Home
GLC2300 Series User Manual
Contents
1. SETUP OPERATION MAIN INTIALIZE PLC SETUP SURROUNDINGS PLO SETUP FONT SETTING PLC SETUP STATION SETUP FONT SETTING gt SE 7 STATION SETUP FONT SETTING CUSTOMIZE SETUP CUSTOMIZE SETUP KANJI FONT QUALITY INITIALIZE MEMORY MAIN INITIALIZE INIT MEMORY INITIALIZE MEMORY INITIALIZE MEMORY INITIALIZE CF CARD INITIALIZE CF CARD 1 Depending on the PLC type selected the screens that appear in your GLC unit s screen creation software will vary 6 2 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 3 System Environment Setup Adjustments to the GLC operation environment are made within the setup screens contained in the SYSTEM ENVIRONMENT SETUP menu Screens include the SYSTEM SETUP SYSTEM DATA AREA GLOBAL WINDOW SETUP and CHAR ACTER STRING DATA SETUP screens 6 3 1 SYSTEM SETUP SYSTEM SET UP STANDBY MODE TIME MIN START TIME SEC TOUGH BUZZER SOUND PASSWORD SET UP DATA TYPE OF SCREEN NO STANDBY MODE TIME 0 255 To protect the GLC units display screen a screen saver function automatically turns the unit s backlight s OFF when no operations have occurred within a specified period of time No screen saver will be used when 0 is entered in this field When the SYSTEM DATA AREA s SCREEN DISPLAY OFF data is set to 0000h the GLC unit s curren
2. a Bottom CF Cover Open ma Ur 10 2 10 GLC2300 Series User Manual Chapter 2 Specifications 2 5 Dimensions 2 5 1 GLC2300 External Dimensions Unit mm in 155 5 6 12 E a itr an Top 60 2 36 ES 171 6 73 5 0 20 eo A M i g 3 5 M 9 1 R T d amp i I Front Side GLC2300 Series User Manual 2 11 Chapter 2 Specifications The following diagram shows the GLC2300 Series unit s connecting cables Unit mm in AAA A as agao t9 Por gt q ccu RS 232C Cable Dsub9 pin RS 232C Cable Dsub25 pin 24 Screw Lock 61 2 40 Terminal Block Tim J X2 Qe o o M O ar Data Transfer 35 0 35 Cable 1 38 Ethernet Cable 37 1 46 interface Display Description af COM MutMinkCabe GP23045 0 B TOOL Data Transfer Cable GPW CBO2 D PRINTER Printer Cable PSM PRCBOO 10BASE T 10BASE T Commercial type Ethernet Ethernet Cable p
3. SignalGround _ 6 DR input Data Set Ready RS 232C 8 CS Input Clearsend RS 232C Input Ring Indicate RS 232C Recommended Parts Connector Dsub 9pin socket XM2D 0901 OMRON Cover Dsub 9pincover XM2S 0913 OMRON Jack Screws XM2Z 0073 OMRON iom Use inch type set screws 4 40 UNC Na 1 Pin 9 VCC DC 5V Output is not protected To prevent damage or unit m malfunction use only the designated level of current Important 2 3 2 Flex Network Communication Interface B Screw Lock Terminal Block This interface is used for Flex Network Pin Assignments Pin No Signai Name Condon Pt me S cai Commana Data 3 SOT CHI Cable Shield Line 4 m C2 Communication Data 6 sib cH2CebeShedlne 2 8 GLC2300 Series User Manual Chapter 2 Specifications 2 4 Part Names and Functions A Display Panel The GLC monitor screen displays user cre ated screens and corresponding host PLC data GLC2300L Monochrome LCD GLC2300T TFT type color LCD B Touch Panel Popiare Enables the user to perform screen change Operations or input data o A B Front C Status LED Indicates the GLC unit s current condition Color Operation Controller Mode Operation Mode Green OTTONE i REA Flashing STOP Re on noperaion MajrEmor Cor Imdicator Desoription
4. 1 Will be displayed when you download logic program configured by Flex Network Driver 6 26 GLC2300 Series User Manual Chapter 6 Initializing the GLC COPY TO FEPROM MEAT Refer to the Pro Control Operation Manual included in the GP PRO PB III C Package Flex Network Driver Refer to the Pro Control User Manual included in the GP PRO PB HI C Package Information set by the Pro Control Editor or GLC Controller Settings are stored in the GLC unit s nonvolatile memory Although each entry in the Controller Set tings has a default setting they should be set according to your application Controller Setting 1 Controller Setting 2 CONTROLLER SETTING 1 DEF ser Esc CONTROLLER SETTING 2 DEF SET ES TARGET SCAN TIME 10 2000m8 Jms ENABLE 1 0 ON OFF PERCENT ALLOCATION 0 502 D B CONTROLLER STATE START STOP DEFAULT STOP ON MINOR FAULT ON OFF WATCHDOG TIMER 100 3000ms Jms CONTROLLER SETTING 1 TARGET SCAN TIME Use Target Scan Time to set the time periods for the Controller Operation and the Display Operation Time functions The Controller Operation Time function sets the time it takes to execute the I O reading Logic Program and I O writing The setting range for Target Scan Time is between 10 and 2000 ms When Target Sca
5. 6 7 SET UP TIME Set the GLC unit s internal clock in the SET UP TIME screen SET UP TIME PRESENT TIME Y M D TIME SET UP DEEP DI SET UP TIME Adjust the date and time display settings in the PRESENT TIME setting item Sr The GLC unit s internal clock has a slight error in accu Note racy At normal operating temperatures and conditions with the GLC operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should monitor this error and make adjustments as necessary The screen displays the Hour and Minute settings but not the Seconds Enter the last two digits of the Western calendar year GLC2300 Series User Manual 6 29 Chapter 6 Initializing the GLC 6 8 SET UP SCREEN Use this screen to enter the number of the screen that is initially displayed after startup the character size when the GLC is in RUN mode and other general screen items SET UP SCREEN 1 INITIAL SCREEN NO E ALARM MESSAGE Y SIZE 1 H SIZE 1 ONLINE ERROR DISPLAY INITIAL SCREEN NO 1 8999 This setting item specifies the file number of the screen that initially displays on startup If the BIN option was selected for DATA TYPE OF SCREEN NO in the SYSTEM SET UP screen enter a
6. B About the GLC Unit s Display Panel Thedatathatis currently displayed on the GLC unit s screen the screen s brightness and the GLC unit s voltage each affect the screen s inten sity of Contouring wavelike pattern that is created when some parts of the screen are brighter than others The minute dark and light grid points on the display panel s surface are part of the GLC unit s design and are not defects Extended shadows or crosstalk may appear on the sides of screen images This is normal for an LCD panel Sometimes the display area may look as if the display colors have changed This is a common attribute of LCDs and is not a defect Displaying a single image for long periods of time can cause an afterim age to remain when the screen display is changed To prevent this effect Use the GLC unit s Standby Mode which automatically turns the screen OFF when no input is entered within a specified period of time See 6 3 1 System Setup Write FFFFh to the System Data Area s Screen Display Off address to turn the screen display OFF when the following actions are not per formed within the user specified period of time Change Screen Touch Screen Alarm Display Do NOT display any single screen for a long period of time Try to change the screen display periodically 1 The backlight s brightness may vary or its lighting may be delayed if the voltage provided is l
7. Backighthurmouthas occured D Power Input Terminal Block Connects Power Cord E Expansion Unit Interface EXT R Connects a data communication unit to the GLC unit com e3 F CF Card Access LED If the CF Card Cover is closed when the CF Bo o Card is inserted the LED lamp turns ON 9 9 The LED lamp will remain ON even if the CF Card Cover is opened while the GLC D F accesses the CF Card e E 8 GLC2300 Series User Manual 2 9 Chapter 2 Specifications G Serial Interface COMI RS 232C 422 Interface Dsub 25 Pin Con nects to a host device PLC or a tempera H ture controller H Tool Connector TOOL Connects to Transfer Cable Bar Code Reader Serial Printer I Expansion Serial Interface COM2 RS 232C Interface Dsub 9 Pin J Screw Lock Terminal Block Flex Network Flex Network Interface K K Flex Network Interface L Flex Network I F status LED will turn ON or flash according to the unit s status Turns on When asis Communication is enabled Turns on when failure occurs BUEISSAAREHM in connected 1 0 Unit L Ethernet Interface IOBASE T Used for Ethernet 10BASE T The LED will change turn ON blink according to the GLC unit s status Send eceive M CF Card Cover N CF Card Slot M M N Lc enc c3c
8. If your personal computer is not equipped with a PC card slot please use a standard type PC Card or CF Card reader All of Digital Electronics Corporation s CF Card operation testing has been performed with the following equipment Manufacturer Name Model ComectionType l O DATA DEVICE INC CardDock CF P Parallel port The connection between a PC and a CF Card reader has been tested with an IBM compatible machine However this does not mean that all IBM compatible machines can be used Please contact your PC or CF Card reader manufacturer directly for details GLC2300 Series User Manual 3 2 Chapter 3 Installation and Wiring 3 6 Flex Network Communication Cable Use the following procedures to prepare and connect the Flex Network Communication Cable to the Screw Lock Terminal Block 3 6 1 Cable Preparation Remove the wire s external covering and insert the center strand into the connector opening Unit mm in Blue TR 8108 0 24100 31 white TR gt 4 251035 Shield SLD 0 98 to 1 38 Do NOT solder en Be sure to tape or put a plastic tube over the shield line Do NOT solder the wire Doing so could result in insufficient wire to connector contact DN m Important 3 6 2 Flex Network Communication Cable Wiring Use the following steps to connect the Flex Network Communication Cable to the Screw Lock Terminal Block 1 Loosen the set screws on both sides of t
9. Preface Documentation Conventions The list below describes the documentation conventions used in this manual symbol Meaning a Indicates important information or procedures that must be followed for correct and risk free software device operation m Important Pro Control Editor Software used to create transfer and monitor a GLC logic program Indicates the GLC2300L GLC2300T unit Indicates the software package that combines GP PRO PB III for Package Windows ver 6 0 and Pro Control Editor ver 4 0 GP Screen Editor GP PRO PB Ill for Windows screen editor software ver 6 0 or higher Ladder program created with the P ro Control Editor ver 4 0 or higher Provides useful or important supplemental information Cross references to useful or important supplemental information 16 GLC2300 Series User Manual Chapter 1 1 Prior to Operating the GLC System Design Accessories GLC2300 Series Overview bb OQ N A 1 Introduction Prior to Operating the GLC Use the following steps to create projects for the GLC unit 1 Preparation Before using the GLC make sure that you have all the required hard ware and have read all specification wiring and installation information Chapter 2 Specifications and Chapter 3 Installation and Wiring Screen Design Create a sample screen and design a Tag layout with the Screen layout sheets and Tag lists provided in the
10. SRAM R W f SRAM BACKUP CONTROLLER DATA Shows the current controller version data SRAM RW Performs an SRAM R W Read Write check Writes the data required to perform the backup SRAM check SRAM BACKUP Before performing C this check be sure to perform the above SRAM R W check Then after turning the GLC unit s power OFF and then ON again perform the SRAM BACKUP check Performing the above Self Diagnosis checks will delete all resident SRAM data 4 m Important GLC2300 Series User Manual qu Chapter 7 RUN Mode and Errors 7 8 7 3 Troubleshooting This section describes how to find and resolve problems that may occur with the GLC If a problem exists with the PLC refer to the corresponding PLC manual 7 3 1 Possible Types of Trouble The following items are problems that may occur while using this unit A No Display Section 7 3 2 The screen will not display even when the GLC unit is powered on Also during RUN mode the screen disappears B No GLC HOST Communication Section 7 3 3 The GLC unit cannot extract data from the host An error message may appear on the screen as a result See 7 4 Error Messages C Touch Panel Does Not Respond Section 7 3 4 The touch panel does not react when touched or the reaction time is very slow D Cannot Execute Logic Program Section 7 3 5 The GLC freezes or the control memory s retentive area does not work E Buzzer Sounds
11. ing alarms that can cause serious operator injury machine damage or production stoppage Use stand alone hard ware and or mechanical interlocks to design alarm indica tors and their control activator units GLC2300 Series User Manual 7 Preface DANGERS e The GLC is not appropriate for use with aircraft control de vices medical life support equipment central trunk data trans mission communication devices or nuclear power control devices due to their inherent requirements of extremely high levels of safety and reliability When using the GLC with transportation vehicles trains cars and ships disaster and crime prevention devices various types of safety equipment and medical devices that are not life support related use redundant and or failsafe system designs to ensure proper reliability and safety AN WARNINGS Unlike the GLC unit s Standby Mode after the GLC unit s backlight burns out the touch panel is still active If the operator fails to notice that the backlight is burned out and touches the panel a potentially dangerous machine misoperation can occur Your backlight is burned out if e your GLC is not set to Standby Mode and the screen has gone blank e your GLC is set to Standby Mode but touching the screen does not cause the display to reappear To prevent accidental machine misoperation Pro face recommends that you use the GLC unit s USE TOUCH PANEL AFTER BACKLIGHT BU
12. 1 Regular Cleaning 2 Periodic Check Points 3 Changing the Backlight Chapter 8 Maintenance 8 1 Regular Cleaning 8 1 1 Cleaning the Display When the surface or the frame of the display gets dirty soak a soft cloth in water with a neutral detergent wring the cloth tightly and wipe the display AN A Do NOT use paint thinner organic solvents or strong acid compounds l to clean the GLC unit Important Do NOT use hard or pointed objects to operate the touch screen panel since they can damage the panel s surface 8 1 2 Installation Gasket Check Replacement The installation gasket protects the GLC and improves its water resistance For instructions on installing the GLC unit s gasket see Chapter 3 Installation and Wiring AN a A gasket which has been used for a long period of time may be scratched l or dirty and may have lost much of its water resistance Be sure to change Important the gasket at least once a year or when scratches or dirt become visible B Installation Gasket Attachment Procedure 1 Place the GLC on a level surface with the display panel face down 2 Remove the gasket from the GLC GLC2300 Series User Manual 8 1 Chapter 8 Maintenance 8 2 AN p NN m Important 3 Attach the new gasket to the GLC Be sure to insert the gasket into the GLC unit s groove so that the gasket s groove sides are vertical f 4 Check if the gasket i
13. 6 3 4 CHARACTER STRING DATA SETUP Character String Data ordering varies from manufacturer to manufacturer Set up the Character String Data order to match that of the corresponding PLC CHARACTER STRING DATA SEI CHAR STRING DATA M DE 1 3 AN Ae E Important Set up the CHARACTER STRING DATA MODE to match that of the cor responding PLC Device type and Tag settings are not available for setup 66 GLC2300 Series User Manual Chapter 6 Initializing the GLC B CHARACTER STRING DATA MODE Set up the CHARACTER STRING DATA MODE that corresponds to that of your PLC as specified in the following table 1 Data Device Storage Order ID Byte Storage Order LH HL using single words IL Word Storage Order LH HL using double words CHARACTER STRING DATA MODE 1 8 List Data Device Il Byte Storage II Word Storage Order Character Storage Order Order LH HL LH HL using String Data using single word double words Mode E Storage from Start Data me TEES dHodr 6 Storage from End Data loge COO hoer 3 I Data Device Storage Order Example characters ABCDEFGH LL LI LI LL O0 Storage from Start Data Storage from End Data O D100 D100 D101 6 D101 e D102 Q D102 D103 O D103 II Byte Storage Order LH HL using Single Words Example characters AB CD 0090 16 bit Device LH Order 16 bit Device HL Order e 32 bit Device LH Orde
14. Each Main Menu item is used as follows INITIALIZE Setup items control the GLC unit MEAR For more information about INITIALIZE see Chapter 6 Initializing the GLC GLC2300 Series User Manual 5 3 Chapter 5 OFFLINE Mode 5 4 SCREEN DATA TRANSFER Transfers screen data between the screen creation software and the GLC For more information about TRANSFER SCREEN DATA see Chap ter 4 Data Transfer or refer to the GP PRO PB III for Win dows Operation Manual included in the GP PRO PB III C Pack age SELF DIAGNOSIS Checks to see if there are any problems with the GLC System or Interface I F RUN Starts GLC operation For more information about the SELF DIAGNOSIS and RUN features see Chapter 7 Run Mode and Errors 5 3 INITIALIZATION B Selecting a Menu Touch the menu item or input field to select SYSTEM SET UP MAIN MENU STANDBY MODE TIME MIN B Entering Numbers After selecting an input field touch the numeric touch keys located at the bottom of the screen to enter the value of the selected item After entering each input field s numeric value touch the SET key to register the value E A 4 LE SYSTEM SET UP gt STANDBY MODE TIME MIN 12 START TIME SEC GLC2300 Series User Manual Chapter 5 OFFLINE Mode B Selecting Setup Conditions After selecting a menu item touc
15. GLC2300 Series User Manual 7 21 Chapter 7 RUN Mode and Errors 7 5 3 PLC COM Error Appears when the address setup for tags exceeds the address range used in the host PLC Check the Error Number that appears and use the following table to solve the problem PLC COM ERROR 02 xx L Error Code see table below Constant Value The communication A for this unit and Change the SIO ds settings Ma ere The address seton a 5 the address used When using Memory Link type for storing data for Trend graph or the Setthe addresses within the set range address set by an alarm message is outofa ofthe System Data Area 0 to 2047 set range address range error and re send correct data Memory to Memory Link type When using a Toyoda Machine Siemen s PLC Series Works PLC Setthe addresses within the set range ofthe devices When using a Yaskawa PLC Setthe addresses within the set range of the devices When using a Matsushita Electronics PLC and there are too many screen tags the PLC will not receive data The tag addresses Trend graph data When using a Fuji Electric PLC 51 storage address Alarm message Registry Set up the addresses in a device address do not exist in the PLC s internal range that exists memory The Error code for each PLC can be found in the table on the last page of this Others chapter Then look up the Error Number in the indicated PLC manual Or report the Error Number to the P
16. GP230 5112 0 GLC for multi link 4 ny Extension cable 30cm for use with the GLC Extension Cable CAL EXCBLID25 01 erial interface RS 232C 422 RS 422 Terminal Block Conversion adapter to convert serial data to Interface unit that allows use of both GLC and 2 Port Adapter II GP070 MD11 Mitsubishi A Q C and FX series equipment in the same location 2 Port Adapter I Cable GP070 MDCB11 Connects the GLC to 2 Port Adapter Il Mitsubishi A Series TOR Programming Port I F Cable GP 430 IP 10 0 Connects directly to Mitsubishi s PLC I F Programming Console Simultaneous use of Mitsubishi FX Series GP430 1P11 0 program console however is not possible Programming Port I F Cable 1 For details about the range of connectable PLCs Refer to the GP PRO PB III for Windows Device PLC Connec tion Manual included in the GP PRO PB III C Package GLC2300 Series User Manual 1 5 Chapter 1 Introduction B I O Unit Product Name Modet No Flex Network 16 P ointInput FN X16TS 11 16 pointsink source type shared I O Unit S ink source Sink Source Type I O Unit FN X16TS 41 inputcircuitand is common COM terminal cabling Flex Network 8 P ointInput 1 0 Unitwith mixed input outputof 8 pointinputs ink S ink S ource 8 P oint FN XY08TS11 source and 8 pointtransistor outputsink type Can be Transistor O utputS ink Type FN XY 08TS41 connected to supply voltage DC24V load current 1 0 Unit 200mA electromagnetic b
17. Refer to the Flex Network User Manual sold separately 1 12 GLC2300 Series User Manual Chapter 1 Introduction 1 4 5 Serial Device Tool Connector Interface B Serial I F This interface is used to connect RS 232C and RS 422 interface cables to a host PLC See 2 3 1 Serial I F B Tool Connector This interface is used to connect a data transfer cable a bar code reader or the Memory Loader II unit to the GLC2300 See 3 3 Tool Connector 1 4 6 2 Port Feature The 2 Port feature allows you to use Mitsubishi s GPP software package ladder programming software on your PC while the GLC is connected to a PLC With a GLC2300 Series unit you can use the 2 Port feature in the following two ways With the Internal 2 Port Feature The GLC unit s Tool Connector and a PC are connected via a data transfer cable GPW CB02 With the External 2 Port Adapter II Pro face s 2 Port Adapter II GP070 MD11 is used For information about PLC types and GLC compatibility with GLC2300 Series units refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package B When Using Internal 2 Port feature GLC Connect to the Connect to the GLC unit s Serial I F via the Tool Connector via Data Programmer I F Cable Transfer Cable GPW CB02 Connect to the p s PLC s i 7 TET Programming Port L jjj HII Mitsubishi PLC compatible types only PC with M
18. 2 5 2 Installation Fasteners Unit mm in 31 1 22 M5 19 5 0 77 16 0 63 cJ sl js S S gt E F 2 12 GLC2300 Series User Manual Chapter 2 Specifications The following diagram shows when the installation fasteners are connected to the GLC2300 Series unit Unit mm in 171 6 73 126 4 96 16 0 63 16 0 63 i LY l ry i ry 6 J m z E 2 od 2 MIE 8S 2 8 E i j t PH pe TZ i 16 0 63 16 0 63 100 3 94 155 5 6 12 60 2 36 2 5 3 Panel Cut Dimensions Unit mm in 1 0 04 156 161375 4 R3 max Panel gt ay oo o o o ro Lo eo J Y N Allowable Panel thickness 1 6 0 06 to 5 0 0 20 GLC2300 Series User Manual 2 13 Chapter 2 Specifications 2 14 GLC2300 Series User Manual 1 Installation 5 CF Card Insertion and 2 Wiring Cautions Removal 3 Tool Connector 6 Flex Network Communica 4 Ethernet Cable Connector tion Cable Chapter 3 Installation and Wiring 3 1 Installation 3 1 1 Installation Procedures Follow the steps in this section to install the GLC B Attac
19. C max 3 Free of corrosive gasses 800hPa to 1 114hPa 2000 meters max GLC Operation Altitude 1EC61131 2 J IS B 3501 compliant Shock Resistance 147m s Release time 11ms three times for each X Y Z direction 1EC61131 2 J IS B 3501 compliant When Vibration is NOT Continuous 10Hz to 57Hz 0 075mm 57Hz to 150Hz 9 8m s When Vibration is Continuous 10Hz to 57Hz 0 035mm 57Hz to 150Hz 4 9m s 10 times 80 min for each X Y Z direction Noise Voltage 1000Vp p Pulse Duration 1 5 via noise simulator Rise Time 1ns Immunity complies with IEC 61000 4 2 Level 3 1 When the GLC2300L operates for a long time in ambient temperatures that are Vibration Resistance greater than 40 C crystal liquid may become temporarily unclear The crystal liquid will return to normal and no operation problems should occur as a result 2 1 3 Structural Grounding 100 max or your country s applicable standard Ratinas E quivalentto IP 65f J EM 1030 Ratings NEM A4250 Type4X 12 W171mm x H138mm x D60mm 6 73 in x 5 43 in x 2 36 in Weight i96 Elmo Natural air circulation 1 The front face of the GLC is installed in a solid panel The GLC unit s level of resistance and the conditions it has been tested under are equivalent to the standards listed in the specifications Oils that should have no effect on the GLC can harm the unit when vaporized oils are present when low viscosity cutting oils are allowe
20. PLCs that support the n 1 multi link connection are limited Refer to the Pro Control Editor Operation Manual included with the GP PRO PB III C Package 2 Refer to the GLC screen creation software s SYSTEM SETTINGS area GLC2300 Series User Manual 6 1 Chapter 6 Initializing the GLC 6 2 Initialization Items This chapter explains the contents of the Initialize setup items listed below For information about screen operations and numeric input see Chap ter 5 OFFLINE Mode MAIN INITIALIZE SYSTEM SET UP SET UP SCREEN SET UP 1 0 FONT SETTING PLC SETTING INITIALIZE MEM SET UP TIME The INITIALIZE menu includes the following items SYSTEM ENVIRONMENT MAIN INITIALIZE SYS ENVIRONMENT SETUP TIME SETUP SETE SET UP TIME SYSTEM SETUP SYSTEM AREA sene E SYSTEM AREA SETUP ama moon ES EE GLOBAL WINDOW SETUP RESET ri CHARACTER STRING DATA oie STRING bara TIME SET UP SETUP My y Ip SET UP 1 0 MATN INITIALIZE SET UP 1 0 SETUP SIO eso ee s S SETUP SCREEN COMMUNICATION SETUP COMM SETUP EXP SERIAL ENT SET UP TOUCH PANEL SET UP 1 0 SET UP CAPTURE OP cia DISPLAY SETUP INITIAL SCREEN NO B PRINTER SETUP pese ALARM MESSAGE V SIZE EXP SERIAL SETUP peee H SIZE EXP SERIAL ENVIRONMENT SETUP SETUP CAPTURE OPERATION An
21. cluded in the GP PRO PB III C Package Bar Code Reader Expansion 4 SF Serial I F 1 O Device GLC2300 Series User Manual 1 11 Chapter 1 Introduction 1 4 4 Flex Network Communication Interface The following information explains how to connect the GLC to a Flex Network Communication I F and I O Unit When connecting the I O unit 2 lines are available CH1 and CH2 Each channel outputs the same data and either can be used for data transmission The maximum number of connectable units when using a single channel is 31 and when using a second channel the number increases by 32 to a total of 63 T The Flex Network uses high speed data transfer technology and if a cable that is not recommended in this document is used for data trans fer network data transfer performance cannot be guaranteed There fore use only the cable s recommended here m Important Refer to the Flex Network User Manual sold separately B Standard System Design 8 Points Relay Output to next station CENTENEITEIEN Sensor DC 24V Operation DC 24V Switch 8 points Input 8 points Output 16 Input points COPEPSSEEEIIS4 Actuator Lamp Sensor Sensor to next station Operation Operation Switch Switch K 6 Mbps is the recommended communication speed Tug 1 Be sure the Terminal Switch TERM of the network s last unit at each end is turned ON
22. gt i light turn ON ane Ts it using the correct power voltage YES Unplug the GLC unit s power cord Disconnect the SIO and AUX cable p Isthe o qa power cable connected properly to this YES ere Does p turning ON the power N One more time causea BN display ae YNO GLC2300 Series User Manual gt nect the SIO cable or the AUX Transfer screen data from the screen editing software See Chapter 4 Data Transfer Use the correct power voltage See Chapter 2 Specifications Fix the power cable connection See Chapter 3 Installation and Wiring Turn Off the power and recon cable Chapter 7 RUN Mode and Errors NO a Does i y turning the power ON Is the e m g i P E one more time start the display Status LED s orange light 5 768 E turned ON Pd be connected E The backlight has burned NO out Contact your nearest 7 ghe Properly GLC distributor for the d SIO cable AUX cable YES backlight replacement EE connected properly P a f us this unit NO Connect the cable properly SM CHUTE See Chapter 3 Installation and Wiring and refer to the GP PRO PB III for Windows Device PLC Connec tion Manual included in the GP PRO PB III Control Pack Go to OFFLINE mode Press the upper le
23. your PC directly to your GLC unit s CF Card Connect your PC and the GLC using the data transfer cable and send your backup data and the CF Memory Loader Tool to the CF Card installed in the GLC Send data using the GP PRO PB III for Windows Transfer feature Es EA DEAN oe Transferring screen and system data to a GLC takes approxi NO mately thirteen minutes approximately 6 5 MB at a trans mission speed of 115 2 kbps E Send Data from a GLC to a CF Card then to Another GLC The CF Card allows you to use backup data saved in a GLC for setting up another GLC First upload transfer your GLC unit s backup data to your CF Card Next remove the CF Card insert it in a different GLC and download transfer the CF Card s data to that GLC Be sure that the CF Memory Loader Tool is saved on the CF Card prior to using this method Upload data via Download data via CF Memory CF Memory Loader Tool Loader Too 1 4 3 Expansion Serial Interface The Expansion Serial Interface allows you to connect a bar code reader a 2 D code reader or other type of I O device It enables the input output of large volumes of data which cannot be handled with a conventional bar code reader interface Also connecting an I O device requires the creation of a data transfer protocol via the D Script feature Refer to the GP PRO PB III for Windows Operation Manual in
24. 2 Wang C autloTis ceci sere ho A 3 5 3 2 1 Connecting tlie Power Cord repperi Saepe dise Sah 3 5 3 2 2 Connecting the Power Supply 5 osi etae edle deeeciootus 3 7 3 2 3 A latin ietohunnlleu nie e E 3 8 324 VO Signal Line Cautions ii deena 3 9 3 2 5 Installation Cautions ais aiii 3 9 3 3 TOOL COMME dd dai 3 12 3 3 1 Serial Printer Come iio iaa 3 12 3 4 Ethernet Cable Connector ssisiesssecscosxsntssanscetsecesovesgessennsdvasoacsbavescesepsacotenaies 3 18 3 5 CF Card Insertion and Removal eee eee eee sees eee enses tn sena 3 18 SL CF A e PAUUO MU RD 3 21 3 6 Flex Network Communication Cable e eere ecce ee eene een eene 3 22 30 1 Cable Prepara o 3 22 3 6 2 Flex Network Communication Cable Wiring esses 3 22 4 1 Serial Data Transf r ERI 4 1 4 2 Ethernet Data Transfer e soesoossessoesocesessoesoossossoesooesosssesoossocssessossosssesssse 4 3 42 1 Checkme tlie IP Address cl aa RA TS 4 5 4 3 CF Memory Loader Tool eee eee en ener nno io aeo nna n eran onn rendue era 4 6 4 3 1 Data Upload and Download eese 4 7 5 1 Entering OFFLINE Mode as ccdecascacsacscacesvvcocescooccstcssecsecsucssnsdesncnsessecsteesbnestets 5 1 5 1 1 After Plugging in the Power Cord eee 5 2 2 52 Fromthe Menu Bat SS Cie aus pb Meo b 5 2 GLC2300 Series User Manual W Preface 5 2 OFFLINE Mode Main Menu eere ee
25. 255 Use this setting item to designate the number of times the GLC tries to send data to the PLC when a PLC communication error occurs After the GLC unit s speci fied number of attempts has failed to send data to the PLC an error message will appear on the GLC The default value for the Retry Count setting is 2 6 4 3 SETUP TOUCH PANEL Set up the touch panel s Touch Operation and Force Reset modes and adjust the Display Device settings in this screen Depending on the GLC type these settings may vary GLC2300L Setup Screen SET LP 1 0 m SET UP 1 0 Prev TOUCH OPERATION MODE D POINTS no En SYSTEM RESET MODE ON CONTRAST SETTING lees BRIGHTNESS SETTING ON SET UP LCD NORMAL GLC2300T Setup Screen SET UP 1 0 ser TOUCH OPERATION MODE 2 POINTS SYSTEM RESET MODE CONTRAST SETTING lla BRIGHTNESS SETTING USE TOUCH PANEL AFTER BACKLIGHT BURNOUT YES TOUCH OPERATION MODE Designates One Point Two Points or No Slide When No Slide is selected the screen will NOT respond to one s finger dragging across the touch screen Only individually selected points will register GLC2300 Series User Manual 6 11 Chapter 6 Initializing the GLC FORCE RESET MODE Enables or disables the display of the menu bar force reset page When set to Yes the menu bar will display To Display the Menu Bar To enter the SYSTEM RESET mode p
26. 3 menu M MY IP ADDR 160 187 8 128 4 TheIP Address assigned to the GLC will appear in the menu bar te NO After changing Ethernet Setup settings the GLC must then be reset or the power cord must be recon nected The IP Address will not appear in this screen unless the GLC is reset or the power cord recon nected GLC2300 Series User Manual 4 5 Chapter 4 Transfer Screen Data 4 3 CF Memory Loader Tool The GLC unit allows you to transfer screen data between your PC and the GLC and to upload internal GLC data to its CF Card using the CF Memory Loader Tool e You need to transfer the CF Memory Loader Tool to the Nu CF Card prior to using the CF Memory Loader Tool Refer to the GP PRO PB III for Windows Opera tion Manual included in the GP PRO PB III C Package The combination of the CF Memory Loader Tool and Backup Data often requires at least 8MB of CF Card memory As a result Digital recommends you use its CF Card GP077 CF20 16MB or GP077 CF30 32MB B Starting the CF Memory Loader Tool There are two methods for starting this program via the CF Card 1 Menu Bar Using the GLC Unit s CF BOOT Menu Insert the CF Card with the CF Memory Loader Tool saved into the GLC and touch the OFFLINE menu screen s CF BOOT selection The GLC will be reset and after it restarts the CF card s CF Memory Loader Tool will start For information about displaying the menu bar see
27. 4 Data Transfer or refer to the GP PRO PB HI for Windows Opera tion Manual included in the GP PRO PB III C Package 5 1 Entering OFFLINE Mode To INITIALIZE your GLC or to perform a SELF DIAGNOSIS you must first switch the GLC to OFFLINE mode This can be done using either of two methods immedi ately after plugging in the GLC unit s power cord or by using the Forced Reset feature Be aware that when changing a Logic Program from RUN to OFFLINE l mode and regardless of the current output hold setting the GLC unit s Important and the I O signals processes are as follows gt GLC Condition RUN OFFLINE RUN ON i VO Signal Output from OFF Output from OFF Logic Program Logic Program When using the RESET command the timing of the GLC unit s I O signal OFF timing is not fixed and can vary GLC2300 Series User Manual 5 1 Chapter 5 OFFLINE Mode 5 1 1 After Plugging in the Power Cord To enter OFFLINE mode touch the top left corner of the screen within 10 seconds after connecting the GLC unit s power cord The logic program runs for 10 seconds before entering OFFLINE mode l Be sure that the I O signals have been reset before changing to OFFLINE Important mode MAIN MENU INITIALIZE gt TRANSFER SCREEN DATA SELF DIAGNOSIS RUN 5 1 2 From the Menu Bar From the GLC unit s menu bar touch OFFLINE and the Main Menu appears To call up the M
28. 6 4 3 SET UP TOUCH PANEL gt M CF BDOT cance 2 GLC Dip Switches Forced Start via GLC Dip Switches You can also use the Dip Switches on the rear of the GLC next to the CF Card Slot If you turn ON raise Dip Switch No 1 and then connect the GLC unit s power cord the CF Memory Loader Tool will automatically start 4 6 GLC2300 Series User Manual Chapter 4 Transfer Screen Data du Dip Switches CF Card Slot When you finish using the CF Memory Loader Tool turn this dip switch OFF sn Ne 4 3 1 Data Upload and Download When the Memory Loader Tool program starts the following screen will appear MEMORY LOADER TOOL DOWNLOAD B UPLOAD from GLC Unit to CF Card This feature is for saving all GLC internal data i e system program communica tion protocol expansion program screen data and Backup SRAM data in the CF Card as backup data To start data upload enter the password you designated in the screen creation software s Transfer screen and then touch the START key If you have not designated a password however touch the START key AN A T When UPLOAD is performed the CF Card s current Backup Data will be i completely overwritten Important UPLDAD GLC2300 Series User Manual 4 7 C
29. B contact of electromagnetic Motor rotation signal forward Electromagnetic switch for motor reverse rotation Electromagnetic switch for motor rotation e Auxiliary B contact of electromag netic switch for motor rotation Motor reverse rotation signal After the GLC runs the program the timing of the ON OFF sig nals to an output device is carried out simultaneously For example an electromagnetic switch for forward and re verse motor rotation could be turned ON and OFF atthe same time Therefore when the main contacts for the power circuits of both the forward and the reverse motor rotation are turned ON and OFF at the same time an R Phase and a T Phase short circuit may occur Use the above interlock or a me chanical interlock equipped with an electromagnetic switch when designing a forward reverse rotation circuit B Interlock Circuit 2 If there is a possibility that a GLC failure could cause an accident use an external hardware device to include a failsafe element in the design of the interlock circuit For example if the system first needs to stop the Travel Motor whenever the Unit Travel Limit Switch is activated include the Unit Travel Limit Switch in the GLC input The following circuit uses a hardware method to ensure that the Travel Motor is stopped This applies to hardware Do NOT rely on software to process the interlock design GLC
30. The word address for the Connection List sets up the number of GLCs connected to the PLC which must have been entered previously in the PLC When these GLCs are connected to the PLC the corresponding PLC bit number for each GLC Station turns ON see below oe When the GLC is connected to the PLC and the option of NO GLC only correspondence ends and OFFLINE mode is en tered the GLC Station Number then turns the corresponding PLC bit OFF Bit 1 6 Bit unit unit unit furit Junit unit unit unit junit unit funit unit 1 6 20 GLC2300 Series User Manual Chapter 6 Initializing the GLC For example when four GLCs bits 0 2 3 and 5 are connected 002D h is written Bit 16 Bit 1 ojo ojojo ojojo OjO 1 O 1 1 of 1 O02D Becertain to setup this data before running Turn all bits not related to the GLC OFF m Important Validation List This area responds to the correspondence from each connected GLC In the Valida tion List when the same bit numbers as the Connection List turn ON the correspon dence is accepted The Station Numbers of the communicating GLCs turn their corresponding PLC bit number ON Bit 16 1 Bit unit jurit unit mit Junit unit unit unit junit unit funit unit If the correspondence between the GLC and PLC is correct the same value as in the Connection List is written to the Validation List 1 For example the value 002D h in the Connection List set
31. Two options are available Use and Do Not Use If you select Do Not Use ignore the items described below Selecting Use enables the following options GLOBAL WINDOW ACCESS Use this feature to designate whether values used by the GLC such as the REGIS TRATION NO and the LOCATION values are DIRECT or INDIRECT When set as Direct the REGISTRATION NO and LOCATION selections are fixed to the values entered here When set to Indirect the WINDOW REG NO s word address is used by the SYSTEM AREA as a variable This means the REGISTRATION NO written to it changes and as a result can call up multiple window screens as Global windows You can also use this method to adjust the Global window s position by writing the desired X Y coordinates to the SYSTEM AREA s LOCATION word addresses DATA FORMAT Set up the REGISTRATION NO and the LOCATION values as either BIN or BCD values This field is related only to Indirect values REGISTRATION NO Enter the Window Screen Number used by the Global Window This field is enabled only when GLOBAL WINDOW ACCESS is set to Direct WINDOW LOCATION Enter the value used for the Global Window LOCATION This field is enabled only when GLOBAL WINDOW ACCESS is set to Direct Use this setting to desig nate the top left coordinate on the screen registered as a Global Window If you install the GLC vertically in portrait not landscape mode designate the bottom left instead of the top left coordinate
32. ainia 7 17 7 5 Error Message Details ics iei eiii cipe coin cette dea e ED ono Seda 1RE SUE ER no eek d ao 7 19 A Odo System BECOFS see Got ce cie tae e DAD ts e pd Gun ne ut 7 19 7 5 27 Tesal Address Sereen Dat coo mie eor E ie saa aie 7 21 THIS JBECCONLSEEFOES od once I SN HR dl 7 22 Jud Clock Setup ETE cia 7 23 7 5 5 Sereen Tag Limit Exceeded max 384 eee uhi Renee 7 24 7 5 6 OBJ PLC Has Not Been Set Up evitan its 7 24 8 1 Regular Cleng secet A VERE VER OPER soosi OUS 8 1 8 1 1 Cleaning the Display ione rita 8 1 8 1 2 Installation Gasket Check Replacement esee 8 1 8 2 Peri dic CHECK PONES eee I Ies unen nae nae e da iii 8 2 8 3 Replacing the Backlight 5 epe dideco epar ore doa coe dae PRa cR va des a o de vl nda auch 8 3 INDEX GLC2300 Series User Manual Nn Preface Essential Safety Precautions This manual includes procedures that must be followed to operate the GLC cor rectly and safely Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of the GLC unit B Safety Symbols Please pay attention to the following safety symbols and their meanings Indicates situations that will definitely result in major machine damage severe N DANGER bodily injury or death 1f the instructions are not followed Indicates situations that may result in major AN WARNING machine damage severe bodily injury or death if the ins
33. bit digital signal to analog signal and sends output E Positioning Unit Flex Network FN PC10SK41 Controls a servo motor and stepping motor Single Axis Positioning Unit Handles up to 2MHz B High Speed Counter Unit Product Name Model No Connects a rotary encoder or a sensor which Flex Network EN HCLOSK41 measures quantity of water flow or electric energy High Speed Counter Unit Inputs pulse signals ata maximum speed of 200Kpps 1 6 GLC2300 Series User Manual Chapter 1 Introduction B CF Card Items Product Name Model No Description CF Cards GP077 CF20 LC Series CF Card 16MB GP077 CF30 LC Series CF Card 32MB F Card Adaptor GP077 CFAD10 F Card Adaptor for standard PC Card Slot E Optional Items Model No Description Disposable protective dirt resistant sheet for the PS300 DF 00 GLC units screen The GLC unit s touch panel can be used with this cover sheet attached Screen Protection Sheet FN CABLE 2010 31 MS 10m FN CABLE Communication Cable 2050 31 MS 50m FN CABLE 2200 31 MS 200m Connects distributed I O units and Analog units Program input unit for the Flex Network single axis FN PC10LD41 positioning unit Used for program data entry data editing and data checking under development Connects the Flex Network single axis positioning FN PC10CBL 1m junit and the servo and stepping drivers under development Single Axis Teaching Loader Motor Driver Connection
34. contact your local distributor l Ifthe OFFLINE menu s FORCE RESET feature is set to NO the touch panel opera tion is disabled See 6 4 3 SET UP TOUCH PANEL GLC2300 Series User Manual 8 3 Memo 8 4 GLC2300 Series User Manual Index A Alarm Indicators 7 ALARM MESSAGE Setting 6 30 Allen Bradley PLC 5 and SLC 500 Series 7 23 Ambient Operating Temperature 3 3 7 23 Back up SRAM 6 28 Backlight Burnout 8 6 14 8 3 and Status LED 1 15 6 14 and SYSTEM RESET 6 14 and Touch panel operation 1 15 Detection feature 1 15 Backlight Replacement 8 3 Backlight Replacement Warnings 8 3 Bar Code Readers 1 4 3 12 Blink Feature and 256 Colors Setting 2 3 BUZZER ON ERROR Setting 6 25 Buzzer Problems 7 8 7 16 Byte Storage Order LH HL 6 7 C Cables 2 7 Conversion 3 12 Data transfer 3 12 Power supply 3 7 RS 232C and RS 422 2 7 Shielded 3 9 Cautions Dangers and Warnings 9 3 18 CFBOOT 4 6 CF Card 1 8 1 10 3 18 3 20 Access LED 2 9 ACCESS Switch 3 18 CF Memory Loader Tool 1 10 4 6 CHARACTER STRING DATA Mode and Tag settings 6 6 Byte Storage Order LH HL 6 7 Data Device Storage Order 6 7 Word Storage Order LH HL 6 8 Check Points 8 2 Circuits 6 3 9 Cleaning and Maintenance 8 1 Clock Setup Errors 7 23 Clock Resolution Specifications 2 4 Communication 6 3 8 3 Error 6 21 Faults 7 Speeds recommended 1 12 COMMUNICATION FORMAT Setting 6 10 Company Manufacturer Trademark Names 1
35. e Read filing data from CF Card Write logging data to CF Card Read image data or sound data from CF Card Write Graph data or Alarm data to CF Card Back up screen data to CF Card For details about creating saving backup data i e all necessary data for GLC operation and sending GLC data refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package For details about the CF Memory Loader Tool s data upload and download see 4 3 CF Memory Loader Tool AN 4 When using the CF Memory Loader Tool Digital s GP077 CF20 16MB GP077 CF30 32MB Memory Card is required B Send GLC Screen Data to a CF Card then to Other GLCs The CF Card allows you to set up multiple GLCS using a single GLC unit s data Copy your GLC data and the CF Memory Loader Tool to your GLC unit s CF Card then insert that CF Card in another GLC and transfer that data using the CF Memory Loader Tool Copy data using the Transfer data to the GLC GP PRO PB III y via the CF Memory CF Card Tool Loader Tool l The setup is the sending of System and Protocol programs to the GLC via the screen creation software which allows you to use the GLC unit in the desired environment GLC2300 Series User Manual Chapter 1 Introduction B Send GLC Screen Data to a GLC then to the CF Card You can also use the GLC as a CF Card drive for your PC by sending data from
36. high speed data com munication performance RESET GP ON DATA WRITE ERROR Designates the mode which enables you to cancel the error from the error display when the Write error occurs GLC2300 Series User Manual 6 19 Chapter 6 Initializing the GLC 6 5 2 STATION SETUP n 1 STATION SETUP required with an n 1 multi link setup checks whether data commu nication is being performed correctly between the GLC and the PLC MAIN INTIALIZE PLC SETUP STATION SETUP PLO SETUP NETWORK INFORMATION DEV oO STATION SETUP INFORMATION ADR 1 CUSTOMIZE SETUP STATION Mo 0 15 NETWORK INFORMATION ADDRESS With an n 1 multi link connection the Network Information setting uses two 2 words a Connection List and a Validation List described in this section for its data These areas are allocated in the PLC s Data Register D or Data Memory DM Addresses which can be allocated will differ depending on the PLC type Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package PLC Data Register 0 CONNECTION LIST PLC GLC 1 vanpzrow gT SLC PLC AN A In the NETWORK INFORMATION ADDRESS set up the same address to T all the GLCs connected to the same link unit Also when the link unit Important has two ports be sure they do not use the same address Connection List
37. is 8000 te To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup and select the cor responding Ethernet protocol Port No GATEWAY Sets up the gateway s IP address Only a single gateway can be set up If you are not using a gateway enter 0 6 24 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 5 5 SYSLOG SETUP These settings are used for outputting 2 way driver s operation logs Therefore if you are not using the Pro Server software these settings are not necessary SYSLOG SETUP HOST IP ADDR CO J 0 J 0 J 0 FACILITY 0 23 YES OUTPUT LEVEL 0 4 YES EXTENDED SETUP ETHERNET SETUP SYSLOG SETUP OTHERS SETUP SELF DIAGNOSIS HOST IP ADDRESS Sets up the IP address of the host computer that will output the 2 way driver s operation logs FACILITY Sets up the facility OUTPUT LEVEL Sets up the output level For details about Pro Server and SYSLOG refer to the Pro Server with Pro Studio for Windows Operation Manual included in the Pro Server with Pro Studio for Windows software package 6 5 6 OTHERS SETUP Designates the GLC operation performed when a 2 way driver error occurs EATENDED SETUP THERS SETUP ETHERNET SETUP BUZZER ON ERROR SYSLOG SETUP DISPLAY WARNING OTHERS SETUP gt SELF DIAGNOSIS BUZZER ON ERRO
38. related data Different types of devices can be set up in the System Data Area depending on the PLC type When the GLC uses Memory Link format this setting is unnecessary GP PRO PB III for Windows Device PLC Connection Manual in cluded with the GP PRO PB III C Package Touch the number for the item desired The item will change to reverse video to show it has been selected SYSTEM AREA WRITE next ser esc CURRENT SCREEN No RESERVED WORD WORD ERROR STATUS 1 WORD CLOCK DATA CURRENT 4 WORDS STATUS C WORD FREA SIZE ORDD tems are selected SYSTEM AREA READ prev ser CHANGE SCREEN NO RESERVED a won 4 WORD DISPLAY ON OFF WINDOW CONTROL gt a WORD G WORD CLOCK DATA SET WINDOW REG NO 4 WORDS 1 WORD CONTROL lhwiNDoW LOCATION a won 2 WORDS AREA SIZE WORD tems are selected D c 5 Reverse mode i Reverse mode i System Area Size This field displays the total number of words used for the items selected from the SYSTEM AREA SETUP Write from to and Read from to When you press the Confirm key the SYSTEM AREA CONTENTS screen is displayed to confirm the selected items on The System Area settings are enabled only when using B Direct Access format The selected System Area items as displayed on the screen become the Syst
39. the Power Supply Dia 1 Main GLC power power RR e 1 0 Input device Output power Dia 2 Main GLC power power A fpe Input Output power ics Main circuit power unit Dia 3 Spirta E teste ee Lightning surge absorber 3 7 Chapter 3 Installation and Wiring 3 2 3 Grounding Do NOT use common grounding since it can lead to an accident or machine breakdown Connect the FG terminal found on the back of the GLC to an exclusive ground diagram A A Exclusive Grounding BEST Other GLE Unit Equipment T 4 Make sure that the grounding resistance is less than 1000 m The grounding wire should have a cross sectional area of at least Important 2 mm Create the grounding point as close to the GLC unit as pos sible and keep the wire as short as possible Replace thin wire with a thicker wire and place it in a duct If exclusive grounding is not possible use a common connection point diagram B B Common Grounding OK C Common Grounding Not OK Other Other y GLC Unit Equipment GLO Unit Equipment ce If the equipment does not function properly when grounded NU disconnect the ground wire from the FG terminal 3 8 GLC2300 Series User Manual Chapter 3 Installation and Wiring 3 2 4 1 O Signal Line Cautions To help prevent noise and interference problems separate all communication lines from power lines by placing them in a separate duct Duct for P
40. their contacts to the GLC input unit Design the circuit so that it checks for an ON signal from the electrical voltage relay using a logic program then executes the ladder program of the control device connected to the GLC output unit B Input Voltage The power supply must be DC 24V between DC 20 4V and DC 28 8V B Power Interruption When a power supply interruption is 10 ms or longer the GLC unit s power will also be interrupted Also when a power interruption occurs operation will stop even while a command is being issued For example if the power is cut while an FMOV command is sending data in 100 word units command execution will stop When designing a logic program be sure to allow for the possibility of a power interrup tion B Emergency Stop Circuit Do NOT send an Emergency Stop signal to the GLC and do NOT use the GLC unit s internal software to process an Emergency Stop signal Be sure to create the Emergency Stop circuit outside the GLC see below GLC Power source AC DC 24V Output Input Emergency Stop Button Controlled B contact System ele GLC2300 Series User Manual Chapter 3 Installation and Wiring B Interlock Circuit 1 Create an interlock circuit outside the GLC below to control a motor s forward reverse rotation circuit using a GLC or PLC connection GLC switch for motor reverse rotation o Auxiliary
41. this problem does not usually occur In order to correct this problem please use the following setting The GLC2300T is not equipped with the DISPLAY SETUP feature Monochrome LCD GLC2300L DISPLAY SETUP scr CURRENT VALUE SET DEFAULT VALUE Default E CURRENT VALUE Use the display samples on the bottom side to gauge whether the or help to correct the problem While the normal setting value is 0 there are two levels Ww adjustments available in the minus direction from 0 and 18 levels available in the direction from 0 SET DEFAULT VALUE Touch Default returns the set value to a default value 6 4 5 PRINTER SETUP Printer setup can not be used with a GLC 2300 Series unit The following screen will be displayed Returns to the previous screen by touching CANCEL button MAIN INITIALIZE SET UP 170 ec SET UP SIO EXP SERIAL SETUP COMM SETUP EXP SERIAL ENVI This printer is nob supported SET UP 1 0 SET UP CAPTURE OP Press ES tuton GLC2300 Series User Manual 6 15 Chapter 6 Initializing the GLC 6 4 6 EXPANSION SERIAL COMMUNICATION SETUP This section describes the communication setup for a device connected to the Expansion Serial Interface This setup screen will not display unless the communication protocol for the Expansion Serial Interface specified with SET UP EXPANSION SIO of the
42. to 5 0 mm 0 06 in to 0 20 in A For easier maintenance and operation and improved ventilation in T stall the GLC at least 100 mm 3 94 in away from adjacent structures Important and other equipment Unit mm in GLC2300 Series User Manual AN P NN m Important IN YN m Important Chapter 3 Installation and Wiring Make sure that the ambient operation temperature and the ambient humidity are within their respective designated ranges When in stalling the GLC in a cabinet or enclosure the term ambient opera tion temperature indicates the cabinet or enclosure s internal tem perature Cabinet Enclosure Make sure that heat from surrounding equipment does not cause the GLC to exceed its standard operating temperature When installing the GLC in a vertically inclined panel the panel s face should NOT incline more than 30 Less than 30 from vertical When installing the GLC in a vertically inclined panel and the panel s face inclines more than 30 the ambient temperature must NOT ex ceed 40 C You may need to use forced air cooling fan A C to en sure the ambient operating temperature is lower than 40 C When installing the GLC vertically position the unit so that the Power Input Terminal Block is also vertical GLC2300 Series User Manual 3 3 Chapter 3 Installation and Wiring B In
43. 070 MD11 Ov v 1 2 Mitsubishi PLC A Series 9 Program Port I F Cable GP430 IP10 O Mitsubishi PLC FX Series Program Port I F Cable GP430 IP11 O GLC2300 Series User Manual Chapter 1 Introduction B GLC Edit Mode Peripherals GLC2300 Unit To an Ethernet Network t GLC Interfaces PLC Interfaces 1 Ethernet 7 RS 232C Port 2 Flex Network Commu 8 RS 422 Port nication Interface 9 Programming 3 Tool Connector Console Port 4 Expansion Serial Interface 5 CF Card Slot 6 Serial Interface 3 A LAD 4 Data Transfer Cable m y GLC Comprehensive GPW CB02 Personal Development Software Computer GP PRO PB III C Package 01 software GPPRO CNTO1W P01 wa Spas CF Card Adapt GPO77 CF20 p Arca par GP077 CF30 GP077 CFAD10 1 For information about compatible PLC types and software refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package 2 For information about recommended units please see the following section 3 Certain PLC types and models cannot be connected Refer to the GP PRO PB III for Windows Device PLC Connec tion Manual included in the GP PRO PB III C Package 4 For the full range of compatible PCs refer to the following manual Refer to the GP PRO PB III for Windows Operation Manual included in th
44. 2 8 2 10 6 16 Expansion Unit 2 9 Flex Network 1 8 Serial 2 10 Interlock Circuit Design 3 1 1 Interlock Circuits 6 3 9 Internal 2 Port Feature 1 13 Internal Buzzer Problems 7 16 Internal Clock Error 2 4 6 29 7 23 Internal Memory 6 28 IP Address 4 4 K K tag Write Character Value 6 8 KANJI FONT QUALITY Setting 6 31 L Lightning Surge Absorber 3 7 Limiters 7 Liquid Crystal Display LCD Panel 2 2 2 9 Ambient operating temperatures 2 2 Cautions 11 12 Monochrome LCD 2 9 6 18 TFT Color LCD 6 18 TFT Type Color LCD 2 9 Lithium Battery 9 2 4 6 29 7 23 Logic Program Errors 1 15 Execution problems 7 8 Losses Damages or Third Party Claims 1 Maintenance and Cleaning 8 1 Maintenance and Operation Cautions and Warn ings 9 10 Manufacturer Company Trademark Names 1 Mechanical Interlock Circuits 7 3 11 Memory Card 1 10 Memory Link 6 3 6 14 Memory Specifications 2 4 Mitsubishi A3A PLC 6 23 GPP ladder programming software package 1 13 MELSEC AnA Series PLC 1 Motor Rotation 3 11 Movement Limit Positioning Circuits 6 Multi Link Connection 6 1 GLC2300 Series User Manual N NADA Electronics TP 651G Printer 3 14 Network Circuits 3 9 Network Data Transfer Performance 1 12 NETWORK INFORMATION ADDRESS 6 20 Noise Resistance and Interference 3 7 O OBJ PLC Has Not Been Set Up Error 7 24 OFFLINE Mode 5 1 5 3 7 2 7 8 ONLINE ERROR DISPLAY Setting 6 30 Operating Environment Condit
45. 32 dot characters or larger 6 32 GLC2300 Series User Manual RUN Mode SELF DIAGNOSIS Troubleshooting Error Messages C h a pte r Error Message Details 7 RUN Mode and Errors OU GIN T 7 1 RUN Mode The GLC unit enters the RUN mode in two instances either immediately after plugging in the unit s power cord or from the GLC unit s OFFLINE mode 7 1 1 After Connecting the Power Cord The method of GLC startup depends on which START TIME setting is specified in the Initialization Settings System Setup screen B When START TIME is set to 0 When the GLC unit s power cord is connected the version information screen appears see diagram below The screen designated by the initialization screen file number within the Initialization Settings System Setup screen appears and then the GLC starts to communicate with the PLC xxx Vx xXx YKKE Protocol Version System Version E When START TIME is set to any value other than 0 When the GLC unit s power cord is connected a value appears in the version information screen below which counts down the seconds designated by the START TIME setting The screen designated by the initialization screen file num ber within the Initialization Settings System Setup screen appears and then the GLC starts to communicate with the PLC Counts down the number of seconds designated in the START TIME setting Lxxx Vx xx YK XK Protocol Version Sy
46. Cable B Maintenance Items These are all original GLC standard equipment items They are also available separately as optional maintenance items Product Name Model No Backlight PS300 BU00 Replacement Backlight Installation Fastener GP070 ATO1 Fasteners to attach the GLC to a panel 4 fasteners set Installation Gasket Provides a moisture resistant seal when installing PS300 WP00 the GLC Same as the seal included in the GLC onnector Cover units original equipment package PS BH00 Protects GLC rear face connectors Screw Lock Terminal Block GLC2300 FNCNO1 Flex Network connector for GLC2300 5 set Single Axis Teaching t Connects the Flex Network single axis positioning Loader Cable APA unit and the single axis teaching loader GLC2300 Series User Manual 1 7 Chapter 1 Introduction 1 4 GLC2300 Series Overview The GLC 2300 LG41 24V and GLC2300 TC41 24V units are equipped with a variety of new and useful features such as an Ethernet CF Card and Expansion Serial Interfaces as standard equipment The new GLC features are as follows B Ethernet Feature Your GLC2300 Series unit includes an Ethernet 10B ASE T connector as standard equipment In addition to sending screen data to the GLC you can use this feature to set up the GLC even if you are using the unit for the first time Also Pro face s separately sold Pro Server software can read out data collected in the GLC to a central PC
47. Compatible Devices 1 2 Connection List 6 20 Connectors 2 6 GLC2300 Series User Manual Contouring 13 Control Errors 7 Control Memory Specifications 2 4 CONTROL Setting 6 10 CONTROLLER DATA 7 7 Controller Self Diagnosis 7 7 Controller Settings 6 26 Conversion Adapter 4 1 Conversion Cable user customized 3 12 Crosstalk13 Current Consumption 1 15 6 14 7 23 CUSTOM FT190SP Printer 3 17 D Damages Losses or Third Party Claims 1 Dangers Cautions and Warnings 6 Data Device Storage Order 6 7 DATA LENGTH STOP BIT Setting 6 9 Data Transfer 4 1 4 7 Cable 3 13 Ethernet 4 3 GLC system file transfer 6 1 Protocol 1 11 Screen data 1 10 Serial 4 1 Data Transmission Errors 7 Design Warnings 6 Device Monitor 1 13 5 2 Digital Electronics Corporation 1 CF Card GP077 CF20 16MB 4 6 CF Card GP077 CF30 32MB 4 6 CF Card operation testing of 3 21 Dimensions GLC2300 unit 2 11 Panel cut 2 13 Dip Switches 4 6 Direct Access 1 15 6 3 6 14 Direct Access Method Communication Error 7 20 Display Errors 7 7 23 Panel cleaning 8 1 Panel details 13 Problems 7 8 Specifications 2 3 DISPLAY PATTERN Check 7 4 DISPLAY WARNING Setting 6 25 Disposal Cautions 11 E Electrical Specifications 2 1 8 2 Emergency Stop Circuits 6 3 9 Environmental Specifications 2 2 EPSON TM U210PD Printer 3 15 Error Messages 7 17 Index Errors 6 Communication 6 21 Control 7 Data transmission 7 GLC display 7 Inpu
48. Data to a Completely New GLC Setting Up the IP Address Manually Touch the Ethernet Settings button on the Initial Start Mode screen See 6 5 4 ETHERNET SETUP UZEO RE Sea AIRE EN CPI TORT COUROE EEES TIRA My IP ADDR o J Lo J Lo J Lo HEAT IA MAREI os ro T lt RS SUBNET MASK 0 J Lo J Lo J Lo Initial Start Mode E Setur gt Since this unit s system data has not yet been downloaded it will operate eae 2000 in Initial Start Mode Please download GATEWAY 0 3 0 1 0 1 0 this system from vour PC NOTE Touch the ETHERMET SETUP button to enter ethernet transfer settings 1 Even if the GLC OFFLINE display reads GP in this manual the meaning is the same as GLC GLC2300 Series User Manual 4 3 Chapter 4 Transfer Screen Data Setting Up the IP Address Automatically Itis not necessary to select Ethernet Settings on the Initial Start Mode screen When the options for Ethernet Settings are not specified they are set automatically If you choose to set the GLC unit s IP address automatically specify the IP address of your PC in the range of 10 255 255 1 to 10 255 255 254 and the subnet mask as 255 0 0 0 Transfer data to the GLC using the screen creation software package Refer to the GP PRO PB III for Windows Operation Manual in cluded in the GP PRO PB III C Package E
49. Digital Electronics Corporation GLC2300 Series User Manual 1 Preface Table of Contents Pra iod i ir Caos rsae il prot hd ors casonsesabetdesSedsosebteses cass ERE toob isos NS BE Cds Pa Aeon A EPA Eose Seis 1 Table of Contents scare iis EHE ek ee RES RE Yr coesas seusseensa cokeate seed savpssousneassbbansb senna eR Ek OR 2 Essential Safety Precautions cississsesssccesscsess eva eo vn ee ena sano erica en E Eu Eo EFE pU EE RR UE arre a aS eR 6 General Safety Precautions 4 ieeeecskss esee eere tO Pen EINE U HENRI RENE EE RE Rer FRE E URN EE ORO 12 About GLC2300 Series Models 4 eres eee sette eres ee eese eene esaet ta seta setas seo 14 Package Contents oido na tarn na erre ska thv de aao vu sa aya ev eeu o eva uaa advena pred ag aa dax 14 UL c UL CSA Application Notes eere ee eopsevesePkeY eroe enano eoe PEERS ee pee ern xe rH eee NE 15 CE Mar kin Notes teret tr RR EE Se tp NEIN S I PUERUM P ERRARE IM pK 15 Documentation Conventions jssiccsesiesssssecsicescsessssecassecnssncassceasicvansvasoverseseascerssvonssoes 16 1 1 Prior to Operating the GLC sissccssscsscsssnacsscnsssssccsncssesoxessnnnnsvcneissesvenscveontescons 1 1 L2 System DES e 1 2 ED ACCESSORIES PARU Hm 1 5 L4 GLC2300 Series Overview sod isorkceeopebtn revo eed FPE PR oa eR r Encre ppo RV ena tore Eid e Phe 1 8 1 4I Ethernet Connectivity oia eie e coiere nt te e ete dae adu ds 1 9 p SCR dd aces tut Et E t ELE is 1 10 1 4 3 Expansion Serial Interf
50. EEN SETUP INITIAL SCREEN FILE NO appears and the GLC screen changes to operation RUN mode 1 To Set up the GLC means to download both the system program and the user specified protocol program from the GLC screen creation software to the GLC unit 4 2 GLC2300 Series User Manual Chapter 4 Transfer Screen Data Logic Program Data Transfer is only possible with a GLC that has previously had its System Data sent to it Refer to the Pro Control Editor Operation Manual included in the GP PRO PB III C Package AN YN Interrupting the screen data transfer can lead to a GLC startup error T During screen data transfer do NOT Important disconnect the GLC unit s power supply turn off the PC disconnect the GLC unit s transfer cable GX te If the GLC screen creation software s GP SYSTEM SET NO TINGS data is transferred to the GLC the OFFLINE mode INITIAL SETTINGS data will be overwritten 4 2 Ethernet Data Transfer The GLC2300 Series unit is equipped with the Ethernet I F which allows you to set up the GLC via an Ethernet network as well as transfer GLC screen data A When using the Ethernet communication protocol you must specify a l port number 8010 or higher Otherwise system setup or screen data Important transfer via Ethernet is disabled After you connect an Ethernet cable to the GLC s Ethernet I F the GLC will appear on the Ethernet network B Transferring
51. Editor software Install Screen Editor and Logic Program Development Software Install GP PRO PB III C Package in your PC Refer to the GP PRO PB III for Windows Installation Guide Develop Logic Program Develop a logic program using Pro Control Editor and designate the operation mode Refer to the Pro Control Editor Operation Manual included in the GP PRO PB III C Package Create Screens Create screens using GP PRO PB III for Windows Refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package Screen Transfer Logic Program Transfer your logic program to the GLC using GP PRO PB III for Windows Refer to the Pro Control Editor Operation Manual included in the GP PRO PB III C Package Monitor Check the transferred program s operation using the monitor feature of Pro Control Editor Refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package Initial Set Up Enter your GLC unit s Initial Settings if necessary Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package Operation Connect the GLC unit s I O unit to your peripheral devices such as temperature controllers or inverters and begin operation Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package and the Flex Network User Manual GLC2300 Seri
52. Emergency Stop Switch Unit Travel Unit Travel E Limit Switch Limit Switch Travel Motor et ES Control Circuit _ Travel Motor Control Signal Directly input to Emergency GLC2300 Series User Manual Stop Circuit in Control unit Chapter 3 Installation and Wiring 3 3 Tool Connector A data transfer cable or a bar code reader can be attached to the GLC unit s tool connector A serial printer can be connected with a data transfer cable and a user customized conversion cable The location of the GLC unit s tool connector is shown in the following diagram AN WARNING To prevent an electrical shock unplug the GLC unit s power cord from the main power supply prior to attach ing or detaching any connectors to or from the GLC GLC2300 Right Side Qs Tool Connector A When the Bar Code Reader uses a separate power supply T Turn the Bar Code Reader ON before turning the GLC ON Imponen Turn the GLC OFF before turning the Bar Code Reader OFF 3 3 1 Serial Printer Connection B Overview The GLC unit outputs to a printer via the tool interface Use the optional data transfer cable to connect to the user customized conversion cable and connect that cable to the serial printer s connector q f TTL i Data Transfer Cable Conversion Cable Serial Printer user customized 3 12 GLC2300 Series User Manu
53. GLC screen creation software package is transferred to the GLC EXP SERIAL SETUP COMMUNICATION RATE 960 DATA LENGTH 841 PARITY OFF RIAVCC RI COMMUNICATION RATE bps The COMMUNICATION RATE baud rate is the data communication speed measured in bits per second bps between the GLC and the device connected to the Expansion Serial Interface The supported communication rates vary depending on the connected device Refer to the instruction manual of the connected device for more information The initial setting varies depending on the communication protocol for the Expansion Serial Interface being transferred DATA LENGTH Set the DATA LENGTH to 7 bit or 8 bit data STOP BIT Set the STOP BIT to either 1 or 2 bit PARITY Use this setting to specify whether an ODD or EVEN number parity check or none at all OFF will take place during communication RI VCC Use this setting to specify the Expansion Serial Interface 9 pin to be at RI or VCC VCC is available only when the setting is at the operation mode VCC will be switched to RI when the operation mode is switched to the offline mode When the communication protocol for the Expansion Serial Interface is not transferring the setting is fixed to RI T The SIO circuit can be damaged if a checking jig for the Expansion Serial Interface is installed while VCC is selected See 7 2 2 SELF DIAGNOSIS Detail
54. Important AN m Important Chapter 3 Installation and Wiring To connect the power supply lines 1 Make sure the GLC unit s power cord is not plugged in to the power supply 2 Remove the Terminal Strip s clear plastic cover 3 Remove the terminal attachment screws from the three 3 middle terminals position the Ring Terminals on the correct electrode and reattach the screws See 3 2 2 Connecting the Power Supply Besurethat each Ring Terminal is connected to the correct terminal Use atorque of only 0 5 to 0 6 N m to tighten the terminal attachment Screws 4 Reattach the Terminal Strip s clear plastic cover When supplying power to the GLC unit separate the input output and operation unit lines see Diagram 1 Toincrease the noise resistance quality of the power cord twist each power wire before attaching the Ring Terminal The power supply cord must not be bundled or positioned close to main circuit lines high voltage high current or input output signal lines see Diagram 2 Connect a lightning surge absorber see Diagram 3 to deal with power surges To avoid excess noise make the power cord as short as possible Ground the surge absorber E1 separately from the GLC unit E2 Selecta surge absorber with a maximum circuit voltage that is greater than that of the power supply s peak voltage GLC2300 Series User Manual 3 2 2 Connecting
55. LC manufacturer Decrease the number of tags on the screen 7 22 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors Cote With the Hitachi HIDIC H HIZAC H Series the error code Xy is divided into 2 bytes whereas the GLC Error Number is composed of 1 byte codes E g Reply Return Display Command Code Error No of or al 117 E When the Display Error Number is 8 or 5 use only the left column as the error number With the Toshiba PROSEC T Series the Error Code is 4 characters long On the GLC Error Numbers are changed to and displayed in Hexadecimal With the Allen Bradley PLC 5 and SLC 500 Series the EXT STS error codes have been re mapped to start at DO HEX so they will not conflict with other error codes When looking up the error number in the PLC manual subtract DO h from the GLC error code to find its error value E g GLC Error Code PLC Error Code D1 gt 01 EA 1A 7 5 4 Clock Setup Error This message displays when the lithiunrbackup battery s voltage for the internal clock runs To reset the error you need to turn the GLC unit s power OFF and then ON again Leave the GLC ON continuously and the battery s charge will become sufficient for backup after 24 hours and will be fully charged in approximately 96 hours If the battery is incorrectly replaced the battery may explode To avoid the danger do NOT replace the battery yourself When the battery needs a replacement consul
56. LC2300 Series User Manual 3 13 Chapter 3 Installation and Wiring B HP Laser Jet 4PJ Printer Conversion Cable Wiring Diagram Data Transfer Cable Dsub 9 Pin Printer Printer Type Settings Area Type and Keyboard SIO Baud Rate Type HP Laser Jet II Keyboard SIO Baud Rate 9600bps Printer Settings Serial Menu PCL Menu Job Menu Resolution 60 Serial PC Serial R52332 Font Source build in FontNo 1 Size 12 Available Printout Features The printout features available with the GLC2300L GLC2300T unit are as follows Printout Features Availability ScreenHardCopy 0 Oo 0 PrintAlarmMessage 0 Realtime printofQ Tag alarm O BathprntofQTagalam 0 PrintLog Data Single Block O B NADA Electronics TP 651G Printer ver 1 3 Conversion Cable Wiring Diagram Data Transfer Cable Dsub 9 Pin Printer 3 14 GLC2300 Series User Manual Chapter 3 Installation and Wiring Printer Type Settings Area Type and Keyboard SIO Baud Rate Type Epson High Quality Keyboard SIO Baud Rate 19200bps Printing Method monochrome Printer Settings DIP SW1 SW1 1 LISTER P PRINT SW1 2 uffer Full P rint SW1 7 Graphic Double Height Printing SW1 8 Exclusive Graphic 800 x 600 dot printing DIP SW2 Swich Feature 3 3 3 0 000000 O Baud Rate 19200bps SW2 7 XON XOFF TYPE SW2 8 Print Interval 1 second OFF Available Print
57. LFSDIAGNOSIS nii detis ceto eub pec te verd taba UO Cen ue fits 6 26 6 5 8 Controller Settings oos o ett PRORA OR EIN a TR ttd I SM Uds 6 26 6 6 INITIALIZE INTERNAL MEMORY eeceee esee e sette seen ase tnasetna 6 28 6 6 1 INITIALIZE GEC MEMORY siii iba 6 28 662 VINTRIAGIZE CER CARD ceca el e 6 29 6 7 vd AAA AN 6 29 6 8 SETUP SCREEN soisistanjdcinccic aci criando esa cuta RYE epe seio ein Teen ERRARE 6 30 6 9 une Ilic 6 31 GLC2300 Series User Manual Preface CHAPTER 7 RUN MODE AND ERRORS TL RUN Mode oia 7 1 7 1 1 After Connecting the Power Cord seen 7 1 1541 2 Via OFFLINE Mode ko Qe fuas ees ae 7 2 7 2 SEL E DIAGNOSLS o isivsesteoseesebue ocre tue usn u an isase anstatai a 7 3 7 23 1 SELF DIAGNOSIS ITEM LIST esee tette toe ehe inen 7 3 7 242 SHLE DIAGNOSIS D talls tee eerte actas 7 4 7 2 3 CONTROLLER SELF DIAGNOSIS eeeeeeeeee ee einen enne en nent 7 7 A A 7 8 7 3 1 Possible Types of roble e O io 7 8 132 A tetto E E a i tette ia Ra To 7 9 7 3 3 No GLC Host COMUNICA 7 12 7 3 4 Touch Panel Does Not Respond eene 7 14 7 3 5 Cannot Execute Logic Program eese 7 15 7 3 6 Buzzer Sounds when GLC Power is Turned ON 7 16 7 4 Error Messages ouasoseexisieereeoud bui sa aka eren desc dn a eV ipa Ure sa sky div deae v yel iu decada id 7 17 LAA Error Message List este
58. Level 1 and Level 2 JIS Kanji Code characters display as 32x32 dot characters When FONT SETTING is set to any other type such as CHINA I ASCII KOREA or TAIWAN Standard Half sized single byte characters display as 16x8 dot characters Full size characters regardless of the display size used always display as 16x16 dot characters When enlarged this font will remain a 16x16 dot character Compatible with GP 30 Series units HIGH 1 All half sized single byte characters ASCII code 21h to 7Dh or alphanumeric characters except the and characters display as high quality characters 16x16 dot characters or larger display as high quality 16x16 fonts e 32x32 dot characters or larger display as high quality 32x32 fonts Full sized double byte characters display as 16x16 dot characters and remain 16x16 dot characters when enlarged GLC2300 Series User Manual 631 Chapter 6 Initializing the GLC HIGH 1 2 All single byte characters ASCII code 21h to 7Dh or alphanu meric characters except the and characters display as high quality characters When 16x16 dots are used the characters display as high quality 16x16 dot characters When 32x32 or larger sized dots are used the characters display as high quality 32x32 dot characters Full sized double byte characters KOREA TAIWAN and CHINA display as 32x32 dot characters when enlarged to 32x
59. NVIRONMENT SETUP 7 SET UP TIME C h a pte r 4 SET UP I O 8 SET UP SCREEN 9 Font Setting 6 Initializing the GLC 6 1 Initialization Screen To change your GLC unit s general operation settings use the GLC unit s OFFLINE mode to access the items in the MAIN MENU INITIALIZE option This chapter explains each of the OFFLINE mode s INITIALIZE items However there are two 2 types of INITIALIZE settings those for the 1 1 connection and those for the n 1 multi link connection The n 1 mark appears on original menu items related to n 1 multi link connection items If there is no mark the menu item is common to both 1 1 and n 1 connections 1 1 Asingle 1 GLC is connected with a single 1 PLC n 1 Multiple GLCs are connected with a single PLC The GLCs successively pass a PLC Access Token exclusive PLC interaction key among themselves to desig nate which unit can communicate with the PLC En f you transfer the GLC unit s system file data to the GLC Note via your screen creation software the GLC operates us NU ing that data If the GLC System file has been correctly set up and transferred then setting up the following INITIAL IZE items is unnecessary For more information about GLC System files re fer to the GP PRO PB III for Windows Operation Manual included with the GP PRO PB III C Pack age n instances where GP is displayed on the GLC unit s OFFLINE screen the term GLC can be substituted 1
60. Preface Thank you for purchasing the Pro face Graphic Logic Controller GLC2300 Series hereby referred to as GLC or GLC unit This controller features a number of improvements over the previous GLC series including enhanced functions and advanced operability Flex Network communi cation Ethernet and CF Card are available for the GLC2000 Series without having to purchase and install an optional expansion unit Please read this manual carefully as it explains step by step how to use the GLC correctly and safely Also in this manual s examples the Mitsubishi MELSEC AnA Series PLC is used whenever possible connected in a one to one relationship with a GLC Note gt Itis forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Digital Electronics Corporation of Japan 2 Theinformation provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions contact Digital Electronics Corporation and inform them of your findings Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product All Company Manufacturer names used in this manual are the registered trademarks of those companies Copyright 2001
61. R Enables disables the buzzer sound output produced when an error related to the 2 way driver operation occurs DISPLAY WARNING Enables disables the warning message display used when an error related to the 2 way driver operation occurs CONTROLLER SELF DIAGNOSIS See 7 2 3 List of Controller Self Diagnosis Items GLC2300 Series User Manual 625 Chapter 6 Initializing the GLC 6 5 7 SELF DIAGNOSIS Runs the Self Diagnosis program for the Ethernet operation The GLC must be connected to the Ethernet network prior to running this program EXTENDED SETUP ETHERNET SETUP SYSLOG SETUP OTHERS SETUP SELF DIAGNOSIS GP ETHERNET UNIT TEST When no error is detected the message OK appears If an error is detected the message NG will appear Be sure that this Self Diagnosis program is used only for the Ethernet operation If you wish to run the general Self Diagnosis program use the Main Menu s SELF DIAGNO SIS feature See 7 2 SELF DIAGNOSIS 6 5 8 Controller Settings The setting items included in the Controller Menu are the CONTROLLER SETUP CONTROLLER SELF DIAGNOSIS COPY TO FEPROM and Flex Network Driver This section describes the CONTROLLER SETTINGS listed in the CON TROLLER SETUP menu For other menu items see the following list CONTROLLER M LLER SETTING 1 LLER SETTING LLER DIAGNOSIS O FEPROM ETWORK DRIVER
62. RNOUT feature to auto matically detect a burnout and disable the touch screen Installation Warnings e High voltage runs through the GLC To prevent an elec trical shock do NOT disassemble the GLC for any rea son other than to replace the backlight Do NOT modify the GLC unit Doing so may cause a fire or an electrical shock e Do NOT use the GLC in an environment where flammable gases are present to prevent an explosion from occurring 8 GLC2300 Series User Manual Preface A WARNINGS Wiring Warnings To prevent electrical shock or equipment damage unplug the GLC unit s power cord from the power supply prior to installing or wiring the GLC After completing any GLC wiring work be sure the termi nal block s protective plastic cover is reattached If this cover is not reattached an electrical shock could easily occur High voltage runs through the GLC Except for changing the backlight do NOT attempt to open the GLC since there is a possibility of an electrical shock Do NOT use power levels with the GLC that are higher or lower than the GLC unit s specified power range Doing so may cause a fire electrical shock or GLC damage Do NOT operate or store the GLC in areas where flammable gases are present and may cause an explosion Operation and Maintenance Warnings NEVER touch a live power terminal Doing so could cause an electrical shock or a machine malfunction To prevent an electr
63. UN Mode and Errors 7 2 SELF DIAGNOSIS The GLC unit is equipped with a number of Self Diagnosis features used to check its System and Interfaces for any problems 7 2 4 SELF DIAGNOSIS ITEM LIST MATN MENU INITIALIZE SELF DIAGNOSIS RUN DISPLAY PATTERN Checks all the figures and tiling patterns TOUCH PANEL Checks each GLC touch panel square FEPROM CHECKSUM System and Protocol Checks the System and Protocol of the GLC unit s Internal Memory FEPROM FRAME BUFFER Checks the internal display memory TOOL CONNECTOR Checks the Tool Connector control lines and send receive lines TRANSFER SCREEN DATA MATN SELF DIAGN SIS MENU DISPLAY PATTERM INPUT PORT TOUCH PANEL SIO CHECK FEPROM CHECKSUM CF CARD CHECK FRAME BUFFER PRINTER I F INPUT PORT Checks the Input Port for Pro face s maintenance use only SIO CHECK Checks the RS 232C and RS 422 send receive lines CF CARD CHECK Checks the status of the CF Card e CFCARDCHECKSUM e CFCARD MEMORY LOADER FILE CHECK Checks the status of the CF Card Memory Loader File PRINTER I F Checks the printer interface EXP SERIAL I F Checks the status of the Expansion Serial I F This item requires that special equipment cable connector etc be used 2 This setting is disabled since the GLC2300 series does not support this feature This screen is conta
64. Watchdog Timer 6 28 Watchdog Timer Errors 6 Wiring Cautions and Warnings 9 10 3 5 Grounding 3 8 Noise and Interference Problems 3 9 Word Storage Order LH HL 6 8 14 GLC2300 Series User Manual
65. When Data Transfer Using the GLC Setup is Completed When you transfer screen creation software data from your PC to the GLC while the GLC is in RUN mode the screen will change automatically to Ethernet Mode If it does not you will need to manually change the GLC screen to Ethernet Mode via the following screen MAIN TRANSFER SCREEN DATA ETHERNET TRANSFER TRANSFER SCREEN DATA COPY TO CF CARD COPY FROM CF CARD ETHERMET TRANSFER You can now transfer data from your PC s screen creation software Refer to the GP PRO PB III for Windows Operation Manual in cluded with the GP PRO PB III C Package You can also transfer your logic program data from your PC to the GLC via the Logic Program Development Software For details about the Logic Program Development Software refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package 4 4 GLC2300 Series User Manual Chapter 4 Transfer Screen Data 4 2 1 Checking the IP Address The following procedure explains how to check the IP Address assigned to the GLC as well as checking precautions 1 Call up the GLC unit s menu bar For instructions on how to call up the menu bar see 6 4 3 SET UP TOUCH PANEL T wen rane RESET CANCEL 2 Click on the left side 1 3 cell of the menu bar to call up the 2 3 menu 3 Next click on the 2 3 cell to call up the 3
66. ZE OFF CUSTOMIZE SETUP MONOPOLIZE TIME 0 25508 PLC PRIORITY Depending on how the GLC is used select either Operation priority OPE or Display priority DISPLAY Display Setup the GLC to this option when using the GLC mainly as a monitor screen The GLC will command a higher display speed as a result however the re sponse time for the touch panel s operations will slow Operation Set up the GLC to this option when using the GLC mainly as a monitor screen The touch panel s numeric value input or switch function response speed will become higher as a result When OPE is selected the response time for the touch panel s operation is quicker than the response time when the DISPLAY is selected however the display refresh cycle time will slow A In a standard network setup use the same settings for all connected l GLCs Important To increase the display speed be sure the addresses used are con secutive addresses When bit addresses are used use addresses that are consecutive to word units 6 22 GLC2300 Series User Manual Chapter 6 Initializing the GLC Speed Difference between Display Priority and Operation Priority When using the Mitsubishi Electric Corporation A3A PLC with consecutive ad dresses 80 words not including the System Area the difference in reading speed is as shownin the following graphs Operation Pronty Displ
67. ace eerie ett radican actina 1 11 1 4 4 Flex Network Communication Interface oooocnnnocccnonocnccononcnnnonnnnnnnnos 1 12 1 45 Serial Device Tool Connector Interface ccccoooocccnnononcccnnnoonnnnnnnnnos 1 13 14 62 2 PortiFeature menuen nai i A SERS 1 13 1 4 7 Backlight Burnout Detection Feature eene 1 15 2 1 General Specifications ooi er econ dde Da ee P CR PER SARUM APR COEM RREDORA 2 1 PESOS e een CAM e AM o ln o 2 1 Zo SEIVIEODITIOB sd ds 2 2 2 1 3 o A A avc de a ue EU ooa Pul o ctun 2 2 2 2 Functional Specifications ieicisiscdscevesisscecsvesdes sdeccaccevscarkoeadescevadscsevessscecedecausics 2 3 22 O PE A A e ua ac 2 3 2 2 2 IM E a A EA A 2 4 2 2 3 Control Memory rin aia eii aigi 2 4 2 2 4 Resolution Clot 2 4 La NN A enea a e O a eT 2 5 N GLC2300 Series User Manual 2 3 Interface Specifications eoe in eno revo n eaa npa en ra edu nox rtr F Sene eS tenias 2 6 2 3 1 Serial Interfaces iori etos a aai 2 6 2 3 2 Flex Network Communication Interface esses 2 8 2 4 Part Names and Functions iude dern ther see eese copain on env adn 2 9 2 5 E ges exei eder eee aere dre ege nea Rd oru n pue e PR ANPN ossos seias Ssss 2 11 2 5 1 GLC2300 External Dimensions eese 2 11 23 2 Installati n Pastene oc eese dede eerie tue Poi d a aaas 2 12 2 529 Panel C ut Dimensions ad 2 13 3 1 Installation ia 3 1 Sal Installation Procedures su sou eto dor tii 3 1 3
68. ack part is reversed to white All other colors except white and black are not reversed GLC 2300L Monochrome LCD e When B W REVERSE is YES The displayed part image data is saved as black and the non displayed part is saved in white When B W REVERSE is NO The displayed part image data is saved as white and the non displayed part is saved in black Gs The monochrome LCD s GLC saves the image data part as el black in the CF Card regardless of the GLC unit s display reverse setting GLC2300T TFT Color LCD The Color LCD GLC captures a B W reverse image and saves it to the CF Card The white part of the image is converted to black and the black part of the image is converted to white Only black and white colors are converted 6 5 PLC SETUP Setup the GLC unit s System Area and the Unit Number in this screen Because 1 1 andn 1 GLC connections use different settings confirm your connection requirements before using any settings The following assumes that the Direct Access format is used ote NO The screens that appear depend on the PLC type you selected in the screen creation software Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package When the GP PRO PB III for Windows Simulation feature is used the OPERATION SURROUNDINGS menu can not be used 6 18 GLC2300 Series User Manual Chapter 6 Initializing t
69. al Chapter 3 Installation and Wiring B GP System Setup You can use the screen creation software to send printer output to the tool inter face in the GP System Setup I O Settings menu In the Printer settings area select the Tool Connector item in the Printer Port setting area Depending on the connected serial printer the Type setting and the Keyboard SIO Baud Rate setting will differ GP Settings noname tmp Initial Screen Settings Extended Settings ia Communication Settings i GP Settings 140 Settings Mode Settings Offline Mode Fi 1 Forced Reset Mode il Contrast Adjustment il Brightness Adjustment imi Reverse Display Touch Input Mode 5 1 Point Touch fe 2 Point Touch Same Time Disable Slide Outside of Tag Use Touch Panel After Backlight m Burnout 5 Yes 2 No Printer Type PR201 hd Print Method 123 Monochrome 3 Color Print Direction 12 Horizontal a Vertical je Reverse Color Print Printer port 2 Printer YF i3 Tool Connector Keyboard SIO Speed 3600bps F Refresh Rate 0 imi The detection of the touch panel movement wrong point Watch time E 10 sec B Data Transfer Cable Dub 9 Pin Specification The data transfer cable Model GPW CB01 uses a socket type connector The cable s pins are assigned as follows Pin Assignments ccm Signal Name je 6 RTS 8 RTS a ae ote Use inch type set screws 4 40 UNC G
70. an error filename where the most recent error occurred e CF CARD MEMORY LOADER FILE CHECK Checks the CF Card s Memory Loader Tool when it does not start If no error exists the message OK will appear If an error exists the message NG will appear GLC2300 Series User Manual 7 5 Chapter 7 RUN Mode and Errors 7 6 PRINTER I F Because the GLC2300 Series unit does not have a printer interface Self Diagnosis cannot be performed EXPANSION SERIAL I F Checks the Send Receive line of the Expansion Serial Interface when an abnormality occurs To run the check you must connect the SIO cable If all is normal the message OK appears If there is a problem an error message appears The SIO cable wiring is as shown below CD RD SD ER SG DR RS CS RI VCC o co JO O FWOND For information on wiring your own cable connector see Chapter 3 Installation and Wiring or contact your local Pro face distributor GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 2 3 CONTROLLER SELF DIAGNOSIS The Pro Control Editor or GLC controller setting data is written to non resident memory Each of the setting items below is assigned a default value but if necessary make sure that your own settings are entered ITROLLER MENU CONTROLLER SETTING 1 CONTROLLER SETTING 2 CONTROLLER DIAGNOSIS COPY TO FEPROM FLEX NETWORK DRIVER CONTROLLER MENU CONTROLLER SELF DIAGNDSIS B CONTROLLER DATA
71. ansferred from the WEEK Refer tothe Pro Control Editor User Program error data hold area to the RUN area Mna When RUN STOP switchover is performed the Hold CLEAR feature Turn this feature OFF is enabled Either a command perfomance Debug the program alarm error has occurred or a major Check the System variable error has occurred F aultCode GLC2300 Series User Manual 7 15 Chapter 7 RUN Mode and Errors 7 3 6 Buzzer Sounds when GLC Power is Turned ON If you start the GLC unit and the internal buzzer sounds use the following chart to find the reason and the appropriate solution From the screen creation software send the correct system program to the GLC via the Continous beep When powerto The GLC unit s y prog Transfer screen s Forced Setup feature approx 1 sec the GLC is turned system program intervals A Turn on the GLC unit s dip switch 1 next to CF Card slot and use the CF Memory Loader Tool to set up the GLC From the screen creation software send the correct system program to the GLC via the Transfer screen s Forced Setup feature An Two beeps error appears on the Screen Creation Repeating Software s screen Turn the GLC approx 1 sec intervals data transfer will start automatically Turn on the GLC unit s dip switch 1 next to CF Card slot and use the CF Memory Loader Tool to set up the GLC Three beeps Repeating is ON Reformat the CF Card and replace t
72. anual included in the GP PRO PB III Control Pack There may be an error occurred within Internal FEPROM Data while being transferred Initialize the FEPROM transfer the data and try using again 1 When you run the SELF DIAGNOSIS area s FEPROM CHECK all screen data is erased Therefore be sure to make a backup of all GLC screens prior to performing this check 2 Also known as FEEPROM Flash Electronic Erasable Programmable Read Only Memory GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 3 3 No GLC Host Communication When the GLC will not communicate with the host PLC follow the flowchart below to find both the cause of the problem and a suitable response Or if an error message displays on the screen check the error code to find the appro priate solution METIA See 7 4 Error Messages Does not communicate Y Unplug the GLC unit s power cord Setup the protocol that corresponds dos EU with the connected PLC Ane Coreen ELC proce Sak ACE Refer to the Device bledo keen nA PLC Connection Manual oe xx OCCA a included in the GP PRO PB III Dc ge Control Pack YES Attach the SIO cable unit properly e making sure all connections are 24 Is the No J secure lt SIO cable attached properly Refer to the Device bu tothisuni PLC Connection Manual TS Sie ee d include
73. attery 2 2 4 Resolution Clock 16 x 12 keys screen 1 or 2 point touch 65 seconds month at room temperature te N The GLC unit s internal clock has a slight error At normal operating temperatures and conditions with the GLC operat ing from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a prob lem the user should be sure to monitor this error and make adjustments when required See 6 7 SET UP TIME GLC2300 Series User Manual Chapter 2 Specifications 2 2 5 Interfaces Asynchronous Transmission RS232C RS422 Data Length 7 or 8 bits Serial Interface Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission S peed 2 400 to 115 200bps Asynchronous Transmission RS232C Data Length 7 or 8 bits Expansion Serial Interface Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission S peed 2 400 to 38 400bps EEE802 3 10BASE T Asynchronous TTL level nonprocedural command F During screen file development Used for transferring data between the GLC application software and the GLC Used for data transfer with the 2 port feature During Logic Program Development Used for transferring data between the Logic P rogram Development software and the GLC During RUN Mode Used for a variety o
74. ay Priority Display Priority TIME Operation Priority TIME No of GP units q No of GP units OPERATION RESPONSE DISPLAY RENEWAL CYCLE GP TOUCH MONOPOLIZE Touch panel monopolization can be turned ON or OFF via this screen When you want to use the PLC exclusively for example with a momentary type switch from the touch panel turn GP TOUCH MONOPOLIZE ON When this setting is ON the touch panel uses the PLC exclusively whenever the momentary switch is pressed This allows you to use a touch panel switch for unit inching operations Exclusive use end when you stop pressing the panel Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package MONOPOLIZE TIME 0 25505 Set Bit 7 of the System Data Area LS14 to ON to set monopolizing time This field controls the length of time for the monopolize process when no other touch panel operations are performed The Monopolize process ends when the time set here elapses and the 7th bit of word address LS14 turns OFF After cancelling GP TOUCH MONOPOLIZE it will return to n 1 multi link communication Cte NO Pressing the touch panel in the middle of the monopolize process interrupts the MONOPOLIZE TIME function and ends exclusive use When MONOPOLIZE TIME is set to 0 the monopolize func tion does not end automatically For further information about the contents of System Data Area LS6 status and LS14 control refer to
75. be defined by the GLC unit as a system error In this case you need to solve the problem causing the original communi cation error 720 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 5 2 Illegal Address Screen Data Caused by an overlap of addresses After the error message error codes as listed below will appear If the error cannot be fixed report the error code and details on how the error developed to your local GLC distributor ILLEGAL ADDRESS IN SCREEN AREA 00B XXX XXX Error No 2 Ear see table No 1 SPON B Overlapping Addresses All or part of the T tag or S tag address range overlap the addresses of System Data Area All or part of the System Data Area address A tag or S tag address range overlap the addresses setup in a T tag All or part of a T tag S tag or K tag address range overlap the address range set in an A tag Alarm Message Note Overlapping addresses other than the ones mentioned above NC can also cause the Illegal Address message E g When the starting address of the System Data Area is set to 100 and the tag below is set up Tag Name Part ID No Word Address PERES l BCD32 Starting from addresses 99 two 2 words are used which causes it to overlap address 100 l For details about the T tag trend graph and A tag alarm messages Refer to the GP PRO PB III for Windows Tag Reference Manual included with the screen creation software
76. ch OFF and make sure that the ACCESS lamp is not lit While a CF Card is being accessed NEVER e turn OFF the GLC e reset the GLC e insert a CF Card e remove a CF Card Prior to performing these operations create and use a spe cial GLC application screen that will prevent access to the CF Card Refer to the GP PRO PB III for Windows Tag Reference Manual included in the GP PRO PB III C Package GLC Unit Disposal Cautions e The GLC unit should be disposed of in a manner appropri ate to and in accordance with the user country s indus trial machinery disposal standards GLC2300 Series User Manual 11 Preface General Safety Precautions Do NOT strike the touch panel with a hard or pointed object or press on the touch panel with too much force since it may damage the touch panel or the display AN TN Do NOT install the GLC where the ambient temperature can exceed l the allowed range Doing so may cause the GLC to malfunction or shorten Important its operation life Do NOT restrict or limit the GLC unit s naturally occurring rear face ventilation and do NOT store or use the GLC in overheated areas Do NOT store or use the GLC unit in areas where large sudden tem perature changes can occur These changes can cause condensation to form inside the unit which can cause possible unit malfunctions Do NOT allow water liquids metals or charged particles to enter inside the GLC unit s outer cas
77. ch panel will be disabled See 6 4 3 SET UP TOUCH PANEL GL C2300 Series units use a CFL long life type backlight The actual life of the backlight however depends on the GLC unit s operating conditions and replacement may be required A GLC2300 Series backlight has a life of 50 000 hours approx 5 7 years at 25 C and 24 hour operation when the backlight is lit continuously time required for brightness to fall to half its normal level AN WARNINGS To prevent an electric shock be sure the GLC unit s power cord is unplugged from the power outlet prior to replac ing the backlight When the power has just been turned OFF the unit and backlight are very hot To prevent burns wear gloves The backlight is very fragile Do NOT touch the glass tube directly or try to remove its power cord If the glass tube breaks you may be injured The GLC2300 LG41 24V unit s backlight can be replaced by the user For replacement details refer to the instructions included with the backlight d Use the following table to be sure that you have ordered the XA correct backlight el GLC Mod GLC2300 LG41 24V GLC2300 TC41 24V Corresponding PS300 BU00 NOT user replaceable Backlight Model Please contact local distributor To prevent accidents or malfunctions do NOT use backlights other than the model listed above m Important The GLC2300 TC41 24V is NOT user replaceable If backlight replacement is required please
78. cifications refer to the GP PRO PB III for Windows Device PLC Connection Manual in cluded in the GP PRO PB III C Package te NO With an RS 422 cable Use the following instructions to create your own cable The following pins must be shorted as follows 18 CSB lt gt 19 ERB 21 CSA lt gt 22 ERA Connecting the RS 422 cable s 9 TRMX and 10 RDA pins inserts a termination resistance of 100W between 10 RDA and 16 RDB When making a cable for a Memory Link system use a 4 wire type cable With an RS 232C cable Do NOT use the following pins 9 TRMX 10 RDA 11 SDA 15 SDB 16 RDB 18 CSB 19 ERB 21 CSA 22 ERA e Connect the 1 FG terminal only if it is required by a con nected device AN A m Important This GLC unit s serial port is not isolated When the host PLC unit is also not isolated and to reduce the risk of damaging the RS 422 circuit be sure to connect the 7 SG Signal Ground terminal Pin 14 VCC DC 5V Output is not protected To prevent damage or unit malfunction use only the designated level of current GLC2300 Series User Manual 2 7 Chapter 2 Specifications B Expansion Serial Interface This interface is used for RS 232C data transfer and uses a plug type connector MAA Carrier detect RS 232C 2 RD input Receive data RS 232C Send data RS 232C Enable receive RS 232C 5 SG
79. connect a breaker type power switch to the GLC unit s power cord Be sure to connect the FG terminal to earth Otherwise elec trical shock may occur if the unit breaks down GLC2300 Series User Manual 3 5 Chapter 3 Installation and Wiring AN A To prevent the Ring Terminals from short circuiting when the termi H nal block attachment screws are loosened use sleeve type Ring Ter Important minals When the FG terminal is connected be sure that the wire is grounded Not grounding the GLC unit will result in excessive noise Use your country s applicable standard for grounding ste Whenever possible use thick wires 2mm max for power NO lines and twist the exposed wire ends when connecting the Ring Terminals Use the following crimp on type Ring Terminals Over 3 2 mm 0 13 in Under 6 0 mm 0 24 in Ring Terminal B Connecting the Power Supply Lines GLC2300 LG41 24V GLC2300 TC41 24V Unit o O EXT o of 9 FO JL 1 OFG l FG bas O Do O e E e Power Input Terminal Block Positive electrode Negative electrode FG Grounding Terminal connected to the GLC chassis 3 6 GLC2300 Series User Manual A YN m
80. d to adhere to the unit for a long time or if the protective sheet on the front face of the GLC peels off These conditions can lead to the ingress of oil into the GLC and alternate protective measures are suggested To prevent deformation or corrosion of the front panel s plastic cover due to the presence of non approved oils confirm the operating environment conditions prior to installing the GLC If the installation gasket is used for a long time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaranteed To maintain the original protection level replace the installation gasket regularly 22 GLC2300 Series User Manual Chapter 2 Specifications 2 2 Functional Specifications 2 2 1 Display E GLC2300L GLC2300T Monochrome LCD TFT type color LCD 320 x 240 pixels i W115 2mm x H86 4mm Effective Display Area 4 54 in x 3 40 in 256 No blink 64 colors eee 3 speed blink CFL Service life 50 000 hrs or CFL Service life 50 000 hrs or Backlight more at 25 C and 24 hour more at 25 C and 24 hour operation operation Not user replaceable C i 8 levels of adjustment available ontrast contro via touch panel Brightness Control Four 4 levels of adjustment available via touch panel ASCII Code page 850 Alphanumeric incl Eur characters Chinese GB2321 80 codes simplified Chinese fonts Language Fonts Japanese ANK 158 Kanji 6962 J IS Standards 1 a
81. d in the GP PRO PB HI YES Control Pack Install the Termination Resistor in the correct position with the correct m udi Te 7 values Resistor position and valued Pe Isthe NO change with each PLC type Termination Resistor correctly b When using the Ba installed m di il Direct Access format refer to the E cae Device PLC Connection Manual VES Ill included in the GP PRO PB III Control Pack Disconnect all the cables except the For RS 422 use the solutions power cable and turn the unit ON provided in the dotted rectangle above 7 12 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors Are the lt corresponding SIO INITIALIZE Su settings OK NO Enter correct settings and values See Chapter 6 Initializing the GLC GLC2300 Series User Manual Pthe SELF DIAGNOSIS NO SIO CHECK y d uc ORT cue WES There is a problem with the GLC unit Contact your local GLC distributor Are all Tags DRE A NO set up correctly YES Possible problems with the PLC Check if the PLC is working properly Check the tag data and correct the setup values Refer to the Tag Reference Manual included with GP PRO PB III Control Pack Chapter 7 RUN Mode and Errors 7 3 4 Touch Panel Does Not Respond When the touch panel does not respond or its response time is very slow after it is pressed use the flowchart below to find the
82. d interface follow these precautions e Prior to inserting or removing a CF Card turn the GLC units CF Card ACCESS switch OFF and confirm that the ACCESS lamp is not lit to prevent damage to or loss of CF Card internal data GLC2300 Series User Manual Chapter 3 Installation and Wiring When the CF Card is being accessed NEVER turn OFF or reset the GLC unit insert or remove the CF Card Prior to performing these operations create and use a spe cial GLC application screen that will prevent access to the CF Card Refer to the GP PRO PB III for Windows Tag Reference Manual included in the GP PRO PB III C Package Prior to inserting a CF Card familiarize yourself with the CF Card s front face and rear face orientation as well as with the CF Card connector s position To prevent damage to the CF Card s internal data and the GLC unit the CF Card must be correctly positioned when it is inserted into the CF Card slot Use only CF Cards manufactured by Digital Electronics Cor poration GLC unit performance cannot be guaranteed when another manufacturer s CF Card is used Lost GLC data cannot be recovered Since accidental data loss can occur atany time be sure to back up all GLC screen and CF Card data regularly Be sure to follow the instructions below to prevent the mal function of a CF Card or the destruction of a CF Card s internal data DO NOT bend the CF Card DO NOT drop or strike the CF Card against anot
83. data Y e communication cable is not Re connect the communication 02 FF and 02 F7 connected correctly cable correctly he PLC s power is not turned ON GLC unit INITIALIZE settings Setup Meck the INITIALIZE settings 1 0 PLC Setting are incorrect jus i SIUS EET Corrections Turn ON the PLC s power and wait for 2 3 seconds then turn ON the GLC unit s power The communication cable is not Check the communication cable connected properly and connect it correctly PLC NOT RESPONDING 02 FE The host and GLC Powering up sequence was incorrect The communication cable was Turn the GLC OFF and then ON disconnected while GLC was ON jagain RECEIVE DATA ERROR The GLC is powered OFF then ON Turn the GLC OFF and then ON 02 FD during communication with PLC again Noise occurred in the Check the communication cable communication cable and connect it correctly i Check all GLC station numbers This GLC s station number is same eat tensor GLC STATION NO as another GLC y DUPLICATION ERROR unique 02 F9 PLC is powered OFF then ON Turn the GLC OFF and then ON during communication with GLC fagain GLC2300 Series User Manual 7 17 Chapter 7 RUN Mode and Errors Error Message List cont The SIO address used for this GLC Check all GLC unit s SIO bids a T is different from other GLC units address settings and correct OR 02 Fs Only for the multi link connection any that a
84. data between the GLC and your PC with the CF Card using the CF Memory Loader Tool 4 1 Serial Data Transfer The following diagram illustrates the connection between your PC and the GLC with the data transfer cable PC Data Transfer Cable GLC mc To PC s To GLC unit s serial port tool connector Sr e Pro face s data transfer cable GPW CBO2 is sold sepa Note rately However the data transfer cable package does NOT Na include the PC s interface conversion adapter When using the PC with the Dsub 25 pin socket female interface a connector conversion adapter is required Use the straight line type of conversion adapter Recommended adapters Abel Co AA833 Sanwa Supply Co DO9 9F25F When using a PC equipped with a half pitch 14 pin socket interface a conversion adapter is required Recommended adapter Loas Co ZR01 024 Transfer screen data from your PC via the GLC screen creation software For details about the GLC screen creation software refer to GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Pack age GLC2300 Series User Manual 4 1 Chapter 4 Transfer Screen Data Transfer the logic program data from your PC via the Logic Program Development Software For details about the Logic Program Development Software refer to the Pro Control Editor Operation Manua
85. e GP PRO PB III C Package B Recommended Units The following tables list I O devices that have been confirmed to be compatible with the GLC If you connect a device that is not listed below be sure to confirm that the unit functions correctly using the actual unit AN P NN I Recommended units are subject to additions changes without notice m Important GLC2300 Series User Manual 13 Chapter 1 Introduction Bar Code Readers Connected to Tool Connector Manufacturer Model No Type Aimex Corporation BR 331PC2 Pen LEE B Touch Scanner Read Width 60mm EE du 5 Touch Scanner Read Width 80mm MN M Touch Scanner Read Width 100mm TCD 5510M Touch Scanner Read Width 65mm Tohken TCD 5510L Touch Scanner Read Width 82mm TCD 5510W Touch Scanner Read Width 105mm Bar Code Readers Connected to Expansion Serial Interface Manufacturer Modei No Type Aimex Corporation Requires separately sold Touch Scanner BB 60 for power Read Width 65mm Touch Scanner Read Width 60mm 5125 Touch Scanner Requires separately sold OPT Electronics Read Width 80mm DC5300T for power Fixed Type Read width 80mm 54004 ncludes power supply S 4004i ncludes power supply a Esaoosi eee 5 6004 ncludes power supply LSH3502AHV ncludes power supply Touch Scanner BL 80R Read Width 105mm Includes power supply HC36TR Touch Scanner For power P 200 unit for Read Width 61mm connecto
86. e esee ee esee setas esse testen setas sense eoo 5 3 5 3 INITIALIZATION nissan casi ec vu uH UI icono decias 5 4 54 SELE DIAGNOSNSIS AMA tto d era tboloekk eb seess o aae oia Eee Dae prr ten an 5 6 6 1 Initialization SCr En ssssisissonsissssvessncesssvetsepsivooonssdensesasvetsepsnnsscnsnsacesasveboepsesses 6 1 6 2 Initialization Items oun reo Eco blo eese s ona PUYS pr cares asia 6 2 6 3 System Environment Setup ecce eee ee ee eee eee es esse een asse een sees esos e te eosote 6 3 631 SYSTEM SETUP 2 neu nhu etd tetti i fete 6 3 6 3 2 SYSTEM AREA SETUP 22 5 4 oet erede edit a dus 6 4 633 GLOBAL WINDOW SETUP coder ote buds uns 6 5 6 3 4 CHARACTER STRING DATA SETUP eere 6 6 0 4 SE PUP UO Mon ET 6 9 GAE SEUS muc ie ts te gente od eias es da pco 6 9 6 4 2 COMMUNICATION SETUP essere nennen nnne 6 10 6 43 SEL UP TOUCH PANEL siii 6 11 6 4 4 SA NR E E A 6 15 655 PRINTERSETUE ui 6 15 6 4 6 EXPANSION SERIAL COMMUNICATION SETUP 6 16 6 4 7 EXPANSION SERIAL ENVIRONMENT SETUP 6 17 0 4 8 Set Up Capture Operation cinri Ad i 6 17 6 5 d 85 1 04 0 amr 6 18 6 5 1 SETUP OPERATION SURROUNDINGS 1 1 n 1 6 19 63 2 STATION SETUP Ci ccd cae tnit edocti e DR DS 6 20 6 5 3 CUSTOMIZE SETUP n Dan ais 6 22 6 5 4 ETHERNET SETUP wore neisiu m ec eae odds 6 24 6 929 SYSLOG SETUP tii 6 25 60 0 OTHERS SETUP casita adds 6 25 6 5 7 lt SE
87. each feature 1 Setting up the GLC means downloading the required system and protocol pro grams from the GLC screen creation software to the GLC GLC2300 Series User Manual Chapter 1 Introduction 1 4 1 Ethernet Connectivity The GLC2300 Series units can be connected to a LAN or an Ethernet compatible PLC The GLC2300 Series units also support the 2 way function This feature allows you to setup a GLC and to also perform screen data transfer You can even set up a completely new GLC via an Ethernet network For details about setting up the GLC via an Ethernet network refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB HI C Package Send all screen and system data to your GLC via an Ethernet network Ethernet Assign an IP address to each GLC or set up a new GLC which has no IP address settings 1 Pro face s Pro Server with Pro Studio for Windows software sold separately is required when using this feature GLC2300 Series User Manual 1 9 Chapter 1 Introduction m Important 1 4 2 CF Card The new GLC2300 series unit allows you to use a CF Card You can set up the GLC or send screen data by saving backup data all data necessary for GLC operation in the CF Cardusing the GLC unit s CF Memory Loader Tool feature As with the Multi Unit the GLC2300 series unit includes all the following features
88. ear Report the error number and details on how the error developed to your local GLC dis tributor E SYSTEM ERROR 03 x x An unrecoverable error occurred during screen data transfer 03 xx NENNEN Error No Constant Value E SYSTEM ERROR XXX XXX XXX An unrecoverable error occurred during screen data transfer XXX XXX XX RE Error No 2 Error No 1 Possible Solutions e Check if the GLC unit s Power Cord and the Input signal line have been wired separately from each other Check that the FG line has been grounded correctly according to your country s standards Re send the screen data from the PC to the GLC To correct other types of communication errors such as RECEIVE DATA ERROR or PLC COM ERROR see 7 4 1 ERROR MESSAGE LIST If the above mentioned methods do not solve the problem contact your local GLC distributor GLC2300 Series User Manual 7 19 Chapter 7 RUN Mode and Errors B When the GLC Changes to OFFLINE Mode during RUN Mode When the GLC changes to OFFLINE mode without the user first pressing the screen there is a possibility that the screen data has been damaged In this case after the SYSTEM ERROR displays the screen automatically reverts to OFFLINE mode after about 10 seconds Run the INITIALIZE MEMORY command and transfer the GLC screen data again from your PC In most cases system errors are related to the problems mentioned below B Factors that May Cause System Er
89. ed display the left side of the contrast adjustment bar displayed at the bottom area of the screen is always Bright BRIGHTNESS ADJUSTMENT When set to ON BRIGHTNESS ADJUSTMENT can be performed via touch input Press the bottom left corner 2 of the screen while holding down the bottom right corner 1 to enter BRIGHTNESS ADJUSTMENT mode Touch the left side of the bar to brighten the display and touch the right side of the bar to dim the display This unit has four levels of adjustment ote Toexitthe BRIGHTNESS ADJUSTMENT mode touch any NO where above the Brightness Adjustment bar Youcannot enter the BRIGHTNESS ADJUSTMENT mode while the GLC is starting up BRIGHTNESS ADJUSTMENT settings can be made during RUN mode PLC lt GLC communication One of the characteristics of the display device is that once it is plugged into the power source it takes some time to reach the maximum practical brightness At room temperature the display device takes about 10 minutes to reach 70 of its maximum practical brightness GLC2300 Series User Manual 6 13 Chapter 6 Initializing the GLC IN YN m Important 6 14 USE TOUCH PANEL AFTER BACKLIGHT BURNOUT This option allows the user to enable ON or disable OFF the touch operation when the backlight burns out Setting this item to OFF prevents the GLC from sending input signals to the PLC Ns When the Backlight Burns Out XA The Status LED s orange light
90. em Data Area 6 4 GLC2300 Series User Manual Chapter 6 Initializing the GLC When the Current Screen Number Error Status Clock Data Current Change Screen Number and Display ON Off setting items have been selected a word address is assigned to each item in order as shown SYSTEM AREA CONTENTS A i In the above screen the device address used for the SET UP OPERATION SUR ROUNDINGS settings SYSTEM AREA START DEV START ADR is 0 Therefore when the SYSTEM AREA START DEV START ADR is D00200 and the CHANGE SCREEN NO setting has been designated the address shown is 6 and you will then need to enter D00206 D00200 6 to use this address For details about setting the SYSTEM AREA START DEV START ADR see Section 6 5 1 SET UP OPERATION SURROUNDINGS 1 1 n 1 6 3 3 GLOBAL WINDOW SETUP A GLC2300 Series unit can display one Global Window and two Local Windows simultaneously The Global Window is common to all the display screens The Local Window displays exclusively on a designated base screen This section describes the GLOBAL WINDOW SETUP is described here GLOBAL WINDOW SETUP lpREv GLOBAL WINDOW ACCESS DIRECT GLOBAL WINDOW SETUP ex GLOBAL WINDOW USE DATA FORMAT REGISTRATION NO 1 256 LOCATION X 40 319 Y 0 239 GLC2300 Series User Manual 6 5 Chapter 6 Initializing the GLC GLOBAL WINDOW
91. enu Bar see 6 4 3 SET UP TOUCH PANEL FORCED RESET MAIN MENU INITIALIZE RANSFER SCREEN DATA SELF DIAGNOSIS l RUN MON OFFLINE RESET CANCEL t If your GLC unit includes the Device Monitor feature the MONITOR button will be included on the menu bar Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package GLC2300 Series User Manual Chapter 5 OFFLINE Mode When the system enters OFFLINE mode the I O setting is reset If there is no problem resetting the I O setting touch YES If a password is set in the INITIALIZE SET UP SYSTEM area the following screen appears before entering OFFLINE mode Enter the password then touch SET to enter OFFLINE mode For more information about passwords see 6 3 1 SYSTEM SETUP For information about entering password numbers see 5 3 INITIALIZATION m TER PASSWORD 5 2 OFFLINE Mode Main Menu The Main Menu contains the following menu items INITIALIZE SCREEN DATA TRANSFER SELF DIAGNOSIS and RUN The settings for each menu item below must match the corresponding PLC for the GLC to communicate properly Entering OFFLINE mode calls up the following screen MAIN MENU INITIALIZE TRANSFER SCREEN DATA SELF DIAGNOSIS RUN Select the desired menu item by touching the corresponding option
92. erial Data Transfer 4 1 Serial Interfaces 1 5 1 13 2 6 2 10 Serial Printers 1 5 3 12 Shield Line 3 22 Shielded Cables 3 9 SIO Cable Wiring 7 5 SIO Circuit 6 16 Specifications 2 1 Clock Resolution 2 4 Control Memory 2 4 Data Transfer Cable 3 13 Display 2 3 Electrical 2 1 8 2 Environmental 2 2 Functional 2 3 Interface 2 5 Structural 2 2 SRAMBACKUP 7 7 SRAM R W Read Write Check 7 7 Standby Mode 8 13 START TIME Setting 7 1 Status LED 1 15 2 9 Structural Specifications 2 2 Surge Absorbers 3 7 Switches designing 7 System Data Transfer 1 11 System Design 1 12 3 9 System Errors 7 8 7 19 7 20 System Protection Circuits 3 9 SYSTEM RESET 6 14 T Termination Resistor 7 12 Third Party Claims Damages or Losses 1 Tool Connector 1 13 2 10 3 12 Tool Connector Warnings 3 12 Toshiba PROSEC T Series 7 23 TOUCH OPERATION Mode 6 11 Index Touch Panel 2 9 Check 7 4 Problems 7 8 7 14 7 16 Switches 7 Trademark Names 1 Travel Limit Switch 3 11 Travel Motor 3 11 Troubleshooting 7 8 Buzzer Sounds when GLC Power is Turned ON 7 16 Cannot Execute Logic Program 7 15 No GLC Host Communication 7 12 No Screen Display 7 9 Touch Panel Does Not Respond 7 14 Two Port 2 Port Feature 1 8 1 13 U Unit Travel Limit Switch 3 1 1 V Validation List 6 21 Ventilation 3 2 Version Information Screen 7 1 W Warning Alarms 7 Warnings Dangers and Cautions 6 9 3 5 3 12 8 3 Watchdog Circuits 7
93. es User Manual 1 1 Chapter 1 Introduction 1 2 System Design The following diagram represents the main selection of devices connectable to the GLC B GLC RUN Mode Peripherals GLC2300 Unit 1 To an Ethernet Network RUN Mode EditMode BEEN Flex Network Communication Cable FN CABLE2010 31 MS FN CABLE2050 31 MS Faz FN CABLE2200 31 MS SS When using the Internal 2 Port feature 71 l READ Data Transfer Cable Personal Mitsubishi GPP GPW CB02 Computer Software 3 SS SS O O ee z a Bar Code Reader Recommended Type Printer amp i Commercial YN y e Data Transfer Cable ype GPW CB02 Conversion Cable User Made Temperature Controllers Boards etc 4 Bar Code Reader 2 D Code Reader Commercial Type 5 CF Card GP077 CF10 GP077 CF20 F ha GP077 CF30 CF Card Adapter Personal GP077 CFAD10 Computer O RS 232C Cable GP410 IS00 O 7 RS 422 Cable lt x GP230 1511 0 P ud GP230 IS12 O 8 ti for Multi link cable 8 RS 422 Connector Host a Terminal Adapter Controller i GP070 CN10 0 3 PLCs etc 6 Mitsubishi PLC 2 Port Adapter A Q C FX Series Il Cable 2 Port GPO70 MDCB11 Adapter Il GP
94. esired menu item and the corresponding sub menu appears MAIN SELF DIAGNOSIS MENU B Using the SET and CANCEL Keys After selecting the Self Diagnosis item the SET and CANCEL keys may appear at different times at the top of the screen TOOL CONNECTOR LOOP BAC SET SET Key Touch the SET key to start the Self Diagnosis test CANCEL Key Touch the CANCEL key to cancel the Self Diagnosis test and return to the SELF DIAGNOSIS menu B Returning to the SELF DIAGNOSIS Menu After performing the Self Diagnosis check OK is displayed Touch once any where on the display screen to return to the SELF DIAGNOSIS MENU oe CHECK OK 56 GLC2300 Series User Manual Chapter 5 OFFLINE Mode If an Error Message displays press the bottom left corners of the panel 1 and then touch the bottom right corner of the panel 2 to return to the SELF DIAGNOSIS MENU CHECK DATA ERROR Error Message B Returning to the Main Menu Touch the MAIN key to return to the Main Menu screen MAIN SELF DI AGNOS S MENU N MENU DISPLAY PATTERN INPUT PORT MITIALIZE FEPROM CHECKSUM ELF DIAGNOS S FRAME BUFFER TOOL CONNECTOR GLC2300 Series User Manual 5 7 Chapter 5 OFFLINE Mode C Mm 5 8 GLC2300 Series User Manual 1 Initialization Screen 5 PLC SETUP 2 Initialization Items 6 INITIALIZE INTERNAL MEMORY 3 SYSTEM E
95. even though a backlight burnout has been detected the backlight may remain faintly lit In this case change the backlight as quickly as possible m Important 1 When using the Direct Access method bit 6 will turn ON The using Memory Link method bit 11 will turn ON For details refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package GLC2300 Series User Manual 1 15 Memo 1 16 GLC2300 Series User Manual General Specifications Functional Specifications Interface Specifications Part Names and Functions Dimensions ovo Chapter 2 Specifications 2 1 General Specifications 2 1 1 Electrical Rated Voltage DC 24V Rated Voltage Range DC 192V to DC 28 8V Allowable Voltage Drop 0ms max Power Consumption 22W max n Rush Current 30A max Voltage Endurance AC 1000V 20mA for 1 minute between charging and FG terminals Insulation Resistance 0M o or more at DC 500V between charging and FG terminals GLC2300 Series User Manual 2 1 Chapter 2 Specifications 2 1 2 Environmental 0 On xl Ambient Operating emperature Storage Temperature 20 C to 60 C 10 RH to 90 RH Ambient Humidity W 10 RH to 9096 RH storage Humidity non condensing dry bulb temperature 39 C max tmosheric Endurance Air Purity Dust 0 1mg m max non conductive levels Ambient Humidity non condensing dry bulb temperature 39
96. f devices such as bar code readers and serial printers CF Card Interface Communication Style 1 N Connection Format Multi Drop Connection Communication Range 200m CH at 6Mbps 100m CH at 12M bps Communication Format Cyclic Data Transfer Half duplex Communication Speed 6Mbps 12Mbps Communication I F Differential method Communication Interface Pulse Transformer Insulation method Error Check Format Test Bit Test CRC 12 Test Number of connection stations 63 stations max Number of I O points 1008 Tool Connector GLC2300 Series User Manual 25 Chapter 2 Specifications 2 3 Interface Specifications 2 3 1 Serial Interfaces This interface can be either RS 232C or RS 422 Connects GLC to Host PLC This interface uses a socket type connector Cms Le sl cdd 3 Rb Receive data 5 2320 RT Data SetReady RS 232 8 cb cemere exi 3 MX Terinaton 85 422 3r IT Ring nicate R22 JO a oa os o o a a o p a a e o a a u o o o o ON 26 GLC2300 Series User Manual Chapter 2 Specifications Recommended Parts Connector Dsub25pinplug XM2A 2501 Cover Dsub25pin cover XM2S 2511 Dsub25pin cover XM2S 2521 Jack Screws XM2Z 0071 Cable CO MA V V SB5PX 28AWG OMRON OMRON OMRON OMRON Hitachi Cable Ltd SP te Use rough metric type M2 6x0 45 p threads used to secure NU the cable s set screws To confirm your PLC unit s connection spe
97. f the items are damaged or missing contact your local GLC distributor immediately for prompt service This GLC2300 Series User Manual is sold separately 14 GLC2300 Series User Manual Preface UL c UL CSA Application Notes The GLC2300 LG41 24V and GLC2300 TC41 24V are UL c UL CSA listed products UL file No E171486 To make a UL application for a built in GLC device please note The GLC built in product must be examined by UL for compatibility with the GLC unit This unit conforms to the following product standards B UL 60950 The Third Edition Standard for Safety of Information Technol ogy Equipment B CAN CSA C22 2 No 60950 00 Standard for Safety of Information Technology Equipment GLC2300 LG41 24V UL Registration Model 2980070 11 GLC2300 TC41 24V UL Registration Model 2980070 12 Cautions If this unit is installed to allow for natural cooling be sure to install it in a vertical panel Also be sure that the GLC unit is mounted at least 100 mm away from any adjacent structures or equipment If these requirements are not met the heat generated by the GLC unit s internal components may cause the unit to fail to meet UL c UL CSA standard requirements CE Marking Notes The GLC2300 LG41 24V and GLC2300 TC41 21V are CE marked products that conform to EMC directives EN55022 Class A and EN50082 2 For detailed CE marking information contact your local GLC distributor GLC2300 Series User Manual 15
98. ft corner of the screen NO lt Does the OFFLINE e Possible problems with the PLC menudisplay Check if the PLC is working Ng ee properly YES Jp m a Set up the correct Screen file See if INITIALIZE SET Hoher DE UP SCREEN is OK n See Chapter 6 ic a Initializing the GLC vEs 1 To make the OFFLINE screen appear turn the power OFF then ON and press the top left corner of the screen within 10 seconds 7 10 GLC2300 Series User Manual YES P Has We Display Off data Chapter 7 RUN Mode and Errors YES lt been written to the SYSTEM DATA AREA NO n Y E Has Backlight Off data lt been written to the SYSTEM DATA AREA NO SELF DIAGNOSIS INTERNAL FEPROM CHECK S S IsitOK NO There is a problem with the GLC unit Contact your local GLC distributor YES YES Erase the data that has been written When using Direct Access the address is 9 when using Memory Link the address is 12 For details on the SYSTEM DATA AREA refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB HI Control Pack Erase the data that has been written When using Direct Access the address is 14 when using Memory Link the address is 11 For details on the SYSTEM DATA AREA refer to the GP PRO PB III for Windows Device PLC Connection M
99. h the setting option to highlight the item then touch the setting area to set the condition for that item In this example touching the ON OFF area toggles the TOUCH BUZZER SOUND setting which is set to OFF and then switched to ON TOUCH BUZZER SOUND PASSWORD SET UP y IP DATA TYPE OF SCREEN NO CREEN NO BIN B After Entering All Setting Data Touch the top right SET key to write the setup data to the Internal FEPROM Touch CANCEL to cancel the setup exit the screen without saving the changes and return to the previous menu En incen Internal FEPROM e Since the Setup conditions are written onto the Internal FEPROM by pressing the SET key it may take some time returning to the previous menu Until returning to the previ ous menu do not touch the screen Press the CANCEL key to not write the Setup conditions onto the Internal FEPROM and return to the previous menu Ko Press the SET key to write the Setup conditions onto the Xy B Returning to a Previous Screen Touch the tab to call up the desired menu For example to return to the MAIN MENU from the SYS ENVIRONMENT screen touch the MAIN MENU tab MAIN INITIALIZE SYS ENVIRONMENT MAIN MENU SYSTEM SETUP SYSTEM AREA SET GLOBAL WINDOW INITIALIZE GLC2300 Series User Manual 5 5 Chapter 5 OFFLINE Mode 5 4 SELF DIAGNOSIS B Selecting a Sub Menu Touch the d
100. hapter 4 Transfer Screen Data B DOWNLOAD from CF Card to GLC This feature is used for writing CF Card backup data to the GLC unit s Internal SRAM Memory To start data download enter the password you designated in the screen creation software s Transfer screen and touch the START key If you have not desig nated a password touch the START key IN YN i When DOWNLOAD is performed the GLC unit s Internal Memory data m such as system program communication protocol expansion program Important Screen data and Backup SRAM data will be completely overwritten DOWNLOAD WARNING LOSING ALL DATA ENTER PASSWORD AND PRESS START KEY START 4 8 GLC2300 Series User Manual 1 Entering OFFLINE Mode 2 OFFLINE Mode Main Menu 3 INITIALIZATION 4 SELF DIAGNOSIS Chapter 5 OFFLINE Mode OFFLINE Mode provides access to the GLC unit s Initialize menu Self Diagnosis menu and other GLC features You will need to change the GLC to OFFLINE mode before you can use any of these features N OFFLINE mode is unavailable in a new GLC until the necessary System T data has been transferred from the screen creation software on your Important PC To transfer system data the GLC unit s power cord must be plugged in When you transfer screen data from your PC to the GLC the GLC unit s System data is also automatically sent For information about transferring data to the GLC see Chapter
101. he CF approx 1 sec Card s Memory Loader Tool file intervals The CF Card s Memory Loader Tool MLD SYS file is missing The CF Card s Three beeps When the GLC is internal boot Repeating started via the program Reformat the CF Card and replace the CF approx 1sec Menu Bar s CF Card s Memory Loader Tool file IPL SYS is intervals BOOT key Menu Bars CF BOOT key destroyed If the CF Card s boot up program IPL SYS or the Memory Loader Tool MLD SYS programs appear to be damaged or destroyed use the GLC unit s internal diagnostic program CF Card Memory Loader File Check utility to confirm the condition of these files See 7 2 SELF DIAGNOSIS 7 16 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 4 Error Messages This section explains the messages that appear when an error has occurred in the GLC unit during RUN mode The problem causing the error message and its related counter measure are explained in the table below After a problem has been solved unplug the GLC unit s power cord and then reattach it Only the latest error message will appear on the GLC screen 7 4 1 Error Message List Error Message Problem Countermeasure 03 unrecoverable error occurred Error Message Details PRESI unrecoverable error occurred Error Message Details SCREEN DATA addresses checking the screen data SCREEN DATA support the desired Tag checking the screen
102. he GLC 6 5 1 SET UP OPERATION SURROUNDINGS 1 1 n 1 Enter the PLC System Data Area and the Unit Number settings in this screen The same options are available for both 1 1 and n 1 multi link connections Forann 1 multi link connection System Data Area settings must be setup for each GLC connected to the PLC Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package MAIN INITALIZE PLC SETUP SET UP OPERATION SURROUNDINGS SET PLE SETUP SYSTEM AREA START DEV STATION SETUP ES CUSTOMIZE SETUP m SYSTEM AREA READ SIZE 0 RESET GP ON WRITE DATA STARTING ADDRESS OF SYSTEM DATA AREA Setup the System Data Area s Start Address Device addresses that can be allo cated will differ depending on the type of PLC used GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package UNIT NO Enter the PLC UNIT number in this setting Make sure that it matches the PLC s unit number setting SYSTEM AREA READING AREA SIZE 0 256 When using a Block Display Trend Graph setup the Reading Area Size in word units to match the Trend Graph s data size Use this feature when you wish to allocate the Reading Area in the PLC Data Register D or Data Memory DM oe If you are not using the Reading Area leave the default val NC ues that are set to 0 intact to allow
103. he screw lock terminal block and remove the screw lock terminal block 3 22 GLC2300 Series User Manual Chapter 3 Installation and Wiring 2 Loosen the set screws for each desired pin and insert the cables Flex Network Pin Numbers and Signal Names 3 Make sure that each line cable is inserted completely 4 Tighten the two 2 set screws 5 Reattach the screw lock terminal block tothe GLC A YN e Be sure that the Flex Network Communication Cable is held securely H in place with a cable clamp This clamp should be located near the Important rear of the GLC Do NOT use excessive force to tighten the wires set screws If wire ends are not carefully twisted strands from adjacent wires or their contact with an electrode may cause a short circuit A Use a small screwdriver thickness 0 4 mm 0 02 in tip D width 2 5 mm 0 10 in to tighten the set screws The recommended torque for tightening the set screws is 0 2 to 0 4 Nem GLC2300 Series User Manual 3 23 C Mm 3 24 GLC2300 Series User Manual 1 Serial Data Transfer 2 Ethernet Data Transfer Chapter 3 CF Memory Loader Tool 4 Data Transfer This chapter explains how to transfer data created with the screen creation software using one of the following three 3 methods Transfer data between the GLC and your PC via the data transfer cable Transfer data to the GLC via an Ethernet network Transfer
104. her object Keep the CF Card dry DO NOT touch the CF Card connectors DO NOT disassemble or modify the CF Card GLC2300 Series User Manual 3 19 Chapter 3 Installation and Wiring B Inserting the CF Card Use the following steps to insert the CF Card in the GLC 1 To open the CF Card cover slide it in the direction shown and then upwards 3 Close the cover 4 Confirm that the CF Card Access LED turns ON B Removing the CF Card Prior to removing the CF Card confirm that the CF Card Access LED is turned OFF To remove the CF Card reverse the previous Inserting the CF Card steps ote The CF Card cannot begin to access data if the CF Card s WO cover is open However if the CF Card is in the process of accessing data the CF Card s cover can then be opened 320 GLC2300 Series User Manual Chapter 3 Installation and Wiring 3 5 1 CF Card Handling The CF Card has a data overwrite limit For example 100 000 times is the overwrite limit when based on 500 Kb of data in DOS format Therefore be sure to regularly back up all CF Card data to another storage media To view the CF Card data on a PC 1 Insert the CF Card into a CF Card Adapter 2 Insert the adapter into your personal computer s PC card slot Depending on your PC model the CF Card s may not be able to read the data cor rectly Please contact your local GP distributor for a list of the latest CF Card and PC operation test results
105. hing the Installation Gasket Pro face strongly recommends that you use the installation gasket to absorb vibration as well as repel water Place the display panel of the GLC face down on a level surface Make sure that the GLC unit s installation gasket is securely fitted into the groove that runs around the perimeter of the panel s frame For details about installing the gasket see 8 1 2 Installation Gas ket Check Replacement AN aN 1 Before installing the GLC into a cabinet or panel check that the Installa tion gasket is securely attached to the unit Important Installation Gasket GLC2300 Series User Manual 3 1 Chapter 3 Installation and Wiring B Creating a Panel Cut Create an opening with the correct dimensions to install the GLC For the correct installation dimensions see 2 5 3 GLC Panel Cut Dimensions The installation gasket installation fasteners and attachment screws are all re quired when installing the GLC Panel Panel Cut Area Km Make sure that the installation panel or cabinet s surface is E flat in good condition and has no jagged edges Metal rein forcement strips can also be attached to the inside of the panel near the Panel Cut to increase the panel s strength IN Panel thickness should be between 1 6 mm and 5 0 mm 0 06 in and 0 20 in and should be based on the strength required to mount the important GLC to the panel gt 1 6 mm
106. ical shock unplug the GLC unit s power cord before either cleaning the GLC or attaching detach ing the power terminal attachment screws When replacing the GLC unit s backlight be sure to un plug the unit s power cord to prevent an electrical shock and wear safety gloves to prevent burns The GLC uses a lithium battery to back up its internal clock and to control memory data If the battery is incor rectly replaced reversed positive and negative ends the battery may explode Therefore Pro face rec ommends that you contact your local GLC distributor for instructions before replacing or changing the battery GLC2300 Series User Manual 9 Preface 10 AN CAUTIONS Wiring Layout Cautions e To prevent a GLC unit malfunction due to excessive noise isolate all GLC input output signal lines from all power wir ing or power cables via a separate wiring duct Installation Cautions e To reduce the risk of incorrect input or output signals be sure that any data cables attached to the GLC unit s con nector make full contact with the connector pins General Wiring Cautions e To prevent electrical shocks or malfunctions be sure the GLC unit s FG earth wire is grounded as follows 1 maximum grounding resistance 100 2 2 minimum grounding wire diameter 2 mm The cables connected to the GLC should be secured by cable clamps to prevent weight or tension of the cables added to the connectors or terminals The GLC u
107. ined inside the CF CARD CHECK screen and will appear after you touch CF CARD CHECKSUM GLC2300 Series User Manual 7 3 Chapter 7 RUN Mode and Errors 7 2 2 SELF DIAGNOSIS Details DISPLAY PATTERN Checks the drawing function when the buzzer does not sound and when the device contents do not display correctly Checks are performed on the various screen pattern displays 8 screens the ON OFF Display and the KANJIROM CHECKSUM When the ON OFF Display is checked the Buzzer ON OFF check is run simultaneously If KANJIROM CHECKSUM is normal OK displays If a problem exists NG displays TOUCH PANEL Checks that each touch cell lights up when touched FEPROM CHECKSUM System and Protocol The Internal FEPROM System and Protocol check searches for any problems that may occur during operation When running the check the screen changes as pe 0000 When the FEPROM is normal OK displays If a problem exists the screen stops in the follows middle of operation This check does not erase the System or Protocol FRAME BUFFER The Frame Buffer display memory Check looks for any display problems that may develop When everything is normal OK displays When a problem exists anerror message displays TOOL CONNECTOR Use the Tool Connector Control line and Send Receive line check when the GLC cannot send and receive data from the PC To run the check it is necessary to connect the pin side of the Tool Connector Check Loop Bac
108. ing since they can cause either a GLC malfunc tion or an electrical shock Do NOT store or use the GLC in direct sunlight or in excessively dusty or dirty environments Do NOT store or use the GLC in an environment where shaking or ex cessive vibration can occur AN A Do NOT store or use the GLC where chemicals such as organic sol T vents and acids can evaporate or in environments where chemicals Important and acids are present in the air Corrosive chemicals acids alkalines liquids containing salt Flammable chemicals organic solvents Do NOT use paint thinner or organic solvents to clean the GLC Do NOT store or operate the LCD Liquid Crystal Display in areas that receive direct sunlight since the sun s ultraviolet UV rays may cause the quality of the LCD to deteriorate Storing this unit in areas at temperatures that are lower than is recom mended in this manual s specifications may cause the LCD panel s liq uid to congeal which may damage the panel Conversely if the storage area s temperature becomes higher than the allowed level the LCD panel s liquid will become isotropic causing irreversible damage to the LCD Therefore be sure to store the panel only in areas where tempera tures are within the ranges specified in this manual Dueto the possibility of unexpected accidents be sure to back up the GLC unit s screen data logic program regularly 12 GLC2300 Series User Manual Preface
109. ions 2 2 2 4 Operation and Maintenance Cautions and Warn ings 9 10 Operation Environment Check 8 2 Operation Settings 6 1 Overlapping Address Errors 7 21 P Panel Cut creating 3 3 Panel Cut Dimensions 2 13 PARITY 6 9 Peripheral Devices 1 2 Compatibility 1 14 Related problems 7 20 PLC Access Token6 1 PLC COM Errors 7 22 PLC PRIORITY 6 22 Power Connection Warnings 3 5 Power Cord 5 2 Power Failures 6 7 Power Input Terminal Block 2 9 3 3 Power Supply 3 12 Lines and Cables Problems 3 9 Warnings 3 12 Power Surges 3 7 Pre operation Procedures 1 1 Printer Connection Serial 3 12 PRINTER SETUP 6 15 Printers CUSTOM FT190SP 3 17 EPSON TM U210PD 3 15 HP Laser Jet 4PJ 3 14 NADA Electronics TP 651G 3 14 Pro face 1 8 4 1 2 Port Adapter II GP070 MD11 1 13 Data transfer cable GPW CB02 4 1 Recommendations 9 3 18 4 1 Project Data Problems 7 20 Protection Circuits 3 9 R Read Write Feature 7 5 RECEIVE TIMEOUT Setting 6 10 RESET GLC ON DATA WRITE ERROR Setting 6 19 3 6 3 7 GLC2300 Series User Manual Index Response Time Problems 7 14 RETRY COUNT Setting6 11 Ring Terminals 3 6 RS 232C and RS 422 Cables 2 7 RUNMode 7 1 S Safety Precautions Essential 6 General 12 Safety Symbols 6 Screen Data Problems 7 20 Screen Data Transfer 1 10 Screen Display Problems 7 9 Screen Tag Limit Exceeded Error 7 24 Screw Lock Terminal Block 2 8 3 22 Self Diagnosis 5 6 6 26 7 3 Self Diagnosis Controller 7 7 S
110. itsubishi s GPP software installed 1 The Device Monitor feature can also be used at the same time For details about the device monitor function refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package GLC2300 Series User Manual 1 13 Chapter 1 Introduction te o Internal 2 Port Feature Usage Notes Touse the internal 2 port feature you will need to adjust your GLC unit s settings For information about these settings refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package This feature can be used only while the GLC is in ONLINE mode Since the internal 2 port feature uses the GLC unit s single tool connector you will not be able to use equipment which requires the tool connector such as a bar code reader optional items If you transfer screen data while the GLC is in ONLINE mode the screen will not change to the data transfer screen automatically Thus you will need to change the screen manually to the OFFLINE mode s Main Menu Transfer screen See 4 1 Serial Data Transfer Peripheral equipment such as a Programming Console is not compatible with the GLC unit s internal 2 port feature To use this type of equipment you will need to use the external 2 Port Adapter II E When Using the External 2 Port Adapter GLC Con
111. k Cable Dsub9pin to the GLC unit s Downloading Cable When everything is normal OK displays When a problem exists an error message displays Data Transfer Cable Dsub9P GPW CBO02 esa RD 2 SD 3 F ER 4 RS 7 cs 8 E Created by User 7 4 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors INPUT PORT Used for Pro face s maintenance checks only SIO CHECK Checks the RS 232C and RS 422 SIO lines for areas where communication problems develop In the menu select which check to run To run the check connecting the SIO cable is necessary If everything is normal OK displays If a problem exists an error message appears SIO Cable Wiring RS 232C RS 422 common RS 2320 RS 422 50 2 RDA RD 3 5DA Ra 4 SDB Ga 5 ROE CO a CoB ER 20 ERE CSA ERA CF CARD CHECK Checks the CF Card s Read Write feature Insert the CF Card in the GLC prior to using this check menu The CF Card needs to have more than 1K bytes of usable space If no error exists the message OK will appear If an error exists an error message will appear e CF CARD CHECKSUM Takes the Checksum of the CF Card s files and operates the check Insert the CF Card in the GLC prior to using this check menu This menu checks the following files Filing Data e CF Card s Image Data e CFCard s Sound Data When the check is finished the following items appear on the screen number of checked files number of files that have
112. l included in the GP PRO PB III C Package B Transferring Data to a New GLC Connect the GLC to your PC via the data transfer cable and then turn the GLC ON The Initial Start Mode screen will appear on the GLC and you can transfer logic program data from your PC to the GLC The screen will change to the Transfer screen automatically DRAE E ASE EB GIBUTE MI lio CLES COARDE EPMA TITO TL ICA E AAA ATENAS AA AE eilocZil l Initial Start Mode Since this unit s svstem data has not vet been downloaded it will operate in Initial Start Mode Please download this system from vour PC NOTE Touch the ETHERNET SETUP button to enter ethernet transfer settings B Completing Data Transfer Using GLC Setup When transferring screen data from the GLC screen creation software the screen automatically switches to SCREEN DATA TRANSFER If the screen does not switch to SCREEN DATA TRANSFER select SCREEN DATA TRANSFER mode MAIN MENU TRANSFER SCREEN DATA INITIALIZE TRANSFER SCREEN DATA SELF DIAGNOSIS RUN During data transfer the SETUP TRANSFER and NOW TRANSFERRING PLEASE WAIT messages appear When these messages disappear the screen data transfer is completed You can cancel data transfer at any time using your GLC screen creation software When the screen data transfer is completed if you do not need to set up the GLC the screen designated in INITIAL SETTINGS SCR
113. ll also be initialized MAIN INITIALIZE INIT MEMORY Merten INITIALIZE MEMORY WARNING PREVIOUS DATA WILL INITIALIZE CF CARD BE OVERWRITTEN 2 ENTER PASSWORD AND PRESS START KEY 9 START You cannot cancel the Initialization procedure after pressing START l Do NOT turn the power off when initializing important All data in SRAM will be erased Initialization does not erase the SYSTEM SET UP the SIO protocol or the internal clock settings AN P NN To initialize the GLC internal memory enter the default password 1101 or the password entered in the SYSTEM SETUP screen See 5 3 INITIALIZATION Cte N The time required for Initialization is between 10 and 20 sec onds 6 28 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 6 2 INITIALIZE CF CARD CF Card initialization deletes all CF Card data installed in the GLC IN YN T Initialization cannot be canceled once the START switch is touched Important MATN INITIALIZE INIT MEMORY INITIALIZE CF CARD INITIALIZE MEMORY WARNING LOSING ALL CF CARD DATA INITIALIZE CF CARD ENTER PASSWORD AND PRESS START KEY Initializes the CF Card Enter either the default password 1101 or the password you designated in the SYSTEM SETUP menu For details about entering the password s numeric values see 5 3 INITIALIZATION
114. mp 2 Korean KSC5601 1992 codes Hangul fonts Taiwanese Big 5 codes traditional Chinese fonts 8X8 dot font 8X16 dot font 16X16 dot font and 32X32 dot font Height can be expanded 1 2 4 or 8 times Width can be expanded 1 2 1 2 4 or 8 times 8x8 dots 40 char x 30 rows 40 char x 15 rows Text 20 char x 15 rows 32x32 dots 10 char x 7 rows 1 Changing the Colors setting to 256 colors will disable the blink feature on all screens in your project If you wish to use the blink feature do not change this setting to 256 colors 2 The display font will differ depending on the character language or size you select See 6 8 SET UP SCREEN 3 This size is available only with Chinese Korean and Japanese fonts GLC2300 Series User Manual 2 3 Chapter 2 Specifications 24 2 2 2 Memory Application 2MB FLASH EPROM approx 640 screens at 3 2KB screen Data Backup 256KB SRAM uses lithium battery 2 2 3 Control Memory Program Area 128KB SRAM Back Up Variable Data Area 32KB Back Up Memory uses lithium battery 1 A Lithium battery s lifetime is e 10 years when the battery s ambient temperature is 40 C max e 4 1 years when the battery s ambient temperature is 50 C max e 1 5 years when the battery s ambient temperature is 60 C max When used for backup Approximately 60 days with a fully charged battery Approximately six 6 days with a half charged b
115. n is set the maximum time allocated to the Controller Operation Time function is 50 PERCENT ALLOCATION Use Percent Allocation to set the ratio of Controller Operation Time function in Target Scan Time The setting range for Percent Allocation is between 0 and 50 When Percent Allocation is set Target Scan is disabled CONTROLLER STATE This item sets the Operation Mode START STOP or DEFAULT when the power is ON STOP ON MINOR FAULT This item either stops the Controller Operation or executes a logic program when a minor fault occurs If you wish the operation to continue after an anomaly occurs set this switch to Continue If you wish to stop the operation set the switch to Stop Pro Control Editor Online Help GLC2300 Series User Manual 627 Chapter 6 Initializing the GLC WATCHDOG TIMER Sets the Watchdog Timer WDT for the Controller Operation Time and the GLC Operation Time functions to between 100 and 3000 ms Input the value in units of 100 ms CONTROLLER SETTING 2 ENABLE I O This setting allows you to enable the I O 6 6 INITIALIZE INTERNAL MEMORY This section explains how to initialize the GLC unit s internal memory screen data or how to initialize a CF card inserted in the GLC Select either the INI TIALIZE MEMORY item or the INITIALIZE CF CARD item in the INITIALIZE MEMORY menu 6 6 1 INITIALIZE GLC MEMORY This will erase all GLC screen data internal memory Back up SRAM wi
116. nected to GLC unit s Serial I F o 1 Esso Pro face s 2 Port Adapter Il GP070 MD11 Connect to Programming Port or Mitsubishi PLC compatible PC with Mitsubishi s Programming types only GPP software installed Console 1 GLC2300 Series units can also use the 2 Port Adapter II For details refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package GLC2300 Series User Manual Chapter 1 Introduction 1 4 7 Backlight Burnout Detection Feature When the GLC unit s backlight burns out it will be automatically detected The GLC unit s Status LED will alert you that the backlight is burned out so that you can disable GLC Touch Panel Operation and prevent a possible GLC operation error When Backlight Burnout is detected the GLC unit s Status LED will turn orange Also the system data area s Status bit 10 will turn ON For details about touch panel operation when the backlight burns out see 6 4 3 Touch Panel Settings 7 Since the GLC monitors current consumption to detect if the backlight has burned out in certain cases detection may not be possible om Since a major logic program error has a higher priority than A backlight burnout if this type of error occurs while backlight burnout has been detected the GLC unit s Status LED will change from orange to red In some cases
117. ng Diagram Data Transfer Cable Dsub 9 Pin Printer Pinno Signal Name PinNo Signal Name DTR ey MUNERE O 2 GNE Oo 3 RD 5 GND 6 RTS osque em s EEE Printer Type Settings Area Type and Keyboard SIO Baud Rate Type PR201 EPSON High Quality High Speed HP Laser Jet II Keyboard SIO Baud Rate 9600bps Printer Settings SET UP DEFAULT 40 COLUMNS font 9x24 PRINT REVERSE MODE LITTLE FONT 2 CR LT IGNORE CR SPEED CURRENT LOW BUFFER 1K BYTE SERIAL PORT SELECTED BAUD RATE 9600 PROTOCOL 8 N 1 FLOW CONTROL XON XOFF PRINT KEY TRANSMIT 0D GLC2300 Series User Manual 3 17 Chapter 3 Installation and Wiring Available Printout Features The following table lists printout features available with the I ASCII font Japa nese Korean Taiwanese and Chinese fonts are not available Printout Features NEC PR201 EPSON ESC P HP LaserJet Screen Hard Copy Batch print of Q tag alarm Print Alam Message 0 o o RekimepmterQugdam 0 o l o Print Log Date Singe Beag 0 o o 3 4 Ethernet Cable Connector The GLC Ethernet interface is IEEE802 3 compliant and transmits data at 10 Mbps Your Ethernet connector can be found on the GLC as follows Ethernet Interface um Pro face strongly recommends that a trained engineer install 21 your Ethernet network 3 5 CF Card Insertion and Removal When using the GLC unit s CF Car
118. nit s wiring should be checked to confirm that both the operating voltage and wiring terminal locations are correct If either the voltage or the wiring terminal loca tion is incorrect it can cause a fire or accident Be sure to secure all wiring terminal screws with the desig nated torque Screws and terminals that become loose can cause a short circuit fire or accident Be sure that metal filings or wiring remnants do not fall in side the GLC since they can cause a fire accident or mal function GLC Operation and Maintenance Cautions e Be sure to read the GLC unit s manual and online help in formation carefully before performing program changes entering forced output or using the RUN STOP or PAUSE commands while the GLC is operating Mistakes made when using these items can cause machine accidents or damage GLC2300 Series User Manual Preface AN CAUTIONS e Be sure the electricity is turned OFF before attaching or detaching an I O unit If the electricity is ON when an I O unit is attached or detached damage or malfunction to the I O unit may occur The liquid crystal panel contains a powerful irritant If for any reason the panel is damaged and this liquid en ters your eyes flush your eyes for 15 minutes with run ning water and contact a physician immediately Prior to inserting or removing a CF Card and to prevent damage to or loss of the CF Card s internal data turn the GLC unit s CF Card ACCESS swit
119. number between 1 and 8999 If BCD was the setup option enter a number between and 1999 ALARM MESSAGE Use this setting item to set the character size for the ALARM MESSAGE when activated by the Alarm Bulletin 2 When using single byte characters V size 1 V size 2 V size 4 H size 1 H size 2 H size 4 16x8 pixels 32x16 pixels 64x32 pixels When using double byte characters V size 1 V size 2 V size 4 H size 1 H size 2 H size 4 16x16 pixels 32x32 pixels 64x64 pixels ONLINE ERROR DISPLAY Use this item to set up the display of error messages during RUN mode 630 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 9 Font Setting FONT SETTING FONT SETTING JAPAN KANJI FONT QUALITY HIGH FONT SETTING Selects the font type displayed on the GLC unit s screen during operation KAN I FONT QUALITY Designates the font display quality for enlarged characters Differences in FONT SETTINGS When FONT SETTING is set to JAPAN Single byte characters will remain 8x16 dot characters when they are enlarged Double byte characters are displayed as Standard Characters are displayed using 16x16 dot blocks When enlarged this font will remain a 16x16 dot character HIGH When enlarged to double size Level 1 JIS Kanji Code characters display as 32x32 dot characters Level 2 JIS Kanji Code characters will remain 16x16 dot characters HIGH 1 2 When enlarged to double size both
120. origin of the problem and the appro priate solution Touch panel not responding In the INITIALIZE SET UP TOUCH a ge it Up T PANEL option enter values appli cable to the Touch Operation Mode TOUCH PANEL D p See Chapter 6 correct 7 IL 3s x DEN Initializing the GLC YES Disconnect all the cables in cluding SIO cable and AUX cable except the power cable SELFDIAGNOSIS YES Arethe TOUCH PANEL CHECK to AR 7 settings for touch npud MS make sure the GLC is E E for Parts ee NO Rs OK 2 Sa ou NO YES Set the addresses within the allowable range or redefine the touch area Connect each unit SIO cable bar code reader etc to the GLC and turn the GLC power ON so that you can check each unit s opera tion one by one There is a problem p i a The i De with the GLC unit P i i peripheral equipment is x Em Contact your local C malfunctioning m GLC distributor e pe GLC operation may be affected by this malfunction 7 14 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 3 5 Cannot Execute Logic Program Problem Reason Solution Controller Memory s Data Save Battery Problem Change the battery Area data is not saved after power is tumed OFF Memory Problem Change the memory unit f Use Pro Control to restart the This is a program data transfer error The data was not but should Sonu eae i p BY Reference have been tr
121. out Features The printout features available with the GLC2300L GLC2300T unit are listed as follows an ener O batch pintofQTagaam o o o PrntLog Data inge Blog 0 o 0 B EPSON TM U210PD Printer Conversion Cable Wiring Diagram Data Transfer Cable Dsub 9 Pin Printer PinNo Signal Name _ PinNo Signal Name GLC2300 Series User Manual 3 15 Chapter 3 Installation and Wiring Printer Type Settings Area Type and Keyboard SIO Baud Rate Type EPSON High Quality High Speed Keyboard SIO Baud Rate 9600bps Printer Settings DIP Switch Set 1 Switch Function 9ONOFF O SW1 1 Data reception error SW1 8 Busy condition Sets the printer to BUSY when itis offline or when the receive buffer is full DIP Switch Set 2 SW2 1 Print column selection 7x9 font 9x9 font SW2 2 Internal use Setting must not be changed set to OFF SW2 3 Internal use Setting must not be changed set to OFF SW2 4 Undefined I F pin 25 reset signal Available Printout Features Printout features available with the GLC2300L GLC2300T unit are as follows Printout Features Availability ASCII Screen Hard Copy Print Alam Message x oo Realtime pintofQ tagalam x 0 Batch prntofQ tagalam x 0 F PrintLog Data Single Boe x o0 3 16 GLC2300 Series User Manual Chapter 3 Installation and Wiring E CUSTOM FT190SP Printer Conversion Cable Wiri
122. ow even if still within the range of rated voltage listed in the specifica tions When the voltage is high the backlight s lifetime may be shortened As a rule voltage should be within five percent 596 of rated voltage 2 The following addresses assume all System Data Area settings are entered If they are not all entered the correct word address may be different since the following addresses are relative not fixed addresses With the Direct Access Method use System Data Area word address 9 With the Memory Link Method use System Data Area word address 12 Refer to the GP PRO PB III for Windows Device PLC Connec tion Manual included in the GP PRO PB III C Package GLC2300 Series User Manual 13 Preface About GLC2300 Series Models The GLC2300 Series in this manual refers to the following GLC model numbers Model GP Type with Series Name Model Number Comments Screen Creation Name Software GLC2300L nen B Ta GLC2300L eRT GLC2300 UL UL Approved GLC2300T TC41 24V CE Marked GLC2300 Package Contents Please verify that the GLC unit s packing box contains all the items listed below B GLC2300 Unit 1 B installation Guide 1 Guide GLC2300 AS B Installation Fasteners 4 set B Screw Lock Terminal Block H NB B installation Gasket Special care and attention have been given to the packaging of this GLC unit However if any o
123. ower Lines OOOOO OOOOO If different wires must be placed in the same duct separate them with an earthed grounded divider Grounded Separators e ix Duct Comm Standard Power inonceonducting Cables Cables Cables resin plastic O000O01 000 001 000 00 Earth Ground When you are unable to separate the cables as shown above be sure to use shielded cable and create a ground from the shield line te NO 3 2 5 Installation Cautions A problem in the external power supply or a GLC unit failure can lead to operation failures which can affect the entire system As a preventive measure be sure to setup a protection circuit such as an Emergency Stop Protection Network Interlock or System Design circuit in areas where potential failures may occur Examples of protection circuits that ensure the system s reliability include the following B Failsafe Electrical Circuits When designing failsafe circuits be aware of possible malfunctions resulting from differences in the startup times of the control device connected to the GLC output unit especially the DC power supply the GLC unit s system and the program When using aremote I O create a logic program to check the terminal status GLC2300 Series User Manual 3 9 Chapter 3 Installation and Wiring 3 10 For example connect an electrical voltage relay coil to the GLC output unit power supply circuit and to any connected control devices power circuit then connect
124. r 32 bit Device HL Order GLC2300 Series User Manual 6 7 Chapter 6 Initializing the GLC III Word Storage Order LH HL using Double Words Example characters A BCDEFGHIJ LL Lj L3 L3 L3 000 00 16 bit Device LH Order 16 bit Device HL Order Example characters A B CD EF GHIJ KL MN OP QI R ST 00000009 QO 0 32 bit Device LH Order 32 bit Device HL Order D100 DIOI D102 D103 D104 Relationship between K tag Write Character Value and the PLC device 16 bit Devices The GLC stores the character string in one internal Device in groups of two starting with the first pair of characters When nine characters make up a string they are arranged as follows 123456789 Null LI LI LL LI LL te N When the characters do not divide evenly by two NULL is added to the last character to make up the final pair and com plete the string 32 bit Devices The GLC stores the character string in one internal device address in groups of four starting with the first group of characters When there are nine characters they are arranged as follows 123456789 Null AA LLL LLIZLCI BZ J ON When the characters do not divide evenly by four NULL is NA added to the last character to make up the final group and complete the string 6 8 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 4 SET UP I O This section describes the communication setup with the Host PLC and the configura
125. r cable KRS 423 Touch Scanner XF1K Sold separately DEBET Read Width 61mm Sanwa Supply l Be sure to confirm that the Expansion Serial Interface s settings match those of the connected device METI See 6 4 6 Expansion Serial Communication Setup 2 D Code Reader Connected to Expansion Serial Interface Manufacturer Model No Power Supply THIR 3000 Tohk THUR 3000 nio onken THIR 3000H S DA Sold separately Denso a Supplied with the main unit QS20H 1 Be sure to confirm that the Expansion Serial Interface s settings match those of the connected device See 6 4 6 Expansion Serial Communication Setup 14 GLC2300 Series User Manual Chapter 1 Introduction Serial Printer Manufacturer ModelNo o Hewlett Packard Company hp Laser et 4pj NADA Electronics Ltd TP 651G SEIKO EPSON CORP TM U210PD CUSTOM Engineering FT190SP 1 3 Accessories All optional equipment listed here is produced by Digital Electronics Corporation B Available Software Product Name Model No GP PRO PB III GPPRO CNTO1W P 01 Screen data and logic program development C Package01 software B Tool Connector Data Transfer Cable GPW CB02 Connects the GLC to a personal computer Transfers screen data and user programs B Serial Interfaces Product Name Model No Description RS 232C Cable GP410 IS 00 0 GP 230 1511 0 Interface cables between the host PLC and the RS 422 Cables
126. re incorrect a Specific PLC related error or an See 7 5 PLC COM ERROR 02 error has occurred with the PLC Error Message Details ScreenData is corrupted SCREEN MEMORY DATA nnnn indicates the Screen Number that has an error mmmm indicates the number of screens that have errors Decimal The backup battery for the internal See 75 CEP OEIUR ERROR gt aldladas running low Error Message Details An error occurred in the data dida TRANSFER transmission from the screen editor Re transfer the screen data to the GLC panel SCREEN TAG LIMIT Tags are setup beyond the tag limit MUARI See 7 5 EXCEEDED max of 385 Error Message Details OBJ PLC HAS NOT BEEN The host PLC setup in the Editor SM ICE See 7 5 SET UP does not match the PLC in use Error Message Details A CF Card that is not compliant with the GLC is being used Use an optional CF Card a OS The CF Card is not recognized due Either reinsert the CF Card or ERROR i 9 turn the GLC OFF and then ON to the timing of the CF Card Tae E again while the CF Card is still Insertion and Removal inserted Check the screens that have errors correct all errors and then transfer the screen data again 7 18 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 5 Error Message Details 7 5 1 System Errors Indicates a fault in the basic operations of the GLC Following the error message an error code as shown below will app
127. ress the bottom right corner of the screen position 1 below and then touch the top right and bottom left corners posi tions 2 and 3 To activate Reset touch the RESET button to change to OFFLINE Mode touch OFFLINE TRANSFER MODE SCREEN D witch Mode OFFLINE CANCEL AN p NN l You can perform FORCE RESET in either RUN mode or OFFLINE mode Important a The Menu Bar will not display when the GLC is starting up CV Entering SYSTEM RESET is possible even when the PLC and GLC are not communicating CONTRAST ADJ USTMENT When this option is set ON CONTRAST ADJUSTMENTS can be made through touch input GLC2300T is not equipped with CONTRAST ADJUSTMENT feature AN A Be sure to press the GLC corners in the order shown If only corner 2 L is pressed OFFLINE mode will start Important 6 12 GLC2300 Series User Manual Chapter 6 Initializing the GLC While pressing the top right corner 1 of the screen press the top left corner 2 to enter CONTRAST ADJUSTMENT mode Press the desired setting and the screen s contrast will change accordingly Normal Display ote Toexitthe CONTRAST ADJUSTMENT mode touch any NO where on the screen except the bottom section CONTRAST ADJUSTMENT mode cannot be entered while waiting for GLC to start up CONTRAST ADJUSTMENT settings can be made during RUN mode PLC GLC communication Regardless of a normal and revers
128. rors Environment Related Problems An error that has no apparent relation to the GLC unit s current operation may be related to its operating environment This can include noise or electrostatic interference in the power code or the communication line In this case you need to check if the power code and the communication line wiring and FG grounding are correct Screen Data or Project Data Related Problems If a GLC operation seems to cause a particular error the error may be related to the screen or project data transferred to the GLC In this case try sending screen data via the FORCE SYSTEM SETUP feature which will transfer both the screen data and the project data to the GLC For details about the FORCE SYSTEM SETUP feature refer to the Transfer Settings section in the GP PRO PB III for Windows Op eration Manual GLC Related Problems If disconnecting and then reconnecting the power code corrects an error the problem may not be related to the GLC unit itself However to identify if the GLC unit has any problems run the OFFLINE mode s SELF DIAGNOSIS program Peripheral Equipment Related Problems when the GLC is equipped with a printer I F An error that occurs only during printout may be a printer problem Check the printer cable wiring and the FG line as well as the printer itself When a Communication Error Occurs Continuously when using the Direct Access method A communication error that occurs continuously may
129. s m Important 6 16 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 4 7 EXPANSION SERIAL ENVIRONMENT SETUP The following setting varies depending on the communication protocol for the Expansion Serial Interface being transferred This section explains the case where SERIAL CODE READER LS is transferred Use this setting when a serial code reader is connected to the Expansion Serial Interface to read serial code data EXP SERIAL ENV SETUP scr SCANNING MODE DEFAULT SCANNING MODE Set the SCANNING MODE according to your scanner s settings The communication format for each mode is shown below e DEFAULT Code Terminator data CR DENSO QR code scanner Header Code mark No ofdigits odes Terminator BCC STX 7 bytes 4 bytes CR 7 bytes TOHKEN Code scanner Code data Terminator CR LF Header STX 6 4 8 Set Up Capture Operation Save the captured image of the GLC unit s screen as a JPEG file in the CF Card SET UP CAPTURE OPERATION QUALITY 1 100 80 BA REVERSE YES GLC2300 Series User Manual 6 17 Chapter 6 Initializing the GLC QUALITY 1 100 Sets the captured image quality The image quality can be set from 1 to 100 100 is the highest quality B W REVERSE The white part in the image that is created in the screen creation program is re versed to black and the bl
130. s User Manual 6 9 Chapter 6 Initializing the GLC 6 10 CONTROL The CONTROL setting prevents the overflow of data transmitted and received Select either the XON XOFF or the ER DTR control COMMUNICATION FORMAT Select one of the following options for the Communication Format setting e RS 232C e RS 422 4 line e RS 422 2 line Cte NO When using an RS 422 cable and the Memory Link format be sure to select the 4 line option GP PRO PB III for Windows Device PLC Connection Manual in cluded with the GP PRO PB III C Package 6 4 2 COMMUNICATION SETUP This section explains how to use the Retry command to deal with errors including those that occur during GLC and PLC communication COMMUNICATION SETUP RECEIVE TIMEOUT 61 127 10 RETRY COUNT 0 255 2 RECEIVE TIMEOUT 1 to 127 Use a numeric value to set a period of time in which the GLC receives data from the PLC If the cable is not connected data communication will Timeout after one second regardless of this settings value The default value for the RECEIVE TIMEOUT setting is 10 seconds one SS An error message may appear on your personal computer if You transfer screens from your PC to the GLC after a PLC communication error has occurred and the error is not yet cleared Your GLC units RECEIVE TIMEOUT value is set to 30 seconds or more GLC2300 Series User Manual Chapter 6 Initializing the GLC RETRY COUNT 0to
131. s attached to the 7 GLC correctly he 1 If the water resistant gasket is not properly inserted into the groove the gasket s moisture resistance may not be equivalent to IP65f When the water resistant gasket is properly installed approximately 2 0 mm 0 08 in of it will extend outside the groove Before mount ing the GLC to the panel be sure to confirm that the gasket is cor rectly installed Unit mm in 2 0 0 08 8 2 Periodic Check Points To keep your GLC unit in its best condition inspect the following points periodically GLC Operation Environment stheoperating temperature within the allowable range 0 C to 50 C e stheoperating humidity within the specified range 1076 RH to 90 RH dry bulb temperature of 39 C or less stheoperating atmosphere free of corrosive gasses Electrical Specifications stheinput voltage DC 19 2V to DC 28 8V appropriate Related Items e Areall power cords and cables connected properly Have any become loose e Are all mounting brackets holding the unit securely e Are there many scratches or traces of dirt on the installation gasket GLC2300 Series User Manual Chapter 8 Maintenance 8 3 Replacing the Backlight When the unit s backlight burns out the unit s status LED will turn orange If the OFFLINE menu s USE TOUCHPANEL AFTER BACKLIGHT BURNS OUT feature is set to NO the GLC unit s tou
132. server via an Ethernet LAN network And with a variety of software applications you can process the data for production information management B CF Card Feature This interface allows you to use the CF Card instead of the optional Memory Loader II to store GLC setup and screen data and then transfer it to the GLC You can also read and write data to your existing optional multi unit s CF Card since the GLC unit s card is the same type The CF Card can also be used to store and transfer recipe logging alarm history and bmp data files The GLC can read these files from the CF Card or use the CF Card to store data read out from the host PLC B Expansion Serial Interface This interface allows you to connect a variety of equipment including a bar code reader a 2 D code reader or an I O device B Flex Network Communication I F A high speed remote 6Mbps 12Mbps interface capable of connecting a maximum of 1008 I Os B 2 Port Feature The GLC unit s built in 2 Port feature allows you to enjoy 2 Port operation with a Mitsubishi brand PLC without using the optional 2 Port Adapter II unit B Backlight Burnout Detection Feature When the GLC unit s backlight burns out it will be automatically detected The GLC unit s Status LED will alert you that the backlight is burned out so that you can disable GLC Touch Panel Operation and prevent a possible GLC operation mistake Please read the following sections for detailed information about
133. sign a circuit that will supply power to the GLC unit s l O before starting up the GLC If the GLC unit s internal program enters RUN mode prior to the I O unit s load con trol power turning ON an incorrect output signal or mal function could cause an accident Design a user program to ensure the safety of the user s system in the event of a GLC display or control error or either a data transmission error or power failure between the GLC and a connected unit all of which can lead to an incorrect output signal or malfunction resulting in an ac cident Do NOT make switches using the switches on the touch panels which may cause operator injury and machine dam age To prevent major accidents caused by an output re maining either ON or OFF set up circuits such as limiters that will monitor vital output signals To prevent accidents caused by incorrect output or malfunction design switches used by separate devices to perform important operations Do NOT use GLC touch panel switches to perform opera tor safety related or important accident prevention opera tions These operations should be performed by separate hardware switches to prevent operator injury and machine damage To prevent any possibility of bodily injury or material dam age design your system so that equipment will not mal function due to a communication fault between the GLC and its host controller Do NOT use the GLC as a warning device for critical warn
134. stalling the GLC 1 Insert the GLC into the panel cut as follows 2 Insertthe installation fasteners into the GLC unit s insertion slots two slots each at the top and bottom of the unit 4 slots total b 3 Insert each of the fasteners as fol lows Y Installation Panel y Hook 4 Be sure to pull the fastener back until it is flush with the rear of the attach ment hole 3 4 GLC2300 Series User Manual Chapter 3 Installation and Wiring 5 Use a Phillips screwdriver to tighten each fastener screw and secure the GLC in place T A torque of only 0 5 Nem is sufficient to tighten these screws Lj H important Excessive force may damage the GLC unit 3 2 Wiring Cautions 3 2 4 Connecting the Power Cord AN WARNINGS e To avoid an electric shock be sure the power cord is un plugged from the power supply when connecting the power terminals to the GLC unit Both the GLC2300 LG41 24V and the GLC2300 TC41 24V use a DC 24V power supply If the power supply is outside of the rated voltage range both the power supply and the GLC unit can be damaged The GLC unit is not equipped with a power switch There fore be sure to
135. stem Version If the initialization screen s file number is not designated or if a number that does not exist is designated the version information screen remains displayed ote Depending on the display device s startup time it is possible B that the screens shown above may not initially be displayed GLC2300 Series User Manual 7 1 Chapter 7 RUN Mode and Errors 7 1 2 Via OFFLINE Mode Touch the MAIN MENU s RUN option to start your downloaded project The INITIALIZE menu s SET UP screen designates the screen that initially appears in RUN mode After this first screen appears communication with the PLC begins If however the initial screen has not been created or does not exist the version information screen see previous page remains displayed MATN MENU INITIAL ZE TRANSFER SCREEN DATA SELF DIAGNOSTS A RUN ote To enter OFFLINE Mode touch the top left corner of the GLC NO units screen within 10 seconds after connecting the GLC unit s power cord After powering up the GLC the initial screen appears This screen is equipped with a built in invisible switch in the top left corner that if touched within 10 seconds can change the GLC from RUN to OFFLINE mode CR MATIN MENU INITIALIZE A LINE 39 m TRANSFER SCREEN DATA B LINE 75 SELF DIAGNOSIS TOTAL 164 RUN 7 2 GLC2300 Series User Manual Chapter 7 R
136. t Output control 6 Internal clock 2 4 6 29 Backlight burnout 1 15 Watchdog timer 6 Ethernet 1 8 2 10 Cable connector 3 18 Communication protocol 4 3 Connectivity 1 9 Data transfer 4 3 Settings 4 4 Expansion Serial Interface 1 8 1 11 2 8 2 10 6 16 Expansion Unit Interface 2 9 External Reset 3 22 F Failsafe Electrical Circuits 6 3 9 FG Terminal 3 5 3 8 Flex Network 1 8 1 12 2 8 Flex Network Communication Cable 3 22 Font Settings 6 2 6 31 Force Reset 6 12 FORCE RESET MODE 6 12 Forward Reverse Rotation Circuits FRAME BUFFER Check 7 4 Functional Specifications 2 3 G General Protection Circuits 6 GLC Operation Environment Check 8 2 GLC PLC Communication Problems 7 8 7 12 GP PRO PB III CF Card Tool 1 10 Graphic Logic Controller 1 Grounding Cautions 3 8 H Hardware Switches 7 Hitachi HIDIC H HIZAC H Series 7 23 HP Laser Jet 4PJ Printer 3 14 I O Control Errors 6 l O Device Connection 1 11 I O Setup Screens 6 9 I O Signal Line Cautions 3 9 Ingress of Oil preventing 2 2 INITIAL SCREEN NO Setting 6 30 Initialization 5 4 6 1 6 28 CF Card 6 29 GLC screen data 6 28 6 3 11 INITIALIZE Menu Items 6 2 Internal memory 6 28 I 2 INPUT PORT Check 7 5 Installation 3 1 3 5 Cautions and Warnings Fasteners 2 12 3 3 Gasket 3 1 8 1 Installation Gasket Check Replacement 8 1 Interface Specifications 2 5 Interfaces 2 8 Ethernet 2 10 Ethernet Interface 2 10 8 10 3 9 Expansion Serial
137. t display data will clear if the following operations are not performed within the user s specified period of time Change Screen Touch Screen Alarm Display START TIME 0 255 Use this setting item to specify the GLC unit s startup time or to adjust the powering up sequence so that the GLC starts up after the PLCS start TOUCH BUZZER SOUND This setting item indicates with a buzzing sound that the GLC has been touched PASSWORD SETUP The password setting item is used when the GLC switches to the Initialize Memory or Initialize OFFLINE mode screens The password a number between 0 and 9999 is a security feature within the OFFLINE mode to protect the GLC settings If you do not wish to use this feature enter the default value 0 1 When using the Direct Access format the object address becomes LS0009 When using the Memory Link format the object address becomes 12 Only when all items are set within the System Data Area GP PRO PB III for Windows Device PLC Connection Manual included with the GP PRO PB III C Package GLC2300 Series User Manual 6 3 Chapter 6 Initializing the GLC DATA TYPE OF SCREEN NO This setting specifies whether BIN or BCD format numbers are used when making screen changes Screen numbers 1 to 8999 are available for binary format Screen numbers 1 to 1999 are available for BCD format 6 3 2 SYSTEM AREA SETUP The PLC contains and uses the System Data Area to control its GLC
138. t with your local GLC distributor After changing the backup battery set up the internal clock See Chapter 6 Initializing the GLC o The lifetime of the backup battery depends on the ambient tem NX perature and the amount of current being charged and used The table below gives a general indication of how long the bat tery will last Battery Temperature 40 C or lower 50 C or lower 60 C or lower Expected Lifetime 10 years or longer 4 1 years or longer 1 5 years or longer GLC2300 Series User Manual 7 23 Chapter 7 RUN Mode and Errors 7 5 5 Screen Tag Limit Exceeded max 384 When tags are setup beyond the tag limit all tags in excess of number 384 will be disabled Plus when tags involve registered Windows and loaded screens they are disabled in this order Window Registry Load Screen 1 Disabled registered windows start from the last screen used 2 Disabled loaded screens start from the last screen used To correct this problem reduce the number of tags to within the allowed limit 7 5 6 OBJ PLC Has Not Been Set Up The host PLC setup in the Editor program i e the prw file does not match the PLC in use Use the Error Code that follows the error message to select the proper PLC type and correct the GLC unit s INITIALIZE setup data so that it matches this OBJ PLC HAS NOT BEEN SETUP x x The PLC number Hexadecimal written to the GLC unit s System File 7 24 GLC2300 Series User Manual
139. the GP PRO PB III for Windows Device PLC Connection Manual included with the GP PRO PB III C Package GLC2300 Series User Manual 623 Chapter 6 Initializing the GLC 6 5 4 ETHERNET SETUP This menu is for Ethernet settings This information is used as setting data during GLC setup or screen transfer or if the Pro Server software is used for the 2 way Driver EXTENDED SETUP ETHERNET SETUP ETHERNET SETUP MY IP ADDR 0 J o J Lo l1 0 SYSLOG SETUP SUBNET MASK 0 J o J Lo 0 OTHERS SETUP MY PORT NO 8000 SELF DIAGNOSIS GATEWAY 0 J Lo J f0 J Lo A Enter the ETHERNET SETUP settings after receiving information from T your network s system administrator Important Be sure to enter a unique IP address not one used for other GLCs or by the host MY IP ADDRESS Sets up the GLC unit s IP address The IP address is 32 bits and designated in four 8 bit units entered in decimal Cte To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup SUBNET MASK Sets the subnet mask If you are not using a subnet mask enter 0 Ke To use Ethernet networking click on Initial Settings PLC 2 Setup PLC Setup and Ethernet Setup MY PORT NO Sets the 2 way Driver Port No using a value from 1024 to 65535 Starting from the value entered here a total of 10 consecutive ports can be used The default setting
140. tion for any peripheral equipment The SET UPI O menu includes the SET UP SIO SET UP PRINTER SET UP TOUCH PANEL COMMUNICATION SETUP SOUND SETTINGS EXPANSION SERIAL COMMUNICATION SETUP and EXPANSION SERIAL ENVIRONMENT SETUP menus 6 4 4 SETUP SIO This screen controls the settings related to communication with the PLCs Be sure to match the settings listed below with the SIO setup on the Host PLC The settings will vary depending on the PLC Be sure to match the GLC unit s SIO settings as follows with those of the host PLC GP PRO PB III for Windows Device PLC Connection Manual in cluded with the GP PRO PB III C Package SET UP 10 COMMUNICATION RATE 18200 DATA LENGTH 7 2 PARITY EVEN CONTROL ER GNTRL COMMUNICATION INTERFACE RS2320 COMMUNICATION RATE The COMMUNICATION RATE baud rate is the data communication speed measured in bits per second bps between the GLC and the PLC Match both the PLC and the GLC units COMMUNICATION RATE values Depending on the rate selected you may not be able to use certain PLCs METER GP PRO PB III for Windows Device PLC Connection Manual in cluded with the GP PRO PB III C Package DATA LENGTH STOP BIT For data communication use the following settings e DATA LENGTH 7 or 8 bits STOP BIT 1 or 2 bits PARITY Use this setting to specify whether an ODD or EVEN number parity check or none at all OFF will take place during communication GLC2300 Serie
141. tructions are not followed Indicates situations that may result in A CAUTION damage to the machinery or minor bodily injury if the instructions are not followed A DANGERS When Designing your GLC System e Be sure to design your GLC control system so that in the event of a main power supply failure or a GLC accident the user system s overall safety integrity will be maintained If this is not done incorrect output signals or a GLC malfunc tion may cause an accident 1 Interlock and other circuits designed to interrupt or op pose normal machine movement such as Emergency Stop General Protection and forward and reverse ro tation as well as those designed to prevent machine damage such as upper lower and traverse movement limit positioning should all be located outside of the GLC 2 When the GLC generates a Watchdog Timer Error GLC operation will halt Also when Errors occur in Input Out put control areas that the GLC cannot detect unexpected movement may occur in those areas Therefore and to prevent unsafe machine movement create a Failsafe Circuit that is completely external to the GLC GLC2300 Series User Manual Preface DANGERS 3 If a problem arises with an external unit s relay or tran sistor causing an output coil to remain either ON or OFF a major accident can occur To prevent this be sure to set up external watchdog circuits that will moni tor vital output signals De
142. ulb pilotlamp for output Flex Network 8 P ointR elay FN YOBRLII 8 pointrelay output l common type I O Unit Can be Output 1 Common Type connected to AC240V 1A or DC24V 1A load FN Y 08RL41 1 0 Unit current Flex Network 16 P oint i OutputS ink Type 1 O Unit FN Y16SK41 16 pointoutputsink type 1 0 Unit Flex Network 16 P oint Outputs ource Type YO Unit FN Y165C41 16 pointoutput source type I O Unit Flex Network 16 P ointInput 1 0 Unitwith mixed input outputof 16 point inputs ink Sink S ource 8 P oint FN XY 165 K41 source and 8 pointtransistor outputsink type Can be Transistor O utputS ink Type connected to supply voltage DC 24V load current 1 0 Unit 200mA electromagnetic bulb pilotlamp for output Flex Network 16 P ointInput 1 0 Unitwith mixed input outputof 16 point inputs ink S ink S ource 16 P oint FN XY 165 C41 source and 16 pointtransistor outputsink type Can be Transistor O utputS ink Type connected to supply voltage DC24V load current 1 0 Unit 200mA electromagnetic bulb pilotlamp for output Flex Network 32 P ointInput EN X327S41 32 pointsink source type shared I O Unit S ink source Sink Source Type I O Unit inputcircuitand is common COM terminal cabling B Analog Unit Flex Network 4 Channel Analog Digital Conversion FN ADO4AH11 Input Unit Flex Network 4 Channel Digital Analog Conversion FN DAQ4AH11 Output Unit Stores analog signal in this unit after converting it to 12 bit digital signal Converts 12
143. up as the 0 bit 2 bit 3 bit and 5 bit writes to the Validation List Bit 16 Bit 1 connection List 0 oToToToToTo o 9 oH T9 T3 Ta Of 9020 w vaiidation ist o o o o o o o o o or OTi o oT 0020 e When the Connection List and Validation List do not match a l COMMUNICATION ERROR occurs Check the setup again Important When changing the connection first turn all the bits OFF AN P NN STATION NO 0 15 This is the setup for the GLC Station Number mentioned above The setup range is from 0 to 15 and the only other restriction is the GLC STATION NO must be unique in the system If STATION NO s are repeated a COMMUNICATION ERROR occurs kom The STATION NO is the number allocated to the particular NU GLC unit This number is not related to the Link Unit Machine number GLC2300 Series User Manual 621 Chapter 6 Initializing the GLC 6 5 3 CUSTOMIZE SETUP n 1 The Customize function modifies the n 1 multi link connection s communication method to make it more efficient To perform GLC PLC communication effi ciently the user should first determine whether they wish to have Operation or Display priority set for the GLC Based on this the communication response speed can be upgraded However this also depends on the complexity of the screen information displayed MAIN INTIALIZE PLC SETUP inu Sc PLC SETUP PLC PRIORITY OPE STATION SETUP GP TOUCH MONOPOL
144. when GLC power is turned ON Section 7 3 6 The GLC unit s buzzer sounds intermittently when the power is first turned ON For problems A to E see the corresponding flowcharts on Trouble shooting Sections 7 3 2 to 7 3 6 F OFFLINE Displays During RUN Mode The GLC unexpectedly goes to the OFFLINE mode while operating or the GLC automatically goes to the OFFLINE mode when the power is turned ON In this case a SYSTEM ERROR may have developed while displaying the OFFLINE Mode screen See 7 4 2 Error Message Details If the GLC goes to the OFFLINE mode without displaying an error message when the power is turned ON be sure that no object has touched the screen accidentally Any object that touches the top left corner of the screen within 10 seconds after the power turns ON may cause the GLC to go OFFLINE For other types of Flex Network problems refer to the Flex Net work User Manual sold separately La The explanations given here assume the origin of the problem is Note the GLC unit For host PLC related problems refer to that unit s Ny Operation Manual GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 3 2 No Display Follow the flowchart below when the screen does not display when powering up or the screen turns OFF by itself during RUN mode to find an appropriate solution No Screen Display f Has data transferred from the Screen Editor lt T YES YES Ps f odi the Status LED
145. will turn ON The System Data Area s Status bit 10 will turn ON fthe SYSTEM RESET item is set to ON only SYSTEM RESET can still be performed by touch operation Ifthe GLC is in OFFLINE mode the touch panel operation will become enabled regardless of the settings Normally the unit detects backlight burnout by monitoring the current However depending on the problem with the backlight the unit may fail to detect this condition SET UP LCD To reverse the screen display colors touch SET UP LCD on the SET UP I O screen to change the setting from NORMAL to REVERSE and then touch the SET key The display color will be reversed and the previous screen will reappear SET UP 1 0 TOUCH OPERATION MODE POINTS SYSTEM RESET MODE ON CONTRAST SETTING ON BRIGHTNESS SETTING ON SET UP LCD REVERSE PRINTER SETUP 4 1 Bit 6 when using the Direct Access method and bit 11 when using the Memory Link method will turn ON GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 4 4 DISPLAY SETUP Depending on the GLC unit s Environment and Brightness settings the screen s display will seem to flicker This may be because the brightness has been set too low or the GLC unit s surrounding environment has become either too hot or too cold however
Download Pdf Manuals
Related Search
Related Contents
ER-600 - Multi-Data livre biblond 23-01-2012.indb - Conférencier Jean Integrated Manual - Missouri Cancer Registry and Research Center Guía del administrador 取扱説明書 HDR-SR11/SR12 箱の中身を確認してください(808-883763-002-A) FA-DUINO-12RA User`s Manual CZ - Indesit Copyright © All rights reserved.
Failed to retrieve file