es!lok® Operators Manual
Contents
1. SAI199101d peys 72 JOM e L uezo pers o aues dun e se Buisn ueuM 05 49 5009 4nof 240 S jou op 404 20N KoueBreurj ue se pesn SNOILONUYLSNI 9NIJYH3dO 38 es lok Operators Manual Booster Pac User s Manual Appendix A eseo eu JO eu Jo ino yr r pesn 5100 y YM yoq yano eq jejuepiooe syoq Aq Au neq sam JOOULODSIG pejoeuuoo ui uoee om JO do uo eseo U JO YOR U HO YI U9U sweJos INOJ Z ow pue ye y o eseo y jeu SMeJOS 2 JO oeq OY UO 1005 1 uo J9 SOO U Ae L 19 500 jo epis uoee uo 5 5 u pamos jeunoes yoq jeu ans Aq uibeg suononagsul 102. Bubble Part Number Description Optional ADMO 8ER10012ADMO ADMO REQUIRES INDIVIDUAL ANT LR 6ER00021 ANTENNA KIT LONG RANGE ANT LR 8ER10014 6 CAP MALE WITH CHAIN ANT SR 8ER10013TNC ANTENNA MINI FLEX CBLIN 8ER10056 CABLE 18GA 2SOC FEMALE 3 METER CBLIN 8ER10056 10M CABLE 18GA 2PIN 2SOC 10 METER OPTIONAL CBLIN 8ER10056 3M CABLE 18GA 2PIN 2SOC 3 METER OPTIONAL CBLIN 8ER10056A CONN FLNG 18GA 2SOC FEMALE 8 OPTIONAL CBLOUT 8ER10054 CABLE 18GA 3SOC FEMALE 3 METER CBLOUT 8ER10054 10M CABLE 18GA 3PIN 3SOC 10 METER OPTIONAL CBLOUT 8ER10054 3M CABLE 18GA 3PIN 3SOC 3 METER OPTIONAL CBLOUT 8ER10054A CONN FLNG 18GA 3SOC FEMALE 8 OPTIONAL CBLRST 8ER10052 CABLE 18GA 5PIN MALE 8 METERS CBLRST 8ER10052 10M CABLE 18GA 5PIN 5SOC 10 METER OPTIONAL CBLRST 8ER10052 3M CABLE 18GA 5PIN 5SOC 3 METER OPTIONAL CBLRST 8ER10052A CONN FLNG 18GA 5PIN MALE 8 OPTIONAL LABEL 8ER10035 LEGEND PLATE SYSTEM A B C D LABEL 8ER10036 LEGEND PLATE EXIT SIDE POW RCVR 8NP41292A STICKER PATENT US6285860 SPARES 8ER10017 FUSE 6 3 AMP GSB 6 3 10 VIBMNT 8EH51512 VIBRATION MOUNT 1 4 20 SS TYPE VIBMNT 8HN41104 NUT HEX 1 4 20 UNC VIBMNT 8LW60098 WASHER LOCK SPLIT TYPE 1 4 Page 30 es lok Operators Manual Parts Lists Exit Side Receiver Assembly Component Parts 6ER30020 Bubble Part Number Description Op
3. e20 INOA 98 U09 proe pee pejees se pueu jeu jeso 1 uop 40 BuioKoe4 Jedo1d 10 e20 UNOA 0 pue Mojeq eu o Jo peeu s jonpoud siu u eu ueuM eq oj jeuonippe eAeu sejejs paun perjduioo eq snu yey Aedoid jo pesodsip 10 pejoAoes pue eq Me peuinbea s epeq pejees e si jonpoud siy ep su sul 0319A93H 38 LSNW GIOV dV31 Q31V3S SNIVLNOO SNOILONYLSNI TVSOdSIG AH3 LLV8 10 S 6 s poos s ueneq eu y ye Aueyeg spuooes 9 JO poued e 104 Ovd 48 S00g U uo o dwe 001 e Ajdde uo 51461 peu os A eneq eu JHL ONILSAL OPA 6 ule ureu pinoys 3 UA spuooes 10 Aapeq ovd 1948009
4. 30 Exit Side Receiver Assembly Component Parts 6ER30020 31 es lok Transmitter Assembly Component Parts 6 32 Receiver Service Parts 434 MHz and 458 MHZz 33 Appendix A Booster Pac User s Manual 35 Page 3 Notes es lok Operators Manual Notes NOTES Page 4 es lok Operators Manual Revision Record Forward Revision to Manual Revision Number Description of Change Date 00 New release 12 14 2010 01 Updated drawing 6ER30010B 1 10 2011 02 Updated parts list for Exit Side Receiver Assembly 6ER30020 1 18 2011 03 Updated connection procedure p 16 and drawings 6ER30010 and 2 28 2011 6ER30020 04 Part 8EP01109 5 recalled by manufacturer and replaced with 4 23 2012 8EP01109 6 Part 8EP01109 5 1 no longer required parts list and drawings 6ER30020 and 6ER30021 updated Page 5 Forward es lok Operators Manual System Information Customer Name Country Frequency circle one 434MHZ 458 MHZ es lok System Part Number circle one 6ER30001 es lok System 600 Foot 434MHz 6ER30002 es lok System
5. 9 Frequency and Addressing 10 Flexible 10 On the Job Durability d ak da b ka k H a Sa d d k 11 Components a bm m 12 KK KAK KK AK KK 12 System Configurations 14 Technical ER 15 Set Up and Operation 16 Mounting and Connecting the Drill Side Receiver to Drill Rig 16 Mounting Exit Side Receiver and Power Transmitter on the Exit Side of the Job 17 Preparing the 6S lok Transmitter m 17 Operating Procedures T 18 Portable Power Source included with System 20 a An 21 Troubleshooting the esllok System kk kk KK KK 21 Quick Reference Guide kk kake kk kk k k kK K k 22 NUI LISISu qu u Ki 29 esllok Parts LISt _ uuu ikenien nie 29 Drill Side Receiver Assembly Component Parts 6 10
6. 0 Jjl ey pue uonipuoo do ui 19npoud ano yey einsue sess ooid Buunjoejnueuu ano pue januos s inse uu u ye1 am ew ay uo sepes pue Jemod ajqeyod euj p seuoind suonejnje uo 36 es lok Operators Manual Booster Pac User s Manual Appendix A OVg Buibseydsaac JOU sj oui oj 1531 94 Dursseid Aq 10 221 1437 H3AMOd sseooud ISMU 2V4 1815008 9 jo poujeui ue jou SI sit 3OHVHOHSAO LON Od 8 9497 s UN eu 559552 Of JEULMOU SI atun Hous e 10J 1n220 fuo siu ING eu O anp woy si seye poued poys ejeuiunii s ss 904d y Jey sejeorpur AIJT 313 1HWOO ONIDYVHO 91 e einsul 01 sinou 2 0 Jeujoue Je1sooq 291 uo 313 1dINWOS pue syf pai 991 Jo u u A T3A31 H3ANOd 99 12992 0 nou fee uonnq 159 BY Ss9Jd YOA ZL e pue
7. eu ESN ejes suononujsul eseu MOYO pue pees Ajnje eo Bues pue jeuuou Buunp sese sA sojdxe seueneq eq jo YSU SU eonpei Ill seinpeooud Ajejes pue suononnsul 40 3eoq Yeo Aq uoneuuojul jejes jenueui uononunsul eu pue suononnsul esey pess jueuudinbe Aue JO yonu eo e pers o 4935008 ey Buisn e ojeg sim 02722 JO BABS pue 1915008 Buisn A ejejduuoo SLUONONNSUI AYVININNS 13475 Anes 8 peonpa Meneq su esne 9oueue uleul woad e njleJj pesn jou sujuoLu say Aaaa pue asn u ee Jaye PANSI ye day pinoys ey Aueyeq e sey pun siu aous ApUeLIEM 10 pe inbe s jd eoe eseqound inok ares OGOL OLE 216 eS soles sanba 10 perioeds se jou seop o e 195008 yey y u
8. uons nop SYAMSNV 9 SNOLLSANO uonipuoo eui si zey Hno poys e se yons Aiosseooe 9U1 UA 440 pue 9J9X9 01 yna eui Busnes s Mosseooe ayl Je1800g sU punos Buol pesay 1848009 uo ej ho 10A ZL eu uBnouu1 Aiosseooe ue asn Bug ueuA peduuuo u1 eins ye Dyd 94 uo mef SAU 9U uemsuy e vod ou seu 1nq si 455004 94 peoejdai eq ENW uou Al9 2Q e seu uemsuy uo 51981 ou passaid 122 pue si su ueuM 4e1s00g 991 s uo syfi SUL JO eu s Aiegeq su pue s Jexeeiq y J 1 JI ees uo e 19 AL 361 e Bursn Aly 10 eAnosjep ejdissod uemsuy uo s uBIj ovg J91S00 291 s eu 5146 Jo sNye s ou som geyo eq pi
9. Connects to Exit Side Receiver Page 13 es lok Operators Manual Components Additional Equipment battery Battery for trans for transmitter mitter uses 3 AA cells Charger for batteries Portable Power Source n DC standard AC available for Exit Side Receiver System Configurations System A includes One machine mounted receiver and long range antenna Two esllok Transmitters Four batteries and two chargers Standard range antenna Operating range 600 ft 180 m from receiver System A B includes System A plus One Exit Side Receiver with tripod and Power Transmitter Two es lok Transmitters 4 batteries and two chargers Portable Power source Operating range one mile 1 6 km from drill rig Additional system can be used to provide a 2 3 mile range Page 14 es lok Operators Manual Components Technical Specifications Frequency esee 434 MHz 1 Operating 180 m 600 ft Transmitter to Receiver Operating range 1 6 km 1 mile Power Transmitter to Receiver Radiated power Transmitter 13 mW Radiated power Power Transmitter 100 mW Operating temperature 25 to 70 C 18 F to 158 F Addressing
10. 4 92Jnog NOILVH3dO Page 37 es lok Operators Manual Booster Pac User s Manual Appendix A A e eq J91800 eu jo jes JIM eey 9SU9 U eq II s M 191S00g SUL u msuy 4948008 su ym Uonseno pue 4ojjeg eeg Aq pamba si jesodsip pue proe pee ejqejids uou pejees e surejuoo Dyd 1no pue s 9Jl 3 19npoud si Jo esodsip ue sqej ho A eqeq 1soN 4618009 su jo pue gu suJeouoo INO Jo euo 991 uemsuy EPa DA981 Dyd eu uons no 67 0501 016 615 3e jeojuu29 paseda eq Aepeq s Svd JeJsoog 94 uonsenp ezis pue ed pope erya u1 JO siu1 10102 4 Og O L 0 uuojied Oy ue dun
11. 41104 1 4 20 HEX NUT X 8 W 0098 1 4 LOCK WASHER X 8 CBLIN 8ER10056 10M N 8ER10056 3M OPTIONAL OPTIONAL T OO G E 2 50 CBLIN 8ER10056 RKM20 3M CABLE 97 2 mm STANDARD CUSTOMER S POWER SOURCE 12 OR 24 VOLT DC CBLOUT 8ER10054 10M OPTIONAL eee CBLOUT BER10054 3 CBLOUT 8ER10054A OPTIONAL eg 3 SOCKET S PIN 3 3 CBLOUT 8ER10054 RKM30 3M CUENTE 2 Normally OPEN BROWN STANDARD 3 Normally CLOSED BLUE NEKE CUSTOMER S MACHINE CONTROL CONNECT TO 1 GRN YEL amp 2 BROWN FOR ENERGIZE TO RUN MACHINES CONNECT TO 1 GRN YEL amp 3 BLUE FOR DE ENERGIZE RUN MACHINES 5 8 10052 10 OPTIONAL OPTIONAL CBLRST 8ER10052A roe ee 0052 3M Power Tx Suppiyt BLACK CBLRST 8ER10052 RSM50 8M STANDARD TO CUSTOMER S REMOTE RESET PUSHBUTTON DRY CONTACT ACROSS PINS 3 amp 4 USE THIS DRAWING FOR 6 50010 OR 6 30011 AMERICAN AUGERS o es lok Operators Manual 6ER30020 or 6ER30021 es lok Exit Side Receiver Assembly 5 8EP86191 8 LONG USE TO WRAP ABLES LABEL 8ER10034 SCALE 51 panutan RESET BNP41292A 3WAY BEO24108 TRIPLE SOCKET BAIT
12. S M SAUL Dvd Je soog 50317 ejejdu oo pue uojjng 1591 72 ambia sinou 0 Jo u nu u u oj pe euo aq pinous ovg e soog uodn uonisod Aue ui 5 pue e qejids uou pejees JOA 21 Si 1seje y suiejuoo 1915008 941 esn yore sduie o A iedoud pue sejqeo Sam o snopiezeu ou 5 ueejo 10 se qeo y 490 esn Jaye eu pue see JO 06 918101 pue jo sjejsjou 5 Ajejes Ajyayes JO ysu eui ynom ey pejoeuuoo eu pe su Jo 8383S 57461 037 pue uols 156 e yun eu uonoejoud semeaz zano Oq euL 6nid HOA ZL aew e ym peddinbe seuosseooe ZL 1SOUJ OVd J9 S00g 94 SJEO 1souu 11816 0 u6nou uey 5 10 Jo Ajuejd OWd_ 195008 Sul
13. Page 31 es lok Operators Manual Parts Lists es lok Transmitter Assembly Component Parts 6ER30030 Bubble PartNumber Description Optional ADMO 8ER10012ADMO ADMO REQUIRES INDIVIDUAL BAT1 8ER10011 1 3V BATTERY ES LOK TRANSMITTER 3V CHRGR 6EC12102 01 CONN PACKARD 2 PIN 14 16 AWG CHRGR 6EC12103 01 CONN PACKARD 2 SOC 14 16 AWG CHRGR 8EF30200 FUSE 10AMP NO TIME DELAY CHRGR 8EO24111 PLUG CIG LIGHTER TYPE 10A FUSE CHRGR 8ER10011 4 CHARGER ESILOK 12 24V FOR 3V CHRGR 8ER10011 5 CHARGER ESILOK 115 230V FOR 3V OPTIONAL CHRGR 8ER10021 HOLDER FOR 1 BATTERY CHARGER XMTR 7EW74006 LABEL LS2000 PERMASHIELD 32135 XMTR 8ER10023 BATTERY HOLDER FOR 3 EACH AA XMTR 8ER10033 LEGEND PLATE es lok CHANNEL XMTR 8ER30020 TRANSMITTER 434 2 XMTR 8ER30021 TRANSMITTER 458MHz Page 32 es lok Operators Manual Parts Lists Receiver Service Parts 434 MHz and 458 MHz Bubble Part Number Description Optional RCVR 8ER30010 01 RX MODULE 14HL W 434MHZ RCVR 8ER30011 01 RX MODULE 14HL W 458MHZ RCVR 8ER30010 02 PUSHBUTTON GREEN RESET RCVR 8ER30010 03 SWITCH TOGGLE HETROINC O R RCVR 8ER30010 04 GUARD RED FOR TOGGLE SWITCH RCVR 8ER30010 05 LIGHT LED GREEN RCVR 8ER30010 06 LIGHT LED RED RCVR 8ER30010 07 LABEL SET FOR ESILOK RECEIVER RCVR 8ER30010 08 CONNECTOR 2 PIN RSF20 RCVR 8ER30010 09 CON
14. e Bulsneo eu 40 uBnoue e eonpoud ueo proe pee v epeq proe pee e uy Seuoje pue ejysjoseuq sBuu se uons sway jeuosied uolsojdxe asnes yey ped e u1oeje Jeuyoue 10 Aleqqeq poys 10 1uBiuu A e neq oluo joo 10 eonpeJ snonneo eg Ajeyeipeuuuur 196 pue g 4529 e JO pjoo Buluuni pool piae pue deos YIM user Bulujo Jo uns s1 ejuoo pioe ploe pes Jeeu p nous Jo 2 us plow eseo ui Aquesu deos pue Jo A uojd epeq proe pes e Jeeu USYM pre 4 01 10 9910 INOA Jo eq pinous TVNOSH3d pads spioe p nb j urejuoo un Wd 1 12008 U uy paues se eneq p oe p nb j ou ULA yun pejees SI OVE 191S008 U u eui ejua ENUEN S jeumo
15. ur Ol REQUIRES 2 ADMOs 024111 INCLUDES e fig ia NEUES CBLIN 8EF30200 10A FUSES 8 a USED INSIDE PLUG 8 024111 SHIP 5 AS SPARES REQUIRES 1 ADMO PWRTRN r p BERTO056 O BER30021B 458MHz 7EW74006 LABEL BER10055A BER10053A BER10051A TURCK INGEYDE S BER50051 E i r r CTI EIRMOD SM d INCLUDES 8 70502 HEAR R 3 METER CORD INCLUDES 8NP41288 Sm BLACK 1 1 Power Tx Supply CBLIN 6ER30020A A A ASSEMBLY INCLUDES 8 024111 INCLUDES 8ER10056 INCLUDES 8EF30200 GREENYELLOW 2 Powar Tx Supply BLACK 2 5 ALSO INSTALL DUPLICATE ON INSIDE OF RECEIVER 6ER10201 BRACKET 2 SOCKET INSTALL CONNECTOR ON END OF CABLE 29 1 D J MOUNTS 6ER300206 BEC70502 MOUNTS BRACKETS i USE THIS DRAWING FOR 6ER30020 OR 6ER30021 COM 5 pn S SDGKET FUSE SHIP AS SPARES 5 8 BER10017 6 3A FUSES 2 PIN 4 USED INSIDE RECEIVER BER10055A BFR10053A BER10051A MANUAL SEERIGONO OPERATIONS amp SAFETY MANUAL SHIP WITH EVERY es lok SYSTEM BOX 8ER10043 SHIPPING CONTAINER HOLD ALL PARTS USEDFOR EXIT SIDE SETUP AMERICAN AUGERS an Astec company 12 24 N C vDC es lok Operators Manual 6ER30030 es lok Transmitter Assembly 434 MHz M R BEPB8191 B LONG E TO WRAP CABLES CHAN
16. SYSTEM A NORMAL FAULT es lok 1 es lok 2 es lok 3 es lok 4 Enable Enable Enable Enable AMERICAN DIRECTIONAL DRILL O 8ER10055A 8ER10053A RSF20 RSF30 R 10051A KF50 OPERATION O SIGNAL ERROR O NORMAL O THA 53810 NVOIN3HV YELLOW GREEN RED YELLOW OPERATION YELLOW SIGNAL GREEN RED GREEN LIGHT ERROR RED GREEN NORMAL O YELLOW STOP SS RED NORMAL FAULT EXIT SIDE POWER TRANSMITTER es lok 1 es lok 2 es lok 3 es lok 4 LOCATION FUNCTIONS RECEIVER RCVR SIDE LIGHTS RECEIVER RCVR FRONT LIGHTS TRANSMITTER XMTR MACHINE DRILL SIDE STATUS OPERATION SIGNALIERROR NORMAL es lok1 es lok2 es lok1 esllok2 MACHINE EXIT SIDE YELLOW GREEN RED YELLOW GREEN RED GREEN GREEN RED GRN RED GRN STATUS RECEIVER LOCKED OUT BLINK GREEN LOCKED OUT XMTR es PUSH STOP BLINK RED THEN BLINK SW XMTRS esllok A1 amp A2 TURNED ON DR PUSHED IN SOLID 5000 GREEN GREEN SOLID SOLID GREEN GREEN BLINK GREEN BLINK GREEN XMTR es lok 1 2 PUSH STOP RECEIVER POWER OFF EXIT SIDE SEE NOTE 1 BELOW NOTE 1 TH DRILL SIDE RECEIVER POWER ON esllok B SWITCH ENABLE BLINK RED THEN OFF BL
17. eu pue ZL 4848008 291 OU uolsuelx3 HOA ZL 94 40 pue euo Bn d 72 eujBue 6 9 9U PEIS L s Jeno Dy uauA pesn siu PAOD ejejy er HOA ZL eu Duisn ul JOU yd 18 S00g 2 eu ey em 24 2 Aew nod JNOA esn jou no J G S GFF 9497 Y Y ssesse Of JELLLIOU SI MOYS 4n220 siu 3nq o enp YUN eu s ou poued e 10 Aew y s sseoord jeu sejeo pul GFT 313 1HWOO SNIDHVHO 91oN peuejeud s sunoy xis Ayiqedeo nd no 03 1nq qe1d ooe s sinou sinou XIS 0 9914 Jeuqoue 31 d ldiNOO 3OHVHO 24 SSuO F uo awos pjnous 398VHO 91 13A31 HIMOd ueuw 5 73437 pa eu umoeuo Aq ssouBoud su ueo uo seu oo Jyl
18. sJjeuMo ui punoj esou pue siy ur pue 5 pueisiepun pue eq suononuagsu Buyers dun on jood 1006 18315008 241 s pesn eq pinous 4e61eu su Auo on Je1soog ay esn ueo A eqqeq dwe g nba e ueMsuy uonseno uemsuy uonseno uemsuy uons no uemsuy uonseno u msuy uonseno uemsuy uonseno Page 39 es lok Operators Manual Booster Pac User s Manual Appendix A 020 022 2489 90 9 2 95 9002 saye spuey pue s 9ejep Yq 2 JO 9 8 S UMOUY peaj surejuoo jonpoud siu 06017016616 e 19179 OW AO Sesuey e 1019 enuew AAA 09001616 12628267008 SAIOWO NY 81013 sqonpo d 21015 48470 10 SIU uo uoneuuojul Jo souas asn suol senb s eMsut 104 iAsee yey Sl pue LUO eu u eui 5 ovd 4848009 eui
19. up to 1 000 000 addresses available Input voltage 12 24 Volts DC es lok transmitter batteries 3 6v 1200 mAh Ni MH esllok transmitter batteries AA battery pack holds 3 AA batteries Nominal battery life 16 hours Nominal recharging time 4 hours Battery 12 24v DC supplied 115 230v 50 60 Hz AC optional Portable power source Booster pack 12 Volts DC for exit side System B Receivers are capable of closing a normally open N O circuit or opening a normally closed N C circuit Additional components are available to extend operating range or to equip additional crew members with hand held es lok transmitters Available accessories Spare es lok transmitter with 2 batteries and charger includes Spare es lok transmitter available separately Spare transmitter batteries available separately Transmitter battery charger for 12 24 VDC available separately Battery charger for 115 230 VAC 50 60 Hz Miniflex TNC antenna Long range antenna Antenna cable Fuses connectors switches etc 1 Canada Mexico India Puerto Rico and Hong Kong require 458 MHz American Augers provides systems at 458 MHz for these countries Page 15 es lok Operators Manual Set Up and Operation Mounting and Connecting the Dril
20. USED TO ALLOW HOOKUP OF EXIT SIDE 6 10107 PATENT 156285860 BATTERY CHARGERS FOR TRANSMITTERS USE THIS ANTENNA FOR SHORTER USE THIS ANTENNA FOR BORES UP TO 1500FT WITH A LONGER BORES UP TO j INSTALL SIDE OF RECEIVER CLEAR VIEW OF THE DRILL 1 OR LINE OF ANT SR 8NP41288 Tor tunen ANTENNA AS HIGH AS NCA 91 POSSIBLE TO EXTEND RANGE eT SEN aac e n m TRANSMITTER WILL BE DAMAGED EXIT SIDE RECIVER BOOSTER ANT SR PENTODO INSTALL ON TOP OF RECEIVER l P AC 10015 RCVR BER30010 434MHz RCVR BER30011 458MHz ANT SR BER10013TNC t BER10202 BRACKET 6ER10107 CONSISTS OF 1 0 01109 BOOSTER AND 2 1109 1 HOLE SEALS EAI INTERIOR CIRCUITS AMERICAN DIRECTIONAL DRILL BER10014 BER30010 434MHz BATT 8EPO1109 4 a ANT LR EET NCAUTIUN 1 es lok 2 esll k3eslk4 T es lok 1 es lok 2 es lok 3 es lo Qi LONG RANGE Q BATT 8EPO1109 3 ANTENNA KIT Enable Enable Enable Enable NI AA 6ER300206 j BATT BEP01109 6 5 THIS DRAWING O a Ce B8 e CHARGER z Disable Disable Disable Disable 208 240 Volt 50Hz
21. the battery is not charged the es lok Transmitter is not turned on reset the es lok Transmitter is out of range communication between the es lok Transmitter or Power Transmitter and the receiver is interrupted Page 7 es lok Operators Manual Overview This Fail to Safe design ensures that when a worker engages the es lok Transmitter the machinery will indeed locked out In the event of an unplanned lockout LEDs on the side of the Receiver indicate the status of the system for quick correction es lok System Overview Improper installation of es lok could cause injury or death When esllok is installed on a machine not manufactured by American Augers test the system for proper lockout of selected functions Selected functions should not operate unless the es lok transmitter is ON and the receiver is Reset The es lok system includes the es lok Transmitter which is hand held or worn on a belt like a lt is effective within 600 foot 180 meter radius of the When the es lok system is activated by the Competent Person on the crew it sends a signal to a receiver connected to the drill An Enable light on the receiver indicates when the transmitter is successfully communicating with the receiver Circuits between the receiver and the drill controls allow the drill to operate normally When communication between the transmitter and receiver is lost for e
22. 600 Foot 458MHz 6ER30003 es lok System 1 Mile 434 2 6ER30004 es lok System 1 Mile 458MHz 6ER30005 es lok System 2 Mile 434 2 6ER30006 es lok System 2 Mile 458MHz 6ER30007 es lok System 3 Mile 434MHz 6ER30008 es lok System 3 Mile 458MHz Binary Code Address ADMO Serial Number Drill Side A Side ADMO Serial Fill in All 4 A1 A2 A3 A4 Exit Side B Side ADMO Serial Fill in 4 if applicable B1 B2 B3 B4 Exit Side C Side ADMO Serial Fill in All 4 if applicable C1 C2 C3 C4 Exit Side D Side ADMO Serial Fill in All 4 if applicable D1 D2 D3 D4 Page 6 es lok Operators Manual Overview Potential Hazard Need for the es lok System Do not attempt to bypass the es lok system Operation of the drill with the es lok disabled can result in injury or death Entanglement hazard Rotating shaft can crush body parts or kill you Keep body parts and clothing away 2a Whether you re drilling a few hundred feet or a mile the exit side crew has to work close to the pipe and tooling This creates a potential hazard to crew members On long bores the driller may not even be able to see the exit side crew Miscommunication or loss of 2 way radio communication between the drill operator and the exit side
23. Additional Exit Side Transmitters Receivers and Power Transmitters can be used to obtain systems capable of 2 to 3 mile 3 2 to 4 8 km communication The drawing below shows the configuration of equipment used for a longer bore Bore Path Exit Side Page 9 es lok Operators Manual Overview Frequency and Addressing es lok system is designed to be used as a lockout system without unnecessary work shutdowns due to nuisance tripping To this end each es lok Transmitter Receiver and Power Transmitter contains a regis tration free radio frequency unit Each Transmitter has a defined frequency and a unique Address Code that is matched with one of the 4 switchable channels on the receiver Alles lok systems sold by American Augers are factory set with unique frequency and address codes e Customers names sales order numbers and sales dates are recorded at American Augers The customer should never have to adjust the frequency or address codes The receiver unit is capable of receiving one of several discrete frequency channels Typically 2 trans mitters are supplied with each receiver matched with the first and second channel If interference occurs on 1 transmitter frequency the other transmitter channel can be used If there are multiple systems operating in the same vicinity be sure the system frequencies are set 2 to 3 channels apart Contact American Augers factory for assistance in chan
24. Manual Appendix A Booster Pac User s Manual REACTIVITY DATA COMPONENT Sulfuric Acid STABILITY Stable at all temperatures POLYMERIZATION Will not polymerize CONDITIONS TO AVOID Prohibit smoking sparks etc from charging area Avoid mixing acid with other chemicals SPILL OR LEAK PROCEDURE STEPS TO TAKE IN CASE OF LEAKS OR SPILLS If sulfuric acid is spilled from a battery neutralize the acid with sodium bicarbonate baking soda sodium carbon soda ash or calcium oxide lime Flush the area with water discard to the sewage systems Do not allow unneutralized acid into the sewage system WASTE DISPOSAL METHOD Neutralized acid may be flushed down the sewer Spent batteries must be treated as hazardous waste and disposed of according to local state and federal regulations A copy of this material safety data must be supplied to any scrap dealer or secondary smelter with batte PROTECTION EXPOSURE PROTECTION COMMENTS Skin Rubber gloves Apron Protective equipment must be worn if battery is cracked or otherwise damaged Respiratory Respirator for lead A respirator should be worn during reclaim operations ifthe TLV exceeded Eyes Safety goggles Face shield ELECTRICAL SAFETY Due to the battery s low internal resistance and high power density high levels of short circuit can be developed across the battery terminals De not rest tools or cables on the battery Use insulated too
25. PEO 19189 peo 00 e yey PUSLULUODA aM spesu JI ees o 4e1soog u su 1291 MOH pe amp reuo s 1 uo 51461 1591 sU sseid pue SU 4915008 Aojjo3 Any s SU USYM mouy MOH pessaid s 1831 991 ueu 1291146 Jed sunou 9 0 10 eq pinoys eui em su uum ueuM Alsnonulluoo em ey uo le eq ovd eu Sinou og jo eq pinous 1 pinoys Buoj aleyo hj seuoeoridde 4948009 su ueuA 1nq uo su oo 313 1d NOO 39HVHO su JO eas se Souenbes ui uo e 291 ueu BuruuiBeq s sssooid UO 161 ONIOUWHO eui 18414 ON uo 1461 313d NOO u 6 su Pinoys 4878009 uu 4948004 4no Bu sn e ojeq duun ejorueA Aue Jo
26. crew can lead to unexpected movement or rotation of the drill pipe and tooling Lockout Tagout Government regulations and safety procedures in factories refineries rock crushing plants and others require lockout tagout before any adjustment or maintenance is done on equipment For electrically pow ered equipment repair crews turn off the power supply lock it in the OFF position lockout and apply a sign that says Do Not Operate tagout For trenchless construction equipment the crew on the exit side needs a way to lockout the drill so they can work directly on the pipe string or exit side tooling es lok system is a lockout system Its function is to allow a worker who must work proximity to the drill pipe at the Exit Side to be able to lockout the movement of the pipe The es lok system is not intended to replace other customary safety procedures and is not intended to substitute for clear communication between the exit side crew and the machine operator It is not intended for use as an emergency shutdown device Fail to Safe Design The es lok system is designed as a Fail to Safe system This means that the system will go into lockout if any component fails All es lok Transmitters and Power Transmitters MUST be in proper working order with a charged battery and in constant communications with their respective receivers The system will go into Fault and the associated machine will stop operating if
27. lok transmitters have impact resistant weather resistant resin cases The receivers are housed in weather resistant enclosures Page 11 es lok Operators Manual Components System Components Drill Side Receiver It is mounted to the drill and may be equipped with a long range antenna Synonyms Receiver A Side Receiver Operation Signal Error NORMAL FAULT Normal esllok 1 es lok2 esllok 3 esllok 4 Enable Enable Enable Enable k k Nej Disable Disable Disable es lok Transmitter A hand held unit that can be worn on a belt like a pager Transmitters are used on the Drill Side and the Exit Side Synonyms Transmitter Hand Held Transmitter Belt Unit Belt Mounted Transmitter Start Button Page 12 es lok Operators Manual Components Exit Side Receiver Equipped with a standard range antenna and mounted on a tripod Front and side identical in appear ance to the Drill Side Receiver May be plugged into a Battery Booster Pac Synonyms Transceiver B Side Receiver Exit Side Receiver Connects to Power Transmitter Power Transmitter Mounted on a pole may be equipped with an additional long range antenna for longer bores or if line of sight to the drill is obstructed Synonyms Exit Side Power Transmitter B Side Power Transmitter i Long Range Antenna
28. the signal from one of the es lok Drill Side Transmitters Enable Disable Switch 4 is reserved for the binary code address of the Exit Side Power Transmitter Exit Side Transmitters communicate with the Drill Side Receiver via the Exit Side Power Transmitter Typical Drill Side Receiver Set Up es lok Transmitter Binary Code Address Enable Disable Switch A Side 1 123451 A Side Receiver es lok1 A Side 2 123452 A Side Receiver es lok2 A Side 3 123453 A Side Receiver es lok3 Exit Side Power Transmitter 123454 A Side Receiver es lok4 The Drill Side Receiver is programmed to receive the signal from each of the es lok Drill Side Transmit ters At least one of the es lok Transmitters must be turned on and the Drill Side Receiver s appropriate Enable Switch must be turned to Enable When communication is established the green light above the enable switch turns on and the Drill Side Receiver can be reset When the Reset button is pushed the fault light red goes out and the normal light green goes on Drilling operations are enabled Typical Exit Side Receiver Set Up es lok Transmitter Binary Code Address Enable Disable Switch B Side 1 123455 B Side Receiver es lok1 B Side 2 123456 B Side Receiver es lok2 B Side 3 123457 B Side Receiver es lok3 B Side 4 123458 B Side Receiver es lok4 The Exit Side Receiver is programmed to receive the s
29. to the Enable position Activate the matching es lok Transmitter by pressing the green Start Button For example Drill Side Receiver Enable Disable Switch 1 matches esllok Transmitter A 1 Exit Side Receiver Enable Disable Switch 2 matches es lok Transmitter B 2 Note Drill Side Receiver Enable Disable Switch 4 is reserved for the Exit Side Power Transmitter 2 Machine Operator Reset the system by momentarily pushing the Reset Button located on the Drill Side Receiver The Reset Button on the Exit Side Receiver does not have to be reset to allow the machine to operate The Reset Button on the Exit Side would only affect something connected to the 3 pin output connector on the Exit Side Receiver Other than special circumstances there is nothing connected to the Exit Side Receiver output The Exit Side Receiver resets automatically to energize the Power Transmit ter 1 mile systems Note that the es lok system is not a replacement for Standard Radio Communication between the machine operator and exit side personnel When a worker with an es lok Transmitter is going to lock out the machine he should communicate his intentions to the machine operator 3 When the worker resets his es lok Transmitter he MUST communicate with the machine operator so the machine can be reset with the Drill Side Receiver s Reset Button Example 1 Short Bore Customer owns an esllok 600 ft range system Part number 6ER00001 or 6ER30002 with a Drill Si
30. uii slueuoduuo2 SIU0J 98 se olue JSON Seuejeq e 101 00 ue SI 1918009 SejoijaA o ue sp pesn 01 unya pue due eui 12euuoosiq LL 1 1s Ou S 01 I pue eu Sy duie 5 su JOSUUIODSIP papes si 3 31484 SY ueuM OL 4915008 ay o Leys arojeq g 491 OVd 4ejsoog eui Jaf spuooes 9 ulii HEJS j useop 91 ff 81ON uo ejorus 8U HEIS 76 Buruejs duun eju seuegeg Jo 2 4215 79 239 suey eyeq sued ujed su sejqeo eins 7 puno 8 ejorueA su eAneBeu eui duga 79 Jen3oejnueu 1 se 1 ue Jo 104 l IU A 9U uo peua eAnisod eui eAnisod Su c suonoeuuoo ejqeo uous peuejs su 40 sU Aq yenuew oy pue sly
31. uo xli Uo2 uonglJsiDSl9JO 2AA MM HUSIA raseyoind anoK e s 8e 0 eui seyepdn 19npoud sipoued pue seS seq 104 oseuoang Jno juega SIU peunboa s 1di2224 so es pea y 921195 AJUBAIE AO 9Q eAnouo ny 21019 peos eseuound o1 wodd ue jo eoejd no 1 umga diysueunpom Eus eu Ul 129J9p peza s ep OF 154 um spe sm J SI apun suononajsu ejejs o 9 8 S YOIUAA syyn 18470 SABY osje Aew no pue jeba 5 si 4 o Ajdde jou pue eAoqe ay os Jo JO eui pued Jou 5 5 HO 1HOL LOIHLS 3DN39 I193N HO SSHHdX3 A LNVHHVAA JO NOdn qQa31VOI3atid SI S3HLS3HAA dO 88210 3NIHOVIA 3 1 1339X3 H3A3N TIVHS ANY dl ALITIGVIT S AALLOWOLN 380719 S3DNV1SIN OHIO ANV S39VIAVG TWILNA
32. 000 ft 915 m Two esllok Transmitters on the same frequency in close proxim ity 100 yards or 90 m depend ing on atmospheric conditions Do not place the es lok Transmitter within 15 feet 4 5 m of the Receiver The driller should not wear the es lok Transmitter while at the driller s station Do not exceed stated operating radius Turn off es lok selector in the Drill Side Receiver or Exit Side Receiver for the offending es lok Transmitter Use Standard Range mini flex Antenna Check for other es lok systems operat ing nearby Call factory for instructions to change the frequency of one system Use alternate transmitter System operates intermittently Rig mounted antenna in contact with rig grounding out Antenna connections are loose or wet Intermittent power loss Electrical noise interference Adjust antenna mounting Tighten connections Dry wet connec tions Check power source Check for loose wire connections es lok system will shut down if elec trical noise interferes with the signal Find and eliminate the source of the electrical noise Short battery life Incorrect charging Cold weather Ensure batteries are completely charged Discharge batteries completely before recharging Keep es lok Transmitter next to the body inside a coat for example Page 21 es lok Operators Manual Troubleshooting Quick Reference Guide Typical han
33. 981 sesojo sU 01 1 71 dius pioe Aiayeq si ovd 9u1 J uosi d aous Aq pexoeuo Aue u s 10 deys e 19180089 9911 oye eujoseb se ui qam Bi uuqns og 10 you mous ules uonipuoo pesn Dyd 191800g 241 WSU gt uolsu 1x 10 jem e uy 4 su eBreuoa oq Bunoeuucosip usu eut uo pue 6njd su uo jnd p103 uoisuejxe amod 10 eu uay M leuuos ed Anfu o yun eui Jo e ul nse Aq pios 10 JOU zuawyoepe ue 10 esf SNOLLOfIHISNI AL343VS LNVLHOdlNI Jo su 1021000 0110 1819803 sduie 5 MJAJN Bue yusaaid uezo pegs dwnf o g3A3N pue suosi d Anfu esneo pue 1sung seouel dde ui pesn zey 40 esn jou oq sauajjeg pioe peay dun 20 ovd 4948009 24 esr wing
34. AMERICAN AUGERS e an Astec Company es lok Exit Side Lockout System Operation amp Safety Instruction Manual Exit Side Lockout System Lockout Tagout Protection for Trenchless Operations es lok Operators Manual NOTICE The es lok system provides a way to perform lockout tagout from a remote location such as the exit side of a directional bore The es lok system is not intended to replace other customary safety procedures and is not intended to substitute for clear communication between the exit side crew and the machine operator esllok is not intended for use as shutdown device Page 2 esllok is a registered trademark of American Augers Inc All other trademarks are owned by their respective companies Entire contents copyright 1998 2000 2010 2011 2012 Original Instructions Manual Part Number 6ER30000 Released April 2012 Revision 04 es lok Operators Manual Table of Contents Table of Contents 7 Potential Hazard Need for the es lok amp 7 7 7 es lok System Overview M nnnn 8 Operating Range Short hh kk kk kk kk 8 Operating Range
35. ETY MANUAL USED INSIDE RECEIVER SHIP WITH EVERY es lok SYSTEM BER10014 4 ANT LR LONG RCVR BNP41292A MISC BEP86191 8 INSTALL ON RIGHT PATENT US6285860 USE THIS ANTENNA FOR SHORTER BORES UP TO 6 WITHOUT AN EXIT SIDE SYSTEM B C D ANT SR 8ER1001 3TNC ANT SR 8NP41288 ZX CAUTION DO NOT OPERATE WITHOUT ANTENNA INSTALLED TRANSMITTER WILL BE DAMAGED INSTALL ON TOP OF RECEIVER USE THIS ANTENNA FOR LONGER BORES UP TO 1 MILE WITH EXIT SIDE B C D SYSTEM SET UP POINT ANTENNA TO EXIT SIDE ANTENNA SYSTEM A RESET NORMAL FAULT AMERICAN DIRECTIONAL DRILL RCVR B8ER30010 454MHz RCVR 8ER3001 1 458MHz esllok 1 sO 2 S 3 4 Enable ene Il gue INTERNAL FUSE BER10017 6 5 AMP CSB6 3 10 Disable Disable Disable Disable REQUIRES 2 ADMOs 7EW74005 LABEL METALIZED POLYESTER Ena MDO INSTALL DUPLICATE 2 PIN 5 SUCKET 8ER10201 BRACKET BER10014 ANT LR LONG RANGE ANTENNA KIT A A 6ER00021 10104 MOUNTING TUBE LONG RANGE ANTENNA SCALED 25 FOR THIS DRAWING CL21706 8HH51258WINGI 8HH51259WINGI BHNS1105 BFW21105 TUM 12 24DC TX SN 2 VDC v NORMAL TX B PIN M 3 pi 5 8 BER10055A 10055 8 10051 RENAN MOUNT X 4 Pan
36. INK RED THEN OFF XMTR esllok B1 EXIT SIDE RESET SHED IN LOCKED OUT LL SIDE RESET SHED IN ENABLED XMTR es lok B1 PUSH STOP RCVR B1 amp B2 SWITCHES ENABLE BLINK RED THEN OFF LOCKED OUT XMTRS esllok B1 amp B2 TURNED ON SOLID SOLID GREEN GREEN EXIT SIDE RESET PUSHED DRILL SIDE RESET PUSHED IN XMTR esllok BlorB2 PUSH STOP E EXIT SIDE POWER TRANSMITTER S SIGNAL IS RECEIVED BY THE DRILL SIDE esllok SWITCH 4 TO PROPERLY USED THE SYSTEM THE DRILL SIDE es lok SWITCH 4 MUST BE ON TO RECEIVE THE EXIT SIDE POWER TRANSMITTER S SIGNAL AND THEN THE RESET PUSHBUTTON MUST BE THE EXIT S SIDE WOULD ONLY ENABLE CIRCUITS CONNECTED TO THE EXIT SIDE 3 PIN CONNECTOR DE RESET PUSHBUTTON DOES NOT HAVE TO BE PRESSED TO ALLOW THE MACHINE TO BE ENABLED RESETTING THE EXIT nr 69 00 CA Co jun LOW BLINK SOLID 5000 GREEN GREEN RED PRESSED TO ENABLE THE MACHINE BLINK RED BLINK RED THEN OFF AMERICAN AUGERS e an Astec company Er VB ER ISOLID ER SOLID SOLID BLINK BLINK ENABLED LINK BLINK YELLOW GREEN GREEN GREEN GREEN GREEN THEN LOCKED QUT es lok Operators Manual 6ER30010 or 6ER30011 Drill Side Receiver Assembly FUSE SHIP AS SPARES MANUAL SER30000 8ER10017 6 3A FUSES OPERATIONS amp SAF
37. LLED ON 12 24VDC CHARGERS AND PLUGGED INTO SJOP RED THE SUPPLIED BOOSTER PACK THAT IS USED DN EYI SEB CARA WITH THE EXIT SIDE RECEIVER TO CHARGE USED CHARGER THE SPARE BATTERY FOR THE ESILOK TO EXIT SIDE BATTERY 8ER10021 HOLDER FOR BATTERY CHARGER zm BER10011 5 ALTERNATE BATTERY CHARGER HOLDER FOR 115 230 VAC INPUT 3 AA BATTERIES CHRGR NO POLARITY MATCHING REQUIRED SHIP AS SPARE 8EF30200 FUSE FOR 8 024111 CONNECTOR SCAN GROUP 1 42 34341000 De 50 434 3000 D3 56 434 4500 D4 60 434 5500 D3 63 43462530 06 65 434 6750 0254 34 EQ END AUGER s SCAN GROUP 4 es lok Operators Manual 6ER30031 es lok Transmitter Assembly 458 MHz MISC 8EP86191 8 LONG USE TO WRAP CABLES CHANNEL FREQUENCY 7XMTR 8ER10033 Al 0 498 5000 Ac 2 458 5500 9 458 7250 4 14 458 8500 5 17 458 9250 GER10011 4 BER10011 4 CHRGR 7 CHRGR STOP XMTR 8ER350021 458MHz N N BATTERY CHARGER BATTERY CHARGER SCAN GROUP 2 CHARGER Ei CHARGER 3 458 5750 458 6250 458 7000 458 8000 458 9500 CUSTOMER NAME SERIAL NUMBER 123458 CHANNEL A1 SCAN GROUP D zu INSIDE FRONT VIEW INSIDE BACK VIEW CUSTOMER NA
38. ME n SERIAL NUMBER 123458 CHANNEL A 1 7EW74006 LABEL TO CUSTOMER SUPPLIED BRADY PSL 514 958 12VDC OR 24VDC POWER CUSTOMER NAME os METALIZED POLYESTER NO POLARITY MATCHING BI c BRADY PSL 514 069 REQUIRES 1 ADMO M CNERLAMINATE SHOULD NOT BE lesen p cone WOVERLAMINATE n C ou CONNECTED 10 MACHINE FRONT VIEW BACK VIEW TO ASSURE CUSTOMER NAME ABC DRILLING SYSTEM 10 CODE CHANNEL OR CHANNEL B2 ETC N OVERNIGHT CHARGING APPROX 4 INCHES OF CHARGER CABLE REMAINDER OF CHARGER CABLE 8 rz eM ES gt 8bEC12102 6EC12103 CHRGR THIS CONNECTOR INSTALLED ON DRILL SIDE CHARGER APPROXIMATELY 4 INCHES FROM THE CHARGER USED TO DISCONNECT CHARGER FROM MACHINE BATTERY WHEN MACHINE IS STORED FOR LONG PERIODS OF TIME 8EO24111 8ER10011 1 3V RED GREEN LIGHT n IRE e ue CHANNELS 2 3 17 amp 18 OVERLAP THE SUPPLIED BOOSTER PACK THAT Is Usep THIS CONNECTOR INSTALLED AVOID USING THESE CHANNELS MORE THE EXT SIDE RECENER TO CHARGE Ae dakel U THAN THE SAME MACHINE TO EXIT SIDE BATTERY n OR MULTIPLE MACHINES THAT WILL XMTR BER10023 8ER10021 HOLDER FOR BATTERY CHARGER OPERATING IN THE SAME AREA HOLDER FOR au 152230 VAC INEUT 458 9230 458 7500 498 8750 458 9500 458 5 90 n 2 c U l
39. NECTOR 3 RSF30 RCVR 8ER30010 10 CONNECTOR 5 SOCKET RKF50 RCVR 8ER30010 11 BOX LARGE FOR RECEIVER RCVR 8ER30010 12 BOX SMALL FOR RECEIVER RCVR 8ER10016 JUMPER FOR CIRCUIT BOARDS Page 33 Notes es lok Operators Manual Notes NOTES Page 34 es lok Operators Manual Booster Pac User s Manual Appendix A Bu jpueu spuey pue esneo 8lUJOJIJEO JO 91216 oj umouy peaj 2 surejuoo yonpoud siu Buruej e10jeq uononnsu mu pee semje uoisojdxe 10 esneo ABW o eun m 4 enueym s ospn Page 35 es lok Operators Manual Booster Pac User s Manual dix A Appen SUJUOLU 40 01 1915008 ino JOU u uAA 3jnsal se eoueuuopjed iood 3ueueuued eq pinos sy eBeurer u Jo poued Aue Joy ul Ye eq pinous ovg 4918009 241 e Aq Wd 1 eu ejquiessesip jou oq INOA ui 9 34
40. NEL FREQUENCY Al 44 4341500 Ae 47 434 225 53 434375 A4 55 _434 425 A5 59 434923 AG 67 4347 29 z XMIR 8ER100335 BER10011 4 BER10011 4 CHANNEL dw PEs 1234 CHRGR 7 RUBBER SEAL DO ADMO NOT DAMAGE 8ER10012ADMO SCAN GROUP 2 __XMTR 8ERS 0020 434M Hz A BATTERY CHARGER UCH1 BATTERY CHARGER UCH1 LI CHARGER CHARGER Bl 43 4341250 Be 51 4343050 B3 57 4344 50 B4 61 4345 50 64 434 6500 86 66 434 7000 INSIDE FRONT VIEW INSIDE BACK VIEW CUSTOMER NUMBER SCAN GROUP 3 CHANNEL A1 TO CUSTOMER SUPPLIED LABEL 12VDC OR 24VDC POWER NO POLARITY MATCHING REQUIRES 1 ADMO e J 6 a FRONT VIEW BACK VIEW UST MER NAME LUNG SYSTEM ID CODE CHANNEL AT OR CHANNEL B2 ETC 41 4340750 Ce 49 434 2750 52 434 3500 4 54 434 4000 C3 58 434 5000 C6 68 434 7500 APPROX 4 INCHES OF CHARGER CABLE REMAINDER OF CHARGER CABLE i N N BECTZTOZ 8012103 THIS CONNECTOR NSDLES ON DRILL SIDE CHARGER APPROXIMATELY 4 INCHES FROM THE CHARGER USED TO DISCONNECT CHARGER FROM MACHINE BATTERY WHEN MACHINE IS STORED FOR LONG PERIODS OF TIME X 11 Sv BAT1 BER10011 1 3V m e JJ RED CREEN LICHT ON GREEN BEO24111 CAN BE INSTA
41. NOASNO IVLN3GIONI HOS 3 18VT1 38 LON TIVHS JAILONWOLNY 3801 YSSWHOUNd 3H 38 TIVHS NOSV3H H3A3IVHA SSO1 JO gt SIH 119 ISYHOHN H313V ALNWHEHVM SSdtiidXd SIHL OL NI Q3 LlIATT 38V SOdH d V SSANLIS ONY ALETIBVINVHOH3 dO S3ILNVHWUVAA 3AISCCTOXS ANY 3108 S H3Af18 FHL ALNLILSNOO ALNVHWHVAA O3LIIATT S3ALLOINO 380 19 AHL dO SIAH3 L AHL SY JO esuadxe y eq sway s y JO Jo eBesn alqns eui YIM pepnioul suey Aue Adde jou pue eui Aueue 4141 ooaom gt ureda pue paye pesnqe u q sey su JI PIOA s 1nq aseyound jeu 8uo eui jo euo diusieuMo nyme sejinboe oym uosJed spue1x Auge siu L sn pue Jo euo JO poned dlIUSU2UUX gt JOM JO ul 01 sjy SIUBLIPA 22010 ALNVHUVM Page 40 es lok Operators Manual Appendix A Booster Pac User s Manual Glore utomo
42. be necessary to shut down all functions i e stop the engine However consideration should be given to the fact that the engine would have to be restarted quickly to move the functional components if required Long Range Antenna d Drill Side Receiver Typical Mounting Location Page 16 es lok Operators Manual Set Up and Operation Mounting Exit Side Receiver and Power Transmitter on the Exit Side of the Job 4 IMPORTANT Do not operate the system without the antenna attached Transmitter will be damaged Mount the Exit Side Receiver on the provided tripod Locate the Receiver near the exit side pit Mount the Power Transmitter using the provided mounting tubes and stake Verify that the antenna is attached The Power Transmitter should be mounted the maximum distance possible from the Receiver and as high as possible This will provide the best line of sight path back to the Drill Side Receiver Connect the Power Transmitter to the Exit Side Receiver using the provided cable and connector 5 pin connector Connect the Portable Power Source 12 Volts DC to the Exit Side Receiver using the provided cable 6ER30020A A triple socket adapter 8EO24108 is provided so that the Exit Side Receiver and two battery chargers for the hand held es lok Transmitters can be connected at the same time Connect the Power Transmitter to the Exit Side Receiver with the attached cable Preparing the es l
43. d held es lok Transmitter 1 Install a charged battery 2 Press START button 3 Indicator will flash green when trans mitter is operating 4 Press STOP button to lock out the drill rig Indicator will change to red momen tarily 5 Toreturn to normal function press START Receiver must be reset by drill 2 operator Drill Side and Exit Side Receiver 1 Enable the channel that matches es lok Transmitter Press RESET switch 3 Confirm that es lok Transmitter has been activated NORMAL light will glow green 4 When STOP button is pushed on es lok Transmitter FAULT light will glow red Other operational faults will cause drill to stop and FAULT light to glow red 5 To return to normal operation press START button on es lok Transmitter and press RESET 2 switch To Completely Discharge Ni MH Batteries Batteries may not recharge fully unless they have been completely discharged To discharge place a battery a hand held es lok Transmitter and switch the power ON for a full day 24 hours Then place the battery in the charger The bat teries have a useful life of 1000 charging cycles about 3 years Page 22 es lok Operators Manual 6ER30010A es lok Diagnostic Light Chart RECEIVER RCVR RED GREEN LIGHT ON STOP TRANSMITTER XMTR TRANSMITTER XMTR PUSH amp HOLD FOR ON PUSH TO STOP
44. de Receiver and one to four es lok Drill Side Transmitters Each es lok Transmitter has its own frequency and a unique serial number The digits of the serial number represent the transmitter s binary code address Each esllok Enable Disable switch on the Drill Side Receiver is programmed to receive the signal from one of the esllok Drill Side Transmitters The table below shows a typical set up es lok Transmitter Binary Code Address Enable Disable Switch A Side 1 123451 A Side Receiver es lok1 A Side 2 123452 A Side Receiver es lok2 A Side 3 123453 A Side Receiver es lok3 A Side 4 123454 A Side Receiver es lok4 At least one es lok Transmitter must be turned on and the Drill Side Receiver s corresponding Enable Switch must be turned to Enable When communication is established the green light above the enable switch turns on and the Drill Side Receiver can be reset When the Reset button is pushed the fault light red goes out and the normal light green goes on Drilling operations are enabled Page 18 es lok Operators Manual Set Up and Operation Example 2 Long Bore Customer owns an es lok 1 mile range system Part number 6ER30003 or 6ER30004 Each es lok Transmitter has its own frequency and a unique serial number The digits of the serial number represent the transmitter s binary code address Enable Disable switches 1 3 on the Drill Side Receiver are programmed to receive
45. erential Test described in D O T 49 CFR 173 159 d and IMO TMDG and ICAO IATA packing instruction 806 and note A67 ES Series and Clore Proformer Batteries having met the related conditions are EXEMPT from hazardous goods regulations for the purpose of transportation by DOT and IATA ICAO and therefore are unrestricted for transportation by any means For all modes of transportation each battery outer package is labeled NON SPILLABLE All batteries are marked non spillable Page 42 es lok Operators Manual Notes NOTES Page 43 AMERICAN AUGERS e an Astec Company American Augers Inc 135 US Route 42 P O Box 814 West Salem Ohio 44287 www americanaugers com TEL 419 869 7107 FAX 491 869 7425 800 324 4930 Due to our continuing product improvement machine specifications are subject to change without notice Original Instructions Manual Part Number 6ER30000 Released April 2012 Revision 04
46. ging system frequencies In case of loss or damage to any components of an es lok system contact American Augers for a replacement with the frequency and address codes set when you received the unit Please have the compo nent serial number or the serial numbers of the mating components ready when you call the factory This will help us properly identify your es lok system See page 6 for a place where you can record your systems information Flexible Installation The es lok system can control any system that has an electric circuit or where an electric circuit can be added Hydraulic or pneumatic systems can be controlled by adding an electric solenoid valve Installation can be done by a competent electrician The system can be retro fitted to older drills The drawing below shows these two methods of operation Page 10 es lok Operators Manual Overview DIESEL HYDRAULIC CONTROLS es lok receiver disables thrust and or rotary through solenoid valve Solenoid valve customer supplied Thrust and Rotary Control Valve s Drill Carriage ELECTRIC OVER HYDRAULIC CONTROLS es lok receiver disables thrust and or rotary through a relay Thrust and Rotary Control Lever s Drill Carriage Relay Controls electric hydraulic valve customer supplied On the Job Durability All esllok system components are designed to be used outdoors The es
47. ignal from each of the es lok Exit Side Transmit ters At least one of the es lok Transmitters must be turned on and the Exit Side Receiver s appropriate Enable Switch must be turned to Enable When communication is established the green light above the enable switch turns on and the Exit Side Receiver can be reset The fault light red goes out and the normal light green goes on When at least one of the es lok Exit Side Transmitters and its appropriate Enable Switch are turned on and communicating the Exit Side Power Transmitter is enabled and will transmit a signal back to the Drill Side Receiver on enable switch 4 It is not necessary for the Exit Side Receiver to be Reset for the Power Transmitter to be On and sending a signal back to the Drill Side Receiver Once 1 or more es lok Transmitters have established communication with the Exit Side Receiver the associated Enable Disable switch will have no effect on the Power Transmitter Function Only the hand held es lok Transmitters will lock out the drill Page 19 es lok Operators Manual Set Up and Operation Portable Power Source included with System A B IMPORTANT Read and follow the instructions Appendix A Booster Pac Brand Users Manual and Material Safety Data Sheet These documents are provided by the Booster Pac supplier and are included in this man ual for the convenience of our customers esllok System includes m
48. ile Range 434MHz es lok System 3 Mile Range 458MHz es lok Receiver Assembly 434 MHz es lok Receiver Assembly 458MHz es lok Transceiver Assembly 434 MHz es lok Transceiver Assembly 458MHz es lok Transmitter Assembly 434 MHz es lok Transmitter Assembly 458MHz Receiver 434MHz Receiver 458MHz es lok Transmitter 434MHz es lok Transmitter 458MHz es lok Power Transmitter 434MHz es lok Power Transmitter 458MHz Part Number 6ER30000 6ER30001 6ER30002 6ER30003 6ER30004 6ER30005 6ER30006 6ER30007 6ER30008 6ER30010 6ER30011 6ER30020 6ER30021 6ER30030 6ER30031 8ER30010 8ER30011 8ER30020 8ER30021 8ER30030 8ER30031 Description A System A System A B System A B System A B C System A B C System A B C D System A B C D System A Side Receiver Assembly Drill Side A Side Receiver Assembly Drill Side B C D Side Receiver Assembly Exit Side B C D Side Receiver Assembly Exit Side Transmitter Assembly Transmitter Assembly Receiver Drill Side Or Exit Side Receiver Drill Side Or Exit Side Hand Held Belt Transmitter Drill Side or Exit Side Hand Held Belt Transmitter Drill Side or Exit Side Exit Side Power Transmitter Exit Side Exit Side Power Transmitter Exit Side Page 29 es lok Operators Manual Parts Lists Drill Side Receiver Assembly Component Parts 6ER30010
49. l 3 3 1d NOO 39HVWHO 94 Inun 4848008 eut 5 2 eeg 1461 SNIDHVHO eu PNO OW SU 0 HO LdVGV O OW By 72 Je1soog y Jo 1661 SY u SNIOHVHO 84 ay L em o pejoeuuoo y eq ue 1e1soog siu Passed s uoynq 159 ey ueuw UO euioo jou seop ey 1461 10 5 9 p Ajejeuurxoadde seye jun eu JO y uo yoef yor ews e yno ovd 1915008 pejoeuuoo sI ay siy Jo illqissod y sejnjee eu s s u perjddns Bu 6 euo eno eq p noo 4e1s00g y esneoeq eq JSNW pue oneulojne jou s puooes SIUL pJ02 uoisuejx3 HoA ZL su zanno amod od eui si uy su SI OVd 4e1s00g JNOA
50. l Side Receiver to Drill Rig IMPORTANT Do not operate the system without the antenna attached Transmitter will be damaged 1 Mount the Drill Side Receiver to the machine at a location near the machine operator Attach using the vibration mounts and screws provided 2 Use the Standard Range Antenna 8ER10013TNC when the Transmitter is less than 600 feet 180 m from the Drill Side Receiver The Long Range Antenna is required only at distances greater than 600 feet 180 m or when experiencing loss of signal due to interference 3 To mount the Long Range Antenna 6ER00021 use the provided mounting tube and clamps Mounting clamps can be bolted or welded to the Drill Rig The Long Range Antenna should be mounted as high as possible 8 10 ft 2 4 3 m above ground level The antenna should be mounted vertically and pointing in the direction of the bore 4 Connect power 12 or 24 Volts DC to the Drill Side Receiver using the provided connector 2 socket connector The 12 or 24 Volt power source should be fused to 10 amps Connect the provided plug 3 socket connector to the machine s shut down circuit Use the Brown Grn Yel wires if connecting to an energized to run system Use the Blue and Grn Yel wires if connecting to a de energized to run system 5 The customer has the option of what functions to shutdown It is recommended that the functional mov ing components be shut down i e Rotary and Thrust It may
51. ls only Follow all installation instruction and diagrams when installing or maintaining battery systems HEALTH HAZARD DATA LEAD The toxic effects of lead are accumulative and slow to appear It affects the kidneys reproductive and central nervous system The symptoms of lead overexposure are anemia vomiting headache stomach pain lead colic dizziness loss of appetite and muscle and joint pain Exposure to lead from a battery most often occurs during lead reclaim operations through the breathing or ingestion of lead dusts and fumes THIS DATA MUST BE PASSED TO ANY SCRAP OR SMELTER WHEN A BATTERY IS RESOLD SULFURIC ACID Sulfuric acid is a strong corrosive Contact with acid can cause severe burns on the skin and in the eyes Ingestion of sulfuric acid will cause GI tract burns Acid can be release if the battery case is damaged or if the vents are tampered with FIBERGLASS SEPARATOR Fibrous glass is irritant of the upper respiratory tract skin and eyes For exposure up to 10F CC use MSA Comfoll with type H filter Above 10F CC up to 50F CC use Ultra Twin with type H filter This product is not considered carcinogenic by NTP or OSHA UN2800 CLASSIFICATION We hereby certify that all ES Series and Clore Proformer Rechargeable Lead acid Batteries conform to the UN2800 classification as Batteries Wet Non Spillable and Electric Storage as a result of passing the Vibration and Pressure Diff
52. noys Pueyo s ses JeBieuo Y99049 AuoMsuy squB j jo sn e s ou s 1 u pue sinou pz 19 u si uo awos 51461 pel z 10 u ejdold SNILOOHS3TSIIOHL Dyd 1 ANOA JO4 spem 008 amod ejqeuod SU JO 022 10 Oz seoueidce e eledo ueo iSH AUI amod Oy 0 Od pesn sI 1915009 Jno ueuM seu ovg 491S00g 24 uo eu yor ZL seuosseooe ZL 10 Jamod osje 5 1915004 ino e se pesn jO si BY OA ZL sejoiusA UQ 440 SI YA UBYM eq jsnur JENS ay esodind sit 10 Dyd 181SO08 esn eq ue SY SU uo PINO ZL 01 991 s amod 1201 SI su paceda s A e eq 5 pue o e sope sapndwoo wege se
53. ok Transmitter 1 The esllok Transmitter is delivered in ready to go condition Simply install a charged battery and put the esllok on your belt The esllok Transmitter batteries are rechargeable batteries with an operating time of up to 16 hours Each es lok Transmitter Kit includes 2 batteries and 1 battery charger 12 Volts DC Input A holder 8ER10033 for 3 AA batteries is also provided with each transmitter assembly lt can be used if the rechargeable battery was not charged It also has an operating time of 16 hours The battery charger comes with a connector 8EO24111 that will plug into the provided Portable Power Source if the charger is used with the Exit Side es lok Transmitters The customer may choose to hard wire the charger s to 12 Volts DC directly at the machine When the battery is fully recharged the green light will blink indicating that the charger is monitoring the condition of the battery and maintaining a full charge indefinitely POLARITY MATCHING IS NOT REQUIRED If you are unsure of the battery condition place the battery into the charger A fully charged battery will cause the green charger light to blink after about 10 minutes 115 230 VOLT AC battery chargers part number 8ER10011 5 are available from the factory Page 17 es lok Operators Manual Set Up and Operation Operating Procedures 1 Activate es lok Transmitter Turn one of the Enable Disable switches on the receiver
54. t O 2 458 6000 458 6 750 458 7750 458 9250 458 5500 3 AA BATTERIES CHRGR NO POLARITY MATCHING REQUIRED SHIP AS SPARE SCAN GROUP 4 8EF30200 FUSE FOR 8 024111 CONNECTOR OFIARA FS ENO TROUE es lok Operators Manual 6ER30010B Dimensions ADMO Locations NORMAL FAULT es lok 1 es lok 2 es lok 3 es lok 4 Enable Enable Enable Enable 4 5in 114mm CAREFULLY INSTALL 2 ADMOs HERE This document contains proprietary information thet 15 highly confidential property of American Augers The Information 15 considered a trade secret The disclosure of this Information Is United to those who agree to keep confidential Its disclosure requires permission Fron Anerican Auger zi ox DIP SWITCHES ARE LOCATED UNDER THE RF MODULE THE GRN YEL amp BROWN WIRES NEED TO BE SHORTED TO CAUSE AUTOMATIC RESET OF THE EXIT SIDE RECEIVER INSIDE FRONT VIEW INSIDE BACK VIEW USE THIS DRAWING FOR 6ER30030 OR 6ER30031 AMERICAN AUGERS e es lok Operators Manual Parts Lists es lok Parts List Item Frequency es lok Manual es lok Operation amp Safety es lok System 600 Range 434MHz es lok System 600 FT Range 458MHz es lok System 1 Mile Range 434MHz es lok System 1 Mile Range 458MHz es lok System 2 Mile Range 434MHz es lok System 2 Mile Range 458MHz es lok System 3 M
55. tional 3WAY 8EO24108 CIGARETTE LIGHTR TRIPLE SOCKET ADMO 8ER10012ADMO ADMO REQUIRES INDIVIDUAL ANT LR 6ER00021 ANTENNA KIT LONG RANGE ANT LR 8ER10014 6 CAP MALE WITH CHAIN ANT SR 8ER10013TNC ANTENNA MINI FLEX OPTIONAL BATT 6ER10107 BOOSTER PACK 12V W HOLE SEALS BATT 8EP01109 3 CHARGER 110VAC W ELE JACK PLUG OPTIONAL BATT 8EP01109 4 EXTENSION CORD M CIG M CIG OPTIONAL BATT 8EP01109 6 CHARGER 208 240VAC W EURO PLUG BOX 8ER10044 SHIPPING BOX ACTION PACKER BOX 8ER10045 DIVIDER BOX FOR 8ER10044 2 EACH CBLIN 6ER30020A CABLE ASSY RCVR BOOSTER PAC CBLIN 8EF30200 FUSE 10AMP NO TIME DELAY LABEL 8ER10034 LEGEND PLATE EXCVR B C D MANUAL 6ER30000 MANUAL ES LOK OPER AND SAFETY PWRTRN 6ER30020B POWER TRANSMITTER ASSY 434MHz PWRTRN 6ER30020C POWER TRANSMITTER ASSY 458MHz PWRTRN 6ER10104 TUBE MOUNT ANT LR PWR XMTR PWRTRN 6ER10105 STAKE FOR POWER TRANSMITTER PWRTRN 8CP50801 PIN SAFETY SNAP 1 4 DIAx1 3 4 PWRTRN 8EC70502 CONN MALE STR 5 PIN PG 13 5 PWRTRN 8ER30030 POWER TRANSMITTER 434MHZ PWRTRN 8ER30031 POWER TRANSMITTER 458MHZ PWRTRN 8NP41288 STICKER CAUTION DO NOT OPERATE RCVR 8ER30010 RECEIVER 434MHZ RCVR 8ER3001 1 RECEIVER 458MHZ RCVR 8NP41292A STICKER PATENT US6285860 SPARES 8ER10017 FUSE 6 3 AMP GSB 6 3 10 TRIPOD 8ER10125 TRIPOD 63 ALUM CONST GRADE VIBMNT 8EH51512 VIBRATION MOUNT 1 4 20 SS VIBMNT 8HN41104 NUT HEX 1 4 20 UNC VIBMNT 8LW60098 WASHER LOCK SPLIT TYPE 1 4
56. tive MATERIAL SAFETY DATA SHEET EMERGENCY TELEPHONE NUMBERS PRODUCT NAME Sealed Lead Acid AGM Batteries US CHEMTREC 1 800 424 9300 DATE 02 22 10 ISSUED BY Engineering CAN CHEMTREC 1 800 424 9300 OUTSIDE US 1 202 483 7616 NON EMERGENCY 913 310 1050 HAZARDOUS COMPONENTS COMPONENTS WEIGHT TLV LD50 ORAL 50 50 INHALATION CONTACT Lead Pb Pb02 PbSo 500 Mg Kg Sulfuric Acid 2 140 Mg K Styron R 478 Polystyrene PHYSICAL DATA COMPONENTS DENSITY MELTING POINT SOLLUBILITY ODOR APPEARANCE H20 None White Fibrous Glass FLAMMABILITY DATA COMMENTS ____ pw Sealed batteries emit hydrogen only when overcharged Floal voltage gt 2 4 VPC Toxic vapors may be released In case of fire wear self contained breathing apparatus 478 Polystyrene None N A Temperatures over 300 C 572 F may release combustible gases In case of fire wear positive pressure self contained breathing apparatus Lead FIRST AID None None SULFURIC ACID PRECAUTIONS SKIN CONTACT Flush with water see physician if contact area is large or if blisters form EYE CONTACT Call physician immediately and flush with water until physician arrives INGESTION Call physician If patient is conscious flush mouth with water have patient drink milk or sodium bicarbonate solution DO NOT GIVE ANYTHING TO AN UNCONSCIOUS PERSON Page 41 es lok Operators
57. u suononnsul pue pesy Unlu esne syed eu esf Sow O zeat pue uoys 0 YORS 98 UC eu sdwep Jo SJOJONPUOD 10 Jeujo uoee WOJ SJ6 S OU 1194 Ul sduuejo 21015 s u yeq pioe pee punoue o uo elu sede jou oq seueHeg proe pee eau jueuudinbe Ajeyes sarpo pue eAnoejo4d eyeudoudde S MIV eu ui pue 4e1soog GU uo euse Amuonneo s JAul usya syseds 211815 esneoeq Bue Buues ely Meneg eur elpugu jou oq epum Jaryn e 10 esn exouis jou oq 5318605 10 JO u se6 ueBoupAy pue yoru 262 pioe pee Iv 4e1soog eu Bu sn duinf euin 181Soog U uo pue SIL ul
58. ulti purpose power supply to provide power to the Exit Side Receiver It can also be used to charge batteries for the hand held es lok Transmitters The Booster Pac supplied with the es lok System is not intended for any other uses The Booster Pac should kept at full charge Recharge when first received immediately after each use and every three months if not used Failure to do this may cause the battery life to be reduced greatly The Booster Pac contains a sealed lead acid battery Follow all safety precautions as described in Appendix A when charging recharging handling using and disposing of these batteries Do not use the Booster Pac if it has been damaged or is leaking battery acid Page 20 es lok Operators Manual Troubleshooting Troubleshooting the es lok System Problem Cause Solution Receiver does not turn on No indicator lights are on Yellow operation light blinking on the side of the Receiver green signal light above switch off No input power Blown fuse es lok Transmitter not on Battery discharged Check power source and cables Check fuse in Receiver and replace if necessary 8ER10017 6 3 Amp fuse Press START button on hand held es lok Transmitter Check es lok Transmitter battery Nuisance tripping unwanted shut downs Incorrect placement of es lok Transmitter esllok Transmitter taken outside operating radius Use of Long Range Antenna closer than 3
59. xample when the Transmitter s Stop button is pushed drill functions stop Special circuits disable i e lockout the pipe rotary and thrust while leaving the engine running so other circuits are unaffected This acts as the tag which would be affixed to an electric power supply Once the system has been locked out it stays locked until the Competent Per son on the exit side resets the transmitter and the driller manually resets unlocks the receiver Note that at least one es lok hand held transmitter must be turned on and functioning for the drill to operate If you are using a Long Range system with a Drill Side and an Exit Side at least one exit side es lok transmitter should be on and the power transmitter must be communicating with the drill side receiver to allow the drill to operate Operating Range Short Bores For short bores a system with es lok Transmitters and a receiver shown in the drawing below may be sufficient This system System A has an operating radius of 600 feet 180 m Page 8 600 ft 180m es lok Operators Manual Overview Operating Range Long Bores To attain a range of one mile 1 6 km the es lok Transmitter is supplemented by a receiver and Power Transmitter which is placed at the exit side This is called System A B Each side has an operating range of 600 ft 180 12 volt Booster Pack provides power to the Exit Side Receiver and the Power Transmitter
Download Pdf Manuals
Related Search