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Istruzioni di funzionamento Manutenzione e pulizia.

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1. US pui 79 BLOCK APPLIANCE BETWEEN XX CYCLES MESSAGE q ACIE ERU EX EERDINE 79 POWER FAIL MESSAGE 80 WIZARD MESSAGE ERR ED E 80 Translation of the original instructions For any claims or observations the reference text is the original one in the manufacturer s language i e Italian Attention Any person using this appliance must read this user manual The appliance must only be used by trained persons The appliance cannot be used by persons including children with reduced physical sensorial mental capacities or with little experience or knowledge unless they have been examined or trained regarding the use of the appliance by suitably trained staff that is responsible for his their safety The appliance has not been designed to be used in environments subject to the ATEX Standard relative to explosive atmospheres The appliance cannot handle laundry that has been in contact or soaked in inflammable substances Before performing and cleaning or maintenance make sure that the hot water cold water and steam cocks are closed in the appliances with the type of heating and the master switch is off Keep inflammable liquids away from the appliance Keep cleaning and soap products away from the appliance and locked in a cabinet Children must be controlled so that they do not play with the appliance BIOLOGICAL RISK
2. PEE 37 6 5 RECOMMENDATIONS FOR USING THE APPLIANCE 39 6 5 1 SYMBOLS LABEL APPLIED TO THE FABRICS 40 6 6 WASHING CY CLE STARTUP protini an EE aE 42 6 7 AUTOMATIC EXECUTION OF A PROGRAM cccxsrcnsandaxenmsecsaenetoananandensumecnanesas ad niatnamsetences as 43 6 8 DESCRIPTIONS OF THE STANDARD PROGRAMS SUPPLIED WITH THE APPLIANCE 44 6 8 1 WELGENBNOG FUNCTION oare pneaccseecanncus PI RESQUE RN Idi ad icut 47 6 9 CALIBRATION OE THE DWS II 55 4 48 5 LI EUSuU RERUM A Rat IEEE SEES 47 6 10 SECONDARY FUNCTION ee ee ee ee eee Meu ee eee 48 S101 INTRODUCTION TO THE PROGRAN Ic 49 e 49 CciabMes uie MM ee ee eee 49 PROGRAMMING LIMIT FOR 400 00 50 6 11 SYMBOLS OF THE ICONS USED IN OPTIONS AND PROGRAMMING MODIFICATIONS 50 Bilis ge dM cc 50 6 12 INSERT THE VARIOUS FLOW DIAGRAMS E aM ER E REP 50 APPLIANCE SWITCH ON AND RELATIVE BASIC FUNCTIONS sus x ckeasxk dux 51 6 12 1 MODIFICATIONS AND DISPLAYS DURING THE PERFORMANCE OF A PROGRAM
3. Powder or liquid soap KG 33 G400 KG 40 G400 KG 55 G400 The soap containers can be extracted from the drawer and used to be loaded more comfortably from the soap container When the soap has been loaded put the soap container back in the dispenser drawer paying attention that it remains in a horizontal position Close the dispenser drawer and block it using the hook p Attention e Ifoneofthe5 soap containers is missing do not use the appliance e not introduce more soap than that suggested the supplier Excess soap contributes to increasing environmental pollution worsening washing efficiency Excessive hypochlorite concentrations an case oxidation of the metal parts also if not in direct contact with the same e Keep the powder soap away from possible contact with water e Incorrect concentrations of soaps or additives used during the washing phases can reduce the life span of the appliance and its performance e Keep the soap in a closed cabinet and out of the reach of unathorised persons e Always keep the technical cards relative to the soaps used on hand 38 6 5 RECOMMENDATIONS FOR USING THE APPLIANCE The nominal laundry load means carried out with dry laundry and in compliance with the Standard ISO 9398 4 2003 For resistant fabrics such as cotton or linen the use of the nominal load is recommended while for delicate synthetic fabrics the use of ahalf load is recommended T
4. 51 0 12 7 APPLIANCE PARAMETERS MENU edtekus tas Sae pan Se KURIER NM I SUNSDEeEPRE PRECEPIT IE 52 3 SERVICE MEN pU MENU ne ee ee re er rer quM UEM ND DER MA RU UMEN 53 MEC c 53 6 12 5 CYCLES MENU ONLY WITH G400M ELECTRONIC 53 6 12 6 PHASES MENU ONLY WITH G400M ELECTRONIC 54 Duc PRESEIDOPERATIUN ee ee ee S 56 6 13 FUNCTIONS EXCEPTIONAE SITUATIONS UM AM KE Eds 56 6 13 1 ABORI PROGRAM IN THE EVENT OF ANOMALIES sssskusquukssza2nnPESERED 56 6 13 2 DOOR RELEASE IN EMERGENCY svn bn eu dta 57 KG 8 G400 KG 11 KG 18 G400 and KG 22 G400 DOOR RELEASE sene 57 KG 33 6400 KG 40 G400 KG 55 6400 DOOR RELEASE 58 6 14 AON FODER aan ee een ee ee ee een ee ee ee ee 58 6 15 INDIVIDUAL PROTECTION 58 6 16 OPTIONAL MODULES ADDITIONAL 58 6 16 QUICK REFERENCE INSTRUCTIONS 58 DIDI DISPOSAL OF WASTE 855 PIED DI MINIM ed 5
5. 2 Phase data consultation in progress See instructions point C see page 7 Held s it the weigh Ignore the down for ing phase control 10 Is Prewash Gotoxhedsnd ud of the phase unrolling phase in progress Is it the spin Carry out slow down and pass to phase the next phase Check water level Is it the last hase ot the and drum speed and then release the door program Pass to the next phase Door re Error E6 leased door anomaly It is possible to change some functions during the execution of the program such as level temperature or time In detail if the mode key is pressed during water loading the level of water loaded can be changed using the plus and minus keys or the heating temperature can be changed if the machine is being heated or the phase time can be changed if the machine is not heating or loading water If the mode key is pressed again or in phases different to Soak Prewash Wash or Rinse only the information available can be consulted Is it the soaking pre wash washing rinsing phase Is it the weighing phase Is it the unroll phase Is it the spin Using the and keys it is phase possible to change the tar get level of the water in the tub during this phase See instructions point D See instructions point D see page 8 see page 8 Ignore the control YES
6. 6 1 Attention The kg8 kgii kg18 and kg22 appliances are fitted with a WRAS approved mechanical device air gap which prevents the undesired return of water loaded into the appliance back into the water network The kg33 kg40 and kg55 appliances are fitted with a mechanical device air gap which prevents the undesired return of water loaded into the appliance back into the water network The appliance has not been designed to disinfect linen FUNCTIONING IN SAFE CONDITIONS Attention The operator must be able to control the dispenser drawer comfortably if he is not tall enough build a suitable platform Never open the dispenser when the appliance is running Carry out all soap loading operations when the appliance is not running A condition that ensures the appliance 15 not running is with the door open Any injury damage to persons animals objects or environment cause by the non application of this warning cannot be blamed on the manufacturer In the event of appliance malfunctioning remove the power supply via the isolating switch Check that the laundry trolleys are lower than the lower limit of the door Do not allow the trolleys to strike thedoor thus causing damage The KG 33 G400 KG 40 G400 and KG 55 G400 models are equipped with a sensor that puts the appliance in pause if the dispenser is opened Close the dispenser and press the start button to re start the washing program 6 2 ROUTINE FUNCTION
7. Use the and keys to select the appli ance version Use the and keys to select the unit of measurement Using the and keys se lect the sealing ring version as the manufacturer Switch the machine off and back on again Wait for a few seconds 2 Escape without saving If BLOCK MACHINE BE TWEEN CYCLES XX ap Save and pears on program start escape disable machine block on theSERVICE menu go Use the and keys to select the number of cycles after which the machine blocks Flashing The machine will now work but if the machine block is not disabled in the service menu the machine will unblock in the within a maximum of 250 programs If the INSERT CODE message appears on program start enter the release password plus enter minus start ECO ECO keys 29 Zeroing the credit on token machines Procedure operational ONLY with door open Confirma tion message Attention in the self service displayed for a machines the ECO key has STOP wording and function on the other key ONLY start is found G400 gt G400M gt G400 passage with 16K smart card few seconds 30 ELECTION button Graphical DISPLAY START STOP button E Eny gt Enter EN 2 Mi Button Figure 3 View of control panel Cycle in progress and standard display During functioning the appliance display
8. e The weighing function requires taring every 50 cycles performed with weighing Follow that stated below for the tare operation 6 9 CALIBRATION OF THE DWS SYSTEM Attention e Every 50 cycles the display show a message that calls the operator s attention to perform calibration Perform the operations summarised here in sequence 1 Empty the drum completely Switch theappliance on Keep the door open Press the START button 10 times quickly and consecutively The calibration procedure starts Close the door Press the START button B WN The appliance carries out the complete calibration procedure autonomously This operation reduces water and electric consumption of the appliance 47 6 10 SECONDARY FUNCTIONS At least one of the following conditions is required in order to change temperatures levels and times of the individual phases e Have a smart card programmed with the necessary modifications previously programmed via request to the technical after sales service e Personal computer with WipWizard installed as well as serial cable attention the serial port is optional on WF8G400 WF11 G400 and WF18G400 To have G400M programmer programmable from keyboard standard for KG 22 G400 KG 33 G400 KG 40 G400 KG 55 G400 A RS232 serial port is installed for programming via PC For the activation of the data transmission and reading mode the appliance must be switched o
9. 95 C is measured the cycle will be terminated automatically ALARM RESET The alarm is removed by switching the appliance off and back on again WHAT TO e Integrity of the temperature probe cable sensitive element connector The tem CONTROL perature probe is a PT1000 resistor i e at 0 it has resistance of 1000 ohm and at 100 C has resistance of 1385 ohm Correct connection on the circuit board Correct functioning of the heating or steam valve remote control switch CORRECTIVE Replacement of the faulty probe with a new one ACTION Restore the connection on the circuit board Replacing the heating timer or the steam valve with a new one ALARM LOCK RELEASE DOOR TIME OUT DESCRIPTION E6 no lock release ON DISPLAY DESCRIPTION If the door is not locked or released within 10 seconds from the start of the lock control pressing START button or release control at cycle end the control is interrupted ALARM RESET The alarm has been removed e By pressing START e Opening the door manually the specific procedure envisioned for each appliance model WHAT TO e Manual closure of the door not performed correctly CONTROL e Forcing the handle the lock micro switches its activation mechanisms have been damaged CORRECTIVE e Open and close the door and re start the cycle ACTION e Replacement of the faulty micro switch es or the entire lock group 74 ALARM E7 DOOR ANOMALY DESCRIPTION E7 Door anom
10. e Each emergency stop device must be positioned at a maximum distance of 8 mt from the areas destined to the operators e If the device consists in an emergency stop button this must be positioned at a height between 70 cm and 170 cm above the ground or from the platform destined for the operators The emergency stop device or devices must be connected to the appliance electric power sup ply source in a way that on their intervention they can remove the voltage indistinctly to all appliances present in the room used for self service 6 3 2 CARD SETTING Using dip switch n 3 the appliance can be enabled to function by means of a mechanical or electronic coin operated device DS3 APPLIANCE STATUS ON WITH COIN OPERATION OFF WITHOUT COIN OPERATION The economy function is not available in the coin operated versions and the ECONOMY button input becomes rapid advancement The START button therefore assumes just the cycle start function By programming from the push button control panel set the number of tokens necessary to perform each washing cycle present on the appliance In order to start the cycle the board must count just as many activations of the KGETT input one activation at every token Washing cycle start then takes place as always using the START key Trop ipy er uum e 6 3 3 VERSIONS These versions can be present Coin operated Central payment unit Stepper N of payments 1 10
11. pump 3 enabled ing tank C loading 30 pump 3 enabled 15 15 Final spin at 1000 rpm 100 seconds Final spin at 1000 rpm 100 seconds Unrolling 90 3 Unrolling 90 Weighing on KG 8 11 18 22 Weighing Delicate cold prewash medium level 40 C soak with delicate movement me 5 washing tank C loading 30 pump 1 dium level 10 washing after tempera enabled 15 ture reached 25 C wash with gentle wash action me 40 C prewash with energetic wash ac dium level 5 washing after temperature tion low level 6 washing after temper reached small tank B loading 30 pump ature reached small tank A loading 30 2 enabled 15 pump 1 enabled 15 Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds Delicate rinse medium level 2 washing 90 C wash with energetic wash action low level 10 washing after tempera N UI D N A NJ gt KR Oo m ture reached small tank B loading 30 pump 2 enabled 15 cooling at 55 C Delicate rinse medium level 2 washing 18 Short 500 rpm spin for 90 seconds Delicate rinse medium level 3 washing 20 Energetic rinse medium level 2 wash 16 tank C loading 30 pump 3 enabled 15 ing Final spin at 800 rpm 100 seconds Short 500 rpm spin for 90 seconds 4 Unrolling 90 Energetic rinse medium level 2 wash ing Short 500 rpm spin for 90 seconds Energetic rinse m
12. Is water being loaded Is the water heating Using the and keys it is possible to change the heating temperature of Using the and the water in the tub dur keys change ing this phase the washing time Is it washing It is draining Display of type of water loading in the tub Display of type of water loading in the dispenser Display of soap pump activation time pump 1 in the top left pump 10 in the bottom right Display of enabling of Display of drum speed current and drain valves 1 and 2 at 97 target hourly activation time pause drain end and any clo and anti El sure delay time set Display of the dissipator tem perature FRU 1 and of the electronic circuit of the inverter FRU 2 me Is it the unroll phase Display of drum speed current and target hourly activation time pause and anti El Display of the drum speed current and target and phase dura tion time 9 During distribution 1 the time of the Is it the spin phase During distribution launch the time of the function in progress and the drum speed are displayed function in progress and the drum speed are displayed During distribution 2 the time of the function in progress the drum speed and the type of electronic unbalance are displayed a very unbalanced gt c slightly unbalanced During spin
13. the and keys to confirm the new program name with max 15 characters using enter Category of the phase selected Abbreviated name of the phase selected E 29 PHASE XXXXXXXXX DISABLED The phase is deleted PHASE XX DISABLED Comment PHASE XX SOAKING PHASE XX XXXXXXXX SOAK Motor Normal washing YES Using the and keys activate PHASE XX XXXXXXXX SOAK Motor PHASE XX XXXXXXXX SOAK Motor Normal washing AW PHASE XXXXXXXXXX SOAK Normal washing PHASE XXXXXXXX SOAK Motor Right Left rotation 7 4 al PHASE XXXXXXXXXX SOAK Motor Right Left rotation 0 0 sec Using the SOAK XX XXXXXX PHASE Motor keys insert Pause ae ated rotation time min 3 sec and pause PHASE XX XXXXXXXX time Motor Pause PHASE XX XXXXXXXX SOAK Heat PHASE XX XXXXXXXX SOAK Heat Temperature PHASE XX XXXXXXXX SOAK Heat Temperature Using the and keys gt select the washing temperature min 20 max 90 C 22 washing and the drum speed min 23 max 57 rpm PHASE XX XXXXXX SOAK PHASE XX XXXXXX SOAK Heat Heat Maintenance 0 sec Using the and Maintenance keys insert the maintenance time and if nec essary activate drum movement PHASE XX XXXXXX SOAK PHASE XXXXXX SOAK during heating Heat a Heat
14. tioned on the rear of the appliance Identify the lubrication points of the bearings in the figure at the side Figure 14 Position of bearing and seal ing ring greasing attachments kg33G400 kg40G400 kg55G400 Attention e grease is only used to lubricate the sealing ring front and rear bearings e Excessive lubrication can be just as damaging as poor lubrication During insertion of the grease turn the drum at washing speed e g perform washing cycle 1 and carry out the operation during the prewash phase e A grease thrust speed that is to high can deform the sealing ring and jeopardise functioning e Never use petrol based lubricants with silicone based lubricants The appliance automatically signals the request for greasing at the start of the next cycle on reaching 200 hours of functioning Attention E e The grease introduced cannot reach areas of the appliance where the laundry is normally loaded e Introduce the grease slowly To have an indication regarding the grease loading time consider that every grease gun run must not last more than 12 seconds The amount of grease to be introduced must 2 each greasing nipple rear bearing front bearing and sealing ring If the type of grease used is different from that indicated check that the 2 types of grease are compatible Lithium based lubricants re compatible with calcium based lubricants but not sodium based Once lubricat
15. Abbreviated name of flashin the phase selected Cycle XX Phases Cycle XX XXXXXXXXX Use the and gt keys to select the desired phase 39 Cycle XX XXXXXXXXX Cycle XX XXXXXXX PhaseXXXXXXX p Ph XX 195 Modification XXXXXXX XX Modification Phase 01 SPIN Save and escape Use the and keys to select the desired phase Escape without Escape deleting the phase saving as with less 7 from the program flashing button Cycle XX XXXXXXXXX Cycle XX XXXXXXXXX PhaseXXXXXXX XX XX 99000 XX XXKXKXX Phase DELETE Save and Use the and escape keys to select the 4 flashing desired phase Escape without saving Cycle XX XXXXXXXXX XX PhaseXXXXXXX XX XXXXXXX Before ins AN Save and Use the and escape keys to select the flashing A desired phase Escape without saving Cycle XX XXXXXXXXX XX PhaseXXXXXXX XX XXXXXXX After ins AS 3 Phase XX After Ins 19 Selected Name of the cycle selected cycle flashing Cycle XX Copy from Cycle XX XXXXXXXXX Copy from CYCLE XX COPY Cycle XX Copy from CYCLE XX XXXXXXX AW Use the and keys to select the Programming CYCLE XX XXXXXXXXXXXX Escape without saving as with less button cycl
16. Drum movement ew Drum movement Using the and keys select the washing end E temperature min 20 max 90 C PHASE XXXXXX SOAK Cool Temperature PHASE XX XXXXXX SOAK Cool Cool Temperature PHASE XX XXXXXX SOAK Cool 1st Level PHASE XX XXXXXX SOAK Cool 1st Level AW Water is drained and loaded during cooling via A the and keys insert the levels within which this routine must be performed PHASE XX XXXXXX SOAK Cool 2nd Level PHASE XX XXXXXX SOAK Cool 2nd Level AW PHASE XX XXXXXX SOAK Level PHASE XX XXXXXX SOAK Water level PHASE XX XXXXXX SOAK Level Set water level using the and keys insert the wash ing water level and the maintenance time if phase without heating PHASE XX XXXXXX SOAK Level Maintenance Level Maintenance PHASE XX XXXXXX SOAK E PHASE XX XXXXXX SOAK Load E Load Hot in tub PHASE XX XXXXXX SOAK Load Hot in tub PHASE XX XXXXXX SOAK Load Hard in tub XX PHASE XX XXXXXX SOAK Load Hard in tub Using the and keys enable water loading of PHASE XX XXXXXX SOAK PHASE XX XXXXXX SOAK 39 m the Load Load Soft in tub Soft in tub XX 23 PHASE XX XXXXXX SOAK Using the and keys insert the delay time for clo sure of the discharge 9 PHASE
17. Fixing tub front On the KG 33 G400 KG 40 G400 and 55mm KG 55 G400 appliance models check that the tub without laundry and water is horizontal Grease the sliding parts the wheels below and above the springs of the spring dampers For correct regulation of the spring dampers Tighten the bolts counting that they are tightened with the Lubricate Same amount of turns The vertical distance between the highest point of the base and oscillating part must 55 mm see reference in figure on all 4 corners of the appliance Figure 18 Regulation and lubrication of the damp ers 69 Lubricate the threaded part of the handle and the hinges on the door as illustrated in the figure Lubricate Lubricate Figure 20 Greasing the handle Figure 19 Greasing the hinge Insert HD photo 7 5 MODULE MAINTENANCE AND CLEANING BY QUALIFIED PERSONNEL Installation xo www Note p SSO Fence water and condensate dram 1st Maintenance every 200 hours monthly not to be performed over cyclescarried out from installation T Check start up only with door closed and locked during the execution of the washing cycle is ased and blo
18. THE WEIGHING FUNCTION Attention Operation to be performed with appliance completely unloaded Valid only for kg 8 G400 kg 11 G400 kg 18 G400 kg 22 G400 models A calibration operation performed incorrectly with drum not completely empty for example compromises the performance of the appliance both in terms of washing and consumption Failure to perform the calibration function does not block use of the appliance Continuing with use without performing calibration quickly deteriorates the performance of the appliance in terms of washing quality and energy consumption At least every 50 cycles the appliance requests the TARE function via flashing PERFORM TARE on the display Press the START button 10 times with the door open The display will show CALIBRATIONS close thedoor Close the door door closed appears and press the START button Start the calibration procedure that ends after a few seconds after which the door can be opened and the appliance can be used again Attention A calibration operation at the start of every shift helps to keep the appliance particularly efficient 7 3 2 DAILY AND WEEKLY CLEANING e Keep the door gasket clean as this guarantees tub sealing Do not use acid solvents grease to clean the gaskets e Clean the soap drawer from any product residues 7 3 3 MONTHLY CLEANING e Wash the covering panels using a damp cloth paying particular attention
19. a pause during the washing cycle Inthe event of a power cut during a wash cycle when the voltage returns re starts only occurs after the START button has been pressed without having to insert other tokens coins The optional parameters enabled before insertion of DS3 remain active even after enabling of coin operation except for Cycle delayed start 6 4 OPENING AND CLOSING THE DOOR To open the door refer to figure e On KG 8 G400 KG 11 G400 KG 18 G400 KG 22 G400 pull the handle On KG 33 2400 40 5400 KG 55 G400 turn the handle clockwise until the handle reaches the vertical position and faces down now pull the door Figure 4 front view KG 33 G400 KG 4 G400 KG 55 G400 Turn the handle downwards clockwise to vertical position and then pull the door Figure 5 Figure 5 front view KG 8 G400 KG 11 G400 KG18G400 KG 22 G400 Grip the handle and pull 36 To close the door refer to the figures KG 8 2400 11 9400 KG 18 5400 KG 22 5400 approach the door to lock with handle pulled and then push the handle to end run parallel to the door KG 33 G400 KG 40 G400 KG 55 G400 approach the door to the lock with handle in vertical position facing downwards and then turn the handle anti clockwise until it is completely locked in horizontal position facing the right l Figure 6 Approach the door to the lock and turn the Figure 7 Approach the door and push the handle handle anti
20. ai E e Do not set a cooling temperature that is higher than the heating temperature or a cooling temperature lower than the inlet cold water Level 1 must be at maximum the same as the previous washing level O O O 0 o The water level in the tub and the time this level must be maintained if heating is not enabled If the water load level is set over 99 cm the wording on the display changes from cm to overflow The appliance therefore loads water for the entire maintenance time without ever switching the inlet valves off o The minimum water level depends on the version of appliance being programmed in the event of water level below the safety level necessary at least to cover the heating resistances the heating function cannot take place It is not performed even if it is not performed The water load in the tub with different water valves Hot water inlet valve suggested in the cycles with high heating temperature Hard cold water inlet valve suggested for rinsing Soft cold water inlet valve suggested with low temperature heating or however when there are chemical products loaded in the tub Loading the small tanks contained in the soap drawer o Enable the phase end draining particularly useful in the final spin O O O 0 O o The liquid soap loading time on appliances with pumps card option and pumps Attention E e Small tank A Corresponds to the left tub in the kg 8 G400 kg mm 11G400 kg 18 G400 kg 22 G
21. at 1000 rpm 100 seconds Unrolling 90 3 Unrolling 90 Weighing 5 40 C soak with delicate movement high 3 level 10 washing after reaching tem UJ Weighing 40 C prewash with energetic wash ac tion low level 8 washing after tempera perature pump 1 enabled for 15 40 C prewash with energetic wash ac tion low level 6 washing after temper ture reached small tank A loading 30 pump 1 enabled 15 Short 500 rpm spin for 90 seconds 60 C wash with energetic wash action low level 10 washing after temperature ature reached small tank A loading 30 pump 1 enabled 15 Short 500 rpm spin for 90 seconds 40 C wash with energetic wash action low level 6 washing after tempera D Im O UJ reached small tank loading 30 pump 1 enabled 15 ture reached small tank B loading 30 pump 2 enabled 15 Short 500 rpm spin for 90 seconds 4 Short 500 rpm spin for 90 seconds Energetic rinse medium level 2 washing 16 Energetic rinse medium level 2 wash 16 ing Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds Energetic rinse medium level 2 washing 19 Energetic rinse medium level 2 wash 19 ing Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds Energetic rinse medium level 3 wash Energetic rinse medium level 3 wash ing tank loading 30 pump 3 enabled 15 ing
22. cool down and or discharge After 5 minutes release the door refer to the relevant paragraph and power the appliance again using mains voltage The power fail message will appear on the display and the appliance will go back to normal display after a few seconds 6 13 2 DOOR RELEASE IN EMERGENCY Door closed open condition Thedoor opening and closing operation takes place via operator intervention who uses the handleto open and close Door locked released condition The door lock and release operation dell takes place via the electric lock that is controlled electronically by the G400 electronic control The door is blocked therefore the operator cannot open the door using the handle The door released state can only take place in two conditions 1 At the end of the washing cycle the electronic control releases the door and opening is possible by theoperator 2 For emergencies via the manual release device See the warnings below Attention Door release can be forced e Follow the instructions stated in this paragraph and before proceeding with release check the following conditions Drum at standstill Water drained completely Internal temperature below 40 C Switch the isolating switch off O O 0 KG 8 G400 KG 11 G400 KG 18 G400 and KG 22 G400 DOOR RELEASE The handle is released and the door can be re opened Refer to figure 47 to identify the release cord If there is a power cut during th
23. default 3 6 3 4 DISPLAY INDICATIONS As well as the normal display indications in wash cycle START stand by condition the following indications will also be displayed depending on the type of SELF SERVICE setting Coin operation with stepper Writing displayed with appliance waiting for payment and before activation of the START button Insert n tokens xx External coin operation or central payment unit Writing displayed with appliance waiting for payment and before activation of the START button Make the payment Electronic coin operation on the machine Writing displayed with appliance waiting for payment and before activation of the START button Make the payment of xx xx In this version the following message is also given the machine does not give change 34 6 3 5 CYCLE COST SETTING To set the washing cost cycle apply voltage to the appliance with the PRGET contact closed which is positioned on the rear of the same According to the type of SELF SERVICE management activated there may be the following options Coin operation with stepper The display shows the price n tokens of the selected washing cycle with a display such as program number from 01 to 20 Cycle cost xx 01 10 using the PLUS and MINUS buttons the price can be modified field 1 10 while using the SEL button the washing cycle can be modified All cycles stored in the appliance are proposed al
24. empty e The test cycle must only be performed an enabled technician or an informed person 6 12 5 CYCLES MENU ONLY WITH G400M ELECTRONIC PROGRAMMER With G400M by pressing the MODE button with door open the sequences of the phase that make up the washing cycles can be changed In particular from the CYCLES menu it is possible Replace one phase with another Delete a phase Insert a phase after a phase selected Insert a phase before a phase selected Copy a cycle onto a different cycle 53 6 12 6 PHASES MENU ONLY WITH G400M ELECTRONIC PROGRAMMER With G400 M by pressing the MODE key with door open and then the PLUS key the details of the individual phases can be changed level temperature duration drum movement etc In detail in the PHASES menu it is possible e Disable a phase it is cancelled and not hidden e If this is phase is inserted in a washing cycle this automatically does not contemplate it in the execution of the list of phases to perform e Change the destination between soak prewash wash rinse spin or unrolling on the basis of the type of name change all or part of the data inserted into the phase may be lost e In the soak prewash washing rinse phases it is possible to set The phase name the type of drum movement rotation time pause and speed Heating temperature and temperature maintenance time Cooling and water level to maintain during this function Attention
25. end Used in the comments text to delete the character selected Button used to enter and escape the menu address escape without confirm ing variations or display information during execution of the program Button used to reduce the amount of water of the selected washing cycle only if without weighing Button used to change item in the menu decrease the value displayed shift to the left in the texts or comments Button used to change item in the menu decrease the value displayed shift to the right in the texts or comments Button used to confirm the value displayed enter the menu item displayed or confirm the character to be modified Button used to select the program with door open or select the letters if texts comments or maintenance technician name are inserted DISPLAY The background colours used in this manual are only to help to understand the part of the menu in progress The display on the appliance is always green with the text icons and all parameters in black 6 12 INSERT THE VARIOUS FLOW DIAGRAMS HERE For immediate understanding of the instructions these are displayed with flow diagrams Attention e If voltage should be missing during the modify MACHINE SERV ICE CYCLES PHASES PARAMETERS the data is not stored and the procedure must be repeated from the start 50 APPLIANCE SWITCH ON AND RELATIVE BASIC FUNCTIONS A beep is heard every time the button is pressed At the end
26. menu it is possible to Not carry out cooling if envisioned in the cycle sequence Change the time but not the speed of the final spin the value is expressed as a percentage of the nominal time of the final spin Not carry out prewash if envisioned in the cycle sequence Any spin after the prewash will also not be performed Perform a delayed start up the function and time desired are enabled On exiting programming on pressing the START button the countdown will begin This function must be reset every time it has to be activated Disable the buzzer Remove 10 C of heating on all cycles and phases by selecting reduced Enable Disable the cycles in the event of disabling they will be hidden not deleted Stop the drum during loading and draining of water Change the heating hysteresis Change the activation limit of the liquid soap load pumps only if connected The minimum level depends on the appliance version The level must never exceed the washing level Force draining at the end of every phase Set the washing cycle temperature to be displayed as dummy real or set Set fixed arbitrary washing cycle execution display in self learning or real mode 52 6 12 3 SERVICE MENU Press the MODE button with door open and then press the PLUS button to display the SERVICE menu A first level password is required to access the SERVICE menu The factory setting of the same is pressing the ECONOMY button six time
27. of the buzzer all activities that the appliance was performing stop ALARM E1 WATER PRESENCE IN TUB DESCRIPTION E1 water presence in tub ON DISPLAY DESCRIPTION The pressure sensor indicates the presence of water level over 4 cm when the appliance is switched on or at the start of a washing cycle ALARM RESET The alarm is removed by switching the appliance off and back on again WHAT TO Cleanliness of drain channel CONTROL Functioning of the discharge valve Pressure sensor air chamber sealing Status of the tub pressure sensor connection pipe CORRECTIVE Cleaning and control of the discharge channel ACTION Cleaning and control of the drain valve Cleaning and control of the pressure sensor air chamber Disconnect the pressure sensor pipe and blow it to eliminate any water bubbles Perform level calibration on the circuit board Replace the tub pressure sensor connection pipe If the problem persists contact the technical after sales centre 72 ALARM E2 WATER LEVEL TIMEOUT DESCRIPTION E2 no water ON DISPLAY DESCRIPTION During the washing cycle on expiry of the programmed TIME OUT the set water level has not been reached The water load and the cycle continue normally for a further 5 minutes with the alarm active signalled on the display ALARM RESET The alarm is switched off automatically when the level is reached The appliance requests washing cycle re start the signal START if the
28. of the washing cycle the appliance emits a sequence of beeps for 15 seconds This sequence can be interrupted by pressing the minus button it is also possible to com pletely eliminate buzzer functioning if it is not necessary Setting on the relative BUZZER item in the MACHINE PARAMETERS menu Attention o ECONOMY FUNCTION e This function simply reduces the amount of water and soap load m normally envisioned by the manufacturer e Itis not to be intended as the 12 load button Itis only active the cycles without weighing e The ECONOMY function reduces the water level in the tub and the reduction corresponds to a value of 209 o but this can be modified 6 12 1 MODIFICATIONS AND DISPLAYS DURING THE PERFORMANCE OF PROGRAM ni The washing cycle duration time displayed is programmed in self learning mode i e at every washing cycle the appliance measures the real time passed fro when the START STP button was pressed up to the end of the washing cycle and re proposes the time measured and updated on the next selection In the event of forced advancement of the washing cycle via the START STOP button this time is forcedly falsified The appliance will perform the phases in the correct sequence even if the time displayed is 00 00 Attention E e This washing cycle duration times are not however to be considered restricting for the performance of the cycle e They are used only to give a maximum indic
29. possible stating the model and serial number that can be found on the plate positioned on the rear of the appliance 7 4 1 ROUTINE MAINTENANCE MONTHLY CONTROL VALID FOR ALL MOD ELS Check afte r the first 200 functioning hours or monthly and in all cases when one of the conditions below is reached Check that the washing cycle does not start with the door open and that the door cannot be opened with the washing cycle in progress Check that the water load electrovalves filters are clean Check that the steam electrovalves filter is clean in appliances with this type of heat ing Use a dynamometric wrench to check the fastening screws used to fix the appliance to the floor o The floor bolts must be closed with a torque of 49 Nm for the kg 22 G400 model or 210 Nm for kg 33 G400 kg 40 G400 and kg 55 G400 models Raise the appliance lid and clean the siphon in compartment C softener for kg 8 kg 11 kg 18 kg 22 only Remove the water nozzle deflector pull upwards Remove the softener tank Remove the softener siphon and rinse it 64 7 4 2 ROUTINE MAINTENANCE MONTHLY LUBRICATION KG 33 G400 KG 40 G400 KG 55 G400 ONLY For kg 33 G400 kg 40 G400 and kg 55 G400 appliance models every 200 functioning hours or once a month it is necessary to introduce lithium based greases with additives for high pressures NLGI 2 e g SKF LGEP2 ESSO BEACON 2 into the 3 greasing points posi
30. spin 2 25 PHASE XX XXXX SPIN Motor d Spin 3 1000 rpm PHASE XX XXXX SPIN Motor Spin 3 100 sec Using the and PHASE XX XXXX SPIN Motor Spin 3 keys set the time and speed of spin 3 PHASE XX XXXX SPIN Motor Re starts PHASE XX XXXX SPIN Motor Re starts Using the and keys set the number of spin starts and whether distribution start with water PHASE XX XXXX SPIN Motor Start with water PHASE XX XXXX SPIN Motor Start with water PHASE XX UNROLLING Comment PHASE XX XXXXXXXXX fo PHASE XX UNROLLING UNROLLING 4 Comment XXXXXXXXXXX PHASE XX XX UNROLLING Motor Normal washing 0 sec Using the and keys activate unrolling time and the 39 drum speed min 23 max PHASE XX XX UNROLLING Motor Normal washing PHASE XX XX UNROLLING Motor A PHASE XX XX UNROLLING 57 rpm Motor Normal washing 0 rpm PHASE XX XX UNROLLING Motor Right Left rotation PHASE XX XX UNROLLING Motor Right Left rotation 0 0 sec Using the and keys PHASE XX XX UNROLLING insert the Motor E drum rota Pause tion time min 3 sec Use the and E and pause keys to select the a PHASE XX XX UNROLLING j PHASE XX XXXXXXXXX E PHASE XX XXXXXXXXX PHASE XX XXXXXXXXX Flashes
31. the MODE button pressed In this condition the appliance is set up for RS232 serial communication with a personal computer fitted with the WipWizard application To remove the message switch the appliance off and back on again without pressing any button
32. the soap drawer Prevent the pollution of the water network in the event of depressions Drain valve normally open If there is a power cut from the electric mains the water is drained immediately Unbalancing micro switch Reduces mechanical damage to a minimum in the event of incorrect anomalous loads of laundry Heating resistances equipped with thermo fuse The electric power supply is cut off in the event of an anomaly Mushroom shaped button Allows to interrupt the cycle in the event of an emergency Water level in tub sensor o Do not power the heating in the presence of insufficient water o Do not allow spinning until the water has been drained completely o Check if the water level is too high Temperature sensor Control the temperature of the water Micro switch on the dispenser drawer door Interrupts the water load if opened during the washing cycle only on kg 33 G400 kg 40 G400 and kg 55 G400 Inverter Regulates motor speed checks an protects the motor and itself from malfunctioning such as excessive temperatures of the circuits or heat dissipators overcurrents short circuits etc Drain for overflow device It is a pipe on the rear of the tub which in the event of malfunctioning of the waster load valves drains the excess water directly into the drain pipe by passing the discharge valve and preventing flooding anti overflow function 61 7 3 MAINTENANCE AND CLEANING PERFORMED BY THE USER 7 3 1 CALIBRATION OF
33. to keeping the parts around the dispenser clean e Do not use inflammable or abrasive products For a better result follow the direction of the satin finish Attention Always keep the forced cooling apertures free from dust cooling fans realised in the rear of the appliance where the inverter 15 housed Clean the display surface and control panels in general using 62 a slightly damp cloth Solvents and or abrasive substances irreparably damage these surfaces e Do not exert to much pressure e If body parts should come into contact with the liquid leaking from a damaged display unit wash using soap and water e Inthe event of accidental ingestion of the fluid escaping from the damaged display glass consult a doctor e Never use direct jets of water to clean the appliance The formation of condensate on the display glass can irreparably damage the display Even if machine start up is not envisioned any drops of water must be dried immediately Similarly to all electronic components the display is sensitive to electrostatic discharges At the end of appliance use switch it off close the load gate valves water and steam if present and leave the door open 7 3 4 DAILY WEEKLY AND MONTHLY MAINTENANCE AND CLEANING REG ISTER Below find an example of how a routine maintenance register can be structured type 2 to accompany the appliance Starting the appliance OK KO Activity Date Signa Note ture E Ope
34. 400 appliances while it corresponds to the first 2 left containers in the kg 33 G400 kg 40 G400 kg 55 G400 appliances e Small tank B Corresponds to the central tub in the kg 8 G400 kg 11G400 kg 18 G400 kg 22 G400 appliances while it corresponds to the first 2 central containers in the kg 33 G400 kg 40 G400 kg 55 G400 appliances e Small tank C Corresponds to the right tub in the kg 8 G400 kg 11G400 kg 18 G400 kg 22 G400 appliances while it corresponds to the first 2 right containers in the kg 33 G400 kg 40 G400 kg 55 G400 appliances 54 O O O O O O O where it is possible to activate the pumps for a determined period of time The pumps from 1 to 9 are activated for the time set starting from when the level of water in the tub set in the MACHINE PARAMETERS menu is reached If the Injector pump is set with a value different to 0 seconds it remains powered for the entire phase starting from when the water in the tub is at a higher level than the safety level It is possible to set the activation times of the different speeds in the spin phases The distribution time 1 set minimum 10 sec if distribution 2 is also used The distribution time 2 set minimum 10 sec if spin 1 is also used The spin time 1 set minimum 70 sec if spin 2 is also used The spin time 2 set minimum 40 sec if spin 3 is also used Spin time 3 do not set times longer than 300 sec Longer times have no impact on t
35. 5 soap pumps with just one kit e maximum of 2 kits can be installed for total of 9 soap pumps e Both kits are standard supply of the KG 33 G400 KG 40 G400 KG 55 G400 models e Liquid soap pumps kit specify the amount of pumps desired and the capacity of the same e Serial port for communication with PC standard for appliance with G400M programmer 6 16 1 QUICK REFERENCE INSTRUCTIONS Refer to the block diagrams for the execution of a program 58 6 16 2 DISPOSAL OF WASTE When the appliance is no longer to be used it must be made non operational eliminating the materials and keeping that already stated in the paragraph Putting the product out of service paragraph in mind In compliance with the Standards regarding disposal of waste that are in force in the individual countries and for respect of the environment in which the appliance is installed all appliance parts must be divided in a way that they can be disposed of separately or appropriately recovered All parts making up the appliance are assimilable to solid urban waste with exception of metal parts which however are not listed among special waste in most European countries USER INFORMATION For the purpose and effects of Directives 2002 95 CE 2002 96 CE and 2003 108 CE relative to the reduction of use of dangerous substances in electric and electronic appliances as well as the disposal of waste the crossed bin symbol on the appliance indicate
36. 9 Ir 59 7 MAINTENANCE AND CLEANING 60 24 SAFETY PrECAUTION 60 7 2 SAFETY FUNCTIONS WITH WHICH THE APPLIANCE IS SUPPLIED 61 7 3 MAINTENANCE AND CLEANING PERFORMED BY THE 62 Fadel CALIBRATION OF THE WEIGHING FUNCTION sacccscosccaeestnaxnssstapsadenadansenesssesearexeaasswnansses 62 7 32 DAILY AND WEEKLY CLEANING us 62 7 3 3 MONTAL ERR PCM 62 7 3 4 DAILY WEEKLY AND MONTHLY MAINTENANCE AND CLEANING REGISTER 63 7 4 ROUTINE MAINTENANCE AND CLEANING BY NOTIFIED OR TRAINED PERSONNEL 64 7 4 1 ROUTINE MAINTENANCE MONTHLY CONTROL VALID FOR ALL 64 7 4 2 ROUTINE MAINTENANCE MONTHLY LUBRICATION KG 33 G400 KG 40 G400 KG 55 G400 SR 65 7 4 3 ROUTINE MAINTENANCE YEARLY CONTROL VALID FOR 5 66 7 4 4 ACCESS THE UNBALANCING MICROSWITCH sain eri ute utut o a ipe oes 66 7 4 5 ROUTINE MAINTENANCE SPECIFIC ANNUAL CONTROL FOR KG 8 G400 WF11 G400 WF18 Cip P 67 TENSIONING THE DRIVE BELTS 20 g0S aD be bao Rea aeu Poeta tea
37. COPY FROM lt E CO Y FROM COPY FROM PHASE 01 SPIN aw 9 01 L Escape without saving as with less button 26 Use the and gt keys to select the desired phase j PHASE XX XXXXXXXXX COPY INTO PHASE XX XXXXXXXXX COPY INTO Flashes Flashes Escape without saving Escape without saving as with less button as with less button PHASE XX XXXXXXXXX XXXXXXXXXXXX CONFIRM PHASE MODIFIED Programming XXXXXXXXXXXX XXXXXXX XXXXXXXXX Save and escape 27 Flashes Select the year using the and keys Escape without saving Select the month using the and keys 4 Escape without saving Flashes Select the day using the and keys Escape without saving Select the day using the and keys 1 Monday T Escape without saving Flashes Select the hour using the and keys E Escape without saving elect the minutes using the and keys ee d 28 Attention if the preset procedure is performed incorrectly it can faults and malfunctioning Thi procedure MUST be performed by qualified personnel rupulously following the instr ions given Hold down until E Use the and displayed keys to select the language Start message with FW software version and appliance version display
38. Check cleanliness and functioning of the inverter cooling fans OLi Inverter overloading Optimise the load of laundry OLM Motor overloading Optimise the load of laundry OLR Braking overloading Optimise the load of laundry OLM Motor torque overloading Optimise the load of laundry PH No inverter phase Restore the electric connection FU Inverter inlet fuse Contact the local after sales centre OP1 No communication Contact the local after sales centre OP2 No communication Contact the local after sales centre BF No communication Contact the local after sales centre OHS Inverter over heating The appliance must be installed in a place that re spects the plate data Check cleanliness and functioning of the inverter cooling fans LF Inverter limit condition Optimise the load of laundry SHC Motor short circuit Contact the local after sales centre PHO No power supply phase to the motor No power supply phase to the inverter Ohr Olr EO ALARM MOTOR PROTECTION INTERVENTION WITH ALARMS NOT IN AUTORESET DESCRIPTION No additional description of the START wording ON DISPLAY DESCRIPTION This alarm is displayed if the RS485 serial communication with the inverter is not success ful It can appear on appliance switch on or during the execution of the program ALARM RESET The alarm is removed by switching the appliance off and back on again after at least 5 minutes WHAT T
39. Functioning Maintenance and Cleaning instructions WF WFM8 11 18 22 33 40 55G400 manual Manufactured on the basis of EN 62079 2002 01 EN 60204 1 Keep for future consultation zu MA WF8 11 18 22 33 40 55G400 Chap 6 7 00 30 03 2011 Index 6 FUNCTIONING INSTRUCTION 4 PIOLOGIGCAL i dMev m 4 6 1 FUNCTIONING IN SAFE IH n hmmm e nan nnns 4 6 2 ROUTINE FUNCTIONING MANUAL AUTOMATIC FUNCTIONING 5 6 2 1 DESCRIPTION OF THE APPLIANCE AND CONTROL PANEL 5 6 3 SELE SER V FM 33 6 3 1 INSTALLATION OF THE EMERGENCY STOP BUTTON x EUR EE YE YR SEEKS e 33 6 3 2 M 34 6 3 3 LON 34 6 3 4 DISPLAY INDICATIONS MD M DN MN 34 6 3 5 COST SETEUNG 5 3 35 6 4 OPENING AND CLOSING THE DOOR etse ran mak mh ttr near mam nhu 36 6 4 1 LOADING THE SOAP IN THE DISPENSER DRAWER 35255 iat ER RUE ER
40. ING MANUAL AUTOMATIC FUNCTIONING 6 2 1 DESCRIPTION OF THE APPLIANCE AND CONTROL PANEL The figures show the appliances with the main components necessary for functioning as well as the appliance electronic control panel A dispenser door B smart card reader C emergency button D door E door handle F dispens door hook only on KG 33 G400 KG 40 G400 KG 55 G400 G electronic control panel Figure 1 KG 8 G400 KG 11 G400 KG 18 G400 KG 22 G400 Figure 2 WFM 33KG 33 G400 WFM 40KG 40 G400 WFM 55 55 G400 Possibility for preset see instructions point Program Washing tem Total duration of Z page 26 programming with PC or smart number perature the program card see specific instructions Start message with FW software version and appliance version display Machine ready SEL and and Enter keys ECO w Insert technicians name using the Selection Change Cycles reset confirmation ap ECO func pears for a few seconds tion Change cycle Select day d month and year using 3 and keys and Hold confirm with enter down for g See instruc P tions point see page 27 Door closed YES NO Consultation menu only for technical assistance see point L see page 12 See instruc Cycle phases a tions point B sequence display see page 9 Door blo
41. ION Cleaning and control of the drain valve Cleaning and control of the pressure sensor air chamber Disconnect the pressure sensor pipe and blow it to eliminate any water bubbles Perform level calibration on the circuit board Replace the tub pressure sensor connection pipe Enter the SERVICE menu under DRAIN TIME and if necessary increase the time corre sponding to this alarm NOTE To check the correct closure of the discharge valve start the program with water load phase wait until the level defined for the phase in progress is reached and then pause the appliance press the and keys together Wait for about 20 minutes and then press the start button again If the appliance goes back to loading a lot of water it means that the discharge valve must be replaced Attention e Proceed as follows to eliminate any water bubbles present inside the tub sensor connection pipe e Disconnect the pipe from the sensor side e Blow the pipe with great force e Re connect the pipe to the sensor e Do not disconnect the pipe from the tub side in order to blow it as the level sensor would be irreparably damaged e If necessary disconnect the pipe on both ends and clean it 73 ALARM E4 HEATING TIME OUT DESCRIPTION E4 slow heating ON DISPLAY DESCRIPTION If after 20 minutes of continuous heating the temperature has not increased by at least 5 C the display will show E4 slow heating while the washing cycle conti
42. O The correct inverter power supply voltage CONTROL The powered inverter must have at least on LED on On the appliances with single phase appliances pay attention that the phase that powers the G400 control electronics and that which powers the inverter are differ ent Check the fuses of all appliance power supply phases The RS485 serial connection between G400 and inverter CORRECTIVE Replace any fuse s tripped ACTION Insert the connector onto the G400 board and the terminals onto the inverter cor rectly 77 Attention e To remove the alarm completely appliance must be switched off e This condition is obtained only after the power supply has been removed to the appliance for at least 5 minutes via the isolating switch e If a new cycle must be started in which an alarm has occurred follow the instructions as per attached block diagram 7 7 1 ATTENTION MESSAGE DISPLAYED TARE REQUEST MESSAGE The appliances fitted with weighing function require reset of the empty appliance value at least every 50 cycles performed with weighing See the relative paragraph for further details MAINTENANCE MESSAGE The number of cycles that the appliance performs is automatically stored and every 1000 cycles the appliance shows a message starting from the execution of cycle number 1001 onwards Precisely when the START button is pressed when it is time to start a new cycle theappliance displays MAINTENANCE REQUEST fla
43. XX XXXXXX SOAK PHASE XX XXXXXX SOAK e PHASE XX XXXXXX SOAK Soaps Soaps Soaps Dispenser A Dispenser A 0 sec PHASE XX XXXXXX SOAK b PHASE XX XXXXXX SOAK Soaps Soaps Dispenser B Dispenser B Using the and keys set the loading times into the small soap tanks A prewash B wash C softener Osec PHASE XX XXXXXX SOAK Soaps Dispenser C PHASE XX XXXXXX SOAK Soaps Dispenser C AW PHASE XX XXXXXX SOAK Unload PHASE XX XXXXXX SOAK PHASE XX XXXXXX SOAK Unload Unload Enab drain 1 after ARP Enab drain 1 after Using the and keys insert E the delay time for closure of the discharge valves XX PHASE XX XXXXXX SOAK Unload Enab drain 2 after PHASE XXXXXX SOAK Unload Enab drain 2 after PHASE XXXXXX SOAK Unload Phase end drain 1 e PHASE XX XXXXXX SOAK Unload Phase end drain 1 XX discharge valves at phase end Using the and gt keys enable the PHASE XX XXXXXX SOAK PHASE XX XXXXXX SOAK Unload Unload Phase end drain 2 Phase drain2 XX PHASE XX XXXXXX SOAK Soap pump Soap pump 1 PHASE XX XXXXXX SOAK Soap pump Soap pump 1 0 sec Soap pump PHASE XX XXXXXX SOAK PHASE XXXXXX SOAK Soap pump Soap pump Soap pump 2 t Soap pump 2 0 sec PHASE XX XXXXXX SOAK Soap pump Soap pu
44. afety must be eliminated as soon as possible All staff involved in the maintenance ad repair operations must be specifically qualified for these tasks Attention e Before any maintenance operation remove the voltage to the appliance and isolate all other power sources such as steam condensate drain or gas e Check the drum is at a standstill Check that the internal temperature is below 40 C e Check there is no water in the tub before opening the door 60 The personnel assigned to maintenance of the appliances at any of the 5 levels envisioned must be in possession of all the information necessary for the correct performance of the task assigned This manu Supplied w Pay attenti necessary these prod 7 2 al supplies an important part of the information as well as the specific instructions ith the new component that replaces the equivalent faulty element ion to all signals and follow all specific requests from the suppliers of the products for cleaning and maintenance of the appliance Read the instructions attached to ucts and comply with the indications relative to the individual protection devices SAFETY FUNCTIONS WITH WHICH THE APPLIANCE IS SUPPLIED Attention The appliance is supplied with the safety devices listed below Door closed detection micro switch Door blocked detection micro switch Cuts off the power supply to the auxiliary circuit stopping the appliance Air Break system in
45. aly ON DISPLAY DESCRIPTION If there is no voltage during the cycle at the door micro switch input called MPORT or at the door lock signal input called MBLOC the washing cycle in progress is interrupted ALARM RESET The appliance requests whether the cycle must re start not START WHAT TO e Forcing the handles during work cycle the lock micro switches or its activation CONTROL mechanisms have been damaged CORRECTIVE e Replacement of the faulty micro switch es or the entire lock group ACTION ALARM 8 LEVEL ANOMALY DESCRIPTION E8 Level anomaly ON DISPLAY DESCRIPTION If reading of the water level in the tub is at least 10 cm over that set the washing cycle is interrupted ALARM RESET Once the water level in the tub has dropped below the safety value the display shows START in a way to re attempt execution of the phase in progress from the start or reach the end of the washing cycle and recover the laundry WHAT TO Functioning of the water loading valves They must switch off when the set level is CONTROL reached switch off of the icon on the display Sealing of the water loading valves Pressure sensor air chamber Type and quantity of the soap it must be the non foaming type If the liquid soaps are managed outside the appliance make sure that this does not lead to further water loads than that requested rinsing the soap load pipe for example CORRECTIVE Cleaning and control of the water loadi
46. ating hysteresis or the basic level at which the soap pumps are acti vated if connected e Change the display off the time remaining to the end of the cycle or display mode of the washing cycle temperature Attention E e Some options even if enabled may not be envisioned Therefore they will not be performed cooling on cycles with low temperature is not envisioned therefore even if enabled it will not be performed G400M CONTROL It is possible to modify all parameters of the individual operations performed in addition to that described for the G400 control In order to make modifications consider that every program is made up from a group of phases put into sequence that can be recalled several times in the same washing cycle but most of all they can be used on several washing cycles The modifications can be made to the washing cycle different phases inserted or others can celled or to the phases change level duration temperature etc but every modification carried out on a phase means that all cycles that use this phase are modified PROGRAMMING LIMIT FOR G400 AND G400M 20 washing cycles The library is made up of a maximum of 45 phases of which 1 is forcedly the pressure At maximum a washing cycle is made up of 19 phases 6 11 SYMBOLS OF THE ICONS USED IN OPTIONS AND PROGRAMMING MODIFICATIONS Symbol Name START STOP Cycle start button forced advancement button of the washing cycle and cycle
47. ation In fact the duration of the cycle depends on different factors that can vary every time amount of laundry loaded temperature of the water loaded etc e During the PAUSE function all functions are temporarily suspended the water is not drained and the door remains blocked e The time self learning function does not consider the duration of the pause inserted It is possible to change some functions during the execution of the program such as Proceed as follows e Water level in the tub e temperature of the water in the tub e maintenance time e The drum rotation speed Pressing the mode button again or during the different Soak Prewash Washing or Rinsing Spin phases it is only possible to consult the information available e Pressing the MODE button while loading the water into the tub The load water level can be changed via the plus or minus keys NOTE Pressing the MODE button while heating the water in the tub The heating temperature can be changed Pressing the MODE button during the countdown that determines the duration of the phase The phase time can be changed Pressing the MODE button during drum rotation The drum speed can be changed All water level temperature time variations are performed by action on the PIUS and MINUS buttons 6 12 2 APPLIANCE PARAMETERS MENU With the door open and pressing the mode button enter optional programming APPLIANCE PARAMETERS From this
48. ck procedure 10 Close the door See instruc tions point M Y see page 21 Programming PHASES Door blocked NO See instruc And tions point N anomaly see page 18 Program execution Programming CYCLES Tare cycle execution See instructions point A see page 6 When start is pressed the door lock procedure begins and if successful the cycle starts The stop start key can be pressed during execution of the program At every press the cycle will pass to the end of the phase in progress or to the next phase depending on the same By holding thestart key down for 5 the machine will abort the cycle will check the safety conditions and therefore release the door Attention the cycle duration time is in self learning mode i e every machine cycle will measure the real time from pressing the start key to the end of the cycle and will re propose the time measured and updated for every cycle If the cycle is by passed or shortened via the start key this time is falsified but the washing machine will perform the phases in the correct sequence even if the time displayed is 00 00 All functions are stopped during the pause and the water is not drained Phase number Display of phase in progress Program and code and time to cycle end EE 2 Change cycle Do not change YES anything If pressed together option not valid on NO Have 2 pin phases passed from cycle start
49. cked auring execution ofthe washing Sid cteantiness of the ventiation areas NENNEN ot bearings and sestng ring 33 G400 40 G400 and kg 55 GA00 NENNEN Fionn oF fastening screws to te noor Gf 5 Fenecic tensioning and stateofthebels 70 2nd Maintenance every 200 hours or monthly not to be performed over cycles carried out from installation Check start up only with door closed and locked during the execution of the washing cycle EB WM check cleanness ofthe L tusreation of bearings and sealng ring K3 33 6400 kg 40 3409 and ka 55 6800 of fastening screws tothe noor 3rd Maintenance every 200 hours monthly not to be performed over cycles carried out from installation Check start up only with door closed and locked during the execution of the washing cycle Check that door is closed and blocked during execution of the washing cycle od Check load valves filters cleanliness nd Cleanliness of powdered soap drawer NEN oF bearings and sealing ring kg 33 G40 kg 40 6400 and kg 55 400 fastening screws to the noor check tensioning and state ofthe bes Yearly maintenance or on reaching 1000 cycles not to be performed over cycles carried out from i
50. clockwise keeping the door pressed until the horizontal position of the handle 6 4 1 LOADING THE SOAP IN THE DISPENSER DRAWER Attention e Use the I P D devices recommended the soap supplier when loading the dispenser drawer In the event of contact with the m soap follow the indications suggested by the soap supplier e Only use non foaming soap KG 8 G400 KG 11 G400 KG 18 G400 KG 22 G400 Lift the rubber lid to open the dispenser drawer and load the soap KG 33 G400 KG 40 G400 KG 55 G400 Turn the dispenser door closing hook and accompany the door turning it downwards Figure 8 WFM 33KG 33 G400 WFM 40KG 40 G400 WFM 55KG 55 G400 Turn the door hook and accompany the door downwards Figure 9 kg8 kg22 Lift the rubber lid iid When the dispenser drawer is open load the soap depending on e indications of the soap supplier quantity and type e indications stated on the label of the item to be washed e type of cycle selected if with pre wash washing etc 37 Refer to the following figures to load the soap Dispenser drawer KG 8 G400 KG 11 G400 KG 18 G400 KG 22 G400 Soap for cycles with Soap for cycle with Softener prewash and or soak washing Powder soap only Powder soap only Liquid soap only Dispenser drawer KG 33 G400 KG 40 G400 KG 55 G400 A Soap for cycles with Soap for cycle with Softener prewash and or soak washing Powder or liquid soap Powder liquid
51. e execution of a washing cycle the door opening handle remains blocked To release the handle remove the front service panel and pull the emergency release cord positioned on the lower left corner downwards Figure 10 Door manual release Blocked lock release cord 57 KG 33 G400 KG 40 G400 KG 55 G400 DOOR RELEASE If there is a power cut during the execution of a program the door opening handle remains blocked To release the handle insert a flat head screwdriver with max diameter 5 5 mm into the hole in the rubber protection near to the lock and press delicately horizontally and then open the door Refer to figure 11 to identify the hole for introduction of the screwdriver es quee T 7 Screwdriver Figure 12 Hole on lock to release handle Figure 11 Door release mechanism 6 14 SIGNS TO OBSERVE Different messages or icons can appear on the display For the identification of these refer to the points highlighted successively 6 15 INDIVIDUAL PROTECTION Refer to the indications given in the technical sheets of the soaps used for identification of the individual protection devices during movement or loading of the soaps into the dispenser drawer 6 16 OPTIONAL MODULES ADDITIONAL The following optional modules can be requested for the appliances which increase the performance of the appliance in terms of control versatility e Liquid soap pumps control board kit Possibility of controlling up to
52. e risky Do not iron Steam ironing and treatments are not allowed Dry cleaning in all solvents normally used for dry cleaning including the solvents indicated for P symbol as well as trichloroethylene and 1 1 1 trichloroethane Dry cleaning with tetrachloroethylene monofluorotrichloromethane as well as all solvents indicated for F symbol Normal washing treatments without restrictions 41 Dry cleaning using solvents indicated in previous point Strict limitations on the addition of water and or mechanical action and or temperature during cleaning and or drying Self service cleaning is not allowed Dry cleaning with trifluorotrichloroethane hydrocarbons boiling point between 150 C and 200 C flash point between 38 C and 60 C Normal washing treatments without restrictions Dry cleaning using solvents indicated in previous point Strict limitations on the addition of water and or mechanical action and or temperature during cleaning and or drying Self service cleaning is not allowed Professional washing Normal procedure Professional washing Delicate procedure Professional washing Very delicate procedure Do not dry clean No stain removal with solvents 6 6 WASHING CYCLE START UP For the maximum load of laundry see table below drawn up on the basis of the IS09398 4 2003 e Check the drum is empty and clean laundry with the same mechanical features type of fabric and the sa
53. e to copy a Selected Name of the cycle selected cycle Cycle XXXXXXXXX Copy into T Cycl XX XX XXXXXX Copy into CYCLE XXXXXXX Cycle XX Copy into CYCLE XX COPY e EE Use the and keys to select the Programming cycle to copy that Escape without CYCLE XX displayed j saving as with less XXXXXXXXXXXX button 20 With G400 M by pressing the mode key with door open and then the plus key the details of the individual phases can be changed level temperature duration drum movement etc In detail in the PHASES menu it is possible Disable a phase it is deleted If this phase has been inserted in program the same will be by passed Change the destination between soak prewash wash rinse spin or unrolling In the soak prewash washing rinse phases it is possible to set an abbreviation of the phase name to set the type of drum movement rotation time pause and speed heating temperature and temperature maintenance time cooling and water level to maintain during this function attention not to set a cooling temperature higher than the heating temperature or a cooling temperature lower than the inlet cold water temperature Level 1 must equal to the previous washing level The water level in the tub during these phases and the time to maintain this level if there is no heating function If the load level
54. ed cycle execution display times can be set instead of in self learning or real flashes Escape without saving Selecting cycles from 1 to 20 us gt ing and keys Save and escape flashes flashes Flashing can be set between no spin 0 and 150 of the nominal timeof the final spin Selecting cycles from 1 to 20 us gt e ing and keys by Save and escape Escape with out saving di Selecting cycles from 1 to 20 using and keys flashes Escape with Save and out saving escape Flashes 10 Using the and keys set the time for Flashes delayed start up Flashes On escaping the machine parameters programming and the start button is pressed DELAYED START UP XXh xx min will appear 2 Flashes Save and escape Flashes Flashes Save and escape Selecting cycles from 1 to 20 us flashes ing and keys Save and Flashes escape Escape with out saving Selecting cycles from 1 to 20 using j and keys Y E Escape with out saving 9 Escape without saving Flashes 9 Save and Flashes escape Use the and keys set the heating hysteresis value Save and escape 11 a Using the and i keys set the time for delay
55. ed does open door appear e Before opening always make sure that the drum is at a standstill that the water has been drained and that the internal temperature has dropped below 40 C e Do not put laundry into the machine that has been cleaned wet washed or stain removed with flammable or explosive materials Proceed by hand washing End of work carry out the following operations e Leave the door open e Remove the voltage to the appliance the master switch e Close the hot cold water cocks and that of the steam and condensate recovery drain on the appliances with this type of heating e Disconnect the appliance from the mains electricity Attention e Do not leave the appliance uselessly powered by the mains electricity e Switch the appliance master switch OFF when the same is not being used 6 7 AUTOMATIC EXECUTION OF A PROGRAM The electronic control is already supplied with some standard programs On pressing the START button the electronic control performs the phases necessary for the washing cycle selected The basic washing cycle sequence envisions weighing phase soak phase low speed spin phase prewash phase low speed spin phase washing phase low speed spin phase two rinsing phases with intermediate low speed spin final rinsing phase with final maximum speed spin unrolling phase Attention E e One or more phases may not be present on all programs Every phase has a drum mov
56. ed start up Save and escape Flashes Flashes t x Save and escape E Escape without et Selecting display temperature from 9 1 to 100 C E Selecting cycles from 1 to 20 us ing and keys gt Escape without Ec saving Save and escape Flashes Flashes Save and escape Escape without e saving e Selecting display 9 Selecting cycles time from 1 to 20 us E ing and keys Escape without saving Save and escape 12 If the mode key is pressed with door open and then the plus key the SERVICE menu can be displayed From this menu it is possible to set the functioning language 8 languages available change the temperature unit of measurement lengthen draining time change the password display the machine log such as water and electricity consumption divided by the total and last cycle set the start message large comment is displayed in the top part of the ignition display small in the lower part both with maximum of 16 characters block the machine after a certain number of cycles It can only be unblocked by a code supplied by the manufacturer test all appliance functions see specific instructions change the times relative to the water draining E2 and heating E4 alarms set the level given to the economy key ECO set heating with lower real temperature Check
57. edium level 3 wash ing tank C loading 30 pump 3 enabled 15 Final spin at 1000 rpm 100 seconds D NIN e COIN U1 Weighing Delicate cold prewash medium level 1 washing tank C loading 30 pump 1 enabled 15 25 C wash with gentle wash action me dium level 5 washing after temperature reached small tank B loading 30 pump 2 enabled 15 Delicate rinse medium level 2 washing Delicate rinse medium level 2 washing Unrolling 90 Energetic rinse medium level 3 wash ing tank C loading 30 pump 3 enabled 15 Delicate rinse medium level 3 washing 20 Final spin at 1000 rpm 100 seconds 1 tank C loading 30 pump 3 enabled 15 Final spin at 500 rpm 90 seconds 4 Unrolling 90 Unrolling 90 Attention KG 8 G400 KG 11 G400 KG 18 G400 and KG 22 G400 The washing programs from n 11 to 19 are identical to washing cycles from 1 to 9 without the initial weighing phase The minimum water level in the drum is electronically fixed at 4 cm KG 33 G400 KG 40 G400 e KG 55 G400 The washing programs are from 1 to 10 and always without weighing not possible on these models If the appliance has been re programmed via PC or from the keyboard or several special functions have been activated do not refer to table 15 The manufacturer reserves the right to modify the features of the pre loaded programs a
58. ement action water level and dedicated temperature for the type of textile to be handled 43 6 8 DESCRIPTIONS OF THE STANDARD PROGRAMS SUPPLIED WITH THE APPLIANCE Table 15 Weighing Weighing 40 C prewash with energetic wash ac 11 40 C prewash with gentle wash action 25 tion low level 6 washing after tempera medium level 8 washing after tempera ture reached small tank A loading 30 ture reached small tank A loading 30 pump 1 enabled 15 pump 1 enabled 15 Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds 90 C wash with energetic wash action 5 60 C wash with gentle wash action low level 10 washing after temperature 22 medium level 10 washing after tem reached small tank B loading 30 pump perature reached small tank B loading 2 enabled 15 cooling at 55 C 30 pump 2 enabled 15 Short 500 rpm spin for 90 seconds 5 Energetic rinse medium level 2 washing Delicate rinse medium level 2 washing 17 Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds Energetic rinse medium level 2 washing 19 Delicate rinse medium level 2 washing 18 Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds Energetic rinse medium level 3 wash Delicate rinse medium level 3 wash ing tank C loading 30 pump 3 enabled 15 ing tank C loading 30 pump 3 enabled 15 Final spin at 1000 rpm 100 seconds Final spin
59. g cycle will reduce until on introduction of the last token coin the display indicates 00 flashing The following wording appears with the door closed PRESS START Press the START button to start the washing cycle With the door open two different wordings appear load the laundry close the door On start up of the drying cycle the display shows the normal indications present also on appliances that are not envisioned for self service 35 i Attention 0 The number of tokens or coins already inserted and not used remains memorised if there should power cut mm The maximum credit i e the maximum number of tokens count ed is 10 The maximum credit i e the maximum value that be mulated is 20 00 The residual credit can be zeroed with machine in stand by to start the washing cycle and with the door open following the procedure illustrated here This must be concluded within the maximum time of 10 seconds Press the ECO key 5 times consecutively Press the START key 5 times consecutively The confirmation of zeroing of any residual credit takes place with the message covering the entire display CREDIT ZEROED NOTE The 10 second count starts from the first time the ECO key is pressed Attention O e Only enabled washing cycles can be carried out es It is not possible to access programming of optional parameters e Itis not possible to insert
60. ged irreparably The manufacturer is NOT liable for incorrect and improper use of the smart card reader present in the appliance 48 6 10 1 INTRODUCTION TO THE PROGRAM The structure of the washing cycles is defined by the manufacturer on the basis of most market requests It is however possible with this manual e 6400 control to change the options KG 8 G400 KG 11 G400 KG 18 G400 e 400 control to change all data of the individual functions in terms of level duration temperature etc kg 8 G400 kg 11 G400 kg 18 G400 kg 22 G400 kg 33 G400 kg 40 G400 kg 55 G400 During the execution of the washing cycle it is possible to display some information regarding the phase in progress and several parameters can be changed on conclusion of the phase all modified parameters will go back to their original value while the options or data of the individual phases can be modified only with appliances in stand by for cycle start door open When modified they will remain as such until a new modification G400 CONTROL It is possible to modify several options of the individual cycles such as e Modify the spin exclude it or change duration the speed can also be changed in the G400M control e Enable or disable the prewash the undesired washing cycles the buzzer the cooling function e Set a delayed washing cycle to be re set every time necessary e Reduce the temperature of all washing cycles by 10 C e Change the he
61. he amount of soap to be used must be recommended by the supplier of the same depending on the hardness of the water used Where it is not strictly necessary it is recommended to carry out cycles with reduced water load and heating temperature in order to decrease appliance water and energy consumption with consequent reduction of execution times of the cycle itself Attention e not touch the door glass as during functioning it can reach 90 39 6 5 1 SYMBOLS LABEL APPLIED TO THE FABRICS Professional washing Tumble drying A square containing a circle is the symbol for tumble drying Moderate treatment as well as the 5 symbols the bar under the tub or the circle indicates that the treat ment must be carried out moderately with respect to the treatment corresponding to the same symbol without bar Maximum temperature 95 Normal machine action Normal rinse Normal spin Maximum temperature 95 C Gentle machine action Cool down rinse due to gradual introduction of cold water Short spin Maximum temperature 70 Normal machine action Normal rinse Normal spin Maximum temperature 60 C Normal machine action Normal rinse Normal spin Maximum temperature 60 C Gentle machine action Cool down rinse due to gradual introduction of cold water Short spin Maximum temperature 50 C Gentle machine action Cool down rinse due to gradual introduction of cold water Sh
62. he extraction capacity result of the water The maximum number of re starts if unbalancing is detected If start up is to be performed with water in the tub useful for improved balancing of the load before the spin starts The previous phase must however have the phase end draining disabled The following can be set in the unrolling phases The duration of the phase the type of drum movement rotation time pause and speed A phase can be copied instead of another one using the COPY IN or COPY FROM controls Attention e A storage confirmation of the modifications made is requested at the end of any phase modification made e Press the ENTER button to store e Press the PLUS or MINUS button to escape without saving e Phase 45 is exclusively dedicated to the weighing function that is not performed by the KG 33 G400 KG 40 G400 and KG 55 G400 models appliances and can only be inserted as first phase on every washing cycle 55 6 12 7 PRESET OPERATION p Attention NC If the preset procedure is performed incorrectly faults and malfunctioning can be caused e It must be performed by an enabled technician or informed person e This procedure eliminates all modifications and any special programs installed on the appliance Reset all standard values and programs by returning to the factory configuration 6 13 FUNCTIONS EXCEPTIONAL SITUATIONS In the event of a power cut during the execution of a program the appliance s
63. ime 2 set minimum 10 sec if spin 1 is also used the distribution time 1 set minimum 70 sec if distribution 2 is also used the spin time 2 set minimum 40 sec if spin 3 is also used spin 3 time do not set times longer than 180 sec Longer times have no real impact on the result the maximum number of re starts if unbalancing is detected whether to perform start up with water in tub particularly useful for better balancing before final spinning the previous phase must have the phase end draining disabled The following can be set in the unrolling phases the phase time the type of drum movement rotation time pause and speed A phase can copied instead of a different one using the COPY IN COPY FROM controls Attention on completion of all phase modifications confirmation is requested for storage of these modifications They will be stored if the enter key is pressed If the plus or minus key is pressed programming will be exited without saving Phase 45 is dedicated to the weighing function that cannot be performed in the kg 33 kg 40 and kg 55 washing machine models and can be inserted only as first phase 21 ENTER PASSWORD message press PHASES PHASES INSERT PASSWORD Programming PHASES Selected phase Use the and keys to select the cycle into which to copy that displayed Programming PHASE 01 gt SPIN CEN1000RPM Select the letter using
64. immediately active without confirmation The screens are as shown below Read only screen The active water inlets are highlighted hot hard and soft for the the phase of the washing cycle in progress and how many litres of water have been loaded up to that moment Read only screen The active water inlets at the dispenser for the phase of the washing cycle in progress are highlighted along with how many seconds of activation have been envisioned At the end of activation the amount relative to the active condenser will be 0 but will remain highlighted to indicate its activation Read only screen The active liquid soap pumps for the phase of the washing cycle in progress are highlighted along with how many seconds of activation have been envisioned At the end of activation the amount relative to the active pump s will be 0 but will remain highlighted to indicate its activation The OZONE injector signal just has the ON OFF status Read and modify screen The motor activation setting is highlighted with rotation times and relative pauses In the G400M version the rotation speed in rpm can be varied with the washing cycle in progress Read only screen The activation setting of drain 1 and optional drain 2 is highlighted A time different to Osec indicates a closure delay of drain 1 or drain 2 or both Read only screen The temperature of the motor control electronic circuit is highlighted along with its dissipator b
65. ing replacement e Loosen the motor regulation screws and bolts lift the motor and remove the belt Check that the motor pulleys and drum are always aligned 67 TIGHTNESS OF THE SCREWS Check tightness e Of the lower metal clamp fixing screws on the rear part and front on kg 8 G400 and kg 11 G400 which hold the panelling in place Of the screw fasteners of the bearings seat with the tub The screws must be tightened with a torque as per table 16 Table 16 Figure 15 Tightness of bearings seat screws 7 4 6 ROUTINE MAINTENANCE SPECIFIC ANNUAL CONTROL FOR KG 22 G400 KG M33 G400 KG 40 G400 KG 55 G400 TENSIONING THE DRIVE BELTS Proceed as per kg 8 G400 kg 11 G400 and kg 18 G400 models To verify belt tension ing a force must be applied as in the table Model Force applied Margin accepted for offset 15 20mm Kg 55 G400 68 TIGHTNESS OF THE SCREWS gt psi luc Figure 17 kg 33 G400 kg 40 G400 kg 55 G400 Function Pos Dimen Number Closing figure sions of pieces strength Nm kg 22 Fixing bearings seat on bottom of tub A 12 x 40 33 40 55 24 or 12 M20 x 65 24 or 12 kg 22 Fixing tub bottom with tub M8 x 40 kg 22 Fixing motor support M12 35 kg 33 kg 40 kg 55 6 A 1 1 22 Damper rear fixing Fixing drum pulley nee Lem 8 a C E F kg 22
66. ion due to fault or sudden malfunctioning Routine maintenance It has the purpose of preserving the efficiency and safety of the appliance Preventive maintenance Intervene on the appliance in advance to prevent faults or malfunctioning on the basis of the manufacturer s experience Improval maintenance Generally adaptation for improving the protection rating of the appliance or adaptation to the amended Standards in force Extraordinary maintenance All important modernisation interventions aimed at prolonging the life span of the appliance or the efficiency of the same without modifying the functional features and the structure of the appliance The first three types of maintenance must be considered normal activities which an appliance may and should undergo In the last two types of maintenance instead significant variations can be made to appliance functionality Repercussions occur at a Standards and legislative point of view which must be taken into consideration Any improvement or extraordinary maintenance must be performed by authorised after sales centres or by duly trained personnel All maintenance interventions not included in this manual exclude all liability of the manufacturer which considers itself foreign to any possible repercussion of a legal character 7 1 SAFETY PRECAUTIONS All appliances must undergo regular technical maintenance and all defects detected which can jeopardise the worker s health and s
67. ion has been performed the message can be cancelled by zeroing the counter following the zeroing procedure requested See attached block diagram 65 7 4 3 ROUTINE MAINTENANCE YEARLY CONTROL VALID FOR ALL MODELS The electronic control counts cycles and functioning hours of theappliance Indicates the request for maintenance every 1000 cycles or yearly as soon as one of the condi tions is reached O appearance of theindication on the display follow the activities below Make note of the number of cycles performed and state it on the maintenance form Check the correct functioning of the differential switch where envisioned by the type of installation by pressing the test button Clean the drum motor cooling fan Check closure of the floor fixing nuts where envisioned Check the correct closure of the power electricity connection screws on the remote control switches for heating and on the isolating switch Remove the discharge valve and clean the inside to remove threads Check that the water leaking through the drain during the washing cycle can be ignored Check resistances functioning and remove any lime scale and threads Check that the unbalancing micro switch functions correctly o Intervene manually on the unbalancing micro switch during the spin o Spinning must stop o The micro switch rod is always centred in the clamp window joined to the oscillating part of the appliance o The distance between the micro switch actuat
68. is set after 99 cm overflow appears and in this phase the machine loads water for the maintenance time in continuation The minimum water level depends on the version of the machine in the event of level lower than the resistances heating does not take place The water load the tub with several water valves hot suggested on cycles with high heating temperature hard cold suggested on rinses or soft cold suggested on low temperature heating cycles Loading the small soap tanks soap drawer A powder for prewash B powder for wash or C liquid for softener at last rinse The load in the small tanks starts to reach the load level set enable draining at phase end particularly useful if final spin must be performed which if carried out with distribution with water in tub has better load balance or if successive phases must be performed without draining the water The liquid soap loading time on machines with pumps card option and pumps where it is possible to activate the pumps for a determined period of time The pumps from 1 to 9 are activated for the time set on reaching the pumps level set in the MACHINE PARAMETERS menu However if the injector pump is set differently to seconds it is powered for the entire phase when the water in the tub is at a level higher than the safety level The following can be set in the spin phases the distribution time 1 set minimum 10 sec if distribution 2 is also used the distribution t
69. isplay of total water consump tion Select the letter using the and keys and confirm with enter See instructions point P see page 28 Password 2 only available for factory settings See instructions point T see page 16 Password 2 only available for factory settings Password 2 only available for factory settings 15 Use the and keys to set the value min 1 max 5 Use the and Use the and keys keys to to set the value min j set value 5 max 30 Wording in English High normal Low the temperature at 90 C in realty it is 8 C lower gt Using the and keys set the value Password 2 only available for factory settings Log not stored E Using the and keys it is possible to scroll the last 10 alarms Description of the alarm Details of the alarm cycle in progress and phase Password 2 only available for factory settings Password 2 only available for factory settings Password 2 only available for factory settings 16 Confirm the result of the last machine test per formed PASS or NO PASS Select the let ter using the and keys and confirm with enter 2 ewe Inverter data reading a firmware param eters size Status of the door micro Check that the switch lock and unbalancing drain is closed Close the door B
70. it The appliance s power supply voltage must be in the range envisioned by the plate data The load of laundry must not exceed the nominal load of the appliance Connect the appliance to an electric power supply mains that guarantees the cor rect supply voltage Optimise the load of laundry 76 EO ALARM MOTOR PROTECTION INTERVENTION WITH ALARMS NOT IN AUTORESET DESCRIPTION OH Inverter over heating ON DISPLAY Inverter overloading OLM Motor overloading OLR Braking overloading OT Motor torque overloading PH No inverter phase FU Inverter inlet fuse OP1 No communication OP2 No communication BF No communication OHS Inverter over heating LF Inverter limit condition SHC Motor short circuit PHO PHI OHr Olr DESCRIPTION These 16 alarms are displayed according to their intervention with equal priority ALARM RESET The signal must be considered fixed and can only be eliminated by removing voltage to the appliance for 5 minutes and then re applying it The display will show the writing corresponding to the alarm that has intervened and the indication to switch the appliance off WHAT TO ATTENTION Many possible causes lead to the intervention of the MAINTENANCE TECHNI CONTROL CIAN in order to be resolved CORRECTIVE e OH Inverter over heating The appliance must be installed in a place that re ACTION spects the plate data
71. level envisioned has not been reached in 10 minutes WHAT TO Opening of all gate valves that supply the appliance CONTROL Cleaning the water load filters in the electrovalves Functioning and sealing of the discharge valve Pressure sensor air chamber Status of the tub pressure sensor connection pipe Real opening of at least one load valve during the phase in progress CORRECTIVE Cleaning and control of the drain valve ACTION Cleaning and control of the water loading valves Disconnect the pressure sensor pipe and blow it to eliminate any water bubbles Perform level calibration on the circuit board Replace the tub pressure sensor connection pipe If the problem persists contact the technical after sales centre ALARM E3 WATER DRAINING TIMEOUT DESCRIPTION E3 no water draining ON DISPLAY DESCRIPTION During the washing cycle after 1 minute from the start of water draining the water has not dropped below the minimum level water draining and the cycle continue normally ALARM RESET The alarm is removed automatically when the water has dropped below the minimum level WHAT TO Cleanliness of drain channel CONTROL Functioning of the discharge valve Pressure sensor air chamber sealing Status of the tub pressure sensor connection pipe Effective diameter of the drain to which the appliance is connected and height of the same from the appliance connection CORRECTIVE Cleaning and control of the discharge channel ACT
72. me washing requirements type of dirt colour e Check the labels on every item and follow the indications given Before washing any garment make sure that any buttons zips clips and buckles face inwards e Check the pockets they must be empty e Load the soap ad check the amount of soap present in the liquid soap tanks there must be at least that necessary for the washing cycle selected e Open the water and any steam and condensate drain recovery gate valves for appliances with this type of heating e Power the appliance Check switch on of the appliance display Wait a few seconds for the cycle selection stand by configuration to appear on the appliance display e Select the cycle WITH DOOR OPEN using the SEL button according to that stated on the labels of the garments to be washed and the indications of the soap supplier e Close the door and press the START STOP button Start up of washing cycle follow the instructions below Appliance maximum load capacity dry laundry kg 8 G400 kg 11 G400 kg 18 G400 kg 22 G400 kg 33 G400 kg 40 G400 kg 55 G400 8 1 kg 10 5 kg 18 3 kg 24 4 kg 37 2 kg 44 4 kg 57 5 kg At this point the door is blocked and the washing cycle starts When the cycle has finished the appliance signals program end with an acoustic message and the open door message appears on the display 42 p Attention e The door must be opened without force opening must be manual and only once release has occurr
73. mp 9 0 sec valves 24 PHASE XX XXXXXXXXX PRE WASH PHASE XX XXXXXX SOAK Soap pump Injector pump PHASE XX XXXXXX SOAK Soap pump Injector pump 0 sec SAME PROGRAMMING AS THE SOAK PHASE v If we pass to injector pump and descend the ll 0 PHASE XX XXXXXXXXX i pumps there is an r PRE WASH SAME PROGRAMMING AS THE SOAK PHASE 39 Select the letter us ing the and keys s confirm the new program name using enter PHASE XX XXXXXXXXX SAME PROGRAMMING AS THE SOAK PHASE Using the and keys set the distribution time 1 the speed CANNOT be PHASE XX SPIN modified PHASE XX XXXXXXXXX RINSING SAME PROGRAMMING AS THE SOAK PHASE PHASE XX SPIN Comment PHASE XX XXXXXXXXX SPIN PHASE XX XXXX SPIN Motor Distribution 1 Using the and keys set the time and speed of distribution 2 PHASE XX XXXX SPIN Motor Distribution 1 PHASE XX XXXX SPIN Motor PHASE XX XXXX SPIN e PHASE XX XXXX SPIN Motor 9 Motor Distribution 2 Distribution 2 PHASE XX XXXX SPIN PHASE XX XXXX SPIN s m Motor Motor 2 set the time Spin 1 Spin 1 1708966 and speed of spin 1 PHASE XX XXXX SPIN Motor Spin 2 803 rpm PHASE XX XXXX SPIN Motor Spin 1 PHASE XX XXXX SPIN Motor Spin 2 Using the and keys set the time and speed of
74. n the water and steam gate valves if envisioned check the soap level of the appliance is with quid soap Calibrate with empty drum Kg 8 Kg 11 18 and kg 22 only Low Record any functioning anomalies ok End of the day OK KO Activity Date Signa Note ture Close the electric power supply main and differential switch Close the water and steam gate valves iFenvisioned the tub contact area of the door gasket tener siphon on kg 8 11 kg 18 and kg 22 drumisemptyandcean Record 63 7 4 ROUTINE MAINTENANCE AND CLEANING BY NOTIFIED OR TRAINED PERSONNEL v Attention Respect all indications relative to safety e Even if the isolator switch is in the off position the input clamps can be powered and are therefore live In the event of interventions on the motor or on the inverter speed regulator wait 5 minutes from switch off of the isolating switch in a way that the residual voltage in the inverter has been discharged If necessary check that the voltage is lower than 30 Vdc on the inverter terminal board clamps identified with the and symbols Never by pass the safety devices for any reason Only use original spare parts and if in doubt consult the technical after sales service as soon as
75. n using the MODE button holding it down until the display shows the WIZARD indication and the icons of a PC and the appliance connected For further information e Contact the dealer or the technical assistance service e Consult the manual accompanying the programming via PC software am Attention 9 e Do not try to read or program the appliance if you are not possession of the appropriate serial cable and WipWizard application installed in the PC the operation could damage the circuit boards e Contact the dealer or the after sales service if appliance programming must be modified The serial cable the application to install in the PC and the instructions to make the requested modifications will be supplied To modify programs parameters etc of the appliance via Smart card refer to figure 35 The appliance has a smart card with which it is possible e To update the control electronics firmware with two 128kB smart cards modify programs and parameters software with 16kB smart card If you are interested contact the dealer or after sales service and supply details regard ing the necessary modifications The smart card will be sent with the relative instructions for use The optional is on the price list Attention e Donottry to read program the appliance using the smart cards that are different to the original ones cash card credit card video hire card etc as it would be dama
76. ng valves ACTION Contact the supplier of the soap control unit and check whether rinsing times of the soap loading pipe can be shortened Insert a condensate discharger onto the steam supply piping in the appliance with this type of heating DO NOT use soaps that generate a lot of foam 75 If this problem persists contact the technical after sales service ALARM E9 UNBALANCING DESCRIPTION E9 Unbalancing ON DISPLAY DESCRIPTION The intervention of the unbalancing micro switch the contact connected to the input called MSBIL opens it signals a mechanical hazard is in progress linked to drum movement and the distribution of the weight inside the same The alarm is only active in the spin and weighing phases The display of the last pro grammed re start attempt and the washing cycle is interrupted ALARM RESET Alarm reset takes place at the end of the phase in which it intervened simultaneously with door release WHAT TO CONTROL CORRECTIVE ACTION Correct positioning of the unbalancing micro switch rod inside the mobile window Check the appliance is level In the event of modifications to the washing cycle G400M electronic control or via PC the last phase before the final spin must have the PHASE END DRAINING phase set at NO The last spin phase must have the START WITHOUT WATER condition set at NO and the number of spin phase execution attempts must be equal to 6 The load of laundry must be as uniform as pos
77. ning 1 2 or 3 the time of the function in progress and the drum speed are displayed During slow down the maximum time of the function in progress and the drum speed are displayed With the door open by pressing the mode key enter options programming MACHINE PARAMETERS From this menu it is possible to hide cooling if envisioned in the cycle sequence change the time not speed of the final spin the value is expressed as a percentage of the nominal time of the final spin hide prewash if envisioned in the cycle sequence carry out delayed start up enable the function and time desired on exiting programming on pressing the start key the delay countdown will begin the buzzer can be disabled itis possible to remove 10 C of heating on all cycles and phases by selecting reduced cycles can be enabled in the event of disabling they will be hidden not deleted that therefore will not be displayed by pressing the SEL key the drum can be stopped during loading and draining of water particularly indicated in wool or delicate cycles the heating hysteresis can be changed the activation level of the liquid soap pumps can be changed only if connected The minimum level depends on the washing machine version The level must never exceed the washing level draining can be forced option not recommended after every loading dummy cycle temperatures can be set instead of the real ones or set fix
78. nstallation EN Check start up only with door closed and locked during the execution of the washing cycle nesciat door doses and blocked during execution ofthe washing yoe i L EC memwmessotpowseresssn armes EC areas LE Ereann or bearings and sealing rino kg 33 G400 ka 20 6400 ang 55 5409 MEM Lubrication of washers outside the spring dampers kg 33 G400 kg 40 G400 and kg Lo a 55 G400 T Check tightness of screws on remote controls and isolating switch Te eee 1 tance between actuator and rod ewesserewtghmessbetweenpomelmgonddwsis OOOO ToS o check tightening of screws used for to the foor where envisioned _ Checktensioning and state check functioning of the differential where envisioned by the type of instalation _ check closure of discharge valve ana cleanliness ofthe same TT _ check absorption ofthe heating on the SCE _ check eauipatentit and earth 71 7 6 TROUBLESHOOTING DIAGNOSIS AND REPAIRS DISPLAY MES SAGES In the event of various anomalies power cut on over heating or water levels in the drum the appliance signals this by various types of alarms that will be seen on the DISPLAY on the front panel All details are described in the following paragraphs called ALARMS DESCRIPTION and DISPLAY MESSAGES The appliance can sto
79. nues regularly ALARM RESET The alarm is removed automatically when the temperature reaches the threshold calculated or the envisioned maintenance value WHAT TO Check that water is not seeping from the drain valve CONTROL Cleaning and functioning of the heating elements Pressure available on the steam network only on appliances with this type of heating Steam inlet filter Check functioning of the heating timer or the steam valve Correct functioning of the fuses on the interlocked socket or on the machine Correct sealing of the loading valves If the phases have been modified via PC or G400M check that the values inserted are coherent and correct CORRECTIVE Cleaning and control of the drain valve ACTION Cleaning and control of the water loading filters Sealing of the water loading valves Cleaning the steam filter Replacing the faulty heating elements Replacing the heating counter s or the steam valve In the SERVICE menu under HEATING TIME OUT 5 C 20 minutes check that the value introduced is correct If necessary lower this value to 1 C 20 minutes for steam appliance with supply pressure lower than 200KPa If the appliance water load levels have been modified check that the values in serted are correct and coherent ALARM E5 OVER HEATING OR PROBE DISCONNECTED DESCRIPTION E5 probe 1 over heating ON DISPLAY DESCRIPTION At any time if the TEMP1 temperature probe is not connected or if a temperature over
80. or and the micro switch lever is about 0 2 mm o Refer to the following paragraphs to access the unbalancing micro switch Reset the maintenance manual as per procedure contained in the technical attachment relative to programming 7 4 4 ACCESS TO THE UNBALANCING MICRO SWITCH To access the unbalancing micro switch access the inside of the appliance refer to the first chapters of the manual for indications regarding how to identify the unbalancing micro switch 66 7 4 5 ROUTINE MAINTENANCE SPECIFIC ANNUAL CONTROL FOR KG 8 G400 WF11 G400 WF18 G400 TENSIONING THE DRIVE BELTS Check the state of wear of the belts and replace them if necessary If more than one replace the entire set To check the correct tensioning Belt of the belts apply a force of 60N ens mm on the central point between motor and belt apply the force perpendicularly and only on one belt at a time Measure belt offset Offset between 15 and 20 mm the tension is correct Offset Point of 15mm reduce the tension force appli Offset gt 20mm cation the distance be increase tensioning Operate on the screw and regulation and blocking bolt of the motor support in order to obtain the value indicated tween the drum pulley and the mo tor must be the same Attention A belt that is too tight is more greatly worn e A bet that is too slack is more greatly worn and tends to slip e Do not use any tools to lever the belt dur
81. ort spin Maximum temperature 40 C Gentle machine action Cool down rinse due to gradual introduction of cold water Short spin Maximum temperature 40 C Gentle machine action Normal rinse Normal spin Do not twist Maximum temperature 40 C Gentle machine action Normal rinse Short spin 40 Hand wash only Do not machine wash maximum temperature 30 C Handle with care Do not wash Handle with care when wet Tumble drying allowed Normal drying program Tumble drying allowed Low temperature drying program Do not tumble dry Line dry The article is dried by hanging it WET on a line after having removed the excess water Drip dry The garment is hung wet dripping with or without re shaping without removing any excess water Dry flat The garment is re shaped and dried on a flat surface after the removal of any excess water Dry in the shade This symbol is placed at the side of the line drying drip dry or flat dry symbols to indi cate that the process must be performed away from the action of direct sunlight Chlorine based bleaching allowed only in a cold and dilute solution Do not use chlorine bleach Any oxidising agent bleach allowed Only oxidising bleach without chlorine allowed DO NOT bleach Iron at a maximum sole plate temperature of 200 C Iron at a maximum sole plate temperature of 150 C Iron at a maximum sole plate temperature of 110 C Steam ironing may b
82. oth situated in the appliance wiring compartment IT IS NOT the motor temperature Read and modify screen For spin phases ONLY The motor activation setting is highlighted with rotation times and relative speeds The spin duration time can be changed In the G400M version the rotation speed in rpm can also be varied with the washing cycle in progress The quality of the distribution of the laundry inside the drum is expressed via the letters A B and C is expressed in the top right A bad distribution long acceleration ramps and maximum speed reduced with respect to that envisioned B discrete distribution medium acceleration ramps and maximum speed slightly reduced with respect to that envisioned C excellent distribution very quick acceleration ramps and spin speed as per program 32 6 3 SELF SERVICE Indications valid only for kg8 kg11 kg18 and kg22 models 6 3 1 INSTALLATION OF THE EMERGENCY STOP BUTTON On the basis of the following Standard 5 10472 1 paragraph 5 2 The emergency stop device 15 facultative on the appliances envisioned for self service The models set up foe self service do not have an emergency stop mounted as per standard and therefore they must be made available in the room where the appliances will be installed proceed as follows e There must be sufficient emergency stop device in the room in a number such that at least one is always at a minimum distance of 2 mt from the appliances
83. re the last 10 alarms that have occurred To display these alarms enter the SERVICE menu and go to the ALARMS LOG item For more detailed references consult the block diagram attached Attention NC e If a component not available is to be replaced padlock the isolating switch in the off position Placeasignontheappliance stating APPLIANCE OUT OF SERVICE DO NOT USE and re position all previously remove panels 7 7 ALARMS DESCRIPTION The display of any alarm will stay active for 300 seconds after which the machine resets the message automatically going back to cycle start stand by If the cause that generated the alarm is still present the next time the START button is pressed the signal will appear on the display again The buzzer is only activated when the washing cycle is interrupted That is the appliance carries out an alarm signalling phase on the display and does not stop any activity in the event of functional alarms that do not jeopardise operator safetyor the integrity of the components making up the appliance itself See the table below for more details After 300 seconds from the signal if theanomaly has not been solved the buzzer is activated and the appliance stop procedure begins according to the specific details of each alarm In the event of anomalies that can jeopardise the safety of the operator or the integrity of the components making up the appliance at the same time as the immediate activation
84. ressing the enter key By pressing the enter key soap pump 7 is activated soap pump 8 is activated e soap pump 9 is activated and deactivated to be and deactivated to be and deactivated to be checked visually checked visually checked visually BEFORE PASSING By pressing the enter key TO THE NEXT the heating is activated and PHASE WAIT FOR the injector pump is acti deactivated to be checked TEMPERATURE vated and deactivated to visually INCREASE OF 5 C be checked visually By pressing the enter key Door release procedure Positive inspection con firmation message 18 The sequences of the phases in the washing cycles can be changed with G400 M using the mode key with door open In particular from the CYCLES menu it is possible Replace one phase with another Delete a phase Insert a phase after a phase selected Insert a phase before a phase selected Copy cycle onto a different cycle Copy a different cycle onto a cycle to select the desired program Use the and keys Programming CYCLE XX XXXXXXXXXXXX Programming CYCLES Program name 20 Select the letter using and keys to confirm the new program name with max 15 characters using enter Cycle XX COMMENT Cycle XX XXXXXXXXX Comment XXXXXXXXX Selected Phase number in Category of the phase the library phase selected
85. rmed without these two values These two pieces of information are stored in the SERVICE menu under MAINTENANCE for successive consultation along with the washing cycles performed since previous maintenance and total washing cycles reached at the time of maintenance ENERGY SAVING SWITCH ME OFF MESSAGE If the ENERGY SAVING SWITCH ME OFF message appears it means that the appliance is not used for at least 5 To remove the the message just touch any button on the panel or close the door If the appliance remains unused for a long time it is advised to switch it off and back on again only when effectively necessary LUBRICATION REQUEST MESSAGE KG 33 G400 KG 40 G400 KG 55 G400 ONLY See the maintenance chapter on how to proceed in this particular case OPEN DISPENSER MESSAGE ON KG 33 G400 KG 40 G400 KG 55 G400 ONLY On appearance of the dispenser open message all functions that the appliance was performing are suspended except for the maintenance of the water in the tub and locking of the door When the soap drawer door is closed again just press the START button and the appliance will re start the washing cycle from the point where all activities were stopped The message only appears if the PLUS and MINUS buttons are pressed simultaneously during the execution of a washing cycle On appearance of the PAUSE message the appliance suspends all activities that it was per forming except for the maintenance of the
86. s From this menu it is possible to Set the functioning language 9 languages available Change the unit of measurement of the temperature degrees Centigrade or Fahrenheit Lengthen draining time Change the password Display the appliance log such as water and electricity consumption divided by totals and last washing cycle performed e Set the start message large comment is displayed in top part of the display ignition small in the lower part both with maximum of 16 characters Verify the block status of the appliance Test all appliance functions Change the times relative to the water draining E2 and heating E4 alarms Set the economy button action percentage button ECO Set the heating with real temperature 10 C lower Check the last 10 alarms occurring with indication of the washing cycle and the phase when the event took place In order to be displayed the other menu parameters SPIN MOTOR MACHINE TYPE PASSWORD 2 CONVERSION COIN OPERATED WATER LOAD MAINTENANCE TARE CYCLE DOOR TYPE require a different password password 2 which is only available to service technicians and not generally necessary for after sales assistance 6 12 4 TEST CYCLE The appliance electronics envision a TEST cycle in order to verify all functions available during a washing program Follow the blocks diagram to identify how to perform the test cycle gum Attention NC e Carry out the test cycle always with drum
87. s that the product must be t collected separately from other waste at the end of its useful life The separate collection of this appliance at the end of its life is organised and managed by the manufacturer f If a new appliance is purchased the user that wants to dispose of this appliance must therefore contact manufacturer and follow the system that the latter uses to allow separate collection of the appliance at the end of its life The adequate separate collection for the successive start up of the appliance to be re cycled treatment and environmentally compatible disposal contributes to preventing possible negative effects on the environment and favours the re cycling of materials that make up the appliance Abusive disposal of the product by the user leads to the application of administrative sanctions envisioned by the Standards in force Refer to the WEEE European Directive regarding the recovery of parts only for countries that are part of the European Community Figura 13 D Attention e When the appliance is put out of service remember to remove dismantle the door If it possible to dismantle the individual parts and take them to a differentiated collection centre refer to the cataloguing groups of the individual parts If required the cataloguing groups can be found in the website www euwas org Maintenance is divided into five different levels Corrective or necessary maintenance Call out intervent
88. s the number of the washing cycle selected the number and comment relative to the specific phase in progress and the icons that indicate as described below the activation of the various functions such as heating and load unload of water from the tub The display changes at regular intervals indicating the estimated time remaining to the end of the washing cycle for a few seconds Press the MODE button with the washing cycle in progress the display changes to the following one and indicates the functional parameters if the drying cycle in progress Number and descrip tion of the phase in execution Appliance loading water for filling Heating on Program number Total litres loaded up to updated in real time With litre counter only ECONOMY function inserted symbol Instant tem perature Water level envisioned in the tuk Temperature to reach Instant wa ter level in the tub 31 Press the MODE button to pass to the following displays Successive pressing of the MODE button takes the display to initial conditions Attention o These modifications not saved in the memory and therefore on the successive execution of the washing cycle this will start as per original program e For all conditions where this is possible the modifications to the programmed values are made using the and buttons and are
89. se 67 TIGHTNESS OF THE SCREWS hua fece mone afia 68 7 4 6 ROUTINE MAINTENANCE SPECIFIC ANNUAL CONTROL FOR KG 22 G400 KG M33 400 KG 40 G400 0 995 GF OO d Sotto od EM Sonde Unique duis unu Ute de ud tases 68 TENSIONING THE DRIVE BELT Se deua dibus Fr eae oio Soutien 68 OF THE SCREWS orrae tinent undi 5 8 cana cuu du E EU DV d DEI M EDDIE 69 7 5 MODULE MAINTENANCE AND CLEANING BY QUALIFIED PERSONNEL 70 7 6 TROUBLESHOOTING DIAGNOSIS AND REPAIRS DISPLAY 72 7 7 ALARMS SCRIP FION Z 72 Zw ATTENTION MESSAGE BDISPLEAYED s25255 teams 78 TARE 1 MESSAGE d b RN I otc inion oa db ecard Galan ies cae PI UE eile UU DUE 78 MAINTENANCE MESSAGE ota a ded Rui M eT D MT DE 78 ENERGY SAVING SWITCH ME OFF MESSAGE ce pP OX weds 79 LUBRICATION REQUEST MESSAGE KG 33 G400 40 G400 KG 55 G400 79 OPEN DISPENSER MESSAGE ON KG 33 G400 KG 40 G400 KG 55 G400 79 PAUSE MESSAGE 0 79 DIFFERENT MESSAGES
90. shing for 10 seconds However the washing cycle proceeds normally From the 50th washing cycle before the time set expires the display shows theimminence of the event for 8 seconds with MAINTENANCE AT 50 CYCLES On display of this message proceed as per the annual control envisioned for maintenance of the appliance To eliminate the wording refer to the attached block diagram To begin the count of the 1000 drying hours from the start press the MINUS button for at least 5 seconds with the door closed The display shows the total number of washing cycles effectively carried out and on pressing the MINUS button within 10 sec the introduction of data and a text is requested first asking the question data 01 01 01 The cursor finds itself automatically on the first 0 and using the PLUS and MINUS keys it is possible to select the number confirming it using the ENTER button The cursor automatically passes to the second character of the data 1 and consequently proceeds up to the end of the data On pressing the ENTER button the G400 control states the technician question and writes the name code of the operator that performed the maintenance By pressing the SEL button the cursor enlarges and using the PLUS and MINUS keys it is possible to select the character which will be confirmed using the ENTER key Using the PLUS key shift to the next position and select the character as already indicated Zeroing cannot be perfo
91. sible Dampers and shock absorbers must work correctly and not be discharged or worn during the execution of the spin phase they should become warm Position the unbalancing micro switch rod correctly inside the mobile window Level the appliance In the event of modifications to the washing cycle G400M electronic control or via PC the last phase before the final spin must have the PHASE END DRAINING phase set at NO The last spin phase must have the START WITHOUT WATER condition set at NO and the number of spin phase execution attempts must be equal to 6 Optimise the load of laundry Replace worn or discharged dampers and shock absorbers EO ALARM MOTOR PROTECTION INTERVENTION WITH ALARMS IN AUTORESET DESCRIPTION ON DISPLAY DESCRIPTION ALARM RESET WHAT TO CONTROL CORRECTIVE ACTION 1 EF Motor anomaly 2 OC Motor over current 3 OV Motor over voltage 4 UV Over voltage UV 5 OCH Motor anomaly 6 ST Motor anomaly this should have been removed These 6 alarms are displayed according to their intervention with decreasing priority When the inverter has entered error conditions wait for automatic reset by the G400 control The G400 control makes the first reset attempt and the display shows the START re quest After 5 consecutive interventions of the alarm the signal must be considered fixed and can only be eliminated by removing voltage to the appliance for 5 minutes and then re applying
92. so those that are present but not enabled External coin operation or central payment unit No price can be programmed because everything is managed with the remote payment system The appliance is enabled for start up with just one impulse of at least 200msec coming from the central payment unit Electronic coin operation on the machine The display shows the price and cycle selected with a display that is program number from 01 to 20 Cycle cost xx xx Using PLUS and MINUS the price can be modified field variable from 0 00 to 99 95 with minimum steps of 0 05 and with SEL button the washing cycle can be modified to which the sale price can be applied All cycles stored in the appliance are proposed also those eventually present and not enabled end programming take the PRGET selector switch to 0 and remove and re apply voltage to the appliance With the coin operation function enabled switch the appliance on the display shows The washing cycle selected with the maximum temperature envisioned The time programmed for the countdown Insert n tokens xx Or Make the payment Or Make the payment of xx xx Depending on the possible different payment method settings xx and correspond to the value previously introduced expressed as a number of tokens or cost in for that particular drying cycle During the insertion of tokens or coins the cost of the washin
93. t any time e The minimum water level in the drum is electronically fixed at 22cm 46 6 8 1 WEIGHING FUNCTION The appliance is fitted with a particular patented function that allows to measure how many kilograms of fabric are loaded in thedrum The weighing function takes place in automatic mode and the operator must only load the laundry which must be dry select the desired washing program from 1 to 9 with weighing close the door and press the START STOP button The weighing procedure has duration of about 1 minute and cannot be by passed via the START button The quantity of water soap and the washing speed normally set are halved if the drum is empty The nominals remain if the drum load measured corresponds with the capacity of the appliance All intermediate load levels are proportional Attention e Carrying out a cycle without laundry means seeing the water level in the tub halved and a very slow drum rotation speed e To change the automatic weighing and to set it in manual the settings must be changed via the PC connection and the relevant software or with 16kB smart card Contact the after sales service for further details e The weight value read from the appliance is never shown on the display in the automatic weighing procedure This only takes place in the event of the manual procedure e The weighing function detects the weight of the loaded laundry and therefore if this is wet the value is falsified
94. tank C loading 30 pump 3 enabled 15 44 Final spin at 1000 rpm 100 seconds Final spin at 1000 rpm 100 seconds Unrolling 90 Unrolling 90 Weighing Weighing 40 C soak with delicate movement high 3 level 10 washing after reaching tem perature pump 1 enabled for 12 40 C prewash with energetic wash ac 11 60 C wash with energetic wash action tion low level 6 washing after tempera low level 10 washing after tempera ture reached small tank A loading 30 ture reached small tank B loading 30 pump 1 enabled 15 pump 1 enabled 15 Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds 40 C wash with energetic wash action 90 C wash with energetic wash action 5 low level 6 washing after temperature medium level 10 washing after tem reached small tank B loading 30 pump perature reached small tank B load 2 enabled 15 ing 30 pump 2 enabled 15 cooling at 55 C Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds Energetic rinse medium level 2 washing Energetic rinse medium level 2 wash ing Short 500 rpm spin for 90 seconds 4 Short 500 rpm spin for 90 seconds Energetic rinse medium level 2 washing 19 Energetic rinse medium level 2 wash 19 ing Short 500 rpm spin for 90 seconds Short 500 rpm spin for 90 seconds Energetic rinse medium level 3 wash Energetic rinse medium level 3 wash ing tank C loading 30
95. the last 10 alarms occurring and stored In order to be displayed the other menu address parameters SPIN MOTOR MACHINE TYPE PASSWORD 2 CONVERSION COIN OPERATED WATER LOAD MAINTENANCE TARE CYCLE DOOR TYPE require a different password factory password 2 which is only available to factory technicians ad not for after sales assistance 6 times ENTER PASSWORD message press the ECO key 6 times 3 Use the and keys to set the language from English German French Spanish Portuguese Rumanian Russian Use the and keys to set degrees Centi grade or Fahrenheit Password 2 only available for factory settings j Use the and keys to set new draining time min E 15 max 180 sec Password 2 only available for factory settings 13 Password 2 only available for factory settings NOT AVAILABLE for assistance Press the new 5 Press the ECO key 6 times quence of 6 keys Save and escape Escape without saving Use the and keys to set power Display of last Save and escape cycle heating consumption Escape without saving Use the and keys to set power Display of last cycle heating consumption Display of hours worked total electric heating and motor consumption and cycles carried out Display of last cycle water consumption 14 Display of last cycle water consumption D
96. tops in safety until the power supply is restored Attention 3 e The water in the tub flows into the drain and the door remains m blocked When the power supply voltage returns the appliance performs countdown and power fail appears on the display At the end of the countdown the appliance displays the START message Press the START STOP button to re start The washing cycle re starts from the beginning of the phase in which the power cut occurred During the functioning of the appliance the functioning conditions are monitored constantly with the indication of an alarm code if an anomaly is detected The code is E followed by a number For safety reasons the door is released with a delay of 90 seconds with respect to the display of the alarm itself After 5 min the alarm displayresets automatically but the event remains memorised If the cause that generates the anomaly persists on appliance switch on or on re start of the washing cycle the operator must press the START button again the anomaly signal will be present again 6 13 1 ABORT PROGRAM IN THE EVENT OF ANOMALIES Attention e The alarms generated by motor management and the inverter request a long time in order to be reset therefore do not switch the appliance back on immediately Wait at least 5 minutes e Appliance switch on before the 5 minutes envisioned can lead to the alarm being signalled again as time has not been given to the components to
97. water in the tub and locking of the door To eliminate the message just press the START button and the appliance will re start the washing cycle from the point where all activities were stopped DIFFERENT MESSAGES MACHINE SERVICE CYCLES PHASES DATATRACK PAR or messages from the sub menu of the same phases Other types of messages may be displayed Machine Parameters or Service or Cycles or messages belonging to the sub menus mentioned previously In this case it mean that the MODE button has been pressed with the door open To cancel this type of message e Switch the appliance off and back on again e Press the MODE button several times until the standard washing cycle start stand by display is restored BLOCK APPLIANCE BETWEEN XX CYCLES MESSAGE If the BLOCK APPLIANCE BETWEEN XX CYCLES XX message appears after the START button is pressed call the after sales service 79 POWER FAIL MESSAGE If the POWER FAIL message appears and is followed by a countdown in seconds it means that the electric power supply to the appliance has been removed during a washing cycle Wait for the countdown to be completed If the door is still closed the appliance displays the START message On pressing the START button the appliance re starts from the beginning of the phase during which the power cut occurred WIZARD MESSAGE If the WIZARD message appears on the display the appliance has been switched on with
98. y pressing the enter key By pressing the enter key The load is activated or deacti the load on dispenser A is E the load on dispenser B is vated by pressing the enter key activated and deactivated activated and deactivated on dispenser C to be to be checked visually to be checked visually checked visually d G E BEFORE PASS adi ius By pressing the enter key the By pressing the enter key the NEXT PHASE pressing the enter WAIT FOR 6 loading of hard cold water loading of hot water into the s key the loading of soft E E into the tub is activated and X tub is activated and deactivated cm OF WATER cold water into the tub deactivated to be checked to be checked visually IN TUB is activated and deac visually tivated to be checked visually 17 By pressing the enter key By pressing the enter key By pressing the enter key soap pump 1 is activated soap pump 2 is activated soap pump 3 is activated and deactivated to be and deactivated to be and deactivated to be checked visually checked visually checked visually Ee a em By pressing the enter key By pressing the enter key By pressing the enter key soap pump 6 is activated soap pump 5 is activated soap pump 4 is activated and deactivated to be and deactivated to be and deactivated to be checked visually checked visually checked visually mia By pressing the enter key By p

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Manual de instalación y manejo - PROFIMAT PLUS-2014  

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