s Velocity change at 8 ms 1 60 m s to 1 9 m s Velocity change at 12 ms 2 4 m s to 3 3 m s a TeOsatinitial contact with honeycomb or alternative products which can be shown to lead to the same results 5 2 7 Calculation procedures Filter the data according to ISO 6487 or SAE J211 as given in Table 11 Integrate the filtered and adjusted acceleration time histories Calculate the flexion angle of the head form using the following equation B 0 0 where
28. d 3 abdominal ribs WorldSID W50 32131 Thorax rib assembly 2 and 3 WorldSID W50 32150 2 50 32151 2 W50 32152 W50 32155 2 W50 32156 2 W50 32160 2 W50 32161 2 Rib damping W50 32162 Shoulder rib bent WorldSID U E ao 4 7 Thorax assembly inner band WorldSID Rib damping Thorax rib bent WorldSID Abdomen rib assembly inner band WorldSID Rib damping Shoulder rib assembly inner band WorldSID W50 32171 Shoulder rib mounting bracket struck side WorldSID W50 32172 W50 32173 W50 32175 W50 32176 W50 32177 W50 32178 W50 32179 W50 32180 W50 35021 W50 35022 W50 35023 1 W50 35023 2 Thorax and abdominal rib accelerometer mounting bracket WorldSID Thorax and abdominal rib clamping bracket WorldSID Shoulder rib sternum mounting strip threaded Thorax and abdominal rib mounting strip threaded Shoulder rib sternum mounting strip Thorax and abdominal rib sternum mounting strip Screw rib IRTRACC mount Clamp damping Rib coupler abdominal WorldSID Sternum thorax Shoulder pad left WorldSID Shoulder pad right WorldSID X X XX XI X X X X X X X X X X XX X XIX X KL XIX KL KL KT X X KL XI KE x x Xx 30 ISO 2011 All rights reserved Drawing number W50 35024 W50 37013 W50 37014 W50 37015 W50 37022 W50 37023 W50 37024 W50 37029 W50 40000 W50 41018 W50 41019 W50 41020 W50 41021 W50 41022 W50 41026 W50 41030
29. d in 5 1 the head assembly shall meet the specifications given in Table 1 2 ISO 2011 All rights reserved ISO WD 15830 2 Table 1 WorldSID head certification specifications Frontal drop Variable Absolute value Peak resultant acceleration G 225 to 275 Peak lateral acceleration lt 15 Maximum percentage subsequent to main peak lt 10 Lateral drop Variable Absolute value Peak resultant acceleration at CG G 99 to 121 Peak longitudinal acceleration ax G lt 15 Maximum percentage subsequent to main peak Yo lt 10 4 2 Neck 4 2 1 General description The neck assembly shall consist of the components and assemblies listed in neck assembly drawing W50 20000 pdf see Annex B 4 2 2 Drawings and specifications The neck assembly and components shall conform to neck assembly drawing W50 20000 pdf see Annex B and the subassembly and component drawings listed therein The total assembly shall have a mass of 3 23 kg 0 15 kg The materials used in the construction of the neck assembly shall not contain lead or lead alloys The flesh material and or external surface characteristics shall enable positive attachment of adhesive targets If present cables exiting the neck assembly shall include a secure strain relief mechanism 4 2 3 Certification When assembled according to ISO 15830 4 and tested using the procedure specified in 5 2 the neck assembly shall meet
30. d or transmitted in any form for any other purpose without prior written permission from ISO Requests for permission to reproduce this document for the purpose of selling it should be addressed as shown below or to ISO s member body in the country of the requester ISO copyright office Case postale 56 CH 1211 Geneva 20 Tel 41 22 749 01 11 Fax 4 41 22 749 09 47 E mail copyright iso org Web www iso org Reproduction for sales purposes may be subject to royalty payments or a licensing agreement Violators may be prosecuted ISO 2011 All rights reserved ISO WD 15830 2 Contents Page POLO WONG M vi Introd ctlon oie EDI vii 1 SCO PO cu cat AAN aka ANAN ENEK ah A E A EN ZR E 1 2 Normative ce Rs 1 3 Terms atnid s Os T 16 rar Gana ba ena Nana Ena eie nee na en ste 1 4 Mechanical requirements for WorldSID eese eene enne ennt nnne nnns enr 2 4 1 pp M 2 4 1 1 General descriptl h 05 ani nada NGNE nen tonte en or oe tite noni toc ee entend que doses 2 41 2 Drawings and sSpecifi ationS aane re gag atd anan odore daa et ioc erede tna end enda gan kaa us ade den de rai an
31. e zero degree H point tool oriented at 45 X 09 Y 14 5 below horizontal Y Table 14 Dummy set up criteria 5 29a Pelvic orientation This pelvic orientation is coincident with H point tool at 40 2 below horizontal and a pelvic tilt sensor at 19 5 2 Distance between knee centres 279 mm 50 mm Due to the low friction of the Teflon amp pieces the dummy is not able to sit at zero pelvis angle Five degrees is an achievable angle on the test bench Figure 6 Front view of setup for full dummy certification tests 16 ISO 2011 All rights reserved ISO WD 15830 2 Figure 7 Side view of setup for full dummy certification tests Figure 8 Using an inclinometer with the H point tool to check pelvis angle 5 3 2 Shoulder test 5 3 2 1 Principle Perform a test involving a lateral impact to the shoulder in order to certify the dynamic response of the shoulders ISO 2011 All rights reserved 17 ISO WD 15830 2 5 3 2 2 Apparatus Use 49 CFR Part 572 subpart E Hybrid III 50 percentile adult male dummy pendulum 23 4 kg 152 4 mm face diameter 5 3 2 3 Sensors Install instrumentation to obtain data for the items given in Table 15 Table 15 Sensors for shoulder test ee NE Peak pendulum acceleration G See Table 8 Per SAE J2570 Peak shoulder rib deflection mm IR TRACC See sensor specification details on electronic 15830 3 4 1
32. ed in 5 3 1 and 5 3 2 the shoulder assembly shall meet the specifications given in Table 3 4 Q ISO 2011 All rights reserved ISO WD 15830 2 Table 3 WorldSID shoulder certification specifications Peak pendulum force kN 2 6 to 3 3 Peak shoulder rib deflection mm 35 to 44 4 3 32 Thorax with half arm When assembled according to ISO 15830 4 and tested using the procedure specified in 5 3 1 and 5 3 3 the thorax with half arm assembly shall meet the specifications given in Table 4 Table 4 WorldSID thorax with half arm certification specifications Variable Absolute value Peak pendulum force kN 4 9 to 5 8 Peak T4 acceleration along y axis G 28 to 37 Peak T12 acceleration along y axis G 22 to 28 Peak thorax rib 1 deflection mm 35 to 47 Peak thorax rib 2 deflection mm 46 to 56 Peak thorax rib 3 deflection mm 39 to 46 4 3 33 Thorax without arm When assembled according to ISO 15830 4 and tested using the procedure specified in 5 3 1 and 5 3 4 the thorax without arm assembly shall meet the specifications given in Table 5 Table 5 WorldSID thorax without arm certification specifications Variable Absolute value Peak pendulum force kN 3 2 to 3 8 Peak T4 acceleration along y axis G 14 to 20 Peak T12 acceleration along y axis G 14 to 22 Peak thorax rib 1 deflection mm 33 to 43 Peak thorax rib 2 deflection mm 35 to 43 Peak thorax rib 3 deflection mm 32 to 40 4 3 3 4 Abdomen
33. est procedures 5 1 Head 5 1 1 Principle Certify the dynamic response of a head assembly by performing a 200 mm lateral drop on each side of the head and a 376 mm drop on the forehead 8 ISO 2011 All rights reserved ISO WD 15830 2 5 1 2 Apparatus 49 CFR Part 572 Subpart E horizontal head impact surface Chrome plated rigidly supported horizontal steel plate 50 8 mm x 610 mm x 610mm 8 80rms micron mm surface finish Head drop tool assembly drawing W50 82100 pdf see Annex nstrumented head assembly drawing W50 10000 pdf see Annex B including the instrumentation insert and upper neck load cell or structural replacement Two SHCS M6 x 12 5 1 3 Sensors Use triaxial linear accelerometers as described in ISO 15830 3 4 1 3 2 5 1 4 Preparation Expose the head assembly to an environment with a temperature of 21 4 degrees C 0 8 degrees C and a relative humidity between 10 and 70 for a period of at least four hours prior to a test Clean the head skin surface and the surface of the impact plate with 1 1 1 trichlorethane or equivalent Install the triaxial accelerometer in the head assembly Install the upper neck load cell angular accelerometers and dual axis tilt sensor or their structural or mass replacements Attach the head drop tool to the bottom of the upper neck load cell or its structural replacement with the two SHCS M6x12 Mount the tool for left or right l
34. irectives Part 2 The main task of technical committees is to prepare International Standards Draft International Standards adopted by the technical committees are circulated to the member bodies for voting Publication as an International Standard requires approval by at least 75 of the member bodies casting a vote Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights ISO shall not be held responsible for identifying any or all such patent rights ISO 15830 2 was prepared by Technical Committee ISO TC 22 Road vehicles Subcommittee SC 12 Passive safety crash protection systems This second edition cancels and replaces the first edition ISO 15830 2 2005 which has been technically revised Technical amendments have been incorporated throughout all four parts resulting from extensive experience with the standard and design changes ISO 15830 consists of the following parts under the general title Road vehicles Design and performance specifications for the WorldSID 50th percentile male side impact dummy Part 1 Terminology and rationale Part 2 Mechanical subsystems Part 3 Electronic subsystems Part 4 User s manual vi ISO 2011 All rights reserved ISO WD 15830 2 Introduction This first edition of ISO 15830 has been prepared on the basis of the existing design specifications and performance of the WorldSID 50 percentile adult male P
35. kg 152 4 mm face diameter 5 3 3 3 Sensors Install instrumentation in order to obtain data for the items given in Table 17 Table 17 Sensor specifications for thorax with half arm test Peak pendulum acceleration G See Table 8 SAE J2570 Peak upper spine T4 y axis Triaxial linear accelerometer SAE J2570 RENE ISO 15830 3 4 1 3 2 Peak lower spine T12 y axis Triaxial linear accelerometer SAE J2570 ISO 15830 3 4 1 3 2 First second third thorax IR TRACC See sensor specification details on deflections mm electronic drawing number 363 ISO 15830 3 4 1 3 6 see Annex B Impact velocity m s Not specified Resolution 0 02 m s or better ISO 2011 All rights reserved 19 ISO WD 15830 2 5 3 3 4 Procedure Set up the dummy in standard test posture as described in 5 3 1 with the half arm parallel to the thorax Align the pendulum centreline with the centreline of the middle thorax rib Raise the pendulum to achieve 6 7 m s 0 1 m s impact velocity Release the pendulum to impact the dummy 5 3 3 5 Calculation procedures and expression of results Filter the data according to ISO 6487 or SAE J211 as given in Table 18 Calculate the pendulum impactor force by multiplying the pendulum acceleration time history by the measured impactor mass Plot the time histories of impactor force T4 and T12 y axis accelerations and deflections of thorax ribs
36. ldSID 50th percentile side impact dummy a standardized anthropomorphic dummy for side impact testing of road vehicles It is applicable to impact tests involving Passenger vehicles of category M and goods vehicles of category Impacts to the side of the vehicle structure Impact tests involving use of an anthropomorphic dummy as a human surrogate for the purpose of evaluating compliance with vehicle safety standards 2 Normative references The following referenced documents are indispensable for the application of this document For dated references only the edition cited applies For undated references the latest edition of the referenced document including any amendments applies ISO 6487 Road vehicles Measurement techniques in impact tests Instrumentation ISO 15830 1 Design and performance specifications for the WorldSID 50th percentile adult male side impact dummy Part 1 Terminology and rationale ISO 15830 3 Design and performance specifications for the WorldSID 50th percentile adult male side impact dummy Part 3 Electronic subsystems ISO 15830 4 Design and performance specifications for the WorldSID 50th percentile adult male side impact dummy Part 4 User s manual SAEJ211 1 2003 Instrumentation for impact test Part 1 Electronic instrumentation SAEJ2570 2001 Reference specification for anthropomorphic test device transducers UN ECE TRANS WP 29 78 Consolidated resolution on the const
37. nex B Drawing number W50 00000 W50 10000 W50 10007 W50 10010 W50 10011 Table C 1 WorldSID drawing list Electronic file format STP Description v E WorldSID ATD Head assembly tested and certified Head core Rotational accelerometer replacement Endevco 7302BM4 Tilt sensor mass replacement W50 14014 W50 20000 W50 20002 Head moulded tested and certified Neck assembly Neck head torso interface plate W50 20006 W50 20007 W50 20016 W50 20018 W50 20101 Neck buffer assembly Screw half spherical Flexion extension buffer Shortened 6 mm hex key Lower neck bracket W50 20102 W50 20103 W50 21001 Upper neck bracket Spacer nut Neck assembly tested and certified W50 22003 W50 24013 W50 24014 W50 24015 W50 30000 Neck moulded Neck shroud assembly Neck shroud ring Neck shroud Torso shoulder thorax abdomen WorldSID W50 31000 W50 31010 W50 31011 Spine box assembly Upper bracket weldment spine box WorldSID Shoulder mounting plate W50 31012 W50 31013 W50 31020 W50 31030 Middle plate Neck bracket mounting plate Side plate left Worldsid Side plate right Worldsid ISO 2011 All rights reserved 29 ISO WD 15830 2 Drawing number Description Electronic file format W50 32001 Rib assembly shoulder W50 32010 Rib doubler shoulder W50 32110 Thorax rib 1 WorldSID W50 32111 Thorax rib assembly 1 WorldSID W50 32130 Thorax rib 2 an
38. nkle and foot assembly drawing W50 54054 pdf right and W50 54056 pdf left see Annex B 4 8 2 Drawings and specifications The lower leg assembly shall conform to lower leg ankle and foot assembly drawing W50 54054 pdf right and W50 54055 pdf left see Annex B and the subassemblies and component drawings listed therein The total assembly shall have a mass of 5 09 kg 0 13 kg The materials used in the construction of the lower leg assembly shall not contain lead or lead alloys The flesh material and or external surface characteristics shall enable positive attachment of adhesive targets f present cables exiting the lower leg assembly shall include a secure strain relief mechanism 4 9 Clothing 4 9 1 General description The clothing shall consist of the components and assemblies listed in clothing assembly drawing W50 80100 pdf see Annex B 4 9 2 Drawings and specifications The clothing shall conform to clothing assembly drawing W50 80100 pdf see Annex B and the subassemblies and component drawings listed therein The total assembly shall have a mass of 1 85 kg 0 09 kg The materials used in the construction of the clothing shall not contain lead or lead alloys The external surface characteristics shall enable positive attachment of adhesive targets 4 10 Whole dummy The total dummy assembly including clothing shall have a mass of 74 88 kg 3 74 kg 5 Certification t
39. oad cell structural replacement body W50 61032 Wrist clevis W50 61033 Wrist clevis assembly W50 61034 Lower arm assembly W50 61035 Wrist assembly W50 61036 Lower arm tube assembly W50 61037 Hand moulded assembly left W50 61038 Bumper W50 61039 Accelerometer mount bracket assembly W50 61040 Accelerometer mount bracket W50 61041 Arm leg load cell structural replacement assembly W50 61042 Modified button head screw W50 61044 Bumper W50 61045 Bumper W50 61046 Bumper wrist pivot W50 61047 Modified IGUS bearing W50 61048 Bumper hand W50 61049 Pivot shaft W50 61050 Pivot washer W50 61051 Shoulder clevis assembly W50 61052 Bumper moulded assembly W50 61053 Shoulder assembly W50 61054 Flexion extension stop assembly W50 61055 Flexion extension stop W50 61056 Stop bumper W50 61057 Shoulder bumper plate W50 61058Sheet 1 Clevis W50 61058Sheet 2 Clevis W50 61059 Shoulder load cell abduction bumper W50 61060 Friction pad W50 61062 Elbow ballast for structural replace W50 61063 7268 C accelerometer structural replacement W50 61065 Elbow load cell structural replacement assembly W50 61067 Moulded hand assembly right W50 61068 Moulded hand assembly left W50 61069 Hand moulded assembly right ISO 2011 All rights reserved 35 ISO WD 15830 2 Drawing number Description Electronic file format W50 71000 Neck load cell assembly optional W50 71010 Leg load cell assembly optional v U E
40. rt Document the results of both the left and right lateral and the frontal drop tests 5 2 Neck 5 2 4 Principle Certify the dynamic response of the neck assembly by performing lateral pendulum tests 5 2 2 Materials For the pendulum stop use aluminium honeycomb of density 28 8 kg m 4 90 kg m and dimensions 102 0 mm minimum x 102 0 mm minimum with a thickness along the cells of 76 2 mm 4 mm or alternative products which can be shown to lead to the same results 5 2 3 Apparatus Neck assembly as specified in 4 2 1 WorldSID head form drawing W50 83000 pdf see Annex Neck pendulum apparatus as specified in 49CFR Part 572 Subpart E 5 2 4 Sensors Perform the test using the sensors given in Table 8 Table 8 Sensors for neck assembly Pendulum acceleration Single axis accelerometer SAE J2570 Endevco 7231C 7502 Pendulum velocity Not specified Resolution 0 02 m s or better Angular displacement of forward pendulum to Angular potentiometer SAE J2570 head form sliding rod positive when doing a right side impact Angular displacement of rearward pendulum to Angular potentiometer SAE J2570 head form sliding rod positive when doing a right side impact 6 Angular displacement of head form about Angular potentiometer SAE J2570 forward pendulum to head form sliding rod positive when doing a right side impact 12 Q ISO 2011 All rights reserved ISO WD 15830 2 Neck moment
41. ruction of vehicle R E 3 49 CFR Part 572 subpart E Anthropomorphic test dummies United States of America Code of Federal Regulations issued by the National Highway Traffic Safety Administration NHTSA Washington DC US 3 Terms and definitions For the purposes of this document the terms and definitions given in ISO 15830 1 apply ISO 2011 All rights reserved ISO WD 15830 2 4 Mechanical requirements for WorldSID 4 1 Head 4 1 1 General description The head assembly shall consist of the components and assemblies listed in head assembly drawing W50 10000 pdf see Annex B 4 1 2 Drawings and specifications The head assembly and components shall conform to head assembly drawing W50 10000 pdf see Annex B and the subassembly and component drawings listed therein The total assembly shall have a mass of 4 22 kg 0 05 kg The centre of gravity shall be located as indicated in Figure 1 The materials used in the construction of the head assembly shall not contain lead or lead alloys The flesh material and or external surface characteristics shall enable positive attachment of adhesive targets If present cables exiting the head assembly shall exit at the rear and include a secure strain relief mechanism cg 50 5 mm 2 5 2 Figure 1 Head centre of gravity location 4 1 3 Certification When assembled according to ISO 15830 4 and tested using the procedure specifie
42. t of the components and assemblies listed in half arm assembly W50 62000 pdf see Annex B 4 5 2 Drawings and specifications The half arm assembly shall conform to half arm assembly drawing W50 62000 pdf see Annex B and the subassemblies and component drawings listed therein The total assembly shall have a mass of 1 77 kg 0 09 kg The materials used in the construction of the half arm assembly shall not contain lead or lead alloys The flesh material and or external surface characteristics shall enable positive attachment of adhesive targets 6 ISO 2011 All rights reserved ISO WD 15830 2 4 6 Lumbar spine and pelvis 4 6 1 General description The lumbar spine and pelvis assembly shall consist of the components and assemblies listed in lumbar spine and pelvis assembly drawing W50 40000 pdf see Annex B 4 6 2 Drawings and specifications lumbar spine and pelvis assembly shall conform to lumbar spine and pelvis assembly drawing W50 40000 pdf see Annex B and the subassemblies and component drawings listed therein The total assembly shall have a mass of 17 75 kg 0 90 kg The materials used in the construction of the pelvis assembly shall not contain lead or lead alloys The flesh material and or external surface characteristics shall enable positive attachment of adhesive targets If present cables exiting the pelvis assembly shall include a secure strain relief mechanism
43. ter SAE J2570 ISO 15830 3 4 1 3 2 Impact velocity m s Not specified Resolution 0 02 m s or better 5 3 6 4 Procedure Set up the dummy with half arm in standard test posture as described in 5 3 1 Align the pendulum centreline with the H point Raise the pendulum to achieve a 6 7 m s 0 1 m s impact velocity Release the pendulum to impact the dummy 5 3 6 5 Calculation procedures and expression of results Filter the data according to ISO 6487 or SAE J211 1 as given in Table 25 Calculate the pendulum impactor force by multiplying the pendulum acceleration time history by the measured impactor mass Graph the time histories of impactor force pelvis and T12 y axis accelerations Table 25 Filter specifications for pelvis test Pendulum acceleration CFC 180 T12 y axis accleration G CFC 180 Pelvis y axis acceleration G CFC 180 24 Q ISO 2011 All rights reserved ISO WD 15830 2 5 3 6 6 Test reports Document the results of the pelvis test 5 4 Data zero values For all certification tests set all data channels to a zero value at the time of initial contact of the moving component with the stationary component NOTE When using IR TRACC sensors due to the non linear input output relationship the voltage should be converted to engineering units before setting the data channel to zero as required above ISO 2011 All rights reserved 25 ISO
44. tion Expose the dummy clothed in its suit to the conditions given in Table 12 for at least four hours prior to a test Table 12 Dummy full body test preconditions Temperature degrees C 21 4 0 8 Relative humidity 96 40 30 5 3 1 4 Setup procedure Install the H point tool Install dual axis tilt sensors in the head thorax and pelvis to check the angles about x and y direction Cover the seat back and base with Teflon sheets Seat the dummy on the rigid seat as shown in Figure 6 and Figure 7 Place the dummy on the seat and position it using either mechanical measurements on a dummy component or tilt sensors to verify the positions The relationship between mechanical angle measurements and the tilt sensors are given in Table 13 Position the dummy according to the criteria given in Table 14 1 Teflon is a commercial product This information is given for the convenience of users of this Standard and does not constitute an endorsement of the product named Alternative products may be used if they can be shown to lead to the same results ISO 2011 All rights reserved 15 ISO WD 15830 2 Table 13 Relationship between mechanical measurement indicators and the tilt sensors Location Mechanical reference Tilt sensor angular displacement about the noted axis Landmark on head is horizontal X 02 Y 0 Top of the lower neck bracket is horizontal X 02 Y 0 Pelvis zero X angl
45. tion Electronic file format v U E ao 4 7 W50 51002 Unmodified large spanner wrench 40mm 42mm W50 52010 Knee pad moulded assembly W50 52019sheet1 Knee assembly left W50 52063 Knee washer W50 52065 Braking washer XIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXIXI XX X 32 ISO 2011 All rights reserved Drawing number W50 52066 W50 53001 W50 53002 W50 53007 W50 53008 W50 54002 W50 54004 W50 54005 W50 54006 W50 54008 W50 54009 W50 54010 W50 54012 W50 54013 W50 54014 W50 54015 W50 54016 W50 54019 W50 54020 W50 54021 W50 54022 W50 54023 W50 54024 W50 54031 W50 54033 W50 54034 W50 54035 W50 54036 ISO WD 15830 2 Electronic file format STP Description 0 t Braking washer backing Lower leg tube Lower leg flesh Zipper assembly Vinyl strips Ankle clevis right and left lower limb Left flexion centre rotational piece Ankle joint Base plate Thrust washer Z pivot pin Z axis rotational washer Potentiometer optional Potentiometer structural replacement Retainer bracket Ankle joint cover X version bushing Front bearing cover Rear bearing cover X version compression element Dorsiflexion and plantarflexion hard stop Z axis nut Z axis anti rattle washer Z axis rotation bearing Right flexion centre rotational piece Foot sole locator pins X version resistive element Resistive element W50 54037 W50 54038 W50 540
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