User Manual - Rockwell Automation
Contents
1. If the software is as yet not installed please read the chapter Installation in this user manual If you are working with the software for the first time please read the chapter Product description If you are familiar with the software and want to configure devices please read the chapter Configuration If you are familiar with the software and want to perform diagnostics on devices please read the chapter Diagnostics SCD software SCD Operating Software User Manual 6 Installation of the Software An installation wizard will guide you through the installation of the software Before beginning the installation close all other programmes The minimum system requirements for the operation of the SCD Software are Standard Intel Pentium PC 233 MHz 64 MB RAM Spare hard disk space SCD 15 MB documentation G 100 MB Graphics resolution 800 600 pixels with High Color 16 bit RS 232 serial interface that is not used by any other programs Operating system MS Windows 95 98 NT4 0 2000 XP A printer driver of your choice must be installed Note During the installation you can install Acrobat Reader Using this program you can read the user manual for the SCD and the operating instructions for devices from Allen Bradley Guardmaster Safety Systems How to install the SCD Start your PC and place the installation CD in your CD ROM drive The installation wizard will start automati2. The devices in the SCD software are always displayed in so called projects The SCD software allows you to Create a new project configure the devices and later transfer the configuration to the devices You can then save the project created Identify devices connected to the PC and receive the existing configuration of the devices and then transfer it back to the devices In this way a new project is created in the SCD that you can save Open a project saved previously and transfer the configuration to devices of the same type with the same type code and for the same application The configuration of the devices is password protected with the effect that only the members of the appropriate user groups will be able to transfer configurations to the devices You can also use the SCD software to perform diagnostics on connected devices e g in the case of an error The diagnostics data will be displayed on the monitor Figure 7 Typical procedure in the SCD User Interface How to Start the Software Go to the Start menu and select the command Programs Allen Bradley Guardmaster Applications Allen Bradley Guardmaster SCD software The Safety Configuration amp Diagnostic Software will now be started Project Identify New Open Connect PC to device s Receive configuration Log on Edit configuration Transfer configuration Save project Add device s Create confi
3. Communication The software communicates with the devices via a cable link To make sure that the data communication between your PC and the connected devices functions properly you must select a communication protocol IMPORTANT The commands necessary to carry out the above described functions are found in the context menu of the project Please refer to the online help for detailed instructions IMPORTANT On the Extras menu of the SCD you will find the Communication connection command Please refer to the online help for detailed instructions SCD Operating Software User Manual 10 Figure 13 Selecting the communication protocol For the other Allen Bradley Guardmaster devices choose the communication protocol Serial communication RK 512 In addition you must specify one COM port of your PC as the connection for the devices Also from the connections available on your PC select the one where the devices are connected Note The connection you select must not be used by any other peripheral e g a mouse If you do the system will not function properly Configuration Using the SCD you can configure the Allen Bradley Guardmaster protective devices Always begin by creating a new configuration draft in the SCD software or by editing a configuration draft received from the devices Generate or edit the configuration draft either with the help of the configuration wizard or in a configuration dialog
4. or the SCD is linked to the devices for a project you can change to these user groups When the SCD is started you will automatically IMPORTANT Carefully check the configuration protocol Carefully check to make sure that the configuration data displayed comply with those you actually wanted to enter Check for typing and transfer errors Once you have successfully transferred the configuration the machine or equipment must be checked and released by specialist personnel SCD Operating Software User Manual 12 belong to the user group Machine operator To be able to send configurations log in with the device or the device system as Machine maintenance personnel or as Authorized client using the appropriate project password The factory set password ABGM has been entered for the user group Authorized client Note If a device cluster has been assembled using devices which have already been configured the individual devices may have different passwords In this case you will be asked for your password separately for each device Once you have entered the correct passwords for all devices the password for the first device will be assigned to all devices Change Project Password The user group Authorized client can enter change the passwords for the user groups Machine maintenance personnel and Authorized client The passwords will be saved in the devices This allows the devices to be protected from being configured by una
5. safety recommendations detailed in all applicable codes and standards including OSHA Regulations ANSI Standards NFPA CSA IMPORTANT Rockwell Automation reserves the right to make revisions to these installation instructions and disclaims liability for all incidental and consequential damages related to the furnishing performance and use of this material SCD Operating Software User Manual 3 Table of Contents About this Documentation 4 Installation of the Software 6 Product Description 6 User Interface 6 Working with Projects 8 Communication 9 Configuration 10 Diagnosis Data 12 All specifications subject to change IMPORTANT Save these instructions for use at a future time Generally recognized technical regulations and quality assurance system ISO 9000 are carefully applied during the development and production of Rockwell Automation products SCD Software User Manual 4 About This Documentation Please read this ch
6. for you to navigate through created projects device configurations diagnostics reports etc the program creates a directory structure in the directory chosen during installation This directory structure consists of subdirectories for the individual types of files that you are allowed to save in the SCD Backup This directory holds the program files of an earlier version saved after an update You must not save any other files in this directory Device specific directories This directory includes subdirectories that are suggested as the directory when saving device specific files e g diagnostics report or configuration protocol Import export SCD default for importing and or exporting configuration drafts Projects SCD default for saving project files System This directory holds the system specific SCD files You must not save any other files in this directory Working with Projects The devices which you configure maintain or perform diagnostics with the SCD software are managed in projects and shown in a project tree Using the SCD software you can assemble projects offline and then configure and save them In this way for example for the initial configuration of Allen Bradley Guardmaster protective devices for equipment you can first plan the configuration on the screen and later transfer it to one or more identical devices When the project is created it is given a name that you can change Add de
7. CD for example is not connected to a device or your access rights are inadequate The viewing area is located to the right of the navigation area and is initially blank In the viewing area of the SCD The diagnostics data is displayed when you have performed diagnostics The configuration protocol is displayed when you have transferred a configuration to a device The parameters for a device are displayed when you click one of the device parameter nodes The configuration data currently in the SCD is displayed when you display the configuration draft for a device Note Only when it is indicated in the status line that the SCD is linked to the connected devices and that the configuration draft is verified it is ensured that the data displayed for a parameter node or the configuration draft matches the data in the devices Figure 11 Status bar with symbols for connected and configuration verified You can change the size ratio of navigation area and viewing area Keyboard Commands The SCD allows you to execute frequently used functions via function keys or with key shortcuts Function Key or Shortcut Description Ctrl N Create new project Ctrl O Open existing project Ctrl S Save project F1 Open the help utility F3 Identify connected project SCD Operating Software User Manual 8 Table 1 Function keys and key shortcuts Directory Structure for the Program To make it easier
8. User Manual SCD Operating Software SafeZone Multizone and SafeShield Safety Light Curtain Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Rockwell Automation Allen Bradley does not assume responsibility or liability including intellectual property liability for actual use based upon the examples shown in this publication Related Safety Information You are responsible for the safety of the entire installed control system and for meeting all applicable laws codes and safety requirements ATTENTION As the installer of this control system you must be knowledgeable of other applicable standards pertaining to safety recommendations related to Machine Construction General Electrical Machine Guarding Point of Operation guards safety light curtains mechanical guards and Two hand controls In addition to local laws and codes you are responsible for the
9. agnostics data You can also insert a comment via an additional dialog box This comment will also be printed and saved The commands necessary to carry out the above described functions are found in the context menu of the devices under Diagnostics Please refer to the online help for a specific description and detailed instructions Comments You can add comments to the reports displayed in the viewing area of the SCD These comments are also printed with the appropriate report and saved Please contact us for Technical Assistance In the U S 1 440 646 5800 Outside U S 001 440 646 5800 On line http www ab com safety 75035 143 01 C April 2005 Copyright 2005 Rockwell Automation All right reserved Printed in USA
10. apter carefully before working with this documentation and the Safety Configuration amp Diagnostic SCD software Function of This Document This manual instructs the machine operator s technical personnel in the operation of the SCD software for safety devices supplied by Allen Bradley Guardmaster It does not provide instructions on the operation commissioning and maintenance of the safety devices themselves Please refer to the documentation enclosed with the safety devices for information on operation commissioning and maintenance Target Group This software documentation addresses planners developers and operators of systems which are to be protected by one or more safety devices supplied by Allen Bradley Guardmaster It also addresses persons who integrate these safety devices into a machine start it up for the first time or who are in charge of servicing and maintaining the unit Information Depth This software documentation contains information on the SCD software for safety devices supplied by Allen Bradley Guardmaster The manual provides an overview of the basic software functions Please refer to the online help function for more detailed instructions on the configuration and diagnosis of devices Planning and using safety devices also require specialized technical skills which are not conveyed in this documentation Abbreviations SCD Safety Configuration amp Diagnostic software Symbols and Formats U
11. ardmaster Safety Systems in Portable Document Format PDF Online help on the SCD Online help on device specific subjects configuration procedures The online help function can be opened separately using the command Programs Allen Bradley Guardmaster Applications Help on Allen Bradley Guardmaster SCD SCD Operating Software User Manual 5 Online help on the SCD Online help on device specific subjects e g configuration procedures Operating instructions for the devices supplied by Allen Bradley Guardmaster Safety Systems in Portable Document Format PDF Figure 1 List of contents of the online help The online help function can be opened separately using the command Programs Allen Bradley Guardmaster Applications Help on Allen Bradley Guardmaster SCD or in the SCD in the menu From one of the SCD dialog boxes click the Help button in the dialog box or press the F1 key The related description for the dialog box is then displayed automatically The descriptions in the online help explain the functions and relationships in the dialog boxes Use the Detailed instructions button in the descriptions to go to the step by step instructions of the online help Figure 2 Detailed instructions button If several sets of step by step instructions are available the Topics found dialog box is opened Choose there the required topic and click the Display button Manuals Safety Configuration amp Diagnostic S
12. box with file cards For the actual configuration of the devices supplied by Allen Bradley Guardmaster Safety Systems transfer the configuration draft to the connected devices After sending the configuration draft a configuration protocol will be displayed which you must first release before the configuration is enabled in the devices ATTENTION Plan your configuration carefully The configuration of Allen Bradley Guardmaster safety devices must be carried out with ultimate accuracy and must match the status and the condition of the machine or system to be monitored Incorrect configurations may result in injury or death Note You can transfer the configuration draft to devices or a device system only if your PC is connected to the devices and if you are registered as user in the appropriate user group of the devices The configuration draft of a single device can also be exported and imported to other devices with the same type code Verified Configuration Draft As soon as a configuration draft has been sent and released by an Authorized client it is deemed to be verified You can see this by a green tick or check in the status bar Figure 14 Status bar with checkmark for configuration verified The project with the verified configuration draft can then be saved and later be sent also to other devices by the machine maintenance personnel Note When a project is opened the green check mark in the status line is onl
13. cally It allows you to open the documentation and to install the software First enter the serial number for the SCD You will find the number on the CD jacket with the installation CD Then go to the dialog box Allen Bradley Guardmaster SCD and select Install software Allen Bradley Guardmaster SCD and click the OK button beside the selection Follow the instructions in the installation wizard During the installation of the SCD choose the software components to be installed i e SafeShield SafeZone multizone software that has already been installed with a previous version of the SCD are selected automatically and updated as necessary If Windows does not start the installation wizard automatically Click Run in the Start menu Enter the following command line in the Open field Drive letter for your CD ROM drive setup exe The Serial number dialog box will open Product Description Devices from Allen Bradley Guardmaster Safety Systems such as safety light curtains or safety laser scanners can be configured differently depending on the application and operating mode The SCD software has a graphic user interface which allows you to configure and diagnose devices supplied by Allen Bradley Guardmaster Safety Systems The parameters for a configuration are transferred to the devices and saved there Note The software is not suitable for the configuration and diagnostics of devices supplied by other manufacturers
14. ceiver the complementary unit is always shown in the passive mode You can identify the device to which the PC is connected by the device symbol showing a PC Unknown or unidentified devices are shown with a question mark Font Color Meaning Blue protective device Configured devices are shown with blue lettering Red protective device Nonconfigured devices or devices in which a malfunction has occurred are shown with red lettering Grey protective device Devices where the SCD is unable to identify their status not connected not identified are shown with grey lettering Comparing with a Project File You can also compare a project saved and or opened in the SCD with a saved project file A dialog box will show the saved project on the left and on the right a comparison protocol In this dialog box you can open the project file compared with the open project Adding Devices If you have created your own project in the SCD you can also add one or several devices The device selection wizard will assist you in this step The class of devices you can select there will depend on which device classes have been installed Added devices can be deleted again from the project Properties To check the type codes and the serial numbers of the devices you can display the properties of a project and or the properties of a single device The list shows all type codes and the serial numbers of the devices
15. eceives an invalid configuration The commands necessary to carry out the above described functions are found in the Project menu and in the context menus of the devices Carefully check each individual item of the configuration protocol Some configuration protocols for devices have several pages In this case page to the previous following pages using the buttons at the bottom of the scroll bar or using the Page up Page down keys Figure 17 Buttons for paging through the configuration protocol Also carefully check the following pages of the configuration protocol The Acknowledge button only becomes available when you have paged through to the last page of the configuration protocol Click the Acknowledge button The configuration data will be loaded to the device devices and initialized with the new configuration If the loading has been successful an appropriate message will appear Click the OK button The configuration loaded to the device devices is now active Test whether the device s monitor the machine or equipment as you expect Only after completing this step go to real time operation User Groups There are various user groups in the devices from Allen Bradley Guardmaster Safety Systems These user groups have different authorizations e g for transferring configurations to the devices or to perform diagnostics on the devices If the devices in a project have been identified by the SCD software
16. guration Connect to device s Log on Transfer configuration Save project Connect to device s Log on Transfer configuration or system the way you intended In this case pay attention to the instructions on commissioning and for the daily check in the operating instructions for the related device All values have been computed by the PC on which the SCD runs Allen Bradley Guardmaster is therefore unable to warrant that no computer specific computing errors will occur ATTENTION Test the devices for operational readiness The software is unable to determine if a device is mounted operationally or not Once you have successfully transferred the configuration drafts check to see if the Allen Bradley Guardmaster protective devices actually monitor your machine SCD Operating Software User Manual 7 Once the program has started the screen is initially blank Device combinations saved or identified will eventually be shown graphically in the user interface These can then be used to configure or diagnose Allen Bradley Guardmaster safety devices Figure 8 User Interface of the SCD software The user interface includes title bar menu bar tool bar the navigation area the viewing area and the status bar How to close the software On the Project menu choose the Quit command The program window will be closed If at this point you have not as yet saved the data of an open project you will be
17. is in general configured in one single configuration wizard or one single dialog box with file cards Several runs through the setting dialog boxes will be completed Respectively the file cards will be repeatedly offered Figure 15 Dialog box for the configuration wizard based on the example of the SafeZone multizone Figure 16 Dialog with file cards based on the example of the SafeShield Configuration Protocol As soon as the configuration protocol or the view containing the configuration draft is displayed the standard menus in the software are hidden Only the Project menu with the appropriate buttons will then be available The navigation area of the SCD can no longer be used After the configuration data has been transferred to one or several devices the configuration protocol will be shown automatically During this process the actual data is read out from the device and displayed If the data read does not match the data in the configuration draft it will be shown in black If the data read out differs from that in the configuration draft it will be shown in red In this case the configuration protocol cannot be released You can print and save the configuration protocol You can also insert a comment via an additional dialog box This comment will also be printed and saved Note The new configuration will be activated on the device only after release If you reject the configuration then the device or device cluster r
18. oftware On the documentation User interface Overview Menu symbol and status bar Navigation and viewing area Printer setup Selecting the language Keyboard commands Directory structure of the program Working with projects User interface Configuration Diagnosis data Figure 3 Topics found in dialog box The step by step instructions describe the related procedure in detail Figure 4 Example of step by step instructions As the SCD is used for the configuration and diagnostics on a number of protective devices from Rockwell Automation along with the basic description there are device specific help subjects From these basic descriptions you can open the device specific help subjects using the Device specific subjects link at the end of a dialog box description Figure 5 Device specific subjects link The Contents button in the dialog box descriptions and in the step by step instructions will always take you back to the list of contents Figure 6 Contents button Once back in the list of contents and in the appropriate dialog box descriptions you can also open the operating instructions for the desired protective devices To do so you must have the related file in PDF format and Adobe Acrobat Reader installed on your PC If this is not the case a warning is displayed How to Use this Document After you have carefully read the above sections please note the following notes on the document
19. one project at any one time can be opened in the SCD If a project is open while opening or creating another project the original project will be closed When you open an existing project or add a new project then you should connect the devices displayed to the devices connected By connecting you will be able to verify that the connected devices and the devices shown in the project tree have matching type code You can also compare a project saved and or opened in the SCD with a saved project file In addition you can open a list showing the properties of a project or of a single device How to connect the PC to a device from Allen Bradley Guardmaster Safety Systems Connect the 9 pin SubD plug of the connecting cable to a serial interface of your PC Figure 12 Connection of the PC e g to a device from Allen Bradley Guardmaster Safety Systems Remove the protective cap on the configuration socket of the device supplied by Allen Bradley Guardmaster Safety Systems Connect the M 8 4 plug to the configuration socket of the device and or the device cluster IMPORTANT Check identification of the devices Check to make sure that all devices in the project have been correctly identified Compare the devices connected with the data in the viewing area for the SCD SCD Operating Software User Manual 9 Note Ensure that the configuration cable is not laid in close proximity to high power electrical drives or cables car
20. prompted to do so Menu Tool and Status Bars The menu bar and the tool bar are found at the top of the software window The menu bar includes the commands for the fundamental operation of the software whereas the tool bar provides the most important commands in the shape of buttons Moving over a button will open a brief information tag tool tip on the function of the button The status bar is at the bottom of the software window There the following is displayed The status of the program execution and progress if the action is protracted The user group to which you currently belong The name of the project or device in the navigation area Whether the SCD is connected to a device Whether the configuration has been verified Figure 9 Status bar with symbols for connected and configuration verified Allen Bradley Guardmaster SCD Figure 10 Status bar with symbols for not connected and configuration not verified The tool bar and the status bar can be shown or hidden Navigation and Viewing Area The navigation area shows the devices in a device cluster hierarchically in a project tree This project tree consists of a project symbol and one or several device symbols In the navigation area you can open various commands using the context menus for the project or the devices Note If some commands are only displayed in grey then the commands are currently not available because the S
21. rying high power In this way you will avoid EMC effects on the configuration cable Note When devices consisting of senders and receivers are involved initially connect the receiver because it needs to be configured first The Project Tree The project tree of the devices is shown in the navigation area The devices existing in the project tree can be displayed in the active or in the passive mode Table 2 Meaning of the symbols The device status is symbolized by the color of the lettering Table 3 Meaning of the font colors Changing Project Names You can change the name of a project When a project is saved the SCD uses the project name as the default file name For the project name use names for instance with which you can allocate your projects to the machines or equipment that are protected Example Symbols Meaning Active devices are shown in color Active means that the device has a complementary unit to which a connection has been made via the interface and that the complementary unit has been identified by the SCD Passive devices are shown in gray Passive means that there is at present no connection to this device either because it is currently disconnected or because it could not be identified This is important particularly in devices such as the SafeShield safety light curtain that consists of sender and receiver As the PC with the SCD can be connected only to the sender or the re
22. sed Throughout this manual we use the labels ATTENTION and IMPORTANT to alert you to the following ATTENTION Failure to observe may result in dangerous operation ATTENTION Identifies information about practices of circumstances that can lead to personal injury or death property damage or economic loss ATTENTION helps you Identify a hazard Avoid a hazard Recognize the consequences IMPORTANT Identifies information that is especially important for successful application and understanding of the product Display indicators show the status of the 7 segment display of sender or receiver Constant display of the letter F Flashing display of the letter F Alternating display of F and 2 LED symbols denote a flashing LED upright orientation 7 segment display bottom Take action Instructions for taking action are shown by an arrow Carefully read and follow the instructions for action Note Refer to Notes for special features of the software or of the device Handling the Online Help Function The SCD software is available with an online help function which provides information on the software functions and which provides a step by step description of the individual actions The following sections of the documentation can be opened in the list of contents Manual on the SCD software in Portable Document Format PDF Operating instructions for the devices supplied by Allen Bradley Gu
23. uthorized persons Reset Password If you have forgotten the password for a device you can reset the password To do so you need what is called a reset password You will get this password once you have identified yourself in writing to the manufacturer For this purpose use the form Faxform pdf on the SCD CD ROM For the identification you will need the serial number of the device and the number of the device counter Device counter nr Both numbers can be found in the Reset password dialog box Note When you reset the password for a device it is configured as on delivery For operation to be possible you must re edit the configuration as delivered or transfer a suitable previously saved and verified configuration to the device Diagnosis Data With the aid of the SCD you can perform diagnostics on devices connected and linked to the SCD or identified by the SCD To do so load the diagnostics data to the viewing area of the monitor As soon as the diagnostics data is displayed the standard menus of the software will disappear Then only the Project menu and the related buttons are available The navigation area of the SCD can no longer be used ATTENTION Change the Machine operator user group If you leave the PC unattended when it is connected to devices you must change to the Machine operator user group in order that no unauthorized persons can transfer configurations to the devices You can print and save the di
24. vices to the project tree of a new project A second way of creating a project is to have the SCD identify devices already wired up In this way a project with all identified devices is displayed in the navigation area of the SCD The commands necessary to carry out the above described functions are found in the Project menu Please refer to the online help for a device specific description and detailed instructions Shift F3 Select communication connection F4 Link connected project with open project F6 Display properties of a project or device F7 Open the context menu F8 Change user group Alt F4 End SCD Esc Close dialog box without saving Cancel Function Key or Shortcut Description During project identification the software only identifies the type of devices connected To ensure that you receive the configuration of the connected devices in the SCD the software will prompt you to receive the current configuration This is important as otherwise an empty configuration draft is displayed by the SCD and not the configuration draft that was transferred to the device connected during earlier configuration Once the configuration has been received you are prompted as to whether you want to change to a different user group You can only later transfer a new or changed configuration draft if you change to the Authorized client user group You can save the projects in files and open them again later Only
25. y displayed after the SCD is linked to the related device If the open configuration draft is changed a red cross appears in the status line The configuration draft can no longer be transferred by machine maintenance personnel File Cards or Assistant You can create the configuration draft per device from Allen Bradley Safety Systems either with the help of the configuration wizard or with the file cards The configuration wizard will guide you step by step through the configuration from the first to the last setting You will find explanatory text on the individual configuration steps in the related dialog box The file cards allow you specifically change one or several configuration parameters Note The commands necessary to carry out the above described functions are found in the menu View Dialog Box menu IMPORTANT The commands necessary to carry out the above described functions are found in the context menus of the device symbols Please refer to the online help for a device specific description and detailed instructions IMPORTANT Check the content of all file cards Unlike the configuration wizard in the file card view you are not automatically guided through all configuration points For this reason check the content on all file cards to ensure that the configuration data matches your application SCD Operating Software User Manual 11 Note A system with several devices for example a cascaded system
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