Home

1-input User Manual

1. TM r n Non standard l Screens that are displayed depending screen on options setup values re Group 0 Group 1 Group 2 Group 3 Basic screens Control execution Program screens PID screens Group 28 0 0 0 2 0 Step screens 3 0 PTN STEP PTN 1 1 CTRL EXEC o PROGRAM PID OU 9 50 100 gpp Exec Key Start PTN GRP Pattern Step GRP GRP PID and Out Limit AT 90 oro PTN Link FIX Time Signal 28 0 A A PTN x GRP li SCRN GRP SCRN ENT SCRN GRP SCRN ENT SCRN STEP 9 STEP GRP SCRN ENT SCRN SV Time PID No 0 1 f 2 1 Y Step No9 0 3 1 LOL ig OP erat Ab OFF PTN m SCRN PIDO1 OUTI 0 0 MAN P OFF 0 or ENT SCRN PLY 3 0 MR 0 0 COM F LOCAL Num of STEPO 20 GRP STEP LE en Start STEP 1 D 30 X X P EE 0 2 ym id SCRN ENT SCRN 2 2 Soy ENT SoRW PTN 3 2 SCR i ENT SCRN 01 GUA UP LVL DWN ALD OFF PIN STEP SY a ee PIDO1 OUTILEY 0 0 OUTIH 100 0 A UE Start SV J 0 0 C 001 PID 0 PTN Reps 1 Start PIN 1 ada X SORN SCRN A 9 SCRN ENT SCRN or SCRN A 0 3 v SCRN ENT SCRN ps v STEP i ISP dqonoim 1 3 Loop Setup SCR ENT SORN TIME 00h01m PIN Link R
2. RREN Description of Function Setting Range Initial Value Lock PID 01 to 10 OUT1 P No 1 proportional band OUT1 OFF 0 1 to 999 9 3 0 96 1 No 1 integral time OUT1 OFF 1 to 6000 s 120s 1 D No 1 differential time OUT 1 OFF 1 to 3600 s 30s 1 DF No 1 hysteresis OUT 1 1 to 9999 Unit 20 Unit 1 MR No 1 manual reset OUT1 50 0 to 50 0 0 0 96 1 out spec 50 0 2 out 1 spec SF No 1 set value function OUT1 0 00 to 1 00 0 40 1 ZN No 1 PID zone OUT1 Within measuring range 0 Unit 1 PID 01 to 10 OUT2 P No 1 proportional band OUT2 OFF 0 1 to 999 9 3 0 96 1 No 1 integral time OUT2 OFF 1 to 6000 s 120s 1 D No 1 differential time OUT2 OFF 1 to 3600 s 30s 1 DF No 1 hysteresis OUT2 1 to 9999 Unit 20 Unit 1 DB No 1 dead band OUT2 19999 to 20000 Unit O Unit 1 SF UE value function 0 00 to 1 00 0 40 1 ZN No 1 PID zone OUT2 Within measuring range 0 Unit 1 PID otto 10 No 1 output limiter lower limit 0 0 to 100 0 96 0 0 96 1 OUT1L value OUT1 OUTIH lis OUT n higher limit 6 0 to 100 0 100 0 OUT2L SICURA LA lower limit 0 0 to 100 0 0 0 96 OUT2H OE higher limit 6 0 to 100 0 100 0 1 Zone Zone PID mode OFF OFF 1 PID1 PV PV zone switching SV SV zone switching HYS1 Zone hysteresis 0 to 10000 Unit 20 Unit 1 AT Point Auto tuning point 0 to 10000 Unit 0 1 18 LIST OF PAR
3. Item Set Value Item Set Value DI1 HBA DI2 HLA DI3 HBM DI4 HB DI5 COM PROT DIG ADDR DI7 BPS DI8 MEM DI9 DATA DI10 PARI Ao1MD STOP Ao1L DELY Ao1 H CTRL Ao2MD BCC Ao2L Ao2 H 19 7 Control Output Parameters Item OUT1 OUT2 ACT RST ERR CYC Rate Limiter 19 8 Unit Measuring Range Parameters Input setting Item Set Value PV Bias PV Filter PV Slope RANGE ScL Sc H UNIT DP Figure CJ SQ Root Low Cut PMD 19 PARAMETER SETUP RECORD SHEETS Input point set values Input point No Set Value 3 An Bn CO CO Ni O17 By Go PO gt 19 9 Lock etc Parameters Item Set Value KLOCK OUTPUT IR COM Item Set Value SV Limit_L SV Limit H Time Unit PRG Wait SO Mode POWER ON ADV Mode ADV Time 119 120 19 PARAMETER SETUP RECORD SHEETS 20 SPECIFICATIONS 121 20 SPECIFICATIONS 20 1 Display LED display LCD display Action display lamps Display accuracy TC input Pt input mV V input mA input Measured value PV 7 segment red LED 5 digits height of characters 16 mm Set value SV 7 segment green LED 5 digits height of characters 11 mm PTN No STP No Graph Pattern control output value various
4. 18 LIST OF PARAMETERS Display Description Initial Symbol of Function sesing Range Value Lack Ao1MD Analog output 1 PV Measurement value PV 1 type SV Setting value DEV Deviation value OUT1 Output 1 OUT2 Output 2 Ao1 L Analog output 1 PV SV Within measuring range Setting range 1 lower limit side DEV 100 0 to 100 0 lower limit scaling OUT1 OUT2 0 0to 100 0 value Ao1 H Analog output 1 PV SV Within measuring range Setting range 1 higher limit side DEV 100 0 to 100 0 96 higher limit scaling OUT1 OUT2 0 0 to 100 0 96 value Ao2MD j Analogoutput2 PV Measurement value SV 1 type SV Setting value DEV Deviation value OUT1 Output value OUT2 Output value 2 Ao2 L Analogoutput2 PV SV Within measuring range Setting range 1 lower limit side DEV 100 0 to 100 0 96 lower limit scaling OUT1 OUT2 0 0 to 100 0 96 value Ao2 H Analog output 2 PV SV Within measuring range Setting range 1 higher limit side DEV 100 0 to 100 0 96 higher limit scaling OUT1 OUT2 0 0to 100 0 value Heater Heater current 0 0 to 50 0A value monitor HBA Heater Break OFF 0 1 to 50 0 A OFF 1 alarm HLA Heater loop alarm OFF 0 1 to 50 0 A OFF 1 HBM Heater Break Lock Lock Lock 1 mode Real Real HB Heater current OUT1 Control Output 1 OUT1 1 detection OUT2 Control Output 2 1 selection 1 HB can be selected when 2 output is specified and the output 1 output 2 is any combinati
5. 4 When you have finished setting the above press the DISP key to return to the LOCK etc screen 9 PROGRAM SETTINGS 39 9 PROGRAM SETTINGS 9 1 Program Initial Settings 1 Time unit Set the unit of time that is currently used in various items such as step time or time signal Set control action to Reset State before performing this operation Setting range H M M S Initial value H M H M hours minutes WS minutes seconds 2 Program start delay time The delay time until start of program control execution can be set The time unit is fixed to H M The RUN lamp blinks for that duration that the delay time is active after program control execution is started Program control is started and the RUN lamp lights after the preset delay time has elapsed Setting range 00h00m to 99h59m Initial value 00h00m 3 Input error mode Set processing when a sensor breaks or a scale over or other error occurs during program control Setting range HLD RUN RESET Initial value HLD HLD Sets a hold state until the device is restored from scale over or a reset is performed Note however that this differs from a regular hold state in that the setting value of the output at error continues to be output For details see 8 3 3 Output at error RUN Program action continues until the end of the program or a reset is input Note however that this differs from a regular RUN state in that the setting value o
6. key three times in the initial screen to display the top screen of the PID screen group 3 Next press the SCRN key once To move the cursor from P to I key once to move the blinking cursor 4 to I To make the I numerical value blink and move to the 10 s digit key twice to move the blinking cursor to the 10 s digit To change the numerical value of the 10 s key to change the display from To fix and register the setting key to fix the new setting 14 3 BASIC OPERATIONS 2 Selecting setup items The settings of parameters marked by a J key mark cannot be changed 1 When there are two or more parameters press the key to move the cursor ld to the parameter to be changed 2 Change the parameter settings by the Y or LA key check the setting and press the ENT key to fix and register settings The character stops blinking B Selecting a parameter example The following shows the procedure for changing control output to manual in the RUN mode To move between screens Press the GRP key once in the initial screen to display the top screen of the execution screen group 1 Next press the SCRN key once To move the cursor from AT to MAN Press the LC key once to move the blinking cursor a to MAN To change the MAN setting from OFF to ON Pres
7. Logic operation 1 Logic operation 2 Assignable to 8 points in total EV1 to EV3 3 points DO1 to DO5 5 points DO4 and DO5 are exclusively for timer and counter operation TS1 to TS8 and DI1 to DI10 can be assigned individually to source 1 and 2 Input logic conversion possible individually on source 1 and 2 EV1 to EV3 DO1 to DO3 output 1 BUF By external control input logic 2 INV Inversion of external control input logic 3 FF Flip flop logic operation of external control input When a time signal is assigned to a source flip flop cannot be set Logic operation output by source 1 and 2 EV1 to EV3 DO1 to DO3 output 1 AND Output by logical product 2 OR Output by logical sum 3 XOR Output by exclusive OR Logic operation Output by source 1 DO4 DO5 output 1 Timer operation OFF 1 to 5000 seconds 2 Counter operation OFF 1 to 5000 counts 20 10 Heater Break Alarm option Alarm action Alarm detection HBA alarm ON when control output is ON and heater break is detected HLA alarm ON when control output is OFF and heater loop error is detected HBA is detected at heater current lt setting current value when control output is ON HLA is detected at heater current gt setting current value when control output is OFF Hysteresis at heater Break or loop error detection Current detection 0 2A Heater current detection by external CT supplied CT for exclusive use single phase Current detect
8. SCRN p CAD 7 OD PARI EVEN STOP 1 SCRN E DELI SIS e rdw 5 10 SCRN Uy ENT SCRN mas SMCS LEC COM CTRL TX ETX CR M None ACT N O BOGE ADD II H n 1 SCRN ENT SCRN aS acm SCRN ENT SCRN 4 0 v 5 0 SCRN ENT 0 0 xiii xiv 1 INSTALLATION amp WIRING 1 INSTALLATION amp WIRING 1 1 Installation Site A aem Do not use this device in the following sites Doing so might result in malfunction or damage to this device and in some cases cause fire and or dangerous situations Locations that are filled with or generate inflammable gas corrosive gas dirt and dust smoke etc Locations that are subject to water droplets direct sunlight or strong radiated heat from other equipment Locations where the ambient temperature falls below 10 C or rises above 50 C Locations where dew condensation forms and the humidity reaches 90 or more Near equipme
9. When another function is assigned to DI the function also starts to operate when that DI signal is input When the assignment to DI is set to None the function does not operate 3 Logic operation input logic Gate1 Gate2 Set the logic of the two inputs for logic operation Setting range BUF INV FF Initial value BUF BUF buffer The input signal is treated as it is INV inverter The input signal is inverted then treated as the logic signal FF flip flop The logic signal toggles each time the input signal turns from OFF to ON Note When the logic operation input is a time signal TS1 to TS8 FF flip flop cannot be set 12 EVENT amp DO SETTING 71 12 4 Timers Counters Timers and counters can be assigned to DO4 and DO5 With this function DI or TS is taken as input and EVENT DO is taken as output and EVENT DO can be output after the preset time has elapsed after generation of an input or when the input of the preset count is reached The timers and counters operate regardless of the control action of this device and output a one shot pulse of one second The screens below are for when LOGIC has been assigned to DO4 and DOS 1 Timer time The time can be set within the range 1 to 5000 seconds only when the mode Log MD is set to timer Setting range OFF 1 to 5000 s Initial value OFF 2 Counter The count can be set within the range 1 to 5000 only when the mode Log MD is set
10. 9 PROGRAM SETTINGS 45 Wide flat section Guarantee soak zone SV1 SV2 ee L above and below SV value Step2 start SSV Start SV When the deviation between the step SV and PV of the flat step does not enter the guarantee soak zone when the ramp step switches to the flat step the program does not move to the next step and program execution stands by until this region is reached or the GUA time ends In this standby state the GUA lamp lights in the status monitor screen 0 2 Note Even if step 1 is flat SSV SV1 when the RST mode changes to the PROG mode guarantee soak is performed Even in steps where the step time is set to 00 00 guarantee soak is performed if the guarantee soak conditions are satisfied 9 Guarantee soak time Set the guarantee soak time Time measurement is performed at the same time that the ramp step time ends and the program moves to the flat step regardless of whether the PV value is inside or outside the zone when the preset time is reached Note however that when 00 00 is set GUA continues until PV reaches the zone 00 00 to 99 59 PTN ETTET Soak Setting range one d Timefo0h00n Initial value 00 00 PV Start OFF 10 PV start When the start step at program execution is ramp control and the value of difference between start SV value and PV value is larger dead time occurs To omit this dead time set the PV value for the purpose of starting as the start SV Wh
11. 0 to 99 minutes 59 seconds 20 SPECIFICATIONS 20 6 Event Output Number of outputs Output rating Output update cycle Setting selection Output types Setting range Hysteresis Action delay time Standby action Output characteris tics switching solation 125 Total 3 EV1 to EV3 240 V AC 1 0A resistive load common to contact outputs normally open contacts 0 1 seconds 100 msec Individual setting individual output selectable from the following 27 types to designate output 1 None No action no assignment 2 DEV Hi Higher limit deviation alarm 3 DEV Low Lower limit deviation alarm 4 DEV Out Outside higher lower limit deviation alarm 5 DEV In Inside higher lower limit deviation alarm 6 PV Hi PV higher limit alarm T PV Low PV lower limit alarm 8 SO ON at scale over 9 FIX ON in FIX mode 10 AT ON during execution of auto tuning 11 MAN ON during manual control 12 LOGIC ON during logic operation output 13 RUN ON during control execution 14 HLD ON during program hold 15 GUA ON during guarantee soak 16 STEP ON during step move 17 PRG END ON at program end 18 TS1 ON during time signal 1 25 TS8 ON during time signal 8 26 Direct ON during direct output by communication 27 HBA ON during Heater Break alarm action 28 HLA ON during Heater Loop alarm action Direct cannot be set for event but for DO DEV Hi Low 25000 to 25000 Unit DEV Out In 0 to 25000 Unit PV Hi Low Within
12. AT LED Out at program end Step8 2 Inthe case of this example AT of PID1 is not performed Note When there is not enough step execution time at flat sections and AT does not end AT execution of that No is carried out to the next time 16 OPERATIONS DURING CONTROL 93 About auto tuning during fixed value control FIX During FIX control the AT lamp blinks from the moment that AT is started When AT ends the AT lamp automatically goes out 16 3 Switching Auto Manual of Control Output Normally automatic operation is performed However use this item to manually set control output for example during device testing During manual output note that the set value is continually output and feedback control is not performed During manual output the MAN monitor lamp and status monitor are displayed blinking Setting range OFF ON Initial value OFF 1 T OFF ANA OFF OMe Loc o mI gt r The manual execution conditions common to front panel keys and external switch input are as follows 1 AT must not be in progress 2 The FP23 must not be in a Reset RST state 1 Manual output operations In a 1 output specification the output value of OUT2 and the output bar graph are not displayed on the screen 1 In the setup screen 1 1 select MAN manual using the cursor and select ON to register manual output 2 Next to perform control output manually move to the basic screen group 0
13. EV3 RUN DO 1 to 13 None 66 12 EVENT amp DO SETTING B List of EVENT DO Types No Mode Action No Mode Action 1 None No action 12 LOGIC Logic operation AND OR XOR 2 DEV Hi Higher limit deviation value LOGIC Logic operation Timer Count 3 DEV Low Lower limit deviation value Direct Direct output 4 DEV Out Outside higher lower limit 13 RUN Program FIX execution deviation 5 DEV In Inside higher lower limit 14 HLD Hold deviation 6 PVHi PV higher limit absolute value 15 GUA Guarantee soak 7 PV Low PV lower limit absolute value 16 STEP Step signal 8 SO Scale over 17 PRG END End signal 9 FIX FIX mode 18 TS1 Time signal 1 to 8 to to 25 TS8 10 AT Auto tuning execution in 26 HBA Heater break alarm output progress option 11 MAN Manual operation in progress 27 HLA Heater loop alarm output option 1 LOGIC operations AND OR XOR can be assigned only to EV1 to EV3 and DO1 to DO3 2 LOGIC operations Timer Count can be assigned only to DO4 and DOS 3 Only DOG to DO13 can be assigned to Direct The Direct function can be used when the communication option is added on B EVENT DO Action Diagrams 2 DEV High 3 DEV Low 4 DEV Outside 5 DEV Inside ON ON ON ON ON ON A OFF OFF A4 OFF 4 OFF OFF A4 OFF PV gt LOW HIGH 6 PV High 7 PV Low ON ON OFF A OFF PV
14. during step loop N Loop Setup Setting range 1 to number of steps 1 StartL Initial value 1 End Reps oji Ad i E 6 End step No of step loop Set the end step No during step loop TN EIL SSTUD Setting range 1 to number of steps tart iti tB Initial value 1 Reps 1 44 9 PROGRAM SETTINGS 7 Execution count of step loop Set the execution count of the step loop Setting range 1 to 9999 PTN Loop Setup 01 Start 2 Initial value 1 End 5 Reps g 3 Ex When execution count is set to 3 at start step No 2 and end step No 5 Steps 2 to 5 Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Steps 2 to 5 are executed 3 times 8 Guarantee soak zone Set the guarantee soak zone hysteresis of guarantee soak function Set the setting value as a deviation with respect to the SV value of a flat step Setting range OFF 1 to 9999 PTN PTR T one iti ADEM eee Initial value OFF PV Start OFF What is the guarantee soak GUA function During program control when the SV value migrates from a ramp step to a flat step the PV value sometimes can no longer track the SV value and the flat step time may become shorter on some control systems This function is for avoiding this and assuring the time of the flat step GUA function OFF Almost no flat section SV1 SV 2 Even if SV1 is not reached after step 1 time elapses Step2 start control migrates to step 2 SSV Start SV Step1 Step2
15. gt LOW HIGH A Action set point Set value EVENT DO output conforms to the setting OPEN CLOSE of output characteristics 12 EVENT amp DO SETTING 67 m EVENT DO Action in RST State When the actions in the table below are assigned to EVENT DO EVENT DO do not function in a Reset RST state Mode Action Mode Action DEV Hi Higher limit deviation value DEV In Inside higher lower limit deviation DEV Low Lower limit deviation value PV Hi PV higher limit absolute value DEV Out Outside higher lower limit PV Low PV lower limit absolute value deviation 1 Output characteristics Setting range N O N C Initial value N O N O normally open When EVENT DO turns ON contacts are closed or output transistor turns ON N C normally closed When EVENT DO turns ON contacts are opened or output transistor turns OFF 2 Hysteresis Set the hysteresis between ON action and OFF action Setting hysteresis can avoid chattering etc and obtain stable action This item is displayed when Modes 2 to 7 are selected in EVENT DO action Setting range 1 to 9999 Unit Initial value 20 Unit Ex PV Low s case ON A A OFF Set Point LOW lt Pv P HIGH 68 12 EVENT amp DO SETTING 3 Delay time This function is for turning EVENT DO ON after the preset time has elapsed after an EVENT DO source has been generated This item is displayed when Modes
16. parameter displays 128 x 32 dot matrix liquid crystal display with yellow green LED backlight 17 action statuses display Lights on or blinks depending on the status RUN Green Lights when control is executed brinks when program execution is waiting HLD Green Lights when program operation is stopped temporarily brinks when it is stopped by input error MAN Green Lights when manual control is in operation FIX Green Lights when FIX fixed value control mode EV1 to EV3 Orange Lights when event output is ON DO1to DO5 Orange Lights when DO output is ON COM Green Lights when the communication mode is ON EXT Green Lights when start pattern external switching is assigned AT Green Lights when auto tuning is in standby brinks when it is being executed OUT1 Green Control Output 1 OUT2 Green Control Output 2 0 1 1digit of measuring range See Measuring Range Code Table for individual ranges 0 1 FS 1 C 0 1 FS 0 1 C 0 1 FS 1 digit Depends on accuracy of externally attached resistor When 0 1 FS accuracy is required specify when ordering Temperature range for maintaining display accuracy Display resolution Sampling cycle 20 2 Settings Local setting SV setting range 23 C 5 C 0 0001 0 001 0 01 0 1 1 differs depending on measuring range 0 1 seconds 100 msec By 10 front panel key switches Same as measuring range within setting limiter Higher lower setting limiter
17. s I OFF sF 30 40 Initial value 0 40 D 30s SF 0 00 Regular PID control is carried out and the overshoot correction function is disabled SF Small Overshoot correction is small SF Large Overshoot correction is large E Reference About PID action according to set value function SF During a ramp step PID and PD action can be switched automatically by the SF value Overshooting in flat steps can be reduced by controlling a ramp step by PD section SF gt 0 10 SF lt 0 10 PID action PID action SV Py PD action PID action 62 11 PID SETTING 11 8 Output Limit Value OUT1L to OUT2H This is the screen for setting the lower limit value and higher limit value of the control output corresponding to the PID No Though regular control is performed using the initial values as they are these lower limit and higher limit values are used for control that requires higher accuracy In a heating control specification set a lower limit value when the return value is slow arriving due to overshoot at the upper side For control targets whose temperature immediately drops when the temperature rise is slow and output is lowered When the 2 output specification is selected OUT1 is displayed on the upper row and OUT2 is displayed on the lower row 3 2 Setting range PIDO1 OUTIL 0 0 Lower limit value 0 0 to 99 9 OUT1H 100 0 Higher limit value 0 1 to 100 0 0 0 Lower limit value lt Higher limi
18. 0 0 PTN STEP OUT 1 im eae ie E Mii 100 0 2 Output value display The output values of Control Output 1 OUT1 and Control Output 2 OUT2 option are displayed on the upper and lower sections respectively as a and a bar graph In the 1 output specification OUT2 is not displayed During manual output OUT1 or OUT2 can be selected by the C2 key and output can be adjusted by operating the lt A or V key For details refer to 16 3 Switching Auto Manual of Control Output oQ 3 Monitoring program status GUA U P LVL DEN 0 UU GUA Lights in guarantee soak UP Lights at execution of ascending step LVL Lights at execution of flat step DWN Lights at execution of descending step 90 16 OPERATIONS DURING CONTROL 4 Monitoring the remaining step time This screen is displayed only during program control The remaining time of the currently executing step is displayed The display returns to the basic screen when a stop RST is input by DI or when the mode has moved to the FIX mode by DI 5 Monitoring the program This screen graphically displays the program pattern With programs exceeding ten steps you can scroll the monitor display in 1 step increments by pressing the A key to display the next ten steps or pressing the V key to display the previous ten steps 6 Monitoring the pattern link This scree
19. 0 to 100 0 0 0 96 1 at output 1 error CYC Output 1 proportional 1 to 120 s Contact Y 30s 1 cycle time SSR P 3s OUT2 ACT 1 Output 2 control Reverse Reverse characteristics Direct 1 characteristics Direct Direct characteristics RST 1 Output preset value 0 0 to 100 0 0 0 96 1 at output 2 reset ERR 4 Output preset value 0 0 to 100 0 0 0 96 1 at output 2 error CYC Output 2 proportional 1 to 120 s Contact Y 30s 1 cycle time SSR P 3s Rate Limiter Out1 Output 1 OFF 0 1 to 100 0 s OFF 1 rate of change limiter Ou2 1 Output 2 OFF 0 1 to 100 0 s OFF 1 rate of change limiter 1 Control output 2 is optional and is not displayed when it is not installed 18 LIST OF PARAMETERS 111 18 8 Unit Range Screen Group group 7 Display Description of P Initial Symbol Function setting Range Value Fock PV Bias PV bias 10000 to 10000 Unit 0 Unit 1 PV Filter PV filter OFF 1 to 100 Sec OFF 1 PV Slope PVslope 0 500 to 1 500 Unit 1 000 1 1 RANGE Measuring range 01 to 19 Thermocouple 06 1 31 to 58 RTD 71 to 77 Voltage mV 81 to 87 Voltage V ScL PV lower limit side scaling 19999 to 29990 Unit 0 Unit 1 Sc H PV higher limit side 19989 to 30000 Unit 1000 Unit 1 scaling UNIT Measurement unit RTD TC C F RTD TC 1 DC LV C F None LV DP Decimal point position XXXXX XXXX X 1 XX
20. Any value in measuring range lower limit value lt higher limit value 122 20 SPECIFICATIONS 20 3 Input Universal input multi range Thermocouple input RTD input voltage input mV V current input mA Thermocouple TC Input type B R S K E J T N PLII PR40 20 WRe5 26 L U DIN43710 K AuFe Cr Kelvin scale For details see Measuring Range Code Table Display range 10 of measuring range Allowable range of external resistance 1000 max Input resistance Approx 500 KQ Cold junction compensation Selectable between internal and external cold junction compensation Internal cold junction compensation accuracy 1 C in range of 18 to 28 C Burnout functions Standard feature up scale RTD input type JIS Pt100 JPt100 3 wire type For details see Measuring Range Code Table Display range 10 of measuring range not lower than 273 15 C Lead wire tolerance 100 max per wire Amperage Approx 1 1mA Voltage input mV V type 10 to 10 0 to 10 0 to 20 0 to 50 10 to 50 0 to 100 100 to 100 mV 1to 1 0 to 1 0 to 2 0 to 5 1 to 5 0 to 10 10 to 10 V Universal input programmable scaling For details see Measuring Range Code Table Input resistance Approx 500 kQ Current input mA type 4 to 20 0 to 20 mA universal input and programmable scaling For details see Measuring Range Code Table Receiving resistance 2500 by external resistor Common functions Sampling cycle 0 1 seconds 100 ms
21. Control Output eseeeeeeeeeeeeeeeeeeeeeeee 93 1 Manual output opergUoris o cie cp espe fae ee d un ce dette DNE CHEN APRI EuO de 93 2 Simple key based manual output operations sssseeeee 94 16 4 Temporarily Holding HLD and Resuming Program Execution 95 16 5 Executing Advance ADV c eskesceeockt ve pex E euro Slaneseptdecencsdabesaenessststecaesemerescees 96 14 ERSORADISPLAYS dui cisdest ro eed pU emu pr ata t ate e a o ua deos 99 17 1 Operation Check Abnormalities at Power ON seseeeeesssss 99 TZ IPM Input Abnormelilles 05 02 50 ptite pid pi olg ede o pie tag edo tpe saax 100 17 3 Heater Current Abnormalities option eeeeeeeeeeeeeeeeeeeeeeeee 100 1S LIST OF PARAMEBTERS itti hee Erstes 101 18 1 Execution Screen Group group 1 cccccccccedecnceeeccendeeeceendeeedeendeeedeenseeeseenes 101 18 2 Program Screen Group group 2 eeeeeeeeeeee eene enne nennen nnns 102 18 3 Step Screen Group group 29 ien odd dnd oe ed ede 103 18 4 PID Screen Group group 3 cc cnn nee 104 18 5 EVENT DO Screen Group group 4 105 18 6 Dl Option Screen Group group 5 sssss 107 18 7 Control Output Screen Group group 6 ssssssss 110 18 8 Unit Range Screen Group group 7 eee 111 18 9 Lock etc Screen Group group 8 icono eee oie eie tinte oie toe teen nien 112 19 P
22. DOS DII DI2 DI3 DI4 DI5 OUT1 ACT 3 Reverse f KLOCK OFF D DU Dong RST 0 08 TC RTD input OUTPUT Single D0i2 DOIS DI6 DI7 DI8 DI9 DITO ERR 0 0 j4 IR COM ON Dru 00000 CYC 30s Ba BO tin tout tloop ENT SCRN A Ms pn SCRN ENT SCRN SCRN ENT SCRN P EEEa HORE SCRN EV3 6 2 Y GC MENT DIT RUN RST Rats Liwiter D03 D120 None omi OFF zo DI3 None DI4 None EVT Log MDI 23 SCRN 1 ENT SCRN SON MD LOGIC ACT N O a eee A ae SORN ENT SCRN SRC1 None Gatel BUF DIS None SRC2 None Gate2 BUF DI6 None v scm ENT Scit Diy None E 44 v l Di8 None Figure INormal Fopev Low ACT N 0 d Instat SCRN OW i 0 DEA EOC INOR SCRN ENT SCRN DLY OFF pr PED A lone 4 5 SORN y f LENT Sci D110 None SCRN ENT SCRN EV 4 MO RUN ACT N O QM ro pop Linus e rA 1 7 0 SCRN g s m err sor p SORN ENT SCRN AoTM PV 1 v Aot_L 0 0 8 0 WOEY None ACT N O Aot ROONG Ine ege aen mV V input x 5 g CRN i ENT SCRN 74 4 7 EG T LENT scm dg we Sy Pv Bias 3 0 0 D02 Ao2_L 0 0 C PV Filter OFF MDO None ACT N O Ao2 H 800 0 C PV Slope 1 000 a a som A ENT SoRN SCRN ENT SCRN 4 8 v Ww ius Heater 0 0 1 RANGECB4 0 5V HBA OFF ScL 0 0 HLA OFF Sc H 100 0 5 bM Looks HBF QUIS ng UNIT DPT XXXX X g ORN ni ENT SCRN COM PROTES SHIMADEN 7 ADR 1 a BPS 9600 MEM EEP 4 10 BORN T eur scu bs NS EEP om 5 9 SORN Wd ENT
23. O Auxiliary Settings For details see Chapter 8 4 Program Settings Make program initial settings step related settings pattern related settings pattern link related settings and settings before program operation For details see Chapter 9 5 FIX Settings For details see Chapter 10 20 10 11 5 SETUP PID Setting For details see Chapter 11 EVENT amp DO Settings For details see Chapter 12 Option HB COM DI AO Settings For details see Chapter 13 Key Lock Setting When setup of parameters are completed set the key lock as necessary to prevent inadvertent operation For details see Chapter 14 Monitoring Executing amp Stopping Operation For details see Chapter 15 Operations During Control For details see Chapter 16 6 OUTPUT SPECIFICATION amp KEY LOCK 21 6 OUTPUT SPECIFICATION amp KEY LOCK Perform the following as necessary 6 1 Confirming the Output Specification The current output specification is displayed at the bottom row of the key lock number of outputs setting screen No 8 1 8 1 KLOCKI OFF OUTPUT Single 1in 1out 1loop 1 output controller IR COM ON 1in 2out 1loop 2 output controller fin fout 1loop 22 6 OUTPUT SPECIFICATION amp KEY LOCK 6 2 Releasing the Key Lock 1 Key lock screen display To call up the LOCK etc screen group group 8 from the basic screen press the GRP key Press the SCRN key in t
24. STX ETX CRLF Q CR Checksum BCC ADD ADD two s cmp XOR None Communication code ASCII Communication protocol 2 MODBUS ASCII mode Data length 7 bit fixed Parity EVEN ODD NONE Stop bit 1bit 2bit Control code _CRLF Error check LRC check Function code 03H and 06H Hex supported 1 03H Read data 2 06H Write data Communication protocol 3 MODBUS RTU mode Data length 8 bit fixed Parity EVEN ODD NONE Stop bit 1bit 2bit Control code None Error check CRC 16 Function code 03H and 06H Hex supported 1 03H Read data 2 06H Write data 130 20 SPECIFICATIONS 20 14 Infrared Communication Communication system Serial communication with PC through USB adapter sold separately Number of connectable devices 1 Infrared communication specification Synchronization system Start stop synchronization Communication speed 9600 bps Data format 7E1 7 bits even parity 1 stop bit Control code STX_ETX_CR Checksum BCC ADD Communication code ASCII Communication protocol SHIMADEN protocol extended 20 15 General Specifications Data storage Non volatile memory EEPROM Operating environment conditions Temperature Humidity Elevation Category Pollution class Storage temperature Power voltage Power consumption Input noise removal ratio Applicable standards Insulation resistance Dielectric strength Protective structure Case material External dimen
25. SV1 SV2 i f heure Serene e E Start SV Time Step1 Step2 Step3 Step4 Step5 Step5 Step6 extended 1 HLD is enabled even in the guarantee soak 2 ADV cannot be executed during HLD 3 HLD operation by key entry or communication is enabled only when DI is not assigned DI input is given priority 4 When a program is executed with HLD DI input ON program execution is dependent on the SV value of the PV start function Ex When PV start is ON hold by SV value of PV start When PV start is OFF hold by start SV 5 During HLD changes to parameters are not reflected until HLD is canceled even if start V step SV and time signal related parameters are changed 96 16 OPERATIONS DURING CONTROL 16 5 Executing Advance ADV Advance is a function for forcibly moving to the next step or time from the current step or time during program execution 1 Step move Program advance in step units single steps 2 Time move Program advance in time units For details on the setting of move action by ADV execution and ADV time when time move is set see 9 1 5 Advance mode and 9 1 6 Advance time Setting range ON OFF Initial value OFF Note ADV is disabled for about two second after ADV is executed n a guarantee soak GUA state GUA is canceled on both the step and time and the program only moves to the next step Advance cannot be executed during a hold HLD Example Move by ste
26. affect the safety health or working conditions of those who come into contact with the effects of its use When used adequate and effective safety countermeasures must be provided at all times by the user No warranty express or implied is valid when this device is used without the proper safety countermeasures A MYERS Before you start to use this device install it in a control panel or the like and avoid touching the terminals Do not open this device s case and touch the boards or inside of the case with your hands or a conductor The user should never repair or modify this device Doing so might cause an accident that may result in death or serious bodily injury from electric shock A aem To avoid damage to connected peripheral devices facilities or the product itself due to malfunction of this device safety countermeasures such as proper installation of the fuse or installation of overheating protection must be taken before use No warranty express or implied is valid in the case of use resulting in an accident without having taken the proper safety countermeasures The warning mark on the plate affixed on the casing of this device warns you not to touch charged parts while this device is powered ON Doing so might cause an electric shock A means for turning the power OFF such as switch or a breaker must be installed on the external power circuit connected to the power terminal on this device Fa
27. be confirmed with the above Q screen LCD Display Actual numbers DI DO DO DI DO NO NO 4 5 YES NO 10 9 YES YES 10 13 12 3 BASIC OPERATIONS 3 2 Switching LCD Screen Display and Moving the Cursor 1 Switching the screen display For details on moving between screens see LCD Flow Chart in the preface The operation screens of this device are configured so that screens are displayed in order from the most frequently used screen in regular use The following shows an example of screens in the 1 input 1 output specification 2 CTRLEXEC Exec Key Stat PTN GRP PTN Link FIX GRP To display the basic screen Press the To switch Press the DISP the GRP key display between screen groups key to successively switch screen group top screens To switch setup screens within groups Press the SCRN key to successively switch screens To move the cursor in a screen Press the e key to move the cursor 2 blinking when there are two or more parameters in the same screen To display the top screen Press the GRP key in a respective parameter setup screen other than the basic screen group to switch to the top screen of a screen group E PID display PID and Out Limit AT 3 GRP 2 PID01 PID01 Next
28. be set when Zone PID is enabled Zone is displayed FTX aS OFF 7 Setting range 1 to 10 0c Ys FIX PID i Initial value 1 EIX MOVE EXE 10 4 FIX MOVE Make detailed settings for when the FP23 enters FIX mode FTX NODE OFF Setting range EXE EXE STBY EXE TRCK FIX SV 0 0 ge FIX PID i Initial value EXE FIX MOVE EXE EXE Switch to RUN state when transferring to FIX mode EXE STBY Current RUN RST state is maintained when transferring to FIX mode EXE TRCK Incase of RST state switch to RUN state when transferring to FIX mode In case of RUN state track the SV and PID No that have been used just before and switch to RUN state FIX MOVE Before Move After Move Remarks E PRGRST FIX RUN Enters the RUN mode PRG RUN FIX RUN Stays in the RUN mode PRG RST FIX RST Stays in the RST mode EXE STBY PRG RUN FIX RUN Stays in the RUN mode PRG RST FIX RUN Enters the RUN mode Sen PRG RUN FIXRUN Executing SV value and PID values are tracked Note When the FP23 moves from FIX mode to the Program mode the FP23 maintains its current state RUN or Reset 10 FIX SETTINGS 10 5 FIX EVENT DO Action Points Set each of the EVENT DO action points in the FIX mode This screen is not displayed when a mode other than the six actions shown below is set to EVENT DO I E I TH co l af c TIO coc Ado o ce NN anon ooo oo Sg m
29. by the DISP key and move to the output value display 0 1 screen by the SCRN key At this time make sure that the cursor C4 is displayed at the top left of the LCD screen 3 You can select OUT1 or OUT2 by the C2 key and adjust the output by the lt A jor V key There is no need to register and fix settings by the ENT key 94 16 OPERATIONS DURING CONTROL 2 Simple key based manual output operations In the output value display screen 0 1 you can switch automatic manual by pressing the ENT A keys or the ENT V keys ENT A or ENT V 16 OPERATIONS DURING CONTROL 95 16 4 Temporarily Holding HLD and Resuming Program Execution Hold is a function for temporarily holding program control When this function is set to ON HLD is executed and when it is set to OFF HLD is canceled During HLD execution the HLD monitor lamp and status monitor are lit HL Did OFF ADV OFF Start PIN 1 In the following example the remaining Step5 s period is used to reach SV5 after HLD is canceled Setting range OFF ON Initial value OFF Remaining Remaining period T period T SVS SUD ce ee eee eee E du SV3 SV4 I e ecc ere ae HLD execution HLD cancel SV reaches after theremaining period T
30. group top screen the program step No on the LCD display blinks and is incremented It can also be changed by the A or Y key if it is blinking When you press the ENT key after changing the program step No to fix the setting blinking stops 0 0 0 PIN D STEP 1 PIN D STEP 3 PIN D STEP 3 OUT1 1 moro Ta n OUT1 1 moro ify 5 OUT1 i moro ME Du 0 0 0 0 0 0 Press 2 times When 0 is set to the start step that pattern is not executed To execute control set a value other than 0 to the start step 86 15 MONITORING EXECUTING amp STOPPING OPERATION 3 Setting the FIX mode When the PTN key is pressed in Basic screen group top screen the program pattern No on the LCD display blinks and is incremented It can also be changed by the A or V key if itis blinking When F is selected and the ENT key is pressed to fix the setting blinking stops Note When the mode is changed from the Program mode to the FIX mode the move operation changes depending on the FIX MOVE setting For details see 10 4 FIX MOVE 4 Setting the FIX SV value only in FIX mode In the FIX mode pressing the lt A Jor Y key in Basic screen group top screen causes the lowermost digit in the SV display to blink Press the 4 key to mov
31. is made to change with respect to the measuring range When a wide proportional band is set the change in the control output with respect to deviation decreases and the offset constant deviation increases When a narrow proportional band is set the change in the control output increases and the offset decreases If too narrow a proportional band is set hunting vibration occurs and action becomes similar to that of ON OFF control When P OFF is set control becomes ON OFF control and auto tuning cannot be executed 3 1 PIDO1 OUT1 Setting range OFF 0 1 to 999 9 96 P3 3 05 MR 0 0 I 120s SF 0 40 Initial value 3 0 D 30s 11 2 Integral Time I Integral action is a function for correcting the offset constant deviation that occurs due to proportional action When a long integral time is set offset correction action is weak and it takes a long time to correct the offset The shorter an integral time is set the stronger the correction action becomes However if too short an integral time is set hunting vibration occurs and action becomes similar to that of ON OFF control 3 1 PIDO1 OUT1 Setting range OFF 1 to 6000 s P 3 0 MR 0 0 IQ 120s SF 0 40 Initial value 120s D 30s When auto tuning is executed with I OFF the manual reset MR value is computed and automatically set For details on automatic setting of MR see 11 4 Manual Reset MR 58 11 PID SETTING 11 3 Derivative Time D
32. max 0 1 FS of indicated value Approx 1 14000 0 1 second 100 msec PV SV within measuring range DEV within 100 0 to 100 096 OUT1 OUT2 within 0 0 to 100 0 reverse scaling possible Insulated between analog outputs and various I O or analog outputs and the system Not insulated between analog outputs A o1 and A 02 20 12 Sensor Power Supply option Number of outputs Output rating solation 1 Output from Analog Output 2 A 02 terminal When the sensor power supply SPS is selected Analog Output 2 A 02 is unusable 24 V DC 25 mA max Insulated between SPS and various I O SPS and analog output 1 or SPS and the system 20 SPECIFICATIONS 129 20 13 Communication option Communication type RS 232C RS 485 Communication system RS 232C 3 line half duplex system RS 485 24ine half duplex multidrop bus system Communication distance RS 232C 15mmax RS 485 500 m max depending on connection conditions Number of connectable devices RS 232C 1 RS 485 32 including the host differs depending on connection conditions Synchronization system Start stop synchronization Communication speed 2400 4800 9600 19200 bps Communication device address 1 to 98 Communication delay time 1 to 50 msec Communication memory mode EEP RAM r E Communication protocol 1 SHIMADEN protocol Data length 7 bit 8bit Parity EVEN ODD NONE Stop bit 1bit 2bit Control code STX ETX CR
33. screen OUTIL 3 0 096 OUT1H 100 0 C2 GRP M OUTIL 0 096 OUT1H A 100 0 3 3 3 1 Changing and Registering Data BASIC OPERATIONS 13 Basically set up and change parameters while confirming the LCD screen display Entering numerical values 1 When there are two or more parameters press the C key to move the cursor 2 to the parameter to be changed 2 Press the blinks or J A keys The smallest digit of the numerical value 3 Press the 4 key again Move the blinking section in the numerical value to the digit to be changed and change the value using the V or A key 4 Press the blinking Changing a numerical value setting example ENT key The numerical value is fixed and registered and stops The following shows the procedure for changing the value of PID parameter to 100 s PIDO1 OUT PI 3 0 120s D 30s PIDO1 OUT1 P 3 08 I 3 120s D 30s PIDO1 OUT1 P 3 04 IE 10s D 30s PIDO1 OUTI P 3 08 IE 100s D 30s PIDO1 OUT1 P 3 08 I 3 100s D 30s MR 0 0 To move between screens SF 0 40 Press the Press the Press the digit to 0 Press the 2 to oO Press the GRP c2 4 v ENT
34. step No must already be set must not be OFF 2 The ON step No lt the OFF step No Note however that the actual ON time lt the actual OFF time When the ON step No OFF step No TS turns ON for 1 second when the actual ON time actual OFF time When the ON step No lt OFF step No TS turns ON for 1 second when the actual ON time x actual OFF time Step1 Step2 Step3 cssossn 1 ON step No lt OFF step No i Actual ON time lt Actual OFF time ne DIES x diera 2 ON step No OFF step No Actual ON time lt Actual OFF time T T tegens best etes Latet Ete d 3 ON step No OFF step No Actual ON time Actual OFF time 4 ON step No OFF step No Actual ON time Actual OFF time 5 ON step No OFF step No Actual ON time Actual OFF time 6 ON step No lt OFF step No ON time 00 00 OFF time 00 00 ON Time oT TTT OFF Time Actual ON time the time until Time Signal will be ON after the program has started Actual OFF time the time until Time Signal will be OFF after the program has started ON time Time signal ON time OFF time Time signal OFF time 9 PROGRAM SETTINGS 51 lt Other precautions relating to setting gt 1 The Time Signal TS tick is suspended during a Hold or Guarantee Soak 2 If TS turns ON when the OFF step assigned is OFF with the ON step and ON time both enabled TS stays ON until the end of the pat
35. the stop mode reset For details on control stop operation see 4 1 Control Modes 3 Set the count value Call up the LOCK etc top screen group 8 from the basic screen by the GRP key Move to the setup screen by holding down the ENT key and pressing the GRP key for at least 3 seconds and select the output to compensate by pressing the with the LOCK Key Lock Time Unit etc SV Limit ADV Mode LCD Display will be blank SCRN and C2 keys Set the count value currently displayed on the SV display V or _A key and press the ENT key to fix and register settings i Displayed when Control Output 1 is current or i 1 Displayed when Control Output 2 is current or i iDisplayed with Analog i Output 1 or 2 optional i irespectively PV Display Description PV Display Description am lafi Control Output 1 lower limit value di F H Control Output 1 higher limit value mein amp Control Output 2 lower limit value f H Control Output 2 higher limit value H dia Fi Analog Output 1 lower limit value Ff fin H Analog Output 1 higher limit value FaF i Analog Output 2 lower limit value Fiz H Analog Output 2 higher limit value When 0 is set settings return to factory defaults
36. to the zone set value This hysteresis is valid for all zone set values 3 21 Setting range 0 to 10000 Unit Zone PID1 ON Initial value 20 Unit HYSIE 2 0 3 PID zone value Set the zone value temperature range to be used by the Zone PID function for each PID No 3 1 F TOOR OUT l Setting range Within measuring range Po um UN a Do Initial value 0 Unit Note When the same zone value is set to two or more PID Nos the PID having the smallest No is executed Touse the Zone PID function zone setting and zone hysteresis must be set 12 EVENT amp DO SETTING 65 12 EVENT amp DO SETTING 12 1 Monitor Screens 1 DO monitor 4 1 DO6 DO DOS DOI When DOxx x 6 to13 turns ON o is highlighted as m 00o Gd DO6 to DO13 are optional then they are not displayed D010 D011 DO12 D013 when they are not installed D Dont 2 Logic monitor EV1 EV2 This screen is displayed when LOGIC is assigned to Bi i oF amp one or more EVENT DOs D01 D02 LOGIC OR amp AND XOR m Input B Buffer F Flip flop I Inverter The cursor position is highlighted In the screen as above Buffer and Inverter are assigned to DO1 to make the device perform OR operation on both inputs 12 2 EVENT DO Action Note that if you have changed this setting action set points SP and hysteresis DF parameters are initialized PE Setting range See List of EVENT DO Types Initial value EV1 DEV Hi EV2 DEV Low
37. 0 F 32 Pt2 100 00 to 100 00 C 150 0 to 200 0 F 33 Pt3 100 0 to 300 0 C 150 0 to 600 0 F 34 Pt 4 60 00 to 40 00 C 80 00 to 100 00 F 35 Pt5 50 00 to 50 00 C 60 00 to 120 00 F 36 Pt6 40 00 to 60 00 C 40 00 to 140 00 F PH00 37 Pt7 20 00 to 80 00 C 0 00 to 180 00 F RTD new JJIS EC 38 ptg 6 0 000 to 30 000 C 0 00 to 80 00 F 39 Pt9 0 00 to 50 00 C 0 00 to 120 00 F 40 Pt0 0 00 to 100 00 C 0 00 to 200 00 F 41 Pt11 0 00 to 200 00 C 0 0 to 400 0 F 42 Pt12 7 0 00 to 300 00 C 0 0 to 600 0 F 43 Pt13 0 0 to 300 0 C 0 0 to 600 0 F 44 Pti4 0 0 to 500 0 C 0 0 to 1000 0 F 7 O SETTINGS INFRARED COMMUNICATION 27 Input Type Sensor Type Code Symbol Measuring range Measuring range 45 JPt 1 200 0 to 500 0 C 300 0 to 900 0 F 46 JPt 2 100 00 to 100 00 C 150 0 to 200 0 F 47 JPt 3 100 0 to 300 0 C 150 0 to 600 0 F 48 JPt4 60 00 to 40 00 C 80 00 to 100 00 F 49 JPt 5 50 00 to 50 00 C 60 00 to 120 00 F 50 JPt 6 40 00 to 60 00 C 40 00 to 140 00 F Pt100 51 JPt 7 20 00 to 80 00 C 0 00 to 180 00 F RTD old JISAEC 52 yptg 6 0 000 to 30 000 C 0 00 to 80 00 F 53 JPt9 0 00 to 50 00 C 0 00 to 120 00 F 54 JPt10 0 00 to 100 00 C 0 00 to 200 00 F 55 JPt11 0 00 to 200 00 C 0 0
38. 00 00 to 99 59 4 ADV Mode Time ADV Time 00h00m Initial value 00 00 Note When 00 00 is set time advance does not function 9 PROGRAM SETTINGS 41 9 2 Step related Settings Make settings for each step The following describes setup operation using start pattern 1 and step 1 as an example 1 Step SV value Set the SV value of step 1 IND c TU Oo HO In iom I 0 Bien IE oO e ie e 1 Setting range Within SV limiter setting range ORO Initial value 0 0 Note When the STEP SV value exceeds the limit the SV value is highlighted as shown left side The SV value displayed reversed in white is replaced internally with the limiter value and the SV value cut by the limiter is displayed on the SV display For details see 8 5 2 SV limiter 2 Step Time Set the time of step 1 Setting range 00 00 to 99 59 Initial value 00 01 3 Step PID No Set the PID No of step 1 execution Setting range 0 to10 Initial value 0 When PID 0 is set the previous execution step PID No is looked up When PID 0 is set to the start step the program is executed by PID No 1 at the start of the program 42 9 PROGRAM SETTINGS 9 3 Pattern related Settings 1 Number of steps Set the number of steps to be used in the program pattern Setting range 0 to 400 Initial value PTN1 20 Other 0 Set control action to a stopped reset state before perfo
39. 2 Pattern link This setting is for linking connecting and operating each pattern by a program Set the pattern No to be linked in order from 1st pattern Up to 20 patterns can be linked from 1st to 20th The same pattern can also be set repeatedly Setting range 0 to higher limit of assigned pattern Initial value 0 Note When pattern 0 is set the link to patterns set from then onwards becomes invalid 48 9 PROGRAM SETTINGS 9 5 Settings Before Program Operation 1 Auto tuning point To avoid hunting resulting from limit cycle with SV value in executing Auto Tuning set a hypothetical SV value to carry out Auto Tuning at a point away from the actual SV value Setting range 0 1 to 10000 Unit Initial value 0 PV When auto tuning is executed with SV TP lt PV High side ANA AT action point AT point SV value AT point Low side PV When auto tuning is executed with SV ATP gt PV Note For ATP AT point set the AT action points above and below the SV as a deviation When auto tuning is executed with PV outside of the preset AT points above and below auto tuning is performed at an AT point between PV and SV When auto tuning is executed with the PV value inside the At action points above and below auto tuning is performed using the SV value When ATP is set to 0 the SV value becomes the AT action points When zone PID SV is selected AT points become invalid 9 PROGRAM S
40. 2 to 7 are selected in the EVENT DO action Setting range OFF 1 to 9999 s Initial value OFF Note EVENT DO is not output when the source of the signal output disappears during the delay time When the source is generated again counting of the time is performed from the beginning When the delay time is set to OFF EVENT DO is output at the same time that the source of EVENT DO is generated When an EVENT DO source is generated within the delay time operation the delay time can be changed Note however that the delay time is the time not from when measurement is performed from the newly set time but from the time that was measured from when the output source was generated 4 Inhibit Action This function is for turning EVENT DO ON when the PV value leaves the EVENT DO action range and enters the range again without outputting EVENT DO even if the PV value is in the action range at power ON Select this item taking Inhibit Action and event action at scale over into consideration This item is displayed when Modes 2 to 7 are selected in the EVENT DO action Setting range OFF 1 2 3 Initial value OFF OFF Inhibit action is not performed 1 Inhibit action is executed at power ON and when the control state changes from RST to RUN 2 Inhibit action is executed at power ON when the control state changes from RST to RUN and when the state of SV has changed 3 Inhibit action is not performed action OFF at scale
41. 4 Start pattern No Set the start pattern No when executing a program This screen belongs not to PROGRAM program screen group but to CTRL EXEC execution screen group HLOC OFF Setting range 1 to higher limit of assigned Start PING 1 Initial value 1 Note This pattern can also be set before program control execution in the basic screen For details see 15 1 Operations in Basic Screen 10 FIX SETTINGS 53 10 FIX SETTINGS 10 1 Switching the FIX Mode The FP23 can be set to the FIX fixed value control mode Note that movement to the FIX mode when the Program mode is switched to the FIX mode varies according to the FIX MOVE setting For details see 10 4 FIX MOVE Setting range ON OFF Initial value OFF ON FIX fixed value control mode OFF Program mode Note Switching between the Program mode and the FIX mode is also possible in the basic screen 10 2 FIX SV Value Set the SV value during fixed value control FIX mode ON Setting range Within SV limiter setting range Initial value 0 Unit When the FIX SV value exceeds the limit the SV value is highlighted as left side The highlighted SV value is replaced internally with the limiter value and the SV value cut by the limiter is displayed on the SV display For details see 8 5 2 SV limiter 54 10 FIX SETTINGS 10 3 FIX PID No Set the PID No during fixed value control FIX mode ON The PID No cannot
42. AMETERS 105 18 5 EVENT DO Screen Group group 4 sid garcia 9 Setting Range Initial Value Lock EV1 to EV3 DO1 to DO13 MD EV1 to 3 None No action EV1 DEVHi 1 DO1 to 13 DEV Hi X Higher limit deviation EV2 DEV Low Operation mode DEV Low Lower limit deviation EV3 RUN DEV Out Outside higher lower limit deviation DO1 to 13 DEV In Inside higher lower limit None deviation PV Hi PV higher limit absolute value PV Low PV lower limit absolute value SO Scale over FIX In FIX mode AT Auto tuning execution in progress MAN Manual output LOGIC Logic operation 1 2 Direct Direct output 3 RUN RUN HLD Program hold GUA Guarantee soak zone STEP Step signal PRG END Program end signal TS1 Time signal 1 TS2 Time signal 2 TS3 Time signal 3 TS4 Time signal 4 TS5 Time signal 5 TS6 Time signal 6 TS7 Time signal 7 TS8 Time signal 8 HBA Heater Break Alarm output 4 HLA Heater Loop Alarm output 4 ACT EV1 to EV3 N O Normally open N O 1 DO1 to DO13 output N C Normally closed characteristics DF EV1to EV3 1 to 9999 Unit 20 Unit 1 DO1 to DO13 hysteresis IH EV1 to EV3 OFF 1 2 3 OFF 1 DO1 to DO13 standby action DLY EV1 to EV3 OFF 1 to 9999 s OFF 1 DO1 to DO13 delay time 106 18 LIST OF PARAMETERS bcc Seting Range Ill Lock EV1 to EV3 DO1 to DO3 SRC1 Source input1 None TS1 to TS8 DI1 to DI10 None 1 SRC2 Source in
43. ARAMETER SETUP RECORD SHEETS sss 113 19 1 Product Model Code S d odio od foa Jog 158 3 15 od to iot died dioi bo hes 113 19 2 CTRL EXEC Parameters eret iiien 113 19 3 PROG STEP Parameters x ipti ee e a e eE 114 19 4 PID Paratfielers eene e e en mes 116 19 5 EVENT DO Parameters c c eisie eenean ta EE ER EE ERR ERR E ER EE ERR ERROR ES 117 19 6 DIODEIODS Paramieler Sud deceesorint cer Greve epar ERE coe aeter ee eerie eee Es Rete ir uo deas 118 19 7 Control Output Parameters ccccccccecceeecssssseeeeeeeeeeseeceesseeeeeeeeeeneees 118 19 8 Unit Measuring Range Parameters sssssssss 118 19 97 eck ele P3rdimeles c seo eoo 119 20 SPECIFICATIONS s iicet vectra e ERE ERE HE Ede petet eene 121 20 1 TIS PLAY cr ER IDEEN ER 121 20 2 SOLUS recreere reste eo tese eset ES e eset e oet Ente toes e oen e oett oet eneee 121 20 3 INPUT OE 122 PA Menit ae a E aie eel eee 123 20 5 Program FUNCION senean see tae see tte see tau see tae sate tae ser tate s 124 20 5 Event OULDUD izeien dt ete tino pr tene e a D sie a e a aE 125 20 7 External Control Output D cesccesce esee rece esee esee ese ette eee este eg eet ee eve ceste even 126 20 8 External Control Input Dl o ccaccoac ce ace dst eeace ae Hace dite ece ee Hee nee eee ee eee 126 20 9 Logic Operation PUrGllpEis s cooceteccac ned eco onec ene Deco oo te Deco te te Pete oo te Pene ote tere 127 20 10 Heater Break
44. ARAMETERS Display Description is Symbol Sf Function Setting Range Initial Value Lock FIX EV Set Point FIX EV action DEV Hi 25000 to 25000 Unit 25000 Unit 2 EV1 to EV3 point setting DEV Low 25000 to 25000 Unit 25000 Unit DEV Out 0 to 25000 Unit 25000 Unit DEV n 0 to 25000 Unit 25000 Unit PV Hi Within measuring range Measuring range higher limit value PV Low Within measuring range Measuring range higher limit value FIX DO Set Point FIX DO DEV Hi 25000 to 25000 Unit 25000 Unit 2 DO1 to DO13 action point DEV Low 25000 to 25000 Unit 25000 Unit setting DEV Out 0 to 25000 Unit 25000 Unit DEV In 0 to 25000 Unit 25000 Unit PV Hi Within measuring range Measuring range higher limit value PV Low Within measuring Measuring range range higher limit value 18 2 Program Screen Group group 2 Display Description of Initial Symbol Function Setting Range Value Lock Num of STEP Number of steps 0 to assigned step higher limit 20 1 Start STEP Start step 0 to number of steps 1 1 Start SV Start SV Within SV limiter setting range 0 Unit 3 PTN Reps Pattern execution count 1 to 9999 times 1 1 Loop Setup Start Start step No 1 to number of steps 1 1 End End step No 1 to number of steps 1 1 Reps Execution count 1 to 9999 times 1 1 GUArantee Soak Zone Guarantee soak zone OFF 1 to 9999 Unit OFF 1 Time Guarantee soak time 00 00 to 99 59 00 00 1 PV Start PV start ON OFF OFF 1 EV Set Point EV action poin
45. Alarm option 127 20 11 Analog Output Option nee eee deena eee nedeeenens 128 20 12 Sensor Power Supply Option cece eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeea 128 20 139 Communication OPUOR 4o4s sccuacLecadedeusdeuacsubcededsucdeucc ubcededsucceucesutcededucd at 129 20 14 Infrared COMMUNICATION o c ceo cede lecdecenceedecesceesctenccedeuesceeseeescceseuesceeseueneces 130 20 15 General Specifications seen 130 xi LCD Flow Chart The following shows how to move between the LCD display screens of this device Screens that are always displayed
46. Derivative action functions in two ways It forecasts changes in the control output to reduce influence caused by external disturbance and suppresses overshoot caused by integral action to improve control stability The shorter a derivative time is set the weaker derivative action becomes Alternatively the longer a derivative time is set the stronger derivative action becomes However if too long a derivative time is set hunting vibration occurs and action becomes similar to that of ON OFF control 3 1 PIDO1 OUT1 Setting range OFF 1 to 3600 s P 3 0 MR 0 0 I 120s SF 0 40 Initial value 30s DE 30s When auto tuning is executed with D OFF computation is performed only by PI value proportional integral 11 4 Manual Reset MR This function manually corrects offset that occurs when control action is performed by P or P D I 0 control When a side MR value is set the control result shifts to the side and when a MR value is set the control action shifts to the side The amount of shift is proportional to the size of the numerical value that is set 3 1 PIDO1 OUT1 Setting range 50 0 to 50 0 P 3 0 MRO 0 0 Initial value 0 0 in 1 output specification L pi SF 0 40 50 0 in 2 output specification s B Automatic setting of MR When auto tuning is executed with I OFF the manual reset MR value is computed and automatically set During PID control MR is used as the target load rat
47. ETTINGS 49 2 Program EVENT DO action points Set the action points of each of EVENT DO in the Program mode This screen is not displayed when an action other than the six actions shown below is set to EVENT DO 2 5 Setting range HD DEV Hi Higher limit deviation 25000 to 25000 Unit LD DEV Low Lower limit deviation 25000 to 25000 Unit OD DEV Out Outside higher lower limit deviation value O to 25000 Unit ID DEV In Inside higher lower limit deviation value 0 to 25000 Unit HA PV Hi PV higher limit absolute value Within measuring range LA PV Low PV lower limit absolute value Within measuring range Initial value HD DEV Hi Higher limit deviation value 25000 Unit LD DEV Low Lower limit deviation value 25000 Unit OD DEV Out Outside higher lower limit deviation value 25000 Unit ID DEV In Inside higher lower limit deviation value 25000 Unit HA PV Hi PV higher limit absolute value Within measuring range higher limit value LA PV Low PV lower limit absolute value Within measuring range lower limit value 50 9 PROGRAM SETTINGS 3 Time signal TS Eight time signals are available for each pattern The following screen descriptions are for Time Signal 1 TS1 To use a time signal as an external output TS1 to TS8 must be assigned to EV1 to EV3 and DO1 to DO13 in the EVENT DO screen group Time signal enabling conditions Though invalid conditions can be assigned they do not function 1 The ON
48. FP23 Series Programmable Controller Instruction Manual 1 input Thank you for purchasing the Shimaden FP23 Series Programmable Controller Check that the delivered product is the correct item you ordered Do not begin operating this product until you have read and thoroughly understood the contents of this Instruction Manual SHIMADEN CO LTD MFP023 E01 B Jan 2006 Request Make sure that this instruction manual is given to the final user of the device Keep this manual at the work site during operation of the FP23 Series Preface This Instruction Manual describes the basic functions and how to use 1 input 1 output 2 output FP23 Series Controllers For details on 2 input 1 output 2 output and servo output refer to separate manuals This Instruction Manual is meant for those will be involved in the wiring installation operation and routine maintenance of the FP23 Series This manual describes the handling installation and wiring procedures for operation While using this device you should always follow the instructions written in this manual For safety precautions and potential damage to equipment and or facilities additional instructions are indicated by the following headings Safety Precautions A EHTE The FP23 Series Digital Controller is designed for controlling temperature humidity and other physical quantities in general industrial facilities It must not be used in any way that may adversely
49. N E SCRN SORN id 2 19 yi PTN ON STEPO OFF TI We cs O1 QN Time lt 00h00m FIX DO Set Point OFF STEP OFF D012 HD 2500 0 C TS8 OFF Time 00h00m po13 HD 2500 0 Lorat en gil SCRN ENT SCRN SCRN T ENT SCRN yi 2 0 vi 1 0 When the DISP key is pressed at a screen other than the 0 0 basic screen the 0 0 basic screen is returned to Group 4 Event DO screens Group 5 DI Optionscreens Group 6 Control output screens Group 7 Unit Range screens Group 8 Lock screens 4 0 5 0 6 0 1 0 8 0 EVENT DO DI OPTION CTRL OUT UNIT RANGE ILOCK ete Alarm and Status A Output H Break GRP RA DA Cycle Rate GP Bias Filter GRP Key Lock SV Limit Communication SQ Root Prox Mode Time Unit ADV Mode A A GRP SCRN ENT SCRN GRP SCRN ENT ScRN GRP SCRN ENT SCRN SCRN ENT SCRN GRP SCRN ENT SCRN Au Nur cu a vw 61 v Ca 8 1 DOS D07 Do8
50. O in EVENT DO group 5 Heater Break Heater Loop Alarm mode HBM You can select the real mode or the lock mode as the alarm output mode 5 Heater 1 070A1 73 Setting range Real Lock Hg Ore Initial value Real t HM Lock HB 0ULI Real Once the alarm is output alarm output is canceled when the heater current returns to normal Lock Once the alarm is output alarm output is locked fixed and is output continuously even if the heater current returns to normal Alarm output can be canceled by setting HBA HLA to OFF or turning the power OFF 13 6 OPTION HB COM DI AO SETTINGS 75 Heater Break detection Selection HB Select the control output at which Heater Break is detected This parameter can be set when 2 output specification is selected and specified either Y Y P P YIP or P Y for output 1 output 2 sive 770088177773 Setting range OUT1 OUT2 Initial value OUT1 76 13 OPTION HB COM DI AO SETTINGS 13 2 Communication 1 Setting communication For details refer to the separate manual FP23 Series Programmable Controller Communications Interface RS 232C RS 485 This section explains only setting items 5 8 PROT Communication protocol COM pu SHIMADEN Setting range SHIMADEN MOD ASC MOD RTU Initial value SHIMADEN ADDR Communication address Setting range 1 to 98 Initial value 1 BPS Communication speed Setting range 2400 4800 9600 19200 bps Initial value 9600 bps MEM Comm
51. ST Switching of Run Reset when ON Run execution None Edge RST Forced Reset when ON Reset state None Level HLD Control suspension restart when ON suspension state None Level ADV Execute advance when ON execute advance HLD Edge FIX Switching of FIX mode Program mode when ON FIX mode None Level MAN Switching of control output between auto manual when ON manual AT Level LOGIC Logic operation input exclusive port when ON input ON None Level PTN2bit Selection of start pattern No by DI input selectable from 3 patterns FIX Level PTN3bit Selection of start pattern No by DI input selectable from 7 patterns FIX Level PTN4bit Selection of start pattern No by DI input selectable from 15 patterns FIX Level PTNb5bit Selection of start pattern No by DI input Selectable from 20 pattems FIX Level Note 1 The corresponding DI action details cannot be executed while parameters listed in the No action Conditions column in the DI Assignments Table are being executed Note 2 Signal detection timing Level input Action is maintained with DI input ON Edge input Action is executed by DI input ON and is maintained even if DI input turns OFF Action is canceled by DI input ON again Note3 Dl input must be held at ON or OFF for at least 0 1 sec to detect DI input Note 4 Once a function is assigned to a DI the same function cannot be set by the front panel keys as DI is given priority Note 5 When the same
52. XX X XXX XX XX XXX X XXXX Figure Number of digits past Normal Digits past decimal point Normal 1 2 decimal point Short No digits past decimal point CJ 3 Cold junction Internal Internal compensation Intemal 1 compensation External External compensation SQ Root Square root extraction OFF No operation OFF 1 4 ON _ Operation Lowcut 5 Lowcut Voltage input 0 0t05 0 1 0 1 PMD 4 Linearizer approximation OFF Approximation OFF OFF 1 ON Approximation ON A1toA11 4 Linearizer approximation 5 00 to 105 00 0 00 1 input 1 to 11 B1toB11 4 Linearizer approximation 5 00 to 105 00 0 00 1 output 1 to 11 1 This screen is not displayed in the case of RTD and TC input 2 This screen is not displayed in the case of voltage and current input 9 This screen is displayed only in the case of TC input 4 This screen is displayed only in the case of RTD and TC input 5 This screen is displayed only in the case of square root function ON 18 18 9 Lock etc Screen Group group 8 LIST OF PARAMETERS Display Description of Symbol F ricBon Setting Range Initial Value Lock KLOCK Key lock OFF Release OFF LOCK1 Other than SV CONTROL LOCK2 Other than SV LOCKS All OUTPUT Output mode Single 1 output 1 output Single 1 Dual 2 output 2 output Dual IR COM Front panel ON Enabled ON 1 communication OFF Disabled SV Lim
53. abnormality is detected during execution of control on this device the following error codes are displayed on the PV display Display Cause Se kk The PV value exceeded the measuring range lower limit 10 FS zc HH The PV value exceeded the measuring range higher limit 110 FS RTD Burnout Thermocouple Burnout h One or two RTD B burnout or all leads of the RTDs burnout Action of this device in this case is PV moving excessively towards the higher limit Lu LL Reference junction compensation 20 C is at the lower limit thermocouple input Lia iA Reference junction compensation 80 C is at the higher limit thermocouple input Check input or the heater lead when the above messages are displayed If the input or the heater lead is not in error and there is another probable cause contact your dealer 17 3 Heater Current Abnormalities option When a heater current abnormality is detected during execution of control on this device the following error codes are displayed on the LCD Display Cause HB HH The heater current exceeds 55 0A 18 18 LIST OF PARAMETERS LIST OF PARAMETERS This chapter lists all of the parameters used by the FP23 Parameters that cannot be set by the user are not listed Display Symbol 101 Indicates the parameter symbol displayed on the LCD screen Description of Function Setting range Initial Val
54. action is assigned to two or more Dls the DI having the smallest No is valid under the following conditions and Dis having a larger No are invalid 1 When the same action is assigned to multiple Dls For example assignment DI2 becomes invalid when MAN is assigned to DI1 and DI2 2 When action types PTN2bit PTN3bit PTN4bit PTN5bit that use multiple DI terminals are assigned to multiple Dls For example assignment to DI8 becomes invalid when PTN3bit is assigned to DI5 and DI8 Note 6 When action types PTN2bit PTN3bit PTN4bit and PTN5bit that use multiple DI terminals are assigned the assigned action of the DI to be used will be cleared depending on the assignment When DI5 is assigned to PTN5bit with MAN assigned to DI6 MAN assigned to DI6 is canceled as the start pattern No will be assigned to DI6 Note 7 When a DI assignment is canceled during DI execution the currently executing action is continued excluding LOGIC operation Note 8 For details on logic operation see 12 3 Event Logic Operations 80 13 OPTION HB COM DI AO SETTINGS B Selection of start pattern No The start pattern No can be selected by the external input To use this function PTN2bit PTN3bit PTN4bit or PTN5bit must be assigned to DI5 or PTN2bit or PTN3bit must be assigned to DI8 and the EXT lamp must be set to light Ex To assign PTN5bit to DI5 and select start pattern No 5 The start pattern No is automatically assigned fr
55. alue AT FIX MODE MAN FIX SV HLD FIX PID ADV FIX MOVE Start PTN FIX EV1 Set Point PTN Link Reps FIX EV2 Set Point Link Format FIX EV3 Set Point 1st FIX DO1 Set Point 2nd FIX DO2 Set Point 3rd FIX DO3 Set Point 4th FIX DO4 Set Point 5th FIX DOS Set Point 6th FIX DO6 Set Point 7th FIX DO7 Set Point 8th FIX DO8 Set Point 9th FIX DO9 Set Point 10th FIX DO10 Set Point 11th FIX DO11 Set Point 12th FIX DO12 Set Point 13th FIX DO13 Set Point 14th 15th 16th 17th 18th 19th 20th 114 19 3 PROG STEP Parameters PTN No Item Set Value Num of STEP Start STEP Start SV PTN Reps Loop setup Start End Reps Guarantee Soak Zone Time PV Start STEP No Item Set Value SV Time PID STEP No Item Set Value SV Time PID STEP No Item Set Value SV Time PID STEP No Item Set Value SV Time PID 19 PARAMETER SETUP RECORD SHEETS Item Set Value EV1 Set Point EV2 Set Point EV3 Set Point DO1 Set Point DO2 Set Point DO3 Set Point DO4 Set Point DO5 Set Point DO6 Set Point DO7 Set Point DO8 Set Point DO9 Set Point DO10 Set Point DO11 Set Point DO12 Set Point DO13 Set Point STEP No Item S
56. amp FUNCTIONS OF PARTS ON FRONT PANEL 7 3 BASIC OPERATIONS tcetasec itti nt Eve icena aai aeee iain 11 3 1 Power CO sson r EE Mast ds RERA 11 3 2 Switching LCD Screen Display and Moving the Cursor 12 1 Switching the screen display ccccccceeccceeeeeenceeeeeeeeaeeeeeaaeeeseeaeeeeseeseeaeeeeeeaaeeees 12 3 3 Changing and Registering Data cceeccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeees 13 ME Zo oneri cue IE rcc 13 2 Selecting setup ITGITIS sias rao uae RM ckba suadet in qiix sena aqu p M idaukisuadac bas tina tU fabis 14 4 CONTROL MODES amp FUNCTION BLOCKS esses 15 4 1 Control Modes Mec es 15 4 2 e RR ER 15 4 3 Programi FUNCHONS eee d d ee E RE ERE EHE EK ep ERES 16 4 4 CONTROL FUNCTION BLOCK DIAGRAMS seen 18 1 1 input T OUtpul 2 ODtpllussiaisasectenXpraiasaseag papi audadi xad adn Ead ncad paie pb i Rasa gau 18 NEIN IT 19 5 1 Parameter Setup Procedure eseeessssseeeseeessesseseseeeeesseeeseeeeeeeeeeees 19 6 OUTPUT SPECIFICATION amp KEY LOCK seen 21 6 1 Confirming the Output Specification cccccccccceeceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 21 6 2 Releasing the Key Lock ici titt inte t tese t n bebes n Pen n n MP P MP PRTE 22 1 Key lock screen display eeessesessesese
57. ange setting Setting range 01 to 19 31 to 58 71 to 77 81 to 87 Initial value 06 K3 When the range is changed in the above screen the following confirmation message will be displayed Press the A key to select YES and press the ENT key to apply the setting WARNING WARNIN Params lnitialize Params Initialize proceed Wy proceed mE When the range is changed the above warning message will be displayed and parameters will be initialized For details on parameters that are initialized see 18 List of Parameters 7 VO SETTINGS INFRARED COMMUNICATION 25 2 Range scaling This item is set during voltage input and current input and cannot be set during RTD and TC input Set the measurement range scaling Sc L is scaling of the lower limit side of PV and Sc His scaling of the higher limit side of PV Settable range 19999 to 30000 Unit Measuring range Minimum span 10 Unit Maximum span 30000 Unit Any setting within the above ranges is possible Note that Sc L Sc H Initial value Sc L 0 Unit Sc H 1000 Unit The maximum span is Sc H Sc L lt 30000 When an Sc L is set that causes the span to exceed 30000 a value that does not exceed span is automatically set to Sc H When scaling is changed in the above screen the following confirmation message will be displayed Press the A key to select YES and press the ENT key to apply the setting T
58. are assigned to EVENT DO EVENT DO are not output in a reset state 16 4 CONTROL MODES amp FUNCTION BLOCKS EVENT DO operation modes that are not output in a reset state Type Action Type Action DEV Hi Higher limit deviation DEV In Inside higher lower limit deviation DEV Low Lower limit deviation PV Hi PV higher limit absolute value DEV Out Outside higher lower limit deviation PV Low PV lower limit absolute value 4 3 Program Functions Up to 20 steps x 20 patterns can be stored to memory on this device Steps can be freely assigned as long as the total number of steps to assign to each pattern is within 400 steps For example when you have completely used up the steps set the number of steps allocated to pattern 20 to O 20 to 0 and change the number of steps in pattern 1 to 40 20 to 40 as shown in the following example PTN PTN 20 1 01 1 Num of STED 0 Num of STEPO Start STEP 1 Start STEP 1 In this case pattern 20 cannot be used in the program The FP23 is also installed with various program setup functions such as the pattern link function pattern execution function and step loop function The following briefly introduces these functions B Pattern link function Each of the patterns can be linked The pattern link can be set in any order Linking is not performed when the pattern link is set to O B Pattern link execution function Linked patterns can be executed rep
59. be set to each of Output 1 OUT1 and Output 2 OUT2 is displayed only in the 2 output specification device 2 Setting range R L QUIIN OFF OUT1 OUT2 OFF 0 1 to 100 0 s OUT2 OFF oe Initial value OUT1 OUT2 OFF 2 SV limiter The SV limit is used to prevent a wrongful setting Set the lower limit value and higher limit value of the SV value setting range Setting range Within measuring range SV Limit L lt SV Limit H Initial value SV Limit_L Lower limit value of measuring range SV Limit_H Higher limit value of measuring range If the preset SV value FIX SV Start SV STEP SV exceeds the SV limit the SV value will be displayed inverted in white as shown below and the SV value will be replaced internally with the limiter value and the limit cut SV value will be displayed on the SV display Ex When FIX SV value is set to 400 0 C with RANGE 04 K1 100 0 to 400 0 C and then SV Limit_H is set to 350 0 C PROGCO RUN HLD MAN FIX EVI EV2 E 8 0D DO 003 DO DUG EXT COM HERBAR LESRERSRH ISIGIGISISIIO The white inverted section indicates limiter over 8 I O AUXILIARY SETTINGS Compensating Control Output Analog Output Error that occurs in control output at linear output or analog output can be compensated 1 Release the key lock if it is applied For details on how to release the key lock see 6 2 Releasing the Key Lock 2 Set controller control action to
60. device housing Take care not to tighten the screws too tight 5 After completing wiring after installation attach the terminal cover Mounting fixture MEM FP23 Mounting fixture 1 INSTALLATION amp WIRING 1 4 Current Transformer CT for Heater Break Alarm The CT can be used when the heater Break alarm option is selected in the product specifications Either of the following CT is provided M For 0 to 30A CTL 6 S 5 8 3 E e 21 O C IN N 30 2 053 5 40 Unit mm M For 0 to 50A CTL 12 S36 8 D2 36 DMN 512 2 M3 depth 4 ki d Unit mm 4 1 INSTALLATION amp WIRING 1 5 Rear Terminal Arrangement Diagram FP2321 02 _ A _ 1 SG po com N23 poe ASN Loc A output 1 50 60Hz 22VA AB Feds Ig oo apo Regio A3 Vm 202 R25 oos R38 A output 2 CEI S5 AB so Rn 1 M5 ink ote TEL po4 27 vis N38 ou v Dos K28 pie 3g c ER pi M29 viz M40 DI2 pis M41 COM pis M31 o 42 toa aao ac DI4 pi 10 43 to6 54J aE ac pkcow j 33 p cou 655 civ AC MADE IN JAPAN bM 2 5A240V AC O 1 INSTALLATION amp WIRING Terminal Symbol Description No 1 Analog output 1 2 optional 3 Analog output 2 or 4 Sensor power supply
61. e the blinking section on the numerical value to the digit to be changed and press the A or V key to change the SV value After changing the SV value press the ENT key to fix the setting The blinking section on the numerical value stops 15 MONITORING EXECUTING amp STOPPING OPERATION 87 15 2 Displaying the Step No and SV PROG CONTROLLER EXT CN SV display Start step The following table shows the relationship between the start step No in Reset state and the SV display Start Step No SV display Program mode FIX mode 0 Starting SV 1 Starting SV 2 to 400 Previous step s SV Soa FIX SV 15 3 How to Start Stop Control Check the following again before starting control 1 The LCD display shows the Basic 2 Confirm if the FP23 is in the desired control mode Program or FIX 3 The LCD display shows the desired start pattern start step In the Basic screen press the ENT DISP keys to start RUN lamp lit stop control 88 15 MONITORING EXECUTING amp STOPPING OPERATION 16 OPERATIONS DURING CONTROL 89 16 OPERATIONS DURING CONTROL 16 1 Monitoring Control 1 Basic screen During program control the currently executing pattern and step are displayed During fixed value control F is displayed on the pattern display and is displayed on the step display indicating that the display is off
62. eatedly 1 to 9999 times PTN Link Repslg 2 Link Format ist 3 3rd 4 2nd 1 4th 6 4 CONTROL MODES amp FUNCTION BLOCKS 17 Pattern link Pattern 3 Pattern 1 Pattern 4 Pattern 6 B Pattern execution function Any pattern can be executed repeatedly 1 to 9999 times Step 1 Step 2 Step 3 Step 4 B Step loop function Any step can be executed repeatedly 1 to 9999 times Step 1 Step 2 Step 3 l Step 4 Step 5 Step 6 18 4 CONTROL MODES amp FUNCTION BLOCKS 4 4 CONTROL FUNCTION BLOCK DIAGRAMS 1 1 input 1 output 2 output 1 input Specification Function Block Diagram USB n Sols e P Infrared ES i be N T f eak communications PV input N Dlinput Dlinput j Heater break J T mi Sa E Nu rei CTinput _ Range selection PTN Patternselection x DI SHIMADEN t assignments assignments protocol Linear input Sensorinput mV V mA TC RTD Program pattern selection Scaling Unit Alammode selection lockreal Square root Dems n RS TR o ooo aM Mem eens ex
63. eater Loop Alarms cceeeeeeeeeeeeeeeeeeeeeeeeees 73 1 Connecting the Current Transformer CT ccc cceteeeeteeeesseeeeenceeeeeeeneeseeeneceeeene 73 2 Heater current Tionitor m erp ER HF etae e REX RE RA CUR en Maas etebiirtaa 73 3 Heater Break Alarm current HBA c cccccceecssecceeeeeeeeeeesseeneeeeeeeseeteeeseneeeeeees 74 4 Heater Loop Alarm current FIDA noa einer propt tut atte ti so to Said ot beet tta 74 5 Heater Break Heater Loop Alarm mode HBM ssseeemmR 74 6 Heater Break detection Selection HB eeeeseeeeesss 75 13 2 Greiner a a a aai 76 1 Setting communication eerte eret i e epe e in eae P ure i cra ensues caren 76 2 Communication Mode COM deiade eaput eco pec rne d Oe ded cane act goce S Doc ER 77 poro MN Per T TREO TERRE 78 1 Dl mornitor Screen rotor Sadun dates riatadbaedebhecaeds bebe ERRARE ab Eeoa iek 78 2 Selecting DL AGUOT siii et esee ase bete dte stube Lese ei aden bres a le ons teens 78 13 4 Analog Outputs s nore ie eerie hee e a e e e S 81 1 Analog Output tyD6 cmi eet eet tee e E chester 81 2 Scaling Analog OUIDUL rp oe uices re aee aee gu eint Ea 81 14 KEY EOGIS SETIINO a ce ole Basta est o M io ena Od as x a pa Due SS 83 14 1 Setting Key OK cete diate antennae ben tat nia te eins o pue puto sueta d 83 1 Displaying the key lock screen 11 eene nennen
64. ec PV bias 10000 Unit PV slope Input value x 0 500 to 1 500 PV filter OFF 1 to 100 seconds Input operation Possible with voltage or current input Square root extraction operation Low cut range 0 0 to 5 0 FS Linearizer approximation Number of input points 11 Isolation Insulated between input and DI input or input and various outputs Not insulated between input and the system or input and CT input 20 SPECIFICATIONS 20 4 Control Control output 123 1 output specification 2 output specification Control system common to Control Output 1 and 2 Multi PID Zone PID Proportional band P Integral time I Derivative time D Manual reset MR Dead band DB Hysteresis DF Proportional cycle Expert PID control with auto tuning function By PID Nos 01 to 10 10 types Individual PID set on each step and FIX SV Selectable between individual PID and zone PID max 10 zones OFF 0 1 to 999 9 OFF ON OFF action OFF 1 to 6000 seconds OFF P or PD control OFF 1 to 3600 seconds OFF P or PI control 50 0 to 50 0 available when OFF 19999 to 20000 Unit Control Output 2 1 to 9999 Unit at ON OFF action available when P OFF 1 to 120 seconds at contact or SSR drive voltage output Control output type rating common to Control Outputs 1 and 2 Output accuracy Resolution Y Contact 1c contact rating 240 V AC 2 5A resistive load 1A inductive load l Current 4 to 20 mA DC load r
65. eeeeeeee enne nennen nnne 22 2 Releasing ThE Key lODICu ease beber p dece EAR R 22 7 VO SETTINGS INFRARED COMMUNICATION 23 7 1 Output Specifications 2 output specification cccceeeeeeeeeeeeeeeeeeeeeeeees 23 vi 7 2 Infrared Communication eesessssssssssssseeeeeeeeee n 23 f 3 Measuring Range ss sc cc2 ne nen nee Rene Rene nenii nina 24 REB PRAMGS SOUINAG DNI CT E ER 24 2 Range Scallng iiu i e ds ot e treno eed tae bano iait 25 7 4 SI ge TARTE 28 7 5 Decimal Point POSINOM 222 5 208220 22228 rana racial erat auth rae eadera est cue eutocut eue 29 1 Decimal point Position riera ap sae ot eth bebe Segbe bera toda tado atto aste odes 29 2 Switching the lowest digit past the decimal point essseeseeeeeees 29 7 6 Cold Junction Compensation cccccceecceceeeeeeeeeeeeeeeeeeeeaesseeeeeeeeeeenees 30 1 Thermocouple cold junction compensation ecseseee 30 8 JO AUXILIARY SETTING Si ccdeddececeetbeneensect sees np od octo eee oec oiie ea 31 8 1 PY Compensation Value 4 retreat d eua e cuo nee ea a ud E Ee e chu d zo d na a ds 31 AaMENQAI C e E e a e ERE R 31 PINE A M PR a aetna ich a m 31 CO PVSIODO S ei euet t pd eat cette tins et tdt dd 31 8 2 Square Root Extraction Operation s s cioeucd e boquer e eru ede xor deb Eau eio pn Ee orar eue 32 1 Enabling the square root extraction operatio
66. eeeenenseeeneneeneeene 40 5 Adya ce Modein I DET 40 6 JAdvarice ME cese ce Hee e b P ba ab Si A faece 40 vii MEE Slep related Settings Tes 41 1 Step SV value Rte e ER RR et ER 41 2 USO TIITIB od E odes di eate ta patruus tioni beber taedio 41 39 Step PID NO e PO eee E Pede tha SS E eb dt suu D gebat e MONEO 41 9 3 Pattern related Settings 2 ccccceeeeeeee eee sete eset eeeeeeee teen eeeeeeeeeeeeeeeeeeeeees 42 1 Number of steps eesssssssssssssessessseee there h retra r rr rn hern nennen nnn nenne 42 2 Start er E 42 ME SCLHUHRK 42 4 Pattern execution COLL toe aoo RB PR repe hip Hein dex lat quloPet danda 43 5 Start step No of step loop ssseessssssssssssssssssseee ener 43 6 End Step No Ofstep Io0p uie do ete rer er Re ET MAREM dea E c AUREAS 43 7 Execution count of step loop eesseessesssssssssssssssssseee eene nnne 44 8 Guarantee soak ZOne eden ene be rr rna Rer ee anes cn ER eX E ERU FRE ane 44 9 Guarantee soak time eeeesssssssssssessses ener rne nhe rennnenne 45 CO HM Stanna e ea ea a a a a a a aiat 45 9 4 Pattern Link related Settings eee 47 1 Setting the pattern link execution count seen 47 2 oPalter link oot teet t aetates e E 47 9 5 Settings Before Program Operation ee
67. en PV start is OFF execution starts from the start SV at all times Setting range ON OFF PTN SUAran tee Soak one iti Fae ona Ge Initial value OFF PV Start OFF OPV lt SSV lt SV1 Stepl Step2 9 PROGRAM SETTINGS PV2SSV gt SV1 SV1 SV2 Stepl Step2 SSV lt PV lt SV1 Stepl Step2 T1 The time in this period is shortened to become PV start T2 Step1 time to be executed GOSSV PV2SV1 PV SV1 SV2 Stepl Step2 T1 The time in this period is shortened to become PV start T2 Step1 time to be executed SSV lt SV1 lt PV SSV gt SV1 gt PV Step2 In this case the program advances to step 2 and step 1 is omitted Stepl Step2 In this case the program advances to step 2 and step 1 is omitted 1 PV start is enabled only when the start step time is set to 00m01s or more 2 Cautions in O and action Due to the relationship with the device s internal resolution an accurate SSV start SV value might not be calculated when the PV start function is started up by conditions such as a large step SV rate of change 9 PROGRAM SETTINGS 47 9 4 Pattern Link related Settings 1 Setting the pattern link execution count Set the number of times that pattern link is executed Setting range 0 to 9999 Initial value 0 Pattern3 Pattern1 Pattern4 Pattern6 Note When 0 is set to the pattern link execution count the link function is disabled
68. eps 0 01 Start J 1 28 400 d P 100 Link Format Ege n PIN 3 19 y 5 003 mm amn Ist 0 3rd 0 Reps 1 1 4 oot MERE 2nd 0 4th 0 SORN A ENT SCRN STEP Time OOhO1m PID10 OUT1 i 0 4 y SN X 2 4 v 400 PID 0 PB 3 0 MR 0 0 SCRN ENT SCRN PIN GUArantee Soak E ae SF 0 40 PN nN 4 9l ZONE J OFF SCRN 5th 0 9th 0 Time 00h00m or ENT SCRN on SORN 4 ENT SCRN TEAS ON Fl Q0 doth 0 PV Start OFF STEP 3 20 CXCEDO A XC Eu Tth 0 1th 0 PIDiO OUTIL 0 05 0 5 Vm 8th 0 12th 0 2 5 SW ENT SCRN Y OUTIH 100 0 PeWImE a PIN EV Set point 25 0 15 32 DE EE AO SCRN ENT SCRN 9 Evi HDO 2500 0 C 1 5 EV2 LD 2500 0 C SCRN ENT SCRN 1 5 10 2 3 3 2 iE 9 ithe o 3 21 Jae Am dodo Se n 14th 0 i8th 0 Sm FT SRN Zone PID 3 OFF 15th 0 19th 0 2 6 HYSI 2 0 pu m 16th 0 20th 0 FW Dorset oink DO1 HD J 2500 0 C PTN REP 1 6 88 ENT SCRN D02 LD 2500 0 6 STPAEDP Lo __ 003 HD 2500 0 C PID No FIX MODE Q OFF vrl ee Se FIX SV 0 0 Mr FIX PID 1 it FIX MOVE EXE sew i ENT SCRN Y 2 11 vi SORN ENT SCRN m NEM Aq 5 7 i PTN DO Set point D012 HD J 2500 0 c FAV HDDS 2500 00 D013 LD 2500 0C EV2 LD 2500 07C RE MEER d 2 12 EMEN ENT SCRN SCRN ENT SCRN PIN ON STEP OFF E E Ades ON Time 00h00m FIX DO Set Point OFF STEP OFF DO1 HD 2500 0 C TS1_OFF Time 00h00m D02 LD 2500 0 C E D03 HD 2500 0 C i SCRN i i ENT SCR
69. esistance 6000 max P SSR drive voltage 12 V 1 5 V DC load current 30 mA max V Voltage 0 to 10 V DC load current 2 mA max 0 5 FS 5 to 100 output within accuracy maintaining temperature range Approx 1 14000 during current or voltage output Operation output update cycle 0 1 seconds 100 msec Control output characteristics Higher lower output limiter setting range Output rate of change Control output at error Reverse for heating Direct for cooling Control Outputs 1 and 2 set individually heating cooling 2 stage heating 2 stage cooling selectable in 2 output specification Higher limit lower limit set individually for each PID No 0 0 to 100 0 lower limit lt higher limit OFF 0 1 to 100 0 seconds set individually for control outputs limiter 1 and 2 0 0 to 100 0 set individually for Control Outputs 1 and 2 Control output at standby Manual control Auto manual switching Output setting range Setting resolution Isolation 0 0 to 100 0 set individually for Control Outputs 1 and 2 Balanceless bumpless action simultaneous for Control Outputs 1 and 2 0 0 to 100 0 set individually for Control Output 1 and 2 0 1 Insulated between Control Output and the system Not insulated between Control Outputs 124 20 SPECIFICATIONS 20 5 Program Function Number of patterns Number of steps Step time Max 20 patterns Max 400 steps 0 minutes 0 seconds to 99
70. esumg Setting range higher limit scaling range higher limit value Aor H analog sete 2 DEV 100 0 to 100 0 eee OUT1 OUT2 0 0 to 100 0 100 0 82 13 OPTION HB COM DI AO SETTINGS 14 KEYLOCK SETTING 83 14 KEY LOCK SETTING 14 1 Setting Key Lock 1 Displaying the key lock screen To call up the LOCK etc screen group group 8 from the basic screen press the GRP key Press the SCRN key in the LOCK etc screen group to switch to the screens for making and changing setups Select parameters in screens by pressing the C2 key Set parameters by pressing the lt V or A key and press the ENT key to fix and register settings 0 0 Basic screen 8 0 Lock etc screen LOCK etc Key Lock SV Limit Time Unit ADV Mode 8 1 SCRN lf ENT SCRN KLOCKL4 OFF OUTPUT Dual IR COM ON lin 2out 1loop Dotted line indicates that the same key must be pressed more than once 2 Key lock When Key lock is applied J key mark is displayed at the relevant parameter on the LCD screen and the parameter cannot be set or changed 8 1 KLOCKE OFF OUTPUT Dual Setting range OFF LOCK1 LOCK2 LOCK3 IR COM ON Initial value OFF lin 2out 1loop LOCK1 Locks parameters other than SV related AT MAN and EVENT DO parameters LOCK2 Locks parameters o
71. et Value SV Time PID STEP No Item Set Value SV Time PID STEP No Item Set Value SV Time PID STEP No Item Set Value SV Time PID 19 PARAMETER SETUP RECORD SHEETS STEP No Item Set Value SV Time PID PTN No Item Set Value Num of STEP Start STEP Start SV PTN Reps Loop setup Start End Reps Guarantee Soak Zone Time PV Start STEP No Item Set Value SV Time PID STEP No Item Set Value SV STEP No Item Set Value SV Time PID Item Set Value EV1 Set Point EV2 Set Point EV3 Set Point DO1 Set Point DO2 Set Point DO3 Set Point DO4 Set Point DO5 Set Point DO6 Set Point DO7 Set Point DO8 Set Point DO9 Set Point DO10 Set Point DO11 Set Point DO12 Set Point DO13 Set Point STEP No Item Set Value SV Time PID STEP No Item Set Value Time SV PID Time STEP No PID Item Set Value STEP No SV Item Set Value Time SV PID T
72. ey switches DISP GRP Display key Group key Screen key Parameter key Shift key Down key Up key Entry key Step key Pattern key 2 NAMES amp FUNCTIONS OF PARTS ON FRONT PANEL Displays the basic screen Changes the screen group Or returns to the screen group top screen Switches the parameter display screen in a screen group Selects the parameter to set up or change The parameter to be changed is indicated by the cursor P Moves the digit in set numerical values Decrements parameters and numerical values during setup Increments parameters and numerical values during setup Resisters data or parameter numerical values At a reset increments the start step No in the basic screen ENT must be pressed to resister At a reset increments the start pattern No in the basic screen ENT must be pressed to resister The following key combination operations are available in screens from 0 1 to 0 6 ENT T PTN ENT T STEP Hold HLD operation Advance ADV operation 2 NAMES amp FUNCTIONS OF PARTS ON FRONT PANEL 9 GLED indicators RUN HLD MAN FIX EV1 EV2 EV3 D01 D02 D03 D04 D05 EXT COM 5 LED indicators AT OUTI QUT2 3 LCD display B Status lamps RUN HLD MAN FIX EV1 EV2 EV3 DO1 DO2 DO3 DO4 DOS EXT COM AT OUT1 OUT2 g
73. f the output at error continues to be output For details see 8 3 3 Output at error RESET Releases and resets program operation 40 9 PROGRAM SETTINGS 4 Power failure compensation Set in which state of the device is to be restored when the power is turned ON again after a power failure during program execution Setting range RESET CONTINUE Initial value RESET RESET During Program control the state that was active before the power fail is not held and the device is reset when the power is turned ON again CONTINUE During Program control the state that was active before the power interrupt is held During FIX control the state that was active before the power interrupt is held at all times Excluding the following 1 AT execution 2 Change in state of DI input 3 PID No when the hysteresis of zone PID is taken into consideration 5 Advance mode Set the details of advance operation For details on advance operation refer to 16 5 Executing Advance ADV 4 ADV Wodeld Step Setting range Step Time SUN domes DOO Initial value Step Step Advances the program by steps Time Advances the program by time When there is a part that exceeds the step width time in the time set here that part becomes invalid and the program advances to the start of the next step immediately when the step width time is exceeded 6 Advance time Set the advance time when the advance mode is set to Time Setting range
74. g control Note Output characteristics cannot be switched during execution of auto tuning AT 2 Output at reset Use this item to maintain control output at a fixed value in a reset state 2 l Setting range 0 0 to 100 0 Initial value 0 0 Note In ON OFF control P OFF when output at reset is set to 50 or more the actual output at reset becomes 100 When output at reset is set to 49 9 or less the actual output at error becomes 0 Output at reset is maintained without being affected by whether or not an error has occurred 34 8 I O AUXILIARY SETTINGS 3 Output at error Set the value to be output when an error occurs m Setting range 0 0 to 100 096 Initial value 0 096 Note In ON OFF control P OFF when output at error is set to 50 or more the actual output at reset becomes 100 When output at reset is set to 49 9 or less the actual output at error becomes 096 Output at reset is given priority when an error has occurred at Reset State 4 Proportional cycle time Set the proportional cycle time This setting item is for the contact and SSR drive voltage output specification The screen is not displayed in the case of the current and voltage output specification te oa Setting range 1 to 120s Le a Initial value 30s Contact output Y CYC 30s 3s SSR drive output P Note If a short time is set as the proportional cycle time in contact output the c
75. he range will be changed WARNING WARNIN Params lnitialize Params lnitialize proceed JM proceed EE When the range is scaled the above warning message will be displayed and parameters will be initialized For details on parameters that are initialized see 18 List of Parameters 26 7 OSETTINGS INFRARED COMMUNICATION Measuring Range Code Table Input Type Sensor Type Code Symbol Measuring range Measuring range B Ep 201 B 0 0 to 1800 0 C 0 to 3300 F R 02 R 0 0 to 1700 0 C 0to 3100 F S 03 S 0 0 to 1700 0 C 0to 3100 F K 04 K1 100 0 to 400 0 C 150 0 to 750 0 F K 05 K2 0 0 to 400 0 C 0 0 to 750 0 F K 06 K3 0 0 to 800 0 C 0 0 to 1500 0 F K 07 K4 0 0 to 1370 0 C 0 0 to 2500 0 F K 2 08 K5 200 0 to 200 0 C 300 0 to 400 0 F me 09 E 0 0 to 700 0 C 0 0 to 1300 0 F couple J 10 d 0 0 to 600 0 C 0 0 to 1100 0 F T 2 11 T 200 0 to 200 0 C 300 0 to 400 0 F N 12 N 0 0 to 1300 0 C 0 0 to 2300 0 F PL I 13 PLII 0 0 to 1300 0 C 0 0 to 2300 0 F PR40 20 3 14 PR40 20 0 0 to 1800 0 C 0 to 3300 F WRe5 26 15 WRe5 26 0 0 to 2300 0 C 0 to 4200 F z U 16 U 200 0 to 200 0 C 300 0 to 400 0 F g L 17 L 0 0 to 600 0 C 0 0 to 1100 0 F g K 4 18 K 10 0 to 350 0 K 10 0 to 350 0 K AuFe Cr 5 19 AuFe Cr 0 0 to 350 0 K 0 0 to 350 0 K 31 Pt 1 200 0 to 600 0 C 300 0 to 1100
76. he LOCK etc screen group to switch to the screens for making and changing setups Select parameters in screens by pressing the C2 key Set parameters by pressing the lt Y or A key and press the key to fix and register settings 0 0 Basic screen 8 0 Lock etc screen 8 14 SCRN K ENT SCRN gt KLOCKLZ OFF OUTPUT Dual IR COM ON lin 2out 1loop Dotted line indicates that the same key must be pressed more than once 2 Releasing the key lock When the key lock is applied the T key mark is displayed at the relevant parameter on the LCD screen indicating that the parameter cannot be set or its settings changed The following shows the procedure for releasing the key lock 8 1 Setting range OFF LOCK1 LOCK2 LOCK3 Initial value OFF OUTPUT Dual IR COM ON lin 2out iloop OFF Release the key lock LOCK1 Locks parameters other than SV related AT MAN or EVENT DO action points LOCK2 Locks parameters other than SV related LOCK3 Locks all parameters excluding the key lock parameter itself For details on parameters that are locked see 18 List of Parameters 7 VO SETTINGS INFRARED COMMUNICATION 23 7 VO SETTINGS INFRARED COMMUNICATION 7 1 Output Specifications 2 output specification This item is displayed in the case of the 1 input 2 output specification At this
77. id when SQ Root is set to ON E Root OFF Setting range ON OFF 2 Low cut This item functions only when the square root extraction operation function is enabled Low cut processing is performed on the input before square root extraction operation is performed si Root ON Setting range 0 0 to 5 096 Low Cut 1 0 Initial value 1 096 In square root operation the PV fluctuates greatly by a slight fluctuation of the input value in the vicinity of signal zero Low cut is a function for outputting O zero to PV at the preset input value or lower Setting low cut prevents action from becoming unstable when there is noise on the input signal line The set value of low cut is 0 0 to 5 0 of the PV input range 100 PV resulting from square root extraction e as Input 100 pA Low cut 0 0 to 5 096 0 8 O AUXILIARY SETTINGS 33 8 3 Control Output 1 Action characteristics Select either reverse action heating specifications or direct action cooling specifications as the output characteristics Setting range Reverse Direct 6 1 OUT 1 AG Tha eee v 0 ERR 0 08 Initial value Reverse CYC 30s Reverse By this action the smaller the measured value PV than the set value SV the higher the output This action is generally used for heating control Direct By this action the larger the measured value PV than the set value SV the higher the output This action is generally used for coolin
78. ime PID 115 116 STEP No Item Set Value SV Time PID STEP No Item Set Value SV Time PID 19 4 PID Parameters OUT1 19 PARAMETER SETUP RECORD SHEETS STEP No Item Set Value SV Time PID STEP No Item Set Value SV Time PID PID No DF MR SF ZN OUTIL OUT1H 01 02 03 04 05 06 07 08 09 10 OUT2 PID No DF DB SF ZN OUTIL OUT1H 01 02 03 04 05 06 07 08 09 10 Zone PID Item Set Value Zone PID1 Zone HYS1 AT Point 19 PARAMETER SETUP RECORD SHEETS 19 5 EVENT DO Parameters Item EV1 EV2 EV3 DO1 DO2 DO3 MD ACT DF IH DLY Log MD SRC1 GATE1 SRC2 GATE2 Item DO4 DO5 DO6 DO7 DO8 DO9 MD ACT DF IH DLY Log MD me SRC n Hes Ex Time Count ar un ma SEE Item DO10 DO11 DO12 DO13 MD ACT DF IH DLY 118 19 PARAMETER SETUP RECORD SHEETS 19 6 Di Options Parameters
79. ing is free from mistakes according to 1 5 Rear Terminal Arrangement Diagrams Use crimped terminals that accommodate an M3 screw and that have a width of 6 2 mm or less For thermocouple input use a compensation wire compatible with the type of thermocouple For RTD input the resistance of a single lead wire must be 10Q or less and the three wires must have the same resistance The input signal lead must not be passed along the same conduit or duct as that for high voltage power lines Shield wiring single point grounding is effective against static induction noise Short interval twisted pair wiring is effective against electromagnetic induction noise When wiring use wire or cable minimum 1 mm cross sectional area of 600 V grade PVC insulated wire or equivalent wire having the same rating For wiring the ground ground the ground terminal with the earth resistance at less than 100Q and with wire 2 mm or thicker Two earth terminals are provided each connected internally One is for the ground connection and the other is for connecting the shield of the signal lead Do not use the earth terminals for crossover wiring of the power system ground lead If this device is considered as being susceptible to noise caused by the power supply attach a noise filter to prevent abnormal functioning Install a noise filter onto a grounded panel and make the wire connecting the noise filter output and the power supply terminal on this control
80. io in PID initial operation For this reason to reduce overshoot when the power is turned ON or when RST is switched to RUN set a small MR value to lower this target load ratio When auto tuning is performed by PID control on the FP23 the load ratio is calculated so that offset is decreased even if there is no action and a value corresponding to the manual reset is automatically set This function enables control results superior to those enabled by regular PID control to be obtained 11 PID SETTING 59 11 5 Action Hysteresis DF This item sets the hysteresis DF in ON OFF control action when P is set to OFF When a narrow hysteresis is set chattering is more likely to occur on the output When a wide hysteresis is set chattering etc can be avoided and stable control action can be obtained 3 1 P1D01 OUT1 Setting range 1 to 9999 Unit P OFF Initial value 20 Unit DFE 2 0 11 6 Dead Band DB This setting is for only the 2 output specification Set the action range of output 2 OUT2 taking the characteristics of the control target and energy savings into consideration ECC E Setting range 19999 to 20000 Unit OFF SF 0 40 Initial value 0 Unit D 30s The patterns in the following figures show the relationship between output action and dead band RA Reverse Action DA Direct Action B Control output 1 RA Control output 2 DA RA DA 100 Control output 1 Control output 2 Control Outpu
81. ion selection Sampling cycle Selectable from Control Output 1 or Control Output 2 only when control output is Y or P 0 2 seconds 200 msec Minimum action confirmation time Current setting Setting range Setting resolution Current display Display accuracy Sampling cycle 0 2 seconds 200 msec or longer regardless of whether control output is ON or OFF Heater break heater loop alarm set individually OFF 0 1 to 50 0 A OFF suspension of alarm action 0 1A 0 0 to 55 0A 3 FS sine wave 50 Hz 0 2 seconds 200 msec Minimum action confirmation time Output Output hold solation 0 2 seconds 200 msec or longer regardless of whether control output is ON or OFF Assigned to EVENT DO output Selectable between Lock mode and Real mode Insulated between CT input and DI input or CT input and various outputs Not insulated between CT input and sensor input or CT input and the system 128 20 SPECIFICATIONS 20 11 Analog Output option Number of Outputs Output types Output rating Output accuracy Output resolution Output update cycle Output scaling solation Maximum 2 A 01 A o2 individual setting individual output Only A 01 when sensor power supply optional is selected Selectable from 5 types PV SV DEV OUT1 OUT2 Individual selection individual output 0 to 10 mV DC output resistance 100 0 to 10 V DC load current 2 mA max 4 to 20mA DC load resistance 3000
82. it L SV limiter lower limit Within measuring range Measuring range 1 value Note that L lt H lower limit value SV Limit_H SV limiter higher limit Within measuring range Measuring range 1 value Note that L lt H higher limit value Time Unit Time unit H M Hours minutes H M 1 M S Minutes second PRG Wait Program control 00h00m to 99h59m 00h00m 1 execution delay time SO Mode Input error mode HOLD Hold state HOLD 1 RUN RUN continued RESET Reset state POWER ON Power interruption RESET RESET 1 compensation CONTINUE ADV Mode Advance mode Step Step Step 1 Time Time ADV Time Advance time 00 00 to 99 59 00 00 1 19 PARAMETER SETUP RECORD SHEETS 113 19 PARAMETER SETUP RECORD SHEETS Lots of parameters are set on this device before use Users will find these sheets will come in handy to restore a system in the event of a malfunction for example if they keep a detailed record of the product model No they are using and the values set on this device We recommend that you fully utilize these record sheets by making a blank copy of these tables and entering the required values on the copied record sheet 19 1 Product Model Code FP23 SO O O0 200 0 0 0 0 o 19 2 CTRL EXEC Parameters Item Set value Item Set v
83. item select either 1 output action Single or 2 output action Dual When action is set to Single control output becomes the output of OUT1 only Select the output mode after setting control action to the Reset State For details on operation to stop control see 4 1 Control Modes Setting range Single or Dual Initial value Single Single 1 output control action Only OUTI1 is used for control output Dual 2 output control action OUT1 and OUT2 are used for control output Displaying the current operation mode The current operation mode is displayed at the bottom line of the key lock and number of outputs setup screen No 8 1 1in 1out 1loop 1 output controller 1in 2out 1loop 2 output controller 7 2 Infrared Communication Allow the infrared communication using S5004 Infrared Communication Adapter selling separately IR COM should be ON before the instrument parameters are set via infrared communication Parameter Assistant Software is also used for this communication For details see Parameter Assistant Instruction Manual which can be accessed from its Help menu Setting range ON OFF Initial value ON ON Infrared communication by S5004 is available OFF Infrared communication by S5004 is not available 24 7 OSETTINGS INFRARED COMMUNICATION 7 3 Measuring Range Before performing setup set control action to Reset State For details on operation to stop control see 4 1 Control Modes 1 R
84. lamp blinks using the PID No of that step Note however that under the conditions the above operation sometimes is not performed 1 If the FP23 is in Hold state AT is executed even if the current step is a ramp section 2 AT forcibly ends at PV scale over 3 The state changes to the AT standby state when P OFF ON OFF control 4 ForPID Nos obtained by AT execution once and set with appropriate PID values the state is the AT standby state even on flat sections until the program ends and AT is not executed as long as AT is not performed again The following shows an example of AT execution at Step3 SV5 SV6 T een PID3 AT SV3 SV4 execution SV1 SV2 PIDZAT 3 PID2 AT execution standby Start SV Step1 Step2 Step3 Step4 Stepb Step6 Step7 Steps PID1 PID1 PID2 PID2 PID3 PID3 PID2 PID2 Step3 AT is in a standby state as the step is a ramp section AT LED lit Step4 AT of flat section PID2 is executed AT LED blinks and becomes a standby state at the remaining time AT LED lit Step5 AT is in a standby state as the step is a ramp section AT LED lit Step6 AT of flat section PID3 is executed AT LED blinks and becomes a standby state at the remaining time AT LED lit Step7 ATisin a standby state as the step is a ramp section AT LED lit Step8 AT is ina standby state AT LED lit as computation of PID2 has ended at Step4 1 ATalso ends
85. ler as short as possible make wiring shortest Noise filter 100 240V AC 100 240V AC 50 60Hz Earth Recommended filter ZMB2203 13 from TDK 2 NAMES amp FUNCTIONS OF PARTS ON FRONT PANEL 7 2 NAMES amp FUNCTIONS OF PARTS ON FRONT 5 LED indicators D PV display SV display Infrared interface LCD display Front panel key switches PV display Displays the measured value PV Displays an error message when an error e g scale over occurs SV display Displays the target set value SV GLCD display 21 characters x 4 lines max Pattern step No display Displays the pattern step No in the Program mode In the F mode F indicating the FIX mode is displayed at the PTN field and is displayed at the STEP field at the STEP field goes out during control execution RUN in the FIX mode Output OUT display The control output value is displayed by a numerical value and a bar graph as a percentage 9 Program monitor display Displays the program status monitor Remaining step time display Displays the remaining step time during program operation Pattern graph display Displays the pattern step graph during program operation Screen title display Displays the screen group title in the respective screen group top screen Setup parameter display Parameters can be selected and displayed by front key operation K
86. made by communication Settings cannot be made by the front panel keys 13 OPTION HB COM DI AO SETTINGS 78 13 3 DI DI is digital input for external control based upon an externally input non voltage contact signal or an open collector signal Actions can be selected and assigned to DI2 to DI10 Note however that DI1 is fixed to RUN RST 1 DI monitor screen is highlighted as m when a signal is input to DI regardless of whether or not DI is assigned DI5 to DI10 are optional and are not displayed when they are not available ru G m For A 2 A UN l vis DI7 DI8 DIS DIO LiL 1 DL LLL 2 Selecting DI Action 223 11g RUN RST DIN None DIIN None i 2ld None 16 None 1 11pl10 None 1 13 None DI7 None 1 i 4 None DIO y Io a SEEE EE E E EE EE H This is the assignment to DI GIOI LG is displayed for the DI to be used by input SRC in event logic operations For details See 12 3 2 Assigning logic operation input SRC1 SRC2 5 2 D gt RUN R D120 None DI3 None LG DI4 None Restriction conditions when assigning DI RUN RST is assigned fixed to DI1 This assignment cannot be changed PTN2bit and PTN3bit can be assigned only to DI5 and DI8 PTN4bit and PTN5bit can be assigned only to DI5 13 OPTION HB COM DI AO SETTINGS 79 B List of DI Types Mode Action Conditions Detection None No action factory default sos aia RUN R
87. measuring range 1 to 9999 Unit when DEV or PV is selected OFF 1 to 9999 Unit when DEV or PV is selected Selectable from 3 types when DEV or PV is selected OFF No standby action 1 At power ON or at RST gt RUN 2 At power ON at RST gt RUN or at execution SV is changed 3 Atinput error SO when action is OFF Selectable between normally open and normally closed Insulated between event output and various I O or event output and the System 126 20 SPECIFICATIONS 20 7 External Control Output DO Number of outputs 13 points in total standard 5 and 8 optional DO1 to DO3 Darlington output 3 points DO4 to DO5 Open collector output 2 points DO6 to DO13 Open collector output 8 points optional Open collector output 24 V DC 8 mA max ON voltage 0 8V max Darlington output 24 V DC 50mA max ON voltage 1 5V max 0 1 seconds 100 msec Individual setting individual output selectable Details are the same as those for event outputs However LOGIC can be assigned to only DO1 to DO5 Direct can be assigned to only DO6 to DO13 with communication option Details of setting range hysteresis action delay time and stand by action are the same as those for event outputs Output characteristics switching Normal open and normal close selectable Insulated between DO and various I O or DO and the system Not insulated between DOs Output rating Output update cycle Setting selection solation 20 8 Exte
88. minutes 59 seconds or 0 hours 0 minutes to 99 hours 59 minutes Pattern execution counts Step loop count Pattern link setting Link execution setting Program settings Level Time 1 Time 2 Ramp settings Timer Setting resolution Level Time Advance function Hold function Time signal setting Repeatable to 9999 times max Repeatable to 9999 times max Connectable to 20 patterns max Executable to 9999 times max Repeatable to 9999 times max By front panel keys or communication Same as measuring range 0 to 99 hours 59 minutes step 0 to 99 minutes 59 seconds step Automatic computation by setting time and level Ascend descend ramp control Sets the delay time for start of program operation 00 hours 00 minutes to 99 hours 59 minutes 0 1 or 1 varies according to measuring range 1 minute or 1 second Program moves to next step during operation Progress of program time is stopped temporarily during operation Number of registrations Time 1 Time 2 Resolution Guarantee soak zone Setting resolution Time 1 Time 2 Max 8 points per pattern TS1 TS8 Assigned to event output or DO 0 to 99 hours 59 minutes 0 to 99 minutes 59 seconds 1 minute or 1 second When the program moves from a ramp step to a flat step the program does not move to the next step if the PV value is not in the set zone range or is not more than the preset time 0 to 9999 Unit 0 to 99 hours 59 minutes
89. n sseees 32 PORNO Reli RU 32 Go o Control OBI ere rtr bee EERRRURERRHE De EE ROS ERRE E EXE EE E 33 T Action enaracterislie s s osos eot tea pet boca ebd eM vae tia UM oat Ga ra 33 2 QuipitatTesel s eso bene co eem ttem eec iced 33 3 Quiput at eITOT uoo ee e Rte aea pl aet bnefetb kde inde e Piet e RR E eo bibe 34 Hub Proportional cycle time irens eoi det ara cape t te ue S Saa EEE 34 5 Sewing oulpul 2 5 c ode DRE 34 8 A Setting the Ten Segment Linearizer Approximation ssuussse 35 1 Enabling ten segment linearizer approximation eeeeee 35 2 Setting AOU POMS e t n 35 Gee E ALETE 2 esconde ete E Sete Set ES HEESC CER PEESe CBS EOS CC EHPEEB CHER E 37 1 Output rate of Change lImilter oce oe esci bet epar etus ro et edv e tees 37 2 59V Ile ote a8 A A 8 dtc ette tou eatis St Et ANG ed ere 37 8 6 Compensating Control Output Analog Output eessssssss 38 9 PROGRAM SETTINGS ii dsbolssese cep iet nues ron a curl nere do aeta ean EEGEN Gi 39 9 1 Program initial Settings 2 dd su md a md ctas o aud eite oi aud quoted ote mud pd 39 CA ia Time CIN c 39 2 Program start delay time so oco eerte ed ae eed tt eges t ob eee ia dn aedi 39 3 Inputerrot Iiode ioo ue torta teta aede teni nine e MERE 39 4 Power failure compensation ceccececcccee eects eeedeeeeceeeeeeeeeeeeeseeeeeeee
90. n is displayed only during program control The pattem link settings and execution state are displayed The currently executing pattern No is displayed blinking ink fle 2 4 3 5 10 1 5 10 2 3 3 2 L9 7 4 1 1 3 3 7 Monitoring information during control execution This screen is displayed only during control execution The states of the following four parameters are displayed Note however that only the PID No is displayed during fixed value control FIX PTNLNK _ Indicates the pattern link execution count and setting count PTNREP Indicates the pattern execution count and setting count STPLOP Indicates the execution count and setting count of the step loop PID No Indicates the PID No currently in use 16 OPERATIONS DURING CONTROL 91 16 2 Executing and Stopping Auto Tuning Auto tuning AT can be executed and stopped During execution of auto tuning the AT LED indicator blinks lights during auto tuning standby and go out when auto tuning ends or stops 1 1 AT 2 OFF Setting range MAN OFF T COMP LOCAL Initial value What is auto tuning ON OFF OFF Auto tuning automatically calculates the optimum PID constants by the limit cycle method so that control is executed using these values Note As auto tuning is affected by the output limiter during execution set the lower and higher limit values of the control output value before executing auto tuning Normally set the lower limit val
91. ne 48 1 Autotuning poiNtee e dn oru Tots Sect oim egeo idt ead tpi eset Geeks eterne aue 48 2 Program EVENT DO action points sssssseeeenn nen 49 3 Time signal TS soie rite ote toe ehh ene ebbe vince Maren SE Ue dene eux ti coe ede cuu eae 50 4 Start patterns NO irt e RINT RUNE CU RE Ra eo Ra Ten Loc a RESET 52 10 FIX SETTINGS tec ette A lala tac RE oA teu tasa r 53 10 1 Switching the FIX Mode seeeseeeeeeeeeeeeeeeennennnnnnnnnnnnnnnnnnnnnnn nnns 53 10 2 FIX SV Valle ascenso oti doti toit Ripa piutbic toi dpt pito tatit eddie 53 10 3 EIXCPIEE BO i erastatetetbtsdtu nandi e A E a Ho Ud Dor ltr nod d een 54 104 SIMON Eo he casas ros Fon PIEREREEEFEEHEERE PEPREDUEEE HEES EE E E FED MEER ERE ERU E FEE DI Ken eh 54 10 5 FIX EVENT DO Action POIL oebdgun een pcO Ee ex n Mb pet Dedi 55 Td PID SETTING ieee e EE O ER OR MEE EE reda mani educ EE 57 11 1 Proportional Band P oe ep oe p peo opi pe etudes 57 11 2 Integral Time D ierit nee ee eee ee 57 11 3 Derivative Time D 222 cccccccececceececeeeeeceeeneeeneneneeeneneneeeneneneeeneneneeenenenseenens 58 Tie iManual Reset ME ipto pc Etpe paite Ree ce eed dete 58 11 5 Action Hysteresis DF icceoccacccenceacccenceesccance escapee esceanee ese ebeeenceapet ence anecenevenctes 59 11 6 Dead Band DB ictocng lating ating toting int og optet iad int lod bog lod itn bed bool 59 11 7 SetValue Function SF uii eee eee 61 11 8 Ou
92. nnnm 83 PANE CVM cR 83 15 MONITORING EXECUTING amp STOPPING OPERATION 85 15 1 Operations in Basic Screen u deep one spei erue epa rra eeu esee Ene cL asa nuts 85 1 Setting the start pallerti eie sree eats CE Ra edes 85 2 Setting the start St ps ei teen 85 3J Setting the EL modera eate wt esse cedet ber eet Eb se i 86 4 Setting the FIX SV value only in FIX mode seeeesesssssssesssssseeseeee 86 15 2 Displaying the Step No and SV esseeeeeeeeeeeeeeeeeeneeennerenennnnnnne 87 15 3 How to Start Stop Control co crecer e eee ete teeth tree ehe EE He ehe ER HE CE e ERE Eee ES 87 16 OPERATIONS DURING CONTROL sese 89 16 1 Monitoring Control cS 89 1 BASIC Screens chcceccteas 89 2 Output val e display erar rere eet aer erc ve T epe ee e a 89 3 Monitoring program status 2 4 5 c oe teta rina PP dunes eo Gets tes isa atestafun taion duse 89 4 Monitoring the remaining step time ssssssseen e 90 5 Monitoring the program seeessessssssssssssssssseeeee eerte herren 90 6 Monitoring the pattern Ink oio coe eienemee nenadeasacsdcnpeccecndenasaglatnded lasgatece 90 7 Monitoring information during control execution seseeeeeeessseessesssss 90 16 2 Executing and Stopping Auto Tuning eeeeeseeeeeeeee 91 16 3 Switching Auto Manual of
93. nput measured value exceeds 320 00 7 WVOSETTINGS INFRARED COMMUNICATION 28 7 4 Unit Set the measurement unit ETT CT0 10nV RIR TE 0 0 Setting range C F Initial value C Voltage Current Setting range C F None Initial value Only temperature C or F can be selected for RTD or TC input When the unit is changed in the above screen the following confirmation message will be displayed at TC and RTD input At voltage or current input this warning message will not be displayed Press the A key to select YES and press the ENT key to apply the setting The unit will be changed WARNIN WARNIN Params lnitialize Params lnitialize proceed EY proceed MIN When the unit is changed the above warning message will be displayed and parameters will be initialized For details on parameters that are initialized see 18 List of Parameters 7 VO SETTINGS INFRARED COMMUNICATION 29 7 5 Decimal Point Position 1 Decimal point position This item can be set during voltage input and cannot be set during RTD and TC input Set the decimal point position for PV display Setting range XXXX X tO X XXXx Initial value XXXX X 2 Switching the lowest digit past the decimal point The lowest digit past the decimal point of measuring ranges determined by the range setting can be set Note however that this function cannot be used for measuremen
94. nt that generates high frequency noise Near heavy current circuits or locations likely to be subject to inductive interference Locations subject to strong vibration and impact Locations exceeding an elevation of 2000 m External Dimensions and Panel Cutout z 11 nT 100 91 6 ke E 96 JIOJOIeKere eo Y m B External dimensions 112 with terminal cover Unit mm 2 1 INSTALLATION amp WIRING Panel cutout dimensions and space for gang mounting 30 or more 130 or more Y N D Unit mm 1 3 Mounting A Mem To ensure safety and maintain the functions of this device do not disassemble this device If this device must be disassembled for replacement or repair contact your dealer Follow the procedure below to mount this device on a panel 1 Drill mounting holes referring to the panel cutout dimensions described in the previous section The applicable thickness of the mounting panel is 1 0 to 8 0 mm Press this device into the panel from the front of the panel Insert the mounting fixtures at the top and bottom of this device and tighten the screws from behind to fasten the device in place 4 Over tightening the screws may deform or damage the
95. om DI5 to DI9 and the T key mark is displayed To select start pattern No 5 short across DI COM terminal No 44 and DI5 terminal No 38 and DI7 terminal No 40 according to the following table Start Pattern No 8 10 12 mark indicates short across DI COM 44 Note When start pattern No 0 is selected DI input in OPEN state the start pattern No becomes No 1 13 OPTION HB COM DI AO SETTINGS 13 4 Analog Output This function is optional and is not displayed when it is not installed All of the following assignments are possible for both Analog Output 1 Ao1 and Analog Output 2 Ao2 1 Analog Output type i 1MD PV m 0 0 Aol H 1370 0 PV Measured value DEV Deviation of PV and SV 2 Scaling Analog Output DIS NEUE a BA EE AAE Ao IMD PV iol L 0 0 IAol H 1370 03 Setting range 81 PV SV DEV OUT1 OUT2 Initial value Ao1 PV Ao2 SV SV Target set value OUT1 Control Output 1 OUT2 Control Output 2 B Setting ranges and defaults Ao1 L lt Ao1 H or Ao2 L lt Ao2 H Description Analog output Type Setting Range Default Ao1 L analog output 1 lower PV SV nmm Setting range limit scaling tene lower limit value Ao2 L analog output 2 lower DEV 100 0 to 100 096 limit scalin TUS OUT1 OUT2 0 0 to 100 0 0 0 Ao1_H analog output 1 PV SV VOID m
96. om then onwards are invalid Lon Up to 11 points can be set 11 points B1 to B11 can l be set for PV display on PV 11 inputs A1 to A11 PM For each input point B1 is set to A1 B2 for A2 and so i forth until B11 is set to A11 and linear interpolation is 2 executed between input points This item is set during voltage input and current input The screen is not displayed during RTD and TC input Setting range An Bn 5 00 to 105 00 Initial value An Bn 0 00 36 8 O AUXILIARY SETTINGS B Ten segment linearizer setting example In the following figure A1 B1 to A6 B6 are used to set input points with four intermediate points For before A1 and from A6 onwards the ramps of Al B1 to A2 B2 and the ramps of A5 B5 to A6 B6 are applied 100 B6 100 B5 95 Ai 0 00 BA 80 pi 0 00 A2 20 00 as B2 10 00 S A3 40 00 a B3 25 00 gt 0 A4 70 00 gt B4 80 00 A5 90 00 B5 95 50 B3 25 A6 100 00 B6 100 00 B2 10 0 B1 0 A1 0 A2 20 A3 40 A4 70 5 00 A6 100 0 50 100 PV input Set so that the relationship An lt A n 1 is satisfied When the relationship becomes An gt A n 1 A n 1 onwards becomes invalid 8 I O AUXILIARY SETTINGS 37 8 5 Limiters 1 Output rate of change limiter Set this setting item when a control target that is adverse to sudden changes in output is used The rate of change limiter can
97. on from Y Y P P Y P or P Y 18 LIST OF PARAMETERS 109 Display Description of Initial Symbol Function Serting Range Value Boek COM PROT Communication protocol SHIMADEN MOD_ASC SHIMADEN 1 MOD_RTU ADDR Communication address 1 to 98 1 1 BPS Communication speed 2400 bps 9600 bps 1 4800 bps 9600 bps 19200 bps MEM Communication memory EEP Write to EEPROM RAM EEP 1 mode RAM Write to RAM only RE Write to EEPROM other than SV COM mode out COM DATA _ Communication data T 7 bit 7 1 length 8 8 bit PARI Communication data EVEN ODD None EVEN 1 parity STOP Communication stop bit 1 2 1 1 DELY Communication delay 1 to 50 ms 10 ms 1 time COM CTRL 1 Communication control STX ETX CR STX ETX CR 1 code STX ETX CRLF Q CR BCC 1 Communication BCC ADD ADD 1 check ADD two s cmp XOR None 1 SHIMADEN protocol only DI5 to DI10 and Ao1MD to BCC are optional and are not displayed when they are not installed 110 18 18 7 Control Output Screen Group group 6 LIST OF PARAMETERS Display Description of Ar Symbol Function Setting Range Initial Value Lock OUT1 ACT Output 1 control Reverse Reverse characteristics Reverse 1 characteristics Direct Direct characteristics RST Output preset value 0 0 to 100 0 0 0 96 1 at output 1 reset ERR Output preset value 0
98. ontact life of the output relay may be adversely affected Pay particular attention to this point when setting the proportional cycle time If along time is set as the proportional cycle time in a control system with a short delay time the control result will be adversely affected The proportional cycle time cannot be set during execution of auto tuning AT or ramp control action 5 Setting output 2 This setting item is available only when the 2 output specification is selected and is not displayed for a 1 output specification The setup method and cautions for parameters are the same as those for Output 1 Sts KOS Reverse Setting range Initial value ACT Reverse Direct Direct CYC 30s RST 0 0 to 100 0 0 096 ERR 0 0 to 100 096 0 096 CYC 1 to 120s Contact output Y 30s SSR drive output P 3s 8 I O AUXILIARY SETTINGS 35 8 4 Setting the Ten Segment Linearizer Approximation 1 Enabling ten segment linearizer approximation This function performs linearization based upon ten segment approximation when the PV input is a non linear signal This item is set during voltage input and current input The screen is not displayed during RTD and TC input PMDLY OFF Setting range ON OFF 2 Setting input points Set the input points in the case of ten segment linearizer approximation input Set PV display value B to PV input value A When the value of B is smaller than the value of the previous A values of B fr
99. optional 5 Heater break alarm CT input 6 optional 8 4 mV 10 Thermocouple input 3 Input 10 B RTD input 11 B 7 10 V mA input Power supply 46 N 47 Grounding internal shorting 48 across terminals 49 COM 50 NO Control output 1 51 NC 52 COM 53 EV1 Event output EV 54 EV2 standard 55 EV3 23 COM 24 DO1 OCs bod 26 DO3 output DO 27 DO4 standard Open 28 DO5 collector output 29 DI1 De External control output DI 31 DI3 32 DM standard 33 COM A pep External control output DO we Open collector output 36 DO8 37 DO9 optional Terminal ge Symbol Description No 38 DI5 39 DI6 eo 2 External input DI5 to DI10 B b optional 42 pp 9 43 DI10 44 COM ls ste Communication function 13 eT piona 14 RD S 19 oo Control output 2 16 ht optional TEM d 1 Pap External Control Output 19 DOf1 DO10 to DO13 oe he Open collector output d DOIS tional i 22 pocom P A receiving resistor of 1 2W 2500 0 196 is attached across input terminals 7 10 for use for the 0 to 20mA and 4 to 20mA inputs 1 6 1 INSTALLATION amp WIRING Wiring e To prevent electric shock always turn off and disconnect this device from the power supply before starting wiring e Do not touch wired terminals or charged parts with your hands while the power is supplied Pay attention to the following points when performing wiring Check that the wir
100. over input error Note When IH is set to OFF 1 or 2 EVENT DO action turns ON when a scale over error occurs on the EVENT DO set side When IH is set to 3 EVENT DO action turns OFF when a scale over error occurs on the EVENT DO set side To output an alarm when a scale over error occurs with IH set to 3 assign scale over SO to other EVENT DO 12 EVENT amp DO SETTING 69 12 3 Event Logic Operations Logic operations can be assigned to EV1 to EV3 and DO1 to DO3 This function performs logic operations on inputs from two Dls or Time signals and outputs the result to EVENT DO DI signal can also be output by communication Simple sequences can be performed by using timer count functions B Event logic operation block diagram The screens below are for when LOGIC has been assigned to EV1 1 Logic operation mode Log MD Setting range AND OR XOR Initial value AND AND Logical product of 2 inputs EVENT DO turn ON when both of the two inputs turn ON OR Logical sum of 2 inputs EVENT DO turn ON when either of the two inputs turns ON XOR Exclusive OR of 2 inputs EVENT DO turn ON when one of the two inputs turns ON and the other turns OFF 70 12 EVENT amp DO SETTING 2 Assigning logic operation input SRC1 SRC2 Assign the DI No or time signal No to two inputs SRC1 amp SRC2 for logic operation Setting range None TS1 to TS8 DI1 to DI10 Initial value None no assignment Note
101. p forcibly end step 5 and move to step 6 SUbISVB Jesse nne D l r SV3 SV4 eem LES l O ia S GNE pe Dec ADV execution SV i o essc ien LEA ere reacearcer cerca CEDE EEEE Start SV Time Step1 Step2 Step3 Step4 Step5 Step6 16 OPERATIONS DURING CONTROL 97 Example Move by time move by ADV time only SVETOVO Lacus pete E E nuncc E SuSE ADV execution SV1 SV2 ER ERU ANM RM Le eee ANRRRRERN Start SV s Time Step1 Step2 Step3 Step4 Step5 Step6 Note In time selection when the ADV time is greater than the remaining time of that step advance beyond the next step is not performed and the program only advances to the next step in the same way as in step selection 98 16 OPERATIONS DURING CONTROL 17 ERROR DISPLAYS 99 17 ERROR DISPLAYS 17 1 Operation Check Abnormalities at Power ON This device displays the following error codes on the PV display when an error is detected Display Cause E ran ROM error E e Ma RAM error In any of the states shown on E EEP EEPROM error the left all outputs turn OFF or E ga Input 1 A D error Become Que E ge Hardware error f any of the messages shown in the table are displayed repair or replacement is required Immediately turn the power OFF and contact your dealer 100 17 ERROR DISPLAYS 17 2 PV Input Abnormalities When a PV input related
102. put 2 Gate1 Gate input1 BUF INV FF BUF 1 Gate2 Gate input 2 Log MD _ Logic operation mode AND OR XOR AND 1 DO4 DO5 when MD LOGIC SRC Source input None TS1 to TS8 DI1 to DI10 None 1 Log MD Logic operation mode Timer Counter Timer 1 Time Timer OFF 1 to 5000 s OFF 1 Count Counter OFF 1 to 5000 OFF 1 1 Logic operation AND OR XOR can be assigned only to LOGIC EV1 to EV3 and DO1 to DOS 2 Logic operation Timer Count can be assigned only to DO4 and DOS 3 Direct output can be assigned only to DO6 to DO13 with communication option 4 This function is optional and is not displayed when it is not installed 18 LIST OF PARAMETERS 18 6 Dl Option Screen Group group 5 107 Display Symbol Description of Function Setting Range Initial Value Lock DI DI1 assignment RUN RST fixed RST DI2 DI2 assignment None RUN RST RST HLD ADV FIX MAN LOGIC None DI3 DI4 DI6 DI7 DI9 DI10 DI3 assignment DI4 assignment DI6 assignment DI7 assignment DI9 assignment DI10 assignment None RUN RST RST HLD ADV FIX MAN LOGIC None DI5 DI5 assignment None RUN RST RST HLD ADV FIX MAN LOGIC PTN2bit PTN3Dbit PTN4bit PTNbbit None DI8 DI8 assignment None RUN RST RST HLD ADV FIX MAN LOGIC PTN2bit PTN3Dbit None 108
103. r use it a prohibited manner To ensure safe and proper use of this device and to maintain its reliability observe the precautions described in this manual Do not operate the keys on the front panel of this device with a hard or sharp tipped object Be sure to operate the keys with your fingertips When cleaning this device do not use paint thinner or other solvents Wipe gently with a soft dry cloth Check before use This device has been fully checked for quality assurance before shipment from the factory However you are requested to make sure that there are no errors damages or shortages in the delivered items by confirming the model code external appearance of the device and the number of accessories Confirmation of model codes Referring to the table below check the model codes affixed to the case of the product to check if the respective codes indicate what was specified when you ordered the product Checking accessories Make sure that your product package has all of the following items Standard accessories 1 Quick Reference 2 Support CD 3 Mounting fixture w 2 screws 4 Terminal cover 5 Unit decal aa a Optional accessories 1 Current transformer CT for heater break alarm when the heater break alarm option is selected 2 Terminal resistor when the RS 485 communication option is selected Options sold separately The following table shows the options available for this produc
104. reen green green green orange orange orange orange orange orange orange orange green green green green green p PV display SV display 6 Infrared Interface RUN EIOS SUO Front panel sem key switches FP23 Lights during control is being executed Blinks during program start delay time PRG Wait Lights when the program is paused in Program mode Blinks when the pause has caused by an input error in the Program mode or in the Fix mode Blinks when control output is set to manual operation MAN Lights in the FIX mode Lights during EV1 action Lights during EV2 action Lights during EV3 action Lights during DO1 action Lights during DO2 action Lights during DO3 action Lights during DO4 action Lights during DOS action Lights when start pattern No selection PTN2bit PTN3bit PTNAbit PTN5bit are set to DI5 to DI8 Lights during communication COM mode Lights during auto tuning standby Blinks during auto tuning execution When control output is current or voltage output the brightness of this lamp changes according to fluctuation of Control Output 1 and during contact or SSR drive voltage output this lamp lights when Control Output 1 is ON and goes Out when Control Output 1 is OFF When control output is current or voltage output the brightness of this lamp changes according to fluctuation of Control Outpu
105. rming this operation 2 Start step Set the step at program start Setting range 0 to number of steps Initial value PTN1 1 Other 0 When 0 is set that pattern becomes invalid Note This parameter can also be set before execution of program control in the basic screen For details see 15 1 Operations in Basic Screen 3 Start SV Set the SV value at start of the program The start SV function is enabled only when the program is started from step 1 Setting range Within SV limiter setting range Initial value 0 0 When the Start SV value exceeds the limit the SV value is highlighted as shown left side The highlighted SV value is replaced internally with the limiter value and the SV value cut by the limiter is displayed on the SV display For details see 8 5 2 SV limiter 9 PROGRAM SETTINGS 43 4 Pattern execution count Set the execution count of the program pattern When a pattern execution count smaller than the current execution count is set during program execution the program pattern ends after execution up to the end step If the pattern is linked the program moves to the next pattern 1 to 9999 TN Setting range 01 B Start SV E Initial value 1 PIN Repsi 3 Ex When the pattern execution count is set to 3 at PTN1 from step 1 to 4 Pattern 1 Step 1 Step 2 Step 3 Step 4 PTN 1 is executed three times 5 Start step No of step loop Set the start step No
106. rnal Control Input DI Number of inputs 10 points in total standard 4 and 6 optional DI1to DI4 4 points DI5 to DI10 6 points optional Input rating Non voltage contact or open collector Input specifications Photocoupler input 5 V DC 2 5 mA max Voltage application per 1 input Input holding time 0 1 seconds 100 msec Setting selection Individual setting individual input selectable from 12 types Input types 1 None No action no assignment 2 RUN RST Switching of Run Reset when ON Run execution 3 RST Forced Reset when ON Reset state 4 HLD Control suspension restart when ON suspension state 5 ADV Execute advance when ON execute advance 6 FIX Switching of FIX mode Program mode when ON FIX mode T MAN Switching of control output between auto manual when ON manual 8 LOGIC Logic operation input exclusive port when ON input ON 9 PTN2bit Selection of start pattern No by DI input selectable from 3 patterns 10 PTN3bit Selection of start pattern No by DI input selectable from 7 patterns 11 PTN4bit Selection of start pattern No by DI input selectable from 15 patterns 12 PTN5bit Selection of start pattern No by DI input selectable from 20 patterns solation Insulated between DI and various I O or DI and the system Not insulated between Dls 20 SPECIFICATIONS 127 20 9 Logic Operation Functions Number of logic Logic operation inputs Input logic conversion
107. s the key to change the display from OFF to ON To fix and register the setting LOCAL Press the ENT key to fix the new setting In this case Auto Tuning can no longer be executed and the key mark is displayed 4 CONTROL MODES amp FUNCTION BLOCKS 15 4 CONTROL MODES amp FUNCTION BLOCKS 4 1 Control Modes The FP23 has two control modes They are the Program mode for performing program operation and the FIX mode for performing fixed value control The following illustrates how to move between the two modes oN FIX mode Program mode l l Reset RST state Reset RST state Factory Default l Indicates mode when the device is powered ON for the first time Fixed value control Program control execution RUN execution RUN l The control mode is switched by the FIX mode ON OFF settings in the FIX MODE screen No 1 to 6 The Mode switches to the FIX fixed value mode when ON is set and to the Program mode when OFF is set Switch RST RUN by the ENT DISP keys 4 2 Reset State The FP23 does not execute control when it is in a Reset State in both the Program mode and the FIX mode Note however that output at reset can be set in advance For details see 8 3 2 Output at reset Also when the operation modes shown in the next page
108. sed if control output is current I or voltage V Hysteresis is fixed to 0 2A 1 Connecting the Current Transformer CT Pass the load wire through the hole of the CT provided with this device Wire from the CT terminal to the CT input terminal on this device The wire has no polarity For 30A CT CTL 6 S For 50A CT CTL 12 S36 8 Rear terminal CT input terminal To 5 2 Heater current monitor The monitor displays the current value detected by the current transformer CT 5 l Heiter gt OP i Display range 0 0 to 50 0 A HBALY OFF i HLA OFF LHBM Lock HB OUTIL HB HH is displayed on the LCD display screen when the detection current exceeds 55 0A is displayed on the LCD display screen when the current cannot be detected 74 13 OPTION HB COM DI AO SETTINGS 3 Heater Break Alarm current HBA An alarm is output when the current of the load wire is smaller than the preset value 5 1 Heater De OAM 7 Setting range OFF 0 1 to 50 0A i 1 nt HLA OFF Initial value OFF LABM Lock RR OUTIL Note To use Heater Break Alarm HBA must be assigned for EVENT DO in EVENT DO group 4 Heater Loop Alarm current HLA An alarm is output when the current of the load wire is greater than the preset value slegge Setting range OFF 0 1 to 50 0 A Heat AEE Initial value OFF LHBEM Look HB OUTIL Note To use Heater Loop Alarm HLA must be assigned for EVENT D
109. sions Mounting 10 to 50 C 90 RH max no dew condensation 2000 m above sea level or lower II 2 20 to 65 C 100 to 240 V AC 10 50 60 Hz Max 22 VA Normal mode 40 dB min 50 60 Hz Common mode 120 dB min 50 60 Hz Safety 1EC61010 1 2001 and EN61010 1 2001 EMC EN61326 Across O terminals and power terminals 500 V DC 20MQ min Across power terminals and ground terminals 500 V DC 20MO min Across O terminals and power terminals 2300 V AC for 1 minute faradic current 5mA Across power terminals and ground terminals 1500 V AC for 1 minute faradic current 5mA Front operating panel only is dust proof and drip proof equivalent to IP66 NEMA4X PC resin molding equivalent to UL94V 1 96 x 96 x 111 mm panel depth 100 mm HxWxD Imbedded in panel using mounting fixtures Thickness of usable panel Size of panel cutout Weight 1 0 to 8 0 mm 92 H x 92 W mm 600 g max Distributed in New Zealand by Intech INSTRUMENTS LTD Christchurch Auckland www intech co nz Ph 6433430646 098271930 ris e us 46433430649 098271931 Saes intech co nz The contents of this Instruction Manual are subject to change without notice Temperature and Humidity Control Specialists SHIMADEN CO LT D http Awww shimaden co jp Head Office 2 30 10 Kitamachi Nerima ku Tokyo 179 0081 Japan Phone 81 3 3931 7891 Fax 81 3 3931 3089 E mail exp dept shimaden co jp PRINTED IN JAPAN
110. sten the switch or breaker at a position where it can be easily operated by the operator and indicate that it is a means for powering this device OFF This device does not have a built in fuse Install a fuse that conforms to the following rating in the power circuit connected to the power terminal Fuse rating characteristics 250 VAC 1 0A medium lagged or lagged type When wiring this device tighten the terminal connections firmly Use the device with the power voltage and frequency within their rated ranges Do not apply a voltage or current outside of the input rating to the input terminal Doing so might shorten the service life of this device or cause it to malfunction The voltage and current of the load connected to the output terminal should be within the rated range Exceeding this range may cause the temperature to rise which might shorten the service life of this device or cause it to malfunction This device is provided with ventilation holes for heat to escape Prevent metal objects or other foreign matter from entering these ventilation holes as this may cause this device to malfunction Do not block these ventilation holes or allow dirt and dust to stick to these holes Temperature buildup or insulation failure might shorten the service life of this device or cause it to malfunction Repeated tolerance tests on voltage noise surge etc may cause this device to deteriorate Never remodel this device o
111. t Model Name Model No Specification Infrared Communication 5004 USB 1 1 Adapter Shunt resistor QCS002 2500 0 1 Relay Unit AP2MC Converts open collector output to 2 point contact B 1 input specification Item Code Specification 1 Series FP23 Multi function programmable controller DIN 96 x 96 mm SS Universal input 1 input 1 output control 3 event outputs 2 Basic functions SD Universal input 1 input 2 output control 3 event outputs i 1A inductive load Contact 1c Contact rating 240 V AC 2 5 A resistive load 3 Control Output 1 Current 4 to 20 mA DC Load resistance 6000 max P SSR drive voltage 12 V 1 5 V DC Load current 30 mA max V Voltage 0 to 10 V DC Load current 2 mA max N None 4 Control Output 2 Y Contact 1c Contact rating 240 V AC 2 5 A resistive load 1A inductive load N selected when basic function SS is used l Current 4 to 20 mA DC Load resistance 6000 max P SSR drive voltage 12 V 1 5 V DC Load current 30 mA max V Voltage 0 to 10 V DC Load current 2 mA max 00 None 5 Heater Break alarm 31 for single phase 1 Heater Break alarm heater Current 30 A CT provided 32 Heater Break alarm heater current 50 A CT provided Selectable only when Control Output 1 or 2 is Y or P 0 Without 0 to 10 mV DC Output resis
112. t value Initial value Lower limit value 0 0 Higher limit value 100 0 Note The output limiter is invalid during contact output or SSR drive voltage output when P OFF is set and ON OFF control is selected 11 PID SETTING 63 11 9 Zone PID This function sets two or more zones in a measuring range and switches different PID values in each zone for use When this function is used the optimum PID value can be set to each temperature range zone so that satisfactory controllability is obtained in a wide temperature range PID No 3 zone value PID No 2 m zone value ee PID No 1 PID No 1 PID No 2 zone value i i F onehysteresig PID No 3 Step1 Step2 Step3 Step4 Step5 Step6 Note When the same zone value is set to multiple PID Nos the PID No having the smallest No is executed Even if the zone value or zone hysteresis is changed with the SV value inside zone hysteresis the execution PID No will not be changed until the SV No leaves zone hysteresis 64 11 PID SETTING 1 Selecting Zone PID Select whether or not to use Zone PID When this function is used further select whether to set the zone by SV or by PV 3 21 Setting range OFF SV PV Zone PIDID OFF Initial value OFF HYS1 2 0 OFF Zone PID function is disabled SV Zone PID function of SV is used PV Zone PID function of PV is used 2 Zone hysteresis The hysteresis can be set with respect
113. t 1 Control Output 2 DB 0Unit Q 19999 s DB 0 Unit 0 lt DB lt s20000 Unit 50 0 DB DB 0 DB A Set value SV Low Measured value PV High 60 11 PID SETTING B Control output 1 RA Control output 2 RA RA RA Control output 1 Control output 2 100 Control Output 1 Control Output 2 5096 DB O0Unit 19999 lt DB 0 Unit 096 A A 0 lt DB lt 20000 Unit DB DB 0 DB za Set value SV Low lt Measured value PV High B Control output 1 DA Control output 2 RA DA RA Control output 2 Control output 1 100 x s Control Output 1 N N Control Output 2 N N N 5096 ku NO S DB 0Unit N x 19999 DB 0 Unit 096 y M 0 lt DBs20000 Unit DB DB 0 DB A Set value SV Low Measured value PV High B Control output 1 DA Control output 2 DA DA DA Control output 1 Control output 2 100 Control Output 1 Ma pa Control Output 2 5096 Q DB 0Unit ri 7 19999 s DB 0 Unit 0 X A VS 0 lt DBs20000 Unit DB DB 0 DB A Set value SV Low lt Measured value PV High 11 PID SETTING 61 11 7 Set Value Function SF This function determines the strength for preventing overshooting that occurs during Expert PID control Set Value Function is valid only when integral action PI or PID is set 3 1 Sahel um Setting range 0 00 to 1 00 k 0 s t
114. t 2 and during contact or SSR drive voltage output this lamp lights when Control Output 2 is ON and goes Out when Control Output 2 is OFF 10 2 NAMES amp FUNCTIONS OF PARTS ON FRONT PANEL 3 BASIC OPERATIONS 11 3 BASIC OPERATIONS 3 1 Power ON When the power is turned ON the basic screen is displayed after the initial screens are displayed on the LCD for about three seconds When the FP23 is powered ON for the first time check on screen to make sure that this device is the one you ordered PowerON Y The series name is displayed FP23 PROG CONTROLLER INPUT1 TC The I O type is displayed The figure shows a thermocouple TC set for Input 1 SSR drive voltage P set for Output 1 and output V set for Output 2 QUT 1 P QUT2 V Q The installation status of option functions is displayed The figure shows that Analog Output 1 Analog Output 2 and the communication function are installed YES DI 10 points and DO 9 points are installed YES and DO 13 points and the heater break alarm are installed YES and no SPS sensor power supply is not available NO YES DI DO YES YES DO YES HB YES YES Basic screen Monitor Group top screen The figure shows that Output 1 is 096 The details displayed on screen vary according to specifications or according to preset function specifications Note The actually installed numbers for external DI or DO can
115. t ranges without digits past the decimal point This screen is not displayed in the case of voltage input and current input 1 3 i igure dNormal noting ande Normal Short s Internal Initial value Normal When Figure is changed in the above screen the following confirmation message will be displayed uM Press the _4 key to select YES and press the ENT key to apply the setting Figure will be changed WARNING WARNI Params lnitialize Params Initialize proceed Kd proceed MIN When the lowest digit is changed the above warning message will be displayed and parameters will be initialized For details on parameters that are initialized see 18 List of Parameters 30 7 VO SETTINGS INFRARED COMMUNICATION 7 6 Cold Junction Compensation 1 Thermocouple cold junction compensation Set whether to perform cold junction compensation during TC input internally or externally Normally set to internal compensation Set to external compensation when greater accuracy is required Fieure Normali Setting range Internal External CJ aM nternal Initial value Internal 8 I O AUXILIARY SETTINGS 31 8 I O AUXILIARY SETTINGS 8 1 PV Compensation Value 1 PV bias This item is used to compensate for error in the indicated temperature for example in the sensor connected peripherals EE Setting range 10000 to 10000 Unit PV Filt B OFF ul PV Slope 1 000 Initial value 0 Unit 2 PV fil
116. t setting DEV Hi 25000 to 25000 Unit 25000 Unit 2 EV1 to EV3 DEV Low 25000 to 25000 Unit 25000 Unit DEV Out 0 to 25000 Unit 25000 Unit DEV In 0 to 25000 Unit 25000 Unit PV Hi Within measuring range Measuring range higher limit value PV Low Within measuring range Measuring range higher limit value 18 LIST OF PARAMETERS 103 Display Description of Initial Symbol Function seting Range Value Lock DO Set Point DO action point setting DEV Hi 25000 to 25000 Unit 25000 Unit 2 DO1 to DO13 DEV Low 25000 to 25000 Unit 25000 Unit DEV Out 0 to 25000 Unit 25000 Unit DEV In 0 to 25000 Unit 25000 Unit PV Hi Within measuring range Measuring range higher limit value PV Low Within measuring range Measuring range higher limit value TS1 to TS8 ON STEP Time signal ON step OFF 1 to number of steps OFF 1 ON Time Time signal ON time 00 00 to 99 59 00 00 1 OFF STEP Time signal OFF step OFF 1 to number of steps OFF 1 OFF Time Time signal OFF time 00 00 to 99 59 00 00 1 18 3 Step Screen Group group 2S Display Description of F Si Symbol Function Setting Range Initial Value Lock STEPO01 to 400 SV Step SV Within SV limiter setting range O Unit 3 Time Step time 00 00 to 99 59 00 01 1 PID Step PID No 0 to 10 0 1 104 18 18 4 PID Screen Group group 3 LIST OF PARAMETERS
117. tance 100 6 Analog Output 1 3 4 4to 20 mA DC Load resistance 3000 max 6 Oto 10 V DC Load current 2 mA max 0 Without 3 Oto 10 mV DC Output resistance 100 T Analog Output 2 sensor power supply 4 4to 20 mA DC Load resistance 3000 max 6 Oto 10 V DC Load current 2 mA max 8 Sensor power supply 24 V DC 25mA 8 External I O control signals S OM ORA DIDO 2 1 10 DI 9 DO 2 10 DI 13 DO 0 Without 3 RS 485 not 9 Communication interface insulated Maa protocol 5 RS 485 communication protocol 7 RS 232C 10 Remarks silent 9 With 1 When the 2 output specification is used either of Control Output 1 or Control Output 2 is used as the heater break alarm 2 Ten DI points code 1 or 2 are required for switching the start pattern No by DI 1 INSTALLATION amp VVIFSIINQO oin uau n eur anas tete ET ii ben Mia ep xxu En ak eue 1 1 1 lAstalation Site ui eertnesk Gees aces eae ERE EGEEEBEEEGEEEREREBERERSREREREREREBEREBRREEERERSREBEREBRREEFRERERRENE 1 1 2 External Dimensions and Panel Cutout esesseseseseseeeeeeeeeneres 1 De ou gs S 2 1 4 Current Transformer CT for Heater Break Alarm ssusssse 3 1 5 Rear Terminal Arrangement Diagram c cccccccceeeceeceeeeeeeeeeeeeeeeeeeeeeeeees 4 T6 De M 6 2 NAMES
118. ter When the PV signal contains noise the control result sometimes is adversely affected by fluctuation of PV signals The PV filter is used to decrease this influence and stabilize control as 5 079 Setting range OFF 1 to 100 s PV Filt OFF PV Slope 1 000 Initial value OFF PV filtering is performed by First Order Lag computation The filter time constant can be set up to 100 seconds When a large time constant is set noise removal performance increases However in control systems having a fast response noise removal is adversely affected 3 PV slope This item sets the PV slope during voltage input and current input The screen is not displayed during RTD and TC input Lot To Setting range 0 500 to 1 500 Filter OFF iti oped et Initial value 1 000 Execution PV AxX B where A PV input X PV slope B Bias uv lt lt lt When this item is used in combination with square root extraction operation and linearizer approximation this slope is applied to the result of square root extraction operation and linearizer approximation 32 8 O AUXILIARY SETTINGS 8 2 Square Root Extraction Operation Signals having square root characteristics such as in the measurement of flow rates can be linearized This item is set during voltage input and current input This item is not displayed in the case of RTD or TC input 1 Enabling the square root extraction operation The square root extraction operation function is val
119. tern 3 When the OFF step or actual OFF time exceeds the end step time TS output becomes OFF at the end of the pattern end step Note however that it becomes ON when the ON time at the next pattern is 00 00 4 When the ON time step time TS turns ON at the start of the next step including OFF time 5 When TS values have been changed in a Hold state during program execution the values will not be updated until after the hold state is released Time signal ON step No Set the step No at which Time signal 1 TS1 tums ON al Setting range OFF 1 to number of steps 0 Initial value OFF 1 i TU Oo Hm c5 ecd eroi 3 msm ovo v o o o o o02o0 iO m om On omn 3 ON ON FF S1 OFF Time signal ON time Set the time from the start of the step at which Time signal 1 TS1 turns ON up to when the signal actually turns ON 00 00 to 99 59 Ese me Ime m iti AE See OPE Initial value 00 00 IS OFF Time 00h00m GTime signal OFF step No Set the step No at which Time signal 1 TS1 turns OFF PTN m STEP OFF Setting range OFF 1 to number of steps Ime m iti OFF STEP OFF Initial value OFF TSi OFF Time 00h00m 52 9 PROGRAM SETTINGS Time signal OFF time Set the time from the start of the step at which Time signal 1 TS1 turns OFF up to when the signal actually turns OFF PTN T STEP UT Setting range 00 00 to 99 59 Ime m iti dEETSTEDA GRE Initial value 00 00 ISi OFF Timefd00h00m
120. ther than SV related parameters LOCK3 Locks all parameters excluding the key lock parameter itself For details on parameters that are locked see 18 List of Parameters 84 14 KEY LOCK SETTING 15 MONITORING EXECUTING amp STOPPING OPERATION 85 15 MONITORING EXECUTING amp STOPPING OPERATION To execute Program control or Fixed value control the basic screen No 0 0 must be displayed When another screen is displayed press the DISP key to move to the basic screen 15 1 Operations in Basic Screen The following operations are possible in the basic screen in a reset state 1 Setting the start pattern 2 Setting the start step 3 Setting FIX mode between the Program mode and the FIX mode 4 Changing FIX SV value can be changed while execution 5 Start Stop Program control Fixed value control 1 Setting the start pattern Set the start pattern before the program is started When the PTN key is pressed in Basic screen group top screen the program pattern No on the LCD display blinks and is incremented It can also be changed by the A or Y key if it is blinking When you press the ENT key after changing the program pattern No to fix the setting blinking stops Press 4 times 2 Setting the start step Set the start step before the program is started When the STEP key is pressed in Basic screen
121. to counter The pulse width of DI must be 100ms or more Setting range OFF 1 to 5000 Initial value OFF 3 Assigning input SRC Assign the DI No or TS No Setting range None TS1 to TS8 DI1 to DI10 Initial value None no assignment Note When another function is assigned to DI the function also starts to operate when that DI signal is input When the assignment to DI is set to None the function does not operate even if the DI signal is input 72 12 EVENT amp DO SETTING 4 Mode Log MD Select and set timer or counter Setting range Timer Counter Initial value Timer Timer DO turns ON after DI is input and a preset time elapses Counter DO turns ON when DI input count reaches the preset value 13 OPTION HB COM DI AO SETTINGS 73 13 OPTION HB COM DI AO SETTINGS 13 1 Setting the Heater Break Heater Loop Alarms This function is optional and is not displayed when it is not available This function outputs an alarm when the heater has burned out during control heater break or when some trouble on the final control element causes a heater current to flow when output is OFF heater loop error Alarm output is assigned to EVENT DO external output and HBA heater break alarm or HLA heater loop alarm is assigned for use Heater Break Alarm and Heater Loop Alarm can be used when Control Output 1 or Control Output 2 is a contact Y or SSR drive voltage P These alarms cannot be u
122. to 400 0 F c 56 JPti2 7 0 00 to 300 00 C 0 0 to 600 0 F 57 JPtH3 0 0 to 300 0 C 0 0 to 600 0 F 58 JPt14 0 0 to 500 0 C 0 0 to 900 0 F Ei 0to10mV 71 10to 10 mV 0to 10 mV 72 Oto10mV 0 to 20 mV 73 0 to 20 mV Initial value 0 0 to 100 0 Measuring range Any value in the following pero 0 to 50 mV 74 0to50 mV ranges can be set by the mV 40to50mv 75 10to50 mV scaling function 0to 100 mV 76 0to 100 mv Scaling range 19999 to 30000 counts 100 to 100 SPAN 10 to 30000 counts 100to 100mV 77 mV Scale over occurs when the input measured value exceeds 32000 1to 1V 81 1to1V 0to1V 82 0to1V 0102 V 83 0to2V When used with 0 to 20 mA 4 to 20 mA current Voltage input select either of measuring range codes 84 and vy OtoSV 84 OtoSV g5 and attach a shunt resistor of 1 2W 2500 0 1 1to5V 85 1t05V to the input terminals 0to 10V 86 0to 10 V 10to 10 V 87 10to 10V 1 The accuracy of thermocouple B is not guaranteed at temperatures 400 C and 750 F or below 2 Accuracy at temperatures 100 C 148 F or below 0 5 FS 1 digit 3 Accuracy is 0 3 FS 1 C 4 The accuracy of thermocouple K is 0 75 FS 1K 10 0 to 30 0K 0 30 FS 1K 30 0 to 70 0K 0 25 FS 1K 70 0 to 350 0K 5 The accuracy of thermocouple AuFe Cr is 0 25 FS 1K 6 The higher limit side scale over occurs when the input measured value exceeds 32 000 Tf The higher limit side scale over occurs when the i
123. tput Limit Value OUTIL to OUTA2H 1 cct tenete tue cha crines 62 viii TAS Z onec ID opti onde p ott el om pe tdg nn uo eoa poen uo a ptt tede 63 1 Selecting Zone PID scx iii pr eben ette AERE Mn tes 64 2 ZOMG AY SUSROSIS n EE 64 RD PID ZO ANG TUA 64 12 EVENT amp DO SETTING poecie eerta tita ice dada Aud aee etie quc 65 12 1 Monitor Screens 1e 65 1 DO monitoreo ee eh edt e exero ceti eo wi be ee eet eee 65 CONES Xs io M m we 65 12 2 CEMERTIDGOSAGUDETS dod zen cate quet ca o C Een HEC CR Ee nod Druid 65 1 Output characteristics Irt Ln a cbe DX bi dettes en udo RA CH ER Dna Peek ded 67 2 a SIO ROS 1S oed toro o tope td E E adieu ast 67 3 IBelay TUNIS oso eo epa E ot dts 68 4 Inhibit AGflOris epa t Eoo tute bu eot o ee buo Up pe Eae 68 12 9 Event Logic Operations iecit rite ttn e dai dn de n ni 69 1 Logic operation mode Log MB ati to e I e sia ota tasre tane Mrs 69 2 Assigning logic operation input SRC1 SRC2 eee 70 3 Logic operation input logic Gate1 Gate2 ueeeeeeeeeeee 70 1224 THINNERS IG OUNILG ES dcs lad od ores ode des redes foede med e mde ed e Pas da 71 A MEN AUDI ITE 71 VINE toU eR EON np METRE 71 3 Assigning Input SRO edad eerie Disease boa uio e xit ns 71 4 Mode Log MD oie He EE e t teo ended a o redeas EE 72 13 OPTION HB COM DI AO SETTINGS eene 73 19 1 Setting the Heater Break H
124. traction point operation selection i Programoperation FlXoperation Ten Segment Ext ICJ Linearization s SV limit SV limit i Linearization Programoperation FIX rib dcc LEE operationswitching PV filter FIX MOVE tracking operation PV slope RUN RST switching PV bias i Execution PV Execution PV Processing of logic operations front panel infrared communications un j Characteristics MT TN ID UU i alo dd rere DR i Gommunicatiori icing Outputaterror EV DO type selection Analog output Analog output i Conditions i typeselection typeselection lecti i PA Stains HB m BONET PESNI aereo Ay EASE EGUONI Rate of change i ogic imiter 9 Outputatreset event operations mm 1 af L jp 4 oge i 3 pe b Ie Nee eS A rele a pa ni i Protocol Outputlimiter Hysteresis i Status HB i pA Mods raou sealing a I Control o timesignal t patent hea oes passe ModBus DI Auta i te OUtput2 P p ener ur EE EET ewan uto lmanud i i i 1 i assignments switching control Standbyaction i logic i m F i i i T ogic operation PID control logic r operations Delay time timers counters vw YP Proportional Output characteristics cycle i NO NC i f IMEEM ere L RS 232C r l Rs485 i i fae tee aeh Control se f Control a EV DOoutput nalog Analog Y f eral Output p Ne O
125. ue Lock Indicates the display or setup details Indicates the range of parameters or numerical values that can be set Indicates the factory default Excluding instances where this device is shipped with values customized to customer specified values Number indicates the level at which key lock is valid Indicates a parameter that may be initialized when one of a range setting unit setting or PV scaling setting has been changed Parameters marked by may need to be confirmed again when the above settings have been changed EXE TRCK 18 1 Execution Screen Group group 1 Description of Initial Loc Display Symbol Function Setting Range Value k AT Auto Tuning ON OFF OFF MAN Manual output ON OFF OFF COM Communication mode LOC Local settings LOC COM Communications settings HLD Hold ON OFF OFF 1 ADV Advance ON OFF OFF 1 Start PTN Start pattern No 1 to 20 1 1 PTN Link Reps Pattern link execution 0 to 9999 0 1 count Link Format Pattern link settings 0 to assigned pattern higher O 1 1st to 20th limit FIX MODE FIX mode selection ON OFF OFF 1 FIX SV FIX SV value setting Within SV limit setting range O Unit 3 FIX PID FIX PID No selection 1 to 10 1 1 FIX MOVE FIX move selection EXE EXE 1 EXE STBY 102 18 LIST OF P
126. ue to 096 and the higher limit value to 100 Auto tuning cannot be executed Program Mode FIX Mode Reset state RST Auto tuning cannot be executed Auto tuning cannot be executed Manual output MAN Auto tuning cannot be executed Auto tuning cannot be executed Zone PID set to PV Auto tuning cannot be executed Auto tuning cannot be executed PV value scale over Auto tuning cannot be executed Auto tuning cannot be executed PID P OFF ON OFF control Auto tuning standby Auto tuning cannot be executed Auto tuning end conditions Program Mode FIX Mode When the RUN state changes to the reset RST state End of auto tuning End of auto tuning When output has elapsed for about 200 minutes in a 0 or 100 state End of auto tuning End of auto tuning At power interruption End of auto tuning End of auto tuning When PID operation has ended End of auto tuning When computation of all PID Nos No 1 to No 10 has ended End of auto tuning When PV value has exceeded the scale End of auto tuning End of auto tuning 92 16 OPERATIONS DURING CONTROL About auto tuning during program control Once AT has been executed the program judges whether the current step is a ramp section or a flat section and stands by for the next step in an AT standby state lamp lit on ramp sections At flat sections AT is executed
127. unication memory mode Setting range EEP RAM R E Initial value EEP 5 9 DATA Communication data length COM DATA Setting range 7 8 PARI Initial value 7 PARI Communication parity Setting range EVEN ODD NONE Initial value EVEN STOP Communication stop bit Setting range 1 2 Initial value 1 DELY Communication delay time Setting range 1 to 50 ms Initial value 10 ms 5 10 COM CTRL STX_ETX_CR Cisne Code BCC ADD Setting range STX ETX CR STX ETX CRLF Q CR Initial value STX ETX CR BCC Block Check Character Setting range ADD ADD two s cmp XOR None Initial value ADD 13 OPTION HB COM DI AO SETTINGS 77 2 Communication Mode COM Select whether or not to set or change various data using the front panel keys local or by communication option Setting range LOCAL COM B OFF AT OFF Initial val LOCAL OFF MAN OFF THE vaus LOCAL COME LOCAL In the LOCAL mode the key sign is displayed at the communication selection indicating that changing from LOCAL local to COM communication by the front panel keys isn t possible Even in the LOCAL mode the Communication mode can be changed from LOCAL to COM by sending commands to the FP23 from the host In the COM mode the Communication mode can also be changed from COM to LOCAL by operating the front panel keys LOCAL Settings can be made using the front panel keys Settings cannot be made by communication COM Settings can be
128. uput2 POI R A Output Output2 gornmunication 5 SETUP 19 5 SETUP 5 1 Parameter Setup Procedure Follow the procedure below to set up this device or change device settings when you use this device for the first time change the operation parameters during use or the control target device has been changed for example With some operations when you initialize this device all parameter settings return to their factory defaults Before you initialize this device note down and retain settings as required It is assumed that experienced personnel familiar with basic operation of this device will set up this device Users other than device manufacturers should thoroughly familiarize themselves with the functions to be used before they start to operate or set up this device Basic operations and setup of this device are described in detail from Chapter 6 onwards by following programming procedures Some screens and parameters are not displayed when option functions are not added on or when option functions are not selected For an overview of operation screens and how to move between screens see LCD Flow Chart in the preface For an overview of setup parameters see 18 List of Parameters Set up parameters in the order shown below 1 Confirm the Output Specification and Release the Key Lock Perform this as necessary For details see Chapter 6 2 I O Settings For details see Chapter 7 3 l
129. y ood a0 Setting range HD DEV Hi TH c oo li ooxle ooo je lt lt lt x com c Irro I Cc Ado DE o I IND ND ND O1 010170 cO ooo ooo nu FER lncod ddo ome 7 Immm i co m m E T E i coc M o I NNN on aon 0170 oooo ooo 2 coocd add Higher limit deviation LD DEV Low Lower limit deviation OD DEV Out Outside higher lower limit deviation value ID DEV In HA PV Hi LA PV Low Initial value HD DEV Hi Inside higher lower limit deviation value PV higher limit absolute value PV lower limit absolute value Higher limit deviation value LD DEV Low Lower limit deviation value OD DEV Out Outside higher lower limit deviation value ID DEV In HA PV Hi LA PV Low Inside higher lower limit deviation value PV higher limit absolute value PV lower limit absolute value 25000 to 25000 Unit 25000 to 25000 Unit 0 to 25000 Unit 0 to 25000 Unit Within measuring range Within measuring range 25000 Unit 25000 Unit 25000 Unit 25000 Unit Within measuring range higher limit value Within measuring range lower limit value 55 56 10 FIX SETTINGS 11 PID SETTING 57 11 PID SETTING 11 1 Proportional Band P Proportional band refers to the range in which control output changes in proportion to the difference deviation between the measured value PV and the set value SV Here set the percentage 96 that control output

1-input User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents