10 Gallon Foam Unit with Twin-Line Hose
Contents
1. ITEM NUMBER DESCRIPTION NV1032 NEEDLE VALVE NV2SV B 6 5 TURN 271390 AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE NV1032HNDL BLACK HANDLE FOR NEEDLE VALVE AH30 30 FT AIR HOSE WITH QUICK CONNECT FITTINGS NV1032SETS SET SCREW FOR NEEDLE VALVE AP25 PLUG 1 4 NPTM AIR FITTING BRASS P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 ORANGE VIBRASEAL PATCH P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT B103234 10 32 X 3 4 PHIL TRUSS MACH SCR 18 8 P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS B122SS 1 2in S S MALE BY TWIN 170 BARB AIR FITTING AND AIR PORT B8X58 8 15 X 5 8 inch PHIL FLAT TY A 316 S S 20756103B Polypro G57 Air Port x HB Straight w Viton o ring BPS 58SO Back Panel Screw 5 8 inch with Stand Off HB14P 1 4in BRASS HB AIR FITTING G57 P56 BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL HB5638 HOSE BARB FOR P56 PUMP COT 1 8 X 1 COTTER PIN 18 8 S S HB5638K HOSE BARB FOR P56K PUMP CT25 25ft COIL 1 4in POLY URETHANE RED BLUE HB5638V HOSE BARB FOR P56V PUMP CV14QF S 1 4 INCH TUBE X 1 4 INCH TUBE QUICK FIT SMALL PLPF B BLANK PORTABLE FOAMER PLATE WITH HINGE W O CV14QF S 1 4 INCH TUBE X 1 4 INCH TUBE QUICK FIT SMALL HOLES DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP ish 302 STAINLESS PORTABLE PLATE HINGE EIN LID FLANGE AND HINGE PIN PSG12 1 2in POLY SPRAY GUN WITH O RING AND GRAY HNDL D2. NV1032 as described in Operation Instruction 4 Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl ABR25 the check valve CV14QF S needs to be replaced If foam comes out wet no matter where the needle valve NV1032 is positioned the check valve CV14QF S may need to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 8 CFM 141 64 to 226 62 l min If the unit operates at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi 2 8 bar turn the unit off until the compressor can catch up o Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer STR38 IL must always be used Page 3 of 6 06072013 User Manual 10 Gallon Air Operated Portable Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER
3. TANK 10N A DFP7 see parts list for color options AS1 VS SSP 12 SSAXLE14 DP A ear PVCV34FM HOSE AND WAND ASSEMBLY OPTIONAL COMPONENTS PSG12 WATER SEPARATOR 30 ft 9 m AIR HOSE ASSEMBLY a PW124 120 ITEM NUMBER WS 20CFM ITEM NUMBER AH30 B122SS _ ST6540 CV14QF S N ctas Model No FI 10N TL25 FI 10NK TL25 FI 10NV TL25 Page4of6 06072013 User Manual 10 Gallon Air Operated Portable Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PLATE ASSEMBLY INSIDE VIEW HBB103217 _ NV1032 B103234 P56 P56K or P56V BPS 58SO R25 QF5614 i AG100 QFBH14 STR38 IL HBBEL1417 N HBSSEL1814 n ev14ar s QFBH14 HBSSEL1238 HHPB3412 H ST PVCV34FM Or PLATE ASSEMBLY BACK VIEW n J7 _ NV1032SETS and NV1032HNDL ap rey aN SSA14 d AP25 QFBH14 QFBH14 Model No FI 10N TL25 FI LONK TL25 FI 1ONV TL25 Page 5 of 6 06072013 User Manual 10 Gallon Air Operated Portable Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
4. with Viton or Kalrez pump DO NOT USE All hydrocarbons Page 2 of 6 06072013 User Manual 10 Gallon Air Operated Portable Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate 2 With the discharge trigger gun PSG12 in the closed position plug an air line into the air fitting AP25 3 Point the discharge wand in a safe direction and squeeze the trigger gun PSG12 4 While the unit is running and discharging product adjust the needle valve NV1032 to desired wetness or dryness of foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved After Use Instructions 1 Flush the unit with fresh water for 5 minutes 2 Disconnect the air line from the air fitting AP25 3 Point the discharge wand in a safe direction and squeeze the trigger gun PSG12 to relieve any pressure remaining in the system 4 Release the discharge trigger gun PSG12 after all pressure has been relieved from the system Store the unit with the discharge trigger gun in the closed position Maintenance Instructions To kee
5. 304 STAINLESS per ft EDPM GSKT H38CP 3 8IN OD POLYETHYLENE TUBING NATURAL Available TANKON 10 GALLON NATURAL TANK per ft TW916 1 2 INT TOOTH L W 410SS HBB103217 10 32 B4 HOSE BARB W15 NONMARKING WHEEL FOR PORTABLE UNITS HBB103217W FIBER WASHER FOR HBB103217 W BARB WAAD JE WADDING FOR PUMP UP FOAMER 3 4in DIA HBBEL1417 1 4in L BARBED FITTING NICKEL PLATED WS 20CEM TSUNAMI WATER SEPARATOR 20 CEM HBSSEL1238 304 S S 1 2in MPT BY 3 8in H B ELBOW HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB HHPB3412 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 2 Model No FI 10N TL25 FI LONK TL25 FI 1ONV TL25 Page 6o0f 6 06072013
6. FP7 C 7 INCH FILL CAP POLYPRO BLACK oie DFP7 F 7 INCH TANK LID FLANGE POLYPRO PSGORV PSG QORING AED REIN HINGE TPN EOR GEPZ CE DEP PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT REPE SALE ERESOWPROBLUEBANTONE PW124 120 1 2in BLACK POLY PRO X 4in SCH 120 1 2in MPTOE amp 1 4in FPTOE DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE QF5614 1 4in QF PUMP FITTING G57 BREE ERE ZANCHFILL CAP POLYRRO RED PANTONE QFBH14 BULKHEAD 1 4in TUBE POLYPROPYLENE DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT DP A DRAIN PLUG ASSEMBLY INCLUDES DRAIN PLUG AND INCLUDES FILTER AND BOWL GASKET AFR25 AIR FILTER for R25 DP FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO ABR 5 WETALAIR BOWL foros DP G FKM SQUARE CUT DRAIN PLUG GASKET 142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 DP INSERT 304 STAINLESS DRAIN PLUG INSERT MIBRASEALORANGEIPALCH EC14 2 OETIKER CLAMP 13 8 SSA14 5304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT EC18 OETIKER CLAMP 11 3 SSAXLE14 14 long with the 5 8 diameter bar amp 2 through holes with countersinks beveled ends FWAX15 FLAT AXLE WASHER SSC38 WORM GEAR CLAMP S S 25 63 H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available per ft SSP12 STAINLESS STEEL AXLE PLATE 2 5 inch X 1 inch 2 HOLE H14C 1 4in ID CLEAR POLYVINYL TUBING Available per ft ST6540 VEEJET NOZZLE BRASS 6540 H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH
7. ROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations y Always remember to recycle Specifications and parts are subject to change without notice Model No FI 10N TL25 FI LONK TL25 FI LONV TL25 Specifications Discharge HOSE 00008 25 feet 7 62 meters coiled red and blue polyurethane tubing 1 4 inch 6 4 mm outside diameter Foam OUutput cccccceccccssessssreeees up to 10 gallons minute up to 37 8 liters minute Foam Distances ccccscccceeseeees 10 to 12 feet 3 to 3 6 meters Liquid Temperature c ccccceee 40 F to 100 F 4 4 C to 37 C Noise LeVel ccccccccesseceesseeeceeees Average 79 dB A Requirements Compressed Air Pressure Requirements Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 8 CFM 141 64 to 226 62 l min Chemical Requirements Follow all instructions from chemical manufacturer and Material Safety Data Sheet MSDS Air Operated Double Diaphragm Pump Models Offered P56 Polypropylene body with Santoprene diaphragm P56V Polypropylene body with Viton diaphragm P56K Polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used
8. USER MANUAL MODEL NUMBER FI 10N TL25 FI LONK TL25 FI LONV TL25 AND RELATED UNITS 10 Gallon Air Operated Portable Foam Equipment with 25 inch Twin Line Discharge Hose English Original Instructions User Manual 10 Gallon Air Operated Portable Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge trigger gun in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit P
9. p your portable foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the compressed air supply and depressurized according to the After Use Instructions above e Inspect the pump P56 P56K P56V for wear and leaks e Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace the filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 e Check the chemical suction line and strainer for debris and clean as needed e Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator item number WS 20CFM sold separately before the unit Model No FI 10N TL25 FI LONK TL25 FI 1ONV TL25 Troubleshooting Instructions Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 If the needle valve NV1032 is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve
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