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Wire Rope End Fittings

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1. co B N O1 O1 C1 O IN iN co no c eo e O co c eo Ql O no N O1 e O n2 o Co e O no no oo e eo C2 e eo no no O no 00 00 06 06 3 00 2 62 62 06 9 50 3 13 80 06 3 75 4 50 4 00 3 75 88 06 00 4 62 4 12 100 12 LLL der LE 42 42 te HEEL LU 25 25 C1 IN O O CO C1 O oO CO e O C2 N z co oj amp OIO OIO aN no B N O O D C1 5 5 6 00 5 38 1 19 6 50 6 50 50 9 00 700 1 81 2 3 4 2 7 8 70 73 2 3 16 2 7 16 511 1041651 1041660 315 00 27 25 5 25 5 00 3 12 4 88 10 50 11 00 11 00 9 00 288 3 12 3 1 2 3 5 8 88 92 3 3 1 8 779 1041713 1041722 563 00 133 25 6 75 6 00 3 88 6 50 12 38 14 00 12 50 10 75 325 25 3 3 4 4 94 102 875 1041731 1041740 783 00 36 25 750 700 4 25 725 13 62 15 00 13 50 12 50 3 50 25 Cast Alloy Steel O1 co O O1 O1 N co c lox Ojo N c O O O N O1 o c e eo C 12 12 12 12 A2 12 12 12 25 25 25 25 NOTE Available with bolt nut and cotter Contact Crosby for more information 42 Copyright 2013 The Crosby Group LLC All Rights Reserved Closed Spelter Sockets 1 5 8 through 4 e Spelter socket terminations have an e
2. the sleeve s e Standard Steel Sleeve terminations have efficiency The National Die Guide will foll b d h h of wi assist you in selecting the proper ratings as follows based on the catalog strength of wire dies to meet your swaging needs rope NOTE See Page 45 for dimensional information S 505 Termination Efficiency Size Type of Wire Rope in IWRC 1 4 1 1 1 8 2 2 1 4 and Larger Scan this QR code with your smart device to view our QUIC PASS Swaging System video NOTE S 505 Standard Sleeves are recommended for use with Cross Section of 6 x 19 or 6 x 37 IPS or XIP EIP XXIP EEIP RRL FC or IWRC Swaged Sleeve wire rope Before using any National Swage fitting with any other type lay construction or grade of wire rope it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured S National QUIC PASS Swaging System The Next Generation in Swaging Systems The QUIC PASS swaging system allows Flemish style wire rope terminations to be swaged in only two passes This is accomplished while maintaining currently published efficiency ratings and utilizing National Swage S 505 Standard COLD TUFP Steel Sleeves e Allows the swaging process to be completed in just two passes Resulting in a 50 75 reduction in the number of passes required with conventional swaging systems e Allows the dies to clos
3. The number of clips shown also applies to rotation resistant HRL wire rope 8 x 19 Class IPS XIP XXIP sizes 1 1 2 inch and smaller and to rotation resistant RRL wire rope 19 x 7 Class IPS XIP XXIP sizes 1 1 2 inch and smaller For other classes of wire rope not mentioned above we recommend contacting Crosby Engineering at the address or telephone number on the back cover to ensure the desired efficiency rating The style of wire rope termination used for any application is the obligation of the user For OSHA Construction applications see OSHA 1926 251 1 Refer to Table 1 in following these instructions Turn back specified amount of rope from thimble or loop Figure 1 Apply first clip one base width from dead end of rope Use torque wrench to tighten nuts evenly alternating from one nut to the other until reaching the recommended torque See Figure1 2 When two clips are required apply the second clip as near the loop or thimble as possible Use torque wrench to tighten nuts evenly alternating until reaching the recommended torque When more than two clips are required apply the second clip as near the loop or thimble as possible turn nuts on second clip firmly but do not tighten See Figure 2 3 When three or more clips are required space additional clips equally between first two take up rope slack use torque Figure 2 Copyright 2013 The Crosby Group LLC AII Rights
4. 1039049 1054010 5 16 1054010 576 8 KA 12 ons ons 6 30 30 78 1 62 E 34 3 25 25 80 5 5 34 48 167 06 71 Bhe 3 8 Socket 192863 1039067 1054029 3 8 TA 6 30 30 78 162 81 41 41 3 25 3 25 3 25 80 5 34 5 34 48 167 06 MU 3 8 Socket 5 16 3 8 Socket t192863 ECCDDNUESDHTSCDSHSPEERENI REEEER 12 13 EJ 2 08 Ea 782 1 01 2 00 1 0 55 4 31 1 00 6 69 56 1 96 ee SS Oe Coe ee oe ae NOR asl so oss resa zl 6a e 29 ve o meele paleo a fefaent alealea sha o Tia sea paa 22 11 52 515 EE 750 1 75 11 63 94 3 20 07 1 55 7 8 Socket 1192043 pratar ee va matres o us rsm he 28 25 25 83 3 1735 205 1 1 8 Socket 1192089 temporam soe wo oanienjasopsccupnodeen l WesemeseeseeoraoTs ve pemerpscseeocerempunjse 10 nee franse moat ossehaas okaso er pasriosjssop rls scale rli7ols7o 10 zar 12 Sat sca rosa rose ross The Ultimate Loads of 3 4 through 1 1 4 sizes have been increased to meet the requirements for 8 strand 2160 Grade pendants Assembly with bolt nut and cotter pin Copyright 2013 The Crosby Group LLC 47 All Rights Reserved Closed Swage Sockets QUIC CHECK e S 502 e Forged from special bar quality carbon steel suitable for cold forming e Swage Socket terminations have an efficiency rating of 100 based on the catalog strength of wire rope e Hardness controlled b
5. Stock No ayeee ee e e e 1 2 5 8 13 16 1052406 27 6 1 1052107 1052309 794 3 23 128 119 122 57 150 3 50 25 2 93 06 5 8 9 4 16 19 1052415 45 10 3 1052116 1052318 9 44 3 88 153 138 144 66 175 4 28 38 3 43 06 3 4 7 8 19 22 1052424 57 171 1052125 1052327 10 81 4 41 178 162 169 75 2 06 4 78 38 396 06 7 8 1 22 26 1052433 82 29 2 1052134 1052336 12 88 5 48 2 03 2 00 2 00 89 244 5 62 62 452 09 1 1 8 1 1 4 28 32 1052442 136 46 0 1052143 1052345 14 90 5 68 2 53 225 250 1 11 294 708 75 572 09 1 3 8 1 1 2 35 38 1052451 161 78 0 1052152 1052354 18 06 717 3 03 2 75 2 75 124 3 62 808 75 676 09 Wirelock Requirements Size Required WIRELOCK Kit Size cc Stock No cc NE EN EE OSEE A E 1 1 8 1 1 4 28 32 1039604 1 3 8 1 1 2 35 38 420 1039606 2 kits required Scan this QR code with your smart device to view our Wedge and Button Sockets video APPLICATION INSTRUCTIONS SEE PAGE 55 OF THE GENERAL CATALOG 40 Copyright 2013 The Crosby Group LLC All Rights Reserved Mooring Sockets Th TYPE APPROVED BM G 517 e Wide range of sizes available e 1 1 4 thru 4 Wire Line e M Line socket terminations have a 100 efficiency rating based p on the catalog strength of the wire rope
6. e Designed for use with mobile cranes Can be used to terminate high performance rotation resistant ropes and standard 6 strand ropes e Easy to install assembly utilizes Crosby WIRELOCK socketing compound e Sockets and buttons are re usable e Replacement buttons and sockets are available e Locking feature available to prevent rotation of rope e Button contains cap with eye that can be attached to and used to pull rope during reeving process SB 427 Button Spe Sockets Size Stock Load Each Only Only in No bs Stock No Stock No A B C D E F J K L M C ve sie 13 16 7052008 27 61 102107 1052300 794 329 i28 LS 122 ST 180 380 25 293 06 58 34 iei tosa4 45 105 10216 1082318 044 ses iso 10e 144 66 175 o8 38 S49 06 S 4 7 8 19 22 1052028 57 171 1052125 1052327 10 81 4 41 178 162 169 75 2 06 478 38 396 06 L8 1__ 22 26 1052082 8a 29 2 1052134 1052896 12 86 5 48 209 2 00 200 89 244 562 62 452 09 1 1 8 1 1 4 28 32 1052041 136 46 0 1052143 1052345 14 90 5 68 2 53 2 25 2 50 111 294 708 75 5 72 09 1 3 8 1 1 2 35 38 1052050 161 78 0 1052152 1052354 18 06 717 3 08 275 275 124 3 62 808 75 676 09 SB 427TB Bolt Nut and Cotter Pin Size Stock Load Each Only Only No t Ibs Stock No
7. have U Bolts with rolled threads which enhance the strength of the material and fatigue properties Forged Fist Grip Clips are forged and the entire clip is galvanized The double saddle design eliminates the possibility of incorrect installation Designed as an integral part of the clip the bolts are opposite one another see G 429 example below As result the nuts can be installed in such a way as to enable the operator to swing the wrench in a full arc for ease of installation Application Information Application and warning information is available for both Crosby Red U Bolt Clips and Fist Grip Clips The Crosby Warning System is designed to attract the attention of the user clearly inform the user of the factors involved in the task and provide the user with proper application procedures Each Crosby Red U Bolt Clip and Fist Grip Clip is either bagged or tagged with appropriate application and warning information thus ensuring that the information is available at the point of application for each and every clip during installation Material Analysis Crosby can provide certified material mill analysis for each production lot traceable by the Product Identification Code PIC Crosby through its own laboratory verifies the analysis of each heat of steel Testing Crosby periodically audits the termination efficiencies of the Red U Bolt Clips and Fist Grip Clips Upon special request Crosby will determine the e
8. 116 56 94 2 00 250 88 231 916 5 8 1416 1 2 30 8 1039959 1039968 2 50 6 31 81 2 63 141 69 112 2 38 3 00 100 2 50 12 38 t3 16 11 4 170 1040073 1040082 29 20 13 94 194 5 38 3 19 163 2 75 5 25 6 00 2 50 6 00 t 2 1 4 2 3 8 156 60 113 16 1 7 3 360 1040153 1040162 105 00 21 50 2 75 8 50 5 00 263 4 13 825 9 00 3 63 9 75 T93 4 4 tT94 102 1005 1041857 1041866 542 00 33 25 425 1425 8 50 425 725 14 25 15 00 700 14 00_ Diameter of pin must not exceed pin used on companion 416 Socket Reference adjacent page D dimension t Cast Alloy Steel Copyright 2013 The Crosby Group LLC 43 AII Rights Reserved National Steel Swaging Sleeves SIDE 1 S 505 e For Flemish eye wire rope splicing Uy Ys e Designed for low temperature toughness e Resists cracking when swaged equals or exceeds TEE ee stainless steel sleeves AN sa TE n e Special processed low carbon steel e COLD TUFF for better swageability e Can be stamped for identification after swaging without concern for fractures when following these directions e Use round corner stamps to a maximum depth of 0 015 in 1 64 The area for stamping should be on the side of the sleeve in the plane of the sling eye and no less than 0 250 in 1 4 from either end of eine ipe die Pharm prodi vou ne buiing Ch
9. is the first wedge socket designed to take advantage of the performance properties associated with high performance high strength compacted strand rotation resistant wire rope The Super TERMINATOR offers several advantages over traditional methods of wedge socket terminations The innovative design will significantly increase the termination efficiency over existing wedge sockets available today QE i Super gt 1 Terminator C LIVE LI AP i e Terminations on most ropes have a minimum efficiency rating of 8096 of the rope s catalog breaking strength Design eliminates the difficulty of properly seating the wedge with high performance high strength compacted strand rotation resistant wire rope into a wedge socket termination Proper application of the Super TERMINATOR eliminates the first load requirement of conventional wedge socket terminations US Patent 8 375 527 B1 Additional features Wire rope sizes available 5 8 1 1 47 14 mm 32 mm Available as a complete assembly or as a wedge 1 kit that can be retrofitted onto existing Crosby S 421T TERMINATOR wedge sockets Wedge accessories provided with a zinc finish Meets or exceeds all ASME B30 26 requirements including identification ductility design factor proof load and temperature requirements Importantly they meet other critical performance criteria not addressed by ASME B30 26 including fatigue life impact properties and mater
10. 1 55 150 226 263 2 41 188 12 63 163 2 22 5 25 6 00 425 4 00 20 22 1 70 94 24 26 1 98 1 06 28 30 2 25 1 19 Copyright 2013 The Crosby Group LLC 51 All Rights Reserved 16 1 25 67 18 Evolution What do light bulbs have to do with our business Nothing except they have evolved Even great ideas can be improved upon As an example Crosby shackles have been market leaders for several decades and recent high tech innovations like RFID intelligent chips for field inspection as well as practical improvements such as placing angle indicators on shackle bows have helped to solidify that position EVOLUTION providing solutions to real world situations like yours But we know there may still be room for additional enhancements At Crosby we have a tradition of inviting innovation and new product ideas that provide solutions to industry challenges Let us know what we can do to assist you by scanning the QR code below or going to www thecrosbygroup comrreallifesolutions Help us to turn your rigging and lifting challenge into a REAL LIFE SOLUTION Real Life ET HT thelr OSLYqroup m E A w m At Crosby we have a tradition of inviting innovation and new product ideas 52 Copyright 2013 The Crosby Group LLC All Rights Reserved National Hydraulic Swaging Machines National offers the highest quality and most complete line of Hydraulic Swaging Machines specifically designed to be us
11. 128 1041223 7 8 ss 2 03 ws 100 13 158 1 738 La 4 00 2 28 116 113 172 DEDE 1 1 4 Open 1041287 1 1 4 31 32 Bulk 144 141 2 16 1st Stage 1192621 1923698 2nd Stage 1192587 DODDZE e 505 Standard Steel Sleeve Specifications Swager Die Data 1041189 5 8 16 25 275 147 75 63 109 124 1247 5 8 Taper 1192444 1923593 18 19 L2 91 84 12 1041241 ES 1 955 1192505 1923656 1 3 8 Open 1041303 1 3 8 34 35 Bulk 1st Stage 1192667 1923717 2nd Stage 1192621 in Maximum After 500 Tons Front Load Side Load mc Swage 1000 Tons S 505 Per 100 Pkg Dimensions Die 1500 Tons 00700 Ton 3000 Ton 1500 Ton ene Ton Stock No 6x12 1041143 1016 1 2 Taper 1192408 1923572 1041208 1 475 3 4 Taper 1192462 1923614 1 1 8 Open 1041269 1 1 8 28 29 Bulk 2 170 1st Stage 1192523 1923677 2nd Stage 1192541 1 1 2 Open 1041321 1 1 2 37 38 Bulk 1st Stage 1192649 1923736 2nd Stage 1192667 Ibs Qty in Description 5x7 00700 6x12 ene 1 3 4 Open 1041349 1 3 4 44 45 Bulk 725 3 84 1 94 1 97 3 13 1st Stage 1192685 EIC dz CEN 2nd Stage 1192701 ajelee 2 Open 2nd Stage 1192747 1041385 2 1 4 56 57 1936 Bulk 9 56 5 03 2 50 2 53 4 03 1st Stage 1192765 1191089 1191089 1195085 2nd Stage 1192783 1191043 1191043 1195067 2 1 2 Open 2nd Stage 1191089 1191089 1195469 1195085 1041429 3 4 68 70 2800 Bulk 11 50 5 75 3 00 3 09 4 75 1st Stage 1191
12. SWAGING OIE 12 aya NATIONAL NS OOO QWNGCHIASS lt 4 PAT 6 035 692 S 505 SLEEVE Stock No P Lus 1923712 N NATIONAL S 1 1 4 2 QWICLASS x 1 3 8 eo Stock No 1923714 Use a National QUIC PASS No Go Gauge to check the after swage dimensions to ensure that it has been swaged to the proper dimension When swaged properly the gauge will slide up and down the full length of the sleeve on all three sets of opposing flats QUIC PASS Maximum After Swage Dimensions Maximum After Swage Dimension in in 1 738 1 1 955 1 1 8 2 170 1 1 4 2 405 1 3 8 2 610 1 1 2 2 835 Important Safety Information e Crosby does not recommend a Texas Tuck style termination with Crosby National S 505 COLD TUFF Standard Steel Sleeves e Only Crosby National S 505 COLD TUFF Standard Steel Sleeves are recommended when using the QUIC PASS Swaging System e National S 505 Standard Steel Sleeves when used with the QUIC PASS Swaging System are only recommended for use with one 1 part 6 X 19 or 6 X 37 IPS or XIP EIP XXIP EEIP RRL IWRC rope e The condition of the swaging machine can cause sleeve After Swage size not to be within the proper dimensions Example worn bushings loose tie rods loose die holders misaligned platens worn pins worn linkage etc 2 e Swaging dies being worn damaged misused or undersized can cause sleeve After Swage siz
13. and properly install wire to securely lock tensioner bolt to tensioner Do not assemble the S 423 Wedge in any brand or model socket basket other than the Crosby S 421T TERMINATOR The size is marked on the socket basket and wedge do not interchange wedge between sizes Figure 1 EE zi Tail Th Length Tail Length A minimum of 20 i Fs rope diameters but ES not less than 10 Figure 4 TABLE 1 S 423T Torque Value Table Tensioner Bolt Torque Clip Bolts Torque Ft Ibs Ft Ibs 1 1 4 Ooo 900 The tightening torque values shown are based upon the threads being clean dry and free of lubrication Figure 5 gi Tail git Length RIGHT WRONG Rope Backward Wedge Backward Tail Clipped to Live Line 59 60 WEDGE SOCKET WARNINGS AND APPLICATION Loads may slip or fall if the Wedge Socket is not INSTRUCTIONS properly installed Load misapplied in direct contact with the wedge can dislodge the wedge amp cause loss of load A falling load can seriously injure or kill Read and understand these instructions before installing the Wedge Socket Do not side load the Wedge Socket Do not interchange Crosby wedge socket wedge or pin with non Crosby Wedge socket wedge or pin Apply first load to fully seat the Wedge and Wire Rope in the socket This load should be of equal or S 421 US 422 greater weight than loads expected in use Do not int
14. it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured Use only Crosby shank hooks designed exclusively for swaging A visual periodic inspection for cracks nicks wear gouges and deformation as part of a comprehensive documented inspection program should be conducted by trained personnel in compliance with the schedule in ANSI B30 10 For hooks used in frequent load cycles or pulsating loads the hook should be periodically inspected by Magnetic Particle or Dye Penetrant Never use a hook whose throat opening has been increased or whose tip has been bent more than 10 degrees out of plane from the hook body or is in any other way distorted or bent Note A latch will not work properly on a hook with a bent or worn tip Never use a hook that is worn beyond the limits shown in Figure 1 Remove from service any hook with a crack nick or gouge Hooks with a nick or gouge shall be repaired by grinding lengthwise following the contour of the hook provided that the reduced dimension is within the limits shown in Figure 1 Contact Crosby Engineering to evaluate any crack Loads may disengage from hook if proper procedures are not followed A falling load may cause serious injury or death See OSHA Rule 1926 1431 g 1 i A and 1926 1501 g 4 iv B for personnel hoisting by cranes or derricks A Crosby 319 hook with a PL Latch attached when
15. secured with bolt nut and pin may be used for lifting personnel A Crosby S 319N hook with an S 4320 Latch attached when secured with cotter pin or bolt nut and pin may be used for lifting personnel Hook must always support the load The load must never be supported by the latch Never exceed the Working Load Limit WLL of the wire rope and hook system Read and understand National Swage Swaging Products and Procedures manual before swaging the hook ZONE A REPAIR NOT REQUIRED ZONE B 10 OF ORIGINAL DIMENSION ZONE C 5 OF ORIGINAL DIMENSION ZONE D DO NOT GRIND BEYOND THE AFTER SWAGE DIMENSION Figure 1 Warning and Application Instructions For Crosby Hook Latch Kit Important Safety Information Read amp Follow Always inspect hook and latch before using Never use a latch that is distorted or bent Always make sure spring will force the latch against the tip of the hook Always make sure hook supports the load The latch must never support the load See Figure 1 amp 2 When placing two 2 sling legs in hooks make sure the angle between the legs is less the 90 and if the hook or load is tilted nothing bears against the bottom of this latch See Figures 3 amp 4 Latches are intended to retain loose sling or devices under slack conditions Latches are not intended to be an anti fouling device Loads may disengage from hook if proper procedures are not followed A falling lo
16. 1 00 1 63 2 81 8 73 1 02 106 1 94 50 2 53 53 176 1 88 USST 9 16 14 1044336 1044341 8 5 1047347 10 9 19 4 28 1 41 125 2 13 3 31 11 47 2 40 1 50 3 00 63 3 25 69 2 00 2 18 USST 5 8 16 1044345 1044350 8 5 1047356 10 9 19 4 23 141 125 2 13 3 31 11 47 2 34 150 3 00 63 3 25 69 2 00 2 18 USBAT 5 8 16 1044372 1044377 19 8 1047383 4 3 10 59 5 68 181 163 2 38 5 53 13 19 1 91 153 2 88 75 4 13 69 3 26 3 50 US7 7 8 22 1038580 16 5 1046674 2 6 11 26 5 11 1 31 125 269 2 56 163 3 26 66 3 25 1 06 2 12 2 56 US7 1 25 1038589 16 5 1046683 2 6 11 26 5 11 131 125 269 2 56 1 63 326 66 3 25 1 06 1 88 2 38 US8T 7 8 22 1044404 1044409 315 1047425 76 2776 96 181 163 3 06 720 16 02 2 87 165 3 12 75 4 13 88 3 88 4 18 US8T 1 25 1044417 1044422 32 5 1047431 8 6 2776 96 181 163 3 06 731 16 41 2 32 165 3 12 75 4 13 1 03 3 76 4 06 USMIT t 1 8 28 1044444 1044449 60 6 1047468 12 5 16 34 8 73 2 62 2 50 3 56 9 15 19 97 3 37 2 34 4 50 1 06 6 13 1 09 4 76 5 06 Non TERMINATOR Style Copyright 2013 The Crosby Group LLC 37 AII Rights Reserved rosy Real Life mune The Crosby S 423T Super TERMINATOR
17. Die Working Load Limit Pressure Adjustment on Lower Cylinder National 500 Ton through 1500 Ton Swaging Machines Follow this procedure to adjust swaging tonnage pressure on your swaging machine Install the die holder s or die adapter with the dies to be used Bring the dies together without a part in the dies until they just touch Turn the tonnage control valve which is located on the control panel left of the tonnage gauge counter clockwise about 6 six turns or until knob no longer turns Now without a part in the dies apply pressure to the dies by pressing the foot pedal marked up A f the tonnage is lower than desired Working Load Limit turn the valve clockwise while continuing to press the foot pedal marked up until desired Working Load Limit is reached If tonnage is higher than desired Working Load Limit release pressure by pressing the pedal marked down Then repeat steps 2 through 4 Swaging Machine Capacity Chart for Swage Sleeves Ferrules and Buttons Hydraulic Largest Fitting Allowed to be Swaged Swaging in Machine Swaging Die Size S 505 S 506 S 510 S 409 Size Sleeve Sleeve Ferrules Buttons 500 Ton Full Die 1 1 2 1 1 4 9 16 1000Ton FullDie 2X7 24 2 t 4 one 1 1 4 1500Ton FullDie P2X 3 172 t t4 9ne 11 4 6x12 Largest size fitting available 66 e Inspect the rods for corrosion Use 000 emery cloth or steel wool
18. Reserved iO wrench to tighten nuts on each clip evenly alternating from one nut to the other until reaching recommended torque See Figure 3 4 If a pulley sheave is used in place of a thimble add one additional Fist Grip Fist Grip spacing should be as shown See Figure 4 Figure 3 D TE D TREAD DIAMETER Figure 4 IF A PULLEY SHEAVE IS USED IN PLACE OF A THIMBLE ADD ONE ADDITIONAL CLIP CLIP SPACING SHOULD BE AS SHOWN 5 WIRE ROPE SPLICING PROCEDURES The preferred method of splicing two wire ropes together is to use inter locking turnback eyes with thimbles using the recommended a a d Wee A each eye See Figure 5 CO Ww ww 9 An alternate method is to use Figure 5 twice the number of clips as used for a turnback termination The rope ends are placed parallel to each other overlapping by twice the turnback amount shown in the application instructions The minimum number of clips should be installed on each dead end See Figure 6 Spacing installation torque and other instructions still apply LIVE END Figure 6 6 IMPORTANT Apply first load to test the assembly This load should be of equal or greater weight than loads expected in use Next check and use torque wrench to retighten nuts to recommended torque In accordance with good rigging and maintenance practices the wire rope end termination sho
19. efficiency A rough finish inside the socket may increase the load at which seating will occur Seating is required to develop the wedging action Copyright 2013 The Crosby Group LLC AII Rights Reserved STEP 2 MEASURE AND SEIZE E Basket Length after unlaid The rope ends to be socketed A D should be of sufficient length so that the end of the unlaid D wires from the strands will be at the top of the socket basket Seizing should be placed at a distance from the end equal to the length of the basket of the socket STEP 3 BROOMING 1 Unlay the individual strands and fully broom out the wires of the wire rope and IWRC as far as the seizing The wires should be separated but not straightened 2 Cut out any fiber core 3 Unlay the individual wires from each strand including the IWRC completely down to the seizing 4 Remove any plastic material from broomed area 90 STEP 4 CLEANING 1 The method of cleaning will depend on the lubricant and or coating on the wire 2 The methods and materials used for cleaning should comply with the current EPA regulations 3 Consult your Wire Rope supplier or Wire Rope manufacturer for recommended material and methods Follow the solvent supplier s recommendations for cleaning the broomed end Degreaser uc 63 1 STEP 5 POSITIONING OF SOCKET Position socket over the broom until it reaches the seizing on the wire rope The wire
20. fully seat the Wedge and Wire Rope than 6 in the socket This load should be of equal or greater Align live end of rope with center line of pin See Figure 1 weight than loads expected in use Secure dead end section of rope See Figure 1 e Efficiency rating of the Wedge Socket termination is DO NOT ATTACH DEAD END TO LIVE END See Figure 1 based upon the catalog breaking strength of Wire Rope The efficiency of properly assembled Wedge Socket is 80 During use do not strike the dead end section with any other elements of the rigging Called two blocking Use a hammer to seat Wedge and Rope as deep into socket as possible before applying first load To use with Rotation Resistant wire rope special wire rope constructions with 8 or more outer strands ensure that the dead end is welded brazed or seized before inserting the wire rope into wedge socket to prevent core slippage or Do not allow a direct load to contact the wedge loss of rope lay The tail length of the dead end should be a minimum of 20 rope diameters but not less than Figure 1 rev 4 Copyright 2013 The Crosby Group LLC All Rights Reserved CROSBY SHANK HOOKS FOR SWAGING WARNINGS AND APPLICATION INSTRUCTIONS S 319SWG S 319SWG hooks are recommended for use with 6 x 19 or 6 x 36 IPS or XIP EIP XXIP EEIP RRL FC or IWRC wire rope Before using any National Swage fitting with any other type lay construction of grade of wire rope
21. on US4 e 9 16 on USS e Orange smallest wire line size for socket Cast into each socket is the name McKissick Crosby or CG its model number and its wire line range By simply changing out the wedge each socket can be utilized for various wire line sizes Ensure correct wedge is used for wire rope size Cast into each wedge is the model number of the socket and the wire line size for which the wedge is to be used Load pin is forged and headed on one end US 422T wedge sockets contain a hammer pad lip to assist in proper securement of termination Meets or exceeds all requirements of ASME B30 26 including identification ductility design factor proof load and temperature requirements Importantly these sockets meet other critical performance requirements including fatigue life impact properties and material traceability not addressed by ASME B30 26 UWO 422T Wedges are to be used only with the US 422T Wedge Socket Assemblies Scan this QR code with your smart device to view our Wedge and Button Sockets video Dimensions C USAT 3 8 10 1044300 1044305 4 6 1047310 6 16 81 3 55 100 1 00 1 63 2 81 8 43 138 106 1 94 50 2 53 44 191 2 14 USAT 7 16 11 1044309 1044314 4 6 1047301 6 6 81 3 55 1 00 100 1 63 2 81 8 73 108 106 1 94 50 2 53 53 176 1 88 USAT 1 2 13 1044318 1044323 4 6 1047329 6 _ 6 81 3 55 1 00
22. rope size Assembly Safety e Properly match socket and wedge assembly to wire rope size Ensure the dead end is properly seized before inserting the wire rope into the wedge socket basket High performance high strength compacted strand rotation resistant wire ropes are sensitive to seizing methods For specific seizing procedures contact the wire rope manufacturer The tail length of the dead end should be a minimum of 20 rope diameters but not less than 10 See Fig 1 Mount wedge socket basket in vice e Insert live end of wire rope into wedge basket aligning live end of rope with center line of pin Make a loop and return See Figure 2 e Pull on live line to remove excess out of loop leaving enough room to properly insert wedge into basket See Figure 3 e Secure rope to SUPER TERMINATOR Wedge with clamp See Figure 4 Pull Wedge and rope into basket until tensioner bolt with washers properly applied can engage threads in nose of wedge Auxilliary power may be required to fully pull wedge and rope into basket See Figure 5 Use torque wrench to tighten tensioner bolt to recommended torque value properly seating wedge and rope into basket Reference Table 1 for recommended Torque in Ft Lbs e Secure dead end section of rope with clip base Tighten bolts to recommended torque values See Table 1 e Properly install wire to securely lock tensioner bolt to tensioner See Figure 6 Donotattach dea
23. slings requires the selection of the proper S 505 Standard Steel sleeve and the use of 2 sets of open channel dies 1st stage and 2nd stage for each size Beginning with the 1st stage die and finishing with the 2nd stage die will achieve proper after swage dimensions Dies for S 505 sleeves 28mm and larger are single cavity with open channel Refer to page 24 of the Wire Rope End Termination User s Manual for proper sleeve and die selection Important If the specific size metric rope required is not listed on page 24 of the Wire Rope End Termination User s Manual refer to Intermediate Metric Die Chart on page 25 of the manual for proper sleeve and die selection Dies for QUIC PASS Swaging System 1 4 through 1 1 2 The QUIC PASS swaging system allows Flemish style wire rope terminations to be swaged in only two passes This is accomplished while maintaining currently published efficiency ratings and utilizing National Swage S 505 Standard COLD TUFF Steel Sleeves The special design of the QUIC PASS dies allows the swaging process to be completed in just two passes resulting in a 50 7596 reduction in the number of passes required with conventional swaging systems Unlike standard round dies the QUIC PASS dies close completely with each pass resulting in an increase in overall swaging process efficiencies the job can be performed quicker a reduction in the complexity of swaging the concern for excess flashing b
24. to maintain a high polish surface e Do not increase the hydraulic system pressure above the factory preset pressure of 6500 psi for 500 ton 1000 ton and 1500 ton swaging machines 5000 psi for 3000 ton swaging machine Under ordinary operating conditions drain and clean reservoir every two 2 years Make certain that the hydraulic reservoir is full when the swager is in the full open position Filters inside of the reservoir should be cleaned every time the reservoir is drained and cleaned The Racine tell tale suction filter should be cleaned every six 6 months Die Working Load Limit Pressure Adjustment on 3000 Ton Swaging Machine For reducing tonnage use selector switch on front of control panel to select lower tonnage approximately 1500 Tons or 3000 Ton ALWAYS USE 5 X 7 OR 6 X 12 DIES AT 1500 TON SETTING USE ONLY 6 X 12 DIES ON TONNAGE THAT EXCEEDS 1500 TONS Swaging Machine Capacity Chart for S 501 and S 502 Swage Socket Largest Fitting Swaging Allowed to be Machine Swaging Swaged Size Method in Mark Series Full Shank 2 1 2 x5 3 4 4x7 500 Tons 5x7 4x7 Hydraulic 1000 Tons 5x7 5x7 Full Shank 6 x 12 1 1 4 5x7 Largest size fitting available 1500 Tons 3000 Tons Copyright 2013 The Crosby Group LLC All Rights Reserved NEW STYLE NATIONAL HYDRAULIC SWAGING MACHINE TORQUE MAINTENANCE INFORMATION e Qu Item No Req d Description Cylinder Hous
25. 0 based on the catalog strength of wire rope Ratings are based on recommended use with 6 x 7 6 x 19 or 6 x 36 IPS or XIP EIP XXIP EEIP RRL FC or IWRC wire rope Strand constructed with minimal number of wires e g 1 x 7 requires special consideration that socket basket length be five 5 times the strand diameter or fifty 50 times the wire diameter whichever is the greater Open Grooved Sockets meet the performance requirements of Federal Specification RR S 550E Type A except for those provisions required of the contractor For additional information see page 444 NOTICE All cast steel sockets 1 5 8 and larger are magnetic particle inspected and ultrasonic inspected Proof testing available on special order Drawing illustrates one groove used on sockets 1 4 through 3 4 Sizes 7 8 through 1 1 2 use 2 grooves Sizes 1 5 8 and larger use 3 grooves G 416 S 416 Open Spelter Sockets MCN geom Rope Dia Structural Ultimate i nummi dE PICIPIPIPIPSESES TID in mm in t Galv SC C L 69 V4 67 45 1039619 1039628 110 4 56 75 69 38 5 16 3 8 8 10 12 1039637 1039646 130 4 84 81 81 50 81 169_ 7416 12 1113 20 1089655 1039664 225 5 56 100 100 56 94 188 9165 8 14316 1 2 27 1039673 1039682 3 60 6 75 125 119 69 11 2 50 225 56 no No a O1 O Ql O
26. 034 1191034 1195389 1195094 2nd Stage 1191052 1191052 1195478 1195101 3 Open 2nd Stage 1193229 1193229 1195487 1195129 3 1 2 Open 1041483 3 1 2 8789 4640 Bulk 1st Stage 1193247 1193247 1195138 2nd Stage 1193265 1193265 1195147 3 3 4 Open 2nd Stage 1191132 1195272 100 4 Open 1041508 105 6800 Bulk 0 6 81 1st Stage 1191150 1195156 2nd Stage 1191178 1195165 4 1 2 Open 1041526 4 1 2 112 114 10000 Bulk 7 66 7 45 1st Stage 1191187 1195174 2nd Stage 1191203 1195183 Copyright 2013 The Crosby Group LLC 45 AII Rights Reserved Intermediate Metric Die Chart Sleeve and Swaging Die Requirements for Intermediate Sizes of Metric Wire Rope Standard Round Dies Metric Maximum S 505 Wire Rope After Swage Stock No 1st Stage Die 2nd Stage Die Dimension uo zig o emo 5x see Sx 480 uo zig 60 eme xig 9e exi 4S0 oases sig so exa 6x men exi 5450 QUIC PASS system not available for these metric rope sizes 46 Copyright 2013 The Crosby Group LLC All Rights Reserved Open Swage Sockets QUIC CHECK e S 501 e Forged from special bar quality carbon steel suitable for cold forming e Swage Socket terminations have an efficiency rating of 100 based on the catalog strength of wire rope e Hardness controlled by spheroidize annealing e Stamp for identification after swaging without concern for fractures as per directions i
27. 2 72 44 47 41 38 81 94 A Lus sonst ea 8 58 58758 5588 M re mui 4 14 67 1011272 Buk 20 31 103 50 75 66 56 119 144 34 Copyright 2013 The Crosby Group LLC AII Rights Reserved Fist Grip Wire Rope Clips NEW STYLE A FIST GRIP e Entire clip is Galvanized to resist corrosive and rusting action FIST GRIP CLIPS e Based on the catalog breaking strength of wire rope Crosby wire rope CLIPS 3 16 5 8 clips have an efficiency rating of 80 for 3 16 7 8 sizes and 90 for 3 4 1 1 2 sizes 1 through 1 1 2 m fem e Bolts are an integral part of the saddle Nuts can be installed in such a way as to enable the operator to swing the wrench in a full arc for w fast installation gt b e Allsizes have forged steel saddles e All Clips are individually bagged or tagged with proper application M instructions and warning information e Meets or exceeds all requirements of ASME B30 26 including identifica a a u tion ductility design factor proof load and temperature requirements duc dor n Importantly these wire rope clips meet other critical performance requirements Se requirements including fatigue life impact properties and material Specification FF C 450 Type traceability not addressed by ASME B30 26 III Class 1 except for those provisions required of the e Assembled with standard heavy hex nuts contractor For additional information se
28. 23T S 423TB Wire Rope Assembly with Round Pin Assembly with Bolt Nut S 423TW Dia and Cotter Pin and Cotter Pin Wedge Kit API 2C S 423T API 2C S 423TB S423TW S 423T S 423T Weight Each S 423TB S 423TB Weight Each S 423TW Weight Each in mm Stock No Stock No Ibs Stock No Stock No Ibs kg Stock No Ibs kg 11 8 28 1035169 1035174 571 25 9 1035254 1035259 579 25 9 1034054 199 90 1 1 4 30 32 1035178 1035183 88 6 40 2 1035272 1035277 88 1 39 9 1034063 33 8 153 Kit contains Wedge Wire Rope Clip and Bolts Tensioner Tensioner Bolt and Secondary Retention Wire SH Stock o Pie tere estos es son 125 L1 jam senso sr 636 200 2 Nominal NOTE For intermediate wire rope sizes use next larger size socket The S 423T Super TERMINATOR wedge is designed to be assembled only into the Crosby S 421T TERMINATOR socket body IMPORTANT The S 423TW for sizes 5 8 through 1 1 8 14mm through 28mm will fit respective size standard Crosby S 421T basket The 1 1 4 30 32mm S 423TW will only fit the Crosby S 421T 1 1 4 basket marked with TERMINATOR Copyright 2013 The Crosby Group LLC 39 All Rights Reserved Button Spelter Sockets SB 427 e Available in six sizes from 1 2 to 1 1 2 13mm 38mm e Button Spelter terminations have a 100 efficiency rating based on the catalog strength of the wire rope
29. 44 G 450 Crosby Clips Rope Size G 450 Package Per 100 in Stock No Qty Ibs LA B C D G 81 L9 i18 34 1010055 100 6 22 72 44 47 37 38 316 5 1010033 100 10 25 97 56 59 50 44 14 67 1010051 100 19 31 103 50 75 66 56 516 8 1010079 100 28 38 138 75 88 73 69 3 8 9 10 1010097 100 48 44 150 75 100 91 75 716 d 10013 50 78 50 188 100 119 113 88 V2 12 13 1010131 50 80 50 188 100 119 113 88 9 6 14 15 1010159 50 109 56 225 125 131 134 94 se 300577 so wo se 225 tee iot 19 sa 206 3 2 8590 1010426 Buk 4000 150 1075 450 550 600 238 619 838 Electro plated U Bolt and Nuts 2 3 4 and 3 1 2 base is made of cast steel e Each base has a Product Identification Code PIC for material traceability the name CROSBY or CG and a size forged into it e Entire clip is made from 316 Stainless Steel to resist corrosive and rusting action e All components are Electro Polished e All Clips are individually bagged or tagged with proper application instructions and warning information SS 450 Stainless Steel Wire Rope Clips oesie Weight Dimensions 3 Rope Size SS 450 Package Per 100 in Stock No Qty Ibs E Um E c c E E 18 34 1011250 Buk 6 2
30. 5 2 05 1 1 8 Socket 1192089 1039548 1 1 4 32 2157 109 16 94 2 53 4 50 2 62 134 10 81 2 25 14 38 2 30 1 1 4 Socket 1193005 1039566 1 3 8 34 36 28 54 136 18 59 2 81 5 00 2 62 1 46 11 88 229 15 75 2 56 t 3 8Socket 1193023 Maximum Proof Load shall not exceed 50 of XXIP rope catalog breaking strength he Ultimate Loads of 3 4 through 1 1 4 sizes have been increased to meet the requirements for 8 strand 2160 Grade pendants 48 Copyright 2013 The Crosby Group LLC All Rights Reserved National Swage Buttons S 409 e Swage Button terminations have an efficiency rating of 98 based on the catalog strength of wire rope e Special processed low carbon steel e COLD TUFF for better swageability e Stamp for identification after swaging without concern for fractures as per directions in the Wire Rope End Terminations User s Manual 1 i E Ja T m NOTE S 409 Buttons are recommended for use with 6 x 19 or 6 x 36 IPS or XIP EIP RRL FC or IWRC wire rope Before using any National Swage fitting with any other type lay construction or grade of wire rope it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured S 409 COLD TUFF Buttons S 409 Steel Swage Button Specifications Rope Size Rope Size B
31. Allowed Hydraulic to be Swaged Swaging i in Machine Swaging i S 505 S 506 S 409 Size Method i Sleeve Sleeve Buttons Largest Hydraulic Fitting Swaging Allowed to be Machine Swaging Die Size Swaged Size Method in in 2 1 2 x Mark Series 2 1 2 x 5 Mark Series 500 Ton Full Die 1 1 2 1 1 4 7 8 Full Shank 4x7 3 4 E X xs 500 Ton 5x7 1000 Ton Full Die 4x7 2 1 2 4 4 4 11 4 5x7 1500 Ton Full Die Doce 3 1 2 1 1 4 1 1 4 6 x 12 4x7 1000 Ton Progressive 4x7 1 1 2 g EE x7 Full Shank m 1 1 4 1500 Ton Progressive IX g 6 x 12 Largest size fitting available Largest size fitting available Scan this QR code with your smart device to view our National 4 Post Hydraulic Swaging Machine Video a NOTE For special applications or conditions contact Crosby National at 501 982 3112 Copyright 2013 The Crosby Group LLC 53 All Rights Reserved WIRELOCK RESIN FOR SPELTER SOCKETS NOT AVAILABLE IN CANADA Note For use on 416 417 427 and 517 spelter sockets only e 100 termination efficiency e Temperature operating range is 65 F to 240 F 54 C to 116 C e deal for on site applications e No hazardous molten metal e Improved fatigue life e Pouring temperature without booster pack is 48 F to 110 F 6 67 C to 43 3 C e One booster pack if pouring temperature is 35 F to 48 F 1 67 C to 8 89 C e Two booster packs if pouring temperature is 27
32. F to 35 F 2 78 C to 1 67 C e Refer to WIRELOCK Technical Manual for more information Approvals Lloyds Registera Shipping WIRELOCK W416 7 Socket Compound Det Norske Veritas DNV W41677 Kits Booster Tire rud Ed percase stockno be gt Stock United States Navy i a 2 ock No 1039602 1039603 American Bureau of Shipping 1039604 1039605 ISO 17 558 1039606 1099607 DNV OS E304 1000 1039608 1039609 2000 1039610 900 109961 Guide to amount of WIRELOCK Required WIRELOCK WIRELOCK cc am 074 67 9 546 8 17 U S Department zo of Transportation gga fae 23 8 6 140 Untied skates Coast Guard o 4 99 86 ie ABS NATO Numbers 100ce 8030 21 902 1823 250 cc 8030 21 902 1824 1 5 8 poe qc 500 cc 8030 21 902 1825 1000 cc 8030 21 902 1826 Wirelock is a hazardous material regulated by US DOT ICAO IATA and IMO for transportation Witnessed and tested by American Bureau of Shipping ABS Approximate U S Measurements 250ccs Kit 1Cup 54 Copyright 2013 The Crosby Group LLC AII Rights Reserved CROSBY SPELTER BUTTON SB 427B APPLICATION INSTRUCTIONS Scope This procedure is provided to give instructions for installation of wire rope into the Crosby SB 427B Spelter Button using WIRELOCK socketing material or zinc socketing material Additionally instructions regarding the reuse of spelter buttons are included The spelter
33. LI AV M V p 18 2 Upper Bracket NAM WI WW V E 19 8 Machine Screw WWW WAL 4 i ANY Wi 9 20 2 Side Oylinder WW N QD 21 1 Lower Bronze Ring V NA WW WY Y M 7 M A 1 Block tify P777 E B 4 Stud d MOS VO C 4 Nut TT Lh NS 4 E D 1 Copper O Ring d I ron ay II TL SO E 4 Lock Nut Qu n X 1 Top of Cylinder N W DC A Y 1 Bottom of Packing Cavity 5 Table A Torque in Ft Lbs 500 Ton 1000 Ton 1500 Ton Description Tie Rod Nuts Piston Bolts Packing Gland Nuts over spacers only all others Swaging Machine Maintenance Schedule Weekly Monthly Weekly Swaging Swaging Swaging Machine Machine Machine hand tighten Platen Guide Bolts Packing Gland Bolts Side Cylinder Bolts Weekly 6 Months Weekly Guide Bushing Bolts DU 80 M Piston Pump Pistons 96 to 125 all Swaging Machines Weekly Bolt Size Thread Die 1 4 20 UNC Holder 5 16 18 UNC Bolt 5 8 11 UNC Torque 7 8 9 UNC Torque 68 Copyright 2013 The Crosby Group LLC All Rights Reserved Die Information e Improper die selection could result in significant loss of efficiency in the termination National dies and die holders are made solely for swaging properly designed fittings on wire rope and any other uses are prohibited The swaging operation results in a high degree of cold metal flow The movement that occurs between the fitting and the dies will cause wear of the
34. Ratings are based on recommended use with 6 x 7 6 x 19 or 6 x 36 IPS or XIP EIP XXIP EEIP RRL FC or IWRC wire rope Strand constructed with minimal number of wires e g 1 x 7 requires special consideration that socket basket length be five 5 times the strand diameter or fifty 50 times f the wire diameter whichever is the greater e Galvanized finish e Designed for today s higher strength classes of wire rope Design of bail allows for easy connection to shackles and other connecting links e Socket design utilizes features to keep cone from rotating Type approved and Certification in accordance with DNV s Rules for Certifications of Lifting Appliances 2011 DNV s Offshore Standard DNV OS E101 Drilling Plant October 2009 NOTICE All Cast Mooring Sockets are Individually Magnetic Particle Inspected and Ultrasonic Inspected G 517 M Line Mooring Sockets Size Load G 517 Each in in t StockNo Ib A B C D E F G H 1 1 4 1 3 8 1 1 2 1 5 8 1 3 4 1 7 8 2 2 1 8 2 1 4 2 3 8 2 1 2 2 5 8 2 3 4 2 7 8 3 3 1 8 544 3 1 4 3 3 8 3 1 2 3 5 8 88 92 735 1005123 279 415 800 906 1172 369 1396 2770 412 Copyright 2013 The Crosby Group LLC 4 All Rights Reserved Open Spelter Sockets E _ e Forged Steel Sockets through 1 1 2 cast alloy steel G 416 S 416 ia enw e Spelter socket terminations have an efficiency rating of 10
35. S Dies for steel fittings must be free to float and align one to the other e When swaging aluminum fittings THE STEEL DIES MUST BE SHIMMED Shim the side of the die to ensure the proper cavity alignment for flash removal e NEVER shim between the dies e When Swaging Crosby National fittings use only the proper capacity swaging machine for the size of fitting used See Swaging Capacity Chart If the swaging machine capacity exceeds the die block Working Load Limit rating adjust the swaging machine tonnage to the Working Load Limit shown on the die block being used See Table 1 for die block Working Load Limit e Always use the correct size and type of die for the size wire rope fitting used e Make sure that the manufacturer s die retention locking pin bolt or other device is engaged and has secured the die before swaging Make sure that the dies are straight parallel and perpendicular to each other before and during the swaging procedure e Always lubricate die faces and cavities with light weight oil Progressive swaging of fittings must be done in accordance with procedure shown in Wire Rope End Terminations User s Manual Only open channel dies are to be used e Stop swaging when the cavity side of both dies touch Observe the die closure from above and slightly to the side The best position is to stand 45 degrees to either side of the front e Make sure part is swaged to the recommended after swage dimensi
36. S 421T and US422T or between sizes Do not assemble an old style 1 1 4 30 32mm S 421W wedge into an S 421T 1 1 4 30 32mm TERMINATOR basket Do not assemble an old style UWO 422 wedge into a US 422T TERMINATOR basket Tail Length Standard 6 to 8 Strand Wire Rope Rotation Resistant Wire Rope A minimum of 6 rope diameters but A minimum of 20 rope diameters not less than 6 but not less than 6 225 225 The tightening torque values shown are based upon the threads being clean dry and free of lubrication Figure 3 9 RIGHT WRONG WRONG WRONG Rope Backward Wedge Backward Tail Clipped to Live Line Operating Safety Apply first load to fully seat the Wedge and Wire Rope in the socket This load should be of equal or greater weight than loads expected in use e Efficiency rating of the Wedge Socket termination is based upon the catalog breaking strength of Wire Rope The efficiency of a properly assembled Wedge Socket is 80 e During use do not strike the dead end section or wedge with any other elements of the rigging Called two blocking e Do not allow a direct load to contact the wedge Copyright 2013 The Crosby Group LLC All Rights Reserved SUPER TERMINATOR WEDGE SOCKET WARNING amp APPLICATION INSTRUCTIONS Patent Pending S 423T SUPER TERMINATOR The intended purpose of the SUPER TERMINATOR is to offer a Wedge S
37. TERMINATOR Non TERMINATOR TERMINATOR Wedge re d Figure 1 Qs z O8 Oe S 421W S 421TW UWO 422 UWO 422T QUIC CHECK Go and No Go features cast into wedge The proper size wire rope is determined when the following criteria are met QUIC CHECK 1 The wire rope shall pass thru the Go hole in the wedge CY 2 The wire rope shall NOT pass thru the No Go hole in the wedge Important Safety Information Read and Follow Inspection Maintenance Safety Always inspect socket wedge and pin before using Do not use part showing cracks Do not use modified or substitute parts Repair minor nicks or gouges to socket or pin by lightly grinding until surfaces are smooth Do not reduce original dimension more than 10 Do not repair by welding e Inspect permanent assemblies annually or more often in severe operating conditions e Do not mix and match wedges or pins between models or sizes e Always select the proper wedge and socket for the wire rope size Assembly Safety Use only with standard 6 to 8 strand wire rope of designated size For intermediate size rope use next larger size socket For example When using 9 16 diameter wire rope use a 5 8 size Wedge Socket Assembly Welding of the tail on standard wire rope is not recommended Seizing of the tail is preferred following the recommended practices of the wire rope manufacturer The tail length of the dead end should be a minimum of 6 rope diam
38. Wire Rope End Terminations Copyright 2013 The Crosby Group LLC 31 All Rights Reserved Ln ai G 450 Forged Wire Rope Clips The Market Leader Yesterday y and Tomorrow G 429 Crosby There is No Equal FORGED FOR CRITICAL APPLICATIONS The proper performance of forged clips depends on proper manufacturing practices that include good forging techniques and accurate machining Forged clips provide a greater rope bearing surface and more consistent strength than malleable cast iron clips Fist Grip clips provide a saddle for both the live and the dead end Fewer forged clips are required for each termination than with malleable cast iron clips Forged clips reduce the possibility of hidden defects that are sometimes present in malleable cast iron clips Malleable cast iron clips should only be used in non critical applications ANSI OSHA and ASTM recommend only forged clips for critical applications FULL LINE The proper application of forged clips requires that the correct type size number and installation instructions be used See APPLICATION INFORMATION below for more information Availability of a full range of sizes of forged U bolt clips and forged Fist Grip clips are essential for design flexibility IDENTIFICATION The clip s size manufacturer s logo and a traceability code should be clearly embossed in the forging of the clip These three elements are essential in developin
39. ad may cause serious injury or death See OSHA Rule 1926 1431 g 1 i A and 1926 1501 g 4 iv B for personnel hoisting for cranes and derricks Only a Crosby or McKissick hook with a PL Latch attached and secured with bolt nut and cotter or Crosby Toggle Pin or a Crosby hook with a S 4320 Latch attached and secured with a cotter pin or a Crosby SHUR LOC hook in the locked position may be used for any personnel hoisting A hook with a Crosby SS 4055 latch attached shall NOT be used for personnel lifting Hook must always support the load The load must never be supported by the latch Read and understand these instructions before using hook and latch rev 3 Copyright 2013 The Crosby Group LLC 61 AII Rights Reserved e Never repair alter rework or reshape a hook by welding heating burning or bending e Never side load back load or tip load a hook See Figure 2 i S e The use of a latch may be mandatory by regulations or safety codes e g OSHA MSHA ANSI ASME 4 v Poy B30 insurance etc Note When using latches see WC V instructions in Understanding The Crosby Group UES a le LX Product Warnings for further information Side Load Back Load Top Load e Always make sure the hook supports the load See india npe Figure 3 The latch must never support the load See Figure 2 Figure 4 e When placing two 2 sling legs in hook make sure the angle from the vertical to the outermost l
40. button is part of a socket assembly that includes a socket basket pin cotter pin and button If there are any questions regarding these instructions please contact The Crosby Group LLC at 918 834 4611 and request technical assistance NOTE Many high performance ropes require special attention to prevent rope damage during cutting seizing and brooming in preparation for the speltering operation Attention to the special instructions is required to ensure proper termination efficiency Consult rope manufacturer for specific details Installation Install button on the rope so that the live end of the rope extends out of small inside diameter of the button Broomed end of rope should be pulled into button and placed completely to the MAX FILL line marked on the button to ensure correct length of engagement with socketing material Socketing using WIRELOCK Resin Material Seizing cleaning brooming and preparation of wire rope and pouring of WIRELOCK is to be carried out per instructions provided in the Wire Rope End Terminations User s Manual and WIRELOCK Warnings and Application Instructions located on the WIRELOCK Product or in the Crosby General Catalog Socketing Using Zinc Spelter Material Seizing cleaning brooming and preparation of the wire rope and pouring of zinc is to be carried out in accordance with recommendations of the Wire Rope User s Manual 4th Edition or other approved procedures Note Before op
41. ce of the termination and lead to premature failure When using rope constructions other than shown in this procedure the termination must be destructive tested and documented to prove adequacy of the assembly to be manufactured The QUIC PASS Swaging System is designed only for Flemish Eye terminations using National S 505 Standard Steel Sleeves The QUIC PASS Swaging System is not designed for Cable Laid wire rope slings or fiber core wire rope Checking Swaging Dimensions One of the important considerations in producing a quality termination is the overall diameter of the fitting after the swaging process is complete Since all dies wear and the swaged fitting used in terminations have spring back the results of swaging should be checked periodically to determine the wear condition of the die as well as to ensure the fitting is swaged to proper dimensions Key Facts About After Swage Dimensions 1 In addition to worn dies not achieving the proper after swage dimension can also be due to the die not being fully closed during swaging Dies showing excessive wear should be replaced 2 The effective swaging that dies can accomplish stops when the die lands touch each other Any continued swaging adds needless wear and strain on the dies and swaging machine 3 By placing a light oil on the die faces and in the cavity the dies will be lubricated as well as protected 4 The oozing of the oil from the faces of th
42. d end to live end or install wedge backwards See Figure 7 Operating Safety e Proper application of the Super TERMINATOR eliminates the first load requirement of conventional wedge socket terminations e Efficiency rating of the Wedge Socket termination is based upon Copyright 2013 The Crosby Group LLC AII Rights Reserved the catalog breaking strength of Wire Rope The efficiency of a properly assembled Super Terminator on most high performance high strength compacted strand rotation resistant ropes will achieve 80 of catalog breaking strength of rope depending on the unique construction of these ropes To determine the efficiency rating for a specific rope contact Crosby Engineering at 918 834 4611 e During use do not strike the dead end section or wedge with any other elements of the rigging Called two blocking e The SUPER TERMINATOR wedge socket may also be used with standard 6 to 8 strand and rotation resistant wire rope special wire rope constructions with 8 or more strands e Do not allow direct load to contact the wedge Loads may slip or fall if the Wedge Socket is not properly installed A falling load can seriously injure or kill Load misapplied in direct contact with the wedge can dislodge the wedge and cause loss of load Read and understand these instructions before installing the Wedge Socket Do not side load the Wedge Socket Apply recommended torque to tensioner and clip bolts
43. dies Therefore to prolong the life of the dies it is important to always lubricate die faces and cavities between each pass with a light weight oil or high pressure grease When scores appear in the die cavities the dies should be removed from service NEVER EXCEED THE WORKING LOAD LIMIT OF DIES OR DIE HOLDERS All National Standard dies 1 4 through 1 include an open channel die cavity and a tapered die cavity in the same die block Dies for S 505 Standard Steel Sleeves Flemish Eyes Die sizes for 1 4 through 1 owaging 1 4 through 1 Standard Steel S 505 sleeves on Flemish Eye terminations requires the use of the taper cavity only Refer to page 24 of the Wire Rope End Termination User s Manual for proper die selection Die sizes for 1 1 8 and above Swaging 1 1 8 and larger Standard Steel S 505 sleeves on Flemish Eye terminations requires using 2 sets of open channel dies 1st stage and 2nd stage for each size Beginning with the 1st stage die and finishing with the 2nd stage die will achieve proper after swage dimensions Dies for S 505 Sleeves 1 1 8 and larger are single cavity with open channel Refer to page 24 of the Wire Rope End Termination User s Manual for proper die selection Using S 505 Sleeves with Metric Ropes Although Crosby National S 505 Standard Steel sleeves are designed to be used with most metric ropes there are selected intermediate sizes of metric ropes that when swaged in sta
44. e completely with each pass resulting in e An increase in overall swaging process efficiencies the job can be performed quicker e A reduction in the complexity of swaging the concern for excess flashing between dies has been eliminated e A reduction in training time needed for operators more user friendly e The finished sleeve has a Hex appearance that provides a QUIC CHECK look to determine if the termination has been swaged and provides a flat surface that allows for ease of I D stamping on the finished sleeve For additional swaging information please refer to the Wire Rope End Terminations User s Manual 44 Copyright 2013 The Crosby Group LLC All Rights Reserved National Steel Swaging Sleeves S 505 COLD TUFF Standard Steel Sleeves S 505 Standard Steel Sleeve Specifications Swager DieDat Maximum After Swage Before iios od pun Rope Size Standard Round Dies QUIC PASS Dies i Standard QUIC PASS S 505 Per 100 pss Standard QUIC PASS Die Die Die Stock No in mm Ibs EN Description Stock No Stock No Pinos m ev 5 250100 66 ot 28 a7 101090 sie 8 14 200 150 91 44 44 62 75 769 3 8Taper H92364 1929551 anor se 940 34 i iso ot ar se ee 75 769 sie Taper 1192384 929951 O 0 N O O Liner one 14 64 25 2 76 47 69 63 10s 124 1247 sie Taper moata 1923593 __ 3 4 319 172 91 84
45. e dies as they touch will indicate when the dies have closed At this point stop the swaging cycle 5 Additional swaging adds needless wear and strain to the dies and swaging machine 6 Never use dies that are cracked worn or abraded galled 7 The Crosby Group does not recommend the checking of die dimensions as an acceptable method of determining the quality of a swage sleeve button ferrule or socket 8 It is our recommendation that the checking of the after swage dimension of the swaged fitting is the most accurate indicator of a properly swaged termination Measuring the die cavity only is not an acceptable process control check 9 If the die cavity wears the dies are not closed completely during swaging If an inadequate number of presses are used it could be quickly identified by checking the after swage dimension of the part 10 Swaging Machine not producing sufficient tonnage will affect after swage dimensions Copyright 2013 The Crosby Group LLC All Rights Reserved No Go Gauge Information To assist in checking the after swage dimensions of the fitting the Crosby Group provides the National No Go Gauges When used correctly the National No Go Gauges can determine if the fittings were swaged to the proper diameter We would recommend that all Crosby products or product swaged in Crosby dies be checked with the proper gauge to determine the acceptability of the swaging process e Gauges are made of hard
46. e not to be within the proper dimension e Swaging die holders excessively worn damaged misused or loose can cause sleeve After Swage size not to be within the proper dimension Only use QUIC PASS dies and die holders inspected and properly secured in National swaging machines e Always refer to Warning and Application information found in the Crosby General Catalog and Wire Rope End Terminations User s Manual Copyright 2013 The Crosby Group LLC All Rights Reserved
47. e page 444 3 16 5 8 G 429 Fist Grip Clips Hope size G 429 Package Per 100 in Stock No Qty b C D E G N 56 8 1000499 100 28 47 106 38 150 154 3 4 18 20 1010578 25 17 86 181 75 294 267 Sizes through 5 8 incorporate New Style Design Copyright 2013 The Crosby Group LLC 35 AII Rights Reserved S 421T Wedge Sockets QUIC CHECK Pik mm D rco m Scan this QR code M TYPE BM 2 with your smart device to view our e Wedge socket terminations have an efficiency rating of 80 based on the catalog strength of XXIP wire rope e Meets or exceeds all requirements of ASME B30 26 including identification ductility design factor proof load and temperature requirements Importantly these sockets meet other critical performance requirements including fatigue life impact properties and material traceability not addressed by ASME B30 26 e Type Approval and certification in accordance with ABS 2007 Steel Vessel Rules 1 1 17 7 and ABS Guide for Certification of Cranes e Basket is cast steel and individually magnetic particle inspected e Pin diameter and jaw opening allows wedge and socket to be used in conjunction with closed swage and spelter sockets e Secures the tail or dead end of the wire rope to the wedge thus eliminates loss or Punch out of the wedge s one NM of e Eliminates the need for an extra p
48. ed to swage fittings on wire rope Three capacities to fit your requirements 500 Tons 1000 Tons 1500 Tons The following features of National Hydraulic Swaging Machines offer a number of advantages for high production sling shops e A dual hydraulic system which combines the use of high speed and low pressure to bring dies into position and the low speed and high pressure necessary for ideal swaging control e Adjustable tonnage control so tonnage can be set to match die block Working Load Limit Four column wide stance which provides the operator ample working clearance between columns and a large area for in process sling storage e Vertical swage action which gives an equalized press on the fitting to produce uniform high quality e Self locating spring locks snap the shoe type dies into place for quick set up and change e The National four column wide stance Hydraulic Swaging Machines each equipped with an up acting ram have two side cylinders for fast approach and return of the main ram They come in three swaging capacities e 500 ton 4450 kN e 1000 ton 8900 kN e 1500 ton 13350 kN 1500 Ton Hydraulic Swaging Machines Approximate weight 34 500 Ibs Overall height 8 ft 6 in Fast advance and retract speed Automatic slow precision swaging speed Swaging Machine Capacity Chart for Swaging Machine Capacity Chart for Swage Sleeves Ferrules and Buttons S 501 and S 502 Swage Sockets Largest Fitting
49. een cleaned and have passed a Magnetic Particle Inspection by a qualified technician level II ASNT SNT TC 1A 88 per ASTM E709 Acceptance criteria shall be per ASTM E125 Types II VIIIl Degree 1 No cracks are acceptable e Select only buttons that do not show any signs of overloading or wear e Select buttons that are free from nicks gouges an abrasions Indications may be repaired by lightly grinding until surfaces are smooth provided they do not reduce the dimensions by more then 10 of the nominal catalog dimension e Select buttons that are not distorted bent or deformed NOTE Buttons having any of the indications as outlined above shall not be reused 55 CROSBY CLIPS WARNINGS AND APPLICATION INSTRUCTIONS it i 3 NP nae ww wt G 450 SS 450 Red U Bolt 316 Stainless Steel Failure to read understand and follow these instructions may cause death or serious injury Read and understand these instructions before using clips Match the same size clip to the same size wire rope Prepare wire rope end termination only as instructed Do not use with plastic coated wire rope Apply first load to test the assembly This load should be of equal or greater weight than loads expected in use Next check and retighten nuts to recommended torque See Table 1 Efficiency ratings for wire rope end terminations are based upon the minimum breaking force of wire rope The efficiency rating of a properly pr
50. efore After Swage ae Swage ra eae i Stock No D 500 Tons Maximum 1000 Tons S 409 After Swage Die ee id Stock No Ibs Dimensions Description 50 L0 42 61 1 8 1 4Button 1191621 56 84 1 4 ist Stage 1197528 _ 68 88 1040333 8SB 3S8 88 113 ea 20 100 31 118 36 i48 42 113 163 48 ist 189 55 61 97 DEE 94 L 106 5 8 Socket 1192907 1040377 11 SB 9 16 9 16 5 8 Button 1191665 1040395 12 SB 58 1040431 13SB 3 4 18 20 WS Eu I WE x iB E E 16 30 50 EE NE 38 5 0 EN NS 13 Le 16 18 20 2 20 20 3 27 1 06 26 28 480 256 405 119 230 481 11 8 1stStage 1192523 650 281 457 133 256 542 1 3 8 Socket_ 1193023 1040493 17 SB 1 1 4 31 32 NOTE Length is measured from outside end of termination Copyright 2013 The Crosby Group LLC 49 AII Rights Reserved National Swage Duplex Sleeves e For turnback wire rope splicing e Special processed low carbon steel e Turnback terminations have efficiency ratings of 94 based on the catalog strength of wire rope e Designed for lower temperature toughness e Resists cracking when swaged equals or exceeds stainless steel sleeves e COLD TUFF for better swageability e Stamp for identification after swaging without concern for fractures as per directions in the Wi
51. eg is not greater than 45 degrees and the included angle between the legs does not exceed 90 degrees See Figure 5 For angles greater than 90 degrees or more than two 2 legs a master link or bolt type anchor shackle should be used to attach the legs of the sling to the hook e See ANSI ASME B30 10 Hooks for l additional information Figure 3 Figure 4 Figure 5 e In accordance with ANSI B30 9 all slings terminated by swaging shall be proof tested e S 319SWG hooks are designed to be a component of a system and therefore rated based on the working limit of the system of which they are attached e The frame code on each S 319SWG hook is to facilitate proper latch selection only and has no reference to the working load limit of the hook Required Maximum After Swaging Die Swage Wire Rope Size Hook Frame Dimensions in D Code StockNo Description in 5 5 8 Swage Socket Die 1 16 3 3 4 Swage Socket Die 1 42 1 1 8 1192989 1 1 8 Swage Socket Die 5319C Style Hook 1 4 3 8 1 2 9 16 8 A 62 Copyright 2013 The Crosby Group LLC All Rights Reserved WIRELOCK WARNINGS AND APPLICATION INSTRUCTIONS Incorrect use of WIRELOCK can result in an unsafe termination which may lead to serious injury death or property damage Do not use WIRELOCK with stainless steel rope in salt water environment applications Use only soft annealed iron wire for seizing Do not use any ot
52. ened alloy steel and machined to strict tolerances e Gauge can be used to verify that all fittings have been swaged properly e After swage dimensions not within the maximum limits may result from worn dies or improper swaging techniques e Other type gauges are available upon request e National No Go Gauges are available for a variety of products See Table 1 e No Go Gauges and QUIC PASS No Go Gauges are not interchangeable Fitting and Size PartNo Using No Go Gauges When swaged properly the gauge will go up and down see Figure 1 and around the full length of the fitting see Figure 2 For the proper after swage dimensions see the section in this publication for the specific product you are swaging Figure 2 71 QUIC PASS No Go Gauges As a further aid QUIC PASS No Go gauges are available for checking the sleeve s dimensions after swaging is complete e Gauges are made of hardened alloy steel and machined to strict tolerances e Gauge can be used to verify that all sleeves have been swaged properly e After Swage dimensions not within the maximum limits may result from worn dies or improper swaging techniques QUIC PASS No Go Gauges Sleeve and Size StckNo No Go Gauge for S 505 1 4 7 8 1923705 No Go Gauge for S 505 1 1 1 4 1923712 No Go Gauge for S 505 1 3 8 1 1 2 1923714 TON T Stock No S 505 SLEEVE 1923705 GAGE 1 4 7 8
53. epared loop or thimble eye termination for clip sizes 1 8 through 7 8 is 80 and for sizes 1 through 3 1 2 is 90 The number of clips shown see Table 1 is based upon using RRL or RLL wire rope 6 x 19 or 6 x 36 Class FC or IWRC IPS or XIP XXIP If Seale construction or similar large outer wire type construction in the 6 x 19 Class is to be used for sizes 1 inch and larger add one additional clip If a pulley sheave is used for turning back the wire rope add one additional clip The number of clips shown also applies to rotation resistant RRL wire rope 8 x 19 Class IPS XIP XXIP sizes 1 1 2 inch and smaller and to rotation resistant RRL wire rope 19 x 7 Class IPS XIP XXIP sizes 1 3 4 inch and smaller For other classes of wire rope not mentioned above we recommend contacting Crosby Engineering to ensure the desired efficiency rating For elevator personnel hoist and scaffold applications refer to ANSI A17 1 and ANSI A10 4 These standards do not recommend U Bolt style wire rope clip terminations The style wire rope termination used for any application is the obligation of the user For OSHA Construction applications see OSHA 1926 251 1 Refer to Table 1 in following these Fils EET Se SS J instructions Turn back STS specified amount of rope Figure 1 from thimble or loop Apply first clip one base width from dead end of rope Apply U Bolt over dead end of wire rope live end rests
54. eration of the wire rope assembly it is recommended that all poured sockets whether with zinc or resin be proof loaded to seat the cone Copyright 2013 The Crosby Group LLC AII Rights Reserved Reuse Of Crosby Spelter Buttons The following are general guidelines for the reuse of a Crosby SB 427B Button The use and inspection of used buttons are the responsibility of the user Procedure For Removing Spelter Cone e Cut the rope close 12 to the nose end of the button and press the cone out of the button e For metallurgical medical and environmental reasons we do not recommend the use of heat to remove the spelter cone e However if this is the only means available for removing the zinc cone care should be taken not to exceed 850 F 450 C surface temperature The preferred method would be a slow heat in a temperature controlled oven If a torch rosebud is used the heated area shall be monitored with a Tempil stick or a temperature indicator to prevent localized heating from exceeding the 850 F 450 C limit e To remove a WIRELOCKS cone heat the surface of the button to 350 F 177 C do not exceed the 850 F 450 C limit for any localized hot spot Leave for 5 10 minutes then drive the cone out with a hammer and drift Selection Of Buttons For Reuse Use only buttons that e Do not show discoloration from excessive heating e Do not show any signs of welding e Select only buttons that have b
55. erchange wedge between S 421 and Important Safety Information Ee Or DEIwWEEN SIZES Read and Follow Inspection Maintenance Safety Always inspect socket wedge and pin before using Do not use part showing cracks Do not use modified or substitute parts Repair minor nicks or gouges to socket or pin by lightly grinding until surface are smooth Do not reduce original dimension more than 10 Do not repair by welding Inspect permanent assemblies annually or more often in severe operating conditions Do not mix and match wedges or pins between models or Mad RIGHT WRONG Always select the wedge and socket for the wire Tai ail Length rope size Standard 6 to 8 strand wire rope A minimum of 6 rope diameters but not less than 6 Assembly safety i e For 1 rope Tail Length 1 x 6 6 Use only with standard 6 to 8 strand wire rope of Rotati otation Resistant Wire Rope designated size For intermediate size rope use next larger A minimum of 20 rope diameters but not less than 6 size socket For example When using 9 16 diameter wire i e For 1 rope Tail Length 1 x 20 207 rope use a 5 8 size Wedge Socket Assembly Welding of the tail on standard wire rope is not recommended Seizing of the tail is preferred following the recommended practices of the wire rope manufacture The tail length of the dead Operating Safety end should be a minimum of 6 rope diameters but not less e Apply first load to
56. eters but not less than 6 See Figure 2 e To use with Rotation Resistant wire rope special wire rope constructions with 8 or more outer strands ensure that the dead end is welded brazed or seized before inserting the wire rope into the wedge socket to prevent core slippage or loss of rope lay Seizing of the tail is preferred following the recommended practices of the wire rope manufacturer The tail length of the dead end should be a minimum of 20 rope diameters but not less than 6 See Figure 2 Properly match socket wedge and clip See Table 1 to wire rope size 58 rev 2 Align live end of rope with center line of pin See Figure 2 e Secure dead end section of rope See Figure 2 e Tighten nuts on clip to recommended torque See Table 1 e Do not attach dead end to live end or install wedge backwards See Fig 3 e Use a hammer to seat Wedge and Rope as deep into socket as possible before applying first load Loads may slip or fall if the Wedge Socket is not properly installed Load misapplied in direct contact with the wedge can dislodge the wedge and cause loss of load A falling load can seriously injure or kill Read and understand these instructions before installing the Wedge Socket Do not side load the Wedge Socket Apply first load to fully seat the Wedge and Wire Rope in the socket This load should be of equal or greater weight than loads expected in use Do not interchange wedges between
57. etween dies has been eliminated and a reduction in training time needed for operators more user friendly The finished sleeve has a Hex appearance that provides a QUIC CHECK look to determine if the termination has been swaged and provides a flat surface that allows for ease of D stamping on the finished sleeve Refer to page 24 of the Wire Rope End Termination User s Manual for proper die selection 69 Dies for S 501 amp S 502 Swage Sockets Swaging all S 501 amp S 502 Swage Sockets requires the use of single cavity die This is a special die designed with a relief for swage sockets and extra length to swage the full length of the shank Refer to pages 36 and 37 of the Wire Rope End Termination User s Manual for proper die selection Swage Sockets for Spiral Strand Rope Our tests indicate that if the spiral strand is 1 x 19 or greater and the ultimate strength does not exceed Table 4 of ASTM A586 you can use dies for size swage sockets up to the 1 1 4 For sizes greater than 1 1 4 the following table will apply If the strand is of greater strength than Table 4 or has less metallic area we must recalculate the design and test for adequacy Dies for S 506 Turnback Sleeves Turnback eye terminations using 5 16 through 1 S 506 Sleeves utilize the S 505 Standard Steel Sleeve die 1st Stage open channel die only The 1 1 4 S 506 Sleeve utilizes the 1 3 8 socket S 501 and S 502 die Refer to pa
58. fficiencies of clip assemblies when applied to special rope constructions and special applications E G 450 G 429 Red U Bolt Clip Fist Grip Clip Copyright 2013 The Crosby Group LLC 33 All Rights Reserved Forged Wire Rope Clips e Each base has a Product Identification Code PIC for material traceability the name CROSBY or CG G 450 and a size forged into it e Based on the catalog breaking strength of wire rope Crosby wire rope clips have an efficiency rating of 80 for 1 8 7 8 sizes and 90 for sizes 1 through 3 1 2 e Entire Clip Galvanized to resist corrosive and rusting action e Sizes 1 8 through 2 1 2 and 3 have forged bases e All Clips are individually bagged or tagged with proper application instructions and warning information e Clip sizes up through 1 1 2 have rolled threads Meets or exceeds all requirements of ASME B30 26 including identification ductility design factor proof load and temperature requirements Importantly these wire rope clips meet other critical performance requirements including fatigue life impact properties and material traceability not addressed by ASME B30 26 Look for the Red U Bolt your assurance of Genuine Crosby Clips Crosby Clips all sizes 1 4 and larger meet the performance requirements of Federal Specification FF C 450 TYPE 1 CLASS 1 except for those provisions required of the contractor For additional information see page 4
59. fficiency rating of 100 based on the catalog strength of wire rope Ratings are based on the recommended use with 6 x 7 6 x 19 or 6 x 36 IPS or XIP EIP XXIP EEIP RRL FC or IWRC wire rope Strand constructed with minimal number of wires e g 1 x 7 requires special consideration that socket basket length be five 5 times the strand diameter or fifty 50 times the wire diameter whichever is the greater G 417 S 417 e Forged Steel Sockets through 1 1 2 cast alloy steel Closed grooved Sockets meet the performance requirements of Federal Specification RR S 550E Type B except for those provisions required of the contractor For additional information see page 444 NOTICE All cast steel sockets 1 5 8 and larger are magnetic particle inspected and ultrasonic inspected Proof testing available on special order Drawing illustrates one groove used on sockets 1 4 through 3 4 Sizes 7 8 through 1 1 2 use 2 grooves Sizes 1 5 8 and larger use 3 grooves G 417 S 417 Closed Spelter Sockets lt n greet Rope Dia Structural Ultimate in pees ei Perera raid Para sea EM in mm in t Galv S C C J L 74 67 4950 j 1039897 1039904 50 4 50 50 150 88 38 69 156 225 50 175 56 38 810 120 1039913 1039922 75 494 62 169 97 50 81 169 225 69 2 060 716 12 1 13 20 0 _ 1039931 1039940 150 5 50 69 2 00
60. g total confidence in the product APPLICATION INFORMATION Detailed application information will assist you in the proper installation of wire rope clips This information is most effective when provided at the point of application as well as in supporting brochures and engineering information The manufacturer must provide this specific information Generic information will not provide all the needed application instructions A formal application and warning system that attracts the attention of the user clearly informs the user of the factors involved in the task and informs the user with the proper application procedures as needed Ask Is the clip forged Ask Is an adequate cradle provided in the clip base for the wire rope Malleable cast iron clips are sometimes improperly used as replacements for forged clips Ask Do they have both Fist Grip and U bolt clips available Ask Do they have a full range of forged wire rope clip sizes No competitor has the full line of forged U Bolt clips and Fist Grip clips that Crosby has Ask Is the manufacturer s name and size of clip clearly marked Ask Do they have a traceability system that is actively used in the manufacturing process Most do not have a traceability system Ask Does each clip have the application and warning information Most competitors do not have application and warnings information with each clip thea Su group Remember When buyi
61. ge 46 of the Wire Rope End Termination User s Manual for proper die selection Dies for S 409 Buttons Buttons are swaged in open channel dies Refer to page 42 of the Wire Rope End Termination User s Manual for proper die selection Specific recommended swaging practices can be found in each product section of this brochure The proper die selection and the recommended maximum after swage dimensions are referenced in the section of this brochure that contains the product you are swaging This information can also be found in The Crosby General Catalog See Section Wire Rope End Terminations the National Swage Die Guide or by referring to the National Swage Die Chart Dies and die adapters to fit other type swaging machines are available upon request Refer to page 19 od Single Cavity Die 70 Two Cavity Die Never use dies that are cracked worn or abraded galled Copyright 2013 The Crosby Group LLC All Rights Reserved After Swage Inspection Procedures Read understand and follow these instructions before using the National QUIC PASS Swaging System Improper after swage dimensions can result in sling failure resulting in property damage serious injury or death Always gauge or measure the after swage dimensions to ensure proper sling performance Using National Swaging System with ropes and termination styles other than shown in these procedures may reduce the performan
62. ght 2013 The Crosby Group LLC All Rights Reserved CROSBY FIST GRIP CLIPS WARNINGS AND APPLICATION INSTRUCTIONS i j LI T Vy gt v So 3 Dow New Style Fist Grip Fist Grip Clips 3 16 5 8 3 4 1 1 2 Failure to read understand and follow these instructions may cause death or serious injury Read and understand these instructions before using clips Match the same size clip to the same size wire rope Do not mismatch Crosby clips with other manufacturer s clips Prepare wire rope end termination only as instructed Do not use with plastic coated wire rope Apply first load to test the assembly This load should be of equal or greater weight than loads expected in use Next check and retighten nuts to recommended torque See Table 1 Efficiency ratings for wire rope end terminations are based upon the minimum breaking force of wire rope The efficiency rating of a properly prepared loop or thimble eye termination for clip sizes 1 8 through 7 8 is 80 and for sizes 1 through 3 1 2 is 90 The number of clips shown see Table 1 is based upon using RRL or RLL wire rope 6 x 19 or 6 x 36 Class FC or IWRC IPS or XIP XXIP If Seale construction or similar large outer wire type construction in the 6 x 19 Class is to be used for sizes 1 inch and larger add one additional clip If a pulley sheave is used for turning back the wire rope add one additional clip
63. her wire copper brass stainless etc for seizing Never use an assembly until the WIRELOCK has gelled and cured Remove any non metallic coating from the broomed area Non Crosby sockets with large grooves need to have those grooves filled before use with WIRELOCK Read understand and follow these instructions and those on product containers before using WIRELOCK The following simplified step by step instructions should be used only as a guide for experienced trained users For full information consult our document WIRE ROPE END TERMINATIONS USERS MANUAL API AMERICAN PETROLEUM INSTITUTE RECOMMENDED PRACTICE 9B ISO standards WIRE ROPE MANUFACTURERS CATALOGS and WIRE ROPE SLING USERS MANUAL STEP 1 SOCKET SELECTION 1 WIRELOCK is recommended for use with Crosby 416 417 Spelter Sockets Structural strand requires a socket with the basket length approximately 5 times the strand diameter or fifty 50 times the wire diameter what ever is greater to achieve 100 efficiency Consult The Crosby catalog for proper selection of Wire Rope or Structural Strand sockets 2 For use with sockets other than Crosby 416 417 consult the socket manufacturer or Crosby Engineering 3 Sockets used with WIRELOCK shall comply with Federal or International CEN ISO Standards 4 WIRELOCKS as with all socketing media depends upon the wedging action of the cone within the Socket basket to develop full
64. hine operators must be trained in accordance with the information supplied by The Crosby Group LLC THE SWAGING MACHINE OWNER IS RESPONSIBLE FOR THE TRAINING AND THE SAFE OPERATION OF THE SWAGING MACHINE Do not swage oversize parts Only swage parts of the proper design material and hardness If misused dies and or die holders may break PROTECT YOURSELF AND OTHERS Always stay away from the sides of the swaging machine during swaging operations and alert others in your work area Do not shim between dies Do not shim die or die holder unless swaging aluminum sleeves Do not use die holders that are damaged or have loose side rails or side plates Tie rod nuts must be secured to the tie rods with a secondary retention system Keep head hands and body away from moving swaging machine and die parts Consult die manufacturer for correct use of their product Adjust swaging machine tonnage to the Working Load Limit WLL tonnage shown on the die block being used If the Working Load Limit is not legible refer to Die height amp width and corresponding Working Load Limit See Table 1 Failure to do so can result in serious injury or death Copyright 2013 The Crosby Group LLC AII Rights Reserved Operation Safety e NEVER use dies that are cracked worn or abraded galled e NEVER use dies that have an oversized cavity e ALWAYS use a matched set of dies e When swaging steel fittings DO NOT SHIM DIE
65. ial traceability Available with bolt nut and cotter S 423TB The Super TERMINATOR by Crosby The first wedge socket termination designed specifically for high performance wire rope gjen d Ou d Eat E Wwe AP HN UN ve s r4 smart device to M y sara view our Super JY ME j d theGPOSWY group www thecrosbygroup com Wedge sockets meet the erformance requirements of Federal Specification RR S 550E Type C except those provisions required of the contractor Meets the erformance requirements of EN13411 6 2003 For additional information see page 444 of General Catalog Scan this QR code with your smart device to view our Super Terminator video S 423T Super Terminator e The 423T wedge socket terminations have a minimum efficiency rating on most high performance high strength compacted strand rotation resistant wire ropes of 80 based on the catalog breaking strength of the various ropes Design eliminates the difficulty of properly seating the wedge with high performance wire rope into a wedge socket termination e Proper application of the Super TERMINATOR eliminates the first load requirement of conventional wedge socket terminations e S 423TW Wedge Kit can be retrofitted onto existing Crosby S 421T TERMINATOR wedge sockets e Wedge and accessories provided with a zinc finish Meets the performance requirements of EN13411 6 2003 e Meets or exceeds all
66. iece of rope and is easily installed RRS SHOE Type C excep e The TERMINATOR wedge eliminates the potential breaking off of the tail due to fatigue those provisions required of e The tail which is secured by the base of the clip and the wedge is left undeformed and available the contractor For additional information see page 444 for reuse ncorporates Crosby s patented OUIC CHECK Go and No Go feature cast into the wedge The proper size rope is determined when the following criteria are met 1 The wire rope should pass thru the Go hole in the wedge 2 The wire rope should NOT pass thru the No Go hole in the wedge e Utilizes standard Crosby Red U Bolt wire rope clip e The 3 8 thru 1 1 8 standard S 421 wedge socket can be retrofitted with the new style TERMINATOR wedge e Available with Bolt Nut and Cotter Pin e U S patent 5 553 360 Canada patent 2 217 004 and foreign equivalents Meets the performance requirements of EN 13411 6 2003 S 421T Wedge Sockets Assembly includes Socket Wedge Pin and Wire Rope Clip j Optional G 4082 Wire R piod API 2C Wedge Only Bolt Nut amp Cotter S 421T S 421TW S 421TW Weight G 4082 Weight eS Stock Stock No Stock No Each Stock Each in in mm No No Wedge Only Wedge Only Ibs Ibs 1092227 38 1092236 1092254 115 1092281 191 7 8 1092307 3 23 1092325 5 40 1092343 750 Wire Rope Dimensions Sia API 2C ise a
67. in saddle Never saddle a dead horse Use torque wrench to tighten nuts evenly alternate from one nut to the other until reaching the recommended torque See Figure 1 2 When two clips are required apply the second m a AN clip as near the loop or SSS SSS thimble as possible Use i torque wrench to tighten Figure 2 nuts evenly alternating until reaching the recommended torque When more than two clips are required apply the second clip as near the loop or thimble as possible turn nuts on second clip firmly but do not tighten See Figure 2 56 3 When three or more m in P8 clips are required space ire SS additional clips equall between iind ae Figure 3 up rope slack use torque wrench to tighten nuts on each U Bolt evenly alternating from one nut to the other until reaching recommended torque See Figure 3 4 If a pulley sheave is used in place of a thimble add one additional clip Clip spacing should be as shown See Figure 4 5 WIRE ROPE SPLICING PROCEDURES The preferred method of splicing two wire ropes together is to use inter locking turnback eyes with thimbles using the recommended number of clips on each eye See Figure 5 An alternate method is to use twice the I TURNBACK number of clips as asetet lef Uh ro m used foraturnback 4 W WU termination The rope ends are placed parallel to each other ve en d overlapping by twice the turnbac
68. ing Cap Piston Tie Rod Tie Rod Nut Platen Guide Gland Bushing Mono Seal Seal Spacer Side Cylinder Side Cylinder Mount Lower Bracket Knuckle Upper Bracket Check Valve Check Valve Seal Tie Rod Eyebolt Cap Eyebolt Key Bumper Bumper Strip Rubber Skirt Bottom of Seal Cavity Gao AW A LA ANS A TAKAN L N 7 A a LL ME Z Z ZH gt N J I p 4 I1 ile AS SS N E Ce Cote S 2NXxzZ caomxouzzrac crommoomusom NNN A lt 2 Aad a NDNDNNNNa KH FIN WAH 0 10 HC 0G GC OA RCO C6 Table B Torque in Ft Lbs 500Ton 1000 Ton Swaging Swaging Swaging Maintenance Description Machine Machine Machine Schedule 8 Lower BracketBots 8 UmeBedeBos 8 RshngSuws OOOO 6 BumerAponSuews Bolt Size Thread Mf O96 SONY Ke NT BED Holder 5 16 18 UNC 15 NS i WEN n E L Torque 5811 UNC 7 8 9 UNC Copyright 2013 The Crosby Group LLC 67 AII Rights Reserved NATIONAL HYDRAULIC SWAGING MACHINE TORQUE MAINTENANCE INFORMATION Item No Req d Description 1 1 Cylinder 2 1 Housing Cap 3 1 Piston 4 4 Tie Rod 5 8 Nut 6 1 Platen 7 2 Guide 8 1 Gland 9 4 Bushing 10 1 Packing Set 11 12 Packing Gland Nut N 12 4 Packing Gland Spacer 13 12 Stud ff 14 4 Cap Screw A A 7N F x 15 4 Cap Screw KA Gass Ff 74 69 16 2 Lower Bracket pn em oq ee WW W I EN Uu adi 17 1 Upper Bronze Ring I
69. ion 6 6 x 12 6 x 12 1039325 1 4 6 33 5 4 4 28 50 138 76 27 2 19 50 3 50 46 1 4Socket_ 1192845 1039343 5 16 8 75 118 5 42 77 162 88 34 325 68 4 50 71 5 16 3 8 Socket 1192863 1039361 3 8 9 10 72 136 5 42 78 162 88 41 325 68 4 50 71 5 16 8Socket 1192863 1039389 7 16 11 12 142 18 1 6 88 101 2 00 1 07 49 431 87 5 75 91 7 16 2 Socket 1192881 1039405 1 2 13 142 213 6 88 101 2 00 107 55 431 87 5 75 91 7 16 1 2 Socket 1192881 1039423 9 16 14 2 92 318 8 59 127 2 38 128 61 5 38 1 14 725 116 9 16 5 8Socket 1192907 1039441 5 8 16 2 85 349 8 59 127 2 38 128 68 5 38 1 14 725 116 9 16 5 8 Socket 1192907 1039469 3 4 18 20 5 00 43 5 10 25 1 56 2 88 1 49 80 6 44 1 33 8 63 142 3 4Socket_ 1192925 1039487 7 8 22 6 80 515 1187 172 3 12 173 94 750 1 53 10 09 155 7 8Socket 1192043 1039502 1 24 26 1040 714 13 56 2 00 3 62 2 11 107 8 63 178 1150 180 1Socket 1192061 1039520 1 1 8 28 14 82 833 15 03 2 25 4 00 237 119 9 75 2 03 12 7
70. k amount shown in the application EU MUS instructions The DEAD END a LIVE END minimum number of Figure 6 clips should be installed on each dead end See Figure 6 Spacing installation torque and other instructions still apply 6 IMPORTANT Apply first load to test the assembly This load should be of equal or greater weight than loads expected in use Next check and use torque wrench to retighten nuts to recommended torque In accordance with good rigging and maintenance practices the wire rope end termination should be inspected periodically for wear abuse and general adequacy TE D TREAD DIAMETER LOAD Clip Size Minimum Torque in in No of Clips Turn Back in Inches in Ft Lbs 1 8 2 4 5 3 16 1 4 5 16 3 8 7 16 o a 1 2 9 16 5 8 3 4 7 8 1 1 1 8 ja 7 1 3 8 7 1 1 2 1 5 8 1 3 4 2 2 1 4 2 1 2 2 3 4 10 3 1200 3 1 2 12 1200 If a pulley sheave is used for turning back the wire rope add one additional clip See Figure 4 If a greater number of clips are used than shown in the table the amount of turnback should be increased proportionately The tightening torque values shown are based upon the threads being clean dry and free of lubrication 2 s 7 18 130 19 0 26 O A 7 12 12 18 19 6 34 44 61 71 73 84 100 750 NI NUN 01 B Go Go Go PO PO PB ojlolIoIo A N O1 01 01 GO 0d 0 O NO PO PO Copyri
71. lled cam which can be equipped with M a latch D e Utilizes standard National Swage swaging dies e All hooks incorporate Crosby s patented QUIC CHECK markings Angle Indicators and Throat Deformation Indicators See page 110 for detailed information NOTE For use with 6 X 19 or 6 X 36 IPS or XIP EIP XXIP EEIP RRL FC or IWRC wire rope Before using any Crosby fitting with any other type lay construction or grade of wire rope it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured Refer to swage socket or swage button instructions in the National Swage Swaging Products and Procedures Brochure for proper swaging techniques S 319SWG Shank Hooks for Swaging Size Hook Working Swaging Die After Swage Erpe ID Load Limit S 319SWG Die Diameter in mm Stock No Ibs Description Stock No in 316 5 D 40 E 46 516 8 G 58 a 8 J i Code C C O J Liat 58 16 JC 3 4 Socket Minimum Ultimate Load is 5 times the Working Load Limit D Code O is original 319 style hook 5 7 7 16 11 IC 1053057 1 2 Socket 1192881 IC 16 Wire Rope Size S 319SWG mm StckNo B D E F G H J K L M O P h Y AA 6 7 1053011 50 3 15 27 69 84 94 97 71 5 72 71 97 222 263 225 2 00 77 9 10 77 11 7 12 13 14 15 1 25 61 6
72. n the Wire Rope End Terminations User s Manual e Swage sockets incorporate a reduced machined area of the shank which is equivalent to the proper After Swage dimension Before swaging this provides for an obvious visual difference in the shank diameter After swaging a uniform shank diameter is created allowing for a QUIC CHECK and permanent visual inspection opportunity e Designed to quickly determine whether the socket has been through the swaging operation and assist in field inspections it does not eliminate the need to perform standard production inspections which include gauging for the proper After Swage dimensions or proof loading NOTE 5 501 Swage Sockets are recommended for use with 6 x 19 or 6 x 36 IPS or XIP EIP XXIP EEIP RRL FC or IWRC wire rope Before using any National Swage fitting with any other type lay construction or grade of wire rope it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured In accordance with ASME B30 9 all slings terminated with swage sockets shall be proof loaded S 501 Open Swage Sockets S 501 and S 501B Open Socket Specifications Swager Die Data Rope Size E Before iris Dimensions Stock No DIGOEDSH cc M e 1500 Wt Ultimate 3000 1500 3000 Stock Stock Each Load i Die Ton Ton Ton in mm Ibs t in eee 6x12 6x12 6x12 aeeai a ae anapa a Le aae a E
73. ndard National dies utilizing Crosby National S 505 sleeves do not achieve required after swage dimensions and efficiencies To ensure all 505 sleeves achieve the required efficiency when used with metric ropes Crosby provides special National swaging dies to be used in conjunction with selected size metric ropes These new dies will produce the required efficiencies and after swage dimensions The table found on Page 25 of the Wire Rope End Termination User s Manual identifies the new dies that are required to properly swage the selected intermediate size wire ropes not covered in the standard product offering found on Page 24 of the manual Copyright 2013 The Crosby Group LLC AII Rights Reserved Dies for 6mm through 26mm except 12mm 20mm and 24mm Swaging on 6mm through 26mm metric ropes for Flemish Eye slings requires the selection of the proper S 505 Standard Steel sleeve and the use of the tapered cavity only Refer to page 24 of the Wire Rope End Termination User s Manual for proper sleeve and die selection Dies for 12mm 20mm and 24mm Swaging on 12mm 20mm and 24mm metric ropes for Flemish Eye slings requires the selection of the proper S 505 Standard Steel sleeve and the use of both the open cavity and tapered cavity in special dies Refer to page 25 of the Wire Rope End Termination User s Manual for proper sleeve and die selection Dies for 28mm and larger Swaging on 28mm and larger metric ropes for Flemish Eye
74. ng Crosby you re buying more than product you re buying Quality 32 COMPETITION CROSBY Crosby provides forged Red U Bolt Clips and forged Fist Grip clips which meet or exceed Federal Specification Number FF C 450 and are considered the industry standard Only Crosby provides forged Red U Bolt Clips from 1 8 to 3 1 2 and forged Fist Grip clips from 3 16 through 1 1 2 The 3 1 2 base is a steel casting Crosby clearly embosses its logo the size and the Product Identification Code PIC into all Crosby Red U bolt Clip bases and Fist Grip clips Crosby s traceability system is actively used throughout the manufacturing of forged clips The material analysis for each heat of steel is verified within our own laboratory Crosby provides detailed application and warning information for all forged clips Each clip is individually bagged or tagged with the application and warning information Testing and evaluation of special applications can be performed upon special request Copyright 2013 The Crosby Group LLC All Rights Reserved Crosby Value Added Full Line Crosby provides both forged Red U Bolt Clips and forged Fist Grip Clips Forged Crosby Red U Bolt Clips have forged bases on all sizes except 3 1 2 the 3 1 2 base is a steel casting The entire clip is galvanized to resist corrosive and rusting action Clip sizes 1 8 through 1 1 2
75. ocket termination which when assembled properly with high performance high strength compacted strand rotation resistant wire rope will achieve an 80 termination efficiency Due to the unique construction of these ropes Crosby cannot make a broad general statement that all current and future designed ropes when properly assembled with a SUPER TERMINATOR will achieve a minimum 80 termination efficiency To determine the efficiency rating for a specific rope contact Crosby Engineering at 918 834 4611 The SUPER TERMINATOR may be purchased as a complete Wedge Socket assembly or the Wedge assembly may be purchased for retrofit onto your Crosby S 421T wedge socket basket The Crosby S 423TW SUPER TERMINATOR Wedge is designed to be assembled only into the Crosby S 421T socket basket For the 1 1 4 S 423TW assemble only on to S 421T basket marked TERMINATOR M Important Safety Information Read and Understand Inspection Maintenance Safety Always inspect socket wedge and pin before using Do not use part showing cracks Do not use modified or substitute parts Repair minor nicks or gouges to socket or pin by lightly grinding until surfaces are smooth Do not reduce original dimension more than 10 Do not repair by welding nspect permanent assemblies annually or more often in severe operating conditions e Do not mix and match wedges or pins between models or sizes Always select the proper wedge and socket for the wire
76. ons See Crosby General Catalog or Wire Rope End Terminations User s Manual Die Guide or Die Chart e f aswage fitting other than a Crosby National is used determine adequacy of the termination by a destructive pull test e All swage sockets must be swaged with socket head adjacent to the socket relief largest radius on the die e For special applications or conditions contact Crosby National 501 962 3112 TABLE 1 Die Size Working Load Limit Height x Width WLL 2 x 3 1 2 200 Ton Mark Series 2 1 2 x 4 200 Ton National Note These Working Load Limits are for Crosby National Die Blocks only The Working Load Limits of die blocks from other manufacturers may vary 65 Inspection Maintenance Safety Make sure the swager is in good operating condition and that all gauges indicators and controls are working properly Make sure all bolts and nuts are in place and tightened to recommended torque as shown in Table A on page 13 for new style swaging machines and Table B on page 14 for current swaging machines oad block or die base plate surfaces must be to manufacturers specifications for thickness and flatness to provide complete support of the die during swaging e Make sure die holder side rails are not bent loose or damaged Clean dies and die holder surfaces Keep free of metal shavings slag grit sand floor dry etc e Lubricate the four guide bushings daily with light oil
77. r two 2 minutes with a flat paddle The WIRELOCK will turn a green blue color If it does not turn a green blue after mixing DO NOT USE Immediately after mixing slowly pour the mixture down one side of the socket until the socket basket is full Check for leakage at nose of socket add putty if required STEP 9 CURING WIRELOCK will gel in approximately 15 minutes in a temperature range 65 degrees F to 75 degrees F The socket must remain undisturbed in the vertical position for an additional ten 10 minutes after gel is complete minutes after gelling gel or curing STEP 10 RE LUBRICATION Re lubricate wire rope as required STEP 11 PROOF LOADING Whenever possible the assembly should be proof loaded All slings with poured sockets in accordance with ASME B30 9 shall be Proof Loaded ALTERNATE SEIZING AND BROOMING METHOD Reference the Wire Rope End Terminations User s Manual from Crosby for an alternative socketing method Copyright 2013 The Crosby Group LLC All Rights Reserved NATIONAL SWAGING MACHINE AND DIE WARNING USE MAINTENANCE AND APPLICATION INFORMATION National Four Post Swaging Machine Misuse of swaging machine can result in serious injury or death READ UNDERSTAND AND FOLLOW all the information in this warning document and the instructions shown in Wire Rope End Terminations User s Manual before operating the swaging machine Swaging mac
78. re Rope End Terminations User s Manual NOTE 5 506 Duplex sleeves are recommended for use with 6 x 19 or 6 x 36 IPS or XIP EIP RRL FC or IWRC wire rope Before using any National Swage fitting with any other type lay construction or grade of wire rope it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured S 506 COLD TUFF Duplex Non Tapered Sleeves S 506 Steel Duplex Non Tapered Sleeve Specifications Max Stock No After 500 Tons Before pens isa Swage 1000 Tons S 506 Dimensions Die 1500 Tons Stock No in mm Ibs Pkg Qty A B in Description 5x7 1039334 5 16 8 1039352 3 8 9 10 3 5 3 7 8 50 Copyright 2013 The Crosby Group LLC All Rights Reserved Shank Hooks for Swaging TEE ORT UIC CHECK 1 QUIMCHED amp TEMPINI i Gz ae S 319SWG e Wide range of sizes available e Working Load Limit 0 4 14 Ton e Wire Rope sizes 3 16 through 1 1 8 e Swage shank hook terminations have an efficiency rating of 95 based on the catalog strength of wire rope e Quenched and Tempered Heat treat process allows for ease p of swaging j Wo A e Forged Carbon Steel FF MS e Design Factor of 5 to 1 p e Black Oxide finish on body Shank is uncoated G e Utilizes standard Crosby 319N shank hooks with interlocking hook ee tip Each hook has a pre dri
79. requirements of ASME B30 26 including identification ductility design factor proof load and temperature requirements Importantly these sockets meet other critical performance requirements including fatigue life impact properties and material traceability not addressed by ASME B30 26 e Basket is cast steel and individually magnetic particle inspected e Pin diameter and jaw opening allows wedge and socket to be used in conjunction with closed swage and spelter sockets e Secures the tail or dead end of the wire rope to the wedge thus eliminates loss or punch out of the wedge e Eliminates the need for an extra piece of rope and is easily installed e The TERMINATOR wedge eliminates the potential breaking off of the tail due to fatigue e The tail which is secured by the base of the clip and the tension device is left undeformed and available for reuse e Available with Bolt Nut and Cotter Pin e US Patent 8 375 527 B1 NOTICE Due to the unique construction of various ropes Crosby cannot make a broad general statement that all current and future design of ropes when properly assembled with the Super TERMINATOR will achieve a minimum 80 termination efficiency Contact wire rope manufacturer or Crosby Engineering 918 834 4611 to determine efficiency rating for a specific rope S 423T Wedge Sockets Assembly includes Socket Wedge Pin Wire Rope Clip Tensioner Bolts and Secondary Retention Wire S 4
80. s should be LEVEL with the top of the socket basket Clamp rope and socket vertically ensuring alignment of their axes CAUTION DO NOT USE OVERSIZED SOCKETS FOR WIRE ROPE 30 D STRAIGHT BEFORE BEND STEP 6 SEAL SOCKET Seal the base of the socket with putty or plasticine to prevent leakage of the WIRELOCK 64 STEP 7 WIRELOCK KITS WIRELOCK kits are pre measured and consist of two 2 containers one 1 with resin and one 1 with granular compound Use the complete kit NEVER MIX LESS THAN THE TOTAL CONTENTS OF BOTH CONTAINERS Each kit has a shelf life clearly marked on each container and this must be observed NEVER USE OUT OF DATE KITS WIRELOCK resin in liquid state is flammable Chemicals used in this product can give off toxic fumes and can burn eyes and skin Never use out of date material Use only in well ventilated work areas Never breathe fumes directly or for extended time Always wear safety glasses to protect eyes Always wear gloves to protect hands Avoid direct contact with skin anywhere The socket will be ready for service 60 Never heat sockets to accelerate STEP 8 MIXING AND POURING Mix and pour WIRELOCK within the temperature range of 48 degrees to 110 degrees F Booster kits are available for reduced temperatures Pour all the resin into a container containing all the granular compound and mix thoroughly fo
81. t a a a E Stock No No 09 J L T V 9 10 1035005 5 8 14 16 1035018 1035023 8 25 4 30 125 119 2 12 4 47 1075 199 122 225 56 325 69 2 00 2 19 4 18 19 1035027 1035032 9 88 5 12 150 138 244 5 28 12 36 2 41 140 263 66 3 68 78 5 85 31 6 32 2 00 2 00 2 94 6 96 16 29 3 04 2 00 3 75 88 470 103 6 92 8 73 4 62 Nominal NOTE For intermediate wire rope sizes use next larger size socket The S 423T Super TERMINATOR wedge is designed to be assembled only into the Crosby S 421T TERMINATOR socket body IMPORTANT The S 423TW for sizes 5 8 through 1 1 8 14mm through 28mm will fit respective size standard Crosby S 421T basket The 1 1 4 30 32mm S 423TW will only fit the Crosby S 421T 1 1 4 basket marked with TERMINATOR 36 Copyright 2013 The Crosby Group LLC All Rights Reserved US 422T Utility Wedge Sockets QUIC CHECK e US 422T Re Most sizes now incorporate the TERMINATOR design and may vary in shape from above product shown Wire Rope Size Model No in mm Basket is cast steel and individually magnetic particle inspected Wedge socket terminations have an efficiency rating of 8076 based on the catalog strength of XXIP wire rope Wedges are color coded for easy identification e Blue largest wire line size for socket e Black mid size wire line for socket e 7 16
82. uld be inspected periodically for wear abuse and general adequacy Table 1 Clip Size Rope Size Minimum Amount of Ropeto Torque in in No of Clips Turn Back in Inches in Ft Lbs 3 16 3 16 2 04 pes E 5 1 4 5 16 5 16 3 8 5 1 4 6 1 2 O n 12 3 4 7 16 1 2 13 1 2 9 16 5 8 3 4 7 8 1 1 1 8 1 4 1 3 8 500 1 1 2 7 78 500 If a pulley sheave is used for turning back the wire rope add one additional clip See Figure 4 If a greater number of clips are used than shown in the table the amount of turnback should be increased proportionately The tightening torque values shown are based upon the threads being clean dry and free of lubrication 4 4 5 11 130 130 16 225 26 225 37 225 41 360 55 360 62 78 Or Od GO Go O1 01 01 O O rev 2 57 TERMINATOR WARNINGS AND APPLICATION INSTRUCTIONS Extended Wedge Socket Assembly U S Patent No 5 553 360 and Canada Patent No 2 217 004 dose S 421T US 422T TERMINATOR NOTE The design of the basket for the S 421T 1 1 4 TERMINATOR Wedge Socket does not allow proper fit to the old style Crosby S 421W wedge see Fig 1 Do not assemble or use The design of the basket for each US 422T TERMINATOR Wedge Socket does not allow proper fit to the old style UWO 422 wedge See Fig 1 Do not assemble or use All S 421T and US 422T TERMINATOR baskets are marked with a capital T or
83. y spheroidize annealing e Stamp for identification after swaging without concern for fractures as per directions in the Wire Rope End Terminations User s Manual e Swage sockets incorporate a reduced machined area of the shank which is equivalent to the proper After 5wage dimension Before swaging this provides for an obvious visual difference in the shank diameter After swaging a uniform shank diameter is created allowing for a QUIC CHECK and permanent visual inspection opportunity e Designed to quickly determine whether the socket has been through the swaging operation and assist in field inspections it does not eliminate the need to perform standard production inspections d which include gauging for the proper After Swage dimensions or proof loading NOTE S 502 Swage Sockets are recommended for use with 6 x 19 or 6 x 36 IPS or XIP EIP XXIP EEIP RRL FC or IWRC wire rope Before using any National Swage fitting with any other type lay construction or grade of wire rope it is recommended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured In accordance with ASME B30 9 all slings terminated with swage sockets shall be proof loaded S 502 Closed Swage Sockets S 502 Closed Socket Specifications Swager Die Data Wt Ea in S 502 Ultimate 1500 3000 Stock ch Load Die Ton Ton No in mm Ibs t C L in Descript

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