5K/6K Online UPS Uninterruptible Power Supply System User Manual
Contents
1. 5K 6K Online UPS Uninterruptible Power Supply System Table of Contents Lac IMPORTANT SAFETY WARNING ori er taasenaiuies 1 11 2 TRANSPORTATION israel nenuenaneanavaaieneageanabauenes 1 Pp PREPARADO Nica a 1 15 INSTALLATION aaa aid 1 OPERATION caia bli oboe 1 1 5 MAINTENANCE SERVICE ANDFAU Scale 2 Z INSTALLATION AND SETUP Sai 3 21 REAR PANEL VIEW ana 3 AS Tie A E S A AEE E A AE A AE A EEA E EEE 4 A Pr e E E E O IA 7 al BUTTON OPERATI ON Separa a 7 5 2 LED PANES asii 7 5 9 AUD IB EAR IM sine estima aeniaaasiware raseeaian a 9 3 4 LCD DISPLAY WORDINGS INDEC ni a aaa 9 SD UPS SE ING li lt 9 3 6 OPERATING MODE DESCRIPTION ansiado 12 3 FAULTS REFERENCE CODES a 12 3 0 WARNING INDICATOR session 13 A ROUBLESAOO NE ais 14 5s STORAGE AND MAINTENANCE corrales ra 16 6 SPECIFICA TON Sidi os 17 1 Important Safety Warning Please comply with all warnings and operating instructions in this manual strictly Save this manual properly and read carefully the following instructions before installing the unit Do not operate this unit before reading through all safety information and operating instructions carefully 1 1 Transportation Please transport the UPS system only in the original package to protect against shock and impact 1 2 Preparation Condensation may occur if the UPS system is moved directly from cold to warm environment The UPS system must be absolutely dry before being installed Please allow at least two hours f2. The AC input is connected Plug AC input power cord to the UPS output to AC input correctly Rotate mains power socket by 180 and then connect to UPS system Check if all batteries are connected well UPS output Remove excess loads from UPS output first Then shut down the UPS and restart it Remove excess loads from UPS output and restart it Check output wiring and if connected devices are in short circuit status Symptom Fault code is shown as 1 2 3 4 A UPS internal fault has Contact your dealer 11 12 13 and 41 on LCD display occurred There are two and alarm is continuously possible results sounding 1 The load is still supplied but directly from AC power via bypass 2 The load is no longer supplied by power Battery backup time is shorter Batteries are not fully Charge the batteries for at than nominal value charged least 5 hours and then check capacity If the problem still persists consult your dealer Batteries defect Contact your dealer to replace the battery 15 5 Storage and Maintenance Operation The UPS system contains no user serviceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer amp Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage B
3. on LCD display and alarm is sounding every second Fault code is shown as 27 and the icon CEUD is lighting on LCD display and alarm is continuously sounding Fault code is shown as 28 and the icon GALAN is lighting on LCD display and alarm is continuously sounding The icon A and over LOAD flashing on LCD display and alarm is sounding twice every second Fault code is shown as 43 and The icon OVER LOAD is lighting on LCD display and alarm is continuously sounding Fault code is shown as 14 and the icon is lighting on LCD display and alarm is continuously sounding Line and neutral conductors of UPS input are reversed The external or internal battery is incorrectly connected or the charger is fault or the charger is fault UPS is overload Remove excess loads from UPS output UPS is overloaded Devices Remove excess loads from connected to the UPS are fed directly by the electrical network via the Bypass After repetitive overloads the UPS is locked in the Bypass mode Connected devices are fed directly by the mains The UPS shut down automatically because of overload at the UPS output The UPS shut down automatically because Short circuit occurs on the UPS output 14 Battery voltage is too high Contact your dealer Battery voltage is too low Contact your dealer The AC input power is not Check if input power cord connected well firmly connected to the mains
4. 50 Hz or 60 Hz The UPS will still charge battery under this mode Y Battery mode When the input voltage is beyond the OS acceptable range or power failure and a alarm is sounding every 4 second UPS 12D will backup power from battery Bypass mode When input voltage is within acceptable range but UPS is overload UPS will enter bypass mode or bypass mode can be set by front panel Alarm is sounding every 10 second Standby mode UPS is powered off and no output supply power but still can charge batteries 3 7 Faults Reference Code Fault event Fault code Fault event Fault code 0 0 0 0 Bus start fail 01 x Inverter voltage Low 13 Bus over 02 x Inverteroutputshort 14 Battery voltage too high 27 Bus unbalance 04 x Battery voltage too low_ 28 12 Over temperature 440 Inverter voltage high 12 x Overload 43 fm 13 14 2 28 41 43 12 3 8 Warning indicator Icon n fanno Aaa sa Sounding every second Over Charge AQ di d Over temperature E ae Sounding every second Charger failure CHA Sounding every second Out of bypass voltage range Sounding every second 13 4 Troubleshooting If the UPS system does not operate correctly please solve the problem by using the table below No indication and alarm even though the mains is normal The icon Aard flashing on LCD display and alarm is sounding every second The icon and flashing
5. next selection in UPS setting mode Switch to bypass mode When the main power is normal press ON Mute Select ON Mute and Select buttons simultaneously for 5 seconds Then UPS Button will enter to bypass mode This action will be ineffective when the input voltage is out of acceptable range ON Mute Button OFF Enter Button Select Button 3 2 LCD Panel Backup Time Info Fault Info Input amp Battery Mute Operation Voltage Info Output Battery Voltage Info j umi 900 aa OVER LOAD Battery Info 4 IDA ILL a tia eee A i an s eee rosas o ernnranararrrs ss PON rss v Mode Operation Display Backup time information Indicates the remaining backup time in pie chart my Indicates the remaining backup time in numbers A H hours M minute S second ault information aa Indicates that the warning and fault occurs Indicates the warning and fault codes and the codes are listed in details in 3 5 section i Mute operation Indicates that the UPS alarm is disabled Output amp Battery voltage information H pm H Vde Indicates the output voltage frequency or battery voltage ene ES Vac output voltage Vdc battery voltage Hz frequency Load information Y Indicates the load level by 0 25 26 50 51 75 and 76 100 OVER LOAD Indicates overload SHORT Indicates the load or the UPS output is short circuit Mode operation information QO o Indicat
6. voltage is 220Vac 230 presents output voltage is 230Vac 240 presents output voltage is 240Vac For 104 110 115 120 VAC models you may choose the following output voltage 104 presents output voltage is 104Vac 110 presents output voltage is 110Vac 115 presents output voltage is 115Vac 120 presents output voltage is 120Vac e 02 Converter mode enable disable Interface Parameter 2 amp 3 Enable or disable converter mode You may choose the following two options CF ENA converter mode is enabled CF DIS converter mode is disabled Parameter 2 amp 3 Output frequency setting You may set the initial frequency in battery mode BAT 50 output frequency is set in 50Hz BAT 60 output frequency is set in 60Hz If converter mode is enabled you may choose the following output frequency CF 50 output frequency is set in 50Hz CF 60 output frequency is set in 60Hz Parameter 3 Enable or disable ECO function You may choose the following two options ENA ECO mode is enabled DIS ECO mode is disabled 10 e 05 ECO voltage range setting e 00 Exit setting Parameter 2 amp 3 Set the acceptable high voltage point and low voltage point for ECO mode by pressing Down key or Up key HLS High loss voltage in ECO mode in parameter 2 The setting range in parameter 3 is from 7V to 24V of the nominal voltage LLS Low loss voltage in ECO mode in parameter 2 The setting range in parame
7. CY Pure Sinewave BATTERY Numbers 8 Standard 8 hours recover to 90 capacity Model Charging Current 109 4 1 Depending on the capacity of external batteries Long run 4A 8A 10A option Model 113 3V 1 109 4 1 PHYSICAL PHYSICAL UPS Unit 480 x 438 x 88 Standard Dimension D X W X H 426 X 190 X 318 426 X 190 X 448 426 X 190 X 318 Battery Pack 480 x 438 x 88 Model UPS Unit 12 6 Dimension D X W X H 426 X 190 X 318 426X 190 X 448 426 X 190 X 318 480 x 438 x 88 Model ENVIRONMENT MANAGEMENT Supports Windows 2000 2003 XP Vista 2008 XP 7 Linux Unix and MAC Optional SNMP Power management from SNMP manager and web browser Derate capacity to 60 of capacity in Frequency converter mode and to 80 when the output voltage is adjusted to 208VAC 104VAC 17
8. efore storing charge the UPS 5 hours Store the UPS covered and upright in a cool dry location During storage recharge the battery in accordance with the following table Storage Temperature Recharge Frequency Charging Duration 25 C 40 C Every 3 months 40 C 45 C Every 2 months 16 6 Specifications MODEL KT 5Ks0 GK KR INPUT 175 VAC 150 VAC 130 VAC 110 VAC 5 based on load percentage 100 80 80 70 70 60 60 0 183 VAC 158 VAC 138 VAC 118 VAC 5 Voltage based on load percentage 100 80 80 70 70 60 60 0 Range Low Line Comeback 183VAC 5 80 100 Load Auto restart 158VAC 5 0 80 Load High Line Transfer 280 VAC 5 270 VAC 5 Frequency Range 40Hz 70 Hz Phase Single phase with ground Power Factor 0 95 OUTPUT Output voltage AC Voltage Regulation Batt Mode Frequency Range Synchronized Range Frequency Range Batt Mode Low Line Transfer Low Line Comeback 208 220 230 240VAC 3 47 53 Hz or 57 63 Hz 50 Hz 0 25 Hz or 60Hz 0 3 Hz 100 110 10 Minutes sounding every 0 5 seconds Overload 110 130 30 Seconds sounding every 0 5 seconds gt 130 1 5 Seconds sounding every 0 5 seconds 3 1 lt 3 THD Linear Load lt 6 THD Non linear Load Current Crest Ratio Harmonic Distortion AC Mode to Batt Mode Zero Time Inverter to Bypass 4 ms Typical Waveform Batt Mode PEAK EFFICIEN
9. el Intelligent slot Output terminal Charger current selector ES RA 2 2 Setup the UPS Step 1 UPS input connection Plug the UPS into a two pole three wire and grounded receptacle only Please do not use extension cords The input plug is 12 3C Step 2 UPS output connection Simply plug devices to output sockets During power failure UPS will provide power to connected devices For 5KISO model with NEMA output type please follow below steps for output configuration Option 1 a OUTPUT VOLTAGE CONFIGURATION 110Vac 2 110Vac L1 OVac N1 amp N2 After connecting JP2 it becomes 2 sets of low voltage outputs 104 110 115 120VAC on L1 N1 amp L2 N2 Each set is able to provide 50 of UPS rating power Connect one load to L1 N1 and the other load to L2 N2 NOTE If it s necessary to short circuit on N1 N2 and GND please connect JP3 as below JPA JP2 JP3 O l OUTPUT VOLTAGE CONFIGURATION 110Vac 110Vac Option 2 After connecting JP1 it becomes two outputs one itera output 104 110 115 120 VAC at N1 L1 and another high voltage output 208 220 230 240 VAC at N1 L2 However the current limitation is 25A maximum at N1 L1 and N1 L2 You must connect the load under the limitation Connect low voltage load to N1 L1 and connect high voltage load to N1 L2 Please follow below current distortion formula when connecting to low voltage and high voltage loads at the same time I
10. es the UPS connects to the mains E Indicates the battery is working Es o Indicates the bypass circuit is working BYPASS Indicates the ECO mode is enabled FA Indicates the Inverter circuit is working BS Indicates the output is working O P Battery information Indicates the Battery level by 0 25 26 50 51 75 and o 76 100 i BATT FAULT Indicates the battery is fault LOW BATT Indicates low battery level and low battery voltage Input amp Battery voltage information E E E Vdc Indicates the input voltage or frequency or battery voltage ee e Vac Input voltage Vdc battery voltage Hz input frequency 3 3 Audible Alarm Battery Mode Sounding every 4 seconds 3 4 LCD display wordings Abbreviation Display content Meaning ENA DIS ESC HLS LLS BAT Battery P T H 3 5 UPS Setting J l Enable Disable Escape High loss ae al UN Fe LM a Pr LAU Low loss O There are three parameters to set up the Parameter 1 UPS Parameter 1 It s for program alternatives There are 6 programs to set up Refer to below table Parameter 2 and parameter 3 are the setting options or values for each program Parameter 2 Parameter 3 e 01 Output voltage setting Interface Parameter 3 Output voltage For 208 220 230 240 VAC models you may choose the following output voltage 208 presents output voltage is 208Vac 220 presents output
11. he precautionary measures specified below and any other measures necessary when working with batteries remove wristwatches rings and other metal objects use only tools with insulated grips and handles When changing batteries install the same number and same type of batteries Do not attempt to dispose of batteries by burning them This could cause battery explosion e Do not open or destroy batteries Escaping electrolyte can cause injury to the skin and eyes It may be toxic Please replace the fuse only with the same type and amperage in order to avoid fire hazards e Do not dismantle the UPS system 2 Installation and setup NOTE Before installation please inspect the unit Be sure that nothing inside the package is damaged Please keep the original package in a safe place for future use NOTE There are two different types of online UPS standard and long run models NOTE When the UPS is equipped with isolation transformer the model will simply be added TSO 2 1 Rear panel view 5K 6K tower case E Schuko Type India Type NEMA Type IEC Type 5KISO with isolation transformer LLN Ay SA pa QA gt RSS X x XX NEMA Type India Type Schuko Type IEC Type 5K 6K rack case oooogooo0o00000 0000 OO00 O0dDOO 9 DODO DOO ODOO Output receptacles AC input Circuit breaker for output receptacles External battery connection only available for L mod
12. high voltage 25A I low voltage I high voltage High voltage current I low voltage Low voltage current NOTE If it s necessary to short circuit on N1 amp GND please connect JP3 as below _ CONFIGURATION Step 3 Communication connection Intelligent slot This model is equipped with intelligent slot perfect for SNMP RS 232 USB or AS 400 card When installing with these communication card in the UPS it will provide advanced communication and monitoring options Step 2 Step 3 U ES Remove cover of intelligent Insert communication card Screw card tightly and Slot into the slot complete installation Step 4 Turn on the UPS Press the ON Mute button on the front panel for two seconds to power on the UPS Note The battery charges fully during the first five hours of normal operation Do not expect full battery run capability during this initial charge period Step 5 Install software For optimal computer system protection install UPS monitoring software to fully configure UPS shutdown You may insert provided CD into CD ROM to install the monitoring software If not please follow steps below to download and install monitoring software from the internet 1 Go to the website http www power software download com 2 Click ViewPower software icon and then choose your required OS to download the software 3 Follow the on screen instructions to install the software 4 When your computer restarts the monitoring soft
13. or the UPS system to acclimate the environment e Do not install the UPS system near water or in moist environments e Do not install the UPS system where it would be exposed to direct sunlight or near heater Do not block ventilation holes in the UPS housing 1 3 Installation e Do not connect appliances or devices which would overload the UPS system e g laser printers to the UPS output sockets Place cables in such a way that no one can step on or trip over them Do not connect domestic appliances such as hair dryers to UPS output sockets The UPS can be operated by any individuals with no previous experience Connect the UPS system only to an earthed shockproof outlet which must be easily accessible and close to the UPS system Please use only VDE tested CE marked mains cable e g the mains cable of your computer to connect the UPS system to the building wiring outlet shockproof outlet eo Please use only VDE tested CE marked power cables to connect the loads to the UPS system When installing the equipment it should ensure that the sum of the leakage current of the UPS and the connected devices does not exceed 3 5mA 1 4 Operation e Do not disconnect the mains cable on the UPS system or the building wiring outlet shockproof socket outlet during operations since this would cancel the protective earthing of the UPS system and of all connected loads The UPS system features its own internal current source batte
14. ries The UPS output sockets or output terminals block may be electrically live even if the UPS system is not connected to the building wiring outlet e In order to fully disconnect the UPS system first press the OFF Enter button to disconnect the mains eo Prevent no fluids or other foreign objects from inside of the UPS system 1 5 Maintenance service and faults e The UPS system operates with hazardous voltages Repairs may be carried out only by qualified maintenance personnel e Caution risk of electric shock Even after the unit is disconnected from the mains building wiring outlet components inside the UPS system are still connected to the battery and electrically live and dangerous eo Before carrying out any kind of service and or maintenance disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as BUS capacitors Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations Unauthorized persons must be kept well away from the batteries e Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Before touching please verify that no voltage is present Batteries may cause electric shock and have a high short circuit current Please take t
15. ter 3 is from 7V to 24V of the nominal voltage Parameter 3 Enable or disable Bypass function You may choose the following two options ENA Bypass enable DIS Bypass disable Parameter 2 amp 3 Set the acceptable high voltage point and acceptable low voltage point for Bypass mode by pressing the Down key or Up key HLS Bypass high voltage point 230 264 setting the high voltage point in parameter 3 from 230Vac to 264Vac LLS Bypass low voltage point 187 220 setting the low voltage point in parameter 3 from 187Vac to 220Vac Parameter 2 amp 3 Set the acceptable input voltage range for AC mode by pressing the Down key or Up key HLS Acceptable maximum input voltage point 280 270 260 selecting 280Vac 270Vac or 260Vac as the maximum input voltage point in parameter 3 LLS Acceptable minimum input voltage point 175 185 195 selecting 175Vac 185Vac or 195Vac as the minimum input voltage point in parameter 3 11 3 6 Operating Mode Description Operating mode LCD display Online mode When the input voltage is within acceptable range UPS will provide pure and stable AC power to output The UPS will also charge the battery at online mode ECO mode Energy saving mode When the input voltage is within voltage regulation range UPS will bypass voltage to output for energy saving Converter mode When input frequency is within 40 Hz to 70 Hz the UPS can be set at a constant output frequency
16. ware will appear as an orange plug icon located in the system tray near the clock Step 6 External battery connection Follow the below chart to make external battery connection To external battery 3 Operations 3 1 Button operation gt Turn on the UPS Press and hold ON Mute button for at least 2 seconds to turn on the UPS gt Mute the alarm After the UPS is turned on in battery mode press and hold this button for at least 5 seconds to disable or enable the alarm system But it s not applied to the situations when warnings or errors occur Down key Press this button to display previous selection in UPS setting mode Switch to UPS self test mode Press ON Mute buttons simultaneously for 5 seconds to enter UPS self testing while in AC mode Turn off the UPS Press and hold this button at least 2 seconds to turn off the UPS in battery mode UPS will be in standby mode under power normal or transfer to Bypass mode if the Bypass enable setting by pressing this button Confirm selection key Press this button to confirm selection in UPS setting mode Switch LCD message Press this button to change the LCD message for input voltage input frequency battery voltage output voltage and output frequency It will return back to default display when pausing for 10 seconds Setting mode Press and hold this button for 5 seconds to enter UPS setting mode when UPS is in standby mode or bypass mode Up key Press this button to display
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